Sure Speed & 994 Vibrator User Manual
Contents
1. scenes woso 6 Weer 1 woe ee ran Trennen 2 wees 8 nacos 1 ma Res was 9 season e Ts rowing ano Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual RESTRICTIONS OF HAZARDOUS SUBSTANCES RoHS DIRECTIVE This product is compliant with the RoHS Directive identified on the Declaration of Conformity associated with this product This product does not contain lead mercury cadmium hexavalent chromium polybrominated biphenyls or polybrominated diphenyl ethers in quantities exceeding the following maximum concentration value levels Lead 0 1 by weight in homogenous materials Mercury 0 1 by weight in homogenous materials Hexavalent Chromium 0 1 by weight in homogenous materials Polybrominated Biphenyls PBB 0 1 by weight in homogenous materials Polybrominated Diphenyl Ethers PBDE 0 1 by weight in homogenous materials Cadmium 0 01 by weight in homogenous materials WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE DIRECTIVE In the European Union this label indicates that this product should not be disposed of with household waste It should be deposited at an appropriate facility to enable recovery and recycling For information on how to recycle this product responsibly in your country please visit www racinefed com recycle Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator INTENTIONAL BLA2. This may also result in E damage to the housing 5 The vibrator assembly is now ready to use Disconnecting the Vibrator Casing Threaded Connector 1 Carefully loosen the hex motor connector using an adjust able wrench until the motor assembly freely turns NOTE If casing end is too tight you will need to use a vise to loosen so not to damage motor assembly Be sure to grip the casing end in the vise not the motor connector 2 Carefully rotate the motor until the motor and the casing separate from one another Be careful when withdrawing to not pull the core end too far out of the casing end or the head will have to be removed to realign the core with the head driver 3 The motor and casing are now ready for storage The motor can accommodate any of the 750 series core and casings The motor is ordered as either a dedicated quick disconnect connection or a dedicated threaded connection version If the threaded version was ordered it cannot be used with the quick disconnect core and casing If the quick disconnect 4 Tighten motor onto casing at the hex motor connector version was ordered threaded core and casings can be used using an adjustable wrench with the addition of a thread to quick disconnect adapter Figure 11 Motor rotation The configuration options are shown in Figure 13 Figure 12 Hex motor connection Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User
3. 1 Be sure the lever on the quick disconnect connector on clamp the casing into the quick disconnect connector The the motor is in the up position See Figure 4 locking lever should bottom out on the side of the quick disconnect connector Locate the core and casing Identify the side of the casing that has the connection arrow and position the casing NOTE If the casing feels loose or too tight after pushing with the arrow face to the left as viewed from the vibrator down on the locking lever raise the lever until the pede ne eee a lever is horizontal then rotate the hex head screw This side should face to the left when the casing is held with a 4 Allen wrench in either direction to tighten directly behind the quick disconnect or loosen Be careful to not loosen the lever too far or the lever bushing and screw will un thread and could fall apart After the adjustments are completed push lever back down to bottom out to connector This procedure may need to be repeated to get desired tight or lose condition See Figure 8 Figure 5 Casing arrow location 2 Align the end of the core with the driver inside the quick disconnect fitting on the motor 3 Align the arrows on the casing end with the unlock icon on the quick disconnect connector The unlock and lock positions are shown by the unlock and lock icons Figure 6 on the side of the quick disconnect fitting See Figure 7 Jamieson Equipment Company www jamiesonequipment com
4. not in water or fresh concrete Turn vibrator on by moving the rocker switch to the I on position See Figure 2 for switch location NOTE The motor has been designed with a soft start and will slowly ramp up to speed over a 1 second period Insert the vibrator head into the concrete to be consolidated Do not run the vibrator head outside of fresh concrete for an extended period of time The vibrator depends on moving concrete to cool the bearings Avoid sharp bends in the flex shaft during operation Sharp bends reduce shaft life Remove the vibrator head from concrete and turn the rocker switch to the O off position See Figure 2 for switch location Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual Variable Speed Control Models Only The variable speed option allows the operator to choose between 8000 10 500 and 12 000 VPM Vibrations Per Minute NOTE This instruction only pertains to model numbers that start with WV NOTE See Figure 2 for switch and button locations When the power switch is turned on the motor will always start at 10 500 VPM From the time the power is applied there is a 20 second window in which to choose one of the alternate motor speeds Holding the speed control button for 1 second will change the motor speed to 8000 VPM Releasing the speed control button and then pressing it again for 1 second will increase the motor speed to 12 000 VP
5. toll free 800 875 0280 Locking Handle Figure 8 Locking lever adjustment Disconnecting the Vibrator Casing Quick Disconnect 1 Be sure the quick disconnect lever on the motor is in the up position 2 Rotate the core and casing from the lock position to the unlock position 1 3 Pull the casing end straight out of the quick disconnect connector on the motor 4 Be sure that the lever is in the down position when storing the motor to avoid damage to the lever NOTE User Manual Connecting the Vibrating Casing Threaded Connections NOTE The casing must be fitted with a thread connector end Figure 9 Threaded casing connector Align the end of the core and casing with the shaft inside the threaded motor connector Threads Shaft Figure 10 Shaft insertion Hold the casing end firmly and carefully rotate the casing assembly to the right to thread the casing end into the motor assembly See Figure 11 Once threads are started rotate motor assembly until the motor assembly stops turning The motor may be taken off of the work surface allowing the motor housing to spin in the air while holding onto the casing end with a hand or with vise Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator N NOTE Do not over tighten or reef as this may damage the plastic motor housing Do not tighten with the A motor on a solid surface
6. D FITNESS FOR A PARTICULAR PURPOSE except warranties of title Any description of a Product whether in writing or made orally by Wyco or its agents specifications samples models bulletins drawings diagrams engineering sheets or similar materials used in connection with any Customer s order are for the sole purpose of identifying the Product and shall not be construed as an express warranty Any suggestions by Wyco or its agents regarding use application or suitability of the Product shall not be construed as an express warranty unless confirmed to be such in writing by Wyco EXCLUSION OF CONSEQUENTIAL DAMAGES AND DISCLAIMER OF OTHER LIABILITY Wyco liability with respect to breaches of the foregoing warranty shall be limited as stated herein Wyco liability shall in no event exceed the contract price WYCO SHALL NOT BE SUBJECT TO AND DISCLAIMS 1 ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY 2 ANY OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS INCLUDING NEGLIGENCE AND STRICT LIABILITY OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR SERVICES RENDERED BY WYCO OR ANY UNDERTAKINGS ACTS OR OMISSIONS RELATING THERETO AND 3 ALL CONSEQUENTIAL INCIDENTAL AND CONTINGENT DAMAGES WHATSOEVER Wyco Warranty Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280
7. FETY WARNINGS NOTE Save all warnings and instructions for future reference NOTE The term power tool in the warnings refers to your mains operated corded power tool or battery User Manual Personal Safety iP Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye operated cordless power tool protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for Work Area Safety appropriate conditions will reduce personal injuries 1 Keep work area clean and well lit Cluttered or dark areas 3 Prevent unintentional starting Ensure the switch is in invite accidents the off position before connecting to power source and 2 Do not operate power tools in explosive atmospheres Brak Er pack piein Or Ang me ea Campus such as in the presence of flammable liquids gases or Po PASS ae ane ee z sisie dust Power tools create sparks which may ignite the dust oer tool tat Mave Me ea Es accents or fumes 4 Remove any adjusting key or wrench before turning the 3 Keep children and bystanders away while operating a power tool on A wrench or a key left attached to a rotat power tool Distractions can cause you to los
8. Flex Shaft Concrete Vibrators WYCO SureSpeed and 994 Division of Badger Meter VBR UM 00043 EN 01 May 2013 U ser M anua Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual CONTENTS GENERAL POWER TOOL SAFETY WARNINGS 222 2 2 badk ae si ei ke Re RER euere ed 5 Work Aled Salele est o aiad kii ee od o Bode we Beh dS ORR EE Dec a A a a RE DE 5 aa SAIC RAAS AR ass e EE OE RO AR 3 Persons a Ein a OO ranas ee OR RE ee ee ee mas iaa RER eee AR AA 5 Power Tool Use and Care pee eae oe heed a ee ee ee er ee 6 oe ME EE HOE Haan sh HERR Ee HERS Bar ERDE FOK EE HORE OT eh eee she es 6 200 eee E ee od AA ee ee EEEE EEEE EEEE 6 SAFETY SYMBOL EXPLANATIONS 2242024244400 4048424 Be n Eb kd De dd Bed ie oe ie 8 ee ie de de oe ie ie Red de ie ge 6 Additonal Satety Note si AE AE ases BSH ad AS US Eee re ee Den een enden 6 INTRODUCTION 22444 a aa Gans Rhee AAR DEAR PAAR aaa DEAR RAAR DAE RO RA OAR RO AE eee AE 8 OPERATION 2 css deseosos HOES be SO RED Soe OR RE ER oe OD 8 Before Starting the IA 8 Variable Speed Control Models Only 2 0 u we N n ig Ri N ER Me RR RE RE RE RE DR BE ER RR EE ER 8 9 aid STER OO ES OE ES ee OE EES ER EO EE ETES IE VO EO ER EO ET N 10 Connecting the Vibrating Casing Quick Disconnect Connections SS ES SS SS eee eee 10 Disconnecting the Vibrator Casi
9. M Releasing and then pressing the speed control button a third time for 1 second will return the motor to 10 500 VPM To reset the 20 second speed change period the power switch must be turned off and then on again Speed Control Button Held for At Least 1 sec Speed Control Jg GET 12 000 1 sec Button Held for E N Ramp up At Least 1 sec Sa A I EE 10 500 I I x 4 i 3 Speed Control Power Switch s Button Heldfor VPM 7 Turned ON A At Least 1 sec y s Y I ge Figure 3 Variable speed control timing Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator SETUP The motor has several options for connecting the core and casing assembly to the motor housing A diagram of all connection options is found in Figure 13 UnLocked Locked Connecting the Vibrating Casing Quick Disconnect Connections NOTE The casing must be fitted with a quick disconnect end Figure 6 Unlock Lock icons Figure 7 Core Casing alignment 4 Insert the casing being sure to line up the shaft and driver Locking Lever so the shaft slides into the driver 5 When seated rotate the casing until the arrow lines up with the lock icon on the quick disconnect connector FOUTE Ai Ek A co GENE Ig 6 The final step is to push down on the locking lever to
10. Manual Figure 13 Core and casing configurations Hem Description J Notes OO O ne ARIES come MITO cena These motor ends are part ofthe motor assembly They are not NX Threaded MotorEnd interchangeable and are part of the specific part number a Threaded to Quick Disconnect Adapter a IT PN W423 500 allows threaded core and casings to be used with quick isconnect motor 4 Quick Disconnect Core and Quick Disconnect Core and Casing 0 Table 3 Core and casing options Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator PREVENTIVE MAINTENANCE Wyco vibrator motors are designed to operate 50 to 100 hours between normal preventive maintenance intervals The service instructions below should be followed to perform the preventive maintenance There are no user serviceable parts contained within the motor housing Opening the motor housing may be dangerous and will void the warranty Any repairs that require opening the motor housing should be performed at an authorized Wyco service center or at the Wyco factory Use only factory authorized replacements parts Brush Removal For the location of the parts used in the following procedures see 1 Disconnect the line cord from power source 2 Lay the motor on its side with brush cap 6 facing upwards 3 Usea 1 2 inch 6 sided socket to unscrew the plastic brush cap 6 from the motor half 4 The bru
11. Manual Figure 1 Safety symbols Additional Safety Note Double insulated tools are eduipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way Ifthe plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual EE Fiter take er er NOS Carriage Screw 10 32 3 4 in BEN W423140 W423140 a Acorn Nut Self locking 10 32 UNF 9 W423141 W423141 Assembly Brush amp Spring 115 V AC W423117 ad 5 e mann o a aa sos INN G e wesa ID EE EN a wem a MO 514 B Shaft Lubricant W655 140 W655 140 o oo etmatex moz W657055 W657055 See for parts locations Table 1 Concrete vibrator replacement parts Figure 2 Parts locations Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator INTRODUCTION This concrete vibrator motor is used to power concrete flex shaft vibrators which provide vibration to consolidate freshly poured concrete The vibration is created by an eccentric off center weight within the vibrator head As the weight spins it forces the head housing to move withi
12. NK PAGE Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual INTENTIONAL BLANK PAGE Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator INTENTIONAL BLANK PAGE Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Wyco Warranty SureSpeed 994 Concrete Vibrator WYCO Division of Badger Meter PRODUCTS COVERED The Wyco warranty shall apply to the SureSpeed 994 Concrete Vibrator Product MATERIALS AND WORKMANSHIP Wyco warrants the Product to be free from defects in materials and workmanship for a period of 12 months from the original purchase date PRODUCT RETURNS Product failures must be proven and verified to the satisfaction of Wyco The Wyco obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Wyco receiving written notice of any asserted defect within 10 ten days after its discovery Ifthe defect arises and a valid claim is received within the Warranty Period at its option Wyco will either 1 exchange the Product with a new used or refurbished Product that is at least functionally equivalent to the original Product or 2 refund the purchase price of the Product DO NOT RETURN ANY PRODUCT UNTIL YOU HAVE CALLED THE WYCO CUSTOMER SERVICE DEPARTMENT AND OBTAINED A RETURN AUTHORIZATION Product returns must be shipped by the Cu
13. TIVE ooo eee eee 19 E Jamieson Equipment Company D www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator FIGURES FIGURE k SAFETY SEN BO Sr au SE EE Res eee RA HR FIGURE 2 PARTS LOCATIONS aer cri near FIGURE 3 VARIABLE SPEED CONTROL TIMING o o o o o FIGURE 4 QUICK DISCONNECTEITTING o o ooooocoocoo FIGURE 5 CASING ARROW LOCATION ee ai bar ee meer oe Beer Wie Re af ier ve ig Waar FIGURE 6 UNEOEK HOEK ICONS sisie ESRA KOR ORE S BOERE MOEDER DR FIGURE 7 CORE CASING ALIGNMENT 4 0 4 4 00 24 000 000 24 oe ER OH oe eS FIGURE 8 LOCKING LEVER ADJUSTMENT ou a am wk ow ae ge oe we oe FIGURE 9 THREADED CASING CONNECTOR o o o oo ooo ooo ooo FIGURE 10 SHAFEINSERTION ies sae heehee re kee ea ee ee H FIGURE 11 MOTOR ROTATION 2 a rancio oe Cam dio oe em die se ea des FIGURE 12 HEX MOTOR CONNECTION 04444440004 oe 66 oe kg Re FIGURE 13 CORE AND CASING CONFIGURATIONS o FIGURE 14 END CAP REMOVAL oeo paid ee dn GO ee dei SO etaten ES de FIGURE 15 BEARING REMOVAL ur 4 168 aa 40 OP 08 ie ER eri de EWES ed de Model Number Serial Number Date Purchased Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury GENERAL POWER TOOL SA
14. e control na nal O NENE mees dieln pe ode Mr 5 Do not overreach Keep proper footing and balance at Electrical Safety all times This enables better control of the power tool in unexpected situations 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with 6 Dress properly Do not wear loose clothing or jewelry earthed grounded power tools Unmodified plugs and Keep your hair clothing and gloves ed from moving matching outlets will reduce risk of electric shock paris Loose clothes jewelry or long hair can be caught in moving parts 2 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is e f devices are provided for the connection of dust extrac an increased risk of electric shock if your body is earthed tion and collection facilities ensure these are connected or grounded and properly used Use of dust collection can reduce dust related hazards 3 Do not expose power tools to rain or wet conditions Wa ter entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 5 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the
15. es the tip of the core 4 Align the core with the hole in the core cap and continue to tap the cap until the flange is resting on the top edge of the casing 5 Apply some oil to the casing threads and thread the quick disconnect body onto the casing over the core plug 6 Tighten the quick disconnect body finger tight and then an additional quarter turn with a pipe wrench or channel lock pliers IMPORTANT Service the vibrator head after every 50 hours of operation to ensure trouble free running on the job When servicing always replace hex driver seals and bearings or bushing for 750 D amp 750 EH heads See Electric Vibrator Head Assembly Drawings amp Parts Lists on page 17 All heads are equipped with seals at the flexible shaft end and contain oil The seals serve a double purpose to keep the oil in the head and to keep the grease from the flexible shaft out of the head 1 Hold the nose end in a vise and unscrew the end cap counterclockwise with a chain wrench or a good pipe wrench See Figure 14 Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 User Manual Table 4 Head oil requirements 4 Replace rotor assembly in head housing Apply Loctite 545 adhesive sealant or equivalent all around the threads of the end cap Tighten and wipe off excess Loctite 545 adhesive sealant Figure 14 End cap removal 2 Pull the eccentric rotor assembly out of the housing If the bearin
16. gs are stuck and you have difficulty removing them from the housing screw the end cap partly back into the housing and bounce the head and cap down on a block of wood in order to loosen the bearings from their seat then pull out the rotor assembly See Figure 15 Figure 15 Bearing Removal NOTE Hexagon driver has left hand threads 3 Flush rotor assembly and housing with solvent and wipe all parts clean Replace bearings seals and hex driver Maintain concentric alignment of hex driver with respect to rotor shaft Refill with proper amount of Wyco No 514 O non foaming vibrator oil See Table 4 Apply Loctite 545 adhesive sealant or equivalent to threads on both ends of rotor H Jamieson Equipment Company ip www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator Flexible Shaft Lubrication When vibrators are shipped completely assembled from the factory the shafts are lubricated and broken in If separate cores and casings are shipped they require the following lubrication and break in procedure Core and casing combinations should be checked for lubricant levels at least every 50 hours To lubricate lightly coat the core with grease Wyco 514 B shaft lubricant while inserting it into the casing Do not over lubricate Surplus lubricant may get past the seal in the vibrator head Over lubrication will also increase the amount of torque required to operate the vibrator resulting in additio
17. it PN W 747 540 Vibrator Head Model 750 EH 1 2 G 4 2 5 6 8 MASS SS w VC TC TQ e all tT SS ES ESOO ZZ TA 7 NN J UY DN Per 7 nw ASS su SWE VZZALZLZZL Di 27277 KE Lowe wi 2 tt EEN NSSS ES SS DAK SS STK EG LOCTITE 545 LOCTITE 545 PERMATEX 2 Description Quantity PartNo W177325 Bearing Ball a W097012 Rotor To W717345 End cap assembly with seals is PN W207 248 W384447 1 4 1 1 2 E Jamieson Equipment Company RL www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator Vibrator Head Models 750 Fl 750 Gl 750 Ll and 750 MI D DWG DO 6 9 TT NSS SS LL As I A er i Ly BP SSC gt gt SNS yo LOCTITE 545 LOCTITE 545 LOCTITE 545 item Description Quantity Part No for Part No for Part No for Part No for 750 Fl 1 38B 750 Gl 1 75B 750 LI 2 00B 750 MI 2 25B Pa wees wm wm Pa ese woos oro a smaak wom woow woon wos a Hess sare 5 ror O W718357 W717360 W718365 6 Washer Flat W887015 W887016 7 KEK MEE o penes ie m Manufacturer suggests using end cap with pressed in seals 1 38B PN W208 231 1 75B PN W208 236 2 00B PN W208 261 2 25B PN W208 268 However seal and end cap are available separately upon request W384446 W419701 7 EX la Vibrator Head Model 750 SBI DE N AIN is SEES AGE
18. n the fresh concrete The continuous head movement agitates the concrete mixture resulting in significantly reduced voids This motor can be used with any valid Wyco vibrator head and shaft combination Table 2 is provided to show the commonly used head and shaft combinations Shafts are available in lengths of 2 5 7 10 14 20 and 30 feet Do not use non approved parts The use of non approved parts may cause a hazardous condition for the operator ent inde Length esr 2 20 NS NS 1 3 8 in 750 Fl 1 3 4 in 750 Gl 9500 2 1 4 in 750m O MI 2 1 2 in 750 SBI 1 3 8 in 750 F 30 ft Table 2 Head and shaft combinations OPERATION Before Starting the Motor Do not use damaged equipment Inspect the vibrator for damage prior to using this equipment Read understand and follow all safety and maintenance instructions in this manual Carefully check that the power cord has no cuts or exposed wires and that the vibrator housing is intact Do not start the motor without a shaft connected The exposed shaft connection presents a safety hazard as it rotates at high speed Clothing or skin may become entangled in the shaft connection causing injury Ensure that the motor shaft and head are connected securely as described in the maintenance instructions Ensure that the power plug is connected to the appropriate power source Ensure that the motor is not immersed in concrete and that any cord connections are
19. nal stress on the motor and possibly early core and casing failure When adding lubricant on the job after each 50 hours of operation loosen the casing from the motor and pull out the core about 15 18 inches Apply lubricant as above to the exposed section of core Reinstall the core ensuring that it engages with the vibrator head During operation the grease will travel the full length of the casing A break in procedure is required after the assembly of separately shipped core and casing This procedure involves repeatedly coiling the flex shaft from the head to the motor while the motor is running The coiling and uncoiling should be repeated at least 3 times to ensure proper break in NOTE For shorter core and casing combinations coiling isn t possible Break in for short core and casings requires bending into a U shape instead of a coil Water is one of the greatest enemies of satisfactory performance of vibrator heads As the head is submerged in the mix water and cement can infiltrate into the head unless precautions are taken In addition to securely tightening the head onto the flexible shaft the threads on the head and shaft must be coated with Permatex Form A Gasket No 2 This must be done each and every time that the head is removed and reinstalled Extension Cords When selecting an extension cord for use with Wyco electric motor cord sets using a 3 prong polarized plug an equivalent plug set must be used for
20. ng Quick Disconnect ee eens 11 Connecting the Vibrating Casing Threaded Connections ce ee eee ene 11 Disconnecting the Vibrator Casing Threaded Connector 2 2 eee 12 PREVENTIVE MAINTENANCE se oe oi oe bes a mae oe oe or oe oes Dee ers oe bei oe ee Bo a ee OO oes ee ee eh 14 Brus REMIOVdl 25 4545 oe ann eras oe an a ne EENS OE ES EE se ET EE ee en ee ae 14 Brush Replacement iss beets ee OE AR Pee ON ee bee EN ER 6565 EE Roe ee ess 14 Filter Replacement 44 04 2424 44 04 abria as a ES GSES ES LADS PRE EADS e BAGS EEE OAS 14 ELECTRIC VIBRATOR HEAD SERVICE amp MAINTENANCE i s 4 0 a 00 BEER 0 BOB an 0a u 66055546666 WEIRD BORD 14 Installing or Replacing Vibrator Head Quick Disconnect Fitting o o ooo o e 14 Flexible Shaft Lubrication sk area ER AR AAR OR AR ER AR KO AR DEER RO AE ERE ER ERS Se 16 EXTENSION COTAS AAR AA ER RE AE EENS HEERS OE ENS ee 16 ELECTRIC VIBRATOR HEAD ASSEMBLY DRAWINGS amp PARTS LISTS ea is su ae soe ie Mee SG ee N ERG Hamas ana 045 17 Vibrator Head Model DAD as a ee ee ee ee ee AR RA OD ARE 17 Vibrator Head Model SOsER 2444624460 wa 0 ae een nee hehe 17 Vibrator Head Models 750 Fl 750 Gl 750 Ll and 750 MI 2 2 2 2 22 ee ee rer 18 Vibrator Head Model 750 5Bl is 3646566 u aa a nn EER nn nr a ae pr ee 18 RESTRICTIONS OF HAZARDOUS SUBSTANCES ROHS DIRECTIVE o o o o ooo ooo ee e 19 WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE DIREC
21. peration If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories tool bits and like equip ment in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Emissions 1 pr Declared noise emission values K 0 69 dB La 83 1 dB La 94 1 dB Wear hearing protection Declared vibrator emissions Front Handle 4 28 m s K 1 50 m s Rear Handle 2 41 m s K 1 50 m s The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another The declared vibra tion total value may also be used in a primary assessment of exposure The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used SAFETY SYMBOL EXPLANATIONS Ampere Alternating Current IPX4 IP Symbol EN Refer to Instruction
22. risk of electric shock 6 If operating a power tool in a damp location is unavoid able use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock NOTE The term residual current device RCD may be replaced by the term ground fault circuit interrupter GFCI or earth leakage circuit breaker ELCB Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 Flex Shaft Concrete Vibrator Power Tool Use and Care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of start ing the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or bind ing of moving parts breakage of parts and any other condition that may affect the power tool s o
23. sh spring 5 will pop out Carefully remove the brush spring by gently pulling on the spring 5 Repeat steps for the opposite side Brush Replacement NOTE Brushes should be replaced in pairs 1 Inspect and replace damaged O rings if necessary 2 Lubricate the O ring prior to cap installation 3 Align new brush 5 with brush holder and insert 4 Push the spring into the holder as the brush cap is screwed back into the housing NOTE The O ring must be on the brush cap before screwing into the housing 5 Torque the brush cap to 35 in Ib 6 Repeat steps for opposite side Filter Replacement 1 Pull the old filter down from the housing with your fingers 2 Place the new filter 2 in the housing tapered side up See Figure 2 ELECTRIC VIBRATOR HEAD SERVICE amp MAINTENANCE Installing or Replacing Vibrator Head Quick Disconnect Fitting The motor is shipped with a quick disconnect body PN W113715 and a core plug PN W764733 If the vibrator shaft assembly hasn t been converted to quick disconnect fittings the conversion will have to be preformed before the shaft can be connected to the motor 1 Remove the protective cap from the motor end of the vibrator shaft Remove any dirt or corrosion from the threads 2 Place the nylon core plug into the open end of the core casing with the flange side up 3 With a rubber mallet begin to tap the core plug into the casing Stop when the plug just reach
24. stomer prepaid F O B to the nearest Wyco factory or distribution center The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product A replacement Product assumes the remaining warranty of the original Product or ninety 90 days from the date of replacement whichever provides longer coverage LIMITS OF LIABILITY This warranty shall not apply to any Product repaired or altered by any Party other than Wyco The foregoing warranty applies only to the extent that the Product is installed serviced and operated strictly in accordance with Wyco instructions The warranty shall not apply and shall be void with respect to a Product exposed to conditions other than those detailed in applicable technical literature and Installation and Operation Manuals IOMs or which have been subject to vandalism negligence accident acts of God improper installation operation or repair alteration or other circumstances which are beyond the reasonable control of Wyco VBR WR 00171 EN 01 May 2013 With respect to products not manufactured by Wyco the warranty obligations of Wyco shall in all respects conform and be limited to the warranty extended to Wyco by the supplier THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AN
25. the Grounded version IMPORTANT A grounded motor requires a grounded extension cord A 2 prong extension cord may be used for the Double Insulated motor Extension cords must be approved for outdoor use and the wire gauge of the cord must be appropriate for the expected load from the following table Motor Type Rated Amps Minimum Wire Size Maximum Cord Length ft Table 5 Extension cord wire minimum size requirements 115 V AC 15 V AC 230 V AC 30 V AC Jamieson Equipment Company www jamiesonequipment com toll free 800 875 0280 ear User Manual ELECTRIC VIBRATOR HEAD ASSEMBLY DRAWINGS amp PARTS LISTS Vibrator Marking on Square Assembly Vibrator Marking on Square Assembly Head Model End Cap Size in Part No Head Model End Cap Size in Part No 750 LI 2 008 1878 563 750 MI 2 25B 2 1 4 in W878 568 NOTE Vibrator head model 750 SBl is a 2 1 2 inch round head with no end cap marking Assembly PN is W877 512 Vibrator Head Model 750 D 1 2 4 2 GE 8 OC Dy ZE YY S DER a ss iC iC AA othe PF EE EE y Edo ER SIGO SO 7 EER Ee GE d MA A EE ELE EE ANA OSM 19222 LLL LLL LOCTITE 545 LOCTITE 545 PERMATEX 2 ario nem Bescrption Quantity Pareno Pf Nut Hersam wassesa 6 Holdense 1 fo 2 Bearing Ban 4 woon C s rosos o wo em Description Quant ET EN O Ring Buna All of these items available assembled in a k
Download Pdf Manuals
Related Search