User Manual for theHE693PBS106 Profibus Slave
Contents
1. setting byte 6 to five then the PLC data must be set to five outputs as well This can be done by setting up the Q s to a size of 80 bits or by setting the AQ s to a size of five words or any combination of AQ s and Q s CH 2 INSTALL CONFIGURATION 05 JUN 2003 PAGE 12 2 3 Status Bits It is also important to remember that there has to be 16 bits 1 word of PLC data set aside for status bits This can be done by setting aside 16 l s or 1 word of AT s In order to insure this is done there should always be 16 more bits of input data or 1 more word of input data configured in the PLC then there is for the network data Example If there are eight words of inputs configured at Byte 5 then there should be either nine Al s configured or eight Al s and 16 l s making up a total of nine words eight words for network data and one word for status data Even if there are no inputs configured across the network Byte 5 0 there must still be 16 bits 1 word of data set in the PLC Note l data can be combined with AQ data or Al data can be combined with Q data PAGE 13 05 JUN 2003 CH 3 WIRING DIAGRAMS CHAPTER 3 WIRING DIAGRAMS 3 1 Profibus Wiring The following information covers the assembling of the cable for use with the DP port on the PBM100 and PBS106 modules a The HE693PBS106 uses a 9 pin D sub plug connector for its DP port The pin assignment of the Profibus plug connector and the wiring are shown bel2. such a rack would be the IC693CPU313 It is possible to use a Profibus Slave on these racks using the LogicMaster software for configuration There are however some limitations in the capabilities of this version of the PBS106 The network data is limited to 1 to 16 words of input and 1 to 16 words of output An additional word of input is added to the PLC data for module status information PAGE 7 05 JUN 2003 CHAPTER 1 INTRODUCTION 1 3 Physical Layout of PBS106 PROFIBUS DP OK RUN 1 a 22 2e Do Se Lo o ga ge aA e PWR lt HE693PBS106 Horner Electric Inc l E S A o A 2S DC Lu N PROFIBUS DP SLAVE Figure 1 1 PBS106 Module Front Cover and Side View 1 4 LED Operation of PBS106 There are three visible LED s on the PBS106 the OK LED RUN LED and the POWER LED Various combinations of these LED s will indicate different states of the Slave See Table 1 1 for the states indicated by the LED s Table 1 1 LED Operation OKLED RUNLED_ POWER LED oat Ja Green Green Green Blinking Yellow between yellow and green Module has good power but has not received valid configuration from CPU and is not communicating on the Profibus DP network Module has good power has received valid configuration from CPU but is not communicating on the Profibus DP network Module has good power has received valid configuration from CPU and is co
3. ES 90 30 MODULE IN RACK J SLOT SOFTWARE CONFIGURATION Catalog FOREIGN FOREIGN MODULI Module ID 3 I Ref Adr 210001 SL Size 16 Q Ref Adr 200001 0 Size 0 SAI Ref Adr Rue SAI Size 1 AQ Ref Adr s5AQ001 SAQ Size S BST 00000001 00000000 14 00 01 0B 00 00 0 1 GG e LU LA LA Figure 2 2 Configuration Screen Example Byte 3 14 hexadecimal Slave Station address of 20 decimal Byte 5 0B hexadecimal 11 words of Inputs Byte 6 01 hexadecimal 1 word of Output The network data below l Q AI and AQ must be mapped to PLC references and could be done in the following manner l Ref Adr 10001 Note Either 1 word or 16 bits of data must l Size 16 be added to the inputs The status will Q Ref Adr Q0001 always be the first 16 bits of input data Q Size 0 AI Ref Adr A10001 AI Size 1 AQ Ref Adr AQ0001 AQ Size 11 This would configure 16 l s starting at l0001 and ending at 10016 as status bits 0 Q s 1 WAI at AI1 and 11 AQ s starting at AQ1 and ending at AQ11 The Module status bits can either be configured as 16 l s or 1 word of AI s It is important to remember that Bytes 5 and 6 are used to configure the number of network data words and the PLC data is configured by setting the reference addresses to the proper data lengths For instance if the network is set up for five words of outputs by
4. HORNER APG User Manual for the HE693PBS106 PROFIBUS SLAVE Second Edition 05 June 2003 MAN0221 02 PREFACE 05 JUN 2003 PAGE 2 PREFACE This manual explains how to use the Horner APG Profibus Slave Module HE693PBS106 Copyright C 2003 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Profibus is a trademark of Siemens Inc LM90 and Series 90 30 PLC are trademarks of GE Fanuc Alspa 8000 and P8 are trademarks of CEGELEC For user manual updates contact Technical Support North America 317 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com PAGE 3 05 JUN 2003 PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE warrants to the original purchaser that the Profibus Slave manufactured by HE is free from defe
5. RANTY AND LIMITATION OF LIABILITY sse sese eee 3 ABOUT PROGRAMMING EXAMPLES sees eee 3 TABLE OF CONTENTS 20 E KAEA NEARE di 4 CHAPTER 12 INTRODUCTI N cui A a td ital dada dh 6 A E A AO 6 1 2 System Requirements TTT 6 13 lt PhysicallLayoutof PBS1DO ici 7 1 4 LED Operation of PPBSA OG uta ia biga 7 1 5 Profibus DP Connector casita tad died 8 EO RS 232 COMe ae TTT 8 BR IPBS 106 Status ciutadans iia 9 1 1 7 RLEC Status BItDETINITION a ra a e ats iii diia ica 9 2 TECHNICAL SUPPORT seceset piccectobed cece utcuocsdobudeten iii rita iii bit 9 CHAPTER 2 INSTALLATION AND CONFIGURATION sese eee 10 2 1 PBS106 Mounting Requirement TTT 10 2 2 Gonfiguring the PBSTOb isc iaa 10 2 3 SAWS BllS cotas tada ita alba ind serca 12 CHAPTER S WIRING DIAGRAMS couciccnitcia cae ATEA 13 Si Profibus Winna eusarre ida Athen dit 13 PAGE 5 05 JUN 2003 PREFACE This Page Intentionally Left Blank CHAPTER 1 INTRODUCTION 05 JUN 2003 PAGE 6 CHAPTER 1 INTRODUCTION 1 1 General The Profibus Slave User Manual describes the operation configuration and physical characteristics of the PROFIBUS Slave device The Horner Electric HE693PBS106 provides the GE Fanuc PLC with a flexible communications interface to PROFIBUS networks for Decentralized Peripherals DP The HE693PBS106 operates as PROFIBUS DP modules only They do not support the other types of Profibus FMS PA The PROFIBUS utilizes a Master Slave type of commun
6. bus segments together b The maximum cable length depends on the transmission speed The specified cable length can be increased by the use of repeaters however the use of more than three repeaters in series is not recommended C The following cable length specifications are based on type A cable with 135 to 165 Ohm impedance less than 30 pf m capacity a loop resistance of 110 Ohms Km a wire gauge of 64mm and a conductor area of 0 34mm Table 3 1 Baud Rate Distance d For data transmission speeds of greater than 500 kbit sec Stub lines should be avoided There are plug connectors available on the market that permit data line A and data line B to be connected directly to the plug connector 3 2 Recommended Part numbers It is highly recommended that the following cable and connectors be used for high speed data transmissions Both Cable and Connector part numbers are Siemens part numbers a Connectors Extra 9 pin DSUB for easy cable stacking H 6ES7 972 0BB10 0XAO 6ES7 972 0BA10 0XAO Figure 3 3 Connectors b Cable Part Number 6XV1 830 OAH10
7. cts in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Profibus Slave THIS WARRANTY SHALL NOT APPLY TO THIS Profibus Slave OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Profibus Slave IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be liable of any special consequential incid
8. ental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the Profibus Slave to appropriately design the end system to appropriately integrate the Profibus Slave and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator PREFACE 05 JUN 2003 PAGE 4 TABLE OF CONTENTS PREFACE o tttetul vto ol a Ra ee E VAa da aad ode oes 2 LIMITED WAR
9. ication with the HE693PBS106 functioning as the slave device Decentralized Peripherals The Slave include but are not limited to input output devices drives valves and measuring transmitters DP s are mainly used to connect programmable controllers to the above devices via a high speed serial link Baud rates of up to 12 MBd can be obtained through PROFIBUS Up to 32 devices masters or slaves can be connected in one segment without using repeaters or up to 64 devices can be connected using repeaters Master devices are used to determine the data communication on the bus One master can service several slaves Several Masters can participate on the bus simultaneously but a slave can only receive outputs from one master The slave devices are peripheral devices that include input output devices valves and drives Slaves do not have bus access rights and can only acknowledge received messages or send messages to the master when requested to do so Any master can read data from the Slaves All connected Slaves have the same priority 1 2 System Requirements Note The HE693PBS106 requires GE Fanuc Series 90 CEGELEC Series 8000 PLC programming and configuration software for use The LogicMaster version of the Horner Electric Profibus Slave for 90 30 HE693PBS106 allows the incorporation of the Profibus slave module on a Series 90 30 rack that does not support Cimplicty Control and or does not require a slot 1 CPU An example of
10. ine 8 PLC Config 1 Good PLC Configuration 7 4 Major Rev 0 9 Firmware Major Rev level 3 0 Minor Rev 0 9 Firmware Minor Rev level 2 TECHNICAL SUPPORT North America 317 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com CH 2 INSTALL CONFIGURATION 05 JUN 2003 PAGE 10 CHAPTER 2 INSTALLATION AND CONFIGURATION Note The GSD Files can be found on the Horner Electric s Website at www heapg com 2 1 PBS106 Mounting Requirements The PBS106 Module is designed to plug into any GE FANUC Series 9074 30 or CEGELEC Alspha 8000 local slot The PBS106 can be used with any version of the previously mentioned PLC s Please refer to the GE Fanuc PLC Installation manual GFK 0356E for information on installing the module 2 2 Configuring the PBS106 The PBS106 is configured for the PLC as a FOREIGN MODULE ID 3 RACK fj PS CPU 1 x 3 PROGRAMMED CONFIGURA PWR321 CPU 30 Figure 2 1 Configuration Screen The following fields of the Foreign Module screen must be completed for the network configuration Byte 1 00000001 Always 1 Byte 2 00000000 Always 0 Byte 3 01H 7DH Hex value if station ID 1 125 Byte 4 00H Always 0 Byte 5 01H 10H Hex value of the number of Inputs Words 1 16 Byte 6 01H 10H Hex value of the number of Output Words 1 16 Bytes 7 16 00H Always 0 PAGE 11 05 JUN 2003 CH 2 INSTALL CONFIGURATION EXAMPLE ERI
11. mmunicating on the Profibus DP network A fault has occurred Refer to the following description to determine fault CHAPTER 1 INTRODUCTION 05 JUN 2003 PAGE 8 Table 1 2 Fault Conditions Pulse Count L Meaning An error encountered during system initialization 3 A mismatch between PLC 1 O length and Profibus DP network map has occurred The blinking RUN light indicates a fault to determine the fault simply count the number of green pulses the LED will pause for 2 seconds pulse green a number of times then repeat the cycle Table 1 2 describes the fault as represented by the number of green pulses 1 5 Profibus DP Connector The 9 pin Profibus DP connector is for physical connection between the slaves and the master For further information on the cable and connectors see Chapter 3 1 6 RS 232 Connector The RS 232 Service Port is used to upgrade the firmware specific to the slave This port uses a standard RS 232 9 pin connector AFN OP 9 R gt 4 DIR l RTS RXD gt 3 TXD 6 bac Figure 1 2 Pin out for the RS 232 connector PAGE 9 05 JUN 2003 CHAPTER 1 INTRODUCTION 1 7 PBS106 Status 1 1 7 PLC Status Bit Definition Table 1 3 PLC Status Bit Definition Status Word Bits Meaning Values 15 12 Baud Rate 0 12M 1 6M 2 3M 3 1 5M 4 500K 5 187 5K 6 93 75K 8 19 2K 9 9 6K 11 10 DP State 0 Wait PRM 1 Wait CFG 2 Data Exchange 3 Error 9 On line 0 Off l
12. ow Station 1 Station 2 RxD TxD P 3 lt V 6 DGND 5 RxD TxD N 8 lt Shielding Baa 52 K 4 Protective Ground Figure 3 1 b Itis necessary to terminate both ends of the network Both terminations must have power to them to insure proper operation of the network Figure 3 2 illustrates the correct connection for the termination resistors WIP 6 ener rreros eso re ce arse puro eo cul se reta Line Termination 390 Ohm A Line 3 Already on Profibus Mainboard 220 Ohm B Line 8 390 Ohm GND 5 2 Seon en A a dot Figure 3 2 NOTE Figure 3 2 is for illustrative purposes only Cabling and connectors should be PTO approved to achieve the desired performance results See Section 3 1 3 for recommended part numbers CH 3 WIRING DIAGRAMS 05 JUN 2003 PAGE 14 C The shield braiding and shield foil if shield foil is present must be connected to protective ground on both sides There must also be good conductivity via shield clamps covering as large an area as possible In addition it is recommended that the data lines be kept separate from all high voltage cables Other considerations when wiring the Profibus network are a In a Profibus network up to 32 stations master or slaves can be connected per segment without the addition of repeaters If more that 32 stations are desired repeaters must be used The repeaters are used to connect individual
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