ProNauticP Manual CEC
Contents
1. 5 Run time ays units total run time 6 Power Level ays Current power level allows selection 7 Battery Temperature lays battery temperature 8 Charger Temperature lays charger temperature 9 Transformer Temperature splays transformer AC side temperature 10 Faults isplays No Faults Detected OR allows scrolling through faults present once SETUP ENTER is pressed see the Troubleshooting section 11 Company Information ays Professional Mariner information 12 Total Run Time jays log of total run time ololol o ol olo oog og 13 Software revision Remote Shortcuts ays the current software version Press and hold for 10 seconds to force into Auto Maintain mode Press and hold for 15 seconds for direct access to power level mode Press and hold for 5 seconds to initiate Self Test Press and hold for 3 seconds restores Factory Default NOTES All remote modes functions are identical to those described by using the on charger controls 10 seconds of inactivity will cause the remote to revert to the previous setting 12 Installation Optional Remote Installation A remote panel is available for your ProNauticP Charger ProMariner The remote is provided with a cable and a network type plug Prove AA i connector Pay careful attention to the routing of the cable 2 Avoid sources of heat and possible chafe when routing Q With the charger power2. 5 Temperature note installation is permitted in an environment of 45 C 113 F maximum Otherwise it may result in output reduction to protect internal components and the performance of the unit Check intended installation spaces before installing to prevent unit thermal shutdown Please note ProMariner recommends at least 6 of clearance space around all sides and the front of the charger for proper cooling AX CAUTION To preclude a safety hazard all existing AC and DC electrical components e g wire fuses circuit breakers battery switches and connections must be inspected for proper condition prior to installation Failure to confirm adequate condition and proper installation to ABYC standard E 11 AC amp DC electrical systems on board boats may result in a dangerous condition and or premature failure of this or other installed electrical components Any and all areas of the existing system that are found not in compliance with ABYC E 11 must be replaced prior to installation See www abyc com for a limited use copy of E 11 and the other applicable standards A CAUTION If you are replacing an existing battery charger please disconnect the battery charger output cables from the existing charger AND the battery s Do not use existing cables if they are not in compliance with the sizes detailed in this manual If you have any doubt about your ability to fuse and wire this unit correctly PLEASE refer to www abyc com for a
3. ProNautic 12 60 P Power Factor Corrected amp Global AC Input Case Ground 1 Size Smaller than the ZA WARNING HIGH VOLTAGE WARNING LOW VOLTAGE 2 ATTENTION HAUTE TENSION ATTENTION BASSE TENSION AC Input DC Charger Output Main Grounding Bus to Engine Negative DC Fuse DC Fuse 12V Battery Battery Bank Important Safety Instructions A 7 WARNING RISK OF EXPLOSIVE GASES a WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY b To reduce risk of battery explosion follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of a battery s Review cautionary markings on these products 8 PERSONAL PRECAUTIONS a Someone should be within the range of your voice or close enough to come to your aid when working near a Lead acid battery b Have plenty of soap and water nearby in case battery acid comes in contact with skin clothes or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery s d If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye wi
4. Red flashing High temp causes unit shutdown See charger high temp above Note Installation is permitted in an environment of 45 C 113 F and may result in output of unit decreasing to protect the internal components and the performance of the unit 19 Programming 3 The Voltage and Amperage displays will show FAC DEF for factory default 4 Press the SETUP ENTER button to confirm selection the charger will re boot SELECTING THE POWER SUPPLY MODE 1 Initiate self test by repowering unit or by pressing the SETUP ENTER and amp buttons simultaneously for 5 second 2 While the digital display is indicating either bc or PS push either or to toggle the selection between bc and PS 3 While the display reads PS press SETUP ENTER The unit will remain in this mode unit it is reprogrammed PROGRAMMING USING THE OPTIONAL REMOTE 1 Pressing SETUP ENTER displays SCROLLING 2 Using the and directional keys scroll through the below menu items 3 Pressing SETUP ENTER will activate each mode 4 Using the directional keys again will display additional options to be selected press SETUP ENTER when done Remote Panel Scrolling Menu Options 1 Charger Name lays charger model 2 Charger Status ays Charging Conditioning Auto Maintain 3 Battery Type Selection ays selected battery type 4 Time to Absorption ays time left in Absorption mode
5. list of certified electricians in your area that are qualified to perform this installation to the ABYC standards A WARNING AC Installations have the potential to cause serious injury or death installations should be performed by an ABYC Certified Electrical Technician to insure a safe and trouble free installation 24 Volt Systems This manual is written describing 12V installations for 24V installations always make sure you have a 24V ProNauticP Charger and that your batteries are configured as a 24 volt system Each bank requires a separate 24V positive connection to the charger Grounding AC GROUNDING INSTRUCTIONS The Ground GND terminal of the AC input connector must be connected to the AC grounding system at the AC ground buss DC GROUNDING INSTRUCTIONS The external case grounding stud should be connected to the vessel s Bonding System which is connected to the Boats DC negative terminal Please refer to ABYC A 31 AC INSTALLATION MATERIALS AND CONNECTIONS A WARNING ENSURE MAIN BREAKER IS OFF AND SHORE STATION POWER IS DISCONNECTED If the AC Shore power cord is damaged it must be replaced by a special cord or assembly available from the manufacturer of the vessel or service agent 22 ProNauticP 12volt 10 40 Amp and 24 volt 20 Amp Dimensions Inches mm A CAUTION Make sure AC Shore Power is Disconnected from the Boat and there is no presence of AC Power prior to installation For new install
6. ProNautic1210P 5 Amp 5 Amp 16 AWG LJ LJ 3 amp 3 ProNautic1215P 10 Amp 5 Amp 16 AWG a a ProNautic1220P 10 Amp 5 Amp 16 AWG a a o z E ProNautic 1230P 10 Amp 10 Amp 16 AWG eo 2 E ProNautic1240P 15 Amp 10 Amp 14 AWG Ss co ProNautic1250P 15 Amp 10 Amp 14 AWG g8 F 2 ProNautic1260P 15 Amp 10 Amp 14 AWG E ProNautic2420P 15 Amp 10 Amp 14 AWG E ProNautic2430P 15 Amp 10 Amp 14 AWG 2 These units 1250 1260 2430 require the installation of a split ferrite unit included in 5 the package It is installed on the AC input cable as shown below i H 1 1 2 Connections Using ring or captive spade connections and the proper crimping tool attach i the Line Neutral Ground to the appropriate 7 terminals on the charger Note Label above AC SAS mi connector is color coded to ensure proper installation Repeat this procedure for the i breaker side of the install Support cable every 18 and protect from sharp edges and chafing l when passing through bulkheads and other pa openings all according to ABYC E 11 E 3 Split Ferrite This split ferrite unit is included i a with models 1250 1260 and 2430 It must be T installed such that all of the AC cabling passes i through it as shown The split ferrite is to be installed immediately before the AC cable enters i the charger 21 Maintenance This unit is solid state and requires no constant adjustment or constant attention however the f
7. Visit frequently we are always adding new products for your This manual contains important safety and operating instructions for the ProNauticP Series Chargers AC power to your ProNauticP Charger Your Satisfaction is Important to Us Do not return this product to retailer or dealer for any service or warranty requirements Please call our Customer Care Department at 800 824 0524 from 8 30 am to 5pm Eastern Time for any warranty service or installation assistance Thank you ProMariner Customer Care Professional Mariner LLC 200 International Drive STE 195 Portsmouth New Hampshire 03801 TEL 603 433 4440 FAX 603 433 4442 www promariner com PLEASE RECORD YOUR Model Number Serial Number Date of Purchase boating enjoyment Please save and read all safety operating and installation instructions before installing or applying specifications subject to change without notice 08 13 A Table of Contents Introduction CAUTIONS WARNINGS AND SAFETY INSTRUCTIONS Installation Setup and Operation Programming Troubleshooting Maintenance Dimensions Typical Wiring Configuration Warranty Information Unpacking and Inspection Thoroughly inspect your ProNauticP unit The package should contain the following 1 ProNauticP Charger 2 Parts package including a Owners Installation manual b Warranty Card c Temperature Probe 2 3 4 8 9 12 13 17 18 19 20 21 22 24 25 27 2
8. DO NOT EXPOSE TO RAIN OR SPRAY NE PAS EXPOSER AUX INTEMPERIES A CAUTION HOT SURFACES TO REDUCE THE RISK OF BURNS DO NOT TOUCH CHARGE ONLY USER SELECTABLE TYPE BATTERIES FLOODED AGM GEL OR CALCIUM OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL INJURY AND DAMAGE RISK OF ELECTRIC SHOCK NO USER SERVICEABLE PARTS RETURN TO MANUFACTURER FOR SERVICING THIS CHARGER IS MEANT FOR CONTINUOUS DUTY i IGNITION PROTECTED i ProNautic 12 60 P Power Factor Corrected amp Global AC Input Case Ground 1 Size Smaller than the FOR MARINE USE AXATTENTION SURFACES CHAUDE NE PAS TOUCHER RISQUES DE BRULURES UTILISER POUR ATTENTION CHARGER UNIQUEMENT LES BATTERIES DU TYPE PLOMB ACIDE OU PLOMB GEL AGM ET BATTERIE AU CALCIUM D AUTRES TYPES DE BATTERIES POURRAIENT ECLATER ET CAUSER DES BLESSURES OU DOMMAGES RISQUE DE CHOCS ELECTRIQUE RETOURNER AU FABRIQUANT POUR SERVICE CE CHARGEUR EST FABRIQUE POUR LE DEVOIR CONTINU PROTEGE CONTRE L EXPLOSION POUR UTILIZATION MARINE ZA WARNING HIGH VOLTAGE A ATTENTION HAUTE TENSION 0 AX WARNING LOWVOLTAGE ATTENTION BASSE TENSION AC Input oO DC Charger Output Main Grounding Bus to Engine Negative Before connecting to batteries or AC power read all instructions and cautionary markings on the battery charger and batteries Do not discard this manual save it for future
9. Once the batteries have reached programmed voltage the ProNauticP will automatically switch to conditioning mode then to Auto Maintain mode once programmed voltage time is met these states will be indicated by the LED s on the charger or the optional remote V The Remote if equipped will display real time voltage amperage and state of charge information detailed programming and display information can be found in the operation section V The ProNauticP requires no further attention Once properly installed and programmed the ProNauticP is designed for years of trouble free use with minimal attention For periodic checks see the maintenance section Note In the event you change the battery chemistry please refer to the setup and operation section of this manual to reconfigure your charger Setup NOTE Factory Default charging profile is Sealed 2 13 6 VDC Conditioning 13 2 13 6 VDC Auto Maintain BATTERY TYPES A word on battery types and the ProMariner ProNauticP As noted in the Battery Selection Table in the FEATURES section of this manual this unit can handle 7 different types of commonly available batteries Batteries are a consumable component and will at some point require replacement Different batteries are charged with dramatically different charging profiles A change in battery type upon replacement will require resetting of the battery type on the ProNauticP Charger Identifying the battery type available on the battery or b
10. not registered or proof of purchase within two weeks of sale e Warranty void if unauthorized repairs attempted e Water damage not covered under warranty e Customer is responsible for shipping to ProMariner e Cosmetic repairs are done at the owner s request and expense Purchase or other acceptance of the product shall be on the condition and agreement that Professional Mariner LLC SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty is made in lieu of all other obligations or liabilities on the part of Professional Mariner Professional Mariner neither assumes nor authorizes any person for any obligation or liability in connection with the sale of this product To make a claim under warranty go to www promariner com and click on the support tab and follow the instructions making sure to identify the product and the problem If you can not use our online warranty claim registration please feel free to call ProMariner at the toll free number listed below Professional Mariner will make its best effort to repair or replace the product if found defective within the terms of the warranty within 30 days after return of the product to the company Professional Mariner will ship the repaired or replaced product back to the purchaser This warranty gives you specific legal
11. volts low DC system voltage is less than 11 0 VDC DC volts high Indicates a high DC voltage from an outside source such as a failed alternator regulator Charger high temp Charger has shutdown due to high temperature Check fan Fan failure Auto Conservation Mode Standby Amber After charging and conditioning batteries ProNautic will initiate Auto Maintain Energy Conservation Mode which monitors and Auto maintains batteries Battery Health Amber After 21 days of Auto Maintaining the charger Program simulates a start up charge mode Digital Displays Volts amps Displays actual voltage amperage used by the unit Charger output Displays the actual vs available charge rate by percentage User Selectable Battery Types Preset 1 Profiles Preset 2 Profiles Conditioning Auto Maintain Conditioning Auto Maintain VDC VDC Range VDC VDC Range Flooded 14 8 VDC 12 8 13 6 VDC 14 7 VDC 12 8 13 4 VDC Battery Type Sealed 14 4 VDC 12 8 13 6 VDC 14 6 VDC 12 8 13 4 VDC AGM 14 4 VDC 13 0 13 4 VDC 14 6 VDC 13 0 13 6 VDC GEL 14 0 VDC 13 2 13 7 VDC 14 4 VDC 13 2 13 8 VDC LiFeP04 Lithium 13 8 VDC 13 2 13 8 VDC 14 6 VDC 13 2 14 6 VDC Calcium Custom 15 1 VDC 13 2 13 6 VDC Prgm VDC Prgm VDC Equalization 15 5 VDC 15 5 VDC 15 5 VDC 15 5 VDC Default Conditioning 13 6 VDC Auto Maintain 13 2 13 6 VDC Auto Maintain Energy Conservation Mode When charger has properly charged and conditioned the
12. will initiate every 21 days ensuring fully conditioned batteries which will be ready to go RECONDITON EQUALIZATION This feature is only recommended for traditional capped and vented lead acid type batteries and will only operate when those types of batteries are selected and the user initiates the feature This process uses high voltage over a short period of time to remove sulphates from the batteries plates The process equalizes the flooded cells and ixes the electrolyte significantly extending your battery life Please ensure before you begin this process that the batteries are topped off with distilled water This function is recommended no more than 4 times per year 3 Note It is recommended to disconnect all 12VDC electronics and monitor the batteries while equalizing as this increases battery gassing and increase the temperature of the battery POWER LEVEL ADJUSTMENT Adjusting the level of available power used by the charger allows other equipment on board to continue to run when you encounter a low power situation such as a 50 amp panel connected to a 30 amp shore station power connection STOP BEFORE USING YOUR PRONAUTIC P CHARGER READ AND FOLLOW THE BELOW CHECKLIST NOTE Install by referring to the Installation section of this manual OR as recommended by ProMariner have your ProNauticP Charger installed by a certified ABYC electrical technician Begin with the ProNauticP Charger cir
13. 8 DAMAGE If any parts are missing or damaged or the unit has been damaged in shipping contact ProMariner Customer Service at 1 800 824 0524 please do not take it back to place of purchase DO NOT attempt to install or operate the unit if it has been damaged in any way Notes Notes Introduction a i p i1 Marif o ProNautic o mvi o Charger High Temp 4 Cack Fan A WARNING HIGH VOLTAGE A WARNING LOW VOLTAGE ATTENTION HAUTE TENSION ATTENTION BASSE TENSION Oo De d 1 Cooling Vent 6 AC and DC Connection Cover 2 Amperage Out Display 7 DC Side Terminations 3 Percentage of Outputs Used 8 AC Side Terminations 4 Faults 9 Voltage Out Display 5 Charging Profile Selected 10 ABYC Recommended Bonding Stud 10 Amps PP1210 2 Output 20 Amps PP2420 3 Outputs 15 Amps PP1215 3 Outputs 30 Amps PP2430 3 Outputs 20 Amps PP1220 3 Outputs 30 Amps PP1230 3 Outputs l 40 Amps PP1240 3 Outputs 50 Amps PP1250 3 Outputs 60 Amps PP1260 3 Outputs Introduction Thank you from all of us at Professional Mariner LLC and congratulations on the recent purchase of your ProNauticP Series On Board Marine Battery Charger The ProNauticP On Board Marine Battery Charger is the latest in advanced microprocessor controlled battery charging technology and is ideal for cuddy cruiser sail house boats yachts comme
14. After fully charging and conditioning batteries ProNauticP s Energy Saver Mode will monitor and Auto Maintain batteries only when needed maintaining a full state of charge This significantly reduces AC power consumption while lowering operating costs and maximizing reserve power performance Standard Features Fully Automatic Charge rates and battery maintenance automatically controlled based on battery chemistry selected Automatically selects between charge conditioning and ready Stylish and compact on board marine charger Expanded LED operation status center with fault indicators Easy to navigate 3 button command center Electronic variable speed cooling No drip shield required venting design DC cable organizer AC cable organizer ABYC recommended bonding system connection 28 Warranty WARRANTY CARD CAN BE REGISTERED AT WWW PROMARINER COM or the warranty card included in this manual can be completed and sent to ProMariner by mail PRONAUTICP SERIES ON BOARD MARINE BATTERY CHARGER FIVE YEAR WARRANTY Each ProMariner ProNauticP Series Model is guaranteed against defects in material and workmanship for five full years after purchase Each serial numbered product has an additional repair adjustment provision after the 5 year limited warranty that limits the maximum charge for repair or replacement to 50 of the current list price plus shipping and handling e Warranty and repair adjustment calculated from manufacture date if
15. ProMar Digital Performance Charging ProMariner iS MICRO PROCESSOR Global AC Input Power Factor Corrected 100 260 VAC 50 60 Hz meme Sane MO O a selection of quality marine products Visit ProMariner online at www promariner com for a complete Here are just a few ProMite Series Recreational Grade Waterproof Marine Battery Chargers ProSport Series Heavy Duty Recreational Grade Waterproof Marine Battery Chargers ProTournament Series Professional Grade Tournament Waterproof Marine Battery Chargers ProlsoCharge Series Digitally Controlled Zero Loss Charging Isolators Digital Mobile Charge In Transit Chargers Battery Maintainers AC Plug Holders Battery Isolators Isolation Transformers ProNauticP Series Instruction Manual Galvanic Isolators and Monitored Systems Models Part No Amperage Banks Volts Corrosion Control Products ProNautic1210P 63110 10 Amps 2 Banks 12 i ProNautic 1215P 63115 15 Amps 3 Banks 12 Waterproof Marine Binoculars ProNautic 1220P 63120 20 Amps 3 Banks 12 Gold Plated Fuses and Holders ProNautic 1230P 63130 30 Amps 3 Banks 12 ProNautic 1240P 63140 40 Amps 3 Banks 12 A Complete Line of Hand Held Test Meters ProNautic1250P 63150 50 Amps 3 Banks 12 Online Technical Support and Service Support ProNautic1260F 63160 satel 3 Banks g ProNautic2420P 63170 20 Amps 3 Banks 24 ProNautic2430P 63180 30 Amps 3 Banks 24 a z IMPORTANT NOTICE
16. ance Charging SYSTEM DC OUTPUT LEVELS AC Power IU cr Auto Temp Control I 46m D U Amps Active PFC ovs AAA 10094 Variable SpeedCooling amp amp Charger Output Charger Mode Charging Conditioning Auto Maintain Self Test Battery Profiles Equalization Charger Conditions OK z z Flooded Reverse Polarity Fault m Sealed DC Volts Low AGM DC Volts High GEL Charger High Temp LiFeP04 Lithium Check Fan Calcium Custom A WARNING HIGH VOLTAGE A WARNING LOW VOLTAGE nS ATTENTION HAUTE TENSION ATTENTION BASSE TENSION On Unit LED Indicators and Digital Displays Feature Color Function AC power Blue AC power applied Auto temp control Green Temperature control feature cooling fan active red flashing if high temp causes unit shutdown see troubleshooting Active PFC Green ON when AC power light is on indicating power factor correction is functioning Variable speed Amber cooling 1 2 3 Charger Mode Indicates speed of fan during auto temp control feature standard on 20amp and above units Charge Charger is in charge mode actively charging the battery s bulk charge Conditioning The unit is in absorption charge mode Auto Maintain he charger is in Auto Maintain nergy Conservation Mode Equalization qualization charge has been initiated by user ooded batteries ONLY see setup Self test harger is performing a system check initiated by start up or m
17. anty DO NOT install in an open cockpit or deck where water is a factor NOTE ProManiner highly recommends that this unit be installed by an ABYC Certified Electrical Technician Guidance from ABYC E 11 AC amp DC electrical systems on board boats and ABYC A 31 battery chargers and inverters is offered throughout this manual to ensure a safe trouble free installation Please re read the PERSONAL PRECAUTIONS section of this manual prior to installation A This unit has been designed for PERMANENT INSTALLATION ONLY Install this unit according to these instructions Powering this unit through a plug and socket configuration will void your warranty and may create a serious electric shock hazard LOCATION This unit must be located in a dry well ventilated area free from unsecured hardware Do not mount the unit directly above or below batteries to prevent corrosive electrolyte or gasses from damaging the unit LOCATION MOUNTING This unit must be mounted securely to an appropriate surface e g plywood bulkhead cored fiberglass hull structure and through bolted if possible LOCATION In addition the following should be considered when choosing a location 1 Placement of the optional remote panel ensure the cable is long enough to reach the desired location generally in proximity to the main panel board and is not routed near exhaust or in an area where it can be damaged 2 Service Remember there are items on this unit that s
18. anually OK Indicates successful self test Fault Indicates a fault see troubleshooting
19. ass B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy ana if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Designed Constructed and Tested to UL 1236 SB CSA C22 2 107 2 FCC Class B and CEC EN60335 1 2 29 EN60335 2 29 EN61000 3 2 EN61000 3 3 Complies w ABYC A 31 AC Input Power Factor Corrected Meets EN61000 302 2000 A2 2005 Safety Certified by To Standards UL 1236 SB S CSA C22 2 107 2 EZZ Us PY MF CC ABY 2002 95 EC joating Safety Buit In 26 Warning Typical Wiring Configurations AWARNING HIGH VOLTAGE ATTENTION HAUTE TENSION Typical 2 Bank12 Volt DC Common Ground Installation AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL SHOCK BEFORE OPENING TURN OFF AC SUPPLY POWER CHOC ELECTRIQUES PEUVENT PROVOQUER LA MORT OU DE SERIEUSE BLESSURES AVANT D OUVRIR LA BOITE COUPER LE COURANT AX WARNING LOW VOLTAGE ATTENTION BASSE TENSION ELECTRICAL BURN AND SPARK HAZARD BEFORE OPENING DISCONNECT CHARGER CONNECTIONS AT BATTERY S DANGER DE BRULURES ELECTRIQUE ET ETINCELLES AVANT D OUVRIR LA BOITE DECONNECTER LES CONNECTIONS ENTRE CHARGEUR ET BATTERIE AX WARNING AVERTISSEMENT
20. ations always connect Batteries as the LAST STEP If you are replacing an existing battery charger please disconnect the battery charger output cables Installation Dimensions from the existing charger AND the battery s Do not use existing cables if they are not in compliance with the sizes detailed in this manual If you have any doubt about your ability to fuse and wire this unit correctly PLEASE refer to for a list of certified electricians in your area that are qualified k TOASA mM to perform this installation to the ABYC Standards 1 Permanent Installation and Circuit Protection This charger is designed for permanent i installation the AC must be permanently wired to the circuit breaker dedicated or a branch breaker in a panel in order to avoid serious injury or death The following table indicates which breaker amp conductor size is appropriate for the model installed Use only UL 1426 Boat Cable i with a jacket temperature rating of 105 C this is commonly available at any marine supply 2 store Do not use solid cable speaker wire or welding cable i gt Note Common Breaker sizes are 5 10 15 20 amp for example if charger is listed below as i 6Amp at 110 VAC please use a 10 amp breaker ProNautic 12 40 P Charger Model 110120 220 280 A AC conductor Power Factor Corrected amp Global AC Input S a volt breaker volt breaker size f
21. batteries it will enter its Auto Maintain Energy Conservation Mode In this Mode the charger will monitor and Auto Maintain the battery voltages as listed in the battery types chart above During this Auto Conservation Mode the Standby LED will be on to view full display including voltage and current press any function button This will place the unit in a continuing maintenance mode During extended periods of non use Battery Health Mode will initiate every 21 days ensuring fully conditioned batteries which will be ready to go NOTE Damage can result from improper use of the custom setting Any damage experienced while using this setting is the responsibility of the user and not covered by the Professional Mariner warranty ALWAYS consult the battery manufacturer if you are unsure of the battery chemistry or appropriate selection NOTE For 24 volt models double the voltages shown above or refer to product label Lithium Battery Caution There are many types of Lithium batteries with various charging requirements Improper charging can result in damage to the battery or catastrophic failure of the battery resulting in battery damage or even fire in extreme cases You should take extreme caution in the selection of your Lithium Battery system and the all of the onboard charging methods used for this type of battery The ProNauticP series only provides the bulk and float charging voltage and current for this type of battery The ProNauti
22. cP does not replace the required individual cell management electronics required by lithium batteries Consult your lithium battery supplier for details 14 setup and Operation is a crucial step in ensuring your batteries longevity ProMariner has pre programmed the available settings for optimum care of whatever type of battery you find suits your application DO NOT GUESS If you are unsure of your battery type contact the manufacturer of the battery Damage caused by an incorrect setting is not covered under warranty POWER FACTOR CORRECTION GLOBAL AC INPUT Designed to work with an automatic wide range AC input voltage of 100 to 250 VAC and 50 60 Hz allowing all models to operate off of a standard household power connection CHARGING RATES The ProNauticP Charger provides multi stage charging Charging Conditioning and Auto Maintain as indicated in the features section Auto Maintain Energy Conservation Mode When charger has properly charged and conditioned the batteries it will enter its Auto Maintain Energy Conservation Mode In this Mode the charger will monitor and Auto Maintain the battery voltages as listed in the battery types chart on page 17 of the user manual During this Auto Conservation Mode the Standby LED will be on to view full display including voltage and current press any function button This will place the unit in a continuing maintenance mode During extended periods of non use Battery Health Mode
23. cuit breaker and main shore station power breaker in the OFF position Ensure that all over current protection e g fuses and or circuit breakers are ready for use not blown or tripped Verify all connections are tight corrosion free and of good integrity With AC power applied ProNauticP Charger breaker and shore station power main ON observe the following on the Status Indicator Center 15 setup and Operation LED Status Indicator Center Feature LED Color Function AC power blue Auto temp control green with remote temp sensor connected Active PFC green Volts display system voltage equal to the charge in the selected profile Amps display output amperage based on state of charge Charger output percentage of charge based on state of charge Self test blue if self test was initiated OK green following successful self test Auto Maintain green based on state of charge Charge green based on state of charge Conditioning green based on state of charge NOTE This LED configuration indicates that the charger is functioning normally and does not need any further attention If the RED Fault LED illuminates or any of the Charger Conditions LED s are illuminated consult the Troubleshooting section of this manual OPERATIONAL NOTE Your ProNauticP Charger has built in safety features that can cause the unit to shut down if it senses out of parameter operations such as over voliage an
24. d high temperatures See the Troubleshooting section of this manual for more details in the event this occurs Optional Remote Display Optional Remote Power LED blue indicates power is ON Fault LED red indicates a fault Backlight button toggle between ON and OFF by pushing repeatedly default is ON Alarm Button toggle between silent and audible by pushing repeatedly default is audible Setup selects both scrolling mode and activates chosen feature Enter see optional remote programming section AV controls for scrolling in scroll mode When the optional remote is installed it will display the current status of the charger along with the voltage and amperage 1 The blue LED is illuminated when the power is ON BACKLIGHT can be set to ON or OFF by toggling the BACKLIGHT button default is ON ALARM can be silenced or audible by toggling the ALARM button default is audible During the Auto Maintain Energy Conservation Mode only the Power Auto Maintain and Standby LED will be on to view full display including voltage and current press any function button Fw DN Setup and Operation The ProNauticP is a fully automatic battery charger The features listed below can be selected during initial set up see Programming section or upon a new battery installation Normal operation does not require any intervention from the user See the Maintenance section for information on periodic checks Perform
25. e either bc Battery Charger or PS Power Supply for 7 seconds After 7 Seconds the ProNauticP will default to its bc Battery Charger mode of operation or the previously programmed function Note The ProNauticP Charger will default to the Sealed Battery Type Charge profile for both bc and PS modes of operation You may also select any of the other battery type profiles in this mode See Selecting Battery Type in the programming section of this manual If during the AC Power start up you would like to select the PS Power Supply mode of operation you may do so during the 7 seconds window while the display is indicating bc by 1 Push either the or key to toggle between bc and PS 2 While the display reads PS press SETUP ENTER Performance Charging Performance Charging SYSTEM DC OUTPUT LEVELS SYSTEM DC OUTPUT LEVELS AC Power oc Auto Temp Control AC Power B Auto Temp Control g Amps Active PFC Active PFC oN Charger Output Volts Amps LLUD Charger Output Variable Speed Cooling Variable Speed Cooling Charger Mode Charging Conditioning Auto Maintain Charger Mode Charging Conditioning Auto Maintain Self Test Battery Profiles Self Test Battery Profiles 5 Enuatans a snag O oK oK 13 setup and Operation Check List v Verify AC connections are correct L N G and secure V Verify DC conn
26. ections are correct and secure v Verify DC protective cover is installed V Connect shore station power v Turn on main AC breaker v Turn on charger AC breaker v Verify LED s indicators are correct see Setup and Operation section Please fully read the set up and operation section of this manual to begin using your installed and configured ProNauticP Series charger v Verify shore power station is connected and main AC breaker is in the ON position v Apply power to your ProNauticP Series charger by switching on branch circuit power The charger will immediately come on with all LEDs lit while it performs a system check Once complete the LED display will indicate the default BC Battery Charger operation as it enters the charging mode DC voltage will increase LED indicators on the charger are as follows Feature LED Color Function AC power blue indicates power is applied Auto temp control green with remote temp sensor connected Active PFC green pfc active see features section Volts display system voltage equal to the charge in the selected profile Amps display output amperage based on state of charge Charger output percentage of charge based on state of charge Self test blue if self test was initiated OK green following successful self test Auto Maintain green based on state of charge Charge green based on state of charge Conditioning green based on state of charge V
27. ed down connect the cable to the Helm Remote port on the ProNauticP DO Pre Setup Mode Overview be Battery Charger Default Operation Overview This ProNauticP is now constructed with the most power efficient technology available for a battery charger providing both charging and maintaining capability This overall design and efficiency will reduce the overall operating cost of the unit by conserving AC power when it is not needed while providing perfect battery maintenance and overall superior DC system performance The combination of sophisticated hardware and software includes the detection of the presence of one or more batteries connected to the ProNautic NOTE If there is no battery connected the battery charger will not operate See PS Power Supply mode selection below PS Power Supply Selectable Mode Operation Overview In the event you would like to use your ProNauticP as a power supply without a battery in the system you may do so simply by selecting the Power Supply PS mode during the initial startup phase This mode will allow the ProNauticP to power 12 Volt or 24 Volt model specific devices directly without a battery connected Selecting PS Power Supply Mode Operation During AC Power On Start Up Overview When AC power is applied or when the Self Test function is initiated the numerical displays will first display 888 to indicate all segments of the displays are working and then the display will indicat
28. egative grounded terminal from battery first Make sure all accessories in the boat are off so as not to cause an arc Important Safety Instructions b Be sure the area around the charger and batteries is well ventilated while the batteries are being charged Gases can be forcefully blown away using a piece of cardboard or other nonmetallic material as a fan c When cleaning battery terminals wear full eye protection to prevent corrosive material from coming in contact with eyes d Add distilled water not tap or bottled water that contain minerals in each cell until electrolyte reaches the levels specified by the battery manufacturer Do not overfill For batteries without fill caps carefully follow manufacturer s recharging instructions e Study all battery manufacturer s specific precautions such as removing cell caps while charging and recommended rates of charge f Determine battery type charge profile for battery s by referring to the boat owner s manual electrical equipment s package and or the manufacturer s specifications located on each battery Make sure Battery Type and Charge Profile are properly selected before charging your batteries NOTE The ProNauticP Series models are required to be mounted in the vertical position NOTE This is a dry compartment unit intended not to come in contact with water When mounting the charger please ensure water intrusion is not possible as it is not covered under warr
29. he NEGATIVE terminal of the battery Charger End Attach the phone style plug into the charger port labeled BAT SENSE Note Once the temperature sensor is connected the charger will adjust its charge based on the batteries temperature This is known as thermal compensation where the charger will cut back if necessary to increase battery life This is especially useful for AGM and GEL batteries which are inherently temperature sensitive Troubleshooting 20 The ProNauticP includes advanced fault indication Faults if indicated may require service from ProMariner For inquiries and service information Please call our Customer Care Department line at 1 800 824 0524 from 8 30 am to 5 pm Eastern Standard Time for any warranty service or installation assistance you may need Thank You THERE ARE NO USER SERVICEABLE PARTS INSIDE THE PRONAUTICP DO NOT ATTEMPT TO DISSASEMBLE THE UNIT EVIDENCE OF DISSASEMBLY WILL VOID MANUFACTURE RS WARRANTY The first step to any problem is resetting the ProNauticP unit by turning off the AC breaker providing power waiting at least 10 seconds and turning it back on again Review the Operations section for the meaning of the fault indicator and suggestions on how to clear the fault Charger Fault Service Conditions LED Label LED Color Fault Reverse Polarity Red Indicates a reverse polarity situation Check DC Connections ensure positive RED and negat
30. hould be routinely checked connections LED Status Center ensure that there is ample room to address these issues Also consider space to adequately swing a standard wrench Contact between a live component and a metallic fuel line can be extremely dangerous A minimum of 6 inches of clearance on each side must be maintained 3 Cable Routing The size of the DC cabling used is dependent upon the proximity to the battery s being charged When deciding on a location this should be a consideration Consult the DC cable size table further on in this manual when planning your installation 24 Dimensions Optional Remote Dimensions Inches mm 3 1 2 90 mm 3 1 2 90 mm 23 Dimensions ProNauticP 12 volt 50 60 Amp and 24 volt 30 Amp Dimensions Inches mm 7 3 4 198mm ProNautic 12 60 P Power Factor Corrected amp Global AC Input 5 1 8 130 mm 3 5 8 93 mm 3 5 8 93 mm 8 1 2 215 mm 3 1 2 90 mm 12 3 8 315 mm Important Safety Instructions 4 Battery Location This unit can not be mounted directly above or below a battery due to the corrosive nature of the gasses and electrolyte Take care to ensure that spillage of electrolyte can be contained in a proper battery box or tray in the event of a leak and that the corrosive gas given off during the use and charge cycles cannot come into contact with the unit
31. ive BLACK and or YELLOW connections are attached accordingly DC Volts Low Amber DC system voltage is less than 11 0 VDC Bring system voltage over 11 0 VDC check battery s condition and replace as necessary DC Volts High Red Indicates a high DC voltage from an outside source such as a failed alternator Using a multi meter in regulator or altern check alternator s output generally over 15VDC Determine if fault exists ator solar panel wind generator etc Replace as needed Charger High Temp Amber Charger has shut down due to high temperature Generally this indicates that This unit is designed for use in an engine is proper ventilation temperature The re he unit has been installed in an area with a very high ambient temperature room if installed in an engine compartment ensure that there in the space for the charger and other temperature sensitive components If the installation area temperature is 45 C 11 commended maximu 3 P or more move charger or add ventilation to lower ambient m ambient temperature for installation is 45 C 113 F Check Fan Red Fan failure Ensure that the cooli ng fan can move freely and that no debris is blocking the fan movement Persistent fan problems require service from ProMariner Fault Red Indicates a fault Please contact ProMariner for service opti ons Auto Temp Control
32. ly available at any marine supply store Do not use solid cable speaker wire or welding cable AWG 12 Volt 1 5 Amp Wire eng h AWG 12 Volt 2 0 Amp Wire Wire eng h AWG 12 Volt 3 0 Amp Wire eng h AWG 12 Volt 40 Amp Wire eng h AWG 12 Volt 5 0 Amp Wire eng h AWG 12 Volt 60 Amp Wire eng h 24 Volt 2 0 Amp Wire eng h AWG 24 Volt 3 0 Amp Wire eng h ANG ANG NOTE Larger DC cables generally 4 AWG and larger require specialty tools to ensure proper termination with ring terminals DO NOT solder terminals of any size 11 Installation 2 Fuse Selection As illustrated in the diagram each positive conductor from the charger to the battery battery bank must be fused Choose a fuse that is 10 amps higher than the charger output e g 60 amps choose a fuse of 70 amps These fuses come in a variety of sizes and types When choosing the proper fuse consider the connection to the DC cable inline types for smaller amperages stud and nut connections for larger amperages as well as the availability of replacements Fuses and holders are available through ProMariner or your local marine supply store 3 Ground This is extremely important and often overlooked There is one common battery ground with the positive battery con
33. nections on the ProNauticP There is also a Chassis Ground a Battery Negative As shown in the diagram this is connected to a bus bar or terminal stud not included that can handle at a minimum the amperage of the charger output 1260 60 amp minimum This conductor shall be of equal size to the DC positive conductor chosen above The battery negative terminals are connected to this bus bar or terminal stud b Bonding Stud A K A Chassis Ground This stud is connected to the boats bonding system as well as the bus bar or terminal stud mentioned above This conductor is permitted to be one size smaller than the DC positive conductor chosen above in the case of a DC to the case fault this conductor is critical in carrying the fault current to trip the fuse or breaker the AC ground CAN NOT handle high DC amperages 4 Empty Charger Banks In the event of an empty charger bank there is no need to use a jumper as done with traditional chargers Simply leave the DC positive unloaded and the unit will perform correctly Remote Temperature Sensor Probe The ProNauticP comes standard with a temperature probe that is plug and play The temperature probe must be connected while the charger is powered down or before it is connected to the breaker during installation For best performance attach the probe to the negative terminal of the house batter bank Probe Connections Battery End ring terminal Connect to t
34. ollowing items should be checked Maintenance Item Verify LED status panel shows no fault condition and indicates normal operation Condition of fuses breakers check for as new condition on fuses e g no discoloration or corrosion and that a breaker will manually trip and reset Check for proper ventilation and that no debris has collected on the fan shroud or items have been improperly stored around the ProNauticP Check battery terminal connections both at battery and the ProNauticP Charger for corrosion clean and reconnect immediately upon signs of corrosion Per manufacturer s instructions check and top off batteries with distilled water Use of tap or bottled drinking water will damage battery plates due to mineral content Check wire condition overheating due to excessively long or too small conductors will result in hardening of the insulation or even burn marks at connections If any of these signs exist immediately remedy the situation by installing the proper conductors 10 eng Please note DC organizer is color coded ensuring proper polarity connections are made 1 Choosing Conductors Unlike AC conductors DC is sensitive to voltage drop the longer the round trip the larger the conductor needs to be Follow the table below for your installation Like AC use only UL 1426 Boat Cable with a jacket temperature rating of 105 C this is common
35. rcial offshore and sport fishing boats The ProNauticP Series is designed to be installed in an area where the charger will NOT be subjected to water Recommended installation is in an engine room or dry compartments where 6 inches of clearance on all sides is available The ProNauticP Series On Board Marine Battery Charger incorporates industry leading technology delivering fully automatic and sequential multi stage charging that provides electronically controlled charging conditioning and maintenance of all batteries and or banks connected High Line Features Power Factor Correction This ensures efficient operation of the unit regardless of the quality of the power input Automatic Global AC Input This unit has been designed for 100 240VAC operation at 60Hz US and 50Hz European amp Australia Digital Information Center Displays real time state of charge charge mode and voltage amperage in an easy to read format NOTE During Standby Energy Savings Mode only the Power Standby and Auto Maintain LED s will be illuminated Multiple Battery Type Charging Capability User selected battery types including new technologies such as Lithium LiFePO4 as well as a custom setting to manually select the desired voltages Selectable Power Level Adjust amperage draw of the unit to prevent it from competing with other appliances when only a lower amperage shore station power hookup is available Conservation Energy Saver Mode
36. reference EXTERNAL CONNECTIONS TO CHARGER SHALL COMPLY WITH THE UNITED STATES COAST GUARD ELECTRICAL REGULATIONS 33CFR183 SUB PART 1 1 SAVE THESE INSTRUCTIONS This manual contains important safety operating and installation instructions for the ProNauticP Series Battery Charger Do not discard this manual save it for future reference 2 Do not expose charger to rain or snow 3 Use of attachments not recommended or sold by Professional Mariner LLC will void warranty and may result in a risk of fire electrical shock or personal injury DC Fuse otherwise damaged in any way 5 Do not disassemble the battery charger If service or repair is required please contact customer service at 1 800 824 0524 Incorrect reassembly may result in a risk of electric shock or fire 6 To reduce the risk of electrical shock remove 120 volt or 240 volt AC shore power Also remove a ae connections prior to any maintenance or cleaning Turning off controls will not reduce this risk 12V Battery Battery Bank 4 Do not operate the charger if it has received a sharp blow direct hit of force been dropped or A WARNING AVOID SERIOUS INJURY OR DEATH FROM FIRE EXPLOSION OR ELECTRICAL SHOCK Make connection in an open atmosphere free of explosive fumes Make connection in a secure manner that will avoid contact with water 25 Typical Wiring Configurations Typical 3 Bank12 Volt DC Common Ground Installation
37. rights and you may also have other rights which vary from state to state This warranty is in lieu of all others expressed or implied Factory Service Center amp Technical Support Professional Mariner LLC 200 International Drive STE 195 Portsmouth NH 03801 Tel 1 800 824 0524 Professional Mariner LLC Tel 603 433 4440 Fax 603 433 4442 27 Typical Wiring Configurations Typical Single12 Volt DC Common Ground Installation ProNautic 12 60 P Case Ground Power Factor Corrected amp Global AC Input 1 Size Smaller than the A WARNING HIGH VOLTAGE AX WARNING LOW VOLTAGE IN HAUTE TENSION ATTENTION BASSE TENSION 0 DC Charger Output Main Grounding Bus to Engine Negative DC Fuse 12V Battery Battery Bank Warning DO NOT attempt to install or operate the unit if it has been damaged in any way IMPORTANT NOTICE PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLING YOUR PRONAUTIC P SERIES CHARGER This manual is written to assist in the installation of your new ProNauticP Series Charger however since this is a permanent AC and DC hardwired installation ProMariner strongly recommends that a Certified Marine Electrical Technician trained by the American Boat and Yacht Council ABYC perform the installation The ProNauticP Series unit you have purchased was constructed to the safety standards of the ABYC to prevent fire and electrocu
38. tage and amperages will not be displayed SELF TEST MODE 1 Press and hold the SETUP ENTER and the and buttons simultaneously for 5 seconds 2 Only the Self Test LED will flash until the test is complete 3 OK or Fault LED s will be displayed see the Troubleshooting section if the Fault LED is illuminated EQUALIZATION NOTE This function is only recommended for flooded lead acid batteries and will only activate when this type of battery is selected 1 Use the and to select the Equalization LED 2 Once selected press the and for 3 seconds 3 The LED will remain solid putting the unit in the equalization setting for 240 minutes 4 Once complete the charger will revert back to the previous setting POWER LEVEL ADJUSTMENT 1 Hold the and buttons simultaneously for 15 seconds 2 Volts will display PL for Power Level 3 Press the to adjust the amperage display from 100 75 50 25 output 4 Press the SETUP ENTER button to confirm selection NOTE If no action is taken after 15 seconds the unit reverts to 100 power FACTORY RESET To return the unit to original factory settings Sealed 2 1 Follow steps 1 and 2 in the Selecting Battery Type section 2 Use the and keys until no battery type or equalization LED s are illuminated 17 Setup and Operation Charger Service Conditions DC output service reverse polarity Indicates a reverse polarity situation see troubleshooting DC
39. th running cold water for at least 10 minutes and get medical attention immediately e NEVER smoke or allow a spark or flame in the vicinity of a battery or engine A CAUTION To reduce the risk of injury charge only the battery types shown on the ProNauticP user interface label i e Lead acid type rechargeable batteries Flooded Sealed Flooded GEL Gelled Electrolyte Lead acid or AGM Absorbed Glass Mat Other types of batteries may burst causing personal injury The ProNauticP is factory set for Sealed Flooded Lead acid batteries f Incorrect assembly may result in electrical shock or fire g Be extra cautious to reduce risk of dropping a metal tool onto a battery it might spark or short circuit the battery or other electrical hardware that may cause a fire or explosion h Remove all personal metal items such as rings bracelets necklaces watches and jewelry when working near a battery A battery can produce a short circuit current high enough to weld a ring or any other metal causing serious burns i Do not use the battery charger to charge dry cell batteries that are commonly used with home appliances i e a cordless power drill battery These batteries may burst and cause injury to persons and damage to property j NEVER charge a frozen battery 9 PERSONAL SAFETY WHILE PREPARING TO CHARGE BATTERIES ON BOARD OR OFF BOARD a If necessary to remove a battery s from a boat to charge always remove the n
40. tion the installation must conform to these same industry standards For more information on ABYC their Standards and Technical Information reports for Small Craft and to find a certified technician near you visit www abyc com A CAUTION To preclude a safety hazard all existing AC and DC electrical components e g wire fuses circuit breakers battery switches and connections must be inspected for proper condition prior to installation Failure to confirm adequate condition and proper installation to ABYC standard E 11 AC amp DC electrical systems on board boats may result in a dangerous condition and or premature failure of this or other installed electrical components Any and all areas of the existing system that are found not in compliance with ABYC E 11 must be replaced prior to installation A CAUTION if you are replacing an existing battery charger please disconnect the battery charger output cables from the existing charger AND the battery s Do not use existing cables if they are not in compliance with the sizes detailed in this manual If you have any doubt about your ability to fuse and wire this unit correctly PLEASE refer to www abyc com for a list of certified electricians in your area that are qualified to perform this installation to the ABYC standards Important Notice FCC Class B Notification amp International Standards Compliance NOTE This equipment has been tested and found to comply with the limits for a cl
41. y contacting the battery manufacturer and setting the ProNauticP Charger accordingly Programming SELECTING BATTERY TYPE To select a battery type charging profile perform the following 1 Press and hold the SETUP ENTER button for 5 seconds 2 The current battery type and Voltage Amperage displays will flash 3 Use the and keys to select desired battery type 4 The Volts and Amps readout will display the charge conditioning and ready voltages for each profile highlighted 5 Press the SETUP ENTER button to confirm selection the LED will remain solid ADJUSTING THE CUSTOM BATTERY TYPE SELECTION NOTE Damage can result from improper use of the custom setting Any damage experienced while using this setting is the responsibility of the user and not covered by the Professional Mariner warranty ALWAYS consult the battery manufacturer if you are unsure of the battery chemistry 1 Follow above steps and select the Custom option 2 The Volts and Amps will display 13 6 default at 13 6V 3 The Charge Conditioning LED will be blinking indicating it can be changed 4 Use the and to select voltage up to 15 1 5 Press the SETUP ENTER button to confirm selection the Charge Conditioning LED should be solid the Auto Maintain LED should now be flashing 6 Use the and to select voltage up to 15 1 7 Press the SETUP ENTER button to confirm selection the LED will remain solid NOTE During this process real time vol
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