The Advantage
Contents
1. 4 INTARODUG TION a ane we PE BER et re PE 5 PARE STARI GHEGCKILIST Ec 5 MAINTENANCE REQUIREMENTS 2 6 MAINTENANCE SCHEDULE Pins Lite Rite Rad denm prada diee a GA BA Ga adea m act 7 MAINTENANCE amp SUPPLY ITEM USAGE CHART 8 TURRET INSPECTION amp MAINTENANCE 4 4 4 04 07 4 4 2 21 9 GENERAL ai tne ga a S E ore ne NP 9 CHECK amp CLEAN TURRET amp TOP SPLASH COVER uiro rn tentum patera an cn DR Naane 9 REPLACING POLISH PADS ga ag dieere BIG O a DEE WG BI BEG EA A BE KI ea s aaa Kaap 10 REPEACING POLISH HEADS 11 REPLACING POLISH HEAD GEARS kennt Tanen teet Ka nag Ka eM Sa quan qux NGEH xcu Eann ESRAR IESU FRE PURI Aa 12 nis sanan an eee Aa PARE a baa eee EEA eee ee eee eee eee 13 WATER RECIRCULATION SYSTEM 0 0 0 0 0 2 13 REACTOR CHAMBER C c c M M 14 WATER oe I FILTERS 5 tiM arte Melita2. 5 T p SiGe Foll DENTE EE aa NA NA 5 2 Ver 1 0 08 03 2005 EDUCATION HOW DISCS ARE MADE HOW A CD IS MADE CDs consist of 99 clear polycarbonate plastic The reflective layer protective layer and screen print comprise the remaining 1 of the disc 1 Adisc is created from molten polycarbonate and digital information is stamped on the top of the disc while it is still near melting point using a die with microscopic bumps These bumps are known as pits and lands 2 After the information is molded into the poly carbonate a reflective foil layer is applied using a process called sputtering or wet silvering This layer reflects the laser back to the player so it s integrity is extremely important The layer is usually silver but can be made of gold or platinum A clear lacquer coating is applied to seal the reflective layer and prevent oxidation This layer is very thin and offers little protection from top side scratches 4 Finally the artwork is screen printed on the top of the disc Pits and Lands are imprinted into the disc to indicate a one or a zero A laser beam is sent from the player to the disc and the reflective layer reflects it back to the reader and the ones and zeros are translated by the player Recordable discs have a photosensitive dye type layer instead of the stamped information layer This layer when exposed to a certain light
3. E 15 TO Service Filters 1 amp 2 15 Toe e FIO c E 15 ADVANTAGE COMPONENT LABELS 4 0 0 0 16 LADEE AMPLE 17 2 Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE SAFETY Safety is the highest priority the Azuradisc product line and we achieved safe designs with user friendly interfaces through extensive research and maximized use of technology for all of our machines It is the opera tor s responsibility to be familiar with the operation of the machine and routinely follow the maintenance instruc tions provided in this manual WARNING The Machine must be turned OFF for maintenance Unless otherwise stated in this manual all product maintenance instruc tions MUST be performed with the machine turned OFF and the power lead removed from the rear socket When using the Advantage disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock and or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not evaluated for use with this machine may damage discs permanently cause inju
4. will make an impression of a pit into the layer Label Pit Land Reflective Layer Polycarbonate 21 Laser Re recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit HOW A DVD IS MADE DVDs are made in different ways depending on the amount of information that is recorded on the disc DVDs may be single or double layered and single or double layered double sided NOTE Due to the amount of information stored DVD s the amount of polycarbonate is less than a normal CD therefore DVD can not be repaired as many times as a CD Ver 1 0 08 03 2005 Single Layer DVDs DVD 5 4 7GB These DVDs are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands Label Thickness 1 2mm 0 6mm Polycarbonate Reflective Layer 0 6mm Polycarbonate Laser Double Layered DVDs DVD 9 8 5GB Double layered DVDs have a semi reflective layer and a reflective layer giving two layers to store information Label Thickness 1 2mm Poycaronate Reflective Layer Z mm Bonding Layer Semi Reflective Lover Polycarbonate Laser Double Sided DVDs DVD 10 9 4GB Double sided DVDs consist of two discs bonded back to back with the reflective layers in the middle and both sides are repairable Double sided DVDs use a different si
5. 1 Phillips screw 4 Using 7 16 wrench 5 Remove polish head from driver remove the small remove nut turret screw from the small gear 6 Remove retaining clips using needle nose pliers replace polish head and reinstall retaining clips 7 After you have installed the new polish head place it back on the turret Replace nut using the 7 16 wrench Replace gear and small screw using the Phillips screwdriver 9 Pull drawer knob again to flip Turret back over and close Drawer 8 Repeat the previous steps for all Polish Head positions Verify color code is correct prior to installing Polish Pads Position is Blue 1 10 Ensure Drawer Latches are secure 11 Ver 1 0 08 04 2005 REPLACING POLISH HEAD GEARS 1 Lift both Release Tabs and pull out 2 Pull drawer out Pull knob on left side of drawer out While holding knob out the Polishing Pad Turret Drawer slowly lift drawer up and rotate back Release knob into place a 3 Using a 1 Phillips screwdriver loosen NOTE the lock screw and remove the Polish lock screw securely Head drive gear When installing the new gear the set screw must be aligned with the hole in the mounting shaft 5 Using a 1 Phillips screwdriver remove NOTE 7 Pull drawer knob again to flip Turret the lock screw from the Polish Head back over and close Drawer Motor drive gear When installing the new gear the set screw must be aligned w
6. Filters ensuring the filters are open and do not rest on the bottom of the pitcher bot tom of the filters must be at least 25mm above the bottom of the pitcher Re install the Water Pitcher ensuring the drain tube is inserted the Water Tank Cover 8 Align the outlet of the Reactor Chamber with the Water Pitcher opening 9 Close the front door To service Filter 3 1 Open front door Carefully remove the drain tube coming from the Water Pitcher to the Water Tank Remove the top cover of the Water Tank and disconnect the tube from Filter 3 Remove the wing nut and cover from the end of the filter assembly Clean Filter 3 with warm water and clean the Water Tank with mild soap and water Re install the Water Tank ae Se X M Re assemble Filter 3 assembly as shown below Filter 3 lt Water Line Wing Nut Connection End Caps 8 Re attach the water tube to Filter 3 ensuring it is routed through the hole in the Water Tank Cover 9 Add one bottle each of Solution A and Solution B and clean water to the fill level on the Water Tank Gently stir the solution and water mixture 10 Insert the drain tube from the Water Pitcher in the Water Tank Cover 11 Prime the water system as described in the Water Recirculation System section of this manual 15 Ver 1 0 08 04 2005 ADVANTAGE COMPONENT LABELS A Serial Number Label Inside cover on right side and on rear of machine To
7. NOTE The machine must be plugged in and power turned on for this operation 3 Press Info on the main OIT menu 4 Press Water amp Polish Prime 5 Press the Water Pump On button 6 Let the water pump run until all air bubbles are gone and the water is flowing continuously from the water nozzle Press the Water Pump Off button IMPORTANT Do not leave the machine unattended during this process If air bubbles are visible and water is not flowing from the water nozzle within 3 minutes of running the pump turn the machine off and check the water system for leaks 7 Press Main to return to the OIT main menu REACTOR CHAMBER NOTE If the aluminum coagulation tube is changed before a notification is shown on the OIT the operator MUST reset the appropri ate system status item to prevent false notifications From the MAIN MENU on select INFO and then LIQUID SYSTEM STATUS Select RESET for Al Pipe 1 Disconnect the rubber tube and remove the Reactor Chamber Insert Tube into Chamber IMPORTANT Polish compound build up is normal however regular cleaning will result in longer life of the Aluminum Tube inside the Reactor Chamber and reduce the chances of a blocked drain 2 Disassemble the Reactor Chamber and Aluminum Tube and clean with warm water 3 Clean rust or corrosion from Reactor Chamber mounting clips 4 Re assemble and re install the Reactor Chamber and re insert the rubber tube NOTE
8. Start on the OIT to begin the process CLEAN REPAIR MENU Figure 2 Clean Repair Menu t TE di Reset Load Info Login AM oe cb Gouge 8 Deep Medium bVb Gb Custom Average Light 8 Polish Ver 1 0 08 03 2005 OPERATION amp TROUBLESHOOTING GAME DISC SCREENS 1 Sort the discs to be repaired by type i e Music CDs DVDs or Game Discs 2 Sort discs by the type of repair needed i e gouged deep scratches clean etc 3 Press Load on the Touch Screen open the door on the Load Chamber and place the discs on the spin dle with the disc labels facing down 4 Close the Load Chamber door and select the type of game i e PlayStation 1 Playstation 2 Xbox or on the NOTE An adapter for the Disc Turntable is required for repairing or cleaning Game Cube discs GAME DISC SCREEN 1 Figure 3 Game Menu 1 radisc y Reset Load Info Login nra Ris erm P51 52 Xbox Game Cube GAME 5 2 5 Select the level of cleaning repair required Touch Screen Figure 4 Game Disc Menu 2 di y Reset Load Info Login kelat a PS1 Xbox Game Cube AUT TS AV Gouge Ka Deep Bg 8 Medium Average 8 Polish 8 Clean 6 Press Start on the OIT to begin the process Ver 1 0 08 03 2005 OPERATION TROUBLESHOOTING DISC REPAIR PROGRESS SCREEN Disc Rep
9. mess 4 Water and Polish Pumps Water Recycle Water Pump o ME ore Eka Hold Button Down To Run Polish Pump 10 08 03 2005 DISC TRANSFER Caz r adi 5 Manual Operations 0 Disc Transfer 4 Vacuum KAN HOME em Disc Transfer Arm Sensors f Load Side f Home 4 Unload Side Gi Disc Presen LOAD LOAB SUNLOAB UNLOAD Back Vacuum SystemTest TECHNICIAN MODE MODE MAIN TECHNICIAN MENU Calibration Technician Mode Program UpDate LOAD ELEVATOR CALIBRATION Cx Load Elevator Push the Begin Button Start the Process Disc Count Position ome Discs Loaded Back Ver 1 0 OPERATION amp TROUBLESHOOTING Figure 7 Login Screen radisc dakan Cancel password required be used by advanced users only Password 753951 MAIN CALIBRATION MENU NEC Technician Mode Cam Tach Ph Disc Transfer Calibration Load Elevatan Calibration Turntable Lift Calibration Turret Calibration Turntable Force Adjustment Back Main TURNTABLE LIFT CALIBRATION radist Calibration Operations Turntable Lift Setup P Disc Turntable Pick Up Paint p 11 DISC TRANSFER CALIBRATION Calibration Operations 47 uradisc Disc Transfer amp Vacuum UNLOAD Disc Transfer Arm Sensors v Load Side 4 Home 1 Unload Side Push the Begin B
10. secure in the Water Tank Cover quick disconnect fitting PREPARE POLISH RESERVOIR AND REACTOR CHAMBER 11 Fill the Polish Reservoir and place in the holding tray Ver 1 0 08 02 2005 Quick Start Drain Tube Retaining Clips Adapter Align over Filter 1 Reactor Chamber Aluminum Coagulation Tube 12 Verify the Reactor Chamber is in the retaining clips the Chamber exit is over Filter 1 and the drain tube adapter is insert ed into the top of the Aluminum Coagulation Tube with opening of drain tube adapter facing forward ATTACH POLISH PADS r 13 Lift both Release Tabs and pull out 14 Pull drawer out Pull knob on left side of drawer out While holding knob out the Polishing Pad Turret Drawer slowly lift drawer up and rotate back Release knob into place 15 Ensure that the turret drawer knob is locked in place 16 Place pads on heads according to velcro color code Ensure the pads are centered on the heads Incorrect Correct 17 Press pads firmly in place 18 Pull drawer knob again to flip Turret back over and close drawer 19 Ensure Drawer Latches are secure 10 Ver 1 0 08 02 2005 NOTE If the Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back in Side Latch Both sides of drawers 20 Lift side latches simultaneously and gently push until drawer moves Then grab the center of the drawer and push into place and lock E
11. their respective companies Reference herein to any specific commercial firm commercial product process or service by trade name trademark manufacturer or otherwise does not constitute or imply its endorsement recommendation or favoring by Azuradisc or the individual employees of Azuradisc For additional information visit www azuradisc com 3 Ver 1 0 08 02 2005 THE ADVANTAGE PART IDENTIFICATION 1 Operator Interface Touchscreen OIT 2 On Off Button 3 Turret 4 Polish Head With Pads 5 Disc Turntable Splash Guard 7 Disc Transfer Arm Unload Chamber With Spindle Inside Load Chamber With Spindle Inside Polish Pump 11 Polish Reservoir p m _ 12 Water Pump 13 Filters 1 amp 2 Inside Water Pitcher Serial Number Label Inside Cabinet 15 Water Recirculation System Water Tank 17 Water Pitcher Filter 3 Inside Water Tank Caster Locks Lock Out Maintenance Key Ver 1 0 08 02 2005 THE ADVANTAGE PACKING MATERIALS IDENTIFICATION 1 Crate 2 ESD Safe Cover 3 Protective 4 Instruction Kit Start up O 5 Protective Foam 6 Protective Foam 7 Caution Labels Manuals Tool Kit 9 Gouge Kit e Polish Compound Micro Abrasive Pads lt A amp B Solution Ver 1 0 08 02 2005 WARNING Verify that all packing materials have been removed before applying power to the Advantage SET UP R
12. AL ADDRESS Sales Inquires 1 800 933 4923 P O Box 303 352 Email support azuradisc com North Harbour Auckland 3013 New Zealand Telephone 64 9 414 1430 Email newzealandinfo azuradisc com DISCLAIMER 2003 Azuradisc All rights reserved Printed in the U S A DISCLAIMER This document provides information about the Azuradisc Advantage disc repair machine All software included with the Advantage is furnished under license and may not be used or copied except in accordance with the terms of the Software License Agreement herein Except as permitted by licensing No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the express prior written permission of Azuradisc Incorporated The examples provided in this document are solely for illustrative purposes and may need to be modified to assure proper functioning on actual repair machine s Azuradisc assumes no liability for damages incurred directly or indirectly from errors or omissions contained in this document or discrepancies between the product and this document The content of this document is subject to change without notice All other product names or logos mentioned herein are the property of their respective companies Reference herein to any specific commercial firm commercial product process or service by trade name trademark manufacturer or otherwise does
13. Advantage Disc RepairMachine Knowledge Resource Azuradisc Ew Disc Care amp Repair 7307 South 89th Place Mesa Arizona 85212 480 827 8786 www azuradisc com Advantage 44 WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ADVANTAGE Azuradisc us Disc Gare amp Repair Ver 1 0 08 02 2005 Quick Start TABLE OF CONTENTS ese ate csc in se se corse epic es Sense oe E 3 TRAINING OPTIONS HR 3 FACTORY TRAINING ab Ba ere Jak Bae wana ag ke anaa ah cease Ba a E BE ek ii 3 ADDITIONAL TRAINING BG JER DEE ET 3 CONTACT US T PERRO 3 EEE AN NA RN AAN 3 PART jeu m a 4 PACKING MATERIAL IDENTIFICATION 69 5 ADVANTAGE SET UP M 6 REMOVE PACKING MATERIAL 2 2235 99 91 99 202 aaa aaa naen Ep 6 Load Chamber Spindle 6 Unload Chamber
14. Align the single hole near the top of the Aluminum Tube with the Chamber Exit of the Reactor Chamber 5 Align the Reactor Chamber Exit with the Filter 1 opening in the Water Pitcher NOTE Verify the Plastic Spacer installed in the bottom of the Reactor Chamber is oriented plastic Spacer as shown Chamber Exit 14 Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE WATER SYSTEM FILTERS NOTE If filters are changed before a notification is shown on the OIT the operator MUST reset the appropriate system status item to prevent false notifications From the MAIN MENU on select INFO and then LIQUID SYSTEM STATUS Select RESET for filters 1 amp 2 or filter B For optimal use e Clean filters 1 2 amp 3 after 240 disc repairs e Replace filters 1 2 amp 3 filters after 2 000 5 000 disc repairs as needed to keep water clear IMPORTANT a Ensure that your hands are clean when checking cleaning and replacing the filters b It is recommended to clean the filters and Water Pitcher after every 90 disc repairs to maximize the filter use To service Filters 1 amp 2 1 Open front door Swivel the exit of the Reactor Chamber away from the top of the Water Pitcher Carefully remove the Water Pitcher while withdrawing the drain tube from the Water Tank Remove and clean both Filters with warm water or replace as needed Clean the Water Pitcher with mild soap and water Re install the
15. Compare black velcro on pads F pads have straight Using OT50 Stage 2 pad instead rows OT50 pads have Hazy Discs Finish Low of OTPro F Pad random velcro Replace with correct F pads A Low Low Low 2 Repair marks near stacking power off OTP and visually Pull out load spindle drawer and re Failed to Home Load Error Black plastic lift ring is under the boot elevator should home Elevator message on start up Message Medium load elevator Visual Inspection normally NA Prime pump and observe Reconnect all Quick Disconnects Pitted Discs Finish Medium Insufficient Water Flow water flow Replace pump tube Prime Water and Polish All three suction cups not Move the elevator fork by Error contacting the disc due to loose to check for loose Disassemble track and tighten Failed to Pick Up Disc Error Message elevator screws screws screws re assemble with Loctite Load Elevator Calibration Advantage TROUBLESHOOTING GUIDE SEVERITY OF CALIBRATION PROBLEM AREA CONSEQUENCES POSSIBLE CAUSE S CONFIRMATION SOLUTION PROCEDURE Abrasive and or polish pads discs Finish High Turntable not spinning turntable station holding drawer Preflight Checklist Manual Operations run disc Finish High Sanding pads not spinning observing pads kanan Deep round marks Disc Finish High Turntable not spinning turntable station holding drawer Preflight Checklist White drips on discs on Clean upper splash cover wit
16. EMOVE PACKING MATERIAL Plastic Lift Touchscreen Reflective Surface Load Chamber Only Spindle 1 Remove Stylus from the Touchscreen 2 Verify the reflective surface is clean on the Load Chamber Lift Assembly 3 Install the Spindles in the Load and Unload Chambers NOTE Pull out drawer on Load Side to install Spindle Load Chamber Spindle Installation 4 Ensure that the Plastic Lift is properly installed T side up on both Spindles Ver 1 0 08 02 2005 Quick Start LOAD SIDE Disc Separator Spindle DSS Please Read Below Notice Prior to Initial Operation DSS units shipped with a new machine have been factory calibrated for that particular repair machine and further calibration should not be necessary If you have received a separate DSS please refer to the calibration instructions below to ensure optimum function in your disc repair machine Azuradisc has designed a spindle specifically for use on the load side of The Advantage amp One Touch Professional Disc Repair Machines to reduce the possibility of the machine picking up more than one disc ata time This condition can occur if the stacked discs adhere to one another for any number of reasons Discs can get stuck together because of soda static cling because they are damp or many other reasons This new amp improved design is called the Disc Spindle Separator DSS it is designed to help seperate lightly stuck together discs however is not desi
17. OFF and the power lead removed from the rear socket When using the Advantage disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock and or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not evaluated for use with this machine may damage discs permanently cause injuries and or void the war ranty e This machine is not intended for use by children or infirm persons e Do not operate this machine if it has a damaged cord or plug is not working properly has been damaged or immersed in water Return the machine to Azuradisc or authorized technician for examination repair or adjustment e disconnect turn off the machine then remove plug from the electrical outlet e When using an extension cord use a grounded plug or socket to connect the machine Disconnect electrical supply before cleaning TRAINING OPTIONS FACTORY TRAINING Training sessions may be scheduled with a Factory Direct Representative by calling the corporate headquarters Tech Services Department in the United States of America at 1 480 827 8786 For participation and availability outside of the United States please contact your local distributor ADDITIONAL TRAINING Contact the local s
18. Polishing Pad ZB 90 Discs Polish Pad Motor 2000 hours Polishing Pad C 90 Discs Turntable Motor 2000 hours Polishing 0 90 Discs Turret Motor 700 hours Polishing Pad E 90 Discs Turntable Lift Motor 700 hours Polishing Pad F 90 Discs Gears 5 000 10 000 Discs Polish 240 Discs Belts 12 Months or Sooner 1st Filter 5000 Minutes Splash Guard Extreme Use or Breakage only 2nd Filter 5000 Minutes Based on actual wear or usage oe re yee Aluminum Tube 5000 Minutes Based upon container size See the Water Recirculation System section of this manual for cleaning instructions Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE TURRET INSPECTION MAINTENANCE GENERAL This section contains instructions for checking and cleaning the Turret For optimal use of the Advantage e Check the Turret prior to each use of the machine e Clean the Turret after every 1000 disc repairs CHECK AND CLEAN TURRET AND TOP SPLASH COVER 1 Lift both Release Tabs and pull out 2 Pull drawer out Pull knob on left side of drawer out While holding knob out the Polishing Pad Turret Drawer slowly lift drawer up and rotate back Release knob into place 3 Ensure that the turret drawer knob is locked in place NOTE Azuradisc Optical Spray Cleaner may be used to help loosen polish build up 4 Check all springs on the Polish Heads to ensure they are in satisfactory working condition 5 Check Polish Heads t
19. Spindle eene me ee e esee nns 6 LOAD SIDE DISC SEPARATOR SPINDLE DSS 2 7 2 2 7 SPINDLE ASSEMBLY AND INSTALLATION 7 PREFARE TAE MATTER TANK ira asasi ee ee Ta 8 PREPARE THE as a Bana aa kalang Ban E on PROC 9 PREPARE THE POLISH RESERVOIR AND REACTOR CHAMBER 9 ATTACH THE POLISH a ta cana Na a cae ee eee 10 INITIALIZE THE ADVANTAGE aa aaa cea 11 PRIME WATER AND POLISH HOSES aaa ra ajan aaa aan na akena akan nc a ko ota 12 2 Ver 1 0 08 02 2005 Quick Start SAFETY Safety is the highest priority in the Azuradisc product line and we have achieved safe designs with user friendly interfaces through extensive research and maximized use of technology for all of our machines It is the opera tor s responsibility to be familiar with the operation of the machine and routinely follow the maintenance instruc tions provided in this manual WARNING The Machine must be turned OFF for maintenance Unless otherwise stated in this manual all product maintenance instruc tions MUST be performed with the machine tur
20. TERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ADVANTAGE i 1 m 1 Aguradisc Reset Load Info Login L LI b Bapake Pe BAEN Rum ee CUR an dn Rm Se n mcr P Asnradise e Disc Care amp Repair Se Ver 1 0 08 03 2005 2003 Azuradisc rights reserved Printed the U S A OPERATION amp TROUBLESHOOTING TABLE OF CONTENTS SAFET E 3 TRAINING OPTIONS re aa aaa aaa naa e naa aa e aana aa aaa eaaa pa aaa Edad ANE 3 mI SRI AMEN T ce ncaa gir 3 POL TE OIA TPN ee ag aaa 3 CONTACT arena eters siren Kai Sa ses anaa paka daa m 3 T a tes ea NA BALA E 3 PART IDENTIFIGATION cca cee nsec Aa ce eee aaa gg aa a GA pae aa ana an 4 kah kn ent min BR aa WA da aaa a BAE Ia awed enna rae a Rd pa A Kg NAN RSS 5 NORMAL OPERAFION gak A ga ah GAN yeas Ga aa ee ta ase 5 MAIN MENU SCREEN aa aaa a aaa aa aaa aa aaa 5 MEIOS sage akng se
21. The following tools are required to complete instructions in this manual 10 mm Bottle Brush Advantage Maintenance Kit actual contents may vary from photo 1 0 Phillips Screwdriver 1 2 Phillips Screwdriver 1 3 Slotted Driver 4 Fluran Tubing 5 x5 4 2 Small Suction Cups P d f 1 5 5 Amp Fuse 1 Elbow P m 3 V Seals for Dongle 15 E Clips 3 32 Retaining Clips Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE 30 Polish Head Springs 1 Flash Card Reader 6 Small Head Gears 1 Large Head Gear 30 Zip Ties 2 Zip Tie Holders 1 Red Coupling Platen Shaft 2 Bearings 1 Gray Coupling 1 Crescent Wrench 1 Disc Turntable Pad 1 Loctite 1 050 Allen Wrench 1 5 64 Allen Wrench 1 3 32 Allen Wrench MAINTENANCE SCHEDULE There are the two maintenance schedules based on a medium repair selection for most repairs e Schedule One For quantities less than 50 disc repairs per day e Schedule Two For quantities between 50 100 disc repairs per day Select the schedule that applies to the machine usage Schedule One or Schedule Two and follow the schedule based on either the average number of disc repairs performed or the amount of time whichever comes first For example using Schedule Two the Top Splash cover would be cleaned every 500 disc repairs or weekly whichev er came first The four maintenance tasks to be performed are e Check The item should be v
22. air Progress e CO Custom Gouge 0040 Durex 0 Complete lise DISC STOP Completes current disc repair amp ends process Aborts process to allow operator to check for problem ABORT to reset system You must power off and on the machine Ver 1 0 08 03 2005 OPERATION TROUBLESHOOTING INFO MENU Figure 5 Info Menu t uradise User Operations Login END Pad Status Liquid System Status Recipes Statistics Game bise Recipes Statistics Component Runtimes Water amp Polish Prime Sensor Test Allows the polish pad timers to be reset Allows the liquid system timers water polish filters anc Aluminum Tube to be reset Displays recipe statistics and tracking allows resetting counters Displays recipe statistics and tracking for game discs allows resetting counters ows status of disc spindles disc count position and door sen Sors Returns to Main Menu LIQUID SYSTEM STATUS RECIPE STATISTICS 2 39 1 Polish Pad Status Disc Reyxairs Current Mode Remaining 6 Head User Operations t uradis ee Liquid System Status HHH Water Polish ist Filter HAH HAH 2nd Filter Al Pipe HAH HHH Recipe Totals Back Main COMPONENT RUN TIME WATER amp POLISH PRIME cmemaes Water and Polish Pumps Polish Pad Motor bise Turntable Motor bise Tr
23. al sales representative or distributor for participation pricing and availability of additional training options CONTACT US Corporate Headquarters United States of America Azuradisc Corporate Headquarters 7307 South 89th Place Mesa Arizona 85212 www azuradisc com Technical Support 1 480 827 8786 Sales Inquires 1 800 933 4923 Email support azuradisc com DISCLAIMER 2003 Azuradisc All rights reserved Printed in the U S A DISCLAIMER This document provides information about the Azuradisc Advantage disc repair machine All software included with the Advantage is furnished under license and may not be used or copied except in accordance with the terms of the Software License Agreement herein Except as permitted by licensing No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the express prior written permission of Azuradisc Incorporated The examples provided in this document are solely for illustrative purposes and may need to be modified to assure proper functioning on actual repair machine s Azuradisc assumes no liability for damages incurred directly or indirectly from errors or omissions contained in this document or discrepancies between the product and this document The content of this document is subject to change without notice All other product names or logos mentioned herein are the property of
24. ales representative or distributor for participation pricing and availability of additional training options CONTACT US Corporate Headquarters Azuradisc South Pacific Headquarters Azuradisc Australia United States of America New Zealand Telephone 1 300 360 565 Azuradisc Corporate Headquarters Gateway Park Unit 5 Fax 1 300 360 144 2885 N Nevada St Suite 140 59 Paul Matthews Road Email australiainfo azuradisc com Chandler AZ 85225 North Harbour Auckland 3013 www azuradisc com New Zealand Technical Support 1 480 827 8786 POSTAL ADDRESS Sales Inquires 1 800 933 4923 PO Box 303 352 Email support azuradisc com North Harbour Auckland 3013 New Zealand Telephone 64 9 414 1430 Email newzealandinfo azuradisc com DISCLAIMER 2003 Azuradisc All rights reserved Printed in the U S A DISCLAIMER This document provides information about the Azuradisc Advantage disc repair machine All software included with the Advantage is furnished under license and may not be used or copied except in accordance with the terms of the Software License Agreement herein Except as permitted by licensing No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the express prior written permission of Azuradisc Incorporated The examples provided in this document are solely for illustrative purposes and may need to be modified to a
25. ansfer Motor Load Elevator Motor bise Turntable Lft Motor Water Pump Hold Button bown To Run Vacuum Pump Water Pump Polish Pump Back Main Polish Pump Tra ck Recipe Totals E EE User Operations Azuradisc Tirach Prefazioa Sensor Test Check Unload Spindle Disc Count Position odi Side Empty Sensor Ver 1 0 08 03 2005 OPERATION amp TROUBLESHOOTING ADVANCED OPERATIONS LOGIN SCREEN Selection USER MODE ADVANCED OPERATION ADVANCED OPERATIONS Advanced Operations Manual Operations LOAD UNLOAD t ur ad isc perations i Load Unload Load Unload TURNTABLE LIFT Czy cadise Manual Operations Turntable Lift 67 Closed Chamber With Pad Contact Turntable Pad Change Position HOME f Turntable Home STOP Ver 1 0 Figure 6 Login Screen No password required Access additional user levels and maintenance tools Password 741852 MANUAL OPERATIONS DISC TURNTABLE a Technician Mode DET is Manual Operations Axuradisc Azuradisc Check Puma derbi Disc Turntable Disc Transfer Calibration Load Elevator Calibration Turntable Lift Calibration Turret Calibration Turntable Force Adjustment Back Main POLISH PAD MOTOR TURRET t uradisc J Manual Operations debat Polish Pad Motor ES REV WATER amp POLISH PUMPS WATER RECYCLE uradisc ee m Manual Operations
26. atup message start up Drawer Low seated Re seat drawer Drawer NA When the start button is pressed the load elevator does not come up and the disc count is verry large Also durring the calibration the first ten discs do not move and the pro instantly Load Elevator not raising when asks to put the one disc on start button is pressed and the elevator The one disc giving a very low or high disc Load Slit mask has moved over the moves up slowly to meet count Chamber High disc present sensor the suction cups Remove the slip mask NA Advantage TROUBLESHOOTING GUIDE SEVERITY OF CALIBRATION PROBLEM AREA CONSEQUENCES POSSIBLE CAUSE S CONFIRMATION SOLUTION PROCEDURE Abrasive and or polish pads discs Finish High Turntable not spinning turntable station holding drawer Preflight Checklist Manual Operations run disc Finish High Sanding pads not spinning observing pads LL ee TTL Deep round marks on Disc Finish High Turntable not spinning turntable station holding drawer Preflight Checklist MA Drips on finished discs Eus e anenee Unload Spindle damp cloth NA pan hom Prine water and Paien 5 Hazy Discs EN uum polish flow pump tube Prime Water and Polish Low Low Increase Turntable Force Change Turntable force to Adjustment in 1 step increments Hazy Discs Finish Low Insufficient Pressure see if finish improves until finish improves Turntable Force Adjustment
27. check the following items before each use 1 X ue X Verify the machine is located on a stable level surface and the casters are locked to prevent it from rolling around Connect the machine to a standard electrical source Polish Pads are installed on the Turret Drain from Lower Splash Guard to Reactor Chamber is clear Premixed water level is between minimum and maximum fill lines Water amp Polish Tubing have no air bubbles Polish is present in the reservoir NORMAL OPERATION NOTE Selecting the Azuradisc Logo will return the screen to the Main Menu from any other screen The Stylus may be used to make selections on the OIT MAIN MENU SCREEN E 1 0 Figure 1 Main Menu t nen gt Reset Load Info Login Gb Custom AZURADISC LOGO Returns to Main Screen RESET ears all previous selections and returns all machine functions o home positions LOAD Load discs before during or after the repair process INFO nfo screen to access supply levels usage statistics and other eatures E Accesses advanced user levels and maintenance tools Recipes designed for clear type discs such as music and data Recipes designed for high density and multi layered discs suc as movie discs RM designed for different game type discs CUSTOM Custom recipes currently reserved for future use Press the On Off Switch on the top right side of the machine and wait fo
28. e Al pipe verify voltage Reservoir System Low correctly appearance in filter 1 between Al pipe and outer tube NA System L White sediment in Water Recirculation LO Remove filters 1 and 2 and Reservoir Low Hole in filters 1 or 2 wash out looking for leaks Replace leaking filter NA Dropped Disc Eror mesage luring rantan Dropped Disc Error Message Low during transfer Transfer clear of disc path NA Error Transfer arm suction cups not Manual Operations e Transfer Arm Test Calibrate transfer arm Transfer Arm Calibration Check the chamber for Disc caught between upper Main door and check obstructions that knock the disc Manual Operations Transfer Damaged Discs lower splash housings turntable during process from the transfer arm Arm Test Low i Repair ue m discs being repaired at the Main door and check Adjust DSS to prevent double disc Damaged Discs Chamber High same time turntable during process pickup DSS Setup Finished discs are very EM warm and possibly pitted all Quick Disconnects Noise grinding during repairs Chamber High Insufficient Water Flow bubbles in water line Replace pump tube Prime Water and Polish High Too much repair pressure warm Decrease turntable force Turntable Force Adjustment Chamber or broken Turret Test Replace worn or broken gears Turret Calibration suene eaa e out o
29. er performing maintenance procedures ensure all of the following items are complete before initializing the machine for use Polish Pad Drawer Disc Turntable Drawer e Polish Pad Drawer is fully inserted and locked into position If you pull on the drawer it shouldn t budge e Disc Turntable Drawer is correctly locked in position If you pull on the drawer it shouldn t budge e Reactor Chamber is installed correctly with exit feeding into the first filter in the water pitcher Ver 1 0 08 04 2005 e Waste Water is feeding properly into the Aluminum Coagulation Tube e Water level is correct and filters are in place e A amp B Solution has been added to the water and the water pumps have been primed and do not contain air pockets or air bubbles e Polish bottle is full and system is primed insure no air bubbles or air pockets in the feed lines If all items have been checked and are correct turn the machine on and allow it to initialize MAINTENANCE REQUIREMENTS The following items are required to perform the maintenance procedures for the Advantage Disc Repair Machine 1 For detailed knowledge and understanding the operation instructions refer to Quick Start Manual or Operation Manual 2 Basic understanding of the various names and positions of the parts of the machine refer to the Part Identification section of this manual 3 Knowledge of the procedures required to access the various parts
30. f tolerance Turret Test Calibrate Turret Turret Calibration Occasional Dropped Disc and Failed to Pick Up Disc Incorrect com cable between errors on screen but False Error messages Touch Screen and Control machine continues to displayed Boards operate correctly Replace Com cable NA Visually check cable at NA Freeze at Loading Please Touch Screen and Control Wait Com cable disconnected Board Re connect cable Partial blackout of Touch Touch Screen retaining screws should be installed Remove and re install screws Screen too tight finger tight with Loctite finger tight with Loctite NA Failed to Home Turntable Turntable Turntable Drawer not properly Power off OTP and re seat message on start up Drawer Low seated Re seat drawer Turntable Drawer NA Coupler ok No position Turntable reporting in Motor Position Turntable not spinning Bad control board output screen Replace encoder Manual ops Motor Position Coupler ok No position Turntable reporting in Motor Position Turntable not spinning Bad Turntable motor encoder screen Replace encoder Manual ops Motor Position Couper replace orighen couper Manual ops tumane 5 Drawer High Coupler shaft does not spin replace or tighten coupler Manual ops turntable Drver rign vetor wiesdiscomectea__ eomected omotor__ Re comest motor anual ops tumiabie Drawer High Motor wires disconnected connected to motor Re connect motor Manual ops turntable message onst
31. gned to pry apart discs that are seriously stuck together Your DSS has a RED MARK on it for Proper Alignment be sure to line up the red line mark on the base of the spindle with the red line mark on the spindle drawer SPINDLE ASSEMBLY AND INSTALLATION The Disc Spindle Separator is made up of three pieces e Spindle base with an adjustable nut Spindle shaft Plastic lifting ring Adjustable Nut Step 1 Screw the shaft onto the threaded base The adjustable nut is the white nylon collar just below the shaft threads otep 2 Place the plastic lifting ring onto the shaft The big end of the ring should be towards the spindle end like a T Ver 1 0 08 02 2005 Polish Reservoir Water Pitcher Water Tank 5 Remove the packing tape from the Polish Reservoir Water Tank and Water Pitcher PREPARE WATER TANK Quick Disconnect Fitting 6 Add 1 entire bottle each of Solution A amp B and fill Water Tank with water until Filter 3 is fully covered NOTE Gently stir the solution and water mixture to prevent undesirable repair marks on discs Water Intake Hose Water Tank 8 Place Water Tank in the bottom of the Advantage and verify the Water Intake Hose is secure in the quick disconnect fitting Ver 1 0 08 02 2005 PREPARE WATER PITCHER Filter 1 Filter 2 Drain Tube 9 Verify that Filter 1 is inside Filter 2 and both filters in the Water Pitcher 10 Verify that Drain Tube is
32. h pennen on finished discs Ens build up splash cover lUnload Spindle damp cloth Prime pump and observe Check hose connections replace Discs Finish e Polish polish flow pump tube Prime Water and Polish Increase Turntable Force LLL o Le um cd Hazy Discs Finish Insufficient Pressure see if finish improves until finish improves Turntable Force Adjustment Compare black velcro on pads F pads have straight Using OT50 Stage 2 pad instead rows OT50 pads have Hazy Discs Finish of OTPro F Pad random velcro Replace with correct F pads AA NANANG LIU Pitted Discs Finish Medium Insufficient Water Flow water flow Replace pump tube Prime Water and Polish Advantage Azuradisc Disc Gare amp Repair Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE TABLE OF CONTENTS SAFETY eno O 3 TRAINING OPTIONS qM 3 FACTORY TRAINING sar aaa apa 3 TE AININ aaa aa a da in 3 CONTACT gag a BN 3 DISCLAIMER aane kna ea Na aa ag a BA ag Ta KAG AA EA Ka 3 PART IDENTIFICATION
33. id System Status Recipes Statistics Game bise Recipes Statistics Component Runtimes Water amp Polish Prime Sensor Test 26 Select Water amp Polish Prime 08 02 2005 Advantage Azutadisc V Disc Gare amp Repair Ver 1 0 08 03 2005 EDUCATION TABLE OF CONTENTS HOW DISCS ARE MADE nse WA Casa aaa arang 3 PON AS MADE C 3 ION DD IO MA DE 3 Single Layer DVDS m 4 Double Cred OV OS rm 4 Double Sided VIS secare eaae a a aan E RU ER gagan Ega NE Dan Ea NEEE EEEE 4 Double Sided Double Layered DVDs 2 2 4 IDENTIFYING SCRATCHES 5 CIS a 5 Reading Side Scratches 5 CDS som atan pa NEG apa BENE PA a ep a KB EA Gg I kana a aia sh 5 ANENG sa ka
34. isconnects Pitted Discs Finish Medium Insufficient Water Flow water flow Replace pump tube Prime Water and Polish Error Manual Operations Disc Dropped Disc Error Message Low DSS Set too high Transfer Calibrate DSS DSS Setup Pull out load spindle drawer and re Failed to Home Load Error Black plastic lift ring is under the boot elevator should home Elevator message on start up Message Medium load elevator Visual Inspection normally NA Load Elevator over running top Load Push Mode on Vacuum Use the up and down arrows to of tower during calibration Chamber Medium Vacuum switch set incorrectly guage P1should read 7 00 adjust P1 to 7 00 NA Thoroughly clean reservoir filters Using OT50 Stage 2 pad instead rows OT50 pads have Repair marks near stacking power off OTP and visually ring Finish Abrasive pad off center inspect pads Re center abrasive pads in holders NA All three suction cups not Move the elevator fork by Error contacting the disc due to loose to check for loose Disassemble track and tighten Failed to Pick Up Disc Error Message Low elevator screws screws screws re assemble with Loctite Load Elevator Calibration and flush water lines Refill with L L E E L Recirculation Bacterial growth in water water A amp B solutions and prime reservoir Open water reservoir lid water lines Prime Water and Polish OW White sediment in Water Recirculation Coagulation tube not working No Cottage Cheese Replac
35. isually inspected and checked as required e Clean The item should be specifically cleaned as required e Replace The item should be replaced with a new part e Lubricate Grease and lubricate parts as required IMPORTANT 1 If average disc repair quantity is greater than 100 discs per day the following maintenance schedule may need to be modified 2 If the machine is not used for or more days a Check the filters polish and the water levels before using b The schedule should be based on time rather than the number of discs repaired Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE repairs OR repairs OR repairs OR Schedule Before any disc repairs After 90 disc repairs Item Schedule Two Before any disc repairs After 90 disc repairs Disc Turntable pomme _ mem ome p p Disc Transfer Cups Bottom Splash Cover Check Replace when walls of tube are nearly worn through Add as required MAINTENANCE AND SUPPLY ITEM USAGE CHART The Mean Time Between Failures MTBF Rating is the life expectancy of maintenance and supply items The following information is based on average use of the OTPro maintenance and supply items Actual usage time may vary Maintenance Item MTBF Rating Supply Item MTBF Rating Water Pump 1500 hours Polishing Pad ZA 90 Discs Polish Pump 1500 hours
36. ith the 8 Ensure Drawer Latches are secure 6 Install the new gear ensuring that it is flat surface on the mounting shaft as aligned with one of the Polish Head shown above Gears and tighten the lock screw securely 12 Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE DISC TURNTABLE This section contains instructions for checking and cleaning the Disc Turntable and Bottom Splash Cover e Clean the Disc Turntable after every 500 disc repairs 1 Open front door 2 Lift both Release Tabs and pull out the Disc Turntable Drawer 3 Clean the disc platen and center post with mild soap and water NOTE Azuradisc Optical Spray Cleaner may be used to help loosen polish build up 4 Check the drain for blockage and clean by pushing a small bottle brush 10mm gently through the drain hole and the Reactor Chamber and Aluminum Tube IMPORTANT This is a critical area to check to prevent the machine from flooding the drip tray which cause the machine to stop or cause other damage 6 Clean the Bottom Splash Cover with mild soap and water and rinse drain with warm water IMPORTANT Use care when handling the splash cover to avoid damage 7 Clean drip tray with mild soap and water 8 Re install Reactor Chamber in clips 9 Push Disc Turntable Drawer in NOTE If the Turret Drawer is pulled completely forward lift the side drawer latches to push drawer back in 10 Close front door IMPORTANT f the water is cloudy refer to Wate
37. ned OFF and the power lead removed from the rear socket When using the Advantage disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock and or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not evaluated for use with this machine may damage discs permanently cause injuries and or void the war ranty e This machine is not intended for use by children or infirm persons e Do not operate this machine if it has a damaged cord or plug is not working properly has been damaged or immersed in water Return the machine to Azuradisc or authorized technician for examination repair or adjustment e disconnect turn off the machine then remove plug from the electrical outlet e When using an extension cord use a grounded plug or socket to connect the machine Disconnect electrical supply before cleaning TRAINING OPTIONS FACTORY TRAINING Training sessions may be scheduled with a Factory Direct Representative by calling the corporate headquarters Tech Services Department in the United States of America at 1 480 827 8786 For participation and availability outside of the United States please contact your local distributor ADDITIONAL TRAINING Contact the loc
38. not constitute or imply its endorsement recommendation or favoring by Azuradisc or the individual employees of Azuradisc For additional information visit www azuradisc com 3 Ver 1 0 08 04 2005 HE ADVANTAGE PART IDENTIFICATION 1 Operator Interface Touchscreen 2 On Off Button 3 Turret 4 Polish Head With Pads 5 Disc Turntable Splash Guard 7 Disc TransferArm Unload Chamber With Spindle Inside 9 Load Chamber With Spindle Inside Polish Pump 11 Polish Reservoir iff 1 12 Water Pump 13 Filters 182 Inside Water Pitcher Serial Number Label Inside Cabinet 15 Water Recirculation System Water Tank 17 Water Pitcher Filter 3 Inside Water Tank Caster Locks Lock Out Maintenance Key Ver 1 0 08 04 2005 INTRODUCTION This guide provides specific maintenance instructions and schedule requirements for the Advantage Disc Repair Machine To ensure optimal performance maximize supply usage and minimize errors during operation e Replace supply items when indicated by the Operator Interface Touchscreen e Regularly perform the maintenance procedures in this manual WARNING Unless otherwise stated in this manual all product maintenance instructions MUST be performed with the machineturned OFF and the power cord removed from the rear socket PRE START CHECKLIST Aft
39. nsure that drawer cannot be pulled back out NOTE Refer to Replacing Polish Pads section of this manual if polish pads need to be removed for any reason INITIALIZE THE ADVANTAGE WARNING Verify that all packing materials have been removed before applying power to the machine lisc Reset Load Info Login On Off Button o DvD Power Cord System Initialization 21 Plug the machine into a correct electrical source 22 Press the On Off button to turn on 23 Allow the software to initialize 11 Ver 1 0 08 02 2005 NOTE Quick Start The water and polish hoses must be primed prior to using for the first time PRIME WATER AND POLISH HOSES t uradisc Reset Load Info Login 6b Custom _ Re e 24 Select Info on the OIT Main Menu lt User Cperations A e 5 memes 4 Water and Polish Pumps Water Pump Hold Button Down To Run Polish Pump 27 the Water Pump until all air bubbles are gone from the water hoses Press OFF Ver 1 0 Top Splash Cover 25 Place a cloth or paper towel on the turntable under the top splash guard to collect polish during hose priming lt User Operations Auradisc 4 Water and Polish Pumps Water Pump Hold Button Down To Run Polish Pump 28 Run the Polish Pump until all air bubbles are gone from the pol ish hoses Press OFF 12 Polish Pad Status Liqu
40. o ensure they spin freely 6 Check the gears for damage and verify that set screws are secure Refer to the Replacing Polish Pad Gears section of this manual 7 Remove the Polish Pads Refer to the Replacing Polish Pads section of this manual 8 Clean the protective plastic splash cover using a toothbrush lint free cloth and warm water Use care when handling the splash cover to avoid damage 9 Clean any polish residue from the Polish Heads 10 Remove any dust or dirt from entire unit 11 Re install or replace Polish Pads according to color code and ensure pads are centered on the Polish Heads Refer to the Replacing Polish Pads section of this manual 12 Pull drawer knob again to flip Turret back over and close Drawer 13 Ensure Drawer Latches are secure Ver 1 0 08 04 2005 PREVENTIVE MAINTEN REPLACING POLISH PADS NOTE When Polish Pads changed before a notification is shown on the OIT the operator MUST reset the appropriate system sta tus item to prevent false notifications From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the approprate Polish Pad s 2 Pull drawer out Pull knob on left side of drawer out While holding knob out slowly lift drawer up and rotate back Release knob into place 1 Lift both Release Tabs and pull out the Polishing Pad Turret Drawer 3 Carefully lift the edge of 4 Pu
41. p Side Scratches Top side scratches are caused by a sharp object damaging the printed label of a disc In this case the informa tion just below the printed label is damaged and causes a skip Top side scratches cannot be repaired however they can be prevented by using an Azuradisc Scratch Guard The easiest way to identify the top side scratch is to hold the suspected scratch up to a light source and the light will pass through the disc NOTE If light does not pass through check the reading side of the disc and if there is a scratch without a double image it is a top side scratch that did not remove any of the label No double image Top Side Foil Dents Top side foil dents are not scratches but look like a scratch on the reading side of the disc The dent is made by a large amount of pressure put on the label side of the disc causing the foil layer to dent This dent will cause skips and cannot be repaired however they can be prevented using an Azuradisc Scratch Guard The easiest way to identify the top side foil dent is to see if there is a double image produced There should not be a second image because the damage is to the inner foil layer There will not be any evidence on the label side of the disc because the pressure did not cause any of the label to be removed Ver 1 0 08 03 2005 OPERATION amp TROUBLESHOOTING The Advantage 9 9999999000 00 0 WARNING VERIFY THAT ALL PACKING MA
42. r Recirculation System section of this manual WATER RECIRCULATION SYSTEM This section contains instructions for checking and servicing the water recirculation system For optimal use of the Machine e Check the water prior to each use e Replace the water after every 1000 disc repairs or if the water becomes stagnate or smelly from non usage IMPORTANT a Clean water reduces wear on supplies and components and ensures effective disc repair b New A amp B solution must be added each time the water is changed c Replace the water every 2 weeks regardless of the number of discs repaired To service the water recirculation system NOTE If water or filters are added or changed before a notification is shown on the OIT the operator MUST reset the appropriate sys tem status item to prevent false notifications From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for water filters 1 amp 2 or Filter 3 13 Ver 1 0 08 04 2005 PREVENTIVE MAINTENANCE 1 Check the water level in the Water Pitcher and Water Tank Add to the fill levels as needed IMPORTANT f the water filters are cleaned and maintained per the instructions in this guide the water should remain relatively clear for about 1000 disc repairs If the water becomes cloudy change it immediately 2 System Priming After replacing the water or cleaning or replacing any filters it is necessary to prime the water system
43. r it to initialize Verify the type and condition of the Polish Pads Ensure there is an adequate supply of Polish and water Sort the discs to be repaired by type i e Music CDs DVDs or Game Discs 08 03 2005 OPERATION TROUBLESHOOTING NOTE Only one type of disc be repaired in session and discs must be clean and dry 5 Discs are sorted by the type of repair or cleaning needed i e gouged scratched clean etc 6 Press Load on the Operator Interface Touchscreen OIT open the door on the Load Chamber and place the discs on the spindle with the disc labels facing down NOTE Discs must be loaded with the labels facing down 7 Close the Load Chamber door and select the type of disc to be repaired on the OIT 8 Select the level of cleaning or repair required on the OIT 9 Press Start on the OIT to begin the process CD amp DVD MENUS 1 Sort the discs to be repaired by type i e Music CDs DVDs or Game Discs NOTE Only one type of disc may be repaired in a session and discs must be clean and dry 2 Sort discs by the type of repair needed i e gouged deep scratches clean etc 3 Press Load on the OIT open the door on the Load Chamber and place the discs on the spindle with the disc labels facing down NOTE Discs must be loaded with the labels facing down 4 Close the Load Chamber door and select CD or DVD on the OIT 5 Select the level of cleaning or repair required on the OIT 6 Press
44. ries and or void the war ranty e This machine is not intended for use by children or infirm persons e Do not operate this machine if it has a damaged cord plug is not working properly has been damaged or immersed in water Return the machine to Azuradisc or authorized technician for examination repair or adjustment e disconnect turn off the machine then remove plug from the electrical outlet e When using an extension cord use a grounded plug or socket to connect the machine Disconnect electrical supply before cleaning TRAINING OPTIONS FACTORY TRAINING Training sessions may be scheduled with a Factory Direct Representative by calling the corporate headquarters Tech Services Department in the United States of America at 1 480 827 8786 For participation and availability outside of the United States please contact your local distributor ADDITIONAL TRAINING Contact the local sales representative or distributor for participation pricing and availability of additional training options CONTACT US Corporate Headquarters Azuradisc South Pacific Headquarters Azuradisc Australia United States of America New Zealand Telephone 1 300 360 565 Azuradisc Corporate Headquarters Gateway Park Unit 5 Fax 1 300 360 144 2885 N Nevada St Suite 140 59 Paul Matthews Road Email australiainfo azuradisc com Chandler AZ 85225 North Harbour Auckland 3013 www azuradisc com New Zealand Technical Support 1 480 827 8786 POST
45. sh the screwdriver 5 While holding the hook 6 Prior to installing a new the Polish Pad and insert the tip of a small flat screwdriver between the hook and loop fastener as shown through the hook and loop fastener until it extends out the opposite side of the Polish Head Incorrect and loop fastener down on the Polish Head with the screwdriver turn the Polish Head to remove the Pad Correct 7 Place the new pad on the Polish Head Ensure the Pad is centered on the Polish Head and firmly in place Ver 1 0 Polish Pad verify the hook and loop fastener is firmly attached to the Polish Head Pull drawer knob again to flip Turret back over and close Drawer Ensure Drawer Latches are secure 08 04 2005 PREVENTIVE MAINTENANCE REPLACING POLISH HEADS NOTE Replace Polish Heads individually to maintain proper color code NOTE When Polish Pads are changed before a notification is shown on the OIT the operator MUST reset the appropriate system sta tus item to prevent false notifications From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the approprate Polish Pad s NS 1 Lift both Release Tabs and pull out 2 Pull drawer out Pull knob on left side of drawer out While holding knob out the Polishing Pad Turret Drawer slowly lift drawer up and rotate back Release knob into place 3 Using a
46. ssure proper functioning on actual repair machine s Azuradisc assumes no liability for damages incurred directly or indirectly from errors or omissions contained in this document or discrepancies between the product and this document The content of this document is subject to change without notice All other product names or logos mentioned herein are the property of their respective companies Reference herein to any specific commercial firm commercial product process or service by trade name trademark manufacturer or otherwise does not constitute or imply its endorsement recommendation or favoring by Azuradisc or the individual employees of Azuradisc For additional information visit www azuradisc com 3 Ver 1 0 08 03 2005 OPERATION TROUBLESHOOTING THE ADVANTAGE PART IDENTIFICATION 1 Operator Interface Touchscreen OIT 2 On Off Button 3 Turret 4 Polish Head With Pads 5 Disc Turntable Splash Guard 7 Disc Transfer Arm Unload Chamber With Spindle Inside Load Chamber With Spindle Inside Polish Pump 11 Polish Reservoir 12 Water Pump 13 Filters 1 amp 2 Inside Water Pitcher Serial Number Label Inside Cabinet 15 Water Recirculation System Water Tank 17 Water Pitcher Filter 3 Inside Water Tank Caster Locks Lock Out Maintenance Key Ver 1 0 08 03 2005 OPERATION amp TROUBLESHOOTING PRE OPERATION CHECK For optimum performance of your machine
47. ta ayang Ana naka ata sad BEN a 6 deam Ropar MONU ag aapa basa 6 GAME DISC SCREENS 7 Game a dana a a GA 7 Game DISC SOCON ect ne nen a Ba a Na gang Sapa a kinen a A aa A Ba 7 aa Ba kag aa 8 ADVANCED OPERATIONS deco aves AN aa KG KA Gee 9 LOGIN CREEN MM E S 9 TECHNICIAN MODE c H 10 2 Ver 1 0 08 03 2005 OPERATION TROUBLESHOOTING SAFETY Safety is the highest priority in the Azuradisc product line and we achieved safe designs with user friendly interfaces through extensive research and maximized use of technology for all of our machines It is the opera tor s responsibility to be familiar with the operation of the machine and routinely follow the maintenance instruc tions provided in this manual WARNING The Machine must be turned OFF for maintenance Unless otherwise stated in this manual all product maintenance instruc tions MUST be performed with the machine turned
48. uch Screen located on underside Turret Motor Polish Pad Motor Polish Pad Drawer Drawer Warning Transfer Arm Motor Load Elevator Motor Disc Turntable Drawer Turntable Lift Motor Disc Transfer Assembly Disc Turntable Motor Load Elevator Assembly Electrical Back Panel rear of machine 000000000000 Vacuum System Panel inside electrical panel Note Rear of Machine 16 Ver 1 0 08 04 2005 LABEL SAMPLES Ver 1 0 08 04 2005
49. utton to Start the Process Load Side Wriload Side Bagia Save TURRET CALIBRATION Salibration Operations tach Turret Setup Push the Begin Button to Start the Process Home 08 03 2005 OPERATION TROUBLESHOOTING PROGRAM UPDATE FORCE ADJUST SETUP MAIN MENU PROGRAM UPDATE T disc Calibration Operations Force Adjust Setup decrease increase Technician Mode Azuradisc j lech Operations 5 sahara e Program UpDate Calibration Program UpDate 12 Ver 1 0 08 03 2005 Advantage TROUBLESHOOTING GUIDE SEVERITY OF CALIBRATION PROBLEM AREA CONSEQUENCES POSSIBLE CAUSE S CONFIRMATION SOLUTION PROCEDURE Abrasive and or polish pads discs Finish High Turntable not spinning turntable station holding drawer Preflight Checklist Manual Operations run disc Finish High Sanding pads not spinning observing pads ANAN IEEE Deep round marks on Disc Finish High Turntable not spinning turntable station holding drawer Preflight Checklist Increase Turntable Force Change Turntable force to Adjustment in 1 step increments Hazy Discs Finish Insufficient Pressure see if finish improves until finish improves Turntable Force Adjustment OW OW OW Compare black velcro on pads F pads have straight Hazy Discs Finish OW of OTPro F Pad random velcro Replace with correct F pads A Prime pump and observe Reconnect all Quick D
50. ze of micro abrasive polishing papers to prevent the manufacturer s label area from being removed during the repair process Laser Thickness 1 2mm Polycarbonate Reflective Layer Y EAT n T Bonding Layer mew id iE Reflective Layer Polycarbonate Laser Double Sided Double Layered DVDs DVD 18 17 1GB Double sided double layered DVDs are simply two double layered discs bonded back to back Laser Polycarbonate Thickness 1 2mm Semi Reflective Layer 0 6mm Reflective Layer Bonding Layer Reflective Layer Semi Reflective Layer Polycarbonate Laser Ver 1 0 08 03 2005 EDUCATION IDENTIFYING SCRATCHES The three basic types of scratches are topside reading side and the top side foil dent When repairing DVDs the top side scratch and the foil dent do not apply due to the construction of the disc Scratch Reflection CDs CD ROMs amp DVDs Reading Side Scratches Reading side scratches are the most common type the easiest to identify and the only type of scratch that can be repaired If the scratch has a double Image as shown in the figure to the right it is a reading side scratch and can be repaired by using an Azuradisc scratch repair machine The double image is the result of the actual scratch and a reflection made by the reflective foil layer Light passes CDs amp CD ROMs ONLY through the disc The scratches shown are not found on DVDs To
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