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1. 3 06 MAINTENANCE LOWER VERTICAL AUGER REPLACEMENT D042103206b Position the vertical auger in the shipping transport folded position as shown Remove the four x 1 12 hanger bearing bracket carriage bolts at the upper end of the lower vertical auger Carefully work the hanger bearing bracket loose from auger housing Position a strap around the auger as shown below Be sure the strap is tight against the auger center tube Pull the auger and hanger bearing assembly out of the auger housing IMPORTANT Caution should be used not to bend the hanger bearing bracket D051303101a 8 12 WGN151n H x 5 Cap Screw Remove 3 4 x 5 cap screw at top of lower vertical auger and remove hanger bearing bracket components from auger After removal of auger from tube remove four x 2 cap screws that attach bullet spindle to the top of the lower vertical auger Install bullet spindle onto top of replacement auger aligning hole in auger with hole in bullet spindle Position hanger bearing bracket components onto top of replacement auger Torque 94 x 5 cap screw at top of lower auger to 200 ft Ibs Lower replacement auger into lower auger housing and onto lower drive lugs Position hanger bearing bracket with the split in the bracket in up position Install four hanger bearing carriage bolts and nuts and tighten Drive lug should be positioned approximately 120 or 180 around from the end of th
2. The axle load cells will be carrying more weight than the hitch weigh beam 8 21 NOTE You are going to hook up the load cells to the j box one at a time meaning only one load cell connected at a time The purpose of this is to get a reading for each load cell Also while performing this test you should watch for any other symptoms such as erratic unstable display indicator flashing Range or a negative read ing etc If the indicator reading should ever appear abnormal with any load cell connected that load cell is prob ably defective 4 Write down the indicator read ing with the load cell con nected 5 Stand or hang your weight over the connected load cell Write down how much the weight increased with your weight over the load cell Don t be alarmed by the reading a scale with only one load cell connected will weigh heavy 8 A defective load cell will cause a reading that is either un stable or makes the indicator flash or is more than three times greater or less than the average of the others Additionally the readings of your weight over each load cell should be similar Probably 2 3 times your actual weight but similar to each other Any dif ferences in the readings could be an indication of a defective load cell or a structural prob lem Rev 3 05 MAINTENANCE DATA DOWNLOADER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Poor connection of
3. 4 4 02 SAFETY WARNING SIGNS A The WARNING signs illustrated on these pages are placed on the machine to warn of hazards The warnings found on these signs are for your personal safety and the safety of those around you OBSERVE THESE WARNINGS e Keep these signs clean so they can be observed readily Wash with soap and water or cleaning solution as required e Replace WARNING signs should they become damaged painted over or if they are missing e Check the reflective decals and SMV sign periodically Replace if they show loss of any of their reflective property e When replacing decals clean the machine surface thoroughly using soap and water or cleaning solution to remove all dirt and grease NOTE Style and locations of SMV sign reflective decals and safety warning lights conform to ANSI ASAE 279 12 DEC 02 and ANSI ASAE 276 5 FEB 03 D052902104a oe tate BEE E 2 CN SO 597 SE EE Part No G7100 259 Amber Reflective Decal Qty 8 on Models 650 And 850 Qty 10 on Model 1050 Four Located On Each Side Of Grain Tank On 650 And 850 Five Located On Each Side Of Grain Tank n 30 KREE OC di a ko e Oe 9202 o DM le K al e e Gs e SE See Part No G7100 259 Amber Reflective Decal Qty 6 Three Located On L H Side Of Wagon Frame Three Located On Side Of Wagon Frame x Model 1050 Sof Tred Wagon Shown D052902104a el el Dee s SC
4. 8 13 Horizontal Auger e Eier vuU DU ERU BU PUN RM C addu da doo ov ao a 8 13 Inside Tire Repair Or Removal Row Crop 8 15 Lower Vertical Auger 8 12 Mounting Bolts And wt 8 1 Preparation For Storage EE 8 25 Te dr 8 3 Torque Values EE 8 1 Track Alignment Sof Trak Wagon EE 8 14 Track Tension Sof Trak Wagon 8 14 Upper Vertical Auger Replacement 8 11 V Belt Tension Adjustment And Alonment enn 8 4 VB re lel COMO EE 8 6 Vertical Auger Counter Balance Valves AAA 8 2 Wheel Bearing Replacement Wheel Row Crop And Sof Tred Wagons 8 24 Ce D EE 8 3 OE E m TE 8 2 PARTS LIST UNDE J P1 PARTS SECTION NUMERICAL INDEX Rev 3 06 PREDELIVERY DELIVERY CHECKLIST TO THE DEALER 50 Series Grain Auger Wagon Predelivery service includes assembly lubrication adjustment and test This service ensures that the wagon will be delivered to the customer ready for field use PREDELIVERY CHECKLIST After the wagon has been completely assembled use the following checklist and inspect the wagon Check off each item as it is found satisfactory or after proper adjustment is ma
5. 9 e 520 85R38 Tires 480 80R42 Tires 520 85R38 Or 480 80R42 Tires Field Folded Field Folded Field Folded Auger Position Auger Position Auger Position 11 520 85R38 Tires 480 80R42 Tires 520 85R38 Or 480 80R42 Tires Unloading Auger Position Unloading Auger Position Unloading Auger Position Rims Reverse To Provide Wide Row Spacing 40 Axle Setting 15 2 40 Axle Setting 14 11 1 NOTE Axle setting can be set infinitely from 30 to 40 rows 3 8 Rev 3 05 SPECIFICATIONS Total Capacity 1050 Bushels Bushels Minute Average 500 600 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 20 Full Tilt Full Pitch L H Flighting 20 Thickness Raw Material Pre Formed Tube Vertical Auger 22 O D 7 Gauge Bearings Vertical Auger 2 Horizontal Auger Front Half Diameter Pitch Prior To Serial No 505142 16 Full Pitch L H Serial No 505142 And On 17 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch Prior To Serial No 505142 16 25 Pitch L H Serial No 505142 And On 17 Pitch L H Flighting 16 17 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox HD Cast Iron 90 3 5 4 PitchCut Gears 2 1 Ratio Drive Belts 2 4 Band Multi Strand V Belts Drive Pulleys 8 Grooves 7 12 Drive 15 Driven PTO 1000 RPM Prior To Serial No 505142 220 HP Rated With 4 Lobe Overrunning Clutch
6. Auger Front Half Diameter Pitch 15 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch 15 Pitch L H Flighting 15 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox Cast Iron 90 2 4 Pitch Cut Gears 2 1 Ratio Drive Belts 2 3 Band Multi Strand V Belts Drive Pulleys 6 Grooves 7 12 Drive 15 Driven PTO 1000 RPM 150 HP Rated With 4 Lobe Overrunning Clutch U Joint With 12mm Shear Bolt PTO Yoke 1 21 Spline Or 1 34 20 Spline Tires 2 66 43 00 25 16 Ply R 1 Rims 2 36 x 25 Spindle Hub 2 3 34 High Strength Alloy 10 Bolt Hitch Clevis Bolt On Single Clevis Double Clevis Or Single Clevis Swivel Jack Single Speed 10 000 Lb Rated Weight Empty 14 006 Lbs Hitch Weight Empty 3450 Lbs Hitch Weight Loaded 5200 Lbs Transport Safety Chains 2 Ya 40 500 Lb Rated Approximate with 1596 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 3 7 Rev 3 06 SPECIFICATIONS WGN155a WGN155b WGN155c WGN155d WGN155e WGN155f Model 1050 Row Crop Grain Auger Wagon 30 Row Spacing ooo S HE lal pS MAX 30 19 11 12 0 441 9 v2 30 9 520 85R38 Tires 480 80R42 Tires 520 85R38 Or 480 80R42 Tires Shipping Transport Shipping Transport Shipping Transport Auger Position Auger Position Auger Position ELE ELE 19 11 117
7. City State Province Dealer Name ZIP Postal Code Dealer No Rev 3 06 DELIVERY CHECKLIST At the time the wagon is delivered the following checklist is to be used as a reminder of very important information which should be conveyed directly to the customer Check off each item as it is fully explained to the customer U Advise the customer that the durability and longevity of this or any other machine is dependent on regular main tenance as directed in the Operator amp Parts Manual Tell the customer about all safety precautions that must be observed while using this wagon U Advise the customer of the specified tractor requirement for use with this wagon U Check axle spacing with customer to be sure axle is adjusted from shipping position to desired operating width If Applicable Along with the customer check to be sure all the reflective decals and the SMV sign are clearly visible with the auger wagon attached to the tractor Check to be sure the safety warning lights are in working condition Tell the customer to check and follow federal state provincial and local regulations before towing on a road or highway Along with the customer check to be sure the hitch height when attached to the tractor is sufficient to prevent severe bends in PTO U joint angles Check to be sure PTO is correct length for making turns and operating on uneven terrain U Give the Operator amp Parts Manual to the customer and explain al
8. corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 3 3 Rev 3 06 SPECIFICATIONS WGN174j WGN174g WGN174k WGN 174h WGN174l WGN 174i Model 850 Wheel Grain Auger Wagon 108 Axle Setting 18 e 10 171 26 1 Shipping Transport Auger Position 18 e N OK e rn 5 10 10 A 171 11 6 26 1 Field Folded Auger Position Field Folded Auger Position 18 6 L 118 S 16 9 13 6 Z A 10 ki 11511 ww 17 1 1 11 6 26 1 Unloading Auger Position Unloading Auger Position 120 Axle Setting 10 0 120 Axle Setting 12 6 3 4 Rev 3 06 SPECIFICATIONS Total Capacity 850 Bushels Bushels Minute Average 37 5 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 18 Full Tilt Full Pitch L H Flighting 18 Thickness Raw Material Pre Formed Tube Vertical Auger 20 O D 7 Gauge Bearings Vertical Auger 2 Horizontal Auger Front Half Diameter Pitch 15 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch 15 Pitch L H Flighting 15 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox Cast Iron 90 2 4 Pitch Cut Gears 2 1 Ratio Drive Belts 2 3 Band Multi Strand V Belts Drive Pulleys 6 Grooves 7 D
9. in Inside Tire Repair Or Removal for raising the wagon and removing the inside tire Reposition tire axle assembly outward from the 30 row spacing location to desired setting Torque 1 4 eye bolts to 930 ft lbs and hardware to 350 ft los Install outer wheels with offset in rim to the inside Torque wheel nuts to 350 ft lbs Repeat procedure on opposite side of wagon NOTE Below illustrations viewed from rear of wagon Offsets in rims are exaggerated to show positioning RH050490 WGN17 WGN57 lt lt 30 gt SEES SZ S NEN SA N Dual wheel installation with Dual wheel installation with offset in rims positioned offset in rims positioned outward for 30 row spacing inward for wide row spacing D120701101 NOTE Measure from center of wagon to center of tire to ensure all tires are properly spaced NOTE Retorque wheel nuts as follows a After 4 hours use b After 16 hours use c Weekly during season Rev 3 04 MAINTENANCE AXLE ADJUSTMENT 1050 Sof Trak Wagon The Sof Trak wagon is factory assembled with the axle in the shipping position and must be extended to a 108 or 120 operating position Adjustment holes in the center axle allow for the axle setting to be adjusted i i 1 H Na x A fy DENN is K mm 120 POSITION 1050 Wagon NOTE Each axle To stub has two holes Remove the 1 x 12 cap screws on the center axle Sli
10. not inflate the tires above the recommended pressure When inflating tires use a clip on air chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly Use a safety cage to enclose the tire and rim assembly when inflating Inspect tires and wheels daily Do not operate with low pressure cuts bubbles damaged rims or missing wheel bolts and nuts Rev 3 06 MAINTENANCE V BELT TENSION ADJUSTMENT AND ALIGNMENT STYLE A Model 850 1050 Wagons A A IMPORTANT Do not use belt dressing on the V belts WARNING Never operate wagon when inspection cover is removed DANGER Never work around belt drive system or allow anyone else to do so while PTO is running IMPORTANT Keep all oil and grease off of the V belts and multi groove belt pulleys IMPORTANT Low belt tension will reduce belt life The V belts are tensioned by a spring loaded idler Two springs are used to maintain even pressure across the V belts The spring length between the flat washers on each threaded actuator rod should be equal and maintained at 3 78 4 D08290204 A9296 PES NE sw PP 8 4 V Belt Alignment 1 Pulleys must be aligned with the fixed idler position Clearance of 2 12 must be maintained between rear of belt pulleys and idler 2 After tightening taper lock bushing hardware lay a straight edge across face of the drive and driven belt pulleys to ensure alig
11. pulleys and between the idler A10199b Lay Straight Edge Across Face Of Drive And Driven Belt Pulleys CT a ei _ 0O JVVVVVVVX Ai 2 NOTE Pulleys do not need to be loosened to remove replace V belts NOTE If Applicable V belts should be replaced as a matched pair See V belt Replacement Rev 3 06 MAINTENANCE V BELT REPLACEMENT STYLE A Model 850 1050 Wagons NOTE Drive and driven sheaves pulleys do not need to be loosened to remove replace belts NOTE Wagon must be attached to a tractor to use hydraulic system in later steps 1 Disconnect PTO shaft from tractor 2 Remove the four hex head cap screws that secure upper front belt housing cover Remove upper front cover D08290208 3 Remove hose clamp from PTO shaft cover D08140204 4 Remove the two hex head cap screws on the bot tom of the lower front belt housing cover w PTO shield and remove the cover D08270218 5 Remove L H side cover D08270217 6 Engage the on demand drive system by extending the hydraulic cylinder D08270205 e EN s 5 8 A Idler Engaged 7 Loosen two carriage bolts on belt slide to gain clear ance for belt removal D08140207 Rev 3 06 MAINTENANCE 8 Collapse belt tension springs by tightening nylon lock nuts D08270215 9 Remove dump door D08290202a 10 Rem
12. x 32 Tires Shown 11 0 With 24 5 x 32 Tires NOTE 5 6 dimension is with 24 5 x 32 tires at 108 setting Will vary with tire sizes and axle setting 3 2 Rev 3 05 SPECIFICATIONS Total Capacity 700 Bushels Bushels Minute Average 300 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 16 Full Tilt Full Pitch L H Flighting 16 Thickness Raw Material Pre Formed Tube Vertical Auger 18 10 Gauge Bearings Vertical Auger 2 Horizontal Auger Front Half Diameter Pitch 14 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch 14 25 Pitch L H Flighting 14 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox Cast Iron 90 5 Pitch Cut Gears 2 1 Ratio Drive Belt 1 4 Band Multi Strand V Belt Drive Pulleys 4 Grooves 7 Ya Drive 15 Driven PTO 1000 RPM 120 HP Rated With 4 Lobe Overrunning Clutch U Joint With 54e Shear Bolt PTO Yoke 1 21 Spline Or 1 4 20 Spline Tires 2 24 5 x 32 16 Ply R 3 Or 30 5 x 32 16 Ply R 1 Or R 3 Rims 2 21 x 32 Or 2 27 x 32 Spindle Hub 2 3 34 High Strength Alloy 10 Bolt Hitch Clevis Single Or Double Clevis Swivel Jack Single Speed 10 000 Lb Rated Weight Empty With 24 5 x 32 Tires 8533 Lbs Hitch Weight Empty 2200 Lbs Hitch Weight Loaded 3400 Lbs Transport Safety Chain 1 60 000 Lb Rated Approximate with 1596 moisture
13. 200 Ft 320 Ft 480 Ft 600 Ft 840 Ft 1100 Ft 1450 Ft lt 87 In 14 Ft 26 Ft 41 Ft 64 Ft 90 Ft 125 Ft 220 Ft 350 Ft 530 Ft 670 Ft 930 Ft 1250 Ft 1650 Ft GRADE 5 3 Marks 9 Ft 18 Ft 33 Ft Sy 5 80 Ft 115 11 160 Ft 280 Ft 450 Ft 675 Ft 960 Ft 1360 Ft 1780 Ft 2307 Ft Gi 10 Ft 20 Ft 37 Ft 58 Ft 90 Ft 130 Ft 180 Ft 315 Ft 500 Ft 750 Ft 1075 Ft 1500 Ft 2030 Ft 2670 Ft GRADE 8 6 Marks For metric conversion Multiply inch pounds In Lbs by 113 to convert to newtons meters Nem Multiply foot pounds Ft Lbs by 1 356 to convert to newtons meters Nem 8 1 Hev 3 05 MAINTENANCE VERTICAL AUGER COUNTER BALANCE WIRING DIAGRAM VALVES Model 850 1050 Wagons WGN66c D041102202 r r 4 2 d S o m c a o 92 5 o Q fag 5 SG a Yellow Sir 2 Brown Black Red S Blue LT 9 2 O lol 7 Terminal o 8 a 08 8 38E A n 5 S S S x x onnector 525559 amp 6 9 alalaiziaia Additional auxiliary work lights are available from KINZE Repair Parts which may be wired into existing auxiliary light Counter balance valves prevent the auger fold cylinder wires in the harness The vertical auger work light is wired from extending or retracting without applied hydraulic into the black terminal connector pressure If the valve s fail to lock the auger in posi
14. 50 SERIES GRAIN AUGER WAGONS OPERATOR amp PARTS MANUAL M0176 Rev 3 06 This manual is applicable to 50 Series Grain Auger Wagons Model 650 Serial Number 505773 And On Model 850 Serial Number 505342 And On Model 1050 Serial Number 505000 And On Record the model number and serial number of your grain auger wagon along with date purchased below Model Number Serial Number Date Purchased SERIAL NUMBER The serial number provides important information about your grain auger wagon and may be required to obtain the correct replacement part The serial number plate is located near the right hand front corner of the Grain Auger Wagon frame It is suggested that your serial number be recorded in the space provided above Always provide the model number and serial number when ordering parts from your KINZE Dealer or anytime correspondence is made with KINZE Manufacturing Inc D052604116 D040303100 Model 650 Model 850 1050 KINZE the KINZE logo and Harvest Commander are trademarks of KINZE Manufacturing Inc Rev 3 06 TABLE OF CONTENTS TO THE OWNER d 1 1 WARRANTY 1 2 INTRODUCHON MEC m 2 1 SPECIFICATIONS 2 2 3 1 SAFETY PRECAUTIONS Grain Auger 4 1 Grain Auger Wagon Driveline A 4 3 SAFETY WARNING SIGNS gege 5 1 OP
15. Auger Front Half Diameter Pitch Prior To Serial No 505142 16 Full Pitch L H Serial No 505142 And On 17 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch Prior To Serial No 505142 16 25 Pitch L H Serial No 505142 And On 17 Pitch L H Flighting 16 17 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox HD Cast Iron 90 3 5 4 Pitch Cut Gears 2 1 Ratio Drive Belts 2 4 Band Multi Strand V Belts Drive Pulleys 8 Grooves 7 12 Drive 15 Driven PTO 1000 RPM Prior To Serial No 505142 220 HP Rated With 4 Lobe Overrunning Clutch U Joint With 12mm Shear Bolt Serial No 505142 And On 220 HP Rated With 4 Lobe Overrunning And Torque Limiting Clutches PTO Yoke Prior To Serial No 505142 1 21 Spline Or 1 34 20 Spline Serial No 505142 And On 1 20 Spline Only Hitch Clevis Bolt On Single Clevis Double Clevis Or Single Clevis Swivel Jack 2 Speed 10 000 Lb Rated Track Width 24 Or 36 Track Overall Length 153 Track Contact Length 108 End Wheels 2 Sets Per Track 36 1 2 Diameter Cast Iron Segmented Mid Wheels 4 Per Track 16 Diameter Steel Weight Empty 24 Tracks 22 991 Lbs Or 36 Tracks 24 101 Lbs Hitch Weight Empty 3420 Lbs Hitch Weight Loaded 5140 Lbs Transport Safety Chains 2 Ya 40 500 Lb Rated Approximate with 1596 moisture corn Capacity and bushels minute will vary with moistu
16. BEEN DESIGNED AND BUILT WITH YOUR SAFETY IN MIND DO NOT MAKE ANY ALTERATIONS OR CHANGES TO THIS MACHINE ANY ALTERATION TO THE DESIGN OR CONSTRUCTION MAY CREATE SAFETY HAZARDS 7100 90 Farm Sofety amp Just Kids KINZE Manufacturing Inc Part No G7100 296 7100 296 D031103104 A DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT ALL DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE Part No G7100 67 AQDANGER D040302104 GUARD MISSING DO NOT OPERATE AQDANGER GUARD MISSING DO NOT OPERATE FINITI d Model 1050 Shown Part No G7100 86 5 5 Rev 3 05 SAFETY WARNING SIGNS A 0052504203 DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT ALL DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE Part No G7100 67 Model 650 Shown D052604113 USE SAFETY CHAINS PROVIDED TOW ONLY WITH FARM TRACTOR Part No G7100 302a As Rev 3 05 OPERATION The following information is general in nature and was written to aid the operator in preparing the tractor and auger wagon for use and to provide general operating procedures INITIAL PREPARATIO
17. CK ALIGNMENT Sof Trak Wagon 1050trak 4 Cap Screws e M Sidebar Model 1050 Wagon With 36 Sof Trak Shown When properly aligned the track centering lugs should run centered between the end wheel segments as the lugs enter the end wheels when the tracks are rotated Proper track alignment is important and should be checked daily to ensure maximum life of the tracks Misalignment may cause rubbing between the guide lugs on the track and the end wheel segments Alignment adjustment is made by loosening the four 94 attachment cap screws on each sidebar and extending or retracting the sidebar s until proper alignment is obtained Extending the sidebar turning 1 adjusting bolt clockwise closest to the end wheel showing evidence of misalignment or retracting the sidebar turning the 1 adjusting bolt counterclockwise on the end wheel on the opposite side will move the centering lugs away from the end wheel Retighten the four34 cap screws on each sidebar Torque attachment hardware to 220 ft Ibs Tighten inside and outside sidebars equally Rev 3 05 MAINTENANCE INSIDE TIRE REPAIR OR REMOVAL Row Crop Wagon In order to repair or remove the inside tire on the How Crop wagon the complete tire axle assembly on that side of the wagon must be removed IMPORTANT If there is grain in the wagon it must be unloaded Make sure the wagon is on level ground that is firm enough to support the weight of the wagon while t
18. ERATION Auger Inspection Cover tan dan BA nan ria ohna 6 6 ICC OMICS EH 6 10 Electronic Scale Printing ODLOFIS EE 6 13 Grain Tank Clean Out ween 6 7 Horizontal Auger 8 6 8 Pay fiy resale Gato 6 8 Initial Preparation Of The 2 Egeter 6 1 PTO Shear Bolt Overrunning Clutch Protection 6 9 Torque Limiting Overrunning Clutch Protection 6 9 Tractor Preparation ATO TIOORUD WEE 6 1 Tractor e En c ET m m 6 1 Unloading The Auger Wagon E TT 6 4 Ver cal Auger Fold EE 6 5 Vertical Auger Work Light EE 6 15 LUBRICATION Drive Bells And EU 7 1 Gearbox Oil Level EE 7 2 Grease Fittings Lubrication Locations oca bs eden 5 spese au viis a Pio cen ERE a codi ba 7 3 Horizontal Peleo ife P P 7 1 Wheel E e IOTER UTE UT 7 1 MAINTENANCE Axle Adjustment Row Crop Wagon 8 16 Axle Adjustment Sof Trak Wagon 8 17 Axle Adjustment Sof Tred Wagon 8 17 Axle Adjustment Wheel Wagon 8 17 Data Downloader nennen nennen 8 23 Wigs gd RTT 8 10 Seel Uert VE 8 18 Electronic Scale TIroubleshoollliQg tas hk arb ax ede oa aa 8 20 End Wheel Mid Wheel Bearing Replacement Sof Trak Wagon 8 23 ere MO T
19. Full Tilt Full Pitch L H Flighting 20 Thickness e Raw Material Pre Formed Tube Vertical Auger 22 O D 7 Gauge Bearings Vertical Auger 2 Horizontal Auger Front Half Diameter Pitch Prior To Serial No 505142 16 Full Pitch L H Serial No 505142 And On 17 Full Pitch L H Horizontal Auger Rear Half Diameter Pitch Prior To Serial No 505142 16 25 Pitch L H Serial No 505142 And On 17 Pitch L H Flighting 16 17 Thickness Raw Material Pre Formed Bearings Horizontal Auger Cast Iron Hubs W Tapered Roller Bearings Gearbox HD Cast Iron 90 3 5 4 Pitch Cut Gears 2 1 Ratio Drive Belts 2 4 Band Multi Strand V Belts Drive Pulleys 8 Grooves 7 12 Drive 15 Driven PTO 1000 RPM Prior To Serial No 505142 220 HP Rated With 4 Lobe Overrunning Clutch U Joint With 12mm Shear Bolt Serial No 505142 And On 220 HP Rated With 4 Lobe Overrunning And Torque Limiting Clutches PTO Yoke Prior To Serial No 505142 1 21 Spline Or 1 34 20 Spline Serial No 505142 And On 1 20 Spline Only Tires 2 1250 45 32 16 Ply R 1 Bias 76 x 50 x 32 Hims DH44 x 32 One Piece Drop Center 20 Bolt Spindle Hub 2 4 Y High Strength Alloy 20 Bolt Hitch Clevis Bolt On Single Clevis Double Clevis Or Single Clevis Swivel Jack 2 Speed 10 000 Lb Rated Weight Empty 18 461 Lbs Hitch Weight Empty 3420 Lbs Hitch Weight Loaded 2140 Lbs Transport Safety Chains 2 Ya 40 500 Lb
20. N OF THE MACHINE Lubricate the auger wagon per the lubrication information in this manual prior to initial operation and at prescribed intervals thereafter Make sure all tires have been properly inflated prior to each use Check drive V belts for proper tension and alignment Torque all wheel lug nuts to specified torque TRACTOR REQUIREMENTS Consult your dealer for information on horsepower requirements and tractor compatibility Two remote hydraulic outlets SCV are required on all sizes A third remote hydraulic outlet is required if the auger wagon is equipped with the Hydraulic Flow Gate Option A 12 volt DC electrical system is required on all sizes to operate safety warning lights auger mounted work light or the optional electronic scale system TRACTOR PREPARATION AND HOOKUP 1 Slide tractor drawbar in as far as possible and still allow PTO shaftto have sufficient clearance to prevent damage to driveline components when making sharp turns and operating over uneven ground IMPORTANT If the auger wagon is attached to some tractor models with a clevis hitch hammer strap style drawbar the hammerstrap may need to be removed to prevent damage to the PTO as sembly WGN117a Tractor Shield PTO Assembly Wagon Shield IMPORTANT If the auger wagon is attached to a tractor with an offset in the drawbar be certain the offset is in the down position to prevent damage to the PTO assembly WGN116 Tractor Shield
21. OPERATION PTO SHEAR BOLT OVERRUNNING CLUTCH PROTECTION Model 850 Wagons Model 1050 Wagons Prior To Serial No 505142 The shear bolt overrunning clutch is designed to ensure driveline gearbox and auger protection Should the auger become obstructed the yoke is designed to shear the connecting bolt before further damage can occur The overrunning clutch allows the auger system to freewheel and protect the tractor and wagon against the possibility of shock damage from PTO brake equipped tractors NOTE Always use identical quantity size and grade of bolt for replacement A spare shear bolt is stored in the holder at the top of the belt housing D052504121 K n Applies To 650 Wagons D042803100 usd Pez e Applies To 850 1050 Prior To Serial No 505142 Wagons MODEL 650 WAGONS The shear bolt is located in the wagon half of the PTO assembly One 5 6 18 x 2 Grade 5 shear bolt and lock nut is used WGN200 46 18 x 2 Grade 5 Shear Bolt And Lock Nut Overrunning Clutch MODEL 850 1050 WAGONS The shear bolt is located in the wagon half of the PTO assembly One M12 1 75 x 60 Grade 8 8 shear bolt and M12 1 75 nylon insert lock nut is used WGN182 M12 1 75 x 60 Grade 8 8 Shear Bolt And M12 1 75 Nylon Insert Lock Nut Overrunning Clutch PTO TORQUE LIMITING OVERRUNNING CLUTCH PROTECTION Model 1050 Wagons Serial No 505142 And On The torque limiting and
22. PTO Assembly Wagon Shield Rev 3 06 OPERATION 2 Connect auger wagon to tractor hitch Irregardless of hitch option single clevis double clevis or single clevis swivel use a high quality hitch pin of sufficient length and strength and secure pin with a locking device Hecommended hitch pin diameter Pin recommended and supplied by the tractor manufacturer Max 2 Single Clevis Single Clevis Swivel Or Double Clevis Swivel Double Clevis Min 1 38 Max 1 1 2 NOTE The single clevis hitch 850 1050 only can be turned over for an additional 1 1 2 hitch height adjustment Recommended mounting bolttorque 380 ft Ibs 46331 94a Single Clevis Hitch Model 850 1050 49735 16 Double Clevis Hitch Model 850 1050 D041102101a f ef Meca Single Clevis Swivel Hitch Model 850 1050 D072104102 Double Clevis Swivel Hitch Model 650 D052504237 Single Clevis Swivel Hitch Model 650 NOTE The PTO must remain disconnected and positioned as far to the right of the wagon hitch as possible until the parking jack is raised D061202113 6 2 Rev 3 05 OPERATION 3 Remove jack handle from storage location 5 Position jack handle as shown below Use the jack D061804100 handle to rotate the jack enough to allow removal of the L pin D061102112 a Model 650 Shown 0061102109 Model 1050 Shown 6 Rotate parking jackto the horizontal storage p
23. RSONAL INJURY AWARNINGA A DANGER SERIOUS INJURY OR DEATH CAN RESULT FROM CONTACT WITH ELECTRICAL LINES USE CARE TO AVOID CONTACT WITH ELECTRIC LINES WHEN MOVING OR OPERATING THIS MACHINE 7100 117 Read and understand the Operator s Manual 2 Stop the tractor engine before leaving the oper ator s platform OR DEATH KEEP CLOTHING YOURSELF AND OTHERS WELL CLEAR WHEN FOLDING AND UNFOLDING AUGER Keep riders off the machine 4 Make certain everyone is clear of the machine before starting the tractor engine and operating Keep all shields in place 6 Never lubricate adjust unclog or service the machine with tractor engine running 7 Wait for all movement to stop before servicing 7100 81 8 Kop hands feet and clothing away from moving parts Part No G7100 81 Part No G7100 117 9 Use flashing warning lights when operating on highways except when prohibited by law 7100 46 Part No G7100 46 USE SAFETY CHAINS PROVIDED TOW ONLY WITH FARM TRACTOR D052902103a Part No G7100 302a A DANGER ROTATING AUGER NEVER OPEN OR CLOSE WITH AUGER RUNNING WHEN OPERATING DUMP DOOR KEEP CLOTHING YOURSELF AND OTHERS WELL CLEAR 7100 142 Part No G7100 142 WARNING A A DANGER Do Not Tow Loaded Wagons on Public Roads and Bridges If you must tow a loaded wagon on public roads and bridge
24. Rated Approximate with 1596 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 3 11 Rev 3 06 SPECIFICATIONS WGN155m WGN155n WGN1550 WGN155p WGN 155q WGN 155r WGN 155s WGN155t WGN155u Model 1050 Sof Trak Grain Auger Wagon 108 Axle Setting 0 Le 0 36 Sof Trak Shipping Transport Auger Position 12 0 36 Sof Trak Field Folded Auger Position 0 1 0 Sai 24 Got Shipping Transport Auger Position 1 1 0 24 Got Trak Field Folded Auger Position 10 24 Or 36 Sof Trak Shipping Transport Auger Position 10 10 24 Or 36 Sof Trak Field Folded Auger Position 16 9 12 0 13 6 BN E 1p NV 11010 e UL E Jet Lag 0 4 1 0 30 9 36 Sof Irak 24 Sof Trak 24 Or 36 Sof Trak Unloading Unloading Unloading Auger Position Auger Position Auger Position 120 Axle Setting 10 0 120 Axle Setting 13 0 120 Axle Setting 12 0 3 12 Rev 3 05 SPECIFICATIONS Total Capacity 1050 Bushels Bushels Minute Average 500 600 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 20 Full Tilt Full Pitch L H Flighting 20 Thickness Raw Material Pre Formed Tube Vertical Auger 22 O D 7 Gauge Bearings Vertical Auger 2 Horizontal
25. TE Movement of the wagon will cause the scale indicator reading to fluctuate Step 1 Press ON to turn scale on NOTE Allow one 1 minute for the scale to warm up allow 5 10 minutes in cold weather Step 2 Press ZERO to zero balance the wagon Step 3 Load wagon Compression Type Load Cell Step 4 Prior to unloading the wagon press TARE D041002224 Step 5 Unload wagon The negative reading on the scale indicator is pounds unloaded Record weight Repeat Steps 4 and 5 each time the wagon is unloaded Consult scale manufacturers manual provided and the Maintenance Section of this manual for additional information Compression Type Load Cell 6 12 Rev 3 05 OPERATION ELECTRONIC SCALE PRINTING OPTIONS Three printing options are available for use with the electronic scale with the print ready indicator con sole The first option is a printer which is connected directly to the indicator console The second option is the Memory Downloader Kit which stores the information in the downloader module for remote printing using any DOS IBM compatible PC and printer The module will store up to 682 lines of load data Using the memory converter cable the printer can also be connected directly to the indicator The third option is the Data Downloader Kit which stores information in the downloader module for remote printing using any computer and printer with Windows 98 2000 and Windows XP op
26. TION FOR STORAGE e Always store the machine in a dry sheltered area if possible e Remove all trash that may be wrapped on shafts and remove dirt that can draw moisture e Remove auger inspection cover at front of wagon and dump door on underside of grain tank at rear of wagon Clean out all accumulated grain and debris from auger chamber e Wash machine inside and out e Lubricate machine at all lubrication points e l possible remove weightfrom all tires particularly if the unit is being stored outdoors e Repaint any areas where paint has been removed This is particularly important in the inside of the grain tank Rust in this area will shorten the life of the wagon as well as prevent grain from smoothly sliding to the bottom of the tank e Inspect the machine for parts that are in need of replacement and order during the off season e Coat exposed surface of all cylinder piston rods with grease or rust preventative spray 8 25 Rev 3 06 MAINTENANCE 8 26 Rev 3 06
27. U Joint With 12mm Shear Bolt Serial No 505142 And On 220 HP Rated With 4 Lobe Overrunning And Torque Limiting Clutches PTO Yoke Prior To Serial No 505142 1 21 Spline Or 1 34 20 Spline Serial No 505142 And On 1 20 Spline Only Tires 4 520 85R38 R 1 20 8 x 38 Or 4 480 80R42 R 1 18 4 x 42 Hims WH18A x 38 With 20 8 x 38 Tire Or WH16A x 42 With 18 4 x 42 Tire Spindle Hub 4 4 1 10 Bolt Hitch Clevis Bolt On Single Clevis Double Clevis Or Single Clevis Swivel Jack 2 Speed 10 000 Lb Rated Weight Empty 19 741 Lbs 38 Tires Or 19 678 Lbs 42 Tires Hitch Weight Empty 3420 Lbs Hitch Weight Loaded 5140 Lbs Transport Safety Chains 2 Ya 40 500 Lb Rated Approximate with 1596 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 3 9 Rev 3 06 SPECIFICATIONS WGN155g WGN155h WGN155i WGN155j WGN155k WGN 155l Model 1050 Sof Tred Grain Auger Wagon 10 11 19 11 30 9 Shipping Transport Auger Position 6 10 D zm i MA 5 e ei ES 3 E amm SI bei gt 19 11 30 9 Field Folded Auger Position 16 10 19 11 Unloading Auger Position Unloading Auger Position Hev 3 05 SPECIFICATIONS Total Capacity 1050 Bushels Bushels Minute Average 500 600 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 20
28. ages 3 6 And 3 7 MODEL 1050 ROW CROP GRAIN AUGER WAGON SPECIFICATIONS See Pages 3 8 And 3 9 MODEL 1050 SOF TRED GRAIN AUGER WAGON SPECIFICATIONS See Pages 3 10 And 3 11 MODEL 1050 SOF TRAK GRAIN AUGER WAGON SPECIFICATIONS See Pages 3 12 And 3 13 OPTIONS e Hydraulic Flow Gate Package Dealer Installed All Models e Electronic Scale Package Factory Or Field Installed Models 650 And 850 Wheel Model 1050 Row Crop Models 850 And 1050 Sof Tred And Model 1050 Sof Trak Wagons e Dot Matrix Roll Printer For Use With Electronic Scale Option Memory Downloader Kit For Use With Electronic Scale Option Data Down Loader Kit For Use With Electronic Scale Option 3 1 Rev 3 05 SPECIFICATIONS WGN199 WGN198 Model 650 Wheel Grain Auger Wagon 108 Axle Setting With 30 5 x 32 Tires 110 l 9 0 gt 15 11 gt 6 Shipping Transport Field Folded Shipping Transport Field Folded Auger Position Auger Position 17 0 5 6 12 5 SEE NOTE 9 0 15 11 gt gt gt gt gt gt 244 uum 5 IT 6 __ Unloading Auger Position Unloading Auger Position 120 Axle Setting 10 0 108 Axle Setting 9 0 Shown 120 Axle Setting 12 6 With 30 5 x 32 Tires 12 0 With 24 5 x 32 Tires 108 Axle Setting 11 6 With 30 5
29. agon before loading the wagon NOTE The scale will be most accurate if the auger wagon is not moved and is on level ground while loading or unloading MODEL 850 WHEEL SOF TRED WAGONS D041102101a D0403030103 Weigh Axle The 850 electronic scale option includes two weigh axles one hitch weigh beam a scale indicator console for tractor mounting and the required cables brackets and hardware for mounting D10170504 Indicator On Tractor Suggested Operation Procedures NOTE Movement of the wagon will cause the scale indicator reading to fluctuate Step 1 Press ON to turn scale on NOTE Allow 1 minute for the scale to warm up allow 5 10 minutes in cold weather Step 2 Press ZERO to zero balance the wagon Step 3 Load wagon Step 4 Prior to unloading the wagon press TARE Step 5 Unload wagon The negative reading on the scale indicator is pounds unloaded Record weight Repeat Steps 4 and 5 each time the wagon is unloaded Consult scale manufacturers manual provided and the Maintenance Section of this manual for additional information Rev 3 06 OPERATION MODEL 1050 WAGONS The 1050 electronic scale option includes two com pression type load cells one hitch weigh beam a scale Ge indicator console for tractor mounting and the required cables brackets and hardware for mounting D10170504 D041002222 Indicator On Tractor Suggested Operation Procedures NO
30. ain Auger Wagon has been carefully designed to provide dependable opera tion in return for your investment This manual has been prepared to aid you in the operation and maintenance of the Grain Auger Wagon It should be considered a permanent part of the machine and remain with the machine when you sell it It is the responsibility of the user to read and understand the Operator amp Parts Manual in regards to safety opera tion lubrication and maintenance prior to operation of this equipment It is the user s responsibility to inspect and service the machine routinely as directed in the Operator amp Parts Manual We have attempted to cover all areas of safety operation lubrication and maintenance however there may be times when special care must be taken to fit your conditions Throughout this manual the symbol A and or the words NOTE IMPORTANT CAUTION WARNING or DANGER are used to call your attention to important information The definition of each of these terms follows NOTE Indicates a special point of information or addresses a machine adjustment IMPORTANT Indicates information which if not heeded could result in damage to the machine A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious personal injury DANGER Indicates an imminently haz
31. ardous situation which if not avoided will result in death or A serious personal injury WARNING Some photos in this manual may show safety covers or shields removed for visual clarity NEVER OPERATE the machine without all safety covers and shields in place NOTE Some photos in this manual may have been taken of prototype machines Production machines may vary in appearance NOTE Some photos and illustrations in this manual may show optional attachments installed Contact your KINZE Dealer for purchase of optional attachments DANGER Because of load capacities on bridges and roads and because the machine is not equipped with brakes the machine is not intended for hauling loads on public roadways It is the operator s re sponsibility to be aware of and follow federal state provincial and local regulations in this regard 1 1 Rev 3 05 WARRANTY The KINZE Limited Warranty for your new machine is stated on the back of the retail purchaser s copy of the War ranty And Delivery Report form Additional copies of the Limited Warranty can be obtained through your KINZE Dealer Warranty within the warranty period is provided as part of KINZE s support program for registered KINZE products which have been operated and maintained as described in this manual Evidence of equipment abuse or modification beyond original factory specifications will void the warranty Normal maintenance service and repair is not covered by KINZE war
32. ated correctly Check the de cal on the bottom of the indicator The decal shows for what type of load cells the indica tor was calibrated By pressing the on key while the indicator is already on you will get the indicators set up and cal numbers Write these down and see if they compare to the set up and calibration numbers on the indica tor Contact your dealer for further information Check j box and all load cell cables for cuts or pinched flat spots If the display is unstable or flashes disconnect the j box cable from the indicator Is the display still unstable Your indicator is probably defective Try another indi cator to verify NOTE Be aware of elec trical interference that might affect your scale such as mobile phones CB radios radio towers electrical motors etc Also make sure load cell cables are not tie strapped to hydraulic lines or the hy draulic reservoir Remove the cover from the j box Is there moisture in the j box Yes Dry out your j box Look for loose connections If you watch the indicator display while moving around the wires inside the j box and by press ing on the j box printed circuit board you will see if there is a loose connection or poor solder joint Continued on top of next page Defective Indicator If you suspect a bad indicator the easiest way to check is to try another indicator Even if the indicator is a
33. ay require more frequent lubrication 7 5 Rev 3 05 LUBRICATION 7 6 Rev 3 05 MAINTENANCE MOUNTING BOLTS AND HARDWARE Before operating the machine for the first time check to be sure all hardware is tight Check all hardware again after approximately the first 50 hours of operation and at the beginning of each season thereafter All hardware used on the KINZE wagon is Grade 5 high strength unless otherwise noted If hardware must be replaced be sure to replace it with hardware of equal size strength and thread type Refer to the torque values chart when tightening hardware IMPORTANT Over tightening hardware can cause as much damage as under tightening Tightening hardware beyond the recommended range can reduce its shock load capacity NOTE Wheel nuts should be checked daily during the first 3 days of use and weekly thereafter Torque to 350 ft Ibs See Wheel Nuts in the Maintenance Section of this manual NOTE Hardware to attach cast iron segments to end wheel hub on Sof Trak wagons should be torqued to 220 ft Ibs See Wheel Nuts in the Maintenance Section of this manual TORQUE VALUES CHART PLATED HARDWARE NOTE Unplated hardware and bolts with lock nuts should be torqued approximately higher than the above values Bolts lubricated prior to installation should be torqued to 70 of value shown in chart o GRADE 2 No Marks 76 In 13 Ft 23 37 Ft 57 Ft 80 Ft 110 Ft
34. cable to serial port Check for proper connection of cable to of computer serial port of computer Not connected to correct serial port Check port setting in the DTU program to be sure DDL is on the correct serial port Faulty DDL Try another DDL Other software installed that uses same serial port If any other installed software that re quires a serial port is trying to run and there is only one serial port the second software will not be able to run If the DTU software had been loaded first and then the eg Palm Pilot software the Palm software could have a problem This is a hardware allocation problem For sites that need to run both a second serial port must be added or you have to turn off all other software packages that may be using the 1 serial port No such file or directory File was not saved File saved as incorrect format Save file as a text file txt Data was not saved in a valid Windows Resave file in valid Windows file folder file folder and or directory and or directory Data will not transfer to PC Poor connection to cable Check for proper connection to cable Poor connection of cable to serial port of Check for proper connection of cable to computer serial port of computer Not connected to correct serial port Check port setting in the DTU program to be sure DDL is on the correct serial port Some information is not listed 64K capacity of the DDL is filled Check
35. capacity Information may of been overwritten Resave file Dialog box and program locks up not Computer error CRTL ALI DEL and end task then re responding start computer 8 22 Rev 3 06 MAINTENANCE END WHEEL MID WHEEL BEARING 2 Remove double nuts and slide spindle from hub REPLACEMENT Sof Trak Wagon 3 Remove bearings seals and cups and discard 1 End Wheel Procedure BA C CA To remove an end wheel position a jack at the axle and raise the side of the machine Mark the position of both the inside and outside sidebars nearest the end wheel being serviced Loosen the four 34 cap screws and 1 14 spindle bolt on each sidebar Loosen the 1 adjusting bolt on each sidebar Remove the sidebars on the side next to the end wheel being serviced Remove wheel cap screws and special washers that secure the nuts for front half of the end wheel segments and remove the segments Remove end wheel WGN138d Outer Jam Outer Outer Inner Inner Inner Spindle Nut Seal Cup Cup Seal Spindle x p Spindle Washer Stepped Outer EndWheel Inner Nut Bearing Hub Bearing Mid Wheel Procedure To remove a mid wheel position a jack at the axle and raise the side of the machine Mark the position of both the inside and outside sidebars nearest the mid wheel being serviced Loosen the four 3 4 cap screws and 1 1 4 spindle bolt on each sidebar Loosen the 1 adjusting bolt on each sidebar Remove the sidebars on the sid
36. cient strength and length and correctly attached Also be aware of PTO clearance D040303200 6 4 D052604113 Model 650 UNLOADING THE AUGER WAGON Unloading speed will vary with the moisture content of the grain and the PTO speed If equipped with optional Hydraulic Flow Gate Package the amount of opening on the grain flow control gate may also impact unloading speed h After checking to see that there are no power lines or other obstacles in the way fold the unloading auger into the unloading position The cylinder should be fully extended to lock the upper and lower auger sections in place Checkthe speed at which the auger folds and if necessary adjust the tractor flow control If the auger folds too fast it could damage the hinge assembly or force the spring loaded bearing at the upper end of the vertical auger out of adjustment A A DANGER Care must be taken when operating wagon and or folding unloading auger around power lines DANGER Stand clear when folding auger IMPORTANT The elbow in the rod end of the auger fold hydraulic cylinder is a restrictor type elbow to control folding speed Do not replace with any other type elbow fitting 2 With tractor idling engage PTO 3 Engage horizontal auger belt drive 4 Increase tractor RPM to the desired speed Not to exceed 1000 PTO RPM Rev 3 06 OPERATION IMPORTANT If the auger wagon is being unloaded on the move disengage PTO bef
37. d are as follows e Small Screwdriver Straight Blade e No 2 Phillips Screwdriver Rev 3 06 MAINTENANCE ELECTRONIC SCALE Model 1050 Row Crop Sof Tred Sof Trak Wagons The major elements of the electronic scale are the indicator two 50 000 Ib rated compression type load cells at the rear of the axle assembly 3 34 hitch weigh beam the junction box j box and the battery power cable WGN52n L H Axle Load Cell R H Axle Load Cell Junction Box Indicator On Tractor e Hitch Weigh Beam Battery Power Cable Red 4 PN Black For additional information see Electronic Scale Troubleshooting for step by step procedures for troubleshooting failures that may be encountered with the electronic scale The only tools required are as follows e Small Screwdriver Straight Blade e No 2 Phillips Screwdriver 8 19 Rev 3 06 MAINTENANCE ELECTRONIC SCALE TROUBLESHOOTING Does the indicator come on Is the reading on the indicator stable Stand on or hang your weight over each load cell Does the indicator respond to your weight when you stand or hang on the scale Does the scale weigh you correctly with your weight over any of the load cells NOTE Are the read ings all positive If not the load cell is upside down Does the scale weigh you approximately the same over all 3 load cells The indicator is probably not set up and calibr
38. de U Wheel nuts are torqued to 350 ft Ibs Axles are adjusted from shipping position to desired operating position If Applicable U Tires are inflated to specified PSI air pressure If Applicable grease fittings have been lubricated and gearbox oil level checked U Check to be sure all safety decals are correctly located and legible Replace if damaged U Check to be sure all reflective decals are correctly located Q Check to be sure SMV decal is in place and shipping cover removed Test run the augers Do not operate tractor PTO above 750 PTO RPM with the augers empty See page 6 3 U Check to be sure safety warning lights are working properly U Check driveline See Driveline Inspection in Operation Section U V belts are aligned and properly tensioned Check track alignment See Track Alignment in Maintenance Section If Applicable U Auxiliary safety chains are properly installed and hardware is torqued to specification U Check to be sure safety screens over horizontal auger are in place and properly secured U Paint all parts scratched in shipment la Heposition shipping tie down plate 850 Only If Applicable This wagon has been thoroughly checked and to the best of my knowledge is ready for delivery to the customer Signature Of Set Up Person Dealer Name Date OWNER REGISTER Name Delivery Date otreet Address Model No Serial No
39. de the axle stubs out approximately 1 72 and reinstall screws inner set of holes for 108 center to center axle setting Slide axle stubs out approximately 9 and reinstall cap screws in outer set of holes for 120 center to center axle setting Torque bolts to 480 ft Ibs A WARNING Loads with a high center of gravity may cause instability or rollover when operating the wagon on hillsides or in rough terrain 8 17 AXLE ADJUSTMENT 850 1050 Sof Tred Wagons Sof Tred wagon stub axles may be moved inward for narrower width for shipping After shipment and prior to use always check to be sure the stub axles are extended to the tire center to center operating position shown below to provide adequate tire to grain tank clearance WGN155v 108 850 Wagon 96 1050 Wagon Shown AXLE ADJUSTMENT 650 850 Wheel Wagons 650 850 wheel wagons are factory assembled with the axle in the shipping position and must be extended toa 108 or 120 center to center tire operating position Adjustment holes in the center axle allow for the axle width to be adjusted WGN189a MOUNTING LOCATION FOR SHIPPING ONLY NOTE Each axle stub has two holes QNT Hemove the 1 x 12 cap screws on the center axle Slide the axle stubs out approximately 1 1 2 and reinstall cap screws in inner set of holes for 108 center to center axle setting Slide axle stubs out approximately 7 1 2 and
40. different model or is set up for a different scale it at least should come on Poor Connection Poor connections can be tricky If in doubt don t just tighten the connection take them apart and clean them first Any con nection with rust or paint should be sanded or wire brushed Weak Battery If you suspect the bat tery try replacing it with another one Don t be fooled if using a voltmeter to test your battery A weak battery may test good if checked when there is no load on the battery Defective Power Cord Make sure the power cord s red wire is connected to the plus positive side of the bat tery and the black negative wire is connected to the negative side of the battery If using a multimeter to check for voltage measure between pin 1 pos and pin 2 neg The meter should read between 10 5 and 14 5 volts DC If using a tractor power cord the black wire on the tractor power cord is positive and the white wire is negative Rev 3 05 MAINTENANCE ELECTRONIC SCALE TROUBLESHOOTING Fix or replace the j box Yes 1 Disconnect all the load cell wires from the terminal blocks inside the j box You can leave the indica tor on while connecting or disconnecting the load cell wires you will not damage the load cells or indicator if wires are shorted during this step Disconnect the first load cell and re connect a second one Write down the indicator reading for that load cell Stand or han
41. e cuts bubbles damaged rims or missing lug bolts and nuts This machine has been designed and built with your safety in mind Do not make any alterations or changes tothis machine Any alterationtothe design or construction may create safety hazards Hev 3 05 SAFETY PRECAUTIONS A GRAIN AUGER WAGON DRIVELINE The area between the tractor and the PTO driven implement is a DANGER zone This can be one of the most dangerous places on your farm for you your family and your employees Almost every driveline accident happens during the day and near the farmyard Certain operating conditions are particularly dangerous If your equipment is missing guards or shields If you are not paying attention If children are playing near where you are working If you are operating a stationary piece of equipment If you are wearing loose fitting clothes If you are tired or in a hurry to get finished Most driveline accidents happen when drivelines are operated without shields guards or they are improperly maintained Heed all safety warnings in this manual and on the safety warning signs Review these warnings frequently Exercise extreme caution when operating machinery Never permit any persons other than the operator to ride on the tractor and never permit persons to ride on or in the wagon at any time At all times keep children off of and out of auger wagons You have an obligation to keep children away There is NO reaso
42. e auger flighting as shown below D042103206b Rev 3 06 MAINTENANCE HORIZONTAL AUGER REPLACEMENT D052504248a Model 650 Wagon D040303101a Model 850 1050 Wagons Remove cap screws and lock nuts 8 on 650 10 on 850 1050 that secure rear inspection cover and remove the inspection cover and bearing hub assembly Pull the horizontal auger through the opening at the rear of the wagon Install replacement horizontal auger with full pitch portion of auger to the front and half pitch portion of auger to the rear of the wagon The auger pilot plate on the front of the auger has one 38 pilot hole and four 3 4 drive pin holes The auger pilot plate at the rear of the wagon has one 2 pilot hole and three 34 drive pin holes Check to ensure auger engages drive pins at front and rear Check the rear spindle hub and bearings for roughness or wear Replace worn or damaged parts readjust bearing preload Assemble hub with spindle into the rear inspection cover Reinstall inspection cover making sure drive pins on rear bearing hub engage mating auger holes properly Torque hardware to specifications Timing of the horizontal auger is not required 8 13 GEARBOX 0052504131 gt Model 650 Wagon Photo Shown With Gearbox Cover Removed D040902103 Model 850 1050 Wagons Photo Shown With Gearbox Cover Removed The hose coming from the upper hole in the gearbox is equipped with a relief fitting w
43. e horizontal auger actuating linkage mounting hardware and an externally mounted 2 x 8 hydraulic cylinder with hoses An indicator on the front wagon panel shows if the hydraulic flow gate is open or closed D050202109b NOTE The hydraulic flow gate is intended to set the volume of grain being fed into the horizontal auger It is not intended as a grain shutoff device Use belt drive to engage disengage horizontal auger drive To determine correct flow gate opening for the ap plication Open the gate half way e Engage for the vertical auger at low RPM Engage belt drive clutch to start the horizontal auger Adjust flow gate to desired unloading rate NOTE After desired unloading rate is set for the application the gate should be left at that setting The flow gate should not be opened and closed for each load NOTE Recommended initial flow gate position for rice would be half open HORIZONTAL AUGER INDICATOR An indicator pointer on the front side of the belt hous ing allows the operator to see if the horizontal auger is engaged ON or disengaged OFF This indicator pointer is attached to the belt engagement linkage Itis recommended that the indicator be in the OFF position when the PTO in being engaged to reduce the start up torque requirement As the belt tension is being disengaged OFF you will hear the linkage snap over center and release the belt tension D08230504 Rev 3 06
44. e next to the mid wheel being serviced Remove the end wheel See end wheel procedure above nearest the mid wheel being serviced Drop the mid wheel to clear the track carriage and roll it to the closest end of the track for removal If there is a mid wheel between the end wheel and the mid wheel being serviced it must be removed also WGN44a Outer Jam Outer Outer Inner Inner Inner Spindle Nut Seal Cup Cup Seal Spindle SE pe ND Spindle Washer Stepped Outer Mid Wheel Inner Nut Bearing Hub Bearing Press in new bearing cups with thickest edge facing In Pack bearings with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage Also fill the space between the bearing cups in the hub with grease Place inner bearing in place and install seal Clean spindle and install in hub Install outer bearing seal and stepped nut Tighten stepped nut until there is some drag when the spindle is rotated This assures that all bearing surfaces are in contact Back off stepped nut turn or until there is only slight drag when rotating the hub Install jam nut to lock against stepped nut End Wheel Procedure After the end wheel has been reinstalled and the segment hardware torqued to 220 ft Ibs reinstall the sidebars Extend sidebars to the previously marked positions and tighten all hardware Torque 94 cap screws to 220 ft lbs and 1 1 4 spindle bolt to 1360
45. el 1050 Only IMPORTANT Extreme operating conditions such as dirt temperature or speed may require more frequent lubrication 7 3 Rev 3 05 LUBRICATION D120701109 D01170319b Axle Mount Qty 4 Model 1050 Only Vertical Auger Center Bearing Qty 1 Tony D040902113 D040302107 Horizontal Auger Idler Pivot Qty 1 Vertical Auger Upper Bearing Qty 1 D040902108a D052504214 Fold Linkage And Hinge Qty 5 Fold Linkage And Hinge Qty 3 Model 850 1050 Wagons Model 650 Wagons 58619 23 D04060607 Annually H a ha a 3 d SU N Ft Sir AU Wheel Row Crop Sof Tred Wagons 10 Bolt Hub Sof Tred Wagons 20 Bolt Hub Wheel Bearings Qty 1 Per Wheel Hub Wheel Bearings Qty 1 Per Wheel Hub IMPORTANT Extreme operating conditions such as dirt temperature or speed may require more frequent lubrication 7 4 Rev 3 06 LUBRICATION D120701212 1050trak Sof Trak Wagon Weekly Axle 2 Per Side Weekly Axle Pin 1 Per Side Mid Wheel Spindle Bolt 2 Per Mid Wheel Assembly End Wheel Spindle Bolt 2 Per End Wheel Assembly Pump grease into hub until grease comes out around the seals D120701212a Row Crop Wagon Qty 4 One End Of Each Pin Qty 2 Top And Bottom Prior To Serial No 505442 Serial No 505442 And On IMPORTANT Extreme operating conditions such as dirt temperature or speed m
46. entis not necessary while the wheel is raised and the dust cap removed pump grease into the hub until grease comes out through the bearing rollers Replace dust cap ENDWHEEL AND MIDWHEEL BEARINGS Sof Trak Wagon 1050trak Bearings should be checked and lubricated annually or after every 1000 hours of use whichever comes first If bearings sound rough the hub should be removed and the bearings inspected and replaced if necessary If bearing replacement not necessary pump grease into the hub until grease comes out through the seals See Maintenance Section of this manual if end wheel or mid wheel bearing replacement is necessary 7 1 HORIZONTAL AUGER BEARINGS Bearing hubs should be checked and lubricated annually If bearings sound rough the hub should be removed and the bearings inspected and replaced if necessary If bearing replacement is not necessary pump grease into hub until grease comes out through the seals IMPORTANT Remove any grease purged through grease seal on V belt side of forward horizontal auger hub See Maintenance Section of this manual if bearing replacement is necessary DRIVE BELTS AND PULLEYS IMPORTANT Keep all oil and grease off of the V belts and belt pulleys D040302104 Model 1050 Wagon W 4 Band 2 V Belts Shown D0526041 17 DET a 19 Model 650 Wagon W 4 Band V Belt Shown IMPORTANT Do not use belt dressing on the V belts See V Belt Tension Adj
47. er and attach to the clean out sweep Model 850 1050 Wagons remove the nuts holding the rod storage cover plate and remove the two lengths of extension rods Connect the two extension rods Applies To 850 1 050 Wagons together and attach to the clean out sweep Dump Door z To access the grain tank clean out sweep remove the cap nut and heavy washer at the bottom of the auger inspection cover Remove the 2 cap screw the underside of the clean out sweep Set hardware aside Cap Nut And Washer P Remove the auger inspection cover at the front of the wagon Remove the 2 cap screw that secures clean out sweep and remove the dump door on the underside of the grain tank at the rear of the wagon Attach extension rods and pullthe clean out sweep as far back as possible then push it as far forward as possible Hepeatthis procedure severaltimes Inspectthe inside of the wagon to ensure clean out is complete 2 Cap Screw Dump Door Reinstall auger inspection cover at front of wagon and dump door on underside of grain tank at rear of wagon Store clean out sweep extension rods and reinstall and tighten all hardware Applies To 650 Wagons D060804102 6 7 Rev 3 05 OPERATION HYDRAULIC FLOW GATE Dealer installed hydraulic flow gate options to control volume of grain to the horizontal auger are available for all 50 Series Grain Auger Wagons Hydraulic flow gate options include doors to cover th
48. erating systems The module will store up to 1600 lines 64K bytes of load data These printing options allow recording of load ID num ber time date and weight PRINTER OPTION D11309903 Included with the printer option in addition to the printer is a power cable and a data cable to connect the printer to the scale indicator Consult the User s Manual supplied with the printer for additional information 6 13 MEMORY DOWNLOADER OPTION D11309902 Memory Converter Cable Interface Cable N Diskette Downloader Module The Memory Downloader Kit option includes the fol lowing 1 Amemory converter cable to connect the indicator to the downloader module or a printer 2 Aninterface cable to connect the downloader mod ule to the computer serial port 3 Adownloader module which plugs into the memory converter cable to store information and into the interface cable to print information 4 1 program diskette Consult the Operation amp Installation Manual supplied with the memory downloader option for additional information Rev 3 06 OPERATION DATA DOWNLOADER DDL OPTION D042203104a Interface Cable 9 Pin D Sub b Connector x Downloader Module Module Cable The Data Downloader Kit option includes the follow ing 1 A module cable to connect the indicator to the downloader module 2 Aninterface cable to connect the downloader mod ule to the compute
49. est edges facing in 7 Packbearing with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage Also fill the space between the bearing cups in the hub with grease 8 Placeinner bearing hub and press in new grease seal with lip pointing towards bearing 9 Clean axle spindle and install hub 10 Install outer bearing 2 washer and slotted hex nut Tighten slotted hex nut while rotating the hub until there is some drag This ensures that all bearing surfaces are in contact Back off slotted nut to nearest locking slot and install cotter pin Check for endplay in bearings 11 Fill dust cap half full of wheel bearing grease and install on hub with attachment bolts 12 Lubricate wheel nuts and install wheel Remove jack Torque wheel nuts to 350 ft Ibs NOTE Wheel hubs on KINZE wagons contain high strength ductile iron material If hub replacement is required replace with proper part Wheel Row Crop Wagons Sof Tred Wagons Prior To Serial No 506295 HTA002 WGN19a Cotter Pin Wheel Nut Stud Bolt Spindle Hub pom Bearing d Cap Seal Washer Outer Bearing Bearing Cups Dust Cap Slotted Nut Seal Sof Tred Wagons Serial No 506295 And On WGN216 Inner Bearing Spindle Stub Bolt Inner Cup Hex Nut Hub Seal Cotter Pin Y se a SEL N Wa S h er S ea 5 otted N u t Inner Cup Dust Cap Bolt Rev 3 06 MAINTENANCE PREPARA
50. ev 3 05 MAINTENANCE Continued From Preceding Page NOTE Be sure tire is reinstalled with the offset in the rim to the same side as previously installed Reposition tire axle assembly under wagon at previously marked axle adjustment Install eye bolts and cap screws Torque 1 1 2 eye bolts to 930 ft lbs and e hardware to 350 ft Ibs NOTE Retorque wheel nuts as follows a After 4 hours use b After 16 hours use c Weekly during season DANGER Nevertransport Row Crop wagon A load Row Crop wagon with grain or unfold Row Crop wagon upper vertical auger with outer wheels removed AXLE ADJUSTMENT 1050 Row Crop Wagon The tire wheel spacing on Row Crop wagon can be set for 30 to 40 row spacings Row spacing is determined by axle adjustment and tire rim position A DANGER Nevertransport Row Crop wagon load Row Crop wagon with grain or unfold Row Crop wagon upper vertical auger with outer wheels removed Row Crop wagons are shipped with the outer wheel removed and the axle and inner wheel rims installed for 30 row spacing For field operation with 30 row spacing installthe outer wheel assembly onto each side of the wagon with the offset in the rim to the outside as shown at right Torque wheel nuts to 350 ft Ibs If wider row spacing is desired remove the complete tire axle assembly Reverse the inner wheel so the offset inthe rimistothe outside of the wagon as shown below Follow the procedure described
51. ft 16 Check track alignment and track tension Adjust if necessary NOTE Retorque end wheel segment hardware as follows a After 4 hours use b After 16 hours use c Weekly during season Mid Wheel Procedure Raise mid wheel assembly into position under the track carriage install inner and outer spindle bolts and torque to 1360 ft Ibs Install end wheel Install the sidebars Extend sidebars to the previously marked positions and tighten all hardware Torque 94 cap screws to 220 ft Ibs and 1 1 4 spindle bolt to 1360 ft 16 Check track alignment and track tension Adjust if necessary NOTE Retorque end wheel segment hardware as follows a After 4 hours use b After 16 hours use c Weekly during season NOTE Each mid wheel and end wheel spindle bolt is equipped with a grease fitting 2 per assembly for lubrication Rev 3 06 MAINTENANCE WHEEL BEARING REPLACEMENT Wheel Row Crop Sof Tred Wagons NOTE See Inside Tire Repair Or Removal section ofthis manualfor instruction ontire removal access to inner wheel hubs on Row Crop wagons 1 Raise tire clear of ground and remove wheel 2 Remove dustcap attachmenthardware and remove cap from wheel hub 3 Remove cotter pin axle nut and 2 washer 4 Slide hub from axle spindle using a hub puller if necessary 5 Remove bearings and cups from hub and discard Thoroughly clean and dry wheel hub 6 Press in new bearing cups with thick
52. g your weight over the connected load cell Write down how much the weight increased with your weight over the load cell Disconnect the second load cell and reconnect the third load cell Also write down the indicator reading for that load cell Stand or hang your weight over the connected load cell Write down how much the weight increased with your weight over the load cell Continued from bottom of previous page Have you found a poor connec tion or a loose wire 2 Zero balance the indicator First press Net Gross then Zero The indicator should display O 3 Connect one load cell back into one of the terminals in the j box NOTE The reading you get for each load cell and how much weight is dependent on the size and type of load cell and how much weight is over each load cell In general the number should be a positive and be stable NOTE If the scale responded to your weight that s verification that the j box is ok If the scale did not respond to your weight either that load cell or the j box are defective Try another load cell If the scale still shows no response to your weight the j box is probably defective Do not expect the load cells to give you the same reading It is common for each load cell to have a reading that is hundreds of pounds maybe even thou sands of pounds different than the others especially when one load cell is carrying more weight than the others Example
53. ger stand Reinstall hold pin and rotate pin to the vertical locked position Reinstall locking lynch pin D0409021 12 Auger Stand DR Hold Pin In Horizontal Bi Position Rev 3 06 OPERATION AUGER INSPECTION COVER D052504107 Model 650 D040302107 Model 850 1050 6 6 DANGER Never open inspection cover while PTO and or augers are running 50 Series Grain Auger Wagons are equipped with an inspection cover at the bottom of the vertical auger that is used for clean out purposes The inspection cover should be removed any time total clean out of the wagon is required such as when changing crops to preserve grain identity or in preparation for storage At the end of each season or after extended use the inspection cover should be removed and the auger chamber cleaned of all debris and accumulated grain to prevent rust and mold Reinstall cover and tighten hardware evenly after clean out is complete Rev 3 05 OPERATION GRAIN TANK CLEAN OUT SWEEP A DANGER Never use clean out sweep while D040902203 PTO and or augers are running DANGER Never remove dump door while PTO and or augers are running 5 A DANGER Never workaround PTO gearbox or belt drive system or allow anyone else to do so while PTO is running Model 650Wagons remove the two lengths of extension rods from the storage location in front of the tire on the L H side ofthe wagon Connectthe two extension rods togeth
54. gn Part No G7100 142 D120701114a Gei SE d Kee e Ze mw e m mm sw m dej e e bl 24 x w ou du A t 4 be fal WWW SS ja Ze ate ste tet prete tat ai aS aS e WA el et et w Cete eta oe ete tata Zeie KM vw A cates Ce ut t Part No G7100 258 Hed Reflective Decal Qty 6 Rear Facing In Transport Orange Reflective Decal Qty 6 Rear Facing In Transport ind Part No G7100 25 Part No G7100 260 Red Reflective Decal Do Orange Reflective Decal Qty 2 One Located On Rear L H Row Crop Wagon Shown Qty 2 One Located On Rear L H Side And One Located On Rear Side And OneLocated On Rear R H Side Of Row Crop Axle Side Of Row Crop Axle mm ADANGER NEVER TRANSPORT WAGON OR LOAD WAGON WITH GRAIN WITH OUTER WHEELS REMOVED THE TWO OUTER WHEELS ON ROW CROP WAGONS ARE REMOVED TO ALLOW NARROWER WIDTH FOR TRUCK SHIPMENT USING EXTREME CAUTION UNLOAD WAGON IN LEVEL AREA DO NOT UNFOLD UPPER VERTICAL AUGER TIPPING MAY OCCUR BECAUSE OF NARROW WHEEL BASE INSTALL OUTER WHEELS IMMEDIATELY 7100 281 Part No G7100 281 How Crop Wagon Only Temporary Shipping Warning D040902205 A DANGER AVOID CONTACT WITH ELECTRICAL POWER 7100 175 Part No G7100 175 5 3 Rev 3 06 SAFETY WARNING SIGNS A DANGER HYDRAULIC FOLDING AUGER FAILURE TO HEED THIS WARNING MAY RESULT IN PE
55. gt DDD Use a tractor eguipped with a roll over protective system and fasten your seat belt prior to starting the engine gt Do not allow anyone to stand between the tongue or hitch andthetowing vehicle when backing up to the auger wagon gt 4 1 gt A Because of load capacities on bridges and roadsandbecausethe wagonis notequipped with brakes the wagon is not intended for hauling loads on public roadways It is the operator s responsibility to be aware of and follow federal state provincial and local regulations in this regard Always follow federal state provincial and local regulations regarding a safety chain when towing farm equipment on a public highway Only a safety chain not an elastic or nylon plastic tow strap should be used to retain the connection between the towing and towed machines in the event of separation of the primary attaching system Always use adequate lights or safety warnings when transporting the wagon on public roads and after dark Check with local law enforcement agencies for specific requirements Always make certain U joint yokes are securely locked on tractor and implement shaft before operating wagon Be aware of bystanders particularly chil dren Always look around to make sure it is safe to start the engine of the towing vehicle or move the auger wagon This is particularly important with higher noise levels and quiet cabs as you may not hear people shout
56. he wagon is raised Hitch the wagon to a tractor to stabilize the wagon fore and aft D073102101a KE z CO Place a hydraulic jack under the wagon undercarriage frame just ahead of the tire axle assembly Mark position of axle front and rear Remove the eye bolts that secure the tire assemblies to the front and rear undercarriages Raise the wagon until weight is removed from the assembly and there is enough clearance between the axle assembly and undercarriage so the tire axle assembly can be raised slightly to remove D073102103 8 15 D073102102 Place blocking under the wagon at the rear undercarriage frame to support the wagon and lower the jack until the frame is supported by the blocking The blocking must be placed in such a way as to give a wide base of support D073102104 Remove the tire axle assembly using a forklift or loader IMPORTANT Care must be taken to prevent pulling or pushing the wagon off the support blocking while removing and installing the assembly A Remove wheel nuts and remove tire from hub A DANGER Never work around or under the wagon with the tire axle assembly removed DANGER Rim and tire servicing can be dangerous Explosive separation of tire and rim parts can cause serious injury or death After tire repair is completed reinstall tire wheel onto hub Lubricate wheel nut threads Install and torque wheel nuts to 350 ft Ibs See Wheel Nuts Continued R
57. hich acts as a breather The lower hole on the gearbox is used to check oil level orto add oil Oil level should be even with the plug hole See Gearbox Oil Level in Lubrication Section of this manual for oil specifications and capacities A drain hole is located on the opposite side bottom of the gearbox Rev 3 06 MAINTENANCE TRACK TENSION Sof Trak Wagon 1050trak 4 1 Adjusting Bolt 2888 1 Spindle Bolt 34 Cap Screws T Sidebar Model 1050 Wagon With 36 Sof Trak Shown There should be approximately 1 to 2 sag in the track at the midpoint between the front and rear end wheels To check for proper tension lay a straight edge across the complete length of the track Measure the distance between the track and the straight edge at the midpoint NOTE Thecentering lugs on 36 tracks may lightly touch the bottom of the channel in the top center of the track chassis If adjustmentis needed loosenthe four 34 attachment cap screws the inside sidebar and the four 34 attachment cap screws on the outside sidebar on one end front or rear of the track assembly Turn the 1 adjusting bolt on the end of each sidebar in or out equal amounts according to the adjustment needed Retighten the four 34 cap screws on each sidebar Torque attachment hardware to 220 ft lbs For additional adjustment It may be necessary to repeat the above procedure on the opposite end of the track assembly TRA
58. ightly different in detail KINZE Manufacturing Inc reserves the right to change specifications or design without notice and without incurring obligation to install the same on machines previously manufactured Right hand R H and left hand L H as used throughout this manual are determined by facing in the direction the machine will travel when in use unless otherwise stated D04210613 Model 650 Wagon Shown With Vertical Auger In Transport Field Folded Position LF051208 102a Model 850 Sof Tred Wagon Shown With Vertical Auger In Unloading Position 2 1 D04210615a Model 650 Wagon Shown With Vertical Auger In Unloading Position 0061002108 Model 1050 Sof Tred Wagon Shown With Vertical Auger In Unloading Position Rev 3 06 INTRODUCTION 0061002112 D061002113a Model 1050 Tred Tm Shown With Vertical Model 1050 Sof Tred Wagon Shown With Vertical Auger In Shipping Transport Folded Position Auger In Field Folded Position LF030503102 LF1121101104a Wheel Option Model 850 Wagons Row Crop Option Model 1050 Wagons 1050softtred 1050trak Sof Trak Option Model 1050 Wagons Sof Tred Option Model 850 And 1050 Wagons Model 1050 Shown 2 2 Rev 3 04 SPECIFICATIONS MODEL 650 WHEEL GRAIN AUGER WAGON SPECIFICATIONS See Pages 3 2 And 3 3 MODEL 850 WHEEL GRAIN AUGER WAGON SPECIFICATIONS See Pages 3 4 And 3 5 MODEL 850 SOF TRED GRAIN AUGER WAGON SPECIFICATIONS See P
59. ing Be especially observant of the operating area and terrain Watch for holes rocks or other hidden hazards Always inspect the areapriorto operation DO NOT operate near the edge of drop offs or banks or on steep slopes as overturn may result Operate up and down notacross intermediate slopes Avoid sudden starts and stops Be extra careful when working on inclines Pick the levelest possible route when transporting across fields Rev 3 05 SAFETY PRECAUTIONS A GRAIN AUGER WAGON A gt EE EE Allow for unit length when making turns Nevertransport or load grain into Row Crop wagon with outer wheels removed Always make certain there is adequate overhead clearance before folding or unfolding the unloading auger Always fold unloading auger to down posi tion before transporting wagon Windows give only a limited view of what is behind the wagon Always check carefully including blind spots before backing or turning the wagon Limit towing speed to 15 MPH when empty and 10 MPH when loaded Always drive ata safe speed relativeto local conditions and ensure your speed is low enough for an emergency stop to be safe and secure Keep speed to a minimum Reduce speed prior to turns to avoid the risk of overturning Avoid sudden uphill turns on steep slopes Always keep the tractor in gear to provide engine braking when going downhill Do not coast Beasafeand courteous driver A
60. l operating adjustments U Complete Warranty And Delivery Report form To the best of my knowledge this machine has been delivered ready for field use and customer has been fully informed as to proper care and operation Signature Of Delivery Person Dealer Name Date AFTER DELIVERY CHECKLIST The following is a list of items we suggest to check during the first season of use of the equipment U Check with the customer as to the performance of the wagon U Review with the customer the importance of proper maintenance and adherence with all safety precautions U Check for parts that may need to be adjusted or replaced U Retorque all wheel nuts to 350 ft Ibs U Check to be sure all safety shields and screens are in place U Check to be sure all safety decals reflective decals and the SMV sign are correctly located and that decals are legible Replace if damaged or missing U Check to be sure safety warning lights are properly installed and working properly U Check to be sure recommended lubrication procedures are being followed Signature Of Follow Up Person Dealer Name Date RETURN THIS COMPLETED FORM TO KINZE IMMEDIATELY along with Warranty And Delivery Report Retain photocopy of this form at dealership for After Delivery Check Tear Along Perforation Rev 3 05 TO THE OWNER KINZE Manufacturing Inc would like to thank you for your patronage We appreciate your confidence in KINZE equipment Your KINZE 50 Series Gr
61. lways yield to oncoming traffic in all situations includ ing narrow bridges intersections etc Always disengage PTO shutoff tractor engine and remove the ignition key before 1 Leaving tractor seat 2 Lubricating the auger wagon 3 Cleaning out debris 4 2 Store the auger wagon an area away from human activity DO NOT permit children to play in or around the stored unit Make sure the parked machine is on a hard level surface Wheel chocks may be needed to prevent unit from rolling Before applying pressure to the hydraulic system make sure all connections are tight and that hoses and fittings have not been damaged Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin causing injury or infection Rim and tire servicing can be dangerous Explosive separation of tire and rim parts can cause serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job This should only be done by persons properly trained and equipped to do the job Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure When inflating tires use a clip on air chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly Use a safety cage to enclose the tire and rim assembly when inflating Inspect tires and wheels daily Do not operate with low pressur
62. n for any child to be near operating equipment If the elderly are assisting with farm Work their physical limitations need to be recognized and accommodated Always keep hands feet and clothing away from moving parts 4 3 gt b Never step across any driveline Do not attach drivelines with bolts or pins which are longer than recommended They can notonly catch loose clothing boot laces or a pant cuff but while spinning rapidly they can cause serious bodily injury Do not use the tractor drawbar PTO or wagon tongue as a step Always disengage PTO shutoff tractor engine and remove ignition key before 1 Leaving tractor seat 2 Lubricating the auger wagon 3 Cleaning out debris Never operate the auger wagon without PTO driveline guards tractor master shield and implement shields in place Make certain PTO driveline guards turn freely and are properly attached Do not remove the PTO driveline guard or expose guarded parts to the driveline by cutting or enlarging the grease access holes Never operate the wagon with PTO driveline guards in a damaged condition Always make certain U joint yokes are securely locked on tractor and implement shaft before operating wagon This machine has been designed and built with your safety in mind Do not make any alterations or changestothis machine Any alteration to the design or construction may create safety hazards Hev 3 05 SAFETY PRECAUTIONS A 4
63. nment between the grooves on the belts and pulleys and between the idler A9296a Lay Straight Edge Across Face Of Drive And Driven Belt Pulleys CLC T a L VW be S lt GE Sts TE gege oe te NOTE Pulleys do not need to be loosened to remove replace V belts NOTE V belts should be replaced as a matched pair See V belt Replacement Rev 3 06 MAINTENANCE V BELT TENSION ADJUSTMENT AND ALIGNMENT STYLE B Model 650 850 1050 Wagons A A IMPORTANT Do not use belt dressing on the V belts WARNING Never operate wagon when inspection cover is removed DANGER Never work around belt drive system or allow anyone else to do so while PTO is running IMPORTANT Keep all oil and grease off of the V belts and multi groove belt pulleys IMPORTANT Low belt tension will reduce belt life The V belts are tensioned by a spring loaded idler Two springs are used to maintain even pressure across the V belts Set spring tension at 2 34 as shown below D02100438d Model 1050 Wagon Shown 8 5 V Belt Alignment 1 Pulleys must be aligned with the fixed idler position Clearance of 2 12 must be maintained between rear of belt pulleys and idler 2 After tightening taper lock bushing hardware lay a straight edge across face of the drive and driven belt pulleys to ensure alignment between the grooves on the belts and
64. o be loosened to remove replace belts NOTE Wagon must be attached to a tractor to use hydraulic system in later steps 1 Disconnect PTO shaft from tractor 2 Remove the four hex head cap screws that secure upper front belt housing cover Remove upper front cover D08290208 shaft cover 3 Remove hose clamp from PTO DO8140204 4 Remove the two hex head cap screws on the bottom of the lower front belt housing cover w PTO shield and remove the cover DO8270218 5 Remove tire shield indicator and L H side cover D01230416 6 Loosen two carriage bolts on belt slide to gain clearance for belt removal A10199 Rev 3 06 MAINTENANCE 7 Remove linkage bolt D04120626 8 Push idler assembly away from belt D02100429a 9 Remove belts and install new belts NOTE 850 1050 V belts should be replaced as a matched pair 10 Reinstall linkage 11 Adjust belt slide to within Ye of belts when tight NOTE Slide must not contact belts during operation A10199c 8 9 12 Check and adjust spring dimension D04120625 A9296 Adjustment When N P Disengaged 46 Clearance When Engaged IMPORTANT Do not use belt dressing on the V belts IMPORTANT Keep all oil and grease off V belts and belt pulleys IMPORTANT Low belt tension will reduce V belt life 13 Priorto wagon operation install all remaining parts in reverse order as removed in previous steps Re
65. ore making any sharp turns 5 As grain flow slows reduce tractor RPM to idle IMPORTANT Do not operate tractor PTO above 750 PTO RPM with the augers empty 6 When grain flow stops disengage horizontal auger belt drive 7 Disengage PTO IMPORTANT If wagon is used around power lines buildings trees or other obstacles or if the wagon is being used in rough field conditions the unloading auger should be folded to the field folded position after unloading VERTICAL AUGER FOLD T DANGER Stand clear when folding auger The upper section of the 850 1050 vertical auger has one operating or unloading position and two folded positions shipping transport folded or field folded The upper section of the 650 vertical auger has one operating or unloading position and one field folded or shipping transport position A hydraulic cylinder with a remote mounted counter balance valve assembly locks the augerin any position on the 850 or 1050 D04120638 Counter Balance Valve Assembly To fold the auger to the shipping transport position on 850 1050 wagons the auger stand must be lowered Usethe hydraulic cylinderto remove weight of the auger from the auger stand Standing on the L H side of the wagon rotate the handle slightly to remove pressure from the hold pin Remove locking lynch pin Rotate the hold pin to the horizontal position and remove the hold pin Rotate the handle clockwise to lowerthe au
66. osition to prevent damage to jack in uneven operating conditions Install L pin to lock the jack in the raised position Return jack handle to storage location 0061102111 Model 1050 Shown 4 Raise the jack fully D052504237 Model 1050 Shown 7 Attach wagon PTO connecting yoke to tractor PTO shaft Be sure springloaded yoke pin engages groove L Pin Located in tractor PTO shaft Check that slip tube grease To Lock Jack fitting is visible through hole of outer tube In Lowered Position IMPORTANT Ensure tractor drawbar is adjusted to prevent severe bends in PTO U joint angles and to allow sufficient clearance between tractor drawbar hitch pin and PTO shaft Model 650 Shown 8 Attach quick disconnect fitting to ends of hydraulic hosesto match tractor hydraulic ports ISO couplers are included as standard equipment Connect hydraulic hoses to tractor ports in a sequence which is both familiar and comfortable to the operator D061102116a DANGER Before applying pressure to the hydraulic system make sure all connections are tight and hoses and fittings have not been damaged Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin causing injury or infection o VE AE IMPORTANT Always wipe hoseends to remove any Model 1050 Shown dirt before connecting couplers to tractor ports 6 3 Rev 3 05 OPERATION 9 Connect the seven terminal breakaway connector for the lighting sy
67. ove two bolts which secure the idler as sembly to the lower auger housing D08290207 Ar mm anna Ls i S emma 2 el i 4 gt T3 A c m M e LES r i m AM d s i E I A m 1 11 Slide idler assembly to the side for clearance to remove belt from lower pulley D08270210 12 Remove belts and install new belts NOTE V belts should be replaced as a matched pair 13 Reinstall idler assembly 14 Install dump door 15 Release belt engagement by loosening nylon lock nuts D08270204 16 Adjust belt slide to within Ye of belts when tight D08270207 tion Rev 3 05 MAINTENANCE 17 Check and adjust belt tension IMPORTANT Do not use belt dressing on the V belts IMPORTANT Keep all oil and grease off V belts and belt pulleys IMPORTANT Low belt tension will reduce V belt life D08290204 A9296 v M one 45 vr x ES 7 r ZA i 3 Th NOTE Drive and driven sheaves pulleys do not need to be loosened to remove replace V belts 18 Prior to wagon operation install all covers removed in previous steps Cycle hydraulic cylinder which was engaged in STEP 6 between extended and retracted positions to assure proper engagement disengagement of belt tension idler V BELT REPLACEMENT STYLE B Model 650 850 1050 Wagons NOTE Drive and driven sheaves pulleys do not need t
68. overrunning clutches are designed to ensure driveline and gearbox protection Shouldthe auger become obstructed the torque limiting clutch is designed to disengage before damage can occur Thetorque limiting clutch will reset automatically when the PTO RPM is reduced The overrunning clutch allows the auger system to freewheel and protect the tractor and wagon against the possibility of shock damage from PTO brake equipped tractors WGN183 Overrunning Torque Limiting Clutch Clutch Rev 3 06 OPERATION ELECTRONIC SCALE MODEL 650 WAGONS Two methods may be used for weighing 1 Weight of what is loaded onto the auger wagon 2 Weight of what is unloaded from the auger wagon The preferred method for most situations is to weigh what is unloaded from the auger wagon To measure what is being unloaded press TARE before starting to unload The scale will show the weight being unloaded as a negative value Record this information if desired and press NET GROSS to return to gross weight To measure what is being loaded For example when doing a field yield check press ZERO to zero bal ance the wagon before loading the wagon NOTE The scale will be most accurate if the auger wagon is not moved and is on level ground while loading or unloading MODEL 650 WHEEL WAGONS D052504237a Hitch Weigh Beam D062504103 Weigh Axle The 650 electronic scale option includes two weigh axles one hitch
69. r serial com port 3 Adownloader module which plugs into the memory converter cable to store information and into the interface cable to print information 4 A program CD 6 14 The Data Downloader DDL is used to store and transfer data between the indicator and computer System requirements are as follows e Windows 98 2000 XP NT Operating System e Serial Port 32 Meg of RAM e Pentium 100 PC Or Higher 100 Meg Of Free Disk e CD Rom Drive 1 Insert Data Transfer Utilities software DTU into CD Rom to load 2 Connect the interface and module cables 3 Connectthe interface cable 9 pin D sub connector to the serial port on your computer NOTE Cable must be securely connected to a COM port to function 4 Connect the module cable to Serial J904 port on indicator Press the Print key when printing is complete remove the module cable only 5 Fasten downloader module to interface cable NOTE lock the downloader module to the inter face cable twist the fastener on the downloader module 6 Follow the instructions included with the DTU soft ware To transfer data files to a Microsoft Excel Spreadsheet or comparable program 1 Save the scale output to a text file instructions included with DTU software 2 With Microsoft Excel open a Select Data file menu select Import External Data and then Im port Data b Select the text file to be transferred c Text import wi
70. ranty To register your KINZE product for warranty a Warranty And Delivery Report form must be completed by the KINZE Dealer and signed by the retail purchaser with copies to the Dealer to the retail purchaser and to KINZE Manufac turing Inc Registration must be completed and sent to KINZE Manufacturing Inc within 30 days of delivery of the KINZE product to the retail purchaser KINZE Manufacturing Inc reserves the right to refuse warranty on serial numbered products which have not been properly registered If service or replacement of failed parts which are covered by the Limited Warranty are required it is the user s re sponsibility to deliver the machine along with the retail purchaser s copy of the Warranty And Delivery Report to the KINZE Dealer for service KINZE warranty does not include cost of travel time mileage hauling or labor Any prior arrangement made between the Dealer and the retail purchaser in which the Dealer agrees to absorb all or part of this expense should be considered a courtesy to the retail purchaser KINZE warranty does not include cost of travel time mileage hauling or labor 1 2 Rev 3 04 INTRODUCTION This manual has been written to cover KINZE 50 Series Harvest Commander Grain Auger Wagons The information used in this manual was current at the time of printing However due to KINZE s continual attempts to improve its product possible production changes may cause your machine to appear sl
71. re from the cylinder A DANGER Stand clear when folding auger To adjust the folding linkage loosen jam nut remove pin from one end of linkage arm and rotate the arm in or out as required D052504214 If the linkage arm is adjusted the auger housing stop bracket located on the grain tank and used when the auger is folded for transport will need to be adjusted Rev 3 05 MAINTENANCE UPPER VERTICAL AUGER Model 1050 Prior To Serial No 505442 REPLACEMENT DE WGN211 Flange Bearing 58 Hardware And Bearing Spindle Model 1050 Serial No 505442 And On WGN197a A9297a Sleeve Bolt Auger Drive Lug Onto Lower Portion Of Auger Position the vertical auger in a horizontal position as illustrated Remove 34 hardware from center of bearing spring plate hardware and spring mounting hardware Remove spring plate flange bearing and sleeve Pull auger out of the bottom of the auger housing Remove hardware securing bearing spindle and remove bearing spindle Install bearing spindle onto replacement auger Install replacement auger inside auger housing Locate auger Drive Lug Must Align With Auger with 1 2 See Illustration between bottom of hinge plate Flighting As Shown Below and end of auger assembly Reinstall sleeve flange bearing and spring plate No additional auger timing is needed if drive lug in lower portion of auger is oriented properly If Applicable 8 11 Rev
72. re content of grain and or PTO RPM 3 13 Rev 3 06 SPECIFICATIONS 3 14 Rev 3 05 SAFETY PRECAUTIONS A GRAIN AUGER WAGON Safe and careful operation of the tractor and auger wagon at all times will contribute significantly to the prevention of accidents oince a large portion of accidents occur as a result of fatigue or carelessness safety practices should be of utmost concern Read and understand the instructions provided in this manual and on the warning signs Heview these instructions frequently Listed below are other safety suggestions that should become common practice At all times keep children off and out of the auger wagon Never permit any persons other than the operator to ride on the tractor and never permit persons to ride on or in the wagon at any time Always keep hands feet and clothing away from moving parts Do not wear loose fitting clothing which may catch in moving parts Always wear protective clothing substantial shoes and suitable hearing and eye sight protectors applicable for the situation Before operation be surethere are notools lying on or in the auger wagon Make certain tractor is in safe operating conditionwithadeguatebrakingcapabilities especially when operating on uneven terrain Never operate the auger wagon without PTO driveline guards tractor master shield and implement shields in place Make certain PTO driveline guards turn freely and are properly attached
73. reinstall cap screws in outer set of holes for 120 center to center tire setting Torque bolts to 480 ft Ibs Rev 3 05 MAINTENANCE ELECTRONIC SCALE Model 650 Wheel Wagon The major elements of the electronic scale are the indicator two 34 high strength weigh axles 2 1 2 hitch weigh beam with sleeve the junction box j box and the battery power cable WGN521 L H Weigh Axle Junction Box a R H Weigh Axle Hitch Weigh ST Beam AS Indicator a On Tractor Battery Power Cable Red Black For additional information see Electronic Scale Troubleshooting for step by step procedures for troubleshooting failures that may be encountered with the electronic scale The only tools required are as follows e Small Screwdriver Straight Blade e No 2 Phillips Screwdriver ELECTRONIC SCALE Model 850 Wheel Sof Tred Wagons The major elements of the electronic scale are the indicator two 34 high strength weigh axles 94 hitch weigh beam the junction box j box and the battery power cable WGN52m L H Weigh Axle nm c Junction Box a ua R H Weigh Axle Hitch Weigh Indicator OnTractor DL 2 Battery Power Cable S Red Black For additional information see Electronic Scale Troubleshooting for step by step procedures for troubleshooting failures that may be encountered with the electronic scale The only tools require
74. rive 15 Driven PTO 1000 RPM 150 HP Rated With 4 Lobe Overrunning Clutch U Joint With 12mm Shear Bolt PTO Yoke 1 21 Spline Or 1 34 20 Spline Tires 2 30 5 x 32 16 Ply R 1 Or R 3 Hims AE Spindle Hub 2 34 High Strength Alloy 10 Bolt Hitch Clevis Bolt On Single Clevis Double Clevis Or Single Clevis Swivel Jack Single Speed 10 000 Lb Rated Weight Empty 13 102 Lbs Hitch Weight Empty 3450 Lbs Hitch Weight Loaded 5200 Lbs Transport Safety Chains 2 Ya 40 500 Lb Rated Approximate with 1596 moisture corn Capacity and bushels minute will vary with moisture content of grain and or PTO RPM 3 5 Rev 3 06 SPECIFICATIONS WGN174m WGN174g WGN174n WGN174h WGN 1740 WGN174i Model 850 Sof Tred Grain Auger Wagon 17 1 v2 26 1 Shipping Transport Auger Position 18 e OT mg TI m Se 10 Fi wt d 171 26 1 Field Folded Auger Position L 118 SES Uu A SE 17 1v 12 26 1 Unloading Auger Position Unloading Auger Position Wide Setting Not Recommended 3 6 Rev 3 06 SPECIFICATIONS Total Capacity 850 Bushels Bushels Minute Average 375 Bushels Minute Vertical Auger Diameter Flighting Design Pitch 18 Full Tilt Full Pitch L H Flighting 18 Thickness 98 Raw Material Pre Formed Tube Vertical Auger 20 O D 7 Gauge Bearings Vertical Auger 2 Horizontal
75. s 1 Do not exceed 10 mph 2 Check operator s manual for the loaded weight of the wagon 3 Tow only on roads and bridges capable of carrying the loaded weight of the wagon 4 Know and obey all laws and regulations d Shown Model 1050 WINDOWS GIVE ONLY A LIMITED VIEW OF WHAT IS BEHIND THE WAGON ALWAYS CHECK CAREFULLY INCLUDING BLIND SPOTS BEFORE BACKING OR TURNING WAGON 7100 112 Part No G7100 1 12 7100 120 0040302107 Part No G7100 120 A wAnNING NEVER OPERATE WAGON WHEN INSPECTION COVER IS REMOVED 7100 80 Part No G7100 80 Model 1050 Shown 5 4 Rev 3 04 SAFETY WARNING SIGNS A D051702206a A DANGER FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY OR DEATH NEVER ALLOW ANYONE ON OR IN WAGON WHILE OPERATING ALWAYS UNHOOK WAGON FROM TRACTOR WHEN PERFORMING REPAIRS INSIDE OF WAGON ALL NORMAL MAINTENANCE CAN BE PERFORMED WITHOUT CLIMBING INSIDE OF WAGON WAGON IS INTENDED FOR FIELD USE ONLY TOW ONLY WITH FARM TRACTOR ALWAYS OBEY ALL LAWS AND LOAD LIMITS WHEN TRANSPORTING A warnine NEVER OPERATE WAGON WHEN INSPECTION COVER IS REMOVED 7100 80 Part No G7100 80 DANGER Part No G7100 82 FLOWING GRAIN TRAPS AND SUFFOCATES VICTIM IN SECONDS NEVER PLAY IN OR ON THIS WAGON Model 1050 Shown THIS MACHINE HAS
76. s DOO Ce SE SE CHROM EE SE SE Part No G7100 259 Amber Reflective Decal Qty 2 One Located On L H Side And One Lo cated On R H Side Of Front Of Grain Tank EE 20335 E Part No G7100 259 Amber Reflective Decal Model 1050 Sof Tred Wagon Shown Qty 2 One Located On Each Side Of Hitch 5 4 Rev 3 06 SAFETY WARNING SIGNS A D051702204 Dd i Data Pass r de d i SE dg Setz Ce 4 SH a ZS P Pt OMA LG tatu e Part No G7100 259 Amber Reflective Decal Qty 6 Three Located On LH Side And Three Located On R H Side Of Sof Trak Frame s LF121101106a A DANGER A NEVER TRANSPORT WAGON OR LOAD WAGON WITH GRAIN WITH OUTER WHEELS REMOVED 7100 162 Part No G7100 162 How Crop Wagon Only Qty 2 One On Each Side Of Wagon Above Wheels xa d S x M DOM ms a A SO D ots Part No G7100 259 Geer Reflective Decal Qty 2 One Located On Front L H And One Located On Front R H Side Of Row Crop Axle 5 2 Rev 3 06 SAFETY WARNING SIGNS A DANGER ROTATING AUGER NEVER OPEN OR CLOSE WITH AWARNINGA DO NOT USE CLEAN OUT SWEEP WHILE TRACTOR IS RUNNING AUGER RUNNING WHEN OPERATING DUMP DOOR KEEP CLOTHING YOURSELF AND OTHERS WELL CLEAR A 100 282 dj Part No 97100 36 EE Part No G7100 282 SMV Si
77. s the segments to the hub to 220 ft Ibs Follow the torque procedure above 1050trak Hardware That 8 3 TIRE PRESSURE Tire pressure should be checked prior to each use of the machine Maintain tire pressures as follows Minimum Maximum 24 5 x 32 16 Ply R 3 650 WAGON X 35 PSI 40 PSI 30 5 x 32 16 Ply R 1 Or R 3 650 850 Wheel Wagon 35 PSI 40 PSI 66 43 00 25 16 Ply R 1 850 Sof Tred Wagon 35 PSI 40 PSI 1050 50R25 172 LI R 1 66 x 43 x 25 850 Sof Tred Wagon 35 PSI 40 PSI 520 85R38 R 1 20 8 x 38 1050 Row Crop Wagon 35 PSI 40 PSI 480 80R42 R 1 18 4 x 42 1050 Row Crop Wagon 35 PSI 40 PSI 1250 45 32 16 Ply R 1 Bias 76 x 50 x 32 1050 Sof Tred Wagon 25 PSI 35 PSI DANGER Rim and tire servicing can be dangerous Explosive separation of tire and rim parts can cause serious injury or death A DANGER The mul tipiece rims used on some Sof Tred wagons require that specific pro cedures and safety instructions be fol lowed in mounting and demounting of thetires Do not at tempt to mount a tire unless you have the proper equipment and experience to perform the job This should only be done by persons properly trained and equipped to do the job Always maintain the correct tire pressure Do
78. stem on the wagon to the seven pin connector on the tractor If your tractor is not equipped with the SAE Standard 7 terminal connector obtain through your local tractor supply dealer Check to be sure clearance lights signal lights and auxiliary work light are working properly DANGER Because of load capacities on bridges and roads and because the machine is not equipped with brakes this machine is not intended for hauling loads on public roadways ltisthe operator s responsibility to be aware ofand follow federal state provincial and local regulations in this regard DANGER Windows give only a limited view of what is behind the wagon The use of a rear view mirror is recommended to aid the operator in seeing behind the wagon Always check carefully including blind spots before backing or turning the wagon IMPORTANT Do not operate tractor PTO above 750 PTO RPM with the augers empty WARNING Wide loads or loads with a high center of gravity may cause instability or rollover when operating on hillsides or in rough terrain 10 The auxiliary attaching system transport safety chain provided with your wagon should be used to ensure the connection is retained between the wagon and tractor in the event of a hitch pin drawbar failure The safety chain is to be attached as shown in the following photos The attaching hardware should be torqued to 840 ft Ibs IMPORTANT Besuretheauxiliary attaching system is of suffi
79. tion or fail to function properly remove the valve s from the valve block and check for foreign material Replace valve if found to be defective The safety warning lights standard on 50 Series Grain Auger Wagons meet ASAE standards For the correct wiring harness to be wired into the lights on yourtractor check with the tractor manufacturer A WARNING Release hydraulic pressure m from the valve assembly before removing counter balance valves To release hydraulic pressure slowly loosen the hydraulic hoses coming into the valve block assembly from the cylinder DANGER Before applying pressure to the hydraulic system make sure all connections Eames Ee KC 4 7C k a Ze Le are tight and hoses and fittings have not been damaged Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin causing injury or infection 8 2 Rev 3 05 MAINTENANCE WHEEL NUTS The wheels are attached to the hubs with press fit bolts through the hub flanges and wheel nuts Upon any removal and installation of the wheel clean threads with a wire brush and oil lightly to retard corrosion 58619 23 10 Bolt Hub Shown TORQUE PROCEDURE Torque wheel nuts to 350 ft Ibs and retorque periodically thereafter as follows a Daily during first 3 days of use b Weekly thereafter NOTE On Sof Trak machines equipped with cast iron segmented end wheels torque the hardware which attache
80. ustment And Alignment in Maintenance Section for additional information Rev 3 06 LUBRICATION GEARBOX OIL LEVEL To check oil level remove the 746 plug from fill check plug hole on the gearbox shown below Cil level should be even with fill check plug hole Use SAE 90 weight oil Gearbox Oil Capacities EES 1 7s Gallons 21 m Gallons VSO EEN 4 Gallons D040902103 WGN212 Model 650 Drain Plug 0052504131 WGN213 O o lt Drain Plug E 3 Model 850 1050 7 2 Rev 3 05 LUBRICATION GREASE FITTINGS Those parts equipped with grease fittings should be lubricated at the frequency indicated with an SAE multipurpose grease Be sure to clean the fitting thoroughly before using grease gun The frequency of lubrication recommended on the following pages is based on normal operating conditions Severe or unusual conditions may require more frequent attention NOTE Disconnect PTO from tractor Retract PTO assembly and rotate shield to expose grease fitting on PTO slide WGN200 Shear Bolt Overrunning Clutch Model 650 Wagons IR WGN186 WGN185 Shear Bolt Overrunning Clutch Torque Limiting Overrunning Clutch Mode 850 Wagons Model 1050 Wagons Serial No 505142 And On Model 1050 Wagons Prior To Serial No 505142 D041002205 D041102101a Annually Weekly Horizontal Auger Front Hub Qty 1 Swivel Hitch Qty 1 Mod
81. v 3 06 MAINTENANCE DRIVELINE INSPECTION To ensure long life and dependable service from your auger wagon the driveline should be inspected after approximately the first 20 loads at the beginning of each season and after every 150 loads or annually thereafter Remove inspection cover and proceed as follows Make a general inspection of driveline looking for loose hardware U Inspect belt alignment and tension See V Belt Tension Adjustment And Alignment in the Maintenance Section of this manual U Inspect the three cap screws in each belt pulley bushing and tighten evenly to torque specifications U Inspect pulley drive keys making sure they are properly located and tight U Inspect all grease hoses for damage and proper routing U Lubricate all grease fittings See Lubrication Section of this manual U Check gearbox oil level U Inspect bearings and seals in gearbox U Inspect PTO attaching hardware and safety shields U Repair or replace worn or damaged parts 8 10 VERTICAL AUGER FOLD ADJUSTMENT Model 650 Wagon Model 650 vertical auger fold is preset and should require no additional adjustment However adjustment may be necessary if the auger housing or cylinder are replaced When properly adjusted the folding linkage should snap over center at the end of the extended stroke of the cylinder This over center action holds the unloading auger in position without the need for hydraulic pressu
82. weigh beam a scale indicator console for tractor mounting and the required cables brackets and hardware for mounting D10170504 Indicator On Tractor Suggested Operation Procedures NOTE Movement of the wagon will cause the scale indicator reading to fluctuate Step 1 Press ON to turn scale on NOTE Allow one 1 minute for the scale to warm up allow 5 10 minutes in cold weather Step 2 Press ZERO to zero balance the wagon Step 3 Load wagon Step 4 Prior to unloading the wagon press TARE Step 5 Unload wagon The negative reading on the scale indicator is pounds unloaded Record weight Repeat Steps 4 and 5 each time the wagon is unloaded Consult scale manufacturers manual provided and the Maintenance Section of this manual for additional information Rev 3 06 OPERATION ELECTRONIC SCALE MODEL 850 1050 WAGONS Two methods may be used for weighing 1 Weight of what is loaded into the auger wagon 2 Weight of what is unloaded from the auger wagon The preferred method for most situations is to weigh what is unloaded from the auger wagon To measure what is being unloaded press TARE before starting to unload The scale will show the weight being unloaded as a negative value Record this information if desired and press NET GROSS to return to gross weight To measure what is being loaded For example when doing a field yield check press ZERO to zero bal ance the w
83. zard will appear d In original data type section select delimited and click the next button e In delimiters section select the space check box and click the next button f Click finish 3 Import to either the Existing Worksheet or New Worksheet and click OK 4 The text file will now appear in separate cells and columns Rev 3 06 OPERATION VERTICAL AUGER WORK LIGHT The bolt pattern around the tip extension allows the work light to be repositioned on the top front or bot tom of the spout NOTE Fold the auger to the transport or storage position to be sure the work light does not hit the wagon D05310587 Rev 3 06 OPERATION 6 16 Rev 3 06 LUBRICATION The following pages show the location of all lubrication points Proper lubrication of all moving parts will help ensure efficient operation of your KINZE 50 Series Grain Auger Wagon and prolong the life of friction producing parts WHEEL BEARINGS Wheel Row Crop Sof Tred Wagons 58619 23 10 Bolt Hub Shown Wheel bearings should be checked and lubricated annually Raise wheel off the ground and remove the dust cap Check for endplay in the bearings by moving the tire in and out Rotate the tire to check for roughness in the bearings If bearings sound rough the hub should be removed and the bearings inspected and replaced if necessary See Wheel Bearing Replacement in the Maintenance Section of this manual If bearing replacem

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