BI920 BAGGAGE INDICATOR - Avery Weigh
Contents
1. TROUBLE SHOOTING cont Other Error Messages There are a number of other error messages that sometimes come up on your screen These are covered in the table below ERROR MESSAGE WHAT IT MEANS WHAT TO DO Weight AAA A Kg Gross overload CHECK e s there too much load on the scale base s the scale base sticking on something If this has not cleared the Error Message contact your local service agent or Avery Weigh Tronix Weight v v Y Y Kg Gross under range Check to ensure the base is not condition sticking If this has not cleared the Error Message contact your local service agent or Avery Weigh Tronix Calibration Error Contact your local service agent or Avery Weigh Tronix www averyweigh tronix com PAGE 15 NOTES NOTES Avery Weigh Tronix gt an Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com2. TROUBLE SHOOTING cont Avery Weigh Tronix Common Messages for Operators The most common error messages that might come up on the screen during normal operation are given in the table below ERROR MESSAGE 69 Can t subtract weight 69 Scale in motion 69 Scale not at zero Unable to zero scale 69 Scale zero has drifted 69 No passenger display PAGE 14 WHAT MEANS The weight you want to subtract is more than the total OR The bag count is already at zero The weight is moving so no reading can be fixed Scale has not returned to zero since last bag added Something is on the scale impeding it OR The scale needs to be calibrated The scale has not returned to the zero range for at least 60 minutes No connection to the Passenger Display Panel WHAT TO DO Press the C button to clear memory Try again Check for binds or something touching against the scale base Wait until the scale settles Then press the key again Remove all bags from scale wait for scale to return to zero Then continue as normal Clear obstructions or recalibrate the scale Remove any weight on the scale and press the zero key Check the Operator Passenger Cable connections Replace the AWTX25 500626 serial cable Replace the Passenger Display Panel www averyweigh tronix com Avery Weigh Tronix BI920 BAGGAGE INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE
3. around the Scale to make sure there is no rubbish or debris that could stop the scale from moving freely It may be necessary to move the scale base to complete this task Check In Counter Make sure any cables to and from the scale can move MA BELT freely Make sure nothing is stuck between the scale and the floor Lo o SCALEBASE Check for debris between If possible sweep the scale and the and clean any surrounding walls to make debris from under sure no debris is stuck in around the NB Also applies for a Static Scale gaps surrounding the base base www averyweigh tronix com PAGE 9 Avery Weigh Tronix The Operator Display and Display Segments on both the Operator and Passenger Display Panels need to be checked to ensure they are working properly FOLLOW THESE STEPS 1 Switch the scale off and on again 2 Watch the displays as they automatically follow the self test sequence Note any faults 3 Check that both displays show the same weight information The keys on the Operator Display Panel need to be checked to ensure they are not sticking and are functioning properly Make sure that pressing each key produces the correct result as shown in the diagram below POWER BUTTON This turns the scale on and off f Avery Weigh Tronix O FUNCTION Avery Weigh Tronix S N 8457 F BUTTONS e These buttons are site specific and will be configured during installation In most
4. Avery Weigh Tronix 0 BAGGAGE INDICATOR Doo Ja a 3 SP OE ES s FF n 3 1 5 TN 4 y www averyweigh tronix com Copyright O 2008 by ATRAX Group NZ Limited PO Box 11087 Ellerslie Auckland New Zealand All rights reserved ATRAX Group NZ Limited retains full copyright of this work Reproduction or use of editorial or pictorial content in any manner is prohibited without written permission of the author UNITED STATES This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense B1920_u_en_500330 DECLARATION CONFORMITY We Atrax Group NZ Ltd 390a Church St Penrose Auckland NEW ZEALAND Declare under our sole responsibility that the product Type of Equipment Non automatic weight indicator Model Number BI920 Baggage Indicator To which this declaration relates is in conformity wi
5. R 2 www averyweigh tronix com PAGE 7 BI920 BAGGAGE INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE Avery Weigh Tronix INTRODUCTION The diagram shows how the components of the AWTX BI920 Baggage Indicator fit together Switching Adaptor Receptacle 90 264 VAC 47 63 Hz EBi Cable Length Approx 1 2 Metres 47 inches Total B LI Passenger Display Cable Bag Count P N AWTX25 500626 Length 2 Metres 79 inches AWTX Passenger Panel Load Cell Cable P N AWTX25 500624 AWTX Operator Panel Length 3 6 Metres 142 inches Connection to gt cell base About this Manual This Manual covers both routine maintenance tasks that must be completed on the BI920 Baggage Indicator and fixing problems that might arise THERE ARE 3 MODULES 1 Three monthly maintenance tasks 2 Twelve monthly maintenance tasks 3 Troubleshooting PAGE 8 www averyweigh tronix com Avery Weigh Tronix BI920 BAGGAGE INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE THREE MONTH MAINTENANCE TASKS Introduction There are three simple tasks which need to be done every three months to make sure that the BI920 Baggage Indicator continues to operate accurately and effectively THESE ARE 1 Clean the scale 2 Check the displays 3 Check for damage This topic describes what you would do for each of these tasks Cleaning and Removing Obstacles Check the area
6. bag count and subtract the weight www averyweigh tronix com PAGE 5 BI920 INDICATOR OPERATOR GUIDE Avery Weigh Tronix SCREEN MESSAGES Error Messages This topic gives the common error messages that may appear on the Operator Screen and what you should do about them The weight you want to subtract is more than the total OR The bag count is already at zero Use the C key to clear memory 69 Can t subtract weight Try again Wait until the scale settles 69 Scale motion Then press the key again Scale has not returned to zero since last bag added Remove all bags from scale wait for scale to return to zero Then continue as normal 69 Scale not at zero Something is on the scale impeding it OR The scale needs to be calibrated The bag weight is higher than the Heavy mj HEAVY BAG Bag limit pre set for this scale 69 Unable to zero scale The scale has successfully been set to Y Zero OK y Bag totals cleared 7 bag totals been The scale cannot detect the Passenger Display Panel scale has not returned the zero 9 Scale zero has drifted range for at least 60 minutes Remove any weight on the scale and press the zero key 69 No passenger display PAGE 6 www averyweigh tronix com Avery Weigh Tronix BI920 BAGGAGE INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE MAINTENANCE AND TROUBLESHOOTING GUIDE CHAPTE
7. cases they will be disabled 500 x 0 2 1b 227 x 0 1 kg n 3000 Class III CLEAR BUTTON O ut M Press and hold for 1 second to clear all bag weights SET TO ZERO This button ADD BUTTON SUBTRACT BUTTON Press and hold is set up Use this to add a Use this to subtract this button to set for print or bag weight to the a bag weight from the scale to zero belt run total the total Make sure nothing or may be is on the scale disabled PAGE 10 www averyweigh tronix com Avery Weigh Tronix BI920 BAGGAGE INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE THREE MONTH MAINTENANCE TASKS cont Check for Damage A thorough check for damage needs to be done to ensure everything will continue to operate properly Make sure that the casing on all cables to and from the scale are intact and there are no nicks pinches or cuts See right Check there are no Check that the scale major dents in side and conveyor are both panels freely moving with no binds or obstructions Check the Operator and Passenger Display Panels to make sure p displays are clearly visible and not cracked M oon or chipped www averyweigh tronix com PAGE 11 BI920 INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE Avery Weigh Tronix TWELVE MONTH MAINTENANCE TASKS Introduction Every twelve months a more comprehensive maintenance check is needed This includes checking the calibration of the
8. eigh Tronix AWTX 920 BAGGAGE INDICATOR CONTENTS CHAPTER 1 OPERATOR GUIDE The Operator Display Panel Operating the Scale Adding and Subtracting Bag Weights Screen Messages CHAPTER 2 MAINTENANCE 8 TROUBLESHOOTING GUIDE Introduction Three Month Maintenance Tasks Twelve Month Maintenance Tasks Troubleshooting Avery Weigh Tronix BI920 BAGGAGE INDICATOR OPERATOR GUIDE OPERATOR GUIDE CHAPTER 1 www averyweigh tronix com PAGE 1 Avery Weigh Tronix TOTAL WEIGHT WEIGHT OF THIS BAG POWER FUNCTION BUTTONS OF BAGS This gives the BUTTON These buttons are site specific This shows the weight of the bag This turns and will be configured during total weight currently on the the scale installation In most cases of all the bags scale on and off they will be disabled weighed so far E d NUMBER OF Avery Weigh Tronix BAGS This shows the total number Avcry Weigh Tronix S N 845 of bags er CC No 08 0 1 weighed so far SET TO ZERO Press and hold this button to set the scale to zero Make sure nothing is on 500 x 0 2 16 227 x 0 1 kg n 3000 Class II the scale This button is M set up for print or belt run or may be disabled A rtt Rm ADD BUTTON SUBTRACT BUTTON CLEAR BUTTON MESSAGES Use this to add a Use this to subtract Press and hold for SHOW HERE bag weight to the a bag weight from 1 second to clear total the total all bag weig
9. hts PAGE 2 www averyweigh tronix com Avery Weigh Tronix M OPERATING THE SCALE Before You Begin CHECK 1 There are no objects on the scale 2 Nothing is obstructing the scale Then switch on the Power if needed Weighing a Single Bag Press the lt lt O gt gt button to set the scale to zero if not already Press the lt lt C gt gt button to clear the memory if necessary Put the bag on the scale Note the weight of the bag www averyweigh tronix com BI920 BAGGAGE INDICATOR OPERATOR GUIDE PAGE 3 BI920 BAGGAGE INDICATOR OPERATOR GUIDE Avery Weigh Tronix ADDING amp SUBTRACTING BAG WEIGHTS Weighing Multiple Bags Put the first bag Press the O button on the scale to set the scale to zero not already Press the lt lt C gt gt button to clear the memory if necessary Press lt lt M gt gt to record the first bag weight and Remove the add more bags weighed bag from the scale Repeat steps Check that Note the Put the next bag on 4 and 5 until the number total the scale and press all bags are of bags is lt lt M gt gt again weighed correct PAGE 4 www averyweigh tronix com Avery Weigh Tronix BI920 BAGGAGE INDICATOR OPERATOR GUIDE ADDING amp SUBTRACTING BAG WEIGHTS cont Subtracting a Bag s Weight Put the bag whose weight you want to subtract on the scale Press the lt lt M gt gt key to reduce the
10. scale as well as comprehensive cleaning tasks and careful checking for damage This task will normally take about 30 minutes for each unit so it is important to schedule the twelve month maintenance check at a time when the scale can be out of normal use for that period THE TASKS REQUIRED FOR THE TWELVE MONTH CHECK ARE AS FOLLOWS 1 All 3 month checks 2 Checking the accuracy of the scale 3 Checking operation overweight alarms etc These tasks are described in detail in the Commissioning Guide Refer to this guide or contact Avery Weigh Tronix for more information PLEASE NOTE local Government regulations may require this procedure to be carried out at intervals other than 12 months PAGE 12 www averyweigh tronix com Avery Weigh Tronix The BI920 Baggage Indicator has a built in feature of providing clear error messages to guide service technicians when the scale is not operating correctly These appear on the lower middle part of the screen An example is shown below A Avery Weigh Tronix 9 gem Avery Weigh Tronix S N 8457 dre 2 CC No 08 091 i f 500 x 0 2 16 227 x 0 1 kg N 3000 Class ITI M 6 E Example This error message shows that there is an analogue digital conversion fault Replace the Operator Display Panel or the scale base to correct this www averyweigh tronix com PAGE 13 BI920 INDICATOR MAINTENANCE AND TROUBLESHOOTING GUIDE
11. th the following standards of the following EEC directive Non Automatic Weighing Instruments 90 384 EEC EMC Directive 2004 108 EC Low Voltage Directive EN 60950 2000 The applicable harmonized standards EN55024 1998 A1 A2 EN55022 2006 Class B This declaration is only valid if the non automatic weighing instrument was verified by the manufacturer or with a certificate by a notified body the undersigned hereby declare that the equipment specified above conforms to the directives and standards as specified Signature Date 18 4 2008 lan Walton T Vice President Avery Weigh Tronix WARRANTY STATEMENT Avery Weigh Tronix will repair or replace this equipment free of charge if a malfunction occurs under normal use for a period of 12 months from installation due to a manufacturing fault However the warranty is rendered void under any or all of the following conditions 1 Thefaultisdueto miss operation misuse orunauthorized modification or repair of the equipment by the customer 2 The fault is due to improper or insufficient maintenance by the customer 3 Thefaultisdueto natural disaster including fire flooding and earthquake etc 4 The fault is due to use of a non specified power supply or in a non specified location Avery Weigh Tronix will not accept liability for equipment faults due to unforeseen and unusual circumstances nor for faults due to mishandling by the customer Avery W
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