Deutscher XE560 Mower
Contents
1. 00 mame TF0 6 0000 6 00 0o O PTI DO A 29 0 q O exe 09 XE560 GEARBOX COMPONENTS Gearbox complete Washer Gear selector arm Screw Selector tappet Seal axle 7 8 x1 3 8 x1 4 0 Ring Bearing needle roller Spring holder Left Hand Housing Spring Bolt x 2 Ball Bolt 14 x 14 Low crown gear Gasket Bolt diff Bearing 6202 ojojoj gt a w n Spacer diff Circlip 35mm High crown gear Right Hand Housing Axle Plug 3 4 UNF Drive pin axle Fibre washer Flat washer Spring washer Plug 2 BSF Fibre washer Y Nut axle 5 8 UNF Screw Bearing roller B98 Washer Circlip 14mm Pinion low gear Key Pulley Double clutch Spacer Spindle Seal 25x40x7 alias gt nin gt gt gt gt gt 2 gt 2 o a in High gear pinion amp clutch Circlip 40mm Hardened washer Bearing 6203 Bronze worm gear Input spindle Washer Bearing roller B128 14mm nut Rear wheel complete Bearing sleeve Diff spider gear nia gt a DEUTSCHER MOWERS PTY LTD will repair or replace free of charge any mower or part of a mower that is defective in materials or workmanship or both for a period of 24 months from the date of purchase If parts or units are replaced the replacem2. DEUTSCHER MOWERS DEUTSCHER XES560 OWNER S MANUAL IA Initial Assembly rai Safety Instructions Qerrconnnnno ss Maintenance amp Storage Borren Specifications amp Controls T eee ee Mowing amp Transporting BO Maintenance AS Mower Decals MiB Exploded Views amp Parts Lists 1 Warranty Tools Required Two 13mm open ended spanners 1 Remove the mower from the packaging and visually check for damage 2 Raise the mower handle to its normal position until the holes in the plates at the bottom of the handles align with the holes in the engine mounting plate Insert the 8mm x 20mm bolts in the two holes attach nuts then tighten all four handle attachment bolts 3 Insert the end of the vertical gear change rod on the left side of the handle through the hole in the short lever on the left side of the engine plate then insert an R clip through the small hole in the end of the rod 4 Raise the foot operated clutch pedal and insert the end of the 10mm rod under the engine plate into the hole in the end of the clutch pedal lever Insert an R clip into the hole in the end of the rod 5 Thread the mower cord through the guide on the righthand handle vertical gear change rod R clip os UNA SS foot operated mie Soy Zo X clutch pedal 2 10mm rod 1 Know your controls Read the owners manuals thoroughly Learn how to stop the engine quickly in an emergency 2 Inspect the area to be mown remo
3. Height control linkages Oil Throttle cable Note IF ABNORMAL NOISES OR VIBRATIONS ARE HEARD OR OBSERVED STOP THE MOWER AND CHECK IMMEDIATELY DO NOT WAIT FOR THE NEXT SCHEDULED SERVICE GEARBOX Use gear oil 85W140 Capacity 750ml FILL GEAR BOX TO THIS LEVEL KING PINS FRONT WHEELS Oil every 8 hours by applying a few drops of oil on the upper and lower bronze bushes TRANSAXLE BELT ADJUSTMENT Tools required 2 off 13mm open ended spanners On the right hand side of the mower when standing at the handles is a vertical control rod that can be adjusted at its top end using the two nuts on the threaded end of the rod If the drive is slipping firstly inspect the short belt under the engine plate to ensure it is still in sound condition Replace if it is in poor condition Next lengthen the threaded control rod by moving the nuts on the threaded section upwards Initially try one or two turns of the nuts as over tensioning the belt can lead to premature belt wear and a high engagement load on the control lever To test the drive simply start the engine on level ground put the gear lever into low speed and try holding the mower back while slowly squeezing the drive lever on the right handle If the drive still slips slightly more adjustment may be needed Before any inspection or replacements of the belts and associated parts turn engine off and remove the spark plug lead from the spark plug e
4. engine is hot move throttle lever to mid throttle position e Slowly pull the starter cord until the starter pawls engage and the rope stops then pull with sufficient force to overcome the engine compression Lower the cord back to the guide on the mower handle e Once the engine is running move the throttle lever to the desired operating position TO STOP THE ENGINE e Push the throttle lever to the STOP position OPERATING With the mower on relatively level ground and the area clear of bystanders and debris e Engaging cutters With the engine running at fast speed slowly push down on the cutter engagement pedal with your left foot e Selecting forward speed With the cutters engaged and no pressure on the clutch lever on the right handle pull backwards on the gear change lever to select slow speed to the centre for neutral speed or forward for high speed If the gear does not engage easily move the mower forward a short distance while applying light pressure on the lever e Selecting height Stand to the left of the mower handle and keep your feet well clear of the mowing deck Lift the Raise and Lower lever and move it to the desired height setting Fully back towards the rear of the mower for mowing long grass Release the lever and ensure the pin engages in one of the slots in the quadrant e Adjusting the throttle control to the desired position Best cutting is achieved at a high throttle setting a
5. After striking a foreign object Inspect the mower for damage and make repairs before restarting and operating the mower e f mower starts to vibrate abnormally stop the engine immediately 28 STORAGE SAFETY e Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition e Do not use pressure cleaning equipment e Never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or spark e Allow the engine to cool before storing in any enclosure e To reduce fire hazard keep the engine muffler and petrol storage area free of grass leaves or excessive grease e If the fuel tank has to be drained do this out doors and away from sources of ignition e Store fuel in a cool place in a designated fuel container Metal containers are preferred and only plastic containers specifically designed for holding fuel are suitable e Turn fuel tap off when storing the mower 29 MAINTENANCE SAFETY e Replace worn or damaged parts for safety especially the blades e Replace faulty muffler e Do not change the engine governor settings or over speed the engine Operating an engine at excessive speed can increase the hazard to personal injury e Be careful during adjustment of the mower to prevent entrapment of the fingers between moving blades and fixed parts of the mower Do not modify this mower in any way or use the mower without shields or guards in place They are for your protecti
6. Be careful during adjustment of the mower to prevent entrapment of the fingers between blades pulley s and fixed parts of the mower e Only replace the spark plug lead once all adjustments are completed and guards are replaced MAINTENANCE TRANSAXLE BELT REPLACEMENT Tools required 2 x 13mm spanners 1 x phillips head screwdriver e To remove the belt firstly remove the top cover by withdrawing the 4 securing screws e Loosen the nuts on the top end of the vertical control rod using two 13mm spanners Screw the lower nut down on the thread so the tension on the belt from the idler pulley is minimised e From behind the mower roll the drive belt off the engine pulley Then withdraw the belt from the front pulleys e Replace the belt with a new belt Deutscher part No 1579 and ensure the belt is inside the guide pins e Re adjust the vertical rod length using the two nuts so the drive belt is taught when the hand lever on the right handle is just touching the rubber handle grip Excessive belt tension may not improve drive traction and may cause premature belt wear CUTTER BELT REPLACEMENT including BLADE BRAKE ADJUSTMENT Tools required 2 x 18mm open ended spanners 2 x 11mm open ended spanners 1 x phillips head screwdriver e To replace the cutter belt first remove the top cover Next ensure that the drive belt is disengaged by raising the foot pedal on the rear of the mower e Fully loosen the front 4 nut on the
7. EUTSCHER MOWERS BALLARAT VICTORIA XE 560 SERIAL No 8327 3348 HIGH NEUTRAL LOW DANGER THROTTLE DEUTSCHER DRIVE STOP XE560 Raise lever TWO SPEED to drive forward Release to Read operating dis engage instructions before use KEEP HANDS AND FEET AWAY 3350 XE560 CHASSIS AND COMPONENTS Item No Part Description Qty Bolt M8 x 20 Part Description Qty Connecting rod deck lift Spring washer 8mm Special bolt Plain washer 8mm Nut 3 8 UNC Bolt 4 x 1 W Wheel half 4 Nyloc nut 3 8 UNC Top cover Front tyre Blade engage foot pedal Front wheel bearing 4 Clutch rod cutter engage Y W nut R clip ojoj oajan a n King pin amp stub axle RH Split pin King pin amp stub axle LH Rear tyre Front wheel Assy Tube Flanged bronze bush 4 Rear wheel rims Bolt M8 x 20 Special bolt Chassis welded assembly Clutch pivot plate wheel drive Deck lift spring Pulley bush Cap height lever Idler pulley Outer tube height adjust lever Horizontal clutch rod Spring height adjust lever Bolt 6mm x 40 HT Engine Pulley Gear change lever Collar Honda Engine only Gear rod horizontal EXPLODED VIEWS AND PARTS LISTS XE560 DECK and COMPONENTS Part Description Oty Part Description Oty Blade nut bolt washer x 2 se
8. blade brake rod alongside the left rail of the mower e Loosen the two large 12mm nuts on the threaded rod attached to the cutter spindle Wind the nuts by hand on the threaded rod to allow the cutter deck to be pushed fully back in its slides e Remove the transaxle drive belt as described above e Install a new blade drive belt and then replace the transaxle drive belt e Readjust the two 12mm nuts by hand tightening them engaging the blade drive foot pedal and checking the belt tension The easiest way to test the tension is to squeeze the belt together somewhere near the centre between the two pulleys The belt should only move in about 15mm on each side e Securely lock the two 12mm nuts e Re adjust the blade brake rod by engaging the clutch and moving the brake pad so it is 1 2 mm clear of the spindle pulley Tighten the 1 4 nuts e Test run the mower keeping well clear of the drive belts Ensure that the blade brake operates when the blade drive clutch is disengaged BLADES e It is important that you visually inspect the blades bolts and nuts to ensure that they are in a safe operating condition this should be done before each mowing period e Always replace blades and bolts in kit form to prevent any vibration that may damage the mower and cause personal injury Nut ee Washer DEUTSCHER 3346 BLADE OPERATION PUSH LEVER DOWN TO ENGAGE RAISE TO DIS ENGAGE 3349 a DEUTSCHER MANUFACTURED BY D
9. ent period will be no longer than 3 months e This does not cover normal wear abuse or servicing procedures not in accordance with the user s manual Parts such as blades blade bolts tyres and v belts that can be subject to use beyond their normal intended working limits are also excluded e This warranty is void if parts other than genuine parts have been used or if repairs or modifications have been made without the manufactures written authority e This warranty does not obligate the manufacturer agents or dealers to cover transport costs incurred in the repair or replacement of any defective part It does not obligate the manufacturer agents or dealers to cover any other costs associated with making the warranty claim eg telephone calls e The engine on this mower is covered by the engine manufacturer s warranty supplied with the mower For your nearest engine dealer Briggs amp Stratton 1800 650 042 Honda M P E 1800 809 327 To claim a warranty the owner must return the mower atthe owners expense to an authorized dealer then give the authorized dealer a clear explanation of the defect A list of authorized dealers can be found on the Deutscher Mowers website or the location of the nearest authorized dealer can be determined by telephoning the telephone number listed below Our goods come with guarantees that cannot be excluded under Australian Consumer Law You are entitled to a replacement or refund for a major failure and
10. for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced ifthe goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits to the owner given by this warranty are in addition to other rights and remedies ofthe owner under a law in relation to goods or services to which the warranty relates FOR YOUR RECORD Model XE560 Serial Number fed y Date of Purchase Mower PurchasedEroM voca cc a e e e ad ad es SEN et pt Remember Proof of purchase is the responsibility of the owner and is necessary prior to warranty work being undertaken Only warranty work performed by an authorized dealer using genuine spare parts will be eligible for payment and claims may not be accepted if abuse or other damage has occurred that is not considered as normal wear and tear The manufacturer reserves the right to alter change or vary the specifications of the mower or any of the component parts at any time without notice Manufactured in Australia by DEUTSCHER MOWERS PTY LTD 731Creswick Rd Ballarat 3350 Telephone 03 53395708 Fax 0353393189 www deutschermowers com au Part No 1782 Edition 3 December 2011
11. nd slow forward speed but to minimise cutting time the fast forward speed may be selected e Driving forward Once the appropriate gear is selected slowly squeeze the lever on the right handle and the mower will move If the drive is slipping on steep slopes the nuts on the wheel drive rod can be adjusted See Maintenance section e Moving backwards Warning be very careful of your footing when pulling the mower backwards Release the clutch lever on the right handle and pull backwards slowly This is much easier with the gear lever set to neutral e Warning Never leave the mower running whilst unattended Always turn off the mower to clear debris or check the mower MOWING AND TRANSPORTING MOWING ON SLOPES e Reduce speed on slopes and in sharp turns to prevent overturning and loss of control Mow across the face of slopes never up and down e Maintain a firm grip on the handles as the mower will run away if released e Wear suitable boots for the terrain Do not continue mowing if you are slipping while walking Exercise extreme caution if the grass is damp e Do not mow an area with a slope greater than 12 degrees to the horizontal e Be extremely cautious when pulling the mower backwards This is particularly important on slopes Wear strong non slip footwear and keep well back from the mower e Never leave the mower parked on a slope This applies even if you leave the mower for an instant TRANSPORTING Always t
12. on SPECIFICATIONS MODEL No 36214 XE560 with 850 series Briggs and Stratton engine 36215 XE560 with a GSV190 Honda engine Consult engine owners manual for engine specifications TRANSAXLE High and Low gear plus a differential is incorporated in the transaxle A clutch lever to engage and disengage the drive belt is positioned on the right hand handle A gear change lever is provided on the left side of the control panel MOWER SPEED Low gear 2 9 kph 3000rpm High gear 4 2 kph 3000rpm TYRES Rear 410 350 6 Pressure 25psi Front 170 dia Solid rubber tyre CUTTING HEAD 560mm cut 2 x blades 7 cutting hight positions from 22mm 75mm DIMENSIONS Length 1620 mm Width 680 mm Height 965 mm Weight 75 kg CONTROLS Gear Change Lever a 7 a a Wheel Drive Lever Throttle Control wx ae aj Cutter Engage Pedal PRE START CHECK Ensure engine oil is at the correct level before starting See engine manual for instructions Your Deutscher Mower comes to you with the transmission filled with oil e Use fresh unleaded petrol Do not mix oil with petrol e Read all safety instructions and know how to stop the engine quickly in any emergency e Know your controls Where they are and their function STARTING AND STOPPING TO START THE ENGINE First ensure the blades are disengaged Pedal up and the fuel tap is turned on e When engine is cold move the throttle lever to the FAST position e When
13. s and do not stand in front of the discharge chute 12 Never mow while people or pets are nearby 13 Mow only in daylight Stay alert for holes in the terrain and other hidden hazards 14 Keep bystanders away from the mower when it is operating 15 Avoid operating the equipment in wet grass where feasible 16 Do not put hands and feet near or under rotating parts Keep clear of the discharge opening at all times 17 Never pick up or carry a mower while the engine is running 18 Use extreme caution when reversing or pulling mower towards you 19 Do not carry passengers 20 Walk never run 21 SLOPES e Do not mow excessively steep slopes e Exercise extreme caution when on slopes e Mow across the face of slopes never up and down and exercise extreme caution when changing direction on slopes e Never leave the mower unattended on a slope 22 Normally start mowing in low gear until you are sure of the speed needed for the task 23 Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed 24 Do not operate the engine in a confined space where dangerous fumes can collect 25 Stop the engine before refuelling and whenever you leave the mower 26 Watch out for traffic when crossing or near roadways 27 STOP THE ENGINE AND DISCONNECT THE SPARK PLUG LEAD e Before clearing blockages or unclogging chute e Before checking cleaning or working on the mower e
14. t Blade brake disc 4 Nut bolt washer x 2 set Bolt brake bracket 2 Blade plate 18 19 20 21 Brake pad assembly 1 Bolt blade driver 3 22 Raise lower frame Spring washer 3 8 23 Bolt deck lift bush 4 Blade set 2 off Blade spindle assembly 24 Nut deck lift bush 4 Bush deck lift Spindle bearing 2 Bush Deck assembly Spring blade disengage Hinge bar assy Plastic sleeve chute flap 2 Nyloc nut 12mm Pushrod assembly Discharge flap assembly Nut 12mm plain 2 Belt guide bolt 2 Nut nyloc 3 8 UNF Brake rod pivot Blade brake rod threaded Pushrod connector assembly Bolt 3 8 special Brake lever blade Blade drive pulley assembly Long bolt brake bracket 1 Blade drive belt EXPLODED VIEWS AND PARTS LISTS XE560 HANDLE amp CONTROLS IS Item No Part Description Part Description Handle assembly Throttle control Bolt M8 x 20 Screw self threading M8 plain nut Gear change lever assy Vertical clutch rod wheel drive Gear change vertical rod Pivot wheel drive clutch R clip E clip Cable assembly Clutch lever on handle Special bolt Nyloc 3 8 UNC nut Rubber handle grip VOC OD o AA UJN o y iff EXPLODED VIEWS AND PARTS LISTS XE560 GEARBOX COMPONENTS O O ce DION DO E yy OD 3 9 Ey 2 aa 10 00
15. urn the fuel tap off when transporting It is easier to transport the mower in a trailer using ramps to drive the mower into position Select low gear and a low throttle setting when driving up ramps Ensure the ramps are not too steep or slippery Firmly tie the mower in position once it is in the trailer The XE560 mower will fit in the back of a family sized station wagon with the handle folded down Never attempt to lift the mower on your own and always secure the mower from moving once it is in place TO FOLD THE HANDLE e Remove the rear handle attachment bolts on each side of the engine mounting plate e Withdraw the clip from the lower end of the gear change lever control rod and move the rod clear of the lower lever e Disengage the starting cord from the guide on the right hand handle and allow the starting handle to withdraw to the engine cover e Loosen the front two handle attachment bolts while holding the handle to prevent it falling e Fold the handle forward Ensure that the handle clears the raise and lower lever as it is lowered onto the front cover Place a rag or other soft material under the handle if you wish to protect the paint on the front cover 100 hrs Engine Refer to Engine Manual Transaxle Check oil level Cutter spindle Check sealed bearings King pins Oil Raise amp lower frame slides Grease Blades and drive belts Check replace if necessary Clutch control linkages Oil
16. ve all debris and obstacles that may be in the path of the mower Do not attempt to shift obstacles while engine is running 3 To avoid sunburn apply sunscreen wear appropriate clothing a hat and sunglasses 4 Damaged blades and worn bolts are major hazards Before starting always visually inspect to see that blades blade bolts and cutter assemblies are not worn or damaged Replace worn or damaged blades and bolts in sets top preserve balance 5 Do not allow children or people unfamiliar with these instructions to use the mower 6 With prolonged use hearing protection should be worn 7 Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy duty shoes 8 Itis advisable to wear suitable eye protection when operating the mower 9 Refuel outdoors only well clear of any sources of ignition including pilot lights on gas appliances Do not smoke while refuelling engine Add fuel before starting the engine Never remove the fuel tank cap or add petrol while the engine is running or while the engine is hot If petrol is spilled do not attempt to start the engine but move the machine away from the area of the spill and avoid creating any source of ignition until the petrol vapours have dissipated 10 Before starting the engine ensure blades are disengaged by checking that the foot pedal is in its highest position 11 Start the mower carefully according to instructions Keep feet well away from the blade
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