User Manual of 3M583
Contents
1. Low Leve1 lt 0 5V PUL DIR CW CCW Figure 10 1 Sequence chart of control signals 11 3M583 Microstepping Driver Manual V1 0 ECG a SA VEBA SE Remark 1 tl ENA must be ahead of DIR by at least 5u s Usually ENA and ENA are NC not connected See Connector P1 Configurations for more information 2 t2 DIR must be ahead of PUL effective edge by at least 5 u s to ensure correct direction 3 t3 Pulse width not less than 1 5 H s 4 t4 Low level width not less than 1 5 1 s 11 Protection Functions To improve reliability the driver incorporates some built in protections features Short voltage and Over voltage protection When power supply voltage exceeds 51VDC protection will be activated and power indicator LED will turn red When over voltage protection function is active the user should repower the driver to reset the driver When power supply voltage is lower than 18VDC the Green LED will turn off and the Red LED will light Both green and red LED will turn off when power supply voltage is lower than 16VDC The driver will be reset after power supply voltage increase to 20VDC automatically Over current Protection Protection will be activated in case of over current which may otherwise damage the driver Attention Since there is no protection against power leads reversal it is critical to make sure that power supply leads correctly connected to the driver Otherwise the driver will be2. SA VEBA SE 4 2 A OTAN 9 7 2 1 Dynamic Current Setin ii diri 9 12 2 Standstill Current Setting eese eene nnne nnne nnn 10 Winne NOTO S fe ies 10 Typical Connection stc ira iria 10 Sequence Chart of Control Signals sese eee 11 Protection Functions Frequently Asked Questions nerit intret eet epo ree tea eerte eite 13 3M583 Microstepping Driver Manual V1 0 ECG SA VEBA SE 1 Introduction Features and Application 1 1 Introduction The 3M583 is a high resolution 3 phase microstepping driver based on precision current control technology It is suitable for driving 3 phase hybrid stepping motors from NEMA size 17 to 34 By using the advanced pure sinusoidal current control technology both the noise and vibration of the stepping motor have been greatly reduced which makes the stepping motors offer servo like performances Compared to the 3M565 it is lighter smaller and has better performance Both driver heating and motor heating have been reduced by 15 30 compared to most of the microstepping drivers in the market 1 2 Features High performance low noise small vibration and cost effective Low driver heating and low motor heating Supply voltage up to 50 VDC Output current up to 8 3A RMS 5 9A Input signal TTL compatible Automatic idle current reduction Suitable for 3 phase stepping motors including 3 lead and 6 lead motors Optically isolate
3. damaged instantly Note When above protections are active the motor shaft will be free and the RED ALARM LED will light Reset the driver by repowering it to make it function properly after removing above problems 3M583 Microstepping Driver Manual V1 0 ECG e SA VE BA SE 12 Frequently Asked Questions In the event that your driver does not operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes DIP switch current setting is wrong The driver is disable DIP switch current setting is wrong Control signal is too weak Wrong motor connection Current setting is too small losing steps Motor is undersized for the application Power supply voltage too low Automatic current reduction function not being utilized 3M583 Microstepping Driver Manual V1 0 ECG SA VE BA SE
4. gt 0 125W if VCC 24V R must be connected to control signal terminal Figure 4 2 Connections to PNP signal common cathode 5 Connections to Stepping Motors The connection between the driver and 3 phase stepping motors includes two different kinds of connections namely delta connection and star connection Using delta connection the 3M583 Microstepping Driver Manual V1 0 ECG SA VEBA SE performances of the motor under high speed condition are better but the driver current is higher too about 1 73 times the motor coil current while using star connection the driver current equals to the motor coil current V W V W V W Delta connection Intra delta connection Star connection Figure 5 1 Motor connections 6 Power Supply Selection The 3M583 can match medium and small size stepping motors from NEMA size 17 to 34 made by motor manufactures around the world To achieve good driving performances it is important to select supply voltage and output current properly Generally speaking supply voltage determines the high speed performance of the motor while output current determines the output torque of the driven motor particularly at lower speed Higher supply voltage will allow higher motor speed to be achieved at the price of more noise and heating If the motion speed requirement is low it is better to use lower supply voltage to decrease noise heating and improve reliability 6 1 Regulated or Unregulated Power Supp
5. in selecting driver current however the selection also depends on leads and connections 7 2 1 Dynamic Current Setting The first four bits SWI 2 3 4 of the DIP switch are used to set the dynamic current Select a setting closest to your motor s required current OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON ON OFF OFF OFF OFF ON OFF ON OFF ON OFF OFF ON ON OFF ON ON ON OFF OFF OFF OFF ON ON OFF OFF ON OFF ON OFF ON ON ON OFF ON OFF OFF ON ON ON OFF ON ON 3M583 Microstepping Driver Manual V1 0 ECG SA VEBA SE OFF ON ON ON ON ON ON ON Notes Due to motor inductance the actual current in the coil may be smaller than the dynamic current setting particularly under high speed condition 7 2 2 Standstill Current Setting SW5 is used for this purpose OFF meaning that the standstill current is set to be half of the selected dynamic current and ON meaning that standstill current is set to be the same as the selected dynamic current The current automatically reduced to 60 of the selected dynamic current 0 5 second after the last pulse when use automatic idle current reduction mode Theoretically this will reduce motor heating to 36 due to P I2 R of the original value 8 Wiring Notes In order to improve anti interference performance of the driver it is recommended to use twisted pair shield cable To prevent noise inc
6. signal by 5 u s at least 4 5V when DIR HIGH 0 0 5V when DIR LOW Please note that motion direction is also related to motor driver wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction NPN control signal PNP and Differential control signals are on the contrary namely Low level for enabling for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Notes PUL DIR mode is the default mode and under cover jumper J1 can be used to switch it to CW CCW mode Selecting CW CCW or PUL DIR Mode There is a jumper J1 including pin 1 to pin 9 inside the 3M583 specifically for selecting pulse signal mode Settings for the one pulse mode PUL DIR and for the double pulse mode CW CCW are shown in the following figure Default mode out of factory is PUL DIR mode and effective at rising edge 6789 6789 2345 2345 Ji sss o ess o ess o Jl o o es o a PUL DIR mode and effective at rising edge b PUL DIR mode and effective at falling edge 7189 23 4 T 89 9 Jl o e o ese Jl ess o oss o 655 c CW CCW mode and effective when the d CW CCW mode and effective when the Opto coupler of the fixed level in conducting state opto coupler of the fixed level in off state 3M583 Microstepping Driver Manual V1 0 ECG SA VE BA SE Notes For c the user should move R137 a OO resistor to R136 besides setting J1 a
7. ECG SAVEBASE 3M583 Microstepping Driver Manual V1 0 EMAIL EBAYOSAVEBASE COM WEB HTTP STORES EBAY CO UK SAVEBASE User Manual of 3M583 High Performance Microstepping Driver PWR ALARM PULS 5V lt 3M583 PeaksRms X 1 4 T ET PULS PUL lt DIR DIR DIR ENA 5V ENA ENA GNO c 20 50VDC lt T V Ww 3M583 Microstepping Driver Manual V1 0 ECG SA VEBA SE ECG Safety Statement Easy Commercial Global is not liable or responsible for any accidents injuries equipment damage property damage loss of money or loss of time resulting from improper use of electrical or mechanical or software products sold on this website or other Easy Commercial Global sales resources Since Easy Commercial Global basically provide OEM machine builders components to build their machines for their own use or third party use it is their responsibility to maintain certify and comply the end user products built base on out components sold on this website or other Easy Commercial Global sales resources Assembling electrical CNC machine component like power supplies motors drivers or other electrical components involve dealing with high voltage like AC alternative current or DC direct current which is extremely dangerous and need high attention amp essential experience and knowledge of software electricity electro mechanics or mechanics For technical question please contact us at ebay savebase com before
8. coils during motor shaft deceleration Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even driver damage Therefore it is suggested to choose only sufficiently high supply voltage for intended applications and it is suggested to use power supplies with theoretical output voltage of 24 45V leaving room for power fluctuation and back EMF 7 Microstep Resolution and Output Current Settings The 3M583 uses an 8 bit DIP switch to set motor dynamic current standstill current and microstep resolution as shown below Dynamic Current Microstep Resolution A 1p2 13 4 5 6 7 8 Standstill Current half full 7 1 Microstep Resolution Selection Microstep resolution is set by SW6 7 and 8 of the DIP switch as shown in the following table 3M583 Microstepping Driver Manual V1 0 ECG me SA VEBA SE ON ON ON OFF ON ON ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF OFF OFF OFF OFF 7 2 Current Settings For a given motor higher driver current will make the motor output more torque but at the same time causes more heating in the motor and driver Therefore output current is generally set to be such that the motor will not overheat for long time operation Phase current rating supplied by motor manufacturer is important
9. d differential input signals pulse frequency up to 300 KHz 8 selectable resolutions up to 10000 steps rev DIP switch current setting with 16 different values PUL DIR amp CW CCW modes optional Over voltage short voltage over current and short circuit protection Small size for easy mounting 1 3 Application Suitable for a wide range of 3 phase stepping motors from NEMA size 17 to 34 It can be used in various kinds of machines such as X Y tables labeling machines laser cutters engraving machines and pick place devices CNC lathe and etc It is particularly suitable for the applications desired with low noise low vibration high speed and high precision 3M583 Microstepping Driver Manual V1 0 ECG SA VE BASE 2 Specifications 2 1 Electrical Specifications a 859 RMS 2 2 Operating Environment amp Other Specifications Natural Cooling or Forced cooling Avoid dust oil fog and Environment corrosive gases Approx 280g 2 3 Mechanical Specification Unit mm 1 inch 25 4 mm 3M583 Microstepping Driver Manual V1 0 ECG SA VE BA SE 118 4 646 112 4 409 ur SSS A e eC t wo i e j LO N o ET T e ar LO 3 9 e N 75 5 2 972 25 3 0 996 47 8 1 882 112 4 409 Figure 2 1 Mechanical Specification Note Recommend use side mounting for better heat dissipation Elimination of Heat e Reliable working tempe
10. ly Both regulated and unregulated power supplies can be used to supply the driver However unregulated power supplies are preferred due to their ability to withstand current surge If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A supply for 3A motor driver operation On the other hand if unregulated supply is used one may use a power supply of lower current rating than that of motor typically 5096 7096 of motor current The reason is that the driver draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A 3M583 Microstepping Driver Manual V1 0 ECG a SA VEBA SE rating 6 2 Multiple Drivers It is recommended to have multiple drivers to share one power supply to reduce cost if the supply has enough capacity To avoid cross interference DO NOT daisy chain the power supply input pins of the drivers Instead please connect them to power supply separately 6 3 Selecting Supply Voltage The power MOSFETS inside the 3M583 can actually operate within 18 50VDC including power input fluctuation and back EMF voltage generated by motor
11. nd let R137 NC open circuit 3 2 Connector P2 Configurations DC power ground DC power supply 20VDC 50VDC including voltage fluctuation and EMF voltage Motor Phase U Motor Phase V Motor Phase W Remark Please note that motion direction is also related to motor driver wiring matches Exchanging the connections of two phases to the driver will reverse motor motion direction 4 Connections to Controller The 3M583 can accept differential and single ended control signals including open collector namely common anode and PNP output namely common cathode The 3M583 has 3 optically isolated logic inputs which are located on connector P1 to accept line driver control signals These inputs are isolated to minimize or eliminate electrical noises coupled onto the control signals It is recommended to use line driver control signals to increase noise immunity of the driver under an interference environment Connections to open collector and PNP signals are illustrated in the figure 3M583 Microstepping Driver Manual V1 0 ECG a SA VE BA SE Controller VCC o PUL DIR ENA R 0 if VCC 5V R 1K Power gt 0 125W if VCC 12V R 2K Power gt 0 125W if VCC 24V R must be connected to control signal terminal Figure 4 1 Connections to open collector signal common anode Controller VCCO PUL R 0 if VCC 5V Lom o R 1K Power gt 0 125W if VCC 12V R 2K Power
12. purchase 2011 Easy Commercial Global Technology Corporation Limited All Rights Reserved 3M583 Microstepping Driver Manual V1 0 ECG a SA VEBA SE Contents 1 Introduction Features and Application nennen 1 1 1 Introducir arado d odes 1 L2 Cru XP 1 1 3 Applicat Ofisa ucenia ER 1 2 Specifications acvccivnoioiaconaconn dono rere rk a et a Rr eee a eL RENE ee Ea ee ue aao e ao AENT 2 2 1 Electrical Specifications ioi te hte ERR RENE RF E at e re edes 2 2 2 Operating Environment amp Other Specifications sese 2 2 3 Mechanical Specification creo nnper o OE CERRO ETE E ER exe 2 3 PinAssignment and Description en en nennen enne nenne 3 3 1 Connector P1 Configurations eroe teen rro terrier habeis 4 3 2 Connector P2 Configurations ener en ener nnns 2 4 Connectons to Controller rt trn rod rem na aS Reo nri EE EIE DH ERR aT aE 5 5 Connections to Stepping Motors eene ener en renren en entrent 6 6 PowerSupply Selection deser ee t RE ERR EE EIER TUG FER ER ESRO GR e Re HERR TRUE 7 6 1 Regulated or Unregulated Power Supply eee 7 6 2 Multiple Drivers voor re e ii EHE ER ERREUR FERRI aia 8 6 3 Selecting Supply Voltage esee i netten nnne then 8 7 Microstep Resolution and Output Current Settings essere 8 7 1 Microstep Resolution Selection essent ener 8 10 11 12 3M583 Microstepping Driver Manual V1 0 ECG
13. rature of driver should be 70 C 158 F and motor working temperature should be 80 C 176 F e Itis recommended to use automatic idle current mode namely current automatically reduce to 60 when motor stops so as to reduce driver heating and motor heating e Itis recommended to mount the driver vertically to maximize heat sink area Use forced cooling method to cool the system if necessary 3 Pin Assignment and Description The 3M583 has two connectors connector P1 for control signals connections and connector P2 for power and motor connections The following tables are brief descriptions of the two 3M583 Microstepping Driver Manual V1 0 ECG SA VE BA SE connectors More detailed descriptions of the pins and related issues are presented in section 4 5 9 3 1 Connector P1 Configurations Details Pulse signal In single pulse pulse direction mode this input represents pulse signal effective for each rising edge 4 5V when PUL HIGH 0 0 5V when PUL LOW In double pulse mode pulse pulse this input represents clockwise CW pulse effective for high level For reliable response pulse width should be longer than 1 2 u s Series connect resistors for current limiting when 12V or 24V used Representing two directions of motor rotation in double pulse mode set by inside jumper this signal is counter clock CCW pulse effective for high level For reliable motion response DIR signal should be ahead of PUL
14. urred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures If a power supply serves several drivers separately connecting the drivers is recommended instead of daisy chaining It is prohibited to pull and plug connector P2 while the driver is powered ON because there is high current flowing through motor coils even when motor is at standstill Pulling or plugging connector P2 with power on will cause extremely high back EMF voltage surge which may damage the driver Typical Connection A complete stepping system should include stepping motor stepping driver power supply and controller pulse generator A typical connection is shown as figure 3M583 Microstepping Driver Manual V1 0 ECG SA VE BA SE Controller VCC ENABLE DC Power 18V to 50V Stepping Motor R 0 if VCC 5V R 1K Power gt 0 125W if VCC 12V R 2K Power gt 0 125W if VCC 24V R must be connected to control signal terminal Figure 9 1 Typical connection 10 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some tules shown as following diagram PUL PUL CW High Level gt 3 5V Low Level lt o 5V DIR
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