Home

User Manual, 51-52-25-100 - Honeywell Process Solutions

1. 4 15 Accutune There are several types of Accutune from which to choose in DC330E Models e TUNE Demand Tuning Tuning is done on demand by pressing the LOWER DISPLAY and A keys simultaneously by selecting prompt in the lower display m via digital input e SP Setpoint Tuning SP only tuning will continually adjust the Gain or Proportional Band P Reset 1 and Rate D tuning constants in response to setpoint changes e TUN PV Demand Tuning PV Adapt Provides TUNE On Demand tuning plus PV adaptive tuning whenever a PV process disturbance of 0 3 span or greater occurs e SP PV Setpoint Tuning PV Adapt Provides SP only tuning plus PV adaptive tuning whenever a PV process disturbance of 0 3 span or greater occurs 74 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Configuration To configure this item refer to Section 3 Configuration Two loop and Cascade Operation Accutune can be used on either or both loops However while one loop is operating by SP tuning the configuration of either loop cannot be changed When one loop is operating by PV adaptive tuning the other loop can have its configuration changed Rules Table 4 21 Accutune Rules and Regulations TUNE Applicable Rule X TUNE On Demand tuning will work for all control algorithms except ON OFF Process line out is not required X TUNE On Demand tuning works
2. EZONAIZMOY H aur va OE vq Trepiopigerai n TPOOBAON rou OTA TIOW e T amp onc T pauu c AC 8 2 2 Eio dou 1 O loxUc MetaBiBaoth 4 20 MA ue 2 c puora Eloaywyav 2uvayepuolt Bondnnk c 5 ETTIKOIVWVIWV VEILIGHEIDSVEREISTEN NL21 6042 4 Teneinde het gevaar voor elektrische schokken die verwondingen kunnen veroorzaken te H verminderen alle instructies van deze documentatie navolgen AN Dit symbool waarschuwt de gebruiker voor een potentieel schokgevaar wanneer toegang bestaat tot onderdelen die onder gevaarlijke spanning staan Aansluitklem voor de beveiligingsbeaarding Voorzien voor de verbinding van de geleider van het systeem voor beveiligingsbeaarding Wanneer de apparatuur op een manier wordt gebruikt die niet door de fabrikant is aanbevolen kan de beveiliging van de apparatuur haar doeltreffendheid verliezen Geen onderdelen vervangen die niet als vervangbaar zijn aangeduid door onze leverancier Alle bedrading dient conform te zijn aan lokale normen en te worden aangelegd door bevoegd erv
3. 84 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation 5 3 Setpoint Ramp Soak Programming Option Introduction Setpoint Ramp Soak Programming lets you configure six ramp and six soak segments to be stored for use as one program or several small programs You designate the beginning and end segments to determine where the program is to start and stop Review Program Data and Configuration The procedure for programming is straightforward and aided by prompts We suggest that you read Table 5 2 which lists the program contents with an explanation of each to aid in configuration Then refer to Section 3 5 SP Ramp SP Rate or SP Programming Set Up Group to enable and configure the setpoint program ATTENTION SP RATE and SP RAMP must be disabled to enable SP PROG Setpoint Programming Fill Out the Worksheet Referring to the example in Figure 5 1 draw a Ramp Soak Profile on the worksheet provided in Figure 5 2 and fill in the information for each segment This will give you a record of how the program was developed Operation See Table 5 3 to run monitor the program Power Outage ATTENTION If power is lost during a program upon power up the controller will be in hold and the setpoint value will be the setpoint value prior to the beginning of the setpoint program The program is placed in hold at the beginning of the first segment in the program The mode will be as confi
4. Step Operation Press Action 1 Enable the Setpoint SET UP until you see SET UP in the Upper Display Ramp function and SP RAMP in the Lower Display FUNCTION You will see DISABL or ENABLE in the Upper LOOP 1 2 Display and SP RAMP in the Lower Display A until you see ENABLE in the Upper Display 2 Put the controller MANUAL until A indicator is ON and you will see into Automatic mode AUTO H and the PV value in the Upper Display SP and the present setpoint value in the Lower Display 3 Set Start Setpoint A or V until the start setpoint value you desire is indicated in the lower display 4 Start the Ramp RUN You will see R and the PV value in the Upper HOLD Display and SP and the changing setpoint value in the Lower Display 5 Hold Run the Ramp RUN This holds the ramp at the current setpoint HOLD value SP can then be changed by the A and V keys Press again to continue run Any time the local setpoint is different from the final setpoint value and the RUN HOLD key is pressed the ramp will start again 6 View the remaining LOWER until you see R or H and the PV value in the ramp time DISPLAY Upper Display RAMP time remaining in the Lower Display 7 End the Ramp When the final setpoint is reached the changes to in the upper display and the controller operates at the new setpoint 8 Return to normal After the SP Ramp has completed disable operating mode the SP RAMP function then press the LOWER DISPLAY key
5. Configuration 3 18 Calibration Group The prompts used here are for field calibration purposes 3 19 Maintenance Parameters Set Up Group Table 3 17 Maintenance Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display Time 1 Timer 1 DISABL DISABL LASTR Last Reset AL1SP1 Alarm 1 Setpoint 1 AL1SP2 Alarm 1 Setpoint 2 AL2SP1 Alarm 2 Setpoint 1 AL2SP2 Alarm 2 Setpoint 2 MANUAL Loop 1 Manual GSOAK Guaranteed Soak SOOTING Sooting State DIGIN1 Digital Input 1 DIGIN2 Digital Input 2 MAN2 Loop 2 Manual HRS MIN1 Elapsed Time 1 Read Only or DAYS HRS1 TIME 2 Timer 2 Same as TIME 1 Disabl HRS MIN2 Elapsed Time 2 Read Only or DAYS HRS2 TIME 3 Timer 3 Same as TIME 1 Disabl HRS MIN3 Elapsed Time 3 Read Only or DAYS HRS3 COUNTER 1 Counter 1 DISABL DISABL MANUAL Loop 1 Manual AL1SP1 Alarm 1 Setpoint 1 AL1SP2 Alarm 1 Setpoint 2 AL2SP1 Alarm 2 Setpoint 1 AL2SP2 Alarm 2 Setpoint 2 DIGIN1 Digital Input 1 DIGIN2 Digital Input 2 50 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Function Function Prompt Name Lower Display COUNTER 1 Counter 1 continued continued COUNTS 1 Number of Counts 1 COUNTER 2 Counter 2 COUNTS 2 Number of Counts 2 COUNTER 3 Counter 3 COUNTS 3 Number of Counts 3 PASSWORD Password RESTYPE Reset Type Factory Selections or Range of Setting Setting Upper Display OUT1 1K
6. In Alg 1 In Alg 2 Output 1 Output 2 INPUT B Remote SP PID CONTROL ALGORITHM Loop 1 or Loop 2 Input 1 Input 2 Input 3 Output 1 Output 2 None Local SP INPUT C SP FEEDFORWARD SUMMER OR MULTIPLIER Output without Feedforward or Manual Mode To Final OUTPUT Element Figure 4 1 Functional Overview Block Diagram of a Single Loop Loop 1 or Dual Loop Controller Loop 1 and Loop 2 12 00 UDC3300 Expanded Model DC33XE User Manual 61 Setpoint Rate Ramp Soak Program Operation Internal Cascade Control The following rules apply for internal Cascade control e Loop 2 must be the primary loop e Loop 1 must be the secondary internal or slave loop because all output forms exist on Loop 1 e Loop 1 remote setpoint is fixed as Loop 2 output e No Position Proportional output is available on cascade controllers PRIMARY LOOP SECONDARY LOOP PV SOURCE See Loop 1 Block Diagram PV SOURCE See Loop 2 Block Diagram SETPOINT PID PID SOURCE CONTROL SETPOINT CONTROL See Loop 2 ALGORITHM gt SOURCE ALGORITHM Loop 1 Loop 1 Block Diagram Loop 2 INTERNAL SP OUTPUT Local seo 2SP SIGNAL e 3SP Remote Setpoint OUTPUT OUTPUT DE To Final Control Element INTERNAL CASCADE RULES Loop 2 must be the primary loop Loop 1 must be the secondary internal or slave loop because all output forms e
7. DIG IN1 or DIG IN2 See Section 3 Configuration DIG IN2 Selections None TO MAN TO LSP TO 2SP TO 3SP TO DIR ToHOLD ToPID2 PV 2IN PV 3IN RERUN TO RUN ToBEGN STOP I MAN FS 72 Display Indication DI 1 2 always off MAN blinks RSP annunciator blinks RSP annunciator blinks H blinks PIDSET 2 in lower display II II blinks IN III blinks IN R indicator blinks MAN blinks UDC3300 Expanded Model DC33XE User Manual Table 4 19 Digital Input Option Action on Contact Closure DIG IN1 or Action on Contact Closure Returns toggles to original state when contact opens unless otherwise noted No Digital Input selection Puts the controller into manual mode Puts the controller into local setpoint 1 Puts the controller into local setpoint 2 Puts the controller into local setpoint 3 Selects direct controller action Suspends setpoint program or setpoint ramp operation Selects PID set 2 Selects the PV to equal Input 2 Selects the PV to equal Input 3 Resets the Setpoint Program back to the beginning of the first segment in the program and leaves the program in the same Run Or Hold mode that it was in when the DI closed Opening the DI has no further effect Starts a stopped SP Program Resets the Setpoint Program back to the beginning of the first segment in the program and places the program into the Hold mode Disables PID Integral 1 act
8. Environmental and Operating Conditions 94 UDC3300 Expanded Model DC33XE User Manual 12 00 Model Selection Guide 7 Appendix B Model Selection Guide Key Number Table I Table II Table III Table IV Table V Table VI pleis BK LEE T LLL B Basic Controller Model E Expanded Controller Model L Limit Controller Model D Basic Model with UDC 3000 DMCS Functionality Output 1 CO Current without Alarms or Output 2 K Current with Alarm 1 E Relay E M with Alarm 1 A Relay SS 1 amp with Alarm 1 S Relay SS 10 amp with Alarm 1 Open Collector Output Output 2 or Alarm 2 0 None Relay E M A Relay SS 1 amp 5 Relay SS 10 amp Open Collector Output External Interface None RS422 485 ASCII Modbus Auxiliary Output Loop 2 Current Output DMCS Communications Auxiliary Output RS422 485 Modbus Software Options 0 Standard Functions includes Accutune II 1 Standard Functions includes Accutune II plus Health Watch Setpoint Programming SPP DMCS Model SPP Basic Model Math Option SPP 2 Loops Internal Cascade SPP Math Option 2 Loops Internal Cascade SPP Math Option SPP HealthWatch 2 Loops Internal Cascade SPP HealthWatch Math Option 2 Loops Internal Cascade SPP HealthWatch Digital Inputs 0 None 3 Two Digital Inputs G D gt S F LG H 12 00 Manuals O Eng
9. Output 1 Relay x 1000 OUT2 1K Output 2 Relay x 1000 GSOAK Guaranteed Soak PWRCYC Power Cycle PV RNG Loop 1 PV Range FAILSF Loop 1 Failsafe TUNE Loop 1 Tune MAN2 Loop 2 Manual PVRNG2 Loop 2 PV Range FSF2 Loop 2 Failsafe TUNE2 Loop 2 Tune Read Only Same as Counter 1 DISABL Read Only Same as Counter 1 DISABL Read Only 0 9999 0 NONE No value will be reset NONE TIMER1 Timer 1 will be reset TIMER2 Timer 2 wil be reset TIMER3 Timer 3 will be reset ALLTM All timers will be reset COUNT Counter 1 will be reset COUNT2 Counter 2 will be reset COUNTS Counter 3 will be reset ALL CO All counters reset ALL TC All timers counters reset 3 20 Status Group The prompts used hare are read only They are used to determine the reason for a controller failure 12 00 UDC3300 Expanded Model DC33XE User Manual 51 Configuration 52 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation 4 Operation 4 1 How to Power Up the Controller When the power is applied the controller will run three diagnostic tests All the displays will light and then the controller will go into automatic mode after 20 seconds If one or more of these tests fail the controller will go to the Fail safe Manual Mode and FAILSAFE will flash in the lower display If the output type is Position Proportional and AUTO CAL has never been done a prompt CAL MTR will appear s
10. Output Algorithm Group Function Prompts Input 1 Group Function Prompts Input 2 Group Function Prompts Input 3 Group Function Prompts Control Group Function Prompts Loop 2 Control Parameters Set Up Group Options Group Function Prompt Communications Group Function Prompts Alarms Group Function Prompts Display Group Function Prompts Maintenance Group Function Prompts Lower Display Key Parameter Prompts Error Messages Procedure for Starting Up the Controller Setpoint Selection Indication Procedure for Selecting Two Sets of Tuning Constants Procedure for Setting Switchover Values Procedure for Setting Tuning Constant Values Procedure for Switching PID SETS from the Keyboard Procedure for Displaying or Changing the Alarm Setpoints Control Loops Selections Two Loop Functionality and Restrictions Models DC330E EE 2XX or DC330E EE 5XX Two Loop Functionality and Restrictions Models DC330E KE 2XX or DC330E KE 5XX Procedure for Selecting 2 loop Algorithm Procedure for Selecting Output Algorithm Procedure for Selecting Control Parameters Procedure for Selecting Tuning Parameters Digital Display Indication Two Loops Procedure for Displaying the 3PSTEP Motor Position Digital Input Option Action on Contact Closure Digital Input Combinations DIG IN1 or DIG IN2 Accutune Rules and Regulations P
11. PWR MODE PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE Factory Group Function Value or Factory Setting Prompt Prompt Selection Setting CURRNT PCT M UP 0 100PCT PCT M DN 0 CURRNT OUTHILIM 100 1 2 OUTLoLIM 0 MECHAN I Hi LIM 100 0 I Lo LIM 0 0 0 10mV DROPOFF 0 LINEAR DEADBAND 1 0 NONE OUT HYST 0 5 1000 FAILMODE NO LAT 0 FAILSAFE 0 0 1 00 MAN OUT 0 AUTO OUT 0 PBorGAIN GAIN NONE MINorRPM MIN 0 00 0 10mV CONTROL2 PV2 SRC INP 2 LINEAR FORCE MA DISABL NONE PID SETS 1 ONLY 1000 SW VALUE 0 00 0 LSP S 1 ONLY 1 00 RSP SRC NONE 0 AUTOBIAS DISABL 0 SP TRACK NONE NONE SP HiLIM 1000 0 00 SP LoLIM 0 ACTION REVRSE OUT RATE DISABL DISABL PCT M UP 0 LINEAR PCT M DN 0 1000 OUTHiLIM 100 0 OUTLoLIM 0 1 00 I Hi LIM 100 0 0 I Lo LIM 0 0 0 DROPOFF 0 DEADBAND 1 0 FAILMODE NO LAT INP 1 FAILSAFE 0 0 1 ONLY 0 00 1 ONLY OPTIONS AUX OUT DISABL or ME CUR OUT2 DISABL NONE 4mA VAL 0 0 MANUAL 20mA VAL 0 LAST DIG IN 1 NONE 1000 DIG1 COM DISABL 0 DIG IN 2 NONE REVRSE DIG2 COM DISABL DISABL 99 UDC3300 Expanded Model DC33XE User Manual Configuration Record Sheet Group Function Value or Factory Prompt Prompt Selection Setting 252 EV AL HYST 0 1 ALM OUT 1 NO LAT BLOCK DISABL DISPLAY DECIMAL XXXX DECIMAL2 XXXX TEMPUNIT NONE PWR FREQ 60 HZ RATIO 2 DISABL LANGUAGE ENGLIS MAINTEN TIME 1 DISABL TIME 2 DISABL TIME 3 DISABL COUNTER 1 DISABL COUNTER2 DISABL COUNTER3 DISABL PASSWORD 0 RESTYPE
12. eje O Use shielded twisted pair To Other cables Belden 9271 Communication Twinax or equivalent Instruments 120 Ohm Resistor maximum 31 on Last Leg Figure 2 16 RS422 485 ASCII or Modbus Communications Option Connections 16 UDC3300 Expanded Model DC33XE User Manual 12 00 Installation Transmitter power for 4 20 mA 20 Wire Transmitter Using Open Collector Alarm 2 Output The wiring diagram example shown in Figure 2 17 Model DC330X XT XXX provides 30 Vdc at terminals 5 and 6 with the capability of driving up to 22 mA If the transmitter terminal voltage must be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 5 For example an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc Zener Diode Configure A2S1TYPE NONE 5 252 5 2 wire Transmitter resistor Figure 2 17 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX Transmitter power for 4 20 mA 20 wire Transmitter Using Auxiliary Output The wiring diagram example shown in Figure 2 18 Model DC330X XX 2XX or DC330X XX 5XX provides 30 Vdc at terminal 16 with the capability of driving up to 22 mA If the transmitter terminal voltage must be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 16 For example an IN4733A zener di
13. katkaisijan on oltava laitteen l hell helposti k ytt henkil n ulottuvilla K ytt virralle tarvitaan 1 2 A 250 V sulakkeet LAITTEEN NIMELLISARVOT K ytt j nnite 90 264 V Taajuus 50 60 Hz Teho 18 W maksimi K YTT OLOSUHTEET l k yt laitetta tulenarkojen nesteiden tai kaasujen l hist ll Jokainen s hk laite muodostaa vaaratekij n sellaisessa ymp rist ss L mp tila 0 55 Kosteus 5 90 40 C T rin Taajuus 0 200 Hz Tihtyvyys 0 6 g LAITTEEN ASENNUS S t toiminnot on asennettava paneelille jotta k ytt j ll olisi rajoitettu p sy taustakytkent ihin Linjaj nnitteiset vaihtovirta liittimet N o 2 sis ntuloliittimet 2 HLAI sis ntuloliittimet N o I sis ntuloliittimet L hetinteho 4 20 mA 2 johtoiselle l hettimelle Numeeriset si ntuloliittimet Ulostulo ja h lytysliittimet Lis liittimet ulostulolle Tietoliikenneliittimet e O 5 ATIAITHZEIZ AZ AAEIAZ GR21 6042 Fia Tnv ATTOPUYN TOU KIV UVOU N EKTPOTT NEIOG Trou OG va TIPOKAAECE TIPOOWTTIK rTpaupariop akoAouOe oTe NEG TIG UTTODEI EIG ATPANEIUG AUTWV TWV O NYIWv To c uBo o aut TO Xp oTn yia TrBav N EKTPIK KIV UVO OE TIEPITITWON ETTAPNG HE ETTIKIV UVA TNG OUOKEUNS TEPHATIK yEiwons via ovvdeon HE Tov aywy TIPOOTATEU
14. r operat ren Huvudn tets kabeldragning kr ver F 1 2 A 250 V s kring ar UTRUSTNINGENS M RKDATA N tsp nning 90 264 V Frekvens 50 60 Hz Effekt eller m rkstr m 18 VA maximum MILJ VILLKOR Anv nd inte utrustningen i n rheten av l ttant ndliga v tskor eller ngor Drift av elektriska instrument i en s dan omgivning r att leka med s kerheten Temperatur 0 till 55 C Fuktighet 5 till 90 40 C Vibration Frekvens 0 till 200 Hz Acceleration 0 6 gram INSTALLERING AV UTRUSTNING Kontrollern skall monteras i en panel f r att minska operat rens tkomst till de bakre terminalerna Kabelpolsp nningsterminaler Input 2 Terminaler 2 HLAI Terminaler Input 1 Terminaler D Kraft verf ring f r 4 20 mA verf ringskabel Digitalinputsterminaler Ouput och Alarmterminaler Extra outputsterminaler Kommunikationsterminaler
15. 01 to 1 00 0 00 38 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 11 Input 3 Parameters Set Up Group Table 3 10 Input 3 Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN3 TYPE Input 3 Actuation Type DISABL DISABL 0 20mA 4 20mA 0 5 V 1 5 V XMITTER3 Transmitter BTC STC LINEAR Characterization ETCH TTCH ETCL TTCL J TC H W TCH JTCL WTCL K TCH 100 PT K TCL 100 LO NNM H 200 PT NNM L 500 PT NM90H RAD RH NM90L RAD RI NIC TC LINEAR RTC SQROOT IN3 HI Input 3 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineering units IN3 LO Input Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 3 Input 3 Ratio 20 00 to 20 00 1 000 BIAS IN3 Input 3 Bias 999 to 9999 0 in engineering units FILTER 3 Input 3 Filter 0 to 120 seconds 1 12 00 UDC3300 Expanded Model DC33XE User Manual 39 Configuration 3 12 Loop 1 Control Parameters Set Up Group Lower Display 40 Function Prompt PV SOURC PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SP TRACK PWR MODE PWR OUT SP HiLIM SP LoLIM ACTION Function Name Process Variable Source Tuning Parameter Sets Automatic Switchover Value Local Setpoint Source Remote Setpoint Source Automatic Bias Local Setpoint Tracking Power Up Mode Recall TPSC Output Start up
16. 1 Select FUNCTION until you see the switch over value in the Upper Display Switchover LOOP 1 2 and SW VALUE in the Lower Display value function AorW toselect the switch over value in the upper display 58 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Set Tuning Constant Values for Each Set There are specific tuning constants that must be set for each set The procedure below shows you how to access these constants and change their value Table 4 7 Procedure for Setting Tuning Constant Values Step Operation Press Action 1 Select SETUP until you see TUNING in the Lower Display Tuning Set Up Group 2 Selectthe FUNCTION to successively display the available constants in the tuning LOOP 1 2 Lower Display The value is displayed in the Upper constants Display AorW change the value of any of the above listed prompts in the lower display Switch Between Two Sets via the Keyboard Without Automatic Switchover This procedure is operational only if 2 PID SETS was configured at the Control Set Up group Table 4 8 Procedure for Switching PID SETS from the Keyboard Step Operation Press Action 1 Access the LOWER until you see the PV value displayed in the Upper PID set DISPLAY Display and the PIDSETx in the Lower Display display AorW tochange PID SET 1 to PID SET 2 or vice versa You can use Accutune on each set 12 00 UDC3300 Expanded Mode
17. 100 Loop 1 Loop 2 Out Loop 1 Alarm 1 Out 1 or2 Loop 2 Out 1 or 2 i i Loop 1 Outlor2 INA Loop 1 Loop 2 Current Time or Time Current p pi pe Out 1 or 2 Out 1 or2 Out 1 or 2 12 00 UDC3300 Expanded Model DC33XE User Manual 65 Setpoint Rate Ramp Soak Program Operation Select 2 loop Algorithm Table 4 13 Procedure for Selecting 2 loop Algorithm Step Operation Press Action 1 Select SETUP until you see ALGORTHM in the Lower Display Algorithm Set Up Group 2 Selectthe FUNCTION to successively display the PID loop constants PID Loops LOOP 1 2 A or W select two Loops or Cascade control Select the Output Algorithm for Each Loop Table 4 14 Procedure for Selecting Output Algorithm Step Operation Press Action 1 Select SETUP until you see OUT ALG in the lower display Output Algorithm Set Up Group 2 Select FUNCTION to successively display the Loop 1 algorithms Loop 1 LOOP 1 2 Algorithms A or W toselect Loop 1 algorithm from the selections that are available 3 Select FUNCTION until you see OUT ALG2 in the lower display Loop 2 LOOP 1 2 Algorithms I Ao W select Loop 2 algorithm from the selections that are available Select Control Parameters for Each Loop Table 4 15 Procedure for Selecting Control Parameters Step Operation Press Action 1 Select Control Set Up Group SET UP until you see CONTROL for Loop 1 or CONTROL2 for Loop 2 in
18. A carbon probe consisting of a ZrO2 sensor and a thermocouple to measure the temperature at the sensor provides two inputs to the controller The controller computes the atmosphere s actual carbon potential from these two inputs and compares the computed value with the desired setpoint An on off or PID control algorithm determines the controller output necessary to keep the actual carbon potential at the setpoint Usually only one output is used to add more or less enriching gas typically natural gas to the furnace s base atmosphere which has a relatively low carbon potential The enriching gas then raises the carbon potential to the desired level however there are occasions when it is necessary to add dilution air to lower the carbon potential instead of enriching gas to raise it In those instances a second output from the controller provides this function When proportional control is used a different set of PID tuning constants is used for the dilution air than those used for the enriching gas Carbon A Probe millivolts Carburizing Furnace Input 3 Optional Online CO Compensation UDC 3300 Enrichment Gas 24185 Figure 4 3 UDC3300 Controller Being Used to Control the Carbon Potential of a Furnace s Atmosphere The following rules apply for Carbon Potential control e For Carbon control set Input Algorithm 1 to the proper carbon sensor used and set the PV source to IN AL 1 Input 1 will automatically
19. Display Value in Engineering Units 90 Value in Engineering Units 10 Value in Engineering Units 95 Value in Engineering Units 5 NONE NONE INP 1 INP 2 INP3 PV Loop 1 Process Variable DEV Loop 1 Deviation OUTPUT Loop 1 Output SHED Both Loops EV ON Event On SP Program EV OFF Event SP Program MANUAL Loop 1 REM SP Loop 1 Remote Setpoint F SAFE Loop 1 Failsafe PVRATE Loop 1 PV Rate of Change PV 2 Loop 2 Process Variable DEV 2 Loop 2 Deviation OUT 2 Loop 2 Output MAN 2 Loop 2 Manual RSP 2 Loop 2 Remote Setpoint F SAF2 Loop 2 Failsafe PVRAT2 Loop 2 PV Rate of Change BREAK BREAK2 TOTAL continued UDC3300 Expanded Model DC33XE User Manual 47 Configuration Lower Display 48 Function Prompt A1S1TYPE continued A1S2TYPE A2S1TYPE A2S2TYPE A1S1HL A1S1 EV A1S2HL A1S2 EV A2S1HL A2S1 EV A2S2 HL A2S2 EV AL HYST ALM OUT1 Function Name Alarm 1 Setpoint 1 Type continued Alarm 1 Setpoint 2 Type Alarm 2 Setpoint 1 Type Alarm 2 Setpoint 2 Type Alarm 1 Setpoint 1 State SP Programming Event Alarm State for Alarm 1 Setpoint 1 Alarm 2 Setpoint 1 State SP Programming Event Alarm State for Alarm 1 Setpoint 2 Alarm 21 Setpoint 1 State SP Programming Event Alarm State for Alarm 2 Setpoint 1 Alarm 2 Setpoint 2 State SP Programming Event Alarm State for Alarm 2 Setpoint 2 Alarm Hysteresis Latching Alarm fo
20. NONE Group Function Value or Factory Prompt Prompt Selection Setting COM ComSTATE DISABL Com ADDR 0 ComADDR2 0 SHEDENAB DOSABL SHEDTIME 0 PARITY ODD BAUD 2400 DUPLEX HALF WS FLOAT FPb TX DELAY 1 SHEDMODE LAST SHED SP TO LSP UNITS PERCNT CSP RATO 1 0 CSP BIAS 0 CSP2RATO 1 0 CSP2BIAS 0 LOOPBACK DISABL ALARMS A1S1 VAL 90 A1S2 VAL 10 A2S1 VAL 95 A2S2 VAL 5 A1S1TYPE NONE A1S2TYPE NONE A2S1TYPE NONE A2S2TYPE NONE A1S1 HL HIGH A1S1 EV A1S2 HL LOW A1S2 EV A2S1HL HIGH A2S1 EV A2S2 HL LOW 100 UDC3300 Expanded Model DC33XE User Manual 12 00 Position Proportional Calibration 9 Appendix D Position Proportional Calibration 9 1 Position Proportional Control Output Calibration Introduction When the UDC3300 controller has a Position Proportional control output calibrate the controller so that the increase and decrease relays operate properly with respect to the position of the external feedback slidewire Three Position Step Control Output Models with Motor Position Indication Model Numbers DC330X EE XXX X2 DC330X AA XXX 02 This model must have its output calibrated per the entire procedure to ensure the displayed output slidewire position agrees with the final control element position Three Position Step Control Output Models without Motor Position Indication Model Numbers DC330X EE XXX X0 DC330X AA XXX X0 This model only requires that the Motor Time be entered as shown in the
21. Program Operation Table 4 12 Two Loop Functionality and Restrictions Models DC330E KE 2XX or DC330E KE 5XX Controller with Two Current Outputs including Auxiliary Output and Three Relay Outputs Output Type Current Auxiliary Relay Relay 2 Relay 3 1 Loop 1 is TIME SIMPLEX Loop 2 is Time Simplex Not used Not used N A Loop1 Out Loop 2 Out Current or Current Duplex 100 Not used Loop 2 Out N A Loop 1 Out Alarm 1 Current Time or Time Current Not used Loop 2 N A Loop 1 Out Loop 2 Out 1 or 2 Out 1 or 2 Loop 1 is TIME DUPLEX TPSC Loop 2 is Time Simplex N A E Current or Current Duplex 100 Not used Loop 2 Out Loopi Loop 1 Output 1 Output 2 Current Time or Time Current N A Loop 1 is CURRENT OUTPUT or CURRENT DUPLEX 100 Loop 2 is Time Simplex Loop 1 Out Not used N A Loop 2 Out Alarm 1 Current or Current Duplex 100 Loop 1 Out Loop 2 Out Alarm2 Alarm 1 Current Time or Time Current N A Loop 1 Out Loop 2 N A Loop2 Alarm 1 Out 1 or 2 Out 1 or 2 Loop 1 is CURRENT DUPLEX 50 Loop 2 is Time Simplex Loop 1 Loop 1 N A Loop 2 Out Alarm 1 Output 1 Output 2 Current N A 3 Current Time or Time Current N A Loop 1 is TIME CURRENT or CURRENT TIME Loop 2 is Time Simplex Loop 1 Not used N A Loop 1 Loop 2 Out Out 1 or 2 Out 1 or 2 Current or Current Duplex
22. Range of Setting Setting Lower Display Upper Display IN2 TYPE Input 2 Actuation Type DISABL NM90L 500 PT 0 10mV B TC NIC TC RAD RH For Input Range ETCH RTC RADRI Minimum and Maximum ET1C STC 0 20mA see Appendix E JTCH TTCH 4 20mA JTCL TTCL 0 10 KTCH WTCH 0 50mV KTCL WTCL 0 5 NNMH 100PT 1 5V NNML 10010 0 10V NM90H 200 SLIDEW 37 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display XMITTER2 Transmitter BTC STC LINEAR Characterization ETCH TTCH ETCL TTCL JTC H H JTCL W TCL K TCH 100 PT K TCL 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L NIC TC LINEAR RTC SQROOT ANALYT ANALYTIC Analytic Selections NONE NONE XMITTER2 must be set to PH u ANALYT for this prompt to ORP Millivolts appear CONDms Milli Siemens CONDus Micro Siemens RSTVMA Megaohms TDS PPm Parts per Million TDS PPb Parts per Billion CONCPt Parts per Thousand DO PPm Parts per Million DO PPb Parts per Billion IN2 HI Input 2 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineering units IN2 LO Input 2 Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 2 Input 2 Ratio 20 00 to 20 00 1 000 BIAS IN2 Input 2 Bias 999 to 9999 0 in engineering units FILTER 2 Input 2 Filter 0 to 120 seconds 1 BURNOUT2 Burnout Protection NONE DOWN NONE UP NO FS EMISSIV2 Emissivity 0
23. Step Operation 1 Enter Calibration Mode 2 Set Motor Traverse Time 3 4 Select Automatic or Manual Calibration 5 102 Table 9 1 Calibration Procedure Press SETUP FUNCTION LOOP 1 2 A or V FUNCTION LOOP 1 2 A or V Action until you see Upper Display CALIB Lower Display POS PROP Until you see Upper Display A value Lower Display MTR TIME NOTE This is the time it takes the motor to travel from 0 to 100 until the proper motor stroke time is reached see the motor specs or measure the time Range of setting 5 to 1800 Seconds Until you see Upper Display DISABL Lower Display POS PROP You can calibrate the controller output manually or let the controller calibrate the output automatically If the slidewire has never been calibrated you must use DO AUTO first In the Automatic Calibration Mode DO AUTO the controller relays automatically move the motor in the proper direction If desired however the motor may be manually positioned to 0 and 100 positions Disconnect the relay wires Use DO MAN In the Manual Calibration Mode DO MAN the motor does not move Instead the existing 0 and 100 values may be changed with the A or V key to select automatic or manual calibration Upper Display DO AUTO or DO MAN Lower Display POS PROP If you select Then DO AUTO go to Step 6 DO MAN go to Step 8 ATTENTION when calibration
24. V Run State RUN HOLD Hold State RUN HOLD External Hold DI To HOLD Changing a or V Segment While in Hold External Program Reset To BEGN RUN HOLD 90 UDC3300 Expanded Model DC33XE User Manual Lower Display SP to set the Local Setpoint value to where you want the program to start out Initiates the setpoint program An R appears in the upper display indicating that the program is running Holds the setpoint program An H appears in the upper display indicating that the program is in the HOLD state The setpoint holds at the current setpoint If Remote Switching Digital Input option is present on your controller contact closure places the controller in the HOLD state if the setpoint program is running The H in the upper display will blink indicating external hold is in effect Contact reopening runs program NOTE The keyboard takes priority over external switch for the RUN HOLD function These keys will operate and allow you to change the segment number while in HOLD If a different segment is selected it will be started at the beginning when placed in RUN If the original segment is brought back the program will continue from the point placed in HOLD NOTE Changing a segment number may affect the alarms events If Remote Switching Digital Input option is present on your controller contact closure resets the SP Program back to the start of the first segment Program cycle number i
25. become CARBON e For Oxygen control set Input Algorithm 1 to OXYGEN Input 1 will automatically become OXYGEN e For Dewpoint control set Input Algorithm 1 or Input Algorithm 2 to DEW Input 1 will automatically become CARBON The availability of Dewpoint on Input Algorithm 2 provides the capability of controlling Carbon Potential on Loop 1 and also reading the Dewpoint value from the same probe e CO Compensation Receives external CO transmitter signal via Input 3 to provide online compensation of the carbon calculation Requires that the Input 2 temperature signal be a transmitter type input 80 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation 4 18 Health Watch The HealthWatch feature puts diagnostic data at your fingertips so you can monitor vital performance status to improve your process predict failures and minimize downtime Valuable data regarding maintenance and diagnostic selections can be read by operator accessed displays Alarms can be configured to activate when the desired threshold is reached See Section 3 19 for details on configuring the various HealthWatch timers and counters See Section 3 16 for details on HealthWatch maintenance alarms 12 00 UDC3300 Expanded Model DC33XE User Manual 81 Setpoint Rate Ramp Soak Program Operation 82 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation 5 Setpoint Rate Ramp
26. fill in the associated information in the blocks provided This will give you a permanent record your program and will assist you when entering the setpoint data ERMER ERE SE pb Ep ES Ep e p KN 22225 Figure 5 2 Program Record Sheet Prompt Function Segment Value Prompt Function Segment Value STRT SEG Start Seg SEGATIME Isokrim 4 END SEG I End seg SEG5RAMP Ramp Time 5 RAMPUNIT Engr Unit for Ramp SEG6 SP Soak SP 6 RECYCLES Number of SEG6TIME Soak Time 6 Recycles SOAK DEV Deviation Value SEG7RAMP Ramp Time 7 PROG END Controller Status SEG8 SP Soak SP 8 STATE Controller SEGSTIME Soak Time 8 State atend KEYRESET Reset SP Program SEG9RAMP Ramp Time 9 HOTSTART PV Hot Start DISABL 56105 SoaksP 10 Program Initialization or power up in SPP SEG1RAMP Ramp Time 1 SG10 TIME oak Time 10 SEG2SP Soak SP 2 SGMRAMP RampTime 11 SEG2TIME Soak Time 2 SGi2sP sose 12 SEG3RAMP I Ramp Time 3 SG12TIME Soak Time 12 SEGASP 4 12 00 UDC3300 Expanded Model DC33XE User Manual 89 Setpoint Rate Ramp Soak Program Operation Run Monitor Functions Table 5 3 lists all the functions required to run and monitor the program Table 5 3 Run Monitor Functions Set the Local SETPOINT Setpoint SELECT Aor
27. for Electrical Eguipment for Measurement Control and Laboratory Use Part 1 General Reguirements Conformity with 72 23 EEC the Low Voltage Directive reguires the user to provide adeguate protection against a shock hazard The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals Controller Grounding PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm copper conductor is recommended 4 UDC3300 Expanded Model DC33XE User Manual 12 00 Installation Control Alarm Circuit Wire Rating The insulation of wires connected to the Control Alarm terminals shall be rated for the highest voltage involved Extra Low Voltage ELV wiring input current output and low voltage Control Alarm circuits shall be separated from HAZARDOUS LIVE gt 30 Vac 42 4 Vpeak or 60 Vdc wiring per Table 2 1 Electrical Noise Precautions Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits Digital equipment is especially sensitive to the effects of electrical noise Your controller has built in circuits to reduce the effect of electrical noise from various sou
28. for integrating processes SP tuning will work only for algorithm PID a or PID B selections i e it will NOT work with ON OFF Three Position Step or PD MR control algorithms SP tuning can tune on all local or computer setpoints except ramping setpoints i e cannot be done during SP Ramp or SP Program or when using remote setpoint X Tuning is done in automatic mode X Tuning can be monitored or reconfigured using communications option X Tuning can be enabled via digital inputs X Tuning can be aborted by going to manual mode or disabling via configuration X When tuning is in progress a large T appears in the upper display and disappears as soon as tuning is completed X Can tune two independent loops X Setpoint changes can be made during operation The setpoint at the time tuning starts is captured and Tune runs until completion then proceeds to the new SP value following the completion of tuning 12 00 UDC3300 Expanded Model DC33XE User Manual 75 Setpoint Rate Ramp Soak Program Operation Starting TUNE Demand Tuning After TUNE or TUN PV has been enabled use the following procedure to start tuning Table 4 22 Procedure for Starting TUNE Demand Tuning Step Action 1 Set the setpoint to the desired value 2 Switch to Automatic mode by pressing the Manual Auto key 3 Initiate Tuning by pressing the A key when the lower display prompt TUNE OFF pressing the Lower Display and A keys simultaneou
29. is terminated this selection reverts to DISABL UDC3300 Expanded Model DC33XE User Manual 12 00 Position Proportional Calibration Step Operation Press FUNCTION 6 10 11 12 12 00 DO AUTO Set 0 value DO AUTO Set 100 value DO MAN Set 0 value DO MAN Set 100 value Exit the Calibration Mode LOOP 1 2 FUNCTION LOOP 1 2 FUNCTION LOOP 1 2 A o V FUNCTION LOOP 1 2 A or V FUNCTION LOOP 1 2 LOWER DISPLAY or SETUP Action The decrement relay is turned on to move the motor to O position Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display ZERO VAL When the motor stops the display should stop counting then go to the next step The increment relay is turned on to move the motor to 100 position Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display SPAN VAL When the motor stops the display should stop counting then go to step 12 You will see Upper Display The existing zero calibration value in counts Lower Display ZERO VAL until the desired zero value is reached in the upper display Upper Display The desired zero value Lower Display ZERO VAL The controller will store the 0 value and you will see Upper Display The existing span calibration value in counts Lower Display SPAN VAL until the desired span value is reached in the upper display Upper Display The desired span value Low
30. sker eller dampe Anvendelse af elektriske instrumenter i et s dant milj udg r en sikkerhedsrisiko Temperatur 0 til 55 C Fugtighed 5 til 90 40 C Vibration Frekvens 0 til 200 Hz Acceleration 0 6 g INSTALLATION AF UDSTYR Styreenheden skal monteres i en plade eller et panel for at begr nse operat rens adgang til de bageste klemmer Terminals for vekselstr m linienet Input 2 terminals 2 HLAI terminals Input 1 terminal D Strom til 2 emitter tr dledning for 4 20 mA Digitale input terminals Terminals for outputs og alarm Hjaelpe terminals for outputs Kommunikations terminals TURVALLISUUSM R YKSET 2121 6042 2h Noudata kaikkia n it turvaohjeita vammoja aiheuttavien s hk iskujen v ltt miseksi AN T m merkki varoittaa k ytt j s hk iskun vaarasta paikassa miss voi koskettaa vaarallisia j nnitteit Suojaavan maadoitusj rjestelm n kytkinnapa maadoitetulle k ytt virralle Laitteeseen kuuluva suojaus voi heikenty jos sit k ytet n valmistajan osoittaman tavan vastaisesti l korvaa mit n komponenttia tai osaa ellei j lleenmyyj ole ilmoittanut sen korvauskelpoisuutta Kaikkien johdotusten on oltava paikallisten standardien mukaiset ja kokeneen valtuutetun asentajan tekem t Maadoituspiste on kytkett v ensimm isen ennen muita kytkent j ja irrotettava viimeisen K ytt virran p
31. the Lower Display Refer to Table 4 11 Table 4 12 and Table 4 13 for rules and restrictions and to Section 3 Configuration to select the individual parameters 66 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Selecting Tuning Parameters for Each Group Table 4 16 Procedure for Selecting Tuning Parameters Step Operation Press Action 1 Select SET UP until you see TUNING FOR Loop 1 or TUNING for Tuning Set Loop 2 Up Group PID sets 1 and 2 TUNING are for Loop 1 and single loop applications PID sets 3 and 4 TUNING 2 are for Loop 2 in two loop and cascade control applications 2 Select FUNCTION to successively display the constants for the Primary Tuning LOOP 1 2 Loop OR Loop 2 constants Refer to Section 3 Configuration for detailed information You can Autotune both sets on either loop Refer to Section 4 15 Use the FUNCTION key to switch between loops for display and monitoring or W to change the values 4 9 Monitoring Two Loops of Control Loop Display Display of Loop 1 or Loop 2 if configured is selected by toggling the FUNCTION LOOP 1 2 key The indicator which identifies which loop is being monitored is displayed in the left most character in the Upper Display Table 4 17 Digital Display Indication Two Loops None Loop 1 is being Upper display shows the Process Variable PV for If Two Loops displayed Loop 1 ar
32. the direction opposite to the Override Select configuration i e for High Select the unselected output tracks within 596 of lower and vice versa 12 00 UDC3300 Expanded Model DC33XE User Manual 63 Setpoint Rate Ramp Soak Program Operation Two Loop Restrictions Table 4 11 Two Loop Functionality and Restrictions Models DC330E EE 2XX or DC330E EE 5XX Controller with One Current Output Auxiliary Output and Three Relay Outputs Output Type Current Loop 1 is TIME SIMPLEX Loop 2 is Time Simplex Current or Current Duplex 100 Current Time or Time Current Loop 1 is TIME DUPLEX TPSC Loop 2 is Time Simplex N A Current or Current Duplex 100 Current Time or Time Current N A Loop 1 is CURRENT OUTPUT or CURRENT DUPLEX 100 Loop 2 is Time Simplex Current or Current Duplex N A Current Time or Time Current N A Loop 1 is TIME CURRENT or CURRENT TIME Loop 2 is Time Simplex Current or Current Duplex N A Current Time or Time Current N A Auxiliary Not used Loop 2 Out Loop 2 Out 1 or2 Loop 2 Out Loop 1 Out Loop 1 Out 1 or2 Relay 1 Loop 1 Out Loop 1 Out Loop 1 Out Loop 1 Output 1 Loop 2 Out Loop 1 Out 1 or 2 64 UDC3300 Expanded Model DC33XE User Manual Relay 2 Relay 3 Loop 2 Out Alarm 1 Alarm 2 Alarm 1 Loop 2 Alarm 1 Out 1 or 2 Loop 1 Alarm 1 Output 2 Alarm 2 Loop 2 Out 12 00 Setpoint Rate Ramp Soak
33. times Number from beginning to end Range 0 to 99 Guaranteed Each soak segment can have a deviation value of from 0 to 99 which Soak guarantees the value for that segment The value is the number in engineering units above or below the setpoint out side of which the timer halts Range 0 to 99 Soak deviation values gt 0 guarantee that the soak segment s process variable is within the deviation for the configured soak time Whenever the deviation is exceeded soak timing is frozen The guaranteed soaks feature is disabled whenever the deviation value is configured to 0 Program State This selection determines whether the program is in the Hold state or Disabled after completion of the program Program This function determines the status of the controller upon completion The Termination selections are State e LASTSP controls to last setpoint and last control mode e FSAFE manual mode failsafe output 86 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Hot Start This function determines whether LSP1 or PV is used as the setpoint when the program is initially changed from HOLD to RUN The selections are e DISABL present LSP1 is default setpoint e ENABL present PV value is used as beginning setpoint value for the ramp segment Reset Program When enabled this selection allows you to reset the program to the to Beginning beginning or rerun it from the keyboard 12
34. tional motor position when slidewire fails Power up Preset Output for Manual Output Power up Preset Output for Automatic Output Proportional Band or Gain Units Reset Units Selections or Range of Setting Upper Display ENABLE DISABL Does not apply to 3 Position Step Control algorithm 0 to 9999 per minute 0 to 9999 per minute 5 0 to 105 of output 5 0 to 105 of output Within the range of the output limits Within the range of the output limits 5 to 105 of output Time Duplex 5 0 to 25 0 On Off Duplex 0 0 to 25 0 Position Prop and 3P Step 0 5 to 5 0 0 0 to 100 0 of PV Span for On Off control NO LAT LATCH Set within the range of the output limits 0 to 100 0 PCT motor to closed position 100PCT motor to open position 0 PCT motor to closed position 100PCT motor to open position Within the range of output limits Within the range of output limits PB PCT GAIN RPM MIN Factory Setting DISABL 100 0 0 100 0 0 0 1 0 0 5 NO LAT 0 0 UDC3300 Expanded Model DC33XE User Manual 41 Configuration 3 13 Loop 2 Control Parameters Set Up Group Function Prompt Table 3 12 Loop 2 Control Parameters Set Up Group Function Name Lower Display 42 PV 2 SRC FORCE MA PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SPTRACK SP HiLIM SP LoLIM Process Variable Source Force Manual Tuning Parameter Set
35. 0 or or GAINVALn Read Only GAINVALn Read Only RATE MIN 0 00 RATE3MIN 0 00 RSET MIN 1 00 RSET3MIN 1 00 or or RSET RPM RSET3RPM MAN RSET 0 MANRSET3 PROPBD2 PROPBD4 or or GAIN 2 1 000 GAIN 4 RATE2MIN 0 00 RATE4MIN RSET2MIN 1 00 RSET4MIN or or RSET2RPM RSET4RPM CYC SEC 20 CYC3 SEC or or CYC SX3 20 CYC3 SX3 CYC2 SEC 20 CYC4 SEC or or CYC2 SX3 20 CYC4 SX3 20 SECURITY 0 PVEUVAL1 0 LOCKOUT CALIB PVEUVAL2 0 AUTO MAN ENABLE PVEUVAL3 0 SP SEL ENABLE PVEUVAL4 0 RUN HOLD ENABLE PVEUVAL5 0 PVEUVAL1 0 PVEUVAL6 0 PVEUVAL2 0 PVEUVAL7 0 PVEUVAL3 0 PVEUVAL8 0 PVEUVAL4 0 GAINVAL1 1 000 PVEUVAL5 0 GAINVAL2 1 000 PVEUVAL6 0 GAINVAL3 1 000 PVEUVAL7 0 GAINVAL4 1 000 PVEUVAL8 0 GAINVAL5 1 000 GAINVAL1 1 000 GAINVAL6 1 000 GAINVAL2 1 000 GAINVAL7 1 000 GAINVAL3 1 000 GAINVAL8 1 000 GAINVAL4 1 000 f f GAINVAL5 1 000 GAINVAL6 1 000 GAINVAL7 1 000 GAINVAL8 1 000 12 00 UDC3300 Expanded Model DC33XE User Manual 97 Configuration Record Sheet Prompt Prompt Group Function PCTH2 8SEG CH1 XO VALUE X1 VALUE X2 VALUE X3 VALUE X4 VALUE X5 VALUE X6 VALUE X7 VALUE X8 VALUE VALUE Y1 VALUE Y2 VALUE Y3 VALUE Y4 VALUE Y5 VALUE Y6 VALUE Y7 VALUE Y8 VALUE PCT H2 8SEG CH2 X0 VALU2 X1 VALU2 X2 VALU2 X3 VALU2 X4 VALU2 X5 VALU2 X6 VALU2 X7 VALU2 X8 VALU2 Yo VALU2 Y1 VALU2 Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2 TOTALIZE EXXXXXXX TOT SCAL TOT SEG 2 RSET
36. 00 UDC3300 Expanded Model DC33XE User Manual 87 Setpoint Rate Ramp Soak Program Operation BOONE HERES SARS F rste 400 HEN miss Ts 300 200 Time Hours0 1 2 3 6 7 8 9 10 11 12 13 14 15 17 22624 Figure 5 1 Ramp Soak Profile Example Prompt Function Value Prompt Function Segment Value STRT SEG Start Seg 1 SEG4TIME Soak Time 4 1 hr END SEG Seg 12 SEGSRAMP Ramp Time 5 1hr 30 min RAMP UNIT Engr Unit for TIME SEG6 SP Soak SP 6 250 Ramp RECYCLES Number of 2 SEG6TIME Soak Time 6 3hrs Omin Recycles SOAK DEV Deviation 0 SEG7RAMP Ramp Time 7 2hrs 30min Value PROG END Controller LAST SP SEG8 SP Soak SP 8 500 Status STATE Controller HOLD SEG8TIME Soak Time 8 Ohr 30 min State at end KEYRESET Reset SP DISABL SEG9RAMP Ramp Time 9 0 Program HOTSTART PV Hot Start DISABL 50105 Soak SP 10 400 Program Initialization or power up in SPP SEG1RAMP Ramp Time 1 hr SG10 TIME Soak Time 10 Ohr 30 min SEG2 SP Soak SP 2 300 SG11RAMP Ramp Time 11 3hrs 30min SEG2TIME Soak Time 2 1hr 30 min 50125 Soak SP 12 200 SEG3RAMP Ramp Time 3 1hr SG12TIME Soak Time 12 Ohr 30 min SEGASP Soak SP 4 400 88 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Program Record Sheet Draw your ramp soak profile on the record sheet shown in Figure 5 2 and
37. 07 o Power 4 To terminal 4 To terminal lt gt gt 4016 Alarm Relay 1 Alarm Relay 1 Load Supply poo Power To terminal 4 RES Y 70r9 0 q oad 9 Si o Supply EX To terminal O ponei 70r9 Time Proportional Duplex Customer Supplied Customer Supplied Electromechanical Relay Solid State Relay Output 1 Output 1 Output 2 Output 2 OO 97 1 1 Alarm Alarm Load Load Relay 1 Relay 1 paS ay Supply 1 cay Supply o Power 1 Power 1 1 To terminal To terminal 7079 chen vs 70r9 O Open collector outputs are internally powered O CAUTION Connecting an external supply will damage the controller 24166 2 Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control Can also use10 amp solid state relay Part Number 30756018 003 Electromechanical relays are rated at 5 Amps 120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 10 Open Collector Output Model DC330X TT XXX 12 UDC3300 Expanded Model DC33XE User Manual 12 00 Installation Current Output Universal Output Figure 2 11 shows the Output and Alarm wiring connections for models with Current Output and two relay outputs Model DC330X KE XXX See Table 2 3 for relay terminal 1 connections for Output Algorithm e O selected 2169 C
38. 1 2 CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Upper Display six characters Normal Operation four digits dedicated to display the process variable Configuration Mode displays parameter value or selection Lower Display eight characters Normal Operation displays operating parameters and values Configuration Mode displays function groups and parameters T Accutune in progress t PV tune in progress L Loop 2 display Cascade control C Computer setpoint active O Output override active R Run SP ramp program H Hold SP ramp program Indicator definition when lit F Fahrenheit being used MAN controller in manual mode ESI MAN and A off C Centigrade being used A controller in automatic mode communications ALM Alarm conditions exist option active ALM FC MAN DI Digital input active 3 LSP 3 active D 123R 3 300 Deviation Bargraph RSP Remote SP SP2 active il at Center bar indicates PV is OUT Control relay 1 or 2 on 12 I within 1 of setpoint OUT SP 3300 Next bar light if PV is between 1 but less than 2 in deviation IF PV is equal to or greater than 10 dev
39. 33XE User Manual 29 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display CRITERA2 Tuning Criteria Loop 2 NORMAL FAST FAST AT ERROR Accutune Error Codes Read Only RUNING Accutune process OR in operation AT ERR2 NONE OUTLIM IDFAIL ABORT LOW PV 3 7 Algorithm Data Set Up Group Table 3 6 Algorithm Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display CONT ALG Control Algorithm ON OFF PID A PID A PID B PD MR 3PSTEP PIDLOOPS PID Loop Selection 1 LOOP 1 or 2 2LOOPS CASCAD CONT2ALG Control 2 Algorithm PID A PID A PID B PD MR OUT OVRD Output Override Select DISABL DISABL HI SEL LO SEL TIMER Timer Enable Disable ENABLE DISABL DISABL PERIOD Timeout Period 00 00 to 99 59 00 01 START Start Initiation KEY Run Hold key KEY ALARM2 L DISP Lower Display Selection TI REM time remaining TI REM prompts appear only when Timer is enabled 30 E time elapsed time UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display INP ALG1 Input 1 Algorithm NONE MuDIV NONE W AVG MULT All Input F FWRD CARB A Algorithms operate in FFWDMu CARB B engineering units except RELHUM CARB C feedforward which SUMMER CARB D operates in percent of HI SEL FCC output
40. E LSP S RSP SRC AUTOBIAS SPTRACK 1 bre SPLoLIM ACTION OUT RATE PCTIMDN OUTHILIM OUTLoLIM a LIM ILoLIM DROPOFF DEADBAND FAILMODE FAILSAFE 20 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Set Up Group Function Prompts OPTIONS AUX OUT 4mAvAL 20mA vaL DIGIN1 DIG1COM DIGIN2 DIG2 COM or CUR OUT2 COM ComSTATE Com ADDR ComADDR2 SHEDENAB SHEDTIME PARITY BAUD DUPLEX E Drusa Com ADDR Tx DELAY SHEDMODE SHEDSP UNITS CSPRATO CSPBIAS CSP2RATO P Flera LOOPBACK ALARMS Laistva 152 vat A2S1 VAL A2S2 VAL 151 A1S2 TYPE A2S1TYPE A2S2TYPE pi EAE HL aistev ais2HL 52 a2siHL A2StEV A2S2HL A2S2EV pg WE HYST ALM OUT1 BLOCK DISPLAY pecma DECIMAL2 TEMPUNIT RATIO2 LANGUAGE CALIB gt USED FOR FIELD CALIBRATION MAINTNCE HRS MINt TIME2 HRS MIN2 TIMES HRS MIN3 COUNTER COUNTS1 COUNTER COUNTS2 COUNTERS COUNTS3 PASSWORD RES STATUS 1 verson FAILSAFE FAILSF2 RAMTEST CONFTEST CALTEST FACT CRC 12 00 UDC3300 Expanded Model DC33XE User Manual 21 Configuration 3 2 Configuration Procedure
41. ET 22 Each of the Set Up groups and their functions are pre configured at the factory The factory settings are shown in Table 3 2 through Table 3 16 Follow the procedure in Table 3 1 if you want to make changes to any of these selections or values Record your selections on the Configuration Record Sheet found in Appendix C Table 3 1 Configuration Procedure 1 Select Set Up mode 2 Select any Set Up group 3 Select a Function parameter 4 Change the value or selection 5 Enter the value or selection 6 Exit Configuration Press SET UP SET UP FUNCTION Aor V FUNCTION or SET UP LOWER DISPLAY Result Upper Display SET UP Lower Display TUNING This is the first Set Up group title Sequentially displays the other Set Up group titles You can also use the A keys to scan the Set Up groups in both directions Stop at the Set Up group title that describes the group of parameters you want to configure Then proceed to the next step Upper Display Shows the current value or selection for the first Function prompt of the selected Set Up group Lower Display Shows the first Function prompt within that Set Up group Sequentially displays the other function prompts of the selected Set Up group Stop at the function prompt that you want to change then proceed to the next step Increments or decrements the value or selection that appears for the selected function If the display flashe
42. Eight Segment DISABL DISABL Characterizer 2 INPUT1 INPUT2 L1 OUT L2 OUT If Characterizer 2 is enabled the following Xn VALU2 and Yn VALU2 parameters appear X0 VALU2 Xn Input Value X Axis 0 to 99 99 0 X1 VALU2 n O through 8 X2 VALU2 X3 VALU2 X4 VALU2 X5 VALU2 X6 VALU2 X7 VALU2 X8 VALU2 YO VALU2 Yn Output Value Y Axis 99 99 0 Y1 VALU2 n O through 8 Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2 12 00 UDC3300 Expanded Model DC33XE User Manual 33 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display TOTALIZE Totalization Function DISABL DISABL INPUT1 IN AL1 IN AL2 Current Scale Factor Y En upper display Actual Current Totalized J bie sie Eset Value 1 displ m alue lower display Value TOT SCAL Totalizer Scale Factor EO EO E1 E2 E3 E4 E6 TOT SEC Totalizer Reset Lock UNLOCK UNLOCK LOCK RSET Totalizer Reset NO NO YES TOT RATE Totalizer Rate of SECOND once per second SECOND Integration MINUTE once per minute HOUR once per hour DAY once per day ML DAY millions per day 3 8 Output Algorithm Parameters Set Up Group Table 3 7 Output Algorithm Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display OUT ALG Loop 1 Output Algorithm TIME Time Simplex CURRN
43. HRDN EUHRUP2 EUHRDN2 E PROG STAT SEG END SEG RAMPUNIT RECYCLES SOAK DEV PROGEND STATE a SEGxRAMP SEGx SP x 1to 12 Program concludes after segment 12 or SEGXRATE TUNINGL2 gt 12 00 UDC3300 Expanded Model DC33XE User Manual 19 Configuration Set Up Group Function Prompts ACCUTUNE m mos ima sram Kee some 1962 000 AT ERR ALGORTHM tomas OOS COME sur tos I N PCOSEL PCTCO ATMPRES INPALG2 MATHK2 CALCHI CALCLO ALG2INA g x 0t08 Xx VALU2 Yx VALU2 TOTALIZER EXXXXXXX TOTSEC ERSET RATE OUT ALG gt our ae 420 RNG OUT2 ALG RLYSTATE RLY TYPE INPUT 1 EE A mam en eie INPUT 2 xmmrer ANALYTIC IN2HI IN2 LO RATIO2 BIASIN2 FILTER 2 a A EMISSIV2 INPUT 3 ame nom mete Ramos Leene ens CONTROL gt pv SOURC PID SETS SW VALUE LSP S RSPSRC AUTOBIAS SP TRACK PR Pal bm OUT SPHiLIM SPLoLIM ACTION OUT RATE PCT MUP PCT MDN OUTHILIM pa bronam IHiLIM ILoLIM DROPOFF DEADBAND OUT HYST FAILMODE FAILSAFE a Dra OUT AUTO OUT PBorGAIN MINorRPM CONTROL2 PI Pv2src Force PID SETS SW VALU
44. IC TC 0 5V R TC 1 5 V S TC 0 10 V T TC H CARBON TTCL OXYGEN XMITTER1 Transmitter B TC STC LINEAR Characterization E TC H T TC H ETCL TTCL JTCH WTCH JTCL WTCL KTCH 100 PT KTCL 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR RTC SQROOT ANALYT ANALYTIC Analytic Selections NONE NONE XMITTER1 must be set to PH ANALYT for this prompt to ORP Mv Millivolts appear CONDms Milli Siemens CONDus Micro Siemens RSTVM Megaohms TDS PPm Parts per Million TDS PPb Parts per Billion CONCPt Parts per Thousand DO PPm Parts per Million DO PPb Parts per Billion UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 12 00 UDC3300 Expanded Model DC33XE User Manual Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN1 HI Input 1 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineering units IN1 LO Input 1 Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 1 Input 1 Ratio 20 00 to 20 00 1 000 floats to 3 decimal places BIAS IN1 Input 1 Bias 999 to 9999 0 in engineering units FILTER 1 Input 1 Filter 0 to 120 seconds 0 BURNOUT1 Burnout Protection NONE DOWN NONE UP NO FS EMISSIV1 Emissivity 0 01 to 1 00 0 00 3 10 Input 2 Parameters Set Up Group Table 3 9 Input 2 Group Function Prompts Function Function Selections or Factory Prompt Name
45. LECTION GUIDE 95 8 APPENDIX C CONFIGURATION RECORD SHEET 97 9 APPENDIX D POSITION PROPORTIONAL CALIBRATION 101 9 1 Position Proportional Control Output Calibration 101 10 APPENDIX E INPUT RANGES 105 CE MARK MULTILANGUAGE SAFETY SHEETS iv UDC3300 Expanded Model DC33XE User Manual 12 00 Table 1 1 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 3 1 Table 3 2 Table 3 3 Table 3 4 Table 3 5 Table 3 6 Table 3 7 Table 3 8 Table 3 9 Table 3 10 Table 3 11 Table 3 12 Table 3 13 Table 3 14 Table 3 15 Table 3 16 Table 3 17 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table 4 5 Table 4 6 Table 4 7 Table 4 8 Table 4 9 Table 4 10 Table 4 11 Table 4 12 Table 4 13 Table 4 14 Table 4 15 Table 4 16 Table 4 17 Table 4 18 Table 4 19 Table 4 20 Table 4 21 Table 4 22 Table 4 23 Table 4 24 12 00 Tables Function of Keys Permissible Wiring Bundling Input 2 Jumper Selections Control Relay Contact Information Alarm Relay Contact Information Configuration Procedure Loop 1 Tuning Group Function Prompts Loop 2 Tuning Group Function Prompts SP Ramp Function Prompts Accutune Group Function Prompts Algorithm Group Function Prompts
46. LUE Displays the total flow volume being measured BIA BIAS Displays the manual reset value for algorithm PD MR TUNE OFF LIMIT CYCLE TUNING NOT RUNNING Appears when Accutune is disabled TUNE RUN LIMIT CYCLE TUNING RUNNING Appears when Accutune is enabled ToBEGIN RESET SP PROGRAM TO BEGINNING OF FIRST SEGMENT OTI OUTPUT OVERRIDE 2 PID LOOPS ONLY Appears when internal Loop 1 Output value is displayed This represents the internal output 1 value before override 54 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Diagnostic Error Messages The UDC3300 performs background tests to verify data and memory integrity If there is a malfunction an error message will be displayed In the case of more than one simultaneous malfunction only the one with the highest priority will appear on the lower display A list of error messages is contained in Table 4 2 If any of these error messages occur call your service support representative Prompt EE FAIL INP1FAIL INP2FAIL INP3FAIL SW FAIL CONF ERR CONF ER2 SOOTING IN1 RNG IN2 RNG IN3 RNG PV RNG FAILSAFE FAILSF2 RV LIMIT RH LO SEG ERR CAL MTR 12 00 Table 4 2 Error Messages Description Unable to write to nonvolatile memory Two consecutive failures of input 1 integration Two consecutive failures of input 2 integration Two consecutive failures of input 3 integration Slidewire input failure Position
47. Mode Setpoint High Limit Setpoint Low Limit Control Output Direction Table 3 11 Control Group Function Prompts Selections or Range of Setting Upper Display INP 1 IN AL1 INP 3 INP 2 IN AL2 1 ONLY 2KEYBD 2PV SW 2SP SW GAIN S Gain scheduling automatically disables Accutune for this loop Value in engineering units within PV or SP range limits 1 ONLY TWO THREE Selection automatically disables RSP SRC NONE IN AL1 INP 2 IN AL2 ENABLE DISABL NONE PV RSP MANUAL A LSP A RSP AM SP AM LSP LAST F SAFE 0 to 100 of span input in engineering units 0 to 100 of span input in engineering units DIRECT REVRSE UDC3300 Expanded Model DC33XE User Manual INP 3 Factory Setting INP 1 1 ONLY 0 00 1 ONLY NONE DISABL NONE MANUAL LAST 1000 REVRSE 12 00 Configuration Function Prompt OUT RATE PCT M UP PCT M DN OUTHiLIM OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND OUT HYST FAILMODE FAILSAFE SW FAIL MAN OUT AUTO OUT PBorGAIN MINorRPM 12 00 Function Name Lower Display Output Change Rate Output Rate Up Value Output Rate Down Value High Output Limit Low Output Limit High Reset Limit Low Reset Limit Controller Dropoff Value Output Relay Deadband Output Relay Hysteresis Failsafe Mode Failsafe Output Value for all outputs except 3P Step Failsafe Output Value for 3P Step PDMR Position Propor
48. NING group applies to Loop 1 with PID sets 1 and 2 applicable Operating Modes and Setpoint Source The rules for Auto Manual modes and changing setpoint sources are the same as single loop operation Keyboard Operation Note that the loop being displayed is the only loop affected by normal keyboard operation However either loop can be reconfigured when in the Set Up mode regardless of which is being displayed during normal operation Accutune Two independent loops can be tuned at the same time if configured For Cascade applications the secondary loop Loop1 should be tuned first then the primary loop Loop 2 should be tuned with Loop 1 in the Cascade Automatic Mode For more details on Accutune see Section 4 15 Setpoint Ramp or SP Programming Either loop or both loops can be configured for a single setpoint ramp operation by enabling the desired loop or loops see Section 3 Configuration An H for Hold or R for Run will appear when applicable in the left most character in the upper display depending upon which loop is being displayed The RUN HOLD operation is shown in Table 5 1 Digital Inputs Remote Mode Switching Digital Input 1 is dedicated to Loop 1 and Digital Input 2 is dedicated to Loop 2 when two loops or Cascade control is configured Otherwise both DI s apply to single loop configurations 68 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Output Overrid
49. R UP Rate Up Value for 0 to 9999 0 Loop 1 SP Rate enabled in engineering units per hour EU HR DN Rate Down Value for 0 to 9999 0 Loop 1 SP Rate enabled in engineering units per hour EU HRUP2 Rate Up Value for 0 to 9999 0 Loop 2 SP Rate enabled in Units per Hour EU HRDN2 Rate Down Value for 0 to 9999 0 Loop 2 SP Rate enabled in Units per Hour SP PROG Setpoint Ramp Soak DISABL DISABL a Programming ENABLE reguires SP ENABL2 Program option ENAB12 SP PROG must be enabled to view the remaining prompts STRT SEG Start Segment Number 11011 END SEG End Segment Number 2 to 12 Always end in a soak segment 2 4 12 12 00 UDC3300 Expanded Model DC33XE User Manual 27 Configuration Function Selections or Function Factory Prompt Name Range of Setting Setting Lower Display Upper Display RAMPUNIT Engineering Units for TIME hours minutes TIME Ramp Segments EU MIN engineering units minute EU HR engineering units hour RECYCLES Number of Program 0 to 99 recycles Recycles SOAK DEV Guaranteed Soak 0 to 99 Deviation Value The number selected will be the PV value in engineering units above or below the setpoint outside of which the timer halts PROG END Program Termination State LASTSP Hold at last setpoint in the program F SAFE Manual mode Failsafe output STATE Program State at Program DISABL End HOLD KEYRESET Reset SP Program DISABL DISABL TOBEGN RERUN HOT START Hot Start DISABL DI
50. SABL ENAB SEG1RAMP or Segment 1 Ramp Time or 0 99 hours 0 59 minutes SEG1RATE Segment 1 Ramp Rate Engineering units minute or Engineering units hour Select TIME EU MIN or EU HR at prompt RAMPUNIT All ramps will use the same selection SEG2 SP Segment 42 Soak Setpoint Within the Setpoint limits Value SEG2TIME Segment 42 Soak Duration 0 99 hours 0 59 minutes 28 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display SEG 3 5 7 9 amp Same as above Selections are same as above 11 RAMP SEG 3 5 7 9 amp 11 RATE SEG 4 6 8 10 amp 12 SP SEG 4 6 8 10 amp 12 TIME 3 6 Accutune Set Up Group Table 3 5 Accutune Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display FUZZY Fuzzy Overshoot DISABL DISABL Suppression ENABLE ENABL2 ENAB12 ACCUTUNE Accutune DISABL DISABL TUNE Demand Tuning SP SP Tuning TUN PV SP PV ACCUTUN2 Accutune Loop 2 DISABL DISABL TUNE Demand Tuning SP SP Tuning TUN PV SP PV SP CHANG Setpoint Change Value 5 to 15 Input Span 10 Loop 1 KPG Process Gain Loop 1 0 10 to 10 00 1 00 SP CHAN2 Setpoint Change Value 5 to 15 Input Span 10 Loop 2 KPG 2 Process Gain Loop 2 0 10 to 10 00 1 00 CRITERIA Tuning Criteria Loop 1 NORMAL FAST FAST 12 00 UDC3300 Expanded Model DC
51. Soak Program Operation 5 1 Setpoint Ramp Rate Introduction When you have configured a Setpoint Ramp Rate it will apply immediately to any local setpoint change Configuration Check Make sure you e enable SP RATE for either loop e disable SP RAMP and SP PROG e set an upscale or downscale rate value ATTENTION A value of O will imply an immediate change in setpoint that is NO RATE applies See Section 3 5 for details Operation When a local setpoint change is made the controller will ramp from the original setpoint to the new one at the rate specified This changing current setpoint can be viewed as SPn on the lower display Press the LOWER DISPLAY key until you see SPn and the setpoint value in the lower display 5 2 Single Setpoint Ramp Introduction When you have configured a single setpoint ramp it will occur between the current local setpoint and a final local setpoint over a time interval of from 1 to 255 minutes You can RUN or HOLD the ramp at any time Configuration Check Make sure you e enable SP RAMP for either loop e disable SP RATE and SP PROG e settheramp time in minutes e setthe final setpoint value See Section 3 5 for details 12 00 UDC3300 Expanded Model DC33XE User Manual 83 Setpoint Rate Ramp Soak Program Operation Operation Running a Setpoint Ramp includes enabling starting holding viewing the ramp time and ending the ramp Table 5 1 Procedure for Running a Setpoint Ramp
52. T CURRNT Current Simplex POSITN Position Proportional TIMED Time Duplex CURD Current Duplex CURTI Current Time Duplex TI CUR Time Current Duplex 4 20 RNG Current Duplex Range 100PCT 100PCT 50 PCT 34 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display OUT2 ALG Loop 2 Output Algorithm NONE CURRNT TIME CURRNT CUR D CUR Tl TI CUR RLYSTATE Digital Output State at 0 10F2OF Output relays 1 and2 10F2ON Output are both de energized 1ON2OF Output relay 1 is energized output relay 2 is de energized 10F2ON Output relay 1 is de energized output relay 2 is energized 1ON2ON Output relays 1 and 2 are both energized RLY TYPE Relay Cycle Time MECHAN Cycle time in one MECHAN Increments second increments SOL ST Cycle time in 1 3 second increments 1 33 seconds 120 40 seconds 12 00 UDC3300 Expanded Model DC33XE User Manual 35 Configuration 3 9 Input 1 Parameters Set Up Group Table 3 8 Input 1 Group Function Prompts 36 Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN1 TYPE Input 1 Actuation Type DISABL W TC H 0 10mV For Input Range B TC WTCL Minimum and Maximum TC H 100 PT see Appendix E ETCL 100 LO J TC H 200 PT JTCL 500 PT K TCH RAD RH KTCL RAD RI NNM H 0 20mA NNML 4 20mA NM90 H 0 10mV NM90 L 0 50mV N
53. TE4MIN Rate 4 in minutes 0 00 to 10 00 minutes 0 00 RSETAMIN Reset 4 in minutes repeat 0 02 to 50 00 1 00 RSETARPM Reset 4 in repeats minute CYC3 SEC Cycle Time 3 Heat 1 to 120 20 CYC3 SX3 CYC4 SEC Cycle Time 4 Cool 1 to 120 20 CYCA SX3 25 Configuration Function Prompt Lower Display Selections or Range of Setting Upper Display Function Name Factory Setting PVEUVAL 1 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 GAINVAL1 GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8 PV1 through PV8 Value for Gain Scheduling In engineering units Gain 1 through Gain 8 Value for Gain Scheduling 0 001 to 1000 floating Gain or Proportional Band PV value within the PV limits 1 000 26 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 5 SP Ramp SP Rate or SP Programming Set Up Group Table 3 4 SP Ramp Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display If SP Rate and SP Programming are disabled SP RAMP Single Setpoint DISABL DISABL RampSelection ENABLE ENABL2 ENAB12 TIME MIN Single Setpoint Ramp 0 to 255 minutes 3 Time SP Ramp enabled FINAL SP Sinlge Setpoint Final Enter a value within the setpoint 1000 Setpoint SP Ramp limits enabled If SP Ramp and SP Programming are disabled SP RATE Setpoint Rate DISABL DISABL ENABLE ENABL2 ENAB12 EU H
54. TIKNS VYEIWONG rou m EdV xpnoriporroin9e TP TTO Trou Sev TIPOBAETTETAI TOV KOTAOKEUAOT IAKIV UVEUETAI n TTAPEX HEVN UTT Tov EEOTT IOJI Trpoorao a W Mnv kav va TOU OTTOIOU Sev TrPOBAETTETAI TOV KATAOKEUAOTI Mk ONMEG OI NAEKTPIKES TTPETTEI VA e var OUNPWVEG HE TOTTIK KAI va AT NTTEIPOUG TEXVIKOUG m To TEPUATIKO TTPETTEI OUV EETAI TrpIv GAAN o v eon va ATTOOUV EETAI me IAK TTTINS N EKTPIK EYKAT OTAON N EKTPIKOU KOVT OTN OUOKEUN m H oc pe pa jia F 1 2A 250 V ZYNOHKEZ AEITOYPTIAZ Tpopodocia 90 264 V 50 60 Hz loxuc 18 VA u yorn NEPIBAAAONTIKEZ ZYNOHKEZ TOU Kovr EUP EKTA rj H Aerroupy a OTTOIKO NTTOTE OUOKEUNG TTEPIBGAAOV EK ETEI CE KIV UVO rrjv 0 55 G Yypao a 5 wc 90 9 40 C A vnon Zuxv rnra 0 200 Hz 0 6 g
55. TOT RATE Value or Selection Factory Setting 1 0 DIASBL DISABL DISABL SECOND Group Function Value or Factory Prompt Prompt Selection Setting SP RAMP SP RAMP DISABL TIME MIN 3 FINAL SP 1000 PV DISABL HOTSTART SP RATE DISABL EU HR UP 0 EU HR DN 0 EU HRUP2 0 EU HRDN2 0 SP PROG DISABL ACCUTUNE FUZZY DISABL ACCUTUNE DISABL ACCUTUN2 DISABL SP CHANG 10 KPG 1 00 SP CHAN2 10 KPG 2 1 00 CRITERIA FAST CRITERA2 FAST AT ERROR Read Only or AT ERR2 ALGORTHM CONT ALG PIDA PIDLOOPS 10r2 CONT2ALG PIDA OUT OVRD DISABL TIMER DISABL PERIOD 0 01 START KEY L DISP TI REM INP ALG1 NONE MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS 0 00 PCO SEL DISABL PCT CO 0 200 ATM PRES 760 0 INP ALG2 NONE MATH K2 CALC HI CALC LO ALG2 INA ALG2 INB ALG2 INC ALG2BIAS 0 00 98 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Record Sheet Group Prompt OUT ALG INPUT 1 INPUT 2 INPUT 3 CONTROL 12 00 Value or Function Selection Prompt OUT ALG 4 20 RNG OUT2 ALG RLYSTATE RLY TYPE TYPE XMITTER1 ANALYT IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1 BURNOUT 1 EMISSIV1 IN2 TYPE XMITTER2 ANALYT IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2 BURNOUT2 EMISSIV2 IN3 TYPE XMITTER3 IN3 HI IN3 LO RATIO 3 BIAS 3 FILTER 3 PV SOURC PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SP TRACK
56. These items must be installed when you wire the controller before start up O When installing the cold junction Part number 30757088 001 for a T C input remove the screws from terminals 25 and 27 Input 1 or 22 and 24 Input 2 and install the assembly into place 9 For Relative Humidity option use Input 1 as the wet bulb input and Input 2 as the dry bulb input For Carbon Potential option use Input 1 as the Carbon Probe input 12 00 Installation Input 2 Jumper Table 2 2 Input 2 Jumper Selections Jumper Location 2nd Input Power Input PWA wi w2 24162 Jumper W1 W2 None remove jumper Position Input Types Slidewire Thermocouple RTD mV Two HLAI replace LLAI Available Radiamatic Carbon 4 20 MA 0 20 mA Oxygen 4 20 mA 0 20 1 5 V 0 5 V MA 1 5 V 0 5 V High Level Analog Input Connections ATTENTION Remove Input 2 jumper when replacing second LLAI with two HLAI Refer to Table 2 2 1 5V Connections 4 20 MA Connections Transmitter 3 lt gt 22 Input 3 Source O The 2500 load resistors are supplied by Honeywell with the controller when the input is specified These items must be installed when you wire the controller before start up Figure 2 6 Two HLAI Replace 2nd LLAI Connections 12 00 UDC3300 Expanded Model DC33XE User Manual 9 Installation Time Proportional Output The three types of Time Proportional outputs available o
57. U2 An 8 segment characterizer can be applied to either Input 1 Input 2 Output 1 or Output 2 When Input 1 or Input 2 is used the selected input s Ratio and Bias are applied to the Xn values When one of the loop outputs is selected the Xn Values are the output from the control algorithm and the Yn Output is the final control element action UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Totalizer Function A Flow Totalizer is available as part of the Math Algorithm option This calculates and displays the total flow volume being measured by Input 1 Alternatively it can be applied to either Input Algorithm 1 or Input Algorithm 2 to totalize the compensated flow rate being calculated by the algorithm The totalizer displays the current totalized flow value up to seven digits maximum Seven scaling factors are available from one to one million The desired scaling factor is applied to the calculated value to extend the maximum total flow range that can be displayed Five integration rates are available to match the totalizer rate to the rate of flow being measured The rates are Engineering units EU per second EU per minute EU per hour EU per day Millions of units per day The totalizer value is stored in nonvolatile memory once every eight hours If power is lost while the totalizer is in operation the current value of the totalizer will be lost When power is restored the tot
58. UDC3300 Expanded Model DC33XE User Manual 51 52 25 100 12 00 Abstract This manual contains all the information that is needed to install configure and operate the UDC3300 Universal Digital Controller About This Document Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions Symbol Definition This DANGER symbol indicates an imminently hazardous situation which if not DANGER avoided will result in death or serious injury This WARNING symbol indicates a potentially hazardous situation which if not A WARNING avoided could result in death or serious injury This CAUTION symbol may be present on Control Product instrumentation and d CAUTION literature If present on a product the user must consult the appropriate part of the accompanying product literature for more information This CAUTION symbol indicates a potentially hazardous situation which if not CAUTION avoided may result in property damage gt IF gt b WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE termina
59. V Oxygen 30 10510 mV User enters the range manually per RI type and application 12 00 UDC3300 Expanded Model DC33XE User Manual 105 Input Ranges 106 UDC3300 Expanded Model DC33XE User Manual 12 00 SIKKERHEDSKRAV DA21 6042 4 For at reducere risikoen for elektrisk st d og dermed forbundet personskade det n dvendigt at f lge sikkerhedsforskrifterne i f lgende dokumentation AN Dette symbol advarer brugeren om en potentiel ber ringsfare s fremt der kan v re adgang til den livsfarlige netsp nding S Klemme til beskyttelsesjord Til tilslutning af ledning til forsyningssystemets jordfor bindelse S fremt udstyret anvendes p anden m de end den producenten har angivet kan det betyde en forringelse af udstyrets sikkerhed Udskift ikke nogen komponent eller del som leverand ren ikke specifikt har angivet er udskiftelig Al ledningsf ring skal v re i overensstemmelse med nationale standarder og skal udf res af autoriseret personale med beh rig erfaring Jordklemmen skal tilsluttes inden andre ledninger og skal afmonteres sidst Det er n dvendigt med en afbryder til str mforsyningen n r udstyret og i umiddelbar n rhed af operat ren Tilslutning til str mforsyning kr ver en F 1 2A 250 V sikring UDSTYRETS M RKEV RDIER Netsp nding 90 264 V Frekvens 50 60 Hz Nominel effekt 18 VA maksimum MILJ FORHOLD Brug ikke instrumentet i n rheden af brandfarlige v
60. ale value to represent HealthWatch RESETT1 RESETT2 RESETT3 RALLT RESETC1 RESETC2 RESETC3 R ALL C R ALL TC DISAT ToSP1 RUN Digital 2 Input Selections Same as DIG IN 1 NOTE DIG IN 2 applies to Loop 2 when 2 LOOPS or CASCAD is configured Digital Input 2 Same as DIG1 COM Combinations Factory Setting DISABL 0 0 NONE DISABL NONE DISABL 44 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 15 Communications Set Up Group If your controller does not have this option the prompts will not appear Table 3 14 Communications Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting ComSTATE Com ADDR ComADDR2 SHED ENAB SHEDTIME PARITY BAUD DUPLEX 12 00 Communications Option State Communications Station Address Loop 2 Communications Station Address Shed Enable Shed Time Parity Baud Rate Duplex Operation DISABL MB3K MODBUS RS422 1 to 99 1 to 99 When ComSTATE MODBUS ComADDR2 Com ADDR DISABL ENABL 0 to 255 sample periods DISABL DISABL 1 sample period 0 666 seconds 0 No Shed NONE ODD EVEN ODD Fixed at NONE when ComSTATE MODBUS 2400 4800 9600 19200 HALF FULL When ComSTATE MODBUS this selection is fixed at HALF When the RS422 485 Auxiliary output option
61. alizer will start operation for the last value stored in nonvolatile memory The X Sigma display will blink to indicate this condition Reset the totalizer The totalizer can be reset from the keyboard whenever desired The totalizer should always be reset to initialize the counters whenever it is enabled otherwise the Sigma display will blink Refer to Section 3 Configuration Set Up group ALGORTHM function prompt TOTALIZER to select an application and the function prompts that follow TOTALIZER to enter your scale factor and rate of integration Alarm on Totalizer Value The alarm type configuration includes an Alarm on Totalizer value This allows an alarm setpoint value to be used to cause an alarm when exceeded The alarm setpoint represents the lowest four digits of the selected Totalizer Scale Factor and has a range from 0 to 9999 x Totalizer Scale Factor Totalizer Reset Via Digital Input The digital input type configuration includes a Reset Totalizer that resets the accumulated totalizer value when the DI is closed 12 00 UDC3300 Expanded Model DC33XE User Manual 71 Setpoint Rate Ramp Soak Program Operation 4 13 Digital Input Option Remote Switching The Digital Input option detects the state of external contacts for either of two inputs On contact closure the controller will respond according to how each digital input is configured Make your selection under the Options Set Up group function prompt
62. alue Lower Display shows OUT and the output value in 4 Enter the LOWER Upper Display shows the PV Value local setpoint DISPLAY Lower Display shows SP and the local setpoint value A or W to adjust the local setpoint to the value at which you want the process variable maintained The local setpoint cannot be changed if the Setpoint Ramp function is running R appears in the upper display 5 Select MANUAL until A indicator is ON automatic AUTO The controller is in Automatic mode mode The controller will automatically adjust the output to maintain the process variable at setpoint if the controller is properly tuned 6 Tune the SETUP Tuning will be required on the first startup First enable controller selection in the Accutune Group Refer to Tuning Set Up group to ensure that the proper selections for PROP BD or GAIN RATE MIN and RSET MIN or RSET RPM have been entered Use Accutune to tune the controller as follows 1 Adjust setpoint to the desired value 2 Switch to Automatic mode by pressing the MANUAL AUTO key 3 Initiate Tuning by e Pressing the up arrow key when the lower display prompt shows TUNE OFF or e Pressing the LOWER DISPLAY and Up arrow keys simultaneously or e Using the Digital Input if configured If itis necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode 56 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Ra
63. andard functionality e Basic models DC330B contain as standard Weighted Average Feedforward Summer Feedforward Multiplier e Expanded models DC330E provide as standard Weighted Average Feedforward Summer Feedforward Multiplier Relative Humidity The Math option which provides additional algorithms plus two Characterizers Totalizer and Gain Scheduling is available only on Expanded Model DC330E XX XXX 12 00 UDC3300 Expanded Model DC33XE User Manual 69 Setpoint Rate Ramp Soak Program Operation Input Algorithm Selections Algorithm selections are made in Section 3 Configuration The following function prompts can be found in the Algorithm Set Up group IN ALG1 IN ALG2These selections include the following algorithms Weighted Average Feedforward Summer Relative Humidity Summer Hi Select Lo Select Multiply Divide Multiply Multiply Divide Multiply Feedforward Multiplier Carbon Potential several types Dewpoint Input A Input B and Input C selections for these formulas are found in Section 3 Configuration Set Up group ALGORTHM under the following function prompts ALG1 INA ALG1 INB ALG1 INC ALG2 INA ALG2 INB ALG2 INC 8 Segment Characterization 70 This is available as part of the Math Algorithm option Two 8 selections can made in Section 3 Configuration Set Up group ALGORTHM under function prompts 8SEG CH1 Xn VALUE Yn VALUE 8SEG CH2 Xn VALU2 Yn VAL
64. anded Model DC33XE User Manual 12 00 Environmental and Operating Conditions 6 Appendix A Environmental and Operating Conditions Parameter Reference Rated Operative Transportation and Limits Storage Ambient 25 3 15 Cto55 0 55 40 to 66 C Temperature 77 FEST 58 F to 131 F 32 Fto 131 F 40 F to 151 F Relative Humidity 10 to 55 10 to 90 5 to 90 5 to 95 Vibration Frequency Hz 0 0 to 70 0 to 200 0 to 200 Acceleration g 0 0 4 0 6 0 5 Mechanical Shock Acceleration g 0 1 b 20 Duration ms 0 30 30 30 Voltage Vdc 24 1 20 to 27 20 to 27 Voltage Vac 90 to 240 Vac 120 1 90 to 240 90 to 264 240 2 24 Vac 24 1 20 to 27 20 to 27 Frequency Hz 50 0 2 49 to 51 48 to 52 For Vac 60 0 2 59 to 61 58 to 62 Power 18 VA maximum 90 to 264 Vac Consumption 12 VA maximum 24 Vac dc Input Accuracy 0 20 of span typical 1 digit for display Field calibratable to 0 05 of span typical 15 bit resolution typical CE Conformity Shielded twisted pair cables are required for all analog I O process Special Conditions variable RTD thermocouple de millivolt low level signal 4 20 mA digital Europe I O and computer interface circuits The maximum rating only applies up to 40 104 F For higher temperatures the RH specification is derated to maintain constant moisture content 12 00 UDC3300 Expanded Model DC33XE User Manual 93
65. aren personeel De beaarding dient v r elke andere bedrading te worden aangesloten en als laatste te worden ontkoppeld Een hoofdnetschakelaar gemakkelijk bereikbaar door de operateur is in de nabijheid van deze apparatuur vereist Een zekering F 1 2A 250 V is vereist voor de bedrading van het voedingsnet TECHNISCHE GEGEVENS Voedingsspanning 90 264 V Frequentie 50 60 Hz Vermogen of stroomvermogen max 18 VA OMGEVING Gebruik het apparaat niet bij brandbare vloeistoffen of dampen Het gebruik van elektrische apparatuur in zo n omgeving is gevaarlijk Omgevingstemperatuur 0 tot 55 C Vochtigheidsgraad 5 tot 90 40 Trilling Frequentie 0 tot 200 Hz Acceleratie 0 6g INSTALLATIE VAN DE APPARATUUR De controle eenheid dient op een paneel te worden gemonteerd om toegang door de operateur tot de achteraansluitklemmen te verhinderen Wisselstroom lijnspanningsklemmen Input nr 2 klemmen 2 HLAI klemmen O Input nr I klemmen Zenderstroom voor 4 20 mA tweedradige zenders Digitale inputklemmen Klemmen voor output en alarmsignalen 5 Auxiliary output klemmen Commuinicatieklemmen SIKKERHETSKRAV NO21 6042 m F lg alle retningslinjene i dette dokumentet slik at du reduserer risikoen for elektrisk st t og mulige personskader Dette symbolet advarer brukeren om tilgjengelige terminaler med farlige spenninger og en potensiell fare for elektri
66. board is installed this selection is fixed at HALF UDC3300 Expanded Model DC33XE User Manual 2400 HALF 45 Configuration Factory Function Function Selections or Prompt Name Range of Setting Setting Lower Display Upper Display WS FLOAT Word Swap Order FPB Floating Point big endian FP BB Floating Point big endian with byte swapped FPL Floating Point little endian FPLB Floating Point little endian with Byte swapped TX DELAY Transmission Delay 1 to 500 milliseconds 1 SHEDMODE Shed Controller Mode LAST LAST and Output Level TO MAN FSAFE ToAUTO SHEDSP Shed Setpoint Recall TO LSP TO LSP TO CSP UNITS Communication Units PERCNT PERCNT ENG CSP RATO Loop 1 Computer 20 0 to 20 0 1 0 Setpoint Ratio CSP BIAS Loop 1 Computer 999 to 9999 0 Setpoint Bias in engineering units CSP2RATO Loop 2 or Cascade 20 0 to 20 0 1 0 Computer Setpoint Ratio CSP2BIAS Loop 2 or Cascade 999 to 9999 0 Computer Setpoint Bias engineering units LOOPBACK Local Loop Back DISABL DISABL ENABLE 46 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 16 Alarms Set Up Group Table 3 15 Alarms Group Function Prompts Function Function Prompt Name Lower Display A1S1 VAL Alarm 1 Setpoint 1 Value A1S2 VAL Alarm 1 Setpoint 2 Value A2S1 VAL Alarm 2 Setpoint 1 Value A2S2 VAL Alarm 2 Setpoint 2 Value A1S1TYPE Alarm 1 Setpoint 1 Type 12 00 Selections or Factory Range of Setting Setting Upper
67. calibration procedure FULL CALIBRATION IS NOT REQUIRED Procedure Apply power and allow the controller to warm up 30 minutes before you calibrate Leave all field wiring connected to the rear terminals There are two ways in which to calibrate Position Proportional or 3 Position Step control AUTO mode or MANUAL mode Rules for auto mode vs manual mode The Auto mode selection must be done at least once before the manual mode will operate properly Failure to use the Auto mode procedure will prevent the controller from going into automatic control mode During the Auto mode calibration procedure the values being displayed are used only to indicate if the motor is still traveling To view the actual calibration value use the manual mode after the Auto mode is completed These values can be changed for purposes of tweaking the calibration Make sure LOCKOUT in Tuning Set Up group is set to NONE For Three Position Step Control Output models without Motor Position Indication do steps 1 and 2 only For Position Proportional Output and Three Position Step Control Output models with Motor Position Indication follow the entire calibration procedure These prompts only appear when position OUT ALG is selected If motor position for 3PSTEP is desired first configure unit for position After calibration the unit can be switched to 3PSTEP 12 00 UDC3300 Expanded Model DC33XE User Manual 101 Position Proportional Calibration
68. e Hi Lo Select Output Override allows you to select the higher of Output 1 and Output 2 Hi Select or the lower of Output 1 and Output 2 Lo Select to appear at Output 1 terminals to drive the final control element Refer to Section 4 8 for Override rules Override prompts appear under the Algorithm Set Up group function prompt OUT OVRD 4 11 Three Position Step Control Algorithm The Three Position Step Control algorithm Loop 1 only allows the control of a valve or other actuator with an electric motor driven by two controller output relays one to move the motor upscale the other to move it downscale without a feedback slidewire linked to the motor shaft Accutune SP or SP PV tuning does not function with this algorithm Accutune TUNE will operate with this algorithm Displaying the Motor Position Table 4 18 Procedure for Displaying the 3PSTEP Motor Position Step Operation Press Action 1 Access the LOWER until you see the PV Value in the Upper Display and displays DISPLAY either POS or OUT in the Lower Display 4 12 Input Math Algorithms If selected via Math options this controller has two input algorithms available Each algorithm can be configured to provide a derived calculated PV or a derived remote setpoint Up to three inputs may be applied to the calculation In addition the two algorithms may be linked to combine two calculations by configuring one algorithm to be an input to the other algorithm St
69. e configured Lower display shows the Loop 1 parameters and I the PV and Output for Loop 2 Controller setpoint annunciators show the setpoint If cascade is configured currently being used for Loop 1 L Loop 2 is being Upper display shows the Process Variable PV for displayed Loop 2 Lower display shows the Loop 2 parameters and the PV and Output for Loop 1 Controller setpoint annunciators show the setpoint currently being used for Loop 2 12 00 UDC3300 Expanded Model DC33XE User Manual 67 Setpoint Rate Ramp Soak Program Operation Viewing Each Loop s Process Variable Regardless of which loop is being displayed 1 or 2 the process variable of the non displayed loop can be shown in the lower display by repeated presses of the LOWER DISPLAY key until 1PVXXXX or 2PVXXXX is displayed Internal Cascade Indication When internal Cascade has been configured an l will appear on the left side of the upper display as long as Loop 1 is operating in the remote setpoint mode Hold in the SETPOINT SELECT key until RSP appears in the lower display then release the key to select remote setpoint Switching between automatic and manual mode on either loop will not affect the internal Cascade indication 4 10 Operating Two Loops of Control Operation of two individual loops of control is identical to operating a single loop of control except that TUNING 2 group applies to Loop 2 only and two PID sets 3 and 4 are available TU
70. eat tuning The output will cycle between 50 and 100 or high output limit A large T appears in the upper display until tuning is completed and final Heat parameters are entered for PID set 1 in the Tuning group Cool Zone Adjust Local Setpoint 2 to a value within the Cool zone Put the controller in Automatic mode Press the Lower Display and A keys simultaneously to initiate Cool tuning The output will cycle between 096 and 50 or low output limit A large T appears in the upper display until tuning is completed and final Cool parameters are entered for PID set 2 in the Tuning group Using SP Tuning at Start Up Table 4 24 Procedure for Using SP Tuning at Start Up Step Action 1 2 3 4 Put the controller in manual mode by pressing the MANUAL AUTO key Let the PV stabilize Adjust the setpoint to the desired value Put the controller in automatic mode by pressing the MANUAL AUTO key The controller will switch to automatic mode and the process will start to move toward the setpoint and will line out with the proper tuning constants A large T appears on the left side of the upper display to indicate that SP tuning is in progress SP Tuning for Duplex Heat Cool SP tuning can be done for applications using duplex heat cool control Configuring SP Tuning for Duplex Heat Cool To configure this item refer to Section 3 Configuration 12 00 UDC3300 Expanded Model DC33XE User Manual 77 Setp
71. ed Opening DI has no effect on Mode UDC remains in manual mode REStot Resets the accumulated totalizer value Opening the switch has no effect Keyboard Operation Front panel keys have no effect on the digital input action in the closed state 12 00 UDC3300 Expanded Model DC33XE User Manual 73 Setpoint Rate Ramp Soak Program Operation Digital Inputs 1 and 2 Combination Selections Table 4 20 Digital Input Combinations DIG IN1 or DIG IN2 Selections used in Display Indication Action on contact closure Combination with DIG IN1 or DIG Returns toggles to original state when contact opens IN2 PID2 PIDSET 2 in lower display Selects PID set 2 ToDIR Puts the controller into direct action ToSP2 RSP blinks Selects the second local setpoint DISAT T indicator is no longer lit Disables Adaptive tune ToSP1 Selects the local setpoint RUN R indicator blinks Starts or restarts RUN of SP RMP PROG 4 14 Fuzzy Overshoot Suppression Fuzzy Overshoot Suppression minimizes overshoot after a setpoint change or a process disturbance This is especially useful in processes which experience load changes or where even a small overshoot beyond the setpoint may result in damage or lost product It can be configured to apply to Loop 1 Loop 2 or both loops Configuration To configure this item refer to Section 3 Configuration e Set Up Group ACCUTUNE e Function Prompt FUZZY e Select ENABLE or DISABL A or
72. ed then the value is stored immediately 12 00 UDC3300 Expanded Model DC33XE User Manual 57 Setpoint Rate Ramp Soak Program Operation Setpoint Selection Indication Table 4 4 Setpoint Selection Indication Using Local Using Remote Using 2nd Using 3rd Local Setpoint Setpoint Local Setpoint Setpoint Upper PV andthe PV PVandthe PV PV and the PV PV and the PV Display value value value value Lower SP and the RSP and 2SP and the 2nd 3SP and the 3rd Display Local Setpoint Remote Local Setpoint Local Setpoint Value Setpoint Value Value Value Annunciator None m lights W lights 3 lights 4 6 Using Two Sets of Tuning Constants Select Two Sets or Gain Scheduling Table 4 5 Procedure for Selecting Two Sets of Tuning Constants Press Action Step Operation 1 Select SET UP until you see SET UP in Upper Display and CONTROL Control Set or CONTROL2 in Lower Display Up group 2 Select PID FUNCTION until you see the function desired in the Upper Display SETS LOOP 1 2 and PID SETS in the Lower Display function Ao V select the type of PID SET Set Switchover Value If you select 2 PVSW or 2 SPSW you must set a value at which the sets will switch over The procedure in Table 4 6 shows you how to set this value This procedure assumes that you are still in the Control Set Up group from Table 4 5 Table 4 6 Procedure for Setting Switchover Values Step Operation Press Action
73. er Display SPAN VAL For manual calibration the motor does not move from its position prior to the start of Position Proportional calibration The controller will store the 100 value To exit the calibration mode UDC3300 Expanded Model DC33XE User Manual 103 Position Proportional Calibration 104 UDC3300 Expanded Model DC33XE User Manual 12 00 Input Ranges 10 Appendix E Input Ranges PV Input mange du C Thermocouples Per ITS 90 B 0 to 3300 18 to 1816 E 454 to 1832 270 to 1000 E low 200 to 1100 129 to 593 J 0 to 1600 18 to 871 J low 20 to 770 7 to 410 K 0 to 2400 18 to 1316 K low 20 to 1000 29 to 538 NiNiMoly NNM68 32 to 2500 0 to 1371 NiNiMoly low 32 to 1260 0 to 682 NiMo NiCo NNM90 32 to 2500 0 to 1371 NiMo NiCo low 32 to 1260 0 to 682 Nicrosil Nisil NIC 0 to 2372 18 to 1300 R 0 to 3100 18 to 1704 S 0 to 3100 18 to 1704 T 300 to 700 184 to 371 T low 200 to 500 129 to 260 W5W26 0 to 4200 18 to 2315 W5W26 low 0 to 2240 18 to 1227 Radiamatic Type RH 0 to 3400 18 to 1871 Type RI O to 9999 max 18 to 9999 max RTD IEC Alpha 0 00385 100 ohms 300 to 1200 184 to 649 100 ohms low 300 to 300 184 to 149 200 ohms 300 to 1200 184 to 649 500 ohms 300 to 1200 184 to 649 Linear Milliamps 4 to 20 mA 0 to 20 mA Millivolts 0 to 10 mV 0 to 50 mV Volts 1 to 5V 0 to 5 V 0 to 10 V Carbon 0 to 1250 m
74. gured under PWR MODE in the Control function group This applies to both loops 12 00 UDC3300 Expanded Model DC33XE User Manual 85 Setpoint Rate Ramp Soak Program Operation Table 5 2 Program Contents Contents Definition Ramp A ramp segment is the time it will take to change the setpoint to the next Segments setpoint value in the program e Ramps are odd number segments e Ramps are configured in either Time or Engineering Units per Minute or Engineering Units per Hour see Ramp Unit below NOTE Entering 0 will imply an immediate step change in setpoint to the next soak Ramp Unit The Ramp Unit selection determines the engineering data units for the ramp segments The selections are e TIME Hours Minute XX XX Range 0 99 hrs 0 59 min e EU MIN Degrees Minute or EU HR Degrees Hour 0 to 999 Soak A Soak Segment is a combination of soak setpoint value and a soak Segments duration time e Soaks are even number segments e The soak setpoint range value must be within the setpoint high and low range limits in engineering units e Soak time is the duration of the soak and is determined in TIME Hours Minutes Range 0 99hrs 59min Start Segment This designates the number of the first segment Odd number Range 1 to 11 End Segment This designates the number of the last Soak segment Even Number Range 2 to 12 Recycle This number allows the program to recycle to a specified number of
75. iation the center bar plus all ten deviation bars will light Indicator definition when lit avo n berta ROT ven DE ten en utt ete Po EE tarten VI a 24157 Figure 1 1 Operator Interface Displays and Indicators 12 00 UDC3300 Expanded Model DC33XE User Manual 1 Introduction 1 3 Function Keys Key SET UP FUNCTION LOOP 1 2 LOWER DISPLAY MANUAL AUTO SETPOINT SELECT RUN HOLD A Table 1 1 Function of Keys Function Places the controller in the Configuration Set Up group select mode Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group e Used in conjunction with the SET UP key to select the individual functions of a selected Configuration Set Up group e Selects Display of Loop 1 or Loop 2 during operation Selects an operating parameter to be shown in the lower display Alternately selects AUTO or MAN Hold key down to cycle through configured setpoints e Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program e Acknowledges a latched alarm 1 Increases the selected parameter value Decreases the selected parameter value UDC3300 Expanded Model DC33XE User Manual 12 00 Installation 2 Installation 2 1 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied Adequate access space m
76. ies process dynamics load changes or other operating conditions PV adapt tuning will occur whenever a PV disturbance of 0 3 span or larger occurs When this condition exists the controller monitors the process response to determine whether there has been a true process change or a momentary upset It will take 1 and 1 2 process cycles around the setpoint before any process recognition can occur to an oscillating process However if no oscillation occurs Adaptive may alter the parameters to speed up or slow down the process response if it determines the time to return to the SP is excessive or too fast overshoot occurs For this configuration the controller operates with only one set of tuning parameters for each loop The second set normally used for duplex output or for keyboard PV or SP switching is not used because Adaptive tune continually updates the tuning parameters based on the PV deviation UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation PV Tuning Indications A small t is displayed in the upper display whenever PV adapt mode is in progress During this time changes to the configuration parameters are permitted Whenever the t is displayed it signifies that the process response is being monitored and this may or may not result in parameter retuning The selection of Fast or Normal criteria has no effect on PV adaptive tuning Aborting PV Adaptive Tuning If it is nece
77. ikasjon INSTRU ES DE SEGURAN A PO21 6042 An Para reduzir o risco de chogue el ctrico que pode causar danos fisicos siga todas as instru es de seguran a contidas nesta documenta o AN Este simbolo avisa o utilizador sobre um eventual perigo de choque quando 540 acessiveis voltagens sob tens o perigosas Terminal de terra de protecc o Fornecido para conex o do condutor do sistema de alimentag o de terra de protecc o Se equipamento for utilizado de uma forma n o especificada pelo fabricante a protec o normalmente facultada pode falhar se deve substituir qualquer componente ou peca que n o seja explicitamente especificado como substitu vel pelo nosso revendedor Todos os fios devem estar em conformidade com as normas locais e instalados por profissionais autorizados O terminal de terra deve ser ligado antes de qualquer outro fio e desligado em ltimo lugar necess rio um interruptor na alimenta o principal perto do equipamento ao alcance do operador Os fios de alimenta o principal necessitam de fus veis F 1 2 A 250 V ESPECIFICA ES DO EQUIPAMENTO Voltagem 90 264 V Frequ ncia 50 60 Hz Pot ncia 18 VA m ximo CONDIC ES DO MEIO AMBIENTE N o colocar o equipamento em funcionamento na de l quidos ou vapores inflam veis A utilizac o de qualquer equipamento el ctrico num ambiente deste tipo comporta riscos de seguranca Tempe
78. ion Unit goes to manual mode output goes to the failsafe value 12 00 Setpoint Rate Ramp Soak Program Operation DIG IN1 or Display Indication Action on Contact Closure DIG IN2 Selections Returns toggles to original state when contact opens unless otherwise noted ToLOCK LOCKED when a Disables all keys key is pressed ToAout Output is forced to value set at control prompt AUTO OUT when controller is in automatic mode TIMER Timer clock tz Starts timer momentary Reopening switch has no and time appear in lower display AM STA Causes switch to Auto Manual Station mode ToTUNE TUNE ON in lower Starts the Accutune process display SPinit Forces the SP to initialize at the current PV value TRACK1 O blinks Allows Output 1 to track Input 2 TRACK2 O blinks Allows Output 2 to track Input 2 ToOUT2 O blinks Allows Output 2 to override Input 1 TO RSP RSP annunciator Selects remote setpoint if enabled blinks D L1 2 Displays loop not being displayed at time of closure RST FB Allows Input 2 to override the internal reset value providing external reset feedback ToPURG MAN blinks and Forces loop to manual mode with the output values set to output value shows the Output High Limit configuration in lower display LoFIRE MAN blinks and Forces loop to manual mode with the output set to the output value shows Output Low Limit configuration in lower display MAN LT Forces loop to manual mode latch
79. ional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 14 UDC3300 Expanded Model DC33XE User Manual Installation Auxiliary Output For Duplex Current Output use Control munne Output for Output 1 heat 16 169 Auxiliary Load ATTENTION 0 10000 Both current outputs control and auxiliary are isolated from each other SE EE case ground and all inputs am Connect shield to groundat one end only Figure 2 14 Auxiliary Output Connections Models DC330X XX 2XX DC330X XX 5XX Digital Inputs 12 00 Digital Input Switch 1 Digital Input Switch 2 Connect shield to ground at 10 one end only 11 LH 12 Switch Common Figure 2 15 Digital Inputs Connections Model DC330X XX XX3 UDC3300 Expanded Model DC33XE User Manual 15 Installation Communications Option There are two types of Communications option available e RS422 485 ASCII or Modbus Model DC330X XX 1XX or DC330X XX 5XX Figure 2 16 e DMCS Model DC330X XX 4XX Figure 2 16 Master ASCII or MODBUS RS422 485 HET IXB TX RX D HALF DUPLEX HOTET 120 Ohm Resistor Do not mix half and full duplex wiring To Other Do not run these lines in Communication the same conduit as AC Instruments power maximum 31 120 Ohm Resistor on Last Leg Master ASCII 13 3 HD A 180 0 FULL DUPLEX 14 15 IRH Resistor I er Resistor 17 IRE 0
80. l DC33XE User Manual 59 Setpoint Rate Ramp Soak Program Operation 4 7 Alarm Setpoints Procedure for Displaying the Alarm Setpoints Table 4 9 Procedure for Displaying or Changing the Alarm Setpoints Step Operation Press Action 1 Access the SETUP until you see ALARMS in the Lower Display Alarm Set Up group 2 Accessthe FUNCTION to successively display the alarm setpoints and their Alarm LOOP 1 2 values Setpoint Values or W to change any alarm setpoint value you select in the upper display 3 Return to LOWER normal DISPLAY operation 4 8 Two Loops of Control The UDC3300 can operate using two independent loops of control or internal Cascade control Two Independent Loops The following rules apply for two independent loops e Current output on Loop 2 requires auxiliary output e Loop 2 Current Duplex output is limited to 2nd Current output signal only e Loop 2 relay output is always dedicated to relay output 2 e No Time Duplex outputs on Loop 2 e No ON OFF or 3 Position Step algorithms on Loop 2 e No Position Proportional output is available on 2 loop controllers 60 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation To RSP IN3 In Alg1 2 g TTT PV Source o Input 1 Input 2 Input 3 In Alg 1 In Alg 2 INPUT INPUT A Output 1 FEEDFORWARD Output 2 INPUT A ONLY Source e Input 1 Input 2 Input 3
81. l Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements UDC3300 Expanded Model DC33XE User Manual 12 00 1 Contents INTRODUCTION s72 ss5asesasesass ss nss ss asssosssnsssasdens rasnsnsasnrnsnsnsnsnsnsnsosnspsnsosnsnsnsasnsnsask 1 NEU rende 1 1 2 CE Conformity Europe NA 1 13 Function FS sener 2 INSTALLATION 3 27 MBUNINO ERR 3 220 MAD o tumaa Qupap qhu huuu aquy nerede bra nn hasqa hapa 962 4 CONFIGURATION Pac H 19 ama s a am RE EE EE NE EE 19 3 2 Configuration Procedure aga dere dense eee danae dd 22 3 3 Loop 1 Tuning Parameters Set Up Group r 23 3 4 Loop 2 T
82. lish F French G German Italian Spanish Certificate 0 None Certificate of Conformance F3391 Options 90 to 264 Vac Power 24 Vac dc Power FM and UL Gray Elastomer Bezel Blue Elastomer Bezel Tan Elastomer Bezel None Rear Terminal Cover Customer ID Tag Rear Terminal Cover amp Tag None DIN Cutout Adapter None PV Input 1 RTD Radiamatic mV 0 5V 1 5V 2 RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 3 RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 0 10V 15 Relative Humidity includes optional input 16 Carbon Oxygen or Dewpoint includes optional input Optional Input s 0 None 1 RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 2 Slidewire Input 3 RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 0 10V 4 Two High Level Als instead of 2nd Universal Al UDC3300 Expanded Model DC33XE User Manual 95 Model Selection Guide 96 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Record Sheet 8 Appendix C Configuration Record Sheet Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting TUNING PROP BD TUNING2 PROPBD3 or or GAIN 1 000 GAIN 3 1 00
83. n the UDC3300 are shown in the following figures The Alarm wiring connections are the same for all three outputs For Control and Alarm Relay Contact information see Table 2 3 and Table 2 4 Figure 2 7 shows the Output and Alarm wiring connections for models with Electromechanical Relay Output 118 Time Proportional Output N C Sn f rd Relay 1 SE Relay Load Supply da 0 terminal p o Power 7 10 3 Output N c Kam 7 v Load 62 Relay 2 NC Supply LEI Power 7 6 4 or 6 Alarm 1 N C Ke Load Relay 1 NCS Ie Supply 9 voz 0o o Power terminal 70r9 O Alarm amp 2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control Electromechanical relays are rated at 5 Amps 0120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 7 Electromechanical Relay Output Model DC330X EE XXX 10 UDC3300 Expanded Model DC33XE User Manual 12 00 Installation OO O WISE Time Proportional 1 62 Output L 20 Eo Supply i 3 E Relay Load E Bower Alarm 4 HA Dummy Resistor 74 Relay 2 T 0 B Power 71 B AC Load Y ME Supply a 91 To terminal O No s o Power 70r9 If the load current is less than the minimum rated value of 20mA there may be a residual voltage acros
84. nction Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display LOCKOUT Configuration Lockout NONE CALIB CALIB CONF VIEW MAX AUTO MAN Manual Auto Key Lockout DISABL ENABLE ENABLE SP SEL Setpoint Select Key DISABL ENABLE Lockout ENABLE RUN HOLD Run Hold Key Lockout DISABL ENABLE ENABLE PVEUVAL 1 PV1 through PV8 Value PV value within the PV limits 0 PVEUVAL2 for Gain Scheduling In engineering units PVEUVAL3 PVEUVAL4 PVEUVAL5 6 PVEUVAL7 PVEUVAL8 GAINVAL1 Gain 1 through Gain 8 0 001 to 1000 floating 1 000 GAINVAL2 Value for Gain Scheduling Gain or Proportional Band GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8 24 UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 4 Loop 2 Tuning Parameters Set Up Group Table 3 3 Loop 2 Tuning Group Function Prompts 12 00 UDC3300 Expanded Model DC33XE User Manual Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display PROPBD3 Proportional Band 3 0 1 to 9999 GAIN 3 Gain 3 0 001 to 1000 1 000 or or GAINVALn Gain Value being used by Read Only Gain Scheduling when enabled RATE3MIN Rate 3 in minutes 0 00 to 10 00 minutes 0 00 RSET3MIN Reset 3 in minutes repeat 0 02 to 50 00 1 00 RSET3RPM Reset 3 in repeats minute MANRSET3 Manual Reset 3 100 to 100 Output 0 0 PROPBD4 Proportional Band 4 0 1 to 9999 GAIN 4 Gain 4 0 001 to 1000 1 000 RA
85. ode will limit the voltage at the transmitter to 25 Vdc Configure AUX OUT OUTPUT Auxiliary Output Calibration ZERO VAL 4095 Zener Diode SPAN VAL 4095 2 wire Transmitter 250 ohm resistor Figure 2 18 Transmitter Power for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX 12 00 UDC3300 Expanded Model DC33XE User Manual 17 Installation Control Relays ATTENTION Control relays operate in the standard control mode i e energized when output state is on Table 2 3 Control Relay Contact Information 1 or 2 Output Control Relay Wiring N O Off Control Relay N C N O Contact Indicator Status Open Off Closed Open Off Closed On On N C Alarm Relays Closed Off Open On ATTENTION Alarms relays are designed to operate in a failsafe mode i e de energized during alarm state This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If the unit loses power the alarms will function Table 2 4 Alarm Relay Contact Information Variable Variable Unit Alarm NOT in Alarm State in Alarm State Power 00 Rel Rel iring elay i elay E Contaci Indicators Contact Indicators N O Open Open Off Off Off N C Closed Closed N O Closed Open On Off On N C Open Closed 18 UDC3300 Expanded Model DC33XE User Manual 12 00 Config
86. oint Rate Ramp Soak Program Operation SP Tuning After Start Up SP tuning will occur whenever the controller is in automatic mode and a setpoint change occurs which is greater than the previously configured minimum setpoint change value The controller will delay using any setpoint changes for 30 seconds to enable it to calculate whether to SP tune or not But if the controller is toggled between LSP1 and LSP2 or if any other key such as LOWER DISPLAY is pressed the setpoint change is immediate A large T is displayed in the upper display whenever tuning is in progress During this time no changes to the configuration parameters including the setpoint are permitted Aborting SP Tuning If it is necessary to stop or abort the tuning e Press the MANUAL AUTO key to return to manual mode This will cause an immediate abort of tuning e Disable SP or SP PV in the Accutune Set Up group at function prompt ACCUTUNE or 2 Retuning The controller will evaluate current tuning as SP changes occur When retuning is required the controller operates in automatic mode and identifies new tuning constants At the point the T appears and tuning values are entered and used until retuning occurs again TUN PV or SP PV Process Variable Disturbance 78 The TUNE demand tuning or the SP tuning portions of these selections work as stated previously During process variable PV disturbances which result from non linearit
87. ontrol or Position Proportional Control 2 Electromechanical relays are rated at 5 Amps O 120 Vacor 2 5 Amps at 240Vac Customer should size fuses accordingly Use Fast Bio fuses only All current outputs are isolated from each other case ground and all inputs Figure 2 12 Auxiliary Output and Three Relay Output 12 00 UDC3300 Expanded Model DC33XE User Manual 13 Installation Position Proportional Output Figure 2 13 shows models with Position Proportional Output Model DC330X EE XXX X2 or Three Position Step Control Model DC330X AA XXX X2 Calibration Position Proportional Output models must have the output calibrated after installation Three Position Step models only require that the motor time be entered Full calibration is not required Motor Power Hot O 5 Amp Fast Blo fuse Slidewire 100 to 10009 mechanically linked to motor Output L1 Relay 1 E L2 N 3 22 T Output ku 23 Relay 2 5 Gy ES Connect shield to ground N C at one end onl Alarm I y Relay 1 m Roe d 9 SG a So Power o termina Amp Fast Blo 5 70r9 fu se CD Alarm 2 is not available with Position Proportional output or Three Position Step control 2 Do not run slidewire cable in the same conduit as AC power 3 Electrical noise suppression may be required 2 Slidewire input is not required for Three Position Step control but can be used for motor position indication Figure 2 13 Position Proport
88. proportional control automatically switched to TPSC Configuration Errors for Loop 1 Low limit greater than high limit for PV SP Reset or Output Configuration Errors for Loop 2 Low limit greater than high limit for PV SP Reset or Output or Loop 2 output has not been selected Input Combination Errors Percent Carbon falls outside of sooting boundary Input 1 Out of Range Input 2 Out of Range Input 3 Out of Range PV Out of Range PV PV source x PV source ratio PV source bias Failsafe Loop 1 Check inputs or configuration Failsafe Loop 2 Check inputs or configuration Remote Variable Out of Range RV RV source x RV source ratio RV source bias RH Excessive Temperature Depression Calculated RH is less than 0 Segment Error SP Program starting segment number is less than ending segment number Not calibrated Perform Position Proportional calibration UDC3300 Expanded Model DC33XE User Manual 55 Setpoint Rate Ramp Soak Program Operation 4 3 Start up Procedure Step Operation Press Table 4 3 Procedure for Starting Up the Controller Action 1 Select the FUNCTION to toggle between Loop 1 and Loop 2 if configured loop LOOP 1 2 2 Select MANUAL until MAN indicator is ON manual mode AUTO The controller is in manual mode 3 Adjust the A or W to adjust the output value and ensure that the final control output element is functioning correctly Upper Display shows the PV v
89. put 5 to 105 of output Within the range of the output limits Within the range of the output limits 5 to 105 of output 5 0 to 5 0 95 NO LAT LATCH Set within the range of the output limits 0 to 100 Factory Setting REVRSE DISABL 100 100 0 0 0 UDC3300 Expanded Model DC33XE User Manual 43 Configuration 3 14 Options Set Up Group Lower Display Function Prompt AUX OUT or CUR OUT2 4mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM Auxiliary Output Low Scaling Factor engineering units Auxiliary Output High Scaling Factor 20 MA Value in for output all others in engineering units Digital Input 1 Selections NONE NOTE DIG IN 1 applies MAN to Loop 1 when 2 LOOPS TO LSP or CASCAD is configured TO 25 TO 3SP TO DIR ToHOLD ToPID2 PV 2IN PV 3IN RERUN TO RUN ToBEGN STOP I MAN FS ToLOCK Digital Input 1 DISABL Combinations PID2 ToDIR ToSP2 ToAout TIMER AM STA ToTUNE Spinit TRACK1 TRACK2 ToOUT2 TO RSP D L1 2 RST ToPURG LoFIRE MAN LT REStot Table 3 13 Options Group Function Prompt Function Selections or Name Range of Setting Upper Display Auxiliary Output One DISABL OUTPUT PV2 Loop Selection OR INP1 SP DEV 2 Auxiliary Output Two INP 2 LSP 1 OUTPT2 Loops Cascade Selection INP 3 IN AL1 SPL2 CBOUT IN AL2 LSP1 2 PV DEV CBOUT2 Low scale value to represent 4 mA Value in for output all others in High sc
90. r Output 1 Selections or Range of Setting Upper Display Health Watch TIMER 1 TIMER 2 TIMER 3 COUNT 1 COUNT 2 COUNT 3 Same as A1S1TYPE Same as A1S1TYPE Same as A1S1TYPE LOW HIGH BEGIN END LOW HIGH BEGIN END LOW HIGH BEGIN END LOW HIGH BEGIN END 0 0 to 100 0 of output or span as appropriate NO LAT LATCH UDC3300 Expanded Model DC33XE User Manual Factory Setting NONE NONE NONE HIGH LOW HIGH LOW 0 1 NO LAT 12 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display BLOCK Alarm Blocking DISABL DISABL BLOCK1 BLOCK2 BLK 12 For CE Conformity Performance Criterion A Select NO LAT 3 17 Display Parameters Set Up Group Table 3 16 Display Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display DECIMAL Control Loop 1 Decimal XXXX XXXX Place XXX X XX XX X XXX Auto ranging will occur to whichever decimal place has been selected DECIMAL2 Control Loop 2 Decimal XXXX XXXX Place XXX X XX XX X XXX TEMPUNIT Control Loop 1 DEGF NONE Temperature Units DEG C NONE PWR FREQ Power Frequency 60HZ or 50HZ 60 HZ RATIO 2 Ratio for Input 2 Set from DISABL DISABL the front of the controller ENABLE LANGUAGE Display Language ENGLIS ENGLIS FRENCH GERMAN SPANIS ITALAN 12 00 UDC3300 Expanded Model DC33XE User Manual 49
91. ratura 0 a 55 C Humidade 5 90 40 C Vibrag o Frequ ncia 0 200 Hz Accelerag o 0 6 g INSTALA O DO EQUIPAMENTO O controlador deve ser montado num painel para limitar o acesso do operador aos terminais traseiros Terminais tens o linha corrente alternada Terminais de entrada 2 2 terminais HLAI Terminais de entrada 1 Terminais de entradas digitais Safdas e terminais de alarmes Terminais auxiliares de saida A O D Transmissor pot ncia para 4 20 mA Transmissores por fio E E 9 Terminais de comunica es S KERHETSF RESKRIFTER SW 21 6042 4 F lj handbokens samtliga s kerhetsf reskrifter f r att undvika elst tar och tf ljande H personskador AN Denna symbol varnar anv ndaren f r risk f r elchock vid tillf llig tkomst av sp nningsf rande del Skyddat jorduttag Avsedd f r anslutning av skyddande jordn tets ledare Om utrustningen anv nds p ett s tt som ej f rutsetts av tillverkaren kan s kerhetsskyddet visa sig vara otillr ckligt Byt inte ut n gon komponent eller del om denna inte klart angivits som utbytbar av tillverkaren All kabeldragning skall f lja de lokala f reskrifterna och utf ras av en kompetent och erfaren fackman Jorduttaget m ste anslutas innan all annan kabeldragning och kopplas fr n sist En n tstr mbrytare skall finnas i n rheten av utrustningen inom bekv mt r ckh ll f
92. rces Be sure to separate external wiring into bundles see Table 2 1 and route the individual bundles through separate conduits or metal trays ATTENTION For installation where high EMI RFI noise cannot be avoided we recommend you use shielded twisted pair wires for the signals in bundle 2 Table 2 1 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring Control relay output wiring Line voltage alarm wiring 2 Analog signal wire such as Input signal wire thermocouple 4 to 20 mA etc 4 20 mA output signal wiring Slidewire feedback circuit wiring Digital input signals Communications Low voltage alarm relay output wiring Low voltage wiring to solid state type control circuits 12 00 UDC3300 Expanded Model DC33XE User Manual 5 Installation Composite Wiring Digital Inputs Terminals See Figure 2 15 AC Line Voltage Terminals See Figure 2 4 Input 2 Terminals See Figure 2 5 Two HLAI Terminals See Figure 2 6 Outputs and Alarms Terminals Time Proportional Output See Figures 2 7 2 8 2 9 2 10 Current Output Universal Output See Figures 2 11 2 12 Position Proportional Output See Figure 2 13 Input 1 Terminals See Figure 2 5 For Control and Alarm Relay Contact information See Tables 2 3 and 2 4 Transmitter Power for 4 20 mA 2 wire Transmitters Using Alarm 2 Output See Figure 2 17 Auxiliary Ou
93. rent Time Duplex Time Current Duplex Position Proportional or Three Position Step Control 13 Auxiliary Output and Three Relay Output 13 Position Proportional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 14 Auxiliary Output Connections Models DC330X XX 2XX 15 Digital Inputs Connections Model DC330X XX XX3 15 RS422 485 ASCII or Modbus Communications Option Connections 16 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX 17 Transmitter Power for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX 17 19 Functional Overview Block Diagram of a Single Loop Loop 1 or Dual Loop Controller Loop 1 and Loop 2 61 Functional Overview Block Diagram of Internal Cascade of a 62 UDC3300 Controller Being Used to Control the Carbon Potential of a 80 88 89 Program Record Sheet vii viii UDC3300 Expanded Model DC33XE User Manual 12 00 Introduction 1 Introduction 1 1 Overview The UDC3300 is a microprocessor based stand alone controller It combines the highest degree of functionality and operating simplicity offered in a 1 4 DIN size controller With a typical accuracy of 0 20 of span the UDC3300 is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications in metal working food and pharmaceuticals and testing and environmental work
94. rocedure for Starting TUNE Demand Tuning Procedure for Using TUNE at Start up for Duplex Procedure for Using SP Tuning at Start Up UDC3300 Expanded Model DC33XE User Manual Table 4 25 Procedure to Enter a Security Code 79 Table 5 1 Procedure for Running a Setpoint Ramp 84 Table 5 2 Program Contents 86 Table 5 3 Run Monitor Functions 90 Table 9 1 Calibration Procedure 102 vi UDC3300 Expanded Model DC33XE User Manual 12 00 Figure 1 1 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12 Figure 2 13 Figure 2 14 Figure 2 15 Figure 2 16 Figure 2 17 Figure 2 18 Figure 3 1 Figure 4 1 Figure 4 2 Figure 4 3 Figure 5 1 Figure 5 2 12 00 UDC3300 Expanded Model DC33XE User Manual Figures Dimensions Mounting Method Composite Wiring Diagram Line Voltage Wiring Input 1 2 Connections DC330X XX 5XX Prompt Hierarchy 2 loop Controller Furnace s Atmosphere Ramp Soak Profile Example Operator Interface Displays and Indicators 1 3 4 6 7 8 Two HLAI Replace 2nd LLAI Connections 9 Electromechanical Relay Output Model DC330X EE XXX 10 Solid State SS Relay Output Model DC33 X AA XX 11 10 amp SS External Relay Output Model DC330X SS XX 11 Open Collector Output Model DC330X TT XXX 12 Current Output Cur
95. s Automatic Switchover Value Local Setpoint Source Remote Setpoint Source Automatic Bias Local Setpoint Tracking Setpoint High Limit Setpoint Low Limit Selections or Range of Setting Upper Display INP 1 INP 2 IN AL1 IN AL2 INP 3 DISABL LINK12 1 ONLY 2KEYBD 2PV SW 2SP SW GAIN S Gain scheduling automatically disables Accutune for this loop Value in engineering units within PV or SP range limits 1 ONLY TWO THREE Selection automatically disables RSP SRC NONE INP 2 IN AL1 IN AL2 INP 3 ENABLE DISABL NONE PV RSP 0 to 100 of PV span input in engineering units 0 to 100 of PV span input in engineering units UDC3300 Expanded Model DC33XE User Manual Factory Setting INP 2 DISABL 1 ONLY 0 00 1 ONLY NONE DISABL NONE 1000 12 00 Configuration Function Prompt Lower Display ACTION OUT RATE PCT M UP PCT M DN OUTHiLIM OUTLoLIM I HiLIM I LoLIM DROPOFF DEADBAND FAILMODE FAILSAFE 12 00 Function Name Control Output Direction Output Change Rate Output Rate Up Value Output Rate Down Value High Output Limit Low Output Limit High Reset Limit Low Reset Limit Controller Dropoff Value Output Relay Deadband Failsafe Mode Failsafe Output Value Selections or Range of Setting Upper Display DIRECT REVRSE ENABLE DISABL 0 to 9999 per minute 0 to 9999 per minute 5 to 105 of out
96. s you are trying to make an unacceptable entry This key selects another Function prompt This key selects another Set Up group The value or selection you have made will be entered into memory after another key is pressed Exits configuration mode and returns the controller to the same state it was in immediately preceding entry into the Set Up mode It stores any changes you have made UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration 3 3 Loop 1 Tuning Parameters Set Up Group Table 3 2 Loop 1 Tuning Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display PROP BD Proportional Band 0 1 to 9999 GAIN Gain 0 001 to 1000 1 000 or Or GAINVALn Gain Value being used by Read Only Gain Scheduling when enabled RATE MIN Rate in Minutes 0 00 to 10 00 minutes 0 00 RSET MIN Reset in minutes repeat 0 02 to 50 00 1 00 RSET RPM Bos in repeats minute e MAN RSET Manual Reset 100 to 100 output 0 PROPBD2 Proportional Band 2 0 1 to 9999 GAIN 2 Gain 2 0 001 to 1000 1 000 RATE2MIN Rate 2 in Minutes 0 00 to 10 00 minutes 0 00 RSET2MIN Reset 2 in minutes repeat 0 02 to 50 00 1 00 RSET2RPM Fe 2 in repeats minute CYC SEC Cycle Time Heat 1 to 120 20 cvc Sx3 CYC2 SEC Cycle Time Cool 1 to 120 20 CYC2 SX3 SECURITY Security Code 0 to 4095 0 12 00 UDC3300 Expanded Model DC33XE User Manual 23 Configuration Function Fu
97. s both ends of the load even if the relay is turned off Use a dummy resistor as shown to counteract this The total current through the resistor and the load current must exceed 20mA Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control Solid State relays are rated at 0 5 amps Customer should size fuses accordingly Use FastBlo fuses only Electromechanical relays are rated at 5 Amps 9120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only WARNING Only connect Vac to solid state relays Figure 2 8 Solid State SS Relay Output Model DC33 X AA XX 12 00 L2 N L1 Hor LOAD O External solid state relays are rated at 15 amps 025 C derated to 10 amps at 55 C Customer er enl MI D 12 3 OH accordingly Use Fast Blo fuses 139 4180 14 SE 5 S Output 2 15101 BEH Solid State KCN 2 62 Relay 171911 RL Figure 2 9 10 amp SS External Relay Output Model DC330X SS XX Green UDC3300 Expanded Model DC33XE User Manual 11 Installation Time Proportional Simplex Customer Supplied Customer Supplied Electromechanical Rela Solid State Relay Output 1 1 1 1 1 1 1 1 V 1 Alarm Load Load H 1 1 1 1 1 1 1 1 Relay 2 Relay 2 y Supply elay 4 o Power Ov 9
98. s not affected Reopening the contact has no effect and places the program in HOLD mode The setpoint is changed to what the setpoint was when the program was first started restarts the Setpoint Program 12 00 Setpoint Rate Ramp Soak Program Operation Keyboard Reset LOWER DISPLAY Viewing the LOWER Present Ramp or DISPLAY Soak Segment Number and Time Viewing the LOWER Number of Cycles DISPLAY Left in the Program End Program Disable Program until you see Lower Display TOBEGN Press A key to reset program to beginning at Hold state until you see Upper Display R and the PV value Lower Display Ramp segments HRA XX XX Soak segments SK XX XX indicates the segment number Ramp odd only Soak even only XX XX Ramp Time Hours Minutes Ramp Rate EU MIN or EU HR Soak Time Hours Minutes until you see Upper Display R and the PV value Lower Display XX Number of cycles remaining in the setpoint program XX 0 to 99 When the final segment is completed the R in the upper display either changes to H if configured for HOLD state or disappears if configured for disable of setpoint programming The controller operates at the last setpoint in the program in automatic or will be in manual mode at the failsafe output See Section 3 5 for details 12 00 UDC3300 Expanded Model DC33XE User Manual 91 Setpoint Rate Ramp Soak Program Operation 92 UDC3300 Exp
99. sk st t S Jordingsterminal Kabelen for jording av systemet skal tilknyttes til denne terminalen Dersom utstyret benyttes p en m te annerledes enn spesifisert av produsent kan utstyrets beskyttelsesgrad forringes Ingen komponenter eller deler skal skiftes ut dersom de ikke er uttrykkelig spesifisert som utskiftbare av din forhandler Det er p krevet med en hovedstr msbryter i n rheten av utstyret All kabling m utf res i henhold til gjeldende forskrifter og installeres av autoriser og erfaren installat r Jord m tilknyttes f r all annen kabling og frakobles sist Kabling for str mtilf rsel krever F 1 2A 250 V sikring er UTSTYRSPESIFIKASJONER Str mtilf rsel 90 264 V Nettfrekvens 50 60 Hz Kraftforbruk 18VA maksimum OMGIVELSER Instrumentet m ikke opereres i n rheten av lettantennelige v sker eller gasser Bruk av elektriske instrumenter i slike omgivelser utgj r en sikkerhetsrisiko Temperatur 0 til 55 C Fuktighet 5 til 90 40 C Vibrasjon Frekvens 0 til 200 Hz Akselerasjon 0 6 g INSTALLASJON AV UTSTYRET Regulatoren m monteres i panel for skjerme tilgangen til bakre terminaler Terminaler for inngang 2 2 HLAI terminaler Terminaler for inngang 1 Transmitter str mforsyning for 4 20 mA 2 leder transmittere Terminaler for digitale innganger Terminaler for utganger og alarmer 8 Terminaler for aux utganger Terminaler for kommun
100. sly or using the digital input if configured Aborting Tuning If itis necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode You can also disable TUNE or TUN PV in the ACCUTUNE or ACCUTUN Set Up group Tune for Duplex Heat Cool TUNE can be done for applications using duplex heat cool control During tuning Accutune requires that setpoint 1 will cause a Heating demand and then the calculated tuning parameters will be automatically entered as PID set 1 Likewise it reguires that tuning at local setpoint 2 will cause a Cooling demand and then the cooling parameters will be entered as PID set 2 The tuning seguence will cycle the controller s output two full cycles between the high output limit and 50 for HEAT or between 50 and the low output limit for COOL while allowing only a small process variable change above and below the setpoint during each cycle Configuring TUNE for Duplex Heat Cool To configure this item refer to Section 3 Configuration 76 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Using TUNE at Start Up for Duplex Heat Cool Table 4 23 Procedure for Using TUNE at Start up for Duplex Step Action 1 Heat Zone Adjust Local Setpoint 1 to a value within the Heat zone Put the controller in Automatic mode Press the Lower Display and A keys simultaneously to initiate H
101. ssary to stop or abort the tuning e Press the MANUAL AUTO key to return to manual mode This will cause an immediate abort of tuning e Disable TUN PV or SP PV in the Accutune Set Up group at function prompt ACCUTUNE or 2 4 16 Entering a Security Code The level of keyboard lockout may be changed in the Set Up mode However knowledge of a security code number 0 to 4095 may be required to change from one level of lockout to another When a controller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number If you require the use of a security code select a number from 0001 to 4095 and enter it when the lockout level is configured as NONE Thereafter that selected number must be used to change the lockout level from something other than NONE j n NI Write the number on the Configuration Record Sheet in Appendix C so you will have a permanent record Table 4 25 Procedure to Enter a Security Code Step Operation Press Result 1 Enter Set Up SET UP Upper Display SET UP Mode Lower Display TUNING 2 1 any Set FUNCTION Upper Display 0 p Group LOOP 1 2 Lower Display SECUR 3 Security Code Aor V To enter a four digit number in the upper display 0001 to Entry 4095 This will be your security code 12 00 UDC3300 Expanded Model DC33XE User Manual 79 Setpoint Rate Ramp Soak Program Operation 4 17 Carbon Potential
102. te Ramp Soak Program Operation 4 4 Operating Modes The controller can operate in any of three basic modes e Manual One or Two Loops e Automatic with Local Setpoint One or Two Loops e Automatic with Remote Setpoint One or Two Loops e Manual Cascade e Automatic Cascade 4 5 Setpoints You can configure the following setpoints for the UDC3300 controller in the control group e A single local setpoint SP e Two local setpoints SP 25 e One local setpoint and one remote setpoint SP RSP e Three local setpoints SP 2SP 3SP e Two local setpoints and one remote setpoint SP 25 RSP Changing Local Setpoint 1 2 or 3 To scroll through the setpoint type menu press and hold in the SETPOINT SELECT key Release when the desired active setpoint selection is displayed ATTENTION KEY ERROR will appear in the lower display if e You choose either local setpoint 2 or 3 or remote setpoint and your choice has not been configured as the setpoint source e You attempt to change the setpoint while a Setpoint Ramp is enabled e Setpoint Ramp rate will apply to Local SP changes if enabled After changing a local setpoint value if no other key is pressed a minimum of 30 seconds time will elapse before the new value is stored in nonvolatile memory If power is removed before this time the new setpoint value is lost and the previous setpoint value is used at power up If after changing the LSP value another key is press
103. tes in percent of range units MATH K2 Weighted Average Ratio or 0 001 to 1000 K Constant for Math Selections CALC HI Calculated Variable High 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm 2 CALC LO Calculated Variable Low 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm 2 ALG2 INA Input Algorithm 2 INPUT 1 IN AL1 Input Selection INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG2 INB Input Algorithm 2 INPUT 1 IN AL1 Input Selection INPUT2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG2 INC Input Algorithm 2 NONE LP2OUT Input Selection INPUT 1 IN AL1 INPUT 2 IN AL2 LP10UT INPUT 3 PCT H2 Hydrogen Content for 1 0 to 99 0 1 0 Dewpoint ALG2BIAS Input Algorithm 2 Bias 999 to 9999 floating in 0 000 engineering units 8SEG CH1 Eight Segment DISABL DISABL Characterizer INPUT1 If Characterizer 1 is D de enabled the following L2 OUT Xn VALUE and Yn VALUE parameters appear UDC3300 Expanded Model DC33XE User Manual 12 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display X0 VALUE Xn Input Value X Axis 0 to 99 99 96 0 X1 VALUE n O through 8 X2 VALUE X3 VALUE X4 VALUE X5 VALUE X6 VALUE X7 VALUE X8 VALUE YO VALUE Yn Output Value Y Axis to 99 99 0 Y1VALUE n O through 8 Y2VALUE Y3VALUE Y4VALUE YSVALUE Y6VALUE Y7VALUE Y8 VALUE 8SEG CH2
104. tput Terminals See Figure 2 14 I O shield ground Do not use for Communications shield Communications Terminals See Figure 2 16 Using Auxiliary Output See Figure 2 18 Figure 2 3 Composite Wiring Diagram Line Voltage Wiring A This eguipment is suitable for connection to 90 264 Vac or 24 Vac dc 50 60 Hz power supply mains It is the user s responsibility to provide a switch and non time delay North America guick acting high breaking capacity Type F Europe 1 2 A 250 V fuse s or circuit breaker for 90 264 V or 1 A 125 V fuse or circuit breaker for 24 Vac dc operation as part of the installation The switch or circuit breaker should be located close to the controller within easy reach of the operator The switch or circuit breaker should be marked as the disconnecting device for the controller 4 mm2 GAUTIONAR Applying 90 264 Vac to a controller rated for 24 Vac dc will severely damage the controller and is a fire and smoke hazard 6 UDC3300 Expanded Model DC33XE User Manual 12 00 Installation When applying power to multiple instruments make sure that sufficient current is supplied Otherwise the instruments may not start up normally due to the voltage drop caused by the in rush current AC DC Oo 5 Line Voltage 1 PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimi
105. uggesting that the controller be calibrated See Appendix D Position Proportional Calibration Key Error When a key is pressed and the prompt KEY ERROR appears in the lower display it will be for one of the following reasons e parameter is not available e notin Set Up mode press SET UP key first e key malfunction do keyboard test 4 2 Monitoring Your Controller Operator Interface The indicators and displays on the operator interface let you see what is happening to your process and how the controller is responding Figure 1 1 is a view of the operator interface A description of the displays and indicators is included Decimal Point Position None one or two decimal places are indicated on configuration When a single decimal position has been configured and values greater than 1000 are displayed the right most character is blank but the decimal point will be lit Viewing the Operating Parameters Press the LOWER DISPLAY key to scroll through the operating parameters listed in Table 4 1 The lower display will show only those parameters and their values that apply to your specific model and the way in which it was configured 12 00 UDC3300 Expanded Model DC33XE User Manual 53 Setpoint Rate Ramp Soak Program Operation Table 4 1 Lower Display Key Parameter Prompts Indication Description OUT OUTPUT 1 Output value is percent for Three Position Step control this is an estimated motor position
106. uning Parameters Set Up Group rr 25 3 5 SP Ramp SP Rate or SP Programming Set Up Group 27 3 6 Accutune Set Up Group Su qu tno ttt eee nen dette need 29 3 7 Algorithm Data Set Up Group et eed od 30 3 8 Output Algorithm Parameters Set Up Group raras 34 3 9 Input 1 Parameters Ser Up Group onde federa obtient 36 3 10 Input 2 Parameters Set Up Group e e ni etc enc Gui 37 3 11 Input 3 Parameters Set Up Groupe eet ERG rae Reo Ep ene ERU Pod 39 3 12 Loop 1 Control Parameters Set Up Group r 40 3 13 Loop 2 Control Parameters Set Up Group r 42 3 14 Options Set Up Groups 44 3 15 Communications Set Up Group rien endete rr ace ky maat id 45 3 16 Alarms Set Up Group dad 47 3 17 Display Parameters Set Up Group 49 3 18 Calibration Group ter te tbe na eet beetle aed n 50 3 19 Maintenance Parameters Set Up Group r 50 3 20 STATUS GROUP APR lantaarn mesi Moved reede 51 OPERATION EM 53 4 1 How to Power Up the Controller asa une Sale medie 53 4 2 Monitoring Yo
107. units LO SEL DEW PT PV or RSP source in the VMUDIV OXYGEN Control Set Up group must MULT be set to IN AL1 MATH K Weighted Average Ratio or 0 001 to 1000 floating K Constant for Math Selections CALC HI Calculated Variable High 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm CALC LO Calculated Variable Low 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm ALG1 INA Input Algorithm 1 INPUT 1 IN AL1 Input Selection INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG1 INB Input Algorithm 1 INPUT 1 IN AL1 Input Selection INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG1 INC Input Algorithm 1 NONE LP2OUT Input Selection INPUT 1 IN AL1 INPUT 2 IN AL2 LP1OUT INPUT 3 PCO SEL Percent Carbon Source DISABL DISABL Input 3 must be enabled ONLINE PCT CO Percent Carbon Monoxide 0 020 to 0 350 fractional 0 200 percent of CO ATM PRES Atmospheric Pressure 590 0 to 760 0 mm Hg 760 0 Compensation ALG1BIAS Input Algorithm 1 Bias 999 to 9999 floating in 0 000 engineering units 12 00 UDC3300 Expanded Model DC33XE User Manual 31 Configuration 32 Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display INP ALG2 Input 2 Algorithm NONE LO SEL NONE W AVG VMuDIV All Input F FWD MULT Algorithms operate in FFW DMu MuDIV engineering units except A p c MULT feedforward which HI SEL DEW PT opera
108. ur Controller 53 4 00 StartUp Procedure RTT 56 4 4 Operating Modes gaar e e hei teen Ec e pure pira boi a sato 57 12 00 UDC3300 Expanded Model DC33XE User Manual iii 4 5 S OID OMI REE ENE RE RE ER 57 4 6 Using Two Sets of Tuning Constants e aak rr rss rr rr rn narr r rr rr rn nn 58 Aarm oet S aa vip SE Sha SS Reve dott ita DESSE picasa dl 60 4 8 TWO LOOPS ee netter 60 4 9 Monitoring Two Loops of 67 4 10 Operating Two Loops Of Control E sa gut Ee 68 4 11 Three Position Step Control Algorithm 69 4 12 Input Math 6252 Le 69 4 13 Digital Input Option Remote Switching 72 4 14 Fuzzy Overshoot Suppression eeredienst 74 ate d 74 416 Entering a Security Cde org drca pub dece d dedi ipte 79 4 17 Carbon Potential uu inmense e Lc ate t st det eate 80 Lugar EET 81 5 SETPOINT RATE RAMP SOAK PROGRAM OPERATION 83 5 1 Setpoint Ramp Rate se rrd o van eeu nie ies 83 5 2 2510016 Selpolnt RAMP eI aped tet Pese e Seeds vener de ear 83 5 3 Setpoint Ramp Soak Programming 85 6 APPENDIX A ENVIRONMENTAL AND OPERATING CONDITIONS 93 7 APPENDIX B MODEL SE
109. uration 3 Configuration 3 1 Overview The controller is pre configured at the factory for typical controller settings for a heating process except the input type and output algorithm must be configured to match your process The controller must also be tuned See Section 4 3 To assist you in the configuration process there are prompts that appear in the upper and lower displays These prompts let you know what group of configuration data Set Up prompts you are working with and also the specific parameters Function prompts associated with each group Figure 3 1 shows you an overview of the prompt hierarchy As you will see the configuration data is divided into 15 main Set Up groups plus prompts for calibration and prompts that show the status of the continuous background tests that are being performed Figure 3 1 Prompt Hierarchy Set Up Group Function Prompts TUNING gt PROP BD RATE MIN eg aid MIN MAN RSET a RATE2MIN ROET or GAIN en RSET RPM GAIN 2 RSET2RPM SEC 2 SEC SECURITY LOCKOUT AUTO MAN SPSEL RUNHOLD PVEUVALX or or CYCSX3 25 3 GAINVALx PROP3BD GAINVALn RATE3MIN SENA MANRSET3 a c RATEAMIN or GAIN3 see RSET3RPM GAIN 4 RSETARPM er eres PVEUVALx GAINVALx or CYC3 SX3 cyca SX3 SP RAMP gt senawe TIME MIN FINAL SP SPRATE EU
110. urrent Output Controller Load 1 4 20 mA 0 1000 Ohms For Duplex Current Output use Auxiliary Output L 4 Output for Output 2 or Ne 5 Output or Alarm Load cool see Figure 2 14 Alarm 2 N O Relay 2 Load Supply Rel L lt a ATTENTION d 6 To terminal Qc E duos All current outputs are Output 2 7 torg isolated from each or N C s IE Output or Alarm Load other case ground and Alarm 1 EEE Relay 3 Load Supply Relay N O 7 all inputs 916 EE amp geese Power 70r9 D Electromechanical relays are rated at 5 Amps 9120 Vac or 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Relays are NOT available on DC330X C0 XXX Figure 2 11 Current Output Current Time Duplex Time Current Duplex Position Proportional or Three Position Step Control Figure 2 12 shows the Output and Alarm wiring connections for models with a Current Output Auxiliary Output and three Relay Outputs Model DC330X EE 2XX f Nc sd Output lt gt Relay N o TUM O Auxiliary Relay Load San upp q o terminal AS o Power 10r3 Relay Load oad Supply 4 terminal o Power Q 40r6 Connect shield to ground at one end only PIX IN R TR A Load Supply x F O Power o terminal 7 or 9 Alarm 2 is not available with Time Proportional Duplex or Three Position Step C
111. ust be available at the back of the panel for installation and servicing activities 0 008 96 92 0 0 3 780 3 622 K 0 008 3 780 Panel Cutout 92 0 0 3 622 0 03 0 0 FUNCTION LOWER MANUAL SETPOINT L1 L2 DISPLAY AUTO SELECT RUN N N SA 24 Max Panel 945 Thickness 2 4 with optional T 093 rear cover m a m 90 7 3 57 2 i m a pl EL AA AE AT DE KR GE ELF LE MF MG KR aa TE 21 6 850 24152 Figure 2 1 Dimensions 12 00 UDC3300 Expanded Model DC33XE User Manual 3 Installation Mounting Method Before mounting the controller refer to the nameplate on the inside of the case and make a note of the model number It will help later when selecting the proper wiring configuration Remove the mounting kit from the shipping container and install the kit as follows m Install the screws into the threaded holes of the clips W Insert the prongs of the clips into the two holes in the top and bottom of the case m Tighten both screws to secure the case against the panel m Carefully slide the chassis assembly into the case press to close and tighten the screw Replace the screw cover Figure 2 2 Mounting Method 2 2 Wiring A Electrical Considerations Precautions The controller is considered rack and panel mounted equipment per EN 61010 1 Safety Reguirements
112. when no slidewire exists OT2 OUTPUT 2 Appears only if 2 loop or Cascade control is configured SP LOCAL SETPOINT 1 Also current setpoint when using SP Ramp 2SP LOCAL SETPOINT 2 3SP LOCAL SETPOINT 3 RSP REMOTE SETPOINT 1IN INPUT 1 Used only with combinational input algorithms 2IN INPUT 2 3IN INPUT 3 POS SLIDEWIRE POSITION Used only with TPSC CSP COMPUTER SETPOINT When SP is in override DEV DEVIATION Maximum negative display is 999 9 PIDSETX TUNING PARAMETER SET 1 Selected set for single loop or primary loop configuration where X is either 1 or 2 2PIDSETX TUNING PARAMETER SET 2 Selected set for secondary loop configuration where X is either 1 or 2 ET XX XX ELAPSED TIME Time that has elapsed on timer in Hours Minutes TR XX XX TIME REMAINING Time that remains on timer in Hours Minutes RAMPXXXM SETPOINT RAMP TIME Time remaining in the setpoint ramp in minutes O SK XXXX Soak and TIME REMAINING IN SOAK 1PV PROCESS VARIABLE 1 For Cascade or 2 loop applications 2PV PROCESS VARIABLE 2 For Cascade or 2 loop applications AUX AUXILIARY OUTPUT Displayed only when Loop 2 is not used or when Loop 2 is Time Simplex and Loop 1 is not Current Duplex OC1 CHARACTERIZED OUTPUT 1 Displayed if Loop 1 output is characterized OC2 CHARACTERIZED OUTPUT 2 Displayed if Loop 2 output is characterized SPn SP RATE SETPOINT Current setpoint for setpoint rate applications Sigma CURRENT TOTALIZATION VA
113. xist on Loop 1 Loop 1 Remote setpoint is fixed as Loop 2 output 24182 Figure 4 2 Functional Overview Block Diagram of Internal Cascade of a 2 loop Controller 62 UDC3300 Expanded Model DC33XE User Manual 12 00 Setpoint Rate Ramp Soak Program Operation Table 4 10 Control Loops Selections Loop Input 1 puti O Input 2 KISS Algorithm LOOP 1 Process Via Configuration or Via Configuration or Variable Digital Inputs Digital Inputs Remote No Via configuration or Yes Setpoint Digital Inputs Feedforward No Yes Yes LOOP2 Process Via Configuration or Via Configuration or Yes Variable Digital Inputs Digital Inputs Remote No Via Configuration or Yes Setpoint Digital Inputs Feedforward No Yes Yes Override Rules The UDC3300 allows you to select high or low output override Refer to Section 3 Configuration to select High or Low The following rules apply for high low override e Only one physical output is required when override is enabled It is the output from Loop 1 because Loop 2 5 internal output is routed through the selector e Loop 2 output can also be available at all times if desired e n Manual mode the Output may be overridden e Does not apply for Three Position Step Control e OTl on bottom display shows value of the internal Loop 1 output before any override ATTENTION The output of the unselected loop tracks the selected loop to within 5 when in Auto mode to eliminate windup This tracking is done in
114. ze electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm copper conductor is recommended 2 Provide a switch and non time delay North America guick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker for 90 264V or 1A 125V fuse or circuit breaker for 24 Vac dc operation as part of the installation Figure 2 4 Line Voltage Wiring 12 00 UDC3300 Expanded Model DC33XE User Manual 7 Installation Input 1 Input 2 INPUT 2 Thermocouple Use Thermocouple extension wire only Remove screw and install C J on the R terminal connect tang to terminal INPUT 1 Thermocouple Use Thermocouple extension wire only Remove screw and install C J on the R terminal connect tang to terminal 0 10 Volts Refer to Table 2 2 for Input 2 Jumper selections RTD Supply RTD 4 20 milliamps mV or Volts except 0 10 Volts mV or Volt source Input 2 is not available with Position Proportional Output Carbon mV or Volts except 0 10 Volts Carbon mV or Volt source Figure 2 5 Input 1 2 Connections UDC3300 Expanded Model DC33XE User Manual O The 2500 load resistor for 4 20 mA or the voltage divider for 0 10 volts or the 500 ohm C J compensation resistor is supplied with the controller when the input is specified

User Manual, 51-52-25-100 - Honeywell Process Solutions

Contents

Download Pdf Manuals

Related Search

Related Contents