The Next Generation of Advanced Color Sensing. For
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1. Seventy two white LEDs Optional lighting interface No Yes No Sensing element 1 3 inch CCD S hutter Power supply voltage Current consumption 15 VDC Supplied from Amplifier Unit Approx 200 mA 15 VDC 48 VDC Supplied from Amplifier Unit Electronic shutter shutter time 1 500 to 1 8 000 Approx 350 mA 15 V approx 150 mA 48 V approx 200 mA including current when external light is connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration resistance destruction 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruction 150 m s three times each in six directions up down left right forward backward Ambient temperature range Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Connection method Prewired Standard cable length 2 m Degree of protection IEC 60529 standard IP65 ZF V S COLLI IP65 ZFV SCLILILIW IP67 Materials Approx 200 g including mounting bracket and cord packaged condition approx 300 g Mounting bracket ZFV XMF 1 Ferrite core 2 Instruction sheet Accessories Case ABS Mounting bracket P BT Approx 270 9 including mounting bracket and cor2. can be easily extracted while watching the monitor This sensor is smart enough to handle even advanced applications The Automatic Color Filter function adds stability to your images This function increases the image contrast to make measurements more stable There are a total of seven color filters in all The one that obtains the most suitable contrast is automatically selected so there s no need to worry about color setting parameters After filtering Color image Monochrome image e co e 5L3QJ 06 aa The optimal filter is npp aNG CERN automatically 4 selected Without filtering Monochrome image Low contrast Simply choose the candidate color to complete color extraction For items that use color extraction you simply specify the area you want The color components in that area are then analyzed and the extraction color candidates are automatically displayed All you have to do is select the color to be measured A B C The extraction conditions for the candidate colors can also be fine tuned if necessary This is OMRON s unique human machine interface for color extraction Extraction color candidates Actual color measurement re Simultaneous one touch checking of multiple colors YX Inspecting for the intermixture of different cap types gt Inspecting for the intermixture of different colored packages Actual colors can be measured and those differing from the reference col
3. output switching ON for OK or ON for NG ON delay OFF delay One shot output ECO mode Image logging trigger Stores NG images or all images Sampling rate ZFV measurement cycle See note 1 Connecting to ZS DSU 7 See note 2 Number of connected Units 15 max ZFV 5 Units max Number of logged images Logs up to 128 images in series External bank Amplifier Unit setting data can be saved to the memory card as bank data function Reading bank data enables bank switching Output signals 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR 1 Sync measurement input TRIG Continuous measurement input TRIG switched from menu Input signals 2 Bank selection input BANK1 3 3 Object stationary teaching TEACH Object motion teaching TEACH switched from menu Sensor Head interface Digital interface Image display TFT 1 8 inch LCD Display dots 557 x234 indicators e j udgment result indicator OUTPUT Color orange e Inspection mode indicator RUN Color green e Error indicator ERR Color red Ready status indicator READY Color blue e Cursor keys up down left right Setting key SET Escape key ESC e Operating mode switching slide switch Menu switching slide switch e Teaching Display switching key TEACH VIEW Function keys A to D 4 inputs Operation interface 20 4 to 26 4 VDC including ripple 800 mA max with Sensor Head co
4. Smart Sensors with Ultra High Speed Color CCD Cameras ZFV C Authorised Distributors ASH amp ALAIN INDIA PVT LTD S 100 F I E E Okhla Industrial Area Phase ii New Delhi 110020 India Tel 011 43797575 Fax 011 43797574 E mail sales ashalain com The Next Generation of Advanced Color Sensing For Demanding Color Critical Applications reaLlrzing Have you heard about some of the sensor problems on your production lines Smart Sensor ZFV If you listen carefully you ll probably hear people complaining about these sensor problems With optical sensors With image sensors It takes time to It s difficult to make settings and make fine settings adjustments They re Detection is expensive unstable leading to quality problems Only people with It s difficult to reset technical the line when knowledge can products change operate them Optical sensors and image sensors The general consensus on the production line is that they both have their advantages and disadvantages Many users hesitate to introduce a full scale image sensor system but at the same time find it difficult to install and use an optical sensor system Now there is a sensor that answers these problems Not an optical sensor and not an image sensor It s a brand new type of smart sensor With the increasing importance that is being placed on quality control today you will find this sensor to be a major help in moving y
5. an be combined and the output from two Sensor Heads can be integrated This also provides sufficient response to Expanded application connection Result integration connection Composite connection future workpiece changes Convenient for Personal Computer Operation and Management Smart Monitor ZFV If Support S oftware Smart Monitor ZFV Support Software This software allows settings and image data to be saved and loaded with a personal computer For details on the Smart Monitor ZFV Support Software please contact your OMRON representative Easy Operation Achieved by Considering the Operator s Viewpoint In addition to offering easy basic operation the ZFV has been designed to provide the best possible operation in a variety of situations It helps your quality control system evolve and become smarter by allowing machines to handle the bothersome tasks Handy for Maintenance Visually Check J udgment Settings Flexible Controller Installation I O Monitor Function Adjustment Mode Flexible installation meets the specific needs of each production line In addition to DIN The parallel I O status Judgment settings are displayed in bar rail mounting installation is easy in control can be displayed on format so judgment conditions can be panels the monitor to simplify intuitively set wiring checks to 1 SEARCH OK make maintenance and system start up faster and easier EIN JAPAN Extend the Service Life ECO M
6. d packaged condition approx 350 g Mounting bracket ZFV XMF2 1 Ferrite core 2 Instruction sheet Approx 300 g including mounting bracket and cord packaged condition approx 380 g Mounting bracket ZFV XMF2 1 Ferrite core 2 Instruction sheet Approx 600 g including mounting bracket and cord packaged condition approx 780 g Ferrite core 2 Instruction sheet LED class See note Class 1 Note Applicable standards Class 2 IEC 60825 1 1993 A1 1997 A2 2001 EN 60825 1 1994 A1 2002 A2 2001 Class 2 Class 1 Smart Sensor ZFV WA mplifier Units ZF V CA40 ZF V CA45 NPN open collector 30 VDC 50 mA max PNP open collector 50 mA max residual voltage 1 2 V max residual voltage 1 2 V max Output method USB2 0 1 port full speed 12 Mbps MINI B RS 232C 1 port 115200 bps max Patterns PATTERN Brightness BRIGHT Area AREA Width WIDTH Position POSITION Count COUNT Color inspection HUE Character CHARA Serial I O Inspection items e Patterns PATTERN Brightness BRIGHT Any rectangular area 256 X256 max Teaching area size e Area AREA Width WIDTH Position POSITION Count COUNT Color inspection HUE Character CHARA Any rectangular area full screen max Bank selection Supported for 8 banks Image input cycle 13 ms Standard 8 ms FAST mode 5 ms MAX mode Other functions Control
7. el 011 43797575 Fax 011 43797574 E mail sales ashalain com Note Specifications subject to change without notice Cat No E373 E1 03 Printed in J apan 0606 2M 0306 C
8. ghting is not sufficient or when through beam lighting or some other lighting method is required Simply plug in the connector to add on There is alSo no need for a special power supply for lighting Plus the optional Units feature strobe lighting in sync with the Sensor Head Shutter to provide stable lighting for an extended period of time and a Bar type low angle lighting Light source for through long service life ZFV LTLO4 beam lighting ZFV LTFO1 Vision Amplifier with Monitor Features Versatile Functions in a Compact Body Integrated with a 1 8 inch LCD monitor this Amp is the same compact size as our monochrome models It enables operation while viewing the image so the measurement status can be checked while the line is moving It also features USB and RS 232C interfaces for connection to a personal computer Selectable Display Patterns Quick and Easy Operation One touch Display Selection Function Keys Select the image display that is easiest to see from among color monochrome Fixed keys are allotted with various functions for easy and color extraction display patterns one touch operation Color image Color extraction image Color extraction image After filtering red Switch the color image display 3 aa Vi oO Emm Eire MENT AUA Note Button B is used for function expansion J apanese English Selection Multi Menu The menu can be switched to J apanese or English to ma
9. inates the need to change the when the Sensor Head is mounted at an angle Also the light turns in sync with the shutter head or modify programming for different operation for excellent stability and a long service life workpiece sizes IIluminates with brighter lights at the top Select auto or manual control Illuminates entire surface uniformly Sensor Partially dark Adjustment control Dark Bright L___ Uniform Fast Mounting Ultra Fast for High speed Production Lines UCG 7FV SC10 SC50L SC90 High speed Random Shutter CCD Mounts to either of the four Sensor Head surfaces Captures images without any blur allowing highly flexible mounting and removal even on high speed lines Even at high shutter speeds the LED power is automatically controlled to provide crisp clear images No blurring IP67 compliant Design ZFv sc90w SC150w High quality Data Transmission Washable Head Digital Interface Capability Featuring an IP 67 equivalent design these models can The image captured by the Sensor Head is quickly be completely immersed in water for washing The entire transmitted in digital format making it immune to noise structure including the light source is water resistant Smart Sensor ZFV Optional Lighting with Easy One touch Mounting ZF v scsoi scs0 A wide variety of optional Lighting Units are available for when the light intensity of the integrated li
10. nnected 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Must be free of corrosive gas Degree of protection IEC 60529 IP 20 Materials Polycarbonate Power supply voltage Current consumption Dielectric strength Weight Approx 300 g including cord packaged condition 450 g Accessories Ferrite core 1 Instruction sheet Note 1 This is the sampling rate when logging images To log measurement data only use the ZS DSU settings 2 Restrictions exist depending on the versions of the connected devices Ask your OMRON representative for details 12 Dimensions Wave maria MmSensor Heads 1 4 20UNC Depth 6 ZFV SC10 all s i Mounting Hole Dimensions Mounting Bracket can be attached to any side 3 7 T Two M4 56 Focus adjustment dial oe Heat resistive vinyl insulated cable 5 8 dia standard length 2 m Set 8 5 1 4 20UNC 34 _ Depth 6 ZF V SC50 SC50W i 26 5 ji 34 1 38 9 30 1 _ Mounting Hole Dimensions Mounting Bracket can be 34 attached to any side Ua g Two M4 Heat resis
11. ode When notin use the LCD backlight is automatically turned OFF This greatly extends the service life compared with having the backlight constantly ON Panel Mounting Adaptor Purchase separately Versatile Teaching Modes Freeze screen Teaching Workpiece movement Teaching This function enables easy one button teaching The optimum lighting can be automatically selected using an image of an instantaneous event that by using an external trigger to input an image of a was captured with an external trigger moving workpiece Ordering Information Smart Sensor ZFV MModels Sensor Heads Appearance Narrow View Setting distance 34 to 49 mm variable Sensing area 5 x 4 6 mm to 9 x 8 3 mm variable ZFV SC10 Standard Wide View 31 to 187 mm variable 66 to 141 mm variable 10 x 9 2 mm to 50 x 46 mm variable 50 x 46 mm H xV to 90 x 83 mm H x V ZFV SC50 IP 65 ZFV SC50W IP 67 ZFV SC90 IP 65 ZFV SC9OW IP 67 Accessories Data Storage Units Ultra wide View Sensor Head Extension Cable ZFV XC3BV2 114 to 226 mm variable ZFV XC8BRV2 Robot cable type ZFV XC8BV2 See note 1 90 x 83 mm H x V to 150 x 138 mm H x V ZFV SC150 IP 65 ZFV SC150W IP 67 ZFV CA40 ZFV CA45 ZS DSU11 ZS DSU41 ZS XPM1 First Unit A maximum of two Extension Cables can be connected to extend the cable leng
12. or can be easily distinguished Multiple colors can be extracted so that the surface area of each color can be distinguished 2 i g Area The area of The area of this color is t 4 this color is different different Smart Sensor ZFV Bi OK NG Measure difference or presence of patterns to match shape of object gt Measure the edge position of labels or sheets Number os gt Count the number of cookies Seven High level Matching 8 Area Capabilities for a Wide Range of Applications OK NG Measure the area of shapes and compare against model to detect broken cookies J CNT KUULE CHAR gt Measure width between leads SO Character CHAR Match entire character string or detect one missing character Detecting dirt on battery Surfaces Additional Special Features Wider Field of View of 150 mm With an FOV from 5 to 150 mm you can inspect even large workpieces that could not be previously handled Narrow View Type Standard Type Wide View Type Ultra wide View Type ZFV SC10 ZFV SC50 _ ZFV SC90 _ ZFV SC1501_ FOV 5 to 9 mm FOV 10 to 50 mm FOV 50 to 90 mm FOV 90 to 150 mm Adjustable View Optimize Lighting Pattern Simple Focus Adjustment AOA FE V 5C10 SC50L SC90 An easy to use manual focus adjustment on The lighting pattern can be varied to ensure a uniformly bright display even the camera elim
13. our production lines forward Introducing the new Smart Sensor from OMRON Simple to use Detection abilities close to human vision Smart Sensor provides the best combination of optical and image sensors Color or position differences are a good example A person can see these with a glance but it s both costly and labor intensive to set up a system that will allow a sensor to detect these differences If only there were a simpler way something that resembled human vision Now there is because we have added color capabilities to the Smart Sensor In addition to being able to distinguish colors the new Smart Sensor also offers stable detection for ordinary conventional workpieces It goes a long way toward answering many of the problems that today s production lines are facing Smart Sensor ZFV From sensing points to sensing areas The Color Filter function also improves contrast for more Stable detection of even faint text v Freshness date 2009 6 20 With optical sensors The color ZFV There s a chance they will It distinguishes fail to detect due to problems l shapes so its like a shift in the position of printed measurements F maintain stability text as cl Smart Sensor inspects objects using both Shape and color the two main criteria used by people Check by shape Check by color Menu window Select inspection item Specify a
14. rea Simple menu selection using icons One touch teaching function J ust select the icon for the application The basic settings for inspection items are made by watching you want the monitor and simply pressing the appropriate button This also speeds up resetting operations when products change Note The operational flow varies depending on the selected item Easier than image sensors in a variety of ways With image sensors With smart sensors You need to worry about the initial cost and the work to build the system Start up is easy because the sensor and the light source are integrated Of course it is also reasonably priced You don t need advanced Only the functions that your production people truly need are provided functions for simple By including the essential functions of the image sensor inspections we have achieved highly stable measurement Settings are complicated Even new users can make settings and adjustments easily and maintenance is a by selecting the icons while watching the LCD monitor chore You don t have to be an expert to use it OMRON Color Technology Provides Superior Sensing The original Smart Sensor was designed to be easy enough for anybody to use and our color model shares the Same characteristic The ZFV C Color Smart Sensor is designed with the same Target Teach Go simplicity as the Original ZFV The Color Filter function is completely automatic and colors
15. tch the application High speed Color Processing The processing speed is approximately the same as that for monochrome even when detecting color images with high precision OMRON s image processing technologies remove the usual hesitation to use color processing due to its reduced efficiency The Industry s Fastest Even Faster 5 ms Max speed Real time Search Partial Capture Function 5 ms An original CCD drive technology The processing speed can be and image processing engine Max speed further increased by limiting the enable ultra fast response by 13 ms image capture to only the part that processing data as the image is is required for inspection being captured Processing requires 8 ms in FAST The actual image processing time mode and 5 ms max speed in thus becomes zero making the total MAX mode NOE PART MOER processing speed 13 ms maximum Excellent Expandability Meets Even More Applications With today s rapid pace of new product development it is essential to select sensors that have future expandability The Smart Sensor provides the same level of quality control as larger sensor systems thanks to its newly enhanced application capabilities and data management and analysis Flexible Combinations High speed Digital Bus Connection Controllers can now be directly connected to prevent delays in response By altering the connection multiple areas can be Simultaneously processed measurement items c
16. th of each Sensor Head There are no restrictions on the combinations of the two Extension Cables to be used Note 1 The ZFV XC8BV2 Extension Cable can be used only with ZF V SC10 SC50 SC50W Sensor Heads External Lighting ARREAK rance Bar Lighting 7S XPM2 Additional Units for expansion Model ZFV LTLO1 Bar Double Lighting ZFV LTLO2 0 i Bar Low angle Lighting Light Source for Through beam Lighting ZFV LTLO4 ZFV LTFO1 10 1 Specifications mSensor Heads Item ZFV 5C10 Narrow View Type Setting distance L ae 5 x4 6 mm to 9 x8 3 mm variable Sensing range H xV Sensing range V Relation between setting l Setting distance L distance and sensing range Sensing range H Built in lens Focus f15 65 ZF V SC50 SC50W Standard Type 31 to 187 mm variable 10 x9 2 mm to 50 x46 mm variable Setting distance L 10 mm 50 mm Sensing range H Focus f13 47 ZFV SC90 SC90W Wide View Type 67 to 142 mm variable 50 x46 mm to 90 x83 mm variable Setting distance L 50 mm 90 mm Sensing range H Focus f6 1 ZFV SC150 SC150W Ultra wide View Type 115 to 227 mm variable 90 x83 mm to 150 x138 mm variable Setting distance L 90 mm 150 mm Sensing range H Object lighting method Pulse lighting Object light source Eight white LEDs Thirty six white LEDs Twenty white LEDs
17. ting surface N NI r 7440 1 al t 7440 1 Y Mounting Hole Dimensions Four M3 Depth 8 14 This document provides information mainly for selecting suitable models Please read the User s Manual Z240 carefully for information that the user must understand and accept before purchase including information on warranty limitations of liability and precautions Note Do not use this document to operate the Unit OMRON Corporation Industrial Automation Company Sensing Devices Division H Q Application Sensors Division Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 J apan Tel 81 75 344 7068 F ax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 ASH amp ALAIN OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square 239920 Singapore Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Road M Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 Authorised Distributors ASH amp ALAIN INDIA PVT LTD S 100 F I E E Okhla Industrial Area Phase ii New Delhi 110020 India T
18. tive vinyl insulated 86 cable 6 2 dia 26 5 5 6 standard length 2 m 6 36 35 2 6 36 6 2 dia 8 5 35 3 gt 5 Oooo lo 9 8 ZFV SC90 SC9IOW Heat resistive vinyl insulated cable 6 2 dia Mounting Bracket can be standard length 2 m attached to any side ZFV SC150 SC150W 140 29 se O O 8 5 4 140 j tt ca 8 5 o F 8 5 Heatresistive vinyl insulated cable 6 2 dia 8 5 i Mounting standard length 2 m 33 surface Two M4 20 0 1 Mounting Hole Dimensions 13 MAmplifier Units ZFV CA4L 11 7 dia WO ptional Lighting ZFV LTLO1 n Two sets of three M3 Depth 5 Mounting Hole Dimensions ee e 69 0 1 Mounting Hole Dimensions Two M3 Depth 5 ZFV LTLO2 l 4 100 0 1 Q 100 0 1 Mounting Hole Dimensions Four M4 through hole 2000 100 k 100 0 1 Four M4 through hole Mounting Hole Dimensions 100 0 1 ZFV LTFO1 103 light emit
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