X65 Function modules - Automatic Feeder Company Inc.
Contents
1. 8 8050179 Flex Link 8050179 Technical specification 2 2 Ordering information XLUT 45 D XLUT 45 M XLUT 45 C XLUT 90 D XLUT 90 M and XLUT 90 C Question Choices Description code Right Left Right Left Right Left Sensors Yes No S N Photo eyes Yes No PE 2 N RFID Yes No RF N Configuration example One of the six above mentioned modules has to be chosen first Then the questions in the configurator have to be answered Example of configurator string Left S PE 2 RF The choice sensor Yes includes sensors and brackets for indicating e Pallet in stop position The choice sensor No includes e Sensor bracket for pallet in stop position Sensors and brackets that always are included e Position of arm in diverter and combined divert merge modules The choice photoeyes Yes includes e Photoeyes e Brackets for photoeyes 8050137 e Reflectors 8050114 The choice photoeyes No includes no brackets or reflectors The choice RFID Yes includes Read write head 5058152 e __ Read write head bracket 8050112 Flex Link 10 Functions 3 Functions 3 1 Function description for Divert modules The diverter function gives the opportunity to split highway flow to two streams satellite amp highway in a fully controlled way The function is equipped with all needed parts to setup and run it including set of sensors not mandatory RFID read write head not manda2. Merging a satellite pallet A pallet on Satellite is approaching Sensor B2 is activated which actuates stop A2 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors gives low signal the area is empty Straight passing through A pallet on Highway is approaching The pallet activates sensor B1 which actuates stop A1 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors gives low signal the area is empty 8050179 Functions FlexLink od Function occupied Before a pallet is let into the function the previous flow must be finished and the downstream receiver be ready to receive Example Previous flow was straight Pallet enters on Satellite to be merged Stop A2 block the flow then wait until B3 and B4 do not detect any pallets When downstream Highway is ready to receive then pallet on Satellite is released by stop A2 Sensors The primary function of in position sensors B1 B2 is to detect pallet placed in specific position Additionally the sensors are placed in the way they can actuate stop open blocking before pallet gets into contact with the stop up to conveyor speed 20 m min 3 2 2 Cylinder details Cylinder A1 and A2 Pre stop Type Single acting with two ports Function e Pressurized Releases the pallet flow e No pressure Blocks the pallet flow For safety reasons the pallet stop is block
3. The reason why the pallet is detected by the sensor before the pallet hits the stop is to enhance the efficiency of the pallet flow As the pallet is detected in advance the controller has time to take a decision whether or not the pallet Sensor B1 and B2 should be stopped If it should pass the stop changes state to Release flow before the pallet reaches it Sensor B3 and B4 Sensing pallet route Type Photo eye Function Detects if there is a pallet in the merging area A new pallet must not be released from any of the stop positions before the merging area is clear Sensor B5 and B6 Arm Type Cylinder sensor Position Placed on the arm cylinder Function Detects the arm position Sensor B5 and B6 8050179 23 Flex Link 24 Functions 3 4 Function description for Divert and Merge module 90 The combiner function gives the opportunity to split and join highway to sat ellite satellite to highway flows in a fully controlled way The function is equipped with all needed parts to setup and run it including set of sensors not mandatory RFID read write head not mandatory fasteners and pneumatic actuators Excluded parts e Chain e Slide rails for chain and guide rails e Tubes for pneumatic circuit e Pallets e Cabl
4. A3 6 mm pneumatic hose Figure 5 XLUT 45C Principle of operation Merging a satellite pallet pallet on Satellite M is approaching Sensor B2 is activated which actu ates stop A2 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors gives low signal the area is empty Diverting pallet to satellite A pallet on Highway is approaching Sensor B1 is activated which actuates stop A1 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors gives low signal the area is empty 8050179 Functions FlexLink 8050179 Functions Straight passing through A pallet on Highway is approaching The pallet activates sensor B1 which actuates stop A1 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors gives low signal the area is empty Function occupied Before a pallet is let into the function the previous flow must be finished the arm to be in right position and downstream receiver be ready to receive Example Previous flow was straight Pallet enters on Satellite M to be merged Stop A1 block the flow then wait until B3 and B4 do not detect any pallets When downstream Highway is ready to receive then pallet on Sat ellite M is released by stop A2 Sensors The primary function of in position sensors B1 B2 is to detect pallet placed in specific position
5. B1 which actuates stop A1 which stops the pallet if function is occupied Sensor B2 and B3 supervise the function area If both sensors gives low signal the area is empty 11 Flex Link 12 Functions Function occupied Before a pallet is let into the function the previous flow must be finished the arm to be in right position and downstream receiver be ready to receive Example Previous flow was on satellite Pallet enters on highway to go straight Stop A1 block the flow then wait until B2 and B3 do not detect any pallets Thereafter diverter change arm position When downstream High way is ready to receive then pallet on highway is released by stop A1 Diverter arm The position of the diverter arm A2 is indicated by sensors B4 and B5 Sensors The primary function of in position sensor B1 is to detect pallet placed in specific position Additionally the sensor is placed in the way it can actuate stop open blocking before pallet gets into contact with the stop up to con veyor speed 20 m min RFID The RFID head B6 can be used to read write RFID tag data on pallet The data can be used to take flow decisions at crossings for example at stop A1 8050179 Flex Link od 3 1 2 Cylinder details Cylinder A1 Pre stop Type Single acting with two ports Function e Pressurized Releases the pallet flow e No pressure Blocks the pallet flow For safety reasons the pallet stop is blocking t
6. SN Lm S ial J eZ j X6 6 8 Nm mn FJ a SA vos NS s Ne 7 Production flow direction 32 8050179 e Flex mk Mounting installation adjustment 5 2 2 Mounting instruction XLUT 45 M and XLUT 90 M SAFETY WARNING WARNING WARNING CAUTION The system must not be At installation maintenance Pinch Point Due to heavy weight 2 operated without safety and service make sure the person lift or mechanical equipment properly motor is shut off lift equipment mounted Sk 2 6 8 Nm Production flow direction 8050179 33 e Flex ink Mounting installation adjustment 5 2 3 Mounting instructions XLUT 45 C and XLUT 90 C SAFETY WARNING WARNING WARNING CAUTION The system must not be At installation maintenance Pinch Point Due to heavy weight 2 operated without safety and service make sure the person lift or mechanical equipment properly motor is shut off lift equipment mounted Production flow direction 24 8050179 Flex Link 8050179 A Put out of commission 6 Put out of commission At the moment a module is put out of operation
7. and B2 Sensor B3 and B4 Sensing pallet route Type Photo eye Function Detects if there is a pallet in the merging area A new pallet must not be released from any of the stop positions before the merging area is clear Sensor B5 and B6 Arm Type Cylinder sensor Position Placed on the arm cylinder Function Detects the arm position Sensor B5 and B6 a 8050179 Flex Link A 8050179 Unload the X65 function modules 4 Unload the X65 function modules 4 1 Preparation This section describes the steps that are required for unloading the mod ules for the X65 system It is recommended to make use of the devices de scribed When using this or another device this device is expected to be provided with a quality mark Note The operations concerned are to be carried out calmly in order to be able to carefully monitor any movement of the X65 module Before starting the unloading a good preparation is required The appropri ate devices must be available Apart from that the first transport check is an important part of the unloading as in case of damage this should be mentioned on the delivery note in relation to guarantee and the like After arrival of the modules a transport check is to be carried out The check can be carried out at the moment the module has been unloaded from the container or the truck The technical specification gives the dimensions to be checked Is the module delivered undamaged and
8. is it the correct mod ule FlexLink ITEM NO INFORMATION DATE Figure 7 Module serial number type plate with configurator string Note Any damage is to be mentioned on the delivery note and should immediately be reported to the supplier This with respect to the guarantee of the module 29 Flex Link 30 Unload the X65 function modules 4 2 Unloading instructions Before starting unloading all fastening means securing belts screws etc that secure the module into the means of transport must be removed Sub sequently check whether the transport supports are still connected well to the module After this the unloading procedure may be started 4 2 1 Introduction 4 2 1 1 Accessories and spare parts Spare parts for the X65 modules can also be ordered See Recommended spare parts on page 36 4 2 1 2 Ordering process Every X65 module has its own unique order code which can be found in each module description The various options available for each module are shown in the order code and all the parameters have to be specified when ordering It is important to know that by ordering for example a conveyor module you do not automatically get a support module This has to be ordered sepa rately 4 2 1 3 Shipment Modules are delivered in std eur pallet 1200x800 8050179 FlexLink 8050179 A Mounting installation adjustment 5 Mounting installation adjustment This sec
9. modules This document contains remarks that point out a risky or specific situation to the user In many cases this situation is pro vided with one of the symbols given below A General warning for danger Warning for electrical voltage Attention this is an important notice Compliance with the operations described in this document is important in order to prevent dangerous situations and unnecessary damage to the X65 system Carefully keep this document Itis recommended to keep one copy near the conveyor system and one copy with your technical documenta tion Structure of the manual The user s manual has been composed in such a way that a number of op erations can quickly and easily be found This manual will not describe op erations that are not meant for the user It does however indicate what the user must do when carrying out a certain operation for example calling in technical staff FlexLink would like to point out to the user that section 1 Safety is to be read carefully Flex Link A A Preface Requirements of the user The X65 Conveyor system may be operated by any adult person who has become acquainted with section 1 Safety If the user is not technically qual ified he or she may not carry out any maintenance or repair activities on the system Note Maintenance activities on the system may only be carried out by a technically qualified person NB Technically qualified employees means e
10. 8050179 X65 Function modules User Documentation FlexLink 8050179 X65 Function modules FlexLink 8050179 X65 Function modules User Documentation Flexlink AB 2013 All Rights Reserved No part of this program and manual may be used reproduced stored or transmitted in any form or by any means without the written permission of FlexLink Components AB The contents of this manual are for informational use only All information and specifications contained in this document have been carefully checked to the best efforts of FlexLink Components AB and are believed to be true and accurate as of time of publishing However due to continued efforts in product development FlexLink Components AB reserves the right to modify products and its manuals without notice FlexLink Components AB assumes no responsibility or liability on any errors or inaccuracies in this program or documentation Any kind of material damages or other indirect consequences resulting from any FlexLink Components AB s product part documentation discrepancies and errors or non anticipated program behavior are limited to the value of appropriate products purchased from FlexLink Components AB The products are delivered to the customer at the as is state and revision level they are on the moment of purchasing and are declared in detail in the license agreements between FlexLink Components AB and user User accepts and is obliged to follow
11. Additionally the sensors are placed in the way they can actuate stop open blocking before pallet gets into contact with the stop up to conveyor speed 20 m min RFID The RFID head B7 can be used to read write RFID tag data on pallet The data can be used to take flow decisions at crossings for example at stop A1 21 Flex Link 22 3 3 2 Cylinder details Cylinder A1 and A2 Pre stop Type Single acting with two ports Function e Pressurized Releases the pallet flow e No pressure Blocks the pallet flow For safety reasons the pallet stop is blocking the flow in case of a pressure drop preventing pallets from travelling uncontrolled along the conveyor The stop should not re block the flow while a pallet puck is in a position where it could be clamped It is recommended to re block the flow after each pallet Cylinder A3 Arm Type Double acting Function Change the flow through the module 4 Cylinder A1 and A2 Cylinder A3 8050179 Functions Flex Link od 3 3 3 Sensor details Sensor B1 and B2 Pre stop Type Proximity switch inductive Position Placed together with Pre stop Function Detects the initiator plate of the pallet before the pallet is stopped and stays active until the pallet leaves the stop
12. X65 system is going to be operated by a user the following safety conditions must be met 1 2 1 1 2 2 Only persons who have read and understood the operating in structions are allowed to operate maintain and clean the system Provide good ambient lighting to enable the operator to work well and orderly with the system General Incorrect use of the equipment can cause personal injury Do not wear clothing or other articles that can fasten Follow the instructions in this user manual when transporting the machine FlexLink Components AB must approve all modifica tions or changes to this system Only use recommended spare parts Only authorised personnel may open electrical units FlexLink is not responsible for damage if service on the equip ment is not performed in accordance with this user manual Service technicians Service technicians must have Sufficient knowledge for reading technical information Ability to comprehend technical drawings Basic knowledge of mechanics Sufficient knowledge in the use of hand tools 8050179 FlexLink san 1 2 3 Electricians A Electricians must have e Experience from similar installations e Sufficient knowledge to work from drawings and wiring diagrams e Knowledge of local safety regulations for electrical power and au tomation To avoid risks only experienced personnel with technical knowledge and experience may perform repair work on the electronics componen
13. e system and wait until the moving parts have come to a complete stop 8050179 FlexLink si 1 4 Safety information For a safe operation of the conveyor system a number of safety measures are to be taken These include the following measures 1 4 1 Power supply must be disconnected during installation air and voltage SHARP EDGES WATCH YOUR FINGERS WARNING e Pinch Point oi a SHARP EDGES WATCH YOUR FINGERS lt lt Figure 2 Sharp edges 1 5 Intended use The X65 function modules are intended to be used with the X65 pallets XLPP 100x128 All other use is the responsibility of the user 8050179 Flex Link en 2 Technical specification 2 1 Operating conditions The circumstances under which the X65 conveyor system can be applied partly depend on the materials selected FlexLink has defined a number of parameters within which the system would be allowed to function Should the system still be applied beyond these limiting values FlexLink cannot guarantee the good functioning of it Ambient temperature in operation 20 to 35 C During transport storage 5 to 40 C Relative air humidity RH 10 to 95 not condensing Lighting Normal ambient lighting Height Up to max 2000 m above sea level
14. ently operable product but intended as part of a given fixed installation Compliance of the directive requires the correct installation of the product the observance of specific installation notes and product documentation FlexLink Components AB FlexLink Components AB S A L IL Svante Anderholm Fredrik Sandinge Chief Operating Officer Responsible Technical file FlexLink Components AB Telephone 46 31 337 3100 SE 415 50 Goteborg Fax 46 31 337 22 33 Sweden www fle dink com 8050179
15. es for sensors RFID r w head 3 4 1 Combined Diverter mergers A combined diverter merger are used to create a sub line for example to guide pucks out and in on a satellite conveyor from the main conveyor They can also be used as shortcuts CL nine ne CR gt EN el a 90 L Example where two 90 CL are used to make a shortcut This function has the behaviour from both the diverter and the merger The prioritized order can be predetermined or decided dynamically from a line controller There are two variants of the 90 Combined Diverter Merger e Combined Diverter Merger 90 Left e Combined Diverter Merger 90 Right 8050179 FlexLink 8050179 Initiators B1 Pre stop highway B2 Pre stop satellite B3 and B4 Sensing pallet route B5 and B6 position of diverter arm B7 RFID head Actuators A1 and A2 Pre stop Single acting A3 Arm Double acting Interfaces B1 B6 M12 connector 3 pin B7 RFID 4 pin ASI A1 6 mm pneumatic hose A2 6 mm pneumatic hose A3 6 mm pneumatic hose eo L A1 B7 Functions B1 Figure 6 XLUT 90 C Principle of operation Merging a satellite pallet A pallet on Satellite M is approaching Sensor B2 is activated which actu at
16. es not contain any hazardous substances At the time of assem bling the module there were processing possibilities for this and no partic ular risks were known for persons involved in the reuse Note Putting the module out of operation with all operations involved may only be done by technically qualified personnel 35 Flex Link Recommended spare parts 7 Recommended spare parts Description Std name Manufacturer Type External FlexLink order no order no Sensor bracket for Sensor FlexLink XLPB 12H Prestop initiator bracket Bracket for photoeye Bracket FlexLink 8050137 Sensor for position Sensor Festo SIEN M8B PS S L 5115023 of diverter arm RFID reader writer RFID r w IFM DTA100 5058152 Electronic 36 8050179 FlexLink pannos 8 Drawings 8 1 Pneumatic drawing Applies to Diverter and Combined divert merge 0 6 MPa 8 1 1 XLUT 45 D and XLUT 90 D Pallet pre stop Arm PUN 6x1 PUN 6x1 14 4 a 2 4 kj PAL gil 5 1l l3 5 il 3 8050179 37 Flex Link eae 8 1 2 XLUT 45 M and XLUT 90 M Petsersessasseerasrsese sen oa LE Eee PUN 6x1 PUN 6x1 Pallet pre stop Pallet pre stop Arm Deep ones Header ne PUN 6x1 PUN 6x1 14 4 2 u 41 2 2 SE UE sh l3 5 1 l3 38 8050179 FlexLink 8050179 Supplier s information 9 Su
17. es stop A2 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors give low signal the area is empty Diverting pallet to satellite A pallet on Highway is approaching Sensor B1 is activated which actuates stop A1 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors give low sig nal the area is empty 25 Flex Link 26 Straight passing through A pallet on Highway is approaching The pallet activates sensor B1 which actuates stop A1 which stops the pallet if function is occupied Sensor B3 and B4 supervise the function area If both sensors give low signal the area is empty Function occupied Before a pallet is let into the function the previous flow must be finished the arm to be in right position and downstream receiver be ready to receive Example Previous flow was straight Pallet enters on Satellite M to be merged Stop A1 block the flow then wait until B3 and B4 do not detect any pallets When downstream Highway is ready to receive then pallet on Sat ellite M is released by stop A2 Sensors The primary function of in position sensors B1 B2 is to detect pallet placed in specific position Additionally the sensors are placed in the way they can actuate stop open blocking before pallet gets into contact with the stop up to conveyor speed 20 m min RFID The RFID head B7 can be used to read w
18. for some reason a number of steps are to be taken in order to avoid dangerous situations This section clearly indicates how one should proceed in a number of cases with re spect to uncoupling dismounting transport and reuse of materials coming from the elevator 6 1 Disconnect the power sources Prior to starting the dismounting the voltage is to be cut off from the power source First the main switch is to be switched off before the power source can be disconnected Danger First switch off the main switch before the power source may be disconnected 6 2 Disassemble While dismounting the machine the regulations for waste processing ap plicable on the place and at the time of the dismantling are to be complied with The machine only contains commonly known materials At the time of assembling the module there were processing possibilities for this and no particular risks were known for persons involved in dismantling The disas sembly of the module generally requires few operations The module can be disposed of in the same way as it was delivered Note At the time of assembling the modules there were processing possibilities for this and no particular risks were known for persons involved in dismantling Dust dirt and liquides can accumulate in different cavities in the module Use appropriate personal protection during disassembly 6 3 Reuse No fixed rules have been made up for reuse of the modules because the module do
19. he flow in case of a pressure drop preventing pallets from travelling uncontrolled along the conveyor ay The stop should not re block the flow while a pallet puck is in a position where it could be clamped Cylinder A1 It is recommended to re block the flow after each pallet Cylinder A2 Arm Type Double acting Function Change the flow through the module Cylinder A2 8050179 13 FlexLink es 3 1 3 Sensor details Sensor B1 Pre stop Type Proximity switch inductive Position Placed together with Pre stop Function Detects the initiator plate of the pallet before the pallet is stopped and stays active until the pallet leaves the stop The reason why the pallet is detected by the sensor before the pallet hits the stop is to enhance the efficiency of the pallet flow As the pallet is detected in advance the controller has time to take a decision whether or not the pallet should be stopped If it should pass the stop changes state to Release flow before the pallet reaches it Sensor B1 Sensor B2 and B3 Sensing pallet route Type Photo eye Function Detects if there is a pallet in the merging area A new pallet must not be released from any of the stop positions before the merging area is clear Sensor B2 and B3 Sensor B4 and B5 Arm Type Cy
20. ing the flow in case of a pressure drop preventing pallets from travelling uncontrolled along the conveyor The stop should not re block the flow while a pallet puck is in a position where it could be clamped It is recommended to re block the flow after each pallet Cylinder A1 and A2 8050179 17 Flex Link 18 3 2 3 Sensor details Sensor B1 and B2 Pre stop Type Proximity switch inductive Position Placed together with Pre stop Function Detects the initiator plate of the pallet before the pallet is stopped and stays active until the pallet leaves the stop The reason why the pallet is detected by the sensor before the pallet hits the stop is to enhance the efficiency of the pallet flow As the pallet is detected in advance the controller has time to take a decision whether or not the pallet should be stopped If it should pass the stop changes state to Release flow before the pallet reaches it Sensor B3 and B4 Sensing pallet route Type Photo eye Function Detects if there is a pallet in the merging area A new pallet must not be released from any of the stop positions before the merging area is clear Sensor B1 and B2 Sensor B3 and B4 8050179 Functions FlexLink 8050179 Functions 3 3 Function descri
21. linder sensor Position Placed on the arm cylinder Function Detects the arm position Sensor B4 andB5 El 1 8050179 FlexLink 8050179 Functions 3 2 Function description for Merge modules The merging function gives the opportunity to merge two flows of pallets satellite to highway in a fully controlled way The function is equipped with all needed parts to setup and run it including set of sensors not mandato ry fasteners and pneumatic actuators Excluded parts e Chain e Slide rails for chain and guide rails e Tubes for pneumatic circuit e Pallets e Cables for sensors 3 2 1 Mergers Mergers are used to combine the flow from two lines into one The lines can be in 45 or 90 angle ML MR ML MR 45 45 90 90 The Merger is an active unit with two infeed and one outfeed conveyor There are four different variants of the merger Merger 45 Left Merger 45 Right e Merger 90 Left e Merger 90 Right 15 Flex Link 16 Initiators B1 Pre stop highway B2 Pre stop satellite B3 and B4 Sensing pallet route Actuators A1 Pre stop Single acting A2 Pre stop Single acting Interfaces B1 B4 M12 connector 3 pin A1 6 mm pneumatic hose A2 6 mm pneumatic hose Figure 4 XLUT 45 M also valid for XLUT 90 M Principle of operation
22. mployees that have followed an adequate training for carrying out the activities involved and have a good ability to read and understand the English language 8050179 Flex Link 8050179 Safety 1 Safety The X65 function modules has been designed in such a way that it can be used and maintained in a safe way This holds for the application the cir cumstances and the instructions described in the manual Any person working with or on this system should study the manual and follow the in structions It is the responsibility of the employer to make sure that the em ployee is familiar with and follows these instructions The company or the country in which the system is used may require extra safety measures This particularly applies to the working conditions This manual does not describe how these are to be complied with In case of doubt consult your government or safety officer 1 1 System information The project number and or general drawing number shall always be spec ified when communicating with FlexLink with respect to the module Project number See module nameplate Module type Module Date of manufacture See module nameplate Identification no See module nameplate FlexLink ITEM NO INFORMATION DATE Figure 1 Module nameplate The modules nameplate is located on the module beam Flex Link 1 2 Safety The most important safety conditions At the moment that the
23. pplier s information This manual goes together with the module of the type mentioned on the order and on the title page of this manual This document was drawn up by FlexLink Components AB Date 2013 03 11 Copyright FlexLink Sweden 2013 The machine was produced by Flexlink Components AB Tel 46 0 31 337 31 00 SE 415 50 G teborg Fax 46 0 31 337 31 95 Sweden E mail info FlexLink se www FlexLink com Note n case of failures please contact the system integrator 39 Flex Link 40 Supplier s information EC Declaration of Incorporation Partly complied machinery FlexLink Components AB SE 41550 Goteborg Sweden We hereby declare that the following equipment is intended to be incorpo rated into a FlexLink conveyor system and thereby forming a machine Op eration is prohibited until it has been determined that the machine in which these products are incorporated has been declared in conformity with the Machinery Directive 2006 42 EC together with amendments which have entered into force as of the date of issue of this declaration with particular reference to the essential health and safety requirements in connection with the design construction and manufacture of the below specified equipment Function modules X65 XLUT 45 D and XLUT 90 D XLUT 45 M and XLUT 90 M XLUT 45 C and XLUT 90 C According to 2004 108 EC Electromagnetic Compatibility Directive EMC the listed device is not independ
24. ption for Divert and Merge modules 45 The combiner function gives the opportunity to split and join highway to sat ellite satellite to highway flows in a fully controlled way The function is equipped with all needed parts to setup and run it including set of sensors not mandatory RFID read write head not mandatory fasteners and pneumatic actuators Excluded parts e Chain e Slide rails for chain and guide rails e Tubes for pneumatic circuit e Pallets e Cables for sensors RFID r w head 3 3 1 Combined Diverter Mergers A Combined diverter merger is used to create a sub line for example to guide pucks out and in on a satellite conveyor from the main conveyor This function has the behaviour from both the diverter and the merger The prioritized order can be predetermined or decided dynamically from a line controller There are two variants of the 45 Combined Diverter Merger Combined Diverter Merger 45 Left Combined Diverter Merger 45 Right 19 Flex Link 20 Initiators B1 Pre stop highway B2 Pre stop satellite B3 and B4 Sensing pallet route B5 and B6 position of diverter arm B7 RFID head Actuators A1 and A2 Pre stop Single acting A3 Arm Double acting Interfaces B1 B6 M12 connector 3 pin B7 RFID 4 pin ASI A1 6 mm pneumatic hose A2 6 mm pneumatic hose
25. rite RFID tag data on pallet The data can be used to take flow decisions at crossings for example at stop A1 8050179 Functions FlexLink od 3 4 2 Cylinder details Cylinder A1 and A2 Pre stop Type Single acting with two ports Function e Pressurized Releases the pallet flow e No pressure Blocks the pallet flow For safety reasons the pallet stop is blocking the flow in case of a pressure drop preventing pallets from travelling uncontrolled along the conveyor The stop should not re block the flow while a pallet puck is in a position where it could be clamped Cylinder ss and Ag It is recommended to re block the flow after each pallet Cylinder A3 Arm Type Double acting Function Change the flow through the module Cylinder A3 8050179 27 Flex Link e 3 4 3 Sensor details Sensor B1 and B2 Pre stop Type Proximity switch inductive Position Placed together with Pre stop Function Detects the initiator plate of the pallet before the pallet is stopped and stays active until the pallet leaves the stop The reason why the pallet is detected by the sensor before the pallet hits the stop is to enhance the efficiency of the pallet flow As the pallet is detected in advance the controller has time to take a decision whether or not the pallet should be stopped If it should pass the stop changes state to Release flow before the pallet reaches it Sensor B1
26. the guidelines stated in the separate license agreement needed in using any parts of this product package 8050179 Preface 1 1 Safety 3 1 1 System information 3 1 2 The most important safety conditions 4 1 3 Description of safety provisions 6 1 4 Safety information 7 1 5 Intended use 7 2 Technical specification 8 2 1 Operating conditions 8 2 2 Ordering information 9 3 Functions 10 3 1 Function description for Divert modules 10 3 2 Function description for Merge modules 15 3 3 Function description for Divert and Merge modules 45 19 3 4 Function description for Divert and Merge module 90 24 4 Unload the X65 function modules 29 4 1 Preparation 29 4 2 Unloading instructions 30 5 Mounting installation adjustment 31 8050179 0 5 1 5 2 6 1 6 2 6 3 8 1 Recommended tools Basic value Torque for dimension Put out of commission Disconnect the power sources Disassemble Reuse Recommended spare parts Drawings Pneumatic drawing Supplier s information 31 31 35 35 35 35 36 37 37 39 8050179 Flex Link 8050179 Preface Preface Purpose of this manual The purpose of this manual is to describe a number of operations that are intended for the user concerned Here it becomes clear how the user can work as well and as safely as possible By making use of clear illustrations and texts FlexLink wants to achieve a simple and safe way of working with the X65 function
27. tion deals with the operations to have the modules function well within a transport system First section 1 2 on page 4 in which the provi sions to be taken care of are given should be studied carefully section 1 3 on page 6 is particularly important for the modules that are delivered to the end user not fully assembled 5 1 Recommended tools Figure 8 Tools 5 2 Basic value Torque for dimension Basic value Torque for dimension ps M ww mo 4 Nm 35 Ib in 9 Nm 80 lb in 24 5 Nm 217 Ib in 45 Nm 398 Ib in Figure 9 Basic value Make sure before integrating section 1 4 on page 7 that the surroundings are clean and free from obstacles and the mounting surface is clean and level Besides it should be repeated that the operations are to be carried out in a calm and controlled way After having placed the modules in the correct position the modules is to be fastened to the mounting surface by using the holes in the adjusting feet 31 e Flex ink Mounting installation adjustment 5 2 1 Mounting instruction XLUT 45 D and XLUT 90 D WARNING WARNING WARNING CAUTION The system must not be At installation maintenance Pinch Point Due to heavy weight 2 operated without safety and service make sure the person lift or mechanical equipment properly motor is shut off lift equipment mounted M ii Q
28. tory fasteners and pneumatic actuators Excluded parts e Chain e Slide rails for chain and guide rails e Tubes for pneumatic circuit e Pallets e Cables for sensors and RFID r w head 3 1 1 Diverters Diverters are used to split a flow of pallets from one line into two The lines can be in 45 or 90 angle The Diverter is an active unit with one infeed and two outfeed conveyors There are four different variants of the Diverter Diverter 45 Left Diverter 45 Right e Diverter 90 Left Diverter 90 Right 8050179 FlexLink 8050179 Initiators B1 Pre stop highway B2 and B3 sensing pallet route B4 and B5 position of diverter arm B6 RFID head Actuators A1 Pre stop Single acting A2 Arm Double acting Interfaces B1 B5 M12 connector 3 pin B6 RFID 4 pin ASI A1 6 mm pneumatic hose A2 6 mm pneumatic hose Figure 3 XLUT 45 D also valid for XLUT 90 D Principle of operation Diverting pallet to satellite Functions A1 F B6 B1 A pallet on Highway is approaching Sensor B1 is activated which actuates stop A1 which stops the pallet if function is occupied Sensor B2 and B3 supervise the function area If both sensors gives low signal the area is empty Straight passing through A pallet on Highway is approaching The pallet activates sensor
29. ts 1 2 4 Operators A To correctly use the equipment operators must have appropriate training and or experience 8050179 5 Flex Link gt p Safety 1 3 Description of safety provisions Before putting the system into operation some safety provisions are to be taken care of The purpose of these safety provisions is to protect the user the product and the system against undesired situations damage Without these safety provisions FlexLink cannot give a guarantee on any damage caused in absence of these safety provisions The table below gives a general description of the safety provisions re quired Here it should be noted that only technically qualified employees are allowed to work on the settings of the safety provisions 1 3 1 Noise level The noise level produced by the X65 conveyor system is under 70 dB A 1 3 2 Power supply Power such as electrical pneumatic etc Never bypass the safety system Before working on powered components i e motors pneumatic activa tors of power supply the main switch must be turned off and locked The key is retained by the service technician until work is finished Examples of service work include e Disconnection of wiring tubing Replacement of components i e motors etc e Service work performed on the machine that cannot be seen from the electrical cabinet For adjustment of photo electric cells inductive sensors etc power is re quired Stop th
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