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1. 4 HELEN MINI HIT ER o AVANTI Jap 18 55 4 P P E 30 Am
2. 6 1 nennen nn nn nennen nn ne 6 1 7 2 pp 8 2 1 8 2 2 8 2 3 9 2 4 9 3 ppp 9 3 1 11 FREN pp 14 5 pp 14 6 ee HH HII 14 ALP 7 pp 15 8 HA fr pp 15 9 ppp 16 10 ee 17 11 pp 17 12 17 nn nn nenn 18 19 C AP PREPS 20 Introduction ss 28 Fig 1 System outline Installation Manual 1 Motor installation 29 2 Electrical cable installation pp 30 2 1 Sensor installation 30 2 2 Sensor adjustment 30 2 3 Motor cable installation pp 31 2 4 Power cable installation 31 Rope mounting 31 3 1 Splicing of hauling rope 33
3. 380 MM A AE1380 600 Ik m SKAB 380 MM U22 60 MM 75MM 40MM num e 8 BOTTOM TORQUE ADJUSTMENT I R16 B M20 M20 M16 O O e W13 W11 W17 ECM GUIDE o g 135 135 gt m A 9 lt AJ E B U13 l L3 PE qe Kaf E82EV152 K2C INVERTER CLIMBING ASSISTANCE U vw 1 2 I 8 _ E82ZAFAC JUMPER A B ARE REMOVED FROM i APPLICATION 1 O APPLIKATIONS MO hufa lyja 62163 9 7 7 1445920 28 E1 es 4 ES 1 3 5 U15 MAU OX O VCCF0 i RA Qi 21416 3X0 5MM2 CY OZ ey ey ws _ N uj ta MM1 7X1 5MM2 YCY JZ CABLE3 0METEROWW13 eX __ _ _ __ W17 OF CABINET td ku ka SENSOR CABLE 8 MM z PE PE og 1112 M13 5 PNP 11 ges U V W PE M _ rm t _ R16 vi V SIG MA2AL90S 6 B14 C140 Variable Resistor 10Kohm 1W CABLE 5 5 METER OUT
4. 5 4 l 4 amp mHs BE HALE EN Aes Ah 2 1 Wels zo Vi 35 AG Jg di 1 MEERE BE IBD FE o LAE S A KREIEREN 60 ER WAHR 8 ad ERIK FEINE WRES EUIS ELE AT TOK
5. 250 HARRI AETS Urne Fig 13 1 min 250 mm posa IS TER Ch HEN 10 ERIRE AB Yi Fick EEEN Fig 13 2a Fig 13 2b 20ER Fig 13 3 13 4 75 Fig 13 5 Fig 13 6 13 7a Fig 13 7b o 4 y N 31 26 AR bp tc hy Fig 13 8 2 Fig 13 9 o Fig 13 10 ee ua 5 Fig 13 11 PEPPER 3 3449 8 Fig 13 12 RU BE
6. py E BPE 5 T 16 16 ToKg 9 10 HACE Al th ETE MH HA A ZR WAS se KA HF FREE BET ONCE GB i KISS 15 T EAR 20 9 ARA JEME HARIK ERZSI H PAB AS HET BER 12 ee NG 6 is PRM 8 50cm 500m 10 HACHEM BEE 11 9 3 10 60m 2 2 3 3 1
7. 2 2 RESPON fs EI EA Mis 2 3 W1 3 3 1 TU 2 V 3 W 4 5 4 5 6 7 2 4 230 K 50 60 1 0 0 3X1 5m 10 300 HPFI HET o 3 4 EHE TI LE f MA 6 8 FEN EEG TUR
8. 1 Avanti DET BCR Avant 2 Avanti 3 AA RAM A Seite 4 Avanti 5 AVANTI
9. 266 205 86 21 6279 4119 86 21 6279 4543 www avanti online com
10. AVANTI 2 2006 12 AVANTI Stigefabrik A S H gevej 19 3400 Hiller d Denmark 7122 45 4824 9024 45 4824 9124 info avanti online com www avanti online com QUALITY MANAGEMENT X Avanti Wind Systems Inc Avanti Wind Systems SL 5145 South Emmer Drive Poligono Industrial Centrovia New Berlin Calle Los Angeles No 15 nave 10 Wisconsin 53151 50196 La Muela USA Spain 1 262 641 9101 34 976 149524 1 262 641 9161 34 976 149508 www avanti online com www avanti online com 266 205 200040 86 21 6279 4119 86 21 6279 4534 www avanti online com EC Declaration of Conformity for Machinery Directive 98 37 EEC Annex II A Manufacturer Avanti Stigefabrik A S Hogevej 19 DK 3400 Hiller d Phone 45 4824 9024 Fax 45 4824 9124 herewith declares that the model of the following machinery Type AVANTI Climbing Assistance OPS VI Serial no 15 in conformity with the provision of the Machinery Directive 98 37 EEC as amended at the time of the declaration is in conformity with the provision of the following additional EC Directives a
11. NERKI FL A T AVANTI 1 2 ZRH ENTE 1 1 ILR 2 3 20mm 3 Jr 4 ESTE TE EHLE XE Go MRAM Ce SEU t AFERI 4 2 ee Rh LER CLE 4 4 2 H ZR 2 1 B A 6 5 EI 20 28 7 7 0 5 1 5mm
12. 3 8 a ATH COLA 160 YH HL ae EER 60 2 7 b 17 28 c Ja Hic ak E SE AY Ho LE AR 17 9 a 19 b 16 230 A 50 60 jj c 1 10 18 35 45 d e f gg p EB RA g jua B2 0 1 5 FAL h 5
13. i D En 19 18 e 10 12 AVANTI as PEP FEAR DA 11 2 AVANTI AVANTI 5 WIT HUE 1 1 2 L 60 ER 8a gt 3 3 FCT 8 C 4
14. declaration is in conformity with the provision of the following additional EC Directives as amended at the time of the declaration Low Voltage directive 73 23 EEC und 93 68 EEC Directive 89 336 EEC 92 31 EEC 93 68 EEC EMV conform to the following harmonized standards EN ISO 12100 1 2003 safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 60204 1 1998 Safety for machinery Electrical equipment of machinery Part 1 General requirements Place Hillergd Denmark Date April 20 2006 Signature Name Niels Bramsen Signature Nah Brae _ Identification Technical Manager Limited Warranty AVANTI Stigefabrik A S warrants that commenc ing from the date of shipment to the Customer and continuing for a period of the longer of 365 days thereafter or the period set forth in the standard AVANTI warranty the AVANTI Climbing assistance Product described in this Manual Will be free from defects in material and workman ship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only to the original user of the Product The sole and exclusive remedy and the entire liability of AVANTI under this limited warranty shall be at the option of AVANTI a replacem
15. expert e Once a competent person or an expert installs services or in any other way alters the Climbing Assistance system he alone is responsible for doing so in accordance with these User s Manual and Installation Instructions Danger e Do not keep or store the hauling rope in direct sunlight e Keep the hauling rope clean and free o oil grease and chemicals e Only install an earth leakage circuit breaker that react to pulsing DC Installation Manual Fig 2 Motor AVANTI recommend the following installation procedure 1 Install the motor underneath the ladder 2 Install hauling rope and guide rollers 1 Motor installation 1 Position motor base with motor and rope wheel at the centre of the ladder see fig 2 In case a fall protection rail is positioned at the ladder centre align the motor base as shown In fig 3 This will leave the hauling rope approximately 20 mm off the fall protection rail to the right side fig 3 Once the motor is aligned fasten it to the tower platform using 4 pcs O8mm bolts Start with the bolt closest to the ladder centre the bolt closest to the fall protection rail 10 80 mm 110 180 mm Fig 4 If possible it may be an advantage placing the Electrical control box motor in the basement underneath the bottom platform In that case use wall anchor for mounting Pulling force adjustment On Off 2 Position the electrical control box in the NR vic
16. 0 C 550C approx 23 kg approx 12 kg approx 68 g m CLP460 Mobil CLP460 AGIP OMALA460 Shell or similar Filled up with oil at delivery User s Manual 7 Purpose Caution e An AVANTI Fall Protection Technician is a person that has participated in and passed the AVANTI Fall Protection Technician Course and is considered an expert A competent person is a person that has fully read and understood these Climbing Assist ance User s Manual and Installation Instructions The AVANTI Climbing Assistance installation and service may only be carried through by a competent person or an expert Once a competent person or an expert installs services or in any other way alters the Climbing Assistance system he alone is responsible for doing so in accordance with these User s Manual and Installation Instructions Danger e Do not store the hauling rope in direct sunlight e Keep the hauling rope clean and free of oil grease and chemicals e The power supply must not be equipped with an earth leakage circuit breaker that does not also react to pulsing DC as this will cause operational problems Intended use The AVANTI Climbing Assistance is intended for personal ascending and descending of long durations on fixed ladders Not intended for e Not intended for lifting tools or parts e Not intended for people below the age of 18 or people below the weight of 55 kg e Not intended for multiple users at the same
17. 50 mm from rope end The other rope end is likewise sealed and marked with black tape Fig 13 1 m lt min 250 mm gt gt Make sure the rope end is firmly placed inside the needle and lies in the needle sloth Fig 13 2 a Fig 13 2 b Insert black rope end into splicing needle 010mm Insert splicing needle black rope into red rope minimum 250 mm from red rope end Fig 13 3 Feed the splicing needle through red rope in the full length of the needle Fig 13 4 Feed splicing needle out through the side of the read rope Fig 13 5 Remove splicing needle Pull black rope through red rope until the black mark has just passed the read mark Fig 13 6 With your right hand hold red and black rope mark fixed Fig 13 7 Uses your left hand for sliding red rope over black rope Fig 13 7 b This way black rope end gets pulled back into red rope The black mark should just be visible Fig 13 8 Hed rope is now locked round the black rope now change directions and feed red rope end into black rope like follows Insert splicing needle into black rope as close to the black rope mark as possible Fig 13 9 Fasten red rope end in splicing needle Fig 13 10 3 Rope mounting 3 1 Splicing of hauling rope For the rope splicing use the supplied splicing needle First assure the rope is stretched satisfactory F
18. A Dismantling 36 5 Marking pp 36 6 Technical specifications 36 User s Manual T Purpose Co 37 8 Daily inspections 37 Directions Tor use nis an 38 10 Mairitenari amp amp 39 11 Yearly control 39 12 Trouble shooting 39 Appendix A Electrical control box overview 40 Appendix B Circuits 41 Appendix C Yearly control 42 1 BAF ACE 10 11 725 48 xO DE e AVAVNTI AVANTI R PEA E JI AVANTI DER zz RU 5 DC n RISE
19. ALS a n Fig 13 13a 2 Fig 13 13b Fig 13 14a Fig 13 14b Fig 13 15 wi Bi uuu a a Lar V y Reg e RU ee RATEN PES iat 4 Hi Ir IRAE Minte 5 14 15 6 HJ Be 08 8 SEK 0 7 230 th 50 60 1 0 10 16 9 7 2 35 45 0 14 10 C 55 C Z 234m 12 68 IK CLP460 Mobil amp 2 CLP460 AGIP OMALA460 Shell 7 AVAVNTI AVANTI AVANTI
20. DURATION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUS TOMER THIS LIMITED WARRANTY GIVES CUSTOMER SPE CIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICA BLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose System outline Fig 1 1 10 9 N ll 5 N I 12 2 4 3 6 AT 13 7 oil r4 44 i UL 11 3 NL 14 19 Ki 15 17 A 18 SAN 21 List of Signs 1 Wall 12 Guide roller 2 Ladder 13 Guide roller 3 Ladder brackets 14 Lower end 4 Steps 15 Motor 5 Platform 16 Driving wheel 6 Resting platform 17 Power supply 7 Person ascending 18 Spring loaded base 8 Harness 19 Electrical control box 9 Upper end 20 Wheel guard 10 Top fitting with wheel 21 Sensor with cable 11 Hauling rope Introduction Caution e An AVANTI Fall Protection Technician is a person that has participated in and passed the AVANTI Fall Protection Technician Course and is considered an expert e A competent person is a person that has fully read and understood these Climbing Assist ance User s Manual and Installation Instructions e The AVANTI Climbing Assistance installation and service may only be carried through by a competent person or an
21. OF CABINET MOTOR CLIMBING ASSISTANCE TORQUE ADJUSTMENT PULSE SENSOR AVANTI Climb Assistance Type VI User s Manual and Installation Instructions AVANTI Aufstiegshilfe Typ VI Benutzerhandbuch und Montageanleitung 2nd Edition December 2006 2 Ausgabe Dezember 2006 Manufacturer Hersteller AVANTI Stigefabrik A S Hogevej 19 3400 Hillered Denmark P 45 4824 9024 F 45 4824 9124 E info avanti online com www avanti online com Sales amp Services Vertrieb und Dienstleistungen USA SPAIN SPANIEN Avanti Wind Systems Inc Avanti Wind Systems SL 5145 South Emmer Drive Poligono Industrial Centrovia New Berlin Calle Los Angeles No 15 nave 10 Wisconsin 53151 50196 La Muela USA Spain Spanien P 1 262 641 9101 P 34 976 149524 F 1 262 641 9161 F 34 976 149508 www avanti online com www avanti online com CHINA Avanti Wind Systems Thousand Ocean Ltd Shanghai Rep Office 266 Xikang Rd Office 200040 Shanghai China P 86 21 6279 4119 F 86 21 6279 4534 l www avanti online com EC Declaration of Conformity for Machinery Directive 98 37 EEC Annex II A Manufacturer Avanti Stigefabrik A S H gevej 19 DK 3400 Hillergd Phone 45 4824 9024 Fax 45 4824 9124 herewith declares that the model of the following machinery Type AVANTI Climbing Assistance OPS VI Serial no is in conformity with the provision of the Machinery Directive 98 37 EEC as amended at the time of the
22. OLOW AlddNS NIVW YOSNAS 4S 1Nd Appendix B Circuits U13 E L3 PE 4 E82EV152 K2C INVERTER CLIMBING ASSISTANCE E82ZAFAC JUMPER A B ARE REMOVED FROM APPLICATION W O APPLIKATIONS I O m 20 2 62 63 9 7 7 59 20 28 e1 e2 e3 E4 ES E6 T U15 VCCFO E N Qn 21416 3X05MM2CYOZ Pk C _ uj 4 MM1 7X1 5MN2 YCY JZ Lod Lld m CABLE 3 0 METER OW13 CL J l l W17 OF CABINET mi D EE Kaba SENSOR CABLE Z C 2 IN OTS 112 M13 PNP WI u v W PE 817 5 6 Je 5 MA2AL90S 6 B14 C140 Variable Resistor 10Kohm 1W CABLE 5 5 METER OUT OF CABINET MOTOR CLIMBING ASSISTANCE TORQUE ADJUSTMENT PULSE SENSOR Climb Assistance CH EN 46240005 AVANTI AVANTI H gevej 17 19 3400 Hiller d Denmark P 45 4824 9024 F 45 4824 9124 l www avanti online com E info avanti online com USA Avanti Wind Systems Inc 5145 South Emmer Drive New Berlin Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 l www avanti online com Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 15 nave 10 50196 La Muela P 34 976 149524 F 34 976 149508 www avanti online com Avanti
23. Rope clamp on rope 2 E gt force adjustment On Off 10 Maintenance The AVANTI Climbing Assistance is mainly mainte nance free Perform daily inspection as prescribed above and take action if abnormalities are found 11 Yearly control Once a year a competent person or an expert must inspect the climbing assistance If not this will void the warranty AVANTI runs Fall Protection Expert classes on regular basis If interested contact AVANTI e Before servicing the motor motor base wheel guard and double guarded rollers un pluck the power supply and wait for at least 1 minute Yearly control 1 Assure al bolts and nuts are fixed on motor electrical control box rollers and top fitting 2 Assure that the compression spring is tight ened to L 60mm see Daily inspections section 8 a 3 Gear oil change gear oil every 3 years see section 8 System specifications year of last oil replacement is entered in test report appendix C 4 Remaining parts should be replaced once they show sign of being worn out driving wheel hauling rope etc If only a part of the hauling rope needs replacement insert a new section where it is worn 12 Trouble shooting e The hauling rope does not start when pulled 1 Pull the hauling rope by hand If the rope is stuck find the blocking factor and fix it 2 Check that the system has been plugged in Check that the system is sw
24. ent of the Product including incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to AVANTI freight and insur ance prepaid The obligations of AVANTI are expressly conditioned upon return of the Product in strict accordance with the return procedures of AVANTI This warranty does not apply if the Product i has been altered without the authorization of AVANTI or its authorized representative ii has not been installed operated repaired or maintained in accordance with this Manual or other instructions from AVANTI iii has been subjected to abuse neglect casualty or negligence iv has been furnished by AVANTI to Customer without charge or v has been sold on an AS IS basis Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDI TIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANT ABILITY FITNESS FOR A PARTICULAR PUR POSE NON INFRINGEMENT SATISFACTORY QUALITY COURSE OF DEALING LAW USAGE OR TRADE PRACTICE ARE HERBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DIS CLAIMED BY AVANTI IF PURSUANT TO ANY AP PLICABLE LAW TO THE EXTENT AN IMPLIED WARRANTY CANNOT BE EXCLUDED AS PRO VIDED IN THIS LIMITED WARRANT Y ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME
25. inity of the ladder Mount electrical control Ci box to the platform using the angle fittings see fig 4 x 2 Electrical cable installation The electric cables are marked Connect the cables to the rack inside the electrical control box as follows below or alternatively see Circuit diagram in appendix B Fig 5 Electrical control box open 2 1 Sensor installation Feed the sensor cable through the middle connec tion underneath the electrical control box see Appendix A Fig 6 Sensor and sensor cable Connect the pulse sensor cable to the electrical control box as follows Black wire to E 1 Brown wire to 20 or 28 Blue wire to 7 the 7 that is not in use Adjust sensor leaving a distance of 0 5 1 5 mm between driving wheel and sensor ONLY ADJUST SENSOR WHILE THE SYSTEM IS UNPLUGGED After mounting hauling rope the sensor may need adjustment 2 2 Sensor test After installing the hauling rope turn on the power and the green diode on the sensor will light Pull rope the sensor should register the movement and respond by indication in white and start the motor f not adjust the sensor focus on the driving wheel according to the Sensor installation 2 3 Motor cable installation Connect motor cable W1 3 3 phase to motor as follows Conductor 1 to U Conductor 2 to V Conductor 3 to W Green yellow conductor to earth connection Conductor 4 and 5 connect to the termi
26. itched on 4 Check whether the green sensor diode on the wheel guard is lit If not check whether the electrical installation is done in accordance to the installation instructions 5 Pull the hauling rope by hand If the motor does not start after pulling the rope firmly check white sensor on motor guard The white sensor indicates movement If the white sensor does not indicate movement when rope is pulled adjust sensor as described in section 2 1 sensor installation CD e Motor and motor wheel goes round but the hauling rope does notl follow 1 Check whether the driving wheel is fixed on the gear shaft 2 Check whether a rope clamp is stuck in the top block 3 Check tension of hauling rope 15 the tension ing spring tightened to approximately 60 mm If not adjust rope as specified in section 8 a Daily inspections 4 Check rope and driving wheel for wear and tear If the hauling rope and or the driving wheel is worn down they loos grip Have them replaced 5 Check whether the guide rollers are blocked e The tractive force too is small 1 Check whether the motor electronics is con nected in triangle if not connect in triangle Appendix A Electrical control box overview 380 MM AE1380 600 SKAB 380 MM 60 MM 75 MM 40 MM 3 BOTTOM TORQUE ADJUSTMENT 6 x M20 M20 M16 O a W13 W11 W17 ECM GUIDE 135 MM 135 MM Y
27. latforms etc fig 9 10 Use a guide roller at every tower platform and at every ladder resting platform Some ladder resting plat forms may need a long version of the guide roller see fig 9 Fig 9 Guide roller O A ord On the climbing side of the 1st or 2nd step mount a guarded version of the guide roller see fig 11 Fig 11 Guarded guide roller k 7 After having mounted all rollers and motor loosen the tensioning spring fig 16 page 16 and open the motor base plate as much as possible Tighten the rope with kg 75 Use separate rope or rope tensioner as shown in fig 15 below Leave rope for 20 min and recheck tension The rope has most likely stretched tighten again Repeat until the rope does not stretch any more Fig 12 Rope tensioning a Rope tensioning b 8 Cut of the excess rope leaving an overlap of 50 cm These 50 is needed for the splicing 9 Splice rope as described in section 3 below 10 Finally tighten the spring on the motor base to a length of 60 mm After mounting hauling rope test the sensor as described in section 2 2 3 Rope mounting 3 1 Splicing of hauling rope For the rope splicing use the supplied splicing needle First assure the rope is stretched satisfactory For clarifying the splicing process one rope marked with red tape and the other with black Seale one rope with red tape On the same rope end place a red tape mark minimum 2
28. nal 4 and 5 connects to a thermal switch hence the order of connection is of no importance Conductor 6 is not used Fig 7 Motor 2 4 Power cable installation Once the climbing assistant is fully installed connect power cable to 230 V 50 60 Hz 1 phase 0 earth power outlet If additional power cable is attached use a 3x1 5mm2 for phase 0 and earth cable Secure power supply with a 10 amp fuse Use a HPFI relay with 300mA fault current fuse 3 Rope mounting 1 Bring the top fitting including block bolts and the one end of the hauling rope to the ladder top It is often easier to bring up the rope on the front side and down on the rear side Fig 8 2 On top of the ladder mount the top fitting as shown in fig 8 Using the holes in the top fitting the block is positioned just off the rail centre so it marches the bottom pulling wheel position The top fitting and block shall be mounted so potential injury to fingers etc is eliminated If this is not possible a guard is needed 3 Pull the rope through the block and bring down the rope on the other side of the ladder while descending 4 Down at the base platform feed the rope down through the pulling wheel Tighten rope slightly and fasten do not splice yet On the non climbing side of the ladder mount the hauling rope guiders The guiders function is to prevent the rope from dragging on the lad der p
29. or clarifying the splicing process one rope marked with red tape and the other with black Seale one rope with red tape On the same rope end place a red tape mark minimum 250 mm from rope end The other rope end is likewise sealed and marked with black tape Fig 13 1 m lt min 250 mm gt gt Make sure the rope end is firmly placed inside the needle and lies in the needle sloth Fig 13 2 a Fig 13 2 b Insert black rope end into splicing needle 010mm Insert splicing needle black rope into red rope minimum 250 mm from red rope end Fig 13 3 Feed the splicing needle through red rope in the full length of the needle Fig 13 4 Feed splicing needle out through the side of the read rope Fig 13 5 4 Dismantling Remove rope followed by rollers top wheel motor and electrical control box Dispose of according to local authorities 5 Marking Fig 14 Product marking Fig 15 Quick guide 6 Technical specifications Electricity connection Fuse Power consumption max Power consumption at full load Adjustable lifting capacity approx Adjustable Speed Operational temperature Weight Driving unit Electricity case Hauling rope 08 8mm Gear oil 0 7 lin the gearbox e g 230 V 50 60 Hz AC with earth 1 phase 0 earth 10 16A 9A approx 7 2 35 45 kg 0 ca 14 m min preset 1
30. s amended at the time of the declaration Low Voltage directive 73 23 EEC und 93 68 EEC Directive 89 336 EEC 92 31 EEC 93 68 EEC EMV conform to the following harmonized standards EN ISO 12100 1 2003 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 60204 1 1998 Safety for machinery Electrical equipment of machinery Part 1 General requirements Hiller d Denmark April 20 2006 Signature Name Niels Bramsen Signature Nak Be Identification Technical Manager Avanti Stigefabrik A S 365 Avanti Avanti Avanti Avanti mo WDR GB Avanti Avanti Avanti
31. time e Not to be fastened to body parts or cloth The Climbing Assistant is not a fall protection device Always wear proper fall protection equipment P P E Use original parts no warranty is provided against damage resulting form reconstruction or modification of equipment or use of non original parts Functionality The system includes a motor a continuous hauling rope an electrical control box and a rope clamp Hook on to the hauling rope using the rope clamp and activate the motor by pulling the hauling rope A sensor on the pulling wheel then registers the movement and starts the motor The hauling rope then pulls with the pre adjusted force e g 30 kg no matter the pace and direction of climbing Stopping the rope in the same position for 3 seconds the same sensor register that motion has stopped and the pulling force fades out 8 Daily inspections a Check rope tension spring on motor base see fig 16 If spring length is more than 60 mm the rope needs tensioning Tension the spring with a spanner If this does not tighten the rope sufficiently a rope shortening is needed See Installation Instructions section 2 7 b Assure rope is aligned on the guiding rollers and on the pulling wheel see fig 17 The rope can be aligned on bohh right and left side c If anything abnormal is observed take climb ing assistance out of use Correct error before continuing use Fig 16 Motor base plate with ind
32. uctive sensor and tensioning spring Fig 17 Rope alignment Rope can be aligned on both left and right side um jG AU oa LISSE OS N La u __ 9 Directions for use Before use read and understand these user s instructions For use do as follows a Perform the daily inspection described above b Check if green light on motor wheel guard is on see fig 16 If not connect to the power supply 230V 50 60 Hz and or turn on the red switch on the grey electrical control box c Adjust pull force 1 to 10 on grey electrical control box fig 18 Depending on rope length this equals approximately 35 45 kg d Connect harness and fall protection device P P E as prescribed by manufacturer e Fasten rope clamp carabiner on harness f Fasten rope clamp on climbing assistance rope fig 19 g Pull climbing assistance rope to activate motor h STOP stand still for 5 seconds i After use turn off the power supply and un pluck from power outlet Connect the rope clamp carabiner to the harness D ring at waist or chest level for best comfort WARNING Keep hauling rope dry and free of oil and grease When using the climbing assistance keep fingers and other body parts clothes etc away from hauling rope driving wheel blocks etc NOTE The main switch may not be connected disconnected several times in rapid succession Doing so may damage the electrical installations Fig 18 Fig 19

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