KYMCO Vitality 50 Owner`s Manual
Contents
1. OWNER S MANUAL KWANG YANG MOTOR CO LTD VITALITY 50 2 Stroke 4 Stroke E L AX N N Dear KYMCO Scooter Users Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner s manual before you ride the scooter You safety depends not only on your own alertness and familiarity with the scooter but also the scooter mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO scooter is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 PRECAUTIONS FORA SAFE RIDING LL 4 2 PARTS LOCATION a ANAN NANANALO SAMAAN 3 FRAME NUMBER i ENGINE NUMBER 8 KEY NUMBER 9 3 OPERATION INSTRUCTIONS 10 IGNITION SWITCH STEERING HANDLEBAR LOCK mn 10 ELECTRIC STARTER BUTTON HEADLIGHT SWITCH KK 41 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 12 HORN BUTTON TURN SIGNAL SWITCH nanan 13 SEAT LOCK MET IN BOX e r arra rororo eeren 14 HELMET HOLDER 14 CENTER HOOK 15 INSTRUMENTS AND INDICATORS na a NANANA SANA SASA nananana 16 4 PRE RIDE INSPECTION nananana 18 ADVANCE INSPECTION gt ENGINE OIL LEVEL2. 1 Remove the air filter case cover by removing the 7 screws 2 Remove the air cleaner 1 my a NI GQ KYMCO 3 Clean the air cleaner element with compressed air 4 Replace the air cleaner element at very 4000km 5 For installation reverse the removal procedures NOTE The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas When replacing refer to P 58 Periodic Inspection amp Maintenance Schedule A CAUTION Never use oil or solvent to wash the wet type paper element Be careful not to allow water to enter the air cleaner otherwise it may result in hard starting If the air cleaner is not installed properly dust may be sucked into the cylinder directly to reduce engine horsepower and affect the engine life 2 APPEARANCE CLEANING e Often wipe clean the scooter appearance to prevent accumulated dust affecting the function of components A CAUTION If a scooter is not used for a long time check the operation of each part and replace lubricants before riding Ride the scooter only after its performance is confirmed e When waxing the scooter make sure that the ingredients of the wax will not damage the paint of the scooter O KYMCO 3 BATTERY Battery remove 1 Make sure the ignition switch is OFF 2 Remove the screw 1 3 Push the two retainer clips 2 and remove the battery cover 3 4 Disconnect the negative te
3. and warranty card Please write down your frame number in place below FRAME NUMBER O KYMCO ENGINE NUMBER The engine number is stamped on right engine case Please write down your engine number in place below ENGINE NUMBER 2 Streke l i eu x RW ei U KEY NUMBER The key number 1 will be needed when you order replacement part Record the number for your reference KEY NUMBER O KYMCO 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK 1 ON At this position power is connected to start the engine The key cannot be taken out 2 OFF At this position power is cut off and the engine stops The key can be taken out 3 LOCK At this position the steering handlebar is locked The key can be taken out Locking Method Turn the steering handlebar left to the full and then push and turn the ignition switch key left to the LOCK position the handlebar can be locked Unlocking Method Turn the ignition switch key right to the OFF and the LOCK is released automatically CAUTION After locking turn the handlebar gently to make sure that it is locked Do not turn the ignition switch to the LOCK position during riding otherwise the handlebar will be out of control and cause accidents e Don t park your scooter at a place to hinder the traffic 2 ELECTRIC STARTER BUTTON To start the engine first turn on the ignition s
4. Si 2Stroke 4Stroke 300 1000 3000 5000 7000 9000 11000 13000 Inspection Engine Oil Engine Oil Strainer Gear Oil Cooling Water Spark Plug Valve Clearance vV v vV Vv vV V Carburetor Vv vV v vV vV e Replace at every 10000 km or once a year it at every 5000 km e Clean C at every 2000km and replace R at every 5000 km Drive Belt Drive Chain Air Cleaner Battery Electrolyte Fuel Filter Screen Brake System Clutch Lever Free Play Motor Oil Strainer Engine Oil Pump e The above items are applicable to different models Perform suitable items for each model e When exceeding the listed mileage perform maintenance according to the listed intervals e The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas OJ O gt X X O O O X A X em ex ORS ome O O OO O O A OO CT sa aaa 4 SPECIFICATIONS 2 Stroke Engine Type 2 stroke single cylinder Overall Length Displacement cc 49 5 Overall Width Bore x Stroke mm 39x41 4 Overall Height 1870 mm 700 mm 1120 mm Compression Ratio Max Horsepower kw rpm Max Torque Nnyrpm 7 2 2 9 6000 4 5 6000 Dry Weight Wheel Base Spark Plug 90 kg 1296 mm NGK BR8HSA Tire Size FR 120 70 12 RR 130 70 12 Fuel Type 92 or 95 nonleaded gasoline
5. Transmission Type Non stage transmission Engine Oil Tank Capacity 1 3 liter Clutch Dry Multi Disc Clutch Fuel Tank Capacity 5 0 liter Ignition Starting System Idle Speed 1850 rom Battery 12V3AH C D I Starting motor amp kick starter Fuse Gear Oil Type Capacity Change TA SAE 90 0 12 L 0 11 L GQ KYMCO 4 Stroke 4 stroke single Engine Type cylinder Overall Length 1870 mm Displacement cc 49 5 Overall Width 700 mm Bore x Stroke mm 39x41 4 Overall Height 1120 mm Compression Ratio 11 0 Dry Weight 88 kg Max Horsepower gt 5 8500 kw rpm 2 Wheel Base 1296 mm Max Torque i i i x qu 3 3 6700 Engine oil capacity Norm Exchanging capacity 0 85 0 7 liter FR 120 70 12 56 Fuel Type 92 or 95 nonleaded RR 130 70 12 59 gasoline Transmission Type Non stage transmission Spark plug NGK CR7HSA Tire Size Clutch Dry Multi Disc Clutch Fuel Tank Capacity 5 0 liter Ignition C D I Fuse 7A Starting motor amp Gear Oil Type SAE 90 kick starter Capacity Change 0 11 L 0 10 L Idle Speed 2000 rom Battery 12V4AH Starting System GO KYMCO 11 KYMCO CLEAN AIR SYSTEM FOR EURO 2 The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the spent fuel charge is released into the exhaust system itis still hot enough to bum The system allows extra air into the exhaust system so
6. both pads as a set See your authorized KY MCO dealer for this service 9 BRAKE SHOE WEAR The rear brake is equipped with a brake wear indicator When the brake is applied an arrow mark 1 attached to the brake arm moves toward a reference mark 2 on the brake panel If the arrow mark aligns with the reference mark on full application of the brake the brake shoes must be replaced See your authorized KY MCO dealer for this service 10 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT The rear brake lever free play should be adjusted to 10 20mm 0 4 0 8 in at the tip of the brake lever If the free play is incorrect adjust as follows Place the scooter on its main stand Tum the adjusting nut in direction A to decrease play and in direction B to increase play Turn the adjusting nut on the brake hub in direction A to decrease play and in direction B to increase play O KYMCO 44 CAUTION Make sure the cut out on the adjusting nut 2 is seated on the brake arm pin 1 after making final free play adjustment 11 HORN LIGHTS INSPECTION e Turn the ignition switch to the ON position and push the hom button to check if it sounds e Headlight Taillight Inspection Start the engine and tum on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage e Stoplight Inspection Apply the front and rear brake levers respectively to
7. mark 5 Replace it with a new one iL A SES 5 NG I e Abnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break If the tire has cracks or is worn to the wear limit indication mark replace it with a new one 4 FUEL LEVEL INSPECTION REFILLING e Check if the fuel is sufficient e If the fuel gauge pointer is at E grid refill 92 or 95 nonleaded gasoline as soon as possible Refilling Method 1 Lift the seat page 13 then remove the fuel fill cap 1 by tuming it counterclockwise 2 After refueling be sure to tighten the fuel fill cap firmly by turning it clockwise Make sure that the allow marks 2 on the fuel fill cap and fuel tank is aligned 44 CAUTION Use unleaded fuel only because it produces fewer engine and spark plug deposits and extends the life of the exhaust system Do not overfill the tank there should be not fuel in the filler neck 3 after refueling make sure the fuel fill cap is closed securely GQ KYMCO 5 STEERING HANDLEBAR e Visually inspect the steering handlebar for damage e Apply the front brake and move the handlebar upward and downward to check for abnormal noise e Move the steering handlebar upward downward rightward and leftward to check for any loose parts e Check if the handlebar rotates freely e If any abnormal condition is found go to your scooter dealer or for inspection 6 INSTRUME
8. moving do not turn the throttle grip to increase the engine rpm O KYMCO 3 CORRECT SITTING POSITION e Ride astride on the scooter from the left side and sit upright Touch the ground with left foot to avoid slipping CAUTION The rider must wear helmet gloves and goggles Do not wear any clothes which will affect riding safety 4 ROTATE THE THROTTLE GRIP e Release the rear brake lever and slowly rotate the throttle grip then the scooter will move smoothly 44 CAUTION After the rear wheel brake lever is released do not rotate the throttle grip suddenly to prevent the scooter from rushing out During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the scooter life 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING e Before moving turn on the turn signal light and make sure whether the rear side is Safe e Do not rush into the car lanes and always keep the scooter to the right side to avoid danger 44 CAUTION Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL e The speed is controlled by the throttle grip 1 ROTATE The speed will become faster Don t be hasty to accelerate When riding on an ascending road rotate the throttle grip gradually to increase the horse power 2 RESTORE The speed will become slower Restore the throttle grip quickly 44 CAUT
9. ING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep a cool mind relax and be careful will provide you a safe riding 1 Wear helmet and fasten it tightly 2 Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever 3 Wear low heeled shoes for a safe riding 4 When riding use both hands to grasp the handlebar it is very dangerous to hold the handlebar with one hand CAUTION Ascooter rider should not wear loose or too long clothes to avoid danger During riding or 10 minutes after the scooter is stopped do not touch the exhaust muffler to avoid scalding e When parking the scooter keep it away from dry lawn or inflammables to avoid danger l GQ KYMCO 2 RIDING METHOD The safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider e When making a turn it will be easier for the rider to steer the scooter by leaning the body inward slightly The scooter will lose its balance if the rider fails to keep his body leaning inward e When riding on a damaged or macadam road Slow down the speed and hold the handlebar tightly 3 CARRYING GOODS e Keep a good sitting post
10. INSPECTION REFILLING 4g TIRE INSPECTION a naaa Lasagna inagahan manna 21 TABLE OF CONTENTS PUBL LEVEL INSPECTION REFILLIN GAN kaaa 93 STEERING HANDLEBAR gt INSTRUMENT LIGHTS INSPECTION ____ 24 BRAKE FLUID LEY EL INSP EC HON E 25 BRAKE PAD WEAR BRAKE SHOE WEAR maa unose 26 BRAKE LEVER FREE PLAY INSPECTION 8 ADJUSTMENT __ 27 HORNLIGHTINSPEGTI N acacia ieee c a ecient dite ena 29 FRONT REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION BACK MIRROR ANGLE CHECK LICENSE PLATE CHECK gt REFLECTOR CHECK PREVIOUS ABNORMAL PARTS INSPECTION LUBRICATION POINT CHECK mmm 5 30 ENGINE STARTING METHODS 31 6 NORMAL RIDING METHOD vvssoam21202150110011001e0i eoii iao oaeen 35 7 PRECAUTIONS FOR RIDING aaa ma ran 37 8 HOW TO STOP RIDING mn aaoo eoaa ooann oaenea oaar na oeann 41 9 EASY MAINTENANCE 43 AIR CLEANER CLEANING amp DEPLACEMENT 43 TABLE OF CONTENTS BATTERY uaran AEE a A EEO EE Aa aaa aii AAEEen 48 FUSE REPLACEMENT technescher 50 ENGINE OIL CHANGE 4 Stroke r reaa 59 TRANSMISSION GEAR OU 53 SPARK PLUG INSPECTION aaa sscccoasscccccseseccccaeeecconseseccnseececnsnseeecnsneeeconsseee 55 BRAKE FLUID LEVEL INSPECTION REFILLING gt RUBBER COVER INSPECTION FOR WIRE AND CABLE nnnosa222111200011500011000011t00 oieee onean 56 ef eT NOTIGES aaa EEEE 57 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE 58 EE 59 1 PRECAUTIONS FOR A SAFE RID
11. ION Apply the brake level while restoring the throttle grip This will shorten the time required to slow down GQ KYMCO 3 PROPER RIDING WILL PROLONG THE ENGINE LIFE e For a new scooter keep the speed below 40km per hour within the first 1000km of riding e Avoid sudden acceleration and long time riding at high speed e In hot weather the engine overheats easily at long time idling Stop the engine in this case CAUTION e Moderate riding will prolong the engine life 4 APPLY BOTH FRONT AND REAR BRAKE LEVELS WHEN BRAKING e First restore the throttle grip to the closed position and then pull the brake levers tight e The best way to brake the scooter is to pull the brake levers slowly at the beginning then pull them tight CAUTION e Apply single brake lever will cause the scooter to slip During riding never brake the scooter suddenly It may cause the scooter to slip and could be very dangerous 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN Sudden stop and sharp tum are the main causes for slipping and could be very dangerous e In rainy days the road is slippery Sudden stop will cause the scooter to slip Be careful to avoid danger When approaching a comer or tum close the throttle fully and slow the scooter down by applying both front and rear brakes at the same time After completing the tum open the throttle gradually to accelerate the scooter O KYMCO 6 BE MORE CAREFUL
12. NT LIGHTS INSPECTION e Check the turn signal indicator lights and high beam indicator light for proper operation e Check the speedometer for proper operation 50 e Check the fuel gauge for proper operation y 000005 e Check the low oil lever indicator light for proper operation 7 BRAKE FLUID LEVEL INSPECTION Check if the fluid level is below the lower level mark through the inspection window CAUTION As the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service To prevent damage to the brake system use only fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir Brake fluid can damage paint and plastic so handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidental spilling Use only DOT 4 brake fluid from a sealed container O KYMCO 8 BRAKE PAD WEAR Check the wear indicator mark on each pad If either pad is wom to the wear indicator mark replace
13. WHILE RIDING IN RAINY DAYS A longer braking distance is required in rainy days than in sunny days Be sure to slow down and brake the scooter slowly as soon as possible e When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking A CAUTION A longer braking distance is required in rainy days Be sure to slow down and brake the scooter slowly as soon as possible 8 HOW TO STOP RIDING L SY fi LAN A 1 WHILE GO NEAR THE PARKING PLACE f IN e Turn on the tum signal light in advance Watch out vehicles coming behind or aside and stop the scooter UL RN to the right side slowly RA NI CC INS e Restore the throttle grip to closed position and apply 0 the front and rear brake levels as soon as possible e At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE SCOOTER IS COMPLETELY STOPPED e Retum the tum signal switch to its original position e Turn the ignition switch key to the OFF position to stop the engine CAUTION During riding never operate the ignition switch key e When the ignition switch key is turned to the OFF position the electric system does not work which may result in traffic accident Turn off the ignition switch key after the scooter is fully stopped GQ KYMCO 3 PARKING e Place the scooter on its main stand on level ground and do not hinder the traffic Stand on
14. and exhaust system resulting in loss of power and possible engine damage e When filling do not let dirt or other foreign materials enter the tank O KYMCO 4 Stroke e Place the scooter on its main stand Take out the oil dipstick and wipe it clean e Directly insert the oil dipstick into the engine oil Don t screw it in e Take out the oil dipstick and check the oil level If itis close to the lower limit add engine oil to the upper limit A CAUTION The temperature of engine and exhaust muffler is very high When checking the oil level be careful to avoid scalding e Riding with insufficient engin oil will cause breakdown easily 3 TIRE INSPECTION 1 Tire Pressure Check e Check if the tire pressure is normal when the tire is in contact with level ground If there is any abnormal condition check the tire pressure with a tire pressure gauge e Measure the tire pressure under room temperature e The tire pressure must not overpass 2 50kg cnt NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 5 2 0 kgf cm Rear Wheel 1 75 2 25 kgf cnt GQ KYMCO 2 Cracks amp damage e Check the tire contact area for crack or damage 3 Abnormal wear e Check the tire contact area for abnormal wear 4 Foreign objects of metal piece amp gravel e Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 Depth of tire groove e If the tire is wom to the wear limit indication
15. check if the stoplight is good And also check the stop light shell for dirt and damage e Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear tum signal lights can wink and buzz Also check the light shells for dirt and damage 1 Headlight 2 Taillight Stoplight 3 Tum signal light 4 Hom button 44 CAUTION e Replace any dirty or damaged lights with new ones to avoid danger during riding O KYMCO 12 FRONT REAR SHOCK ABSORBER INSPECTION e Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 13 BRAKE PERFORMANCE INSPECTION e Fully apply the front and rear brake levers and move the scooter forward to see if the braking effect is good 14 BACK MIRROR ANGLE CHECK e Sit on the scooter uprightly and make a viewing test of the rear mirror angle 15 LICENSE PLATE CHECK e Check the license plate for dirt and damage then tighten it 16 REFLECTOR CHECK e Check the reflector for dirt and damage 17 PREVIOUS ABNORMAL PARTS INSPECTION e Make sure that the previous abnormal parts are repaired 18 LUBRICATION POINT CHECK e Visually check if all motorcycle lubrication points are lubricated properly 5 ENGINE STARTING METHODS 1 TURN THE IGNITION SWITCH ON e Unlock the steering handlebar e Turn the ignition switch to the ON position A CAUTION e Check the gasoline volume and engine oil le
16. down Change gear oil at first 300km and then change at every 4000km Add specified gear oil whenever it is necessary 7 SPARK PLUG INSPECTION e Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big gap may result in weak spark e Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal e Spark Plug Cleaning TLIE is better to remove spark plug deposits with a spark plug cleaner 2 1f a spark plug cleaner is not available clean with a wire brush The side electrode gap is 0 6 0 7mm Specified Spark Plug 2 Stroke NGK BR8HSA 4 Stroke NGK C7HSA 1 Decarbonizing Fouling Deposits 2 Gap 3 Wear 4 Crack Damage A CAUTION Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode is burned out e First screw in the spark plug with fingers and then tighten with a spark plug wrench Use unspecified spark plug may damage the engine O KYMCO 8 BRAKE FLUID LEVEL INSPECTION REFILLING e Add recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws e Recommended Brake Fluid DOT 4 A CAUTION Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect t
17. ear oil will affect the engine performance Never use gear oil of different brand or inferior quality which may result in engine breakdown Change gear oil at first 300km and then change at every 4000km Add specified gear oil whenever it is necessary O KYMCO 4 STROKE e Transmission oil measurement 1 Place the scooter on its main stand on level ground After the engine stops for 2 3 minutes 2 Remove the oil filler bolt 1 and check the oil level 2 It should be up to the brim of the hole If the level is low add oil to raise it to the proper level 3 After refilling securely tighten the bolt 1 Recommended Gear Oil SAE 90 Capacity Exchanging Capacity O 11L 0 10 L e Transmission oil replacement 1 Place the scooter on a level place 2 Place a container under the engine 3 Remove the oil filler bolt 1 and drain plug 3 to drain the oil Reinstall the drain plug and tighten it Fill the engine with oil and install the oil filler bolt 6 Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause U E A CAUTION Add gear oil through the oil check bolt hole 2 After refilling use a rag to wipe clean Excess or insufficient gear oil will affect the engine performance Never use gear oil of different brand or inferior quality which may result in engine break
18. er The specified fuses are 7A The spare fuse 2 is on the battery compartment A CAUTION To prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse Fuse replace 1 Remove the battery cover by removing the screw See page 48 2 Open the fuse holders 1 and lift out the fuse with the clips 2 3 Slide the old fuse out of the clips and discard it 4 Slide the clips 2 onto the ends of the new fuse push them back into the fuse holder 1 and close the fuse holder The spare fuse is on the battery compartment 44 CAUTION Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure return the fuse holder to its original location O KYMCO 5 ENGINE OIL CHANGE 4 Stroke 1 Place the scooter on its center stand on level ground 2 Remove the oil filler cap dipstick 1 3 Remove the drain bolt 2 to drain the oil 4 Install the drain bolt and tighten it Torque 30 Nm 5 Refill fresh engine oil for 0 7 liter Firmly tighten the oil dipstick 6 Warm up the engine and check the oil level again after the engine is stopped for 20 30 seconds e Specified Oil SAE10W40 e Capacity Exchanging Capacity 0 85L 0 7L CAUTION e When changing the engine oil also clean the oil strainer and re
19. he bag off the hook 4 When not using it push the hook back into its original position to avoid hooking tour clothes during riding O KYMCO 9 INSTRUMENTS AND INDACATORS 4 DI 2 1 FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge pointer is at the E area the fuel is NA zx insufficient Refill 92 or 95 nonleaded gasoline gt Nooo N as early as possible 2 SPEEDOMETER km hour The riding speed is indicated by km hour 3 SPEEDOMETER mph The riding speed is indicated by mph 4 ODOMETER The total riding mileage is indicated by kilometer The figure in black and white is an unit of 100m 5 CLOCK METER It displays time and date which can be adjusted manually 6 ADJUST KEY They are used to correct time and date 7 TURN SIGNAL INDICATOR LIGHT LEFT When the turn signal switch is operated this indicator light will wink 8 LOW OIL LEVER INDICATOR 2 Stroke When the ignition switch is ON it is normal if the low oil lever indicator light comes on for several seconds and then goes out If the light does not go out it means that the 2 stroke engine oil is insufficient Please refill with the specified engine oil 9 HIGH BEAM INDICATOR LIGHT Lights when the headlight on high beam 10 TURN SIGNAL INDICATOR LIGHT RIGHT When the turn signal switch is operated this indicator light will wink 11 LOW BEAM INDICATOR LIGHT 4 Stro
20. he painted and coated surfaces Replace at 10000km or every year 9 RUBBER COVER INSPECTION FOR WIRE AND CABLE The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the scooter do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust Rubber Cover Check Points 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING e Is the gasoline enough e If the fuel gauge pointer is at the red line refill 92 or 95 nonleaded gasoline e Is the way to start the engine correct e Is there any other faulty parts 2 INCASE OF BREAKDOWN e For any trouble occurred during riding go to a KYMCO distributor or service station for inspection CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding GQ KYMCO 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE e In order to have a Safe riding maintain good performance prolong the scooter service life and reduce pollution make sure to perform the periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten i v Regular Service Mileage KM Daily Preride
21. install it Use the specified engine oil e Change engine oil at first 300km and then change it at every 2000km Engine oil will deteriorate easily and require more frequent change if the scooter is often ridden in dusty and cold areas or ridden for short distance e Do not mix engine oil of different classes or viscosities It may cause damage to engine 6 TRANSMISSION GEAR OIL 2 STROKE e Transmission oil measurement 1 Place the scooter on its main stand on level ground After the engine stops for 2 3 minutes 2 Remove the oil filler bolt 1 and check the oil level 2 It should be up to the brim of the hole If the level is low add oil to raise it to the proper level 3 After refilling securely tighten the bolt 1 e Recommended Gear Oil SAE 90 Capacity Exchanging Capacity 0 12L 0 11 L e Transmission oil replacement U E 1 Place the scooter on a level place 2 3 Remove the oil filler bolt 1 and drain plug 3 to Place a container under the engine drain the oil Reinstall the drain plug and tighten it Fill the engine with oil and install the oil filler bolt Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause A Ae 44 CAUTION Add gear oil through the oil check bolt hole 2 After refilling use a rag to wipe clean Excess or insufficient g
22. ke Lights when the headlight on low beam S DL MGA 170 pa f 01010101010 TOSS O KYMCO 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION e Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride inspection is absolutely required A CAUTION Be sure to perform inspection and maintenance for your new scooter after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING 2 Stroke When the low oil level indicator lights it means the oil level in the oil tank is low stop the engine and fill the oil tank as soon as possible To fill lift the seat page 14 remove the cap 1 from the oil tank Fill with the recommended oil up to the upper level mark 2 Oil recommendation Use KYMCO 2 stroke oil or its equivalent A CAUTION If the low oil level indicator comes on while riding stop riding and shut the engine off Fill the oil tank to the upper level mark with the recommended oil Continuing to ride with a low oil level may lead to engine failure that could result in an accident If the engine has been run after the low oil level indicator has come on the scooter must be taken to an authorized KYMCO dealer for inspection and bleeding of the oil system Failure to do this will result in serious engine damage The use of improper oils may cause excessive and or premature carbon build up in the engine
23. rminal lead 1 from the battery first then disconnect the positive terminal lead 2 5 Remove the battery e This model adopts the battery which needs no refilling of distilled water e When cleaning the terminals remove the screws attaching the battery cover on the footboard and then open the battery cover e When battery terminals are corroded take out the battery for cleaning e After cleaning apply a thin coat of grease or vaseline to battery terminals and then install the battery CAUTION Never open the closed type battery electrolyte cap If the scooter will not be used for a long time the battery will discharge electricity by itself Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage If the scooter will not be used for a long time remove the negative terminal Do not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive terminal shall be installed first e Tighten the loose terminal nuts securely Battery Charger O KYMCO 4 FUSE REPLACEMENT When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your authorized KY MCO dealer for repair The fuse holder 1 is located in a compartment under the battery cov
24. switch to 1 For turning to the right 2 For turning to the left 3 Push the turn signal switch button to release it 4 Horn Button e The horn and turn signal switch do not work when the ignition switch is the OFF 44 CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety GQ KYMCO 6 SEAT LOCK MET IN BOX e Unlock the seat and put the helmet in the MET IN box Unlocking Method Stop the engin and turn the ignition switch to the OFF position Insert the ignition switch key into the seat lock and turn it clockwise To lock the seat push on it until it lock automatically Make sure the seat is secure before riding A CAUTION Never put the key inside the seat cushion to lock the seat 7 HELMET HOLDER 1 Open the seat with the ignition switch key and lift up the seat 2 Put the helmet retaining ring into the helmet holder 3 Put down the seat and it will lock automatically Take out the helmet in the reserve order of the above steps A CAUTION e When riding wear the helmet and do not retain it on the scooter the helmet may interfere with safe operation and result in loss of control 7 CENTER HOOK 1 When using it pull out the hook 1 from the inside 2 Pushing the lock lever 2 left to unlock and hang your bag on the hook on the footboard 3 To remove a bag unlock the lock lever Lift t
25. that the spent fuel charge can continue to bum This continued burning action tends to bum up a great deal of the normally unbumed gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide 2 Stroke Secondary air hose iz lt K Fresh air Cylinder The spent fuel charge Reed valve Catalytic converter O KYMCO 4 Stroke Air cleaner Carburetor Fresh air Inlet pipe Vacuum tube Secondary air pipe l Air suction valve Catalytic converter Al Des p Fresh air KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021
26. the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand Then step down the main stand evenly with right foot and pull the scooter backward by force with right hand 44 CAUTION The scooter may easily fall down if it is parked on an uneven ground 4 HANDLEBAR e After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P 10 A CAUTION Don t park your scooter at a place to hinder the traffic The temperature of engine and exhaust muffler is very high Be careful to avoid scalding Park the scooter at a safe place and be sure to take out the key to prevent pilferage 9 EASY MAINTENANCE 1 AIR CLEANER CLEANING 8 REPLACEMENT 2 Stroke 1 Remove the air filter case cover by removing the 7 screws 2 Remove the air cleaner 1 GO KYMCO 3 Wash the air cleaner gently but thoroughly in solvent 4 Squeeze the excess solvent out of the cleaner and let it dry 44 CAUTION Never use petrol or low flash point solvents for cleaning the air cleaner A fire or explosion could result Do not twist the air cleaner when squeezing it 5 Inspect the element If damaged replace it 6 Soak the air cleaner in gear oil SAE 80 90 until saturated then squeeze out the excess oil 7 For installation reverse the removal procedures 44 CAUTION The air cleaner should be wet but not dripping 4 Stroke
27. ting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected O KYMCO 4 START WITH THE KICK PEDAL 1 Place the scooter on its main stand on level ground 2 Depress the kick pedal with force e When the engine is cold and does not start after the kick pedal is depressed for 3 4 times rotate the throttle grip for 1 8 1 4 tum to facilitate starting Warm up the engine for a little while about 2 3 minutes after cold start e After the engine is started do not accelerate suddenly and keep riding at low speed to prolong the engine service life 44 CAUTION After the engine is started the kick pedal must be returned to its original position The exhaust contains poisonous carbon monoxide which is harmful to human body Never run the engine in a closed area e Turn off all light switches before starting the scooter 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE e Start the engine by referring to the starting methods specified in Section 5 A CAUTION Keep your finger away from the button immediately after the engine is started to avoid engine damage e The rear brake lever should be kept at the braking position before riding 2 REBOUND THE MAIN STAND e Keep the rear brake lever at braking position and push the scooter forward then the main stand will rebound automatically A CAUTION After starting the engine and before
28. ure to operate the scooter properly The feel of the handlebar will be different when carrying goods on the scooter Overloading may cause the handlebar to swing Avoid riding with overload 1 Max loading capacity of the met in box is 10kg 2 Max loading capacity of the rear carrier is 5kg N PARTS LOCATION 1 Headlight switch P 11 Electric starter button P 11 Tun right signal indicator light P 17 Speedometer P 16 Tun left signal indicator light P 17 Headlight dimmer switch P 12 Passing signal switch P 12 Turn signal switch P 13 Horn button P 13 2 3 4 5 mmr Na Ter res Na O KYMCO 1 Seat lock P 14 5 4 3 2 1 2 Fuel fill cap P 23 3 Met in box P 14 4 Helmet holder P 14 5 Center hook P 15 6 Side stand 7 Center stand 8 Kickstarter pedal P 34 9 Air cleaner housing P 43 1 Ignition switch P 10 2 2 Stroke Engine oil tank cap P 18 O KYMCO 1 2 Stroke Low oil level indicator P 17 4 Stroke Low beam indicator P 17 2 Rear brake lever P 27 3 Battery P 48 Fuse P 50 4 Throttle grip 5 Front brake lever 6 High beam indicator light P 17 FRAME NUMBER The read frame number please remove the cover on inner cover with a flat head screwdriver Always check that the frame number stamped on your scooter is the same written in document and warranty scooter is the same written in document
29. vel before starting the engine Be sure to erect the main stand while starting the engine and side stand is up Before starting the engine the side stand shall be kicked up to secure safety 2 LOCK THE REAR WHEEL e Apply the brake lever to connect the power for starting A CAUTION In order to prevent the scooter from rushing out at high speed make sure to lock the rear wheel If free play of the rear brake lever is incorrect the rear wheel cannot be braked and it will cause danger easily GQ KYMCO 3 USE THE ELECTRIC STARTER BUTTON e Push the electric starter button without rotating the throttle grip If the engine fails to start after the electric starter button is pressed for 3 4 seconds when it is warm rotate the throttle grip for 1 8 1 4 tum to facilitate starting When the scooter is not used for a long time or the fuel tank is empty if the engine is still hard to start after the fuel tank is refilled with gasoline slightly turn the throttle grip and push the electric starter button for several times to start the engine In order to avoid battery overcharge do not push the starter button more than 5 seconds If the engine does not start after the electric starter button is pushed for 5 seconds wait for more than 5 seconds and then push the button again 44 CAUTION Don t push the electric starter button while the engine is running otherwise the engine will be damaged e When star
30. witch ON and then push the electric starter button At this time be sure to fully apply the front or rear brake lever in order to connect the power 44 CAUTION e During engine running do not push the electric starter button to avoid engine damage e Turn the headlight switch off and turn signal switch off before using the electric starter button e Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH 6 Atthis position the position light headlight instrument lights and taillight turn off together zD At this position the position light instrument lights and taillight light turn on O At this position the position light headlight instrument lights and taillight light all turn on O KYMCO 4 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 1 S Switch to this position for using high beam 2 2 When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars CAUTION e This indicator light comes on when the long distance light is turned on PASSING When passing if there are cars coming from the opposite direction press and release the PASSING switch and the headlight will wink to warn the coming Cars 5 HORN BUTTON gt TURN SIGNAL SWITCH e When the ignition switch key is turned the ON position push the horn button and it will sound Move the turn signal
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