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MaxQ High Performance Incubated Orbital Shaker
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1. Electrical Schenatic Model 420 Tabletop Shaker Incubator 39 40 41 ITD WIRE REFERENCE CHARI 42 43 WIRE GALGE COLOR WIRE GAUGE COLOR l 8 BA K 30 24 RED 44 2 8 WHITE 304 2 RED 45 3 6 GRN YEL 31 24 BLAU A 3A 3C 8 GRN YEL 314 24 BLACI 5 4 8 ORANGE 32 24 GREE 47 5 8 BROWN 324 24 GREE D 2 4B 6 8 RE 33 24 BROW 7 8 RANGE 334 24 BRUM 49 8 8 YELLOW 3 4 24 WHITE g 8 BLUE 344 24 50 WHITE 0 8 HH 35 24 GREE 5l l 8 BROWN 35A 24 GREB 52 2 8 ORANGE 36 24 RED 3 8 RED 364 24 RED 23 4 8 RED 37 24 BLACI 54 5 8 ORANGE 374 24 BLACI 5 8 YELLIN 38 18 RED 13 7 18 BROWN 284 18 RED 5B 8 22 BROWN 30 18 WHITE 9 22 BLUE W 57 39A 18 WHITE 20 18 RED 40 18 BLACK 30 2l 18 ORANGE 40A 18 BLACK 59 22 18 RED 23 22 BLACK 60 24 2 BLACK 61 25 24 BLACK 52 26 24 RED E 27 24 GN 63 28 24 WHITE c 29 24 BROW 64 l 65 65 67 68 69 70 71 72 1 85 751 03 07 14 CS GLS CCS CHG FROM 180802 MICRO BD REV V SELECT o 05 278 02 11 04 BOB pak LON RELEASED FOR PRODUCTION REV ECN wl DATE By CAD APPO DESCRIPTION OF REVISION DN ed Ae Ehe MODEL PART NAME 420 TABLE TOP SHAKER INCUBATOR BE DISCLOSED TO OTHERS FOR ANY PURPOSE NOR DWG TITLE ELECTRICAL SCHEMATIC AE E y A MATERIAL N A ELECTROSTATIC ThermoFisher PAINT COLOR N A SENSITIVE DEVICES SCIENTIFIC TOLERANCE UNLESS OTHERWISE SPECIFIED DRAWING N
2. Figure 1 7 Re install Orbital Shaker 1 3 Section 1 Installation Install the Platform Caution Install the shaker platform before plugging in or attempting to operate the unit A The MaxQ Orbital Shaker accepts a heavy duty 18 wide x 17 3 4 front to back 5 16 aluminum platform The shaker O N Z platform is attached to the orbital mechanism with six 1 4 20 x 3 4 long hex socket flat head E screws Grade 8 These screws are hardened and should not be replaced with any other screw type A 5 32 hex socket wrench is Figure 1 8 Included Wrench included with the shaker to attach the platform Figure 1 8 identifies the hex socket wrench and hex socket flat head screws Caution Do not attempt to use a Phillips head screwdriver A To install the shaker platform 1 Insert the two 1 4 20 alignment pins into the two mounting holes identified in Figures 1 9 and 1 10 n i Platform mounting stud locations v ien Pins insert alignment pins eo oeo a o o 6 D Q Q O 6 O O O O O O o O Q O O O O O 3 Platform mounting o e S ees o lt 3 A holes on the o 0 O o o o drive mechanism o o o o o o Q o O o o O o D Oo O O O o O e Platform Mounting Holes Figure 1 9 Mounting Holes and Pin Figure 1 10 Mounting Holes 2 Rotate the drive mechanism until the
3. One inch per orbit Indicator LCD in 1 RPM increments Temperature Range 5 C above ambient to 80 C 176 F Control Range 0 1 C Temperature Uniformity 0 2 at 37 C in flask jd dE EEN t 0 6 at 60 C in flask EEN 1 at 80 C in flask Timer Set for continuous hold operation or set for countdown operation in 5 minute increments from 5 minutes to 200 hours Timer counts up or down in 5 minute increments Alarms Audible and visual alarms for adjustable tracking high low RPM inde pendent platform monitor check belt adjustable tracking high low temperature independent over temperature temperature sensor failure run termination and power failure Safeties Over temperature alarm conditions shuts down heaters independent platform monitor alarm condition shuts down motor LCD Display 40 character LCD readout continuously displays speed in 1 RPM incre ments temperature in 0 1 C increments and time to 5 minute incre ments Microprocessor Non volatile memory retains all programming and automatically restarts in the event of a power failure controlled acceleration provides smooth start up and stopping Orbital Shaker 5 1 Section 5 Specifications Drive Motor 1 3 HP brushless DC permanently lubricated ball bearing Cover Hardened acrylic dual gas spring cylinder assisted Construction NEO a e Cold rolled steel Exterior ds Cold rolled steel Finish Pow
4. 5 1 Section 6 Parts List id EE 6 1 Section7 Electrical Schematics 7 1 Section8 Warranty Information 8 1 vi Orbital Shaker Thermo Scientific Section 1 Installation The MaxQ SHKE420HP Orbital Incubated Shaker is supplied with the following materials 1 T handle 5 32 hex socket wrench 2 Platform alignment studs 1 4 20 6 Grade 8 5 32 hex socket flat head screws provided with platform 1 Screwdriver for flask clip installation and removal 1 Line cord set 2 Cable mountable ferrites for remote alarm and RS 232 connections 1 Platform if applicable must be ordered separately Remove the Pallet Warning This shaker is heavy The net weight of SHKE420HP is 185 lbs Shipping Brackets 83 9kg Have assistance available when moving it Place this unit on a support surface that will accommodate the weight and operating motion of this shaker A The Orbital Shaker is secured to its shipping pallet with two brackets one on each side of the frame Figure 1 1 A 7 16 wrench is required to remove the brackets from the pallet Remove the shipping brackets from the shaker by unhooking them from the shaker frame 4 NC Pallet Shipping Bracket Figure 1 1 Bracket Location install the shaker on a sturdy table or bench The support structure must be able to accommodate both the weight and operating motion of the shaker The shaker can also be placed under a bench
5. a hogs ts CR i E ZA E A S 31 Aa ASE ma W AGER A ks w Si ye Y A gt 2t i 1 oli f J UR 2 bi D iS 2 MaxQ High Performance Incubated Orbital Shaker Model SHKE420HP Series Operating and Maintenance Manual 7020420 Rev 3 Visit us online to register your warranty m www thermoscientific com labwarranty Th eri IF O Preface Triple counter balanced single eccentric drive mechanism U S Patent 45 558 437 Test tube rack U S Patent 45 632 388 MANUAL NUMBER 7020420 3 40314 7 1 15 Added model SHKE420 1CE 230V CCS 2 40139 4 15 15 Updated warranty information CCS 1 28036 0S 751 10 27 14 Clarifications to displays move calibrations to service CCS 0 28036 0S 751 9 8 14 Release 8 CCS REV ECR ECN DATE DESCRIPTION By Thermo Scientific Orbital Shaker i Preface CAUTION Contains Parts and Assemblies r aA Susceptible to Damage by Electrostatic Discharge ESD Important Read this instruction manual Failure to read understand and follow the instructions in this manual may result in damage to the unit injury to operating personnel and poor equipment performance A Caution All internal adjustments and maintenance must be performed by qualified service personnel A Warning MaxQ SHKE420HP Obital Shaker may be used to process non flammable materials only A Warning Grounding circuit continuity is vital for the safe operation of this shaker Never operate t
6. Aniline Battery Acid Benzene Butyl Acetate Calcium Chloride Sat Calcium Hypochlorite Carbon Tetrachloride Chloroform N Oleic Acid Chromic Acid LR Olive Oil Citric Acid 10 on Phenol Solution 5 Cottonseed Oil Edible on Soap Solution Mild dish soap NEG Detergent Solution Heavy Duty O R Sodium Carbonate 2 o CR Diesel Oil OO R Sodium Carbonate 20 OO R Diethyl Ether O N Sodium Chloride 10 OO R Dimethyl Formamide N Sodium Hydroxide 1 Dioctyl Phthalate N Sodium Hydroxide 10 Ethyl Acetate N Sodium Hydroxide 60 Ethyl Alcohol 30 Sodium Hypochlorite 5 Ethyl Alcohol 95 Sulfuric Acid 3 Ethylene Dichloride Sulfuric Acid 3096 Ethylene Glycol o H Sulfuric Acid Conc N Bee AI anser oi EE esiane a pe A Ww TR EE mawar yore Red ST R Resistant LR Limited Resistance N Not Resistant 3 2 Orbital Shaker Thermo Scientific Section 3 Maintenance Test Overtempe rature After every 6 000 hours of operating time it is recommended that the Alarm overtemperature alarm be tested 1 10 11 Thermo Scientific Set the OverTemp Alarm setpoint at least 20 C above ambient temperature refer to Section 2 in this manual Set the shaker operating temperature at least 10 C but no more than 15 C above ambient Allow the unit to stabilize at this temperature To change the operating temperature refer t
7. alarm messages appears on the liquid crystal display These messages will be helpful should service or repair assistance be necessary Table 4 1 Alarm Indications Alarm Message Overtemp Shutdown Main Temp Sensor Over Temp Sensor Temperature is High Temperature is Low RPM High RPM Low Power Failure Cycle Complete Check Belt Audible is Disabled Platform Stalled Check Fuse Fault Condition System shutdown due to overtemperature condition Temperature sensor has failed Temperature sensor has failed Temperature tracking has sensed higher temperature than setting Temperature tracking has sensed lower temperature than setting RPM tracking has sensed shaker speed higher than setting RPM tracking has sensed shaker speed lower than setting Power has failed during shaker operation Notifies operator that end of countdown cycle has been reached Motor V belt has broken or slipped Continuously notifies operator that audible alarm has been disabled Free movement of the platform has been obstructed Primary drive motor fuse has blown Orbital Shaker 4 1 Sectio Service 4 2 n4 Adjust Drive V belt Tension Orbital Shaker Table 4 2 General Fault Conditions Symptom Display is dark shaker will not operate Display is lit motor will not operate Display is on motor operates display shows 7 5 C or over temp state Display is on motor operates fan s do not run Display is on heat is on but fans and m
8. 2 15 Sensor Fault o oos edo te cae eem ie oa 2 16 Temperature High or Low 2 16 View Total Operating Hours a da asi 2 16 Heat DO 25 See Oak ROA umay RA ie 2 17 Software Version A EE 2 17 Temperature Sensor EE 2 18 Men Map A A SSES 2 19 Alarm Message Ghart e sorene coated o Ss RE as 2 20 Preventive Maintenance 2 23 Section3 Maintenance 3 1 Platform and Cabinet 3 1 Control Panela ooa a Rs EAE A exe RS REL P REDE 3 1 Clean up After a Spill _ 3 1 Test Overtemperature Alarm 324202405 ta 3 3 Section 4 lt SOVICO copii e A A 4 1 Alarms and Alarm Conditions 4 1 Adjust Drive V belt Tension 4 2 Install a New Drive V belt 4 3 Troubleshoot Replace Circuit Boards 4 4 Electronics Panel puta payaa a Ds us E S 4 4 Outpit Board O TERES PARET US ETM 4 6 Motor Driver Circuit Board 4 6 Manual Reset Thermostat 4 7 Temperature Sensors 147 POM AA 4 7 Drive Belt Sensu ria d OE kg ae Cees eae EY 4 7 Spare Fuses sa Aa SD re 4 8 Clean Inside Cabinet After a Major Spill 4 8 Calibrate RPM al nata dou EE 4 11 Calibrate the Temperature 4 12 Section5 Specifications
9. 37 setpoint The values shown in Figure 2 2 are set at the factory and are considered default values Other factory settings are shown in the table following Table 3 1 Defaults Audible Alarm RPM Tracking Limit fixed Temperature Tracking Limit Over Temperature Shut down 83 C 85 C All Remote Alarms To get the most from the shaker s microprocessor based technology the SHKE420HP can be easily programmed to meet the most demanding laboratory requirements The following sections outline the procedures for changing the settings and for programming the shaker control system When first turned on or when the shaker is operating Temperature Time and RPM values are displayed on the LCD A typical screen is illustrated in Figure 2 2 For convenience this is called the Operating Screen throughout these instructions All programming or setting changes start from this screen The instructions to program the SHKE420HP are written in a step by step format For convenience the instructions begin and end at the Operating Screen Orbital Shaker 2 3 Section 2 Operation Change Temp Speed Time Settings cont Change Temperature Change RPM Change Time 2 4 Orbital Shaker Note At any time during programming or changing settings if no control panel buttons are pressed for about fifteen seconds display automatically returns to the Operating Screen storing any settings made New settings are also stored immediate
10. 6 Remove the wiring connector from J2 of the motor control board white arrow and disconnect separate the square connector where the wiring enters the base of the unit also identified by a white arrow in Figure 4 12 e e d ground y o ribbon cable cover plate x OT AOS OOOO ES ES SS ADCX i X OC X n e e E Co rn yl ies e Q D c ca FS y Cx q 0 120 e oon m Figure 4 12 Screw and Ribbon Locations 7 Slowly slide the cabinet back and carefully lift it off the base being careful of the wiring It will be necessary to feed the ribbon cable through the access hole Thermo Scientific Orbital Shaker 4 9 Section 4 Service Clean Inside After 8 The mechanism will be accessible as shown in Figure 4 13 Major Spill cont Shaker O Motor O _ Bearing Drive Mechanism Counterweight 77 obe Figure 4 13 Motor Bearing and Counterweight Location 9 Clean the mechanism area with a 7096 solution of alcohol Everything must be cleaned with special attention given to the area around the motor 10 Allow the unit to air dry about one hour before reassembling 4 10 Orbital Shaker Thermo Scientific
11. Alarm Tracking Thermo Scientific Limit continued Section 2 Operation The following screen appears and the present temperature tracking alarm limit setting flashes Actual Tracking Limit A Setpoints 10 0 v A Change the temperature tracking limit by pressing the up or down arrow When set press the Temperature button to save the setting and return to the previous screen If no buttons are pressed for about fifteen seconds the display changes to the Operating Screen saving the new setting to memory When the chamber temperature rises above or falls below the temperature tracking limit the appropriate message is displayed the warning lights flash and the audible warning if not turned off sounds Actual 08 41 250 47 0 Setpoints Temperature is High Actual 08 41 250 27 0 Setpoints Temperature is Low Pressing the Silence button turns off the audible alarm However the warning lights continue to flash and the alarm message continues to be displayed until the high or low temperature condition is corrected The audible warning also sounds again in about fifteen minutes if the over or under temperature tracking condition persists When the fault is corrected press the Silence button to clear the alarm message from the display Orbital Shaker 2 13 Section 2 Operation Remote Alarm System 2 14 Cycle Complete Orbital Shaker Any of the alarm states described can alert a remote alarm monitoring sys
12. Calibrate RPM Thermo Scientific Section 4 Service From the Operating screen press the down arrow V A 4 up arrow and Silence button in that sequence shown at the right to open the Configuration menu gt Tess From the screen at right press the down arrow twice to bring up the following Actual W for system configuration Setpoints Ato return screen Actual W for more A Setpoints Calibrate RPM Temp v Press the Speed button beneath RPM The value shown on this screen is the present speed setpoint Using the up and down arrows increase or decrease the platform speed Actual Calibrate RPM Setpoints 250 v until the reading on an independent accurate speed measuring device matches the O shaker speed setpoint When finished press the Speed button to save the setting The display will return to the Calibrate RPM Temp screen Or if nothing is pressed for about fifteen seconds the display will revert to the Operating Screen and the setting will be automatically saved to memory Orbital Shaker 4 11 Section 4 Service Calibrate the Temperature Hu Place a 250ml Erlenmeyer flash filled with approximately 100ml of liquid in approximately the geometric center of the platform 2 Suspend an independent temperature measuring device of known accuracy into the flask The sensor should be submerged in the liquid but not in contact with the bottom or sides of the flask 3 Adjust th
13. Orbital Shakers operate at a wide range of voltages the electrical line cord is not permanently wired to the unit The provided line cord receptacle accepts power cords for 115 or 230 volts A voltage selector switch is located on the rear panel of the shaker adjacent to the line cord receptacle Set the switch for the voltage in use at the laboratory site using a small flatblade screwdriver iseni Open the Refer to Figures 1 5 amp 6 screwdriver hinged y cover Bm WEB 115V gt Mm o 0 Remove the fuse holder n then change the fuses as shown below Figure 1 5b Remove Fuseholder Caution Do not plug the shaker in or try to operate it if the line voltage does not match the configuration voltage shown on the power module A Remove the line cord if it is plugged in then change the operating voltage by following the illustrations in Figures 1 5 through 1 7 Remove the two existing fuses and replace them with fuses of proper voltage and rating pa n 1 Side view of fuse holder with Side view of fuse holder with 230V fuse in place 115V fuse in place Figure 1 6 Replace Fuses Replace the Close the When the shaker is completely Fuse Holder Hinged Cover assembled make sure the power switch is turned off and plug the line cord into the power module
14. Refer to Figure 1 11 238012 125 ml Accessory Test Tube Racks and Test Tube Rack Holders are available in four sizes and are listed in Table 1 2 All the Test Tube Rack Holders are adjustable into seven positions swinging and locking at 15 30 and 45 in either direction Figure 1 13 illustrates the Test Tube Rack Holder with rack in place p eee Spread metal tabs outward to remove test tube rack CL Locking Pin to swing tilt test tube rack 15 30 45 Figure 1 13 Holder with Rack Thermo Scientific Install the Test Tube To remove the rack spread the metal tabs on Holders cont RS 232 Interface Thermo Scientific Connector Section 1 Installation either end of the holder and lift out the plastic Test Tube Rack To install the Test Tube Rack Holder onto the shaker platform remove the rack and rotate the swing bed of the holder 90 by pulling the knobs of the locking pins on either end of the holder outward The pins are Figure 1 14 Holder with locked outward by turning the knob 1 4 turn Rack Removed Figure 1 14 Attach the tray to the platform with the screws provided Table 1 2 Accessory Test Tube Racks and Adjustable Angle Rack Holders Description 950040 Test Tube Rack 10 13 mm size 950060 Test Tube Rack 16 20 mm size 600074 Test Tube Rack 21 25 mm size 600075 Test Tube Rack 26 30 mm size 600076 Adjustable Angle Test Tube Holder with
15. ce refus Check Fuse Orbital Shaker 2 5 Section 2 Operation 2 6 The Shaker Alarms cont Overtemp Shutdown Cycle Complete Orbital Shaker Both audible and visual alarm warnings for these nine parameters are provided by the Orbital Shaker Visual flashing of the three diagonal indicator lights on the control panel a progression of text messages on the display and an audible tone alerts the operator that an alarm condition has occurred or currently exists For convenience the audible tone is silenced by pressing the Silence button but rings back in about 15 minutes However the alarm warning indicator lights and alarm messages continue until the alarm condition is corrected by the operator Then pressing the Silence button clears the message from the display Check Belt and Check Fuse alarms require the unit to be turned off then on again to remove the message from the display As discussed in the Configuration section of this manual the audible alarm feature may be turned off to suit operator or laboratory needs Refer also to the alarms and corrective actions chart in the Service section of this manual Overtemp Shutdown alerts the operator that the overtemp setpoint has been exceeded by a few tenths of a degree Actual 08 41 250 37 0 Setpoints Overtemp Shutdown The Overtemp Shutdown message displays and the heaters are turned off but the platform and the blowers continue to operate In the ala
16. 10 DINUSIDS JOYSI4 ouuasu eooj INOA peo aseajd paumba si eor ues 1ueuudinbe y eoueuajureui eAnejuaAeJd pue uonejedo uonej eisui qjueuudinbe rejep Anae spenueui uononulsu paud SeAuJe jueudinba INOA 8J0jeg uoneuuojur uonejedaud as eArisueueJduioo uj djay 0 Apes si eoo Sajes euoneuJaju OWJOUL sjonpoud JO ssoj Jo sijoud eo o1 Buljeja seDeurep uomeuu InoullA Hulpnjoul seDeurep jeruenbesuoo Jo Depu Aue 104 9 qei 9q jou j eus ouueu ATddV TIVHS 3SodHnd YVINDILEVdA V HOS SSANLIS HO ALI TISVLNVHOH3IN JO S3ILNVHHVM ON aaridi HO 1VHO N3LLIHM H3HL3HM S3ILNVHHVM H3HLO TIV dO NAN NI ANY SAISN1OX4 SI ALNVHHVM SIHL jueuudinbe Jo sjueuoduujoo Aug jo unas Jo jeaosdde 104d auf ISNW 99140 DINUSIOS JOYSI4 ouueu edo ay poned uenem jeuiBuo y puo eq ped 1ueuoduioo y 0 JO jueuudinboe ay Jayya 0 jueJem ay pasoxa JOU eys AUS UE siy Jepun jueuudinbe Jo sued 1ueuoduioo Jo aeda 10 jueuieoe dou s enueui adas pue uormeJedo eui ul pejeis se jienBa peurejureui Buraq suun ay uo juepuedep ae SaiueJJeM papuajx3 AUS UPA siy wo pepnjoxe ase sioyxseb pil pue sqinq DU say sse D at sway ejqepuedx3 suredes Aue Jo eoueuuojed 0 JOIN uonoeuip pue uoneuruuejep AUeJJeM JO paguo aq snw 391440 DINUBIOS Jaysiy Owy e9o ay yuau ooJBe jueJem siy Aq peJaAoo JOU S uoneJqi eo pue uomejeisu oway Wo uonezuougne us im eui moyjm peJeye si juaudinba y JI PIOA aq JIM AU amp JJeM 9U seiquiesse Buueeq eui se peuyep si uisiue
17. OR 230V 1 PHASE 50 60 HZ 3 24 gt gt gt mnm gt mnm mnm zen 4 n POWER SWITCH I INLET FICTER I 450213 2 Ya 07073 AAA 7 FUSE mm E SES id d xd 4 AP TEC 230165 EN D 3l 3 I VOLTAGE SELECT SW 360214 4 1 Pero inge GE eus TS uem H CLOSED 115VAC VOLTAGE SELECT y 2 PEN 230 AC 5 DO X CAP 170037 1 RELAY 300307 JE 250 VAC 6 A ua ss MANUAL RESET THERMAL 7 15i Cut QUT 400113 LH 4 N 115 3 8 zt Be 600W 230V g HEATER 138010 Edo ge 0 g 1 b TT T EREES 5 WP 2 230142 E EET BLOWER 800117 3 hd see Jo 15 si j 5h 6 22 A OP A Sr E P E MOTOR DRIVER a Ga SET lat a Xu dy 20085 at vu 1 5 big i 18 20 A hd 7 w 8 HI ESSE 9 n 20 INTERFACE BO 190594 2 J2 all 22 7 RS 232 485 i r d 17 CONTROL BOARD 23 192059 24 J10 REMOTE ALARM P 2 25 JLLID 2 28 SE Eech J P al Ens 26 23 LIU SWITCH ch 7 i a 28 B QZ ta TEMP CONTROL 25e SENSOR 290160 29 251 y 2252 e 1 I LE SENSOR 214 30 DISPLAY BOARD 428 180816 JA Y DRIVER BOARD JE t E 32 Y CIN E ix 33 Ey ls 1l AE Sale EL 34 3 ko i Electrical Schematic 35 CAD al Model 3 A 36 r 3 aos 420 J 4 ate ME Tabletop Shaker LR da Ki 156089 Incubator 38 pa H eog y 420 70 0 D REV 1 HK 4 Ot m Page 1 of 2 Thermo Scientific Orbital Shaker 7 1 Section 7 Electrical Schematics 7 2
18. Rack 10 13 mm 1 194024 310 24 Pan Head Phillips Screws for mounting test tube holders to platform i 1 600077 Adjustable Angle Test Tube Holder with Rack 16 20 mm S The MaxQ Orbital Shaker is equipped with an RS 232 Serial Communication Interface for the remote transmission of data A RJ 11 telephone style connector is located on the left side of the incubator A cable with RJ 11 plugs and an RJ 11 to DB 25 adapter are required Refer to Figure 1 16 for pin identification and Figure 1 17 for connector locations on the shaker side panel A cable mountable ferrite is included for installation of the RJ 11 cable Loop and snap Figure 1 15 the ferrite over the cable to reduce electro magnetic emissions from the unit Attach the ferrite device close to the unit Figure 1 15 Ferrite Orbital Shaker 1 7 Section 1 Installation RS 232 Interface The RS 232 data is a formatted dumb terminal which permits Connector cont interfacing with either a computer or a serial printer ALARM CONTACTS RS 232 30V MAX 1 A MAX INTERFACE 2 COM 2 RXD 4 TXD 3 N O 4 N C 3 SIG GRD Figure 1 16 Remote Alarm and RS 232 Connectors RS232 e a Remote 7 Lu Alarms Figure 1 17 Connector Location Three wires are used for the RS 232 interface 1 T
19. S JIMI 10joeuuoo PILOQ ADIYI uie e o qrpne oouo ts 03 LASTA SSAA Jo SIIH UO J0jOUI Joxeus uo SUB JIMOJE uo ure o qtpny uo 1431 wey UO IP logro UL FULI oouejsiso1 pajoodxo ayy puodaq po11ous 10 uado sI 1Inoro 10suog JOSU9S duro wew yu unied G SINAIS eoruqoo ou UE oJn reg p1eoq 31noJro ur ZUAI JOU NINI JOVI po33n dun 1039904009 1osuog uonounjg eur oqod omodu ISAO oSexoo q DLT te 10 JOM urge o qrpne ou Is 0 LASTA SS91d UOn2y 942911023 HO s1ojeoH UO JOJOUI JOXAPUS uo SUB JOMOTY uo Wee o qrpn V uo 1431 WIP y A9eqbuly wey jurod os UMOP NYS 1940 T Jnoqg st Josuas duioj JOAO DY 3 nd e119 119 wey UMOPMyYS dat JoA oDesso y uue v yuounsedaq SOOTAIOS BOTUYIIT 189 systsiod wee JT osnj JOJOUI Alp so day yooyD UNETE o qrpne oouo ts 01 LASTA SSAd UO S19 Je9H Jo 1030U1 Joxeus UO SUB JOMO G uo ute o qrpny uo 3431 WIR Y UMO Q 9SNJ JOJOUL DALIP reUllIq osn JMD juosuniedo q S9MAJOS BOTUYSI 189 pue po pun un sogpo wozwgd o uononnsqo 10 JOI uroge d popeo 1o40 JO JINO urre e o qrpne ou Is 0 LASTA SSO9IJ UO SIIH U0 0 UO JOJOJA UO SUB JIOMO G uo wege o qrpny uo 1431 uurepy pojonujsqo SI WIJOJJe d au JO JUOUIDAOU 2991 peres uuopeld Jo Doum sureujo1 uLre e o qrpne oy se Suo se SurueA sy Moys Win Ae dsIp AOT 90 Jo JEY 1240 uone1odo RULION urge o qrpne oy yo Doum sey 10je1od iPSTQRSIp
20. SI o qrpn v juouniedo q SOOTAIOS BOTUYOIL 129 sjstsiod uue e JI 1199 91 J999 pue go pun eq mus urge o qtpne oouo rs 0 LASTA SS9Jd UO SIoj 9H UO JOJOUI JOABUYS uo SUB JOMOTY uo wege o qrpny uo 1431 uurepy egeddi s 9q oA1ssooxo JO uonejoi e91ueuoouil ou SIAS NIO I0suos uontjo og IYD juouniedo q SoOIAIOS BOTUYIO 189 pue yo pun mus 293 0A surru OV mdu Moy 10 JIM uropnejd Jo seSpo o uononnsqo 10 JO uroge d popeo 1oA0 10 YOoyD upp o qrpne a9uaJIs 0 LASTA SS9Jd UO S19je2H UO JOJOW JOABUS uo su JOMOTY uo wege o qrpny uo 4431 WIR Y Wu Suryoey Aq 1urod yas onuoo MOTA SI JA dE juouniedo q S99IAJOS EoIUQq29 189 pue po pun mus Sunjes PUNT ZUN WAA 199 SuIpeo wopejd yoyo urre e o qrpne IDUIS 0 LASTA SS91d UO SIIH UO 1070W JOABUYS uo SUR JOMOTY uo ure o qrpny uo 1431 uurepy yu Suppen Aq jurod jas ouoo 2A0qe SI JAJA USTH JA di WIR oouo s 03 LASTA SS Kquo o nou JOSIAPY UOIJDY 9A1J991109 UO SIoj 9H Jo 1030u1 JOXBUS uo sue JOMOTY uo Wee ojqrpny uo 1431 uurepy A9eqbuly LIBIN OJOZ POYIBII sey oum uwop Junoo enay wey ejo duio 3949 oBesso y uue v Section 2 Operation PREVENTIVE MAINTENANCE Shakers Your equipment has been thoroughly tested and calibrated before shipment Regular preventive maintenance is important to keep your unit functioning properly The operator should perform routine cleaning and
21. Shaker 2 17 Section 2 Operation Temperature Sensor Temperature Sensor Readings is for factory use only and will be important Readings if troubleshooting the microprocessor programming is ever necessary To access this screen press the down arrow up arrow V A 4 Vv Vv V V Silence button then the down arrow button four de 4 4 40 O more times The screen Press shown below will appear on the display pom Setpoints SwVers O Temp Actual Temp 37 9 9 e i v Setpoints Over Temp 36 7 Press the Speed button beneath Temps and the following screen will appear showing the temperatures being measured or read by the Main Temperature and the Overtemperature sensors as shown above To return to the previous screen press the Speed button To return to the Operating Screen wait about fifteen seconds 2 18 Orbital Shaker Thermo Scientific Operating screen Model SHKE420HP Orbital Shaker Menu Map Actual 00 00 250 37 0 Setpoints Hold 250 37 0 Pres Y A W for system config A to return W for more Audible Alarms Audible Alarm Temperature Alarms Ee Overtmp Trackng Overtmp Alarm x A Tracking Limit S 41 7 1 0 W for more Calibrate RPM Temp Calibrate RPM 250 Calibrate Temp 37 0 W for more RunHrs Rmte Heat Total Run Time XX Heat XX X96 Hours P Next Power Failure ON W to Return PS SwVers Temps Next Software Version Temp 37 9 RPM Tracking ER 420 RE
22. UMBER SIZE BOX 649 MARIETTA DHID 45750 ANGLES DECIMAL T 420 70 0 D 420 70 0 D REV 1 Poge 2 of 2 Orbital Shaker Thermo Scientific E EIE 2E GLOZ 9 Z Aen 1006 OSI uoneuuojul AJU amp JJeM JO Jo1nquisip e90 Jno 19e1uoo WSN eur apismo suoneordde jeloads pue eorues esueuajureu uonelado Ajueurew juaudinba uo suonsenb Aue Jamsue o peaJl 9J 9M 9 t 0p L JO epeue pue YSN 158y 8 y 008 1 1e juauedag sadas eaiuuoo INOA eo aseajd p nb s sones juaudinba u eoueuojureui ABU A 1d pue uonejedo uonejeisui jueuudinbo rejep Anzao sjenueu uononiulsu pejuug SOA juaudinba noA e40J8q uoneunuojur uonejedoud ous eArisueuae4duioo uM dat 0 Apea si eoo sajes ouuau e20 INOA sjonpoud jo SSO JO SY joJd 150 o1 BurejoJ soBewep uonejyuu moyym Bulpnjoul seDeurep jenuenbasuos Jo 198Jipur Aue JO e qei aq 0u eys oway AlddV TIVHS 3SOdYNd YVINOILYVd V HO SSANLIS HO ALMISVINVHI43N JO S3ILLNVHHVM ON QaridiWi HO 1VHO N3LLIAM YSHLSHM SSILNVYYVM H3HLO TTV dO NAN NI ANY 3AISN19X3 SI ALNVHHVM SIHL jueuudinba Jo sjueuoduioo Aug jo uunjeJ JO eAoJdde Joud auf snw jueurngedeq seoines juya sy poled uenem euibuo y puo eq yed jueuodujoo y 0j Jo lu ui dinba au eue 0 AjueJieM ay pasoxa Jou eys AJU amp JJeM SIU Jepun jueuudinboe Jo syed sjueuoduJoo jo eda JO qjueueoe dau S enueu 9a3iues pue uoljelado eui ui paje s se lup nB i poureyurew Bulag sun ay uo juepuedep aj
23. V2 00 Over Temp 36 7 Next Check Belt ON N Next Sensor Fault ON kW Next Temp High Low JON Note Numerical values and alarm settings shown here return are for reference only and may not match any specific shaker Cycle Complete ug o qtpne oouo ts 0 LASTA SS9IA Kquo 2391304 Zuue PIJL JON dn Jamod uodn poidnisip uooq sey Jomod 291139914 om re Imod jusunedo SIMAS eoruqoo ou UE JOSUOS o1nje1oduio uru soe doy MnO Josuos YoY yu Supjoen o11819duiroj JIN peso o Apojo duioo st pi Jt YOoyD uu p o qrpne oouo rs 0 LASTA SSAA UO SI9 29H UO JOJOUL IoxeuS UO SUR JOMO S uo UI o qrpny uo 1431 wey jui Sup oer onje1eduio Aq jurod jas o3juoo MOTAQ st onje1oduro MOT SI onj amp 1oduio r yu unied G SINAIS eorugoo ou 189 JOSUOS o1nje1oduio ueu soe doy MNI JOSUOS YOMI yw Sure 91meJodula JI ut g o qrpne a9uaJIs 0 LASTA SSAA UO SI9V H uo JOJOW JONBUS uo SUB JIMOJE uo ure o qrpn y uo 1431 WIP y WU Sup oer o11je1oduio Aq jurod 398 onuoo 2A0qe SI ounje1oduio VI St onje1oduio juouredo q SINAIS eoruqooT 201 UE Josuas ooe dos nao JOSUOS JIMI JOJ99UUOI PILOQ yooyD WLR o qtpne oouo rs 0 LASTA SS9Jd UO SIoj oH UO JOJOUI JOXAPUS uo SUR JOMOTY uo wege o qrpn V uo 1931 WIR Y uono rp JOY ut ISULI oouejsiso1 p9 99dx ayy puodaq po11ous Jo uado st 11mouro JOSUIS JOSU9S duro 1940 yu unied G SIMAS eoruqoo ou IIeO Josuas ooe dow MNI JOSUO
24. Voltages ossis ves pc eire PEE us 1 3 Installthe Platformi su ia chc Aot eot heo ad Ol 1 4 Assemble the Flask Clips _ 1 5 Inistallthe Flask EE 1 6 Install the Test Tube Holders 1 6 RS 232 Interface Connector 1 7 Connect the Remote Alarm 1 10 Section2 Operation ale See et wee 2 1 Control Panel Operation 2 2 Q ick Stat Up O er 2 2 Factory Default Settings 2 3 Change Temperature Speed Time Settings 2 3 Change Tempsrat te EE uE G ue uU EE 2 4 Change RPM Toe eg EE E 2 4 Change IIme O Lt ue 2 4 Change from Hold to Countdown 2 5 RE 2 5 Overtemp EE 2 6 Cycle Completes e pedalear E Ue 2 6 Power Padre ari Kasa amu ay a Sa a a 2 7 A AA EE 2 7 Check Dele ti EE EE 2 8 Sensor Pala De DO LC UE 2 8 Temperature High or Low 2 8 E EE 2 9 Cheek A EE EE a Maa 2 9 Change Shaker Configuration 2 9 Turn Audible Alarm On Off 2 10 A ie URSI HEN TS 2 11 Thermo Scientific Orbital Shaker V Table of Contents Section 2 continued Remote Alarm System 2 14 Cycle Completes ei 2 14 Power EE vetus Ee ee d ee ea vee 2 15 RPM A EE NU e UP DE LEM 2 15 Check Belt ve I ede ts uq An Ses ed ee wS lg
25. alarm message similar to those shown below will show which sensor has failed Actual 08 41 250 37 0 Setpoints Main Temp Sensor Actual 08 41 250 37 0 Setpoints Over Temp Sensor When in the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes if the fault condition persists The screen message and warning lights continues until the fault is corrected When the sensor roblem is corrected the alarm message is cleared b P 8 y pressing the Silence button Temperature High or Temperature Low alerts the operator that the operating temperature of the shaker has risen above or fallen below the programmed temperature tracking limit control point Therefore either of the alarm messages shown below will be displayed Actual 08 41 250 47 0 Setpoints Temperature is High Actual 08 41 250 27 0 Setpoints Temperature is Low In the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes if the fault condition persists The screen message and warning lights continues until fault is corrected After the temperature problem is corrected press the Silence button to clear the alarm message Thermo Scientific Section 2 Operation Platform Stalled Platform Stalled alerts the operator that something is preventing free platform movement The motor automatically shuts off and the audible alarm screen message and warning lights are in
26. ce The plastic control panel frame is attached to the cabinet by Velcro strips Circuit Boards Grasp the frame by the corners and pull it off There are also small indents located along the edges of the panel to accommodate a flat screwdriver blade The display circuit board is attached to the back of the control panel by ten 6 32 x 3 8 Phillips head screws Electronics Panel All circuit boards with the exception of the control panel on the front of the unit are installed on a swing down electronics panel inside the rear portion of the cabinet To access the panel unplug the shaker and move it to a sturdy location that will allow the back of the cabinet to swing down and lie flat Remove the screws indicated by the arrows in Figure 4 2 and lower the back panel g r n lt U zB s a s ses B SER oj z _ H mp gt LAM SS z 3 SSO 9555 A 1 auo oec r eee Ss HH HH nannan D mmm Enn H 0000000000 10000000000000000000 0000000000 AR Figure 4 2 Screws to Remove Back Panel 4 4 Orbital Shaker Thermo Scientific Section 4 Service Electronics Panel Components in the electronics panel are identified in Figure 4 3 Refer to continued the parts list and the electrical schematics in the back of this manual for part numbers 115 230V Moto
27. continues The alarm features are discussed in more detail in the Configuration section of this manual The MaxQ Orbital Shaker may be operated as soon as the platform is installed the unit is plugged in and turned on Note At power up the screen at the right Software Version briefly appears A 420 REV2 00 Pressing Start and Stop will operate the shaker at the factory settings shown in Figure 2 2 When starting the Actual numbers along the top of the liquid crystal display will differ from the Setpoint values shown along the bottom These numbers will change as the unit begins to operate Thermo Scientific Quick Start Up cont Factory Default Settings Change Temperature Speed Time Settings Thermo Scientific Section 2 Operation Time With the time set at Hold the time display in the upper left por tion of the screen begins to count upward showing the total operating hours and minutes The system resets to 00 00 whenever the unit is stopped and restarted using the Stop and Start buttons The unit will not reset if the unit is turned off and on using the power switch or if the cover is repeatedly opened and closed Speed The Actual speed will display zero RPM s and will gradually rise as the platform begins its motion Temperature The temperature shown in the upper right portion of the liquid crystal display will indicate the actual ambient temperature inside the cabinet and will slowly move toward the
28. der coated for a durable easily maintained surface Platform Anodized brushed aluminum Dimensions Exterior 4 3 W x 20 9 H x 29 0 F B EEN 61 7cm x 53 1cm x 73 7cm Exterior lid open 4 3 W x 35 7 H x 29 0 F B Rid bt 61 7cm x 90 7cm x 73 7cm Interior 0 6 W x 12 6 H x 20 5 F B da 52 3cm x 32 0cm x 52 1cm Electrical Nominate aS au aeta qa d Eqs d SHKE420 115 VAC 50 60 Hz 1 PH 6 5 FLA SHKE420 1CE 230V 50 60Hz 1 PH 3 2 FLA Data Output RS 232 standard Remote Alarm Contacts Time RPM Temp Power Failure Alarms Certification EE EEN UL 61010a 2nd edition Capacity Flasks from 49 25ml up to 6 2L Weights Netz quos E EE 185 lbs 83 9kg Shipping 266 lbs 120 7kg Optional Platforms Sie 18 x 17 3 4 45 7cm x 45 1cm Clips 25ml 50ml 125ml 250 300ml 500ml 1l and 21 Ambient Operating Conditions Temperature 10 C 50 F to 40 C 104 F Humidity 2096 to 8096 non condensing 5 2 Orbital Shaker Thermo Scientific Thermo Scientific Section 5 Specifications Sound Level Not to exceed 85db Safety Specifications Indoor Use Only Altitude 2 000 meters Temperature 10 C to 40 C Humidity 2096 to 8096 non condensing Mains Supply Fluctuations 10 Installation Category II Pollution Degree 2 Class of Equipment I 1 Installation category overvo
29. e sanueJem papuajx3 AUeJIeM siy Woy pepnjoxe ase sjayseb pil pue sqing 1uDi eau sse a sway ajqepuedxy sedasi Aue jo eoueuuoped oj sond uonooJip pue uoneuiuuejep AUS USA JO pajoejuos aq snw jueujedeq seorues eoiugoo ey 1ueujeeJ6e Au uA siy q palanoo JOU SI uoreJqijeo pue uonejejsu ouJeu WOI uonezuoujne uemnuM noy im peJeye si jueuudinbe out Ji PIOA aq rw AjueJrew ul seunquiesse Buue q ay se peuijep si uisiueuoeu y A08 g O d Auo sued sies O JO pajue em SI ulsiueuooul Joxeus eigo eui uonippe uj pepnjoxe Joqej esuedxe s ouueu ye peoejdaJ Jo pasede aq Wa diusueunjow Jo sjenayew ui Buiuu0juoo uou eq 0 ueA oJd sued jueuoduioo sies e jeuonippe ue 104 pepnjour oqe esuedxe s ouuau 1e peoejdoJ JO paJuredaJ eq im diysueuy1om JO sjenejeuw ui Buruuojuoo uou eq oj ueAoJd sued 1ueuoduioo sujuoui pz 1814 eui Buung poued jueJem eui Duunp saumo juenbesqns Aue o spuaixe uonoajoJd AjueJeM ay paJewjep si jueuudinboe noA euin owes ay A jeyeuuixojdde ye 199119 olui o ua Au PA y os aun Buiddius smoje sy Aue uno wo peddius si juauidinba moi op y WO syaam OM SUEIS POS AueJeM au L VSN ALNVa3HVM H3 IVHS TVLISIC OIJILN3IOS H3HSI3 OINH3H L 8 1 Orbital Shaker Thermo Scientific Section 8 Warranty Information UE ETE DER L006 el GLOZ 9 c ed suoneoi dde made pue adimas esueuajurew uonejJedo AjueJem juaudinba uo suonsenb noA Jamsue 0j peaJ 1 M 99
30. e shaker temp setpoint at desired calibration temperature 4 Set the shaking speed setpoint to 75 RPM 5 Start the unit and allow a minimum of 2 hours stabilization of cabinet and flask liquid 6 Enter Calibration mode by pressing the down arrow the up arrow the Silence button Then press the down arrow twice The screen below will appear on the display Actual Y for more A Setpoints Calibrate RPM Temp v 7 Press the Temperature button Actual Calibrate Temp A beneath Temp Setpoints 37 0 v 8 Using the up and down t O D arrows increase or decrease the temperature value to match the independent accurate temperature measuring device 9 When complete press the Time Speed or Temp button to save the setting The display will return to the Calibrate RPM Temp screen Or if nothing is pressed for about fifteen seconds the display will return to the Operating Screen and the setting will be automatically saved to memory 10 Allow the cabinet to re stabilize for 1 hour Recheck temperature If necessary return to Step 8 until no additional adjustments are needed 11 Temperature calibration is now complete Remove calibration equipment and resume use 4 12 Orbital Shaker Thermo Scientific Thermo Scientific Section 5 Specifications Specifications are based on nominal voltages of 115V or 230V in ambients of 22 C to 25 C Shaking Range ces dad eke HS 25 525 RPM o dM Ute LM uei ae 6 1 RPM Motion
31. er Board Connector Locations Motor Driver Circuit Board Figure 4 6 shows the locations of the connectors Table 4 4 identifies connectors and pins of Motor Driver Circuit Board Table 4 4 Connectors and Pins Connector J1 J2 J3 J4 4 6 Orbital Shaker Pin No CO O OI CO FS OI C FS D FA G FA Description 20VAC in Ground 20VAC in Phase A out Phase B out Phase C out 5 volts HS3 HS2 HS1 Ground PA5 MISO MOSI SCK Ground Ground HS4 5 volts Thermo Scientific Manual Reset Thermostat Temperature Sensors Drive Belt Sensor Thermo Scientific Section 4 Service To prevent excessively high temperatures inside the shaker cabinet if the air circulating fans should fail a manual reset thermostat is located adjacent to the heating elements Figure 4 7 This thermal device will shut off the heaters and must be manually reset Lower the electronics panel to access this thermostat E Lid Open L lt Switch MESA ERA UE EEN Manual Reset d Langer gek 1 lt Thermostat O D Top MAROTTA Cabinet l oi o l 0 t t Temperature i i vertemperature Sensor gt lt Sensor O O xor x A ES SC x x EE 7 eee to Motor Thru port to Motor and Es Check Belt Sensor Cabl
32. ermo Scientific Acrylic Lid Section 3 Maintenance SHKE420HP Orbital Shaker uses a brushless DC motor and oversized permanently lubricated bearings that require no maintenance The anodized brushed aluminum platform and powder coated steel cabinet surfaces can be cleaned with a mild detergent and water However liquids should not be allowed to enter the shaker cabinet from under the platform All spills should be cleaned up immediately If necessary remove the platform Refer to Clean up After a Spill below See Section 1 when re installing the platform The microprocessor control panel has sealed push buttons and a liquid crystal display It may be cleaned by wiping with laboratory detergents and drying with a soft cloth If an accidental spill places liquids or other materials under the platform immediately turn the unit off unplug it and remove the platform with the T handle wrench supplied with the unit Clean up the spill following regular laboratory procedures Replace the platform following the procedures in Section 1 Washing Clean with a solution of mild soap or detergent and lukewarm water Use a clean soft cloth applying only light pressure Rinse with clean water and blot dry with a damp cloth or chamois Grease oil or tar may be removed with a good grade of hexane aliphatic naphtha or kerosene These solvents may be obtained at a paint or hardware store and should be used in accordance with manufacturer s
33. es Figure 4 7 Components Behind Electronics Panel from LCD Control Panel Two sensors located inside the back of the shaker are part of the temperature regulating and temperature alarm systems The location of these sensors is shown in Figure 4 7 Both sensors are wired to a single connector on the Controller Circuit Board Refer to Figure 4 4 If either of these sensors should fail an alarm will activate To alert the operator of a broken drive belt a sensor is located beneath the drive mechanism To access this sensor remove the platform and the sheet metal panel beneath it Refer to Figure 4 8 Drive Mechanism Drive Motor Figure 4 8 Belt Sensor Orbital Shaker 4 7 Section 4 Ser 4 8 vice Spare Fuses Clean Inside Cabinet After a Major Spill Orbital Shaker Six spare fuses are provided with this shaker and are taped to the underside of the control panel plastic frame The plastic frame is attached to the cabinet by Velcro strips Grasp the frame by the corners and pull to remove There are also small indents located along the edges of the panel that accommodate a flat screwdriver blade Figure 4 9 illustrates the underside of the frame Va T T T T T T Cp O El JE E gt M 1 r 1 Figure 4 9 Spare Fuse Location The fuses are 2 each 0 4 amp c
34. four mounting holes approximately match the holes in the platform 3 Place the platform onto the shaker and over the alignment pins 4 Move the platform in an orbital motion until one or more of the center mounting holes are located 1 4 Orbital Shaker Thermo Scientific Install the Platform cont Assemble the Flask Thermo Scientific Clips Section 1 Installation 5 Insert the hex socket head screws as the four holes are located Do not tighten the screws 6 Remove the 1 4 20 alignment pins and replace them with the remaining two hex socket screws 7 Seat all screws very tightly using the T handle wrench If a torque wrench is available tighten these screws at 120 in Ibs Check these screws monthly if the unit is operated at or near maximum RPM Caution Use only the included hex socket screws and T handle wrench to fasten the platform If a torque wrench is available torque the screws to 120 in lbs The platform screws should be checked monthly if the unit is operated at or near maximum RPM A Each Flask Clip up to 1 liter in size is supplied with a metal spring that must be installed onto the clip Two liter flask clips are supplied with two springs For flask clips through 500 ml insert the end of each spring into the holes on the top of the clip leg as shown in Figure 1 11 One liter and larger flask clips require the spring ends to be hooked together as shown in Figure 1 12 The spring ends on the
35. he Shaker Alarms Thermo Scientific Section 2 Operation 1 Press the button beneath the Time setpoint Hold will begin to flash 00 00 250 37 0 Hold 250 37 0 GG A Time Speed Temp C Figure 2 3 Flashing Hold Actual Setpoints 2 Press either arrow to access the Countdown Time setpoint The preset time setpoint will begin to flash 3 Press the up or down arrows to set the desired operating time in five minute increments Hold either arrow to scroll in that direction 4 When the desired elapsed time is set 8 hours 30 minutes in this example press the Time button to return to the Operating Screen Pressing the Start button will start the shaker and begin the countdown sequence When 00 00 is reached the shaker will automatically shut off and the Cycle Complete alarm will sound 00 00 250 37 0 08 30 250 37 0 GG A Time Speed Temp C Figure 2 4 Time Set Actual Setpoints The orbital shaker control system monitors and provides alarms for nine operating parameters E A qhasa ee Sy Alarm Message Overtemp Setpoint Status Overtemp Shutdown Cycle Stat s sao Io ed pepe s edd Cycle Complete Loss of Input Power Power Failure RPM versus Setpoint RPM Tracking Drive Belt Integrity Check Belt Temp Sensor Integrity oos sexes Sensor Fault Temp Control Status Temperature High Low Platform Movement Status Platform Stalled Motor Fuse Integrity 4o
36. he heat control system To view this information access the Configuration menu by pressing the down arrow up arrow and Silence button in that sequence y A 4 v VV then press the down arrow three times Press Press the Temperature button Actual W for more beneath Heat Setpoints RunHrs Rmte Heat Heat is the percentage of time that the t9 e D heater is turned on during a five second period Example If the heater is being cycled on for two seconds and off for Actual Heat XXX three seconds the Heat value is 40 Setpoints percent Return to RunHrs Rmte Heat screen by pressing any of the three buttons beneath the display If no buttons are pressed the display automatically returns to the Operating Screen in about fifteen seconds Software Version is for factory use only and will be important if troubleshooting the microprocessor programming is ever necessary To access this screen press v A 4 v Vv ww V the down arrow up arrow a Silence button then the d Qe down arrow button four Press more times The screen below will appear on the display RS A Setpoints SwVers O Temp v Software Version 420 REV2 00 Press the Time button beneath SwVers and the above screen will appear showing the SHKE420HP software version in the control system memory To return to the previous screen press the Time button To return to the Operating Screen wait about fifteen seconds Orbital
37. his unit with the grounding circuit disconnected A Material in this manual is for information purposes only The contents and the product it describes are subject to change without notice Thermo Fisher Scientific makes no representations or warranties with respect to this manual In no event shall Thermo be held liable for any damages direct or incidental arising out of or related to the use of this manual 2014 Thermo Fisher Scientific All rights reserved i Orbital Shaker Thermo Scientific Preface Important operating and or maintenance instructions Read the accompanying text carefully Potential electrical hazards Only qualified persons should perform procedures associated with this symbol Equipment being maintained or serviced must be turned off and locked off to prevent possible injury gt e Marking of electrical and electronic equipment which applies to electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 Eg This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 EC It is marked with the WEEE symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State European Country and this product should be disposed of or recycled through them Further information on Thermo s compliance with th
38. irculating fans 2 each 0 15 amp microprocessor control board 2 each 0 8 amp motor driver For further information about these fuses see Figure 4 4 and the parts list If liquids or materials have entered the unit through the orbital mechanism hole the shaker must be disassembled and cleaned immediately Follow the procedure below 1 Place the shaker on a sturdy bench or table that will allow the back of the cabinet to be opened and hinged down 2 Make sure the unit is turned off unplugged and the line cord removed from the side of the cabinet The platform should already be removed 3 Remove the four screws securing the sheet metal cover gt plate located under the Ol Je platform They are identified Me PI with arrows in Figure 4 10 3 The plate will remain in place 77 Eos Figure 4 10 Screws Securing Base Plate Thermo Scientific Section 4 Service Clean Inside After 4 Remove the six screws securing the back panel identified with arrows Major Spill co nt in Figure 4 11 Allow the back of the unit to swing down Figure 4 11 Back Panel Screws 5 Remove the four screws identified by the black arrows in Figure 4 12 Disconnect the ribbon connector from J2 of the microprocessor board white arrow Also remove the two screws from the ribbon cable cover plate on the base of the cabinet
39. is directive the recyclers in your country and information on Thermo Scientific products will be available at www thermoscientific com Y Always use the proper protective equipment clothing gloves goggles etc Y Always dissipate extreme cold or heat and wear protective clothing Y Always follow good hygiene practices Y Each individual is responsible for his or her own safety Thermo Scientific Orbital Shaker iii Preface Do You Need Information or Assistance on Thermo Scientific Products If you do please contact us 8 00 a m to 6 00 p m Eastern Time at 1 740 373 4763 Direct 1 800 438 4851 Toll Free U S and Canada 1 877 213 8051 FAX http www thermoscientific com Internet Worldwide Web Home Page service led marietta thermofisher com Tech Support Email Address www unitylabservices com Certified Service Web Page Our Sales Support staff can provide information on pricing and give you quotations We can take your order and provide delivery information on major equipment items or make arrangements to have your local sales representative contact you Our products are listed on the Internet and we can be contacted through our Internet home page Our Service Support staff can supply technical information about proper setup operation or troubleshooting of your equipment We can fill your needs for spare or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty fo
40. itiated The motor will attempt restart after approximately 15 20 seconds The motor will continue to cycle on and off until the obstruction is removed or the unit is turned off On motor restart the audible alarm and warning lights are automatically cleared The screen message will remain until cleared by the operator Actual 08 41 0 23 7 Setpoints Platform Stalled Check Fuse Check Fuse alerts the operator that primary drive motor fuse has blown The audible alarm screen message and warning lights are initiated When the unit is turned on after fuse replacement all alarm indicators are automatically cleared Warning Fuse replacement must be performed by qualified service personnel See Service section A Change Shaker To access the system Configuration menu press the down arrow the up Co nfiguration arrow and the Silence button in that sequence Press 7774 Actual 00 00 250 37 0 A START Setpoints Hold 250 37 0 v P ress 0 O v Os Silence Time Speed Temp C a This screen will appear on the display Actual W for system configuration A Setpoints Ato return v Pressing the down arrow continues with system configuration Pressing the up arrow returns to the Operating Screen Thermo Scientific Orbital Shaker 2 9 Section 2 Operation Change Shaker Configuration cont Turn Audible Alarm On Off 2 10 Orbital Shaker Actual W for system configuration A Setpoints A to return s Press to advance to y Sys
41. ker from sending serial data indefinitely until a lt CNTL gt lt Q gt XON is received Thermo Scientific Orbital Shaker 1 9 Section 1 Installation Connect the Remote Alarm An internal SPDT relay is provided to monitor alarms and is connected by a RJ 11 telephone style jack on the rear of the cabinet The remote alarm provides NO normally open and NC normally closed output Figure 1 16 identifies the pin contacts Figure 1 17 shows the location of the Remote Alarm Connector A modular to modular cable Stock No 190388 and an RJ 11 telephone style terminal converter Stock No 190392 or equivalent may be used to convert the remote alarm output to a screw terminal connection Refer to Figure 1 18 below When using the remote alarm contacts loop and snap the cable mountable ferrite over the cable to reduce electro magnetic emissions from the unit Figure 1 15 Attach the ferrite device close to the unit NO green wire COM yellow wire Alarm Contacts Junction Box phone cable to incubator alarm contacts RJ 11 connector All outputs shown in alarm condition BLK 2 RED 3 GRN 4 YEL 5 Stock 4 190392 RJ 11 to Screw Terminal Converter Figure 1 18 Alarm Contacts 1 10 Orbital Shaker NC red wire ALARM CONTACTS 30V max at 1 max not connected black wire IMPORTANT USER INFORMATION Caution Stored product should be protected by an activa
42. l return the display to the previous screen Not pressing anything for about fifteen seconds returns the display to the Operating Screen When the audible alarm is disabled a warning message is placed in the Setpoint portion of the Operatin porne p i P di Actual 08 41 250 37 0 Screen display as illustrated at the right setpoints Audible is disabled Two temperature alarms are programmed into the SHKE420HP orbital shaker Overtemperature and Tracking limits To 3 P 8 VA 4 change these values open the Configuration menu by pressing the down arrow up arrow and the Silence OOO button in the sequence shown at the right Press When this screen below opens Press the down arrow once Actual W for system configuration Setpoints Ato return Then press the temperature button beneath Alarms Actual W for more A Setpoints Audible Alarms v To change the overtemperature alarm setting press the Time button 4 beneath Overtemp The following screen appears and the current over temperature alarm setting flashes Actual Temperature Alarms A Setpoints Overtmp Trckng v Orbital Shaker 2 11 Section 2 Operation Set Overtemperature Alarm continued Set Temperature Alarm Tracking 2 12 Orbital Shaker Limit Change the temperature setting by pressing the up or down arrow When set press the Temperature button to return to the previous screen or press nothing for about fifteen seconds The display wi
43. ll change to the Operating Screen saving the new settings into memory Actual Overtemp Alarm A Setpoints 64 4 v When the overtemperature setpoint is exceeded by a few tenths of a degree the control system will shut the shaker down by turning off the heaters Actual 08 41 250 37 0 Setpoints Overtemp Shutdown The Overtemp Shutdown warning shown above will be displayed the warning lights will flash and the audible warning if not turned off will sound Pressing the Silence button turns off the audible alarm However the warning lights continues to flash and the alarm message continues to be displayed until the overtemperature condition is corrected The audible warning also sounds again in about 15 minutes if the overtemperature condition persists When the fault is corrected press the Silence button to clear the alarm message from the display The Temperature Tracking alarm activates whenever the operating temperature goes above or below the setpoint temperature by a predetermined value This adjustable limit is set at the factory as 10 above and below the temperature setpoint Note The above and below limits will always be the same value A Actual Temperature Alams A Setpoints Overtmp Trckng v To change this limit open the configuration menu as in the previous Overtemperature Alarm procedure From the screen above press the temperature button beneath Trckng Tracking Thermo Scientific Set Temperature
44. ltage category defines the level of transient overvoltage that the instrument is designed to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II which is the category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research laboratories and most industrial laboratories the expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V supply 2 Pollution Degree describes the amount of conductive pollution present in the operating environment Pollution Degree 2 assumes that normally only non conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation Orbital Shaker 5 3 Thermo Scientific Section 6 Parts List All parts with the exception of approved fuses must be obtained from manufacturer or its authorized dealers or service representatives Part a cvs ra trasd owr Description 129034 et ere Pneumatic Spring 30 lbs 103079 U channel gasket for acrylic cover front 103080 U channel gasket for acrylic cover left side 103081 Gasket for acrylic cover right side 900117 Tubaxial Fan 106 CFM 115 V 138010 Heater Wirewound 600 W 115V 230V 150089 ui Motor Brushless 24V H EE Motor Driver Board 190816 2g ME T TEES LCD Display Panel 190394 cera gid kee tet VR us Output Board 192802 seres Micr
45. ly when either arrow key is pressed A Press the button beneath the temperature setpoint Temp C The temperature value will begin to flash Press the up or down arrows to set the new temperature in 0 1 C increments Hold either button to scroll Press the temperature button again to return to the Operating Screen Press the button beneath the Speed setpoint The RPM value will begin to flash Press the up or down arrows to set the new speed in 1 RPM increments Hold either button to scroll Press the Speed button again to return to the Operating Screen The SHKE420HP manages operating time in two ways Hold When Time is set to Hold the value shown in the Actual portion of the display represents total operating time and may be reset at the operator s convenience The shaker will continue to count upwards even if the cover has been repeatedly opened and closed or turned off and on with the power switch The Time will however reset to 00 00 when the Stop button is pressed and the unit then restarted by pressing the Start button Countdown When the Hold setpoint is changed to countdown enter ing a time value in hours and minutes the shaker will operate for that period and automatically shut down The display will show the total time in the Setpoint segment and the operating time remaining in the Actual part of the display as the microprocessor counts down to zero Thermo Scientific Change from Hold to Countdown T
46. maintenance on a regular basis For maximum performance and efficiency it is recommended the unit be checked and calibrated periodically by a qualified service technician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact Technical Services Cleaning and calibration adjustment intervals are dependent upon use environmental conditions and accuracy required Tips for all shakers Use only our standard flat head screws for flask clips Use only our standard round head screws for test tube racks holders and utility trays Preventive Maintenance for SHKE420HP Shakers Refer to Manual Action Daily Monthly Yearly Section Clean the unit with mild detergent and wipe dry as Y needed Clean the acrylic cover with a dedicated plastic Y cleaner and wipe dry with lint free towels Check under the platform for broken glass or other Y debris 3 Check and document calibration of temperature Y alarms speed and time as applicable Verify operation of circulation fan motor Y Qualified service technicians only 2 22 Orbital Shaker Thermo Scientific Platform and Cabinet Control Panel Clean up After a Spill Th
47. nal springs will automatically apply the proper tension against the drive belt 1 4 20 Hex Head Bolts 3 slotted holes Drive Belt Motor 7 Rubber 1 4 20 bolts in recessed hole 2 Foot 4 do not loosen these bolts Figure 4 1 Loosen Three Screws 5 Tighten the three screws 6 The v belt is now under proper operating tension Warning Tighten all screws Do not allow the shaker to operate against the spring tension A Follow the procedures in the steps above to loosen all three 1 4 20 screws Warning The drive motor is under spring tension and may suddenly move when the third pivot screw is loosened When the new belt is installed tighten all screws Do not allow the shaker to operate against spring tension A 1 Place the new v belt around the bottom of both the motor and the large drive wheel 2 Force the drive motor inward toward the drive wheel and rotate the drive wheel counterclockwise forcing the v belt into the wheel groove It may be necessary to use a lever large screwdriver or pry bar to move the drive motor inward against the spring tension The large rubber foot can be used to pry against When the belt is properly seated in the motor and drive wheels the internal springs apply proper tension 3 Tighten the three screws in the slotted holes Install the bottom cover and return the shaker to service Orbital Shaker 4 3 Section 4 Service Troublesh oot Repla
48. o Section 2 in this manual Lower the OverTemp Alarm setpoint to 2 C below the operating temperature setpoint refer to Section 2 in this manual Return to the Operating Screen The alarm lights and audible alarm should come on The display should read Overtemp Shutdown Press the Silence button to mute the audible alarm if desired The actual cabinet temperature should drop to just above the OverTemp Alarm setpoint The alarm lights and audible alarm will momentarily go off as the cabinet temperature drops below the Over Temp Alarm setpoint Reset the OverTemp Alarm and Operating Temperature setpoints to their original settings If the shaker control system does not react as outlined above contact the Technical Services Department Orbital Shaker 3 3 Alarms and Alarm Thermo Scientific Conditions Section 4 Service Caution The procedures outlined in this section shall be performed by persons experienced in servicing and maintaining laboratory equipment Lockout and tagout electrical power connections whenever removing cabinet panels or working on electrical or motor control components A With the exception of replacing the drive v belt and the six electrical fuses the SHKE420HP Orbital Shaker contains no user serviceable components The following lists display messages which may help diagnose abnormal conditions If the microprocessor control system senses a fault malfunction or abnormal operating condition
49. o occur any time the Shaker is turned on after an extended off period greater than 2 hours such as when the unit is shipped from the factory or when it is returned to use after a period of storage A RPM Tracking RPM Tracking alerts the operator by either alarm message shown at the left that the platform speed has varied 5 RPM Actual 08 41 255 37 0 Setpoints RPM is High Actual 08 41 245 37 0 Setpoints RPM is Low Note A two minute alarm delay is built into the software A In the alarm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes The screen message and warning lights however continue until the fault is corrected Then the alarm message is cleared by pressing the Silence button Thermo Scientific Orbital Shaker 2 7 Section 2 Operation Check Belt Sensor Fault Temperature High or Low 2 8 Orbital Shaker Check Belt alerts the operator that the drive belt may have broken or something is slowing or preventing platform movement Actual 08 41 00 37 0 Setpoints Check Belt In the alarm state the audible alarm is silenced by pressing the Silence button but will ring back in about 30 minutes The screen message and warning lights however will continue until the fault is corrected Then the alarm message is cleared by cycling power to the unit OFF then ON Sensor Fault alerts the operator that either of the shaker s two temperature sensors have failed An
50. oprocessor Control Board Kit 230141 Fuse 800MA T D 5 x 20mm Drive Transformer UL198G 230149 Fuse 400MA T D 5 x 20mm Circulation Fans ULI98G 230142 Fuse 150MA T D 5 x 20mm Control Transformer UL198G 285306 Pushbutton Switch SPDT lid open 290160 Probe 2252 OHM 25C 1 8 x 2 290144 Sensor 5VDC 4MA Hall Effect Check Belt LEE E NEE EE Thermostat 420064 Transformer 130VA 4200857 e A ene Transformer 25VA 230165 Fuse 4A Type T IEC 5 x 20mm Main Power In 230V 285633 Fuse 10A normal blow 1 4 x 1 1 4 Main Power In 115V 800040 V Belt AX43 1 2 x 45 435051 Screwdriver Phillips 8 3 4 443020 Wrench Hex with T handle 194046 Spare Part Screw Bag platform clips Platform clips are provided by the manufacturer Orbital Shaker 6 1 Section 7 Electrical Schematics POWER CONNECTION 115V IPHASE 50 60HZ 6 54
51. or in a knee well Thermo Scientific Orbital Shaker 1 1 Section 1 Installation Special Ventilation Requirements Power Module Electrical Requirements 1 2 Orbital Shaker If the shaker is to be operated at a temperature 5 to 10 C above ambient the circular vent at the rear of the cabinet must be 1 from the wall and the rear vent must be fully opened by turning the Phillips screw clockwise Refer to Figure 1 2 If operating temperatures are more than 10 above ambient the rear vent must remain closed fully counterclockwise Vent 00000 lt Power Module mains disconnect Wm Figure 1 2 Vent A power module Figures 1 2 amp 1 3 located on the right side of the shaker contains the On Off power switch two fuses and the line cord receptacle It is the mains disconnect for the unit Figure 1 4 lists the voltage rating and part numbers of the power module fuses 115V fuse 10A P N 285633 ll J 230V fuse 4A P N 230165 p Figure 1 3 Power Module Figure 1 4 Fuses The electrical power requirements of the MaxQ SHKE420HP shaker are SHKE420 115VAC 50 60 Hz 1 PH 6 5 FLA SHKE420 1CE 230VAC 50 60 Hz 1 PH 3 2 FLA Thermo Scientific Operating Voltage Thermo Scientific Figure 1 5a Remove Fuseholder Section 1 Installation Because these
52. ory Actual Sensor Fault On Setpoints Next y If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the Temperature High Low alarm with either the up On arrow or the down Off arrow Pressing the Return temperature button advances the display to the display shown below Actual Temp High Low On A Setpoints Next y If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Whether the shaker has been operated in the hold or countdown modes and or has been turned off and unplugged many times the microprocessor control system maintains a running total operating hours To view this information access e the Configuration menu by V A 4 Y v pressing the down arrow up arrow and Silence button in Press 24 43 2 sequence then press the down arrow three times Actual W for more Setpoints RunHrs Rmte Heat lt gt lt Pressing the Time button beneath RunHrs shows the total Q accumulated run hours as displayed in the illustration at right In about fifteen seconds the Total Run Time XX display returns to the Operating Screen Hours Thermo Scientific Heat Software Version Thermo Scientific Section 2 Operation Heat percent is intended for factory use only but can be helpful in troubleshooting t
53. otor do not operate Display on unit will not operate Time reads zero Forgot the Access Code Tools needed Phillips screwdriver What to Check and Where to Look Power at the wall outlet Fuses on the back of the unit are blown Power switch not turned on Voltage selector switch at wrong position Drive motor fuses inside cabinet are blown Acrylic lid is not closed No time value entered into the system see Section 2 Time countdown has been reached see Section 2 Faulty temperature sensor Faulty overtemperature sensor Blower motor fuses are blown Connections or wires to fan relay board inter rupted Voltage selector switch Countdown time reached reset TIME see Section 2 Call Technical Services Department 3 8 drive socket wrench with 7 16 socket 1 Remove all connectors and the line cord from the back of the shaker 2 Lift the front of the shaker and rest it on its back Remember that the weight of the shaker is 185 pounds 83 9kg Warning The shaker is not stable when on its back A second person may be necessary to support the shaker while in this position A 3 Remove the bottom cabinet cover 8 Phillips screws Thermo Scientific Adjust Drive V belt Tension continued Install a New Drive Thermo Scientific V belt Section 4 Service 4 Loosen but do not remove the three 1 4 20 screws located in the slotted holes adjacent to the shaker drive motor Refer to Figure 4 1 Inter
54. r Driver Control Board Selector Relay Board Fuses 0 15 Amp codo Motor Fuses 4 0 8 Amp 5 EM Control Board E 1 Output Board Transformer B5 two 0 4 Amp fuses NA S for circulation fans Transformer Ep Figure 4 3 Panel Components pe 9 Jgo ooood sszssssssssssssssssss Eeeecgd eege E J9 A Ji mi en r i Dmm gt J10 2 o le c em A mmm E 1 0 0 E B ol _ mari gt poa m ES e a se E ge 0 S1 J12 a q coral dl _ O El V AAA OI Figure 4 4 Board Components Table 4 3 Board Pin Connectors Connector Description J1 pins 1 2 Lid Open Switch J1 pins 3 4 Baud rate 1200 default 9600 with pins shorted J1 pins 5 6 Factory test use only J2 Display panel J8 pins 1 2 Control temperature sensor J8 pins 3 4 Overtemp temperature sensor J7 RS 232 port J9 To Motor Driver Circuit Board J10 Remote alarm contacts J11 Connector to Output Board J12 10 VAC in Thermo Scientific Orbital Shaker 4 5 Section 4 Service Output Board The Output Board is illustrated in Figure 4 5 Fuses F1 and F2 0 4 Amp protect the circulating fan circuit 1 1 1 SE e o J2 J3 90000 J1 B F1 1 J4 n CH D I AF2 J1 Figure 4 5 Fuse Locations Figure 4 6 Driv
55. r your Thermo Scientific products Whatever Thermo Scientific products you need or use we will be happy to discuss your applications If you are experiencing technical problems working together we will help you locate the problem and chances are correct it yourself over the telephone without a service call When more extensive service is necessary we will assist you with direct factory trained technicians or a qualified service organization for on the spot repair If your service need is covered by the warranty we will arrange for the unit to be repaired at our expense and to your satisfaction Regardless of your needs our professional telephone technicians are available to assist you Monday through Friday from 8 00 a m to 6 00 p m Eastern Time Please contact us by telephone or fax If you wish to write our mailing address is Thermo Fisher Scientific 401 Millcreek Road Box 649 Marietta OH 45750 International customers please contact your local Thermo Scientific distributor iv Orbital Shaker Thermo Scientific Table of Contents Section Installation a eese n e ES 1 1 Remove the Pallet Shipping Brackets 1 1 Location av COE seo O GET stus cnc ER 1 1 Special Ventilation Requirements 1 2 Electrical Requirements 1 2 Power Modalen rrna ay eu A E 1 2 Check Operating Voltage 1 3 Change Operating
56. ransmit data TXD pin 2 DB 25 connections 2 Receive data RXD pin 3 DB 25 connections 3 Signal ground GND pin 7 DB 25 connections The data format is Baud 1200 9600 baud with jumper at J1 a pins 3 and 4 on the Main Control Board Data bits 8 7 bit ASCII with leading zero ici MEE PDC 1 Stop Dits asin caia heeded Ae 1 Parity dE Eh ee SE Done 1 8 Orbital Shaker Thermo Scientific Section 1 Installation RS 232 Interface The data transfer sequence is transmitted in the following format X refers Connector c ont to the numerical time RPM and temperature NUL XXX XX H SP SP XXXRPM SP SP XX XC SP LF CR EOT Ch BI Loy tr AM GE shaya Null character 0 SP AAA ASADA OS Space DP tee e Line feed CR A pda Carriage return A A End of text 4 A eet ees Hold Mode The SHKE420HP transmits time RPM and temperature information one minute after power is first applied to the unit then every 60 minutes The shaker s microprocessor responds to two ASCII commands from the remote CNTL Q XON and lt CNTL gt S XOFF lt CNTL gt lt Q gt XON The shaker will transmit time temperature if the temperature option is installed and RPM data upon receiving lt CNTL gt lt Q gt XON and will restart 60 minute interval transmissions if they had been inhibited by a CNTL S XOFF lt CNTL gt S XOFF Receiving a CNTL S XOFF from the remote inhibits the sha
57. recommendations Caution Do not use window cleaning sprays kitchen scouring compounds or solvents such as acetone gasoline benzene alcohol carbon tetrachloride or lacquer thinner These can scratch the sheet s surface and or weaken the sheet causing small surface cracks called crazing A Dusting Remove dust with a soft damp cloth or chamois Avoid dry or gritty cloths as they may cause surface scratches and create a static electric charge on the surface causing dust to cling to the lid Orbital Shaker 3 1 Section 3 Maintenance Acrylic Lid Polishing Protect the lid and maintain its surface gloss by occasional continued polishing with a good plastic cleaner and polish Apply a thin even coat with a soft clean cloth and polish slightly with cotton flannel Then wipe with a damp cloth to help eliminate electrostatic charges that can attract dust particles Use of proper cleaning agents When selecting a cleaning or decontamination agent use the following table as a guideline able 3 1 Cleaning Agents Acetic Acid 596 Acetic Acid Glacial Acetone Hydrogen Peroxide 396 Hydrogen Peroxide 2896 sopropyl Alcohol 3096 erosene acquer Thinner etlhyl Alcohol 30 Methyl Alcohol 10096 Methyl Ethyl Ketone MEK Methylene Chloride Mineral Oil Nitric Acid 1096 Nitric Acid 4096 LR Nitric Acid Conc ZA Ammonium Chloride Ammonium Hydroxide 10 Ammonium Hydroxide Conc
58. rm state the audible alarm is silenced by pressing the Silence button but rings back in about 15 minutes The screen message and warning lights however continue until the fault is corrected Then press the Silence button to clear the alarm message Cycle Complete alerts the operator that the end of the count down running time has been reached Actual 00 00 00 37 0 Setpoints Cycle Complete The Cycle Complete message shown displays and the shaker stops Press the Silence button to clear the message from the display screen Thermo Scientific Section 2 Operation Power Failure Power Failure alerts the operator that electrical power to the shaker has been interrupted and then restored while it was shaking Actual 00 00 00 37 0 Setpoints Power Failure While the system returns to normal operation when power is restored the alarm message remains and the audible tone continues to sound to alert the operator Both the display message and the audible tone are cleared by pressing the Silence button Note The alarm will not occur if the power failure is less than 15 seconds in duration A Note If power is interrupted for two hours or more while the Shaker is turned on but not shaking a Power Fail alarm will occur The purpose of the alarm in this case is to alert the user that an extended duration power failure occurred during the Hold interval after a timed shaking operation or during a period of incubation only This alarm will als
59. row Pressing the Next temperature button advances the display to the next alarm saving the Power Failure setting to memory Actual Power Failure On A Setpoints Next y If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the RPM Tracking alarm with either the up On arrow or the down Off arrow Pressing the Next temperature button advances the display to the next alarm saving the RPM Tracking setting to memory Actual RPM Tracking On A Setpoints Next y If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Toggle the Check Belt alarm with either the up on arrow or the down off arrow Pressing the Next temperature button advances the display to the next alarm saving the Check Belt setting to memory Actual Check Belt On A Setpoints Next y If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Orbital Shaker 2 15 Section 2 Operation Sensor Fault Temperature High or Low View Total Operating 2 16 Orbital Shaker Hours Toggle the Sensor Fault alarm with either the up On arrow or the down Off arrow Pressing the Next temperature button advances the display to the next alarm saving the on off setting to mem
60. ted alarm system copabie of initiating a timely response 24 hours day These alarms provide interconnect for centralized monitoring Stock 190388 Modular to Modular Cable 12 ft Standard Telephone 4 Cond Line Cord Note Crossed Pinning L 2 YEL 3 GRN 4 RED 5 BLK Thermo Scientific Thermo Scientific Section 2 Operation E LAN fa Figure 2 1 Front View The MaxQ SHKE420HP is a microprocessor controlled benchtop orbital shaker designed to accommodate a wide variety of flasks test tubes and other glassware The control system is easily programmed and stores the user defined time temperature and speed setting which remain in memory even when the shaker is turned off and unplugged The computer based speed controller continuously adjusts for line voltage fluctuations and provides smooth start ups and consistent RPM control The circuitry is designed to slowly bring the platform up to speed and down to a stop to prevent liquid splashing from flasks or test tubes A convenience interlock requires that the lid be closed for the drive motor circulating fans and heating elements to operate The microprocessor speed control system may take up to one minute to bring the platform up to speed Never leave the shaker unattended when starting it Make sure all flasks and test tube racks are firmly seated in the clips and check the security of the flask clip and platform a
61. tem Configuration OR Press to return to the Actual W for system configuration A lt a Operating Screen Setpoints A to return v During the following configuration procedures menu options are given to either modify a setting as it appears in sequence or scroll past to the next item If no selection is made by pressing a button or arrow the display will revert to the Operating Screen in about fifteen seconds The complete configuration menu is illustrated in the chart at the end of this section In these procedures values and settings for time temperature speeds alarms and so forth are shown on the display screens These numbers are for example only and may not be the values encountered when programming your shaker Begin by pressing the down arrow the up arrow and VA the Silence button The screen shown below will appear on the display Press z Setpoints Ato return v When this screen opens press the down arrow once Actual W for more A Setpoints Audible Alarms v Thermo Scientific Turn Audible Alarm On Off continued Set Alarm Limits Set Overtemperature Alarm Thermo Scientific Section 2 Operation At this screen press the Time button beneath Audible The following screen will appear and the current setting will flash Actual Audible Alarm ON A Setpoints v Press the up or down arrow to turn the audible alarm function on or off Pressing any of the three buttons Time Speed or Temp wil
62. tem through an internal SPDT relay connected to an RJ 11 jack on the rear of the shaker cabinet Refer also to Connect the Remote Alarm in Section 1 For the convenience of the laboratory these remote alarms can be individually turned on or off Any or all of the remote alarms set to On will activate the internal relay Note The Remote Overtemp Shutdown Platform Stalled and Check Fuse alarms cannot be deactivated A To set the remote alarms to On AS or Off open the Remote Alarm 4 VA vv vw Configuration menu by pressing the down arrow up Bake gt gt 4p KC arrow and silence buttons in id that sequence Then press the down arrow three times until the screen below is showing Actual W for more A Setpoints RunHrs Rmte Heat v O v Press Rmte remote The alarms will be shown in the following sequence Toggle the Cycle Complete alarm with either the up On arrow or the down Off arrow Pressing the Next temperature button advances the display to the next alarm saving the shown Cycle Complete setting to memory Actual Cycle Complete On A Setpoints Next v If no buttons are pressed the display automatically returns to the Operating Screen after about fifteen seconds saving the selection to memory Thermo Scientific Thermo Scientific Power Failure RPM Tracking Check Belt Section 2 Operation Toggle the Power Failure alarm with either the up on arrow or the down off ar
63. ttachment screws monthly The lid must be closed to operate the shaker Do not operate the shaker at maximum RPM without a load Orbital Shaker 2 1 Section 2 Operation Control Panel Operation Quick Start Up 2 2 Orbital Shaker The SHKE420HP Control Panel has a liquid crystal display and eight operating keys or buttons which are identified by word and symbol During programming activities the up and down arrows increase and decrease the numerical values of time platform speed or temperature Pressing and holding either arrow will cause the values to scroll in that direction Pressing and holding for about five seconds will increase the scrolling speed When programming the system configuration the UP arrow returns the display to the system s Operating Screen showing the Time RPM and Temperature while the DOWN arrow advances the display to the next programming screen PO Y Actual 00 00 000 37 0 A qd START Setpoints Hold 100 37 0 v Silence Time Speed Temp C Figure 2 2 Control Panel The alarm indicator and alarm silence button complete the shaker control panel When in alarm the unit sounds an audible warning and flashes the three red indicators Pressing the Silence button turns off the audible portion of the alarm However the three flashing indicators continue to flash until the alarm condition is corrected The audible warning will sound again in about fifteen minutes if the condition
64. two liter flask clip are also hooked together but require the rubber spring tubes to be installed between the clip legs Figure 1 11 The second spring and spring tubes are placed around the base of the clip after it has been installed onto the platform Upper Spring and Spring Tubes Lower Spring and Spring Tubes Figure 1 11 Clip Mounting Screw Figure 1 12 Clip Components Orbital Shaker 1 5 Section 1 Installation Install the Flask Clips The SHKE420HP will accommodate glassware in numbers and sizes from Install the Test Tube Orbital Shaker Holders forty nine 25 ml flasks to six 2 liter flasks Flask clips can be attached anywhere on the shaker platform The counterbalanced design of these shakers accommodates even an unbalanced load The flask clips are supplied with the proper screws and are attached to the platform with a standard Phillips screwdriver or with the screwdriver provided with the unit Table 1 1 Platform Flask Clip Capacity Platform Number No of Clips FlaskSize Springs Clip Screws Clip 11 9 238013 18 250 300 ml 1 w 1 Ig pad 238014 16 500 ml 1 me s no ELLO Figures 1 11 and 1 12 illustrate the installation of the flask clips Note that 1 liter and 2 liter flask clips use five screws The 250 300 flask clip has an adhesive backed flask cushion pad that is installed on the flat base of the cip body A hole is provided in the pad for the mounting screw
65. uoeu y 0196 q O y uo sued siea 0 10 pajues JEM SI WSIUBYDSW 9Aup J9Xeus eigo eui uonippe uj 20qe Buipnjoxe esuedxe sowy ye peoejdaJ Jo peuredaJ eq iw diysuew 4JOM JO SIEUSIEU u Buruu0juoo uou aq 0 ueAo4d sued jueuoduioo sjee e jeuonippe ue Joy 10qe Duipnjoui esuedxe sowy Je peoej dai Jo peuredaJ eq Wan dIUSUBLUYJOM JO sjenayew ui Buruuojuoo uou eq oj ueAoJd sued 1ueuodujoo suiuouu pz 18111 eui Buunq poued jueJJem y Buunp aumo juenbas qns Aue 0 spuejxe uormoejoud AjueJreM eu p 1 AI Dp SI jueuudinbe JNOA euin aes ay A eyeuurxoJdde ye 199119 ou oB WA AjueJeM ay os aun Buiddius smoye sy Aie no wo peddius si juaudinba Ino app au uo syjuou OM sueis pouag AueJeM eu ALNVHHVM H3XJVHS TWLISIG TVNOLLVN33ANI 9HILN31I9S H3HSIH OIWd3H1 Thermo Scientific Orbital Shaker 8 2 thermoscientific com O 2014 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific 401 Millcreek Road Marietta Ohio 45750 Mou Thermo SCIENTIFIC A Thermo Fisher Scientific Brand
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