G306C Data Sheet/Manual PDF
Contents
1. is installed connect the G306 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G306 Port Pin Outs for wiring information ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G306 unit s RJA5 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses LED COLOR YELLOW solid YELLOW flashing DESCRIPTION Link established Data being transferred 10 BASE T Communications 100 BASE TX Communications GREEN AMBER On the rear of each unit is a unique 12 digit MAC address and a block for marking the unit with an IP address Refer to the Crimson manual and Red Lion s website for additional information on Ethernet communications RS232 PORTS TOMS The G306 has two RS232 ports There is the PGM port and the COMMS port CONNECT2. the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G306 CONFIGURING A G306 The G306 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuri
3. A PIN 8 Rx COMM COMM Tx RTS PIN 6 Rx e 1xB PIN 1 CTS PIN 1 ETHERNET NIC eCTS PIN 1 COMMON L L 1 X o N gt N N 1 RS232 RS485 RS232 POWER COMMS COMMS PGM PORT CONNECTOR PORT PORT RS422 485 COMMS PORT The G306 has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5v 5V 130K 7 130K 7 TxB TxEN 0C 5 TxEN 0C 6 GND V GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C G3 to Modular Controller CBLRLCO5 Connections 3 Name Modular Controller Name TxEN TxEN TxB 1 4 TxB RxB 41 RxB TxB 7 TxB 8 f a T CELO i DH485 COMMUNICATIONS The G306 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLABO003 RJ45 RLC 1 2 3 8 COMM TxEN SHIELD COMM 24V SOFTWARE UNIT OPERATION CRIMSON SOF
4. AIL techsupport redlion net Web Site http www redlion net BATTERY amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G306 time keeping is less than one minute per month drift The battery of a G306 unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation f CAUTION The circuit board contains static sensitive To change the battery of a G306 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by t
5. ASHING A tag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands KEYPAD The G306 keypad consists of five keys that can be used for on screen menus TROUBLESHOOTING YOUR G306 If for any reason you have trouble operating connecting or simply have questions concerning your new G306 contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EM
6. Bulletin No G306 E Drawing No LP0588 Released 4 06 Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL G306 GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL WITH QVGA DISPLAY AND TOUCHSCREEN CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD e 10 BASE T 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES e USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 4 MBYTE FLASH COMPACTFLASH SOCKET TO INCREASE MEMORY CAPACITY 5 7 INCH STN PASSIVE MATRIX 256 COLOR QVGA 320 X 240 PIXEL LCD 5 BUTTON KEYPAD FOR ON SCREEN MENUS FOR USE IN HAZARDOUS LOCATIONS THREE FRONT PANEL LED INDICATORS C UL US LISTED Class Division 2 Groups A B C and D POWER UNIT FROM 24 VDC 20 SUPPLY 63YN Class II Division 2 Groups F and G LABORATORY EQUIPMENT Class III Division 2 RESISTIVE ANALOG TOUCHSCREEN GENERAL DESCRIPTION CONTENTS OF PACKAGE The G306 Operator Interface Terminal combines unique capabilities G306 Operator Interface normally expected from high end units with a very affordable price It is built Panel gasket around a high performance core with integrated functionality This core allows Template for panel cutout the G306 to perform many of the nor
7. CompactFlash is a registered trademark of CompactFlash Association SPECIFICATIONS 1 POWER REQUIREMENTS Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Supply Voltage 24 VDC 20 Typical Power 8W Maximum Power 14 W Notes 1 Typical power with 24 VDC RS232 485 communications Ethernet communications CompactFlash card installed and display at full brightness 2 Maximum power indicates the most power that can be drawn from the G306 Refer to Power Supply Requirements under Installing and Powering the G306 3 The G306 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G306 4 Read Power Supply Requirements in the section Installing and Powering the G306 for additional power supply information 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD DISPLAY se p o Lifetime at room temperature Refer to Display in Software Unit Operation 4 5 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 4 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPL
8. GROUND The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G306 has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground 7o maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G306 requires a 24 VDC power supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that
9. IED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G306 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Isolation from Ethernet network to G3 operator interface 1500 Vrms DIMENSIONS In inches mm 2 30 58 4 I 8 83 224 3 V VV VT 5 5 5 S m o o p cc p 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration Operational 5 to 8 Hz 0 8 p p 8 to 500 Hz in X Y Z direction duration 1 hour 3 g Shock Operational 40 g 9 msec in 3 directions Altitude Up to 2000 meters CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 U
10. ING A G306 OPERATOR Although only one of these ports can be used for programming both ports can NTERFACE TO AN ICM5 be used for communications with a PLC F 3 p C Oc The RS232 ports can be used for either master or slave protocols with any D G306 configuration Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRCO2 3 VVV NV 9 5 5 5 pc CBLPROGO B i G3 RS232 to a PC Connections ICMS DIP Switch Settings ntt gt 0N gt ON NMTNORDMO NMTN OR 25595525wv8 DID Opp uU 2222225rr moz oo xxzxxxo zEzp O006 noammag as zz 2222 ssessse z oo oooo oOqd od52 2 SS VV Ooonnao ec nn Heg nog NXE 99 oorr iai uw t AAAA eo SSS EE kti T s 65 OOOO 3X Application Dependent CO LL uu ira eke LI OO CO NI ODO om BB wo dy CBLPROGO can also be used to communicate with either a PC or an ICM5 DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long G306 PORT PIN OUTS COMM COMM Tx RTS PIN 6 TxA RxA RxB TxEN COMM TxB Tx
11. L61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Enclosure rating Face only UL50 IECEE CB Scheme Test Certificate US 9737 UL CB Scheme Test Report E179259 V01 S04 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use o Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Note 1 Criterion A Normal operation within specified limits 10 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category II Pollution D
12. TWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY Unit is powered and running an application YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive 2 FLASHING SLOWLY GREEN BOTTOM FL
13. e instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection SFCRM2 Crimson ag RS 232 Programming Cable CBLPROGO CBL provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to USB Cable CBLUSBOO Communications Cables 1 persons or equipment in the event of a fault to the controller w amp DIN RAI Mountable Adeo Prode ER IN D The ode qa DOEA is bonded to edis Replacement Battery BAL3R004 parts of the equipment for safety purposes and must be connected to an external protective earthing system G3FIEM Protective Films G3FILMOG WARNING EXPLOSION HAZARD SUBSTITUTION OF Contact your Red Lion distributor or visit our website for COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS complete selection DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 2 Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details CAUTION Risk Of Danger CAUTION Risk of electric shock Battery type is lithium coin type CR2025 Read complete instructions prior to 5 Industrial grade two million write cycles installation and operation of the unit
14. egree 2 11 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 12 WEIGHT 3 0 lbs 1 36 Kg I 7 42 188 5 NSTALLING AND POWERING THE G306 MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 8 25 209 6 OX 9 188 94 8 H 7 63 193 8 ay T i alo 275 OL 69 9 5 88 6 50 P 149 4 165 1 All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH
15. he arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G306 is a lithium type CR2025 INVE OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G306 to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4Mbytes with the G306 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger co
16. mal features of the Paradigm range of Hardware packet for mounting unit into panel Operator Interfaces while improving and adding new features Terminal block for connecting power The G306 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 ORDERING INFORM ATION Base TX communications In addition the G306 features USB for fast downloads MODELNO DESCRIPTION DART NUMBER of configuration files and access to trending and data logging A CompactFlash ubortwo __ MESCRIPEN PARTNUMBER socket is provided so that Flash cards can be used to collect your trending and data cso operar menare for MoOR appiicata G306C000 logging information as well as to store larger configuration files VUE qe WI embosse kaye In addition to accessing and controlling of external resources the G306 64 MB CompactFlash Card 5 G3CF064M allows a user to easily view and enter information Users can enter data through G3CF 256 MB CompactFlash Card 5 G3CF256M the touchscreen and or front panel 5 button keypad 512 MB CompactFlash Card 5 G3CF512M SAFETY SU M MARY G3RS RS232 485 Optional Communications Cards G3RS0000 All safety related regulations local codes and instructions that appear in the G3CN CANopen Optional Communications Cards G3CN0000 manual or on equipment must be observed to ensure personal safety and to PSDR7 DIN Rail Power Supply PSDR7000 prevent damage to either th
17. nfigurations data logging and trending availability of these cards CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing T mmm CompactFlash Insert Face Up Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs Information stored on a CompactFlash card by a G306 can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Co
18. ng the G306 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G306 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G306 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G306 was configured using the USB port Once the driver
19. ntrols harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17402 Tel 1 717 767 6511 Fax 1 717 764 0839
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