WHEEL BALANCER USER MANUAL Pls read this manual before
Contents
1. 9 6 4 VALUE 10 6 5 RESIDUAL UNBALANCE VALUE 11 6 6 BALANCE MODE amp ALU BALANCE MODE SELECT 5 11 6 7 SUPPLEMENTARY EXPLANATION 12 7 PROGRAM 12 7 1PROGRAM 12 7 2 14 7 3GENERAL TROUBLESHOOTING amp 14 7 4 55 5 15 8 16 9 OPERATION DETAILED 82. 18 9 1 TO BALANCE A 18 9 2 PARAMETER SETUP 19 9 3CUSTOMER 5 20 APPENDIX 1 LAYOUT OFTHE POWER SUPPLY 22 APPENDIX 2 WIRING 23 I PREFACE WARNING There will be one year of warranty period on the condition that the machine including the operation system tools and accessories are used properly and or without damage During this period the manufacturer will repair or replace the parts returned or the machine itself sustaining the costs but not accepting responsibility for normal wear tear incorrect use or transportation or failure to carry out maintenance The manufacturer will not inform the customer about any improvements to the products or the upgrading of the production line INTRODUCTION The purpose of this manual is to provide the owner and operator of this machine with a set of safe and practical instructions for the use and maint
3. 5 3 IPERFORMANCE amp 8 5 5 3 2MAIN TECHNICAL 5 3 3WORKING 5 4 TRANSPORTATION amp 5 1 5 4 5 4 2INSTALLATION 6 5 SAFETY PRECAUTIONS 6 6 CONFIGURATION amp USE 7 6 1 CONFIGURATION 7 6 2 CONTROL 8 6 3 BASIC
4. The machine must be installed properly operated correctly and serviced regularly in order to prevent accidents and injuries 6 CONFIGURATION amp USE 6 1 CONFIGURATION Dia vy _ i 3 In the state of parameter input it is the diameter of the rim input key You can change the D set value of the window by press the up down key D High accuracy balance key When the display displays 00 press this key the display will display the 5g of residual unbalance value kO Unit conversion key 1 power amp plug 2 return spring 3 Cone storage handle 4 main switch STA mode press key It is static mode when the lamp is light 5 scale 6 control panel 7 display 8 weight tray 9 hood 10 Balance Shaft Mot mode 11 body 12 power switch 6 2 DISPLAY PANEL amp CONTROL PANEL ALU1 mode COMPUTER WHEEL BALANCER ALU2 mode o ALU3 mode Emergency stop key In the state of parameter input it is the Y from wheel to balancer input key You can change the Br set value of the window by press the up down key Start key ens 2 Br value input key You can change the Br set value of the window by press the up down key Inner unbalance value and parameter of the tire display Outside unbalance value and tire parameter display I I Unbalance position lamp STA mode lamp mr MOT mode lamp ALU1 mode lamp ma ALU2 mode lamp ETE AL
5. yp suitable cone wheel bowl quick nut 6 3 2 3 FLANGE DISK POSITIONING OPTIONAL Suitable to the big tire assemble Main shaft flange disk fixed on the main shaft wheel cone quick nut NOTE The choice on the cone should be adapted to the rim center hole and pay attention to its direction Or it will cause the inaccurate measurement 6 4 INPUT VALUE 6 4 1 Input DIS Distance gt Pull the scale to the inner position to add the weight and press the key to input the DISvalue into the display At this moment the display will display DIS XXX And the default system is mm The standard scale handle and directly contact with the external flange of the 21 rim When the size exceeds this Dis value you should optionally purchase the extended scale handle supplied by the supplier 6 4 2 Input Br RIM Breadth Value Use the Br measurement caliper to measure the Br of the rim press the key to input the Br value into the display At this moment the display will display XXX 6 4 3 Input the DiA Diameter Tire Diameter Value After confirming the rim diameter press the key to input the rim diameter into the display At this moment the display will display D XXX 6 4 4 UNIT CONVERSION The unit conversion of the Br of the rim from inch to mm Normally the display of Br should be in inch When you need t
6. 1 Change the wheel range of the change unbalance of the wheel value too big 2 Check the sensor and wiring of value will be 2 sensor damage Check power source 20 90g 3 external power source voltage too low assemble stabilizer 14 Balance is not 1 Sensor damp or damage 1 Calibrate again oven and then accurate amp difficult 2 Program chore self calibration or change to reach 00 2 Self calibration again When second Wheel internal hole irregular 1 Change the wheel mount amp demount Flange disk assemble not properly 2 Check the assemble surface the error will exceed and try again 10g 7 4 ACCESSORY STANDARD ACCESSORY ACCESSORY DESCRIPTION QUANTITY ACCESSORY DESCRIPTION QUANTITY CONE 1 SET PLIER 1 PIECE amp QUICKNUT 1 c BOWL 1PIECE BOWL EDGE OPTIONAL ACCESSORY ACCESSORY DESCRIPTIUON ACCESSORY DESCRIPTIUON BR SCALER 1 PIECE THREAD SHAFT 1 PIECE WEIGHT 1PIECE 1PIECE HOOD 4 POSITION ADAPTOR 15 LARGE CONE FLANGE DISK CENTERLESS RIM WEIGHT STICK SCALE 8 MAINTENANCE N WARNING The manufacturer will not bear any responsibility in the event of claims resulting from the use of non original spare parts or accessories WARNING Unplug the machine from the socket and make sure that all moving parts have been lockeq before performing any adjustment or maintenance operatio
7. center hole of the shaft and connect part Use spanner and screw to fix the thread shaft on the balance shaft Fig2 2 3 ELECTRICAL CONNECTION amp EARTHING According to the label on the connect between power cable and body the power cable connect socket must be grounded with the reliable earth wire All the electrical devices installation must be done by the qualified staff Before installation please check If the power system is comply with the technical parameter marked on the nameplate of the machine The wiring of the machine must have the fuse and the perfect ground protection And install the electrical Leakage automatic controls switch in the power source And recommend the application of the stabilizer if the voltage of installation site is unstable A Any electrical connect in the workshop is only done by the qualified technical staffs and it should meet the enforced regulation Any electrical connect must be according to the following e Power on the data plate on the machine e Voltage decrease can not exceed 4 of the rated voltage on the data plate when full load 10 when start Operators must e Install the plug e install 30ma circuit breaker e install power cable fuse e provide with effective workshop electrical connect to ground prevent the authorized operation and pull out the plug to prolong the working life when not use the machine if the machine directly connected to the power so
8. LUTION Start the machine 1 Check the circuit of 220V is normal or not 1 Check connect the but not display 2 power board fault external power source 3 The cable between the power board and Changer the power board computer loose Check the plug cable computer board fault Change the computer board Display is normal contact switch not good 1 Open the housing of the machine but the start button machine breakdown and plug in and tight the contact and input push switch plug button not working 2 Start the machine again Display is normal 1 The cable between the power board and 1 Plug in and tight the cable but not braking after computer loose between the computer board and start 2 power board fault power board 3 computer board fault 2 Change the power board 3 Change the computer board Balance is 1 sensor lead connect or contact no good 1 Connect again accurate amp difficult 2 memory value lost 2 Correct the memory value to reach 00 according to the manual Each spin the 1 There are foreign body on the rim or the Change the wheel change of the value assemble surface in the rim center deformation Oven recalibrate the sensor will not exceed 5g 2 sensor damp or quick nut not tightly clamped Fix the anchor bolt 3 The external power voltage or the air pressure not enough The flange dick not locked Each spin the 1 There are foreign bodies on the wheel or the
9. U3 mode lamp 6 3 BASIC OPERATION 6 3 1 Switch on the main switch on the left side of the machine the display will display 808 807 gt Uer 2 21 and then O Cit will display 0 00 0 00 in ounce state 6 3 2 MOUNT WHEEL Preparation before test Check and clean the dust and mud and if there are foreign bodies such as metal and stone clipped on the surface of the tire And also check the air pressure of the tire is according with the specified value Check if there are deformation on the rim positioning surface and installation hole Check if there are any foreign bodies in the tire Take off the original weight The installation methods of the wheel Positive positioning negative positioning amp flange disk when handling the middle and big sizes of tires You can select the methods according to the different conditions 6 3 2 1 SMALL CAR WHEEL POSITIVE POSITION Positive positioning is the normal method It is featured with simple and quick operation It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation Main shaft wheel direction of the rim installation surface is inside cone quick nut 6 3 2 2 When the deformation of the outside of the wheel adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft It is suitable to the steel rim especially the thick ALU Main shaft
10. WHEEL BALANCER USER MANUAL CONTENT 1 1 WARNING CLAUSE 1 1 INSTALLATION 1 SAFETY 2 2 INSTALLATION amp 4 2 1INSTALLATION OF THE PROTECTIVE 4 2 2INSTALLATION OF THE 4 2 3EQUIPPING POWER 4 TECHNICAL PERFORMANCE
11. by the computer When selecting ALU mode and the configuration of the aluminum alloy rim is similar to the above standard ALU1 ALU2 ALU3 you can get relative accurate balance effect If the section of the tire similar to the one given be the program you need do some adjustment on the position and weight of the weight General speaking 1 2 times of adjustment can reach relative satisfactory balance effect 7PROGRAM SETUP 7 1 PROGRAM FUNCTION INTRODUCTION Press program key a to enter the program setup menu p protective hood set up Press key aa again to confirm the entrance Select to set up the ON amp OFF of the protective hood control function Press a key to confirm to return to the above level SP protective cover control function setup P Select _ of D o enter And press key to enter The setup is same to the above APP unbalance unit setup can setup to 1Grand 5Gr BIP beeper setup can set the on off of the beeper After confirming each function and then press the of _ to save UP ENT Press 64 to enter the special function setup IN TES sensor test can test the photocell and stat dynamic piezoelectric sensor Next menu Select 8 the Banc then press a to enter CAL CAL This function is used when the machine has not been used for long time or the balancing is not accurate Self calibration program setup Press 64 to enter into the program and then press 4 to Conf
12. d test it will automatic stops In the left entrance select right window the corresponding values will be setup the on off of displayed Rotate the tire when all the position indication lamps light Pls add the weight the function of the hood Press 8 to corresponding to the value displayed in the confirm window Once again start the machine to test The window will display the unbalance value The balance process will be completed until reaching the balance range you requied 9 2 MACHINE PARAMETER SETUP 1 2 SP hood control function setup In the upper condition press The display will display as the left figure Press a to enter program setup menu Press a to confirm the entrance 1 1 p hood setup press to confirm the Select to setup the on off of the hood function and press key to confirm 1 3 APP minimum unbalance value setup Press Div to enter the unit of 1Gr amp 5Gr Confirm the entrance press Div and Di of to adjust the corresponding unit and press 8 key to confirm repetition Press Ps to enter In the state of I N T E S press Pa to enter the test state In the state of POS rotate the tire clockwise and the value will increase If counter clockwise decrease IP beeper setup Press Div to setup the on off of the deeper Press Dis to enter the sub level program setup In the condition of STA press the pizeo sensor perpend
13. documents you purchased according to the packing list If you have any question please contact with the dealer Package materials such as plastic PBV nail screw timber and carton must be placed into a scrap bin to treat according to the local regulation 4 2 INSTALLATION Remove the connect bolt And carry down the wheel balancer to place it on the flat and solid floor We should store it indoor to avoid it from being exposed to the sunlight for long time and the moisture 5 SAFETY AND PREVENTION 5 1 1 Before operation please confirm that you have read the entire warning label and the instruction manual Not according with the safety instruction can cause the injuries to the operators amp bystanders 5 1 2 Keep your hands and the other parts of your body from the location with the potential danger Before starting the machine you must check it there existing the damaged part If any break or damage the machine will not be used 5 1 emergency situation if the tire not fixed you should press STOP to stop the rotation of the wheels Adopts high strength protective cover to prevent the tire from flying in any direction and can only fall on the ground to protect the safety of the operators 5 1 4 Before balancing operators should check all the tires and wheels to find the possible faults Do not balance the tires and wheels with fault 5 1 5 Do not exceed the load capability of the wheel balancer and do not at
14. e to comply with the instructions and danger warnings can cause serious injuries to the operator or other persons Do not operate the machine until you have read and understood all the danger warning notices this manual The correct use of this machine requires a qualified and authorized operator This operator must be able to understand the manufacturer s written instructions be suitably trained and be familiar with the safety procedures and regulations Operators are forbidden to use the machine under the influence of alcohol or drugs that could affect his her physical and mental capacity The following conditions are essential read and understand the information and instructions described in this manual have a thorough knowledge of the features and characteristics of the machine keep unauthorized persons well clear of the working area make sure that the machine has been installed in compliance with all relevant standards and regulations in force make sure that all machine operators are suitably trained that they are capable of using the machine correctly and safely and that they are adequately supervised during work do not touch power lines or the inside of electric motors or any other electrical equipment before making sure that they have been powered off read this booklet carefully and learn how to use the machine correctly and safely always keep this user manual in a place where it can be readi
15. enance of the wheel balancer If such instructions are carefully followed the machine will offer you the levels of efficiency and duration The following paragraphs define the levels of danger regarding the machine A DANGER DANGER Refers to immediate danger with the risk of serious injury or death WARNING Dangers or unsafe procedures that can cause serious injury or death ATTENTION Dangers or unsafe procedures that can Cause minor injuries or damage to property Read these instructions carefully before using the machine Keep this manual and the illustrated materials supplied with the equipment in a folder near the place of operation so as to allow the machine operators to consult the documentation at any time The manual is only to be considered valid for the machine serial number and model stated on the attached nameplate NOTICE Read entire manual before assembling installing operating or servicing this equipment The instructions and information described in this manual must always be complied with the operator will be held responsible for any operation not specially described and authorized in this manual some of the illustrations contained in this booklet have been taken from pictures of prototypes standard production machines may differ slightly certain respects These instructions are for the attention of personnel with basic mechanical skills We have
16. he unit of the display to be mm you can use the to realize the unit conversion from inch to mm 2 The unit conversion of the DIA of the rim from inch to mm Normally the display of D should be in inch When you need the unit of the display to be mm you can use the key to realize the unit conversion from inch to mm After unit conversion the unit of the display values of rim Br and D are but when you switch off and then on the wheel balancer the unit will be still inch 3 The unit conversion from gram to ounce Normally the unit of the unbalance value is gram If you want to make the ounce Oz to be the unit you can execute the g Oz conversion The unit of the displayed unbalance value is gram g The way to realize the unit conversion from gram to ounce is to press 6 4 5 When press the start 9 the wheel balancer starts to run A few seconds later the machine automatically stops The machine can also start by lowering down the protective hood which can be set by the program 6 4 6 DISPLAY UNBALANCE VALUE When the spin ends the display will display the inner and outer unbalance value of the rim Use your hand to pull the wheel When all the positioning lamps light inside and outside light the weight adding position will be indicated 6 4 7Rotate the wheel when the left side positioning lamp all light at this moment the highest position is the inner unbalance position and w
17. hen the right side positioning lamp all light at this moment the highest position is the outer unbalance position 6 4 8 Add the corresponding weight at the unbalance point and start test again until the balance of the tire 1 When start the machine use hand to pull the wheel to help it start rotation especially to the relative bigger tire to prolong the working life of the motor 2 Check if there are any mistakes on the dimension 3 Check if the balance methods meet the configuration of the rim and select the balancer most easily to balance 4 Check if the quick lock nut tight or not 5 When the balance ends remove the tire Pay attention to handle it with gentle and avoid knocking the main shaft 6 When clipping the weight Use the hammer to clip the weight on the rim without too much force Do not knock the main shaft hardly to avoid damaging the sensor The position to add the Weight should be free from the grease and should be dry 6 5 RESIDUAL UNBALANCE VALUE DISPLAY The minimum value of the standard weight is 5g so if the weight you use is less than 5 g the wheel balancer will not display the value and only displays the state of 00 When you need to display the residual unbalance value you should press and the display will immediately display the inside or outside unbalance value of less than 5g The maximum residual unbalance value is 4 g 6 6 BALANCE MODE SELECT Select the balance mode acc
18. icular to the main shaft the value in the right window will change which means the installation of the sensor is correct In the condition of DYN press the pizeo sensor perpendicular to the main shaft the value in the right window will change which means the installation of the sensor is correct UP Ent Press to enter the special function setup 2 option IN TES amp CAL CAL 9 3 CUSTOMER SELF CALIBRATION In the condition of IN TES select to enter CAL CAL means customer self calibration state We use this when the machine has not been used for a long time or 20 the balancing is inaccurate After complete the customer self calibration it will display SAV DAT Then the customer self calibration is finished Press to enter into the program This function can be used after inputting tire parameter hold on pressing a for 5seconds enter this state Press a to enter and the display will display ADD O The window will display ADD 100 then Use your hand to rotate the tire until all the right side lamp light up At this moment clip the weight of 100g at the 12 clock position outside of the tire Press SURT to span the machine Until the span is over you finish the self calibration of the machine 21 APPENDIX POWER BOARD TRAVEL SWITCH lt ep un o
19. irm and the display will display ADD 0 Press the start key to start the test After running the display will display ADD 100 rotate the tire until all of the unbalance position lamp light up Clip a weight of 100g at the 12 clock position on the tire Once again start the machine to realize the self calibration of the machine Enter the shortcut method of the self calibration program and hold on pressing 5 enter CAL CAL Note the 100g of weight to self calibrate must be clipped at the 12clock position or it will cause the inaccuracy The above operation step vector diagram is as follows 13 7 2 ERROR INDICATION DISPLAY CAUSE SOLUTION ERR OPN protective cover not lower down Lower down the protective cover ERR SP rotation speed not enough Check the motor and belt ERR OFF stop the error Press the start key or raise up the protective cover ERR FAC factory set up fault Correct factory set up ERR USR customer set up fault Customer set up If you can not solute by the above mentioned method pls contact with the professional persons Attention When change the computer board the phase sensor or the press sensor you must execute the self calibration When change the computer board you should setup the parameter according to the parameter marked in the machine or on the original computer board Repeat the self calibration after the modification 7 3GENERAL TROUBLESHOOTING amp SO
20. it is not too fast compared to the machine so no need to change the grease If you note the run of the bearing abnormal or there is noise change the bearing If the customer confirms the bearing is not changed you only need change the grease Disassemble the bearing and open up the sealing ring and fill the XHP103 grease These operation should be guided by the profession personnel and calibrate the machine after changing the grease If the change of the grease not correctly it will influence the accuracy of the machine On this condition you need to reinstall the sealing ring and assemble the machine and adjust again Technical safety card for using grease in the wheel balancer Mobilgrease XHP 103 NLGI degree 3 Type of thickener Li complex Colour appearance Dark blue Penetration on the processed item 235 25 ASTM D 217 mm 10 Dropping point C ASTM D 2265 280 Viscosity oil base ASTM D 445 cSt 100 40 C Change of penetration consistency 10 ASMT D 1831 established upon the rolling of the greases mm 10 4 spheres test impression diam 0 5 ASTM D 2266 mm 4 spheres test welding load ASTM 315 D 2509 kg Test Timken OK load ASTM D 2509 45 Ib Stability of oxidisation bomb method 35 ASTM D 942 17 pressure drop at 100 hours kPa Corrosion prevention ASTM D 1743 Emcor rust IP 220 wash away with 0 Passed acid water Rust protection IP 220 mod wash 0 away with distilled water Corrosion o
21. l No Yoltage Frenquency Phase Input Power Current Weight O oO y Date of Note The following information coming from the nameplate The nameplate is stuck in the center to the top on the rear of the machine The meaning of each part is in the following CB 10 B With hood Model Computerized dynamic wheel balancer B CE certificate This mark indicates that this model of a machine has got the CE certificate C Series No The first 3numbers is the abbreviate of the model The middle 4 is the manufacture date and the last 4 is company product series number D What on the cross line is the name and address of the company and under the cross line not includes the above explained but the rated electrical parameters such as voltage frequency power phase number amp full load current and the weight and manufacture date of the machine 2 INSTALLATION AND OPERATION Before installation and use of the wheel balancer you should carefully read this installation and operation manual And keep this manual in hand for reference at any time You should be sure that all the operators have read this manual to guarantee the most perfect functions of the machine and meanwhile the safety 2 1PROTECTIVE HOOD INSTALLATION 2 2MAIN SHAFT INSTALLATION FIG 2 MAINSHAFT INSTALLATION Before installation use the ethyl alcohol and compressed air to clean up the
22. ll integrated analyze the unbalance signal and angle signal to calculate the unbalance value and display the value through the LED unit We can realize the man machine talk through keyboard and LED LED BALANCE SENSOR eco A D CONVERTER DISPLAY V TIRE BALANCE SENSOR i __ ANGLE SPEED TEST CONTROL INTERFACE oS KEY INPUT MAINSHAFT ROTATION a UNIT DRIVE INTERFACE Se MAINSHAFT DRIVE POWER UNIT gt Fig 3 FIG 3 CB910 WHEEL BALANCER WORK PRINCIPLE 4 INSTALLATION amp TRANSPORTATION 4 1 TRANSPORTATION Place carry and store the machine according to the indication of the label on the package carton Store environment RH20 95 temperature 10 C 60 C When transport and use the machine do not pull the rotation shaft or it will cause the permanent damage IL gt Do not lift the machine at any other position 4 1 1After being sure that the package of your machine is perfect you can carry the wheel balancer to the installation site Fig4 The choice of the installation should comply with the following requirements The ambient temperature is 0 C 50 C and the lt 85 And the installation site as shown in Fig5 4 1 2 Remove the upper cover of the package carton and check and confirm the wheel balancer spare parts and
23. ly consulted and do not fail to refer to it Do not remove or deface the DANGER CAUTION WARNING or INSTRUCTION decals Replace any missing or illegible decals If any decals have become detached or damaged it is possible to obtain them from your nearest reseller Observe the unified industrial accident prevention regulations relating to high voltages and rotating machinery whenever the machine is in use or being serviced Any unauthorized changes or modifications made to the machine automatically release the manufacturer from any liability in the case of damage or accidents resulting from such changes or modifications WEAR PROTECTIVE GLOVE READ OPERATION MANUAL WEAR PROTECTIVE GLASSES POWER OFF THE ELECTRICAL SOURCE OF THE MACHINE DURING MAINTANCE Meaning of the decals including the one indicating caution Lightning symbol This decal positioned on the back of the machine indicates where to insert the power supply cable and warns the user to pay attention to his safety Warning for rotating machine part This decal balancing shaft reminds the user that positioned next to the this is a rotating part and is therefore dangerous and should not be touched with the hands The arrow indicates the rotation direction Grounding symbol This decal positioned on the rear left side of the machine indicates where to connect the ground wire DECAL LOCATION DIAGRAM Model Seria
24. n WARNING Do not remove or modify any part of the machine except for service interventions 16 CALIP N CAUTION Keep the work area clean Never use compressed air and or jets of water to remove dirt or residues from the machine Take all possible measures to prevent dust from building up or rising during cleaning operations Keep the wheel balancer shaft the securing ring nut the centering cones and flange clean These components can be cleaned using a brush previously dripped in environmentally friendly solvents Handle cones and flanges carefully so as to avoid accidental dropping and subsequent damage that would affect centering accuracy After use store cones and flanges in a place where they are suitably protected from dust and dirt If necessary use ethyl alcohol to clean the display panel Perform the calibration procedure at least once every six months LUBRICATION The only rotating parts of the wheel balancer are the motor and balance shaft These parts must be periodically lubricated by the operators If the machine is used very frequently more than 2hours per day we should annually check the bearing And we will check once a year if the machine is used less than 2hours a day When test do not open up the bearing so you need insert a screwdriver to test the noise Due to the function of the bearing is to clamp and support and not suitable to change or remove the grease In addition the speed of
25. n copper ASTM D 4048 Resistance to water spray ASTM D 4049 spray Wash away with water ASMT D 5 1264 loss weight 79 C 1A 15 SCRAPPING If the machine is to be scrapped separate all electrical electronic plastic and ferrous components and dispose of them separately as provided for by local regulations in force ENVIRONMENT INFORMATION If the machines have the crossed out bin symbol on their data plate m the following disposal procedure must be applied to This product may contain substances that can be hazardous to the environment and to human health if it is not disposed of properly Electrical and electronic equipment must never be disposed of in the usual municipal waste but must be separately collected for their proper treatment crossed out bin symbol placed on the product and on this page reminds the user that the product must be disposed of properly at the end of its life Thus the hazardous consequences that non specific treatments of the substances contained in these products or improper use of parts of them may have on the environment or on human health are prevented Furthermore this helps to recover recycle and reuse many of the materials contained in these products Electrical and electronic manufacturers distributors set up proper collection and treatment systems for these products for this purpose Contact your local distributor to obtain information o
26. n the collection procedures at the end of the life of your product When purchasing this product your distributor will also inform you of the possibility to return another end of life piece of equipment free of charge as long as it is of equivalent type and had the same functions as the purchased product Any disposal of the product performed in a different way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the product is disposed of Further measures for environmental protection are recommended recycling of the internal and external packaging of the product and proper disposal of used batteries only if contained in the product Your help is crucial to reduce the amount of natural resources used for manufacturing electrical and electronic equipment minimize the use of landfills for product disposal and improve the quality of life preventing potentially hazardous substances from being released in the environment FIREFIGHTING MEANS TO BE USED Consult the following table to choose the most suitable fire extinguisher Dry materials Water YES Foam YES Powder YES 2 YES YES Use only if more appropriate extinguishers are not at hand or when the fire is small Flammable liquids Water NO Foam YES Powder YES 2 YES Electrical equipment Water NO Foam NO Powder YES 2 YES Warning This table contains general i
27. nstructions to be used as guidelines for users All the applications of each type of extinguisher must be obtained from the relevant manufacturer 9 DETAILED MACHINE OPERATION 9 1 How to balance tire 1 Switch on the power source 2 Select the cone according to the tire Assemble the tire on the main shaft of the wheel balancer and firmly lock it 3 Input the tire parameter 3 1 Pull out the scale of the balancer to measure the Di value which means the distance from the insider of the tire to the body According to measured reading the unit of which is cm press to adjust the value to make the value displayed in the right side window to be the measured value But the unit of this displayed value is mm eg you should input 55mm if the measured value is 5 5cm 3 2 Use the width measurement scale to measure the Bre you can press to input the Br value which is the implied value with the unit of inch If you want to convert this value into the value with the unit of mm press to realize the conversion between the units 3 3 Check the D value which means the diameter of the rim marked on the tire Press Bikey to adjust the value in the right window to be the diameter of the rim You can also realize the conversion of the unit of the Dia to be mm by the 4 Lower down the protective cover you can also press the start key After the machine start 8 Dis rotate an
28. ording to the weight 11 adding position and the balance mode Press the corresponding key to select the balance mode When you switch on the machine the machine will automatic enter into the dynamic balance mode and no need to select Dynamic clip the weight on both side of rim dynamic balance test once start Static use this mode when there can not add weight on both sides Mot optional for balancing the motorcycle When balance the motorcycle you need the special motorcycle adaptor accessory and with the assistance of the extension scale to measure Di Br and Di Input the measure value into the Di Br and Di display window The input method is similar to the parameter input of the car ALU1 to balance the light aluminum alloy rim Adopt clip the weight on the shoulders of the rim ALU 1 99 3 Di1 Di 4 3 Di2 Di Br 4 D1 D 1 D2 D 1 ALU2 for ALU rim hidden weight inside ALU2 3 Di1 Di 4 Di2 from 0 point to the 1 Outer of the flange disk 2 b1 D 1 1 D2 D 2 2 ALU3 the weight inside the position to add weight outside is same to ALU2 1 2 h ALU3 MMM Di1 Di Di2 0 from 0 point to the 1 Outer of the flange disk gt D1 D 1 D2 D 2 2 6 7SUPPLEMENTARY EXPLAINATION Once switching on you will see standard dynamic balance mode setup
29. tempt to balance the wheel bigger than the designed dimension 5 1 6 Wear suitable clothing such as suitable safety suit such as glove glasses and working suit Not wear necktie long hair loose clothing The operators should stand beside the machine when operation the machine Keep from the unauthorized personnel 5 1 7 Before balancing you must confirm the installation of the wheel suitable Before rotation be sure the nut turn 4turns around the thread shaft and firmly locked on the main shaft GENERAL CONDITIONS OF USE The wheel balancers described in this manual must be used exclusively to measure the extent and position of car wheel unbalances within the limits specified in the technical data section Furthermore models equipped with motors must be provided with a suitable guard Any use other than those described in this manual is to be considered improper and unreasonable Do not start the machine without the wheel locking equipment Protective hood plays the role of prevention and safety Do not clean or wash the wheels mounted on the machine with compressed air or jets of water Get to know your machine The best way to prevent accidents and obtain top performance from the machine is to ensure that all operators know how the machine works Learn the function and location of all the controls Carefully check that all controls on the machine are working properly
30. there fore condensed the descriptions of each operation by omitting detailed instructions regarding for example how to loosen or tighten the fixing devices Do not attempt to perform operations unless properly qualified or with suitable experience If necessary please contact an authorized Service Centre for assistance INSTALLATION Take the utmost care when unpacking assembling lifting and setting up the machine as indicated below Failure to observe these instructions can damage the machine and compromise the operator s safety Remove the original packing materials after positioning them as indicated on the packaging All regulations in force concerning safety at work must be complied with when choosing the installation position In particular the machine must only be installed and operated in protected environments where there is no risk of exposure to dripping IMPORTANT for the correct and safe operation of the machine the lighting level in the place of use should be at least 300 lux Environmental operating conditions must comply with the following requirements relative humidity ranging from 30 to 80 without condensation temperatures ranging from 0 to 50 C The floor must be strong enough to support a load equal to the weight of the equipment plus the maximum load allowed The machine must not be operated potentially explosive atmospheres SAFETY REGULATIONS Failur
31. urce through the power board not the plug we should use the qualified staffs to operate Perfect ground is necessary for the correct operation Do not connect the machine with air pipe water pipe telephone line and the other unsuitable objects 3 TECHNICAL FEATURES 3 1 FEATURES adopts quality computer with the feature of high intelligence and high stable mechanical main shaft adopts high precision bearing driven wear resistant low noise press stop key to realize the emergency stop full automatic dynamic static balance check balance ALU and 1 motorcycle tire self calibration and full automatic trouble diagnosis 3 2MAIN TECHNICAL SPECIFICATION rated voltage 220V 110V selectable 50 60HZ power 250W speed 7S if the weight of the wheel is about 20Kg accuracy 19 noise lt 69dB rim diameter 10 24 maximum wheel weight 65kg rim width 1 5 20 net weight 130 kg max wheel diameter 44inch working environment temperature 0 C 50 C RH 30 80 no condense 3 3 WORK PRINCIPLE The micro CPU will provide the normal information if it checks each unit in the normal situation And the Operators can execute the balance operation When balancing MCPU can control the rotation of the balancer tester main shaft through the drive interface The unbalance signal sensed by balance sensor is sent to the micro processor port through A D converter CPU wi
32. w 4 25 APPENDIX II CIRCUIT DIAGRAM ewe ao RAY TT AOE ao enw SPARK 1 SPARK gt T eo 2 Oe 124 a 0 1 APPENDIX INSTALLATION OF PROTECTION COVER The manufacturer shall not inform the customer when of the any product or product line improves 24
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