User Manual
Contents
1. WAGNER Operating manual Translation of the original operating instructions Inuous mixer Cont T25K 0343 856 Edition 05 2010 Contents Page Safety regulations 2 Functional description 2 What materials be used 3 ib 3 Equipment V rVI W u pa a quwaq sss 3 Putting device in operating position 4 Transport Dy rane L lada 4 Placing into operation 5 Br aks in work u uu 5 WI t r op erali fi iii 5 Placing out of operation and cleaning device 5 6 Placing the device in its transport position 7 8 Safety regulations 1 Read the operating manual carefully and follow the instructions given therein in order to avoid possible danger The general safety and accident regulations for the building trade should be observed when using the continuous mixer T25K Never put your hands into the continuous A mixer T 25 K when it is running The continuous mixer T 25 K should only be used with the coating materials listed on page 3 It is not permitted to use itfor any other purpose The manufacturer will not be liable for damages resulting from suc2. ca T25K 18 V 9290016 IN 1SUBE A BiugAsuesuonglu unyoq oe3ejuaunsop ejed jonesuodsey 6B easuesuoyejuaunyog uoi lu uunoop sjqesuodsey 2 liqesuods ki 4W yondin r H ugeet LH Buiuue q 9 A6 le41s H 1onpoiq JUapIsald SIA aneus yeq uoneoo7 v 6002721 62 Hope juswdojenagq Jo CRL ya p us pi es ajuaunenoped 9 5 ug uoneyijio ds uejnomed we sepezilin WPUBAUR s p J uoneoijio ds uosezinn s nb s yeuolopu eJejoomued ul ayeoydde euorzeu eysiuyx9 ell uonyeu appui sieuoioeu s o s ll ds a SEWON ys uy Bo r psepues ajeuonen 5821109 sauoroeo oedse SEUHON ayolusa 10128211109458 D D 2661 L y10SS NI 1 0209 N4 ISIZI NA 7 1 001Z1 OSI NA JOyJauu s Japrepue s Je nonued paysejepiaes 9 uewJenonued eJejoo ued u pes sluouneu we sepezijijn sepeziuouey SEWON Jap 6 epalasiuoWeY sepeziln sepeziuouue SeUUON ayeoldde ayezziuowse 93 801 002 23 2 9002 40 801 700 39 2 9002 44 801 700 43 2 9002 39 801 7002 39 Zt 900Z 39 801 v007 39 29 9002 J9s 9uue seq H QES e sejuauniad seodisodsip Jasjeua seq sajuambis sajuauuad yuauned apueljoy 61 ue peran13suoy se SE woo Wa ese pau
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4. T25K 9 Accessories NES A S 4 IX YO ole ADOS WAY SOS YY BOO o III W NY o m m E y E ZS G G m ZS o RH Ei Ge a xr o SZ E O g n AS z oe 0 2505 SE 5 6 59 lt C H eo E e Q E unoso G S G gt 2 O DO o 2 ERC E co N lt c X oo a mo Qe g OC ONLSE o 3 lt D ae gECEESSZ 9 a 285 q d E o 2 c lt r i 5 9 5 5 m is 28 48 YE vz 95202900598 o ote zu S33Os 2 KE D E S Si v vez Ze D lt Ou gt G gt x EE a DE wn e ee o e T25K 10 Accessories S 4 02 Y N 2 2 SS A is RX NS A AN un o 2 2 2 n 2 ere 2909296 a G 2 Z gt s Di 9 oz DSA et 2 5213 53 m E o Omsk o o G S o z 5 o lt S k Ae gt sSennN N LL vw o o o a 11 T25K T25K 0666 NIG OL X SIN H0q uobex H 621 0066 4 yeys Bury soz erenl 22 3iA p Buluoisu 1l q A ezeveo 66 oixpwuoa 2222066 oz 666 NIG SC XBW 10q 601 0066 86 606 sees e ZZL NIQ 8v ilds 1005 1266 yeys Duyf nuo vor eveo L 96 S86 NIG OW anu uobexaH goz 0166 ZL 166 NIG Ob a 1loquobex H 202 0066 ai EE 2 6 NIG 9L x9W 310q uobexaH 111 0066 cu E ZZL NIG 9y 4aysemu
5. reg istration When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed Once the guarantee period has expired claims made against the guarantee or from the guarantee can no longer be en forced 16 3 Handling If defects can be seen in the materials processing or perform ance of the device during the guarantee period guarantee claims must be made immediately or at the latest within a pe riod of 2 weeks The authorised specialist shop that delivered the device is enti tled to accept guarantee claims Guarantee claims may also be made to the service centres named in our operating instruc tions The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension to the guarantee the guaran tee certificate must be included The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product are the responsibility of the customer 4 Exclusion of guarantee Guarantee claims cannot be considered for parts that are subject to wear and tear due to use or other natural wear and tear as well as defects in the product that are a result of natural wear and tear or wear and tear due to use This includes in particular cables valves packagi
6. supply and uncouple external water hose Uncouple water hose 1 fig 8 from mixing pipe Undo toggle type fasteners 2 on mixing pipe Put mixing pipe forwards Pull out spring pin 3 from mixing shaft Swivel out the mixing pipe sideways Remove mixing shaft from the mixing pipe and clean both parts with water Replace mixing shaft in the mixing pipe and secure with spring pin 3 11 Turn mixing pipe 1 fig 9 back onto the container as far as it will go Secure mixing pipe with linch pin 2 12 Clean container Pull back latching bolts 1 fig 10 Take up position in front of the device 2 Hold device with handle 3 and turn in the direction of the arrow until safety hook 4 stops Then turn the device back into its operating position Release safety hook 4 Take care that the latching bolts engage in the trolley Slowly turn device in the direction of the arrow 180 to frame empty completely 13 If coating material still remains in the container A Caution Remember the weight of the device 7 hexagon nut 5 fig 10 and remove protective grid Dry container and dosing section and clean vvith a brush Re fit the protective grid 6 T25 K Placing the device in its transport position Remove mains plug from the socket Uncouple external water hose Uncouple water hoses 1 fig 11 from mixing pipe Undo toggle type fasteners 2 Pull mixing pipe forwards E WH 5 Swiv
7. 1 7 57 2211 France Telefax 41 71 7 57 22 22 Tel 33 1 825 011 111 wagner wagner group ch Telefax 33 1 698 172 57 division batiment wagner france fr J Wagner GmbH CZ Wagner spol s r o 5 Otto Lilienthal StraBe 18 Nedasovsk str 345 D 88677 Markdorf 15521 Praha 5 Zlic n Postfach 11 20 Czechia D 88669 Markdorf Tel 42 2 579 50412 Deutschland Telefax 42 2 579 51 052 Tel 49 75 44 505 664 info wagner cz Fax 49 75 44 505 155 wagner wagner group com www wagner group com Www wagner group com Wagner Spraytech UK Limited The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain UK Helpline 0844 335 0517 5 p per minute landline Wagner Colora Via Fermi 3 20040 Burago di Molgora MI Italia Tel 39 039 625 021 Telefax 39 039 685 18 00 info wagnercolora com Wagner Spraytech Benelux b v Zonneban 10 3542 EC Utrecht Netherlands Tel 31 30 241 4155 Telefax 31 30 241 17 87 info wagner wsb nl Wagner Spraytech Scandinavia A S Helgeshgj All 28 2630 Taastrup Denmark Tel 45 43 21 18 18 Telefax 45 43 43 05 28 wagner wagner group dk T25 K
8. e EU CIS Australia and are used within the reference country Ifthe check showsthat the case is not a guarantee case repairs are carried out at the expense of the buyer The above regulations manage the legal relationship to us concludingly Additional claims in particular for damages and losses of any type which occur as a result of the product or its use are excluded from the product liability act except with regard to the area of application Claims for liability for defects to the specialist trader remain unaffected German law applies to this guarantee The contractual lan guage is German In the event that the meaning of the German and a foreign text of this guarantee deviate from one another the meaning of the German text has priority J Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany Subject to modifications Printed in Germany T25K 17 ylllepioowiuei A lne uouinooq ap lqesuods u sjuaun90p Joy uosiad lqisuods k 1J uoiluowluei eASuolne u uinyoq 4W YOMQIN juewdojeneg jopepy 1 puoz iq Jey u saljeoyioeds u UBWOU ayosiuyos guolgu yyiniq r 1 puozliq jou ul UBWJOU apjessiuoueyab aime 04 801 4007 D3 Zp 900Z u ulled q Jay Ul ULA vesia ULL JSOPjOA J xiuidooluooq aulyoeu ejyoergeb japuey ul ap Ti
9. e inapplicable in extreme cases usage of the entire device can be prohibited by the competent authorities employer s liability insurance association and factory inspectorate division Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed T25K NOTE ON DISPOSAL In observance of the European Directive 2002 96 EC on waste electrical and electronic equipment and implementation in accordance with national law this product is not to be dis posed of together with household waste material but must be recycled in an environmentally friendly way Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way Please ask your local Wagner service centre or dealer for details or contact us direct 15 GUARANTEE DECLARATION Status 01 02 2009 1 Scope of guarantee All Wagner professional colour application devices hereaf ter referred to as products are carefully inspected tested and are subject to strict checks under Wagner quality as surance Wagner exclusively issues extended guarantees to commercial or professional users hereafter referred to as customer who have purchased the product in an au thorised specialist shop and which relate to the prod ucts listed for that customer on the Internet under www wagner group com profi guarantee The buyer s cla
10. el mixing pipe 1 fig 12 as far as it will go onto the container Secure mixing pipe with linch pin 2 7 Take care that the latching bolts 1 fig 14 engage in the trolley frame 2 6 Pull back latching bolts 1 fig 13 Take up position 2 in front of the device Hold device with handle 3 and turn in the direction of the arrow until safety hook 4 stops Release safety hook 4 Slowly turn device in the direction of the arrow 180 A Caution Remember the vveight of the device T25K 7 8 The device can be positioned vertically if there is little space available see fig 15 9 The device should be secured properly with suitable means when transporting Malfunction checklist Fun rosseus The device does not start up e No mains voltage e Check mains connection check fuse e Coating material hardened in the e Clean mixing pipe mixing pipe causing the overcurrent Operate overcurrent protection switch the protection switch to trigger device will start up again e Start up capacitor 2 defective e Have changed by a specialist electrician No water in mixing pipe e Solenoid valve does not open Coating material too thick e Water volume too low e Turn fine control valve to the left Coating material too thin e Water volume too great e Turn fine control valve to the right Consistency of the coating ma e Sieve in pressure reducer dirty e Clean sieve t
11. erial fluctuates The device does not mix e V belt tension too low e Tighten the V belt see fig 17 page 9 squeaking noises Servicing Sieve in pressure reducer 1 fig 16 From time to time check that the sieve is not dirty if necessary clean Remove mains plug from the socket Uncouple the external water hose Open ball valves 2 for emptying water Remove sealing cap 3 with open end wrench 30 Remove sieve 4 Rinse sieve with water Blow through with compressed air if available 20000 8 T25K Tightening the special V belt fig 17 1 2 3 m Accessories VVater flovv display Enables The vvater volume to be controlled for a certain coating mate rial according to the manufacturer s specifications The readiustment of the water volume for a particular coating material Part No 0343 700 Remove mains plug from the socket Unscrew the 3 hexagon nuts 1 fig 17 with open end wrench 13 Remove cover 2 Loosen the 4 hexagon bolts 3 with open end wrench 13 Set depth of impression on the idle belt section to 1 2 mm with tension screw 4 Turn V belt pulley several times and check depth of impression Re tighten the hexagon bolts 3 Fit the cover Attention For replacement of the V belt use only the spe cial Wagner V belt Cover Serves as protection against humidity dirt and as protection against the wind Part No 0343 701
12. h improper use The risks are the sole responsibility of the user Always keep the operating manual available where the continuous mixer T 25 K is used Check the continuous mixer T 25 K for visible damage each time before putting it into operation In particular the electrical lines plug and couplings The protective devices the protective grid on the container and the cover for the V belt drive should be fastened properly To avoid occupational illnesses observe the processing instructions from the manufacturer of the material used when preparing and using the materials and cleaning device Protective clothing gloves and if necessary skin cream are necessary to protect the skin Turn off the continuous mixer T 25 K before carrying out cleaning and maintenance work Remove mains plug from the socket Cleaning the device Never spray with sharp jet in particular with high pressure or pressure steam cleaners Danger of short circuit from water getting in Always remove the mains plug from the socket when carrying out any work on electrical components Page Malfunction checklist 8 E LEE 8 9 Sieve in pressure reducer 8 9 Tightening the special V belt 9 Accessories u ua a qawa a R s 9 11 Spare parts list continuous mixer T 25 K 12 Spare part
13. ids 206 1266 11 EEES x p ISS 5 Versus 98 PEO deb unl 056 r666 2 uldz lds 108 0566 2 SZL NIG 128 yseM Eck Long 2 022 EVEO Joywede gt Bulelado ZH 0S A 0 A00b 4W Ov JOuDedeD 6rL ES66 Joypeded dn 11835 ZH OS A OFZ A OCE 4IN 08 s ld 2 110 6462 OSL ES66 97 SZ pz EZ OZ sod did Buixiw SLZEvEo Z su 029 Duupag eq d q essesoe sz LZY NIQ CL x sz Buu g s 2266 a ze Lv NIQ Z x zs Bu Dune 209 2266 5 Duueag ue zocereo 92 pruueiy p10611 244 egal 586 x uleu szeeveo sz 586 NIG SIN NU uo5ex H 802 0166 MH ud6uuds vLeEeveo lt pub anmarord zozereo N y SZ Li xiui snonunuo 351 sed seds T25K 13 Spare parts list electric components Part No Description ON OFF motor protection switch 230 V 50 Hz Overcurrent protection switch Hexagon nut Screwed cable gland Mains cable 3 x 1 5 mm 3 m Spare parts list water fittings T25K Important notes on product liability As a result of an EC regulation being effective from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are released by him and if devices are properly mounted and operated If the user applies outside accessories and spare parts the manufacturer s liability can fully or partially b
14. im for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee We provide a guarantee in that we decide whether to replace or repair the product or individual parts or take the device back and reimburse the purchase price The costs for materials and working hours are our responsibility Replaced products or parts become our property 2 Guarantee period and registration The guarantee period amounts to 36 months For industrial use or equal wear such as shift operations in particular or in the event of rentals it amounts to 12 months Systems driven by petrol or air are also guaranteed for a 12 month period The guarantee period begins with the day of delivery by the authorised specialist shop The date on the original purchase document is authoritative For all products bought in authorised specialist shops from 01 02 2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of de livery by the authorised specialist shop Registration can be completed on the Internet under www wagner group com profi guarantee The guarantee certificate is valid as confirmation as is the original purchase document that carries the date of the pur chase Registration is only possible if the buyer is in agreement with having the data being stored that is entered during
15. m vale yaa p uuj lu 5 QN HOD3MEIA 988 0 Bl 1S Ieulu N yosyer LH Buiuue q 9 bajess ainyeubis vr 1onpoid 1u pis l i DIA V 9290016 N 1SUBE A ajeg uoneoo7 DOS LG HOPAJEIN 9L H Juawuejou s silnn juo inb sayeuoyeu sanbiuyoa suoneoulo ds ja SauuOh ueinomed u suoyeoyloads pue spiepuels jeojuyoa jeuoneu paddy 2661 L bLOSS NA L v0Z09 NA LGLZL N3 Z L 00LZL OSI NA j3u uuuelou s sijin s uouney S LLION 39 801 1007 49 21 9002 SOJUBAINS s lu uni d suonisodsip xne puodsaljoo uejnoped ul Spsepuejs peziuouwey p liddy 93 801 002 93 Zb 900Z y o BulAldde SuOSIA0O1d Buimojjoj v ylim S lidulo2 ZHOS A0 Z 921 adAi nb suosejoap snou e Ied uoneue o q O I1 OHO HqQui5 suber r ul AO 4 JO UOISIOA paijddns out yey am yymalay Ayuuo uo2 Jo gt 89 u uoneyijiz ds 2yosiuyoa jeuoneu U UHON 03 801 002 93 2 9002 Jyouds jua u unwwns g u BI6el juSsui JO9YISIUNE Y9ING UOA eneg lp Yep IA USE Ja PWH Bunsepyesyeyiwsojuoy
16. ng jets cylinders pistons means carrying housing components filters pipes seals rotors stators etc Damage due to wear and tear that is caused in particular by sanded coating materials such as dispersions plaster putty adhesives glazes quartz foundation in the event of errors in devices that are due to non compliance with the operating instructions unsuitable or unprofessional use incorrect assembly and or commissioning by the buyer or by a third party or utilisation other than is intended abnormal ambient conditions unsuitable coating materials unsuitable operating conditions operation with the incorrect mains voltage supply frequency over operation or defective servicing or care and or cleaning for errors in the device that have been caused by using accessory parts additional components or spare parts that are not original Wagner parts for products to which modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons for products with slight deviations from the target properties which are negligible with regard to the value and usability of the device for products that have been partially or fully taken apart T25 K 5 Additional regulations The above guarantees apply exclusively to products that have been bought by authorised specialist shops in th
17. regulations If an extension cable is required use design 3x 2 5 mm Connect vvater hose 1 fig 6 to device and mixing pipe Connect external vvater hose DN 13 mm 1 2 inch vvith clavv coupling to device 2 Fill container with coating material Turn fine control valve 3 to the left anti clockwise Set system changeover switch 4 accessory to Manual 2 Turn on device with motor protection switch 5 Check that the coating material coming out of the mixing pipe has the correct consistency Adjust the water flow volume using the fine control valve 3 e Turn to the left anti clockwise more water e Turn to the right clockwise less water Overload of the continuous mixer T 25 K The electric motor switches off automatically and remains switched off Operate the overcurrent protection switch 6 after about 2 3 minutes the device will start up again T25K 1 2 Turn off devices Always observe the setting time of the coating material The coating material may harden with longer breaks in work Winter operation If there is danger of frost completely empty the water fit tings 1 2 3 Disconnect the external water hose Open ball valves 1 fig 7 to empty out the water Close ball valves 1 before starting up again Placing out of operation and cleaning the device oro N Sr Dr b _ Turn off device Remove the mains plug from the socket Turn off water
18. s illustration continuous mixer T 25 K 13 Spare parts list and illustration electric components 14 Spare parts list and illustration water fittings 14 Important notes on product liability Guarantee declaration 5 16 Declaration of conformity Wagner manufacturing and sales companies 20 12 Have all work or repairs to the electrical equipment carried out by a specialist electrician even ifthere are references to such in the operating manual No liability will be accepted for improper installation Functional description The technical construction will be briefly explained here in or der to enable a better understanding of the operation of the device The protective grid with sack opener on the contain er protects the transport shaft from lumps in the coat ing material used The electric motor drives the transport and mixing shaft by means of a V belt The transport shaft moves the coating material to be mixed from the container to the dosing section and from there to mixing section The water for the coating material flows from the water con nection over a fixed adjustment pressure reducer to a solenoid valve This opens when the device is switched on The water flow is adjustable by means of the fine control valve A water flow display is available as accessory The water is added in the front region of the mixing pipe ac cording to the proportions stipulated by
19. ter 12 Pressure reducer solenoid valve 13 Fine control valve 14 Overcurrent protection switch 15 ON OFF motor protection switch 16 Changeover switch for system attachable container accessory big bag silo accessory 17 Mains cable 18 socket for sensor control system S 230 accessory Putting device in operating position Pull back latching bolts 1 fig 2 Take up position 2 in front of the device Hold device 3 with handle and pull slowly in the direction of the arrow A Caution Remember the vveight of the device Make sure that the latching bolts 4 engage in trolley frame 5 Transport by crane Straps or ropes not vvire cables should be used for trans porting the device by crane Minimum carrying povver 250 kg Only transport by crane vvith empty container Remove linch pin 1 fig 3 for securing the mixing pipe Take mixing pipe 2 and swivel forwards Pull mixing pipe forwards Swivel mixing shaft 3 fig 3 into the transport shaft Push mixing pipe onto connection 4 fig 4 on the device and se cure with the two toggle type fasteners 5 4 T25 K Breaks in work Placing into operation m 00 11 Place device in operating position see page 4 Ensure that the mains voltage isin accordance with the details on the rating plate before connecting to the mains voltage The device should be connected using a shockproof socket grounded according to
20. the coating material manufacturer A beating device on the mixing shaft means that the coating material is mixed into water The coating ma terial comes out at the end of the mixing pipe into a container or conveying device T25 K What materials can be used The continuous mixer T 25 K has been designed for use with materials in sacks It is suitable for universal mixing of the fol lowing coating materials which have been premixed by the manufacturer e Mineral adhesives e Building adhesives e Mineral texture plaster up to grain size 5 mm e Lime cement plaster e Cement plaster e Indoor lime plaster Renovating plaster e Fine concrete Flow flooring plaster Only use other coating materials in consultation with WAGNER Application Technology Department Equipment overview Transport shaft Protective grid with sack opener Water connection for mixing pipe Swiveling device for mixing pipe Mixing pipe with mixing shaft Spring pin for fastening the mixing shaft T25K Technical data Continuous mixer T 25 K GEO Water connection Claw coupling for DN 13mm 1 2 inch water hose Water pressure from supply line atleast 3 bar Measurements L x W x H PP Operating position 1630 x 750 x 1040 mm Transport position 1210 x750 x600 mm 7 Coating material output 8 Clamping lock for mixing pipe 9 Attachment for water flow display accessory 10 Water connection external 11 Ball valves 2 for emtying wa
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