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Product User Manual - Meriam Process Technologies

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1. 15 First Request a Number 15 Return Material Authorization 15 Questions Call Meriam 15 SIP the DOK Orra di ietadeen dod aidan 15 Packing Instructions for the LFE and MDT 16 We recommend the following 16 Figure 1 Loosen the hex nuts 16 Figure 2 Lift MDT away from LFE 16 Specifications essesessessessessessecseoseoseossossoee 17 Overall Technical Specifications 17 Specifications continued 18 Resistance or Temperature Measurement Resistance or Temperature Measurement CODUDUOO sistunt A 19 Certifications CE Markings 20 Compliant with European Directives 20 Hazardous Material and Recycling Compliance rM TUE 20 Compliant with European Directives 20 Spare Parts aid ots Eee Dii ane Oa eU ei uetus dis 21 Spare part numbers eene 21 6 9R216 A M ay 2015 Included with the MDT500 NOTICE M DT500 User M anual Contents e RTD Probe e USB cable e CD ROM e ANIST traceable calibration certificate for model numbers Model Calibration ZMDT X X purchased without an LFE will receive a multi point pressure calibration ZMDT X X MT and LFE purchased as a system will receive a 3 point air flow calibration CD ROM Resources Each M DT500 comes with a product CD ROM that includes the following r
2. ANN MDT500 Multivariable meriam Digital Transmitter 10920 Madison Ave Cleveland Ohio 44102 1 216 928 1100 1 800 817 7849 www Meriam com Copyright 2015 M eriam 9R216 A M ay 2015 Advisory statements Trademarks M DT 500 User M anual Disclaimer Every precaution has been taken in the preparation of this manual N evertheless M eriam assumes no responsibility for errors or omissions or any damages resulting from the use of the information contained in this publication including without limitation incidental special direct or consequential damages M ERIAM MAKESNO REPRESENTATIONSOR WARRANTIESWITH RESPECT TO THEACCURACY OR COMPLETENESS OF THE CONTENTSHEREOF AND SPECIFICALLY DISCLAIMSANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESSFOR ANY PARTICULAR PURPOSE M eriam reserves the right to revise this publication and to make changes from timeto timein the content hereof without obligation to notify any person of such revision or changes Copyright This publication is proprietary to M eriam and no ownership rights aretransferred N either this manual nor any of the material contained herein may be reproduced without the prior written consent of M eriam LabVIEWS LabVIEW fis a registered trademark of National Instruments 9R216 A Safety Symbols Safety Symbols N A DANGER NOTICE M DT500 User M anual M ay 2015 Explaining the symbols This is the Read Instruction Ma
3. 500 mA USB port or USB hub Note Computer USB ports and USB hubs with power adapters that are typically high power 18 9R216 A M ay 2015 Specifications continued Resistance or Temperature Measurement continued Resistance or Temperature Description Measurement Specification Description Protection IP40 Dimensions e Hx2 6 Wx3 6 Lx5 6 Enclosure in mm e Hx66mm Wx91 mm Lx142 mm Material Plastic ABS e 1 5 Ibs Weight uu e Hook up fittings add 0 26 Ibs 0 118 kg Mounting Laminar Flow Element mounting hardware provided Specification Description i 4 F to 122 F 20 Temperature Limits peras i Eee oed Storage 40 F to 185 F 40 C to 85 C Humidity Limits Operating 5 95 RH M DT500 User M anual 19 9R216 A Certifications CE Markings M ay 2015 Compliant with European Directives This product is compliant with the European directives Directive EN 61326 1 IEC 61010 Description Electrical equipment for measurement control and laboratory use EMC requirements Note 1 For use only in a controlled emc environment typically found in a test measurement and calibration environment Note 2 Classified as cat 1 voltages not present or measured above 60 V dc Safety requirements for electrical equipment for measurement control and laboratory use Note 2 Classified as CAT 1 voltages not present or measured above 60 V dc Hazardous Material and Recycling Co
4. D Probe before you use the M DT500 2 Do not allow theRTD probe sheath to directly contact line voltage For example 120 V ac 3 Usewith high power 500 mA USB ports or powered U SB hubs only Keep at least four inches from high power 3 phase cables 5 Donotrun in parallel with 3 phase power cables Cross existing AC power cables at right angle only when necessary for routing purposes 50MC2 50MR2 Series LFE MULTIVARIABLE DIGITAL TRANSMITTER SPACE BETWEEN CONNECTORS MAY BE ADJUSTED BY LOOSENING HEX CAP SCREWS INSERT MALE CONNECTORS PT NO ZA36894 3 SUPPLIED WITH MDT 2 REQ USE TEFLON TAPE ON THREADS TO SEAL 3 3e ca h INSERT MALE ADAPTERS PT NO Z9P703 SUPPLIED WITH MDT 2 REQ USE TEFLON TAPE ON THREADS TO SEAL DISCARD THE TWO 2 BARBED HOSE CONNECTORS SUPPLIED WITH LAMINAR Il T rr Me BE CERTAIN TO MAINTAIN AND RE INSERT THE PARTS SHOWN e O RING HOLDER AND SUPPLIED WITH THE SOMC amp SOMR TYPE LAMINAR ASSEMBLIES dp L 4 A LAMINAR FLOW ELEMENT illS ees 50MC2 50MR2 SERIES LAMINAR FLOW ELEMENTS 10 9R216 A M ay 2015 MDT and LFE Connections continued 50MK10 50MJ10 50MW20 50MH10 50MY15 Series LFE MULTIVARIABLE DIGITAL TRANSMITTER INSERT MALE CONNECTORS PT NO ZA36894 3 SUPPLIED WITH MDT 2 REQ USE TEFLON TAPE ON THREADS TO SEAL INSERT MALE ADAPTERS PT NO Z9P703 SUPPLIED WITH MDT 2 REQ USE TE
5. FLON TAPE ON THREADS TO SEAL LAMINAR FLOW ELEMENT SOMK10 SOMJ10 SOMW20 50MH10 SOMY15 SERIES LAMINAR FLOW ELEMENTS M DT500 User M anual 11 9R216 A Zeroing the MDT500 M DT 500 User M anual M ay 2015 Zeroing the Differential Pressure Sensor M eriam recommends zeroing the M DT500 Differential Pressure Sensor before using it and periodically thereafter as needed U se the MDT Config example application included in the M eriam SDK to zero the sensor Y ou can find this utility on the product CD or in the Software Dev Kit at www meriam com X MDT Config Connected MDT Communication Temperature Measurement 32 SetTo 0 008121103 SetTo 32 Reset to Default Apply Reset to Default Apply Absolute Pressure Temperature Damping Type Exponential X Time sec 1 Damping Type Exponential Time sec 3 Time sec 4 COM6 Unzip the MDT Config Executable from the CD 1 Unzip 9o nstallationD irectory M eriam SD K Examples C Sharp MDT Config Executable Y ou may have to unzip it to a location other than the Program Files or Program Files x86 directory Launch MDT Config exe Set the appropriate Com Port and click the Connect button Note Y ou can find the Com Port number of the M DT 500 using Windows D evice M anager Ports The M DT 500 appears as M eriam Product 4 Then click the Zero button in the Differential Pressure section 12 9R216 A
6. M ay 2015 NOTICE M eriam recommends zeroing the M DT500 in its final mounting position to null any orientation effects due to local gravity Software Updates Updating the firmware M eriam periodically issues new operating firmware to improve M DT500 operation and features Y ou can upgrade all M DT500 units with new firmware using the EI Reflash Utility software included on the CD Install the Meriam Setup Utility Follow these steps to install the M eriam Setup U tility 1 Connectthe M DT500 to the host PC 2 Navigateto the M eriam Setup Utility directory and open EI Reflash Utility exe 3 Select COM Port and baud rate 115200 Note Y ou can find the Com Port number of the M DT 500 using Windows D evice M anager Ports The M DT 500 appears as M eriam Product 4 Click Check Web to download updates then Auto Update to ensure the M DT 500 has the latest firmware and features M DT 500 User M anual 13 9R216 A M ay 2015 Service and Calibration Overview If you need to service an M DT500 or it requires recertification or re calibration please follow the instructions on this page and the next two pages Meriam Shipping and Receiving Policies 1 Abandoned Material Policy M aterial is classified as abandoned after it has been in our possession for a period of 30 days after being quoted with no activity n such cases M eriam will notify you at the last known contact point that M eriam considers your materi
7. Send the e mail to returnforms meriam com Return Material Authorization Do not send any unit for repair unless you contacted Meriam for a Return Material Authorization RMA number e Important If you have not received this number and clearly marked it on the package being shipped back we will return the unit at your expense e The Meriam Service amp Repair Department will provide you with this number when you complete the website form fax or e mail your information e An RMA number must accompany all incoming packages to insure proper tracking processing and repair work Questions Call Meriam US Customers 1 800 817 7849 International customers 1 216 281 1100 Ship the box to Meriam Process Technologies 10920 Madison Avenue Cleveland Ohio 44102 USA 15 9R216 A M ay 2015 Packing Instructions for the LFE and MDT M DT 500 User M anual We recommend the following To lessen the possibility of shipping damage we recommend that you detach the M DT500 from the LFE for shipping 1 When returning the LFE make sure you protect the LFE M atrix by covering up the open ends of the LFE 2 Carefully detach the M DT500 from the LFE by loosening the 9 16 hex nuts on thetwo male connectors attached to theMDT to separate from the LFE seeFigure 1 3 Package MDT with sufficient protective KEM pack or bubble wrap to protect against damage during shipping 4 Package LFE with sufficient protective KEM pack or bubb
8. al abandoned And in accordance with our policy the material will be disposed of within ten business days M eriam will not replace or provide credit for abandoned materials 2 Non Hazardous Material Certification Thisisto certify that the equipment being returned with the serial number listed aboveis not known to be contaminated with any hazardous substance 3 Data Loss Agreement M eriam is not responsiblefor any loss corruption or breach of data on any product during the Service amp Repair process and it is my responsibility to appropriately backup my unit prior to having it serviced and repaired M DT 500 User M anual 14 9R216 A M ay 2015 Returning for repairs M DT 500 User M anual First Request a Number In the event that the MDT and LFE requires service and must be returned for repair please contact Meriam using one of the methods listed in the following table to request a Return Material Authorization RMA number Method Information http www meriam com resources service repair Website authorization Complete information online and submit the form If you printed and completed the Service amp Repair Authorization form then fax it to Fax US 1 216 281 0228 Customers International 1 216 281 0228 customers We need the following information in the email e Look for the Model number amp the Serial number to E mail provide it e Give a brief description of the problem e
9. brary and a LabVIEW VI Library Read theMeriam SDK Overview pdf and the Help file located in the SDK Documentation directory on the CD for details 13 Examp Virtual Flow Instrument vi File Edit View Project Operate Tools ANN meriam Window Help MDT500 MULTIVARIABLE DATA TRANSMITTER meriam MEASUREMENTS jrounos Pex squareNcH C O PERCENT CALCULATED VALUES 0 00000E 0 cumcrer PER MINUTE o 00000E 0 POUNDS PER CUBIC FOOT o 00000E 0 0 00000E 0 0 00000E 0 0 00000E 0 0 00000E 0 Differential Pressure Mass Flow Rate Absolute Pressure Volumetric Flow Rate Volumetric Flow Rate Temperature at Standard Conditions Relative Humidity Density Viscosity MICROPOISE LFE COEFFICIENTS o00000E 0 o 00000E 0 o00000E 0 ooo ooo Coefficient 1 Coefficient 2 Coefficient 3 Coefficient 4 Coefficient 5 Equation STANDARD CONDITIONS OF FLOW DEFAULT STANDARD CONDITIONS CALCULATE TAKE MEASUREMENTS AND CALCULATE Temperature DEGREES FAHRENHEIT 7 00000E 1 Pressure 1 46960E 1 POUNDS PER SQUARE INCH MDT COMMUNICATION com CONNECT v CONFIGURATION FILES LOAD CONFIGURATION 4 rj SAVE CONFIGURATION a rj M DT 500U ser M anual 9R216 A M ay 2015 MDT and LFE Connections NOTICE M DT500 User M anual Properly using the RTD Probe 1 Connect the supplied RT
10. ential Sensor o 2xrange when pressurized on P1 HI side only o 150 psi when applied simultaneously to P1 HI amp P2 LO sides e Absolute Sensor 2x range e Differential Sensor Clean dry non corrosive gases only brass 316 SS Viton Silicon gel e Absolute Sensor Media compatible with 316 SS 17 9R216 A M ay 2015 Specifications continued Resistance or Temperature Measurement Resistance or Temperature Measurement NIST Traceable Accuracy Operating Temperature Temperature Update Rate Temperature Sensor Specifications Mechanical Electrical Communication Power Requirements M DT 500 User M anual Description 1 F including all effects of linearity repeatability hysteresis and temperature with Pt100 Probe connected 4 F to 122 F 20 C to 50 C 14 readings per second Specification Description Accuracy Class A Tolerance Class per IEC 60751 Temperature 58 F to 482 F 50 C to 250 C Range Connector is 185 F 85 C Max Material 316L stainless steel sheath and housing Temperature Pt100 100 ohms at O C Probe 0 00385 TCR alpha Probe 1 4 di ter 6 Dimensions Mareen Pie Connections 5 meter M12 molded cord set P1 and P2 Pressure Ports 1 4 NPT female Flushing Ports 5 16 24 SAE MS J1926 316L SS plugs included USB type B female connector Analog circular locking connector for RTD probe Computer USB high power
11. esources e LabVIEW Drivers VIs e Manual e Meriam Setup Utility e Meriam Software Development Kit e USB Drivers Note Please look at these resources when we refer to them in this manual USB Drivers on the CD You must install USB drivers on the computer you use with the M DT500 beforethe M DT500 will function Y ou can find these drivers on the product CD or in the Software Dev Kit at www meriam com 9R216 A M ay 2015 Interface Accessories M DT 500 User M anual Part numbers for accessories Thefollowing table lists part numbers for various accessories availableto assist you in configuring or communicating with the M DT500 Part Number Description Accessory Status MDT50OO Product Standard all Z9A000003PNO6 CD ROM models Standard LFE mounted model Standard LFE mounted model Z9P703 Male Adapter ZA36894 3 Male Connector 9R216 A Installation and Operation M ay 2015 Software Environment TheMDT500 is designed to be operated with a Windows computer and the M eriam Software D evelopment Kit SDK This kitis provided to make it easier to integrate with your systems TheSDK includes libraries for calculating flow rate and for communicating with the deviceto take measurements and access configuration options Example applications are provided as source code and as executables that implement key features of the Virtual Flow I nstrument library Note You can use the SDK as both a NET Class Li
12. le wrap to protect against damage during shipping 5 Placeboth packaged LFE and M DT into onecontainer with additional KEM pack or bubble wrap Figure 1 Loosen the hex nuts COVER ENDS TO PROTECT MATRIX PROTECT MATRIX STEP 2 LIFT MDT UP AND AWAY FROM THE LFE LFE 16 9R216 A Specifications M ay 2015 Overall Technical Specifications Specifications and Certifications Media Compatibility Software Supported Operating Systems Environment Software Development Kit SDK Pressure Measurement Operating Temperature Pressure Update Rate Optional Pressure Ranges Over Range Limits Media Compatibility M DT 500U ser M anual Description Clean dry non corrosive gases only brass 316 SS Viton Silicon gel e Vista e Windows XP e Windows 7 NET Framework 4 0 e Example Programs with Source Code in LabVIEW and C e Supporting NET C VB 4 F to 122 F 20 C to 50 C f readings per second from both differential and absolute pressure sensors e Differential Sensor o 12 inches water column at 20 C o NIST Traceable Accuracy 0 05 96 of full scale including all effects of linearity repeatability hysteresis and temperature 20 C to 50 C e Absolute Sensor o 38 psia o 100 psia o NIST Traceable Accuracy 0 025 of full scale including all effects of linearity repeatability hysteresis and temperature 20 C to 50 C e Differ
13. mpliance Compliant with European Directives This product is compliant with the European directives Directive RoHS Directive 2011 65 EU WEEE 2012 19 EU M DT 500 User M anual Description Reduction of Hazardous Substances Waste from Electrical and Electronic Equipment Note The following marking indicates that you must not discard this electrical electronic product in domestic household waste bi 20 9R216 A Spare Parts M DT 500 User M anual M ay 2015 Spare part numbers Contact sales meriam com to purchase these parts or for more information about the following part numbers Or see Meriam Contact Information page Part Number Description Adapter Male Machine aps 1 4 Tube x 1 4 MNPT Brass Male Connector ZA36894 3 1 4 Tube x 1 4 MNPT Brass Z9P273 Cable USB Type A To Mini B Z9P713 Cable RTD 4 Pos Plug Socket 5 0 M Z9P521 Probe RTD Sensor 21
14. nual symbol This symbol indicates that you must read the instruction manual This is the Safety Alert symbol This symbol indicates a WARNING Warnings alert you to actions that can cause personal injury or pose a physical threat Please read these carefully Indicates a potentially hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Indicates information essential for proper product installation operation or maintenance 9R216 A M ay 2015 Safety Information A DANGER M DT500 User M anual Preventing injury Failure to follow all instructions could result in injury e Read e Understand e Follow all safety warnings and instructions provided with this product e Meet or exceed your employer s safety practices Fire or Explosion Hazard Thisinstrument is not intrinsically safe Do not useor servicein areas that may contain flammable gas or vapors combustible dusts or ignitable fibers where an unintended spark can cause a fire or explosion Pressure Limits Do not exceed the Pressure Limits listed in the Specifications section of this manual Failureto operate within the specified pressure limit could result in death or serious injury Maximum Input Voltage 1 D
15. o not exceed the M aximum Input V oltage listed under Power Requirements in the Specification section of this manual Disconnect power before servicing Substitution of components may impair operation and safety 9R216 A Meriam Contact Information Meriam Process Technologies Address Telephone Fax E mail addresses Website M ay 2015 Meriam Process Technologies 10920 Madison Avenue Cleveland Ohio 44102 USA US customers 1 800 817 7849 International customers 1 216 281 1100 US customers 1 216 281 0228 International customers 1 216 281 0228 Departments E mail addresses Return Material Authorization returnforms meriam com Service amp Repair Department Sales sales meriam com www meriam com Local Meriam Representatives Find a local Meriam representative M DT500 User M anual To find a find local Meriam representative use this map to find contact information REP LOCATOR 9R216 A Contents Advisory statements 2 IBTzTelrz Rel TEE 2 CODVEIB DE enses ede ei p Cp pF TNR e nto 2 Trademarks 5 2 5 52 95959 9295 889 93909 Eau ERew osE OE e RE DOSE 2 LADEN C PUR RO RUE CENE ROUES EE Sige 2 Safety SymbolS 5 ers inns tpe een en aE En YR Cr ye Ene Pra Ee UPS 3 Safety SyITIDOIS csset tans E Me ext 3 Explaining the symbols 3 Safety Information 4 Preventing InfUbVysissesess ccce sevo ue e
16. re e Deep 4 Fire or Explosion Hazard 4 Pressure Limits cto cora CR o Pec ttu 4 Maximum Input Voltage 4 Meriam Contact Information 5 Included with the MDT50O 7 CODIOnES eee eee ee t ar 7 CD ROM Resources ern 7 USB Drivers on the CD 7 Interface Accessories eee eere 8 Part numbers for accessories 8 Installation and Operation 9 Software Environment 9 MDT and LFE Connections 10 Properly using the RTD Probe 10 5OMC2 50MR2 Series LFE 10 MDT and LFE Connections continued 11 5OMK10O 50MJ10 50MW20 50MH10 BOMYTS SernesbBbE s ied 11 Zeroing the MDT50OO 12 Zeroing the Differential Pressure Sensor TN IEEE E ALEEA EEE EE TE E 12 Unzip the MDT Config Executable from HAL 2 E D cree Pt EA IEE AE EE E 12 M DT500 U ser M anual M ay 2015 Software Updates 13 Updating the firmware 13 Install the Meriam Setup Utility 13 Service and Calibration 14 OVEIVICW Me 14 Meriam Shipping and Receiving Policies crea ace HE 14 Returning for repairs

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