BA IKS-GA,S v.07-04 Graustufen 03.05.04
Contents
1. Cooling jacket stainless steel air or watercooling The stainless steel housing protects the instrument in high temperature environments above 70 C With this housing the instrument operates at ambient temperatures up to 170 C Cooling water flow rate should be 4 l min at 20 C Laser pilot light unit stainless steel The laser pilot light unit assists youb to target even smaller objects reliably with a laser point The unit is fitted out with a counterthread for screwing on the pyrometers front Fig 89 Vacuumadapter Fig 7 Laser pilot light unit Vacuumadapter stainless steel The vacuumadapter enables the installation of the pyrometer to a vacuumchamber TYP A Vacuumadapter with Quartzglass window 5 Setting the parameters via service interface The emissivity the response time as well as the measuring subrange within the full measuring range may be adjusted with the optional PC software and the PC adapter cable The software is a PC based application which will run under Windows from WIN 95 on Another possibilty setting up this parameters is the HP 03 from CALEX This handheld configurator enables you even at pyrometers which are installed to display the temperature or set the parameters Attention The service interface is not galvanically separated For changing the instruments parameters via service interface only use the handheld set up instrument HP 032. or a laptop computer which is not powered by a line voltage power supply and is not connected to other devices e g printer Otherwise the pyrometer could be damaged Connecting the pyrometer for configuration 1 Remove the port cover Fig 3 from the pyrometers back side 2 Connect the set up cable to the 6 pin connector inside the pyrometers set up port and the 9 pin connector to a serial PC interface port 3 Connect the pyrometer to a supply e g D 50 4 Run IP SERV EXE from the disc which is supplied with the cable a copy from your harddisc or start the HP 03 The program will start with the screen shown in Fig 9 IP Service V 2 4 01 2002 COM 1 500 H I I I 1300 C 300 lt 4 20mA gt 1200 Measuring subrange oC 14 3mA Ti 28 C 0 0 Response time OFF 0 02s vw Emission 1 00 Peak Memory OFF v V IKS GA 13 IK31300 4 1 EXIT 300 1300 C Nr 0106 x Fig 9 Settings e 1 Response Time OFF lt 0 02s Peak Memory OFF Measuring subrange 300 1200 C Temperature display 450 C The software dialogues can be configured to present information in several languages by clicking on the appropriate flag button The PC program is self explanatory for operation from HP 03 please read the user manual of these additional device If the p
3. USER MANUAL XN N N N 11415 34IM 2 1S1J34d NU L1N3911131NI 3H1 Jo 0062 01 J ZE SYOSNIS LOVdWOD GI4WHINI NON CONTACT TEMPERATURE MEASUREMENT WORLDWIDE 2 Technical data Tvpe range range Spot size TL S 18 TL S 25 TL GA 13 TL GA 18 Response time t Accuracy Repeatability Emissivity Measuring output Maximum load Power supply Power consumption Safty system Operating temperature Storage temperature Housing Weight Connection cable EMC 1 250 ms Factory preset adjustable in steps between 20ms and 10s 0 5 of measuring value in C 1K at 23 C 73 4 F 0 5 of measuring value in C 1K 5 100 adjustable 100 factory preset 4 20 mA load independent DC current linear to selected measuring subrange Attention At ambient temperatures gt 75 C the output is fixed to 3 9 mA 700 Q 24 V 400 Q 18 V 1000 Q 30 V 24 V dc x 25 stabilized ripple 50 mV 1 5 VA IP 65 acc DIN 40 050 0 70 C 32 199 F 20 70 C 4 158 F Stainless steel 2 M40 x 1 5 mm ca 120 mm long ca 450g 2 5 m CE Label in accordance with EU rules about electromagnetic immunity Response time emissivity and measuring subrange minimum measuring subrange is 50 K are adjustable via service interface with a PC or the handheld configurator HP 03 3 Measuring ranges and optics The Infrared Compact Sensors are equiped with
4. one of the optics shown below It must be chosen according to the application when ordering The optics can not be changed by the customer Type Range Optics TL S 18 I Il II IK21800 4 1 2 3 TL S 25 n IS IIS IIIS IK22500 4 1 S 1 S 1 S TL GA 13 I Hl II IK31300 4 1 2 3 TL GA 18 I H L IK31800 4 1 2 3 Optical data Spot size diameter M mm at distance a mm Note The focus is marked in bold letters OPTICSTYP a 0 600 1000 1500 2000 Aperture V OPTICS 13 6 15 26 36 OPTICS II 16 10 9 15 22 OPTICS III 17 18 11 11 17 OPTICS IS 13 4 12 29 34 OPTICS IIS 16 7 5 12 19 OPTICS IIIS 17 10 T 7 14 a 0 mm a 600 mm a 1000 mm Aperture M 13 mm Fig 1 Example for Optics IS 4 Electrical and mechanical installation 4 1 Electrical installation The Infrared Compact Sensor series TL S and TL GA requires a power supply of 24 V dc 25 The maximum ripple on the dc supply voltage must be less than 50 mV If the pyrometer has been connected it is immediately ready for use For wire assignment please see drawing below When connecting the power supply the polarity must be correctly observed Note Factory presettings Response time t 250 ms Emissivity 100 Measuring range Maximum measuring range of the instrument Peak Memory OFF With a PC and the software P SERVICE optionally available as well as the handheld c
5. onfigurator HP 03 these parameters and the measuring subrange can be set individually Digital display 4 20mA screen Color Function Black 24 V 18 30 V Brown OV Grey Screen Red LED 5 30 V DC Orange LEDOV Fig 2 Wire assignment 4 2 Electrical Accessories Digital displays To display the measured temperatures there are variours digital displays with integrated two wire power supply from CALEX optional available ID 50 digital display with integrated 2 wire power supply ID 52 like ID 50 additionally with 2 internal limit switches ID 54 digital display large version up to 500 C 4 3 Mechanical Installation SW 46 Setup port M40x1 5 Service interface Fig 3 Device dimensions For more hostile environments or difficult mounting conditions a wide range of accessories is available 4 3 Mechanical accessories Mounting support stainless steel Mounting adjustable Fig 4 Mounting fixed The mounting support enable adjustments I 45 in one respectivly two L dimensions The monting support can be fixed on the pyrometer with two counternuts Fig 4 Mounting adjustable otainless steel air purge unit Standard air purge unit The air purge unit protects the lens of your pyrometer even in rough environments against dust humidity or other suspended matters The air flow rate is about 25 to 30l min at a pressure of 0 2 to 0 5 bar
6. ten Slag Copper oxydized Brass oxydized Zinc Chromium bright Nickel Aluminium Bronce Gold bright Silver The values apply for mean effective wavelenght 420 9 um Si or 421 6 um InGaAs Differences in surface finishes or roughness may cause deviations Accessories for TL Series AT 301 Software IP Service with interface cable AT 302 Cooling jacket Air or water cooling AT 303 Stainless steel air purge unit standard model AT 305 Mounting support adjustable AT 306 Mounting support fixed AT 307 Vaccuum adapter AT 308 Laser pilotlight unit CALEX Electronics Ltd Tel 44 01525 373178 PO Box 2 Fax 44 01525 851319 Harmill Industrial Estate E Mail info calex co uk Leighton Buzzard LU7 4AZ Web www calex co uk V 07 04
7. yrometers configuration is complete Disconnect the pyrometer from the power supply Re fit the port cover on the pyrometers back side 6 To avoid errors at measuring process The diameter of the measured object may not be smaller than the spot size ofthe selected optics The emissivity of the measured object should be set correctly on the pyrometer via software Please take care that no interfering sources between object and pyrometer can influence the measuring result e g dusty air 7 Maintenance The Infrared Compact Sensors have no internal parts which have to be cleaned If necessary the lens can be cleaned with oilfree clean air or with a soft dry cloth 8 Warranty CALEX offers a warranty of 24 month from the invoice date This warranty does not cover damage caused by inexpert cleaning or damage of the lens or use of force Warranty also is void if the sealed screws on the back of the pyrometer are loosened Appendix A Table of Emissivity at 0 9 um Si 1 6 um GA Emissivity r 0 9 Si 2 1 6 InGaAs Black Body Ru Porzellan glasiert Porzellan rauh Schamotte Eisen verzundert Eisen Walzhaut Eisen fl ssig Schlacke Kupfer oxidiert Messing oxidiert Zink Chrom blank Nickel Aluminium Bronze Gold blank Silber Schwarzer K rper Soot Earthenware glazed Brick Graphite Porcelain glaced Porcelain rough Chamotte Iron scaled Iron rolling skin Iron mol
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