AS58 Roller AC Servo System HMI
Contents
1. Roller AC Servo System HMI 43C User Manual Safely Instruction Please read this manual carefully also with related manual for the machinery before use the controller For installing and operating the controller properly and safely qualified personnel are required Please try to stay away from arc welding equipment in order to avoid electromagnetic interference and malfunction of the controller Keep in room bellow 45 and above 0 Do not humidity below 30 or above 95 or dew and mist of places Install the control box and other components turn off the power and unplug the power cord To prevent interference or leakage accidents please do the ground work the power cord ground wire must be securely connected to an effective way to earth All parts for the repair provided by the Company or approved before use Performing any maintenance action you must turn off the power and unplug the power cord There are dangerous high voltage control box you must turn the power off after one minute before opening the control box This manual marked with the symbol of the Department of Safety Precautions must be aware of and strictly adhered to so as not to cause unnecessary damage 1 Installation Instructions 1 1 Product specifications Product Type Supply Voltage AC 220 44 V Power frequency 50Hz 60Hz Maximum output power 550 750W 1 2 Interface plug connections The pedals and the machine head of the connector plug are mounted to the2. corresponding position in the controller back of socket as shown in Figure 1 1 Please check if the plug is inserted firmly Machine Head solenoid Foot lifter ie mie A E 1 NDD 32V 32V 2 T4411 2 Output3 Dout3 Lan 2 VDD 82V 82V 20 a 1 Pedal interface 3 2 Lb SS 1 Pedal Pedal signal 4 GND 32V 32V GND aD 2 ND 5V GND 5 GND 32V 32V GND S T vec 5V 6 VDD 32v 32V J E a 6 3 5 9 2 8 JX Trimming gx gt a vA 9 BX Wipin CBX 4 Lifter needle interface ping ELE e 1 vec 45V 5 10 Earth Earth eg lt 5 e 13 lt 11 Din MJX Fill needle Wel i 2 GND 5V GND 14 7 ue JEE 6 CT 3 42 Dinl_DF Back tack oy DE Back tack Ea LA ack tack AFS a 8D DIN5 LOCK 3 pF OF SENDA solenoid 4 o 8 14 SX Clamp thread sx gt Fig 1 1 Controller Socket Diagram Fig 1 2 Controller Interface Definition 1 8 the motor power supply socket 2 the pedal socket 8 the motor encoder socket the operation panel switch socket socket the turn table the automatic electromagnet socket the presse
3. segments is X 1 Switch during all presser foot lifting mode when pressing the key No lifting lifting after trimming cycle 6 al only lifting at machine stop tu only lifting at machine stop ta and after trimming cycle 64 a both Enable or disable the trimming cycle Byl t Switch during all start tacking type when pressing No tacking once tacking double tacking 4 repeat tacking Al Tacking stitches A B can be set using thecHkey and the key B i Switch during all end tacking type when pressing No tacking once tacking double tackingd4 4 ing AAI Tacking sti i repeat tacking I4 t Tacking stitches C D can be set using thel key and the key When sewing midway stop system upper lower needle stop position by pressing the key a c is lit that is up needle stop position then press the key Ai lit show down needle stop the sewing complete trimming the system will stop up needle position Note the H 43 panel without the key the key Fe saibineien to achieve the function Special function according to the custom requirement The maximum motor speed can be adjusted using the keys Adjust the values in plus and minus state Soft start at the first seam is enabled icon on or disabled 3 8 3 System Parameters Setting List 3 1 Parameter table Mode Two range oot Casein 1 Long press Ikey the digital tube display F 2 Press s key to display the value of the current paramet
4. the parameter modification Parameter to modify the confirmation key press the again to return to the standby interface setting key 14 A B D The system enter to W sewing mode when press henk key is lit Show HH is W sewing w sewing interface default range 1 F corresponds to the 1 15 pin 2 8 Key ooe oS One shot sewin g selection Free sewing Multi section constant stitch sewing Presser foot lifting Mode Trimming cycle selection Start back tacking setting key End back tacking setting key Stop position key Custom function key Increasing and decreasing motor speed Up and down keys Soft start setting key In constant stitch sewing a One shot to the pedal automatic performed number of stitches of every section b Toe down the pedal again and again to finish rest the sections until it finish pattern 1 As the pedal is toed down machine will start sewing Once the treadle returned to neutral machine will stop immediately 2 As the pedal heeled back the trimming cycle will be finished automatically Also known as fixed length seam press this key the system is to enter a multi section seam work mode The LCD screen i is lit and displayed on the n X yy where X is the current segment the maximum 15 segment can be set YY is the current number of pins the maximum 99 pin can be set If the current number of X is set to 00 the total number of valid
5. voltage of pedal State of encoder The ratio between motor and machine 0e DC voltage Ue The total used time hours of motor Uc Machine speed Uc The sampling voltage of interaction ee The phase current Oey Software version Oe4 Initial electrical angle 030 037 The history record of error codes 3 3 The Warning Message Corrective Fuel filling warning Fuel filling Press P key to clear J 1 u Count over for stitches The counter reaches the limit Press P key to reset the counter N u Count over for sewing _ RLA 3 The counter reaches the limit Press P key to reset the counter pieces Emergency stop Press the key of emergency stop to clear Then press the needle lifting locking button can eliminate the RLA S Lift needle locking ja 3 needle lifting locking state PoboFfFF Please wait for 30 seconds then turn on the power switch Arn UP Safety switch alarm Adjust the machine to the correct position 6 8 3 4 Error Mode If the error code appears please check the following items first 1 Make sure the machine has been connected correctly 2 Reload the factory setting and try again Error ns Description Code Turn off the power switch and restart after 30 seconds If the controller still Software overcurrent does not work please replace it and inform the manufacturer Under voltage Check mains voltage Stabilize mains voltage Err 0y Over voltage when the Disconnect the contro
6. ead release output end delay time T2 ms after up needle position Wiper function 0 disable 1 enable Wiper output delay time ms Wiper output time ms Thread clamp function 0O disable 1 enable Thread clamp start angle Thread clamp end angle Stop position after trimming motor can stop with a reverse angle Auto test mode 0 stitches mode 1 time mode 5 8 234 0 1 _ Motor direction 1 ccw__oscw S O E ton The ratio between motor and machine 1000 stands for 1 1 Up needle stop angle After detecting the synchronizer signal Down needle stop angle Running delay time when presser footer comes down ms Oil refill time alarm hour 0 function deactivated Oil alarm stop operation time hour 0 function deactivated No 2 electromagnet fully output time ms No 2 electromagnet chopping on time ms Reserved No 2 electromagnet chopping off time ms Reserved No 3 electromagnet fully output time ms No 3 electromagnet chopping on time ms Reservedq No 3 electromagnet chopping off time ms Reserved 3 3 Monitor mode 1 Pressing 1 ke to enter monitor mode 2 Press Handlckey to adjust the parameter number press S key and the para value is shown at the same time 3 Press S key then return to normal sewing mode No Description No Description O10 Counter for stitches Oc Machine angle Ol Counter for sewing pieces Uz5 The sampling
7. ecovery is accomplished The machine is recovered back to the initial state in delivery 4 3 Pedal Sensitivity Adjustment Pedal starts moving from the initial position p 136 where the motor stops slowing forward to the low speed point p 137 where the motor run as the minimum speed p 100 continuing to the accelerated point p 138 where the motor start to speed up until the max speed point p 139 where the motor run up to the maximum speed p 101 And when the pedal steps back to the foot lifter position p 135 the presser foot lift Continuing back to the auto trimming position p 134 the line is cut Adjusting the corresponding parameters user can acquire the proper pedal response to fit the personal habit 136 inital position 137 low speed R 138 accelerated 139 max speed v 136 inital position F 135 foot lifter position Pedal 134 auto trimming Fig 4 1 pedal movement of each position parameter 386P0197A 2015 10 19 8 8
8. er 3 Press the corresponding key anal key to change the parameter value or selection parameter number Press S key to save 4 Atlast press key to exit parameter setting mode return to sewing work mode Trimming speed Stitch numbers for soft start 0B I00 B00 e00 Softstartspeed O B00 Startbacktackingspeed o Pitt engeenn 1900_ End back tacking speed o O iG Bartackingspeed o O 30 24 Stitch balance tor start back tacking Not 20 __ Stitch balance for start back tacking No1 o SS T T Stitch balance for end back tacking No 4 Speed curve adjustments 0 ramp curve 1 polygonal curve 2 quadric curve 3 S type curve The turning point speed of two segment curve The turning point sampling voltage of the pedal when two segment curve Between parameter 138 and 139 The type of polygonal curve 1 square 2 rooting Trimming point of pedal Footer lifting point of pedal Neutral point of pedal Figure 4 1 shows the Motor running point of pedal in low specific setting method Accelerated point of pedal Di0 Max speed point of pedal em oo The running delay time of footer lifting Bar tacking mode selection 0 Juki mode Active when motor stop or running 1 Brother mode Active only when motor running 4 8 Special mode 0 normal Mode 1 simply sewing mode 2 motor initial angle measurement Do not remove the belt 3 Automatically setting the pull
9. ey ratio by the CPU synchronizer is necessary and the belt not removed Feedforward torque of motor 0 normal functions 1 31 feedforward torque level The proportion coefficient of the pieces counter Maximum pieces of the counter Count mode selection For Sewing Piece 0 The counter is invalid 1 Count up by pieces When count over counter will be auto reset 2 Count down by pieces When count over counter will be auto reset 3 Count up by pieces When count over motor stops and the counter must be reset by the external switch or the P key on the panel 4 Count down by pieces When count over motor stops and the counter must be reset by the external switch or the P key on the panel Direction of parameter transfer 0 no action 1 from operation panel to controller 2 from controller to operation panel Restore factory setting Save current parameters as user defined default parameters Trimming output start angle TS down needle position angle as the reference point Trimming output end angle TE Down needle position angle is the reference and this value should be bigger than TS Motor torque improvement coefficient during trimming Thread release output start angle LS down needle position angle as the reference point Thread release output end angle LE Down needle position angle is the reference and this value should be bigger than LS Thread release output start delay time T1 ms Thr
10. ller power and check if the input voltage is too high rr machine is off higher than 264V If yes please restart the controller when the normal Err 05 Over voltage in voltage is resumed If the controller still does not work when the voltage is rr operation at normal level please replace the controller and inform the manufacturer Err 06 Short circuit of solenoid Take plug out if error continues replace control box Test inputs rr voltage 24V outputs for 24V short circuit Err 07 Motor current Turn off the system power restart after 30 seconds to see if it works well If rr measuring failure such failure happens frequently seek technical support Eliminate sluggish movement in the sewing machine Err 08 Sewing motor blocked l Replace encoder Replace sewing motor ENE Check the brake resistor plug on the electric board Replace the control Err 09 Brake circuit failure b OX Communication failure Check the connection and if necessary plugin Replace the control box Check if the connection line between machine head synchronizer and Machine head needle l a Err Il ann controller is loose or not restore it and restart the system If it still does not positioning failure work please replace the controller and inform the manufacturer Z Try 2 to 3 more times after power down Initial motor electrical Mee ae Err le if it still does not work please replace the controller and inform the angle failure manufac
11. r foot lifting electromagnet socket 8 the head lamp socket black the external synchronizer socket AN The use of the normal force are not inserted into the plug and socket please check whether the matching direction or needle insertion direction is correct Lighting interface and presser foot lifting electromagnet interface is a 1 2 interface head lamp interface using black interface please pay attention to the distinction 1 3 Wiring and Grounding We must prepare the system grounding project please a qualified electrical engineer to be construction Product is energized and ready for use you must ensure that the power outlet the AC input is securely grounded The grounding wire is yellow and green lines it must be connected to the grid and reliable security protection on the ground to ensure safe use and prevent abnormal situation AN All power lines signal lines ground lines wiring not to be pressed into other objects or excessive distortion to ensure safe use 2 Operation Panel Instructions 2 1 Operation Panel Display Instruction oO OF WjHOE8S A E Fig 2 1 Operation Panel Cex ton Description o O memos o ws o smun o LO rome 2 2 Key Functions Use the key to switch to the program mode Parameter The key is parameters confirm key and back to the previous menu until the operator sewing mode setting key state In addition work with other key to set a higher level of
12. turer Turn off the system power check if the motor sensor plug is loose or Err 3 Motor HALL failure dropped off restore it and restart the system If it still does not work please replace the controller and inform the manufacturer DSP Read Write Err 14 EEPROM failure Motor over speed Err 15 protection Turn off the system power restart the system after 30 seconds if it still does not work please replace the controller and inform the manufacturer HMI Read Write Err l EEPROM failure Motor overload Err 23 Sewing motor blocked Eliminate sluggish movement in the sewing machine rr Sector error Replace encoder Replace sewing motor 4 Special Functions 4 1 The Adjustment of Up Needle Stop Position 7 8 The control system in the restoration of the factory can be reset up needle stop position Step 1 Press ar key then enter the monitor mode Parameter 024 is shown which means the default up needle stop position in angle 0 Step 2 Turn the hand wheel and adjust to the right position as up needle stop and the needle position angle is shown simultaneously Step 3 Long press A key the new up needle position is preserved and the parameter is set to zero Press s key to exit Step 2 Press key S for about 5 seconds then Default Factory Setting is recovered displaying as left LCD When the LCD is displayed as 8888888 the r
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