User Manual - Abest Industrial Supply
Contents
1. this manual to avoid the risk of serious bodily injury 2 The maximum lifting capacity is 6 000 Lbs and any attempt to lift unauthorized loads in excess of that amount could result in a loss of the load and serious bodily injury 3 NO modifications shall be made to this lift without the prior written consent of the manufacturer AWARNING NEVER 1 Attempt to use this lift for any purpose other than raising passenger vehicles and light pick up trucks a few feet off the ground to perform tire brake oil and bodywork Attempt to use this lift to raise vans trucks with extended wheelbases or any other loads that exceed its rated capacity of 6 000 lbs Use this lift for any under the vehicle work Work under any vehicle unless it has first been provided with independent and stable support by appropriate means to prevent it from dropping Attempt to operate this lift unless you have had prior training and experience in the operation of this lift and you have also read and understood all of the operating and safety instructions contained in this manual Allow any untrained or unauthorized persons to operate this lift Operate this lift if any of the safety devices are inoperative Allow untrained or unauthorized persons to position vehicles on this lift Work on a raised vehicle unless the safety lock has first been engaged Operate this lift when bystanders are present at the site Attempt to operate this lift u2. Positioning Machine Check to ensure the ground is flat and rigid so as to prevent the accumulation of water and bad environment and then move lift to the place to be installed 2 Install the Electric and Hydraulic System 1 Place control Cabinet in suitable position 2 Connect piping to the machine and control cabinet 3 Install the control wiring of the safety pinion control circuit 3 Connection of Power Supply 1 Check to ensure that appropriate specification of power supply system 2 Connect 15 Amp disconnecting device in front of the incoming terminal of machine 3 The cable for the connection of disconnecting device shall be 3 5 mm2 Zinko Hydraulic Jack Model ZTCL 30 Installation Procedures continued 4 Inspection and Adjustment 1 Turn on disconnecting device and check if power indicator lights up If no light the emergence stop may be engaged Release it and check again 2 Push up button to see if lift rises as control command 3 In case no raise for 3 phases machine change the connection of any two phase conductors 4 Check to ensure the lift could be raised to its extreme position 5 During rising check to ensure the normal function of emergence stop 5 Trial Run 1 Drive car onto the lift and check if the car is placed at appropriate position If in appropriate position adjust it by moving foot plate and adjustment screws 2 Push up button to the position in which the car is just leaving the gr
3. operate this lift unless you have first read and understand all of the operating AWARNING ANE i instructions and product warnings that are contained in this manual and on the warning labels affixed to the lift itself Failure to do so could result in serious bodily injury and property damage Contact your supplier immediately if you have any questions regarding the contents of this manual or of the warning labels Always keep this manual nearby for convenient reference while operating this lift Should either this manual or any of the warning labels become lost or damaged obtain replacement copies from your supplier immediately Warranty WE WARRANT THIS LIFT TO THE ORIGINAL PURCHASER AGAINST DEFECTIVE MATERIALS OR WORKMANSHIP FOR ONE YEAR FROM THE DATE OF INVOICE PROVIDED THAT THIS LIFT IS USED IN ACCORDANCE WITH ALL APPLICABLE INSTRUCTIONS AND WARNINGS OUR OBLIGATION IS LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS THAT ARE RETURNED TO THE LOCAL LIFT SUPPLIER FREIGHT PREPAID WITH PROOF OF PURCHASE THIS WARRANTY SHALL NOT APPLY TO ANY DAMAGE RESULTING FROM THE ALTERATION MISUSE ABUSE UNAUTHORIZED REPAIR OR IMPROPER MAINTENANCE OF THIS LIFT Limited Function of This Lift AWARNING This lift was designed solely for the purpose of raising passenger vehicles and light pick up trucks a few feet off the ground to facilitate the performance of tire brake oil and bodywork Never attempt to use this lift to raise va
4. release the 2 Safety pinion is not opened engagement of the safety pinion and then push down the release valve Zinko Hydraulic Jack Model ZTCL 30 Troubleshooting continued 1 Block in the UP DOWN valve 1 Disassemble and clean 2 The flow rate for the return oil Decent Movement circuit of UP DOWN valve is 2 Turn counterclockwise to an appropriate flow rate Too Slow too small 3 Block in the filter of main and 3 Disassemble and clean or auxilery cylinder connector Rough Operation 1 Breakdown or wear of parts 1 Repair or replace damaged worn parts Parts Breakdown Control Cabinet and Pump UP button screw M6XT2L screw MEX40L screw MAXTBL E screw 3 16 O Zinko Hydraulic Jack Model ZTCL 30 Parts Breakdown Lift Table ezoso Ooo o e2000 v SS ZINKO HYDRAVUC JACK PO Box 4903 Ontario CA 91761 Toll Free 1 800 579 8088 http www zinko com Phone 909 989 9526 Fax 909 989 1724 REV 091307
5. unit and raise this lift about 16 Then press the DOWN control and lower this lift Continue that process several times until all of the air is purged from the hydraulic system Mechanical Safety Lock Operating Test e Actuate the safety lock release lever and confirm that the safety latch unlocks e Press the UP control on the power unit and raise this lift to its highest position to confirm that the safety latch will automatically CLICK into the safety lock position at both of the established sittings When this lift reaches it s highest position immediately stop pressing the UP control to protect the motor e Actuate the safety lock release lever and press the DOWN control Confirm that the safety latch unlocks and that this lift will lower Positioning the Vehicle on the Lift 1 Fully lower this lift and drive the vehicle over it so that its center of gravity will be centered on this lift for maximum LEFT TO RIGHT stability Neither its front nor rear wheel should contact this lift 2 Position front wheel drive vehicles and light pick up trucks slightly toward the rear of this lift but position rear wheel drive vehicles more toward the center of the lift for maximum FRONT TO REAR stability 3 Position the lift arm saddle adapters to contact the vehicle at the lifting points recommended by the vehicle manufacturer 4 If required use stacking adapters to improve vehicle stability on this lift Raising A Vehicle 1 Pres
6. MODEL ZTCL 30 Portable Tire Changing Lift ZINKO Hydraulic Jack Toll Free 7 800 579 8088 Web www zinko com Operation amp Maintenance Manual Important Receiving Instructions Visually inspect all components for shipping damage Shipping damage is NOT covered by warranty If shipping damage is found notify carrier at once The carrier is responsible for all repairs and replacement costs during product shipping Safety Information Read and follow all instructions warnings cautions and carefully Follow all safety precautions to avoid personal injury or property damage during system operation ZIAKO is not responsible for damage or injury resulting from unsafe product use lack of maintenance or incorrect product and or system operation Contact ZIAKO when in doubt as to the safety precautions and operations Failure to comply with the following cautions and warnings could cause equipment damage and personal injury Caution Remarks Used In This Manual This manual and the warning labels affixed to the lift itself utilize the following signal words and definitions in all safety instructions DANGER Failure to avoid the potential hazard could result in death or catastrophic bodily injury AWARNING Failure to avoid the potential hazard could result in serious bodily injury CAUTION Failure to avoid the potential hazard could result in minor bodily injury or in damage to property Introduction Never attempt to
7. er s parts have been used in making repairs Confirm that the power cord has been disconnected and that the power source has been safely locked out prior to performing any maintenance on this lift Perform all scheduled visual inspections and preventative maintenance in a timely manner and promptly replace any damaged or worn components Keep the lift area clean and free of any obstructions or debris Clean up any spilled grease and oil as quickly as possible Keep the affixed warning label clean and legible Contact your supplier immediately for a free replacement if ever required Position the swing arms and adapters to provide unobstructed clearance before attempting to drive a vehicle onto this lift Never hit or run over the swing arms as that could cause damage to this lift or the vehicle Position the adapters so that they will contact the vehicle at the lifting points recommended by the vehicle manufacturer First raise this lift partially until the adapters make initial contact with the vehicle After confirming that they are making secure contact at the desired lifting points raise this lift to desired working height NOTE The removal or installation of some vehicle components could result in a shift in the vehicle s center of gravity and cause the vehicle to become unstable Before energizing this lift to test its operation following servicing always confirm that all maintenance personnel are standing clear of this
8. kage of hydraulic circuit Uneven Height of eakage a meen veut nange pars or repair Sides When Raised 12 Leakage of hydraulic cylinder ea age o ydraulic cylinder 2 Change part 22 ange part 3 Ground is not flat 3 Move lift to level ground 1 Switch on power and check power indicator 2 5 n ni mergency stop burton is 2 Press the emergency stop button and turn right pressed down 3 Breakdown of UP button 3 Repair or replace the UP button and turn right Lift Will Not Move 4 Breakdown of motor 4 Repair or replace motor Upward Pyar 3 Praak dowi OF pump or 5 Repair or replace pump disconnection of connector 6 Hydraulic oil loss or insufficient SA hydraulic oil 6 Supply hydraulic oil 7 Breakdown of solenoid valve 7 Repair or replace solenoid valve 1 Insufficient hydraulic oil 1 Supply hydraulic oil 2 Inappropriate adjustment for the 2 Increase the pressure setting of terminal block pressure of terminal block by screwing clockwise Upward Movement 3 Throttle valve of main lift is 3 Open the throttle valve of the Slows Down not open completely main lift counterclockwise 4 Leakage of piping system 4 Repair or replace parts of the piping system 5 Block on the filter main and or h 5 Disassemble and clean auxilery cylinder connector 1 Manuall rated valve is n Anua Y ORSTALEC VAME IS MOT 1 Push down the release valve opened Decent Fail 2 Raise up the lift a short distance and
9. lift When abnormalities arise always stop this lift instantly with the OFF control on the power unit Positioning Installation Instructions Lift Positioning Installation 1 This lift should only be installed and used on level concrete floors having a minimum thickness of five inches The concrete must have a minimum strength of 4 000 PSI and must be aged at least 30 days 2 Position the electric hydraulic power unit so that a vehicle will never drive over the hydraulic hose to prevent damage 3 This lift is designed for indoor use only The electric hydraulic power unit is not waterproof and if installed outdoors electric shock or damage to the electric hydraulic power unit could occur Electric Hydraulic Power Unit Installation 1 Firmly tighten the female adapter NPT at the end of the hydraulic hose to the male outlet fitting on the hydraulic power unit Confirm that no foreign objects have entered the hydraulic hose 2 Some hydraulic oil has been provided in each of the cylinders for anti corrosion purposes during shipping APPROX 100 cc IN EACH CYLINDER Remove the temporary plug from each cylinder drain all of the oil and then install the replacement plugs that are equipped with safety valves 3 Position the electric hydraulic power unit well clear of this lift to assure that it will not obstruct the safe operation of this lift For more detailed instructions refer to the following procedures Installation Procedures 1
10. nance Daily Inspections 1 Inspect this lift prior to its first use each day Never operate it never operate it if any of its components appear to be damaged or abnormal Use only genuine manufacturer s parts in making repairs 2 Confirm that the power cord has been disconnected and that the power has been safely locked out prior to performing any maintenance on this lift 3 Perform all scheduled visual inspections and preventative maintenance in a timely manner and promptly replace any damaged or worn components 4 Never service this lift while it is in a raised position the loosening of any oil fitting could cause this lift to fall Confirm that this lift is in its fully lowered position before attempting to service it 5 Keep the lift area clean and free of any obstructions or debris Clean up any spilled grease or oil as quickly as possible Monthly Inspections 1 Re tighten any screws or nuts that may be loose or worn out 2 Keep lift greased to keep it moving smoothly 3 Fix installation of piping with wrench and clean the oil if there is any leakage in hydraulic piping and or hydraulic cylinder Make sure buttons are mounted normally by cleaning them properly Clean and ensure the well connection of every wire in the control cabinet Replace the hydraulic oil or supply it to the sufficient level Inspect and replace where necessary Get rid of rust lubricate it and paint it ONOoFs Troubleshooting _ Lea
11. nless you have first read and understood the contents of the warning signs affixed to this lift Never remove warning signs from this lift Attempt to drive a vehicle onto this lift unless you have first confirmed that it is in its fully lowered position Attempt to block open or override the OFF control on the power unit Zinko Hydraulic Jack Model ZTCL 30 NEVER 14 Raise a vehicle if someone is inside 15 Permit anyone to ride on this lift while it is being raised or lowered 16 Operate the power unit while any persons are working on a raised vehicle 17 Attempt to service this lift while it is in a raised position The loosening of any oil fitting could cause this lift to fall Always confirm that this lift is in its fully lowered position before attempting to service it 18 Attempt to use adapters or attachments that were not provided by the manufacturer ALWAYS Stand clear of this lift when it is being raised or lowered Confirm that there are no obstructions under this lift before lowering it Release th safety lock first before attempting to lower this lift Confirm that this lift is in its fully lowered position before backing a vehicle off it Inspect this lift carefully prior to its first use each day Never attempt to operate it if any of its components appear to be damaged or abnormal Therefore inspect this lift before each use for visual indications of damage Confirm that only genuine manufactur
12. ns trucks having extended wheelbases or any other load that exceeds this lift s rated capacity This lift has not been designed to bear such unauthorized loads A loss of the load might therefore occur which could result in serious bodily injury AXDANGER Never use this lift for under the vehicle work to avoid the risk of being crushed Never work under any vehicle unless it has been provided with independent stable support by appropriate means to prevent it from dropping General Specifications Maximum Capacity 6 000 Ibs Minimum Table Height 3 7 8 Maximum Table Height 37 for YMRL 60 48 for YMRL 6OHL Electrical Requirement 115VAC or 208 230VAC Single Phase 60 Hz Lifting Time 30 seconds Dual Safety Lock System 1 Mechanical Safety Lock 2 Hydraulic Velocity Fuse Valving Optional 1 Higher Extension Rubber Pad Adapter set of 4 2 Adapter with Steel Flip Up Flange set of 4 3 Portable Dolly Assembly 1 Zinko Hydraulic Jack Model ZTCL 30 Parts Contents Oil 1 Can 1 5 Gallons Swing Arms 4 pieces when delivered the swing arms are fully assembled with the tables Rubber Pad Adapters 4 pieces Stacking Adapters 4 pieces Plugs with Hole 2 pieces Hydraulic Hose 12 Feet Female Adapter NPT coupled with Hydraulic Hose 1 piece Safety Lock Release Lever 1 piece this lever is connected to the wire cable Safety Precautions 1 Any operator of this equipment shall read in detail this manual so as to preven
13. ound 3 Inspect to ensure no interference with any other objects 4 Raise lift to its extreme position and inspect to ensure no abnormal situation or leakage occurs 5 Raise the safety pinion and push the release valve so as to check if lift could be descended smoothly 6 Repeat 2 5 for a couple of times so as to ensure the lift can be operated normally Operation Procedures Inspection It is essential that the following inspections of this lift be performed prior to its first use each day to assure safe operation Component to be Inspected Method and Treatment e Safety Lock Latch Confirm that the lock clicks into position properly e Swing Arms and Adapters Confirm that all nuts and bolts are tight e All Hinge Points Confirm that all hinge points are greased e Floors and Swing Arms Confirm that the floors are flat and the swing arms aren t cracked e Wire Cable Confirm that cable isn t streched or rusty e Hydraulic Hose Confirm that there is no oil leakage e Rollers and Shafts Confirm that they have no cracks or other damage e Safety Lock Release Confirm that the lock release disengages the safety latch e Hydraulic Pipes Confirm the absence of cracks or leakage e All Welds Confirm that there are no cracks e Hydraulic Oil Confirm that oil is clean and that the level is proper e Safety Lock Control Confirm that the control is operating properly Purging Air From the Hydraulic System Press the UP control on the power
14. s the UP control and raise the lift slowly until all of the saddle adapters contact the vehicle 2 Visually confirm that each adapter is making full contact with the vehicle at the proper lifting point 3 Raise this lift until the vehicle s wheels are slightly off the floor and confirm that the vehicle is stably positioned 4 Confirm that the safety lock is functioning properly Lowering A Vehicle 1 Before attempting to lower this lift first raise it over 1 and actuate the safety lock release lever to disengage the safety lock 2 Continue actuating the safety lock release lever while pressing the DOWN control control and lower this lift slowly until the safety lock latch passes the lowerst safety lock position AT A LIFT HEIGHT OF APPROX 20 INCHES In the event of an emergency cease actuating the safety lock release lever Zinko Hydraulic Jack Model ZTCL 30 When the safety lock is engaged always raise the lift slightly before attempting to actuate the safety lock release lever This will protect the wire cable from becoming stretched which could result in a safety lock malfunction Moving the Vehicle Off the Lift 1 Disengage the parking brake 2 Confirm that this lift is in its fully lowered position before attempting to back the vehicle off of the lift 3 Remove all of the adapters from the swing arms and push the swing arms inboard of this lift 4 Slowly and carefully back the vehicle off of the lift Mainte
15. t the occurrence of hazard 2 The operator should know the function and operation method for every part this equipment 3 The periodic inspection and inspection before operation shall be done according to this manual 4 Do not operate this equipment any more if you find any abnormal noise 5 Do not operate this equipment beyond its maximum loading capacity Inspection Before Operation Item Inspection Method Treatment 1 Inspect if up down movement of lower Main and Ocular Inspection Clean Up and Lubricate Auxil machine s platform is horizontal and smooth 2 Inspect if the actions of safety pinion are normal Ocular Inspection Clean Up and Lubricate and up down smoothly 3 Inspect if the safety device is acting normally if the Ocular Inspection Clean Up safety pinion does not raise the platform won t descend 4 Inspect hydraulic cylinder oil pipe and pipe joint to see Ocular Inspection Cleaning and Re fix if any evidence of oil leaks and inspect the motion of safety device actuation wire 5 Inspect motors pump motion if sound is normal Listen to the Sound Clean Up Replace Parts 6 Inspect lift parts and mechanism if they are normal Ocular Inspection Clean Up Lubricate Replace Parts Vs Inspect if tension on the safety pinion and safety Ocular Inspection Clean Up device engage normally and Action Safety Warning 1 This lift must be operated and maintained in strict accordance with the procedures and warnings contained in
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