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1. - Frank`s Hospital Workshop

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4. cable 118 Measure the voltage between X6 11 and X6 8 on DX91 Is there a measurable voltage change gt Replace board DX91 Measure the voltage between X15 11 and X15 8 on DX1 Can a voltage change be measured yes y Replace board DX1 e Perform Adjusting board DX1 see page 4 39 Check and repair or replace ur cable L24 3 45 3 117 oo JN fo 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Ear YEOG X71 V26 BK 72_ RD YERD 7 3 Signal YEBU X7 4 45V OGRD Y X75 gt YEBN X7 6 GND YEBK X77 v27 OGBK 7 8 NHOG gt X7 9 GND B 7 10 a 711 WHBK GND OGBU er E v29 24 GN a BN 38V SL 24V 4 5 L GND X4 6 3 118 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3297 077 01 10 02 04 2007 Perform functional check of limit switches and replace or readjust if necessary Proceed with section Correcting error of message E4 14 Y see page 3 115 Can the Ceph holder be moved away from the limit switch with Service routine 5 34 42 no gt Please contact the customer service no Is the error removed yes Perform Service routine 5 34 1 about 10 times from different height positions of the stand During this turn the unit off and on again
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6. delete Offset and enter set perform automatic setpoint ali test step 01 point values with potentiometer gnment test steps 02 and 03 If outside tolerance Point 1 or 2 Small metal cover Small metal cover removed removed Release an exposure Does the error message The unit is OK again repeat Perform Service routine S 05 1 test step 02 Preheating VH 15 too low Automatic adjustment with Service routine S 05 2 Release an exposure Does the error message The unit is OK again repeat Replace e Perform Adjusting board DX1 see page 4 39 Release an exposure Does the error message The unit is OK again repeat yes Replace the X ray tube assembly tube assembly action to be taken 8 see page 4 39 3 12 X ray tube assembly Remote control E2 12 Multitimer MT Control cable for remote control 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Maximum anode current has been exceeded VH setpoint too high Replace board DX1 Refer to failed section Adjusting board Only delete offset with Do test steps execute DX1 see page 4 39 Service routine S 05 test S 05 step 02 E Adjust to 5 5 V with R644 failed at 60k
7. Dental The ORTHOPHOS PlusDS PlusDS Ceph Service Manual ORTHOPHOS 5 Plus Plus Ceph 2 ER 5 S 4 2 2 Version 5 2 The following are also required Spare parts list Order no 41 63 841 Circuit diagrams ORTHOPHOS Plus DS Plus DS Ceph ORTHOPHOS 5 Plus Plus Ceph Order no 41 62 751 Order no 54 71 839 Tools Hexagonal head screwdrivers angled sizes 1 5 2 10 Allen key size 4 length 200 mm for socket head screws Set of hexagonal wrenches sizes 4 14 with 1 4 ratschet extension and 4 socket head Allen inserts 3 6 mm Spirit level Open end wrenches sizes 5 5 7 8 10 13 30 and 19 22 for Ceph Torx screwdrivers sizes 10 20 25 Phillips head srewdriver size 1 Insulated slot head screwdrivers sizes 0 1 2 3 4 6 Pliers for retaining ring e Auxillary means Digital multimeter accuracy class 1 Soldering iron for cable repairs Diagonal cutter Cable ties Teflon insulating tape Maintenance Technical modifications 2 D Important Notes uta at buscara oir ahii 1 1 11 Important Notes x este 1 3 1 2 List Ol SOTWATE versions cat 1 5 1 3 Major Assemblies and 1 6 1 4 Removing Panels ssp ee 1 9 Photographs OF PC BOS 1 11 Lisbor Messages na A A AS 2 1 2 1 Listor Help Messages
8. 5 93 st A ue et beatas tme 6 1 6 1 Replacing the gas operated spring 6 5 6 2 Replacing the rotation motor 1 6 9 6 3 Replacing the actuators 2 ae 6 13 64 Replacing the height adjustment motor MB 6 15 6 5 Replacing the forehead support and or the forehead support motor M6 6 17 6 6 Replacing the catch for the bite block support segment 6 21 6 7 Replacing the halogen lamp of the light beam localizer 6 23 6 8 Replacing the lamp of the Cephalometer Cephalometer model no 15 38 177 6 27 6 9 Replacing adjusting the sensor potentiometer of the Cephalometer Cephalometer model no 15 38 177 6 29 6 10 Replacing the cassette holder for panoramic radiographs 6 33 6 11 Replacing the rope and or the cassette drive motor MA 6 35 6 12 Replacing motor M7 and potentiometer R2 6 39 6 13 Replacing motor M8 and potentiometer nennen 6 41 6 14 Replacing socket contact for image receptor 6 43 6 15 Replacing rotary knob and sensor ejector 6 45 6 16 Replacing ring cable L10 Reo een
9. Remote control UN Multitimer MT E To exit the service routines switch the unit OFF and ON again 11 12 13 14 15 16 17 18 19 20 21 22 Continued Test step 03 Storing the position of the patient diaphragm for asymmetrical and symmetrical exposures Briefly press the service key The mA display indicates test step 03 Briefly press the service key The LED above the key flashes Press the return key The patient diaphragm M8 travels to the inner and outer limits and then stops in the center With the key of the mA display drive the patient diaphragm to the outer stop With the key of the mA display move it back inward for approx 1 2 mm Press the memory key Press the Return key R The position for asymmetrical exposures is now stored The patient symbol LED 1 lights up Drive the patient diaphragm to the inner limit with the key of the mA display Drive the patient diaphragm approx 3mm outward with the key of the mA display Press the memory key Press the Return key R The LED above the service key lights up The position for symmetrical exposures is stored The patient symbol LED 4 lights up Test step 04 Free movement of Ceph motor Briefly press the service key The mA display indicates test step 04 Briefly press the service key The Cephalometer 7 can be moved alone up
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11. X12 X13 o EL 6 Control cable for remote control ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts Beas Continued e If error message 33 appears e the key on the Multitimer e Error indication 33 turns off e the key on the Multitimer and continue the belt tensioning process e Carry out a test rotation e the X ray tube assembly manually to the rotation start position e the T key on the Multitimer e The test run should be smooth and with uniform speed repeat the test rotation 3 4 times Multitimer MT e Secure the belt positioning F with the lock nut e Adjust the forehead support according to section Replacing the forehead support and or the forehead support motor M6 see page 6 17 e Assemble the unit completely e Final check Make a phantom exposure according to section ummummumummm Phantom exposure item 4 Y see page 4 5 ST a nn 6 2 1 51 Rear side OFF Remote control DX5 X4 X5 X12 X13 4 MT L r X12 X13 o EZ Control cable for remote control 54 53 571 D 3297 ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts D 3297 077 01 10 02 04 2007 1 Turn the unit ON The actuators are always
12. mm mm Aum um mm um CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check rotation ring for possible mechanical faults move the X ray tube assy by hand over the entire rotation range X ray tube assy must move smoothly without grinding noise Possible faults weight compensation disk on motor M1 rooting of cable L10 in rotation ring cable ties covers Possible electrical faults connectors X1 X2 X3 and X14 on DX5 and connectors X7 and X11 on DX1 must be properly inserted Move the X ray tube assembly by hand to its end position Are contacts X3 1 4 and X1 3 6 OK Press the R key on the Multitimer Drive motor jerks error Check cable L13 for message E3 33 appears continuity after about 16 sec OK Check the winding resistors with a multimeter Is resistance 5 15 962 Move the X ray tube assembly by hand to its start position Unplug X14 on DX5 Check connection between Press the T key on winding and motor housing Drive motor does not run the Multitimer with continuity tester E3 33 appears after about Motor M1 runs and error mes Does connection exist 16 sec gt sage E3 32 appears yes yes Light barrier V5 defective Motor M1 defective Replace Replace see page 6 9 Continued on next page 3 28 gt gt Repair contact problem g
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14. 9 see page 4 43 or film motor yes replace board DX1 Select Service routine S 16 2227 Adjusting board DX1 test step 03 Remove mechanical ob see page 4 39 Move cassette to Pan posi struction tion LED3 lights up Swap connector X4 and X3 on DX8 Check cables L16 and L10 for D LED3 liaht T continuity Repair oes ight up when po sitioning the cassette OK gt yes yes Replace light barrier V9 poe board 8 Reinsert connector X4 in its see page 4 43 or socket board DX1 Adjusting board DX1 see page 4 39 3 23 de 3 23 Remote control Control cable for remote control CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 3997 977 61 19 00 042007 Are connectors X7 and X8 X15 on board DX5 correctly inserted or are connectors swapped Circuit breaker F2 on DX31 tripped Check cable L1 for continuity Is supply voltage 38 V Repair present between connector V40 on DX32 lights up or X1 pin 8 yes yes Check cable L4 for continuity nu etween 8 1 an 2 OK Repair Transformer no gt or transformer defective Replace yes yes Unit is OK Board DX31 is defective Does unit move when Check cable L13 on board pressing a HV key DX5 for continuity Repair OK
15. Press key on Press Y key until the height indication appears 11 unit below the correction switch Press R key on Multitimer Press key 7 until the height is indicated Indication at DX1 board is defective gt replace and perform and Adjusting board DX1 d see page 4 39 indication for height adjustment simultaneously 54 53 571 D 3297 2 8 D 3297 077 01 10 02 04 2007 2 3 Service ES routine Description When required Radiation without rotation All adjustments of X ray tube assembly e g accep S 01 9 tance testing functional test head adjustment dia phragm adjustment 5029 Radiation without rotation for See S 01 5 039 Adjustment of kV setpoint mA setpoint and set After replacing the DX1 board or malfunction of the 5 point X ray tube assembly S 049 Test of actual values kV mA VH After replacing DX1 or X ray tube assembly 5059 Heating adjustment After replacing DX1 or X ray tube assembly S 064 Reading deleting the radiation counter After replacing the X ray tube assembly or in war cases 5079 Deleting the error memory After replacing the X ray tube assembly 5 098 Erasing EEPROM on DX1 deletes all data In case of software problems all software adjust 5 ments deleted and must reprogrammed 5119 Adjusting the kV increase
16. within 3 seconds You have then entered the service mode If during the selection of the Service routine this sequence 15 not followed a wrong key is pressed or the time is exceeded the unit switches automatically back to the normal mode A maximum of 99 error messages can be stored OE means that at this point the unit was turned OFF and ON again 4 Press the service key Number of The digital display indicates Service routine S 01 error mes To select any error sages message from 0 to 5 Select the desired Service routine with the or keys for example 5 04 Lasterror the latest one The selection of Service codes and test steps is described for the individual service routines on message or the following pages Deselecting a Service routine Switch the unit OFF and ON again ORTHOPHOS Plus DS Plus DS Ceph for all service routines with radiation set exposure readiness via SIDEXIS See next page or set the Active signal internally with Service Routine S 35 test step 02 4 see page 5 89 key 5 5 1 5 7 Remote control Ready for panoramiciceph for panoramiciceph X ray Multitimer MT m Status ls for X ray radiation A m m m m Additionally for ORTHOPHOS Plus DS Plus DS For all Service routines with radiation set exposure readiness via SIDEXIS Swi
17. 6 17 6 6 Replacing the catch for the bite block support segment 6 21 6 7 Replacing the halogen lamp of the light beam localizer 6 23 6 8 Replacing the lamp of the Cephalometer Cephalometer model no 15 38 177 6 27 6 9 Replacing adjusting the sensor potentiometer of the Cephalometer Cephalometer model no 15 38 177 6 29 6 10 Replacing the cassette holder for panoramic radiographs 6 33 6 11 Replacing the rope and or the cassette drive motor 6 35 6 12 Replacing motor M7 and potentiometer 2 6 39 6 13 Replacing motor M8 and potentiometer 6 41 6 14 Replacing socket contact for image receptor 6 43 6 15 Replacing rotary knob and Sensor 6 45 6 16 Replacing FING cable LIO tii a ee a eee 6 47 6 2 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Personal notes 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 6 3 AE o 54 53 571 D 3297 NOTE See section Removing panels D 3297 077 01 10 02 04 2007 Loaned tool 14 49 672 is required This consis
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19. LL Remote control Multitimer MT To exit the service routines switch the unit OFF and ON again BE e Service routine 5 19 is required for checking installing removing the forehead sup 1 port Select Service routine S 19 as describe in section Selecting service routines 2 Briefly press the service key The mA display indicates test step 01 Select the desired test step with the kV keys gt e 249 Test step 01 Driving to the zero point 3 Briefly press the service key The mA display indicates 00 The LED above the R key flashes 4 Press the Return key LED is off during the travel Possible indications on the lateral control panel 201 Reference point not reached within the permissible time POO Reference point reached within the permissible time Reference point reached without travel 01 600 Y Test step 02 Normal travel 5 Briefly press the service key The mA display indicates 02 Briefly press the service key The mA display indicates 00 The LED above the service key lights up 00 0 to 32 0 Test step 03 Travelling to the installation position 7 Briefly press the service key The mA display indicates 03 Briefly press the service key The mA display indicates 00 The LED above the R key flashes 8 Press the Return key R LED continues to flash Actuators M2 and M3 move 23 mm forward Indica
20. e The signal ACTIVE is indicated on the mA display 00 ACTIVE 15 not present 01 ACTIVE is present 3 Briefly press the service key From software version VO31 of the Memory Test step 02 is displayed Test step 02 Setting the Active signal In the ma indication of the Multitimer 00 is displayed 4 Actuate the test sequence button on the Multitimer to set the Active signal The ma indication changes to 11 After setting the Active signal Service routines S 01 S 02 S 03 S 04 S 05 and S 36 can be run without first selecting Constancy check Factory service on the SIDEXIS PC You can also reset the Active signal in the same way with this test step switch mA indication back to 00 with Test sequence button However the Active signal is automatically reset when Factory service is selected on the SIDEXIS PC or the unit is switched off 5 27 5 89 5 27 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 90 Remote control E Multitimer MT s ay m CAUTION Observe radiation protection guidelines ORTHOPHOS Plus DS only Service routine S 36 is required for checking the dose e readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or setthe Active signal internally with Service Routine S 35 test step 02 Select Service routine 5 36 as described in section Selecting service routines 2
21. yes yes Replace board DX91 Check and repair or replace cable L25 especially pins 4 and 6 Check and repair or replace cable L18 15 the voltage present at the motor terminal mo Ma un gear Check and remove the gear potentiometer Check the motor unit i Does the motor run and drive remount the slipping clutch the potentiometer gt 1 Motor runs gear and and driving pinion on the mo 5 iu tentiometer are stationary tor axis Reinstall the unit and repeat the test yes 2 Motor does not run gt Replace the motor unit Continued on next page 3 37 3 89 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 continued y 15 there movement feedback Is a potentiometer voltage at K23 pins 4 and 5 present that changes with the rotation of the motor Measure the voltage between X1 3 and X1 5 on DX91 Is 5 V present Measure the voltage between X4 1 and X4 2 on DX91 Is 9 5 V present Measure the voltage between X30 1 and X30 2 on DX1 Is 9 5 V present yes 15 this voltage still present at X1 pins 4 and 5 yes Is the potentiometer voltage present between pins 15 and 8 of X15 yes y Please contact the customer service 3 37 3 91 yes y Check and repair or replace cable 118 Check and rep
22. Is image receptor switched to Image mode V221 lit up Are TDI signals output V216 glows with half brightness Perform Loose connection test on L17 and its plug in connectors on DX1 and DEB gt Check signal path DX1 lt gt DEB Are all signals stable according to situation replace defective component wiring DEB DX1 yes Signal path check image receptor lt gt DEB lt gt XOP Test und component replacement in following sequence Check seating of image receptor Signal test S 35 2 from Memory card Check socket contact of image receptor ERA Check cables L10 Pan L23 Ceph cables L30 L31 and their plug in connectors Image receptor 100 2000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components for normal operation only Check signal path of Active Does SIDEXIS display a signal status message which Select exposure readiness on indicates a break PC constancy check select factory service Select Service routine S 35 on yes Multitimer Does SIDEXIS display a status message for the group XAB OP Break 0xD003 or XAB OP Break 0xD050 Does SIDEXIS display a status message for the group EDC Break yes yes y See Correcting Error 3 Message E4 11 see page 3 107
23. 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 10 02 04 2007 Correcting errors of help messages H3 05 and H3 06 No Panorama diaphragm is set on the diaphragm wheel The locking button on the diaphragm wheel is not engaged Correct the error with service routine S 21 test step 03 Arethe diaphragms programmed s connector K9 correctly inserted at the X ray tube assembly Hasthe locking button correctly engaged on the diaphragm wheel Set a Panorama diaphragm The Ready LED above the R key on the Multitimer is flashing X ray tube assembly Check switching function of S2 S3 S4 incl cable no gt Cable L22 defective L22 up to connector K9 OK X ray tube assembly Is the function of switches S2 S3 S4 mechanically imped v Repair replace ed Check L10 continuity from yes We uA ir d Connector K9 1 to X4 12 Connector K9 2 to X4 11 Connector K9 Connector K9 3 to X4 10 removed Correct the fault Connector K9 4 to X4 13 If required replace switch 52 53 54 and or cable Check continuity from L22 connector K9 to X4 on Cable L10 defective DX1 Repair replace yes y xa Replace board DX1 perform Adjusting L10 K9 Connector X4 board DX1 9 see page 4 39 TE removed X4 10 X4 13 Wu 3 4 EN M6
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25. Surrounding unexposed border Elements for low contrast For ORTHOPHOS Plus DS Plus DS only Check whether the phantom needle phantom exposure is OK Radiation will be released Observe the radiation protection guidelines SIDEXIS ready for an exposure and take an exposure 1 Select diaphragm position 10 Remove bite block contact segment Insert exposure phantom into bite block holder Insert contrast element A with hole into plug in plate of exposure phantom Mount phantom with clamp on sensor Move unit into starting position Qa Release exposure Compare the exposure just taken with a control exposure If the phantom needle phantom exposure is not correct adjust the X ray beam 9 See Chapter 4 1 Phantom radiograph Adjusting actuators M2 M3 See Chapter 4 2 Checking and adjusting the X ray beam for panorama radiograph Fig 28 Phantom needle phantom exposure Phantom needle phantom exposure with ORTHOPHOS Plus DS Plus DS Ceph Fig 29 Possible cable routings 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the routing of the cables to the unit is OK Check power cable protective ground wire control cables and data transfer cables Perform a visual check to make sure that the cables show no external signs of damage If a cable is externally damag
26. 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 15 0 04 2007 Perform Service routine S 32 1 Pan or S 33 1 Ceph Switch on image receptor voltages by actuating X Ray button y Is image receptor supply volt Has Reset signal of image receptor responded mA _ age missing eceptol naci n 27 Sporadic fault Repeat exposure yes yes Is V11 on DX32 9 5V suppl voltage N up PEN gt DX31 and DX32 replace yes Check plug in socket of image receptor Check image receptor socket contact ERA Signal test S 35 2 from Memory 030 Check replace cable 123 Check replace cable 17 Replace image receptor Replace DX1 28V present on DX32 between X1 1 and X1 2 Have fuses on DX31 Are LEDs V52 V53 V54 on 24V present on DX32 Check cable L1 and its plug responded no Exe up between X1 9 and X1 10 no _ connectors replace yes yes yes Switch on fuse again and Check L2 and its connectors replace repeat exposure If necessary replace DX32 Continued on next page 3 43 3 107 3 108 1999 ORTHOPHOS Plus DS up to serial 51999 ORTHOPHOS Plus DS L30 L31 N 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077
27. Adjusting actuators M2 MS 4 5 42 Checking and adjusting the X ray beam for panorama radiograph 4 13 43 Checking and adjusting the X ray beam for Cephalometer model 33 14 320 4 19 44 Checking and adjusting the X ray beam for Cephalometer model 15 38 177 4 21 4 5 Checking the symmetry on the Cephalometer Cephalometer model No 33 14 320 4 23 4 6 Checking the symmetry on the Cephalometer Cephalometer model No 15 38 177 4 25 47 Checking and adjusting the ear olives Cephalometer model 33 14 320 4 27 4 8 Checking and adjusting the ear olives Cephalometer model 15 38 177 4 29 4 9 X ray tube assembly action to be taken during after replacement 4 31 4 10 Radiographic density of spinal column not 4 33 4 11 Checking exposure times a ee ua ehe 4 35 4 12 Checking the tube 4 37 4 13 Adjusting board DT ee en cau accents er 4 39 4 14 Adjusting the correction switch for height adjustment 4 41 4 15 Adjusting board DX8 ABV adjustment 4 43 4 16 Chan
28. The Dental Company Troubleshooting Contents Sirona Dental Systems GmbH Troubleshooting Contents 1__ be switched On paria 3 7 3 2 Demonstration mode cannot be turned ON OFF 3 9 3 3 Correcting error of help message 01 3 11 3 4 Correcting errors of help messages 05 and 06 3 13 3 5 Correcting error of help message 07 3 15 3 6 Correcting error of help message 12 3 17 3 7 Correcting error of help message 16 3 19 3 8 Correcting error of messages 1 01 1 02 E2 03 Signal paths to control board 1 interrupted een 3 21 3 9 Correcting error of message E2 01 X ray tube assembly overheated 3 23 3 10 Correcting error of message E2 04 Zero power range has been re initialized 3 25 3 11 Correcting error of message E2 10 Max radiation time of the program 15 ci 3 27 3 12 Correcting error of message E2 11 Anode voltage too 3 29 3 13 Correcting error of message E2 12 Anode current too high 3 31 3 14 Correcting error of message E2 13 Filament voltage too high 3 33 3 15
29. Voltmeter D E B Fig 40 Measuring setup for protective ground wire test 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 A DANGER DANGER Perilous shock hazard Switch power off 3 Table 1 Protective ground wire test between Switch power OFF at the main switch for the building installation A and D GNYE wire 0 10 For pluggable units remove the power plug from the electric outlet died ia 2nd Protective Remove the power connection from the line terminal Unclamp the second protective A and E ground wire 0 1 0 ground wire Remove following cover parts A and B Stud 0 20 Cover B and Tube assembly 020 Segment housing Rear lateral cover plate cover 1 Front panel cover 3 X ray tube assembly cover Only ORTHOPHOS Plus DS PLUS DS Ceph Check whether the protective ground wire resistance Table 1 complies with the specifications A power source of at least 0 2A with a no load voltage of 24V max and 4V min is required Apply an electric current between the parts specified in Table 1 for at least 5s Measure the voltage drop with the voltmeter and the current with the ammeter Then calcu late the resistance using the formula U I If the resistance exceeds the value specified in Table 1 Check whether the protective ground wire is fastened according to specifications Check whether the flat washer to
30. position Light barriers V7 V8 maladjusted defective E3 43 Error with counter for radiation times DX1 board defective replace and perform Adjusting board DX1 see page 4 39 Diaphragm inserted not recognized After service routine 09 after replacing DX1 or E3 45 EEPROM reprogram the diaphragm Check function of diaphragm switch 54 53 571 D 3297 2 6 D 3297 077 01 10 02 04 2007 2 2 Description Required action E3 464 Position of cassette holder cannot be determined according to section Correcting error 46 Y see page 3 75 E3 47 Memory card not inserted Insert memory card Memory card which is plugged in is not valid or is If the error message occurs frequently order con 48 not always detected version kit Replace memory card and GAL 41121 Watchdog reset performed Acknowledge the fault by pressing the R key Fault occurs with voltage fluctuations if reoccurring fre 49 quently DX32 or DX1 board is defective gt and perform Adjusting board DX1 4 39 This service exposure is not possible in the dem Deactivate demonstration mode test switch 50 onstration mode S1 S88 on DX31 to position 1 V3 on DX31 must 2 light up Observe section Demonstration mode cannot be switched ON OFF Y see page 3 9 E3 51 Inaccurate signals indicated by the f
31. 33 14 320 4 27 4 8 Checking and adjusting the ear olives Cephalometer model 15 38 177 4 29 4 9 X ray tube assembly action to be taken during after replacement 4 31 4 10 Radiographic density of spinal column not 4 33 4 11 Checking exposure times 4 35 4 12 Checking the tube current 4 37 4 13 Adjusting board DX1 init 4 39 4 14 Adjusting the correction switch for height adjustment 4 41 4 15 Adjusting board DX8 ABV adjustment 4 43 4 16 Change anomaly basic setting 4 45 54 53 571 D 3297 4 2 D 3297 077 01 10 02 04 2007 Personal notes 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 4 3 4 1 1 M3 M2 Top view of actuators M2 M3 Panel removed dl LP el gi 145mm 1mm oT X ray tube assy Actuator M3 FNN a Wane Hal 2 12 Tf ASE o A a NOTE Refer to section Removing panels 1 1 1 2 4 1 Check once more whether the following points were observed when taking the phantom radio graph Needle phantom fully inserted Temple support fully closed Diaphragm wheel set to Panorama diaphragm 10 or 1 Anomaly step 0 set LED from the left is lit Program
32. 4597 077 01 10 02 04 2007 Does green LED V10 VCC Is cable L21 properly plugged in to boards DX32 and XAB OP light up on XAB OP no no Establish connection 121 yes yes Are 5V present between Are 5V present between 6 1 X10 1 and X10 2 on the XAB and X6 2 on the DX32 board est fuses OP board gt check connection DX31 DX32 replace DX32 yes yes Switch unit off and on again Check connection 121 replace replace XAB OP board if still defective Select Service routine 5 35 1 and observe kV indication 01 VCC signal recognized by DX1 y 00 VCC signal not recognized by DX1 Is the VCC signal recognized Check connection for cable L17 replace Perform DX1 input test S 13 1 9 see page 5 35 yes Replace DX1 Replace XAB Repeat exposure 3 39 3 39 up to serial no SS 1999 ORTHOPHOS Plus DS 51999 ORTHOPHOS Plus DS Ceph L30 L31 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 10 02 04 2007 for normal operation only Check signal path of Active Does SIDEXIS display a signal status message which Select exposure readiness on PC via constancy check select factory service Select Service routine S 35 on yes Multitimer indicates a break Does SIDEXIS display a status message for the XOP group Break 3 or
33. 54 53 571 0 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 Service routine S 24 must be performed after replacing the memory card and GAL J1121 1 O on DX1 Software update of EEPROM J115 with service routine 5 24 M 1 Select Service routine S 24 as described in section Selecting service routines x 2 press the service key The kV display indicates 00 O 3 Enter service code 24 The kV display indicates 24 4 Press the Service key briefly Ber 23x The LED above the Memory key starts flashing and 00 appears on the kV mA display 5 Press the Memory key The LED stops flashing 2 The LED above the R key starts flashing 6 Press Return key The LED stops flashing The boot software is updated and FF appears on the kV mA display The LED above the Service key lights up 3 EM 23x 7 Press the Service key briefly The LED above the Service key and the kV mA display are no longer illuminated The program quits service routine S 24 4 5 5 4 NA se Oo O Service routine S 24 Software Update of EEPROMS J115 Remote control 54 53 571 D 3297 To exit the service routines switch the unit OFF and again D 3297 077 01 10 09 04 2007 e Service routine 5 25 must be performed for adjusting and checking the film screen 1 com
34. Acceptance test Caretency test Cancel Select Service exposure Factory Service 2 Diaphragm Adjustment 3 Quality Test Exposure 4 Cancel Setting exposure readiness on the PC Remote control A CAUTION Observe radiation protection guidelines Radiation without rotation can be released with Service routine S 01 Additionally with ORTHOPHOS Plus DS set readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or set the Active signal internally with Service Routine S 35 test step 02 1 Select Service routine 5 01 as described in section Selecting service routines 2 Then briefly press the service key The kV display indicates 00 3 Enter service code 01 with the key 4 Then briefly press the service key The values on the kV mA display flash The kV values can now be altered The LEDs above the patient symbol keys light up 5 RADIATION can now be generated The actual radiation time is displayed after releasing the exposure button The radiation time 15 limited to a maximum of 14 seconds The maximum radiation time of 14 seconds lights up Press the R key If an exposure is released during the cool down period the elapsing cool down time 15 dis played automatic exposure blockage During this time the LED above the R key flashes Briefly press the
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36. or replace Check mA setpoint with Service routine S 04 test step 02 Does the error message repeat Unit is OK yes BT and adjust board DX1 see page 4 39 Is the unit now OK no Replace X ray tube assembly See section X ray tube assembly action to be taken yes see page 4 31 Board DX1 was defective 3 20 48 Remote control Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 150 04 2007 Are connectors X1 X2 X4 M2 and X12 V3 on board DX5 and connectors X7 and X11 on board DX1 correctly inserted Are supply voltages present on DX1 LEDs V10 14 and V31 V40 on DX32 must light up If no errors Select Service routine 15 test DX5 swap connectors X4 step 03 and X5 Check cable L13 for Je mol rmav ment continuity from DX1 X7 to Repair initiated Is there a visible change of the LEDs at the Multitimer yes Check board 5 for Replace actuator M2 continuity Repair Section Repairs OK P or 6 13 replace yes 1 Check cable L15 continuity from DX1 X11 to Repair Replace board 1 om DX5 X2 gt or e Perform board DXE ron OK replace 1 see 4 39 D
37. Adjusting the forehead support e Rotate the X ray tube assembly to the 180 position e Adjust for a clearance of 32 mm between the vertical tube section and the image receptor 30mm between the vertical tube section and the cassette holder Position the spirit level on the side of the forehead support tube Forehead see next page and carry out the alignment support e Tighten screw and assemble the unit completely 3 Perform Service routine S 19 test step 1 Cassette Perform Service routine S 20 test step 2 Continued on next page 6 5 51 Rear side Forehead support Remote control 4 5 19 MT gt 7 o JELL Control cable for remote control 54 53 571 D 3297 ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts D 3297 077 01 10 02 042007 Continued Replacing the forehead support motor M6 4 Turn the unit ON e Select Service routine 5 19 test step 3 see previous page e Proceed according to steps 1 and 2 5 Unplug connector and X10 on board DX5 6 Pull off the lower retaining ring X Push out the pin Insert guide Y into the guide tube 7 Take out the two screws Remove the motor M6 with drive element Z 8 Unscrew the nut and pull off the drive element 9 Unscrew the bearing and remove the housing e out motor M6 e Install the new motor 6
38. DEB XOP DX1 Following the unit error Following the unit error message E4 01 does SIDEXIS spontaneously display an error or status no message for the group Break 1 2 3 10 message E4 01 does SIDEXIS spontaneously display an error or status message for the EDC group Break XXX yes yes Signal path check image receptor lt gt XOP Proceed according to Correcting error of message Test and component replacement 4 11 9 see page 3 107 in following sequence Check seating of image receptor Signal test S 35 2 from Memory card Check socket contact of image re ceptor ERA Check cables L10 Pan and L23 Check cables L30 L31 and their plug in contacts DEB RHB DEB Image receptor NOTE SIDEXIS error message Displayed in error box require acknowledging Occur if no image data present XOP Break EDC Break etc SIDEXIS status messages Displayed for limited time in exposure readiness dialog box 3 33 3 79 XOP Break EDC Break etc when image data are present 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 In case of contradictory status messages proceed according to List of Error Messages Re uired Actions for SIDEXIS see page 2 10 2000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m CAUTION Always switch the unit OFF before connecting a measuring instrument or replacin
39. PC service Problems with readiness for exposure S 36 Acceptance testing dose measurement Dose measurement 6379 service Read out and delete IP addresses S 88 Demonstration mode Selected with switch S1 on DX31 Switches the unit to demonstration mode no radiation 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 4 The following descriptions should always be seen in relation to ORTHOPHOS Plus DS unit With error message E4 01 ORTHOPHOS Plus DS 15 generally functional and the SIDEXIS messages must be observed With other error messages on ORTHOPHOS Plus DS the SIDEXIS messages indicate secondary faults OP ORTHOPHOS Plus DS XOP XAB Image acquisition card for Panorama X rays EDC Image receptor electronics ORTHOPHOS Plus DS Error Error message message HL H 1 up to fiom Description Required action SIDEXIS 5 2x SIDEXIS 5 3 Interruption caused by releasing the X ray button on the during radiation 0xA001 ERE Multitimer Interruption caused by releasing the X ray Multitimer Break button on the Multitimer between two par Break 2 0xA002 exposures OP OP Break Interruption by OP Check error message on Multitimer Break 1 0xB001 OP Break Interruption by OP Check error message on Multitimer Break 2 0xB002 EDC EDC Break Voltage problem failure at image receptor The displayed number XXX is an indic
40. Touch a ground point to remove any personal electrostatic charge before touching the components New since 07 2001 Modification compared with last edition 12 1999 Chapter or paragraph page 2 Compatibily of Memory Card 6 3 Replacement Compatibility 7 4 Version Features 7 7 Proof of Memory Card Upgrade 11 54 52 854 D 3297 D 3297 092 01 05 02 Sirona Dental Systems GmbH Table of Contents Table of Contents 1 Location for Installing Memory 5 2 Compatibily of Memory Card dates 6 3 Replacement 7 Version Features sd 7 5 Upgrade with Memory Card gt VOST en 8 6 Replacing the Memory Card Version gt V025 9 7 Proof of Memory Card Upgrade cta 11 54 52 854 D 3297 D 3297 092 01 05 02 3 Sirona Dental Systems GmbH 1 Location for Installing Memory Card Location for Installing Memory Card Serial No 1001 1399 Serial No 50001 50399 54 52 854 D 3297 D 3297 092 01 05 02 5 2 Compatibily of Memory Card Sirona Dental Systems GmbH Compatibily of Memory Card ORTHOPHOS Plus DS Memory Card REF number in use since serial no 256KB 58 42 005 D 3297 01000 2MB 58 42 021 D 3297 01446 2MB 58 59 876 D 3
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42. lt o 54 53 571 D 3297 NOTE See section Removing panels oidos 042007 Remove the Continued 3 gas operated spring Guide 3 Replacing the gas operated spring tube Take out screw A from fork B on the rear of the unit DX5 Pull fork B towards the rear and out of the column Unscrew sleeve C with the retaining ring from the gas operated spring Unscrew cable clamp D and make the cable accessible Fit the guide tube of the loaned tool onto the gas operated spring Drive the unit down to its minimum height Remove the guide tube and the gas operated spring Fit the new gas operated spring Place the rod in the recess in the column base Drive the unit upward 1 to its maximum height Screw in the sleeve C and tighten it The retaining ring must be in place Insert fork B and secure it with screw 4 Final measures Press 4 key for height adjustment and simultaneously loosen sleeve S about 5 turns until the load is removed from the loaned gas operated spring Take away the loaned gas operated spring and the dismantling tool Plug connector X8 back to board DX5 Secure the cable with cable D Guide tube 21 Loaned gas operated spring Perform Service routine S 18 see page 5 51 Reattach the panels 6 1 6 7 1 S1 Rear side 2 ON OFF Mi Forehead support Remote control 5 19 Control cable for remote
43. peat g gt Unit is OK yes yes Does error message repeat no Unit is OK yes Check ring cable 110 15 connector correctly in Insert connector serted at X ray tube assem gt correctly if necessary bly replace ring cable L10 Replace X ray tube assembly Refer to section X ray tube assembly yes action to be taken d see page 4 31 3 14 X ray tube assembly Remote control E2 14 2 14 MT Control cable for remote control CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 2207 077 61 10 00 042007 Bridge short circuit transistors overheated Acknowledge displayed error press the R key Wait for about 15 minutes allow to cool down Adjust for maximum kV Release an exposure 0 15 error message repeated Unit is OK again yes X ray tube assembly or DX1 defective From connector X4 on board DX1 remove pin 5 from connec tor housing Release an exposure Does the error message re Reinsert pin 5 in the connector housing peat gt Replace the X ray tube assembly See section yes X ray tube assy action to be taken 4 31 Replace board DX1 See section Adjusting board DX1 see page 4 39 3 15 Remote control E2
44. 14 Insert the guide shaft and place the O rings on both ends of the shaft Secure both lateral profile metal sheets with screws 14 1Slide retaining plates E and F in the direction of the arrow up to their stops as shown in the drawing next page e Completely assembly the cassette holder Continued on next page 6 11 36 X2 DX8 54 53 571 D 3297 ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts D 3297 077 01 10 02 042007 Continued Take anti static measures to prevent ESD damage Replacing motor M4 e Proceed according to steps 1 7 above 15 Unplug connector X12 16 Take out the counter sunk screw and remove the motor 17 Take out the worm screws and pull out the drive shaft e Install the new motor proceed according to steps 8 14 above 6 11 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 ATTENTION Always turn the unit OFF before connecting a measuring instrument or replacing any parts 1 Take out the screw Select Service routine S 34 test step 5 Move the cover to the front and take it away 2 Unscrew the cover 3 Select Service routine S 34 test step 1 Move ASA the Cephalometer fully to the top by passing the limit switch until the toothed rod is acces sible Turn the unit off 4 Unplug connector K21 Remove the motor with the potentiometer 5 Check and preadjust the new
45. 5 6 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Remote control Multitimer MT 66 kV 16 mA min 15 mA to 1 2 3 4 5 10 15 stationary value 49 50 50 values are measured in intervals of 2 ms The measured values can be plotted as dots to check the transient characteristics CAUTION Observe radiation protection guidelines 10 11 12 13 Continued The actual mA value is checked in test step 02 Briefly press the service key The values on the kV mA display flash The LEDs above the patient symbol keys light up Select the kV value Example in figure 60kV 9mA Press the exposure button and hold it pressed RADIATION 55 generated for 0 1 seconds The actual value is displayed in four digits on the kV mA display After the 10th measured value actual mA value 4 5 V 0 1V 2 9 mA 0 2 mA Check again with 66kV 16mA 8 0 0 1 V 2 16 mA 0 2 mA A maximum of 50 measured values can be recalled with the kV keys An additional kV value can be entered for testing after pressing the R key If you do not wish to check any more mA actual values briefly press the service key The next test step then appears The actual VH value is checked in test step 03 VH actual value stationary setpoint 0 30 Then briefly press the service key The values on the kV mA display flash The LEDs above the patient sy
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47. 65 4 Briefly press the service key The mA display indicates test step 02 The movements for cephalometry are checked in test step 02 5 Briefly press the service key The mA display indicates 00 The LED above the R key flashes 6 Press the Return key R The X ray tube assembly travels to the exposure position for cephalometry the LED turns off CC is indicated on the mA display The rotation motor M1 keeps the X ray tube assembly in this position If the X ray tube assembly is moved out of this position the motor switches off and the LED above the R key flashes Error message E3 42 appears if the Ceph position is not reached 7 Briefly press the service key The mA display indicates test step 03 continued on next page Service routine S 14 Rotation functions Remote control M1 V5 Behind rotation ring To exit the service routines switch the unit OFF and ON again 10 11 Continued Free movement of the X ray tube assembly rotation ring is possible in test step 03 Briefly press the service key If the X ray tube assembly is not in the start position the LED above the R key flashes In this case press Return key R The X ray tube assembly now travels to the start position and the LED turns off The LEDs above the two left hand symbol keys must light up Start the rotation with the program key 1 angular steps are possible Th
48. Check the voltages at the image receptor XOP ORTHOPHOS emits incorrect exposure ID Check the software versions of OP and Break Break SIDEXIS for compatibility 60 70 0xD060 070 Check the error message displayed by the OP data or address bus error see Correcting error of message E4 08 and E4 01 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 4 The error message indicates a combination of several fault causes e g display on SIDEXIS 3 HEX 3 C 8 4 2 1 8 4 2 1 valence 22 21 20 23 22 21 20 Bit 7 6 5 4 3 2 1 0 Error EDC EDC EDC EDC EDC EDC RESET VSP VSN VDD VAN VAP 0 0 1 1 1 1 0 0 These voltages are not present Bit 0 Ok fault has not occurred Bit 1 Error fault has occurred signal is missing Bit number Error BRE Meaning 0 EDC VAP ERROR V212 0x01 Voltage 18 V not present too low 1 EDC VAN ERROR V232 0x02 Voltage VAN 18 V not present too low 2 EDC VDD ERROR 0x04 Voltage VDD not present too low 3 EDC VSN ERROR V122 0x08 Voltage VSN 5 V not present too low 4 EDC VSP ERROR v112 0x10 Voltage VSP 5 V not present too low 5 EDC RESET ERROR V222 0x20 Voltage VCC 5 V not present too low or digital section is in reset state 6 0x40 Internal message 7 0x80 Internal message 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 54 53 571 0 3297 D 3297 077 01 10 02 04 2007
49. Connect the cable plug observe the color code Fit the rope pulley T on the axis of the sensor potentiometer and hook the spring into the holder W NOTE Do not coil up the rope Tighten screw 9 Turn the rope pulley 3 turns to the left and hold it in this position Place the rope in the rope pulley and coil it up by turning the pulley cw Turn the unit ON Press the C key Fully insert the cassette holder The adjustment is correct if the digital display for the longitudinal movement shows 100 If 100 does not appear readjust the rope with adjustment knob XA Fully pull out the cassette holder lt 192 must be indicated If 192 does not appear readjust potentiometer R1 Reattach the top and front covers 6 9 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 y N D A Y CN i y AP 32 ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts ee Take anti static measures to prevent ESD damage Turn the unit OFF Remove the cover Take out screw and remove the cover Disconnect plug K6 110 and L16 Unscrew the cable clamp screw B Remove screws D and nut E while watching for shims and washers Attention Hold and remove the cassette holder 6 Screw on the new cassette holder Connect L10 and L16 connector K6 Remount the cable clamp Replace the cover and insert screw A 7 Tight
50. Does the Ceph holder move 80 back to the limit switch no The unit is Adjust limit switch narrower within the realms of possibility 3 46 3 119 3 120 1999 ORTHOPHOS Plus DS 51999 ORTHOPHOS Plus DS Ceph up to serial no L30 L31 SS 7 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 5 55 077 011002 04 2007 Deselect exposure readiness Select Service routine S 35 1 from SIDEXIS and observe mA indication Active signal is then switched off 01 Active signal recognized Is LED V670 for Active lit u Y Check cable L17 replace on DEB i no 00 Active signal not recog no necessary replace DEB nized by DX1 board yes Pull out plug X14 on DX1 Is Active signal still recognized yes Check cables L31 L3 Replace DX1 and replace setting routine If necessary replace see page 4 39 If necessary replace DEB DEB V905 V900 V910 V221 V216 V670 V950 V231 V232 V950 Correcting error of message E4 16 Active signal present when switching ON with XOP 3 121 122 2000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 5 55 07
51. defective replace and adjust 8 4 39 2 43 actual value out of tolerance 10 96 Adjust board DX1 If not possible DX1 board is A defective replace and adjust 8 4 39 ul 2 44 kV actual value out of tolerance 10 96 Adjust board DX1 If not possible DX1 board is 2 defective replace and adjust 8 4 39 2 454 mA actual value out of tolerance 10 Proceed according to section Correcting error E2 45 Y see page 3 47 2 Error while increasing decreasing the kV value Software error DX1 board defective replace 2 46 perform Adjusting board DX1 4 39 2 Incorrect setpoint value after automatic setpoint Adjust board DX1 If not possible DX1 board is E2 47 adjustment defective replace and perform Adjusting board gt DX1 9 see page 4 39 EEPROM defective T Faulty user offset while increasing the kV value Acknowledge the fault by pressing the key Cau x tion If the offset was changed by the user possi 2 48 ble in the range from 6 to 3 it will be reset to zero If the fault reoccurs the DX1 board is defec tive gt replace and perform Adjusting board DX1 Y see 4 39 019 Operating element for light barrier V3 of actuator Proceed according to section Correcting error M2 has not left reached the tripping position 01 02 Y see page 3 49 E3 02 0
52. see page 3 79 VSP voltage not present Proceed acc to section Correction of error message E4 01 E4 08 4 11 X 00 10 d see page 3 79 Digital part not in Reset Proceed acc to section Correction of error message E4 01 E4 08 E4 11 X 00 20 d see page 3 79 00 40 Overflow during exposure EDC problem if error occurs frequently replace image receptor 00 80 Error leading to exposure disable EDC problem if error occurs frequently replace image receptor 00 01 FPGA module could not programmed EDC problem if error occurs frequently replace image receptor 00 02 No external flex board connected EDC problem if error occurs frequently replace image receptor 00 04 valid programming file present in FLASH memory EDC problem if error occurs frequently replace image receptor 01 00 Data loss of FPGA configuration during exposure EDC problem if error occurs frequently replace image receptor 02 00 FPGA could not be programmed for exposure EDC problem if error occurs frequently replace image receptor 04 00 Binning stage not supported by EDC Check installation and version of SIDEXIS and memory card 08 00 Incorrect default position for sensor adjustment Check installation and version of SIDEXIS and memory card 10 00 Incorrect default value for clock out direction Check installation and version of SIDEXIS and memory card An excessively high clock out frequency has occurred Check installati
53. the ear olive holder apart and fit the adjusting caps E over the ear olives Release RADIATION until the slot of the image receptor has reached the position below the ear olives Evaluate the display on the screen If the dots do not correctly register adjust as follows HORIZONTAL Unscrew the upper cover Slightly loosen the screws A Turn see above for direction Retighten screws A VERTICAL Loosen the two screws G on the rear of the support arm Slightly loosen screws H Rotate the Cephalometer around screw H Retighten screws G and Repeat the exposure and check the position of the dots again Remove caps E and keep them with the unit Reattach the upper cover Check the X ray beam once more Checking and adjusting the ear olives 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Cephalometer model No 33 14 320 CAUTION Observe radiation protection guidelines Bogomo 5 1 5 2 Metal balls in the adjustment caps are displayed as dots on the screen The two dots must exactly coincide Pull out the cassette holder all the way and attach an intraoral film with adhesive tape Loosen knob B rotate ccw and swivel the ear olives into the beam path Pull the ear olive holder apart and fit the adjusting caps over the ear olives Prepare the unit for cephalometry see Operating Instructions Select 2 00 sec and gt 62 kV at the Multitimer Release RADIATION Develop and evaluate
54. to 123 4 5 10 15 stationary value 49 50 50 measurements at a capture interval of 2ms Record measurements point by point check transient response 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the actual kV mA values and the preheating are correct Select service routine S 04 and check the actual kV mA values If the actual kV mA values and or the preheating are not within tolerance readjust the kV mA values and the preheating 9 See Chapter 5 7 Service routine S 05 Heating adjustment Checking the actual kV mA values and the preheating 7 11 7 29 Fig 23 Needle phantom exposure and phantom exposure For ORTHOPHOS Plus Plus Ceph only 1 Liz Check whether the AES settings are OK Select service routine S 26 d See Chapter 5 24 Service routine S 26 Checking and adjusting AES Automatic Exposure Preselection Attach phantom vertically If the values listed on the phantom do not appear perform the X ray beam adjustment once again carefully AES test value 1 Turn the diaphragm slightly i e one stop position at the most 2 Findthe maximum voltage value by adjusting the diaphragm 3 Repeatthe phantom exposure until the correct value is set 9 See Chapter 4 2 Checking and adjusting the X ray beam for panorama radiograph Check whether the phantom exposure is OK Radiation will be released Observe the radiation protection guidelines Use the same type of film
55. 01 10 02 04 2007 continued 24V present on DEB between X5 4 and X5 3 Are LEDs V900 und V905 on 30V present DEB Check cable L19 and its plug in the DEB lit up no between X5 2 and X5 1 no connectors replace pug yes yes y Replace DEB 24V present on RHB Pan or Test selection of position with DAB between Service routine S 32 1 Pan X3 6 and X3 2 or S 33 1 Ceph Are LEDs V100 and V200 30V Is V232 on DEB lit De Pan on RHB Pan or DAB Ceph DAB Ceph between X3 2 and V231 lit up for Ceph Check cable 117 replace lit up and X3 1 Replace DEB Replace DX1 yes yes Are LEDs V112 V122 V212 232 and V222 on RHB DAR SUREB Check cable 110 Pan or L23 Caph Pan or DAB Ceph lit up yes y Check signal path for voltage status signal Tests and component replacement in following sequence Check seating of image receptor Signal test S 35 2 from Memory card VO30 heck ket contact of im r tor ERA V232 V212 V200 100 122 V112 ae cable L17 ti D 5V 18V 18 D 24V 24 A 5V A 5V Check cables L30 L31 and their plug in connectors DEB Input test DX1 with S 13 1 Image receptor 10 30 3 43 3 43 110 2 000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m 54 53 571 0 3297 CAUTION Always switch the u
56. 09 99 20 06 31 10 4 2 5 2 kV mA steps adjustable Version 05 10 11 00 20 06 35 10 5 28 5 3 Supports 5 5 Version 06 10 04 02 21 06 36 10 5 52 5 54 Correcting error E4 04 E3 48 Version 01 12 07 01 20 06 10 12 5 5 Supports TSA digital Version 02 12 02 02 20 06 10 12 5 52 USB Box Version 03 12 05 02 21 06 11 12 5 52 5 54 Correcting error E4 04 E3 48 Version 03 12 08 02 21 06 36 10 11 12 5 55 ORTHOPHOS 5 Plus Plus Ceph Unit identification e g 50 Overall software 04 Remarks EEFROM 44 ORTH Plus ORTH ORTH TS Version 01 50 06 011 50 Version 01 51 020 06 010 51 Version 01 52 020 06 010 52 Version 02 50 020 06 012 50 Version 02 51 020 06 011 51 Version 02 52 020 06 012 52 Version 03 52 020 06 013 52 Version 04 50 021 06 13 50 Version 05 52 021 06 014 52 ATTENTION Invalid data are indicated if DX1 switch S101 is in the wrong position 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 5 1 3 Major Assemblies and Components ORTHOPHOS Plus DS Main switch Rear 51 M6 M3 M1 M2 M5 ON panel v2 v4 R1 5 7 V6 V8 OFF PT RHB m DX5 Terminal strip K1 transformer and board DX31 06 DX31 behind door and cover X ray tube assembly BE EDC h 53 54 s oa b dem DX32 A XAB D DX1 DX71 Remote control DX20 M DX91 Without With c
57. 15 E2 15 I Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Is connector correctly inserted at X ray tube assembly Disconnect connector X5 from Replace board DX1 board DX1 gt oard DX Measure resistance on lead be e Perform Adjusting board DX1 tween X5 1 and X5 3 9 see page 4 39 SU 15 resistance gt 0 5 07 yes y Check continuity of cable L10 from X5 1 to K3 17 and X5 3 to K3 18 In cable OK I Repair or replace cable L10 yes y Replace X ray tube assembly e X ray tube assy action to be taken see page 4 31 3 16 ind EN E2 16 Remote control E2 16 Multitimer Control cable for remote control y On rotation ring On X ray tube assy H1 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Is connector correctly inserted at the X ray tube assembly Locate and repair the cable interruption Measure resistance between DX1 X4 6 and X4 1 Replace board DX1 20811510 no gt Perform Adjusting board DX1 Resistance out of tolerance see page 4 39 Connector X4 unplugged ye
58. 65 Service routine 8 24 Software Update of EEPROMS 9115 5 67 Service routine 5 25 Adjusting the film screen combination or the step series 5 69 Service routine S 26 Checking and adjusting AES Automatic Exposure Preselection 5 71 Service routine S 32 Image receptor service Panorama Service routine 5 33 Image receptor service 5 77 Service routine S 34 Ceph arm service Cephalometer model 33 14 320 5 83 Service routine 5 35 service nee 5 89 Service routine S 36 Acceptance test dose measurement 5 91 Service routine 5 37 OP service 5 93 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 5 3 Contents Sirona Dental Systems GmbH 54 53 571 D 3297 5 4 D 3297 077 01 10 02 04 2007 Personal notes 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 5 5 Remote control Multitimer MT 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Service routines are used to check the functionality of certain unit components and 1 O assemblies Selecting a Service routine 2 4 5 55 Press the Memory key 2 Then press the service key Q for about 4 sec until the digital displays disappear Within 3 seconds 3 A B 3 Press the Patient symbol keys in the sequence
59. Briefly press the service key The kV display indicates 00 3 Enter service code 36 with the key Briefly press the service key The kV mA display indicates the kV mA step 80 14 5 Use the program radiation time keys to set the radiation time setpoint to 0 50 sec 6 Press the X ray button RADIATION is generated for the duration of the set radiation time During the radiation time the kV mA display flashes and the 4 patient symbol LEDs light up 7 Press the R key 8 Briefly press the service key 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 8 Service routine 5 36 Acceptance test dose measurement 5 92 2000 ORTHOPHOS Plus DS from serial 52000 ORTHOPHOS Plus DS IL ALT is ict Remote control To exit the service routines switch the unit OFF and ON again BE For ORTHOPHOS Plus DS only e Service routine 5 37 is required to call up and delete the IP address settings Select service routine S 37 as described in the chapter Selecting a service routine 2 Press the service key briefly The kV display reads 00 3 Enter service code 37 with the key The kV display then reads 37 4 Press the service key briefly Test step 01 appears on the mA display Select the required test step with the kV keys Test step 01 Address displays 5 Press the service key briefly On the program radiation time display the first 3 digit
60. OFF before connecting a measuring instrument replacing any parts en e the unit OFF Remove the top cover 1 Sensor potentiometer F zero alignment of ear olives Loosen screws A Pull out the cable plug B and sleeve C Loosen nut D and remove rotary support E Replace sensor potentiometer F e Attach nut D and rotary support E on the new sensor potentiometer NOTE Watch for lug G Slip on sleeve C and screw down the new sensor potentiometer Connect the cable plug observe the color code e Turn the unit ON press the C key e Loosen the locking screw J Place the ear olives in position 90 parallel to the cassette holder Retighten the locking screw J The position is correct if the digital display for the rotary movement shows 90 If 90 does not appear loosen screw A again and turn the rotary support E e Loosen locking screw J Place the ear olives in position 90x parallel to the cassette holder Retighten the locking screw J The position is correct if the digital display for the rotary move ment shows 90 If 90 does not appear turn potentiometer R2 e Repeat the last two steps until no further readjustment is required e Reattach the top cover 2 Sensor potentiometer Q zero alignment of tilt Remove the front cover H Loosen screw and pull off the cogwheel Pull cable plug L Loosen screws M Loosen nut N and remove holder O Replace sensor potentiometer Q e Tighten t
61. P1 and lowest kV mA preselected on Multitimer ORTHOPHOS Plus DS SIDEXIS exposure readiness set for quality test exposure ORTHOPHOS 5 Plus cassette inserted Readjustment of the actuators is required if the specified pin distances on the phantom radio graph are not within the specified tolerance see figure on next page Basic settings of actuators M2 M3 Unscrew the cover from the carriage Switch the unit on The X ray tube assembly is in the sym metry position Measure the distance between axis A and F on M2 M3 see Figure 1 1 The distance must be 145 mm 1 mm basic setting If it is different see Figure 1 2 Hold sleeve B with a wrench and loosen lock nut A Correct the distance with sleeve B When the distance of the axis is correct hold sleeve B and secure it with locknut A 5 turn of the wrench results in 0 5 mm change in the distance Check the basic setting of the bite block Move the X ray tube assembly by hand to the 90 position and measure the symmetry distance S between the primary diaphragm and pin 5 see Figure on the right Set the X ray tube assembly manually to the 180 and 270 positions and measure the symme try distance S All three symmetry distances S must be the same Maximum permissible asymmetry 0 5 mm Position of the X ray beam After performing the basic setting you must check the position of the X ray beam Proceed according to section Checking and adjusting the X ray bea
62. Possible kV mA combinations can only be selected automatically by AES Couples de valeurs kV mA possibles seulement s lectionnables automatiquement par ABV Pares de valores de kV mA posibles s lo seleccionable autom ticamente mediante ABV 61 61 61 61 61 61 62 63 64 65 67 69 72 75 81 kV 9 10 11 12 14 15 15 15 15 15 15 14 14 13 13 mA D 3200 D 3297 D 3200 D 3297 201 01 01 09 uesiooJd S OJOS y edeyo e uoioefi 501 so ep e eJooue juos y ep uonexy ap sep 8 8 NO xne 46 70 60 L0 L0 206 00c uoou INU V 18109 sajoy 22 197 1 2 y Jo 16 OIN3 puny edeuo e1n119q09 50111401
63. RADIATION Press the release button until the X ray display switches off auto matically complete rotation e timer must indicate an exposure time of 14 1 s 0 7 s e specified exposure time is not reached Replace board DX 1 and perform Adjusting board DX1 9 see page 4 39 2 Cephalometry Leave timer connections unchanged ORTHOPHOS Plus DS Set the function by selecting diaphragm 30 or 40 ORTHOPHOS Plus Ceph Set the Ceph function by selecting diaphragm 3 or 4 and press the C key on the Cephalometer and select 4s radiation time e Select 73kV step on the ATTENTION RADIATION Press the release button until the X ray display switches off auto matically timer must indicate an exposure time of 15 7 0 3 s for ORTHOPHOS Plus DS and 4s x 0 2 sfor ORTHOPHOS 5 Plus e the specified exposure time is not reached Replace board DX 1 and perform Adjusting board DX1 9 4 39 4 11 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 4 36 lt DX1 CAUTION Observe radiation protection guidelines Unscrew the cover 2 Remove the MA MA jumper and connect the ammeter instead Select the 20 mA measuring range 3 Turn the unit ON Wait for the self adjustment to execute Select Service routine S 01 Additionally with ORTHOPHOS Plus DS Plus DS Ceph Establish SIDEXIS expos
64. The mA display indicates test step 03 Test step 03 Movement with constant Pulse Width Modulation Briefly press the service key The kV display indicates 03 The current height is indicated on the height adjustment display on the lateral control panel The program radiation time display on the multitimer shows 001 Set the PWM value between 1 and 400 with the keys The movement to be expected is upward for values between 11 and 20 or downward for values between 100 and 130 200 in the lower approach region Move the unit with the height adjustment key Briefly press the service key The mA display indicates test step 04 Test step 04 Test of light barriers V6 for HV TDI pulses and V8 for Ceph pulses Briefly press the service key The kV display indicates 04 000 15 indicated on the height adjustment and front support displays Use the height adjustment keys to adjust the height with the defined constant speed The frequency of the light barrier V6 for HV TDI pulses is indicated on the HV display The frequency of light barrier V8 for Ceph pulses is indicated on the front support display When the movement stops the last measured values are displayed permanently The pulses must be in a fixed ratio V6 V8 34 42 approx 1 1 2 constant Briefly press the service key The mA display indicates test step 05 Test step 05 Checking the travel Briefly press the service key The kV display indicates 05 The cur
65. Turn threaded socket A in x direction NOTE One turn of threaded socket A corresponds to a shift of the radiation field by approxi mately 15 mm Retighten screws C and D Repeatthe radiation correction process until the radiation field is centered to the diaphragm dis play Close the diaphragm displays Checking the symmetry on the Cephalometer 54 58 571 D 3297 D 3297 077 01 10 02 04 2007 Cephalometer model 33 14 320 it 1 54 53 571 0 3297 CAUTION Observe radiation protection guidelines D 3297 077 01 10 02 04 2007 1 Open the film cassette Place the adjustment screen supplied into the cassette and secure it with adhesive tape Engage the lateral cassette holder at mark S 18x24 Insert the opened cassette all the way to the stop 2 Pressthe C key The digital displays light up The Cephalometer must not be tilted digital display 00 3 cassette holder in all the way digital display 100 4 Swing the nose support out of the beam Turn the ear olive holder threaded button B out of the 9 direction digital display 90 Swing the cassette holder for Panorama radiographs out of the beam Select Service program S 02 test step 2 9 Press the Return key The tube assembly travels to the position for cephalometry Select primary diaphragm 1 the diaphragm wheel Select 90kV on the Multitimer Darken the room ATTE
66. Unplug connector X6 on DX1 Is error message E3 46 now Error message 51 is displayed displayed Replace board DX1 e Perform Adjusting board DX1 see page 4 39 Turn the unit off Unplug all connectors on board DX1 ex cept X1 X9 X10 X12 Turn the unit on Select Service routine S 13 test step 01 Does the kV mA display show error message 12 06 12 07 Check cables 110 andL16 for 15 5 continuity 08 or 12 09 7 no Ok yes Replace board DX1 Replace board DX8 e Perform Adjusting board DX1 Perform Adjusting board DX8 d see page 4 39 d see page 4 43 After the test put the connectors back to their proper positions 3 32 3 77 up to serial D 1999 ORTHOPHOS Plus DS 51999 ORTHOPHOS Plus DS Ceph L30 L31 CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components Following the unit error mes sage E4 01 does SIDEXIS display an error or status message for the XOP group Break 1 2 3 delayed in time 55 155 or none at all this can also be tested in Digital Test Image mode or Demo mode Test signal path OP lt gt XOP There are serial communication problems over the path OP lt gt XOP Proceed as for E4 10 Check cables L30 L31 and their plug in connectors replace check cable L17 and its plug in connectors replace Test and component replace ment in following sequence
67. X ray tube assembly pulse pause the Multitimer Allow the X ray tube assembly to E2 014 ratio not observed cool down If the error message reoccurs proceed See LED Orthophos symbol doe to section Correcting error E2 01 see page 3 23 E2 034 1 02 9 see 3 21 Zero power range has been re initialized Acknowledge the fault by pressing the R key on the Multitimer Unfortunately the freely E2 044 programmed values will be lost and must be OS If not possible correct the error with E2 04 Y see page 3 25 Max radiation time of the program exceeded Only possible in service mode acknowledge the E2 104 fault by pressing the R key on the Multitimer Or Ceph mode is too slow Be according to sec tion Correcting error 22 10 Y see 3 27 N E2114 kV max tube voltage exceeded Proceed according to section Correcting error E2 Ww 11 Y see page 3 29 E2 12 MAmax tube current exceeded Proceed according to section Correcting error E2 12 Y see 31 E2 139 filament voltage exceeded Proceed according to section Correcting error E2 A 13 Y see page 3 33 2 149 Short circuit of an output stage 06 with volt according to section Correcting error E2 2 age frequency converter on DX1 deactivated 14 Y see page 3 35 5 E2 154 VH max Continuously present Proceed according to section Correcting error E2 gt 15 Y see 3 37 E
68. XOP Break 50 Does SIDEXIS display a status message for the EDC group Break XXX yes yes y See Correcting Error 3 Message E4 11 see page 3 107 Continued on next page 3 40 3 97 Perform Loose contact test on cables L30 L31 and L17 and their plug in connectors on XOP DEB and DX1 Does the Active signal vanish sporadically or totally mA Select Service routine S 01 and no test with radiation until error occurs again indication goes to 00 in case of fault yes y Replace defective components if certain that fault is not in wiring or plug in connectors perform input test for DX1 S 13 1 if necessary replace DX1 and per form setting routine Error indication IN Pin 1030 In case of contradictory status messages Proceed according to List of Error Messages Required Actions for SIDEXIS Y see page 2 10 up to serial 2 2 1999 ORTHOPHOS Plus DS 51 999 ORTHOPHOS Plus DS Ceph L30 L31 CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components 3 40 3 99 54 53 571 D 3297 3297 077 01 10 02 04 2007 continued Select Service routine S 32 2 for DEB Ceph S 33 2 and perform V950 _ Switch on image receptor and TDI V905 900 910 221 V216 V670 V950 231 V232 with X Ray button Observe LEDs on DEB Is correct position selected V232 lights up for Pan V231 lights up for Ceph
69. Y see 2 4 Test step 04 If the LEDs do not light up as specified in test step 04 for the Ceph position light barrier 7 15 defective or the cable is interrupted Test repair replace 3 6 EON 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 4597 077 01 10 02 04 2007 Correcting error of help message H3 16 The Ceph function is not selected e Press C key on the Cephalometer Does the LED above key on the multimeter continue flashing B4 39712 D11 510 94 39 696 Pull connector X13 on DX1 010 Measure voltages 4 BN _ 1 BKL P4 1 24V 9 5 V between pins 1 and 2 HL 24V between pins 5 and 6 H I d E RD P1 3 JBN gt Are the supply voltages present Replace board DX1 1 2 P1 1 GND 2 1 j Fg Perform Adjusting board DX1 see 4 39 5 _ Use screwdriver to short circuit pins 2 and 3 Does the multimeter display switch to mode gt Replace board DX1 Perform Adjusting board DX1 see page 4 39 n _ gt 5 coste Fx 1 1 P6 1 PT2 2 P63 15 P65 TI ol ES D 70 Check cable L21 for continu i
70. adjustment If no acoustic signal is audible replace and adjust PCB 1 8 See Chapter 4 13 Adjusting board DX1 Checking the height adjustment 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Le n pe EEN 4 if tsetse we 20106 MA 6 0590 we amp Inner column Fig 4 Height correction switch Plain bearing Spirit level Forehead support strap Fig 5 Forehead support Check the forehead support to make sure that it is mounted vertically a spirit level against the tube bend of the forehead support 9 See Fig 5 Forehead port Check for a distance of 32mm between the tube bend and the image receptor and of 30mm be tween the tube bend and the cassette If the forehead support is not mounted vertically or the distance is not correct adjust the fore head support See Chapter 6 5 Replacing the forehead support and or the forehead support motor M6 Check the forehead support for easy and jolt free movement Move the forehead support through the entire range If the forehead support cannot be moved easily and without jolting grease the plain bearing with conventional vaseline Check whether the temple supports can be adjusted symmetrically Rotate the adjusting knob for the temple supports while observing the position of the tem
71. adjustment keys on the unit as required by the customer approx 30 mm Press the memory key LED stops flashing The LED above R key flashes 6 Press the Return key R LED stops flashing The LED above the service key lights up The Ceph position is now stored a 1 gt lt Test step 02 Compensating for the toothed belt backlash 7 Briefly press the service key The mA display indicates test step 02 Briefly press the service key The last value stored appears on the program radiation time display The current height is indicated on the lateral control panel The memory LED flashes 8 Use the program radiation time keys to change the pre tension of the toothed belt between 000 and 030 max 030 corresponds to about one rotation of the drive wheel Test the backlash with the height adjustment key The HV motor M5 and the Ceph motor M7 must start smoothly and without jerks NOTE Upon a change of direction the pulse disk of the HV motor M5 rotates faster for a brief period 9 Press the memory key LED stops flashing The LED above the key flashes 10 Press the Return key R LED stops flashing The LED above the service key lights up The pretension of the toothed belt is now stored continued on next page 0o OO BW E e Service routine S 34 Ceph arm service Cephalometer model No 33 14 320 40 n Behind rotation ring
72. cassette holder into position Turn the unit on Wait for the unit to execute the self adjustment Exposure through the center Move the X ray tube assembly by hand to the 180 position Select Service routine S 02 test step 01 on the Multitimer see section Service routine S 02 At the Multitimer select 0 50 sec exposure time with the upper keys select 60kV 10mA at Fifo 20 with the lower keys select 61kV 7mA at Fifo 33 with the lower keys Release an exposure CAUTION RADIATION Panorama radiograph Remove the lead strip from diaphragm 1 Press the Return key R on the cassette holder The X ray tube assembly travels to the start position Deselect kV increase Memory key gt LED above Memory key flashes Press Program Display 55 key 1 appears in display Select program P1 and the lowest kV setting Release an exposure for one complete rotation CAUTION RADIATION Develop and evaluate the film Watch for the unexposed margin Pin 5 must appear within the exposed strip Continued on next page 9 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 w Unexposed margin all around 5 4 amp 4 gt 2 gt b 80mm imm gt 3 1 8 1 25 0 5 mm 1 50 ORTHOPHOS 5 Plus X ray tube assy CCD PAN 0 59x13 84cm CCD CEPH 0 59x18 40cm SID 49 7cm DX1 K2 I TH 1 4 NOTE Refer to s
73. cassettes with old screens after readjustment 58 34 911 D 3297 Sirona Dental Systems GmbH ORTHOPHOS Plus Plus oa Programmwerte Program Values ORTHOPHOS Plus Plus 03297 Valeurs de programme Valores de programa Verst rkungsfolien Kodak Lanex Regular gr n emittierend mit Film Kodak T Mat G RA oder Agfa Dentus Ortholux Intensifying Screen Kodak Lanex Regular sensitive to green with film Kodak T Mat RA or Agfa Dentus Ortholux Ecrans renforcateurs Kodak Lanex Regular sensible au vert avec film Kodak T Mat G RA ou Agfa Dentus Ortholux Hojas reforzadoras Kodak Lanex Regular sensibles al verde con pel cula Kodak o Agfa Dentus Ortholux Kennziffer Index Indice Cifra indice ABV P1 68 9 71 9 77 8 83 8 68 9 71 9 77 8 83 8 Programm Programm Aufnahmezeit Vom Werk programmierte Werte bei Frei programmierte Werte oder Werte bei ablaufzeit ca max Schw rzungsschalterstellung 03 ver ndertem Schw rzungsangleich Program Program Exposure time Factory programmed values with a film hier eintragen duration approx Temps density of 03 Freely programmed values or values with other film Progamme Temps de pose Valeurs programm es avec density please enter here ex cution de Tiempos de position du commutateur de Valeurs librement programm es ou valeu
74. components 3597 077 01 10 02 04 2007 Check the physical construction of potentiometer R2 Measure the voltage between X2 3 and X2 2 on DX91 Is 5 V present yes Measure the voltage between pins 9 and 10 on terminal 21 Is 5 V present yes Run the Ceph motor M7 with the Service routine 5 34 3 At the same time measure the voltage at K21 pins 10 and 11 Does the voltage change yes Continued on next page 3 45 3 115 Measure the voltage between X4 1 and X4 2 on DX91 Is 9 5 V present yes y Replace board DX91 Check and repair or replace cable 118 Remove the potentiometer turn the motor by hand and measure the voltage Does the voltage change yes y Check and repair the slip ping clutch physical con struction Check supply voltages fuses etc If 9 5 is present on DX32 but not on DX1 then check replace cable L4 or Measure the voltage between X30 1 and X30 2 on DX1 2 replace board e Perform Adjusting yes DX1 4 39 Check and repair replace cable L25 gt Replace potentiometer R2 9 see page 6 39 3 116 CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components continued y Measure the voltage between X2 1 and X2 2 on DX91 Is there a measurable voltage change us
75. control ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts ee e the unit ON 1 Move the unit to the installation position Top view e Select Service routine S 19 test step 03 Move X ray tube assembly to the replacement position e the unit OFF 2 Remove the forehead support Slacken See section Replacing the forehead support and or the forehead support motor the belt 3 Unplug connector X3 on board DX5 Rubber 4 Replace motor M1 surface inward e off retaining ring the belt Loosen threaded pins B Take away the counterweight disk from below after lowering it e the belt tension bolt F until the belt slackens Remove the flat belt from the pulley D place the rubber surface inward the adhesion point over the X ray tube assembly e Pull off retaining ring E e Lift off the complete motor Mount the new motor Fit the counterweight disk and secure it with both threaded pins 5 Adjust the flat belt e Switch the unit ON e the X ray tube assembly manually to the rotation mid point e Hold the X ray tube unit with your hand and press the key on the Multitimer Turn tighten the belt tension bolt F until the belt no longer slips Continued on next page 6 2 6 9 1 51 Rear side ON OFF M1 Forehead support Remote control E3 33 Multitimer MT O gt
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77. eis pun uezjog Jajuly sep eis Jap ue js ds sep eis 2 ul sjoqexBuly sep eis 666 Z 514 5 5 usb unq 1194 JYIISION ul sep eis 60 95 Syals usyosnejsne ONn LHOV 60 c0 LO cO06 48060 ee 011 71 4ejnue 9 063 011 77 Nesuue ap a 23 011 91 19 gt bupe day uetupsnejsne 011 71 jaqeybuly uda sq 5 SA 5014 SOHdOHLYO uda snid 5014 SOHdOHLYO 4895 SOHdOHLYO We reserve the right to make any alterations which may be due to technical improvements O Sirona Dental Systems GmbH 1998 Printed in Germany D 3297 077 01 10 02 04 2007 Nr 108 469 Imprim en Allemagne AAA Sirona Dental Systems GmbH in the USA in Canada FabrikstraBe 31 Sirona Dental Systems LLC Sirona Canada Order No 54 53 571 03297 64625 Bensheim 4835 Sirona Drive Suite 100 3250 Ridgeway Drive Unit 5 Germany Charlotte NC 28273 Mississauga Ontario L5L 5Y6 www sirona com USA Canada
78. exposure with ORTHOPHOS Plus Plus 7 31 7 13 Phantom needle phantom exposure with ORTHOPHOS Plus DS Plus DS 7 35 7 14 Checking cables for ee 7 37 7 15 Checking the grounding Straps zer Act ee 7 39 7 16 Checking the shielding of the 7 41 54 53 571 D 3297 7 2 D 3297 077 01 10 02 04 2007 Sirona Dental Systems GmbH Contents 7 17 Checking light barrier housings V2 to V8 ring 7 43 7 18 Checking the toothed belt deflection roller and toothed roller height adjustment motor M5 coi an eher 7 45 7 19 Checking the flat belt on rotation motor 1 7 49 7 20 Checking the protective ground wire and the 8 leakage current 7 51 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 7 3 Contents Sirona Dental Systems GmbH 54 53 571 D 3297 7 4 D 3297 077 01 10 02 04 2007 Measurements A DANGER Shock hazard It is essential that you switch the X ray unit OFF before replac ing any components The unit must be disconnected from the junction box of the building installa tion before replacing any parts near the power supply power switch board DX 32 or the X ray tube assembly CAUTION Switch the X ray unit OFF before connecting a measuring instrument S
79. for the alteration frequency on the frontal support display must not flash Upon pressing the height adjustment keys the sound emitted by H1 must be audible 1 to 3 times per second Possible faults Display of decimal points is not stable correction switch is not correctly adjusted or the switch is defective or DX1 defective Frontal support indication flashes stand does not move freely the unit OFF and ON again to exit the service routine amp Inner column Adjusting the correction switch for height adjustment R26 R27 R26 R27 DX8 54 53 571 D 3297 CAUTION Observe radiation protection guidelines D 3297 077 01 10 02 04 2007 e After replacing the board insert all connectors so that they are properly engaged e After turning the unit ON it executes the self adjustment Wait until the usual indications for pro gram exposure time kV and mA light up on the Multitimer e Perform all checks and adjustments according to section Service routines Select Service routine 5 25 if required Set the Film screen combination e Select Service routine 9 26 Perform Checking and adjusting AES Attach to the secondary diaphragm the test body supplied for this specific unit and secure it with adhesive tape Check its position the test body must be exactly vertical e the unit OFF and ON again to exit the service routines Adjusting board DX8 ABV adjus
80. for reference 3 59 3 26 Correcting error of message E3 12 Key for height adjustment pressed during unit self adjustment zur 3 61 3 27 Correcting error of messages 27 28 Zero point of forehead support WAS iva aa dit di 3 63 3 28 Correcting error of messages E3 32 E3 33 Start position for rotation wasnotexited reacho daria dara 3 65 3 29 Correcting error of message E3 36 Cassette holder was swivelled from the Pan position during Pan exposure eene tnn nennen 69 3 30 Correcting error of message E3 39 Light barrier for Ceph position rotation indicates Invalid Status 3 73 3 31 Correcting error of message E3 46 Position of cassette holder Cannot be determined 3 75 3 32 Correcting error of message E3 51 Faulty signals output by the film drive control 3 77 3 33 Correcting error of message E4 01 Exposure aborted by SIDEXIS with 3 79 3 34 Correcting error of message E4 01 Exposure aborted by SIDEXIS with 3 81 3 35 Correcting error of message E4 02 Fault indicated by control unit of Ceph motor 3 83 3 36 Correcting error of message E4 03 Light barrier for Ceph control not emitting any pUlS8S TC DEC 3 87 3 37 Correcting error of message E4 04 Motor M8 for sec
81. in all connectors so that they are properly engaged e After turning the unit ON it executes the self adjustment Wait until the usual displays of pro gram exposure time kV and mA light up on the Multitimer e Perform all checks and adjustments according to section Service routines Select Service routine 5 03 Adjust setpoint values for kV mA and preheating For DX1 33 13 108 For DX1 51 67 080 Select Service routine S 03 test step 04 Perform Service routine S 03 test and delete offset only step 04 completely Perform Service routine S 03 test step 02 Perform Service routine S 03 test step 03 adjust with potentiometer R644 5 5V Select Service routine 5 05 test step 02 automatic system Perform the Heating adjustment Select Service routine 5 04 test step 03 Check the actual values of kV mA and preheating e Select Service routine 9 21 Program the diaphragms Select Service routine S 20 Adjust the forehead support width e Select Service routine 9 18 Check the proper function of the height adjustment PWM e units set required film screen combination with S 25 and then check and adjust AES with S 26 e Fordigital systems from version 031 of the memory card adjust kV mA step series with Service routine S 25 according to local regulations and possibly as desired by customer e Board DX1 is now correctly matched to the X ray tube assembly e Reattach all shielding cove
82. off e You can change back and forth between the individual entries in the error memory by pressing the program radiation time keys A maximum of 10 entries is displayed e Note Multiple errors may also occur in added form e g 04 08 OC Test step 05 Erasing the image receptor error memory possible only with TSA 9 Press the Service key briefly The kV mA display reads FF FF The LED above the Memory key flashes 10 Press the Memory key The LED above the R key flashes 11 Press the R Return key The error memory 15 erased The kV mA display reads 00 00 The LED above the Service key 9 lights up 12 Press the Service key briefly 5 25 Remote control To exit the service routines switch the unit OFF and ON again Test step 06 Motor test of TSA image receptor 13 Press the Service key briefly The kV mA display reads 00 00 The R LED does nat flash indicating that no valid values are available for the image receptor 14 Press the X RAY key The motor test then starts The TSA image receptor moves to several different positions in succession When this process has been completed the R LED starts flashing The travel status is then indicat ed on the kV display and the motor status is shown on the mA display kV display Meaning 00 No error 08 Bottom light barrier not reached 10 Bottom l
83. or replace yes yes y Motor M5 toothed belt pulley or gas operated spring is defec tive Select Service routine S 18 or replace board DX1 e Perform Adjusting board DX1 Y see page 4 39 Continued on next page 3 24 des Remote control Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 150 04 2007 continued Acknowledge error E3 09 with the R key Swap connectors X8 and X15 on board DX5 Press the HV key Does message E3 09 repeat Message E4 03 repeats Light barrier V6 is defective Re place V6 yes Swap back connectors X8 and X15 Check cable L15 for continuity Repair no or OK replace yes y Replace board DX1 peony Adjusting board DX1 see page 4 39 3 24 Remote control 10 MT Suv E3 10 Control cable for remote control CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components Areconnectors X7 X11 and X16 on board DX1 correctly inserted Turn unit off and on again Change end positions with up and down keys Can the unit be moved across the full range no no Do cross bars again appear on the height yes adjustment display y Unit is O
84. press the service key Test step 01 is shown on the mA display PF Briefly press the service key Test step 02 is shown on the mA display Test step 02 from memory card version VO25 ORTHOPHOS Plus DS e Preheating is automatically adjusted with service routine 5 05 test step 02 Do not perform this test step before warm up 6 Briefly press the service key FF FF appears on the kV mA display The LED above the memory key flashes Deletion of previous offset Press the memory key The LED above the R key flashes Press the Return key R The kV mA display indicates 00 00 The LED above the service key lights up 9 Briefly press the service key 60 09 flashes on the kV mA display The program is now ready for the automatic VH adjustment pressing the service key again at this point causes the test step to be exited with the offsets deleted continued on next page 5 7 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 OFF Remote control Multitimer MT m Heating pulses 10V 49 50 Measuring ste CAUTION Observe radiation protection guidelines 10 11 12 13 14 15 Continued Performing the automatic setpoint alignment Press the X ray key and hold it pressed until the kV mA display shows 05 20 05 80 for ORTHOPHOS Plus DS lt V027 shows 11 11 and the LED above the memory key flashes The alignment
85. press the service key The mA display indicates test step 01 Select the desired test step with the kV keys Test step 01 Checking the voltage supply for the image receptor T 1 The supply voltages can be measured on board RHB or DAB est step 0 3 Briefly press the service key dd dd is indicated on the kV mA display display 00 VCC missing 4 Press the X ray button For 240 seconds the image receptor is ready for exposure 01 VCC OK The operating time of 240 sec on the program radiation time display counts backward 00 t The LED above the R key flashes mA display oe readiness for exposure may be turned off earlier by pressing key 01 no reset e cool down interval is 1 2 the exposure time and can be retrieved by pressing the X ray key Test step 02 Clock pulses for image information 5 Briefly press the service key O The TDI pulse frequency is indicated in Hertz 0800 800 Hz on the kV mA display e frequency can be adjusted in the range from 1000 Hz to 100 Hz with the kV keys 6 Press the X ray button For 240 seconds the image receptor is ready for exposure The operating time of 240 sec on the program radiation time display counts down The LED above the R key flashes e image receptor provides pulses for permanent image information signals IMAGE TDI are generated Check the LEDs on board DEB or XAB OP e The readiness for exposure ma
86. process is executed automatically Starting with 1 second RADIATION to warm up the system there are several exposure releases with 100 msec radiation time each in order to optimize the preheating value The cool down intervals between radiation phases are indicated on the mA display and the num ber of optimizing steps is indicated on the program radiation time display Storing the alignment values Press the memory key LED stops flashing The LED above the R key flashes Press the Return key R LED stops flashing The LED above the service key lights up Press the service key twice The preheating value is now stored Test step 03 from memory card version VO26 ORTHOPHOS Plus DS Basic heating is checked with Service routine 5 05 test step 03 Briefly press the service key The program radiation time display indicates 0 The LED above the test rotation key lights up Press the test rotation key After pressing the test rotation key the following indications may appear The program radiation time display indicates 1 and the kV mA display shows the voltage value Ten voltage values can be called up with the kV mA keys pulse sequence of basic heating The first two measurements must be approximately 10 0V while the voltage must be about 0 0V after the fifth measured value at the latest If this change of signal is not clearly visible the basic heating is faulty The program radiation time display indicates 0 and
87. radiation protection guidelines PMS Nios The actual values of kV mA and preheating VH can be checked with Service routine S 4 Additionally for ORTHOPHOS Plus DS set readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or set the Active signal internally with Service Routine S 35 test step 02 Select Service routine S 04 as described in section Selecting service routines Briefly press the service key The kV display indicates 00 Enter service code 04 with the key Briefly press the service key Test step 01 is indicated on the mA display The actual kV value is checked in test step 01 kV actual value stationary kV value 0 20 V 06 00 V 0 2 V 2 60 kV after the tenth measured value Briefly press the service key The values on the kV mA display flash The LEDs above the patient symbol keys light up Select the kV value Example in figure 60 Press the exposure button and hold it pressed RADIATION is generated for 0 1 second The actual value is displayed in four digits on the kV mA display Example in figure 06 00 V 0 2 V 60 kV after the tenth measured value The stationary value is 0 20 V A maximum of 50 measured values can be recalled with the kV keys An additional kV value can be entered for the test after pressing the key Briefly press the service key O The next test step appears continued on next page
88. rotation Is a voltage of approx 24 V present Is this voltage still present at K21 on pins 1 and 2 Measure the braking voltage between X7 7 X7 8 Is a voltage of 24 V present Connect and test the replacement motor M7 9 see page 6 39 3 35 3 85 gt Replace board DX91 Check and repair or replace gt cable L18 cable L18 especially pins 1 and 2 gt Replace board DX91 Check and repair or replace gt cable 118 especially pins and 4 67990 7 CR TUR 1 5 GND N 5 voc Remote control E gt 03 Multitimer MT Control cable for remote control ORTHOPHOS Plus DS Ceph 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Check light barrier V8 for broken segments on slotted disk 15 connector X15 properly inserted Is error message E4 03 im Is error message 4 03 15 error message E3 09 15 error message E3 09 mediately displayed no displayed after about 4 no immediately displayed no displayed after about 4 seconds seconds 4 yes yes Light barrier V6 or lead 15 Broken segments on upper Light barrier V8 or lead is Broken segments on lower defective slotted disk defective slotted disk 33 13 405 vm 1 Pulses of Y ye height adjustment from 18 28 3 upper slotted dis
89. service key The Service routine S 01 is terminated 5 3 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Service MT CAUTION Observe radiation protection guidelines Radiation without rotation and with exposure times for cephalometry can be released with Service routine S 02 Additionally for ORTHOPHOS Plus DS set readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or set the Active signal internally with Service Routine S 35 test step 02 Select Service routine S 02 as described in section Selecting service routines 2 Briefly press the service key The kV display indicates 00 3 Enter service code 02 with the key 4 Briefly press the service key Test step 01 appears on the mA display ORTHOPHOS Plus DS adjust the diaphragm ORTHOPHOS 5 Plus select Pan or Ceph diaphragm NOTE In test step 01 Radiation can be released in any position of the X ray tube assembly In test step 02 Radiation can be released in the cephalometry position of the X ray tube assembly Test step 02 can be selected with the key for kV adjustment To exit a test step briefly press the service key 5 Briefly press the service key The values on the kV mA display flash The LEDs above the patient symbol keys light up 6 Essential for test step 02 move the image receptor to
90. shorter pin 4 is shown to the left of pin Uniformly adjust sleeve to at M2 and to at Check Repeat the Panorama radiograph 4 1 4 11 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Cassette holder lt 5 5 Line markings 2 1 screw i pees 2 screws ITA I wer Nut N N Actuator Actuator M2 6 1 2 9 7 T cm A 2 loosen Soo gt gt 12 CAUTION Observe radiation protection guidelines ORTHOPHOS Plus DS Adjust primary diaphragms 10 and 2 successively on the diaphragm wheel Press locking button D to adjust the diaphragm wheel Radiation is generated only if button D is correctly engaged Establish exposure readiness in the Service menu click on Constancy check Select X ray operators click icons XC XP Service password see SIDEXIS Service Manual Select Service exposure Activate Diaphragm adjustment 3 Generate RADIATION The beam must appear horizontally and vertically in the center of the diaphragm display on the screen NOTE If the beam is not visible on the screen Set exposure readiness set radiation time 0 1 sec 60kV 09mA set diaphragm diagonally release RADIATION adjust position of the beam to the center High Low beam correction Loosen two screws E by one turn each Make the beam correction with the screw eccentrics Retighten screws E Vertical beam correct
91. tee DD ON UR RE 6 47 54 58 571 D 3297 D 3297 077 01 10 02 04 2007 nennen een 7 1 7 1 Checking the height 7 7 7 2 Checking the forehead support 7 11 7 3 Checking the diaphragm 7 13 7 4 Checking the cassette a ad 7 15 7 5 Checking the image receptor 7 17 7 6 Checking the bite block contact segment chin rest in the bite block holder 7 19 7 7 Checking light localizer sea ae 7 21 7 8 Checking the conventional cephalometer 7 23 7 9 Checking the digital cephalometer 7 25 7 10 Checking X ray exposures nee 7 27 7 11 Checking the actual kV mA values and the preheating 7 29 7 12 AES phantom needle phantom exposure with ORTHOPHOS Plus Plus 7 31 7 13 Phantom needle phantom exposure with ORTHOPHOS Plus DS Plus DS Ceph 7 35 7 14 Checking cables for damage 7 37 7 15 Checking the grounding Straps 7 39 7 16 Checking the shielding of the cables 7 41 7 17 Checking light barrier housings V2 to V8 ring cable 7 43 7 18 Checking the toothed belt deflection roller and toothed roller on height adjustment motor M5 wc ee 7 45 7 19 Checking t
92. 1 9 see page 4 39 If a remote control is provided Connect the Multitimer to the unit connector K2 below the shielding plate If the error no longer occurs check the cable 19 for short circuit With remote control without coiled cable also check cable L11 Coiled cable L8 3 8 3 21 X10 K303 x10 END X10 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 DX1 Connector X10 disconnected Coiled cable L8 K2 disconnected To open the Multitimer see Installation Instructions section Remote control Connector K2 disconnected E2 01 Remote control E2 01 Multitimer 2 I um m Control cable for remote control y 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Look for the Orthophos symbol on the LED display Thermo switch H1 S1 has responded Wait for it to close again contact open check connector K3 Press the R key on the Multitimer The error message is no longer displayed Rear of X ray tube assembly Cover removed Press the exposure button gt The unit is OK Is error E2 01 displayed yes Switch the unit OFF X ray tube assy yy 477 70 0o TT AAA Check switch H1 S1 for continuity Is switch less 1 X ray tube assembly is overload
93. 2 40 40 Multitimer MT Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 077 01 15 0 04 2007 Check VH setpoint With potentiometer R644 Service routine S 03 test step 04 delete offset only then in test step 03 adjust VH nominal value 5 5V 10 at 60 9 or 61 9 Without potentiometer Perform Service routine S 03 completely Can the VH nominal value subsequently be adjusted auto matically with Service routine Replace board DX1 5 05 test step 02 Perform Adjusting board DX1 see page 4 39 Release an exposure in pro gram P1 Can the exposure be released without an error message gt Replace the X ray tube assembly See section X ray tube assembly action to be taken see page 4 31 The unit is OK 3 19 d EX X ray tube assembly Remote control E2 45 45 Multitimer MT Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 4597 077 01 10 02 04 2007 mA setpoint out of tolerance Perform heating adjustment with Service routine S 05 test step 02 Does error message repeat Unit is OK Check continuity from DX1 via L10 K3 to the X ray tube assembly Repair OK
94. 2 04 2007 1 11 1 5 Photographs of Boards DX20 DX31 boards DX20 Radiation v3 5 88 Demonstration mode X2 High voltage 54 53 571 D 3297 1 12 D 3297 077 01 10 02 04 2007 DX32 board DX32 E4 DX32 E5 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 13 1 5 Photographs of PC Boards DX5 DX8 DX91 boards DX5 DX8 aioe qu R26 R27 54 53 571 D 3297 1 14 D 3297 077 01 10 02 04 2007 1 5 Photographs of PC Boards RHB board V232 V212 V200 V100 V122 V112 18V 18 0 24 24 A 5V 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 15 1 5 Photographs of PC Boards DEB board DEB V905 V900 V910 V221 V216 V670 V350 V231 V232 V950 mm I num EN VOTARE V216 LED Out clock pulses TDI V221 LED radiographic mode V231 LED Ceph radiography mode V232 LED Panoramic radiography mode V350 LED EDC Reset not inserted V670 LED PC exposure readiness ACTIVE signal 900 LED digital supply voltage RHB 24V V905 LED analog supply voltage RHB 24V V910 LED supply voltage DEB 5V ORTHOPHOS V950 LED supply voltage DEB 5V PC if not correctly configured V905 V900 V910 V221 V216 V670 V350 V231 V232 V950 Status X X X Standby Pan X X X Standby Ceph X X X X X Pan
95. 2 1 69 cable is interrupted according to section Correcting error E2 x 16 see page 3 39 Non localizable fault in obtaining the DC AC sig Acknowledge the fault by pressing the R key on E2 18 nals the Multitimer If fault reoccurs DX1 board is defective replace Perform Adjusting board DX1 Y see page 4 39 Occurs upon pressing the exposure button e g Close X ray room door Acknowledge the fault by E2 204 with the X ray room door contact open exposure pressing the key on If the fault release lead in the Multitimer cable is broken reoccurs proceed according to section Correct ing error E2 20 e see page 3 41 Invalid data in the data memory Erase data in the EEPROM with Service Routine E2 35 09 Then press the R key If the message reoc curs DX1 board is defective gt replace and per form Adjusting board DX1 d see page 4 39 VH setpoint out of tolerance 10 96 Proceed according to section Correcting error E2 E2 408 40 d ces page 3 45 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 2 Error ar message Description Required action E2 41 kV setpoint out of tolerance 5 Adjust board DX1 If not possible DX1 board is defective replace and adjust 8 4 39 2 42 mA setpoint out of tolerance 5 Adjust board DX1 If not possible DX1 board is
96. 297 02000 TSA ORTHOPHOS Plus DS Ceph 256KB 58 42 005 D 3297 50000 2MB 58 42 021 D 3297 50459 2MB 58 59 876 D 3297 52000 TSA NOTE l NOTE 1 The change from 256 to 2 memory cards was made in order to provide for future expansi ons with regard to program extensions changes In all units in which 2MB memory cards can be in stalled 256kB memory cards will also function ORTHOPHOS Plus DS Plus DS Ceph SIDEXIS SIDEXIS SIDEXIS runs under WfW 3 x W95 runs under runs under W95 W98 NT W2000 W98 NT W2000 Memory Card 2 1 2 11 2 2 2 21 3 2 4 2 5 2 5 3 5 5 V016 X X V018 X X V020 X X V021 X X V022 X X V023 V025 V026 x x x x x V027 V031 X X X X X V035 X X X ORTHOPHOS Plus DS Plus DS Ceph TSA V10 12 X 54 52 854 D 3297 D 3297 092 01 05 02 Sirona Dental Systems GmbH 3 Replacement Compatibility Replacement Compatibility Currently installed Memory Card Replacement with V027 V031 V035 V025 Not permitted Not permitted Not permitted 026 027 031 l NOTE l With the Digital Upgrade Kit the Memory Card re In order to prevent misunderstandings in regard placement corresponds to the installation docu to the kV mA step series set first set the density ment
97. 39 Operating element for light barrier V4 of actuator Proceed according to section Correcting error M3 has not left reached the tripping position E3 03 04 9 see 3 51 E3 049 059 Cassette carriage has not left reached the refer Proceed according to section Correcting error E3 064 ence point 05 06 Y see page 3 53 Fault in film motor counter Acknowledge the fault by pressing the key If the a E3 08 fault reoccurs the DX1 board is defective gt 3 and perform Adjusting board DX1 4 39 094 Pulses for height adjustment not within the Proceed according to section Correcting error E3 allowed time 09 4 03 see page 3 55 D E3 109 Count for height adjustment too high too low for Proceed according to section Correcting error E3 119 reference setting 10 11 Y see 59 E3 129 Key for height adjustment 1 was pressed during Proceed according to section Correcting error self adjustment or is defective 12 see 3 61 Key for anomaly A control panel was pressed Acknowledge the fault by pressing the key E3 21 during switch on procedure or before completion the Multitimer or the key lead is defective of unit self adjustment Key for light localizer control panel A was Acknowledge the fault by pressing the R key on 22 pressed during switch on procedure or before the Multitimer complet
98. 4 2007 Toothed roller Toothed roller Toothed belt Gearshaft Clamping screw Tensioning roller deflection roller Fig 37 Tensioning roller deflection roller and toothed rollers Rear side 1 Forehead support Remote control 5 19 MT Control cable Remote control Fig 38 Rotation motor M1 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the prestress of the flat belt on rotation motor M1 15 sufficient Top view Trigger rotation while holding the X ray tube assembly in place The motor must jam If the motor does not jam and the flat belt slips adjust the flat belt 9 See Chapter 6 2 Replacing the rotation motor M1 Belt tension bolt F Check whether the counterbalancing disk on rotation motor M1 is properly attached Tighten Check with your hands belt Rubber coat ing inside If the counterbalancing disk is not properly attached tighten it with the setscrews Retaining ring First screw the counterbalancing disk tight with the first setscrew then secure it with the sec ond setscrew d See Fig 39 Tension of flat belt Counterbal ancing disk 1 5mm Retaining ring 9 D Setscrew Fig 39 Tension of flat belt 7 19 7 49 7 19 PINE bol lu lcu ground wire connection Power source Ammeter B LAN 2nd Protective Powersupply GNYE GNYE
99. 5 63 16 64 16 66 16 68 15 P8 108s 25 35 63 16 64 16 66 16 68 15 P9 94s 22 9s 63 16 64 16 66 16 68 15 P10 24s 11 8s 60 12 60 16 63 16 66 16 P11 19s 14 4s 61 16 63 16 66 16 68 15 P12 20s 4 9s 64 16 68 15 71 15 74 14 P13 23s 14 45 64 16 68 15 7115 80 14 P14 24s 8 1s 60 12 60 16 63 16 66 16 P15 24s 8 1s 60 12 60 16 63 16 66 16 P16 955 21 45 66 16 68 15 71 15 74 14 P17 41s 6 2s 60 12 60 16 63 16 66 16 P18 44s 6 25 60 12 60 16 63 16 66 16 P19 43s 7 35 60 12 60 16 63 16 66 16 P20 45s 7 35 60 12 60 16 63 16 66 16 P21 48s 12 25 60 9 60 10 60 14 61 16 P22 52s 12 2s 60 9 60 10 60 14 61 16 P23 27s 10 3s 60 9 60 10 60 14 61 16 Ceph Zeit 0 405 0 505 0 645 0 805 Ceph kVmA 64 16 64 16 66 16 68 15 M gliche kV mA Wertepaare manuell und automatisch von ABV anw hlbar Possible kV mA combinations can be selected manually or automatically by AES Couples de valeurs kV mA possibles selectionnables manuellement ou automatiquement par ABV Pares de valores de kV mA posibles seleccionable manual autom ticamente mediante ABV 60 60 60 60 60 60 61 62 63 64 66 68 71 74 80 kV 9 10 11 12 14 16 16 16 16 16 16 15 15 14 14 mA M gliche kV mA Wertepaare nur automatisch von ABV anw hlbar
100. 7 011002 04 2007 Deselect exposure readiness Select Service routine S 35 1 from SIDEXIS and observe mA indication Active signal is then switched off 01 Active signal recognized Is LED V13 for Active lit up on Ad Check cable L17 replace XAB OP pe 00 Active signal not recog J3M Ifnecessary replace OP nized by DX1 board yes Pull out plug X14 on DX1 Is Active signal still recognized yes If necessary replace XAB OP Replace DX1 and If necessary replace XAB D pomm setting routine see page 4 39 mz z 1 v9 v12 Vit Correcting error of message E4 16 Active signal present when switching ON with XAB 3 124 The Dental Company Checks and Adjustments Contents Sirona Dental Systems GmbH Checks and Adjustments Contents 4 1 Phantom radiograph Adjusting actuators 2 4 5 42 Checking and adjusting the X ray beam for panorama radiograph 4 13 43 Checking and adjusting the X ray beam for cephalometry Cephalometer model No 33 14 320 4 19 4 4 Checking and adjusting the X ray beam for cephalometry Cephalometer model No 15 38 177 4 21 4 5 Checking the symmetry the Cephalometer Cephalometer model No 33 14 320 4 23 4 6 Checking the symmetry the Cephalometer Cephalometer model 15 38 177 4 25 4 7 Checking and adjusting the ear olives Cephalometer model
101. 7 Unit identification 5 49 5 17 Service routine 5 18 Checking the height 5 51 5 18 Service routine 5 19 Checking the forehead 5 59 5 19 Service routine 5 20 Checking the forehead support Width 5 61 5 20 Service routine 5 21 Programming the diaphragm numbers without TSA 5 63 5 21 Service routine 5 21 Programming the TSA diaphragm numbers 5 65 5 22 Service routine 5 24 Software Update EEPROMS J115 5 67 5 23 Service routine S 25 Adjusting the film screen combination or the step series ds 5 69 5 24 Service routine S 26 Checking and adjusting AES Automatic Exposure 5 71 5 25 Service routine S 32 Image receptor service Panorama Service routine 9 33 Image receptor Service 5 77 5 26 Service routine 5 34 Ceph arm service Cephalometer model No 33 14 320 5 83 5 27 Service routine 5 35 PC service 5 89 5 28 Service routine S 36 Acceptance test dose measurement 5 91 5 29 Service routine 5 37 OP
102. 77 01 10 02 04 2007 Personal notes 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 3 5 RD 370V 7 BU K1 51 T Filter Netz eto UT Mains 208 Secteur N N BK 45 0 0 2 0 m ep Red 15 PE GNYE O 7 o o ror 11 5 3 X8 1 28V X4 1 X82 P2 3 0A P2 OV X42 F3 r 2 1 X8 3 28V X43 X13 28V GND30V X71 30 X7 2 P4 Xi4 ov GND24V X7 3 m 1518 424VX7 4 5 2 1 17V X4 5 X15 17V GND9 5V X7 5 9 5V X7 6 6 X86 PO E Automat 1 58 P6 X46 ty EE ve RD xs 2 2 17V X17 A7 ON P1 X6 1 X8 8 88 Pg 15 P8 0V X4 8 X18 OV X62 OFF ov Fer 1 7 X8 9 2 1 28v X49 X19 28V Y X8 10 P10 1 5A P10 OV 1 10 X5 1 R 0 X52 emote control mF 135V ___ X11 195V 07 53 111 19 24 54 12 ___ 5 0A ov X4 12 X1 12 L Multitimer MT CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 15 the line voltage present at the wall socket Are the mains fuses F1 and 22 in order If not always replace both fuses CAUTION line voltage Position fo eye
103. 8 See Fig 18 Head support can be swiveled Rotate the head support The head support must lock in place at 0 If the head support cannot be rotated or does not engage properly check whether it is mechan ically obstructed Eliminate any mechanical obstacle and set the cephalometer adjust the lock ing screw mechanically 9 See Chapter 4 8 Checking and adjusting the ear olives Cephalometer model No 15 38 177 7 8 7 23 7 8 Fig 18 Head support can be swiveled transparent 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Locking screw Light line 15 Image receptor slot 16 Position of X ray tube assembly Fig 19 Light localizer on the cephalometer Check whether the image receptor can be screwed in and out easily and fits in the guide snugly Screw the image receptor in and out by turning the rotary knob Make sure that the image re ceptor moves easily and without jolting If the image receptor cannot be screwed in and out easily or fits into the guide too loosely check whether the teeth on the rotary knob or the sensor ejector are broken Replace any damaged parts See Chapter 6 15 Replacing rotary knob and sensor ejector Check whether the light localizer on the 15 Switch the light localizer on by pressing the key on the lateral control panel and check it Ifthe light cannot be switched on or no horizontal light line is visible check the lamp and replace the lamp if
104. Board DX8 is defective Repair or replace ou Adjusting board DX8 see page 4 43 33 13 405 Lv7 Ceph position SEN mm X12 2 AD i Y K V3 X121 GN R6 220 4 E T 132 RD i A V4 GN J R7220 ries X143 WH Rotation Y start position R8 220 4 C 12725232 8 2 RD i ve X8 1 GN n 21 Remote control E3 39 1 8 Control cable for remote control CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components Are connectors X9 and X2 on DX5 and X11 on DX1 correctly inserted Check V5 make functional test according to Service routine S 14 For checking light barrier V7 short circuit X9 1 and X9 2 on board DX5 with a screwdriver while pressing the R key on the Multitimer Check connection from X9 to X2 on board DX5 for continuity Is connection faulty m Does error message E3 39 repeat Board DX5 is defective Re pair or replace Light barrier V7 is defective Replace 3 30 3 73 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Repair Check cable 115 for continuity no replace Replace board DX1 Perform Adjusting board DX1 9 see page 4 39 Remote control Control cable for remote control ORTHOPHOS 5 Plus CAUTION Always switch the unit OFF before connecting measuring i
105. Ceph control not emitting any pulses rm 3 87 Correcting error of message E4 04 Motor M8 for secondary diaphragm Moving nn ee line 3 89 Correcting error of message E4 06 Fault at one of the supply voltages with mm 3 93 Correcting error of message E4 06 Fault at one of the supply voltages MIDA as it ica 3 95 Correcting error of message E4 08 Aborted by SIDEXIS during radiation EAS 3 97 Correcting error of message E4 08 Aborted by SIDEXIS during radiation WIN RAAB cL sa Br 3 101 Correcting error of message 4 09 Faulty signal from limit switches of ist ad o dada 3 105 Correcting error of message 4 11 Image receptor not ready for exposure with ica 3 107 Correcting error of message 4 11 Image receptor not ready for exposure D ee 3 111 Correcting error of message E4 14 Ceph holder not moving 3 115 Correcting error of message E4 15 Ceph holder has not moved to the upper lower limit switch seele 3 119 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 3 47 Correcting error of message 4 16 Active signal present when switching ON ee ee ee elos adhe ads bd 3 121 3 48 Correcting error of message E4 16 Active signal present when switching ON with 3 123 Ghesksand Adjusiments ale 4 1 4 1 Phantom radiograph
106. Continued on next page 3 41 3 101 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Perform Loose contact test on cable L17 and their plug in connectors on XAB and DX1 Does the Active signal vanish Select Service routine S 01 and no test with radiation until error sporadically or totally mA occurs again indication goes to 00 in case of fault yes y Replace defective components if certain that fault is not in wiring or plug in connectors perform input test for DX1 S 13 1 if necessary replace DX1 and per form setting routine Error indication IN Pin 1030 In case of contradictory status messages Proceed according to List of Error Messages Required Actions for SIDEXIS Y see page 2 10 3 102 2000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 5 55 077 011002 04 2007 continued Select Service routine S 32 2 for XAB OP 5 33 2 and perform v10 Switch on image receptor and TDI with X Ray button Observe LEDs on XAB OP 71111 Is correct position selected V8 lights up for Pan V7 lights up for ve Is image receptor switched to Image mode V6 lit up Are TDI signals output V5 glows with half vi2 vit brightness Perform Loose connect
107. Correcting error of message E2 14 Short circuit in bridge 3 35 54 53 571 D 3297 3 2 D 3297 077 01 10 02 04 2007 Sirona Dental Systems GmbH Contents 3 16 Correcting error of message E2 15 continuously present 3 37 3 17 Correcting error of message E2 16 Cable is interrupted 3 39 3 18 Correcting error of message E2 20 Interrupted exposure lead in Multitimer cable 3 41 3 19 Correcting error of message E2 40 VH setpoint out tolerance 3 45 3 20 Correcting error of message E2 45 mA setpoint out of tolerance 3 47 3 21 Correcting error of messages E3 01 E3 02 Actuator M2 has not left reached the tripping position 3 49 3 22 Correcting error of messages E3 03 E3 04 Actuator M3 has not left reached the tripping position 3 51 3 23 Correcting error of messages 05 E3 06 Cassette carriage has not left reached the reference 3 53 3 24 Correcting error of message E3 09 Pulses for height adjustment are not within allowed time 3 55 3 25 Correcting error of messages E3 10 E3 11 Count for height adjustment too high too low
108. IS service manual SIXABCON description 4 18 Image receptor could not be addressed prior to M ds according to section Correcting error E4 exposure 11 Y see page 3 107 c A software download of OP is performed no Wait until the 4 LEDs above the patient symbols Q E419 acknowledgement of error message possible start flashing then switch the unit off Software 9 download is completed The is in the initialization phase Boot After a valid IP address has been assigned by 4 21 Service proceed as described SIDEXIS ser SIXABCON the error message can be acknowl vice manual SIXABCON description The XAB edged on the unit key OP has no valid IP address The image receptor has an initialization error or Read out error memory of EDC replace image E4 30 incorrect setting data receptor if necessary Check installation of SIDEXIS E4 31 Error on sensor adjustment of TSA image recep Perform service routine 5 32 test step 06 tor Indication Check mains voltage and terminal strip Check Communication between control board DX1 and cable Measure supply voltage at DX1 Multitimer board 04 15 faulty X1 if OK DX1 board is defective if not DX31 DX32 or cable is defective Indication for height adjustment Press key or 4 Height adjustment data not present 10 9 orE3 11 9 10 unit above the correction switch
109. IVO MS 1008 SLLP INOHd33 pepiun e ej ejiujoyeseq seonejsodoeje e s jq su s eJqos seul 10u 581 29 90 05 70 e esey NOYA33 ep 9H89 xne 4 seldy 1e euoeo e Jessiney el INS WWD 19 MS 1009 911 NOYdaa e Joss naq 9 e e sep 1 19391 990 0910 e e nbsnf INOHd33 Auedwon e1uoq 9141 ees uonoes ay ay woad yes uo pued eui pue 90999 JO uo uo LZLLF pue MS 1009 911 INOHd33
110. K Moving over the correction switch puts the counter back to its nor mal range yes DX1 is defective or correction switch is faulty or maladjusted Unplug connector X16 on Press up or down key of board DX1 height adjustment while short circuiting pins 1 and 2 of Select Service routine S 18 16 using an insulated test step 06 screwdriver Short circuit pins 1 and 2 of 5 Does the height adjustment gt Replace board DX1 X16 using an insulated e Perform Adjusting board DX1 see page 4 39 display change screwdriver 9 Does the height adjustment display change Otherwise there is a risk of a short circuit to Replace correction switch the metal housing Perform Adjusting correction switch for height adjustment 9 see page 4 41 3 25 3 59 D 3297 077 01 10 02 04 2007 Change of height adjustment indication means Decimal point on off Cross bar on off or Altering decimal numbers Remote control 12 MT 12 Control cable for remote control Suv 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 10 02 04 2007 Height adjustment keys on control panel A must not be pressed during self adjustment of the unit Unplug connector X8 on board DX1 Check cable L6 and board Was a HV key pressed during Is the error messag
111. M8 and potentiometer R3 ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts To remove the image receptor turn control knob B to the right and pull out the image receptor 2 Unscrew the two screws A Take off the cover 3 Lift socket contact of image receptor slightly since it is attached to the housing Then pull the socket contact off 4 Attach the new socket contact making sure that the plug connection is correctly attached Press down to engage 5 Unscrew the cover Push in the image receptor BE up to the endstop turn control knob B to the left the pin position recognition with Service routine S 32 3 for Panorama radiography and or pin position recognition with Service routine S 33 3 for Cephalometry 8 Generate a digital test image Press exposure button A rotation without radiation is initiated A dialog box appears If the display OK appears the data path is functioning correctly Actuate the OK softkey The test image generated is then displayed on the screen If the display Error appears see the instructions in the Service Manual e Close the test image Ctrl F4 Replacing socket contact for image receptor ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts O e image receptor cannot be screwed in and easily or fits into the guide too
112. NTION RADIATION Release radiation only as long as necessary to recognize the beam position The radiation field must be centered to the 0 mark on the adjustment screen 9 Ifthe radiation field is offset 2 Loosen screws and D and make the correction with threaded socket A IMPORTANT When adjusting the threaded socket A hold eccentric screw B and do not change its setting 9 1 Radiation field is offset to the left Rotate threaded socket A in z direction 9 2 Radiation field is offset to the right Rotate threaded socket A in x direction NOTE One turn of the threaded socket A corresponds to a shift of the radiation field in the cassette plane by approximately 15 mm e Retighten screws C and D e Repeat the radiation correction process until the radiation field is centered to the 0 mark Remove the adjustment screen from the cassette 4 6 Rear panel of support arm CAUTION Observe radiation protection guidelines 5 2 z B From the selection dialog Select service exposure activate Quality test exposure 4 NOTE If help message H4 06 appears the height adjustment keys T on the unit must be pressed The dots and the three numbers on the digital height adjustment display must then 1 disappear see Operating Instructions Metal balls in the adjustment caps are displayed as dots on the screen The two dots must exactly coincide Loosen knob F and swivel the ear olives into the beam path
113. S 16 Film holder service E Remote control MT ON OFF 41173 5101 Right hand position To exit the service routines switch the unit OFF and ON again BE e Service routine 5 17 is required for the modification of unit versions 1 O Select Service routine S 17 as described in section Selecting service routines ds 2 Briefly press the service key The kV display indicates 00 EE 5 3 Enter service code 17 The kV display indicates 17 4 Briefly press the service key E 16x The unit identification stored in the EEPROM of the unit is indicated on the mA display If the unit identification of the memory card should deviate from that on the EEPROM but is compatible with it then the LED above the memory key flashes 2 v 00 Taking over the unit identification 5 Press the memory key LED stops flashing 17 17 The LED above the key flashes 3 6 Press the Return key LED stops flashing The new unit identification now stored in the EEPROM 15 indicated on the mA display 7 7 press the service key This exits the Service routine 5 17 4 Transferring the unit identification is not possible if ma 56 1 The unit identifications already match LED above the memory key not flashing 2 An incompatibility of the unit identifications see table exists LED above the mem
114. THOPHOS Plus DS Plus DS Ceph and not all errors described yet Version 2 ORTHOPHOS 5 Plus Plus Ceph with D3297 as well new DX1 Version 3 Other error messages added Version 3 1 Additions to pages 1 5 1 16 3 45 4 5 4 13 4 37 5 15 5 17 5 23 5 27 5 65 6 17 7 1 7 3 Replacing the Memory Card Replacement of intensifying screens Version 4 0 Supports ORTHOPHOS with Ethernet interface alternative dose series programmable anomaly TSA Version 5 0 Chapter Maintenance added service routine S 24 replace rotary knob and sensor ejector replace ring cable L10 Version 5 1 Additions to pages 1 5 1 8 3 111 3 119 4 45 5 25 7 23 7 25 7 52 7 53 Version 5 2 Additions to pages 6 35 6 37 6 49 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 8 3 8 2 Additional Documentation 8 2 Additional Documentation 54 53 571 D 3297 8 4 D 3297 077 01 10 02 04 2007 New since 07 2001 The Dental Company ORTHOPHOS Plus DS ORTHOPHOS Plus DS Ceph Replacing the Memory Card 22 ATTENTION A Interference with electromedical devices by radio telephones To guarantee the operational safety of electro medical devices the operation of mobile radio telephones in the medical practice or hospital area is prohibited Sirona Dental Systems GmbH ATTENTION A When opening the equipment Please observe the safety measures A for handling PC boards t A
115. V 9mA or 61kV 9mA yes if pot exists check with S 03 3 l or perform Service routine Unit is OK S 03 test step 04 Perform Service routine S 05 2 Error indication immediately after start of radiation 1 Replace X ray tube assembly Refer to section X ray tube assembly action to be taken d see page 4 31 Error indication during radiation DX1 33 13 108 DX1 51 67 080 Small metal cover Small metal cover removed removed 3 13 TEM X ray tube assembly Remote control E2 13 E2 1 13 I 1 1 MT I I 1 Control cable for remote control 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 042007 e Maximum filament voltage VH ax has been exceeded Check VH setpoint See Service routine S 03 test step 03 Only delete offset act to Service routine S 05 test step 02 Adjust VH setpoint at R644 if pot provided check with S 03 3 Perform Service routine no Replace board DX1 S 05 2 if pot not provided Perform Adjusting board DX1 see page 4 39 Is setpoint within specified tolerance no Is sepoint within tolerance yes Check actual VH value See Service routine S 04 test step 03 Replace board DX32 ithi Does the error message m Is actual
116. V2 Remote control Multitimer MT 3 5 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 15 0 04 2007 Correcting error of help message H3 07 The forehead support is in an incorrect position for the selected program Drive the forehead support to a position permissible for the selected program The LED above the R key on the Multitimer continues flashing Possible faults An error message is displayed d see page 2 4 Check with service The light barrier V2 is defective or maladjusted or the lead L15 routine S 19 to DX5 is interrupted or a cable is trapped in the light barrier Test replace repair Motor M6 is defective or cable L13 to DX5 is interrupted Test replace repair 3 5 35 Remote control Multitimer MT V7 in the rotation ring CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components Correcting error of help message H3 12 The rotation unit is not in the start position for a Ceph exposure Press the Return key The rotation unit travels to the start position for cephalometry The LED above the R key on the Multitimer continues flashing Correct the fault with service routine S 14 test steps 02 and 04 See section Service routine 5 14 Test step 02 If an error message is see list of error messages
117. X5 from X1 10 to X4 4 yes Replace light barrier Does the fault persist Replace board DX1 After the test reinsert all connectors Perform Adjusting board to their proper sockets DX1 9 see page 4 39 3 21 di L15 L13 Remote control 03 Control cable for remote control CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components Are connectors X1 X2 X5 M3 and X13 V4 on board DX5 and connectors X7 and X11 on board DX1 correctly inserted Are supply voltages present on DX1 LEDs V10 14 and V31 V40 on DX32 must light up If no errors Select Service routine 15 test step 03 DX5 swap connectors X4 and X5 Check cable L13 for continuity from DX1 X7 to Repair Isa eae Me Isa em Bo DX5 X1 Ae gt Is there visible change of OK replace the LEDs at the Multitimer yes yes yes y Replace actuator M3 Check board DX5 for Repairs continuity see page 6 13 OK 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check cable 15 for 1 b continuity from DX1 X11 to Reparieren DX5 from X1 11 to X5 1 Replace board DX1 DX5 from X1 12 to X5 2 Perform Adjusting board DX1 mie a id see page 4 39 Replace light barrier Does the fault persist Replace board DX1 A
118. acing any components 15 the secondary diaphragm adjusted Adjust with Service routine 5 34 test step 03 Run the Ceph motor M7 sev Does error E4 02 occur im eral times with Service rou Perform Service mediately with power up no tine 5 34 4 gt routine 5 34 1 Does this cause the fault yes Measure supply voltages at X4 on DX91 while pressing the HV keys at the lateral con 9 5 V not present Check and repair or replace trol panel cable L25 Check cable L25 for continuity X4 1 to X4 2 9 5 X4 4 to X4 3 approx 38 V X4 5 to X4 6 24 V All voltages present no 38 V 24 V not present OK yes y Does red LED V26 on DX91 Check and repair or replace Replace board DX1 light up no P cable 124 especially pin 14 e Perform Adjusting board DX1 8 see page 4 39 Also HV motor does not run Are 5 V present between X2 3 5 28 X2 2 on DX91 no Replace board DX91 yes Run the Ceph motor M7 several times with Service routine S 34 4 Does green LED V25 on DX91 light up brightly no yes Continued on next page 3 35 EFI 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 5232097 077 01 10 02 04 2007 continued Measure motor voltage be tween X7 1 and X7 2 on DX91 Its polarity changes with the sense of
119. aft Take the disk spring from the gear shaft 5 1 Unplug connectors X8 X15 from board DX5 Unscrew motor M5 and replace it e Assemble the unit completely Important Connector X9 on board DX1 see section Adjusting board DX1 g see page 4 39 Retighten the threaded shaft of the tension roller Align the bite block with a spirit level e Take out the transport safety screw Perform Service routine S 18 see 5 51 Disk spring Retaining rin 6 4 51 Rear side Forehead support Remote control S 19 Multitimer MT Multitimer MT gt SF 7 4 o LI o Control cable for remote control ATTENTION Always turn the unit OFF before connecting measuring instrument replacing any parts a Select Service routine S 19 e Test step 03 Drive the unit to the installation position e Briefly press the service key The mA display indicates 00 The LED above the R key flashes e the Return key LED stops flashing Forehead Move the actuators M2 and forward for 23 mm support e 02 is indicated on the lateral control panel The LED above the service key lights up Image receptor Replacing the forehead support 1 Unplug connector X10 on board DX5 Remove nut A and washer 2 Loosen screw B see next page Pull out the forehead support 2 1 Insert new forehead support and secure it with nut A Plug connector 10 back to board DX5
120. air or replace cable L24 yes yes y y Replace board DX91 Check and repair or replace cable L25 Check the voltage on DX1 and DX32 and check the fus lt no es and cables Repair or re place up to serial D 1999 ORTHOPHOS Plus DS 51999 ORTHOPHOS Plus DS Ceph L30 L31 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 5 55 677 01 10 02 04 2007 Is PC cable L30 L31 correctly inserted Establish connection Is LED LD 281 Restart PC and select SIDEXIS on the XOP lit up Check for correct seating or replace Is LED V950 Check connection for cable L30 L31 on the DEB lit up no gt replace L280 L281 Replace XOP Replace DEB yes Select Service routine S 35 1 and observe kV indication 01 PC power signal recog nized by DX1 00 PC power signal not recognized by DX1 Is the PC power signal recognized Check connection for cable L17 replace DX1 input test S 13 1 see page 5 35 yes Replace DX1 y Replace DEB Repeat exposure _ Correcting error of message E4 06 Fault at one of the supply voltages with 2000 ORTHOPHOS Plus DS 52 000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components
121. ament must be in line with the diaphragm gap and must run parallel to the diaphragm Secure the lamp socket by tightening the threaded pins A The threaded pins B must not touch the glass bulb e Assembly the unit completely Replacing the halogen lamp of the light beam localizer Remote control m u u u u mum 4 Model 15 38 177 D 3200 Serial No Cephalometer 0 EA 51 Rear side uammmummm ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts e e the unit OFF Unscrew the cover and remove it 2 Pull off the lid from the cassette holder Take the lamp from its socket and install the new one 3 Check the alignment of the light line Turn on the lamp see Operating Instructions 3 Light line A of the Frankfurt horizontal plane must appear horizontally on the Cephalometer see figure at top For correction Turn the lamp in the socket 3 2 Light line A of the Frankfurt horizontal plane must appear 3 mm above the center B of the ear olives For correction Loosen screw C and adjust the height of housing D e Completely assemble the cassette holder 6 8 Model No Serial No 15 38 177 3200 2 Stop E 100 0 01 loosen 100 0 0 loosen Potentiometer BK gn RD black red brown Color code ATTENTION Always turn the unit
122. ards always wear the wrist band found inside the unit The unit must be checked and newly adjusted following the replacement of the DX1 electronics the X ray tube assembly or a diaphragm The article numbers for ordering spare parts can be found in the spare parts list order no 41 63 841 The figures in the spare parts list offer valuable assistance when replacing spare parts 54 53 571 D 3297 1 4 D 3297 077 01 10 02 04 2007 1 2 List of software versions Multitimer Versions no memory card Software Multitimer D4 Software board DX1 IMPORTANT No other combinations of software are allowed since these could result in undefined faults ORTHOPHOS Plus DS Plus DS Ceph Unit identification e g 10 Overall software D4 Memory Memory SIDEXIS Service Remarks EEPROM Card Card disk J4 TSA Version 02 1 06 18 2 2 1 0 Version 02 2 06 20 2 2 Version 02 3 10 96 013 06 21 2 2 2 0 Version 02 4 12 96 013 06 22 2 2 Version 02 4 02 97 013 06 22 2 21 2 1 Version 02 5 06 97 014 06 23 2 21 Pulse interval blockage 1 10 LEDs of ORTHOPHOS symbol are active during service routines Version 02 6 01 98 014 06 25 3 2 lt to 3 2 General update has been sent 5 55 to all customers Version 02 7 06 98 20 06 26 3 2 4 2 Version 02 8 01 99 20 06 27 3 2 4 2 Reduced kV mA steps Version 03 10 08 99 20 06 30 10 4 2 Version 04 10
123. ary to recognize the beam position X High Low beam correction Loosen two screws E by one turn each Make the beam correction with screw A eccentric Retighten screw E Y Vertical beam correction and 2 Right Left beam correction Loosen two screws E one turn each Make the beam correction with screws B and C eccentrics Retighten screws E e Final check of the beam position is done in section Phantom radiograph 9 4 5 4 2 correct 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 CAUTION Observe radiation protection guidelines e Adjust primary diaphragms 30 and 40 successively on the diaphragm wheel e Press locking button D to adjust the diaphragm wheel Radiation will be generated only if button D is correctly engaged 1 screen use selection dialog Selecting a service exposure to activate Diaphragm adjustment 3 2 Set radiation time 0 60 sec or s 0 64 sec 3 Set 60 kV 09 mA 4 Release Radiation The beam must appear horizontally and vertically in the center of the diaphragm display on the screen 5 Adjusting the primary diaphragm U High Low beam correction Loosen two screws E by one turn each Make the beam correction with screw A eccentric Retighten screws E V Horizontal beam correction and W Right Left beam correction Loosen two screws E by one turn each Make the beam correction with screws B and C eccentrics Retighten screws E If th
124. as is used by the operator in the practice a phantom exposure T Release radiation The density stripes produced on the film by the phantom must be parallel No recognizable peaks should occur If the phantom exposure is not correct check the X ray beam adjustment 9 See Chapter 4 2 Checking and adjusting the X ray beam for panorama radiograph Continued on next page Fig 24 Setting the AES 7 12 7 31 7 12 Unexposed surrounding border ay ap 1 50 80mm 1mm 3 1 8 1 25 Fig 25 Needle phantom exposure For ORTHOPHOS Plus Plus only a 3 Continued from previous page Check whether the needle phantom exposure is OK Radiation will be released Observe the radiation protection guidelines Use the same type of film as 15 used by the operator in the practice Take a needle phantom exposure and compare it with the exposure made during installation Measure needle distances film length and surrounding border If the needle phantom exposure is not correct adjust actuators M2 M3 9 See Chapter 4 1 Phantom radiograph Adjusting actuators M2 M3 S Needle phantom Fig 26 Needle phantom AES phantom needle phantom exposure with ORTHOPHOS Plus Plus Ceph shades of gray Elements for high contrast 85 0 5mm 1 50 3 1 8 1 25 Fig 27 Needle phantom exposure phantom exposure
125. ashing The LED above the R key flashes 6 Press the Return key R LED stops flashing The LED above the service key flashes 7 Briefly press the service key Service routine S 25 is now exited 5 23 Vertically the test body Here the AES test value is indicated as gle 54 53 571 D 3297 CAUTION Observe radiation protection guidelines D 3297 077 01 10 02 04 2007 ORTHOPHOS 5 Plus only Service routine S 26 is intended for adjusting DX8 for preparation of a measuring protocol for the test body measurement constancy check e Checking and adjusting AES Select Service routine 8 26 as described in section Selecting service routines 2 Briefly press the service key The kV display indicates 00 3 Enter service code 26 The kV display indicates 26 Test step 01 appears on the mA display 4 Briefly press the service key The kV mA display indicates the AES measurement step reguired for the film screen system 3 v 25 25 The LEDs above the patient symbols light up 5 Press the memory key 5 28 the following appears for 3 sec film screen value on the kV display the density correction value on the mA display 6 Atthe lower part of the secondary diaphragm attach and secure the test body supplied with this unit with adhesive tape Observe its position the test body must be oriented exactly vertically NOTE With the ORTHOPHOS TS transversal unit fi
126. assy DX8 53 54 V10 Bi 52 dem DX32 EGB Remote control Suv K2 I H1 H2 Light localizer 1 Serial 1 hardware 1 software without With 1 coiled cable coiled cable l is 18 I 22 Control cable of az L9 Temote contro 5 _ _ e 1 Membrane keypad 1 Potentiometer for forehead support D DX PC boards 5 Switch M Memory card Spy Correction switch for height adjustment H1 X ray tube assembly Connectors on boards F1 F2 Main fuses V2 V8 Light barriers M1 Motor for rotation V2 Forehead support zero position M2 3 Actuators V3 Start position for actuator M2 M4 Motor for cassette movement V4 Start position for actuator M3 M5 Motor for height adjustment V5 Start position for rotation M6 Motor for forehead support movement V6 Height adjustment pulses H1 H2 light localizer V7 Rotation ring in Ceph position K Connector terminal strip on in the unit V8 Ceph synchronization pulses E Leads cables 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 ORTHOPHOS Plus and ORTHOPHOS Plus DS ORTHOPHOS Plus DS Ceph ORTHOPHOS Plus Ceph Image receptor supply board Ceph Image receptor Image receptor electronics Motor for Cephalometer with brake and encoder Motor for patient diaphragm Light localizer Control board Control panel LED indication of help messages V1 Cool down interval V2 X ray tube assembly position Pa
127. ation Break XXX OxCxxx see Appendix A of several error numbers see Appendix A XOP XAB OP Timeout on the XOP XAB no defined func Check for mechanical obstruction of the B 1 2 Break tional call from OP within a preset time OP movement reak 1 2 3 0xD001 002 only for ORTHOPHOS Plus DS Check the software version of OP and 003 SIDEXIS for compatibility Incorrect communication between XOP Remove the image receptor from its holder XAB and image receptor and reinsert it firmly XAB OP Check signal path with XOP XOP cable connection image 10 receptor 0xD010 Check signal path with XAB image receptor Check the voltages at the image receptor XAB OP OP pulses are more than intended for the Check the software versions of OP and 30 exposure SIDEXIS for compatibility Check whether rea 0xD030 OP is hung up XAB OP Image acquisition card holds insufficient Check the software versions of OP and XOP Break storage space for the intended exposure SIDEXIS for compatibility Break 40 0 0040 Check the memory configuration of XOP XAB Image acquisition card receives no image Remove EDC from its holder and reinsert it information firmly Check the signal path Check signal path with XOP cable connection OP image Break 50 x receptor 0xD050 pior Check signal path with XAB image receptor
128. ation supplied switch on the Multitimer to position 3 before re placing the Memory Card factory setting and only after successful replacement adapt to the re quirements of the user Version Features 025 Change of pulse to pause ratio from 1 20 to 1 10 026 Update to new DX1 V027 Reduced kV mA step series introduced V031 Includes normal and reduced kV mA step series Change is possible under consideration of country specific regulations with Service Routine S 25 Elimination of error E4 01 which occurred occasionally in Ceph mode V035 Supports ORTHOPHOS with Ethernet interface alternative dose series programmable anomaly 54 52 854 D 3297 D 3297 092 01 05 02 5 Upgrade with Memory Card gt VO31 Sirona Dental Systems GmbH Upgrade with Memory Card gt VO31 Before replacing the Memory Card it is necessary to deter mine whether a 256kB or a 2MB version 15 installed This determines the order number for the SW upgrade Based on the serial number of the unit and Chapter 2 Compatibility of the Memory Card determine which ver sion can be used NOTE SW Upgrade with Memory Card 256kB Order no 51 68 864 SW upgrade with Memory Card 2MB Order no 58 07 495 Chapter 7 is arranged so that you can remove this page from the instructions and use to send in your answer by Fax WfW3 x Install SIDEXIS 3 2 ATTENTION Do not us
129. bination or the step series 1 Select Service routine 8 25 as described in section Selecting service routines 45 2 press the service key The kV display indicates 00 2 3 Enter service code 25 The kV display indicates 25 4 Briefly press the service key The LED above the memory key flashes e 5 25 24 ORTHOPHOS 5 Plus Plus Ceph only Value 20 or the previously programmed value must appear on the mA display If this is not the 2 lv 00 case adjust film screen combination with the kV mA key like e g medium Lanex Regular XXX 20 29 30 39 40 49 3 umm 2 mare 2 33 4 When changing the film screen combination perform Service routine 5 26 AES Auto 0 matic Exposure Preselection to correct the measured 5 voltage see page 5 71 4 ORTHOPHOS Plus DS Plus DS Ceph only from software version VO31 On the mA display the value 2A or the preprogrammed value must be indicated if it does not o appear a kVmA step series can be adjusted with the kV mA keys e 9 an 1602 9016 Fan 5099012 Pan from V035 You can change between the two step series by actuating one of 6 8 the two smaller 60 3 90 6 or one of the two larger 60 9 90 12 patient symbols Other characteristic values are not permissible Programming procedure 7 5 Press the memory key LED stops fl
130. block of the IP address appears and the 1 LED patient symbol lights up The kV display reads 01 The addresses can be read out as follows Select the address with kV keys and the kV display 01 IP address 02 Standard gateaway 03 Subnet mask Use the patient symbol keys to switch to the next address block Syntax Led 1 Led 2 Led 3 Led 4 Note If the system concerned is an system or the XAB system 15 not recognized the kV mA display will be set to EE EE after the test step is selected with the service key If no communication takes place error message E4 10 will be displayed continued on next page Service routine S 37 XAB OP service 5 94 2000 ORTHOPHOS Plus DS from serial 52000 ORTHOPHOS Plus DS IL ALT is ict Remote control To exit the service routines switch the unit OFF and ON again Test step 02 Deleting the IP addresses This test step 15 required to reset the X ray component to the factory setting 6 Press the service key briefly The kV mA display reads FF FF The LED above the Memory key flashes 7 Press the Memory key The LED above the R key flashes 8 Press the return key The addresses of the XAB system are deleted The kV mA display reads 00 00 9 Press the service key briefly 10 Switch the unit off wait for at least 60s and then switch it back on e the Configuratio
131. board DX1 Unit is OK see page 4 39 Correcting error of message E2 04 Zero power range has been re initialized Remote control E2 10 10 Multitimer MT mm um Aum mm um um Control cable remote control 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Inthe service mode acknowledge with the R key Maximum radiation time of the program has been exceeded Does this error occur often in Ceph mode Does this error occur often in Panorama mode no Unit is OK no Unit is OK yes yes Replace board DX1 Unit stand does not travel en Adjusting board DX1 4 39 Service routine 5 18 Possible fault Motor for height adjustment toothed belt toothed belt tension deflection rollers gas operated spring linear guide DX1 3 11 id X ray tube assembly Remote control E2 MT A i 10 Control cable for remote control CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 397 077 61 10 03 042007 KV nax has been exceeded Select highest kV value MT DX1 DX1 33 13 108 DX1 51 67 080 i 1 With Service routine S 03 4 2 With Service routine 5 03 4
132. cessary if the Memroy to be replaced is already gt V025 The preheating must be set with the tube assembly already preheated Perform the following steps 1 Switch unit on 2 Establish readiness for exposure via SIDEXIS Activate the Constancy check menu item in the Utilities menu Activate the Select menu window in the X ray unit menu Activate exposure performance key XC XP Activate Service exposure in the Select type of test selection dialog Activate Factory service 2 in the Select service exposure selection dialog 3 Selecting service routine S 01 releasing expo sure Press the Memory key Then press the Service key approx 4s until the digital displays disappear Press the Patient icon keys in the order A B C within 38 The Service mode 15 now selected Press the Service key this acknowledges the error messages displayed The Service routine S 01 appears on the digital display Press the Service key briefly 00 lights up on the kV display Enter Service code 01 01 lights up on the kV dis play Press the Service key briefly The values on the kV mA display begin flashing Set the kV values to 60 kV 09 mA The LED s above the patient icon keys light up Release radiation for 14 seconds Switch unit off Close the Service mode in SIDEXIS 4 Remove cover withdraw Memory Board M and insert new Memory Boa
133. checking the film holder 1 Select Service routine S 16 as described in section Selecting service routines gt gt Test step 01 Approaching the film reference point i 2 Briefly press the service key The mA display indicates test step 01 3 Briefly press the service key 1 00 4 Move the cassette holder to the Ceph or Panorama position 00 is indicated on the mA display The LED above the R key flashes 5 Press the Return key R on the multitimer The film moves to the reference position AA is indicated on the mA display The LED above the service key lights up 7 0 e Ifthe film does not travel to the reference position within a certain time error message 06 is displayed Proceed then according to section Correcting error of message E3 06 see page 3 53 a Test step 02 Free movement 6 Briefly press the service key The mA display indicates 02 7 Briefly press the service key 8 Move the cassette holder to the or panorama position 00 is indicated on the mA display The LED above the R key flashes 9 Press the Return key on the multimeter The film travels to the reference position 000 is indicated on the program radiation time dis play The 4 LEDs above the patient symbol keys light up Y o e The film can be moved in the range from 000 to 231 by the program radiation time keys Upon l
134. control Locking button Multitimer MT Diaphragm 1 10 2 30 40 11 1 2 ORTHOPHOS Plus DS xX ORTHOPHOS Plus DS Ceph ORTHOPHOS Plus DS TSA X ORTHOPHOS Plus DS Ceph TSA ORTHOPHOS 5 Plus ORTHOPHOS Plus X X ORTHOPHOS Plus TS X X X ORTHOPHOS Plus Ceph TS X 54 53 571 0 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 Service routine S 21 must be performed after replacing Board DX1 after replacing a 1 diaphragm and after the Service routine S 09 Each diaphragm has a number printed on its front panel Select Service routine S 21 as described in section Selecting service routines Briefly press the service key The kV display indicates 00 Enter service code 21 The kV display indicates 21 Briefly press the service key For TSA the diaphragm installation location 01 to 05 is shown on the kV display 01 12 02 13 are permanently allocated 00 appears on the kV mA display if the diaphragm wheel is not engaged The LED above the memory key flashes Programmieren der TSA Blendennummer Select the TSA diaphragm Set the mandibular position with the adjusting wheel diaphragm 12 yellow The kV mA display indicates 01 12 5 Press the memory key LED stops flashing The LED above t
135. d with DX1 51 67 080 Press the exposure button and hold it pressed until 11 11 lights up on the kV mA display and the LED above the memory key flashes The alignment process is executed automatically Storing the alignment values Press the memory key LED stops flashing The LED above the R key flashes Press the Return key R LED stops flashing The LED above the service key lights up Press the service key O Information about the displays during the automatic alignment Program radiation time display Step number of the currently active alignment parameter S_1 kV alignment is active S_2 mA alignment is active S_3 VH alignment is active kV display Consecutive number of alignment attempts within the test step number display Following the completed alignment within one test step all kV mA steps are selected one after the other and the error of the actual value is tested 5 5 5 EM 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 OFF Remote control Multitimer MT m 60 x 9 5 9 gt min 815 mA to 1 2 3 4 5 10 15 stationary value 49 50 66 kV 16 mA 7 7 min 15 mA to 123 4 5 10 15 stationary value 49 50 50 values are measured in intervals of 2 ms The measured values can be plotted as dots to check the transient characteristics CAUTION Observe
136. e Reinstall the forehead support according to steps 2 1 3 and test it e Use Loctite to secure the screws originally secured with Loctite 6 5 Spirit level E DAs Forehead support band 51 Rear side ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts E 1 Remove the bite block support segment 1 2 Useascrewdriver to press the catch sideways and pull it out 3 Push the new catch in until it engages e Perform a functional check Screwdriver 6 6 Model 3314 320 D 3297 Serial No S1 Rear side Mirror Cephalometer Diaphragm gap 20 Frankfurt Frankfurt horizontal plane horizontal plane e L light line ATTENTION Always turn the unit OFF before connecting measuring instrument replacing any parts e e the unit OFF Remove the mirror Unscrew the diaphragm and remove it 2 Replacing the halogen lamp for the Frankfurt horizontal plane Unplug connector K7 Pull the light beam localizer unit off both holders Pull out the lamp and replace it NOTE Do not touch the glass bulb of a new lamp with your fingers Wipe it clean with methyl alcohol e Check the orientation of the light line see step 5 3 Replacing the halogen lamp for the Central light line Unplug connector K8 Pull the light beam localizer unit off both holders Pull ou
137. e E3 12 DX7 for short circuit self adjustment no repeated OK yes yes Replace board DX1 Control panel A 15 defective e Perform Adjusting board Replace yes Acknowledge the error with the R key The unit is OK DX1 9 see page 4 39 3 26 dii 27 Remote control 27 Multitimer MT Control cable for remote control CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 2207 077 01 10 00 042007 Check light barrier V2 for trapped wires or other mechanical obstructions If there is no mechanical ob struction select Service rou tine S 19 test step 01 Swap connectors X4 and X6 and also X10 and X12 on DX5 Press forehead support key on control panel Check cables L13 and L15 on Can values be set between board DXS for continuity Repair 00 0 and 32 0 OK yes yes y Replace board DX1 Adjusting board DX1 see page 4 39 Reconnect X4 X6 and X12 to their proper sockets Short circuit pins 1 and 2 of edge connector X10 on DX5 for about 2 sec using an insulated screwdriver and simultaneously press the R key b Pl M6 is defective Replace Does the forehead support no see page 6 17 motor run yes Light barrier V2 is defective Replace 3 27 3 63 M1 V5 Counterweight disk Control cable for remote control
138. e a hig her SIDEXIS version without first upgrading the operating system Which operating system runs on the SIDEXIS computer Windows 95 98 NT Install SIDEXIS 4 2 or higher if not already installed Y Which version has the Memory Card to be replaced 2 2 lt 025 Replace card according to instructions Replacing the Memory Card Version gt 25 ren gt 025 Replace card without additional changes To change the kV mA step series Set the kV mA step series with Service Rou tine S 25 acc to country specific regulations and possibly customer wishes Otherwise the original step series is automatically activated y Send back old Memory Card and answer Fax General notes for changing to Windows 95 Before changing to Windows 95 it is essential to remove the SIDEXIS entry from Autoexec bat DOS level Do not activate the SIDEXIS shell again after the update In addition install a possibly already existing SIDEXIS version after successfully installing the Windows 95 update again as an switch off the SIDEXIS shell enter command Sishells 0 in update 54 52 854 D 3297 D 3297 092 01 05 02 Sirona Dental Systems GmbH 6 Replacing the Memory Card Version gt V025 Replacing the Memory Card Version gt VO25 Note This adjustment procedure is not ne
139. e correction is not sufficient symmetry must be adjusted on the Cephalometer see section Checking symmetry on the Cephalometer 9 see page 4 23 6 Adjusting the patient diaphragm Loosen locking screw G V U Horizontal High Low beam correction Use the two screws F Retighten screw G 4 3 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 correct 20 2 1 3 mmmu 21 E UE 201 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 CAUTION Observe radiation protection guidelines Remove and save adjusting caps 2 Swing ear olive holder digital display 90 and the cassette holder out of the beam Ear olives are opened and the nose support is tilted up 3 Fully retract lt the cassette holder digital display 185 190 Angular position of the head holder must show 00 on the digital display Two adjustments are required 4 1 Adjustment A asymmetry Select primary diaphragm 3 with the diaphragm wheel Set the soft tissue filter to position 120 Engage the lateral cassette holder at the mark 18x24 A Insert the opened cassette all the way to the stop 4 2 Adjustment S symmetry Select primary diaphragm 4 with the diaphragm wheel Engage the cassette holder at 18x24 S Insert the opened cassette all the way to the stop 5 Select maximum values for kV ma and radiation time 6 Release Radiation Generate radiation only for the time neces
140. e measurement corresponds to the leakage current in pA see ad jacent table The measured value must not exceed 5 mA Enter measurement results in maintenance certificate for subsequent comparison mea surements Describe or enter the measuring instrument or measuring setup used in the adjacent field for reasons of reproducibility If the leakage current is not OK measure the input interference suppression filter and check whether the leakage current is still too high If the leakage current is still too high this may be due to one of several different reasons Damaged cables Isolation fault in the motor Missing isolation plates Shields stuck or lying on top Plugs improperly fastened etc 9 Fig 43 Comparison table Leakage current and measuring range 7 20 7 53 7 20 The Dental Company Technical modifications Contents Sirona Dental Systems GmbH Technical modifications Contents 8 1 History Service Manual 03297 8 2 Additional Documentation Replacing the Memory Card Replacement of intensifying screens Screws for Sheet Metal Cover Installing the toothed belt retaining device Replacing DX1 Replacing the EEPROM J115 and GAL J1121 on board DX1 Replacing the memory card and GAL J1121 on board DX1 Replacing the rope Replacing ring cable L4 L10 54 53 571 D 3297 8 2 D 3297 077 01 10 02 04 2007 8 1 History Service Manual 03297 Version 1 Only OR
141. e multitimer display check the cassette holder See Chapter 5 15 Service routine S 16 Film holder service Check whether the cassette holder engages securely in both end positions Swivel the cassette holder in and out 9 See Fig 10 Cassette holder with swiveling movement Check whether the restoring spring snaps the cassette holder into the end position securely If the cassette holder is not locked in place grease the travel track with Longtime TD2 and check for mechanical wear and tear Replace the cassette holder if necessary Check the cassette holder driving cable to make sure it is not damaged Perform visual check of driving cable to determine whether it is stretched spliced or damaged d See Fig 9 Position of cassette holder driving cable If the driving cable shows any signs of damage replace it See Chapter 6 11 Replacing the rope and or the cassette drive motor M4 7 4 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Lever for locking the film cassette Swiveling movement of cassette holder Fig 10 Cassette holder with swiveling movement 7 16 Q a O x gt S O Image receptor with rotary knob Fig 11 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the image receptor can be screwed in and out easily and fits in the guide snugly Screw the image receptor in a
142. e steps from 0 to 225 are displayed on the program radia tion time display For the return press the key Briefly press the service key Test step 04 appears on the mA display The forked light barriers V5 V7 in the rotation ring are checked in test step 04 Briefly test the service key hand the X ray tube assembly to the start position for Panorama radiographs V5 The LEDs above the two left hand patient symbol keys must light up By hand move the X ray tube assembly to the exposure position for cephalometry V7 The LEDs above the two right hand patient symbol keys must light up Service routine S 14 Rotation functions 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 V3 Behind rotation ring Remote control Multitimer MT To exit the service routines switch the unit OFF and ON again The actuators M2 and M3 are checked with Service routine 5 15 Warning If the unit is not in symmetry position the light barriers and M2 M3 may be damaged 1 Select Service routine S 15 as described in section Selecting service routines Test step 01 Panorama mode no movement of the rotation ring 2 Briefly press the service key The mA display indicates test step 01 3 Briefly press the service key 00 appears on the mA display The LED above the R key flashes 4 Press the Return key on the multitimer The actuato
143. e total of all rotations is displayed in test step 04 The total of all Ceph movements is displayed in test step 05 Service routine S 06 Radiation counter decimal display Remote control m 54 53 571 D 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 The Service routine 5 07 is used to erase the contents of the EEPROM error memory board DX1 after the X ray tube assembly has been replaced Select Service routine S 07 as described in section Selecting service routines 2 Briefly press the service key FF FF is indicated on the kV mA display The LED above the memory key flashes 3 Press the memory key The LED above the R key flashes 4 Press the Return key With Service routine 5 07 the error memory is erased The kV mA display indicates 00 00 The LED above the service key lights up 5 Briefly press the service key This completes the test Service routine S 07 Erasing the error memory ELM Remote control To exit the service routines switch the unit OFF and ON again BE The service routine 5 09 is used to erase all data programmed the EEPROM on board DX1 Select Service routine 8 09 as described in section Selecting service routines 2 Briefly press the service
144. eaving the reference position the 4 LEDs above the patient symbols turn off continued on next page Service routine S 16 Film holder service ON OO FW o Remote control MT V9 V10 V11 V12 DX8 ON OFF To exit the service routines switch the unit OFF and ON again Continued Test step 03 Light barrier test 10 Briefly press the service key The mA display indicates test step 03 11 Briefly press the service key The LEDs above the patient symbols show the switching state of the light barriers All LEDs turned off if no light barrier is activated LED 1 lights up Light barrier V9 reference point of film is activated The condition for the correct indication of the light barrier signal by LED 1 is Light barrier V11 Panorama position must be activated LED lights up or light barrier V12 Ceph position must be activated LED 4 lights up e LED 2lights up Light barrier V10 inserted is activated The condition for the correct indication of the light barrier signal by LED 2 is Light barrier V11 Panorama position must be activated LED lights up or light barrier V9 reference point of film must be activated LED 1 lights up e LED 3lights up Light barrier V11 Panorama position is activated e LED 4 lights up Light barrier 12 Ceph position is activated Service routine
145. ection Removing panels Continued 5 5 Otherwise adjust the cassette holder K as follows e Unscrew the cover e Attach two line markings e Loosen the nut and the three screws e 51 the cassette holder to the required position Note 1 mm deviation on the film requires 1 mm shift of cassette holder K e Pin appears too far left on the film Move K to the right gt e appears too far right on the film Move to the left Recheck Repeat the phantom radiograph as described above Pin 5 must appear within the exposed strip Panorama radiograph Evaluate the unexposed margin around the edge Line distances b and must be within the specified tolerance ORTHOPHOS Plus DS and ORTHOPHOS 5 Plus 6 1 Correction by fine adjustment of actuators M2 M3 General adjustment Hold sleeve B with a wrench and loosen locknut A Make the correction with sleeve B hold it and secure it with locknut A Rule for distance b 1 mm change on the screen film corresponds to 0 5 mm shift of the actuator 1 2 turn of the wrench b gt 81mm Adjust actuators 2 and equally to b 79mm Adjust actuators M2 and M3 equally to Rule for distances a and a 1 mm difference between a and a on the screen film corresponds to 0 3 mm shift of the actuator 1 3 turn of the wrench If ay lt aa shorter pin 4 is shown to the right of pin Uniformly adjust the sleeve to at M2 and to at gt aa
146. ection with the screw eccentrics Retighten screws E Y Vertical beam correction and 2 Right left beam correction Loosen two screws E by one turn each Make the beam correction with the screw eccentrics Retighten screws E correct e Select diaphragm 13 blue maxilla and repeat the above procedure e The adjustments of the mandible and the maxilla influence each other For this reason these adjustments must be mutually checked and readjusted if necessary e Close diaphragm displays Strg F4 Continued on next page Checking and adjusting the X ray beam for panorama radiograph 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Orthophos Adjusting set Adjusting tool CAUTION Observe radiation protection guidelines ORTHOPHOS 5 Plus 1 Insert the adjusting tool vertically into the cassette carriage and slide it behind the secondary diaphragm Actuate main switch 1 on the rear panel of the carriage Several radiographic parameters light up on the Multitimer see Operating Instructions Darken the room Adjust primary diaphragms 1 and 2 successively on the diaphragm wheel e Press locking button D to adjust the diaphragm wheel Radiation will be generated only if button D is correctly engaged e When adjusting the primary diaphragm 1 and 2 position the beam to the indicated marks Select Service routine S 01 2 Generate RADIATION Release radiation only for the time necess
147. ed replace it Checking cables for damage 7 14 7 37 Motor M5 Door Rotary ring Fig 30 Position of grounding straps Check whether the grounding straps have complete and firm contact the po sitions marked Check the grounding straps visually and by touching them with your hands 9 See Fig 30 Position of grounding straps If the grounding straps do not have complete and firm contact fasten them properly If the grounding straps are damaged replace them Checking the grounding straps 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 DX1 DX5 Cephalometer PCB RHB X ray tube assembly Fig 31 Position of shielding 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the shielding of the cables has firm contact Check the cable shielding visually and manually at the positions marked above 9 See Fig 31 Position of shielding If the shielding does not have firm contact with the cables fasten the shielding properly Checking the shielding of the cables 716 7 41 M6 M3 M1 M2 M5 V6 V8 V6 v8 V2 Forehead support zero position V3 Starting position actuator M2 V4 Starting position actuator M3 V5 Starting position rotation V6 Height adjustment pulses V7 Rotary ring in Ceph position V8 Ceph synchronization pulses M1 Rotation motor M2 Actuator M3 Actuator M5 Height adjustment motor M6 Forehead support travel motor Fi
148. ed surface gt 65 C allow to cool down 1 2 hours Check again for continuity at H1 S1 yes Unit is OK 4 2 Switch H1 S1 is defective replace Cable test check for continuity from H1 S1 to connector X4 on DX1 There must be continuity from X4 4 to gt Connector X4 pulled X4 9 Locate and repair the cable interruption Test sections 4 4 to K3 15 BU K3 15 GY to D6 X5 7 X6 1 YE to H1 S1 X4 9 to K3 8 GN K3 8 WH to D6 X5 6 X6 2 YE to H1 S1 First re move X ray tube assembly Disconnect 8WH 15GY On X ray tube assy yes Replace board DX1 Perform Adjusting board DX1 Y see page 4 39 On rotation ring 8GN 1580 3 9 amp Remote control E2 04 Multitimer MT Control cable for remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components 5 55 077 011002 04 2007 Zero power range of EEPROM 114 15 invalid or destroyed Is error message 22 04 no longer displayed after turning the unit off tid The error messages comes on each 3 Adjust board DX1 and on again Ed time the unit is turned ON If Soi message 2 04 appears again yes Press R key on the Multi Replace board DX1 or J114 timer Perform Adjusting
149. ed cable has to be connected for the tests accord ing to the installation instructions Remember that the fault can then be in the deactivated cable e Warm up time self adjustment cool down time turn off time After power up the unit always requires a warm up time of one minute During this time the self adjustment routine for the mechanical elements and electronics of the unit is executed Pressing a key during the self adjustment causes an error indication at the Multitimer and on the lateral operating panel The cool down time between two consecutive exposures is ensured by the automatic exposure blockage determined by the pulse pause ratio The count down of the waiting time required is indicated on the Multitimer The turn off time of board XAB OP must be at least 60s otherwise the unit will not function correctly no exposure readiness e For demonstration units set the test switch 51 588 on board DX31 to position 2 LED V3 must not light up Pull plug X2 Now no X ray radiation is generated Upon completion of the self adjustment S 88 is indicated on the Multitimer the forehead support has reached position 10 00 The overall software version of the unit is determined by the software versions of the EPROMs on board DX1 and of the Multitimer D4 as well as the version number of the memory card Refer to the list of software versions When switching the unit ON the versions are indicated on the Multitimer for about three
150. ee 2 3 22 lUSTOrEror Messages sans 2 4 23 List of Service 2 9 2 4 List of Error Messages for SIDEXIS 2 10 Troubleshoolng sea ee ee ai 3 1 3 1 Unit cannot be switched an secret nenne 3 7 3 2 Demonstration mode cannot be turned ON OFF 3 9 3 3 Correcting error of help message 01 3 11 3 4 Correcting errors of help messages 05 and 06 3 13 3 5 Correcting error of help message 07 3 15 3 6 Correcting error of help message 12 3 17 3 7 Correcting error of help message 16 3 19 3 8 Correcting error of messages 1 01 E1 02 22 03 Signal paths to control board DX1 are interrupted 3 21 3 9 Correcting error of message E2 01 X ray tube assembly overheated 3 23 3 10 Correcting error of message E2 04 Zero power range has been re initialized 3 25 3 11 Correcting error of message E2 10 Max radiation time of the program is exceeded i epe tarta ea 3 27 3 12 Correcting error of message E2 11 Anode voltage too high 3 29 3 13 Correcting error of message E2 12 Anode current to
151. elect the correct current voltage type and adjust the measuring range to match the expected readings Perform continuity tests only on units which are switched off Observe the prescribed cool down intervals if several exposures must be taken to check a measurement CAUTION Please observe the usual precautionary measures for handling boards ESD Touch a ground point to discharge static electricity 4 t before touching any boards 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 7 5 Remove pneumatic spring Guide 1 tube DX5 a 1 pneumatic spring S Sleeve X Rear housing cover Fig 1 Pneumatic spring Check whether the height adjustment causes atypical running noises Move the unit up and down through its entire adjustment range The following running noises may then occur Repetitive knocking noises which occur depending on the speed of adjustment The segmental wheel is obstructed 9 See Chapter 7 17 Checking light barrier housings V2 to V8 ring cable Knocking hammering noises The belt slips or the toothed roller slides because the belt is too loose Tighten the belt d See Chapter 6 4 Replacing the height adjustment motor M5 Squeaking of the pneumatic spring Replace the pneumatic spring 8 See Chapter 6 1 Replacing the gas operated spring Heavy hammering bearing noises in the column which influence the synchronism of the
152. en the screw of the cover e Adjust the cassette holder Proceed according to section Phantom radiograph from step 4 9 see page 4 5 pz m 6 10 34 DX8 ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts E Take anti static measures to prevent ESD damage Turn the unit OFF Remove the cover from the cassette holder Take out screws A and remove the secondary diaphragm Remove 2 screws and the profile metal sheet Remove screws B and the profile metal sheet Remove screws C and the profile metal sheet Pull out the guide shaft with the O rings DA Or oco Nm Unhock the tension spring with holding bracket F and the rope with holding bracket E Pull the profile metal sheet D from its guide Remove the tension spring from the rope and attach it to the new rope 8 Place the profile metal sheet D in the guide and slide it in 20 mm 9 Laynew rope in guide groove of drive wheel as loop H and hook it up to retaining plates E and F as shown in the drawing next 10 Pull the rope with holding bracket E through the profile metal sheet D 11 Slide the profile metal sheet D halfway onto the guide roller 12 Hook the holding bracket E with the rope into the profile metal sheet 13 Wind the rope around the peg on holding bracket F and engage the ten sion spring Hook the holding bracket F into the profile metal sheet
153. es nn ea ee nn 2 4 2 9 Jistor Service Holes een ee ee Re 2 9 2 4 List of Error Messages for SIDEXIS 2 10 54 53 571 D 3297 2 2 D 3297 077 01 10 02 04 2007 2 1 Ifthe Ready LED above the R key on the Multitimer flashes when you try to trigger an exposure you can call up H3 help messages on the Multitimer V7 v2 e Press the X ray key on the Multitimer V4 CAUTION Take radiation protection measures The H3 message then appears on the kV mA display V6 V1 e Find in the following list the actions required to return the unit to readiness for exposure V3 e Before carrying out the required action clear the help message by pressing the R key on the Multitimer V5 Help Description Required action message 019 Rotation unit not in the start position V2 Press the Return key see 3 11 Film cassette not inserted or not engaged V7 Slide loaded film cassette into the cassette tray H3 02 until it engages For error correction follow service routine S 16 Y see 5 45 H3 03 Exposed film cassette not replaced after last Remove exposed film from the cassette and insert exposure V6 a fresh film Cassette holder not in Panorama position V7 Swivel cassette holder to stop position For error H3 04 correction follow service routine S 16 9 5 45 H3 059 No Panorama diaphragm set with the diaphragm Set diaphragm to diaphra
154. fault with image acquisition card With image acquisition check cable 4 10 XOP in PC or XAB OP in ORTHOPHOS Gea KOE Ona oes not respond or has crashed Switch unit off and on again Or not in correct service mode in SIDEXIS 4 11 Image receptor not ready for exposure ge according to section Correcting error E4 11 see 3 107 4 12 Image receptor is not logged in Load contents of image receptor floppy E4 13 Pan image receptor in Ceph plug in position Insert Ceph image receptor in Ceph slot E4 149 Ceph holder not moving Ceph Pot Proceed according to section Correcting error E4 14 Y see page 3 115 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 2 Error message Description Required action E4 159 Ceph holder has not moved to limit switch ion dG according to section Correcting error E4 15 see page 119 Active signal present when switching ON Check SIDEXIS readiness for exposure With XOP board Check line path from XOP board in PC to DEB DX1 board 4 169 With XAB OP board Check line path DX1 board to XAB OP board d E according to section Correcting error E4 16 see page 3 121 o Software versions of DX1 and XAB OP boards are Establish a valid software combination by replac gt lt 17 not compatible ing the memory card load a new XAB OP soft ware version see SIDEX
155. fter the test reinsert all connectors Adjusting board DX1 to their proper sockets see page 4 39 3 22 Ey 05 Remote control 05 Control cable for remote control enn 18 ee om EZ 2 3 af Cy 2 5 2 6 9 N icm X3 1 1 GN E RD 9 X3 4 BK L i p v11 X4 4 BK 1 7 e TIE GN RD y 12 EN X6 1 GN 21039 y gua 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 150 04 2007 Cassette holder must be set for Pan mode service routine must not be selected no help message or error message must be displayed Pulley for rope drive is loose or rope slipped from pulley or spring not engaged Repair rope drive Rope is damaged or ruptured Check cables L16 L10 for Motor does not run continuity Repair OK or replace Move the cassette by hand off the reference point Motor runs but cassette does not move Does the cassette return to the reference point and is E3 05 displayed Replace rope see section Repairs yes The signal Cassette at refer ence point is not detected yes Motor jerks y 99 Replace board
156. g 32 Position of light barriers V2 V8 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether light barrier housings V2 to V8 are free of damage and properly secured Remove the ring cover Performa general check of light barriers for mechanical obstruction by pinched litz wires etc and eliminate problem if necessary 9 See Fig 32 Position of light barriers V2 V8 Perform a visual check of light barriers for damage or wear and tear e g scuff marks or cracks Check light barriers for firm fastening with your hands If individual light barriers are damaged replace them Check whether the ring cable shows signs of external damage or wear and tear Check visually while turning the rotary ring through its entire adjustment range by hand If the ring cable does not properly snuggle into the shaft of the ring as a loop replace the ring cable 9 See Fig 33 Position of ring cable L10 8 See Chapter 6 16 Replacing ring cable L10 If the insulation of the ring cable is seriously damaged replace the ring cable 9 See Chapter 6 16 Replacing ring cable L10 Fig 33 Position of ring cable L10 Checking light barrier housings V2 to V8 ring cable Prestress Fig 34 Prestress of toothed belt 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check the toothed belt on height adjustment motor M5 for signs of damage Check visually for cracks and wear and tear If
157. g any components 300707701 1003 012007 Following the unit error mes Following the unit error sage E4 01 does SIDEXIS message E4 01 does spontaneously display vi SIDEXIS spontaneously error or status message for display an error or status f contradict tat the group XAB OP Break message for the group no 0xD001 002 003 01 0 EDC Break OxCxxx proceed according to List of Error Messages Re uired Actions for SIDEXIS see page 2 10 Signal path check image receptor Proceed according to lt gt XAB OP lt gt PC Correcting error of message Test and component replacement in 4 11 9 see 3 107 following sequence Check seating of image receptor Signal test S 35 1 from Memory card V 5 32 1 5 33 1 Check socket contact of image receptor ERA Check RHB Check cables L10 Pan and L23 Ceph Check XAB OP Check LAN cables and their connectors NOTE SIDEXIS error message Displayed in error box require acknowledging Occur if no image data present XAB OP Break EDC Break etc SIDEXIS status messages Displayed for limited time in exposure readiness dialog box XAB OP Break EDC Break etc when image data are present 3 34 3 34 82 fat free ORTHOPHOS Plus DS Ceph CAUTION Always switch the unit OFF before connecting measuring instrument repl
158. g the light localizer 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the light localizer can be adjusted Switch the light localizer on and adjust the height with the handwheel If the light localizer cannot be moved flawlessly replace the handwheel Light lines Fig 16 Light localizer with light lines Checking the light localizer eS 185 WT 3 2 o O M 5 5 IMS Release Fig 17 Swiveling movement of cephalometer Check whether the cephalometer can be swiveled Release locking lever R Swivel cephalometer into 26 position and back to 0 position Fasten locking lever R If a reading of 0 lights up on the digital display during the tilting movement the zero position is correct If the cephalometer cannot be locked adjust the locking lever See Chapter 6 9 Replacing adjusting the sensor potentiometer of the Cephalometer Ceph alometer model no 15 38 177 Check whether the light localizer on the cephalometer is OK Switch the light localizer on To do this first slide the cassette holder all the way out and then slightly to the right If the light cannot be switched on or no horizontal light line is visible adjust the light localizer See Chapter 6 8 Replacing the lamp of the Cephalometer Cephalometer model no 15 38 177 Check whether the head support can be swiveled Loosen the locking screw
159. ge anomaly basic setting 4 45 Service Routines viii ee 5 1 5 1 Selecting Service routines sust ek 5 7 5 2 Setting exposure readiness on the 5 9 5 3 Service routine 5 01 Radiation without rotation 5 11 5 4 Service routine 5 02 Radiation without rotation for 5 13 5 5 Service routine 5 03 Setpoints MA preheating 5 15 5 6 Service routine 5 04 Actual values MA 5 19 5 7 Service routine 5 05 Heating 5 23 5 8 Service routine 5 06 Radiation counter decimal display 5 27 5 9 Service routine 5 07 Erasing the error memory 5 29 5 10 Service routine 5 09 Erasing EEPROM 1 5 31 5 11 Service routine S 11 Setting the kV increase correction value for Panorama radiographs es Eee 5 33 5 12 Service routine 5 13 Hardware service 5 35 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 VII VIII 5 13 Service routine 5 14 Rotation functions 5 37 5 14 Service routine 5 15 Checking the 5 41 5 15 Service routine 5 16 Film holder 5 45 5 16 Service routine S 1
160. gm for the wheel selected program Y see page 3 13 H3 069 Locking button on diaphragm wheel not engaged engage locking button on diaphragm Panorama diaphragm wheel 9 see page 3 13 e H3 079 Forehead support is in an incorrect position for the Move forehead support to correct position 9 see selected program V4 page 3 15 Cassette holder not in Ceph position 7 Swivel cassette holder to stop position For error H3 11 correction follow service routine 5 16 see page 5 45 H3 129 Rotation unit not in start position for cephalometry Drive rotation unit 9 cephalometry position press v2 R key and lock it Y see page 3 17 H3 164 Ceph function not selected V3 Select function by pressing C key Y see page 3 19 20 Radiographic data not acknowledged V7 Acknowledge radiographic data with Return key R Image receptor not inserted according to selected Insert image receptor according to exposure set H4 01 exposure V7 For error correction follow service routine S 32 5 33 9 see 5 77 H4 03 SIDEXIS not ready for exposure V6 Make SIDEXIS ready for exposure o See SIDEXIS Service Manual Height adjustment in the range expo Move stand without a patient to a position accept QO H4 05 sures V5 able for cephalometry For error correction follow o service routine S 18 9 see page 5 51 Patient fixation on Ceph not in the basic position Move Cep
161. h light beam localizer 25 Briefly press the service key The mA display indicates test step 08 Briefly press the service key 26 The light beam localizer can be switched on or off with the T key on the 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 23 0 24 X RAY 53 25 0 26 0 Service routine S 34 Ceph arm service 88 Remote control E Multitimer MT s ay m To exit the service routines switch the unit OFF and ON again ORTHOPHOS Plus DS only e Service routine 5 35 is required for checking the readiness for exposure Set the readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 Select Service routine S 35 as described in section Selecting service routines 2 Briefly press the service key Up to software version V027 of the Memory card pressing the Service button on the kV indi cation immediately causes a display From software version 1 of the Memory card press the Service button again to select Test step 01 The image receptor hardware Active signal is output to the kV display XOP DEB XAB OP PC voltage supply DEB_XPWR is OP not in operation 00 not present LED V10 XAB OP VCC OFF LED V950 DEB VCC OFF PC voltage supply DEB_XPWR is XAB OP in operation 01 present LED V10 XAB OP VCC ON LED V950 DEB VCC ON
162. halometer without a patient to position 2 H4 06 V5 for cephalometry If the error occurs repeatedly by performing service routine S 34 1 c see page 5 83 o H4 10 Image receptor not suitable for exposure set Replace the image receptor in the plug in location 9 according to the programmed acquisition Image could not be transferred to SIDEXIS Transfer exposure by SiRescue service program H4 20 to the PC see SIDEXIS User Manual CAUTION Do not switch off the unit until the help message goes out The above mentioned actions will eliminate help messages caused by operating errors If the help message cannot be eliminated by the above actions the fault is of another nature Proceed with troubleshooting as described on the following pages 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 2 Err ea 5 Message Description Required action E1 01 d A key on the Multitimer was pressed during self Proceed according to section Correcting error E1 o adjustment or is defective 01 Y see page 3 21 E1 029 Signal paths to control board D1 are interrupted Proceed according to section Correcting error E1 2 034 02 Y see page 3 21 5 E1 03 Faulty communication with the unit Acknowledge the fault by pressing the R key on the Multitimer Appears upon pressing the exposure button Acknowledge the fault by pressing the R key on Overheated
163. he R key flashes O O 6 Press the Return key R LED stops flashing e Set the maxillary position with the adjusting wheel diaphragm 13 blue The kV mA display indicates 02 13 5 Press the memory key LED stops flashing The LED above the R key flashes Nat a 6 Press the Return key R LED stops flashing The LED above the small patient symbol lights up The TSA diaphragms are programmed Programming the Pan Ceph diaphragm number e Use the diaphragm wheel to set to the Pan Ceph diaphragm 7 Enter the diaphragm number of the engaged diaphragm with the kV mA key The LED above the memory key flashes 05 8 Press the memory key LED stops flashing The LED above the R key flashes WE 9 Press the Return key LED stops flashing 2 The LED allocated to the diaphragm installation location lights up on the patient size symbols Example Small patient symbol diaphragm installation position 1 The diaphragm number is stored With the diaphragm wheel select the next diaphragm and repeat the process from step 7 until all diaphragms are programmed JO O Q Briefly press the service key Service routine S 21 is now exited Service routine S 21 Programming the TSA diaphragm numbers Remote control 41121 MT a
164. he flat belt on rotation motor 1 7 49 7 20 Checking the protective ground wire and the unit s leakage current 7 51 Technical modifications A 8 1 8 1 History Service Manual 03297 8 3 82 Additional Documentation esse ee 8 4 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 IX 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 The Dental Company Important Notes Contents Sirona Dental Systems GmbH Important Notes Contents Ll Important Notes ee a p ed 1 3 1 2 81 14 6 software versions iii ee een 1 5 1 3 Major Assemblies and Components 1 6 14 REMOVING Panels diri capat ta d t ee rec itae 1 9 1 5 Photegraplis of PO Boards ii 1 11 54 53 571 D 3297 1 2 D 3297 077 01 10 02 04 2007 1 1 Important Notes e The ORTHOPHOS Plus DS Plus DS 5 Plus Plus Ceph operates with the following nominal line voltages 208 V 230 V 50 60 Hz The permissible line voltage fluctuations are 230 6 10 and 208 V 10 The internal line resistance must not exceed 0 8 0 Remote control The unit can be equipped with a remote control inside the treatment room or outside an X ray room For the tests the Multitimer can must be removed from the remote control module and is to be connected directly to the unit for remote control with the Multitimer without coiled cable the coil
165. he following AES voltage measurement tenth measured value tolerance 0 1 V Case 1 The phantom specifies an AES voltage for the system S 400 In this case you must set the measured value given on the phantom for S 400 Case 2 The phantom specifies only the AES voltage for the system S 250 In this case use the following correction procedure Set 0 15 V less than the value given on the phantom for S 250 Example typical printed value required setting for S 250 0 15 for S 400 2 21V 0 15 2 06 V Note the correct setting for the AES value 10th measured value notation analogous to that for System 250 e If the DX8 board version is or older it can happen that the AES measured value for the System 400 cannot be set potentiometer at right endstop In this case replace the DX8 with at least version E3 and adjust the AES again with the activated film screen system S 400 5 24 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Remote control Pi 54 53 571 0 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 For ORTHOPHOS PLus DS Service routine S 32 for ORTHOPHOS Plus DS Ceph Service routine S 33 Service routine S 32 S 33 is required for checking the image receptor Select Service routine S 32 S 33 as described in section Selecting service routines 2 Briefly
166. he mounting screws of the new sensor potentiometer NOTE Watch out for lug P Reconnect the cable plug observe the color code Put on the cogwheel and tighten screw K Continued on next page 6 9 Model No Serial No 15 38177 D 3200 2 Stop E 100 0 0 c loosen loosen Potentiometer BK RD black red brown Color code ATTENTION Always turn the unit OFF before connecting a measuring instrument or replacing any parts Continued Turn the unit ON press the C key Release the locking lever R Turn the head holder to the stop in the horizontal posi 0 see Operating Instructions Fasten locking lever The zero alignment is OK if the digital display for the tilting movements shows 0 is not indicated loosen screw of the fixed cogwheel and turn the cogwheel Swing the head holder from its zero position to the stop 26 must light up If 26 is not displayed adjust potentiometer R3 Reattach the top and front covers Sensor potentiometer Y position of cassette holder 5 Remove the front cover H Release locking lever R Move the head holder to its stop in the 26 position Fully insert the head holder Loosen screw S and pull off rope pulley T CAUTION Unhook the spring Pull cable plug U and remove screws V Loosen nut X and remove holder W Replace sensor potentiometer Screw down the new sensor potentiometer NOTE Watch out for lug Z
167. height adjustment key T 27 29 Change the starting characteristics approx 15 with the program radiation time key as required un til upward travel from position 610 is smooth and without jerks 30 Press one of the patient symbol keys in the middle 31 Drive the unit downward indicated height 000 32 Press the large patient symbol key The kV display indicates 11 The last adjusted PWM value appears on the program radiation time display 33 Drive the unit upward with the height adjustment key but not above 040 The unit must start smoothly and slowly 34 Change the starting characteristics approx 12 adjusting range 0 100 with the program radiation time key as required until the upward travel from the lower position is smooth and without jerks 35 Move the unit to 040 36 Press the small patient symbol key 34 38 32 30 37 Drive the system downward with the height adjustment key 38 Change the starting characteristics approx 130 adjusting range 0 250 with the program radiation time key as required until the downward travel from position 040 is smooth and without jerks 36 For programming 1 The LED above the memory key flashes Press the memory key LED stops flashing The LED above the R key flashes Press the Return key R LED stops flashing The LED above the service key flashes The PWM values are stored 5 17 5 57 5 17 5 58 a 5 o oO lt
168. ht adjustment keys slowly drive over the correction switch no step change of digits should be seen 20 Briefly press the service key The mA display indicates test step 07 Test step 07 Adjusting the start characteristics of the height adjustment motor Briefly press the service key 21 With the height adjustment keys the unit can be moved to any desired position by pressing one of the two patient symbol keys in the middle With a new installation or after replacement of a gas operated spring you must run through the entire height adjustment range at least six times continued on next page Service routine S 18 Checking the height adjustment 5 Behind rotation ring Remote control Multitimer MT 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 To exit the service routines switch the unit OFF and ON again Continued 22 Move the unit upward height indication 640 23 Press the small patient symbol key The mA display indicates 11 The last selected PWM value appears on the program radiation time display 24 Move the unit downward with the height adjustment key but not below 610 The unit must start smoothly and slowly 25 29 25 Vary the start characteristics approx 100 with the program radiation time keys so that downward travel from the upper position is smooth and without jerks 26 Move the unit to 610 27 Press the large patient symbol key 23 28 Drive the unit upward with the
169. ight barrier reached but not within the allowed time 20 Bottom light barrier has not been left mA display Meaning 00 No error 01 Motor Short circuit to GND 02 Motor Open load 03 Motor Short circuit to GND and open load 04 Motor Temperature pre alarm Service routine S 32 Image receptor service Panorama Service routine S 33 Image receptor service Ceph Remote control Multitimer MT 54 53 571 D 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 e Service routine 5 34 is required for checking Ceph arm 1 e Prepare the unit for cephalometry A Select Service routine S 34 as described in section Selecting service routines 2 Briefly press the service key The mA display indicates test step 01 Select the desired test step with the kV keys 8 uo Test step 01 Storing the position on the Cephalometer 3 Briefly press the service key The LED above the memory key flashes The position values of the Cephalometer appear on the multitimer displays 4 Press the X ray button and hold it pressed during the entire adjustment process The Cephalometer M7 first travels to the upper position and then to the lower position Then it drives to the FH position position in the lower third This FH position can be altered with the height
170. ilm drive con eir gs according to section Correcting error E3 trol 51 Y see 3 77 E3 52 Unit identification does not match the inserted Always perform service routine S 17 when replac memory card ing DX1 or changing from ORTHOPOS 5 to Plus or TS or DS 5 49 3 53 Switch 5101 in left hand position Turn switch S101 to right hand position E4 014 Exposure aborted by SIDEXIS according to section Correcting error E4 1 Y see page 3 79 E4 029 Fault indicated by control unit of motor ga according to section Correcting error 4 2 Y see page 3 83 E4 039 Light barrier Ceph control not emitting any Proceed according to section Correcting error E4 pulses 03 E3 09 Y see page 3 87 E4 049 Motor for secondary diaphragm not moving Jes ga according to section Correcting error E4 04 see page 3 89 Fault at one of the supply voltages Proceed according to section Correcting error 4 E4 062 06 eie page 3 93 y E4 07 Fault in TDI pulse generation DX1 board defective and perform x Adjusting board DX1 Y see page 4 39 Aborted by SIDEXIS during radiation according to section Correcting error 4 8 see page 3 97 In service program gt o E4086 make SIDEXIS ready for exposure 6 factory service 2 c Fault at limit switches of Ceph drive Proceed according to section Correcting error E4 4 099 09 9 see page 3 105 Communication
171. in symmetry position the light barriers and M2 M3 may be damaged Perform test step 03 only if the switching edges have been detected by light barriers V3 and V4 Test step 03 Free movement of actuator M2 no movement of the rotation ring 8 Briefly press the service key The mA display indicated 03 9 Briefly press the service key 00 15 indicated on the mA display the LED above the R key flashes 10 Press the Return key R on the multitimer The actuator moves to the trigger position Trigger position switching edge of light barrier V3 The LED turns off The mA display indicates 20 11 The actuator can be adjusted to a value from 0 60 1 digit 1 mm with the kV keys e From values Oto 19 1 the 4 LEDs above the patient symbol keys do not light up From values 2010 60 the 4 LEDs above the patient symbol keys light up e The change LEDs on off takes place at the switching edge for light barrier at the actuator Test step 04 Free movement of actuator M3 no movement of the rotation ring ML 8 Actuator Switching edge for the light barrier 5 14 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Remote control MT DX8 54 53 571 D 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 ORTHOPHOS 5 Plus only e Service routine 5 16 is used for
172. in the symmetry position 2 Unplug the connectors on board DX5 for actuator M2 X4 X12 or for actuator M3 X5 X13 3 Loosen the screws and nuts Take out the tension springs 4 Pull the retaining ring A off the shaft Pull the shaft out of the support arm 5 Remove the actuator e Install the new actuator ATTENTION Observe the correct position of the actuators e Adjust the actuators Proceed according to section Phantom exposure 9 4 5 6 3 Bite block removed Gear Tensioning screw As 3 to 7 Tension roller Threaded Serial no Control cable for remote control 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 ATTENTION Always turn the unit OFF before connecting a measuring instrument or replacing any parts Remove the panels 00000 X30 1 Take out the inserted mirror 2 Unplug connector X9 on board DX1 and open the cable tie 000000 3 Loosen two screws and remove the side plate Pull off the bite block after taking out screws V1101 1 Drive the unit downward 4 until the red transport safety screw on the rear side of the unit can be inserted should be included in the Adjusting kit see Installation Instruc 9 tions 4 Screw the threaded shaft of the tension roller back one turn Slacken the belt with the tension screw 5 Pull the retaining ring and the toothed roller from the gear sh
173. ion test on L17 and its plug in connectors on DX1 and XAB OP i 2 Check signal path DX1 lt gt 2 according to situation replace defective component wiring XAB OP DX1 yes Signal path check image receptor lt gt XAB OP Test und component replacement in following sequence Check seating of image receptor Signal test 5 35 1 from Memory card V030 S 32 1 Pan S 33 1 Ceph Check socket contact of image receptor ERA Check RHB Check cables L10 Pan L23 Check XAB OP Ha LAN cables and their connectors Correcting error of message E4 08 Aborted by SIDEXIS during radiation with XAB ms 3 104 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 5 55 077 011002 04 2007 Can the Ceph motor M7 be moved in both directions with Can the Ceph motor M7 be moved in one direction with Service routine 5 34 32 no Service routine 5 34 3 yes yes Perform Service routine Check limit switch SE1 or 5 34 1 readjust the limit switches if necessary Check and repair or replace cables L18 L26 and L24 Correcting error of message E4 09 Faulty signal from limit switches of Ceph drive 3 42 106 1999 ORTHOPHOS Plus DS 51 999 ORTHOPHOS Plus DS Ceph up to serial no L30 L31 D 2 a lt
174. ion and Right left beam correction Loosen two screws E by one turn each Make the beam correction with the screw eccentrics Retighten screws E Final check of the beam position is done in section Phantom radiograph 9 4 5 Close diaphragm displays Strg F4 Continued on next page 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Diaph 10 Y correct X AIS 81 69 0 8 21 69 0 CAUTION Observe radiation protection guidelines For ORTHOPHOS Plus DS TSA e Adjust primary diaphragm 12 13 TSA slot with the diaphragm wheel e Press locking button D to adjust the diaphragm wheel Radiation is generated only if button D is correctly engaged e Select diaphragm 12 yellow mandible 1 Establish exposure readiness in the Service menu click on Constancy check Select X ray operators click icons XC XP Service password see SIDEXIS Service Manual Select Service exposure Activate Diaphragm adjustment 3 2 Generate RADIATION The beam must appear horizontally and vertically in the center of the diaphragm display on the screen NOTE If the adjustment range is inadequate or the diaphragm assumes a slanted position loosen the screw in the elongated hole of the pin sliding mechanism on back side of diaphragm and displace it slightly X High Low beam correction Loosen two screws E by one turn each Make the beam corr
175. ion of unit self adjustment 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 2 Error massage Description Required action Return key R on control panel A was pressed dur Acknowledge the fault by pressing the R key on 3 23 ing the switch on procedure or before completion the Multitimer of unit self adjustment X Ray Control is indicated at switch on a If error message occurs in combination with E1 02 button was recognized on Multitimer as actuated check buttons or replace Multitimer b If error message occurs alone pull out Multi E3 24 timer and switch on again If error message occurs again DX1 defective replace and per form Adjusting board DX1 see page 4 39 If error message no longer occurs replace Multi timer E3 25 Incorrect data for exposure control Memory card or DX1 uiae gt replace and per form Adjusting board DX1 see page 4 39 Data in EEPROM not compatible with software Check for compatibility of software versions version of memory card according to the list Y see page 1 5 Install the E3 26 correct software combination or the memory card DX1 is defective Adjust unit identification with Service routine S 17 Y see page 5 49 279 Zero point of forehead support was not exited Proceed to section Correcting error E3 284 reached 27 28 29 Y see page 3 63 E3 29 Software lim
176. ions can be selected manually or automatically by AES Couples de valeurs kV mA possibles selectionnables manuellement ou automatiquement par ABV Pares de valores de kV mA posibles seleccionable manual y autom ticamente mediante ABV 60 60 61 61 61 62 64 66 68 70 73 76 80 83 90 kV 6 7 7 8 9 10 10 10 10 10 9 9 9 9 8 mA M gliche kV mA Wertepaare nur automatisch von ABV anw hlbar Possible kV mA combinations can only be selected automatically by AES Couples de valeurs kV mA possibles seulement s lectionnables automatiquement par ABV Pares de valores de kV mA posibles sdlo seleccionable automaticamente mediante ABV 61 62 62 62 62 64 66 68 70 71 74 77 81 83 89 kV 6 6 7 8 9 9 9 9 9 9 8 8 8 8 8 mA D 3200 D 3297 D 3200 D 3297 201 01 01 09 Sirona Dental Systems GmbH ORTHOPHOS 5 Plus Programmwerte Program Values ORTHOPHOS 5 Plus CD D3200 Valeurs de programme Valores de programa Verst rkungsfolien Kodak Lanex Regular gr n emittierend mit Film Kodak T Mat G RA oder Agfa Dentus Ortholux Intensifying Screen Kodak Lanex Regular sensitive to green with film Kodak T Mat G RA or Agfa Dentus Ortholux Ecrans renforcateurs Kodak Lanex Regular sensible au vert avec film Kodak T Mat G RA ou Agfa Dentus Ortholux Hojas reforzadoras Kodak Lanex Regular sensibles al verde con pe
177. it open cir cuit OK Replace lead L2 or L5 yes Check continuity on DX32 between DX32 defective replace 1 J Pins X2 3 and X4 5 3313207 1 pxs2 ss13256 2 4 4 2 N Measure 9 5 V DC volt age between pins X2 1 and X2 2 OK yes Measure 9 5 V DC volt age on DX31 between R3 v2 gt DX31 defective replace X2 2 WR 2 3 X2 4 yes 1 DX1 defective gt replace Adjusting board DX1 8 see page 4 39 3 2 SE 32 V5 in rotation ring Remote control Multitimer MT i i i i i i 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 2297 677 01 10 02 04 2007 Correcting error of help message H3 01 Rotation unit is not in the start position e Press the Return key The rotation unit travels to the start position The Ready LED above the R key on the Multitimer continues flashing Possible faults An error message is displayed 9 see page 2 4 Check with service The light barrier V5 is defective or maladjusted or routine S 14 cable L15 to DX5 is interrupted Test replace repair Correcting error of help message H3 01 3 11 110 H1 K9 Remote control S2 L22 Locking button Multitimer MT Ready LED um mm um Au mm um um um
178. it switch of forehead support was Acknowledge the fault by pressing the R key on reached before zero point the Multitimer 30 Counter of forehead support not counting cor DX1 board defective replace and perform a rectly Adjusting board DX1 9 4 39 One of the keys lt gt for forehead support adjust Acknowledge the fault by pressing the R key on 31 ment was pressed during switch on procedure or the Key defective 2 before completion of unit self adjustment 329 Start position for rotation was not exited reached Proceed according to section Correcting error E3 334 32 33 see page 3 65 Rotation counter not counting correctly Software error or DX1 board defective replace E3 35 and perform Adjusting board DX1 see page 4 39 E3 364 Cassette holder was swivelled from the Pan posi Proceed according to section Correcting error tion during the Pan exposure 36 Y see page 3 69 37 Counter IC of actuators not counting correctly DX1 board defective gt replace and perform E3 38 Adjusting board DX1 9 see page 4 39 E3 394 Light barrier for Ceph position rotation indicates Proceed according to section Correcting error invalid status 39 Y see page 3 73 E3 41 Error with counter for kV increase DX1 board defective replace and perform Adjusting board DX1 9 see page 4 39 42 Rotation has not reached
179. it the service routines switch the unit OFF and ON again Service routine S 21 must be performed after replacing Board DX1 after replacing a diaphragm and after the Service routine S 09 Each diaphragm has a number printed on its front panel Select Service routine 8 21 as described in section Selecting service routines 2 Briefly press the service key The kV display indicates 00 3 Enter service code 21 The kV display indicates 21 4 Briefly press the service key The diaphragm installation position 01 to 04 is indicated on the kV display 00 appears on the kV mA display if the diaphragm wheel is not engaged The LED above the memory key flashes Programming the diaphragm number 5 Enter the diaphragm number of the engaged diaphragm with the kV mA key The LED above the memory key flashes 6 Press the memory key LED stops flashing The LED above the R key flashes 7 Press the Return key R LED stops flashing The LED allocated to the diaphragm installation position lights up on the patient symbols Example Small patient symbol diaphragm installation position 1 The diaphragm number is stored With the diaphragm wheel select the next diaphragm and repeat the process from step 5 until all diaphragms are programmed Briefly press the service key Service routine 5 21 is now exited 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 6 9 0609 No Diaphragm Remote
180. justment value Press the Memory key LED no longer flashes The LED above the R key flashes Press the Return key R LED no longer flashes The LED above the Service key S23 lights up Press the Service key O The preheating value is stored Switch the unit off and back on Close the Service mode in SIDEXIS Sirona Dental Systems GmbH 7 Proof of Memory Card Upgrade Proof of Memory Card Upgrade Sirona Dental Systems TO Dpt X Ray Marketing FAX 06251 163167 64625 Bensheim Germany Upgrade performed by Upgrade performed at Please use practice stamp or fill in customer address Serial no of unit O ORTHOPHOS Plus DS O ORTHOPHOS Plus DS Version of Memory Card before replacing Version of newly installed Memory Card V025 V026 O V027 VO31 035 Capacity of newly installed Memory O 256KB REF 58 42 005 or REF no of SW upgrade O 2MB REF 58 42 021 or REF no of SW upgrade Additional information Which operating system is used LI WINDOWS O WINDOWS O WINDOWS 98 NT 2000 Does SIDEXIS run as a single workstation or multi workstation system O Single WS O Multi WS Thank you for your trouble Your SIDEXIS team 54 52 854 D 3297 D 3297 092 01 05 02 11 We reserve the right to make any alterations which may be due to technical improvements O Sirona Dental System
181. k gg GN 102 1 X10 1 GN FJ PUE E lt L3 K 5 a a N N N ccc ccc lt Ceph pulses for height adjustment from J lower slotted disk ps ps ps eBg I 291 7 FIL PIL ER 3 36 a EF 88 I 09095 fat free ORTHOPHOS Plus DS Ceph 54 53 571 0 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3597 077 01 10 02 04 2007 Check software version With software version up to 06 10 03 12 and repeated occurrence replace software Check patient diaphragm for mechanical obstruction Check the gear and confirm that the slipping clutch and the driving pinion are correctly mounted to the motor axis Drive the patient diaphragm motor M8 with Service routine S 34 5 Perform Service Does this cause the error no routine S 34 3 Measure the motor voltage Measure the voltage between Measure the voltage between between X1 1 and X1 2 on X4 5 and X4 6 on DX91 X30 5 and X30 6 on DX1 DX91 Its polarity changes with the sense of rotation Is 24 V present 5 Is 24 present 5 Check the supply voltages on Is a voltage of about 18 V Does LED V29 light up no Does LED V29 light gt 1 DX32 Check the fuses present and replace if necessary
182. key The kV display indicates 00 3 Enter the service code 09 The kV display indicates 09 4 Briefly press the service key FF FF appears on the kV mA display The LED above the memory key flashes 5 Press the memory key The LED above the key R flashes 6 Press the Return key R With Service routine 5 09 all programmed data contained in the EEPROM are erased 00 00 is shown on the kV mA display The LED above the service key lights up e Then briefly press the service key This completes the test NOTE With Service routine S 09 all preset values in the EEPROM will be lost gt Readjust DX1 Service routine S 09 Erasing EEPROM DX1 5 32 Remote control Multitimer MT 54 53 571 0 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 Service routine 5 11 is used to adjust the kV increase in the spinal region for Panorama radiographs Select Service routine 5 11 as described in section Selecting service routines 2 Briefly press the service key The memory LED flashes The preset correction value for the kV increase appears on the kV orthe mA display The factory setting is 00 on the mA display 3 Setthe kV increase correction value in percent steps within ranges of 3 and 6 using the kV keys 9 1 42 3 The positive value is shown on the kV display and 01 02 03 the negative value is shown on the
183. l cula Kodak o Agfa Dentus Ortholux Kennziffer Index Indice Cifra indice ABV P1 63 15 64 15 67 15 72 14 63 15 64 15 67 15 72 14 Programm Programm Aufnahmezeit Vom Werk programmierte Werte bei Frei programmierte Werte oder Werte bei ablaufzeit ca max Schw rzungsschalterstellung 03 ver ndertem Schw rzungsangleich Program Program Exposure time Factory programmed values with a film hier eintragen duration approx Temps density of 03 Freely programmed values or values with other film Progamme Temps de pose Valeurs programm es avec density please enter here ex cution de Tiempos de position du commutateur de Valeurs librement programm es ou valeurs Programa progr env exposici n noircissement 03 avec correction du noircissement modifi e Tiempos de Valores programados desde fabrica en la inscrire ici ciclos de pro posici n 03 del conmutador de densidad Valores libremente programados o valores en caso de grama aprox adaptaci n dedensidad modificada anotar aqu P1 24s 14 1s 60 12 60 16 63 16 66 16 P2 24s 11 8s 6042 60 6 63 16 66 16 545 16 25 60 16 63 16 64 16 66 16 265 8 15 61116 6316 64 16 66 16 5 285 10 15 63 16 64 16 66 16 68 15 P6 1 P6 2 27 275 12 85 63 16 64 16 66 16 68 15 P7 1 P7 2 27 275 18 7
184. lm for adjustments Readjust potentiometer R27 on 08 as described in the service manual chapter under AES correction Turn to the right for a larger measured value turn to the left for a smaller measured value Case 1 With the previous Siemens Special BL film screen system work with the following correction procedure Read off the measured value indicated on the test phantom for Siemens Special BL Subtract 0 20 V from this value and set the resulting value 0 05 using R27 on the unit Note with substitute test phantoms for both unit variants D3200 and D3297 read the value at D3200 200 Siemens Special On the unwritten adhesive label supplied mark the new mea sured AES value 10th measured value and the resulting kV mA stage and stick onto the test phantom Case 2 With the previous Lanex Medium GN film screen sys tem work with the following correction procedure Read off the measured value indicated on the test phantom for Lanex Medium GN The measured AES value must be corrected again exactly in accordance with the measured value indicated on the test phan tom for Lanex Medium GN 0 05V Note with substitute test phantoms for both unit variants D3200 and D3297 read the value at D3200 250 Lanex Medium On the unwritten adhesive label supplied mark the new mea sured AES value 10th measured value and the resulting kV mA stage and stick onto the test phantom Note No longer use
185. loosely re place rotary knob or and sensor ejector 1 Toremove the image receptor turn rotary knob B clockwise and pull out the image receptor Check the sensor ejector for any damages on the teeth if they are replace sensor ejector 1 2 Remove two screws D Replace sensor ejector 2 Replace rotary knob B 2 1 Unscrew upper cover A 2 2 Remove lower Torx screw C 2 3 Lift PCB RHB slightly 2 4 Pull out rotary knob B 2 5 Insert new rotary knob and push down PCB RHB again 2 6 Turn in screw C and reattach the upper cover using the screws Sensor ejector Replacing rotary knob and sensor ejector ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts Open the unit Remove the old ring cable Pull off all plug connections shields and ground wires on the unit end of the old ring cable 2 Cut through the cable ties and remove them loosen the cable clamps Cut off the unit end plugs on ring cable L10 Lift the cable making sure not to damage the segmental wheel 3 Pull off the plug connections cassette holder X2 X3 image receptor Remove annular core and shielding loosen the cable clamp Draw the cable end coming from the film holder image receptor through the opening in the ring 4 Pull off plug K9 Loosen the cable clamp Unscrew the X ray tube assembly Unscrew the shielding eye on plugs K3 and 9 from
186. m for Panorama expo sure d see page 4 13 Continued on next page Top view 2 Pin 5 of needle phantom Needle phantom 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Front edge of column stand X ray tube assy S measured distance 0 5 mm 4 ORTHOPHOS Plus DS X ray tube assy 4 1 4 5 DX1 m mm mm mm ORTHOPHOS Plus DS Menu in SIDEXIS Services Constancy check X ray operators gt Icons XC XP gt Service exposure gt Diaphragm adjustment 3 4 7 ORTHOPHOS Plus DS Menu in SIDEXIS Services gt Constancy check gt X ray operators gt Icons XC XP gt Service exposure gt Quality test exposure 4 CAUTION Observe radiation protection guidelines 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 1 4 7 Continued ORTHOPHOS Plus DS Prepare the phantom radiograph Set the diaphragm wheel to diaphragm 10 Move the X ray tube assembly by hand to the 180 position Insert the phantom supplied to its end position Set 60kV 9mA and radiation time s 0 1 sec In the Services menu click on Constancy check Select X ray operators click icons XC XP Select Service exposure Activate Diaphragm adjustment 3 Exposure through the center Release an exposure CAUTION RADIATION Phantom radiograph X ray beam must be adjusted Press Return key R The X ray tube assembly travels to the start position In the Services menu click on C
187. mA e Briefly press the service key The values on the kV mA display light up Press the exposure button hold it pressed when releasing it the last value is displayed The VH setpoint is displayed in four digits on the kV mA display VH setpoint 05 20 V to 05 80 V Adjustment can be made with potentiometer 644 7 X on board DX1 basic adjustment 5 5V only with deleted offset continued on next page 5 5 Remote control a MT To exit the service routines switch the unit OFF and ON again 10 Continued Setpoint alignment is executed automatically in test step 04 from Point 10 only possible from software version VO25 ORTHOPHOS Plus DS and with DX1 51 67 080 Briefly press the service key The memory LED flashes and the kV mA display indicates FF Deleting the previous offsets Press the memory key LED stops flashing The LED above the R key flashes Press the Return button R LED stops flashing The LED above the service key lights up The display indicates 00 Briefly press the service key The display for program radiation time shows S_1 and 00 on the kV display The program is ready for the automatic setpoint alignment Pressing the service key at this point causes the test step to be exited with the offsets deleted Performing the automatic setpoint alignment only permissible from software version 25 ORTHOPHOS Plus DS an
188. mA display 01 02 03 1 2 3 6 Programming the kV increase correction value 4 Press the memory key LED stops flashing The LED above the R key flashes Press the Return key R LED stops flashing Press the service key 5 34 Remote control Multitimer MT To exit the service routines switch the unit OFF and ON again The input signals to board DX1 can be tested with Service routine 5 13 the unit off Unplug connectors X2 X4 X5 X6 X7 X8 X12 X13 X14 X15 X16 and X30 from board DX1 if present Connectors X1 X9 X10 and X11 must remain connected Turn the unit on again e Acknowledge the error message by pressing the key on the Select Service routine S 13 as described in section Selecting service routines 2 Briefly press the service key The mA display indicates test step 01 The input signals to board DX1 are checked in test step 01 3 Briefly press the service key The test LED lights up 4 Press the test key The R LED flashes All inputs are tested for their status with all connectors unplugged A faulty input status is indicated with its IN number and pin number The errors can be subsequently recalled using the keys of the kV mA displays kV display IN number input mA display pin number If no error is detected the kV mA displays indicate 00 For all error indications not contained in the table please contact your customer se
189. mbol keys light up Select the kV value Example in figure 60 Press the exposure button and hold it pressed RADIATION is generated for 0 1 second The actual value is displayed in four digits on the kV mA display VH actual value 05 20 to 05 80 at setpoint 05 50 after the 25th measured value A maximum of 50 measuring values can be recalled with the kV keys An additional kV value can be entered for the test after pressing the R key If you do not wish to check any more VH actual values briefly press the service key Test step 01 appears again 5 6 5 4 56 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 9 12 10 13 9 Remote control 4 min 8 5 mA Multitimer MT l 3 8 d 49 50 DX1 3313 108 DX1 51 67 080 Small metal cover Small metal cover removed removed To exit the service routines switch the unit OFF and ON again e Service routine 5 5 is needed for the heating adjustment Additionally for ORTHOPHOS Plus DS set readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or set the Active signal internally with Service Routine S 35 test step 02 Select Service routine 8 05 as described in section Selecting service routines Then briefly press the service key The kV display indicates 00 Enter the service code 05 The kV display indicates 05 Briefly
190. ment 5 23 5 8 Service routine 5 06 Radiation counter decimal display 5 27 5 9 Service routine 5 07 Erasing the error memory 5 29 5 10 Service routine 5 09 Erasing EEPROM 1 5 31 5 11 Service routine S 11 Setting the kV increase correction value for Panorama radiographS taa 5 33 5 12 Service routine 5 13 Hardware service 5 35 5 13 Service routine S 14 Rotation functions ies en 5 37 5 14 Service routine 5 15 Checking the actuators 5 41 5 15 Service routine 5 16 Film holder service 5 45 5 16 Service routine 5 17 Unit identification 5 49 5 2 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Sirona Dental Systems GmbH Contents 5 17 5 18 5 19 5 20 5 21 5 22 5 23 5 24 5 25 5 26 5 27 5 28 5 29 Service routine 5 18 Checking the height adjustment 5 51 Service routine 5 19 Checking the forehead support 5 59 Service routine 5 20 Checking the forehead support width 5 61 Service routine 5 21 Programming the diaphragm numbers without TSA 5 63 Service routine 5 21 Programming the TSA diaphragm numbers 5
191. motor M7 with potentiometer R2 Confirm by visual inspection that the driving pinion engages with the full width of the pinion in the toothed rod Adjust the potentiometers so that the ohm meter reads 9kQ between pin 1 and pin 2 Install the new motor with potentiometer the unit 6 Perform Service routine S 34 test step 4 to drive down the toothed rod 7 Assemble the unit completely Replacing motor 7 and potentiometer R2 40 KOROA EFI A 172 357 1 or 2 are present replace if clutch is defective oe ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts D NOTE Do not move the secondary diaphragm by hand Take out the screw Select Service routine S 34 test step 5 Move the cover to the front and take it away 2 Unscrew the cover e the unit OFF 3 Unplug connector K23 4 Unscrew the motor with potentiometer 5 Check and preadjust the new motor M8 with potentiometer R3 Confirm by visual inspection that the driving pinion engages with its full width in the toothed rod Adjust the potentiometers so that the ohm meter reads 9kQ between pin 1 and pin 2 Install the new motor with potentiometer and tighten the screws 6 Turn the unit ON Perform Service routine S 34 test step 3 8 Assemble the unit completely Replacing motor
192. n Ceph V3 Setting of diaphragm 4 Position of forehead support V5 Height adjustment V6 Image receptor plug in position exposed film inserted V7 Readiness for exposure SIDEXIS cassette holder not in position 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 4 Removing Panels 1 4 Removing Panels X ray tube assembly rotation ring GY Push this cuff aside before lifting off the panel Align lower panel to the rotation ring gap of equal width Secure with 2 M4 screws from below Always tighten the four mounting screws 54 53 571 0 3297 D 3297 077 01 10 02 04 2007 1 9 Unit carriage Transformer Special screwdriver Gal 8 T a Men See we oe Sek N Spare fuses 5 29 screws This cover can only be removed after the panels behind the rotation ring have been taken off NOTE For ORTHOPHOS Plus DS TSA take TSA imagereceptor out of side holder before removing the panels 54 53 571 D 3297 1 10 D 3297 077 01 10 02 04 2007 1 5 Photographs of PC Boards 1 5 Photographs of PC Boards DX1 board 33 13 108 with Memory Card 256kB MA setpoint VH setpoint Switch S101 Position 2 at right otherwise reading from memory card not possible 51 67 080 with Memory Card 256KB or 2MB Switch S101 Position 2 at right otherwise reading from memory card not possible 54 53 571 D 3297 D 3297 077 01 10 0
193. n of X ray Components SIXABCON program and the New Compo nent field are selected on the PC error message E4 21 system is in Boot Service will appear following the self adjustment procedure The unit is ready to receive new addresses e If the New Component dialog is not selected on the PC the system will automatically set its internal default addresses after 10s have elapsed at the latest and can be detected under these addresses until the next time it is switched off Note If the system concerned is an XOP system or the XAB system is not recognized the kV mA display will be set to EE EE after the test step is selected with the service key If no communication takes place error message E4 10 will be displayed 9 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Default address setting of networked Orthophos 01 IP address 192 168 15 200 02 Standard gateway 192 168 15 1 03 Subnet mask 255 255 255 0 Service routine S 37 XAB OP service The Dental Company Repairs Contents Sirona Dental Systems GmbH Repairs Contents 6 1 Replacing the gas operated spring 6 5 6 2 Replacing the rotation motor 6 9 6 3 Replacing the actuators M2 M3 cecilia 6 13 6 4 Replacing the height adjustment motor M5 6 15 6 5 Replacing the forehead support and or the forehead support motor M6
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195. nd out by turning the rotary knob Make sure that the image re ceptor moves easily and without jolting 9 See 12 Rotary and sensor ejector If the image receptor cannot be screwed in and out easily or fits into the guide too loosely check whether the teeth on the rotary knob or the sensor ejector are broken Replace any damaged parts 9 See Chapter 6 15 Replacing rotary knob and sensor ejector Rotary knob Sensor ejector Fig 12 Rotary knob and sensor ejector Checking the image receptor Fig 13 Key for bite block contact segment chin rest 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether the bite block contact segment chin rest fits securely enough into the bite block holder Remove the bite block contact segment chin rest from the bite block holder and reinsert it until it snaps into place The bite block contact segment chin rest must not be in a slanted position or fit loosely in the holder Bite block contact segment If the bite block contact segment chin rest can be moved too easily in the bite block holder re 9 chin rest place the key for the bite block contact segment chin rest 9 See Chapter 6 6 Replacing the catch for the bite block support segment Fig 14 Replacing the key for the bite block contact segment chin rest Checking the bite block contact segment chin rest in the bite block holder FH Frankfort horizontal plane Fig 15 Adjustin
196. necessary See Chapter 6 8 Replacing the lamp of the Cephalometer Cephalometer model no 15 38 177 7 9 7 25 7 9 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Frankfort horizontal plane Fig 20 Light localizer on the cephalometer Unexposed surrounding border Fig 21 Checking an exposure taken by the dentist 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check whether existing exposures taken by the dentist are OK Check existing exposures taken by the dentist for unexposed surrounding borders 9 21 Checking exposure taken by the dentist Check whether the exposures show normal definition Check whether the density of the X ray image is OK If the quality of the exposure is unsatisfactory in any way compare the selected exposure set tings with the ones specified in the Operating Instructions and check the diaphragm if neces sary 9 See Chapter 7 12 AES phantom needle phantom exposure with ORTHOPHOS Plus Plus Ceph See Chapter 7 13 Phantom needle phantom exposure with ORTHOPHOS Plus DS Plus DS Ceph Checking X ray exposures 7 10 7 27 OFF Remote control MT multitimer m Fig 22 Capture intervals for values 60kV 9mA min 815 to 1 2 3 4 5 10 15 stationary value 49 50 66 16 A min 15mA
197. nit OFF before connecting a measuring instrument or replacing any components 3507 077 01 10 02 04 2007 Perform Service routine S 32 1 Pan or S 33 1 Ceph Switch on image receptor voltages by actuating X Ray button y Is image receptor supply volt Has Reset signal of image receptor responded mA age missing 0277 27 Sporadic fault Repeat exposure yes yes Is V9 V_continuous lit up on board XAB OP Are 9 5 V present between Is V11 on DX32 9 5V supply X7 5 and X7 6 on DX32 voltage lit up cmm yes Check plug in socket of image receptor Check image receptor socket contact ERA Signal test S 35 2 from Memory V030 Check replace cable L23 Check replace cable 17 Replace image receptor Replace DX1 28V present on DX32 between X1 1 and X1 2 Have fuses on DX31 Are LEDs V52 V53 V54 on 24V present on DX32 Check cable 11 and its plug responded no Exe up no between X1 9 and X1 10 _ connectors replace yes yes Switch on fuse again and Check L2 and its connectors replace repeat exposure If necessary replace DX32 Continued on next page 3 44 3 111 3 112 2000 ORTHOPHOS Plus DS 52000 ORTHOPHOS Plus DS Ceph from serial no LAN 3m 7 5m 20m 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any comp
198. nstrument replacing any components Acknowledge error with the R key Unplug connector X6 on DX1 15 error message E3 51 now displayed Check cables L10 and L16 for continuity OK yes Is X6 reconnected Select Service routine S 16 test step 03 Move film holder to Pan and Ceph positions Error message 46 is displayed Replace board DX1 e Perform Adjusting board DX1 see page 4 39 Repair Swap connectors 5 and X3 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 on DX8 N BE at Move cassette to its refer 2 eplace board DX8 status Does LED4 light up Perform Adjusting board DX8 see page 4 43 yes Swap connectors X5 and X6 Light barriers V10 and V12 on Does the display change when moving the film holder in out no are defective yes y LED3 must light up for the Pan position if light barrier V11 15 not defective LED4 must light up for the Ceph position if light barrier V12 is not defective 3 31 3 75 After the test put the connector back to its proper position Remote control mm mm um mm mm um Control cable for remote control ORTHOPHOS 5 Plus 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 15 0 04 2007 Acknowledge the error with the R key
199. o 3 31 3 14 Correcting error of message E2 13 Filament voltage too high 3 33 3 15 Correcting error of message E2 14 Short circuit in bridge 3 35 3 16 Correcting error of message E2 15 VH continuously present 3 37 3 17 Correcting error of message E2 16 kV actuar Cable is interrupted 39 3 18 Correcting error of message E2 20 Interrupted exposure lead in M ltitimer cable E Pt 3 41 3 19 Correcting error of message E2 40 VH setpoint out of tolerance 3 45 3 20 Correcting error of message E2 45 mA setpoint out of tolerance 3 47 3 21 Correcting error of messages E3 01 E3 02 Actuator M2 has not left reached the tripping position 3 49 3 22 Correcting error of messages 03 04 Actuator M3 has not left reached the tripping position 3 51 54 53 571 D 3297 3297 077 01 10 02 04 2007 V VI 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 3 36 3 37 3 38 3 39 3 40 3 41 3 42 3 43 3 44 3 45 3 46 Correcting error of messages E3 05 E3 06 Cassette carriage has not left reached the reference point 3 53 Correcting error of message E3 09 Pulses for height adjustment are n
200. of EMC it is essential to insert all screws Reinstall all panels Do not move the secondary diaphragm by hand or subject it to any stress when removing from the package Before connecting a measuring instrument always switch the unit OFF Select the required current voltage type and set the measuring range according to the expected value Carry out continuity tests only with the unit switched off If the release of several exposures with radiation is required for checking the measuring results you must observe the specified cool down intervals This is ensured by the automatic exposure blockage see Operating Instructions The pulse interval ratio is 1 10 which means a 10 second pause has to follow after 1 second of radiation This pulse in terval ratio is automatically guaranteed by the automatic exposure blockage However preferable for the X ray tube is a pulse pause ratio of 1 20 Adhere to the radiation protection guidelines before generating radiation Test runs initiated by pressing the T key on the Multitimer followed by actuation of the exposure release button are exe cuted without radiation i e the kV mA displays remain blank Replacing parts Always turn the unit OFF before replacing any parts When parts located close to the line transformer are to be replaced switch off the power at the distributor box for the on site electrical system for safety reasons To protect electrostatic sensitive devices ESD on bo
201. oiled cable coiled cable 1 is Vg 19 K2 _____________ _________ 2 Membrane keypad L BE Image receptor R1 DEB EDC S RHB D SHv DX XAB PC boards V2 V8 H1 X ray tube assembly V2 F1 F2 Main fuses V3 M1 Motor for rotation V4 M2 3 Actuators V5 M5 Motor for height adjustment V6 M6 Motor for forehead support movement V7 H1 H2 Light localizer V8 K Connector terminal strips on in the unit 1 6 _ H1 H2 light localizer Serial no hardware software L30 L31 L32 LAN DX71 and DX20 omitted from serial no 1400 ORTHOPHOS Plus DS 50400 ORTHOPHOS Plus DS Ceph DEB discontinued as of serial no 2000 ORTHOPHOS Plus DS 52000 ORTHOPHOS Plus DS Ceph and replaced by XAB OP XAB D U _ o 2 Leads cables Potentiometer for forehead support Switch Correction switch for height adjustment Connectors on boards Light barriers Forehead support zero position Start position for actuator M2 Start position for actuator M3 Start position for rotation Height adjustment pulses Rotation ring in Ceph position Ceph synchronization pulses 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 ORTHOPHOS PLUS Main switch 51 v2 v4 R1 OFF M6 M3 M1 M2 M5 V5 V7 V3 K3 E Num CO DX Terminal strip K1 V11 V12 ye 5 transformer 1 and board DX31 Lic D6 DX31 behind door and cover gt X ray tube
202. on and version of SIDEXIS and memory card 20 00 Proceed acc to section Correction of error message E4 01 4 08 E4 11 d see page 3 79 40 00 Clock out error of FPGA EDC problem if error occurs frequently replace image receptor 54 53 571 D 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 Test step 04 Read out of the image receptor error memory possible only TSA NOTE SIDEXI must not be enabled for an exposure 8 Briefly press the service key The LED above key R flashes The programm radiation time display indicates the number of the entry in the error memory The kV mA display shows the status byte and the two smaller patient symbol LEDs light up You can change over between display of the status byte and display of the extended status byte as follows Pressing one of the two smaller patient symbol keys causes the status byte to be displayed and the two patient symbol LEDs to light up Pressing one of the two larger patient symbol keys causes the extended status byte to be dis played and these two patient symbol LEDs to light up Pressing the Test key recalls the status of the radiation counter for the entry currently displayed The radiation counter is displayed on the program radiation time and on the kV mA display max 8 digits and the Test LED is lit Pressing the Test key again switches back to the status byte display and causes the Test LED to switch
203. ondary diaphragm NOV 11217 68 ee 3 89 3 38 Correcting error of message E4 06 Fault at one of the supply voltages with 3 93 3 39 Correcting error of message E4 06 Fault at one of the supply voltages with 3 95 3 40 Correcting error of message E4 08 Aborted by SIDEXIS during radiation 3 97 3 41 Correcting error of message E4 08 Aborted by SIDEXIS during radiation VIET pH EH PEE 3 101 3 42 Correcting error of message E4 09 Faulty signal from limit switches of Nr I 105 3 43 Correcting error of message 4 11 Image receptor ready for exposure tcr LN okay ta cota bent p 107 54 53 571 3297 D 3297 077 01 10 02 04 2007 3 3 Contents Sirona Dental Systems GmbH 3 44 3 45 3 46 3 47 3 48 Correcting error of message E4 11 Image receptor not ready for exposure A 3 111 Correcting error of message E4 14 Ceph holder not moving 3 115 Correcting error of message E4 15 Ceph holder has not moved to the upper lower limit Switch asaltos 3 119 Correcting error of message E4 16 Active signal present when switching ON 11 11 ee eine ae 3 121 Correcting error of message 4 16 Active signal present when switching aan 3 123 54 53 571 D 3297 3297 0
204. onents 3597 077 01 10 02 04 2007 continued 24V present on XAB OP between X5 4 and X5 3 Are LEDs V11 und V12 on the 30V present on XAB OP Check cable L19 and its plug in XAB OP lit up no between X5 2 and X5 1 connectors replace yes yes y Replace XAB OP 24V present on RHB Pan or Test selection of position with DAB Ceph between Service routine S 32 1 Pan X3 6 and X3 2 or S 33 1 Ceph Are LEDs V100 and V200 30V Is V8 on DEB lit on RHB Pan or DAB DAB Ceph between X3 2 and V7 lit up for Ceph Check cable L17 replace lit up and X3 1 Replace Replace DX1 yes yes Are LEDs V112 V122 V212 232 and V222 on RHB DAR SUREB Check cable 110 Pan or L23 Caph or DAB lit up yes y Check signal path for voltage status signal Tests and component replacement in following sequence Check seating of image receptor Signal test S 35 2 from Memory card VO30 v232 212 200 Vioo vi22 112 a ot image receptortE pA D 5V 18V 18V D 24V 24 A 5V A 5V XAB OP RHB DAB Image receptor 1030 3 44 3 44 3 114 fat free ORTHOPHOS Plus DS Ceph 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any
205. onger use cassettes with old screens after readjustment The Dental Company Replacement of intensifying screens A Front side Series D 3200 Software prerequisite at least general software version 06 Check the existing system Insert the cassette with the Siemens Special BL and or Lanex medium GN film screen combination and a film suitable for this screen in the cassette holder The measured value indicated on the test phantom must be achieved See service manual order no 27 97 553 Check AES chapter Carry out the described measures in the case of deviations The conditions specified under Check AES Requirements must be fulfilled Changing the system setting Enter code 30 for the Lanex Regular TMAT G film screen combinationon on the unit See the Film intensifying screen combinations chapter in the service manual Open the panorama cassette Carefully pull out both intensifying screens which are attached with adhesive ATTENTION Stick on the new screen marked with L R on the front side Cover the outside label with Lanex Regular This must not be done during complete cassette replacement With Orthophos C Cephalographic X ray cassette screens must also be replaced sincethe same X ray intensifying screen type must be used for panorama and cephalography Readjust AES Insert the panorama cassette with Lanex Regular film screen in the cassette holder Note use only TMAT G fi
206. onstancy check Select X ray operators click icons XC XP Select Service exposure Activate Quality test exposure 4 CAUTION RADIATION Release and exposure for one complete revolution of the rotating part Evaluate the image on the screen scale 1 2 Measure the line spacing with Length measurement in the Analysis menu Use the mouse cursor to determine the start point for length measurement and drag the cursor to the end point with the left mouse button pressed Continued on next page Needle phantom 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Diaphragm 10 correct 4 3 w Unexposed margin all around y b 80mm 1imm 3 1 8 1 25 ORTHOPHOS 5 Plus X ray tube assy CCD PAN 0 59x13 84cm CCD CEPH 0 59x18 40cm 5 3 SID 49 7 DX1 CAUTION Observe radiation protection guidelines 5 1 5 2 5 3 5 4 4 1 4 Continued ORTHOPHOS 5 Plus Prepare the phantom radiograph Set the diaphragm wheel to diaphragm 1 Anomaly step 0 set 2nd LED from the left is lit With adhesive tape attach a 0 4 mm thick lead strip to the slot mark contrast enhancement NOTE Use the 0 1 mm thick lead screen from an intraoral film and fold it twice in the longitudinal direction Insert the phantom supplied to its end position Place a non exposed film in the cassette Load the cassette in the cassette holder see Operating Instructions Swivel the
207. oramic radiography mode X X X X X Ceph radiography mode Panoramic radiography mode x X X X Image generation test image Ceph radiography mode X X X Image generation test image P ic radi h d glows X X nn radiography mode glows X x x Ceph radiography mode X ray 54 53 571 D 3297 1 16 D 3297 077 01 10 02 04 2007 1 5 Photographs of PC Boards XAB OP and XAB D boards XAB D Coding switch 4978 17268 d30030012162NS V900 RD Transmit GN Receive V901 RD Link adress recognition GN 100Mbps Megabits per sec XAB OP 715533 El S 7 11337772 E e 894444 1732 011 T 7 Z y gt 4 A OP ips d 277773 essa 77721 LELET V5 V6 22 7 22 4 V8 1m v12 v11 V5 LED TDI distance pulses V6 LED IMAGE radiographic mode V7 LED radiographic mode Pan Ceph V8 LED Panorama Aufnahmemodus 9 LED continuous V10 LED VCC 5V V11 LED Digital supply voltage 24V V12 LED Analog supply voltage 24V V13 LED PC exposure readinesst ACTIVE signal 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 17 1 5 Photographs of PC Boards 54 53 571 D 3297 1 18 D 3297 077 01 10 02 04 2007 The Dental Company List of Messages Contents Sirona Dental Systems GmbH List of Messages Contents 2 1 List of Help Messages ete te Mte i Oe ute oq eei tia 2 3 22 Listof Error Messag
208. ory key not flashing 5 e To exit Service routine 5 17 briefly press the service key Unit compatibilities Group A Group 12 10 ORTHOPHOS Plus DS 30 ORTHOPHOS 3 Ceph Filming device o o 12 ORTHOPHOS Plus DS TSA Ceph 31 ORTHOPHOS 3 DS 6 50 ORTHOPHOS Plus Ceph Filming device 51 ORTHOPHOS 5 Ceph Filming device 52 ORTHOPHOS TS Ceph Filming device Group identifications may be reprogrammed freely within a group but not across groups 7 Service routine 5 17 Unit identification Remote control Multitimer MT To exit the service routines switch the unit OFF and ON again Service routine S 18 is needed for checking the height adjustment e Place the removed panels or substituting weights for the removed panels of approximately 6kg on the rotation ring Select Service routine S 18 as described in section Selecting service routines 2 Briefly press the service key The mA display indicates test step 01 Select the desired test step with kV keys Test step 01 Checking smoothness of movement 3 Briefly press the service key The kV display indicates 01 Display on the lateral control panel e Current height on the height adjustment display without decimal point gt position of height adjustment below the correction switch SHV with decimal point position of the height adjustment above the correction switch SHV e 000 on forehead su
209. ot Within AllOWE ai A 3 55 Correcting error of messages E3 10 E3 11 Count for height adjustment too high too low for reference setting 3 59 Correcting error of message E3 12 Key for height adjustment pressed during unit self adjustment sis 3 61 Correcting error of messages E3 27 E3 28 Zero point of forehead support was not exited reached 63 Correcting error of messages E3 32 E3 33 Start position for rotation was d bcne Sunt Le ecd laevo na Rad aer ca 3 65 Correcting error of message E3 36 Cassette holder was swivelled from the Pan position during Pan exposure 3 69 Correcting error of message 39 Light barrier Ceph position rotation indicates invalid Status AAA ccoo 3 73 Correcting error of message E3 46 Position of cassette holder cannot be ROA 3 75 Correcting error of message 51 Faulty signals output by the film drive Control E 3 77 Correcting error of message E4 01 Exposure aborted by SIDEXIS with 3 79 Correcting error of message E4 01 Exposure aborted by SIDEXIS with XAB 3 81 Correcting error of message E4 02 Fault indicated by control unit of COPE MOTOL siria dai 3 83 Correcting error of message E4 03 Light barrier for
210. othed lock washer and cable lug are mounted on the pro tective ground wire in the right order and whether the nuts of the ground wire connections are tightened securely If the ground wire is not fastened according to specifications fasten the ground wire prop Protective erly ground wire Continued on next page Fig 41 Protective ground wire test Checking the protective ground wire and the unit s leakage current 7 51 7 20 Power supply connection Isolating transformer 208 V 230 V 1090 Fig 42 Measuring setup for testing the unit s leakage current 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Continued from previous page Check whether the unit s leakage current complies with the specifications Measuring range Leakage current A DANGER mV HA DANGER Perilous shock hazard Do not touch unit s housing while measuring the leakage current T A high resistance measuring voltage source at line frequency and a measuring circuit com pliant with the requirements of IEC 601 are required Describe and enter measuring setup measuring instrument Complete test units e g the Bender tester fulfill these requirements Check whether the unit power switch is turned on Connecta high resistance measuring voltage source between the short circuited power ca ble or plug B and ground wire A Measure voltage drop across MD The numerical value of th
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212. ple support arms If the temple supports cannot be adjusted symmetrically replace forehead support See Chapter 6 5 Replacing the forehead support and or the forehead support motor M6 7 2 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Temple support arms Symmetry of temple supports Fig 6 Adjusting the temple supports 110 H1 ON S2 L22 Locking button 22 L10 K9 X4 12 OG 1 X4 10 DX1 25 Fig 7 Diaphragm switch 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Check the diaphragm wheel to make sure that it can be rotated and engages securely Press locking button briefly and turn diaphragm wheel until it engages The diaphragm number appears at the top right of the diaphragm window See Fig 8 Diaphragm wheel If the diaphragm wheel cannot be turned or does not engage check it 9 See Chapter 3 4 Correcting errors of help messages H3 05 and H3 06 Pay 530 Locking button Fig 8 Diaphragm wheel 7 3 7 13 7 3 Fig 9 Position of cassette holder driving cable Tension spring FN Driving cable Secondary diaphragm Profile plate Screw Screw Screw D Profile plate E Retaining plate F Retaining plate Check whether the film cassette is detected Insert the film cassette If the film cassette is not detected and help message H3 02 appears on th
213. pport display in valid position in invalid position 4 Usethe height adjustment keys to adjust the height through the entire adjustment range The speed of the height adjustment motor is indicated on the frontal support display pulses from light barrier V6 specified values are 600 700 If the specified speed is not reached the decimal points on the front support display light up Briefly press service key The mA display indicates test step 02 Test step 02 Setting the upper limit for height adjustment 5 Briefly press the service key The kV display indicates 02 The current height is indicated on the height adjustment display of the lateral control panel The memory LED on the multitimer flashes 6 Use the height adjustment keys to drive the unit to the desired maximum height gt 320 The memory LED does not light up For programming Press the memory key LED stops flashing The LED above the R key flashes 8 Press the Return key LED stops flashing The LED above the service key lights up The new height is now stored continued on next page 5 17 5 51 5 17 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 M5 Behind rotation ring Remote control Multitimer MT Measure 900 mm 450 mm 1350 mm e g with a meter stick To exit the service routines switch the unit OFF and ON again 10 11 12 13 14 15 16 Continued Briefly press the service key
214. pted Repair replace the lead Press the H key Check continuity of L9 from K2 4 yellow to K10 3 and Release no gt of L12 from K11 4 yellow and of L8 to 04 X1 3B n Does E2 20 repeat yes Connectors K11 L8 and K2 L8 unplugged ra Check for correct installa tion of connector K2 6white 1 pink Connector X10 7 blue unplugged 5 green 2 gray If K2 is OK Check continuity of L3 from b 3 vell DX1X10 310K24 Soe ote Pull connector X10 Coiled cable L8 removed Continued on next page 3 18 3 41 Without coiled cable Remote control E2 20 coiled cable 19 gt 1 E2 20 Multitimer MT D4 Control cable for remote control E X1 18 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 10 02 04 2007 continued If L3 is OK Check continuity of L8 from Open Multitimer MT 04 X1 3B to 2 4 Ram med ey mk ia m a a ia Pull connector X1 If L8 is OK Replace the Multitimer elease an exposure no Unit is OK Does 2 20 repeat Replace board DX1 Adjusting board DX1 see page 4 39 The just replaced Multitimer is OK 3 18 3 43 Connector X1 unplugged 7 Connector 2 unplugged Coiled cable L8 X ray tube assembly Remote control E
215. rama radiographs Proceed according to section Checking and adjusting the X ray beam for panorama radio graphs E see page 4 13 4 1 Orthophos Plus DS Ceph Readjust diaphragms 30 and 40 for cephalometry Orthophos Plus Ceph Readjust diaphragms 3 and 4 for cephalometry Proceed according to section Checking and readjusting the X ray beam for cephalometry d see 4 19 or see page 4 21 e X ray tube assembly is now matched to the other unit components Enter the new serial number in the Warranty Passport In Germany Perform an Acceptance test according to the R ntgenverordnung X ray ordinance 4 9 gt gt gt gt 4 D up to 5 25 sec 7 3 V 0 4 V T from 6 25 to 7 85 sec 8 1 01 V after 8 85 sec 7 3 V 0 4 V 27 CAUTION Observe radiation protection guidelines During a Panorama radiograph of the spinal column region the kV value is automatically in creased by up to 17 according to the kV mA setting This kV increase can be measured as follows Adjust for narrow jaw width set user offset to 0 using Service routine S 11 deselect AES 1 Remove the small metal cover 2 Connect a voltmeter to KV and KV and select measuring range 20 V 3 Turn the unit ON and wait for the self adjustment to execute 4 Press the key The X ray tube assembly travels to the start position 5 Example for an exposure Select program P1 and 73kV step on the Multitimer The
216. rd Attach cover Switch unit on 5 Establish readiness for exposure via SIDEXIS see 2 54 52 854 D 3297 D 3297 092 01 05 02 6 Select Service routine S 05 Test step 02 Press the Memory key Then press the Service key approx 4s until the digital displays disappear Press the Patient icor_keys in the order A B C within 38 C A B The Service mode is now selected Press the Service key this acknowledges the error messages displayed The Service routine S 01 appears on the digital display Select the Service routine 8 05 with the or keys Press the Service key briefly 00 lights up on the kV mA display Enter Service Code 05 05 lights up on the kV dis play Press the Service key briefly The Test step 01 is displayed on the mA display Select Test step 02 with the kV key FF FF lights up on the kV mA display The LED above the Memory Board flashes Press the Memory key The LED above the key flashes Press the Return key O 00 00 lights up on the kV mA display The LED above the Service key lights up Press the Service key briefly 60 09 flashes on the kV mA display Press the X RAY key and hold down until 05 20 05 80 lights up on the kV mA display For Memory Card lt V027 11 11 is displayed and the LED above the Memory key flashes The adju stment procedure executes automatically Storing the ad
217. ready LED must be off 6 ATTENTION RADIATION Press the release button and wait for a complete rotation The following values must be reached up to 5 25 seconds 73 04 from 6 25 to 7 85 sec 8 1Vx0 1V after 8 85 seconds 7 3 0 4 If the value 8 1 V 0 1 V is not reached board DX1 is defective Replace board DX1 and perform Adjusting board DX1 d see page 4 39 4 10 4 33 54 53 571 0 3297 D 3297 077 01 10 02 04 2007 yw 1 65 lt Increase to 8 0 V nom 8 1 V max 7 9 min 7 3 V nom 7 7 V max 6 25 7 85 5 5 25 S 7 05 5 A O N complete P1 exposure time 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7 00 0 0 Line terminal gt DX1 T1 CAUTION Observe radiation protection guidelines 1 Panorama radiograph e the unit OFF Switch off the power supply line for the building e off the side cover and the front cover Connect the timer to K1 N 0 V and K1 L 230 line voltage e Connect the leads to test jacks TO and T1 e Switch the power line and then the unit ON Wait for the self adjustment to execute Move the X ray tube assembly to the start position by pressing the R key ORTHOPHOS Plus DS select diaphragm 10 ORTHOPHOS 5 Plus select diaphragm 1 Fully open the temple support e Select program P1 and 73kV step on the multimeter e ATTENTION
218. rent height is displayed on the height adjustment display of the lateral control panel Drive the unit to a position below 162 or above 477 The kV mA display on the multitimer indicates 05 Press the X ray key and hold it pressed The unit receives 10000 HV TDI pulses V6 One pulse corresponds to 45 micrometer i e the unit travels 45 mm 1 mm Release the X ray key continued on next page 5 17 5 5 17 10 54 53 571 D 3297 3297 077 01 10 02 04 2007 M5 Behind rotation ring Remote control MT To exit the service routines switch the unit OFF and again BE Continued 17 Briefly press the service key The mA display indicates test step 06 Test step 06 Determining the switching hysteresis of correction switch SHV Briefly press the service key The kV display indicates 06 The current height is displayed on the height adjustment display of the lateral control panel 18 Press the X ray key and hold it pressed The unit passes four times the switching edge The average value of the hysteresis is indicated on the front support display The deviation must not exceed 35 If the deviation is greater search for a mechanical problem e g check the belt tension and ad just the correction switch This routine 15 intended for adapting other correction switches Storage with memory and Return keys 15 not necessary under present circumstances 19 With the heig
219. rs Screw the small metal cover on again e the unit OFF and ON again to exit the service routines 4 13 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Only with ORTHOPHOS Plus DS Ceph Select Service routine S 34 test steps 01 and 03 Check the Ceph arm Select Service routine S 18 test step 07 Adjust the PWM and the speed of the Ceph movement S 34 Test step 01 S 34 Test step 03 Remote control Multitimer 54 53 571 D 3297 NOTE Refer to section Removing panels D 3297 07 01 0 02 085087 tern ms Select Service routine S 18 test step 01 Bun mr one mf t pus ex 2 Drive the unit below the center position 300 of the stand travel range otherwise there is a risk ete tum oo of cutting off the correction switch when moving the unit downward 3 in the correction switch until its actuation surface contacts the surface of the column 4 Turn the correction switch back 3 4 turn and tighten the nut tolerance 1 4 turn 5 Drive the unit up to position 640 When passing the switching edge the display must indicate e 94 43844 decimal points am a nmt 6 Drive the unit down to position 000 When passing switching edge the decimal points on the HER VIC We display must disappear ur bis as e During the movement the indication of the decimal points must be stable and the indication
220. rs Programa progr env exposici n noircissement 03 avec correction du noircissement modifi e Tiempos de Valores programados desde fabrica en la inscrire ici ciclos de pro posici n 03 del conmutador de densidad Valores libremente programados o valores en caso de grama aprox adaptaci n dedensidad modificada anotar aqu P1 24s 14 1s 6240 6610 70 10 76 9 P2 24s 11 8s 6240 6610 70 10 76 9 545 16 25 6410 68 10 70 10 73 9 265 8 15 66 10 6810 70 10 73 9 P5 285 10 15 6810 70 10 73 9 76 9 P6 1 P6 2 274278 12 8s 68 10 70 10 73 9 76 9 P7 1 P7 2 27 275 18 75 68 10 70 10 73 9 76 9 P8 108s 25 35 6810 70 10 73 9 76 9 P9 94s 22 9s 68 10 70 10 73 9 76 9 P10 24s 11 8s 62 10 66 10 70 10 76 9 P11 19s 14 4s 66 10 68 10 73 9 76 9 P12 20s 4 95 70 10 76 9 80 9 83 9 P13 23s 14 45 70 10 76 9 80 9 90 8 P14 24s 8 1s 62 10 66 10 70 10 76 9 P15 24s 8 15 62 10 6610 70 10 76 9 P16 95s 21 4s 73 9 76 9 80 9 83 9 P17 41s 6 25 62 10 6610 70 10 76 9 P18 44s 6 25 62 10 6610 70 10 76 9 P19 435 7 35 62 10 66 10 70 10 76 9 P20 45s 7 35 62 10 6610 70 10 76 9 P21 48s 12 25 60 7 61 8 6210 66 10 P22 52s 12 2s 60 7 61 8 62 10 66 10 P23 275 10 35 60 7 61 8 62 10 66 10 Ceph Zeit 0 505 0 645 0 645 0 805 Ceph kVmA 73 9 73 9 76 9 83 9 M gliche kV mA Wertepaare manuell und automatisch von ABV anw hlbar Possible kV mA combinat
221. rs approach the start position switching edge for light barriers V3 and V4 at the ac tuators The mA display indicates AA The LED above the service key lights up e Ifthe actuators do not travel to the start position error message 02 or 04 is displayed after about 12 seconds Proceed then according to section Correcting error of message E3 02 or E3 04 9 3 49 see page 3 51 Test step 02 Cephalometry mode movement of the rotation ring 5 Briefly press the service key The mA display indicates 02 6 Briefly press the service key 00 is indicated on the mA display The LED above the key flashes 7 Press the Return key on the multitimer The actuators approach the cephalometry position switching edge for light barriers V3 and V4 The mA display indicates CC The LED above the service key lights up e actuators do not approach this position error message 02 or 04 is displayed after about 12 seconds Proceed then according to section Correcting error of message 02 or 04 d see page 3 49 or d see page 3 51 continued on next page 5 14 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 2 V3 Behind rotation ring OFF Remote control Multitimer MT To exit the service routines switch the unit OFF and ON again Continued Warning If the unit is not
222. rst the diaphragm insert must be installed in 8 the wider secondary diaphragm before attaching the test body EU 7 Place afilm in the cassette Fully insert the cassette until it engages see Operating Instructions Adjust the diaphragm wheel to PAN 1 diaphragm continued on next page Service routine S 26 Checking and adjusting AES Automatic Exposure Preselection Remote control To exit the service routines switch the unit OFF and ON again Continued The unit must not be exposed to any bright light source e Nothing must be inserted in the bite block holder the unit to exposure readiness see Operating Instructions The ring must be set to the start position 8 Press the X ray button and hold it pressed RADIATION is released for the duration of 1 second 9 Then check the displays on the Program display Measuring step total of 10 steps kV mA display AES voltage 10 measured values Press the key program selection thirteen times 1 10 Measuring values 0 10 V on the kV mA display 11 Density switch e g 03 12 AES pointer e g 3 13 Correction value e g 7 The AES voltage noted on the phantom for the film screen system selected must be indicated as the tenth voltage value measured tolerance 0 1 V 10 Press the R key LED stops flashing Acknowledge the result step with the R button Is thi
223. rvice Error indication IN Pin Active Cassette reference point Cassette Pan position Cassette Ceph position Film inserted 5 Press the key to terminate the error indication 6 Turn the unit off and reconnect all connectors 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 O 8 pum ix O 8 Service routine S 13 Hardware service Remote control MT M1 V5 Behind rotation ring 54 53 571 D 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 e Certain rotation functions are checked with Service routine 5 14 Select Service Routine 5 14 as described in section Selecting service routines 2 Briefly press the service key The mA display indicates 01 The rotation functions are tested for Panorama mode in test step 01 3 Briefly press the service key AA is indicated on the mA display with the X ray tube assembly in the start position e Ifthe X ray tube assembly is in the start position the LED above the key flashes In this case press the Return key R The X ray tube assembly travels to the start position and the LED turns off e Ifthe X ray tube assembly does not travel to the start position error message 33 is displayed after about 16 seconds Proceed according to section Correction error of message E3 33 see page 3
224. s peuiuuejep Jequunu eui 495 seues dejs 10 WEIS S ueeJ0s Dunes sunnoy 199125 LEOA yda9 Sq snid sa 5014 SOHdOH HO ul enuey sones ees uon 99 ay sjueunsn pe ay queunsn pe y Jayy YAMS suo meu 0 pres eui n yeu ans axel mau ay asu uoneuuojur ey 10 an en 158 ay eu SIX3QIS ou s Sy aseo uj ay epoo eui mo pue gz s sonas Jes Aq seues deis ay euiuuejep 9 0 99 LEOA y dao 50 snid Sd 5014 SOHAOHLHO aq 664 60 10 20 206 1628 jueBuuque a y neu pun jyosojeb puis ayy 1191526 1zjef 1s ueyeuosur3 YORU pJepuels 9 06 5 09 eureuejnis WZ 21 06 6 09 eureuejnis JOYIZUUEY
225. s Check continuity of sections from DX1 X4 6 RD to K3 16 on rotation ring from K3 16 YE to D6 7 1 on X ray tube assy from D6 7 2 WH to K3 10 from K3 10 VT to DX1 X4 1 0000000000009 For this purpose remove the X ray tube assy yes Is there continuity Repair or replace defective cable yes Connector X4 unplugged Measure resistance between D6 X7 1 and 7 2 20 2 X ray tube assembly is OK Resistance out of tolerance yes 0000000000009 Replace X ray tube assembly Observe section e X ray tube assembly action to be taken 8 see page 4 31 3 17 3 39 Remote control E2 20 Multitimer MT 2 20 K11 Without a Mith a coiled cable coiled cable 1 1 um 18 mu Control cable for 19 gt 1 L8 1 remote control 54 53 571 D 3297 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 54 5 077 01 15 0 04 2007 X ray room with door contact Close the door and check proper function of door contact Acknowledge error Press the key no The unit is OK Release Does E2 20 repeat yes Connector K2 L9 unplugged 6 Unit with remote control _ 7 blue Connect directly er TE 4 yello 3 green Acknowledge error Cable to remote control is interru
226. s Es caute 2 Connection to wall socket is interrupted Check ine no 4 Fuses F1 F2 at fuses F1 22 5 na Terminal strip K1 voltage Power cable to wall socket yes e Line filter Circuit breakers Do LEDs V10 V14 or no V31 and V40 no L1 or DX32 defective F2 F3 F4 F5 F6 F7 on board DX32 partly Check L1 for continuity tripped light up yes yes 4 L4 or DX1 defective Check L4 for continuity Press the tripped circuit breaker Does it engage no now engage gt Transformer or DX31 defective Pull connector DX32 Does circuit breaker wiring diagram yes yes Unit is OK DX32 defective gt replace 3 1 3 7 D 3297 077 01 10 02 04 2007 Check voltages according to K Circuit breaker tripped DX31 S1 S88 Multitimer MT 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components Check the position of the sliding switch 51 on board DX31 After turning the unit on and completion of the self adjustment process S 88 must be visible on the program display for about 4 sec with the switch on the Multitimer in position 2 The same applies when switching over from position 1 to position 2 The demonstration mode cannot be switched ON OFF Check leads L2 and 15 for short circu
227. s GmbH 1999 Sprache englisch Printed in Germany D 3297092 01 05 02 07 2001 Nr 100 628 Imprim en Allemagne ESAS Sirona Dental Systems GmbH FabrikstraBe 31 Order No 54 52 854 D 3297 D 64625 Bensheim ORTHOPHOS Series D 3297 D 3200 File the enclosed pages in the operating instructions Series D 3297 Software prerequisites ORTHOPHOS 5 Memory gt V011 51 ORTHOPHOS Plus Plus Ceph Memory gt V012 50 ORTHOPHOS TSA Memory card gt V013 52 1 Check the existing system using service routine S 26 test step 01 See service manual order no 54 53 571 Insert the cassette with the Lanex Medium TMATG film screen system S 250 in the cassette holder The measured value for the system S 250 indicated on the test phantom must be attained In case of deviations proceed in accordance with the Check and adjust X ray chapter in the service manual Changing the system setting 2 Setcode 33 for the Lanex Regular TMAT G S 400 film screen system using service routine S 25 3 Open the panorama cassette Carefully pull out both intensifying screens which are attached with adhesive CAUTION Stick on the new screen marked with L R on the front side Cover the outside label with Lanex Regular This must not be done during complete cassette replacement With Orthophos Plus Ceph Cephalographic X ray cassette screens must also be replaced since the same X ray intensify ing screen type m
228. s indication is not present thoroughly recheck the X ray beam adjustment once more see section Checking and adjusting the X ray beam Correct as required by slightly rotating the diaphragm so that it is positively engaged Perform the diaphragm adjustment search for the maximum voltage value Repeat the phantom exposure until the correct value is set See point 8 continued on next page 5 24 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Remote control To exit the service routines switch the unit OFF and ON again continued AES setting after changing the film screen system Changing from a Lanex Medium S 250 to a Lanex Regular S 400 film screen system 1 Before changing to a different film screen system first check the current AES value measured by comparing with the voltage value given on the phantom System 250 Proceed according to the routine Checking and adjusting AES In case of discrepancies perform the measures above to bring the system back to the optimally adjusted state 2 With Service routine 5 25 set the film screen characteristic 33 specified for the Lanex Regular TMAT G RA system S 400 3 Then select Service routine S 26 Following the same procedure as for Checking and adjusting AES adjust potentiometer R27 on DX8 again turning to the right increases measured value turning to the left decreases measured value e This must give t
229. sary to recognize the beam posi tion An unexposed parallel margin must be visible around the edge of the radiographic screen X High Low beam correction Loosen two screws E Make the beam correction with screw A eccentric retighten screws E Y Vertical beam correction Loosen two screws E Make the beam correction with screws B and C eccentrics Retighten screws E F a 2 Right Left beam correction Loosen two screws E Make the beam correction with screws B and eccentrics Retighten screws E NOTE If the beam correction with the diaphragm adjusting screws is not sufficient the U section of the cassette holder can be slackened and readjusted 4 4 view X rv EEE 1 1 1 1 2 CAUTION Observe radiation protection guidelines 3 3 2 From the selection dialog Select service exposure activate diaphragm adjustment 3 Select radiation time s 0 60 sec or s 0 64 sec and 60 kV 09 mA Release Radiation The radiation field must appear in the center of the diaphragm display In case of radiation field offset Loosen screws C and D make the correction with threaded socket A ATTENTION When adjusting the threaded socket A hold eccentric screw B and do not change its setting Radiation field is offset to the left Turn the threaded socket A in z direction Radiation field is offset to the right
230. seconds after the segment test e Interference of radio telephones with electromedical equipment The use of mobile telephones in the area of the medical practice or clinic is prohibited in order to ensure the operational reliability and safety of electromedical equipment Disposal The X ray tube assembly contains a tube which can implode a small amount of beryllium a lead lining and some mineral oil Removal of the unit WARNING risk of injury Prior to the disassembly and removal of the unit the transport safety screw must be screwed into the vertical column see Installation Instructions e Error messages Error messages are indicated on the Multitimer and on the lateral control panel e Help messages H if radiographic readiness is not reached Help messages are displayed on the Multitimer and on the lateral control panel 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 1 3 If you have to remove panels from the unit Measurements Refer to section Removing panels With the panels removed remember that incident direct sunshine or bright room light can cause unit malfunctions by ac tivating the light barriers Therefore Avoid direct sunshine and bright lighting above the unit NOTE For ORTHOPHOS Plus DS TSA take TSA image receptor out of side holder before removing the panels Remember when reattaching the panels Secure sheet metal covers with screws IMPORTANT For reasons
231. st step 02 4 Briefly press the service key The kV mA display shows the voltage currently present forehead support potentiometer Voltage range between 3 V and 5 V 5 With the forehead support band attached adjust forehead support width to 140 mm using 8 O a measuring tape 6 Press the memory key The LED above the memory key flashes 7 Press the key of the small patient symbol The LED above the memory key stops flashing The N LED of the small patient symbol lights up 8 Usethe measuring tape to adjust the width of the forehead support to 168 mm 9 Press the memory key The LED above the memory key flashes 2 3 4 Test step 02 Programming the forehead support jaw width 6 7 9 1 10 Press the key for the second smallest patient symbol The LED above the memory key stops flashing The LED of the second smallest patient symbol lights up 0 0009 11 0 11 Briefly press the service key The LED above the service key lights up 5 19 Diaphragm Remote control Locking button Multitimer MT Diaphragm 1 10 2 30 40 11 1 2 ORTHOPHOS Plus DS xX ORTHOPHOS Plus DS Ceph ORTHOPHOS Plus DS TSA X ORTHOPHOS Plus DS Ceph TSA ORTHOPHOS 5 Plus ORTHOPHOS Plus X X ORTHOPHOS Plus TS X X X ORTHOPHOS Plus Ceph TS X To ex
232. t Motor M1 defective Replace Y see page 6 9 Replace board DX1 gt Perform Adjusting board DX1 see page 4 39 32 Remote control 32 Multitimer MT Control cable for remote control M1 V5 CAUTION Always switch the unit OFF before connecting measuring instrument replacing any components continued X ray tube assembly col lides with rotation start po Is holding bracket of light sition error message E3 barrier V5 maladjusted or 32 appears after app 16 s bent yes y Adjust light barrier V5 or re place light barrier with hold ing bracket 3 28 3 67 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Replace light barrier V5 Press the T key on the Multi timer Does the error message repeat no no Light barrier V5 defective yes y Replace board DX1 Penn Adjusting board DX1 see page 4 39 Remote control Control cable for remote control ORTHOPHOS 5 Plus CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 307 077 01 1008 04 9007 Body parts or clothing bandages and the like must not interfere with unit functions Start test run with the T key During the movement the cassette holder must not come into contact with the patient y Fully open the forehead sup The error message is no The cassette holder strikes port select test run on the longer displa
233. t of the ring behind the light barrier using a pair of tweezers 12 Grease the ring cable in this area with the grease included Be careful that no grease gets on the flat belt 13 Insert the unit end of the ring cable into the recess in the ring and fix it with a cable tie B at mark A The cable tie on the ring must have approx 10 mm play 14 Refit plug connections shields and ground wires on the unit end and fix everything with cable ties Replacing ring cable L10 The Dental Company Maintenance Contents Sirona Dental Systems GmbH Maintenance Contents 7 1 Checking the height adjustment 7 7 7 2 Checking the forehead support ee 7 11 7 3 Checking the diaphragm wheel a ee 7 13 7 4 Checking the cassette 7 15 7 5 Checking the image receptor ii HR 7 17 7 6 Checking the bite block contact segment chin rest in the bite block holder 7 19 7 7 Checking the light 106 7 21 7 8 Checking the conventional 7 23 7 9 Checking the digital 7 25 7 10 Checking X ray exposures 7 27 7 11 Checking the actual kV mA values and the preheating 7 29 7 12 AES phantom needle phantom
234. t the lamp and replace it NOTE Do not touch the glass bulb of a new lamp with your fingers Wipe it clean with methyl alcohol e Check the orientation of the light line see step 5 4 Replacing the halogen lamp of the Cephalometer Cephalometer model no 33 14 320 Remove the reflector Replace the lamp NOTE Do not touch the glass bulb of a new lamp with your fingers Wipe it clean with methyl alcohol Continued on next page 6 7 6 23 6 7 Mode 33 14 320 D 3297 Serial No S1 Rear side Mirror Cephalometer Diaphragm gap Aligned BD Frankfurt Frankfurt horizontal plane horizontal plane light line ATTENTION Always turn the unit OFF before connecting measuring instrument or replacing any parts er Continued 5 Checking the orientation of the light line For the adjustment insert the light beam localizer into the holder of the light beam localizer unit for the Central light line 3 Connect plug K8 Move the forehead support lt to forehead support position 10 0 Place the image receptor film cassette vertically on the bite block and move it against the fore head support Switch on the light beam localizer see Operating Instructions Central light line must appear as a straight line of uniform brightness 6 Correction Remove the light beam localizer unit Loosen threaded pins A and shift the lamp socket The lamp fil
235. tch on the PC and the monitor Activate the Services menu Activate the Constancy check menu item In the X ray apparatus menu activate the Select menu window Activate the XC XP tool The selection dialog Select type of check appears Service radiograph Approval test Constancy check Terminate If another dialog appears select Terminate and activate XC XP In the dialog Select type of check activate Service radiograph The selection dialog Select Service exposure appears Digital test display 1 Factory service 2 Diaphragm adjustment 3 diaphragm adjustment radiation field image Quality test exposure 4 test exposure not stored in PDATA checks the transmission path ORTHOPHOS PC sets the locking signal for service program if not E4 08 Terminate If the service password is requested the current system date the first four digits must be entered in reverse order see SIDEXIS Service Manual E g 24 05 1995 becomes 5042 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 SIDEXIS No patient registered 5 Patient Image Edit Analysis View Window Utilities Relocate ena 5 Multistation functions gt lt Constancy test Configure system A SIDEXIS No patient registered MEE Xray unit Test Edit Analysis View Window Utilities 21 SEN DET Select I Sit data Delete Glace Change pogram Bat Select Test type Service exposure
236. the cephalometry position and then press the Return key R The X ray tube assembly then travels to the cephalometry position 7 Select the kV step 8 Select the exposure time Permissible times are 0 1 to 4 0 seconds for ORTHOPHOS 5 Plus 4 seconds for ORTHOPHOS Plus DS Ceph 9 Switch RADIATION on The actual radiation time is indicated after releasing the exposure button Ifan exposure is released during the cool down period the elapsing cool down time is displayed automatic exposure blockage During this time the LED above the R key flashes Acknowledge the radiation time with the R key 5 4 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Remote control Multitimer MT DX1 51 67 080 Small metal cover removed O To exit the service routines switch the unit OFF and again en e The setpoints for kV mA and preheating VH can be checked and adjusted with Service routine 5 03 Procedure during adjustment For DX1 33 13 108 with potentiometer For DX1 51 67 080 Select Service routine S 03 test step 04 Perform Service routine S 03 test and delete offset only step 04 completely Perform Service routine S 03 test step 02 Perform Service routine 5 03 test step 03 adjust with potentiometer R644 5 5V Additionally for ORTHOPHOS Plus DS set readiness for exposure as described in section Setting exposure readiness on the Select Factory service 2 or set the Acti
237. the film If the two dots do not exactly coincide adjust as follows Unscrew the upper cover HORIZONTAL Loose the two screws A Turn screw C see above for direction Retighten screws A VERTICAL Turn screw F see above for direction Repeat the exposure and check the position of the dots again Remove caps E and keep them with the unit Reattach the upper cover Checking and adjusting the ear olives 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Cephalometer model No 15 38 177 K3 DX1 Sm 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 CAUTION Switch the unit OFF before connecting a measuring instrument or replacing any parts The following steps must be taken 1 Loosen the clamp which secures the shield Unplug connector 9 Cut the cable ties ATTENTION Heavy weight Unscrew the X ray tube assembly four screws and disconnect K3 Attach the new X ray tube assembly and connect K3 Tighten the four mounting screws Plug in connector K9 and secure the cables with cable ties 2 Install the diaphragm wheel diaphragm 1 or 10 downward on the new X ray tube assembly one screw in the center Ensure that the locking button functions properly 3 Adjust board DX1 to the new X ray tube assembly Proceed according to section Adjusting board DX1 9 4 39 4 ORTHOPHOS Plus DS Readjust diaphragms 10 and 2 for Panorama radiographs ORTHOPHOS 5 Plus Readjust diaphragms 1 and 2 for Pano
238. the mA display shows 00 The VH actual signal remains on low level basic heating is faulty The program radiation time display indicates 0 and the mA display shows 11 The VH actual signal remains on high level basic heating is faulty 5 7 5 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 RADIATION 10 210 00V Remote control we Multitimer MT OFF To exit the service routines switch the unit OFF and ON again The number of radiation releases can be determined with Service routine S 06 Select Service routine S 06 as described in section Selecting service routines Briefly press the service key The display indicates 00 Enter the service code 06 with the key Rogue Briefly press the service key Test step 01 appears on the mA display 5 Briefly press the service key The memory LED flashes The present count max 65535 is indicated on the program kV mA display 6 Briefly press the service key The next test step appears NOTE Other test steps can be selected with the kV keys e Press the memory key to reset the counter the R LED flashes with memory card versions gt V26 ORTHOPHOS Plus DS Press the Return key R The display shows 00 The Pan exposure counter is displayed in test step 01 The Ceph exposure counter is displayed in test step 02 The total of all radiation releases is displayed in test step 03 including service exposures Th
239. the ring Draw plugs K3 and 9 together with the ring cable through the opening on the X ray tube assembly out from the ring the ring cable is no longer required e Install the new ring cable 5 Rotate the X ray tube assembly mounting bracket into the left position 6 Draw the new ring cable with the unit end plug connections through the opening on the X ray tube assembly to the inside of the ring Order of the plug connections X6 gt gt X2 gt X4 gt X5 gt ground wire gt X2 Danger of damaging the unit end plug connections e Place the long cable end over the ring Continued on next page Replacing ring cable L10 6 48 ATTENTION Always turn the unit OFF before connecting a measuring instrument replacing any parts D Continued from previous page 7 Align plugs 9 for the X ray tube assembly and screw the 2 grounding eyes black and copper colored onto the ring Attach the X ray tube assembly with the screws Push plug K3 do not pull on the cable 8 Place the shielded cable X2 X3 in the ring and draw the plugs X2 X3 through the opening in the cassette holder sensor holder until the hexagonal sleeve projects approx 20 mm 9 Insert the main strand of the ring cable into the ring as illustrated 10 Rotate the ring carefully to the right thus guiding the ring cable underneath light barrier C 11 Carefully pull the ring cable ou
240. the toothed belt is damaged replace it i 9 See Chapter 6 4 Replacing the height adjustment motor M5 Side cover 4 CAN 1 MIOS N 3 Check whether the prestress of the toothed belt is sufficient 1 Check prestress of toothed belt As See Fig 34 Prestress of toothed belt Screw A If the prestress of the toothed is not sufficient tension the toothed belt with the clamping 5 Pio ET screw e 9 See Chapter 6 4 Replacing the height adjustment motor M5 M X wt ses Continued on next page be Bite block Car module Fig 35 Bite block module 7 18 7 45 7 18 Fig 36 Position of tensioning roller deflection roller and toothed roller on height adjustment motor M5 Continued from previous page Check tensioning roller deflection roller on height adjustment motor M5 for signs of damage Check visually for cracks wear and tear and bearing If the tensioning roller deflection roller is damaged replace it 9 See Chapter 6 4 Replacing the height adjustment motor M5 Check toothed rollers on height adjustment motor M5 for signs of damage Perform acoustic check while moving unit up and down If the toothed rollers are damaged replace them 9 See Chapter 6 4 Replacing the height adjustment motor M5 7 18 7 47 7 18 54 53 571 D 3297 D 3297 077 01 10 02 0
241. tion on the lateral control panel P02 The forehead support can now be installed or removed 7 6 Use the forehead support adjustment key to travel through the entire adjustment range from 5 Service routine S 19 Checking the forehead support Remote control _ Inner edge of forehead support band Pi 54 53 571 0 3297 To exit the service routines switch the unit OFF and ON again D 3297 077 01 10 02 04 2007 Service routine S 20 is required for testing and adjusting the forehead support width jaw width Select Service routine 8 20 as described in section Selecting service routines 2 Briefly press the service key The mA display indicates test step 01 Select the desired test step with the kV keys small medium large 000 Ex 000 Ex Test step 01 Check of forehead support jaw width 3 Briefly press the service key The kV mA display shows the voltage value present on the forehead support potentiometer Voltage range between 3 V and 5 V The forehead support width presently adjusted is indicated by one of the patient size LEDs Patient symbol LED Width at the forehead support large gt 168 mm 2 mm Overlap caused by 1 3 5 medium 140 mm 5 mm to 170 mm 2 mm switching hysteresis small lt 140 mm 5 mm Briefly press the service key The mA display indicates te
242. tment 44 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 e Anomaly step is usually set to 0 neutral prior to each exposure It is however also pos sible to set it to another default value 1 1 2 1 Select program P1 In the Anomaly basic setting the 2nd LED from the left Asia 3rd LED from the left lights up 2 Press the Rotation Test key The LED above the T key is lit 3 Press the Memory key The LED above the Memory key flashes 4 Select the required new default Anomaly step on the side control panel Approx 5s after the Anomaly key is released the preselected Anomaly LED flashes for approx 1s Then the anomaly LED is lit continuously The Anomaly step has been saved 5 Press the Rotation Test key Change anomaly basic setting The Dental Company Service Routines Contents Sirona Dental Systems GmbH Service Routines Contents 5 1 Selecting Service routines le 5 7 5 2 Setting exposure readiness on the PO viaria 5 9 5 3 Service routine 5 01 Radiation without 5 11 5 4 Service routine 5 02 Radiation without rotation for 5 13 5 5 Service routine 5 03 Setpoints mA preheating 5 15 5 6 Service routine S 04 Actual values MA preheating 5 19 5 7 Service routine 5 05 Heating adjust
243. to customer s request Too much kV increase in the spine region 5139 Hardware service Problems with DX1 board 5 149 Rotation functions Mechanical malfunctions of rotation and test of the light barriers 5154 Check of actuators Mechanical malfunctions layer correction light bar rier adjustment 5169 Check of film holder Film holder problems 5179 Unit identification Changing the unit identification Height adjustment Checking freedom of movement adjustment after 5 189 replacing gas operated spring adjustment of movement test of correction switch and of light bar rier pulses 5199 support motor See S 15 and removal of forehead support 5 209 Jaw width Adjusting DX1 functional test of potentiometer for D forehead support S 21 9 Diaphragm service Adjusting DX1 fitting a diaphragm 5244 Software update of EEPROM on DX1 Replacing the EEPROM J115 up to software version 04 50 05 52 S 254 Check and adjustment of film screen combination Changing the film screen combination 5268 Check of automatic exposure system AES Adjustment of DX8 for stability testing Diaphragm service Pan Ceph Diaphragm adjustment selected by SIDEXIS S 30 31 omitted as of memory V35 1 remote selection still possible only via SIDEXIS S 32 Image receptor test Pan For checking the image receptor 6339 Image receptor test Ceph For checking the image receptor 6 344 arm service Ceph arm problems 354
244. ts of the dismantling tool with guided tube and loaned gas operated spring ATTENTION Mind the minimum room height In aroom lower than 2 4 m min the unit must be unscrewed from the wall and the floor accord ing to step 3 and must be held in an inclined position 1 Adjusting motor M5 to maximum power e the unit ON Select Service routine S 18 test step 03 e Multitimer indicates 9 18 e Use program key to set the value to 400 current height is shown on the height adjustment display Move the unit to a height of 630 with the HV keys f e Unplug connector X8 on board DX5 interrupts the pulses for height adjustment tighten 2 Using the dismantling tool and the loaned gas operated spring Guide tube If the hole Z does not exist unscrew the rear panel X Loaned gas operated spring Pull the bonded cover Y from the base plate Insert the dismantling tool into the support tube Z Fit the loaned gas operated spring into the dismantling tool and place its lower end into the cor ner of the base plate Turn sleeve S of the dismantling tool until the loaned gas operated spring is under a light load Move the unit to the maximum height Simultaneously tighten sleeve approx 5 turns 10 to 15 mm and press the key for height adjustment until the gas operated spring is no longer loaded it is slack Continued on next page 6 1 6 5 5 MT lt
245. ty Repair OK no oo yes y Board D10 or 011 15 defective Replace 6 9 t P6 1 P6 1 P6 15 P6 16 17 a P619 4 P5 1 GY P1 20 jr merry P121 P621 9 BN P622 CP P1 23 P623 IT GN 121 P1 25 P625 P1 26 P6 26 4 L l 5 N n E NI After the test reconnect the plug to the correct socket 3 7 3 19 Remote control Without coiled cable coiled cable Control cable for 9 Ko remote control CAUTION Always switch the unit OFF before connecting a measuring instrument replacing any components After power ON the unit performs a self adjustment routine No key must be pressed on the Multitimer during the self adjustment Was a key pressed on the a gt Check cables for short circuit with E1 01 and for Multitimer during the unit continuity with E1 02 and E2 03 self adjustment Check cable L3 at K2 for yes y Do not press any key short circuit continuity Is cable L3 OK Replace L3 Operating error is corrected Check cable L8 at K2 for short circuit continuity Is cable L8 OK Connector X1 at Multitimer disconnected Multitimer is defective Replace If the error persists Replace board DX1 Perform Adjusting board DX
246. unit Consult with the plant and replace the unit if necessary Continued on next page 7 1 7 7 Fig 2 Noise sources 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Segmental wheel Y e Segmental wheel Fig 3 Height adjustment range display Remote control MT multitimer M5 Continued from previous page Check whether height adjustment is possible without jolting Move the unit above height position 300 using the fine positioning control If height adjustment without jolting is not possible set the height adjustment See Chapter 3 24 Correcting error of message E3 09 Pulses for height adjustment are not within allowed time See Chapter 3 25 Correcting error of messages E3 10 E3 11 Count for height adjustment too high too low for reference setting If height adjustment without jolting still is not possible replace the pneumatic spring 8 See Chapter 6 1 Replacing the gas operated spring Check whether the correction switch for the height adjustment is functioning reliably Move the unit through its entire height adjustment range while observing the height display If the height displayed differs from the actual height of the unit or a numerical jump occurs in the center of the height adjustment range adjust using the height correction switch 9 See Chapter 4 14 Adjusting the correction switch for height adjustment Check whether the acoustic signal can be heard during height
247. ure readiness by selecting Constancy check in the service menu Service exposure Factory service 2 5 First measurement e Select the following step on the for 20 film screen ORTHOPHOS Plus DS Plus DS 60kV 9mA for 33 film screen 60kV 6mA ATTENTION RADIATION Press the release button hold it pressed and take the measurement The ammeter must read 9 mA 6mA 0 14 mA 6 Second measurement Select the following step on the multimeter for 20 film screen or ORTHOPHOS Plus DS Plus DS Ceph 66kV 16mA for 33 film screen 70kV 10mA ATTENTION RADIATION Press the release button hold it pressed and take the measurement The ammeter must read 16mA 10mA 0 25 mA e the specified mA values are not reached the mA setpoint must be checked Select Service routine 9 03 test step 02 or 04 and set the mA setpoint see section Service routines e the specified values are now reached and check the tube current again as described above the specified values are still not reached adjust board DX1 If this is not possible replace board DX1 and perform Adjusting board DX1 9 4 39 If the values are still not reached replace the X ray tube assembly e Disconnect the ammeter and place the jumper back to MA MA 4 12 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 33 13 108 51 67 080 CAUTION Observe radiation protection guidelines e After replacing the board plug
248. ust be used for panorama and cephalography Readjust AES 4 Insert the panorama cassette with Lanex Regular film screen in the cassette holder Note use only TMAT G film for adjustments 5 Select service routine S 26 test step 01 Readjust potentiometer R27 on DX8 as described in the service manual Turn to the right for a larger measured value turn to the left for a smaller measured value Case 1 On the test phantom an AES voltage is already indicated for the system S 400 Adjust the measured value for System 400 using R27 Tolerance 0 05 V Case 2 On the test phantom only the AES voltage is indicated for the Lanex Medium TMATG GN system In this case use the following correction procedure Read off the measured value on the test phantom Subtract 0 15 V from this value and adjust using R27 on the unit Tolerance 0 05V On the unwritten adhesive label supplied mark the new mea sured AES value 10th measured value and the resulting stage and stick onto the test phantom Example typical printed to be adjusted value for s 250 GN 0 15 V value for S 400 2 10 V 0 15 V 1 95V Attention If the DX8 version is older than version it can happen that the measured AES alue cannot be adjusted for System 400 potentiometer fully to the right Replace DX8 in this case ver sion or newer and readjust the AES with the activated film screen system 400 Note No l
249. ve signal internally with Service Routine S 35 test step 02 Select Service routine 5 03 as described in section Selecting service routines 2 Briefly press the service key The mA display shows the step 01 The kV setpoint is checked in test step 01 kV setpoints 6 0 V 0 1 V 2 60 9 0 V 0 2 V 90 3 Briefly press the service key The values on the kV mA display light up Set the kV value with the key example in figure 60 kV 5 Press the exposure button hold it pressed when releasing it the last value is displayed The setpoint is displayed in four digits on the kV mA display example in figure 06 10 The LED above the R key flashes Press the R key another kV value can now be tested An audible signal may indicate the end of measurement Briefly press the service key The next test step appears The mA setpoint is checked in test step 02 mA setpoint 4 5V 0 1 V 29 mA 8 0 V 0 1 V 16 mA Briefly press the service key The values on the kV mA display light up e the exposure button hold it pressed when releasing it the last value is displayed The mA setpoint is displayed in four digits on the kV mA display Check at both limits Adjustments can be made with potentiometer 646 on board DX1 only with deleted offset Briefly press the service key The next test step appears The VH setpoint is checked in test step 03 VH setpoint 05 50 0 30 at 60 61kV 9
250. ward downward with the height adjustment keys on the lateral control panel Test step 05 Free movement of the patient diaphragm Briefly press the service key The mA display indicates test step 05 Briefly press the service key The patient diaphragm M8 can be moved across the entire adjustment range with the height adjustment keys on the lateral control panel or the kV keys on the multimeter ATTENTION Electronics is not designed for continuous operation After each travel observe a waiting time of 30 seconds continued on next page 11 0 12 0 13 ee 146 15 6 16 See NA 17 9 18 0 190 20 0 O 210 220 54 53 571 D 3297 D 3297 077 01 10 02 04 2007 Service routine S 34 Ceph arm service 5 85 Behind rotation ring M7 01 Light A localizer Remote control NS Multitimer MT 5 2 To exit the service routines switch the unit OFF and ON again Continued Test step 06 Only possible in the factory Test step 07 Packaging position of Ceph arm 23 Briefly press the service key The mA display indicates test step 07 24 Press the X ray button and hold it pressed The Cephalometer M7 drives to the upper end po sition and then to the packaging position 40 mm above the support The 4 patient symbol LEDs light up Now release the X ray key Test step 08 Checking the Cep
251. y be turned off earlier by pressing the key e cool down interval is 1 2 the exposure time and can be called up by pressing the X ray key Test step 03 Detection of plug in slot 7 Briefly press the service key The kV display indicates whether or not the image receptor has been detected e kV display 00 means image receptor not plugged in 01 means image receptor plugged in 5 25 5 78 Patient symbol LEDs 0088 kv mA Description Required measures 01 00 Wrong EDC operating mode Check installation and version of SIDEXIS and memory card 02 00 could not be read EDC problem if error occurs frequently AE replace image receptor X 04 00 General initialization error at image receptor end EDC problem if error occurs frequently replace image receptor 08 00 General parameter error Check installation and version of SIDEXIS and memory card VAP voltage not present Proceed acc to section Correction of error message E4 01 4 08 4 11 00 01 d see page 3 79 VAN voltage not present Proceed acc to section Correction of error message E4 01 E4 08 4 11 X 00 02 d see page 3 79 VDD voltage not present Proceed acc to section Correction of error message E4 01 E4 08 E4 11 X 00 04 d see page 3 79 VSN voltage not present Proceed acc to section Correction of error message E4 01 E4 08 E4 11 X 00 08 d
252. yed gt the patient Unit is OK Multitimer and release an exposure Actuator movement is not OK Check actuator movement with ee routine S 15 see page 5 41 The cassette holder strikes the forehead support and tilts out of the Pan position Is the forehead support incor rectly installed or bent yes y Correctly instal the forehead support or replace it if dam aged The error message is dis Is the light barrier V11 cor played intermittently rectly adjusted Adjust light barrier V11 Replace light barrier V11 Does the message repeat Light barrier V11 defective yes Continued on next page 3 29 Remote control E Multitimer MT 36 Control cable for remote control mm mm mm mm um D 3297 077 01 10 02 04 2007 CAUTION Always switch the unit OFF before connecting a measuring instrument or replacing any components 3 29 3 71 continued yes Check electrical path L16 L10 from board DX8 to DX1 for continuity Is connection OK Turn the unit off Unplug all connectors from DX1 except X1 X9 X10 X12 and turn the unit on Perform Service routine S 13 test step 1 Does message 12 07 repeat yes y Replace board DX1 Perform Adjusting board DX1 see page 4 39 Repair gt or replace cable L16 L10

1. - Frank`s Hospital Workshop

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