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PowerFlex 70 and 700 Packages for Fan & Pump

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4. cv 6 8E LE 9E SE EE 6c 8c Z 9c Sc vc TZ Oc 6T 8T 80 40 SO 0 co TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 30 th Line Reactor Sheet 2 ives wi Figure 2 14 3 25 HP 600V AC Dr ON HS alva so oz t Alva So oc L alva v sc DEN cLCTOGS86 oma ONS Oval 8 Dv suf 8 Tr IOHuLNCO SSVdA8 ONIMVHG OLLVINdHOS u ny Or TILL NOLLVINO LOV SNILIHM
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6. 29 09 8 dHOSI 09 8 31 15 00 44 ONIAVM OLLVRGHOS OLLVIN3HOS T3NVd 1OMINOO 304 998 H olo o o o Oly NOLLVINO LOV TISMMOO 9NILIHM NI GAZINMOH LNV SV Ld3OX3 38049 4 1 1 18 HS 345 ANY YO4 Q3SO12SIdq HO 31402 38 LON AVN ANY S3IUVIQISANS SLI g ld NOILVNOLNV TIIMADOY 40 134004 JHL SI ONIMVUG 3 TOSINO ZNNOO kdo 2 8 NOILISOd 5 5 LNNOO sale z i n e s v o e e z u erer a OL 29 SSVdAB 1531 IANO 804 8 V NOILISOd NI SI NOLISOd 1 430 24 97 19 99 29 19 zx 6 59 gr Er ec ke be s 8 NOILSOd OL 1 3 NOILISOd 440 NI HOLIMS O10V 44O QNVH HILIM 398 804 o8 NOILISOd NI SI NOILISOd 1 420 wid 7 1353 TIM IQON y ooa Soa 08 z NI 30 31 314 32334 40 9NIN3dO lo 508 di MOIOVINOO 3AOW33M 1
7. Package Style B Parameter Name Number Default Parameter Name Number Default Output Freq 001 Read Only St Acc Boost 069 Based on Drive Commanded Freq 002 Read Only Rating Output Current 003 Read Only 04 Rating Output Voltage 004 Head Only Break Voltage 071 Motor NP Volts x Flux Current 005 Read Only 0 25 Output Voltage 006 Read Only Break Frequency 072 Motor NP Hz x Output Power 007 Read Only 0 25 Output Powr Fctr 008 Read Only Speed Units Us Elapsed MWh 009 Read Only Feedback Select 080 0 Open Loop Elapsed Run Time 010 Read Only Minimum Speed 0817 00 MOP Frequency 011 Read Only Maximum Speed 082 w DC Bus Voltage 012 Read Only Motor NP RPM DC Bus Memory 013 Read Only Overspeed Limit 083 10 0 Hz Elapsed kWh 01407 Read Only 300 0 RPM Analog In1 Value 016 Read Only Skip Frequency 1 084 0 0 Hz Analog In2 Value 017 Read Only Skip Frequency 2 085 0 0 Hz Ramped Speed 0220 Read Only Skip Frequency 3 086 0 0 Hz Speed Reference 023 Read Only Skip Freq Band 087 1 0 2 Commanded 02447 Read Only Speed Torque Mod 088
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12. I INOISSIIWINOO SV CHddIHSSV Nava 819 02 7 4 68 9911 cs 259 x lo 17700 1 t LIU e f mo 9 40676 E 98 62 a 8 28 d T atO ngu 05 8861 9 6001 6 76 0901 1 00 9101 000 uwor L 01 400 LY ev 6 8E LE SE 6c 8c LG 9c Sc vc 6T 8T t 9 ST tt ct 80 40 90 SO 0 eco TO 3 29 3 Contactor Basic Bypass with Disconnect Package Style C Figure 3 18 60 HP 460V AC Drives ev lv 6 8
13. ON 5 ON atvq alvq So et L Alva 54 HS c DAN 6 HO Dv A 8 uq HNVd SSVdAd ONIMWVC OLLVIAHHOS u ny Ob TULL NOLLVIO LQV 098 ONILIMM NI GAZIMOHLNV SV Ld39X3 ISOdYNd 19 1 008 6 Q3SO12SIdq 34403 38 LON AVN S3lrsvidissns SLI YO NOLLVINO LO V 4 30 8 dO ALH3dO3d IHL SI SNIMV3O SIHL XD NO3 a ava BE Le 9 L CNNOD 2 8 V SE ld EE und oE V CNNO2D ul NO 6c 4 8c 14 LZ 1 oz S CNNO2 und Sc bz 9 2 und 22 C CNNOD 4531 und j gt 02 L ZNNOD sq Z 6 n 931 n 1 81 y N 0 3 9d 90 LNNOD 318VN3 LAdLNO 3 sam N 81 9 N Su sa S LNNOD dld1 SSVdA8 008 S n v au 1 81 r P N 9 LNNOD SSVdA8 qm 2 Z LNNOD 3 g V I O 1
14. ev 6 LE SE TE 6c pra 9c Sc vc tc Tc 0 6r 8T t 9 St OT 60 10 SO 30 eo TO 1 23 Main Input Disconnect Package Style A Figure 1 11 60 HP 460V AC and 600V AC Drives cv Iv BE 5 ve BZ 9c Sc vc 0c 6T BT T ST 60 80 LO 90 SO co TO HS HS 6 ava DNA So vc L 3lvG DV H4f 9 HO So vc L Alva Dv d Ag uq OVASZS dHO9 S VA09rF dH09 v TIALS 00 34 SNOLLVOO 152DO 18 ANY LNANOdIWOD IOHLNOO TUL NOILVWOLNVY TI3MMIOY NI GAZIMOHLNV SV 43 3 80 4 uoneuilo1ny O4 Q3SO12SIq YO Q3ldOO 38 LON AVN SAIYYIAISANS SLI auf SO vc t v ONI NOILVINO
15. uSC VV uSCLV 56 11 uws 002L uu86 195 TE 6c 8z 9c Sc vec 0 6T LT 9r tt OT 60 40 3 Contactor Full Feature Bypass with Disconnect Package Style Y 01 1700 wus szz uueg oE 98 988 060 8811 2 5 zgz 0 i YA TULL 48871 2 46 2 47 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 31 40 50 HP 460V AC and 600V AC Drives ev I HS 1 1103S6 alva 0 alva vO L cl Alva HS DAN ON3 HO Dv dH DWASLS lt 0 9 VA09r dHOS Ot S31A1S 0 44 NINWVdG ANTLLNO 31111 ONI NOLLVINOLQV SNLLIHM NI 1 SV Ld3O0X3 801 ANY 93501281 HO 91400 38 LON AVN 93
16. ON HS alva Alva 10 0 2 Alva 42 HS c DAN EETTOA86 ON Dv HA 9 32 8 HNVd SSVdAd ONIMVSHCI OLLVIAHHOS UdILCWIOLNY TUL NOILVWOLNV TI3NDOOM A8 SNILIHM NI GAZIMOHLNV SV Ld30X3 ASOduNd 1 1 18 6e ANY YO4 09801981 YO GASN QaldOO 38 LON AVN S3IUVIQISANS SLI NOILVNOLNV TI3MM203 dO ALYAdONd JHL SI 9NIMV3G SIHL ID NO3 BE 9E L CNNOD 2 g V SE O 9 ld EE ZE und li oE ul NO 6c 8c CNNOD 92 S CNNOD GNVH und Sc 9 2 und EZ T zz C CNNOD 1531 und oz L ZNNOD sa y Z ot p n u 81 x 98 s 2 318VN3 LAdLNO JAYA 52351 ae 1 81 N SY sa S LNNOD 1 SSWdAd N st p N n 2 1 81 PA vada vH 9 1 ET zt GNVH Z LNNOD 2 8 C 60 N 80 4531
17. 861 87 V 6 CANOISSINWOD SV CHddlHS SV SNRHOULOVAONVIA HO Nav NOIS3d ava 101 1 OG uuuuz 01 IO 00 0000 0 0 0 06 886 0 0000 00 80 0002 0007 040079101 02 601 6 5511 OGL rM 4 9 8801 ec 6t 5 ev 6 8 z 43 TE 6c Le 9c Sc vc ec Tc 0 6T 8T LT 9 ST tt T lt t 40 60 50 0 TO 1 40 Main Input Disconnect Package Style A Notes Chapter Objectives Hardware Overview Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package Style This chapter describes the features and operation for the 3 Contactor Full Feature Bypass with Disconnect Package Style For information on See page Hardware
18. 5 961 4 0474 5195 8001 uuu l O 19 f EAM uuu O19 417092 F SUA SSVdA8 1 440 YOLON 1531 CHNOISSIININOO SV CHddlHS SV SNIH 1LDVAnNVIN HOS Nai da NOIS3G TvAOdddv ava 0 0 0000 0 7211 uuuuco G9 SZ SZ wwe 662 1 082 OSL uwo ge 0 88 6 9 8801 ev 6 8E LE 9E SE 6c 8c Le 9c Sc vc LS Oc 6 LT 9 ST tt 80 40 90 40 60 co TO 3 27 3 Contactor Basic Bypass with Disconnect Package Style C Figure 3 16 30HP 460V AC Drives ev LE EE 43 TE 6c 8 9c Sc vc T 0 6T SL OT LO SO 39 co TO
19. Parameter Name Default Parameter Name Number Default Parameter Name Number Default Digital In2 Sel 5 Start KfSpeedloop 147 Joo BrkSlip Count 609 250 Digital In3 Sel 3 Aux Fault Speed Desired BW 449 0 0 Radians Sec Brk Alarm Travel 610 1 0 Revs Digital In4 Sel 1 Enable Total Inertia 450 1 25 Secs MicroPos Scale 611 10 0 Digital In5 Sel 15 Speed Sel t 20869 Speed Loop Meter 4517 Read Only Applicable to PowerFlex 70 Packages only mmy 20000 mA 10000 Rev Speed Limit 4547 0 0 RPM The default values for these parameters differ Volts PI Deriv Time 459 000 Secs from the factory defaults Setting 194 Reset To zorm COE EE Dig Out Seta Reference 461 8 oe PowerFlex 70 or PowerFlex 700 User Manual 3 Applicable to PowerFlex 700 Packages only G PI Feedback Lo 469 0 0 4 ia TorqProve Cnfg is set to oan j 5 In valle 476 0 0 Digital Outt Sel becomes the brake control i 68161 In Hi 477 0 0 other selection will be ignored Dig Out1 OffTime 0 00 Secs Scale In Lo 478 0 0 Digital Out2 Sel 4 Run Scalel Out Hi 479 00 Dig Out Level 0 0 Scale OutLo 1480 00 Dig Out2 OnTime 0 00 Secs Scale
20. ev 6 LE 9 SE ce OE 6c 8c 9c Sc vec ec TZ Oc 6 9 ST OT 60 80 40 90 50 0 eco TO 2 35 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 19 15 HP 208V AC and 30 HP 460V AC and 600V AC Drives ev BE 9 6c 8c 9c Sc vc ec Tc 0c 6T 8T LT OT ST OT 60 80 40 90 50 O eco TO DGIN ON ttrrt1oqs6 rud arva ON vo 8S et Alva 10 8 Alva IOV H4f 8 H OVNI 8 xq SNOLLVOO TWNIWYAL ANY LNANOdWOD TOXULNOD DWASLS dHOE 9 dHOE OVAS0Z dHST A TIAS 44 dul NOLLVINOLOQV TTHMMOOM SNILISHM NI G3ZIHOHLQV SV Ld3O0X3 80 ANY Q3SO 19SId d3ldOO 38 LON AVN SalsvidISgns SLI YO NOLLVIWOLOV TT3MM203 dO 18340 4 JHL SI 9NIMVSG SIHL uoneuoiny sul SO vZ T 2 ON D ND3 8
21. uuu 77761 BLL sez 5001 m CHNOISSIWIAOO SV CHddIlHS SV SNIHCOUDVAONVIA Od NAVEN 60141 9 09 6 n SSVdA8 nud 440 80108 1531 i M gt 60 1 j 3 3 1 1 L 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l l I 1 l l l 1 l l l 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 i uwigo i T 09 A Y Y uuuu0 Z 1 0 2 I 886 gt 4040 29721 3 8801 3 ev 6 LE 6c ZE 9c Sc vc 0 6T LT 9T OT 60 40 50 30 0 TO 3 Contactor Basic Bypass with Disconnect Package Style C 3 26
22. tO ZT ON HS ON vozi alva CANOISSINNOD SY V v L us DAN oma ONS Dv H4 AND Agua adds SV ONMMUDVANNVI OS gt lt VA09r OVAS0Z YTS 14 3NTU nO Sd Ov ONI NOLLVINO LOV 9NILIHM NI GAZIMOHLNV SV Ld3OX3 80494 4 II9MX20H ANY 380 2081 qasn 031900 38 LON AVN SAINVIGISANS SLI Bc NOILVNOLNV TT13MM203 dO 340 84 SI 9NIMV G SIH L D NO3 Be pex se LE LE se 1700 2 amp Huu 7 ze uz see MES oe 166911 D og 979 N w 0d0 _ 00009101 7 2 95 400 sz LZ g B 5 i Me 38 AS 9 2 GE 9z d 701 UUUUUU uuuuuu 22 29 T UL 8800 5 E S 8 55 3 sl oz oz
23. 009101 0 uwor LOL wwes 70s 8861 uutus9 6001 5466 901 nSZ Lt 4080 400 Lv ev 6 LE 9 SE oE 6c 8c LC 9c Sc vc Oc 6 8T 9 ST tt OT 60 80 LO 90 SO 0 co TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 50 Figure 2 34 125 150 HP 460V AC and 600V AC Drives ON HS ON alva alvq 0 0 Alva ws L DEN 980 001 lt 6 oma ON3 Dv Hd AAH Dvid Ag q OVASLSO dHOST SZU S dH0ST SZT TIS 00 44 Ot TUL
24. Ov 31111 ONI NOILVNOLNV 114 SNILISA NI GAZIMOHLAV SV Ld30X3 ISOdYNd 30H ANY 035010514 38 31900 38 LON AVN salsvidissns SLI ONI NOILVNOLNV T1399203 dO 18340 4 HL SI SIHL w NDS A8 ava u Oc ANY 61 OL Q3AOW 38 LE ISNW 6L 8L 1 8 d3dWn dOLS LYYLS 35 38 TIIM JINGOW lt NOILYDINNWWOD HO 310GOW 32 V3H31NI NVWNH 3I c E 89 AV T38 Q3AOWSH 38 LSNW v SHd3dWnf qat GASN SI YD AV 318VN3 SSVdAS 3JAIHG 3H1 dl 1 vc x 44 310N33S lz ALON 38 2 ALON 335 86 z a ce is 1 ALON 33S AYTAY gt iii sid si 318VN3 SSYdA9 IAIYA 82 8 zr 31ON 33S r e Hll 83 TIE 83 9z YOLOVLNOD a n B oc SSVdAd nd u 9 a si N E p mms 8L vc 6L 13 1 03 INdLNO N x 3 80 a D 210 ec c LE O 6 o sc 1 oz 61 wa 9 si ZL LL 6 8 1 EA 21 O 1 SSVdA8 153 3 2 2
25. P D 32018 TVNIWd41 32018 IWNIWYAL 32078 TWNIWYAL d3MOd LNdNI YAMOd LNdLNO 320718 1VNIWH3 L d3MOd 32018 TWNIWYAL P d IVNDIS cv 6 8E LE 9E SE OE 6c 8c LE 9c Sc vc EZ cc 0 6r t ST tt ET cL 40 40 EO co TO 3 21 ON HS ON 0 8 21 0 8 71 CANOISSINNOD SV w l DEN 8 110056 ona Duar 8 HO 32018 T1VNIWd41 32018 IVNIWSA3L dH0S 0t 3 31ALS 0 44 SNOILV2O19120 18 IWNIWYSL ANY LNINOdWOD 1OYLNOD 1 1 48 diva TUL NOLLVIWOLOV 114 SNILIHM NI GAZIMOHLNV SV Ld30X3 801 30H ANY O4 038012814 YO qasn 31900 38 LON AVN S3IUVIQISANS SLI YO NOILVWNOLNV TT3MM208 dO 18340 4 AHL SI 9NIMVSG SIHL ID NO3 A8 alva Au
26. Q3SO12SIdq aaldOO 38 LON AVI Saleiviaisans SLI YO dur S0 6 c V ONI NOILVNOLNV TT3MM20O dO 1 340 4 SI 9NIMVSG D NO3 1 gf 3 8998 32018 WNIWYSL LL SI 9 161 905 111118 Ww UJ UJ UJ UJ UJ Q w Un 2g 20d 10 O uL L 81 32018 IVNIIAH3 L 1 LY TIV L3O 335 u3MOd LNdLNO 0 X O 69 51 e a H a ool lool loo LL 019 E man ANANG 143 6 6 lele lele o 62 CG JL cal L1 e 34 32018 1VNIIWNH3 L d3MOd LNdNI 32018 1IVNIIAH3 L d3MOd 320718 T1VNIWH3 L TVNDIS ev 6 LE 9 SE oE 6c 8c 9c Sc vc EZ ec Oc 6 8T t 9 ST tt 60 80 40 90 SO 0 eco TO Ine th L
27. OT 10 50 0 eo TO NOILVIWOLAQ V TTI3MM209 40 340 84 IHL SI 9NIMV3O SIHL D NO3 alva AN 3 38 S38IM 34 AYOLDY4 IHL 3AOW3Y LSNW NOA S1V1S 8 1 1 3384 ANY SX2O0 TH31NI ONILDANNOD N3HM UA aauinoad sv EZE ANY ZZE SYJLIWYYYd 25 1snrav 388 0 OL NI OZE 8 30 0 LI8 JDNVHD 41 91 SIVNIWYSL L NI DOTVNV OL JYIM q3sn 38 OL 51 IDYNOS YWOZ t JI SL tL 5 L NIDOIVNY WO JWOD TIM 09345 23A01 0 3aGON O1 V NI N3HM 13538 TWANVW 38I0038 TIIM 51 15 38I3 3Z3394 3H1 40 DNIN3dO VY 3DNVG3dWI 3 WHO J001 0 01 OLO Ter 1 dNI 338 43345 DE 013 3 INT 19 Uy SNIWOONI ES sug MS JDNVGAdW 18 WHO 001 VWOC t 1 438 43345 Uy NU YOLOW VB m gt AS EE gt 1 a Nn md o ME a ri 79 MESE 5 a um e 9c Sc vc tc LC 61 81 1 91 SL 1 LL 01 6 8 4 9 6 v 4 L m a e gt gt gt gt gt e e e e e e e e e e e e D e e 5 e e e En e a B B 8 8 8 8 8 8 8 5
28. 5 34 320718 TVNIWH3 L d3MOd LNdNI 32018 IVNIINH3 L d3MOd 320718 IVNIWH3 L TVNDIS ev Le SE ce 6c 8z Le 9c Sc vec tc Tc 0 6T Lt 9 60 40 50 0 eo TO 3 Contactor Basic Bypass with Disconnect Package Style C 3 24 Figure 3 13 1 5 HP 460V AC Drives Outline Drawings ev 8 9 SE 6c 8c 9c Sc vc c 0c 6T BE 9T ST OT 60 80 40 90 50 50 eo TO ON HS 60210096 2 SO ZI T ava 60 71 17 arva ON IOV Hd 129 484 2 09 dHS T 2 31415 0 44 OSNIA VaG SNITLNO TUL ONI NOLLVIWOLR V 114 NILIYM NI Q3ZIUOHLNV SV 43 3 3SOdMHfd Q3SO IOSIG GASN 5 38 LON AYN ANY Salsvidissns SLI YO NOILVNOLNV TI3MM2O dO ALYAdONd SI 9NIMVYA WDO NDA A8 arva 81 SFL uuu Lect GS rS GN 0688 SN 05 3
29. 30 0 8 Z1 9L S IVNIWH3L L NI DOTVNV OL GASN 38 OL 51328005 31 61 01 STVNIWt31 L NI DOTVNV JWOD TIIM 32N383338 433 5 3 0 3 OLAV NI N3HM GTI8VN3 v ANY ANY 5501 ANY STVNIWH3 L 3 38 S38IM YAdWAL AHOLOV3 FHL JAOW38 LSNW NOA 51 15 3414 373344 ANY S320 TH31NI 33 2 N3HM 714538 TWANVW 38InO38 TIM S1V1S 38 1 1 3384 3H L dO 4 L FO 3DNVG3dWI LNNI 1915 SGAOL OLO 1 4 338 03345 N V E y 3414 373344 LLL 2 WX 3ONVG3dWI 1ndNI DOTHAN WHO 001 VIWOZ t LNANI 338 93345 m ony QNVH 1 3ound L 4 N Y 9 6 lt CC 1 OC 61 81 ZL OL SL EL ZL LL 0 6 8 9 G B E E z E E E E E E E E BH B E E E 8 8 E E EB E E S 4 6 2 29 23 1 3 E R R R B B R B B B B E X 8 8 E 2 2 2 2 5 22 d S 2 o o gt 8 5 5 S S 5
30. 6 EEL uu6ec 4176 5 QdddIHS SV ONISNLOIVANNVW 304 A3IA38 915 30 0844 3190 1 1 I 01 109 1 T 4106 Ny e T FS f SITEN N 3 3 99 E 3 28 oi 38 33 as 39 i o o o o o oll e e 091 EEEE f 1 1 17702 Y 060 4886 Y LL ug 8801 i ev 17 6 85 LE 96 SE 06 66 86 Le 92 Se ve Eg 12 02 H 01 60 80 40 90 50 v0 0 20 10 2 54 3 Contactor Full Feature Bypass with Disconnect Package Style B Notes Chapter Objectives Hardware Overview Chapter 3 3 Contactor Basic Bypass with Disconnect Package Style C This chapter describes the features and operation for the 3 Contactor Basic Bypass with Disconnec
31. Drive Rating Overload Rating Input Voltage kW HP Trip Class Adjustment Range Amps 208V AC 3 Phase 0 75 1 0 20 3 2 16 1 5 2 0 20 3 2 16 2 2 3 0 20 3 2 16 4 0 5 0 20 5 4 27 5 5 7 5 20 9 45 7 5 10 20 9 45 11 15 20 18 90 460V AC 3 Phase 0 75 1 0 20 1 0 5 0 1 5 2 0 20 1 0 5 0 2 2 3 0 20 3 2 16 4 0 5 0 20 3 2 16 5 5 7 5 20 3 2 16 7 5 10 20 5 4 27 11 15 20 9 45 15 20 20 9 45 18 5 25 20 9 45 22 30 20 9 45 30 40 20 18 90 37 50 20 18 90 45 60 20 18 90 55 75 20 40 200 75 100 20 40 200 90 125 20 40 200 110 150 20 40 200 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 5 Drive Rating Overload Rating Input Voltage kW HP Trip Class Adjustment Range Amps 600V AC 3 Phase 2 2 3 0 20 3 2 16 4 0 5 0 20 3 2 16 5 5 7 5 20 3 2 16 7 5 10 20 5 4 27 11 15 20 9 45 15 20 20 9 45 18 5 25 20 9 45 22 30 20 9 45 30 40 20 18 90 37 50 20 18 90 45 60 20 18 90 55 75 20 40 200 75 100 20 40 200 90 125 20 40 200 110 150 20 40 200 Control Transformer T1 115V AC control power 16 obtained via a supplied control power transformer The control transformer 15 fused on the primary Bypass Control Interface CP1 The operator Interface on the bypass option box shows the following LEDs e Ready green On when powe
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33. Package Style A Parameter Name Number Default Parameter Name Number Default Output Freq 001 Read Only St Acc Boost 069 Based on Drive Commanded Freq 002 Read Only Rating Output Current 003 Read Only Run Boost 070 Based on Drive Output Voltage 004 Read Only Flux Current 005 Read Only Break Voltage 071 Volts x Output Voltage 006 Head Only Break Frequency 072 Motor NP Hz x Output Power 007 Read Only 0 25 Output Powr Fctr 008 Read Only Speed Units 079 0 Hz Elapsed MWh 009 Read Only Feedback Select 080 0 Open Loop Elapsed Run Time 010 Read Only Minimum Speed 081 0 0 MOP Frequency 011 Read Only Maximum Speed 082 50 0 or 60 0 Hz DC Bus Voltage 012 Read Only Ia NB RPMI DC Bus Memory 013 Read Only Overspeed Limit 083 10 0 Hz Elapsed kWh 014 Read Only 300 0 RPM Analog Ini Value 016 Read Only Skip Frequency 1 084 0 0 Hz Analog In2 Value 017 Read Only Skip Frequency 2 085 0 0 Hz Ramped Speed 022 Read Only Skip Frequency 3 086 0 0 Hz Speed Reference 02300 Read Only Skip Freq Band 087 1 00 Hz Commanded 024 Read Only Speed Torque Mod 08807 1 Speed Reg Torque Speed Ref A Sel 0905 1 Analog In 1 Speed Feedback 0257 Read Only Speed Ref A Hi 091 Maximum Speed Rated kW 026 Read Only Speed Ref A Lo 092 0 0 Ony Speed Ref B Sel 0932 18 DPI Port 1 Hated Amps 028 Head Only Spe
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41. Parameter Number Default Parameter Name Number Default Output Freq 001 Read Only St Acc Boost 069 Based on Drive Commanded Freq 002 Read Only paling Output Current 003 Read Only o9 Rati Output Voltage 004 Read Only Break Voltage 071 Motor NP Volts x Flux Current 005 Read Only 0 25 Output Voltage 006 Read Only Break Frequency 072 Motor NP Hz x Output Power 007 Read Only 0 25 Output Powr Fctr 008 Read Only Speed Units one Elapsed MWh 009 Read Only Feedback Select 080 0 Open Loop Elapsed Run Time 0010 Read Only Minimum Speed 081 0 0 MOP Frequency 011 Read Only Maximum Speed 082 wm DC Bus Voltage 012 Read Only Motor NP RPM DC Bus Memory 013 Read Only Overspeed Limit 083 10 0 Hz Elapsed kWh 0147 Read Only 300 0 RPM Analog Ini Value 016 Read Only Skip Frequency 1 084 0 0 Hz Analog In2 Value 017 Read Only Skip Frequency 2 085 0 0 Hz Ramped Speed 022 Read Only Skip Frequency 3 086 0 0 Hz Speed Reference 10230 Read Only Skip Freq Band 0877 1 0Hz Commanded 024 Read Only Speed Torque Mod 088 1 Speed Reg Torque Speed Ref A Sel 090 1 Analog In 1 Speed Feedback 025 Read Only Speed Ref AHi 091 Maximum Speed Rated kW 026 Read Only Speed Ref ALo 092 0 0 Rated Volts 027 Read Only Speed Ref B Sel 093 18 DPI Port 1 Rated Amps 028 Read Only Speed Ref B Hi 094 Maximum Speed Control SW Ver 029 Read Only Speed Ref BLo 1095 0 0 Motor Type
42. 15 16 17 18 19 C 0 B N LR k m n i Code CE Filter A Yes N No PowerFlex 70 600V ratings only j Comm Slot Code Version B BACnet C ControlNet M Coax D DeviceNet E EtherNet IP H RS 485 HVAC Interbus L LonWorks PROFIBUSTM DP Q ControlNet Fiber R Remote s RS 485 DF1 N None k Control amp I O Code Volts Ax 24V dc ac Enhanced 24V dc PowerFlex 700 options only PowerFlex 70 options only Feedback Code Feedback 0 None m Package Code Description A Main Input Disconnect 3 Contactor Full B Feature Bypass with Disconnect 3 Contactor Basic C Bypass with Disconnect n Reserved O Options Code Description LR Input Line Reactor Only available with Package Code A and B drives 1 0 10 HP 208V 1 0 25 Hp 480V and 3 0 25 HP 600V Chapter Objectives Hardware Overview Chapter Main Input Disconnect Package Style This chapter describes the features and operation for the Main Input Disconnect Package Style A For information on See page Hardware Overview 1 1 Electrical Installation 1 3 Parameter Defaults 1 7 Drawing Index 1 10 Schematic Drawings 1 13 Inter Connect Drawings 1 16 Layout Drawings 1 19 Outline Drawings 1 29 The Main Input Disconnect Package Style A combines an Adjustable Frequency AC Drive with a means for disconnecting input power within a single package
43. e datus ENDURED RSE dC 4 Mounting Considerations uuu ovre ee Sone bee bab Fs ads 4 Lifting and Mounting the 4 2 NOTES TOS E mete saa uuo auem eee RUE 4 3 b pun m all LL rm 4 4 Supplemental Information DDOCIHC LIONS io beri as a 1 Replacement Parts Main Input Disconnect Package Style B 1 3 Contactor Full Feature Bypass with Disconnect Package Style B 3 3 Contactor Basic Bypass with Disconnect Package Style B 7 Preface Overview The purpose of this manual is to provide basic Information needed to install start up and troubleshoot PowerFlex 70 and 700 Packages for Fan amp Pump Applications User documentation for the PowerFlex 70 and 700 Packages for Fan amp Pump Applications includes these Installation Instructions and the PowerFlex 70 User Manual Publication 20A UMO01 or the PowerFlex 700 User Manual Publication 20B UM001 These manuals are required to properly install and operate the PowerFlex 70 and 700 Packages for Fan amp Pump Applications For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 2 General Precautions P 3 Catalog Number Explanation P 4 Who Should Use th
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87. 6 AWG 31 1 N m 275 lb in 90 110 125 150 350 2 10 0 mm 6 AWG 31 1 N m 275 Ib in 0 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used Output Power Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about output power wiring recommendations and selection ATTENTION Unused wires conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC output power wiring from the drive to the motor 1 1 Wire the three phase AC output power motor leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are
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96. 6 8E 9E SE 6 8c Le 96 Sc vc cC TZ 0 10 40 EO co TO 1 27 Main Input Disconnect Package Style A Ine th L ives wi Figure 1 15 5 HP 208V AC and 7 5 1 460V AC and 600V AC Dr Reactor cv HS S L0GS6 oma alva 50 1 31VG So L c Alva IDW Har 9 3443 lov dur 8 dH01 S 8 dHOL S Z DVA80Z 1 ANIT M 15 0 44 8 IVNIWYAL ANY LNINOdWOD 8 qui 6 ONI NOILYWOLNY 114 A8 9NILIYM NI GAZIMOH LNV SV Ld39X3 801 ANY 03 Q3SO12SIq 0919002 38 LON AVN ANY 59141015915 SLI YO ONI NOILVINOLNV TI3MM20H dO ALN3dO d JHL SI 9NIMVSG SIHL D NO3 8E LE 9E SE ce TE 6c 8c Le 9c Sc vc Oc 40 40 EO co TO 32018 TIVNIWH3 L d3MOd 1 dNI 32078 TVNIIWH3 L 32078 TVNIWd41 TVNDIS QNNOYD CANOISSININOD SV Add IHS SV SNMNLDVANNV MANAY NO
97. 861100446 oma 0 21 0 7 21 awa 2 AMO 29 484 QVAO09v dHOE 2 31415 44 SNIMVAT 3NIT100 dul NOLLVINO LO SNILIHM NI GAZINOHLNV SV Ld30X3 3SOdMHfid ANY 03 0380139810 YO qasn 091900 38 LON AVN Sardvidissns SLI 50 84 5 04 20 6919 1 2 ONI NOILVWOLNV TI3MM203 dO ALYAdONd AHL SI 9NIMV3G SIHL D NO3 AN 2 622 188 3 9 N wwog tot 3 MES 00 3 L S amp B ow C 3 E B 3 E uu498 Zv6 3 e ZZ EU 88 0 al 98 8 488 8 1 622 2 019 LO uuuuz 019 4109 4140721 0 0 CBNOISSIININCO SV CHddlHS SV ONNNDOVINNVW NOISAG vAOdddV arva
98. Data In D1 Link D 306 See Data In A1 Word 1 Link A Word 1 Data In D2 Link D 307 See Data In A2 Word 2 Link A Word 2 Data Out A1 Link 310 0 0 Disabled A Word 1 Data Out A2 Link 311 0 0 Disabled A Word 2 Data Out B1 Link 312 See Data Out A1 A Word 1 Link A Word 1 Data Out B2 Link 313 See Data Out A2 A Word 2 Link A Word 2 Data Out C1 Link 314 See Data Out A1 A Word 1 Link A Word 1 Data Out C2 Link 315 See Data Out A2 A Word 2 Link A Word 2 Data Out D1 Link 316 See Data Out 1 A Word 1 Link A Word 1 Data Out D2 Link 317 See Data Out A2 A Word 2 Link A Word 2 Anlg In Config 320 Analog In 1 0 0 Volt Anlg In Sqr Root 321 0 Disable Analog In 1 Hi 322 10 000 Volt Analog In 1 Lo 323 0 000 Volt Analog In 1 Loss 324 0 Disabled Analog In 2 Hi 325 10 000 Volt Analog In 2 Lo 326 0 000 Volt Analog In 2 Loss 327 0 Disabled Anlg Out Config 340 1 Current Anlg Out Absolut 341 1 Absolute Analog Out1 Sel 342 0 Output Freq Analog Out1 Hi 343 20 000 mA 10 000 Volts Analog Out1 Lo 344 0 000 mA 0 000 Volts Analog Out2 Sel 345 0 Output Freq Analog Out Hi 346 20 000 mA 10 000 Volts Analog Out2 Lo 347 0 000 mA 0 000 Volts Out Scale 35407 00 Anlg Scale 3550 00 Digital In1 Sel 361 4 Stop CF Main Input Disconnect Package Style A 1 9
99. SI YD AV 139 318VN3 SSVdA8 3AIHQ 3H1 3I L EE vc 44 310N33S IZ ze 28 ALON 335 ez z 0 zz er 12 1 ALON 335 ES sin si 318VN3 SSVdA8 3AIHQ Las 82 1 3LON 335 ES 1z x 9 83 doa ir 83 013 1 03 vi x H oc SSVdA8 hs a H M si vl 81 Ve 6 2 2 LNdLNO ENS x INYA N er a ec gt YOLOVINOD 2 1 6C 8 zz 92 5 EZ OZ 6L BL ZL OL si h EL ZL LL OL 6 8 2 9 S 7 1 29 F 21 0 SSVdA8 15981 3 2 E E B 5 E OE OR B B B B g S E OE E 2 e 2 gt E 2 d d B d 5 S B 5 B Z 2 2 gp 8 5 5 5 B4 5 5 5 is E E E m A A a a a a 5 E px S 5 a a a a a a a a a a E 5 a s 5 B B o B m VW gt 3 d d Z d d d 5 Bg 38 2 2 2 25895585 2 288 5 2 5 BE 5 2 Z 8 8 5 E 5 5 fa m EE a a 11 9T ST s lt quvog 1 21207 vt EL p e e 1 004 X31Ju3MOd 1 g 03 5 a S 11 8 i ia S t 3d
100. Sc vc c Tc 0c 6T 8T LT BT ST OT 60 80 40 90 50 O eco TO HS DAN 902610046 alva S0 81 1 3 9 1390 4 Ad JHD S0 81 1 Alva 29 4 2 09 dH001 S 2 31415 0 44 DNIAV3G 3 31111 NOILVWOLNV ONILINM NI GAZINOHLNV SV Ld30X3 35 Od Q3SO1O2SIqQ G3SN 31900 38 LON SAIYVIAISANS SLI HO 590 84 5104 vL e 9 9 9 d i i E 3 E EE D EE t 1 wwgg y6 1 ENS 220 9 T E E TIE e m2 CHNOISSIININCO SV 2 CHddIHS SV zb I
101. gt X O x iip G 6 idl i g2 2 f n 2 OA tt E lt as U 4 gt 8 552 amp LL T Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automat
102. lt U a E a N m 8 m N m N N m t m N m in 2 ps a N o o a rd a a N N N N N N N N N N m m m m m m m m m 1 14 Main Input Disconnect Package Style A Figure 1 2 1 10 HP 208V AC and 1 25 HP 460V AC and 600V AC Drives with Line Reactor 8 8 8 3 8 8 5 8 8 8 R 4 FS 8 RA A Y RQR 8 X A R R 8 8 S 3 gt 2 9 lt ous Sas Z u 0355 2 23 Bans x 5 2 2 10g a0 u goe gs gt 5 u a omz 25 gt 39 gt gt 2 lt uc bh N 2 x gt ak 222 lt lt roo gp 9 nck 95 350 2593 56 cd OR gt 0 oo a BP fs ks NAYLON NZ INO VIDIO o 2 c5 5 ER r
103. 804 A ENE 9 feo 2 991 Z HS 335 olo o 6 0 Ov ov NOLLVWOLAV ONILINM NI GAZINOHLNV SV Ld3OX3 3SOduNd 30H ANY 380 81 321900 38 LON AVN Salsvidisgns SLI ssood gy ld NOILVWO LNV T13904203 JO A1213dOtid IHL SI SIHL TJNVd OMINO Ld ZNNOO 9 Le 0 8 NOLLISOd IDE uei OL 29 SSVdAB NI 1531 3 804 8 V m SI 1 zd 7 19 199 o leo 29 19 zx vv gr ec 8 NOWSOd OL 3AON NOILISOd 440 NI HOLIMS O10V 44O QONVH 398 803 28 2 NOILISOd NI Q3 Nvd SI 1 450 7 1353 IVANVW 330323 3008 200 N JAG NI 201831 3313 32334 40 9NIN3d0 840209 M MOLOVINOO T 1 9v 11 Gy TE ES og old MOLOVINOO ze LANI 5 SMOOTYSLNI INYA 035 901831NI 6c S3dNWnf 3AOW3S 8c a gt z SJVIS TES 3313 323344 Es ML NO AVI3M 8388 z 1 LZ 21 Se x 18915 OLAV 98 c ez zz ez sz ve ec ez ve oz e
104. NOILVINOLNV TI3MM203 dO ALH3dOMd SI 9NIMV G D NO3 LE 9E L CNNOD 2 8 LO ld EE z und ul NO 6c 82 14 92 5 GNVH und Sc ve 9 CNNOO und 1 zz C CNNOD 1531 und TZ L ZNNOD sa 6T n 903 5 1 81 9 1 318VN3 LNAdLNO JAYA LT n 8031 1 81 2 A SY S LNNOD dii SSVdA8 3 Z tan 81 vt 9 LNNOD SSVdAg em N z Z GNVH Z LNNOD 2 8 V Cy or LNNOD td 60 N 80 4531 13 NO GNVH 8 LNNOD 40 v e 90 X tu LL LNNOD 3ound 50 6 LNNOD vO 50 G 9 TO 40 01 3 OL 8 17 OL LNNOD NO 8 V O LO L LNNOD 1531 ld 4 N 2 de N 9 2 e Q o
105. S S 5 PB 8 B B E 2 x S a a 2 a 2 a pa 2 t gt 2 m m a m D a gt 488 5 5 5 B B 5 f E 2 i B B Tm HOLIMS e asw 5 LDANNODSIG 2 YOLV1NDAY 150 1 4 1 5 11 8 34 9 SE 6c 8c c 9c Sc vc c TC 04 6T 8T LT 9r ST tt ET 40 40 0 co TO 1 19 Main Input Disconnect Package Style A Figure 1 7 1 3 HP 208V AC 1 5 HP 460V AC and 3 5 HP 600V AC Drives Layout Drawings ev LE SE 6c 8c ra 9c Sc ve c OC 6r 8T 9T ST T TE OT HS 1 a 81710456 n alva 50 2 1 alva 50 92 10 ava DNA IVv Hdf AS HO AS 2VASLS dHS E 8 dHS L 2VASOC dHE L 31ALS 0 44 SNOILV2O 15 20 18 TVNIIWH3 L LN3NOdWOO 1OHLNOD TUL ONI NOILVNOLNV 113MMOOY SNILIHM NI GAZINOHLNV SV Ld30X3 5 ANV O4 GASOTOSIC 091402 38 LON AVN S3IUVIQISANS SLI NOILVNOLNV 40 ALYIdOYd AHL SI 9NIMVSG SIHL
106. SLI ONI TI3MM203 340 4 JHL SI 9NIMV3G SIHL D NO3 Ag 38194 Aad BE 9 EE 6c 8c 9c Sc vc c T 0c 6T 8T BL ST Lt OT 60 80 40 90 50 O eco TO z Le 49898 69991 m gt 4989 uuo ez 1 9 1111111111 a 8800 0 90 OS T 08 050 0020 uwez cca 8802 ues czv 0981 9 40912 6 01 681 uwos E9 OSZ wwp6zE9 4C6 Vc u11098 98 4860 u1u90 98 86 4189 98 6 80911 O oVIYT 62561 488 uutuz 01 ul VOD 01 41700 uwor sc 00 1 CHNOISSINIWOD SV CHddIHSSV ONNNDOVINNVW NISIA
107. YAWOLSND A8 5 SNOILOANNOD 3 53 Sv EZE ANY ZZE SM3I3AVNvd 9 1 25 isnrav 18388 OL 9IJNOO NI 901VNV OZE 3313AVuVd 40 0 18 39NVHO 81 21 31 L NI 901VNV OL 3MIM G3SN 38 OL SI 324005 31 Z L 5 831 L NI 901VNV WOMJ 3803 TIM 39N3N3J3M 03395 00 01 0 3 OLNV NI N3HM 1 51916 3814 32333 03 Q3sn 38 OSI AVN SSVdAB 3AhQ AVIAN 4492 WO QSAOWSY 38 LSAW CF ONY 1 Ss3dWnr 035 SIMO AVI3M 318VN3 SSVdAS 3AING IHL JI V WHO vcl LAdNI 338 3345 3ONVG3dNWI LANI WHO 88 OGAOL 0 1 7334 Q33dS lt TY V N e CN 05 N N N N re CN mE c 123135 03345 9 NI 1 193135 03345 S NI 318 3 NI WllolQ nv NI 18915 Z NI 4015 NI NONNOD NONWNWOO NI VII9IQ GAOL Z NI 1N34300 901VNV Z NI IN3UUNO 1 NI 1N34409 SOTYNY 1 NI IN34800 501VNV NAY ON Z 110 NONNOO Z 100 NOWNOD 100 1190 1 100 901VNV 1 INO 1N344n2 90 cO 1 INO 90WNV 1 IN
108. _ A n LdW 60 20 BO L d 1 a e 90 a m 4 L io 11 LL 58 vO 0 co LE 9c Sc vc c 0 6r ZE ST tt 40 40 0 co 3 Contactor Basic Bypass with Disconnect Package Style C 3 14 Figure 3 3 30 50 HP 460V AC Drives ev ON HS ava co ve z alva coz ava s T DEN 68 6 ona Dv H4 8 3893 Dvi 18 OVA09r dH0S 0 SSWdAd DISVE O TIAS 0 44 9NIWVdG OLLVINHHOS uoneuioiny Lc 1 Ov JUL ONI NOILYWOLNY A8 ONILINM NI GAZINOHLAV SY Ld30X3 SSOduNd 1 1 18 d ANY Q3SO12SIq 31402 38 LON AVN Salsividisgns SLI NOLLVIWO LNV 11349
109. aivd 00 294 4100007 18 0051 0006 wwoz ses 00 4947 20 806 SL 65 60 36 ev 6 8 TE 6c pra 9c Sc 14 oc 6T 8T LT 9T ST tt T 10 60 36 eo TO Main Input Disconnect Package Style A 1 38 Ine th L ives wi Figure 1 26 5 HP 208V and 7 5 10 HP 460V AC and 600V AC Dr Reactor ev Iv BE 9 0 6c 8 9c Sc vc Ic 0c 6T BT LT 9T ST OT 60 80 40 90 SO 0 co TO HS HS L DEN 010096 2 70 01 alva DNA 2 4 a gt 39 48 70 01 alva OVASZG 8 01 09 dHOI G Z OVA802 8013 38 3NIT 3 18 0 44 9 1 80 ONI NOILVWOLNV A8 NI GAZIMOH LAV SV 43 3 80 4 ANY O4 095012814 3190
110. c Tc 0 6r 8T 9 ST 10 60 50 0 TO 1 39 Main Input Disconnect Package Style A Ine th L ives wi Figure 1 27 7 5 10 HP 208V and 15 25 HP 460V AC and 600V AC Dr Reactor ev 8 9 43 TE oE 6c 8c 9c Sc vc EZ ec OC 6L 8T Lt 9T ST tt OL 10 60 36 eo TO L HS L DEN ON HS 92010496 ON avaj 0 01 awa ON 2 48H 13 48 0 11 01 Alva 8 dHS2 S 29 09 dHGe ST OVA802 1 5 1 09315 3NIT A Y 3A1S 0 44 SNIMVAC 3 dui NOLLVINOLO V TI3AMOOM ONILINM NI GAZINOHLNV SV Ld30X3 ISOdYNd ANY Q3SO 19SIQ HO Q3SN Qa3ldOO 38 LON AVN Sal vidiSgns SLI YO NOLLVWO QV TI3MM20 dO ALH3dO d IHL SI 9NIMVSG 6 uoneuojny 1195 051 D NO3 8585 LL LO ZZ 488700 811 LoL rS 88 OS S 6 1 422 x 9 448 86
111. drive type as shown in Table 2 E Table 2 E Control and Signal Terminal Block Specifications Recommended kW HP Terminals Location Maximum Wire Size Minimum Wire Size Torque 0 75 11 1 15 1 26 Drive 1 5 mm 16 AWG 0 05 mm 80 AWG 0 5 N m 4 4 Ib in 31 40 Option 4 0 10 AWG 10 5 mm 22 AWG 0 6 N m 5 0 Ib in Cabinet 0 75 37 1 50 1 26 Drive 1 5 mm 16 AWG 0 05 mm 80 AWG 0 5 N m 4 4 Ib in 31 40 Option 4 0 2 10 AWG 0 5 mm 22 AWG 10 6 N m 5 0 Ib in Cabinet 45 110 80 150 1 32 Drive 2 1 mm 14 AWG 0 30 mm 22 AWG 0 6 N m 5 2 Ib in 31 40 Option 4 0 mm 10 AWG 10 5 mm 22 AWG 0 6 N m 5 0 Ib in Cabinet 0 75 137 1 50 1 26 Drive 1 5 mm 16 AWG 0 05 mm 30 AWG 0 5 N m 4 4 Ib in 31 40 Option 4 0 mm 10 AWG 0 5 mm 22 AWG 0 6 N m 5 0 Ib in Cabinet 45 110 80 150 1 32 Drive 21 mm 14 AWG 0 30 mm 22 AWG 0 6 N m 5 2 Ib in 31 40 Option 4 0 2 10 AWG 0 5 mm 22 AWG 0 6 N m 5 0 Ib in Cabinet 1 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used Customer Connections 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 11 The 3 Contactor Full Feature Bypass with Disconnect Package is set up to accommodate the following customer supplied contacts Contacts should be rate
112. p 8 9 SE TE 6c 8c 9c Sc vc TZ 61 8T LT 9T ST vt 80 40 90 SO 0 0 TO 1 25 Main Input Disconnect Package Style A Figure 1 13 125 200 HP 460V AC and 125 150 HP 600V AC Drives ev TUL NOILVNOLNY T13MMOOY ONILINM NI Q3ZIUOHLNV SV Ld30X3 3SOdUNd ANV Q3SO12SIq HO 31402 38 LON AVN S3IUVIQISANS SLI YO 4 lt 0 6 V NOILVINOL QV 0 8 dO ALYAdONd SI 9NIMV IG SIHL D NO3 BE 9E se x o3 6c 8c 94 GZ vc E Oz 6 st 60019 i 60 80 32018 1VNIWH3L 90 YAMOd LNdNI 50 vO 50 0 TO ON HS 12210456 bum alva 90 1 DV HJfr AHD SO vc L ava IDv sur 2 6 5 dHOSL STL 8 9 dHOOZ SZL 31ALS 00 44 SNOILYDO71 X90718 1 LN3NOdWOO HNOISSIININOO SV CHBddlHS SV SNISQuDVvAnNVIN
113. Analog Out1 Lo 344 0 000 mA 0 000 Volts Analog Out2 Sel 345 0 Output Freq Analog Out Hi 346 20 000 mA 10 000 Volts Analog Out2 Lo 347 0 000 mA 0 000 Volts Out Scale 35407 00 Anlg Scale 3550 00 Digital In1 Sel 361 4 Stop CF 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 15 Parameter Name Default Parameter Number Default Parameter Name Number Default Digital In2 Sel 5 Start KfSpeedloop 147 Joo BrkSlip Count 609 250 Digital In3 Sel 3 Aux Fault Speed Desired BW 449 0 0 Radians Sec Brk Alarm Travel 610 1 0 Revs Digital In4 Sel 1 Enable Total Inertia 4504 1 25 Secs MicroPos Scale 611 10 096 Digital In5 Sel 15 Speed Sel 1 7 T DECORE Speed Loop Meter 451 Read Only 1 Applicable to PowerFlex 70 Packages only mmy Rev Speed Limit 45407 00 RPM The default values for these parameters differ Volts PI Deriv Time 4590 000 Secs from the factory defaults Setting 194 Reset To EAA T phere Dig Out Seta Reference 461 8 oe PowerFlex 70 or PowerFlex 700 User Manual 8 Applicable PowerFlex 70
114. Appendix B Description Designation Voltage HP Part Number Manufacturer Disconnect Switch 05 208V 1 5 1948 030 3 Allen Bradley 7 5 10 194R NJO60P3 Allen Bradley 15 194R NJ100P3 Allen Bradley 460V 1 10 194R NJ030P3 Allen Bradley 15 25 194R NJ060P3 Allen Bradley 30 50 194 100 3 Allen Bradley 60 100 194R NJ200P3 Allen Bradley 125 200 194R NJ400P3 Allen Bradley 600V 3 10 194R NJOS0P3 Allen Bradley 15 25 194R NJ060P3 Allen Bradley 30 50 1948 100 3 Allen Bradley 60 100 194R NJ200P3 Allen Bradley 125 150 194R NJ400P3 Allen Bradley Operator Handle 208V 1 5 194R HS1 Allen Bradley 460V 1 25 194R HS1 Allen Bradley 30 200 194R HM1 Allen Bradley 600V 3 25 194R HS1 Allen Bradley 30 150 194R HM1 Allen Bradley Operator Shaft 208V 1 10 194R R2 Allen Bradley 15 194R R4 Allen Bradley 460V 1 25 194R R2 Allen Bradley 30 100 194R R4 Allen Bradley 125 200 194R R6 Allen Bradley 600V 1 25 194R R2 Allen Bradley 30 100 194R R4 Allen Bradley 125 150 194R R6 Allen Bradley B 2 Replacement Parts Description Designation Voltage Part Number Manufacturer Main Fuses F
115. Enabled Flying Start En 169 1 Enabled Flying StartGain 170 4000 Auto Rstrt Tries 174 0 Auto Rstrt Delay 1752 130 0 Secs 1 8 Main Input Disconnect Package Style A Parameter Name Number Default Fault Clr Owner 295 See Stop Owner MOP Owner 296 See Stop Owner Local Owner 297 See Stop Owner DPI Ref Select 298 0 Max Freq DPI Fdbk Select 299 17 Speed Fdbk Parameter Name Number Default Parameter Name Number Default Warn Level 1777 30 5 Fault Config 1 238 Bis0 15 Sleep Wake Mode 178 0 Disabled Sleep Wake Ref 179 2 Analog In 2 Fault Clear ET 180 6 000 mA 6 000 Fault Clear Mode 241 1 Enabled Volts Power Up Marker 242 Read Only Wake Time 181 1 0 Secs Fault 1 Code 243 Read Only Sleep Level 182 5 000 mA 5 000 Fault 1 Time 244 Read Only Volts Fault 2 Code 245 Read Only Sleep Time 183 1 0Secs Fault 2 Time 246 Read Only Power Loss Mode 184 0 Coast Fault 3 Code 247 Read Only Power Loss Time 185 0 5 Secs Fault 3 Time 248 Read Only Power Loss Leve
116. Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 13 Page 3 24 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 13 Page 3 24 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 13 Page 3 24 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 14 Page 3 25 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 14 Page 3 25 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 15 Page 3 26 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 15 Page 3 26 Figure 3 2 Page 3 13 Figure 3 6 Page 3 17 Figure 3 8 Page 3 19 Figure 3 15 Page 3 26 Figure 3 3 Page 3 14 Figure 3 6 Page 3 17 Figure 3 9 Page 3 20 Figure 3 16 Page 3 27 Figure 3 3 Page 3 14 Figure 3 6 Page 3 17 Figure 3 10 Page 3 21 Figure 3 17 Page 3 28 Figure 3 3 Page 3 14 Figure 3 6 Page 3 17 Figure 3 10 Page 3 21 Figure 3 17 Page 3 28 Figure 3 4 Page 3 15 Figure 3 7 Page 3 18 Figure 3 11 Page 3 22 Figure 3 18 Page 3 29 Figure 3 5 Page 3 16 Figure 3 7 Page 3 18 Figure 3 12 Page 3 23 Figure 3 19 Page 3 30 Figure 3 5 Page 3 16 Figure 3 7 Page 3 18 Figure 3 12 Page 3 23 Figure 3 19 Page 3 30 3 13 ev ON
117. O4 Q3SO IOSIG HO 34403 38 LON AYN S3lsvidisgns SLI NOLLVWOLRQ V TI3MM20 dO ALYAdONd SI 9 0 uoneuio1ny 119 02 suf So vc t v D NO3 28 32018 1 GND cL LL 32018 IWNIWYAL LNdLNO 32078 1VNIWH3 L d3MOd 32018 IWNIWYAL 320718 1VNIIWH3 L IVNDIS 1 eq p c CHNOISSIIWIACO SV CHddlHS SV 0 0000 9 9
118. ON 0 11 01 arva 2 4 48H 0 11 01 arva 2 4 4 3 09 9 dHOI S Z 3VA802 8 V 5 0 44 SNIMVAC 3 1 511 NOLLVAOLOQV TI3AMOOM AG NI Q3ZIHOH LOV SV 43 3 3SOdMfd ANV O4 GASOTOSIC HO QaldOO 38 LON AVN S3IUVIGISANS SLI YO NOILVNOLNV TT3MM20O3 dO 1 340 4 JHL SI 9NIMV IG SIHL H2 NO3 6 881 0 661 OS S aN 6 06 _ 498 3 00 YN 3 8 uwez zzo 88 06 9 61 BLL 60 8 WW O19 1709 uwe o19 1700 0 1 390 G3NOISSIININCO SV GHddlHS SV MaN A8 arva ost
119. Outline Drawings cv BE 9 SE TE 0 6c BZ 9c SZ Ic 0c 6 BT 9T ST 60 80 LO 90 SO co TO ON HS DON 22010456 oma 0 1 1 01 arva vO IT OT arva 12 4 aM 1 29 44 8 29 09 8 OVAB02 dHE I V 5 0 44 3 511 590 84 51 04 NOILVWO1 V AG SNLLIHM GAZIMOHLNV SV Ld3OX3 3SOdHfd ANY O4 380 381 0 HO Q3SN 3414020 38 LON AVN S3IUVIGISANS SLI YO NOILVWOLNV 30 8 dO ALH3dO d AHL SI 15 3 305 33 6 881 rL 6 1 OS S 6 06 3 99 3 T 00 NN gt 3 zi 710 zzo 98 00 9 C cC gt SS SSS SSS OQ C 3
120. S 9t z 10 ST LG tt 0L X31483MOd g L nen o8 cs a L1 8 34 60 M n ena 80 50 E El 40 90 en o el so 73 09 e 2 3 24 vO p M 121 H 50 YOLON zi XN HOLIMS NIV zo LL 154 10 10 cv 8E LE 9E SE EE 6c 8c 9c Sc vc c 0 6T LT 9T ST tt 40 SO 0 co TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 24 Figure 2 8 1 50 HP 600V Drives Sheet 2 ev
121. 040 Induction TB Man Ref Sel 096 1 Analog In 1 Motor NP Volts 041 Drive Rating Based TB Man Ref Hi 097 Maximum Speed Motor NP FLA 042 Drive Rating Based TB Man Ref Lo 098 0 0 Motor NP Hertz 043 Drive Rating Based Pulse Input Ref 099 Read Only Motor NP PRM 044 Drive Rating Based Jog Speed 1 100 10 0 Hz Motor NP Power 045 Drive Rating Based Preset Speed 1 101 5 0 Hz Mtr NP Pwr Units 046 Drive Rating Based Preset Speed 2 1020 5 0Hz Motor OL Hertz 047 Motor NP Hz 3 Preset Speed 3 103 20 0 Hz Motor OL Factor 048 1 00 Preset Speed 4 104 30 0 Hz Motor Poles 049 4 Preset Speed5 105 40 0 Hz Motor Cntl Sel 0530 3 V Hz Preset Speed 6 106 50 0 Hz Maximum Voltage 054 Drive Rated Volts Preset Speed 7 107 6 0 Hz Maximum Freq 055 110 0 or 130 0 Hz Jog Speed 2 108 10 0 Hz Compensation 056 Bits 0 6 Trim Setpoint 1167 0 0 Trim In Select 117 2 Analog In 2 Flux Up Mode 07 Trim Select 118 Disable Flux Up Time 058 0 000 Secs Trim Hi 119 60 0 Hz SV Boost Filter 059 500 1116 120 0 0 Hz Autotune 061 Calculate Slip RPM FLA 121 Based on Motor IR Voltage Drop 062 Based on Drive NP RPM Rating Slip Comp Gain 122 40 0 Flux Current Ref 063 Rating on Drive Slip RPM Meter 123 Read Only Ixo Voltage Drop 064 Based on Drive PI Configuration 122 0 Disable Rating PI Control 125 0 Disable Autotune Torque 06647 50 PI Reference Sel 126 0 PI Setpoint Inertia Autotune 06700 Ready PI
122. 1 Enabled Volts Power Up Marker 242 Read Only Wake Time 181 1 0 Secs Fault 1 Code 243 Read Only Sleep Level 182 5 000 mA 5 000 Fault 1 Time 244 Read Only Volts Fault 2 Code 245 Read Only Sleep Time 183 1 0Secs Fault 2 Time 246 Read Only Power Loss Mode 184 0 Coast Fault 3 Code 247 Read Only Power Loss Time 185 0 5 Secs Fault 3 Time 248 Read Only Power Loss Level 1869 Drive Rated Volts Fault 4 Code 249 Read Only Load Loss Level 1870 200 0 Fault 4 Time 250 Read Only Load Loss Time 188 0 0 Secs Fault 5 Code 251 Read Only Shear Pin Time 1800 00 Secs Fault 5 Time 2520 Read Only Direction Mode 1902 2 Reverse Dis Fault 6 Code 253 Read Only Save HIM Ref 192 08 Fault 6Time 2549 Read Only Man RefPreload 193 0 Disabled Fault 7 Code 255 Read Only Save MOP Ref 1940 At Pwr Down Fault 7 Time 2560 Read Only MOP Rate 195 Fault 8 Code 2578 Read Only Param Access Lvl 1962 3 Fan Pump TAULE 258 Read x Reset To Defalts 197 0 Ready maim yong 2d Load Frm Usr Set 198 0 Ready Alarm Clear 9618 0 Ready Save User Set 199 0 Ready Alarm 1 Code 262 Read Only Reset Meters 200 0 Ready Alarm 2 Code 2633 Read Only Language 201 0 Not Selected Alarm 3 Code 2649 Read Only Voltage Class 202 2 Drive Alarm 4 Code 2653 Read Only Drive Checksum 203 Read Only Alarm 5 Code 266 Read Only Dyn UsrSet Cnfg 2047 0 Disabled Alarm 6 Code 257 _ Read Only Dyn UsrSet Sel
123. 1 10 3 5 mm 12 AWG 10 3 mm 22 AWG 0 6 N m 5 Ib in 11 22 15 30 18 4 mm 8 AWG 0 8 mm 18 AWG 1 4 N m 12 Ib in 30 37 40 50 25 0 mm 3 AWG 25 mm 14 AWG 2 71 N m 24 lb in 45 60 35 0 mm 1 0 AWG 10 0 mm 8 AWG 40 N m 35 Ib in 55 75 50 0 mm 1 0 AWG 2 5 mm 14 9 75 100 70 0 mm 2 0 AWG 25 0 mm 4 AWG 9 90 110 125 150 120 mm 4 0 AWG 25 mm 14 AWG 6 N m 52 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used 2 Refer to terminal block label inside drive Control and Signal Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about control and signal wiring The Control I O Terminal Block located on the drives provide terminals for interfacing customer supplied control inputs and outputs All analog and discrete control wiring will be made at these terminals Typical customer control and signal wiring is shown on the Inter Connect Drawings Figure 1 4 Figure 1 5 and Figure 1 6 To connect control and signal wiring to the drive package 1 1 Wire the control and signal leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards I O terminal block specifications ar
124. 2050 0 Disabled SN Dyn UsrSet Acty 2060 0 Disabled 8 Code 289 _ Read Only Drive Status 1 209 Read Only OR BAUG Rale a PEE Drive Status 2 210 Read Only Drive Logic Rslt 271 Read Only Drive Alarm 1 211 Read Only Drive Ref Rslt 272 Read Only Drive Alarm 2 212 Read Only Drive Ramp Rslt 273 Read Only Speed Ref Source 213 Read Only T Start Inhibits 214 Read Only 2798 Read Suy Last Stop Source 215 Read Only pis es 51 Dig In Status 216 Read Only Start Mask 277 See Logic Mask Dig Out Status 217 Read Only Jog Mask 278 See Logic Mask Drive Temp 218 Read Only Direction Mask 279 See Logic Mask Drive OL Count 219 Read Only Reference Mask 280 See Logic Mask Motor OL Count 220 Read Only Accel Mask 281 See Logic Mask Fault Speed 224 Read Only Decel Mask 282 See Logic Mask Fault Amps 225 Read Only Fault Clr Mask 283 See Logic Mask Fault Bus Volts 226 Read Only MOP Mask 284 See Logic Mask Status 1 8 Fault 227 Read Only Local Mask 285 See Logic Mask Status 2 Fault 228 Read Only Stop Owner 288 Read Only Alarm 1 Fault 229 Read Only Start Owner 289 See Stop Owner Alarm 268 Fault 230 Read Only Jog Owner 290 See Stop Owner Testpoint 1 Sel 294 499 Direction Owner 291 See Stop Owner Testpoint2Sel 236 499 Reference Owner 292 See Stop Owner Testpoint 1 Data 235 Read Only Accel Owner 293 See Stop Owner Testpoint 2 Data 297 Read Only Decel Owner 294 See Stop Owner Data In A1
125. 20BE125A0ANNANAO Allen Bradley 150 20BE144A0ANNANAO Allen Bradley 3 C onta ctor Basic Bypass Description Designation Voltage Part Number Manufacturer with Disconnect Package Disconnect Switch DSI 460V AC 75 100 194R NJ200P3 Allen Bradley Style C Motor Protector 1 460V 1 140M C2E B25 Allen Bradley 2 140 2 40 Allen Bradley 3 140M C2E B63 Allen Bradley 5 140M C2E C10 Allen Bradley 7 5 10 1 140 16 Allen Bradley 15 140M D8E C25 Allen Bradley 20 140M F8E C32 Allen Bradley 25 140M F8E C45 Allen Bradley 30 140 CMN 4300 Allen Bradley 40 140 CMN 6300 Allen Bradley 50 60 140 CMN 9000 Allen Bradley Operator Handle 460V 1 60 140M C DN66 Allen Bradley 75 100 194R HM1 Allen Bradley Operator Shaft 460V AC 1 60 140M C DN66 Allen Bradley 75 100 194 4 Allen Bradley Main Fuses FU1 FUS 460V 75 175 Amp Class J 100 200 Amp Class J Bypass Contactor BC 460V 1 10 100 C16B10 Allen Bradley 15 25 100 C37B00 Allen Bradley 30 100 C43B00 Allen Bradley 40 50 100 C72B00 Allen Bradley 60 100 C85B00 Allen Bradley 75 100 D110ED11 Allen Bradley 100 100 D140ED11 Allen Bradley Drive Input DIC 460V 1 20 100 C16B10 Allen Bradley Contactor 25 30 100 C37B00 Allen Bradley 40 100 43 00 Allen Bradley 50 60 100 C72B00 Allen Bradley 75 100 C85B00 Allen Bradley 100 100 D110ED11 Allen Bradley Drive Output DOC 460V 1 20 100 C16B10 Allen Bradley Contactor 25 30 100 C37B00 Allen Bradley 40 100 C43B
126. 27 Figure 1 26 Page 1 38 7 5 10 Yes Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 15 Page 1 27 Figure 1 26 Page 1 38 11 15 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 15 20 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 18 5 25 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 Main Input Disconnect Package Style A 1 13 Schematic Drawing Figure 1 1 1 15 HP 208V AC and 1 50 HP 460V AC and 600V AC Drives 8 8 8 8 8 5 8 8 3 d g x 4 3 8 a 5 1 q N 5 8 8 8 m 8 m m 8 8 8 5 9 gt 2 25 lt 6 IG az 2o zuo OE zoo Oa n X BO 8 208 z lt 92 a gt i ae T uz 5 OSE 5 2 x in Os 22 5 gt 5 xu N m ul gt x 40 50 44 6 T 9 KZ u lt lt 60 Q wa 55 oer 9m lt 2 lt 25934 E Sow a
127. 32 45 22 30 10 25 40 30 40 10 40 63 37 50 10 63 90 45 60 10 63 90 55 75 20 57 180 75 100 20 57 180 Drive Bypass Relay CR A user powered 24V AC enable relay is provided for remote shut down of the unit This relay can be used to turn off the motor whether the selector switch is in Drive or Bypass positions It can also be used for an safety input interlocks freeze fire stats smoke purge etc To utilize this function factory installed jumpers must be removed and Normally Closed contacts must be field wired to the appropriate input terminals Electrical Installation 3 Contactor Basic Bypass with Disconnect Package Style C 3 5 Input Power Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about Input power wiring recommendations and selection metal chips and other debris while drilling the conduit openings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Protect the contents of the options cabinet from power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with To connect AC input power to the drive package Select the proper wire size according to NEC and all applicable loc
128. 34 35 will start the drive Bypass The Bypass input is used to remotely start the motor across the 3 phase AC line when 551 15 in the BYPASS position and S52 is in the AUTO position A closed input to terminals 34 36 will start the motor Purge A Purge input be wired to terminals 37 38 When this input 15 closed the motor will run at the Purge Frequency which is defined by Parameter A141 Purge Frequency assuming the following conditions exist e SSI is either in the DRIVE or BYPASS position e SS2iseither in the HAND or AUTO position if Jumper on the Bypass Control Panel CP1 15 in position A e SS2 is in the HAND MOTOR OFF or AUTO position if Jumper on the Bypass Control Panel CP1 is in Position B e Interlock wired to terminals 31 32 15 closed e Freeze Fire Stat wired to terminals 31 33 is closed Stop command from the Comm Port Network Insure that another stop method is available if stopping is necessary during a purge ATTENTION Purge command will take precedence over 2 12 3 Contactor Full Feature Bypass with Disconnect Package Style B Operating Modes Bypass Running The Bypass Running contact is normally open When the Bypass Contactor BC is closed the Bypass Running contact will also be closed Selector Switch 1 SS1 and Selector Switch 2 SS2 located on the Bypass Control Panel are used to determine the operating state of the 3 Contactor Full Fe
129. 42 0 Allen Bradley 460 AC 1 20AD2P1A0AYNANCO Allen Bradley 2 Allen Bradley 3 20AD5POAOAYNANCO Allen Bradley 5 20AD8POAOAYNANCO Allen Bradley 7 5 20AD011A0AYNANCO Allen Bradley 10 20AD014A0AYNANCO Allen Bradley 15 20AD022A0AYNANCO Allen Bradley 20 20AD027A0AYNANCO Allen Bradley 25 20AD034A0AYNANCO Allen Bradley 30 20AD040A0AYNANCO Allen Bradley 40 20AD052A0AYNANCO Allen Bradley 50 20AD065A0AYNANCO Allen Bradley 60 20BD077A0ANNANAO Allen Bradley 75 Allen Bradley 100 20BD125A0ANNANAO Allen Bradley 125 20BD156A0ANNANAO Allen Bradley 150 20BD180A0ANNANAO Allen Bradley Replacement Parts B 7 Description Designation Voltage HP Part Number Manufacturer Drive Module DM1 600V 3 20AESPSAOAYNNNCO Allen Bradley 5 20AE6P1A0AYNNNCO Allen Bradley 7 5 20AE9POAOAYNNNCO Allen Bradley 10 20AE011A0AYNNNCO Allen Bradley 15 20AE017A0AYNNNCO Allen Bradley 20 20AE022A0AYNNNCO Allen Bradley 25 20 027 Allen Bradley 30 20 032 Allen Bradley 40 20 041 Allen Bradley 50 20 052 Allen Bradley 60 20BE062A0ANNANAO Allen Bradley 75 20BE077A0ANNANAO Allen Bradley 100 20BE099A0ANNANAO Allen Bradley 125
130. 5 mm 14 AWG 17 5 N m 155 45 75 60 100 250 10 0 6 AWG 31 1 N m 275 lb in 90 110 125 150 0 350 2 10 0 mm 6 AWG 31 1 N m 275 Ib in 0 75 7 5 1 10 8 4 mm 8 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 18 5 15 25 16 0 mm 4 AWG 25mm 14 AWG 4 0 N m 35 Ib in 22 37 30 50 33 6mm 2 AWG 2 5 mm 14 17 5 N m 155 Ib in 45 75 160 100 250 10 0 6 AWG 31 1 N m 275 lb in 90 110 125 150 0 350 2 10 0 mm 6 AWG 31 1 N m 275 Ib in codes require sizes outside the range lugs used 0 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local 2 8 3 Contactor Full Feature Bypass with Disconnect Package Style B Output Power Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about output power wiring recommendations and selection both ends to avoid a possible shock hazard caused by induced ATTENTION Unused wires conduit must be grounded at voltages Also if a drive sharing a conduit 1s being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury power wiring in the same conduit This can cause interference ATTENTI
131. Figure 3 15 15 25 HP 460V AC Drives ev 8 z 9 se OE 6c 8c 9c Sc vc IG 0c 6T 8T ST TT OT 60 80 40 90 50 ED eo TO HS 5618000166 oma alva v0 8 v Alva ON 129 4 2am v0 8 v aa IOV 3 09 dHS2 GI 3 31415 3 9 8 3 11 ONI NOLLVINO LOV 114 NI GAZIMOHLNV SV 43 3 3SOduNd ANY OH Q3SO IOSIQ YO qasn 091900 38 LON AVN 93 8 SLI YO NOLLVWO Q V TI3MM2O dO ALH3dOSd JHL SI 9NIMVMG SIHL Jal 0 7 21 V D NO3 SOld 8 T10 uucz zze 8802 AM d 48 78 4 5 L4u06 88 06 J 5 L 2786 48
132. In1 Sel 361 4 Stop CF Digital In2 Sel 362 5 Start 3 Contactor Basic Bypass with Disconnect Package Style C 3 11 Parameter Name Default Parameter Name Number Default Parameter Name Number Default Digital In3 Sel 3 Aux Fault Speed Desired BW 4447 0 0 Radians Sec BrkSlip Count 609 250 Digital In4 Sel 1 Enable Total Inertia 450 1 25 Secs Brk Alarm Travel 610 1 0 Revs Digital In5 Sel 15 Speed Sel 1 0 10 Secs v3 MicroPos Scale 611 110 0 Digital In6 Sel 16 Speed Sel 2 Speed Loop Meter 4517 Read Only TERT 20000 mA 10 000 Pev Speed Limit 4547 0 0 RPM Applicable to PowerFlex 70 Packages only Volts PI Deriv Time 459 0 00 Secs 2 The default values for these parameters differ Anlg Out Setpt 20 000 mA 10 000 PI Reference H 46017 100 0 2 1 e olts 1 5 efalts to 1 Factory Rset will change these Dig Out Setpt 0 Disable 2 5 parameter settings the defaults sod in the I m ie PowerFlex 70 PowerFlex 700 User Manual 298 463 00 93 Applicable to PowerFlex 700 Packages only ig Leve Out1 OnTime 0 00 Secs sc d Dig Outt TUNE ven Digital Out Sel becom
133. Inhibits 214 Read Only DPI Port Value 2750 Read Only Last Stop Source 215 Read Only Logic Mask 2760 1 Control Dig In Status 216 Read Only Permitted Dig Out Status 217 Read Only Start Mask 277 See Logic Mask Drive Temp 218 Read Only Jog Mask 278 See Logic Mask Drive OL Count 219 Read Only Direction Mask 279 See Logic Mask Motor OL Count 220 Read Only Reference Mask 280 See Logic Mask Fault Speed 224 Read Only Accel Mask 281 Logic Mask Fault Amps 225 Read Only Decel Mask 282 See Logic Mask Fault Bus Vols 226 Read Only Fault Clr Mask 283 See Logic Mask Status 1 Fault 227 Read Only MOP Mask 284 See Logic Mask Status 26 Fault 228 Read Only Local Mask 285 See Logic Mask Alarm 1 Fault 229 Read Only Stop Owner 288 Read Only Alarm 2 Fault 230 Read Only Start Owner 289 See Stop Owner Testpoint 1 Sel 234 499 Jog Owner 290 See Stop Owner Testpoint 2 Sel 236 499 Direction Owner 291 See Stop Owner Testpoint 1 Data 235 Read Only Reference Owner 292 See Stop Owner Testpoint 2 Data 237 Read Only Accel Owner 293 See Stop Owner Fault Config 1 238 Bits 0 15 Decel Owner 294 See Stop Owner 01x1001000x000xx Fault Clr Owner 295 See Stop Owner Data In A1 Link A 300 0 0 Disabled Word 1 Data In A2 Link A 301 0 0 Disabled Word 2 Data In B1 Link 302 See Data In A1 Word 1 Link A Word 1 Data In B2 Link B 303 See Data In A2 Word 2 Link A Word 2 Da
134. LNV TIIMADOY dO 18340 4 SI SNIMV3G SIHL D NO3 Ag dd 31V1d3AVN e 19 60019 3d o T ooo end eni ini GND 150 32018 LNNI CHNOISSIIWIAOO SV CHddlHS SV ONYNLOVANNVI NOIS3GI ava 32018 IVNIWH3 L d3MOd 32018 IVNIWH3 L TWNDIS ev 6 8 SE 6c 8c Le 9c Sc vc Ic 8T LT 9T ST tt 80 40 90 sO 0 TO ON HS ON aiva 60 1 30 0 GANOISSINWODSV w L DEN 02 10056 oma SN Dv H4f ASD Dv jur Gaddis SV m ff J S NIHOLOVAONVIN 2VASZS dH001 S 2DVAO9t dHOOL SZ 31ALS 0 44 Nai NOIS3d SNOILV2O 1512
135. LON AVN SHIYVIGISENS SLI HO suf SO vc L V NOILVWOLNV TTI3MM20O dO SI 9NIMV3G SIHL 3 33 Ag AN O w w w w w w w w a 5555 8 18 e ALVIN EAS b 51 p e 6686 9 Sc vc c Oc 6 St ST tt ET 40 90 50 O cO TO 10 m e 66 1 Lor e e o 8 9 ee c e e lee j 115 3 8 lel SIR H B YL ai 298 013 32018 IVNIWH3 L e 32018 IVNIWH3 L 2 1VN9IS e e B VIPZ 62019 o 8 l LSA 32018 IVNIWHH3 L d3MOd 40 90 40 0 eco TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 38 Figure 2 22 75 100 HP 460V AC and 600V AC Drives ev 8 9 TE 6c 8c B Sc vc c T 0c 6T BL OT ST TT OT 60 80 40 90 50 O co TO HS ON 10056 oma arva DONA DV H AS AHD S0 pz L Iov dur 8 uq
136. Line Reactor Sheet 1 iVes Wi P 208V AC and 1 25 HP 460V AC Dr Figure 2 11 1 10 H ev ON HS ava G0 61 1 ava G0 61 1 ava L HS DAN 10486 ONG 2 JHD sar 3VA09F 8 52 OVA802 lt 01 1 OLIVW3HOS 13 4 SSVdA8 v Eu MOLOVSAN SNIT ZA 8 31ALS 90 44 ONIMVAC JILVW3HOS 2 NOLLVIWO LQV 114 NI GAZIMOHLNV SV Ld3OX3 3SOdHfd 03 Q3SO1OSIq HO 38 31900 38 LON AVN S3liviaissns SLI BE 9 sg TE DE 6c 8c gz Sc vc TZ 0c 6L 8T 9T ST OT 60 80 40 90 50 O eco TO HS 33S g 0 O ld SOLON 55000 5 ONI NOLLVWO QV 11399203 dO 1834084 IHL SI 9 0 SIHL J3NV
137. Link A 300 0 0 Disabled Word 1 Data In A2 Link A 301 0 0 Disabled Word 2 Data In B1 Link 302 See Data In A1 Word 1 Link A Word 1 Data In B2 Link B 303 See Data In A2 Word 2 Link A Word 2 Data In C1 Link C 304 See Data In A1 Word 1 Link A Word 1 Data In C2 Link C 305 See Data In A2 Word 2 Link A Word 2 Data In D1 Link D 306 See Data In A1 Word 1 Link A Word 1 Data In D2 Link D 307 See Data In A2 Word 2 Link A Word 2 Data Out A1 Link 310 0 0 Disabled A Word 1 Data Out A2 Link 311 0 0 Disabled A Word 2 Data Out B1 Link 312 See Data Out A1 A Word 1 Link A Word 1 Data Out B2 Link 313 See Data Out A2 A Word 2 Link A Word 2 Data Out C1 Link 314 See Data Out A1 A Word 1 Link A Word 1 Data Out C2 Link 315 See Data Out A2 A Word 2 Link A Word 2 Data Out D1 Link 316 See Data Out 1 A Word 1 Link A Word 1 Data Out D2 Link 317 See Data Out A2 A Word 2 Link A Word 2 Anlg In Config 320 Analog In 1 0 0 Volt Anlg In Sqr Root 321 0 Disable Analog In 1 Hi 322 10 000 Volt Analog In 1 Lo 323 0 000 Volt Analog In 1 Loss 324 0 Disabled Analog In 2 Hi 325 10 000 Volt Analog In 2 Lo 326 0 000 Volt Analog In 2 Loss 327 0 Disabled Anlg Out Config 340 1 Current Anlg Out Absolut 341 1 Absolute Analog Out1 Sel 342 0 Output Freq Analog Out1 Hi 343 20 000 mA 10 000 Volts
138. Loss Time 1880 0 0Secs Fault 4 Time 250 Read Only Shear Pin Time 189 0 0 Secs Fault 5 Code 251 Read Only Direction Mode 1902 2 Reverse Dis Fault 5 Time 2525 Read Only Save HIM Ref 192 0 Hz Fault 6 Code 2539 Read Only Man RefPreload 1997 0 Disabled Fault 6Time 2549 Read Only Save MOP Ref 1940 At Pwr Down Fault 7 Code 255 Read Only MOP Rate 195 16826 Fault 7 Time 2569 Read Only 30 0 RPM s Fault 8 Code 2579 Read Only Param Access Lvl 1965 3 Fan Pump Fault 8 Time 258 Read Only Reset To Defalts 197 0 Ready Alarm Config 1 259 Bits 0 15 Load Frm Usr Set 198 0 Ready 000000x00000000x Save To User Set 199 0 Ready Alarm Clear 2619 0 Ready Reset Meters 200 0 Ready Alarm 1 Code 2629 Read Only Language 201 0 Not Selected Alarm 2 Code 2639 Read Only Voltage Class 202 883560 on Drive Alarm 3 Code 264 Read Only Cat No Alarm 4 Code 2659 Read Only Drive Checksum 203 Read Only Alarm 5 Code 266 Read Only Dyn UsrSet Cnfg 20400 0 Disabled Alarm 6 Code 2679 Read Only Dyn UsrSet Sel 205 0 Disabled Alarm 7 Code 2689 Read Only Dyn UsrSet Actv 206 0 Disabled Alarm 8 Code 2699 Read Only Drive Status 1 209 Read Only DPI Baud Rate 270 1 500kbps Drive Status 2 210 Read Only Drive Logic Rslt 1271 Read Only Drive Alarm 1 211 Read Only Drive Ref Rslt 272 Read Only Drive Alarm 2 212 Read Only Drive Ramp Rslt 273 Read Only Speed Ref Source 213 Read Only DPI Port Sel 274 DPI Port 1 Start
139. Overview 2 1 Electrical Installation 2 7 Operating Modes 2 12 Parameter Defaults 2 13 Drawing Index 2 16 Schematic Drawings 2 19 Inter Connect Drawings 2 31 Layout Drawings 2 34 Outline Drawings 2 43 The 3 Contactor Full Feature Bypass with Disconnect Package Style B allows the motor to be manually transferred from drive output to the AC line or from the AC line to the drive while the motor is at zero 0 speed The contactor bypass is electrically interlocked A means for disconnecting input power via a door interlocked fuse disconnect switch is standard In addition this package 1s supplied with a bypass control interface which provides status indication and allows for remote activation of the bypass circuit Main Disconnect Switch DS1 An Allen Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection The door mounted handle accepts up to three 3 padlocks 2 2 3 Contactor Full Feature Bypass with Disconnect Package Style B Main Fuses FU1 FU3 protection be provided to protect Input power wiring Install the fuses recommended in Table 2 A Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Most codes require that upstream branch circuit Input line branch circuit protection fu
140. Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 21VW INOO1C EN P May 2007 Supersedes 21VW INOO1B EN P May 2005 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in USA
141. ST o v vt 5 8 vt a e OT OT o 60 60 50 E 0 HBHHBH 10 e uuu 90 so SO 886 60 261 g tO 6 964 v0 9 e 5 co Lt uuuuss 60z 20 86 1508 TO To 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 44 Figure 2 28 5 HP 208V AC and 7 5 10 HP 460V AC and 600V AC Drives ev BE 9 6c 8c 9c Sc ec 0c 6T 8T 9 ST EL OT 60 80 40 90 50 50 eco TO bo ps 66110486 us DONA alva DV H4f Ag HO SOTA ava 2 OVASZS dH0T S 9 Ov O9v O lt OVAS0Z g TIAS 0 4 ONMVYGQ 3NTLLOO JUL NOILVINO LOV TIIMAODOY A8 SNLLIHM NI GAZINOHLAV SV 43 3 50 ANY 03 GASOTOSIC G3SN 38 LON AVN ANY Salsvidissns SLI YO NOILVNOLNV TI3M208 40 ALH3dO d JHL SI 9NIMV3G SIHL D NO23 S2149 dAL uuee eegl 8802 940809 00 F 191411 4468 uus ELL vv uwy 166 B 88 056
142. Setpoint 127 50 00 Feedback Sel 128 0 PI Setpoint Parameter Name Number Default PI Integral Time 129 2 00 Secs PI Prop Gain 130 1 0 PI Lower Limit 131 Maximum Freq 100 Upper Limit 132 Maximum Freq 100 PI Preload 133 0 0 Hz 100 0 PI Status 134 Read Only PI Ref Meter 135 Read Only Meter 136 Read Only PI Error Meter 137 Read Only Output Meter 138 Read Only PI BW Filter 139 10 0 Radians Accel Time 1 1405 20 0 Secs Accel Time 2 1412 20 0 Secs Decel Time 1 142 20 0 Secs Decel Time 2 1432 20 0 Secs DB While Stopped 145 0 Disabled S Curve 1465 20 Current Lmt Sel 147 0 Cur Lim Val Current Lmt Val 148 Rated Amps x 1 5 Equation yields approximate default value Current Lmt Gain 149 250 Drive OL Mode 150 3 Both PWM 1st PWM Frequency 151 4 kHz 2 kHz Frames 4 6 600 690VAC Droop RPM FLA 152 0 0 RPM Regen Power Limit 153 50 0 Current Rate Limit 1540 400 096 Stop Mode A 155 0 Coast Stop Mode B 1569 1 Ramp DC Brake Lvl Sel 157 0 DC Brake Lvl DC Brake Level 158 Rated Amps DC Brake Time 159 0 0 Secs Bus Reg Ki 160 450 Bus Reg Mode A 161 1 Adjust Freq Bus Reg Mode B 162 0 Disabled DB Resistor Type 163 0 None Bus Reg Kp 164 1200 Bus Reg Kd 165 1000 Flux Braking 166 0 Disabled Powerup Delay 167 0 0 Secs Start At PowerUp 168 1 Ena
143. g pam sz ve 1 TZ Tj 1 1 02 9 SC ve Le OC 61 8L 1 OL SL DL EL CL LL OL 6 8 9 S v E 98H 8 2 Z Z Z Z Z Z Z Z Z 8 8 5 5 B B EH E gt gt gt gt gt 8 8 5 8 5 5 8 S S 5 5 5 5 5 5 5 5 F S 8 E P P P Ee E 8 8 8 8 8 8 8 E B 5 E S 4 8t 8 8 8 8 e e e zZ z a a 8 iei pi e bod gt 3 2 5 8 5 amp 8 z 8 amp E n a s 2 s 2 5 S 5 5 s 8 5 8 m 52 a m a 2 m B 5 g 9 8 5 ES E 5 x d 4 9T c m 3 E ST Z vt gorvinodg 0 61 4 cvs 11 8 60 3d 80 LO 90 I lt 0 YOLOW Q cL O O LL 20 E H2LIMS mope 123NNODSIG SNIWOONI oo Isa ev 6 Se 43 TE 6c 8 9c Sc 14 ec Tc oz 6T 8T EF 9 ST TE Or 10 SO EO eo TO 1 17 Main Input Disconnect Package Style A Figure 1 5 60 200 HP 460V AC 60 150 HP 600V AC Drives
144. installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the voltage at the drive Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for test point locations The voltage must be zero P 4 Overview Catalog Number Explanation 1 3 4 5 7 8 21V 3 2 1 A a b d a Drive Code Type 21V PowerFlex 70 Drive 21W PowerFlex 700 Drive Voltage Rating b Code Voltage Ph X 208V ac 3 D 480V ac 3 E 600V ac 3 c1 ND Rating 208V 60Hz Input Code Amps kW HP 4P2 4 8 0 75 1 0 6P8 7 8 1 5 2 0 9P6 11 2 2 8 0 015 17 5 4 0 5 0 022 25 3 5 5 7 5 028 32 2 7 5 10 042 43 11 15 c2 ND Rating 480V 60Hz Input Code Amps kW HP 2P1 2 1 B 0 75 1 0 3P4 3 4 B 1 5 2 0 5P0 5 0 B 2 2 8 0 8
145. on Drive NP RPM paling Slip Comp Gain 122 40 0 Flux Current Ref 063 Rating on Drive Slip RPM Meter 123 Read Only Ixo Voltage Drop 064 Based on Drive PI Configuration 124 0 Disable Rating PI Control 125 0 Disable Autotune Torque 06607 50 PI Reference Sel 126 0 PI Setpoint Inertia Autotune 06700 Ready PI Setpoint 127 50 00 Parameter Name Number Default Feedback Sel 128 0 Setpoint PI Integral Time 129 2 00 Secs PI Prop Gain 130 1 0 PI Lower Limit 131 Maximum Freq 100 Upper Limit 132 Maximum Freq 100 PI Preload 133 0 0 Hz 100 0 PI Status 134 Read Only PI Ref Meter 135 Read Only Fdback Meter 136 Read Only PI Error Meter 137 Read Only Output Meter 138 Read Only PI BW Filter 139 10 0 Radians Accel Time 1 1405 20 0 Secs Accel Time 2 141 20 0 Secs Decel Time 1 1424 20 0 Secs Decel Time 2 143 120 0 Secs DB While Stopped 14500 0 Disabled S Curve 1465 20 Current Lmt Sel 147 0 Cur Lim Val Current Lmt Val 148 Rated Amps x 1 5 Equation yields approximate default value Current Lmt Gain 149 250 Drive OL Mode 150 3 Both PWM 1st PWM Frequency 151 4 kHz 2 kHz Frames 4 6 600 690VAC Droop RPM 8 FLA 152 0 0 RPM Regen Power Limit 15300 50 0 Current Rate Limit 1540 400 0 Stop Mode A 155 0 Coast Stop Mode B 1562 1 Ramp DC Brake Lvl Sel 157 0 DC Brake Lvl DC Brake Leve
146. or PowerFlex 700 User Manual for additional detailed information about output power wiring recommendations and selection ATTENTION Unused wires conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit 1s being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC output power wiring from the drive to the motor 1 Wire the three phase AC output power motor leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Output power terminal block specifications are listed in Table 3 D Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor l
147. so 8 zni en SNINOONI vO 9 4 DA um TS EO fl YOLOW o z HOLIMS NIVA co Je 50 TO ev Ot 6 8E LE 9E SE ve TE 6c 8c LE 9c vc TZ oc 6 91 ST 80 40 90 SO 0 co 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 20 Figure 2 4 1 15 HP 208V AC and 1 50 HP 460V Drives Sheet 2 ON HS ON So et L 60 6 Alva er HS c 6 ON DV H4f DVN q HNVd SSVdAd S9NIAAVdG OLLVIAEHOS Ov TUL NOLLVIWOLOV TISAWOOt SNI LIHAA NI GAZIMOHLNV SV Ld39X3 3SOduNd 30H Q3SO12SIdq GASN 34402 38 LON AVN Salsvidisgns SLI YO
148. together If a remote customer supplied Start Stop contact will not be used terminal blocks 19 and 20 need to be jumpered The default configuration when shipped has terminal blocks 19 and 20 jumpered thus allowing a customer supplied Start Stop contact to be used Test Mode For this mode to be active the door mounted selector switch needs to be in the Test position The DIC is energized and the DOC and are de energized Off Mode For this mode to be active the door mounted selector switch needs to be in the position The DIC DOC and BC are all de energized The PowerFlex drive will not be powered and the motor will not run Bypass Mode In the Bypass Mode the BC 15 energized and the DIC and DOC are de energized The motor is powered by the AC line The motor will immediately be powered when the selector switch is in the Bypass position unless the Drive Bypass Enable relay CR is used and 1s not picked up Parameter Defaults 3 Contactor Basic Bypass with Disconnect Package Style C 3 Contactor Basic Bypass with Disconnect Package Style C 3 9
149. uo yeworny D NO3 A8 arva du 32018 1IVNIWH3 L d3MOd LNdNI 32018 1VNIWH3 L 35018 TVNIWd41 TVNDIS GB3NOISSIININCO SV Q3ddIHS SV NAVEN NOISSG 212 1 EE e Dm 3 ev 6 8 9 6c 8c 9c Sc vc ec 6T 8T LT ST 80 40 90 SO 0 co TO Main Input Disconnect Package Style A 1 20 Figure 1 8 5 10 HP 208V AC and 7 5 25 HP 460V AC and 600V AC Drives ev LE SE 23 TE 6c 8c 9c Sc vec c OC 6T 8T N T 10 50 0 eo TO ON HS ON aiva vO S et alva 0 8 2 ws DEN ONA DY H4f 8 34 2 D
150. vc 0 8T 9 ST OT 40 60 30 eo TO Ine th L wi cv HS 6 ava 8 34 3 3 23 4 8 ev Tv OVASZS OvAO9vO dHSZ T OVASOZ dHOT T HOIDOVSH INN M Y IAS 0 44 ONIM VHC 12 515 81555 01481 YAWOLSND 43 SNOILDINNOD ONI NOLLVINO LOV SNILIHM NI Q3ZIHOH LOV SV 43 3 ISOdYNd 19 30 ANY 380 3810 YO 31900 38 LON AVIA S3IUVIQISANS SLI SO T Z NOILVNOLNV TIIMADOY dO AHL SI ONIMVUC SIHL 9 3 A8 aiva qatllnO3ti SV EZE ANY ZZE SYILIWYYYd 25 ASnrav LN38802 0 OL 5IJNOD NI DOTVNV OZE YILIWYVYYd Figure 1 6 1 10 HP 208V AC 1 25 HP 460V AC and 3 25 HP 600V AC Dr Reactor Main Input Disconnect Package Style A 1 18 8E LE 9 lt oE 6c 8c 9c Gc vc c Oc 6T 8T 9T ST tt OT 40 40 0 co TO
151. 0 Disable Torque Ref B Mult 1 0 Spd Dev Band 1602 2 0Hz Torque Setpoint1 0 0 60 0 RPM Pos Torque Limit 200 0 SpdBand Integrat 603 60 mSec Neg Torque Limit 200 0 Brk Release Time 604 0 10 Secs Torque Setpoint2 0 096 ZeroSpdFloatTime 605 5 0 Secs Control Status Read Only Float Tolerance 606 0 2 Hz Mtr Tor Cur Ref Read Only ve Ki Speed Loop 70 Brk Set Time 607 0 10 Secs Kp Speed Loop 63 TorqLim SlewRate 608 10 0 Secs Kf Speed Loop 0 0 ATTENTION Parameter 168 Start At PowerUp ships from the factory enabled This feature allows a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 3 12 Drawing Index Input Voltage kW HP 460V AC 0 75 1 0 1 5 2 0 2 2 3 0 4 0 5 0 5 5 7 5 10 11 15 15 20 18 5 25 22 30 30 40 37 50 45 60 55 75 75 100 Input Line Reactor No 3 Contactor Basic Bypass with Disconnect Package Style C Drawing 3 Contactor Basic Bypass with Disconnect Package Style C Schematic Figure 3 2 Page 3 13 Inter Connect Figure 3 6 Page 3 17 Layout Figure 3 8 Page 3 19 Outline Figure 3 13 Page 3 24
152. 0 Packages only Digtal Out1 Sel 1 Fault Feedback Lo 463 0 0 4 m TorgProve Cnfg is set to aie 5 Eus In valle 476 0 0 Digital Outt Sel becomes the brake control i 68161 In Hi 477 0 0 other selection will be ignored Dig Out1 OffTime 0 00 Secs Scale In Lo 478 0 0 Digital Out2 Sel 4 Run Scalel Out Hi 479 00 Dig Level 0 0 Scale 480 00 Dig Out OnTime 0 00 Secs 50881 Out Value 481 Read Only Dig Out2 OffTime 0 00 Secs Scale In Value 482 0 0 Digital Out3 Sel 4 Run Scale2 In Hi 483 00 Dig Out3 Level 0 0 Scale2 In Lo 484 0 0 Dig Out3 OnTime 0 00 Secs Scale2 Out Hi 485 0 0 Dig Out3 OffTime 0 00 Secs Scale2 Out Lo 486 0 0 Dig Out Param 0 PI Config Scale2 Out Value 487 Read Only Digln DataLogic O Logical 0 563163 In Value 488 0 0 Motor Fdbk Type 0 Quadrature Scale3 In Hi 489 0 0 Encoder PPR 1024 PPR Scale3 In Lo 490 0 0 Enc Position Fdbk Read Only Scale3 Out Hi 491 0 0 Encoder Speed Read Only Scale3 Out Lo 492 0 0 Fdbk Filter Sel 0 None Scale3 Out Value 493 Read Only Notch FilterFreq 0 0 Hz Scale4 In Value 494 0 0 Notch Filter K 0 3 Hz Scale4 In Hi 495 0 0 Marker Pulse Read Only Scale4 In Lo 496 00 Pulse In Scale 64 Scale4 Out Hi 497 0 0 Encoder Z Chan 0 Pulse Input Scale4 Out Lo 498 0 0 Torque Ref A Sel 1 Torque Stptt Scale4 Out Value 499 Read Only Torque Ref A Hi 100 0 PortMask Act 595 Read Only Torque Ref A Lo 0 0 Write Mask Cfg 59
153. 00 Allen Bradley 50 60 100 72 00 Allen Bradley 75 100 C85B00 Allen Bradley 100 100 D110ED11 Allen Bradley Overload Relay OL 460V AC 60 193 EEGE Allen Bradley 75 100 193 EEJF Allen Bradley Enable Relay CR 460V 1 100 700 M200A24S Allen Bradley B 8 Replacement Parts Description Power Terminal Blocks Control Terminal Blocks Drive Module Designation 1 13 T19 T24 DM1 Voltage 460V AC 460V AC 460V AC HP Part Number Manufacturer 1 15 1492 W10 Allen Bradley 20 30 1492 W16S Allen Bradley 40 75 1492 J35 Allen Bradley 100 67013 Gould Shawmut 1 100 1492 W4 Allen Bradley 1 20AD2P1A0AYNANCO Allen Bradley 2 20AD3P4A0AYNANCO Allen Bradley 3 20AD5POAOAYNANCO Allen Bradley 5 20AD8POAOAYNANCO Allen Bradley 7 5 20ADO11A0AYNANCO Allen Bradley 10 20AD014A0AYNANCO Allen Bradley 15 20AD022A0AYNANCO Allen Bradley 20 20AD027A0AYNANCO Allen Bradley 25 20AD034A0AYNANCO Allen Bradley 30 20AD040A0AYNANCO Allen Bradley 40 20AD052A0AYNANCO Allen Bradley 50 20AD065A0AYNANCO Allen Bradley 60 20BD077A0ANNANAO Allen Bradley 75 20BD096AO0ANNANAO Allen Bradley 100 20BD125A0ANNANAO Allen Bradley Notes www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa
154. 018 TVNIWH3 L ONY LN3NOdWOOD 1OHLNOD ny FWAOUddV diva NOILVWOLNVY NI GAZIMOHLNV SV 43 3 3SOdMHfid 1139 1 0 8 ANY 03 0380123810 YO 31403 38 LON AYN S3lsvidisgns SLI YO NOLLVINOLQ V 4 0 8 dO 18340 4 SI SNIMV3G SIHL D NO3 Ag Figure 1 12 75 100 HP 460V and 600V Drives Main Input Disconnect Package Style A 1 24 9 5 ve TE 0 BZ 9c Sc vc Ic 0c 6T 8T LT 9T ST 60 80 40 90 SO co TO GNNOYD 34 OND B eg 31V1d3AVN 32018 WNIWYSL 9 L 3 04 LNdNI 9 VItrC E6COL9 E FT 1501 7 32018 IYNIWYIL Uu3MOd 32018 IWNIWYSL _ ese
155. 08VAC 1 50HP 460VAC and 1 50HP 600VAC and Terminals 1 32 for 60 150HP 460VAC and 60 150HP 9 600VAC located on the drive and Control Terminal Block Terminals 31 40 located inside the Option Cabinet provide terminals for interfacing customer supplied control inputs and outputs All analog and discrete control wiring will be made at these terminals Typical customer control and signal wiring is shown on the Inter Connect drawings Figure 2 15 Figure 2 16 and Figure 2 17 To connect control and signal wiring to the drive package 1 1 Wire the control and signal leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Control and signal terminal block specifications are listed in Table 2 E Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 10 3 Contactor Full Feature Bypass with Disconnect Package Style B J 2 Connect the analog and relay output signal wiring to the I O terminal Block located on the drive IJ 3 Connect the control wiring listed below to terminals 31 40 located inside the Option Cabinet Interlock Freeze Fire Stats Autostart Bypass Purge Bypass Running Tighten the control and signal terminals to the proper torque according to Voltage Rating 208V AC 460V AC 600V AC
156. 1 Speed Reg Torque Speed Ref A Sel 0905 1 Analog In 1 Speed Feedback 02507 Read Only Speed Ref A Hi 091 Maximum Speed Rated kW 026 Read Only Speed Ref ALo 092 0 0 Rated Volts 027 Read Only Speed Ref B Sel 0930 18 DPI Port 1 Rated Amps 028 Read Only Speed Ref B Hi 094 Maximum Speed Control SW Ver 029 Read Only Speed Ref B Lo 095 0 0 Motor Type 040 Induction TB Man Ref Sel 096 1 Analog In 1 Motor NP Volts 041 Drive Rating Based TB Man Ref Hi 097 Maximum Speed Motor NP FLA 042 Drive Rating Based TB Man Ref Lo 098 0 0 Motor NP Hertz 043 Drive Rating Based Pulse Input Ref 099 Read Only Motor NP PRM 044 Drive Rating Based Jog Speed 1 100 10 0 Hz Motor NP Power 045 Drive Rating Based Preset Speed 1 101 5 0Hz Mtr NP Pwr Units 046 Drive Rating Based PresetSpeed2 1022 50Hz Motor OL Hertz 047 Motor NP 2 3 Preset Speed 3 103 20 0 Hz Motor OL Factor 048 1 00 Preset Speed 4 104 30 0 Hz Motor Poles 049 4 Preset Speed 5 105 40 0 Hz Motor Cntl Sel 053 2 3 V Hz PresetSpeed6 106 50 0 Hz Maximum Voltage 054 Drive Rated Volts Preset Speed 7 107 6 0 Hz Maximum Freq 055 110 0 or 130 0 Hz Jog Speed 2 108 10 0 Hz Compensation 056 Bits 0 6 Trim Setpoint 116 00 il Trim In Select 117 2 Analog In 2 lB MOUS Manual Trim Out Select 118 0 Disable Flux Up Time 058 0 000 Secs Trim Hi 119 60 0 Hz SV Boost Filter 059 500 116 120 00 Hz Autotune Slip RPM FLA 121 Based on Motor IR Voltage Drop 062 Based
157. 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 9 9 7 5 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 18 Page 1 30 7 5 10 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 18 Page 1 30 11 15 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 15 20 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 18 5 25 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 22 30 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 9 Page 1 21 Figure 1 20 Page 1 32 30 40 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 10 Page 1 22 Figure 1 21 Page 1 33 37 50 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 10 Page 1 22 Figure 1 21 Page 1 33 45 60 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 11 Page 1 23 Figure 1 22 Page 1 34 55 75 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 12 Page 1 24 Figure 1 23 Page 1 35 75 100 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 12 Page 1 24 Figure 1 23 Page 1 35 90 125 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 13 Page 1 25 Figure 1 24 Page 1 36 110 150 Figure 1 3 1 15 Figure 1 5 Page 1 17 Figure 1 13 Page 1 25 Figure 1 24 Page 1 36 132 200 Figure 1 3 1 15 Figure 1 5 Page 1 17 Figure 1 13 Page 1 25 Figure 1 24 Page 1 36 0 75 1 0 Fi
158. 1 Out Value 481 Read Only Dig Out OffTime 0 00 Secs Digital Out3 Sel 4 Run Scale In Hi 483 00 Dig Out3 Level 0 0 Scale2 In Lo 484 0 0 Dig Out3 OnTime 0 00 Secs Scale2 Out Hi 485 0 0 Dig Out3 OffTime 0 00 Secs Scale2 Out Lo 486 0 0 Dig Out Param 0 PI Contig Scale2 Out Value 487 Read Only Digin DataLogic O Logical 0 Scale3In Value 488 00 Motor Fdbk Type 0 Quadrature Scale3 In Hi 489 0 0 Encoder PPR 1024 PPR Scale3 In Lo 490 0 0 Enc Position Fdbk Read Only Scale3 Out Hi 491 0 0 Encoder Speed Read Only Scale3 Out Lo 492 0 0 Fdbk Filter Sel 0 None Scale3 Out Value 493 Read Only Notch FilterFreq 0 0 Hz Scale4 In Value 494 00 Notch Filter K 0 3 Hz Scale In Hi 495 100 Marker Pulse Read Only Scale4 In Lo 46 00 Pulse In Scale 64 Scale4 Out Hi 497 0 0 Encoder Z Chan 0 Pulse Input Scale4 Out Lo 498 0 0 Torque Ref A Sel 1 Torque Stptt Scale4 Out Value 499 Read Only Torque Ref A Hi 100 0 PortMask Act 595 Read Only Torque Ref A Lo 0 0 Write Mask Cfg 596 1 Write Permitted Torq Ref A Div 1 0 Write Mask Act 59707 Read Only Torque Ref B Sel 24 Disabled Logic Mask Act 598 Read Only Torque Ref B Hi 100 0 TorgProve Cnfg 600 0 Disable Torque Ref B Lo 0 0 TorgProve Setup 601 0 Disable Torque Ref B Mult 1 0 Spd Dev Band 602 20Hz Torque Setpoint1 0 0 60 0 RPM Pos Torque Limit 200 0 SpdBand Integrat 603 60 mSec Neg Torque Limit 200 0 Brk Release Time 604 0 10
159. 111 NOLLVINO LOV TIH3MMOOH SNILIHM NI GAZIMOHLNV SV 43 3 8019 ANY 095019814 YO 31900 38 LON AVN 9141015915 SLI HO NOILVWOLNV TT3MM208 dO 18340 4 IHL SI 9NIMVSG SIH L uoneuio1ny 60 8 D ND3 HOLIMS 123NNODSIG SNIWOONI Lsa 010 Wm 9 Om gt RID 9 8 1 __ 3 Pu L 4 T NN 9 se e 5 1 YJWOLSND 3DNVG3dNWI WHO 001 DGAOL OL O 1 4 338 43345 7 3DNVGQ3dWI WHO 001 VWOZ t LAAN 138 03345 7 YAWOLSND 44 5 SNOLLDINNOD 61915 3913 3233 3 EE LE ANY S32OTu31NI ZE ANY LE STVNIWYAL N33M138 53 341 JHL 3AOW3H LSNW 51 15 3414 373344 ANY S920 TH31NI 9NLL23NNO2 N3HM 38 3 sv EZE ANY cce SYILIWYYYd 5NITV2S Asnrav LNIYYND 0 OL 5IJNOO NI 026 YJLIWYYYd dO 0 3DNVH2 71 91 STVNIWS3L L NI OL 38IM qasn 38 OL 513284005 Vuu0Z t 21751 01 STVNIWHYAL L DOTVNV
160. 2 2 B 5 E 8 VA e e 2 2 z z z z z z z z g amp amp 6 YN 2 Ss d 2 E B E E se ZE 2 d 2 8 4 9 Q z lt z m m gt s te uj uj o P b 8 S 8 5 BBs amp 5 5 8 B B 3 2 a m a m Em a E 2 m 2 S 8 2 8 8 2 5 8 8 s z x 5 m STVNIWH3 L YAWOLSND quvog 8 1 1 1 5 X31443MOd E 1 8 tt ET 60 80 40 90 SO 0 eco TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 34 Figure 2 18 1 10 HP 208V AC 1 25 HP 460V AC and 3 25 HP 600V AC Drives Layout Drawings ev 8 9 ce DE 6c 8c 9c Sc vc c ec Tc 0c 6T 8T OT ST OT 60 80 40 90 50 O o ON HS atvq 0 8 310 vozi 210 us DEAN 6 oma Dv HJ4 Ag Dv dM Ag OvASLSO dHSZ 9 dHSZ T dHOT T 831415 0 44 SNOLLVOO T DO I8 TYNIWHAL IINV LNSNOd WOO TOHLNOO qui ONI NOILVNOLNV 114 NILIYM NI GAZIMOHLNV SV 43 3 ISOdYNd
161. 2 38 LON AVN SAIYYIAISANS SLI NOLLVWOLOQ V TI3MM2OM dO ALH3dO d SI 9SNIMV3G SIHL uomneuilony 119 5 ID NO3 50 9 6111 SG uuuu6S s 41100688 zzo 88709 S ce p p a c 1 f 1 ccc p ia uwz 6L 9 9 1 4226 a T L 2 4 86 09 7721 CHNOISSIININOO SV CHddIHS SV SNIHCUDVACNVIA NOIS3G ava 80 09 8 uwog 09 998 6 89 86 LISS 0041 uuuS 607 EO 4808 0 68 gt 018 39 1 ev 6 8 z 43 6 pra 9c Sc vc
162. 20 4 0 5 0 20 5 5 7 5 35 7 5 10 40 11 15 80 460V AC 3 Phase 0 5 1 0 6 0 1 5 2 0 10 2 2 3 0 15 4 0 5 0 15 5 5 7 5 20 7 5 10 20 11 15 35 15 20 35 18 5 25 60 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 132 200 400 600 3 Phase 2 2 3 0 10 4 0 5 0 15 55 7 5 20 7 5 10 20 11 15 35 15 20 35 18 5 25 60 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 Electrical Installation Main Input Disconnect Package Style A 1 3 Input Power Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed Information about Input power wiring recommendations and selection metal chips and other debris while drilling the conduit openings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Protect the contents of the options cabinet from power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with To connect AC input power to the drive package I 1 Select the proper wire size according to NEC and all applicable local codes and standards Note that you must punch openings in the Option Cabinet of the desired conduit size following NEC and all applicable local codes and sta
163. 252 98 cs m 59 S 8 8 D N a A 2 5 QMvOS8 LG 004 X313J83NOd 1 1 34 1 M CL N L1 R 21 5 1 8 2 33 ives with ev ON 6t 00q 6 ON Dv H4f 8 HD Alva Dv d 8ud ev DVWASLS dHSZ T OVA890Z dHOT T WOLOV3H INN TIALS 0 44 YAWOLSND 14405 SNOILDINNOD TUL S1V1S 3414 373344 ANY LE ONY 5 ANY L STIVNIWH3L ONI NOLLWAOLAV TIIMADOY ONILIYM NI SV Ld32X3 3SOdUNd 5 a ANY O4 0350190814 31900 38 LON AVN ANY Salsvidissns SLI 80 aul S0 8Z T Vv 3 Contactor Full Feature Bypass with Disconnect Package Style B LE SE 6c 8c 9c Sc ve c ec SE LE 9 SE 6c 8c Lc 9c Sc vc Figure 2 17 1 10 HP 208V 1 25 HP 460V 3 25 HP 600V Dr Line Reactor
164. 38 JINGOW NOLLVOINQWWOO JINGOW 32VJH31NI NVIWOH 3l se AV T38 GSAOWSY 38 LSNW Ve SH3dWnf qat dasn SI YD AV 13 318VN3 SSVdAS JAIHG dl 1 Z 3LON 335 EE 1 31ON 335 vc 310N33S 0z 81 m VAT aas 83 7 83 zz ar iz a 11 kx 318VN3 SSVdA8 3Aluq 299 52 1 3LON 33S oz oz 81 CE z YOLDVLNOD B m dec SSVdA8 Bi m 2 2 vc YOLDVLNOD C 9C 5 IC OC GL BL ZL OL SL CL LL 01 6 8 4 9 6 rv c L 10100 N O O gt N Eb 38 ck ERES 5 5 E 5 2 2 P 2 2 5 5 B B B B RB B B B 3 8 a 8 X gt P P 8 5 B B B B B B 5 BOB 5 8 B Bo BOR Ic o o o o o 2 2 2 gt 2 e 2 8 5 a amp 5 YOLIVLNOD B JE S 2 dx A A E 2 a 2 s 9 9 3 E 3 an 7 0 oz 9 5 a s 8 s 26835 5 EB 3 3 3 ana SSVdA8 1934 3 8 6T z gt q q LSS BT 5 ia LE YOLVINDSAY 9T E 5 ST X31483AOd evi m T ga I a 21 5 a 5 z BARLI 1 4 1 n Jd ELIM CUN 310 YOLDALOYd YOLOW
165. 4 Ibs 7 5 10 34 Ibs 11 15 40 Ibs 15 20 40 Ibs 18 5 25 40 Ibs 22 30 No 50 lbs 30 40 69 Ibs 37 50 69 Ibs 45 60 150 5 55 10 150 5 75 100 150 Ibs 90 125 390 Ibs 110 150 390 Ibs 2 2 3 0 39 Ibs 4 0 5 0 39 Ibs 55 7 5 50 Ibs 7 5 10 Yes 50 lbs 11 15 62 Ibs 15 20 62 Ibs 18 5 25 62 Ibs Table 4 C Weights for 3 Contactor Full Feature Bypass with Disconnect Packages Style B Input Voltage kW HP Input Line Reactor Weight 208V AC 0 75 1 35 Ibs 1 5 2 35 Ibs 2 2 3 35 Ibs 4 5 No 47 Ibs 5 5 7 5 60 Ibs 7 5 10 60 Ibs 11 15 60 Ibs 0 75 1 49 Ibs 1 5 2 49 Ibs 2 2 3 49 Ibs 4 5 i 65 lbs 5 5 7 5 83 Ibs 7 5 10 83 Ibs Input Voltage 460V AC Mechanical Installation kW HP Input Line Reactor Weight 0 75 1 0 35 Ibs 15 2 0 35 Ibs 2 2 3 0 35 Ibs 4 0 5 0 35 Ibs 5 5 47 lbs 75 10 47 Ibs 11 15 60 Ibs 15 20 60 Ibs 18 5 25 No 60 lbs 22 30 95 Ibs 30 40 95 5 37 50 95 5 45 60 240 Ibs 55 75 250 Ibs 75 100 270 Ibs 90 125 420 5 110 150 420 55 0 75 1 0 49 Ibs 1 5 2 0 49 Ibs 2 2 3 0 49 Ibs 4 0 5 0 49 Ibs 5 5 7 5 Yes 65 lbs 7 5 10 65 Ibs 11 15 83 Ibs 15 20 83 Ibs 18 5 25 83 Ibs 4 7 4 8 Mechanical Installation Input Voltage kW HP Input Line Re
166. 42031 40 ALYAdONd SI SNIMV IO SIHL wO NDa ava Au BE Oc 61 OL Q3AOW 38 LE ISNW 6L 81 STVNIIWSH3 L 33 38 YSdWNS 1907 dOLS LYVLS Q3Sf 38 31nGONW i NOILVDINNWWOD 310GOW 32V3H3 LNI NVWNH 3l 6 se 85 AV T38 GSAOWSY 38 LSNW 17 SHINN GAY SI YD AV 318VN3 SSVdA8 3AIHG 3 Al 1 ALON 335 EE 1 3LON 335 vc 1 3LON 335 oc 81 61 ve p TE 9 2VAVC 14 aay 3 sz zz V Z iz Q 38 bs u 318VN3 55 4 999 in 1 ALON 335 LC 2 12 92 oc 8l 2 2 59 3 vi N a s vi mE NU i 83 200 vc ez YOLDVLNOD EX 9 SC 1 Oc 61 81 ZL OL SL EL 01 6 8 4 9 6 rv t c L 104100 O gt INYA x s hw ec E 2 22 2 2 2 Z t 2 2 gt B B BH BH B8 amp 8 e e a e e e 2 lt gt P 8 5 5 5 B B 5 5 3 5 8 8 FF 2 2 n n z z z z 8 8 5 25 2 2 Z Z Z S 5 5 5 2 5 2 L olg j s B n m p oz 5 8 6 858 5 S 5 5 A 8 5 5 8 amp 5 8 i SSVdA8 1S3 3 6T 3 gt q q Te 155 BT 5
167. 5 y 3314 323334 NL 9c Sc 9 69 cL 89 E ve S 14915 OLNV 98 96 1 0 61 0116 8 721 19164 91 6 L amp SSVdA8 D 8 2222222222825 3 478 8 8 8 zi r r r r r 1 1 1 1 Z 8 8 8 8 8 8 8 8 8 8 E FEE E E e e 55 SS es ce ce z 5 65 gt 2 e Z 9 58 22582 52 S828 5 js d S S t 6S gt P 2 S 5 a 5 a a a a n IL LL I si 5 4 3 E 7 Rh m 5 2 4 8 gt Ly 4 3 gt 200 S 9 ayog YOLVINISY 4 10 Br LNG r OL X313483MOd 1 1 i OVEM 28 I 1 5 11 2 3d ZL A 11 0 69 M n 89 10 90 1 21 eni p 2 22 Lo I 28 E LL z 304 551 22 za SNIWOONI tO Hi B 96 121 i ZY dd UN B EN YOLON 21 54 HOLIMS MOLOV3M zo INNT u 11 150 iw 10 98 TO
168. 6 1 Write Permitted Torg Ref A Div 1 0 Write Mask Act 59707 Read Only Torque Ref B Sel 24 Disabled Logic Mask Act 5980 Read Only Torque Ref B Hi 100 0 TorgProve Cnfg 600 0 Disable Torque Ref B Lo 0 0 TorqProve Setup 601 0 Disable Torque Ref B Mult 1 0 Spd Dev Band 602 20Hz Torque Setpoint1 0 0 60 0 RPM Pos Torque Limit 200 0 SpdBand Integrat 603 60 mSec Neg Torque Limit 200 0 Brk Release Time 604 0 10 Secs Torque Setpoint2 0 096 ZeroSpdFloatTime 605 5 0 Secs Control Status Read Only Float Tolerance 606 0 2 Hz Mtr Tor Cur Ref Read Only Ki Speed Loop 70 Brk Set Time 607 0 10 Secs Kp Speed Loop 63 TorqLim SlewRate 608 10 0 Secs ATTENTION Parameter 168 Start At PowerUp ships from the factory enabled This feature allows a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 2 16 Drawing Index 3 Contactor Full Feature Bypass with Disconnect Package Style B 3 Contactor Full Feature Bypass with Disconnect Package Style B Input Input Line Voltage kW HP Reactor Schematic
169. 6 N m 5 0 Ib in Cabinet Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used 3 8 3 Contactor Basic Bypass with Disconnect Package Style C Operating Modes Drive Mode For this mode to be active the door mounted selector switch needs to be in the DRIVE position The DIC and DOC are energized and the 15 de energized PowerFlex drive controls the motor speed The speed reference to the drive can come from the Human Interface Module on the drive an analog reference wired to the drive terminal block a preset speed or via a network drive mounted communication module if supplied Parameter 90 Speed Ref A Sel determines the source of the speed reference to the drive The drive package ships with the default speed reference set to Analog In 1 located on the drive terminal block If a different location or device will be used for the speed reference Parameter 90 will need to be changed Please refer to the PowerFlex 70 or 700 User Manual for information on how to program the drive or available speed reference locations The start stop peripheral connected to the drive including the Human Interface Module or Communication Module If a remote customer supplied Start Stop contact will be used this needs to be wired between terminal block 19 and 20 Terminal blocks 18 and 19 also need to be jumpered
170. 6T T T 6T 6 8T 8 1 9T ST St vt 55 vt I 3 2 o E e o ofl I TT x x 88 888 9 60 60 80 80 y LO 10 m II 90 1 1 90 101 uuorse 50 1700 8061 50 v0 i v0 1 6611 050 Log 881L EO 1984 lt 0 8 8871 _ E P ULL zo 1 33 Main Input Disconnect Package Style A Figure 1 21 40 50 HP 460V AC and 600V AC Drives vO L Z
171. 7 45 60 Figure 2 5 Page 2 21 Figure 2 16 Page 2 32 Figure 2 21 Page 2 37 Figure 2 32 Page 2 48 55 75 Figure 2 5 Page 2 21 Figure 2 16 Page 2 32 Figure 2 22 Page 2 38 Figure 2 33 Page 2 49 75 100 Figure 2 5 Page 2 21 Figure 2 16 Page 2 32 Figure 2 22 Page 2 38 Figure 2 33 Page 2 49 90 125 Figure 2 5 Page 2 21 Figure 2 16 Page 2 32 Figure 2 23 Page 2 39 Figure 2 34 Page 2 50 110 150 Figure 2 5 Page 2 21 Figure 2 16 Page 2 32 Figure 2 23 Page 2 39 Figure 2 34 Page 2 50 0 75 1 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 1 5 2 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 2 2 3 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 4 0 5 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 5 5 7 5 Yes Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 36 Page 2 52 7 5 10 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 36 Page 2 52 11 15 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 15 20 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 18 5 25 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 2 18 Input V
172. 900 38 LON AVN 93 8 SLI YO 60 v NOILVNOLNV TIIMADOY dO 18340 4 AHL SI 9NIMVSG SIHL D NO3 aiva NN 5 32018 TVNIWd341L d3MOd 32018 1VNIWd41 d3MOd LNd LNO 32018 1VNIWd41 TOY LNOD 32018 TWNIWYSL d3MOd 32018 IVNIWH3 L IVNDIS 2 e OW C K CBNOISSIININOO SV CHddIHSSV ONNNDVINNVW NOIS3G IVAOdddV 6 OS 9 af zef iz Cj or alez tal cal 181 39 110 r 888888 ev 8 LE 9E SE TE 6c 8c 9c Sc vc c TZ 04 6T 8T 9r ST tt 40 40 0 co TO 3 Contactor Basic By
173. AYNANCO _ Allen Bradley 60 20BD077A0ANNANAO Allen Bradley 75 20BD096A0ANNANAO Allen Bradley 100 20BD125A0ANNANAO Allen Bradley 125 20BD156A0ANNANAO Allen Bradley 150 20BD180A0ANNANAO Allen Bradley 200 20BD248A0ANNANAO Allen Bradley Replacement Parts B 3 Description Designation Voltage Part Number Manufacturer Drive Module DM1 600V AC 3 20AESPSAOAYNNNCO Allen Bradley 5 20AE6P1A0AYNNNCO Allen Bradley 7 5 20AE9POAOAYNNNCO Allen Bradley 10 20AE011A0AYNNNCO Allen Bradley 15 20AE017AOAYNNNCO Allen Bradley 20 20AE022A0AYNNNCO Allen Bradley 25 20BE027A0AYNANAO Allen Bradley 30 Allen Bradley 40 20BE041A0AYNANAO Allen Bradley 50 20 052 Allen Bradley 60 Allen Bradley 75 20BEO77A0AYNANAO Allen Bradley 100 Allen Bradley 125 20 125 Allen Bradley 150 20BE144A0AYNANAO Allen Bradley 3 Contactor Full Feature Description Designation Voltage HP Part Number Manufacturer Bypass with Disconnect Disconnect Switch DSI 2087 AC 15 T94R NJ030P3 Allen Bradley Package Style B 7 5 10 194R NJ060P3 Allen Bradley 15 194R NJ100P3 Allen Bradley 460V 1 10 194R NJO30P3 Allen Bradley 15 25 194R NJ060P3 Allen Bradley 30 50 194R NJ100P3 Allen Bradley 60 100 194R NJ200P3 Allen Bradley 125 150 194R NJ400P3 All
174. Disconnect Package Style B th Line Reactor Sheet 1 ives wi Figure 2 13 3 25 HP 600V AC Dr ON HS ON awa G0 02 1 G0 02 1 alva eu L 5 DEN 51510086 oma I99 H3C 199 4 28a ly fo o o o Ojos 5 8 dHS2 I J MOLOVAYN 8 3 18 0 34 SNIMVAC OILVW3HOS 5 9 8 v olo ooo Olv Ov TUL 24 NOLLVINO LOV TIHMM2O ONILINM NI Q3ZIHOH LOV SV Ld39X3 804 4 II29M3DOH 55000 ld 6e 035012814 HO Q3SN aaldoo 38 LON AVN SHIYVIGISENS SLI YO 7 ONI NOILVWOLNV TIIMAIOY dO ALH3dO d IHL SI SIHL J3NVd l1OMINOO SSVdAgH 8E ZNNOO bd 1 6 19 99 1959 9 29 19 zx 6 sr fer ee ve pe fse fee fee SE 2 8 NOILISOd 01 24 SSVdA8 1531 JAYO 804 8 V NOILISOd NI Q3 xMVd SI NOILISOd 1 430 Zdu pc AV130 NO SOLOVINOO 48 NOILSOd OL NOILISOd 440 SSVdAg 27 sors st Dores 1ndino oq X 9v Gy 14534 IWANVW 33IDO338 TIM 300 x ids FER F AN 3201431NI 3813 32334 9NIN3dO 7 YOLOVLNOS 1 0 S3MOO1331NI 1 35 230 831 6c 34 SAOWSY 1 ez 12 N 5191
175. E 8 B i P ia 2 3 gt OR E 5 E M H 2 2 2 d 5 2 9 355 5 5 2 2 E a d a 6 E 3 5 m T 28 O O 2 o o o o Qa a n a 6T a S a c s s amp amp 2 2 5 A m 5 5 58 8 ie T ch a lt a z a a 8 8 5 S 5 3 Z 8 8 5 8 amp 5 8r b zZz 7 2 2 Co m e Q c d T 2 3 5 5 5 24 B 9 5 5 3 z t M E a 9T ST dYvOd YOLVINDAY gt snd gt vnd vt LWG 004 1 i 1 Pet 2 c 5 B en SNIWOONI ra CUA 60 M n YOLDALOYd HOLOW a5 LdW 20 200 L 50 tL 9 v0 LL tL LL 0 co TO cv 8 LE 9 lt OE 6c 8c LE 9c Gc vc c 0 6L 9 ST tt T 40 40 EO co TO 3 Contactor Basic Bypass with Disconnect Package Style C 3 16 Figure 3 5 75 100 HP 460V AC Drives cv ON HS DXN 0 86
176. ES 9 g E 4 4 8 E z o 8 lt lt S o lt lt o 2 m m gt x gt E o e o Ci c c c c o S o o o m m D 4 a D 20 IL z 2 258 2 8 8 3 2 2 4 s Fa ss S S 9 z lv 8 gt 200 B YOLVINGSY 10 LNG OL 314 3 0 1 1 ES o8 al OVASLL 5 lt 6 L1 3 J Jd old T 9 o 22 a ay e za 83004 el 2 3 en ONINOONI g gt JO T 121 a p av IY M E T HOLIMS YOLOWIY 0510 150 10 98 cv 6 8E LE 9 SE oE 6c 8c 9c Sc vc TZ Oc 6 8T 9 ST tt OT 60 80 40 90 40 EO co TO 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 28 th Line Reactor Sheet 2 iVes Wi Figure 2 12 1 10 HP 208V AC and 1 25 HP 460V AC Dr
177. ILISM NI GAZIMOHLNV SV Ld30X3 3SOdMHfid ANV 03 GASOTOSIC HO 391902 38 LON AVIN S3lHvIdGISgns SLI HO ONI NOILVNOLNV dO 18340 4 AHL SI 9NIMV3G SIHL uoneuio1ny 11 9 1 1 S0 6 c 23 arva LE SE 6c 8c 9c Sc ve c ec T OC 6T 8T 9T ST EL OT 40 SO 0 eo TO 9 9 1111111111 o p cs Em 19 T e 5214741 uus 6901 0520 J 9 SS SS lt SS gt o LIE o o Ss r E EZE I I T r F r r r r r r r r E m 98 9621 6911 9 561 89651 YT GHNOISSINWODSV SV ONNNDVINNVN Navis IVAOdddv
178. ISAG vAOdddv 1 Clone D O LSA e i L5 LY hee E d as Lt Ew o o o o o o 9 888888 ev 6 8E LE 9E SE EE oE 6c 8c Le 9c Sc vc TZ 0 10 40 EO co TO Main Input Disconnect Package Style A 1 28 Ine th L ives wi Figure 1 16 7 5 10 HP 208V and 15 25 HP 460V and 600V AC Dr Reactor ev HS HS L DAN ON vSCLOGS6 oma alva SN 2 9 alva Dv Jur 9 2VASZS dHSZ SL 9 dHSZ SL 2 802 dHOL Z L 1 INIT M V 31ALS 0 34 SNOILV2O112O18 IYNIWY3L ANY LNINOdWOD JUL NOILYWOLNY 114 A8 NILIYM NI GAZINOHLNV SV Ld3OX3 ISOdYNd ANY 803 Q3SO12SIq HO qasn 38 LON AVN A
179. Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch Main Disconnect Switch DS1 An Allen Bradley Bulletin 194R Fused Disconnect Switch with lockable rotary mounted operator handle is provided The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection The door mounted handle accepts up to three 3 padlocks 1 2 Main Input Disconnect Package Style A Main Fuses FU1 FU3 protection be provided to protect Input power wiring Install the fuses recommended in Table 1 A Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Most codes require that upstream branch circuit Input line branch circuit protection fuses must be used to protect the input power lines If input fuses are not provided with your drive recommended fuse values are shown in Table 1 A The input fuse ratings listed in Table 1 are applicable for one drive per branch circuit No other load may be applied to that fused circuit The recommended fuse type for all PowerFlex 70 and 700 Packages for Fan amp Pump Applications is UL Class J Table 1 A Fuse Recommendations Drive Rating A FuseRaing Input Voltage kW HP Amps 208V AC 3 Phase 0 75 1 0 10 1 5 2 0 15 2 2 3 0
180. Inter Connect Layout Outline 208V AC 0 75 1 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 1 5 2 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 2 2 3 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 4 0 5 0 No Figure 2 3 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 28 Page 2 44 0 9 7 5 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 7 5 10 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 11 15 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 19 Page 2 35 Figure 2 30 Page 2 46 0 75 1 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 1 5 2 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 2 2 3 0 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 4 0 5 0 i Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 36 Page 2 52 5 9 7 5 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 37 Page 2 53 7 5 10 Figure 2 11 Page 2 27 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 Input Voltage 460V AC 3 Contactor F
181. NI GAZIMOHLNV SV Ld39X3 ISOdYNd Hanm ANY q3SO12SiIq GASN QaldOO 38 LON AVN Sardviaisans SLI YO NOILVNOLNV TI3MM20I dO ALH3dO d JHL SI 9NIMV3G SIHL D NO3 A8 ava 8 LE 9E NNOD 2 g SE O 3 O ve ld EE ZE und Te ul NO 6c 82 NNOD 12 9 92 S ZNNOD und Sc t 9 gt und gz 1 zz T CNNOD 1531 und gt L ZNNOD sa NN Z vOOPNL 6 7 2991 5 81 8 z S 038 9 90 V LNNOD 318VN3 LAdLNO JAYA u 008 1 81 9 pU Su sa S LNNOD 155 4 8 008 1 s n v e la 8 V NA 9 LNNOD SSVdA8 que e sa z Z LNNOD 3 8 V T 3 3 LNNOD 0 60 AL ANE 80 0 2 1531 ua 8 LNNOD q31 40 n n LA ce 1 81 KT 90 N 038 LL LNNOD 35und NZ 6 LNNOD mem wu zo udu TO 0 OL 2 OL 18 OL LNNOD NO 8 N P
182. NY Salsvidissns SLI YO NOILVINOLNV TI3MM203 40 ALY3dOYd AHL SI uomneuio ny D NO3 arva BE Le 9 SE 0 6c 8c 9c Sc TZ 0c 60 80 40 50 0 co TO 32018 TVNIWd41 d3MOd 32018 1VNIIAH3 L U3MOd 320718 1VNIWH3 L TWNOIS CANOSSINIWOD SV HddlHS SV NAVEN NOSA alva 8 8 J GN OtD 3d e 2 11 aAa C pra LY EL o o Sis SIII ID IDILe 15 di is dl d 18 888888 o o 8 ev 6 8 LE 9E SE ce OE 6c 8c c 9c Sc vc c 04 60 80 40 SO 0 co TO 1 29 Main Input Disconnect Package Style A Figure 1 17 1 3 HP 208V AC 1 5 HP 460V AC and 3 5 HP 600V AC Drives
183. O 311 LL NOLLIVIWOLO V ONILIYM NI GAZIMOHLNV SV Ld30X3 35034 ANY 03 G3SO 19SIG G3SN LON AVN 53 58 8 SLI YO NOILYNOLNY TT3M2O dO 18340 4 SI 9NIMVYA SIHL uoneuilo1ny 119 D NO3 32018 TVNIWd4L vc cc LC 61 8l 32018 IVNIWH3LL CHNOISSIININOO SV CHddlHS SV 3 N9IS3d vAOdddv ava YAMOd LNdLNO O A d 4d UJ N O 3IVId3WVN 660019 GND 10 FO Os omo oo 5 d Jo 28 n ERE le
184. O SHOA 90WNV co NOWNO2 104 Z SHOA NAY LON 2 2100 1104 ON 1 110 LON 1 110 80 NI SITOA r 1 NI SIOA 1 NI SHOA 901VNV dyoga YOLVINOAY LNG X3 143843MOd L M LL N 1 21 5 1 8 2v Tv Ov 6 8E LE 96 SE ve 06 82 Le 92 Se ve Ez 0c 61 81 11 91 SI vi ET el H 01 60 80 40 90 S0 v0 0 20 10 3 Contactor Basic Bypass with Disconnect Package Style C 3 19 Figure 3 8 1 25 HP 460V AC Drives Layout Drawings ev 6 8 9E SE 6 8c Le 9c Sc vc c Oc 6T 8T 9 ST tt OT 40 40 0 o ava 0 8 2 ON Dv HJ 9 HO 3 81 9 dHSZ T O TIALS 34 SNOLLVOO 12IDO 18 TVNIIW RL CINV LNSNOdIAOO IOHLNOO TUL NOILVNOLNV 114 NI GAZIMOHLNV SV 43 3 ISOdYNd ANY O4 038012814 HO 31
185. OC opens and closes the connection between the drive and the motor 3 Bypass contactor BC opens and closes the connection to line start the motor Motor Overload Relay OL The motor overload relay 15 set at the factory to 100 of the drive output current In many cases this setting matches the motor full load amps FLA However before starting the drive you should check the setting on the motor overload relay to assure that it is set properly for your motor e For motors with a service factor less than 1 15 set the motor overload relays to 0 9x motor FLA e For motors with a service factor equal to or greater than 1 15 set the motor overload relay to the motor FLA 2 4 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 1 Setting Motor Overload Adjustment Dial Table 2 B Overload Ratings Motor Overload Relay L1 DS1 L2 L3 Or 0 GND 2 TBI Gi Ts 6 ila la 9 POTASH SS
186. ON Do not route signal and control wiring with with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC output power wiring from the drive to the motor 4 1 Wire the three phase AC output power motor leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Output power terminal block specifications are listed in Table 2 D Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads Connect the three phase AC output power motor leads to terminals T1 T2 T3 on the output power terminal block TB2 located inside the option cabinet Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 2 D on the following page 3 Contactor Full Feature Bypass with Disconnect Package Style B Table 2 D Output Power Terminal Block Specification Voltage Rating 208V AC 460V AC 600V AC 2 9 Recommended kW HP Maximum Wire Size Minimum Wire
187. Od NI SI 1 430 1 7 L SOLOVINOD 1 LNLNO 1 1009 7 zy 1353 3300338 THA 3008 sog 99 94 de L 1 L YOLOVLNOOD 43 os 3 80 3814 323384 40 ONIN3d0 SHOOTIN ANd 4 035 901831NI 6c SAOWSY 5 n 6 y 51915 38 3 323344 9c Sc V9 169 zL 89 L KE Lavis 96 SC 6 6 8 9 e e 9 JOE L 9c L L ec gt gt gt gt gt gt gt gt gt gt gt 52 L Z g Z Z Z Z Z o o o o 5 8 S 88 8 8 8 8 8 8 8 P ce ce oc 5 5 8 8 8 z z z z z z z z 8 8 Z 5 5 FG 86 gt t d gt gt 2 G 9 z 2o b 4 4 g 5 d g x EG e ie d d S S S 5 5 S gt ZS 2 5 5 83 a 2 398 4 5 4 9 2 E ua cm gt 5 2 2 6 B B 5 2 ly lt 8 00d m 9T MOIVIO93M 10 ST LAG vi ev OL X31483MOd FS 98 3d CL M ZL A i1 n 59 EE M A n 80 so end 4 T 40 cl eni 1
188. P 600V AC Drives 5 5 3 5 5 5 5 d 1 gt z z gt z 9 OF z ong Sas zuo rA N 2002 So lt 2 i E Os 5 s 200 z lt ux 2525 Go zug 555 o o 5 Ecc 9 lt rog 5 woh lt u 9 N 2 A cot DD a u lt EX 299 o 9 11 ok ge 2173195 03345 9 cx b 2 5 1 m ul at i 119195 03345 SNITVLIDIG 5 9 o oco Ea oO a Gyna PNITWLIOIG 9 m Teslega E Gn ERS LINV XAV NI 1V1I9IG lt LLI LUVLS ZNITVLIDIG oo z a 3 m 3 g 8015 1 e 5 Yo mim ics NOWWOO NI 1V IDIG ER gu ui s 8 ER 20 B Y avas m E 5 20 01 amp 28 30 00 lt 8 a 1 3 8 3 DOWNY x G OZNIINSUMDD DOWNY 8 L 2 DOWNY co g I LNILNAYHND DOWNY am 2 5 T NA
189. P0 8 0 B 4 0 5 0 011 11 C 5 5 7 5 014 14 C 7 5 10 022 22 D 11 15 027 27 15 20 034 34 18 5 25 040 40 22 30 052 52 E 30 40 065 65 E 37 50 0778 77 4 45 60 096 8 96 5 55 75 125 amp 125 5 75 100 1568 156 6 90 125 180 S 180 6 110 150 248 8 248 6 132 200 S PowerFlex 700 options only Position 10 11 12 13 14 Y R f g h i j c3 ND Rating 600V 60Hz Input Code Amps Frame kW HP 3P9 3 9 B 2 2 3 0 6P1 6 1 B 4 0 5 0 9P0 9 0 C 5 5 7 5 011 11 C 7 5 10 017 17 D 11 15 022 22 D 15 20 027 27 D 18 5 25 032 32 D 22 30 041 41 E 30 40 052 52 37 50 062 S 62 4 45 60 077 77 5 55 75 099 S 99 5 75 100 125 125 6 90 125 1448 144 6 110 150 S PowerFlex 700 options only d Enclosure Code Enclosure A IP 20 NEMA Type 1 e HIM Code Operator Interface 0 Blank Cover 2 Digital LCD 3 Full Numeric LCD 5 Prog Only LCD f Documentation Code Type A User Manual g Brake IGBT Code w Brake IGBT Y Yes NS No Brake IGBT is standard on PowerFlex 70 Frames B C D and E and optional on PowerFlex 700 Frames 4 5 and 6 S PowerFlex 700 options only h Internal Brake Resistor Code w Resistor Y Yes N No Brake resistor only available for PowerFlex 70 208V Frames B C amp D 480V Frames B C amp D 600V Frames B and C The PowerFlex 70 and 700 Packages for Fan amp Pump Applications catalog numbering scheme is shown below
190. R 8 8 8 8 8 E E PF E a a 8 8 8 8 BT a a lt lt lt lt lt lt a w M _ 5 a c c 1 9 S c c 2 o 5 o o o 8 2 uy g 2 2 B TY V F T 3 d Z d d m m gt 9 lt 2 4 2 a z z a z x 9 2 2 E so 5 3 2 222232332 2 g 5 5 E 5 5 z 5 amp 8 8 5 2 z z s ST gO1V 109348 ET 006 X31383AAOd 51 4 1 5 LIM 60 dd CUN 80 0 90 50 O L YOLOW 0 co TO YAWOLSND 144 5 SNOILDINNOD GAYINOAY sv EZE ANY ZZE SYILIWYYYd 5NITV2S 15 LNIYYND 0 OL 5IJNOO NI DOTVNV OZE YJ LIWYYYd 30 0 SDNVHD 81 41 STVNIWS3L L OL38IM qasn 38 OL SI IDYNOS YWOZ Y 41 STVNIWYAL 1 NI DOTVNV JWOD TIIM 32N383338 G33dS 23A01 0 3aqON NI NAHM 318VN3 06 ANY 92 ANY 5501 67 ANY 92 STVNIWHW3L N33M138 SJYIM YJdWNF AHO LOV4J AHL JAOW3t LSNW NOA SLYLS 38 4 31 3384 ANY SXDOTYJLNI NILDINNOD N3HM 13538 TWANVW 3 TIM S1V1S 38 4 1 3381 3H L dO DNIN3dO E 4 HOLIMS EX 123NNOOSIQ SNIWOONI Lsa 7 VA VY ev 6 LE SE 43 6 8 9c Sc
191. Secs Torque Setpoint2 0 096 ZeroSpdFloatTime 605 5 0 Secs Control Status Read Only Float Tolerance 606 0 2 Hz Mtr Tor Cur Ref Read Only 2 Ki Speed Loop 70 Brk Set Time 607 0 10 Secs Kp Speed Loop 63 TorqLim SlewRate 608 10 0 Secs ATTENTION Parameter 168 Start At PowerUp ships from the factory enabled This feature allows a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Equipment damage and or personal injury may result if this parameter 1s used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 1 10 Drawing Index Main Input Disconnect Package Style A Main Input Disconnect Drive Packages Style A Input Input Line eu Voltage kW HP Reactor Schematic Inter Connect Layout Outline 208V AC 0 75 1 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 1 5 2 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 2 2 3 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 4 5 No Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 18 Page 1 30 5 9 7 5 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figur
192. Size Torque 0 75 4 0 1 5 3 5 mm 12 AWG 100 3 mm 22 AWG 0 6 N m 5 Ib in 55 11 7 5 13 8 4 8 AWG 0 8 mm 18 AWG 1 4 N m 12 Ib in 0 75 7 5 1 10 3 5 mm 12 AWG 0 3mm 22 AWG 10 6 N m 5 Ib in 11 22 15 30 18 4 mm 8 AWG 0 8 mm 18 AWG 1 4 N m 12 Ib in 30 37 40 50 25 0 mm 3 AWG 25 mm 14 AWG 2 71 N m 24 Ib in 45 60 35 mm 1 0 AWG 10 8 AWG 14 0 N m 35 Ib in 55 75 50 mm 1 0 AWG 2 5mm 14AWG 9 75 100 70mm 2 0 AWG 25mm 4AWG 9 90 110 125 150 120 mm 4 0 AWG 25 mm 14 AWG 6 N m 52 Ib in 0 75 7 5 1 10 3 5 mm 12 AWG 10 3 mm 22 AWG 0 6 N m 5 Ib in 11 22 15 30 18 4 mm 8 AWG 0 8 mm 18 AWG 1 4 N m 12 Ib in 30 37 40 50 25 0 mm 3 AWG 25 mm 14 2 71 N m 24 Ib in 45 60 35 0 mm 1 0 AWG 10 0 mm 6 AWG 4 0 35 Ib in 55 75 50 0 mm 1 0 AWG 2 5 mm 14 75 100 70 0 mm 2 0 AWG 25 0 mm 4 AWG 90 110 125 150 120 mm 4 0 AWG 2 5 mm 14 AWG 6 N m 52 Ib in 0 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used 2 Refer to terminal block label inside drive Control and Signal Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about control and signal wiring The I O Terminal Block Terminals 1 26 for 1 20HP 2
193. T ON HS ON po Lizt vozi ava CANOISSINWNOD Sv e I HS DAEN 0 lt 6 oma ON3 9 HO Dv tuf 8 GBddlHS Sv m DVASLS dHOS Ot NAVAN V JINS 044d 48 Ov TUL Ov ONI NOLLVINOLQV TIEMMOON SNLLIHM NI GAZINOHLNV SV Ld39X3 ASOduNd 30H cc 0380190514 YO qasn 031900 38 LON AVN SSINVIGISANS SLI YO E NOILVWOLNV 11342031 dO ALY3dONd SI 9NIMV G SIH L 2 3 U k s G LE LE 08 010 9 40071 1709 9 09 822 006 UUUUUUUUU U UUU uuo zs t HRARRRARRES 009 lo JL Jo e m UUUUUUUUUU amp amp QA ay TE 29 UUUUUUUUUU 5 88 0 3 w s MOA P 8c A UUUUUUUUUU UUUUUUUUUU 8z Ip i ae ua 2 uutu0S 9 40S CO amp amp sz vc zz 18800 D c 2 zz 5 zz gt ot 55 52 ma o 1 5 Iz I 3 3 Iz B 02 oc 6t E 9
194. TI3MMOOM ONILINM NI GAZIMOHLNV SV 43 3 3SOdMHfid ANY 380 3810 HO Q3SN Qa3ldOO 38 LON AVN S3lsividisgns SLI YO NOLLVWO QV TI3MM208 dO ALH3dO d SI ONIMVUC 6 50 84 51904 119 1 02 uwez zzo 88 06 gg uuuugg8 Z 1 495 8 011 9 99 9 wwog os 00 E uuu06 88 06 3 1 1 j Sg 1 J d 1 1 1 1 1 it 1 1 1 mo sl 1 f j 1 E av J 1 1 y 1 1 YM X SSS Dc 1 57 J 1 1 1 I 1 t 1 2 1 1 T 1 29 Ed 4 86 09 1 8009 SO CHNOISSIIWIAOO SV CHddlHS SV SNRHOULOVAONVIA HO NAVEN NOIS3d
195. TTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC input power to the drive package Select the proper wire size according to NEC and all applicable local codes and standards Note that you must punch openings in the Option Cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 2 C Connect the three phase AC input power leads three wire VAC to the appropriate terminals Connect the AC input power leads to terminals L1 L2 L3 on the fused disconnect switch according to drive type as shown in Table 2 C Table 2 C AC Input Power Terminal Block Specification Voltage Rating 208V AC 460V AC 600V AC lighten the AC input terminal power terminals to the proper torque Recommended kW HP Maximum Wire Size Minimum Wire Size Torque 0 75 3 7 1 5 8 4 mm 8 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 5 5 7 5 7 5 10 16 0 mm 4 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 15 33 6 mm 2 AWG 2 5 mm 14 AWG 17 5 N m 155 0 75 7 5 1 10 8 4 mm 8 AWG 2 5 mm 14 AWG 14 0 N m 35 Ib in 11 18 5 15 25 16 0 mm 4 AWG 25mm 14 AWG 4 0 N m 35 Ib in 22 97 30 50 33 6 mm 2 AWG 2
196. U1 FU3 208V AC 1 10 Amp Class J 2 15 Amp Class J 3 5 20 Amp Class J 7 5 35 Amp Class J 10 40 Amp Class J 15 80 Amp Class J 460V AC 6 Amp Class J 2 3 10 Amp Class J 5 15 Amp Class J 7 5 10 120 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J 200 400 Amp Class J 600V AC 3 10 Amp Class J 5 15 Amp Class J 7 5 10 120 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J Drive Module DM1 208V AC 1 20AB4P2A0AYNANCO Allen Bradley 2 20AB6P8A0AYNANCO Allen Bradley 3 _ Allen Bradley 5 20AB015AO0AYNANCO _ Allen Bradley 7 5 20ABO22A0AYNANCO Allen Bradley 10 20AB028A0AYNANCO Allen Bradley 15 20AB042A0AYNANCO Allen Bradley 460V AC 1 20AD2P1AOAYNANCO Allen Bradley 2 20AD3P4A0AYNANCO Allen Bradley 3 20AD5POAOAYNANCO Allen Bradley 5 20AD8POAOAYNANCO Allen Bradley 7 5 20AD011A0AYNANCO Allen Bradley 10 20AD014A0AYNANCO Allen Bradley 15 20ADO22A0AYNANCO Allen Bradley 20 20ADO27A0AYNANCO Allen Bradley 25 20ADO34A0AYNANCO Allen Bradley 30 20AD040A0AYNANCO Allen Bradley 40 20AD052A0AYNANCO Allen Bradley 50 20ADO65A0
197. UUUUU dUUHUU que MOON 3 8 LT 9 9 s i a e Bn i 1 88 m 8200 161 0 611 E0 g 8 1 56 60 3 Q 6 9 8 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 52 Ine th L ives wi Figure 2 36 5 208V AC and 7 5 10 HP 460V and 600V AC Dri Reactor ev LE SE TE 6c 8c ra 9c Sc ve c ec OC 6T 8T OT ST T OT 0 50 50 0 TO HS lt 6 DONA SOIA Dv H4 Ag 24 3 SOIA Alva Dv dH 8 ud DVASLS dHOT S L 3 OVA09r lt 2 802 dHS W M GS TALS 0 44 DNIMvVHQ3NTILOO ONI NOILVAOLAV SNLLIHM 21 SV Ld3OX3 3SOdHfd O4 350138 0 G3SN 031400 38 LON AVN S3lsvidisgns SLI YO ONI NOILVWOLNV TT3AO120 40 ALYAdONd JHL SI 9NIMVSG uomneuiony 119 wwe 191 uu y 620 605 9 6 88 59 657 m 1 8 O
198. VAOdddV 6 8E Le 9E SE uuuz O 19 1902 V U U i 03 6 87 8c 9c Sc vc S gz gt gt A 22 28 5 zz gt 3 3 OC 6T P LE 9T 2 019 e 100 N I Y CL 5 8 9 2 0071 8861 9 6001 So SL 66 d g m 0901 3 I 9 1 3 60 80 40 90 lt 0 vo EO 0 TO Chapter Objectives Mounting Considerations Chapter 4 Mechanical Installation This chapter provides Information on mounting a PowerFlex 70 and 700 Package for Fan and Pump Applications For information on See page Mounting Considerations 4 1 Lifting and Mounting the Drive 4 2 Watts Loss 4 3 Weights 4 4 proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for Environment Before deciding on an installation site verify that the PowerFlex Drive Packages can be kept clean cool and dry The drives should be kept away from oil coolants or other airborne contaminants Maxim
199. VN 8 gt lt dHSTGLS OVA09r lt OvAS0cO dHOT S TIAS 0 SNOLLVDO1 gt 007 TWNIWYAL ANY LNBNOdIAOO TOHLNOO 5 E ny TUL NOLLVINOLOQ V TIEMMOON 9NLLIHM NI 43 SV Ld3OX3 ASOduNd HAm 30H 380 91 291400 38 LON AVN ANY Salsvidisgns SLI auf 60 V ONI NOILVWOLNV 113MMOIOl dO 340 4 SI SIHL 3 Aa aiva dd 34 TVNIWd41 d3MOd LONI 352018 TVNIWd41 35018 TVNIWd41 TVNDIS O O O O O gt BBH HBH CGANOISSININOD SV CdddIHSSV NOISSG ev 6 9 SE EE TE 6c 8c Lc 9c Sc vc 6 8T LT 9T ST vt 80 LO 90 SO 0 0 0 1 21 Main Input Disconnect Package Style A Figure 1 9 15 HP 208V AC and 30 HP 460V AC and 600V AC Drives ev Iv BE
200. Y ON ZinoTwLIDIa 5 NOWWOD Z1NOTWLIDIG tn 5 NNU LON 3 1 0 WIG s els ES LLI QN ON LLNOWLIDIG m a NOWWOD LLNO WIG lt e E 3 141 0 90 z 36 gt LINO 3 2 201 C Lino IN3UUND DOTVNY LINO SLIOADOTWNY oN QLINOSLIOADOTWNY NOWWO210d a 6 G zNISEIOASOWNV 5 90 lt EN gt LNISLIOADOWNY ex m AES 2 JLNISEIOADOTWNY x m J mi a 2 2 2 a lt J a s Z lt E z g 3 DE z D 9 a ze N m g o m 1 N m st in m N m m N o o e o a r4 a a a a N N N N N N N N N N m m m m m m m m m 1 15 Main Input Disconnect Package Style A 1 16 Figure 1 4 1 15 HP 208V AC and 1 50 HP 460V AC and 600V AC Drives Inter Connect Drawings YAWOLSND 93114405 SNOLLDANNOD Q3uinoaa SV EZE cce Su3l3Wvuvd 25 15 0 SIJNOD NI DOTVNV OZE H313IA VH Vd
201. ZE YJLIWYYYd 30 0 18 39NVHO 81 41 34 L NI 901VNV OL 3 aasn 38 OL SI JOYNOS dl Z L STVNINH3L L NI 901VNV WOMJ TIM 39N3M333M 3345 20 01 0 300W 1 NI N3HM 7 1353 TV NVA 3 100934 SIVIS 3 14 3733 4 JHL 40 SNIN3dO y I HOLIMS z l 4 c 193NNOOSIGQ SNINOONI IF 50 3ONVG3dNI lfidNI 3ONVG3dNWI WHO vcl VvWOC Y WHO 188 OQAOI O LAdNI 438 Q33dS INdNI 43 3345 t T a 7211 Dats mi yo 1 T 2 vu aN m lt NNA 55 8 _ m 4 Z p F 51 D O gt Sj z 16 06 6 8 4 9 5 vc C 1 0 6l 8L ZL QL SL vl CL I CL 6 8 21 915 v Z 2 e e e e e N n I gt gt gt gt e e e e e e gt gt gt gt gt gt gt gt 2 3 8 8 B8 9 S amp G G E E 8 8 8 8 S S E E 5 E E E E gt Fm ees s 5 5 5 8 D X QU 3 3 4 3 d x 8 uw wd 224 2 d d T D T Dn m m m m m S 3 2 4 d 4444 i 1 1 i amp o 8 2 2 2 SIVNINGSL YANOLSNO E 38 z 8 2282 5 5 uds Im KS 2 2 f z f z m T Z T P 27
202. actor Weight 600V AC 2 2 3 0 35 Ibs 4 0 5 0 35 Ibs 55 7 5 47 Ibs 7 5 10 47 Ibs 11 15 60 Ibs 15 20 60 Ibs 18 5 25 60 Ibs 22 30 No 95 lbs 30 40 95 5 37 50 95 Ibs 45 60 240 55 55 10 250 Ibs 75 100 270 Ibs 90 125 420 5 110 150 420 55 2 2 3 0 49 Ibs 4 0 5 0 49 Ibs 55 7 5 65 Ibs 7 5 10 Yes 65 lbs 11 15 83 Ibs 15 20 83 Ibs 18 5 25 83 Ibs Table 4 D Weights for 3 Contactor Basic Bypass with Disconnect Packages Style C Input Voltage kW HP Input Line Reactor Weight 460V AC 0 75 1 0 30 Ibs 15 2 0 30 Ibs 2 2 3 0 30 Ibs 4 0 5 0 30 Ibs 5 5 7 5 37 Ibs 7 5 10 37 Ibs 11 15 47 Ibs 15 20 No 47 Ibs 18 5 25 53 Ibs 22 30 95 5 30 40 95 5 37 50 95 5 45 60 200 Ibs 55 75 250 Ibs 75 100 270 Ibs Specifications Appendix A Supplemental Information Category Specification Environment Altitude 1000 m 3300 ft max without derating Surrounding Air Temperature without Derating 0 to 40 C 32 to 104 F Storage Temperature all const 40 to 70 C 40 to 158 F Relative Humidity 5 to 95 non condensing Shock 15 G peak for 11 ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1 G peak 5 5 Hz All Others Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual 2 Supplemental Information Notes Main Input Disconnect Package Style A Replacement Parts
203. age 2 38 Figure 2 33 Page 2 49 75 100 Figure 2 9 2 25 Figure 2 16 Page 2 32 Figure 2 22 Page 2 38 Figure 2 33 Page 2 49 90 125 Figure 2 9 Page 2 25 Figure 2 16 Page 2 32 Figure 2 23 Page 2 39 Figure 2 34 Page 2 50 110 150 Figure 2 9 Page 2 25 Figure 2 16 Page 2 32 Figure 2 23 Page 2 39 Figure 2 34 Page 2 50 2 2 3 0 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 4 0 5 0 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 24 Page 2 40 Figure 2 35 Page 2 51 5 5 7 5 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 36 Page 2 52 7 5 10 Yes Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 25 Page 2 41 Figure 2 36 Page 2 52 11 15 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 15 20 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 18 5 25 Figure 2 12 Page 2 28 Figure 2 17 Page 2 33 Figure 2 26 Page 2 42 Figure 2 37 Page 2 53 2 19 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 3 1 15 HP 208V and 1 50 HP 460V AC Drives Sheet 1 Schematic Drawings
204. agt ie 9 5 amp CC oz ot ar ot su IL OL 6 8 L 9 S 2 z L E Z 2 2 Z Z Z Z Z Z Z Z 5 RB RB R E EB E E L1 5 2 SS E 5 5 2 2 2 2 8 gt gt gt e gt gt gt c gt c gt gt gt gt gt gt o o o O O O O ca c n o o o E T z Li t c e c amp amp amp i zi Es T s i m m 5 a a A A A D z a ES Z 5 5 5 8 5 5 B s B 5 B B 8 3 a a e a a a g z 2 a m m zm an gt m a m z E 5 5 5 9 9 ad a gt q 9 c A 1 1 X31483MOd 11 cv 6 8 LE 9E SE oE 6c 8 LE 9c Sc vc c 0 6r ST ZE ST tt 40 40 0 co 3 Contactor Basic Bypass with Disconnect Package Style C 3 18 Figure 3 7 60 100 HP 460V AC Drives 2v Iv 0v 6 8 S Qu Qu 0
205. al codes and standards Note that you must punch openings in the Option Cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 3 C 2 Connect the three phase AC input power leads three wire VAC to the appropriate terminals For ratings provided with a Motor Protector connect the AC input power leads to terminals L1 L2 L3 on the Input Power Terminal Block For ratings provided with a fused disconnect connect the AC input power leads to terminals L1 L2 L3 on the fused disconnect switch 3 Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 3 C Table 3 C AC Input Power Terminal Block Specification Voltage Maximum Wire Recommended Rating kW HP Size Minimum Wire Size Torque 460V AC 0 75 7 5 1 10 8 4mm 8 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 18 5 15 25 16 0mm 4 AWG 2 5 14 AWG 4 0 N m 35 Ib in 22 37 30 50 33 6mm 2 AWG 2 5 mm 14 AWG 17 5 N m 155 Ib in 45 75 160 100 250 10 0 mm 6 AWG 31 1 N m 275 Ib in local codes require sizes outside the range lugs may be used 0 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or 3 6 Output Power Wiring 3 Contactor Basic Bypass with Disconnect Package Style C Refer to the PowerFlex 70 User Manual
206. ature Bypass with Disconnect Package 551 is used to select motor control e DRIVE Drive keypad terminal block controls the motor e DRIVE TEST Drive is powered but is not controlling the motor e BYPASS Motor runs across 3 Phase line Jumper P2 on the Bypass Control Panel CP1 allows the drive to be powered while running in bypass This is accomplished by moving Jumper P2 to position B C and turning 551 from BYPASS to DRIVE TEST If Jumper P2 is in position A B the drive cannot be powered while running in bypass SS2 selects the source of the Start Stop and Drive Speed Reference as defined in Table 2 F Table 2 F Command and Reference Selection 551 552 Start Command Stop Command Drive Speed Reference Selection TB Keypad None TB Keypad None HAND DRIVE MOTOR OFF paye AND MOTOR OFF AUTO HAND Automatically Starts Automatically Starts Motor Runs at Base Speed BYPASS MOTOR OFF e e e AUTO e e Motor Runs at Base Speed ATTENTION 3 Contactor Full Feature Bypass with N Disconnect Packages are not designed to allow control over a communication network while in Auto Mode The communication network is intended to be used for monitoring purposes only If network control 15 required wiring and parameters changes are required Parameter Defaults 3 Contactor Full Feature Bypass with Disconnect 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 13
207. bits 214 Read Only 2798 Read Suy Last Stop Source 215 Read Only pis es 51 Dig In Status 216 Read Only Start Mask 277 See Logic Mask Dig Out Status 217 Read Only Jog Mask 278 See Logic Mask Drive Temp 218 Read Only Direction Mask 279 See Logic Mask Drive OL Count 219 Read Only Reference Mask 280 See Logic Mask Motor OL Count 220 Read Only Accel Mask 281 See Logic Mask Fault Speed 224 Read Only Decel Mask 282 See Logic Mask Fault Amps 225 Read Only Fault Clr Mask 283 See Logic Mask Fault Bus Volts 226 Read Only MOP Mask 284 See Logic Mask Status 1 8 Fault 227 Read Only Local Mask 285 See Logic Mask Status 2 Fault 228 Read Only Stop Owner 288 Read Only Alarm 1 Fault 229 Read Only Start Owner 289 See Stop Owner Alarm 268 Fault 230 Read Only Jog Owner 290 See Stop Owner Testpoint 1 Sel 294 499 Direction Owner 291 See Stop Owner Testpoint2Sel 236 499 Reference Owner 292 See Stop Owner Testpoint 1 Data 235 Read Only Accel Owner 293 See Stop Owner Testpoint 2 Data 297 Read Only Decel Owner 294 See Stop Owner Data In A1 Link A 300 0 0 Disabled Word 1 Data In A2 Link A 301 0 0 Disabled Word 2 Data In B1 Link 302 See Data In A1 Word 1 Link A Word 1 Data In B2 Link B 303 See Data In A2 Word 2 Link A Word 2 Data In C1 Link C 304 See Data In A1 Word 1 Link A Word 1 Data In C2 Link C 305 See Data In A2 Word 2 Link A Word 2
208. bled Flying Start En 1692 1 Enabled Flying StartGain 170 4000 Auto Rstrt Tries 174 0 Auto Rstrt Delay 17587 130 0 Secs Gnd Warn Level 17747 3 0 Amps Sleep Wake Mode 178 0 Disabled 3 10 3 Contactor Basic Bypass with Disconnect Package Style C Parameter Number Default MOP Owner 296 See Stop Owner Local Owner 297 See Stop Owner DPI Ref Select 298 0 Freq DPI Fdbk Select 299 17 Speed Fdbk Parameter Name Number Default Parameter Name Number Default Sleep Wake Ref 179 2 Analog In 2 Fault Clear 240 0 Ready Wake Level 180 6 000 mA 6 000 Fault Clear Mode 241 1 Enabled 28 Power Up Marker 242 Read Only ete Fault 1 Code 243 Read Only E L Fault 1 Time 244 Read Only Sleep Time 183 1 0 Secs Fault 2 Code 245 Read Only Power Loss Mode 184 0 Coast Fault 2 Time 246 Read Only Power Loss Time 185 0 5 Secs Fault 3 Code 247 Read Only Power Loss Level 1869 Drive Rated Volts Fault 3 Time 248 Read Only Load Loss Level 1877 200 0 Fault 4 Code 249 Read Only Load
209. d for 120V AC Interlock The Interlock input functions as an Enable input when operating in either Drive or Bypass mode Opening of the Interlock input T31 T32 will prevent the drive motor from running T31 T32 are shipped jumpered together with a jumper wire from the factory If it is desirable to use the Interlock input this jumper wire can be removed and appropriate customer contacts wired in If a valid Autostart or Bypass contact is present the drive motor will immediately run upon the closing of the Interlock input Freeze Fire Stat The Freeze Fire Stat input functions as a system fault input when operating in either Drive or Bypass mode Opening of the Freeze Fire Stat input T31 T33 will prevent the drive motor from running T31 T33 are shipped jumpered together with a jumper wire from the factory If it 1s desirable to use the Freeze Fire Stat input the jumper wire can be removed and appropriate customer contacts wired in If the Freeze Fire Stat input opens while operating in Drive mode the drive will fault and require a manual reset to restart once the input closes If the Freeze Fire Stat input opens while operating in Bypass mode the motor will coast to a stop and immediately run upon the re closing of the input Autostart The Autostart input is used to remotely start the drive when 551 is in the DRIVE position and SS2 is in the AUTO position A closed input to terminals
210. d lOHINOO SSVdAH y ZNNOO ydo 9 noo cu e z ez 19 199 199 co 79 19 zx fer sr ler kv ke be ce h lee 0 8 NOILLISOd og OL SSVdA8 NI 1531 INYO 8 V i E NOILISOd NI Qx wMVd SI 1 430 24 7 eae 3 Q MOIOVINOO _ Gg NL 8 NOlLSOd OL 1 NOILISOd 440 M3WIL 55 8 YZ 55 5 NI HOLIMS Olnv 44O ONVH HLM 39Mfhd 803 oM 7 MOLOVINOO 3 38 NI 03 6 SI 1 430 id 7 s Ae 9v 200 200 28 old 13534 38 3 3008 T 71 NI MOOTYSIN 3 4 323343 40 0 V a 3 d lt 35 3l 1 N TS y S VIS 2514 323344 8 t 485 28 oz sz e e n e e e n or 8 L ec 1 y SSVdA8 i e gt gt gt gt gt m gt m m m e e i 5 1 o o o 5 5 Z Z o o o s o o o o o o E 8 8 8 8 8 8 88 8 FFF 5 5 8 8 Z z z z z 2 2 2 3 E 5 5 E E 9 gt do x de a
211. dley 125 150 100 1805 11 Allen Bradley Drive Input DIC 208V AC 1 7 5 100 C16D10 Allen Bradley Contactor 10 15 100 C37D00 Allen Bradley 460V 1 20 100 C16D10 Allen Bradley 25 30 100 C37D00 Allen Bradley 40 100 C43D00 Allen Bradley 50 60 100 C72D00 Allen Bradley 75 100 C85D00 Allen Bradley 100 125 100 D110ED11 Allen Bradley 150 100 D140ED11 Allen Bradley 600V AC 3 20 100 C16D10 Allen Bradley 25 30 100 C37D00 Allen Bradley 40 100 C43D00 Allen Bradley 50 60 100 C72D00 Allen Bradley 75 100 C85D00 Allen Bradley 100 125 100 D110ED11 Allen Bradley 150 100 D140ED11 Allen Bradley Drive Output DOC 208V AC 1 7 5 100 C16D10 Allen Bradley Contactor 10 100 C23D10 Allen Bradley 15 100 C37D00 Allen Bradley 460V 1 20 100 C16D10 Allen Bradley 25 30 100 C37D00 Allen Bradley 40 100 C43D00 Allen Bradley 50 60 100 C72D00 Allen Bradley 75 100 C85D00 Allen Bradley 100 125 100 D110ED11 Allen Bradley 150 100 D140ED11 Allen Bradley 600V AC 3 20 100 C16D10 Allen Bradley 25 30 100 C37D00 Allen Bradley 40 100 C43D00 Allen Bradley 50 60 100 C72D00 Allen Bradley 75 100 C85D00 Allen Bradley 100 125 100 D110ED11 Allen Bradley 150 100 D140ED11 Allen Bradley B 6 Replacement Parts Description Designati
212. e i e e n e e e rcs 9c zz SSVdA8 p 8 8 8 8 S 8 5 Sw 5 5 a 8 S S 582 B 3 E is Z E P g 5 3S 5 5 gG 6 P P FEF 5 8 8 B 3 8 9 a e e o o o o o o lt lt lt lt lt lt 96 25 m S s 86654855585 S amp P 2 m gt 77 z 5 a a 5 B 7 ES Fi amp a e T 2 2 2 7 6 a E 1 1 zi 2 e ex 3oMnd B B 1 2 8 283 2 e 3 B h c o g o o g wo om a B EB NNNM OCA uw Luo Qe Ete ab Wb 8 9g Z Z 2 3 2 2 3 3 dE a A 2I x 2 900 4 9r QNvO8 YOLVINDAY 4 10 ST LW 4 1 004 X31483MOd gil 811 98 21 5 1 d er L1 8 ci M u n OT 60 M n 80 558 W 40 90 cl End 50 43MOd 22 zi 5 ES ug 7 ee m N YOLON HOLIMS 72510 20 ub d Lsa 10 98 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 26 Figure 2 10 60 150 HP 600V AC Drives Sheet 2
213. e 1 30 7 5 10 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 18 Page 1 30 11 15 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 15 20 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 18 5 25 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 1 19 Page 1 31 22 30 No Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 9 Page 1 21 Figure 1 20 Page 1 32 30 40 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 10 Page 1 22 Figure 1 21 Page 1 33 37 50 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 10 Page 1 22 Figure 1 21 Page 1 33 45 60 Figure 1 3 1 15 Figure 1 5 Page 1 17 Figure 1 11 Page 1 23 Figure 1 22 Page 1 34 55 75 Figure 1 3 1 15 Figure 1 5 Page 1 17 Figure 1 12 Page 1 24 Figure 1 23 Page 1 35 75 100 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 12 Page 1 24 Figure 1 23 Page 1 35 90 125 Figure 1 3 Page 1 15 Figure 1 5 Page 1 17 Figure 1 13 Page 1 25 Figure 1 24 Page 1 36 110 150 Figure 1 3 1 15 Figure 1 5 Page 1 17 Figure 1 13 Page 1 25 Figure 1 24 Page 1 36 2 2 3 0 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 4 0 5 0 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 5 5 7 5 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 15 Page 1
214. e 1 8 Page 1 20 Figure 1 19 Page 1 31 7 5 10 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 19 Page 1 31 11 15 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 9 Page 1 21 Figure 1 20 Page 1 32 0 75 1 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 1 5 2 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 2 2 3 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 4 5 i Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 15 Page 1 27 Figure 1 26 Page 1 38 5 5 7 5 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 7 5 10 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 Input Voltage 460V AC Main Input Disconnect Package Style A 1 11 Input Line kW HP Reactor Schematic Inter Connect Layout Outline 0 75 1 0 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 1 5 2 0 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 2 2 3 0 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 4 0 5 0 Figure 1 1 Page
215. e listed in Table 1 D Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 1 6 Main Input Disconnect Package Style A 1 2 Connect the control and signal wiring to the I O terminals located on the drive I 3 Tighten the I O terminals to the proper torque according to drive type as shown in Table 1 D Table 1 0 1 Terminal Block Specifications Voltage Recommended Rating kW HP Maximum Wire Size Minimum Wire Size Torque 208V AC 0 75 11 1 15 11 5 mm 16 AWG 0 05 mm 30 AWG 0 5 4 4 Ib in 460V AC 10 75 37 1 50 1 5 mm 16 AWG 0 05 mm 80 AWG 0 5 N m 4 4 Ib in 45 132 60 1200 2 1 mm 14 AWG 0 30 mm 22 AWG 0 6 N m 5 2 Ib in 600V AC 0 75 15 1 20 1 5mm 16 AWG 0 05 mm 30 AWG 0 5 N m 4 4 Ib in 18 5 110 25 150 211 14 AWG 0 30 mm 22 AWG 0 6 N m 5 2 Ib in Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside the range lugs may be used Parameter Defaults Main Input Disconnect Main Input Disconnect Package Style A 1 7
216. eads 2 Connect the three phase AC output power motor leads to terminals T1 T2 T3 on the output power terminal block located inside the Option Cabinet 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 3 D Table 3 D Output Power Terminal Block Specification Voltage Rating 460V AC Maximum Wire Recommended kW HP Size Minimum Wire Size Torque 0 75 5 5 1 7 5 18 4mm 8 AWG 0 5 mm 22 AWG 1 5 N m 13 Ib in 7 5 22 10 30 16 0 4 AWG 2 5 14 AWG 2 3 20 Ib in 30 55 40 75 135 0 1 0 AWG 2 5 14 AWG 2 5 N m 22 Ib in 75 100 17 3 mm 350 10 0 mm 6 AWG 131 1 N m 275 Ib in local codes require sizes outside the range lugs may be used 0 Maximum minimum sizes that the terminal block will accept these are not recommendations If national or Voltage Rating 460V AC 3 Contactor Basic Bypass with Disconnect Package Style C 3 7 Control and Signal Wiring Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about control and signal wiring The I O Terminal Block Terminals 1 26 for 1 50HP 460VAC and Terminals 1 32 for 60 100 460VAC located on the drive and Control Terminal Block TB1 Terminals 19 24 located inside the Option Cabinet provide terminals for interfacing customer supplied control inputs and output
217. ed Ref 8 Hi 094 Maximum Speed Control SW Ver 029 Read Only Speed Ref B Lo 095 0 0 Motor 040 Induction TB Man Ref Sel 096 1 Analog In 1 Motor NP Volts 041 Drive Rating Based TB Man Ref Hi 097 Maximum Speed Motor NP FLA 042 Drive Rating Based TB Man Ref Lo 098 0 0 Motor NP Hertz 043 Drive Rating Based Pulse Input Ref 099 Read Only Motor NP PRM 044 Drive Rating Based Jog Speed 1 100 10 0 Hz Motor NP Power 045 Drive Rating Based Preset Speed 1 101 50Hz Mtr NP Pwr Units 046 Drive Rating Based Preset Speed 2 1022 50Hz Motor OL Hertz 047 Motor NP Hz 3 Preset Speed 3 103 20 0 Hz Motor OL Factor 048 1 00 Preset Speed 4 104 30 0 Hz Motor Poles 049 14 PresetSpeed5 105 40 0 Hz Motor 681 Sel 0537 3 FAN Pump presetSpeed6 106 50 0 Hz Maximum Voltage 054 Drive Rated Volts Preset Speed 7 107 60Hz Maximum Freq 055 110 0 or 130 0 Hz Jog Speed 2 108 100 Hz ULM Trim Setpoint 11607 00 Flux Up Mode 057 Manual In Select 117 2 og In 2 Flux Up Time 058 0 000 Secs inm eM Select 118 0 Disable SV Boost Filter 059 500 Pn Autotune 061 Calculate ED s Voltage Drop 062 p on Drive NP RPMI atin Flux Current Ref 063 on Drive Gain 2 Rating Slip RPM Meter 123 Read Only Ixo Voltage Drop 064 Based on Drive PI Configuration 124 0 Disable Rating PI Control 125 0 Disable Autotune Torque 066 50 PI Reference Sel 126 0 PI Setpoint Inertia Autotune 0674 Read
218. ees relative to horizontal 2 Using an overhead or portable hoist attach a free fall chain to the chain secured to the drive Take up any vertical slack in the chain 3 Using the hoist lift the drive from the horizontal shipping pallet 4 Position the drive S Attach the drive to a vertical surface using the mounting holes provided Use washers under the bolt heads The following table lists watt loss data for PowerFlex 70 and 700 Packages for Fan and Pump Applications running at full load full speed and a factory default PWM frequency of 4kHz Table 4 Watts Loss at Full Load Speed 4 kHz Drive Rating Power Dissipation Input Voltage kW HP Watts 208V AC 3 Phase 0 75 1 0 61 1 5 2 0 77 2 2 3 0 103 4 0 5 0 185 5 5 7 5 250 7 5 10 329 11 15 436 460V 3 Phase 0 75 1 0 57 1 5 2 0 75 2 2 3 0 99 4 0 5 0 138 5 5 7 5 178 7 5 10 235 11 15 350 15 20 486 18 5 25 414 22 30 448 30 40 561 37 50 700 45 60 940 55 75 1117 75 100 1489 90 125 1855 110 150 2214 132 200 2512 4 4 Mechanical Installation Drive Rating Power Dissipation Input Voltage kW HP Watts 600V AC 3 Phase 2 2 3 0 89 4 0 5 0 128 9 9 Lo 168 7 5 10 226 11 15 340 15 20 433 18 5 25 334 22 30 365 30 40 452 37 50 571 45 60 835 55 75 1371 75 100 1884 90 125 1910 110 150 2290 Weights The following tables list ap
219. en Bradley 600V 3 10 194R NJO30P3 Allen Bradley 15 25 194R NJO60P3 Allen Bradley 30 50 194R NJ100P3 Allen Bradley 60 100 194R NJ200P3 Allen Bradley 125 150 194R NJ400P3 Allen Bradley Operator Handle 208V AC 1 15 194R HS1 Allen Bradley 460V 1 25 194R HS1 Allen Bradley 30 150 194R HM1 Allen Bradley 600V 3 25 194R HS1 Allen Bradley 30 150 194R HM1 Allen Bradley Operator Shaft 208V 1 10 194R R2 Allen Bradley 15 194R R4 Allen Bradley 460V AC 1 25 194R R2 Allen Bradley 30 100 194R R4 Allen Bradley 125 150 194R R6 Allen Bradley 600V 3 25 194R R2 Allen Bradley 30 100 194R R4 Allen Bradley 125 150 194R R6 Allen Bradley B 4 Replacement Parts Description Designation Voltage HP Part Number Manufacturer Main Fuses FU1 FU3 208V 1 10 Amp Class J 2 15 Amp Class J 3 5 20 Amp Class J 7 5 35 Amp Class J 10 40 Amp Class J 15 80 Amp Class J 460V 1 6 Amp Class J 2 3 10 Amp Class J 5 15 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J _ 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J 600V 3 10 Amp Class J 5 15 Amp Class J 7 5 10 20 Amp Class J 15 20 35 Amp Class J
220. er 3 Table of Contents Overview Who Should Use this Manual P 1 Manuales o Sr be dero owed SRE EE xen P 1 Mate Hdlsc a uy ul u P 2 Manual Conventions ASN N die ote venei aae bt P 2 Generali Precaut urs sro d xe ed E dade debe hawas P 3 Catalog Number Explanation E eee SENSU PEE 664542 P 4 Main Input Disconnect Package Style A Chapter ODE UVE seco cen older cde Mono Sed MUR bau ges ation 1 1 Hardware OVeLV de 1 1 Electrical InstallatiOB 5 kamukuna 1 3 Parameter Deraultsc scan Bie a Deu ka s ke 1 7 oras Indexes re 1 10 Schema DraWIDnSs o L dee dc a 1 13 Inter onnec t DEQWIBES Us SES ordo es dept dud 1 16 Layout DESWIDS9S oom ad xi eb RE e ERE BRE PED AM held Mae ebd we 1 19 Outline Draw MISS LCE meee eds de aora 1 29 3 Contactor Full Feature Bypass with Disconnect Package Style Chapter ObDISEINA tes ee 2 1 Hardware OVetVIeW 2 takita hee sare 2 1 Electrical Installations Lo
221. es the brake control calet In Lo 478 0 0 other selection will be ignored Digital Out2 Sel 4 Run 50861 OutHi 479 00 Dig Out2 Level 0 0 Scale OutLo 480 00 Dig Out2 OnTime 0 00 Secs Scale Out Value 481 Read Only Dig Out OffTime 0 00 Secs Seale In Value 482 00 Digital Out3 Sel 4 Run Scale In Hi 483 00 Dig Out3 Level 0 0 Scale In Lo 484 00 Dig Out3 OnTime 0 00 Secs Scale2 Out Hi 485 0 0 Dig Out3 OffTime 0 00 Secs Scale Out Lo 486 0 0 Dig Out Param 0 PI Config Scale2 Out Value 487 Read Only Digin DataLogic O Logical 0 Scale3 In Value 488 0 0 Motor Fdbk Type 0 Quadrature Scale3 In Hi 489 0 0 Encoder PPR 1024 PPR Scale3 In Lo 490 00 Enc Position Fdbk Read Only Scale3 Out Hi 491 0 0 Encoder Speed Read Only Scale3 Out Lo 492 0 0 Fdbk Filter Sel 0 None Scale3 Out Value 493 Read Only Notch FilterFreq 0 0 Hz Scale4 In Value 494 0 0 Notch Filter K 0 3 Hz Scaled In Hi 495 0 0 Marker Pulse Read Only Scale4 In Lo 496 00 Pulse In Scale 64 Scaled Out Hi 47 00 Encoder Z Chan 0 Pulse Input Scale4 Out Lo 498 0 0 Torque Ref A Sel 1 Torque Stptt Scale4 Out Value 499 Read Only Torque Ref A Hi 100 0 PortMask Act 595 Read Only Torque Ref A Lo 0 0 Write Mask Cfg 596 1 Write Permitted Torq Ref A Div 1 0 Write Mask Act 59707 Read Only Torque Ref B Sel 24 Disabled Logic Mask Act 598 Read Only Torque Ref B Hi 100 0 TorgProve Cnfg 600 0 Disable Torque Ref B Lo 0 0 TorqProve Setup 601
222. gure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 2 0 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 2 2 3 0 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 4 0 5 0 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 14 Page 1 26 Figure 1 25 Page 1 37 9 5 7 5 Yes Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 15 Page 1 27 Figure 1 26 Page 1 38 7 5 10 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 15 Page 1 27 Figure 1 26 Page 1 38 11 15 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 15 20 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 18 5 25 Figure 1 2 Page 1 14 Figure 1 6 Page 1 18 Figure 1 16 Page 1 28 Figure 1 27 Page 1 39 1 12 Input Voltage 600V AC Main Input Disconnect Package Style A Input Line kW HP Reactor Schematic Inter Connect Layout Outline 2 2 3 0 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 4 0 5 0 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 7 Page 1 19 Figure 1 17 Page 1 29 9 2 7 5 Figure 1 1 Page 1 13 Figure 1 4 Page 1 16 Figure 1 8 Page 1 20 Figure 1 18 Pag
223. ion Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss gt Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard e recognize the consequences Shock Hazard labels may be located on or inside the equipment e g drive or motor to alert people that dangerous voltage may be present Burn Hazard labels may be located on or inside the equipment e g drive or motor to alert people that surfaces may be at dangerous temperatures gt e P PowerFlex is registered trademark of Rockwell Automation Inc DriveExplorer DriveExecutive SCANport are trademarks of Rockwell Automation Inc PLC is a registered trademark of Rockwell Automation Inc Preface Chapter 1 Chapter 2 Chapt
224. is This manual is intended for qualified personnel You must be able to Manual program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 70 and 700 Packages for Fan amp Pump Applications Installation Instructions 1s designed to provide only basic installation and operation information For this reason the following topics have not been included Specifications Troubleshooting Start Up Programming and Parameters Please refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for detailed drive information P 2 Overview Reference Materials Manual Conventions The following manuals are recommended for general drive Information Title Publication Available Online at Wiring and Grounding Guidelines for Pulse DRIVES INOO Width Modulated PWM AC Drives Preventive Maintenance of Industrial Control DRIVES TD00O1 and Drive System Equipment Safety Guidelines for the Application SGI 1 1 www rockwellautomation com Installation and Maintenance of Solid State literature Control A Global Reference Guide for Reading 0100 2 10 Schematic Diagrams Guarding Against Electrostatic Damage 8000 4 5 2 For detailed PowerFlex 70 or PowerFlex 700 information including drive parameters programming start up troubleshooting specifications Title Publicatio
225. ives wi HS ava 3 2 3 CANOISSINWNOD SV 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 40 Figure 2 24 1 3 HP 208V AC 1 5 HP 460V AC and 3 5 HP 60V AC Dr Reactor ev L HS L DAN 95010056 AHO Dvw sur 9 CaddIHS SV dHS 8 09 4 5 1 0 dHE L ONMNIDVINNVW 4 38 INIT M 8 31415 0 44 NGI NOISSG SNOILV2O 132018 1VNIWH3L ANY LN3NOdWO2 TOULNOD TvAOUddv Jiya ONI NOILYWOLAY
226. l 158 Rated Amps DC Brake Time 159 0 0 Secs Bus Reg Ki 160 450 Bus Reg Mode A 161 1 Adjust Freq Bus Reg 1622 0 Disabled DB Resistor Type 163 0 None Bus Reg Kp 1649 1200 Bus Reg Kd 165 1000 Flux Braking 166 0 Disabled Powerup Delay 167 000 Secs Start At PowerUp 1687 1 Enabled Flying Start En 1692 1 Enabled Flying StartGain 170 4000 Auto Rstrt Tries 174 0 Auto Rstrt Delay 17507 130 0 Secs 2 14 3 Contactor Full Feature Bypass with Disconnect Package Style B Parameter Name Number Default Fault Clr Owner 295 See Stop Owner MOP Owner 296 See Stop Owner Local Owner 297 See Stop Owner DPI Ref Select 298 0 Max Freq DPI Fdbk Select 299 17 Speed Fdbk Parameter Name Number Default Parameter Name Number Default Warn Level 1777 30Amps Fault Config 1 238 Bits 0 15 Sleep Wake Mode 178 0 Disabled Sleep Wake Ref 179 2 Analog In 2 Fault Clear ew 180 6 000 mA 6 000 Fault Clear Mode 241
227. l 1869 Drive Rated Volts Fault 4 Code 249 Read Only Load Loss Level 1870 200 0 Fault 4 Time 250 Read Only Load Loss Time 188 0 0 Secs Fault 5 Code 251 Read Only Shear Pin Time 1800 00 Secs Fault 5 Time 2520 Read Only Direction Mode 1902 2 Reverse Dis Fault 6 Code 253 Read Only Save HIM Ref 192 08 Fault 6Time 2549 Read Only Man RefPreload 193 0 Disabled Fault 7 Code 255 Read Only Save MOP Ref 1940 At Pwr Down Fault 7 Time 2560 Read Only MOP Rate 195 Fault 8 Code 2578 Read Only Param Access Lvl 1962 3 Fan Pump TAULE 258 Read x Reset To Defalts 197 0 Ready maim yong 2d Load Frm Usr Set 198 0 Ready Alarm Clear 9618 0 Ready Save User Set 199 0 Ready Alarm 1 Code 262 Read Only Reset Meters 200 0 Ready Alarm 2 Code 2633 Read Only Language 201 0 Not Selected Alarm 3 Code 2649 Read Only Voltage Class 202 2 Drive Alarm 4 Code 2653 Read Only Drive Checksum 203 Read Only Alarm 5 Code 266 Read Only Dyn UsrSet Cnfg 2047 0 Disabled Alarm 6 Code 257 _ Read Only Dyn UsrSet Sel 2050 0 Disabled SN Dyn UsrSet Acty 2060 0 Disabled 8 Code 289 _ Read Only Drive Status 1 209 Read Only OR BAUG Rale a PEE Drive Status 2 210 Read Only Drive Logic Rslt 271 Read Only Drive Alarm 1 211 Read Only Drive Ref Rslt 272 Read Only Drive Alarm 2 212 Read Only Drive Ramp Rslt 273 Read Only Speed Ref Source 213 Read Only T Start Inhi
228. listed Table 1 C Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections Main Input Disconnect Package Style A 1 5 per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads 2 Connect the three phase AC output power motor leads to terminals U V W T1 T2 T3 on the power terminal block located on the drive 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 1 C Table 1 C AC Output Power Terminal Block Specifications Voltage Rating 208V AC 460V AC 600V AC Recommended kW HP Maximum Wire Size Minimum Wire Size Torque 0 75 4 0 1 5 3 5 mm 12 AWG 100 3 mm 22 AWG 0 6 N m 5 Ib in 55 11 7 5 15 8 4 mm 8 AWG 0 8 mm 18 AWG 1 4 N m 12 Ib in 0 75 7 5 1 10 135 mm 12 AWG 00 3 mm 22 AWG 0 6 N m 5 Ib in 11 22 15 30 18 4 mm 8 AWG 0 8 mm 18 AWG 1 4 12 Ib in 30 37 40 50 25 0 mm 3 AWG 12 5 mm 14 AWG 2 71 N m 24 Ib in 45 60 35 mm 1 0 AWG 10mm 8 AWG 4 0 N m 35 Ib in 55 75 50 mm 1 0 AWG 2 5mm2 14AWG 9 75 100 70mm 2 0 AWG 25mm 4AWG 90 132 125 200 120 mm 4 0 AWG 25 mm 14 AWG 6 N m 52 Ib in 0 75 7 5
229. n Available Online at PowerFlex 70 User Manual 20A UM001 PowerFlex 700 User Manual 20B UM001 www rockwellautomation com literature PowerFlex Reference Manual PFLEX UMO001 For Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended General Precautions P P P Overview P 3 ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or
230. nd1no 5 55 28 210 cT MHOLOVINOO 55 112805 SMOOTYSLNI 035 901831NI A y uc 3413 323364 i 130 NO 7 zL ELI gt 14915 28 e vz ec ez ez ez iz oz e e n e ei e a n e s e e e L 11 1 1 ssvdaa 5 S S 8 2824 lt S gt gt gt gt gt gt gt gt gt gt a4 gt gt gt gt Z P 8 2 5 8 8 8 8 ee 8 8 8 8 8 8 8 8 3 2 22 2822888888 ssggbssss HN LANE MB A oe ee E me dee Web 2 2 d d L 45 9 977382 22211150403 2 3 2e eS 5 1 g 8 gt 38 5 2 22228228 2 5 5 on e e pe i 5 5 aD aD 2 o Se ee m I 2 o 2 gt 2 lt 0 ly Mol 2 z 204 E 09 08 YOLVINOSY 4 ________ 10 LWG 00 X313J83MOd 1 4 me gt 21 5 78 id L M ZL N M n 200 uis ez 11 d a zi MN3MOd 7 221 2 zu 5
231. ndards Power terminal block specifications are listed in Table 1 2 Connect the three phase AC input power leads three wire VAC to the appropriate terminals Connect the AC input power leads to terminals L1 L2 on the fused disconnect switch 3 Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 1 1 4 Main Input Disconnect Package Style A Table 1 B AC Input Power Terminal Block Specifications Voltage Rating 208V AC 460V AC 600V AC Recommended kW HP Maximum Wire Size Minimum Wire Size Torque 0 75 3 7 1 5 8 4 mm 8 AWG 2 5 mm 14 AWG N m 35 Ib in 5 5 7 5 7 5 10 16 0 mm 4 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 15 33 6 mm 2 AWG 2 5 mm 14 17 5 N m 155 Ib in 0 75 7 5 1 10 8 4 mm 8 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 18 5 15 25 16 0 mm 4 AWG 25mm 14 AWG 4 0 N m 35 Ib in 22 37 30 50 33 6 2 AWG 2 5 mm 14 17 5 N m 155 Ib in 45 75 60 100 250 10 0 6 AWG 31 1 N m 275 lb in 90 132 125 200 0 350 2 10 0 mm 6 AWG 31 1 N m 275 Ib in 0 75 7 5 1 10 8 4 mm 8 AWG 2 5 mm 14 AWG 4 0 N m 35 Ib in 11 185 15 25 16 0 mm 4 AWG 25mm 14 AWG 4 0 N m 35 Ib in 22 37 30 50 33 6 2 AWG 2 5 mm 14 17 5 N m 155 Ib in 45 75 60 100 250 10 0
232. o L LNNOD 1531 ld Z L LNNO2 4 91 LNNO2 io xO 10 N N 7 OLNV 1 440 YOLOW ZSS e O N d V 3UlM 5 oto N e dS O O N 23UIM Ssvdag JAYA 1S3L 155 8 und 38 2 1531 bon d FOOPNI n 1 1 1 N x 038 zu za ul N3dO AOW 031 9 1 MILL S1 LNNOD ZL LNNOD ev 6 8E LE 9 lt 6 8c LE 9c Sc vc TZ 0 80 10 40 60 co TO 2 31 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 15 1 15 HP 208V AC and 1 50 HP 460V AC and 600V AC Drives Inter Connect Drawings ev 8 LE 9E SE 0 6c 8c 9c Sc vc TZ 0c 6T BT 9 ST OT LO SO 0 eco TO vO 8 ct OMG alva DNA 10 8 2 Alva DVW H4f 9 AHO 10 8 2 Alva Dv tuf 8 gt lt dHOS TS VA09r dHOS T OVASOZ dHST T S831A1S 0 Z4d 1D3NNOO INI 31
233. oltage 600V AC 3 Contactor Full Feature Bypass with Disconnect Package Style B Input Line Drawing kW HP Reactor Schematic Inter Connect Layout Outline 2 2 3 0 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 4 0 5 0 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 5 5 7 5 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 28 Page 2 44 7 5 10 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 28 Page 2 44 11 15 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 15 20 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 18 5 25 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 22 30 No Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 19 Page 2 35 Figure 2 30 Page 2 46 30 40 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 20 Page 2 36 Figure 2 31 Page 2 47 37 50 Figure 2 7 Page 2 23 Figure 2 15 Page 2 31 Figure 2 20 Page 2 36 Figure 2 31 Page 2 47 45 60 Figure 2 9 2 25 Figure 2 16 Page 2 32 Figure 2 21 Page 2 37 Figure 2 32 Page 2 48 55 75 Figure 2 9 Page 2 25 Figure 2 16 Page 2 32 Figure 2 22 P
234. on Voltage HP Part Number Manufacturer Overload Relay OL 208V AC 1 3 193 EEDB Allen Bradley 5 193 EEEB Allen Bradley 7 5 10 193 EEFD Allen Bradley 15 193 EEGE Allen Bradley 460V AC 1 2 193 EECB Allen Bradley 3 7 5 193 EEDB Allen Bradley 10 193 EEEB Allen Bradley 15 30 193 EEFD Allen Bradley 40 60 193 EEGE Allen Bradley 75 150 193 EEJF Allen Bradley 600V 3 7 5 193 EEDB Allen Bradley 10 193 EEEB Allen Bradley 15 30 193 EEFD Allen Bradley 40 60 193 EEGE Allen Bradley 75 150 193 EEJF Allen Bradley Bypass Control CP1 208V AC 1 15 SK C1 BCP1 Allen Bradley Panel 460V 1 150 SK C1 BCP1 Allen Bradley 600V 3 150 SK C1 BCP1 Allen Bradley Power Terminal T1 T3 208V 1 7 5 1492 W10 Allen Bradley Blocks 10 15 1492 W16S Allen Bradley 460V 1 15 1492 W10 Allen Bradley 20 30 1492 W16S Allen Bradley 40 75 1492 J35 Allen Bradley 100 67013 Gould Shawmut 125 150 67003 Gould Shawmut 600V 3 15 1492 W10 Allen Bradley 20 30 1492 W16S Allen Bradley 40 75 1492 J35 Allen Bradley 100 67013 Gould Shawmut 125 150 67003 Gould Shawmut Control Terminal 31 40 208V 1 15 1492 W4 Allen Bradley Blocks 460V 1 150 1492 W4 Allen Bradley 600V 3 150 1492 W4 Allen Bradley Drive Module DM1 208V 1 20AB4P2A0AYNANCO Allen Bradley 2 20AB6P8A0AYNANCO Allen Bradley 3 20AB9P6A0AYNANCO Allen Bradley 5 20AB015A0AYNANCO Allen Bradley 7 5 20AB022A0AYNANCO Allen Bradley 10 20AB028A0AYNANCO Allen Bradley 15 20
235. otect Input power wiring Install the fuses recommended in Table 3 A Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Most codes require that upstream branch circuit For ratings 55 kW 75 HP and larger input line branch circuit protection fuses must be used to protect the input power lines If input fuses are not provided with your drive recommended fuse values are shown in Table 3 A The input fuse ratings listed in Table 3 A are applicable for one drive per branch circuit No other load may be applied to that fused circuit The recommended fuse type for all PowerFlex Drives for Fan and Pump Applications is UL Class J 600V Table 3 A Fuse Recommendations Drive Rating FuseRating Input Voltage kW HP Amps 460V AC 3 Phase 55 75 175 75 100 200 Contactors DIC DOC BC Allen Bradley Bulletin 100 Contactors are provided for all ratings The contactors function as follows e Drive Input Contactor DOC opens and closes input to the drive e Drive Output Contactor DOC opens and closes the connection between the drive and the motor e Bypass Contactor BC opens and closes the connection to the line start the motor 3 Contactor Basic Bypass with Disconnect Package Style C 3 3 Motor Overload Relay OL For units supplied with a fused disconnect switch a motor overload relay is supplied The motor ove
236. pass with Disconnect Package Style C 3 20 Figure 3 9 30 HP 460V AC Drives cv 6 8E LE 9 lt oE 6c 8c LE 9c Sc vc c Oc 6T 8T LT 9T ST tt ET OT 40 40 0 co TO HS us T DAN 6 oma ava Alva 0 8 2 ON Dv HJ 8 34 3 pv dHf 9 gt dHOE O TIALS 0 44 SNOLLVOO 12IDO 18 TVNIWYAL CINV LNSNOdIAOO IOHLNOO 51 0 845 5 04 ny 31111 ONI NOILYWOLNY A8 ONILIUM NI 3 SV 1 8 19 30H E ANY q3SO12SIq 038 031900 38 LON AVN 53191015915 SLI ONI NOLLVINOLR V 4 0 40 A1213dOtid IHL SI 8144 ON HONS ava S CBNOISSIIWINCO SV CHddlHS SV ONNNDOVINNVW NOIS3Gd vAOuddv alva 6
237. proximate weights for PowerFlex 70 700 Drive Packages for Fan and Pump Applications Table 4 B Weights for Main Input Disconnect Packages Style A Input Voltage kW HP Input Line Reactor Weight 208V AC 0 75 1 25 5 1 5 2 25 Ibs 2 2 3 25 5 4 5 No 34 Ibs 5 5 7 5 40 Ibs 7 5 10 40 Ibs 11 15 41 Ibs 0 75 1 39 lbs 1 5 2 39 lbs 2 2 3 39 Ibs 4 5 i 50 lbs 55 15 62 Ibs 7 5 10 62 Ibs Input Voltage 460V AC Mechanical Installation kW HP Input Line Reactor Weight 0 75 1 0 25 Ibs 1 5 2 0 25 Ibs 2 2 3 0 25 Ibs 4 0 5 0 25 Ibs 5 5 7 5 34 Ibs 7 5 10 34 Ibs 11 15 40 Ibs 15 20 40 Ibs 18 5 25 40 Ibs No 22 30 50 Ibs 30 40 69 Ibs 37 50 69 Ibs 45 60 150 5 55 75 150 5 75 100 150 Ibs 90 125 390 Ibs 110 150 390 Ibs 132 200 390 Ibs 0 75 1 0 39 Ibs 15 2 0 39 Ibs 2 2 3 0 39 Ibs 4 0 5 0 39 Ibs 5 5 7 5 Yes 50 lbs 10 50 Ibs 11 15 62 Ibs 15 20 62 Ibs 18 5 25 62 Ibs 4 5 4 6 Mechanical Installation Input Voltage kW HP Input Line Reactor Weight 600V AC 2 2 3 0 25 Ibs 4 0 5 0 25 Ibs 55 7 5 3
238. q dash 031900 38 LON AVN Salsvidissns SLI YO 48 T ONI NOILVWOLNV T1SMM9ON dO AL23dO3ld SI 9NIMV IG ONYO ND3 alva 8 se LE 1 LE 9 5 SE uuu O19 E 09 ve EE uu116 881 ze ze uuuu0 6611 OS S AES Te 6 06 95 S og 3 6 gz LZ Ej 12 9z 9z arx POP Sc ve vc uuez zze 8802 TS ES ec Sg So N 3 3 ERN 3 3 oz oz 8 8 9r 9t ST ST 60 60 uu1 016 80 17700 80 10 10 90 90 so SO tO v0 uu907002 211 8 05 3 0 8827 OSO 886 wuwce zez 9 co 6 8801 20 TO TO Main Input Disconnect Package Style A 1 32 Figure 1 20 15 HP 208V AC and 30 HP 460V AC and 600V AC Drives
239. r is applied to the drive bypass unit e Interlock Open amber On when the customer interlock or Aux Fault is de energized e Bypass Run green On when the bypass contactor BC is energized e Bypass Trip red On when a bypass fault condition exists for example bypass motor overload has tripped e Purge amber On when the purge condition is active e Drive Output Enable Green On when the drive output contactor DOC 16 energized In addition the Bypass Control Interface contains two selector switches Selector Switch 1 551 determines the state of the DIC DOC and BC contactors Selector Switch 2 552 determines the source of control logic 2 6 3 Contactor Full Feature Bypass with Disconnect Package Style B Figure 2 2 Bypass Control Interface e INTERLOCK OPEN FOR DRIVE STATUS SEE DRIVE DISPLAY BYPASS TRIP DRIVE ENABLE MOTOR DRIVE TEST AUTO DRIVE BYPASS Electrical Installation I 1 Input Power Wiring 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 7 Refer to the PowerFlex 70 User Manual or PowerFlex 700 User Manual for additional detailed information about Input power wiring recommendations and selection ATTENTION Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings Failure to observe this precaution could result in damage to or destruction of the equipment A
240. rload relay is set at the factory to 100 of the drive output current In many cases this setting matches the motor full load amps FLA However before starting the drive you should check the setting on the motor overload relay to assure that it is set properly for your motor e For motors with a service factor less than 1 15 set the motor overload relays to 0 9x motor FLA e For motors with a service factor equal to or greater than 1 15 set the motor overload relay to the motor FLA Figure 3 1 Setting Motor Overload GND mg 9 3 Adjustment Dial Motor Overload Relay 3 4 3 Contactor Basic Bypass with Disconnect Package Style C Table 3 B Overload Ratings Drive Rating Overload Rating Input Voltage kW HP Trip Class Adjustment Range Amps 460V AC 3 Phase 0 75 1 0 10 1 6 2 5 1 5 2 0 10 2 5 4 0 2 2 3 0 10 4 0 6 3 4 0 5 0 10 6 3 10 5 5 7 5 10 10 16 7 5 10 10 10 16 11 15 10 18 25 15 20 10 23 32 18 5 25 10
241. s All analog and discrete control wiring will be made at these terminals Typical customer control and signal wiring is shown on the Inter Connect drawings Figure 3 6 and Figure 3 7 To connect control and signal wiring to the drive package 1 1 Wire the control and signal leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Control and signal terminal block specifications are listed in Table 3 E Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot J 2 Connect the analog and relay output signal wiring to the I O Terminal Block located on the drive J 3 Connect the control wiring listed below to terminals 19 24 located inside the Option Cabinet Drive St Stop Drive Bypass Enable Bypass Run 1 4 Tighten the I O terminals to the proper torque according to drive type as shown in Table 3 E Table 3 E Control and Signal Terminal Block Specifications Recommended kW HP Terminals Location Maximum Wire Size Minimum Wire Size Torque 0 75 37 1 50 1 26 Drive 1 5 mm 16 AWG 0 05 mm 80 AWG 0 5 N m 4 4 Ib in 19 24 Option 4 0 2 10 AWG 0 5 mm 22 AWG 0 6 N m 5 0 Ib in Cabinet 45 75 60 100 1 32 Drive 2 1 mm 14 AWG 10 30 mm 22 AWG 0 6 5 2 Ib in 19 24 Option 4 0 mm 10 AWG 0 5 mm 22 AWG 0
242. ses must be used to protect the input power lines If input fuses are not provided with your drive recommended fuse values are shown in Table 2 A The input fuse ratings listed in Table 2 A are applicable for one drive per branch circuit No other load may be applied to that fused circuit The recommended fuse type for all PowerFlex 70 and 700 Packages for Fan and Pump Applications is UL Class J 600V Table 2 A Fuse Recommendations Drive Rating Fuse Rating Input Voltage kW HP Amps 208V AC 3 Phase 0 75 1 0 10 5 2 0 15 2 2 3 0 20 4 0 5 0 20 5 5 7 5 35 7 5 10 40 11 15 80 460V 3 Phase 0 75 1 0 6 1 5 2 0 10 2 2 3 0 15 4 0 5 0 15 55 7 5 20 7 5 10 20 11 15 35 15 20 35 18 5 25 60 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 3 Drive Rating Fuse Rating Input Voltage kW HP Amps 600V AC 3 Phase 2 2 3 0 10 4 0 5 0 15 5 5 7 5 20 1 5 10 20 11 15 35 15 20 35 18 5 25 60 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 Contactors DIC DOC Allen Bradley Bulletin 100 Contactors are provided for all ratings The contactors function as follows 1 Drive Input contactor DIC opens and closes Input to the drive 2 Drive output contactor D
243. t Package Style For information on See page Hardware Overview 3 1 Electrical Installation 3 5 Operating Modes 3 8 Parameter Defaults 3 9 Drawing Index 3 12 Schematic Drawings 3 13 Inter Connect Drawings 3 17 Layout Drawings 3 19 Outline Drawings 3 24 The 3 Contactor Basic Bypass with Disconnect Package Style C allows the motor be manually transferred from the drive output to the AC line or from the AC line to the drive Remote or automatic bypass operation is not provided with this option A single door mounted 4 position selector switch determines the state of operation Additionally a user powered Drive Bypass enable relay is provided for remote shut down of the unit Main Disconnect Switch DS1 or MP1 Allen Bradley Bulletin 140M Motor Protectors are provided for all ratings through 60 HP The Bulletin 140M provides short circuit and overload protection A lockable door mounted operator handle is provided The door mounted handle accepts up to three 3 padlocks For ratings 75 HP and larger an Allen Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection The door mounted handle accepts up to three 3 padlocks 3 2 3 Contactor Basic Bypass with Disconnect Package Style C Main Fuses FU1 FU3 protection be provided to pr
244. ta In C1 Link C 304 See Data In A1 Word 1 Link A Word 1 Data In C2 Link C 305 See Data In A2 Word 2 Link A Word 2 Data In D1 Link D 306 See Data In A1 Word 1 Link A Word 1 Data In D2 Link D 307 See Data In A2 Word 2 Link A Word 2 Data Out A1 Link 310 0 0 Disabled A Word 1 Data Out A2 Link 311 0 0 Disabled A Word 2 Data Out B1 Link 312 See Data Out A1 A Word 1 Link A Word 1 Data Out B2 Link 313 See Data Out A2 A Word 2 Link A Word 2 Data Out C1 Link 314 See Data Out A1 A Word 1 Link A Word 1 Data Out C2 Link 315 See Data Out A2 A Word 2 Link A Word 2 Data Out D1 Link 316 See Data Out A1 A Word 1 Link A Word 1 Data Out D2 Link 317 See Data Out A2 A Word 2 Link A Word 2 Anlg In Config 320 Analog In 1 0 0 Volt Anlg In Sqr Root 321 0 Disable Analog In 1 Hi 322 10 000 Volt Analog In 1 Lo 323 0 000 Volt Analog In 1 Loss 324 0 Disabled Analog In 2 Hi 325 10 000 Volt Analog In 2 Lo 326 0 000 Volt Analog 2 Loss 327 0 Disabled Anlg Out Config 340 1 Current Anlg Out Absolut 341 1 Absolute Analog Out1 Sel 342 0 Output Freq Analog Out1 Hi 343 20 000 mA 10 000 Volts Analog Out Lo 344 0 000 mA 0 000 Volts Analog Out2 Sel 345 0 Output Freq Analog Out Hi 346 20 000 mA 10 000 Volts Analog Out2 Lo 347 0 000 mA 0 000 Volts Out Scale 35447 00 Out2 Scale 3554 0 0 Digital
245. tt 40 40 0 co 3 Contactor Full Feature Bypass with Disconnect Package Style B 2 32 Figure 2 16 60 150 HP 460V AC and 600V AC Drives 2v 0 01 lt 3190 70 01 6 3194 81800026 Tv Ov IOV HAF 8 DHI IOV dall 8 2 6 6 8 dHOST 09 OVA09t 8 dHOGI 09 8 37518 00 44 9 80 123NND2 3341NI 31111 580855555018 17 6 H33 20 7 Y04 095012814 qasn 21902 38 LON AVN S3alaviaisgns SLI NOILVIWO LQ V TIIMADOY ONILINM NI Q3ZIUOHLNV SV Ld39X3 8E lt SE ve ee 0 62 82 92 Se ve 52 02 61 81 11 91 SI ET eT H 01 60 80 40 90 S0 v0 0 20 10 YAWOLSND A8 3144 5 SNOILOANNOO 561915 3 414 3233 4 LE ONY SMOOTH3INI Z LE NOLLVIWOLR V TISMAMOOu 4 183400 4 SI SIHL ON 32 N23 Ad 3190 38 N33ML38 S3MIM YadWAP 12 4 3HL 3AOW3M 15 NOA SIVIS 38 323384 ANY SMOOTYSLNI 23 N3HM lt Q34in034 SV EZE ANY ZZE SH3l3Avsvd 9 5 145 88 OL 9IJNOO NI 901vNv O
246. ull Feature Bypass with Disconnect Package Style B 2 17 Input Line prewing kW HP Reactor Schematic Inter Connect Layout Outline 0 75 1 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 1 5 2 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 2 2 3 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 4 0 5 0 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 27 Page 2 43 55 7 5 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 28 Page 2 44 7 5 10 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 28 Page 2 44 11 15 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 15 20 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 18 5 29 No Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 18 Page 2 34 Figure 2 29 Page 2 45 22 30 Figure 2 3 Page 2 19 Figure 2 15 Page 2 31 Figure 2 19 Page 2 35 Figure 2 30 Page 2 46 30 40 Figure 2 3 2 19 Figure 2 15 Page 2 31 Figure 2 20 Page 2 36 Figure 2 31 Page 2 47 37 50 Figure 2 3 2 19 Figure 2 15 Page 2 31 Figure 2 20 Page 2 36 Figure 2 31 Page 2 4
247. um Surrounding Air Temperature PowerFlex 70 and 700 Packages for Fan and Pump Applications are designed to operate at 0 to 40 C 32 to 104 F surrounding air temperature Minimum Mounting Clearances Be sure there is adequate clearance for air circulation around the drive For best air movement do not mount drives directly above each other Note that no devices are to be mounted behind the drive This area must be kept clear of all control and power wiring 4 2 Mechanical Installation Figure 4 1 Minimum Mounting Clearances Drive or other device m 2 0 gt 20 216 il Lifting and Mounting the Care should be used to prevent damage due to dropping or jolting when Drive moving the drive A fork lift truck or similar mains of lifting and transporting may be used Sling in a manner that will equalize the load at the pickup points Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal Do no jolt while lifting Figure 4 2 Lifting the Drive Lifting Hole Front View Right Side View Watts Loss Mechanical Installation 4 3 Use the following procedure to lift and mount the drive 1 Attach a sling with safety hooks or clevis clamps to the two lifting holes Make certain that the angle of the sling is not less than 45 degr
248. und O O L LNNO2 1531 4 03 ul NO ul 6 NNOD2 ex 9 2 N S NNOD2 und t 3 38 9 CNNOD und fs W3ON QNVH 6 O N 3381 ony QNVH 440 2 1531 YOLOW 255 4 6 xO L ZNNOD Z 993 81 O O E ae NUZ S sq ou d 318VN3 1nd1nO 3 si 1 81 am O lt Su lt 938 1 SSVdA8 55 9 8 00 1531 1 381 155 Ww vu ie 9 LNNOD A8 und SSVdA8 N A x INNOD2 5 8 O LNNOD 1531 5 d n 7 A N d FK 2 A8 1531 80 8 INNOD caas zu za ul N3dO N Z 20 71831NI 1 81 e 0 03 ONVH LL INNO2 AOW 3ound 031 a bs 4 und 577 1 81 N 6 lt 1 18 10 2 3 cv 8E LE 9E SE 6c 8c LE 9c
249. y PI Setpoint 127 50 00 Parameter Name Number Default PI Feedback Sel 128 0 PI Setpoint PI Integral Time 129 2 00 Secs PI Prop Gain 130 1 0 PI Lower Limit 131 Maximum Freq 100 Upper Limit 132 Maximum Freq 100 PI Preload 133 0 0 Hz 100 0 PI Status 134 Read Only PI Ref Meter 135 Read Only Fdback Meter 136 Read Only PI Error Meter 137 Read Only Output Meter 138 Read Only PI BW Filter 139 0 0 Radians Accel Time 1 1402 120 0 Secs Accel Time 2 141 20 0 Secs Decel Time 1 1425 20 0 Secs Decel Time 2 143 20 0 Secs DB While Stopped 1451 Disabled S Curve 146 20 Current Lmt Sel 147 0 Cur Lim Val Current Lmt Val 148 Rated Amps x 1 5 Equation yields approximate default value Current Lmt Gain 149 250 Drive OL Mode 150 3 Both PWM 1st PWM Frequency 151 4 kHz 2 kHz Frames 4 6 600 690VAC Droop RPM FLA 152 0 0 RPM Regen Power Limit 153 50 0 Current Rate Limit 1540 400 0 Stop Mode A 155 0 Coast Stop Mode B 1562 1 Ramp DC Brake Lvl Sel 157 0 DC Brake Lv DC Brake Level 158 Rated Amps DC Brake Time 159 0 0 Secs Bus Reg Ki 160 450 Bus Reg Mode A 161 1 Adjust Freq Bus Reg Mode B 162 0 Disabled DB Resistor Type 163 0 None Bus Reg Kp 1649 1200 Bus Reg Kd 165 1000 Flux Braking 166 0 Disabled Powerup Delay 167 0 0 Secs Start At PowerUp 1687 1

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