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Interroll Drum Motors - lipsia

1. INTERROLL Product information i series 8 10 136 110 d 3x N 773 s p ET 229 7 i 230 NT j A 2x um Wu p 2 111 A 148 1 j 138 67 128 126 Terminal box Electromagnetic brake 3 stage gearbox 146 54 54 146 223 7 Ili E tr 98 V H 1 200 Stainless steel elbow cable Elbow cable connector connector 3 Rear flange 96 Elbow connection 148 Washer earth screw terminal box 8 Gearbox complete 98 Elbow connection stainless 150 Electromagnetic brake steel 10 Terminal box 110 Screw terminal box cover 200 Sealing 11 Terminal box cover 21 Rubber seal 53 Connection nipple 54 Pressure nipple 67 Ball bearing rotor shaft 111 Screw terminal box earth 201 Sealing cable shaft 128 Key Rotor Pinion 223 Cable 136 Seal Terminal Box 229 WAGO Clamp 138 Rubber seal Terminal Box 230 Screw for WAGO Clamp 146 Washer electrical connection Version 2 3 02 2011 en Original instructions 17 Drum Motor INTERROLL Product information i series Label of the i series Drum Motor The specifications on the Drum Motor label are used to identify the Drum Motor This is required to use the Drum Motor as intended For i series Drum Motors there are three types of labels e Semicircular label placed on the drum end housing Rectangular label placed on the Terminal Box if available Square lab
2. INTERROLL Product information i series 165i 3 phase PN np nw fn UN N cos n JR Isi Mel Mel Mel My Ru Usu Hen C In Mn My My delta star KW min Hz V A kgcm Nn Q VDC VDC uF 0 15 12 456 50 230 1 13 0 60 0 56 22 6 5 4 1 00 1 30 1 00 3 14 75 5 26 16 400 0 65 0 60 0 56 22 6 5 4 1 00 1 30 1 00 3 14 75 5 44 16 0 37 12 456 50 230 2 77 0 63 0 53 35 1 2 0 1 20 1 50 1 20 7 75 19 4 17 38 400 1 60 0 63 0 53 35 1 2 0 1 20 1 50 1 20 7 75 19 4 29 38 8 690 50 230 2 42 0 62 0 57 22 6 2 9 1 90 2 35 1 90 512 22 0 17 36 400 1 50 0 62 0 57 22 6 2 9 1 90 2 35 1 90 5 12 22 0 31 36 4 1382 50 230 2 17 0 64 0 67 11 3 4 4 2 00 2 50 1 80 2 56 14 5 10 30 400 1 25 0 64 0 67 11 3 4 4 2 00 2 50 1 80 2 56 14 5 17 30 0 55 6 845 50 230 2 77 0 69 0 72 22 6 3 4 1 40 1 65 1 40 6 22 19 5 19 38 400 1 60 0 69 0 72 22 6 3 4 1 40 1 65 1 40 6 22 19 5 32 38 0 75 8 691 50 230 3 55 0 74 0 71 35 1 7 6 1 30 1 60 1 30 10 37 15 7 21 49 400 2 05 0 74 0 71 35 1 7 6 1 30 1 60 1 30 10 37 15 7 36 49 6 845 50 230 3 64 0 81 0 64 22 6 3 5 1 75 2 00 1 75 8 48 6 2 9 50 400 2 10 0 81 0 64 22 6 3 5 1 75 2 00 1 75 848 6 2 16 50 4 1355 50 230 3 12 0 80 0 75 11 3 3 5 1 53 1 80 1 30 5 29 23 9 30 43 400 1 80 0 80 0 75 11 3 3 5 1 53 1 80 1 30 5 29 23 9 52 43 1 1 4 1320 50 230 4 85 0 82 0 69 11 3 3 5 1 50 1 70 1 30 7 96 7 2 14 67 400 2 80 0 82 0 69 11 3 3 5 1 50 1 70 1 30 7 96 7 2 25 67 2 2845 50 230 4 16 0 86 0 77 7 6 5 2 3 15 3 42 2 10 369 2 9 5 400 2 40 0 86 0 77 7 6 5 2
3. INTERROLL Maintenance and cleaning Oil contents fer Se and Type Litres Electrical connection Construction series vertical mounting 80s 0 32 At the top Standard 113s 1 00 At the top Special Construction 80i 0 20 At the top Special Construction 113i 0 60 At the top Special Construction 138i 2 00 At the top Special Construction 165i 3 00 At the top Special Construction 216i 5 00 At the top Special Construction 113E see page 99 Atthe bottom Special Construction Oil contents for D series SN062D 082 standard Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 200 0 16 0 13 250 0 26 0 23 0 20 0 21 0 17 0 16 300 0 37 0 33 0 31 0 31 0 28 0 25 0 26 0 22 350 0 47 0 44 0 41 0 41 0 38 0 35 0 36 0 33 400 0 57 0 54 0 51 0 51 0 48 0 45 0 46 0 43 450 0 67 0 64 0 61 0 61 0 58 0 55 0 56 0 53 500 0 77 0 74 0 71 0 71 0 68 0 65 0 66 0 63 550 0 87 0 84 0 81 0 81 0 78 0 75 0 77 0 74 600 0 97 0 94 0 91 0 91 0 88 0 85 0 87 0 84 650 1 07 1 04 1 01 1 02 0 98 0 96 0 97 0 94 700 1 18 1 14 1 12 1 12 1 08 1 06 1 07 1 04 750 1 28 1 24 1 22 1 22 1 19 1 16 1 17 1 14 800 1 38 1 35 1 31 1 32 1 29 1 26 1 27 1 24 850 1 48 1 44 1 42 1 42 1 39 1 36 1 37 1 34 900 1 58 1 55 1 52 1 52 1 49 1 46 1 47 1 44 100 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Maintenance and cleaning SN062D 082 with brake Power 150W 150W 150W 300W 300W 300W 45
4. 10 110 3x 53 Il E dN NEG d T Li Ll iL 0o Lo 229 230 2x 11 dd 148 138 54 201 5 102 7 160 161 146 146 4x 138i 165i 216i 1 Front shaft 66 Ball bearing rotor shaft gear 142 Double lip seal side 3 Rear flange 67 Ball bearing rotor shaft 143 Ground sleeve 5 Housing front 68 Ball bearing 145 Distance washer rotor shaft bearing 7 Housing rear 102 Screw gearbox stator rear 146 Washer electrical connection flange 8 Gear set 103 Screw gearrim bearing 148 Washer earth screw terminal house box 10 Terminal box 110 Screw terminal box cover 160 Oil plug 11 Terminal box cover 111 Screw terminal box earth 161 O ring oil plug 12 Shell 126 Key rear shaft 201 Sealing cable shaft 16 Rear shaft 132 Key front shaft 204 Rotor complete 22 Geared rim 136 Seal terminal box front shaft 226 Stator complete 53 Connection nipple 138 Rubber seal terminal box 229 WAGO Clamp 54 Pressure nipple 140 Labyrinth seal 230 Screw for WAGO Clamp 63 Ball bearing 14 Version 2 3 02 2011 en Original instructions Drum Motor Product information i series INTERROLL 105 106 154 22 20 64 24 73 1 155 142 132 5 63 8 85 65 23 217i 315i 1 Front shaft 3 Rear flange 5 Housing front 7 Housing rear 8 Gear box 10 Terminal box 11 Terminal box cover 12 Drum shell 16 Rear shaft 22 Geared rim 23 Interm pinion 24 Interm wheel 27 Terminal strip 30 Data plate 40 Stator 53 C
5. 15 73 6 606060660 7 2 3 45 HDD 69 Multiswitch rectifier Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions Options and accessories Electromagnetic holding brake for D series The optionally implemented electromagnetic holding brake acts directly on the rotor shaft Should the power supply be interrupted the brake will close and hold the drum in position until the power supply is reinstated The brake will hold a load according to the maximum stated belt pull for the drum motor Characteristics Directly applied to the Drum Motor s rotor shaft For holding a load according to the stated belt pull Suitable for inclined and declined conveyors Operated by an external rectifier Operating temperature range from 10 C to 120 C Combination of Brake and Encoder is not possible The nominal brake torque is strongly influenced by the operation conditions within a drum motor and the ambient temperature For security the given brake torque should be reduced by 50 for load calculations Brake type Rated brake Rated power Rated supply Rated current torque W voltage mA Nm V DC 24 1 5 to 2 8 12 24 500 205 2 1 to 6 0 12 205 52 Braking delay time is depending on switching at input AC switching or at output DC switching of the rectifier DC switching is much faster but produces high volt
6. Drum Motor position Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Mounting the Drum Motor With mounting brackets Version 2 3 02 2011 en Original instructions Installation All Drum Motors are stamped at one shaft end with the serial number and in some cases with the letters UP NOTICE Risk of damage to the motor due to wrong mounting orientation gt Ensure that the serial number and or the UP mark is situated according to the following installation diagram Models 80S 113S and D series can be mounted in any orientation 97123 N e adj X AO Mounting orientation The mounting brackets must be strong enough to withstand the torque produced by the motor Fixthe mounting brackets securely to the conveyor or machine frame Ensure that the Drum Motor is fitted parallel to the idler pulley and at right angles to the conveyor frame gt Insert the shaft ends of the Drum Motor into the mounting bracket according to the diagram Mounting orientation see above gt If itis necessary to fix the shaft to the mounting brackets fix it only on one side so that the opposite side allows axial movement for thermal expansion Torque fixing for S D series 80i 113i 217i and 315i fix non cable side Torque fixing for 138i 165i 216i and 113E fix cable side gt Ensure that at least 80 of the Drum Motor shaft flat lengths are supported by the mounting b
7. L1 L2 L3 NC T1 T2 3 phase operation 7 4 lead cable winding for 1 voltage star connection internally connected with SKF encoder Version 2 3 02 2011 en 69 Original instructions Drum Motor INTERROLL Options and accessories Electromagnetic brake for i and E series Motor Brake M JBR Per Ur lar fpickup fall trai size delay delay AC DC Nm kgcm W VDC A ms ms ms 24 0 50 80i 2 1 5 0 04 12 20 80 13 104 0 12 24 0 71 113i 3 3 0 08 17 104 0 16 25 120 20 180 0 09 24 1 00 104 0 23 138i 4 6 0 23 24 30 200 23 180 0 13 207 0 12 24 1 38 165i 216i 5 12 0 68 33 104 0 32 40 260 46 207 0 16 104 0 48 217i 26 50 60 500 60 207 0 24 104 0 67 315i 50 70 80 700 100 207 0 34 Legend M Rated continous torque of the brake JBR Self torque of inertia of the brake Upn Rated voltage PBR Rated power IBR Rated current toick up Breaking delay time tfall delay AC Opening delay time for AC switching tall delay DC Opening delay time for DC switching t pick up t fall 70 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Options and accessories AC switching Terminals 1 and 2 of the slow opening response time brake rectifier brake voltage approx 1 V slow closing response time DC switching Terminals 3 and 4 ofthe fast opening response time brake rectifier brake voltage approx 500 V fast closing response t
8. Shaft bearings damaged worn Check the belt for excessive tension and loading Check for water or chemical infiltration Excess grease in labyrinth sealing Check for oil or grease leakage Oil remains fluid and grease will solidify when it is cold Clean away excess grease If symptom persists contact your local Interroll distributor for help Oil leakage around cable Terminal Box 112 Loose cable connector gland Internal cable seal fault Make sure the cable connector gland and seals are tight and not subject to excessive heat or chemicals Loose connector gland Terminal box seal fault Make sure the Terminal Box connector gland and seals are tight and not subject to excessive heat or chemicals Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Symptom Oil leakage around shell end house Troubleshooting Possible cause End housing loose in shell Help Check for gaps between shell and end housings Check for excessive belt tension or shock loading End house shell seal broken Check for excessive heat or belt tension and shock loading Oil discoloration Silver metallic particles Gear teeth or bearing wear Check condition of bearings and seals Check for excessive load Oil discoloration White color Water or other fluid contamination Check condition of seals and for water fluid contamination Replace oil see It is not nece
9. Damage of the Drum Motor with Backstop option due to incorrect connection of rotation direction Connect the motor according to the connection diagrams see chapter Connection Diagrams of the respective series The correct direction is indicated by an arrow positioned on the end housing on the electrical connection side of the Drum Motor Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Installation Electromagnetic Brake An electromagnetic brake fitted to the Drum Motor will be supplied with a DC rectifier unless a 24 VDC brake is supplied The rectifier and brake must be connected according to the connection diagrams see chapter Connection Diagrams of the respective series i The rectifier has an input for AC voltage and an output for DC voltage to the brake coil NOTICE Damage to the Drum Motor and brake if both are operating at the same time Design control circuits so that the motor and the brake never work against each other gt Keep in mind that depending on temperature and oil viscosity there can be a reaction time up to 0 4 0 6 seconds to engage and release the brake Do not engage the brake before power to the motor has been switched off Do not start the motor until the brake has been released Cable length should be as short as possible and must have a wire cross section according to national international regulations so that the voltage supply at the rectifie
10. ye gn 1 2 3 4 5 6 oyl rd wh gn bn ye 5 24V VCC HET ue 11 A UUU 11 11 L1 L2 L3 T1 T2 B WUU 3 phase operation 4 2 and 4 lead cable winding for 1 voltage delta or star connection Option 2 voltages with 7 2 cable available Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Technical data Version 2 3 02 2011 en Original instructions Options and accessories The signal sequence of and B depends on the gear ratio of the drum motor Therefore the rotation direction can be different for drum motors with the same number of poles and power but different speed In this case the signal cables A and B can be interchanged Encoder type RM44 RLS for i series Output Incremental RS422A 5 V Push Pull 24 V The resolution INC in increments per drum revolution can be calculated as follows INC pxi p Number of encoder pulses per rotor revolution i Gear ratio of drum motor RS422A 5 V Push Pull 24 V Motor size 8011 216i 8011 216i Supply voltage 5V 5 8 26V Supply current 35 mA 50 mA at 24 V Resolution p pulses per revolution 1024 5122 1024 5122 Output Signal RS422A NAJA B B Z Z AJA B B Z Z Max cable length 50 m 20m Accuracy 0 5 0 5 Hysteresis 0 18 0 18 1 On 80i only available with a special shaft diameter of 25 mm 2 Other resolutions available on request please consult Interroll Worst case w
11. The maximum pressure that should be used is shown in the table below High pressure washing should be carried out whilst the Drum Motor is running to prevent the possibility of ingress of water or damage to the seals The maximum cleaning temperature and pressure depends on the type of seal Type of sealing Max Max water Remark temperature pressure NBR IP66 80 C 50 bar all series for general use sealing FPM IP66 Viton 80 C 50 bar For i series wet and food sealing applications Re greasable 60 C 50 bar For S and E series wet NBR IP66 and food applications sealing PTFE IP69K 80 C 80 bar For SN series wet and food sealing applications 105 Drum Motor INTERROLL Maintenance and cleaning Hygienic wash down NOTICE Risk of damage to the Drum Motor due to improper cleaning gt Never use an acid cleaning agent in combination with a chlorine containing agent because dangerous chlorine gasses can develop which can affect process equipment such as stainless steel and rubber parts Do not use acid agents on aluminium or galvanised parts Avoid temperatures above 55 C to prevent proteins sticking to the surface Remove fats with lower temperatures and proper cleaning agents Avoid water pressure above 20 bar to prevent aerosol contamination Allow 30 cm between the spray nozzle and cleaning surfaces Do not point and hold the spray nozzle directly at labyrinths and seals gt Wipe off and remove l
12. 0123456012345678 Ser N 0123456789 INTERROLL 9 SNO62D R082 Interroll Trommelmotoren GmbH 41836 Baal Label for D series Rated Power Number of poles DC Link voltage Rated current Rated torque of rotor Rated speed of rotor Induced motor voltage Brake voltage Type of Drum Motor Reference number Soe 600606066606 66066 666 Made in Germany www interroll com 978633522204350970 03 62 Ref N 0123456012345678 Ser N 0123456789 Cust Ref 1234567890 amb temp 25 to 40 C Prod week year 10 2010 DI Brake 24 VDC Mw Mo 1 35 Nm ny 3000 rpm ke 82 6 V krpm Serial number Date of production Customer reference number Insulation class and protection rating Oil type Weight Shell length Rated revolutions of the shell 3 IEC 2 Ma 21 8 Nm 9 81 5 mm Na 120 rpm g F IP66 Eu Max diameter of the shell Rated torque of Drum motor International Electrical Commission Standard for Drum Motor Type of UL standard Place of production Ambient temperature Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information D series Electrical data for D series Number of poles 8 Rated speed of rotor 3000 rpm Rated frequency 200 Hz Winding connection Star Thermal protection type TC 130 C Py Un In My 9 JR lo Mo Imax Mmax Lsa
13. Afrika S dafrika Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 11 281 9900 za sales interroll com Nord und S damerika Kanada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario LAK 2N2 Canada Tel 1 905 660 4426 ca sales interrol Interroll Canada 1201 Gorham Si l com Ltd reet Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 33 99 ca sales interrol USA Interroll Corpora 3000 Corporate Wilmington N C USA l com ion Drive 28405 Tel 41910 799 1100 us sales interroll com Interroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN USA 47130 Tel 1 812 284 1000 us sales interroll com Interroll Dynamic Storage Inc 232 Duncan Circle Hiram GA 30141 USA Tel 1 770943 1541 ca sales interrol Brasilien Interroll Logistica com Elementos para Sistemas Transportadores Rua Dom Joao VI Ltda 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asien China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com Indien Interroll Drives and Rollers India Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 India
14. INTERROLL Symptom Drum Motor belt runs slower than specified Troubleshooting Possible cause Lagging slipping on drum shell Help Check lagging condition and adhesion of lagging to shell Replace lagging Shot blast or roughen the shell surface to ensure good lagging adhesion 60 Hz motor installed in 50 Hz supply Check motor specification and tolerances against supply voltage frequency Replace Drum Motor or contact your local Interroll distributor for further help and advice Drum Motor runs faster than specified Incorrect motor speed ordered supplied Check Drum Motor specification and tolerances Replace Drum Motor or contact your local Interroll distributor for further help and advice Incorrect frequency converter settings Check if frequency converter settings meet Drum Motor s specifications and revise 50 Hz motor installed in 60 Hz supply Check if motor specification and tolerances meet supply voltage frequency Replace Drum Motor or contact your local Interroll distributor for further help and advice Rubber lagging thickness has increased the belt speed over the nominal speed of the motor Measure the thickness of rubber lagging and check if this was included and calculated when choosing the Drum Motor speed Reduce the lagging thickness or install frequency converter or replace with Drum Motor having lower speed Motor winding one phase failed
15. Original instructions Drum Motor INTERROLL Product information S series 113S 1 phase PN np nw fy UN N cos Q n JR Isi Mel Mg Mel My Ry Usu C In My My My WW min Hey A kgem Nm O VDC pF 0 06 4 1300 50 230 0 74 0 98 0 36 2 3 2 6 1 29 2 60 1 29 044 63 5 35 4 0 08 6 890 50 230 1 35 0 99 0 26 4 0 1 9 0 70 1 65 0 70 0 86 45 9 46 8 0 09 4 1300 50 230 0 99 0 91 0 43 2 3 2 4 1 24 2 42 1 24 0 66 42 5 29 6 0 11 4 1300 50 230 1 13 0 88 0 48 3 2 2 9 1 06 2 31 1 06 0 81 32 5 24 6 113S 3 phase Pn np ny fy Un In cos Q n Jg Isi Ms Mg Mel My Ru Usu Usa C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 04 8 720 50 230 064 0 58 0 27 3 9 1 5 1 59 1 59 1 49 0 53 125 0 13 9 400 0 37 0 58 0 27 3 9 1 5 1 59 1 59 1 49 0 53 125 0 40 9 0 11 6 865 50 230 1 05 0 67 0 39 4 0 2 2 2 24 2 35 2 24 1 21 30 0 11 15 400 0 62 0 62 0 41 4 0 2 0 3 14 3 35 3 14 1 21 92 0 53 15 4 1365 50 230 0 80 0 73 0 47 2 3 3 6 3 38 3 39 3 38 0 77 84 0 25 11 400 0 45 0 75 0 47 2 3 3 6 3 41 3 42 3 41 0 77 84 0 43 11 1384 50 230 0 80 0 70 0 51 3 6 1 8 1 73 1 73 1 73 0 76 92 5 15 11 400 0 45 0 70 0 51 3 6 1 8 1 73 1 73 1 73 0 76 92 5 44 11 0 16 4 1350 50 230 0 98 0 76 0 54 3 3 4 0 3 22 3 33 3 22 1 13 59 2 22 14 400 0 57 0 75 0 54 3 3 4 0 3 25 3 35 3 25 1 13 59 2 38 14 1384 50 230 0 99 0 76 0 53 3 9 1 7 1 73 1 73 1 73 1 10 641 14 14 400 0 57 0 76 0 53 3 9 1 7 1 73 1 73 1 73 1 10 64 1 42 14 0 18 4 1355 50 230 1 00 0 77
16. 400 1 30 0 80 0 76 3 5 5 5 3 20 3 65 3 20 1 86 11 4 18 0 75 4 1381 50 230 3 29 0 80 0 71 9 9 3 4 2 10 2 45 2 10 5 19 9 7 13 45 400 1 90 0 80 0 71 9 9 3 4 2 10 2 45 2 10 5 19 9 7 22 45 1 0 2 2775 50 230 4 16 0 80 0 75 6 2 5 4 3 40 3 95 3 40 344 54 9 400 2 40 0 80 0 75 6 2 5 4 3 40 3 95 3 40 3 44 54 16 138i 3 phase derated PN np nw fn UN N cos Q n JR Isi Mel Mg Mel My Ru Usu Uen C In MN My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 07 12 415 50 230 0 95 0 40 046 93 27 1 16 1 32 099 161 1100 21 13 400 0 55 0 40 046 9 3 2 7 1 16 1 32 0 99 1 61 110 0 36 13 0 15 8 684 50 230 0 95 0 64 0 61 9 3 2 4 1 32 1 40 1 16 2 09 98 0 30 13 400 0 55 0 64 0 61 9 3 2 4 1 32 1 40 1 16 2 09 98 0 52 13 0 21 6 920 50 230 1 11 068 0 70 9 3 2 7 1 40 1 40 1 24 2 18 47 8 18 15 400 0 64 0 68 0 70 9 3 2 7 1 40 1 40 1 24 2 18 47 8 31 15 0 31 4 1350 50 230 1 26 0 79 0 78 5 6 3 0 1 34 1 49 1 16 2 19 33 1 16 17 400 0 73 0 79 0 78 5 6 3 0 1 34 1 49 1 16 2 19 33 1 29 17 0 45 2 2826 50 230 2 13 0 72 0 73 3 5 5 0 2 38 2 56 1 98 1 52 14 1 11 400 1 23 0 72 0 73 3 5 5 0 2 38 2 56 1 98 1 52 14 1 19 0 62 4 1395 50 230 2 68 0 79 0 73 9 9 3 1 1 07 1 24 1 07 4 24 11 8 12 37 400 1 55 0 79 0 73 9 9 3 1 1 07 1 24 1 07 4 24 11 8 22 37 0 83 2 2762 50 230 3 15 0 81 0 81 6 2 4 9 1 90 2 07 1 74 2 87 6 8 9 400 1 82 0 81 0 81 6 2 4 9 1 90 2 07 1 74 2 87 6 8 15 Version 2 3 02 2011 en 23 Original instructions Drum Motor
17. NOTICE Risk of damage to the belt gt Do not use a fixed sprocket together with side guides Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Connecting Drum Motor Cable option Connecting Drum Motor Terminal Box option Version 2 3 02 2011 en Original instructions Installation Warning notices concerning the electrical installation WARNING Risk of electric shock gt Ensure that the electrical installation is only be executed by qualified and authorized persons gt Disconnect the power supply before installing removing or rewiring the Drum Motor Always refer to the connection instructions and ensure that the motor power and control circuits are connected properly NOTICE Risk of damage to the Drum Motor gt Do not apply DC supply to an AC Drum Motor or AC supply to a DC Drum Motor as this will cause irreparable damage Do not connect D series Drum Motors directly to the mains supply Connect the D series Drum Motors only to suitable VFD or servo drive controllers Electrical connection of the Drum Motor gt Ensure that the motor is connected to the correct voltage supply according to the motor data label gt Ensure that a suitable earth connection is made to the Drum Motor cable lead colored green yellow Connect the Drum Motor according to the connection diagrams see chapter Connection Diagrams of the respective series Connection Diagrams i series
18. Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the Drum Motor taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Risks The following list informs you about the various types of danger or damage that may occur while working with the Drum Motor gt gt V VV WV VVVV Maintenance or repair work must only be performed by authorized and qualified persons in accordance with the applicable regulations Before turning on the Drum Motor ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the Drum Motor cannot be turned on accidentally Do not swallow the oil The used oil is expected to be of low toxicity but it can contain harmful substances Ingestion may result in nausea vomiting and or diarrhoea In general no treatment is necessary unless large quantities are swallowed However get medical advice Avoid contact with skin and eyes Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorde
19. 2 30 1 33 A ny 3000 3600 rpm cos q 0 76 0 78 E Weight 10 1 kg Oil Iso VG 100 Syn Ins Class A IP66 10 2010 DE 12 D IEC 60034 216 5 mm na 120 144 rpm RL 1000 mm Weight 10 1 kg Oil Iso VG 100 Syn Ins Class A IP66 UL Type XX216i Ss C Oil type Weight Roller shell length Rated revolutions of the shell 1 Max diameter of the shell International Electrical Commission Standard for Drum Motor Type of UL standard 1 Value depends on the given voltage All values in brackets refer to the rated voltage in brackets Version 2 3 02 2011 en Original instructions 19 Drum Motor Explanation of abbreviations Product information i series Electrical data for i series INTERROLL Py in kW Rated power Ms Mn Ratio of starting torque to rated torque np Number of poles MP MN Ratio of pull up torque to rated torque nn in rpm Rated speed of rotor MB MN Ratio of break down torque to rated torque fy in Hz Rated frequency Mn Rated torque of rotor Uy in V Rated voltage Ry in Q Phase resistance IN in A Rated current Usu delta in V Preheating voltage in delta connection COS o Power factor UsH star in V Preheating voltage in star connection n Efficiency Usy in V Preheating voltage in single phase Jg in kgcm Rotor moment of inertia C in uF Run capacitor
20. 60 Hz 220 V a jo 1 0 15 HP q GB t US y ad 1 12 230 6 IEC 34 c J Blocked motor current Rated power Insulation class Serial number Order number Protection rating Power factor Article no Type of Drum Motor Country and date of production Version 2 3 02 2011 en Original instructions INTERROLL Drum Motor INTERROLL Product information E series Electrical data for E series Explanation of abbreviations Py in kW Rated power IN in A Rated current np Number of poles Ry in Q Phase resistance nw inrpm Rated speed of rotor Ra in Q Auxiliary phase resistance Uy in V Rated voltage C in uF Run capacitor fry in Hz Rated frequency cos Power factor 113 Pu np ny Un fy In Rm Ra Cosy kW rpm V Hz A Q Q uF 0 09 8 630 3x230 3x400 50 1 09 0 63 94 0 63 0 07 8 756 3x230 3x460 60 0 94 0 59 94 0 63 0 07 8 630 3x200 3x346 50 0 94 0 59 94 0 63 0 09 8 630 3x230 3x400 50 1 07 0 64 88 0 63 0 09 8 756 3x230 3x460 60 0 92 0 59 88 0 57 0 18 4 1360 3x230 3x400 50 1 43 0 62 47 0 76 0 18 4 1632 3x230 3x460 60 1 23 0 65 47 0 76 0 25 4 1360 3x230 3x400 50 1 19 0 68 405 0 76 1 0 25 4 1632 3x230 3x460 60 1 09 0 60 405 0 71 9 0 33 4 1360 3x230 3x400 50 1 17 0 71 313 0 68 0 33 4 1632 3x230 3x460 60 0 94 0 65 313 0 62 1 0 37 2 2750 3x230 3x400 50
21. IS IN Ratio of starting current to rated current 80i 3 phase PN np nw fy Un In cos p n Jg Isi Ms Mel Mel My Rm Usu Us C In Mn My My delta star KW min Hz V A kgcm Nn Q VDC VDC uF 0 018 8 610 50 230 0 33 0 63 0 22 0 9 1 2 1 00 1 20 1 00 0 28 575 0 60 5 400 0 19 0 63 0 22 0 9 1 2 1 00 1 20 1 00 0 28 575 0 103 5 0 04 4 1348 50 230 0 37 0 68 0 40 0 4 1 9 1 80 2 00 1 80 0 28 240 0 30 5 400 0 21 0 68 0 40 0 4 1 9 1 80 2 00 1 80 0 28 240 0 51 5 0 07 4 1288 50 230 048 0 68 0 53 0 6 1 4 1 66 1 75 1 66 0 52 156 0 25 7 400 0 28 0 68 0 53 0 6 1 4 1 66 1 75 1 66 0 52 156 0 45 7 2 2778 50 230 0 38 0 82 0 56 0 4 2 6 1 90 2 00 1 90 0 24 190 0 30 400 0 22 0 82 0 56 0 4 2 6 1 90 2 00 1 90 0 24 190 0 51 0 12 2 2778 50 230 0 59 0 78 0 65 0 6 2 6 2 00 2 10 2 00 0 41 89 0 20 400 0 34 0 78 0 65 0 6 2 6 2 00 2 10 2 00 0 41 89 0 35 80i 3 phase derated Pn np ny fy Un In cos n JR Isi Ms Mel Mp My Ru Us Us C In My My My delta star KW min Hz V A kgcm Nn Q VDC VDC uF 0 033 4 1384 50 230 0 30 0 62 0 45 0 4 1 7 2 73 2 74 2 48 0 23 286 5 27 4 400 0 17 0 62 0 45 0 4 1 7 2 73 2 74 2 48 0 23 286 5 45 4 0 06 4 1310 50 230 0 40 0 68 0 56 0 6 1 3 2 48 2 56 2 15 044 191 0 26 5 400 0 23 0 68 0 56 0 6 1 3 2 48 2 56 2 15 0 44 191 0 45 5 2 2750 50 230 026 0 78 0 75 0 4 2 4 2 15 2 26 1 90 0 21 183 5 19 400 0 15 0 78 0 75 0 4 2 4 2 15 2 26 1 90 0 21 183 5 32 0 1 2 2727 50 230 0 45 0 78 0 71 0 6 2 4 2 31 2 13 2 15 0 35 106 4 19 400 0 26 0 78 0 71 0 6 2 4 2 31 2 13 2 15 0
22. Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Osterreich Tel 49 2193 23 187 at sales interroll com Version 2 3 02 2011 en Original instructions Polen Interroll Polska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48 22 741 7410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edificio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Schweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46 35 227 077 se sales interroll com Rum nien Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 40 21 260 2050 ro sales interroll com Schweiz Tel 49 2193 23 190 ch sales interroll com Slovenien 3 TEC prehrambena tehnologija hlajenje Dravska ulica 7 1000 Ljubljana Slovenija Tel 386 1 56 56 370 si sales interroll com Spanien Interroll Espa a S A Parc Tecnoldgic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90 211 0860 es sales interroll com Tschechische Republik Interroll CZ s r o Na R dku 7 3172 69002 B eclav Czech Republic Tel 420 519 330 210 cz sales interroll com Ungarn L rincz Kft Kast ly U 27 Pf 57 2045 T r kb lint Hungary Tel 36 23 337 891 hu sales interroll com
23. Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il salesGinterroll com INTERROLL Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku Seoul Tel 82 2 2231 1900 kr sales interroll com Singapur Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan Tel 886 2 27 59 8869 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australien und Neuseeland Australien Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 39460 21 55 au sales interroll com Neuseeland Automation Equipment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 849 0281 nz sales interroll com Hauptsitz Interroll Schweiz AG 41 91
24. Voltage drop due to excessive cable length Check for voltage drop over long cables and make sure the cable cross section is sufficient according to IEC regulations Excessive stops starts Make sure brake and rectifier specifications meet the application s requirements Wrong rectifier connected Contact Interroll for information on correct rectifier for brake and application Overrun voltage generation back feed when the rectifier is connected to motor star point Decline conveyors may produce motor overrun and generate high voltage back feed if motor star point voltage is used Brake windings short circuit Check continuity of winding and rectifier Slow brake and rectifier response 114 Incorrect brake rectifier chosen or specified Make sure the brake and rectifier specifications meet the application s requirements Low ambient temperature or oil viscosity too high Make sure oil viscosity is suitable for the ambient temperature If not replace with oil having the correct specification Install heating device or higher powered motor In this case contact your local Interroll distributor for further help and advice Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Symptom Encoder not functioning intermittent function Version 2 3 02 2011 en Original instructions Troubleshooting Possible cause Incorrect connection or loose broken c
25. Winding isolation failure overload Check continuity current and resistance on each phase winding Replace Drum Motor or contact your local Interroll distributor for further help and advice Motor winding two phases failed Power supply failure on one phase causing overload on the other two phases isolation failure Check the supply to all phases Check continuity current and resistance on each phase winding Replace Drum Motor or contact your local Interroll distributor for further help and advice Motor winding all three phases failed 110 Motor overloaded wrong supply connected Check correct supply voltage Check continuity current and resistance on each phase winding Replace Drum Motor or contact your local Interroll distributor for further help and advice Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Symptom Belt slipping on Drum Motor Troubleshooting Possible cause Belt blocked Help Make sure the belt and Drum Motor are free from obstruction and that all rollers and drums rotate freely Insufficient friction between Drum Motor and belt Check belt condition and tension check drum shell or lagging condition and look for oil or grease between belt and Drum Motor Excessive friction between belt and support slide bed Check underside of belt and slide bed for dirt poor finish Check for water infiltration between belt and slid
26. see page 34 Connection Diagrams S series see page 49 Connection Diagrams E series see page 58 Connection Diagrams D series see page 67 NOTICE Damage to the internal wiring due to modification of Terminal Box gt Do not dismantle reassemble or modify the Terminal Box in any way gt Remove the cover plate of the Terminal Box gt Ensure that the motor is connected to the correct supply according to the motor data label gt Ensure that a suitable earth connection is made to the Drum Motor Terminal Box earth connector gt Connect the Drum Motor according to the connection diagrams see chapter Connection Diagrams of the respective series gt Reinstall the cover plate 91 Drum Motor INTERROLL 92 Single phase motor External motor protection Integral Thermal Control Frequency converter Backstop one way rotor bearing Installation Single phase Drum Motors should be connected to a starting capacitor and a running capacitor if 100 starting torque is required Without a starting capacitor the starting torque may be as low as 70 of the nominal torque listed in the Interroll catalog For connection of starting capacitors refer to the connection diagrams see chapter Connection Diagrams of the respective series The motor must always be installed together with a suitable external motor protection device e g an overcurrent relay The protection device must be set according to the r
27. 0 59 4 0 4 4 3 54 3 74 3 54 1 27 45 5 18 14 400 0 62 0 76 0 55 4 0 4 4 3 60 3 79 3 60 1 27 45 5 32 15 1383 50 230 0 98 0 76 0 55 5 6 3 7 1 76 2 08 1 76 1 24 47 0 11 15 400 0 62 0 76 0 55 5 6 3 7 1 76 2 08 1 76 1 24 47 0 33 15 0 33 2 2800 50 230 1 74 0 76 0 68 3 3 4 5 3 57 3 57 2 62 1 13 21 5 8 400 0 93 0 76 0 68 3 3 4 5 3 57 3 57 2 62 1 13 21 5 23 Version 2 3 02 2011 en 45 Original instructions Drum Motor INTERROLL Type 80S crowned SL 270 to 612 mm Product information S series Dimensions of the S series Drum Motor Some of the dimensions are indicated as SL SL is an abbreviation for shell length It can be generated from RL which is indicated on the Drum Motor label see Label of the i series Drum Motor page 18 For Drum Motors 80S and 113S RL is equal to FW For Drum Motor 80S SL RL 10 For Drum Motor 113S SL RL 22 All length dependant dimensions shown in the catalogue and this user manual are in accordance with DIN ISO 2768 medium quality The recommended distance between the fixing brackets EL to allow for maximum thermal expansion and internal tolerances is EL 2 mm AGL C EL C FW A B C D E F H FW EL AGL 81 5 80 20 35 45 21 8 SL 10 SL 16 SL 56 80S crowned SL 612 to 962 mm 83 81 20 35 45 21 8 SL 10 SL 16 SL 56 80S cylindrical SL 270 to 612 mm 80 5 80 5 20 35 45 21 8 SL 10 SL 16 SL 56 80S cylindrical SL 612 t
28. 3 15 3 42 2 10 3 69 2 9 9 1 5 4 1393 50 230 6 06 0 87 0 71 19 8 3 8 1 55 2 10 1 55 10 28 52 14 84 400 3 50 0 87 0 71 19 8 3 8 1 55 2 10 1 55 10 28 52 24 84 2 2 2 2840 50 230 7 88 0 86 0 81 7 6 5 3 2 60 3 20 2 60 7 40 62 21 400 4 55 0 86 0 81 7 6 5 3 2 60 3 20 2 60 7 40 62 36 24 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series 165i 3 phase derated PN np nw fy Un N cos n JR Isi Msg Mel Mel My Ru Usu Us C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 31 12 456 50 230 2 51 0 62 0 50 35 1 1 8 1 74 1 98 1 57 649 224 17 35 400 1 45 0 62 0 50 35 1 1 8 1 74 1 98 1 57 649 22 4 30 35 8 640 50 230 1 99 0 62 0 63 22 6 2 9 1 24 1 40 1 16 463 28 0 17 27 400 1 15 0 62 0 63 22 6 2 9 1 24 1 40 1 16 4 63 28 0 30 27 0 45 6 845 50 230 2 04 0 75 0 74 22 6 3 1 1 07 1 07 1 07 5 09 25 0 19 28 400 1 18 0 75 0 74 22 6 3 1 1 07 1 07 1 07 5 09 25 0 33 28 0 62 6 865 50 230 3 31 0 78 0 60 22 6 3 2 1 17 1 20 1 16 6 85 6 2 8 46 400 1 91 0 78 0 60 22 6 3 2 1 17 1 20 1 16 6 85 6 2 14 46 4 1378 50 230 2 56 0 80 0 76 11 3 3 6 1 30 1 50 1 10 4 30 14 4 15 35 400 1 48 0 80 0 76 11 3 3 6 1 30 1 50 1 10 4 30 14 4 26 35 0 9 4 1320 50 230 3 93 0 84 0 68 11 3 3 7 1 16 1 24 1 07 6 51 8 3 14 54 400 2 27 0 84 0 68 11 3 3 7 1 16 1 24 1 07 6 51 8 3 24 54 2 2860 50 230 3 31 0 86 0 79 7 3 4 6 2 48 2 64 1 74 3 01 6 2 9 400 1 91 0 86 0 79 7 3 4 6 2 48 2 64
29. 3 5 1 75 2 00 1 75 848 6 2 16 50 4 1355 50 230 3 12 0 80 0 75 11 3 3 5 1 53 1 80 1 30 5 29 23 9 30 43 400 1 80 0 80 0 75 11 3 3 5 1 53 1 80 1 30 5 29 23 9 52 43 1 1 4 1320 50 230 4 85 0 82 0 69 11 3 3 5 1 50 1 70 1 30 7 96 7 2 14 67 400 2 80 0 82 0 69 11 3 3 5 1 50 1 70 1 30 7 96 7 2 25 67 2 2845 50 230 4 16 0 86 0 77 7 6 5 2 3 15 3 42 2 10 369 2 9 5 400 2 40 0 86 0 77 7 6 5 2 3 15 3 42 2 10 3 69 2 9 9 1 5 4 1393 50 230 6 06 0 87 0 71 19 8 3 8 1 55 2 10 1 55 10 28 52 14 84 400 3 50 0 87 0 71 19 8 3 8 1 55 2 10 1 55 10 28 52 24 84 2 2 2 2840 50 230 7 88 0 86 0 81 7 6 5 3 2 60 3 20 2 60 7 40 62 21 400 4 55 0 86 0 81 7 6 5 3 2 60 3 20 2 60 7 40 62 36 26 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series 216i 3 phase derated PN np nw fy Un In cos n JR Isi Msg Mel Mel My Ru Usu Us C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 31 12 456 50 230 2 51 0 62 0 50 35 1 1 8 1 74 1 98 1 57 649 224 17 35 400 1 45 0 62 0 50 35 1 1 8 1 74 1 98 1 57 649 22 4 30 35 8 640 50 230 1 99 0 62 0 63 22 6 2 9 1 24 1 40 1 16 463 28 0 17 27 400 1 15 0 62 0 63 22 6 2 9 1 24 1 40 1 16 4 63 28 0 30 27 0 45 6 845 50 230 2 04 0 75 0 74 22 6 3 1 1 07 1 07 1 07 5 09 25 0 19 28 400 1 18 0 75 0 74 22 6 3 1 1 07 1 07 1 07 5 09 25 0 33 28 0 62 6 865 50 230 3 31 0 78 0 60 22 6 3 2 1 17 1 20 1 16 6 85 6 2 8 46 400 1 91 0 78 0 60 22 6 3 2 1 17 1
30. 4 6 3 50 3 70 3 50 0 76 29 6 22 0 3 4 1376 50 230 1 58 0 79 0 60 3 8 3 2 1 70 1 90 1 70 2 08 41 0 26 22 400 0 91 0 79 0 60 3 8 3 2 1 70 1 90 1 70 2 08 41 0 44 22 0 37 4 1301 50 230 1 91 0 79 0 62 3 8 3 2 2 40 2 30 2 20 2 72 26 4 20 26 400 1 10 0 79 062 3 8 3 2 2 40 2 30 2 20 2 72 26 4 34 26 2 2835 50 230 1 91 0 79 0 62 2 4 6 1 3 65 3 90 3 65 1 25 16 5 12 400 1 10 0 79 0 62 2 4 6 1 3 65 3 90 3 65 1 25 16 5 22 Version 2 3 02 2011 en 21 Original instructions Drum Motor INTERROLL Product information i series 113i 3 phase derated PN np nw fy UN N cos n Jg Isi Ms Mel Mel My Ru Usu Usy C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 06 12 353 50 230 0 88 0 60 0 28 5 7 1 9 1 07 1 16 0 91 1 62 144 0 38 12 400 0 51 0 60 0 28 5 7 1 9 1 07 1 16 0 91 1 62 144 0 66 12 0 07 8 680 50 230 0 55 0 60 0 53 3 3 2 0 1 57 1 82 1 74 0 98 200 0 33 8 400 0 32 0 60 0 53 3 3 2 0 1 57 1 82 1 74 0 98 200 0 58 8 0 08 6 865 50 230 0 66 0 63 0 48 3 3 1 9 1 80 1 74 1 49 0 88 126 4 26 9 400 0 38 0 63 0 48 3 3 1 9 1 80 1 74 1 49 0 88 126 4 45 9 0 12 8 678 50 230 0 97 0 62 0 50 5 7 2 0 2 32 2 18 2 05 1 69 97 0 29 13 400 0 56 0 62 0 50 5 7 2 0 2 32 2 18 2 05 1 69 97 0 51 13 4 1360 50 230 0 61 0 70 0 71 2 1 2 9 1 57 1 57 1 32 0 84 860 18 8 400 0 35 0 70 0 71 2 1 2 9 1 57 1 57 1 32 0 84 86 0 32 8 0 15 6 915 50 230 1 02 0 62 0 59 5 7 2 2 2 81 2 64 2 48 1 57 548 17 14 400 0 59 0 62 0 59
31. 74 72 23 22 70 15 26 54 77 76 51 31 1 52 25 113S 1 Input pinion 24 Shaft cap open 61 Pin 2 Gear stages Il and III 25 Shaft cap closed 65 Lip seal 6 Ring gear z 60 26 Shaft 70 Washer 12 Shell 31 Coupling 71 Stopscrew 15 Motor label 32 Gear pin 72 Stopscrew 17 Bearing House 51 Electrical motor rotor 74 Spacer 21 Rubber bushing 52 Flat washer 76 Screw for earth 22 Pressure nipple 54 Protection disk 77 Cable restrainer 23 Cable 55 Isolation 97 Terminal lock 40 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information S series Idler Pulley S series 12 Shell 25 Shaft end cap closed 65 Lip seal 17 End housing 26 Shaft 71 Stop screw M8 x 8 mm Version 2 3 02 2011 en 41 Original instructions Drum Motor 42 Product information S series Label of the S series Drum Motor The specifications on the Drum Motor label are used to identify the Drum Motor This is required to use the Drum Motor as intended CE RL 492 Label for S series up to August 2011 Country of production Place of production Max ambient temperature and service factor Oil type Drum speed Rated voltage and frequency Rated current Roller shell length International Electrical Commission Standard for Drum Motor 66060608 666 660660660666 ER 0 e 1 Made in Germany Q 41836 H ckelhoven FH Type 6113 EDP SODD1S B 0 88 Cont duty HP 0
32. 850 25 25 info interroll com www interroll com
33. 99 40 C 1 0 SF IP 66 69 Oil 32 cSt Order 217265 5 6 0 18 m s No 296019 14 43 3 fpm 3 50 Hz 230 V pos p 0 11 kW 60 Hz zn V a jo 0 15 HP q WEBB t US y ad 1 12 230 6 IEC 34 c J Capacitor value Blocked motor current Rated power Insulation class Serial number Order number Protection rating Power factor Article no Type of Drum Motor Country and date of production Version 2 3 02 2011 en Original instructions INTERROLL Drum Motor Version 2 3 02 2011 en Original instructions INTERROLL Product information S series lt toren GMby EA yore mel M0 41 go wade in German 236 bas 4 Py KAN C Ss 3 Phases UL Type 06113 6 Py 0 11 KW IEC 60034 GW l m2 p 2 113 5 mm 4 Uw 4230 7400 V na 120 144 m 6 tv 50 Hz RL 1000 mm 3 Un A276 Y460 V Weight 10 1 kg fn 60 Hz Oil Iso VG 100 Syn In 2 25 1 30 A Ins Class A IP66 ln 2 30 1 33 A Cust Ref 1234567890 ny 3000 3600 rpm 10 2010 DE cos 0 76 0 78 1 1 3 S Encoder 24 VDA Cr 6 UF Ref N 0123456012345678 amp 4 Ser N 0123456789 Ni i TES did 2 INTERROLL ro rana moin nan n Cust Ref 1234567890 np 2 Iy 2 25 1 30 A na 120 144 rpm 113S E S M SH mm Pee d D Encoder 24 VDA cos 0 76 0 78 Oil Iso VG 100 Syn 69 Cr 6 UF Ins Class A IP66 III ON pe Cae 978633522204350970 AY CE 9 ODO
34. Cs Capacitor start Color codes rd red gy grey wh white ye yellow gn green or orange bu blue bn brown vi violet bk black pk pink alternative color E12 E12 o CS Z1 Ut U2 Z2 NC 22 UIU2ZINC ye gn bn bk wh bu rd L N NC ye gn bn bk wh bu rd Z1 U1 U2 Z2 12456 ye gn bn bk wh bu rd gy Cr Ze d o 1 CFA csl I K LIl J L N T1 T2 1 phase operation 7 lead cable ye gn 4 12 3 5 6 bu bk wh bn rd gy 49 Drum Motor INTERROLL Product information S series E33 Y U1 V1 Wi E32 D AN TC U1 V1 Wi ye gn bk bn bu wh rd ye gn bk bn bu wh rd L1 L2 L3 T1 T2 L1 L2 L3 T1 T2 3 phase operation 6 lead cable winding for 1 voltage delta or star connection internally connected Delta connection Low voltage Star connection High voltage E30 A TC um vi wu MG E31 D be TC U1 V1 W1 Y ye gn 1 2 3 4 5 6 ye qn 1 2 3 4 5 6 L1 L2 L3 NC T1 T2 L1 L2 L3 Y T1 T2 3 phase operation 7 lead cable winding for 1 voltage delta or star connection internally connected Delta connection Low voltage Star connection High voltage E34 D A TC U1 V1 W1 U2 V2 W2 E34 D yY TC U1 V1 W1 U2 V2 W2 e 123 45 6 7 8 123 45 67 8 ye gn bk bn bu or gy vi rd wh ye gn bk bn bu or gy vi rd wh L L1 L2 L3 T1 T2 L1 L2 13 T1 T2 3
35. Drum Motor Product information E series INTERROLL 223 Stainless steel elbow connector 223 Cable 110 8x 10 53 NI 11 111 148 Shaft solution with Terminal box 10 11 53 110 111 148 Terminal box Terminal box cover Connection nipple Screw terminal box cover Screw terminal box earth Washer earth screw terminal box 67 3 150 Electromagnetic brake ELB 3 Rear flange 67 Ball bearing rotor shaft 150 Electromagnetic brake Version 2 3 02 2011 en Original instructions 53 Drum Motor 54 Product information E series Label of the E series Drum Motor The specifications on the Drum Motor label are used to identify the Drum Motor This is required to use the Drum Motor as intended RL 492 Label for E series Country of production Place of production Max ambient temperature and service factor Oil type Drum speed Rated voltage and frequency Rated current Roller shell length International Electrical Commission Standard for Drum Motor Capacitor value 6060608 666 6900686600000 A ER RS CE 0 e Din Made in Germany QU Q 41836 H ckelhoven FH Type 6113 EDP SODD1S D 0 88 Cont duty HP 0 99 40 C 1 0 SF IP 66 69 Oil 32 cSt Order 217265 5 6 0 18 m s No 296019 14 43 3 fpm CLASS F 0 50 Hz 230 V 0 11 KW
36. Drum Motor INTERROLL Symptom Belt misaligned tracking off center Troubleshooting Possible cause Material build up on Drum Motor pulleys belt Help Make sure the belt and drum are free from obstructions and that all rollers and drums rotate freely Check belt joint Material build up on rollers Check if material spillage occurs and that cleaning devices are functioning correctly Faulty belt or badly joined belt Check condition of belt and belt joint Belt tension higher on one side Make sure that the belt tension is equal on both sides Top bottom rollers out of alignment Check alignment of carrying and return rollers Head tail intermediate pulley out of alignment Check alignment of Drum Motor and pulley Conveyor frame out of alignment Make sure conveyor frame is square parallel and straight over its length Load feeding from one side Check force or friction at point of transfer Belt profile not engaged with drum profile Make sure the belt and drum profiles match and are engaged properly and not misaligned Insufficient drum crowning for belt Check belt Drum Motor specifications Oil leakage around shaft seal Shaft seals worn Check for adverse abrasive or chemical conditions Check operational life of seals Shaft seals damaged Make sure the seals are free from steel framework material build up and other devices
37. Drum Motor and the conveyor belt are free to move Check all safety devices Ensure that no bystanders are in dangerous areas around the conveyor Clearly specify and monitor the way goods are placed on the conveyor VVVVVV Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally In case of an accident Provide first aid and call for emergency assistance Inform responsible persons Have the malfunction repaired by qualified persons Start the conveyor only after this has been approved by qualified persons VVVVV 95 Drum Motor INTERROLL Checking the Drum Motor Re greasing the Drum Motor Maintaining Drum Motors with 96 optional re greasable IP66 seals Replacing a Drum Motor Maintenance and cleaning Warning notices concerning maintenance and cleaning N CAUTION Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the Drum Motor cannot be turned on accidentally Set up signs indicating maintenance work Preparation for maintenance and hand cleaning Switch off the power supply of the Drum Motor gt Turn off the main power supply switch to disconnect the Drum Motor gt Open the Terminal Box and disconnect the cables gt Put up a sign at the co
38. Leg Rm ke Te km Usu kw V A Nm kgcm A Nm A Nm mH mH Q Vikrpm ms Nm A V 0 14 230 0 81 0 46 0 77 0 14 0 81 0 46 2 43 1 38 45 60 53 70 21 6 41 57 4 97 0 68 25 0 14 400 0 47 0 46 0 77 0 14 0 47 0 46 1 41 1 38 130 7 138 0 54 6 72 26 5 05 0 18 36 0 3 34 9 17 0 95 0 85 0 28 9 17 0 95 27 5 2 85 059 064 0 26 6 77 4 95 0 10 4 0 3 230 1 30 0 95 0 85 0 28 1 30 0 95 3 90 2 85 27 80 29 25 10 4 4746 564 0 78 19 0 3 400 0 78 0 95 0 85 0 28 0 78 0 95 2 34 2 85 81 90 94 10 29 1 83 14 647 1 37 32 0 42 230 2 30 1 35 0 87 042 2 30 1 35 6 90 4 05 16 45 19 42 5 78 45 81 6 72 0 76 19 0 42 400 1 32 1 35 0 87 0 42 1 32 1 35 3 96 4 05 49 80 59 00 17 9 80 80 659 1 34 33 Py in kW Rated power Max in Nm Maximum torque UN in V Rated voltage Lsa in mH d axis inductance IN in A Rated current Lsg in mH q axis inductance My in Nm Rated torque Ry in Q Phase resistance n Efficiency ke in V krpm Induced motor voltage Jg in kgcm Rotor moment of inertia Te in ms Electrical time constant lo in A Standstill current kin in Nm A Torque constant Mg in Nm Standstill torque Usu in V Pre heating voltage Imax in A Maximum current Version 2 3 02 2011 en 65 Original instructions Drum Motor INTERROLL Connectors Product information D series Dimensions of the D series Drum Motor Some of the dimensions are indicated as SL SL is an abbreviation for shell length It is indicated on the Drum Motor label see Label of the i series Drum Motor page 18 All length dependant dimensi
39. and ensure that the Drum Motor cannot be started accidentally Contact qualified personnel immediately to find the source of the malfunction During operation do not step on the Drum Motor or on the conveyor machine in which it is installed As the product is maintenance free you only need to check regularly for visible damages unusual noise and that the fixings screws and nuts are still tightened Do not open the Drum Motor Use caution while installing or maintaining the Drum Motor or while it is under error conditions since it may start accidently Interfaces By assembling the Drum Motor in a conveyor module potential hazards may occur These are not described in this manual and must be analyzed during the design installation and startup of the conveyor module gt After assembling the Drum Motor in a conveyor module or other similar equipment check the whole system for any new potential dangerous condition prior to turning on the equipment Drum Motor INTERROLL Optional features General technical information Product description The Drum Motor is a totaly enclosed electric driven pulley and replaces external components such as gear motors and gearboxes that require frequent maintenance The Drum Motor can operate in high concentrations of dust or grit and can be subjected to water jets or spray and will withstands most aggressive environments Due to its IP66 or IP69k protection class and its stainless stee
40. and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Additional symbols NOTICE This symbol identifies possible material damage gt Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information gt This symbol marks the steps that have to be carried out Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions Safety General safety instructions The Drum Motor is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of physical injury to the user or bystanders Adverse effects of the Drum Motor and other material Disregarding the warnings in this manual may lead to serious injury gt Always read the entire operating and safety instructions before starting to work with the Drum Motor and follow the information contained herein in full gt Only instructed and qualified persons may work with the Drum Motor gt Always keep this user manual at hand when working on the Drum Motor so that you can consult it quickly if required gt Always comply with relevant national safety regulations gt If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact informati
41. cable winding for 1 voltage delta or star connection internally connected with brake Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en Original instructions Drum Motor Version 2 3 02 2011 en Original instructions INTERROLL Product information D series Components of the D series Drum Motor D 3 4 to C D ron EOS 5 q E MN CH c D D series Front shaft Rear shaft Seal Rotor Gear set Stator o Drum shell Idler pulley Seal Shell Q Shaft 63 Drum Motor INTERROLL Product information D series Label of the D series Drum Motor The specifications on the Drum Motor label are used to identify the Drum Motor This is required to use the Drum Motor as intended SS Py 0 425 kW np 8 UL 560 VAC ly lo 0 73A My Mo 1 35 Nm 6 w 3000 rpm Q ke 82 6 V krpm Brake 24 VDC A 4 toren G gaelmotoren Gmby e xe nade in Germany S ERRO 47 ds amp KA Alus C UL Type XXXX SL 540 mm Weight 13 5 k Oil Iso VG 30 Syn Ins Class Cust Ref 1234567890 10 2010 SNO062D RO082 IN Ref N
42. kHz Parameters such as cycling testing quality round run of the motor and noise creation also profit from high frequencies Voltage increase Interroll motor windings are designed for a nominal voltage increase speed of 1 kV us If a frequency converter produces a Steeper voltage increase motor throttles can be installed between the frequency converter and motor However since all Interroll drum motors run in an oil bath there is very little danger of overheating or damaging the motor due to steep voltage increase If in doubt please refer to your local Interroll distributor Voltage If a single phase input frequency converter is installed with the drum motor ensure that the motor specified is supplied and connected for the used input voltage Output frequency Care should be taken with applications using output frequencies above 87 100 Hz High frequencies can cause noise vibration and resonance and will reduce the nominal torque output of the motor Care should also be taken when using converters with frequencies under 25 Hz where overheating and loss of power to the motor could occur If in doubt please refer to your local Interroll distributor Motor performance Not all frequency converters are able to control motors with more than 6 poles and or output powers under 0 2 KW 0 25 HP If in doubt please refer to your local Interroll distributor or frequency converter supplier Frequency converter parameters Frequency con
43. phase operation 9 lead cable winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information S series Terminal Box connections L N T1 T2 L N T1 T2 1 phase operation 7 lead cable 1624357 8 ye gn bk vi bn or bu gy rd wh ye gnorgy vibk bn bu rd wh Y L1 L2 L3 T11 12 B1 B2 Y L1 L2 L3 T1 T2 B1 B2 L1 L2 L3 n 172 LT L2 L3 T172 3 phase operation 9 lead cable winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en 51 Original instructions Drum Motor INTERROLL Product information E series Components of the E series Drum Motor 93 53 146 2171 140 35 34 43 67 3 12 142 63 7 31 1 223 31 5 22 66 204 226 115 113E 1 Front shaft 31 Seal cover 93 Cable protection 3 Rear flange 34 Male connector 115 Oil plug with magnet 5 Bearing house gear side 35 Female connector 140 Labyrinth seal T Bearing house 43 Strip 142 Endhouse sealing 8 Gearbox 53 Connection nipple 146 Washer electrical connection 12 Shell 63 Ball bearing 204 Rotor complete 16 Rear shaft 66 Ball bearing rotor shaft gear 223 Cable side 21 Rubber seal 67 Ball bearing rotor shaft 226 Stator 22 Geared rim 71 Screw for endcap 52 Version 2 3 02 2011 en Original instructions
44. quality The recommended distance between the fixing brackets EL to allow for maximum thermal expansion and internal tolerances is EL 2 mm Type A B c D E F G H EL AGL mm mm mm mm mm mm mm mm mm mm 113E crowned 113 3 112 3 25 25 52 20 8 10 RL 20 RL 70 113E cylindrical 113 3 113 3 25 25 52 20 8 10 RL 20 RL 70 Connectors Straight connector stainless steel Elbow connector stainless steel Version 2 3 02 2011 en Original instructions Drum Motor Terminal box Version 2 3 02 2011 en Original instructions Product information E series INTERROLL E M20 x 1 5 Stainless steel terminal box bj M20 x 1 5 Aluminium terminal box 23 72 CD Techno polymer terminal box of Drum Motor INTERROLL 58 Cable connections Product information E series Connections Diagrams E series Only standard connection diagrams are shown in ths manual For other connections the connection diagram will be supplied seperately together with the Drum Motor Explanation of abbreviations TC Thermal control 1 1 phase motor Cr Capacitor run BR Brake option 3 3 phase motor Cs Capacitor start NC not connected Color codes rd red gy grey wh white ye yellow gn green or orange bu blue bn brown vi violet bk black pk pink alternative color E12 D p Z1 UIU2Z2
45. yellow gn green or orange bu blue bn brown vi violet bk black pk pink alternative color 10 Kr 10 Q Z1 U1 U2 Z2 Z2 U1 U2 Z1 ye gn 3 1 2 4 lgylrd 5 6 ye gn 4 1 2 3 lgylrd 5 6 L N T1 T2 NC NC L N T1 T2 NC NC 1 phase operation 7 2 lead cable 10B D 10B y Z1 U1 U2 Z2 Z2 U1 U2 Z1 ye gn 3 1 2 4 5 6 gy rd ye gn 4 1 2 3 5 6 gy rd r 7 7 pA cl DC E cs DC LN T1 T2 AC L N TI T2 AC 1 phase operation 7 2 lead cable with brake Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions Product information i series 39 D NY 39 Y TC D U1 V1 W1 U2 V2 W2 U5 V5 W5 TC ut vi wt U2 V2 W2 us V5 W5 ye gn1 2 3 4 5 6 7 8 9 10 11 ye gn1 23 45 6 7 8 9 10 11 eo ud L1 L2 L3 T1 T2 L1 L2 L3 3 phase operation 12 lead cable winding for 2 voltages YY or Y connection YY connection Low voltage Y connection High voltage 31 ES T U1 V1 Wi 30 O um vi wi wh bn ye gn 1 2 3 gy rd y gn 12 3 gy rd L1 L2 L3 T1 T2 L1 L2 L3 T1 T2 3 phase operation 4 2 lead cable winding for 1 voltage delta or star connection internally connected Delta connection Low voltage Star connection High voltage 35 Drum Motor INTERROLL 36 Product information i series 31B 9 U1 V1 W1 Y 30B D TC U1 V1 W1 NC BR wh bn
46. 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 10 20 30 40 50 60 70 ap 90 100 110 120 f Hz Operating 5 10 15 20 25 30 55 60 65 70 75 80 85 90 95 100 105 110 115 120 frequency Hz 50 available motor torque in 96 50 80 85 90 95 100 100 91 83 77 71 67 63 58 51 46 42 38 34 32 29 Rated Hz motor frequency 75 80 85 90 95 100 100 100 92 86 80 75 71 68 63 60 55 50 45 42 z Value 1 based on motor nominal frequency 50Hz Value 2 based on motor nominal frequency 60 Hz 76 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Options and accessories The dependency of torque as shown in the figure above is written as P T x w With decreasing operating frequency less than 20 24 Hz motor torque derating is provoked by changed heat removal The power loss transfer is different in nature from standard ventilated motors affected by the oil volume The hyperbolic character of the power equation written above supersedes to quadratic when driven with frequencies above 80 85 95 100 Hz affected by break down torque and voltages influences The output voltage frequency curve of most of 3 x 400V 3 x 460V supplied frequency converters can be set to 230 V 50 Hz to connect 230 V motors This practice generates additional motor power loss which increases abnormal heating up Frequency converter Clock frequency A high clock frequency leads to a better capacity factor of parameters the motor Optimal frequencies are 8 or 16
47. 0W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 250 0 21 0 18 300 0 31 0 28 0 27 0 25 0 22 0 21 350 0 41 0 38 0 37 0 35 0 32 0 3 0 31 0 28 400 0 51 0 48 0 47 0 46 0 42 0 4 0 41 0 38 450 0 62 0 58 0 57 0 56 0 52 0 5 0 51 0 48 500 0 72 0 68 0 68 0 66 0 63 0 6 0 61 0 58 550 0 82 0 78 0 78 0 76 0 73 0 7 0 71 0 68 600 0 92 0 89 0 88 0 86 0 83 0 8 0 81 0 78 650 1 02 0 99 0 98 0 96 0 93 0 90 0 92 0 88 700 1 12 1 09 1 08 1 06 1 03 1 00 1 02 0 99 750 1 22 1 19 1 18 1 16 1 13 1 10 1 12 1 08 800 1 32 1 29 1 27 1 26 1 23 1 20 1 22 1 19 850 1 42 1 39 1 38 1 37 1 33 1 31 1 32 1 29 900 1 52 1 49 1 48 1 47 1 44 1 41 1 42 1 39 SN062D 082 with feedbacksystems RLS SKF Resolver Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 250 0 23 0 2 300 0 33 0 3 0 29 0 27 0 24 0 23 350 0 43 0 40 0 39 0 37 0 34 0 32 0 33 0 3 400 0 53 0 50 0 49 0 48 0 44 0 42 0 43 0 4 450 0 64 0 60 0 59 0 58 0 54 0 52 0 53 0 5 500 0 74 0 70 0 7 0 68 0 65 0 62 0 63 0 6 550 0 84 0 80 0 8 0 78 0 75 0 72 0 73 0 70 600 0 94 0 91 0 9 0 88 0 85 0 82 0 83 0 80 650 1 04 1 01 1 0 98 0 95 0 92 0 94 0 90 700 1 14 1 11 1 1 1 08 1 05 1 02 1 04 1 01 750 1 24 1 21 1 20 1 18 1 15 1 12 1 14 1 10 800 1 34 1 31 1 29 1 28 1 25 1 22 1 24 1 21 850 1 44 1 41 1 40 1 39 1 35 1 33 1 34 1 31 900 1 54 1 51 1 50 1 49 1 46 1 43 1 44 1 41 Version 2 3 02 2011 en 101 Original i
48. 1 5 SL 17 SL 40 SL 130 165i cylindrical shell key 162 162 45 40 130 30 20 20 22 1 5 SL 17 SL 40 SL 130 216i crowned shell 217 5 215 5 45 40 120 30 20 20 22 1 5 SL 17 SL 40 SL 130 216i cylindrical shell 215 5 215 5 45 40 120 30 20 20 22 1 5 SL 17 SL 40 SL 130 217i crowned shell 217 5 215 5 45 40 120 30 20 1 5 SL 17 SL 40 SL 130 217i cylindrical shell 215 5 215 5 45 40 120 30 20 1 5 SL 17 SL 40 SL 130 315i crowned shell 320 317 45 60 120 45 20 SL 30 SL 40 SL 130 315i cylindrical shell 317 317 45 60 120 45 20 SL 30 SL 40 SL 130 Version 2 3 02 2011 en 29 Original instructions Drum Motor INTERROLL Cable connector dimensions 30 Product information i series Straight brass nickel cable connector for 80i Straight brass nickel cable connector for 113i 138i 165i 216i 217i 315i Straight stainless steel cable connector for 80i Straight stainless steel cable connector for 113i 138i 165i 216i 217i 315i Elbow stainless steel cable connector Elbow techno polymer cable connector Special cable slot connector for 80i Special cable slot connector for 113i 138i Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series y EN 26 5 Special cable slot connector for Optional elbow techno polyme
49. 1 54 53 80i 113i 1 Front shaft 63 Ball bearing 142 End house sealing 3 Rear flange 66 Ball bearing rotor shaft gear 143 Ground sleeve side 5 Housing front 67 Ball bearing rotor shaft 145 Distance washer rotor shaft bearing Housing rear 68 Ball bearing 146 Washer electrical connection Gear set 102 Screw gearbox stator rear 160 Oil plug flange 12 Shell 103 Screw gearrim bearing 161 O ring oil plug house 16 Rear shaft 126 Key rear shaft 201 Sealing cable shaft 22 Geared rim 132 Key front shaft 204 Rotor complete 53 Connection nipple 140 Labyrinth seal 226 Stator complete 54 Pressure nipple INTERROLL Product information i series Components of the i series Drum Motor 103 22 88 102 66 102 145 12 16 142 160 140 143 j Version 2 3 02 2011 en Original instructions 13 Drum Motor INTERROLL Product information i series 140 136 1 143 142 103 132 102 226 63 22 8 4x 204 12 143 126 67 3 145 68 16 f
50. 1 55 0 89 21 0 87 0 37 2 3300 3x230 3x460 60 1 44 0 77 21 0 80 0 37 4 1360 3x230 3x400 50 2 1 1 2 214 0 71 0 37 4 1632 3x230 3x460 60 1 7 1 1 21 4 0 78 0 37 2 2750 3x200 3x346 50 1 79 1 03 14 7 0 82 0 37 2 3300 3x200 3x346 60 1 72 1 00 14 7 0 85 0 37 4 1360 3x200 3x346 50 2 36 1 37 16 4 0 67 0 37 4 1632 3x200 3x346 60 2 07 1 18 16 4 0 76 0 37 4 1632 3x330 3x575 60 1 54 0 82 34 0 66 0 37 4 1360 3x500 50 1 07 34 0 66 0 37 4 1360 3x400 3x690 50 1 14 34 0 69 0 55 2 2750 3x230 3x400 50 2 3 1 23 17 0 87 0 55 2 3300 3x230 3x460 60 2 2 1 1 17 0 84 0 55 4 1360 3x230 3x400 50 3 36 1 95 16 4 0 68 0 55 4 1632 3x230 3x460 60 2 73 1 75 16 4 0 64 0 55 2 2750 3x200 3x346 50 2 5 1 43 12 6 0 87 0 55 2 3300 3x200 3x346 60 2 4 1 39 12 6 0 87 0 25 4 1360 1x230 50 2 4 12 7 31 1 12 0 97 0 25 2 2750 1x230 50 1 95 9 5 24 7 10 0 25 4 1360 1x115 60 4 34 40 80 0 95 0 25 2 2750 1x115 60 4 40 80 0 90 1 Cool motor Version 2 3 02 2011 en 55 Original instructions Drum Motor INTERROLL 56 Product information E series Dimensions of the E series Drum Motor Some of the dimensions are indicated as RL RL is an abbreviation for roller length It is indicated on the Drum Motor label see Label of the i series Drum Motor page 18 All length dependant dimensions shown in the catalogue and this user manual are in accordance with DIN ISO 2768 medium
51. 1 58 0 48 1 20 1 10 1 90 1 70 2 30 2 10 5 30 4 90 3 1 9 8 1 14 750 1 09 1 70 0 51 1 30 1 20 2 00 1 90 2 50 2 30 5 70 5 30 3 4 10 6 1 25 800 1 20 1 82 0 55 1 40 1 30 2 20 2 00 2 70 2 50 6 10 5 70 3 6 11 3 1 36 850 1 28 1 94 0 59 1 50 1 40 2 30 2 20 2 90 2 70 6 50 6 10 3 9 12 1 1 47 900 1 37 2 06 0 63 1 60 1 50 2 50 2 30 3 10 2 90 6 90 6 50 4 1 12 8 1 58 950 1 47 2 18 0 67 1 70 1 60 2 60 2 40 3 30 3 10 7 30 6 90 4 4 13 6 1 69 1000 2 30 0 70 1 80 1 70 2 70 2 60 3 50 3 30 7 70 7 30 4 7 14 3 1 80 1050 2 42 1 90 1 80 2 90 2 70 3 70 3 50 8 10 7 70 4 9 15 1 1 91 1100 2 54 2 00 1 90 3 00 2 90 3 80 3 70 8 50 8 10 5 2 15 8 2 02 1150 2 10 2 00 3 20 3 00 4 00 3 90 8 90 8 50 5 4 16 6 1200 2 20 2 10 3 30 3 20 4 20 4 00 9 30 8 90 5 7 17 3 1250 2 30 2 20 3 50 3 30 4 40 4 20 9 70 9 30 6 0 18 1 1300 2 40 2 30 3 60 3 50 4 60 4 40 10 10 9 70 6 2 18 8 1350 2 50 2 40 3 80 3 60 4 80 4 60 10 50 10 10 6 5 19 6 1400 2 60 2 50 3 90 3 80 5 00 4 80 10 90 10 50 6 7 20 3 1450 2 70 2 60 4 10 3 90 5 20 5 00 11 30 10 90 7 0 21 1 1500 2 80 2 70 4 20 4 10 5 40 5 20 11 70 11 30 7 2 21 8 1550 2 90 2 80 4 40 4 20 5 60 5 40 12 10 11 70 7 5 22 6 1600 3 00 2 90 4 50 4 40 5 70 5 60 12 50 12 10 7 8 23 3 1650 24 1 1700 24 8 1750 25 5 RL SL Shell length Standard version High Power version Version 2 3 02 2011 en 99 Original instructions Drum Motor
52. 1 74 3 01 6 2 15 1 24 4 1393 50 230 4 95 0 80 0 78 19 8 3 5 1 18 1 21 1 07 8 50 6 2 12 68 400 2 86 0 80 0 78 19 8 3 5 1 18 1 21 1 07 8 50 6 2 21 68 1 82 2 2850 50 230 646 0 85 0 83 7 6 4 8 2 07 2 31 1 65 6 10 6 2 17 400 3 73 0 85 0 83 7 6 4 8 2 07 2 31 1 65 6 10 6 2 29 Version 2 3 02 2011 en 25 Original instructions Drum Motor INTERROLL Product information i series 216i 3 phase PN np nw fn UN N cos n JR Isi Mel Mel Mel My Ru Usu Hen C In Mn My My delta star KW min Hz V A kgcm Nn Q VDC VDC uF 0 15 12 456 50 230 1 13 0 60 0 56 22 6 5 4 1 00 1 30 1 00 3 14 75 5 26 16 400 0 65 0 60 0 56 22 6 5 4 1 00 1 30 1 00 3 14 75 5 44 16 0 37 12 456 50 230 2 77 0 63 0 53 35 1 2 0 1 20 1 50 1 20 7 75 19 4 17 38 400 1 60 0 63 0 53 35 1 2 0 1 20 1 50 1 20 7 75 19 4 29 38 8 690 50 230 2 42 0 62 0 57 22 6 2 9 1 90 2 35 1 90 512 22 0 17 36 400 1 50 0 62 0 57 22 6 2 9 1 90 2 35 1 90 5 12 22 0 31 36 4 1382 50 230 2 17 0 64 0 67 11 3 4 4 2 00 2 50 1 80 2 56 14 5 10 30 400 1 25 0 64 0 67 11 3 4 4 2 00 2 50 1 80 2 56 14 5 17 30 0 55 6 845 50 230 2 77 0 69 0 72 22 6 3 4 1 40 1 65 1 40 6 22 19 5 19 38 400 1 60 0 69 0 72 22 6 3 4 1 40 1 65 1 40 6 22 19 5 32 38 0 75 8 691 50 230 3 55 0 74 0 71 35 1 7 6 1 30 1 60 1 30 10 37 15 7 21 49 400 2 05 0 74 0 71 35 1 7 6 1 30 1 60 1 30 10 37 15 7 36 49 6 845 50 230 3 64 0 81 0 64 22 6 3 5 1 75 2 00 1 75 8 48 6 2 9 50 400 2 10 0 81 0 64 22 6
53. 2 23 2 20 2 18 2 19 2 16 700 2 50 2 46 2 44 2 44 2 40 2 38 2 39 2 36 750 2 71 2 66 2 64 2 64 2 61 2 58 2 59 2 56 800 2 91 2 87 2 84 2 84 2 81 2 78 2 79 2 76 850 3 11 3 07 3 04 3 04 3 01 2 98 3 2 96 900 3 32 3 27 3 24 3 24 3 21 3 18 3 2 3 17 Version 2 3 02 2011 en 103 Original instructions Drum Motor INTERROLL Maintenance and cleaning SN062D 113 with brake Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 300 0 82 0 79 0 76 350 1 03 1 0 97 0 97 0 94 0 91 0 92 0 89 400 1 23 1 2 1 17 1 17 1 14 1 11 1 12 1 09 450 1 43 1 4 1 37 1 37 1 34 1 31 1 33 1 29 500 1 64 1 60 1 57 1 57 1 54 1 52 1 53 1 5 550 1 84 1 80 1 78 1 78 1 74 1 72 1 73 1 7 600 2 04 2 00 1 98 1 98 1 95 1 92 1 93 1 9 650 2 25 2 21 2 18 2 18 2 15 2 12 2 13 2 10 700 2 45 2 41 2 38 2 38 2 35 2 32 2 34 2 30 750 2 65 2 61 2 58 2 58 2 55 2 52 2 54 2 51 800 2 86 2 81 2 78 2 79 2 76 2 73 2 74 2 71 850 3 06 3 02 2 99 2 99 2 96 2 93 2 94 2 91 900 3 26 3 22 3 19 3 19 3 16 3 13 3 14 3 11 SN062D 113 with feedbacksystems RLS SKF Resolver Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 300 0 84 0 81 0 78 350 1 05 1 02 0 99 0 99 0 96 0 93 0 94 0 91 400 1 25 1 22 1 19 1 19 1 16 1 13 1 14 1 11 450 1 45 1 42 1 39 1 39 1 36 1 33 1 35 1 31 500 1 66 1 62 1 59 1 59 1 56 1 54 1 55 1 52 550 1 86 1 82 1 8 1 8 1 76 1 74 1 7
54. 20 1 16 6 85 6 2 14 46 4 1378 50 230 2 56 0 80 0 76 11 3 3 6 1 30 1 50 1 10 4 30 14 4 15 35 400 1 48 0 80 0 76 11 3 3 6 1 30 1 50 1 10 4 30 14 4 26 35 0 9 4 1320 50 230 3 93 0 84 0 68 11 3 3 7 1 16 1 24 1 07 6 51 8 3 14 54 400 2 27 0 84 0 68 11 3 3 7 1 16 1 24 1 07 6 51 8 3 24 54 2 2860 50 230 3 31 0 86 0 79 7 3 4 6 2 48 2 64 1 74 3 01 6 2 9 400 1 91 0 86 0 79 7 3 4 6 2 48 2 64 1 74 3 01 6 2 15 1 24 4 1393 50 230 4 95 0 80 0 78 19 8 3 5 1 18 1 21 1 07 8 50 6 2 12 68 400 2 86 0 80 0 78 19 8 3 5 1 18 1 21 1 07 8 50 6 2 21 68 1 82 2 2850 50 230 646 0 85 0 83 7 6 4 8 2 07 2 31 1 65 6 10 6 2 17 400 3 73 0 85 0 83 7 6 4 8 2 07 2 31 1 65 6 10 6 2 29 Version 2 3 02 2011 en 27 Original instructions Drum Motor INTERROLL Product information i series 217i 3 phase PN np ny fy UN N cos n Jg Isi Ms Mel Mel My Rm Usu Us C In My My My delta star kW min Hz V A kgcm Nm Q VDC VDC uF 1 1 8 695 50 230 5 54 0 81 0 61 86 0 4 5 1 80 2 20 1 70 15 12 63 14 76 400 3 20 0 81 0 61 86 0 4 5 1 80 2 20 1 70 15 12 6 3 24 76 1 5 6 960 50 230 6 93 0 82 0 66 86 0 4 8 2 10 2 50 1 90 14 92 4 3 12 95 400 4 00 0 82 0 66 86 0 4 8 2 10 2 50 1 90 14 92 4 3 21 95 4 1410 50 230 641 0 87 0 67 49 6 5 5 2 20 2 50 1 80 10 16 3 6 10 88 400 3 70 0 87 0 67 49 6 5 5 2 20 2 50 1 80 10 16 3 6 17 88 2 2781 50 230 641 0 85 0 69 26 0 6 4 2 70 3 20 2 40 5 15 4 5 12 400 3 70 0 85 0 69 26 0 6 4 2 70 3 20 2 40
55. 35 106 4 32 20 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series 113i 3 phase PN np nw fy UN In cos n Jg Isi Mel Mel Mel My Ru Usu Usk C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 035 12 353 50 230 0 71 0 60 0 21 3 3 2 4 1 10 1 46 1 10 0 95 208 0 44 10 400 0 41 0 60 0 21 3 3 2 4 1 10 1 46 1 10 0 95 208 0 77 10 0 07 12 353 50 230 1 07 0 60 0 27 5 7 2 0 1 00 1 30 1 00 1 89 128 0 41 15 400 0 62 0 60 0 27 5 7 2 0 1 00 1 30 1 00 1 89 128 0 71 15 0 08 8 680 50 230 0 69 0 60 0 48 3 3 2 2 1 40 1 60 1 40 1 12 164 0 34 10 400 0 40 0 60 0 48 3 3 2 2 1 40 1 60 1 40 1 12 164 0 59 10 0 1 6 865 50 230 0 80 0 66 0 47 3 3 2 1 1 80 2 00 1 80 1 10 111 4 29 11 400 0 46 0 66 0 47 33 2 1 1 80 2 00 1 80 1 10 111 4 51 11 0 15 8 678 50 230 1 18 0 62 0 51 5 7 2 2 1 35 1 50 1 35 2 11 89 0 33 16 400 0 68 0 62 0 51 57 2 2 1 35 1 50 1 35 2 11 89 0 56 16 4 1360 50 230 0 94 0 71 0 56 2 1 3 2 1 85 2 15 1 85 1 05 71 0 24 13 400 0 54 0 71 0 56 2 1 3 2 1 85 2 15 1 85 1 05 71 0 41 13 0 18 6 915 50 230 1 39 0 62 0 52 5 7 2 4 2 80 3 00 2 80 1 88 42 8 18 19 400 0 80 0 62 0 52 5 7 2 4 2 80 3 00 2 80 1 88 42 8 32 19 0 225 4 1308 50 230 1 56 0 71 0 51 2 1 2 7 2 00 2 30 2 00 1 64 40 6 22 21 400 0 90 0 71 0 51 2 1 2 7 2 00 2 30 2 00 1 64 40 6 39 21 2 2821 50 230 121 0 71 0 65 1 4 4 6 3 50 3 70 3 50 0 76 29 6 13 400 0 70 0 71 0 65 1 4
56. 5 1 72 600 2 06 2 02 2 2 1 97 1 94 1 95 1 92 650 2 27 2 23 2 2 2 2 2 17 2 14 2 15 2 12 700 2 47 2 43 2 40 2 40 2 37 2 34 2 36 2 32 750 2 67 2 63 2 60 2 60 2 57 2 54 2 56 2 53 800 2 88 2 83 2 80 2 81 2 78 2 75 2 76 2 73 850 3 08 3 04 3 01 3 01 2 98 2 95 2 96 2 93 900 3 28 3 24 3 21 3 21 3 18 3 15 3 16 3 13 104 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Cleaning the Drum Motor with a high pressure washer Version 2 3 02 2011 en Original instructions Maintenance and cleaning Cleaning Material build up on the drum motor or on the underside of the belt will cause belt misalignment and possibly belt damage Material build up between the belt and slide bed plate or rollers may also cause belt speed reduction and increase the power requirement Periodic cleaning will ensure a high drive efficiency and good belt alignment gt Remove foreign material from the drum gt Do not use sharp edged tools to clean the drum Only stainless steel or rust free Drum Motors with IP66 or IP69k sealing can be cleaned with high pressure washer NOTICE Failure of seal due to high pressure gt Do not hold the nozzle in one position on the shaft seal in order to wash out the labyrinth or seal gt Move the nozzle constantly equally over the complete Drum Motor Before cleaning with high pressure note the following The distance between the high pressure nozzle and the Drum Motor must be at least 30 cm
57. 5 15 4 5 21 2 2 6 934 50 230 9 87 0 80 0 70 86 0 5 0 2 10 2 50 1 90 22 49 36 14 136 400 5 70 0 80 0 70 86 0 5 0 2 10 2 50 1 90 22 49 3 6 25 136 4 1420 50 230 9 01 0 87 0 70 60 0 5 9 2 40 2 90 2 30 14 80 3 5 14 124 400 5 20 0 87 0 70 60 0 5 9 2 40 2 90 2 30 14 80 3 5 24 124 2 2794 50 230 8 83 0 88 0 71 26 0 6 4 2 60 3 02 2 30 7 52 3 0 11 400 5 10 0 88 0 71 26 0 6 4 2 60 3 02 2 30 7 52 3 0 20 3 0 4 1420 50 230 12 12 0 82 0 76 46 9 5 0 2 40 2 90 2 30 20 18 1 9 9 167 400 7 00 0 82 0 76 46 9 5 0 2 40 2 90 2 30 20 18 1 9 16 167 2 2812 50 230 11 52 0 82 0 80 38 1 6 5 2 60 3 40 2 40 10 19 16 7 400 665 0 82 0 80 38 1 6 5 2 60 3 40 2 40 10 19 1 6 13 315i 3 phase Pu np ny fy Un In cos p n Jg Isi Mel Mg Mel My Ry Usu Usu C In My My Mn delta star kW min Hz V A kgcm Nn Q VDC VDC uF 1 5 8 690 50 230 8 31 0 75 0 60 3800 2 2 2 20 3 00 2 00 20 76 22 7 115 400 4 80 0 75 0 60 380 0 2 2 2 20 3 00 2 00 20 76 2 2 12 115 2 2 970 50 400 5 20 0 82 0 75 380 0 6 0 2 60 3 20 2 40 21 66 6 0 13 42 690 3 00 0 82 0 75 380 0 6 0 2 60 3 20 2 40 21 66 6 0 22 42 40 4 1440 50 400 866 0 88 0 76 233 0 64 2 50 2 80 2 40 26 53 3 4 13 69 690 5 00 0 88 0 76 233 0 6 4 2 50 2 80 2 40 26 53 3 4 22 69 5 5 2 2851 50 400 11 92 0 84 0 80 120 0 6 3 2 30 3 50 2 10 18 42 2 4 12 690 6 88 0 84 0 80 120 0 6 3 2 30 3 50 2 10 18 42 2 4 21 28 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series Dimensions of the i series Drum Mot
58. 5 7 2 2 2 81 2 64 2 48 1 57 54 8 30 14 0 21 2 2850 50 230 1 11 0 71 0 66 1 4 4 2 2 48 2 56 2 31 0 70 36 1 14 400 0 64 0 71 0 66 1 4 4 2 2 48 2 56 2 31 0 70 36 1 25 0 25 4 1329 50 230 1 02 0 79 0 78 3 8 2 9 2 23 2 23 2 07 1 80 49 8 20 14 400 0 59 0 79 0 78 3 8 2 9 2 23 2 23 2 07 1 80 49 8 35 14 0 31 4 1376 50 230 1 44 0 78 0 69 3 8 2 9 2 28 2 23 2 07 2 15 41 5 23 20 400 0 83 0 78 0 69 3 8 2 9 2 23 2 23 2 07 2 15 41 5 40 20 2 2880 50 230 1 42 0 79 0 69 2 4 4 2 2 48 2 56 2 31 1 03 205 11 400 0 82 0 79 0 69 2 4 4 2 2 48 2 56 2 31 1 03 20 5 20 22 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series 138i 3 phase PN np nw fy Un In cos n Jg Isi Mel Mel Mel My Ru Usu Usu C In My My My delta star kW min Hz V A kgcm Nn Q VDC VDC uF 0 09 12 415 50 230 1 04 0 40 0 54 9 3 3 0 1 15 1 68 1 15 2 07 92 0 19 14 400 0 60 0 40 0 54 9 3 3 0 1 15 1 68 1 15 2 07 92 0 33 14 0 18 8 684 50 230 1 21 0 64 0 58 9 3 2 6 1 10 1 55 1 10 2 51 64 0 25 17 400 0 70 0 64 0 58 9 3 2 6 1 10 1 55 1 10 2 51 64 0 43 17 0 25 6 910 50 230 1 30 0 72 0 67 9 3 3 0 1 35 1 75 1 35 2 62 440 21 18 400 0 75 0 72 0 67 9 3 3 0 1 35 1 75 1 35 2 62 44 0 36 18 0 37 4 1340 50 230 1 68 0 79 0 70 5 6 3 3 1 55 1 95 1 55 2 64 265 18 23 400 0 97 0 79 0 70 5 6 3 3 1 55 1 95 1 55 2 64 26 5 30 23 0 55 2 2826 50 230 2 25 0 80 0 76 3 5 5 5 3 20 3 65 3 20 1 86 11 4 10
59. 64 Electrical data for D series 65 Dimensions of the D series Drum Motor 66 Connections Diagrams D series 67 Options and accessories Electromagnetic brake for i and E series 70 Brake rectifier for i and S series 71 Electromagnetic holding brake for D series 75 Brake rectifier for D series 76 Asychronous Drum motors working with frequency converters 76 Encoder type BMB 6202 SKF for i series 78 Encoder type RM44 RLS for i series 79 Resolver type RE 15 1 LTN 81 Encoder input unit handling information for encoder type BMB 6202 SKF 82 Drum Motor INTERROLL Table of contents Transport and storage gli EM C T ee rk cece a ee hy Seah te 85 3 0 f 0 EE 85 Installation Warning notices concerning installation 86 Mounting the Drum Motor 86 Mounting belt EEN 89 Rubber lagging sec sse ee pees e e EA seu ea eee E NEE 90 Sprockets fitted to the shell 90 Warning notices concerning the electrical installation 91 Electrical connection of the Drum Motor 91 Initial startup and operation Initia
60. 88 1 85 1 87 1 84 850 2 12 2 08 2 06 2 06 2 03 2 2 01 1 98 900 2 26 2 23 2 2 2 2 2 17 2 14 2 15 2 12 102 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Maintenance and cleaning SN062D 102 with feedbacksystems RLS SKF Resolver Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 250 0 43 0 4 300 0 57 0 54 0 51 0 52 0 48 350 0 72 0 68 0 66 0 66 0 63 0 6 0 61 0 58 400 0 86 0 83 0 8 0 8 0 77 0 74 0 75 0 72 450 1 0 97 0 94 0 94 0 91 0 88 0 89 0 86 500 1 14 1 11 1 08 1 08 1 05 1 02 1 04 1 00 550 1 28 1 25 1 22 1 22 1 19 1 16 1 18 1 14 600 1 43 1 39 1 37 1 37 1 34 1 31 1 32 1 29 650 1 57 1 54 1 51 1 51 1 48 1 45 1 46 1 43 700 1 71 1 68 1 65 1 65 1 62 1 59 1 60 1 57 750 1 85 1 82 1 79 1 79 1 76 1 73 1 75 1 71 800 1 99 1 96 1 93 1 94 1 90 1 87 1 89 1 86 850 2 14 2 10 2 08 2 08 2 05 2 02 2 03 2 900 2 28 2 25 2 22 2 22 2 19 2 16 2 17 2 14 SN062D 113 standard Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 250 0 68 0 64 0 62 300 0 88 0 85 0 82 0 82 0 79 0 76 0 77 0 74 350 1 08 1 05 1 02 1 02 0 99 0 96 0 98 0 94 400 1 28 1 25 1 22 1 22 1 19 1 16 1 18 1 15 450 1 49 1 45 1 42 1 43 1 4 1 37 1 38 1 35 500 1 69 1 66 1 63 1 63 1 6 1 57 1 58 1 55 550 1 89 1 86 1 83 1 83 1 8 1 77 1 78 1 75 600 2 10 2 06 2 03 2 03 2 00 1 97 1 99 1 95 650 2 3 2 26 2 23
61. Label for S series from September 2011 Number of phases Serial number Rated revolutions of Rated power Type the shell 1 Number of poles Specifications of Max diameter of the Rated voltage encoder or brake shell Rated freqency Date and country of 6 International amp Rated voltage 1 production Electrical Rated freqency 1 d Customer reference Commission Rated current number Standard for Drum Rated current 1 Insulation class and Motor Rated speed of protection rating 69 Type of UL standard rotor Oil type Place of production Power factor 1 Weight Ambient temperature Run capacitor Roller shell length range Reference number 1 Value depends on the given voltage All values in brackets refer to the rated voltage in brackets 43 Drum Motor Explanation of abbreviations Product information S series Electrical data for S series INTERROLL Py in kW Rated power Ms Mn Ratio of starting torque to rated torque np Number of poles MP MN Ratio of pull up torque to rated torque nn in rpm Rated speed of rotor MB MN Ratio of break down torque to rated torque fy in Hz Rated frequency Mn Rated torque of rotor Uy in V Rated voltage Ry in Q Phase resistance IN in A Rated current Usu delta in V Preheating voltage in delta connection COS o Power factor UsH star in V Preheating voltage in star connection
62. Lifetime 2 000 cycles AC cosp 1 6 3 A 250 VAC Back setting temperature 40K 15K Resistance lt 50 mQ Contact bounce time lt 1ms Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL General technical information Optional version PTC positive temperature coefficient resistor PTC Maximum operating voltage V 25 Thermal time constant S 10 Resistance at switching temperature 15K Q 1330 4000 5K 0 550 1330 Q 550 5K Q 250 550 20K Q lt 250 i It is advisable to connect the motor through a conventional external thermal current overload relay contactor especialy when the motor is not equipped with an internal thermal coil protection Version 2 3 02 2011 en 11 Original instructions Drum Motor INTERROLL Effect using 50 Hz rated motor in a 60 Hz net supply with the same voltage Effect using 50 Hz rated motor in a 60 Hz net supply with 15 12 20 higher voltage General technical information Use of 50 Hz motors in a 60 Hz net supply This option is not applicable for D series Motor rated 230 400 V 3 ph 50 Hz Net supply 230 400 V 3 ph 60 Hz Using a 50 Hz motor in a 60 Hz net will increase the frequency and therefore the speed by 20 If the rated motor parameters are to be kept constant a 20 higher input voltage would be required law U f However if this 20 higher voltage is not supplied all voltage dependant paramet
63. NC UT O d 22 U1 U2 Z1 NC ye gn bn bk wh bu rd ye gn bn bk wh bu rd L N NC L N NC Z2 U1 U2 Z1 3 1 2 4 5 6 4 12 3 5 6 ye gn bn bk wh bu rd gy ye gn bu bk wh bn rd gy L N T1 T2 L N T1 T2 1 phase operation 7 lead cable Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information E series E32 D A TC U1 V1 Wi ye gn bk bn bu wh rd L1 L2 L3 T1 T2 connection internally connected Delta connection Low voltage Star connection High voltage E33 O Y U1 V1 Wi ye gn bk bn bu wh rd L1 L2 L3 T1 T2 3 phase operation 6 lead cable winding for 1 voltage delta or star E30 D AN TC QD um vi wu MG ye gn 1 2 3 4 5 6 L1 L2 L3 NC T1 T2 connection internally connected Delta connection Low voltage Star connection High voltage E31 D kd TC U1 V1 W1 Y ye gn 1 2 3 4 5 6 L1 L2 L3 Y T1 T2 3 phase operation 7 lead cable winding for 1 voltage delta or star E30B A TC U1 V1 W1 NC BR 123 4 785 6 ye gn bk bn bu or rd wh gy vi DC L1 L2 L3 NC T1 T2 AC Delta connection Low voltage Star connection High voltage E31B T TC U1 V1 W1 Y BR 1234 785 6 ye gn bk bn bu or rd wh gy vi DC L1 L2 L3 Y T1 T2 AC 3 phase operation 7 lead cable winding for 1 voltage delta or star connection internally conn
64. OL0001 113i to Mineral 10 to 40 ISO VG 100 OL0003 on Food grade synthetic 10 to 40 ISO VG 150 OL0001 it one Low temperature food 10 to 15 ISO VG 68 OL0002 grade synthetic 113E Mineral 5 to 40 ISO VG 100 OL0003 Food grade synthetic 25 to 40 ISO VG 150 OL0001 SN062D Mineral 5 to 40 ISO VG 100 OL0003 Food grade synthetic 25 to 40 ISO VG 150 OL0001 SNO062D Food grade synthetic 10 to 40 ISO VG 68 OL0002 with brake Food grade oil is FDA and USDA approved The ISO viscosity classes are according to ISO 3498 1979 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Maintenance and cleaning Oil contents for S i and E series in litres normal installation RL SL 80S 113S 80i 113i 138i 165i 216i 217i 315i 113E mm 200 0 12 250 0 14 0 40 262 0 42 270 0 17 0 44 300 0 23 0 52 0 17 0 50 0 40 0 70 0 26 350 0 33 O68 0 21 0 60 0 40 0 80 0 70 0 37 400 0 42 086 0 25 0 60 0 50 1 00 0 80 1 20 3 10 0 48 450 0 52 098 0 29 0 70 0 60 1 10 1 00 1 40 1 20 3 30 3 10 2 0 0 59 500 0 61 1 10 0 32 0 80 0 70 1 30 1 10 1 60 1 40 3 70 3 30 2 1 6 8 0 70 550 0 71 1 22 0 36 0 90 0 80 1 40 1 30 1 80 1 60 4 10 3 70 2 3 7 6 0 81 600 0 80 1 34 0 40 1 00 0 90 1 60 1 40 1 90 1 80 4 50 4 10 2 6 8 3 0 92 650 0 90 1 46 0 44 1 10 1 00 1 70 1 60 2 10 2 00 4 90 4 50 2 9 9 1 1 03 700 0 99
65. Version 2 3 02 2011 en Original instructions INTERROLL WE MAKE THE WORLD MOVE Eet User manual Interroll Drum Motors S series I series E series D series Manufacturer Interroll Trommelmotoren GmbH Opelstr 3 41836 Hueckelhoven Baal Germany Phone 49 2433 44 610 www interroll com Copyright The copyright of this manual remains with Interroll Group This manual includes regulations and technical drawings which may not be copied or duplicated either in whole or in part Unauthorized use publication or application of this document is prohibited Version 2 3 02 2011 en Original instructions Drum Motor Version 2 3 02 2011 en Original instructions INTERROLL Table of contents Introduction Handling of the user manual 3 Warnings in this manual 3 Additional symbols 4 Safety General safety instructions 5 Intended USE 26444 ag geg bated gate RR ORA Sm Pde Re hae e E oq ced 5 Unintended Use illom ee be eek ee based Os HR ERES Pew bd 5 Qualified persons 6 EIERE 6 Interfaces i ss ess is lc duke T Due van amie peter 7 General technical information Product description deserere citan a EE ES 8 Technical data ika eee Peete Wea ce
66. able connection Help Check connection diagram and check for broken cables and loose connections Failure of electronic control back feed system Trouble shooting should only be carried out by an qualified electrical engineering specialist Encoder fault or failure Trouble shooting should only be carried out by an qualified electrical engineering specialist PC or driver fault Trouble shooting should only be carried out by a qualified electrical engineering specialist 115 Drum Motor INTERROLL 116 Abandonment and disposal Abandonment N CAUTION Risk of injury due to improper handling gt Abandonment may only be executed by qualified and authorized persons gt Only abandon the Drum Motor after switching off the power Ensure that the Drum Motor cannot be turned on accidentally Disconnect the motor cable from the supply voltage and control Release the belt tension Remove the retaining plate from the mounting bracket Extract the Drum Motor from the conveyor frame Disposal The operator is responsible for the proper disposal of the Drum Motor In doing so industry specific and local provisions must be observed for the disposal of the Drum Motor and its packaging Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Warranty restrictions Exclusions Version 2 3 02 2011 en Original instructions Appendix Guarantee for Interroll Dr
67. after storage 85 Drum Motor INTERROLL Positioning the Drum Motor 86 D D Installation Warning notices concerning installation N CAUTION Rotating parts and accidental motor start ups Risk of pinched fingers Do not insert fingers between the Drum Motor and any sort of belt or roller chain Install a protection device such as a guard plate to prevent fingers from getting trapped in any sort of belt or roller chain Attach an appropriate warning notice on the conveyor Risk of damage leading to failure or shortened life expectancy of the Drum Motor gt Observe the following notices Do not drop or mishandle the Drum Motor to prevent internal damage Check each Drum Motor for damage before installation Do not hold carry or support the Drum Motor by the cables or wires extending out of the mounting shaft to prevent damage to the internal solder joints and sealings gt Do not twist the motor cable Do not overtension the belt VV WM Mounting the Drum Motor gt Ensure that the data label information is correct and meets the specification that has been ordered and confirmed For non horizontal Drum Motor applications a special design is required The design must be specified at time of order Contact Interroll if in doubt The Drum Motor has to be mounted horizontally within 5 Drum Motor 113s 2 unless otherwise indicated in the order confirmation
68. age peaks 500 to 1200 V Opening delay time can be shortened by using fast acting or phase rectifiers which are available on request Double over excitation voltage to open the brake shortens the opening delay time by half The built in brake disc is a wear part and has a limited lifetime depending on the operational conditions In case of premature wear the operation conditions have to be checked and evaluated Product warranty does not include wear parts of the brake JA 205 VDC 205 V Brake 24 V Brake 75 Drum Motor INTERROLL Options and accessories Brake rectifier for D series Maximum input Maximum Rated output Rated output Type Reference voltage Uin interrupting voltage current number V AC voltage V DC A V AC 275 450 0 45 x Uin 1 2 Half wave rectifier 0291010 CEMV 0291010 CE07 275 450 0 9 x Uin 2 0 Bridge rectifier 0291020 CE07 500 900 0 45 x Ui 1 2 Half wave rectifier 0491010 CE07 0491010 CEA7 500 900 0 9 x Ui 2 0 Bridge rectifier 0491020 CE07 0491020 CEA7 600 1000 0 9 x Uin 1 2 Half wave rectifier 0591010 CE09 720 1600 0 9 x Uin 1 2 Half wave rectifier 0691010 CE09 i For connection and dimension diagrams refer to Instruction manual for KEB Combitron 91 rectifier available at www keb de Asychronous Drum motors working with frequency converters Torque as a function of the input frequency T TN 1 0 9
69. al describes the Drum Motor as it is delivered by Interroll Special application designs require validation from Interroll and additional technical instructions gt For trouble free and safe operation and warranty claims read this manual and follow the instructions before handling the Drum Motor Keep this manual near the Drum Motor gt Pass this manual on to any subsequent operator or occupant of the Drum Motor gt Interroll does not accept any liability for malfunctions or defects due to failure of observe this manual gt If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Warnings in this manual The warnings in this document refer to risks which may arise while using the Drum Motor For relevant warnings see Safety page 5 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Drum Motor INTERROLL Structure of warnings HS Introduction Nature
70. arge and loose particles gt Pre clean with water 20 bar 55 C gt Point the spray nozzle downwards towards the surface at an angle of 45 gt For extra cleaning use a soft brush around seals grooves and crevasses gt In severe cases use a soft brush and or plastic scraper in combination with the water spray gt Clean with cold alkaline or acid agent for approximately 15 min gt Wash off with water 20 bar 55 C gt Disinfect with cold media for at least 10 min gt Wash off with water 20 bar 55 C gt Inspect surfaces grooves and crevasses for residues after cleaning If lime deposition takes place an acid cleaning is advised 1 to 4 times a month If the use of chlorine is approved cleaning with an alkaline cleaning and disinfection agent is advised In this case depending on the degree of contamination the final disinfection step can be skipped 106 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Symptom Motor does not start or stops during operation Version 2 3 02 2011 en Original instructions Troubleshooting Error search Possible cause No power supply Help Check power supply Incorrect connection or loose broken cable connection Check connection according to diagram Check for broken cables loose connections Overheating of the motor See symptom Motor gets hot during normal operation Motor overloaded Disconn
71. ated current of the specific motor see label N CAUTION Accidental motor starts Risk of pinched fingers gt Connect the Integral Thermal Control switch to an external control device which interrupts the motor power supply in case of overheating Investigate and remedy the cause of the overheating prior to turning on the power supply again when the Internal Thermal Control switch has been tripped The maximum switching current of the thermal switch is 2 5 A as standard For other options please contact Interroll Asynchronous Drum Motors can be operated with frequency converters Frequency converters from Interroll are already set when specified to the parameters suitable for the respective Drum Motor gt f you don t use an Interroll frequency converter set up the frequency converter using the correct parameters according to the motor data Donotallow resonant frequencies in the power line to cause voltage spikes in the motor Frequency converters create resonant frequencies in the cable between the frequency converter and the motor if the cable is too long gt Use a fully screened cable to connect the frequency converter to the motor gt If the cable is longer than 10 m or if one frequency converter controls more than one motor install a motor sine filter or a motor inductor Ensure that the cable screen is connected to ground earth according to electrical engineering rules and to local EMC recommandations
72. cifications Check lifespan Rotor bearings worn failed Version 2 3 02 2011 en Original instructions Lack of lubrication Check correct type and level of oil 113 Drum Motor INTERROLL Symptom Rotor pinion worn or broken teeth Troubleshooting Possible cause Excessive frequent stops starts excessive start torque Help Check if application meets Drum Motor s specifications Check oil maximum stops starts and starting torque allowed Geared rim worn or broken teeth bolts Starting under excessive load and or shock loading or blockage Check if application and loading meets Drum Motor s specifications Check for blockage Intermediate gears and bearings worn failed Lack of lubrication or worn gears or bearings Check oil level Check journal bearing fitting and pinion shaft tolerances and lifespan Total or intermittent failure of brake and rectifier Incorrect operating voltage connected Make sure that the correct rectifier has been installed and the input voltage V Ph Hz is correct Incorrect connection Make sure that the brake has been connected according to the connection diagram Insufficient screening from external AC spikes from cables and external devices Make sure that all cables between the brake rectifier and supply are screened and earthed according to IEC recommendations Total or intermittent failure of brake and rectifier
73. conveyor belt that covers at least 70 of the Drum Motor face width roller length Drum Motors having less than 70 belt contact or fitted with a modular belt or without a belt may require a different design and must be specified at time of order If in doubt contact Interroll Belt alignment Crowned shells help to centralise and guide the belt during normal operation However belt alignment should be made carefully checked frequently during the initial start up phase and adjusted as necessary according to the load conditions NOTICE Risk of shortened life expectancy damage of belt and bearing due to misalignment gt Align the Drum Motor belt and idler pulleys following the instructions in this manual gt Align the belt by using the return idler rollers carrying rollers and or when fitted the bend pulleys or snub pulleys gt Check the diagonal measurements between the drum motor shafts and tail idler pulley shafts or belt edge to belt edge The maximum difference must not be more than 0 5 1 1 Bees bnp Sie I 1 1 li 1 1 Diagonal check The gap between the beltand the slider bed plate should be not more than 3 mm Y 0 3 mm Belt position Version 2 3 02 2011 en 89 Original instructions Drum Motor INTERROLL 90 Tensioning the belt Installation The necessary belt tension depends on the application Refer to the belt manufacturer s cata
74. e bed which could cause suction and drag Insufficient belt tension Check belt condition and tension or shorten belt Insufficient or wrong drum profile for modular belt Make sure the belt and drum profiles teeth are engaged properly Make sure the height and tension of the belt are according to the belt manufacturer s specifications Oil grease or fat between belt and shell of Drum Motor Remove excessive build up of oil fat or grease Make sure cleaning devices function correctly Head tail transfer pulley diameters too small for belt Check minimum drum diameter for belt Knife edges small diameter pulleys may cause excess friction and require more power Lagging slipping on drum shell Check lagging condition and adhesion of lagging to shell Replace lagging Shot blast or roughen the shell surface to ensure good lagging adhesion Belt jumping on Drum Motor Version 2 3 02 2011 en Original instructions Belt blockage or material build up on drums Poor or damaged belt joint Excess friction between belt and slide bed Make sure the belt and drum are free from obstructions and that all rollers and drums rotate freely Check belt joint Conveyor belt loose or damaged Check belt tension condition of belt and lagging Check belt tracking and alignment Incorrect lagging sprocket profile for modular belt See symptom Belt slipping on Drum Motor 111
75. e color 90 Gy Y TC U1 V1 WI e ye gn 1 2 3 gyl rd L1 L2 L3 T1 T2 3 phase operation 4 2 lead cable winding for 1 voltage star connection internally connected 67 Drum Motor INTERROLL 68 Encoder connection Product information D series 92B Gy Sp TC BR U1 V1 W1 NC NC NC ye gn 1 2 3 4 5 6 ye gnwh bn DC L1 L2 L3 NC T1 T2 NC NC AC 3 phase operation 7 4 lead cable winding for 1 voltage star connection internally connected with brake E Ref Ref E0 x sin wt E T TC ElSin Sin uvwewinc E Sin Sin Tr x ElRef Ref x sing E Cos Cos Tr x E Ref Ref x cosq ye gn 12 3 4 5 6 wh bn gn ye pk gy 1 1 v e 6 6 L1 L2 L3 NC TATA c dc n nos 3 phase operation 7 6 lead cable winding for 1 voltage star connection internally connected with resolver Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information D series a Gy a RLS TC Encoder e U1 V1 Wi wh bn bn wh ye gn pk gy bu rd ye gn 1 2 3 gy rd 45V VCC OV GND A UU RS II A IT 1 1 B ULULI a Mi B PUUL Z u H zz 11 L1 L2 L3 T1 T2 Zu U 3 phase operation 4 2 and 8 lead cable winding for 1 voltage star connection internally connected with RLS encoder The termination with resistor and capacitor RC can reduce noise 98 Gy Y TC U1 V1 Wi NC hp 5 fun
76. e rectifier will save energy because the holding voltage is lower than the starting voltage 71 Drum Motor INTERROLL Options and accessories Brake rectifiers connections Interroll recommends installing a switch between and for fast brake release input bridge brake Half wave rectifier input brake Phase rectifier Maximum operating cycles 2 cycle s Link 3 4 will disconnect the DC switching and extend the opening response time Multiswitch rectifier input bridge brake Bridge rectifier input bridge brake justage delay time Fast acting rectifier 72 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Options and accessories Brake rectifiers dimensions Half wave rectifier Bridge rectifier Reference A B C D E number mm mm mm mm mm BC0002 34 30 25 3 5 4 5 BC0003 64 30 54 4 5 5 17 5 ES Phase rectifier Mounting profile 35 mm EN 50022 Mayr art no 1802911 Version 2 3 02 2011 en 73 Original instructions Drum Motor INTERROLL 74 Options and accessories Fast acting rectifier Mounting profile 35 mm EN 50022 Mayr art no 1802911 17 5
77. e used as follows WAGO Electronic Terminal with Order No 859 758 Optocoupler PHOENIX Input Optocoupler Type DEK OE 24DC 24DC 100KHz WEIDM LLER Optocoupler Waveseries Type WOS1 12 28VDC 100KHz Version 2 3 02 2011 en 83 Original instructions Drum Motor INTERROLL Worst case connection Options and accessories Worst case connection of a NPN open collector output encoder to a PNP input unit Typical configuration for a PLC with inputs High Active lt PNP signal level V Operating Voltage PLC Encoder Input Encoder Signal A Ru Load Resistor Signal B Rie External Load Resistor Hu Internal Load Resistor of the input unit The circuit shown above does not meet the signal level requirements under any circumstances The causes are as follows e Itis difficult to size the external load resistor to avoid overstressing the encoder output while at the same time ensuring a correct high voltage level at the input unit This results in a significant decline in the signal to noise ratio The encoder should thus be connected to the PLC input as shown in the Best connection diagram see above Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions Transport and storage Transport CAUTION Risk of injury due to improper transport gt Transport may only be carried out by qualified and au
78. ect main power supply and identify and remedy reason for overload Internal thermal control tripped failure Check for overload overheating When cool check continuity of internal thermal control See symptom Motor gets hot during normal operation External overload protection tripped failure Check for overload overheating Check continuity and function of external overload protection Motor winding phase failure Replace Drum Motor or contact your local Interroll distributor for further help and advice Motor winding short circuit insulation failure Replace Drum Motor or contact your local Interroll distributor for further help and advice Brake does not release Check if brake operates at start up Check connections and continuity of brake winding If connections and brake winding are OK check the rectifier Back stop rotation incorrect non reversible bearing Turn the power off immediately rotate the drum by hand to determine if the fault is electrical or mechanical Check the connection for correct rotation and if necessary change the phase connection so that the drum rotates in the right direction or if possible re install the Drum Motor so that it operates in the opposite direction Drum or conveyor belt is blocked Make sure the belt and the Drum Motor are free from obstruction and that all rollers and drums rotate freely If the Drum Motor cannot rotate free
79. ected with break Version 2 3 02 2011 en Original instructions 59 Drum Motor INTERROLL Terminal Box connections Product information E series E34 D A TC U1 V1 W1 U2 V2 W2 E34 Ke e TC U1 Vi W1 U2 V2 W2 e 123 45 67 8 123 45 67 8 ye gn bk bn bu or gy vi rd wh ye gn bk bn bu or gy vi rd wh L L1 L2 L3 T1 T2 L1 L2 L3 T1 T2 3 phase operation 9 lead cable winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage L N T1 T2 L N T1 T2 1 phase operation 7 lead cable Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information E series E20B D 3 1 2 4 78 5 6 8 5 6 ye gn bn bk bn bu rd wh gy vi ye gn or bk bn bu rd wh gy vi L 1624357 8 ye gn bk vi bn or bu gy rd wh ye gn orgy vibk bn bu rd wh Y L1 L2 L3 TT T2 B1 B2 Y L1 L2 L3 T1 T2 B1 B2 L1 L2 L3 n 172 L1 L2 L3 n 172 3 phase operation 9 lead cable winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en 61 Original instructions Drum Motor 62 INTERROLL Product information E series A TC E40B ES 1 UT V1 WI 7856 785 6 ye gn bk bn bu rd wh gy vi ye gn or bk bn bu rd wh gy vi L1 L2 L3 TIT2 AC L1 L2 L3 T172 AC 3 phase operation 9 lead
80. els with special information on features placed on the components 136 6p 0 250 kW Ref 702 504 608 50Hz 3xA230 Y400V 1f1 29 0 75A 0 09m s 60Hz 3xA276 Y480V If1 32 0 77A 0 11m s Oil Syn FDA Oil150 1 31 ENC 41836 H ckelhoven EDP TM027852 Ins class F EDP TM027852 Ser 4840258 Ref 702 504 608 50Hz 3xA230 Y400V 1f1 29 0 75A 0 09m s 60Hz 3xA276 Y480V 1f1 32 0 77A 0 11m s Oil Syn FDA Oil 150 1 31 Encoder EB 32 Incr r 24VDC 41836 H ckelhoven Made in Germany 2009 IEC34 IP 66 Ins class F cos 0 72 alt 3 Cr 18uF amb temp 25 to 40 C Label for i series up to August 2011 of phases and rated voltage Semicircular Drum Type of Drum Motor Labels for external Motor label Number of poles components Q International Rated power Terminal Box label Electrical Customer reference Rated rotor speed Commission number Ratio starting current Standard for Drum Rated current and rated current Motor drum speed Ambient temperature Capacitor value Place of production range Power factor Article no Specifications of amp Roller shell length Serial no encoder or brake Protection rating Insulation class Oil type Country and date of Frequency number production 18 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series gt 4 AL CE ON 3 Phases UL Type XX216i G
81. ers will be affected in accordance with the following scheme net voltage rated motor voltage Power P kW 100 Rated rpm ng U min 120 Rated torgue M Nm 83 3 Starting torque Ma Nm 64 Pull up torque Ms Nm 64 95 Pull out torque Mx Nm 64 96 Rated amperage IN A 95 Starting amperage lA A 80 96 Power factor cos Q 106 96 Efficiency n 99 5 Motor rated 230 400 V 3 ph 50 Hz Net supply 276 480 V 3 ph 60 Hz 2 amp 4 poles motor voltage 20 Net supply 265 480 V 3 ph 60 Hz 6 8 10 amp 12 pole motor voltage 1596 Using a 50 Hz motor in a 60 Hz net with 2096 higher voltage will increase the frequency and therefore the speed by 20 but will maintain all the rated motor parameters subject to small variations law U f If the net supply voltage motor voltage 15 the actual motor power will be 9296 of the original motor power net voltage 1 2 x rated motor voltage for 2 and 4 poles Power P kW 100 96 Rated rpm nn U min 120 Rated torque M Nm 100 Starting torque Ma Nm 100 Pull up torque Ms Nm 100 Pull out torque Mk Nm 100 Rated amperage IN A 102 96 Starting amperage lA A 100 96 Power factor cos o 100 96 Efficiency n 98 95 Version 2 3 02 2011 en Original instructions Drum Motor 132 S 143 f m L Le T I T LAH gt lt Le PRET H TE ee 140 K LJ 142 ILE wa mnm 5 204 226 67 3 126 68 7 146 20
82. i pe on a Gi e A230 Y400 V n 120 144 Tom 7 GA RL 1000 mm 5 fu 50 Hz Uy A276 Y460 V fu 60 Hz 6 216i Number of phases Rated power Number of poles Rated voltage Rated freqency Rated voltage 1 Rated freqency 1 Rated current Rated current 1 Rated speed of rotor 1 Power factor 1 Run capacitor Reference number Serial number 606060606666 6 6 ln 2 25 1 30 A lu 2 30 1 33 A ny 3000 3600 rpm cos p 0 76 0 78 Cg 6 UF Interroll Trommelmotoren GmbH 41836 Baal Made in Germany www interroll com 9 INTERROLL NEC A cont running Prod week year 10 2010 DE Encoder 24 VDA 978633522204350970 Label for i series from September 2011 6 600 Interroll Trommelmotoren GmbH 41836 Baal 216i Ref N 0123456012345678 Ser N 0123456789 Made in Germany Ref N 0123456012345678 Ser N 0123456789 Cust Ref 1234567890 amb temp 25 to 40 C 1 Phase Py 0 11 KW np 2 Place of production Type Specifications of encoder or brake Type of NEC standard for continuous running Ambient temperature range Date and country of production Customer reference number Insulation class and protection rating Cust Ref 1234567890 amb temp 25 to 40 NEC A cont running Encoder 24 VDA iiA ad Un A230 Y400 V fy 50 Hz Un A276 Y460 V fy 60 Hz lu 2 25 1 30 A lw
83. ime Electronic rectifier behavior similary to DC switching Over excitation voltage 2 x nominal operating voltage divided tpick up by two Standard 104 VDC from stock available The usable brake torque is approximately 35 of the above listed torque according to experience All brakes are suitable for frequent start stop The brake opening and closing response times can vary substantially depending on the type and viscosity of the oil the level of oil in the drum motor the ambient temperature the internal motor working temperature Brake rectifier for i and S series Input Brake Starting Holding Type Application Reference voltage voltage voltage voltage number V AC V DC V DC V DC 115 104 104 52 Fast acting Start stop applications or BC0005 rectifier continuos run applications 230 207 207 104 Fast acting Start stop applications or BC0005 rectifier continuos run applications 230 104 104 104 Half wave and Start stop applications or BC0002 bridge rectifier continuos run applications 230 104 190 52 Phase rectifier Continuos run applications BC0004 400 104 180 104 Multiswitch Start stop applications or BC0010 continuos run applications 460 104 180 104 Multiswitch Continuos run applications BC0010 460 207 207 207 Half wave and Start stop applications or BC0003 bridge rectifier continuos run applications Version 2 3 02 2011 en Original instructions Using a fast acting rectifier or a phas
84. is recommended Under 20 C special shaft seals and cable are required Product identification To identify a Drum Motor the following information is required You may enter the values of your Drum Motor in the last column Information Possible value Drum Motor label Motor type Speed in m s Serial number Shell length in mm Own value No of poles Power in kW Shell tube e g diameter 112 3 ends of drum 113 3 middle of drum Lagging material e g Rubber Thickness Profile Drum Motor INTERROLL 10 Standard version Temperature limiter automatically resetting General technical information Thermal protector The thermal control protection switch fitted inside the stator coil is closed under normal running conditions If the motor overheats the switch will open at a preset temperature depending on the winding insulation class before damage to the WARNING motor can occur The switch automatically re sets when the motor has cooled down Unintentional start of the motor gt Connect the switch to a suitable relay or contactor to ensure disconnection of the power supply to the motor when tripped When the switch has tripped wait until the motor has cooled down and ensure that no persons are endangered before restarting the motor Lifetime 10 000 cycles AC cos qo 1 2 5A 250 VAC cos 0 6 1 6A 250 VAC pc 1 6 A 24 VDC 1 25 A 48 VDC
85. ithin operational parameters including magnet position and temperature 79 Drum Motor INTERROLL Options and accessories Connections d D YA am TC Encoder uviw wh bn bn wh ye gn pk gy bu rd ye gn 1 2 3 gy rd 5V VCC 0v GND A juu 1 11 A In Ml 1 8 IIT 11 B JU UL Z 20 L1 L2 L3 T1 T2 Za dE 3 phase operation 4 2 and 8 lead cable winding for 1 voltage delta or star connection internally connected The termination with resistor and capacitor RC can reduce noise D Signal termination Incremental RS422A Push Pull 80 The signal sequence of A and B depends on the gear ratio of the drum motor Therefore the rotation direction can be different for drum motors with the same number of poles and power but different speed In this case the signal cables A and B can be interchanged Encoder i Customer electrics Cable impedance 1200 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 201 Original instructions Connections Technical data 1 en Options and accessories Resolver type RE 15 1 LTN A resolver is an inductive running robust feedback system It is integrated in the Drum Motor and mainly used in servo systems ye gn 123 4 5 6 L1 L2 L3 NC T1 T2 Ref Ref 3 phase operation 7 6 lead cable winding for 1 voltage delta or star connecti
86. l finish when specified it can also be used for food processing hygienic or pharmaceutical applications The Drum Motor can be used with a rubber lagging for increasing friction between the Drum Motor and conveyor belt or provided with a profiled lagging for driving modular or profiled belts or without any covering S i and E series Drum Motors are powered by an asynchronous AC induction motor which is available in different power levels and in accordance to most international voltages D series Drum Motors are powered by a synchronous motor and must be connected to a suitable drive controller For information on the drive controller see the respective manual The Drum Motor contains oil that serves as lubricant and coolant by dissipating heat through the drum shell and conveyor belt If the Drum Motor is used without a belt or with modular belt it can be provided in a special design to ensure cooling Integral Thermal Control Thermal Winding Protection An Integral Thermal Control switch is fitted in the winding head to prevent overheating The switch will open if the motor overheats However it must be connected to a suitable external control device which will interrupt the power supply to the motor in case of overheating see Thermal protector page 10 Integral Electromagnetic Brake The Integral Electromagnetic Brake is able to brake and hold a load according to the stated belt pull It is applied directly to the Drum Motor s
87. l start up eo uro OREMUS oes EE Rd E 94 Operation zx vues S mere Reaper EVEN RE er en 95 Procedure in case of accident or malfunction 95 Maintenance and cleaning Warning notices concerning maintenance and cleaning 96 Preparation for maintenance and hand cleaning 96 Maintenance 96 Changing the oil of the Drum Motor 97 Cleaning ian PP 105 Troubleshooting Error Search ndi dd i i Ss Gb aka AE d IN oe ok IN dd 107 Abandonment and disposal ADANGOMMENE EE 116 Disposal si asa Ba ER AN ENG Scd gens BH aes EA OS a 116 Appendix Guarantee for Interroll Drum Motors 117 Declaration of incorporation 118 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Contents of the manual Validity of the manual This manual is part of the Version 2 3 02 2011 en Original instructions product Introduction Handling of the user manual This manual covers the following Drum Motor types e 805 113S 80i 113i 138i 165i 216i 217i 315i e 113E e SN062D 082 SN062D 102 SN062D 113 This manual contains important advice notices and information about the Drum Motor in all phases of its lifecycle Transport assembly and commissioning Safe operation maintenance troubleshooting and disposal The manu
88. lacement see Abandonment page 116 and see Mounting the Drum Motor page 86 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions Maintenance and cleaning Changing the oil of the Drum Motor It is not necessary to change the oil but it may be done for special reasons WARNING The oil can burn cause slippery surface and may contain harmful substances Risk of damages to the health and environment gt Do not swallow the oil Ingestion may result in nausea vomiting and or diarrhoea In general no treatment is necessary unless large quantities are swallowed However get medical advice Avoid contact with skin and eyes Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne folliculitis If oil is spilt use appropriate containment to avoid environmental contamination and clean the contaminated area as soon as possible to avoid slippery surfaces Properly dispose of any contaminated rags or cleaning materials in order to prevent spontaneous combustion and or fire If the oil burns use foam water spray or fog dry chemical powder or carbon dioxide to extinguish a fire Do not use water in a jet Wear proper protective equipment including breathing apparatus NOTICE Damage to the motor due to use of wrong oil type gt When changing the oil refer to the motor data label
89. log or contact Interroll for advice NOTICE Risk of shortened life expectancy worn bearings and oil leakage due to overstretched belts gt Do not tension the belt more than recommended by the belt manufacturer or than given in the product tables of the catalogue When using a modular belt a steel belt a Teflon fiberglass belt or a PU thermal moulded belt no belt tension should be applied refer to the belt manufacturers instructions gt Adjust the belt tension by tightening or loosening the respective screws on both sides of the conveyor to ensure that the Drum Motor remains square to the conveyor frame and parallel to the tail idler pulley gt Tension the belt sufficiently only to drive the belt and its load Rubber lagging Subsequently applied rubber lagging may cause overheating of the Drum Motor For certain Drum Motors limitations to the thickness of lagging may apply To help to reduce thermal overload the calculated required power should be multiplied by a factor of 1 2 When applying rubber lagging contact Interroll for the type and maximum thickness allowed Sprockets fitted to the shell For modular belt operation a sufficient number sprockets must be fitted to the drum shell to support the belt and pull the load Sprockets that engage the belt must be floating to ensure thermal expansion of the belt One sprocket only may be fixed to guide the belt alternatively the belt can be guided at the sides
90. ly it might be a seize up of transmission or bearing In this case contact your local Interroll distributor for advice 107 Drum Motor INTERROLL Symptom Motor does not start or stops during operation Troubleshooting Possible cause Low ambient temperature high oil viscosity Help Check if oil viscosity is suitable for the ambient temperature If not replace with oil having the correct specification Install heating device or higher powered Drum Motor In this case contact your local Interroll distributor for further help and advice Transmission or bearing seizure Check by hand wether the drum can rotate freely If not replace Drum Motor or contact your local Interroll distributor for further help and advice Motor runs but drum does not rotate Loss of transmission Contact your local Interroll distributor for further help and advice Motor gets hot during normal operation 108 Overload of Drum Motor Check nominal current for overload Ambient temperature over 40 C Check ambient temperature If too high install cooling device Contact your local Interroll distributor for further help and advice Excessive or frequent stops starts Check if the number of stops starts meets the Drum Motor s specifications and reduce frequency as necessary Install frequency converter to optimize motor performance Excessive belt tension Check belt tension and reduce as
91. n Efficiency Usu in V Preheating voltage in single phase Jg in kgcm Rotor moment of inertia C in uF Run capacitor IS IN Ratio of starting current to rated current 805 1 phase PN np ny fy Un In cos n JR Isi Ms Mel Mp My Ru Usp C In My My My kw min Hz V A kgcm Nn Q V DC UF 0 025 4 1320 50 230 0 39 1 00 0 28 1 2 2 2 1 11 1 37 1 11 0 18 150 0 44 3 0 05 2 2750 50 230 0 54 1 00 0 40 0 9 3 1 0 94 1 71 0 94 0 17 82 0 33 3 0 075 2 2750 50 230 0 68 1 00 0 48 1 0 3 2 0 74 1 37 0 74 0 26 66 0 34 4 0 085 2 2750 50 230 0 73 0 98 0 53 1 3 5 2 0 93 1 60 0 93 0 30 52 0 28 6 0 11 2 2750 50 230 0 94 1 00 0 51 12 2 0 0 73 1 15 0 73 0 38 51 0 36 8 80S 3 phase Pn np nw fy Un In cos n Jg Isi Ms Mel Mel My Ru Usu Usy C In My My My delta star KW min Hz V A kgcm Nn Q VDC VDC uF 0 04 4 1320 50 230 0 71 0 65 0 21 1 0 1 8 1 60 1 60 1 60 0 29 105 0 15 10 400 0 43 0 65 0 21 1 0 1 8 1 60 1 60 1 60 0 29 105 0 44 10 0 05 2 2750 50 230 0 46 0 57 0 47 1 0 4 6 3 82 3 82 3 82 0 17 74 2 10 400 0 22 0 71 0 45 1 0 4 4 2 35 2 53 2 35 0 17 342 0 80 0 06 4 1320 50 230 0 79 0 65 0 29 1 0 1 8 1 60 1 60 1 60 043 105 0 16 11 400 046 065 0 29 1 0 1 8 1 60 1 60 1 60 0 43 105 0 47 11 0 075 2 2820 50 230 0 51 0 69 0 53 1 0 4 6 2 50 2 50 2 50 025 74 2 13 400 0 30 0 70 0 51 1 0 4 5 2 50 2 50 2 50 0 25 226 0 71 0 085 2 2800 50 230 0 53 0 73 0 55 1 0 4 6 2 24 2 24 2 24 0 29 742 14 400 0 32 0 74 0 52 1 0 4 5 2 24 2 24 2 24 0 29 226 0 80 44 Version 2 3 02 2011 en
92. necessary Motor is not suitable for the application Check if application meets the Drum Motor s specifications Special de rated motors are required when working with modular belts or without belts Lagging too thick Reduce lagging or contact your local Interroll distributor for further help and advice Incorrect power supply Check power supply If in case of single phase possibly wrong start capacitors or run capacitors installed Incorrect frequency converter settings Check if frequency converter settings meet the Drum Motor s specifications and revise Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Symptom Loud noises when the Drum Motor runs in normal operation Troubleshooting Possible cause Incorrect frequency converter settings Help Check if frequency converter settings meet the Drum Motor s specifications and revise Loose mounting brackets Check mounting brackets shaft tolerances and fixing bolts Belt overtensioned Check belt tension and reduce as necessary Faulty incorrect profile between drum and belt Make sure the belt and drum profiles match and are engaged properly Replace if necessary One phase of the power lead is not connected properly Check the cable connection and correct it if necessary Drum Motor runs with high vibration Incorrect frequency converter settings Check if frequency conver
93. nery directive The EC declaration of conformity must be available according to appendix II A Hueckelhoven Baal Germany December 18 2009 Helmut Leuver Managing Director This declaration can be obtained at www interroll com if needed Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Appendix Version 2 3 02 2011 en 119 Original instructions Europa Belgien Tel 49 2193 23 259 be sales interroll com Danemark Interroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Deutschland Interroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 49 2193 23 0 de sales interroll com Finnland nterroll Nordic A S Martinkylantie 53 01720 Vantaa Finland Tel 358 9 54 94 94 00 f sales interroll com Frankreich nterroll SAS ZI De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 24 4100 r sales interroll com Grossbritannien nterroll Lid Brunel Road Corby Northants NN17 AUX United Kingdom Tel 44 1536 200 322 gb sales interroll com Island BH ehf Dugguvogur 10 104 Reykjavik iceland Tel 354 562 6858 ingi ibh ehf is Italien Rulli Rulmeca S PA Via Arturo Toscanini 1 24011 Alm Bg taly Tel 39 035 4300 111 vendite rulmeca it Luxemburg Tel 49 2193 23 259 be sales interroll com Niederlande Tel 49 2193 23 151 nl sales interroll com Norwegen Interroll A S
94. nstructions Drum Motor INTERROLL Maintenance and cleaning SN062D 102 standard Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 200 0 32 0 29 250 0 47 0 43 0 41 0 41 0 38 0 35 300 0 61 0 58 0 55 0 55 0 52 0 49 0 50 0 47 350 0 75 0 72 0 69 0 69 0 66 0 63 0 64 0 61 400 0 89 0 86 0 83 0 83 0 80 0 77 0 79 0 75 450 1 03 1 00 0 97 0 98 0 94 0 91 0 93 0 9 500 1 18 1 14 1 12 1 12 1 09 1 06 1 07 1 04 550 1 32 1 29 1 26 1 26 1 23 1 2 1 21 1 18 600 1 46 1 43 1 4 1 40 1 37 1 34 1 35 1 32 650 1 60 1 57 1 54 1 54 1 51 1 48 1 5 1 46 700 1 74 1 71 1 68 1 68 1 65 1 62 1 64 1 60 750 1 89 1 85 1 83 1 83 1 8 1 77 1 78 1 75 800 2 03 2 1 97 1 97 1 94 1 91 1 92 1 89 850 2 17 2 14 2 11 2 11 2 08 2 05 2 06 2 03 900 2 31 2 28 2 25 2 25 2 22 2 19 2 21 2 17 SN062D 102 with brake Power 150W 150W 150W 300W 300W 300W 450W 450W Stages 1 2 3 1 2 3 1 2 SL mm Oil content I 250 0 41 0 38 300 0 55 0 52 0 49 0 5 0 46 350 0 7 0 66 0 64 0 64 0 61 0 58 0 59 0 56 400 0 84 0 81 0 78 0 78 0 75 0 72 0 73 0 7 450 0 98 0 95 0 92 0 92 0 89 0 86 0 87 0 84 500 1 12 1 09 1 06 1 06 1 03 1 00 1 02 0 98 550 1 26 1 23 1 20 1 20 1 17 1 14 1 16 1 12 600 1 41 1 37 1 35 1 35 1 32 1 29 1 3 1 27 650 1 55 1 52 1 49 1 49 1 46 1 43 1 44 1 41 700 1 69 1 66 1 63 1 63 1 6 1 57 1 58 1 55 750 1 83 1 8 1 77 1 77 1 74 1 71 1 73 1 69 800 1 97 1 94 1 91 1 92 1
95. nt for the encoder and the encoder unit to operate trouble free If there is a need to connect the encoder to a PNP input unit we recommend in this case to use a signal transformer For example Electronic Terminal Block with Optocoupler see figure below Otherwise the encoder could be damaged by overload or the system signal noise ratio will be reduced If you are in doubt please contact your PLC DRIVER partners They will give you assistance and they can select the correct input unit that should be used Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Options and accessories Best connection Best connection of a NPN open collector output encoder to an input unit Condition Ru must be dimensioned to ensure the specified encoder output current range V Operating Voltage RL Load Resistor SEIN e e e dee Encoder Signal A R Load Resistor SA Signal B PLC Encoder Input OV GND gt If procurable connect the encoder to an interface as shown above The integrated load Resistor R mostly is dimensioned to ensure a load current range up to 15 mA so the encoder output will not be overloaded The signal operating level of some input units can be selected by hardware or software to NPN or PNP NPN is required in this case gt If not procurable use a signal coupler Such a coupler works identically to the drawing shown above See any examples that could b
96. ntrol box signalizing the maintenance work Maintenance In general Interroll Drum Motors are maintenance free and require no specific attention during their normal operational lifetime Nevertheless some inspections should be done at periodical intervals Each day ensure that the Drum Motor is free to rotate without encumbrance Each day check the Drum Motor for visible damage Each day check that the belt is aligned correctly and runs central to the drum motor and parallel with the conveyor frame Adjust the alignment if necessary Once per week ensure that the drum motor shaft and brackets are secured properly to the conveyor frame Once per week ensure that cables leads and connections are in good condition and fixed securely Some Drum Motors are equipped with re greasable nipples gt fre greasable nipples are supplied top up as necessary with Shell Cassida grease RLS 2 food grade synthetic after every cleaning with hot water and high pressure If the cleaning is only done with warm running water regrease the Drum Motor once a week gt Re grease IP66 re greasable seals regularly with anti friction and or food grade grease in accordance with the operating and environmental conditions Re grease more frequently if installed in aggressive environments and continuous contact with water salt dust etc or where working under full load If a Drum Motor is damaged or broken remove it before repair or rep
97. o 962 mm 83 83 20 35 45 21 8 SL 10 SL 16 SL 56 113S crowned 113 3 112 5 20 35 45 21 14 SL 22 SL 28 SL 68 113S cylindrical 46 113 3 113 3 20 35 45 21 14 SL 22 SL 28 SL 68 Version 2 3 02 2011 en Original instructions Drum Motor Shaft caps and cable connectors Version 2 3 02 2011 en Original instructions Product information S series INTERROLL Standard shaft cap aluminium Shaft cap with cable protection Regreasable shaft cap with straight connector stainless steel Regreasable shaft cap with elbow connector stainless steel Gland with screened cable blue tube Gland with copper stocking Gland with copper stocking blue tube 47 Drum Motor INTERROLL 48 Product information S series Terminal box M20 x 1 5 Stainless steel terminal box M20 x 1 5 Aluminium terminal box Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Cable connections Version 2 3 02 2011 en Original instructions Product information S series Connections Diagrams S series Only standard connection diagrams are shown in ths manual For other connections the connection diagram will be supplied seperately together with the Drum Motor Explanation of abbreviations TC Thermal control 1 1 phase motor BR Brake option 3 3 phase motor NC not connected Cr Capacitor run
98. o RR See UA ORE dedos 9 Product identification 9 Thermal protector 10 Use of 50 Hz motors in a 60 Hz net supply 12 Product information i series Components of the i series Drum Motor 13 Label of the i series Drum Motor 18 Electrical data for i series 20 Dimensions of the i series Drum Motor 29 Connections Diagrams i series 34 Product information S series Components of the S series Drum Motor 39 Label of the S series Drum Motor 42 Electrical data for S series 44 Dimensions of the S series Drum Motor 46 Connections Diagrams S series 49 Product information E series Components of the E series Drum Motor 52 Label of the E series Drum Motor 54 Electrical data for E series 55 Dimensions of the E series Drum Motor 56 Connections Diagrams E series 58 Product information D series Components of the D series Drum Motor 63 Label of the D series Drum Motor
99. ollar nipple 55 Spacer bush 127103 84 65 74 66 1814512 3 102 16 152 153 154 106 104 141 136 92 147 30 138 1913155 70 81 40 63 Ball bearing 64 Needle bearing 65 Ball bearing 68 Ball bearing 70 Ball bearing 73 Retaining ring 74 Retaining ring 81 Retaining ring 84 Retaining ring 85 Retaining ring 92 Gasket 93 Connecting clamp protection earth 102 Socket screw 103 Socket screw 105 Socket screw 106 Socket screw 115 Oil screw 68 126 127 131 132 136 138 141 142 143 145 147 152 153 154 155 7 143 155 10 53 27 93 11 Key Key Key Key Retaining ring Gasket Sealing ring Sealing ring Ground sleeve Washer Terminal box gasket Fixing ring Retaining ring O ring seal Labyrinth seal Version 2 3 02 2011 en Original instructions 15 Drum Motor INTERROLL Product information i series 140 140 7 68 68 7 Idler pulley i series 1 Shaft 12 Shell 140 Labyrinth seal 7 Housing 68 Ball bearing 142 Lip seal 16 Version 2 3 02 2011 en Original instructions Drum Motor
100. on Intended use The Drum Motor may be used for applications in industrial environments supermarkets and airports to convey goods such as parts cartons totes bulk material such as granular powder and any other freeflowing material It must be integrated in a conveyor module or a conveying system Any other use is considered inappropriate Use of the Drum Motor is only allowed in the areas described under product information Any changes that affect the safety of the product are not allowed The Drum Motor may only be used within the given operation limits Unintended use The Drum Motor may not be used to transport persons The Drum Motor is not intended for use under impact or shock loads The Drum Motor is not intended for underwater use Water ingress will eventually occur causing a short circuit or damage to the motor The Drum Motor may not be used as a driving pulley for cranes lifts or their associated lifting ropes cables and chains Applications not according to the intended use of the Drum Motor require approval from Interroll Interroll and their distributors will accept no liability for damage or failure of the product due to use outside the specifications and limitations see chapter Electrical data of the respective series unless otherwise specified in a quotation and or writing Drum Motor INTERROLL A Persons Electricity Oil Rotating parts Hot parts Working environment Safety
101. on internally connected with resolver E Ref Ref E0 x sinlwt E Sin Sin Tr x E Ref Ref x sing E Cos Cos Tr x E Ref Ref x coso gn ye pk gy sg un nu GA External wire color White Brown Pink Grey Green Yellow Signal Ref Ref Cos Cos Sin Sin Connection Ref to Ref Cos to Cos Sin to Sin Resistance 400 1020 1020 Input frequency 5 kHz 10 kHz Input voltage 7 Nims Input current 58 mA 36 mA Phase shift 3 8 6 Null voltage max 30 mV Accuracy 10 6 on request Accuracy ripple max 1 Operating temperature 55 C to 155 C Max permissible speed 20 000 rpm Weight Rotor 25g Weight Stator 60g Rotor moment of inertia 0 02 kgcm Hi pot Housing Winding min 500 V Hi pot Winding Winding min 250 V Length of stator 16 1 mm 81 Drum Motor INTERROLL Options and accessories impedance Input frequency 5 kHz 10 kHz Zro in Q 75j98 110j159 Zrs in Q 70j85 96j150 Zso in Q 180j230 245j400 Zss in Q 170j200 216j370 Primary side Secondary side R1 S1 R2 S3 O O S4 S2 Encoder input unit handling information for encoder type BMB 6202 SKF An NPN encoder ideally should be connected to an interface that can be set to work on NPN signal level lt has an integrated load resistor RL The internal load resistor RL must be specified to enable a load curre
102. ons shown in the catalogue and this user manual are in accordance with DIN ISO 2768 medium quality The recommended distance between the fixing brackets EL to allow for maximum thermal expansion and internal tolerances is EL 2 mm L AGL SL 37 C 12 5 EL SL 12 C 12 5 FW SL 7 H 6 SL 30 B Dimensions of SN082D and SN113D Type A B mm mm 082D 81 5 80 5 113D 113 112 AGL SL 37 C 12 5 EL SL 12 C 12 5 FW SL 7 AA H SL 25 at e Q Dimensions of SN102D hex 80 5 Straight connector Elbow connector with plug Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Cable connections Version 2 3 02 2011 en Original instructions Product information D series Hygienic straight connector Connections Diagrams D series Only standard connection diagrams are shown in ths manual For other connections the connection diagram will be supplied seperately together with the Drum Motor D series Drum Motors must be connected to a suitable driver or frequency controller and not directly to the mains supply Explanation of abbreviations TC Thermal control Tr Transformation ratio 3 3 phase motor BR Brake option NC not connected Color codes rd red gy grey wh white ye yellow gn green or orange bu blue bn brown vi violet bk black pk pink alternativ
103. or Some of the dimensions are indicated as SL SL is an abbreviation for shell length and for i series Drum Motors it is equal to the previously used RL which is indicated on the Drum Motor label see Label of the i series Drum Motor page 78 All length dependant dimensions shown in the catalogue and this user manual are in accordance with DIN ISO 2768 medium quality The recommended distance between the fixing brackets EL to allow for maximum thermal expansion and internal tolerances is EL 2 mm AGL C EL C FW Dimensions of i series Drum Motor Type A B C D E F H L N P FW EL AGL mm mm mm mm mm mm mm mm mm mm mm mm mm 80i crowned shell 81 5 80 5 12 5 17 43 13 5 6 17 16 2 SL 7 SL 12 SL 37 80i cylindrical shell 81 81 12 5 17 43 13 5 6 17 16 2 SL 7 SL 12 SL 37 80i cylindrical shell key 81 7 81 7 12 5 17 43 13 5 6 17 16 2 SL 7 SL 12 SL 37 113i crowned shell 113 5 112 25 25 83 20 10 20 22 1 5 SL 10 6 SL 20 SL 70 113i cylindrical shell 113 113 25 25 83 20 10 20 22 1 5 SL 10 6 SL 20 SL 70 138i crowned shell 138 136 25 30 100 20 15 20 22 1 5 SL 13 SL 30 SL 80 138i cylindrical shell 136 136 25 30 100 20 15 20 22 1 5 SL 13 SL 30 SL 80 138i cylindrical shell key 137 137 25 30 100 20 15 20 22 1 5 SL 13 SL 30 SL 80 165i crowned shell 164 162 45 40 130 30 20 20 22 1 5 SL 17 SL 40 SL 130 165i cylindrical shell 162 162 45 40 130 30 20 20 22
104. or the list of oil types see List of oil types page 98 gt Do not use oils containing additives which may damage the motor insulation or seals Do not use oils containing graphite molybdenum disulphite or other electrically conductive based oils gt Remove the oil plugs and clean any metal particels from the magnetic oil plug when fitted gt Drain the oil from the Drum Motor and dispose of it according to the recommendations see Disposal page 116 gt Fill the Drum Motor with new oil type and volume see following tables gt Insert and tighten the oil plugs on the Drum Motor 97 Drum Motor 98 List of oil types INTERROLL Maintenance and cleaning Drum Oil type Ambient Viscosity Reference motor temperature number C 80S Mineral 10 to 40 ISO VG 68 OL0168 Food grade synthetic 10 to 40 ISO VG 68 OL0002 Low temperature food 25 to 20 ISO VG 15 OL0215 grade synthetic 113S Mineral 0 to 40 ISO VG 32 OL0132 Food grade synthetic 0 to 40 ISO VG 32 OL0232 Low temperature food 25 to 20 ISO VG 15 OL0215 grade synthetic 80i Mineral 5 to 40 ISO VG 100 OL0003 Food grade synthetic 20 to 40 ISO VG 68 OL0002 80i with Food grade synthetic 10 to 40 ISO VG 68 OLO0002 brake 113ito Mineral 5 to 40 ISO VG 100 OL0003 217i Food grade synthetic 25 to 40 ISO VG 150 OL0001 315i Food grade synthetic 25 to 40 ISO VG 150
105. ording to the Interrolls recommendations Ensure that all bolts are tightened according to the specifications Ensure that no additional dangerous areas arise due to interfaces with other components Ensure that the Drum Motor is wired correctly and connected to the correct supply voltage Check all safety devices Ensure that no bystanders are in dangerous areas around the conveyor Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL D Inspections before every Version 2 3 02 2011 en Original instructions startup Initial startup and operation Operation N CAUTION Rotating parts and accidental starts Risk of pinched fingers Do not insert fingers between the Drum Motor and the belt Do not remove the protection device Keep fingers hair and loose clothing away from the Drum Motor and the belt Precise speed requirements If exact speeds are required the use of a frequency converter and or the Encoder solution may be required The given nominal motor speeds can deviate by 10 The belt speed specified on the label is the calculated speed on the shell diameter under full load at nominal voltage If using a reversible conveyor A time delay between forward and reverse function is required The motor must come to a complete stop before reversing Check the Drum Motor for visible damage Ensure that no objects are in contact with rotating or moving parts Ensure that the
106. r 165i 216i 217i cable connector for 80i 3 Optional elbow techno polymer Optional elbow techno polymer cable connector for 113i 138i cable connector for 165i 216i 217i Terminal box dimensions Stainless steel terminal box for 113i 138i Aluminium terminal box for 113i 138i Version 2 3 02 2011 en 31 Original instructions Drum Motor INTERROLL 32 Product information i series M20 x 1 5 Techno polymer terminal box for 165i 216i 217i Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information i series Techno polymer terminal box for 315i Shaft dimensions Shaft cross drilled and threaded Shaft cross drilled and threaded for 80i for 113i 138i 165i 216i 217i 315i 20 Shaft for encoder for 80i special connector requiered Version 2 3 02 2011 en 33 Original instructions Drum Motor INTERROLL 34 Cable connections Product information i series Connections Diagrams i series Only standard connection diagrams are shown in this manual For other connections the connection diagram will be supplied seperately together with the Drum Motor Explanation of abbreviations TC Thermal control 1 1 phase motor Cr Capacitor run BR Brake option 3 3 phase motor Cs Capacitor start NC not connected Color codes rd red gy grey wh white ye
107. r differs not more than 2 from the correct nominal voltage i If the Drum Motor with Electromagnetic Brake option is used in an ambient temperature less than 10 C special oil is required Contact Interroll if in doubt NOTICE Damage of the Drum Motor due to transience radio or other electrical interferences gt Position the rectifier within 2 meters of the brake gt Screen the cable length separately for both AC and DC supply voltages gt Do not connect the rectifier to the motor star point when the brake is used for a declined conveyor This can cause generated power overload to the rectifier and brake windings Version 2 3 02 2011 en 93 Original instructions Drum Motor INTERROLL 94 Inspections before initial startup Initial startup and operation Initial start up Do not operate the Drum Motor before the motor is correctly installed and connected to the power supply with all rotating parts protected or guarded by the original equipment The Drum Motor is supplied factory filled with the correct amount of oil and is ready for installation However before the initial startup of the motor the following procedures must be carried out VVVV VV Ensure that the motor data label matches the specification ordered Ensure that no objects are in contact with rotating or moving parts Ensure that the Drum Motor and the conveyor belt are free to move Ensure that the belt is tensioned correctly acc
108. racket Ensure that the clearance between the flats and the mounting bracket is not more than 0 4 mm gt Ifthe Drum Motor will be used with frequent reversible operations or many start stops Ensure that there is no clearance between the flats and the mounting bracket It is also possible to mount the Drum Motor without mounting brackets In this case the shaft ends have to be fitted into cut outs that are cut into the conveyor frame and reinforced to fulfill the above requirements 87 Drum Motor INTERROLL Installation 1 0 mm Axial play max 0 4 mm Torsion play gt If necessary fix a retaining plate over the mounting bracket to secure the Drum Motor s shaft However ensure that the shaft can move axially on one side to allow for thermal expansion Hygienic installation gt Ensure an open and easy accessible mounting which facilitates cleaning and inspection Hygienic installation gt To fulfill EHEDG recommendations ensure that there is no metal to metal contact between the motor shaft and the conveyor frame for example by using a rubber sealing between shaft and frame The rubber shall be USDA FDA and EC 1935 2004 compliant 88 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Installation Mounting belt Belt width shell length NOTICE Risk of overheating due to small belt gt Ensure that the Drum Motor is fitted with a
109. removal and return of the product to INTERROLL under the terms of this guarantee Damage to other equipment used in connection with the product Loss of earnings personal injury and any other costs incurred due to the failure of the product 117 Drum Motor INTERROLL 118 Appendix Declaration of incorporation in terms of the EC Machine Directive 2006 42 EG Annex Il 1 B The manufacturer Interroll Trommelmotoren GmbH Opelstr 3 41836 Hueckelhoven Baal Germany hereby declares with sole responsibility that the product series Drum Motor i series Drum Motor S series Drum Motor E series Drum Motor D series fully comply with the safety and health requirements of the Machinery Directive 2006 42 EC Appendix I The relevant technical documents according to appendix VII B are available and will be presented to the competent national authorities electronically if required Person authorised to compile the technical file Holger Hoefer Interroll Trommelmotoren GmbH Opelstr 3 D 41836 Hueckelhoven The partly completed machinery complies with the following EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC The following harmonised standards were applied ENISO 12100 1 ENISO 12100 2 ENISO 14121 1 Initial start up of the partly completed machinery is not permitted until the machinery is incorporated into a machinery which complies with the machi
110. rotor shaft and supplied with a DC rectifier The Electromagnetic Brake is available for all Drum Motor models except 80s and 113s see Electromagnetic brake for i and E series page 70 Mechanical Backstop Function The Mechanical Backstop Function fitted to the rotor shaft can be used on inclined conveyors to prevent the belt from moving backwards when power supply is off The Mechanical Backstop Function is available for all Drum Motor models except 113s and D series Encoder solution The pulses of the Encoder can be used for positioning speed and rotational direction control see Options and accessories page 70 Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Version 2 3 02 2011 en Original instructions General technical information Technical data Protection classification IP66 Ambient temperature range for normal applications 1 5 C to 40 C Ambient temperature range for low temperature applications 1 25 C to 15 C Ambient temperature range for de rated drum motors 1 5 C to 25 C Cycle times max 3 starts stops per minute Higher cycle times possible with variable frequency drive VFD or special design Installation altitude above sea level max 1000 m 1 Depending on the ambient temperature different oil types may be required see List of oil types page 98 For ambient temperatures under 5 C anti condensation heating
111. rs such as oil acne folliculitis If oil is spilt use appropriate containment to avoid environmental contamination and clean the contaminated area as soon as possible to avoid slippery surfaces Properly dispose of any contaminated rags or cleaning materials in order to prevent spontaneous combustion and or fire If the oil burns use foam water spray or fog dry chemical powder or carbon dioxide to extinguish a fire Do not use water in a jet Wear proper protective equipment including breathing apparatus Observe the complete safety data sheet which can be found at www interroll com Do not insert fingers between the Drum Motor and any sort of belt or roller chain Tie up long hair Do not wear loose clothing Remove jewellery such as bracelets or wristbands Do not touch the surface of the Drum Motor Even normal operating temperature can cause skin burnings Do not use the Drum Motor in explosive atmospheres Remove equipment or material which is not required from the workspace Always wear safety shoes Clearly specify and monitor the way goods are placed on the conveyor Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Avoiding malfunctions in operation Maintenance Accidental motor starts Version 2 3 02 2011 en Original instructions Safety Regularly check the Drum Motor for visible damage In case of fumes unusual noise or blocked or damaged goods stop the Drum Motor at once
112. ssary to change the oil but it may be done for special reasons page 97 Oil discoloration Black color Extreme working temperature Overloading No belt fitted Check if the application operating conditions meet the Drum Motor s specification Check for current overload and high ambient temperature Cable Terminal Box broken or damaged Customer misuse or damage during installation Check the nature of the damage and possible cause Replace Terminal Box Damaged in transit Check the nature of the damage and possible cause Replace Terminal Box Shaft bearings failure Overload Check if the application loading meets the Drum Motor s specifications Shock loading Check if application loading meets Drum Motor s specifications Excessive belt tension Check for excessive belt tension Reduce as necessary Lack of lubrication Check the Drum Motor s oil level and installation If vertically mounted check Drum Motor motor specifications Shaft stress or misalignment Check for excessive screw tension and frame or mounting bracket misalignment Shaft seal damaged worn Check for external contamination Contact your local Interroll distrubutor Loose or tight bearing journal fitting Contact your local Interroll distrubutor Transmission failure Overload shock loading or normal wear and tear Check if application loading meets the Drum Motor s spe
113. ted with brake Delta connection Low voltage Star connection High voltage ye gn 1 6 2 4 3 Slgylird ye g 4561 2 3 loylrd t Y L1 L2 L3 T1 T2 LI L2 03 n 172 LT L2 L3 T172 3 phase operation winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Product information S series Components of the S series Drum Motor 24 71 21 65 17 74 68 3 19 12 303 323 6 8 7 17 68 65 74 72 Z ZL Z i ll E I lla lil Zz zZ gt 23 22 70 141 26 67 251 51 2 67 18 141 25 80S 2 Gear shield 21 Rubber bushing 68 Bearing 6003 2RS 3 Shaft shield 22 Pressure nipple 70 Washer 6 Ring gear z 60 23 Cable 71 Stop screw M8 x 8 mm 7 Ring gear z 48 24 Shaft end cap open 72 Stop screw M8 x 20 mm 8 Gearhouse 25 Shaft end cap closed 74 Spacer 12 Shell 26 Rear shaft 141 Oil seal 17 Bearing house 51 Stator 251 Rotor 18 Rotor pinion 65 Lip seal 303 Gear stage 1 19 Spring washer 67 Bearing 608 2RS 323 Gear stage 2 Version 2 3 02 2011 en 39 Original instructions Drum Motor INTERROLL Product information S series 24 71 21 65 74 55 17 97 61 21 21 2 6 32 17 65
114. ter settings meet Drum Motor s specifications and revise Loose mounting brackets Check mounting brackets shaft tolerances and fixing bolts Drum Motor out of balance Check if specifications for Drum Motor include static or dynamic balancing and adjust Drum Motor runs intermittently Drum Motor belt is intermittently or partially blocked Make sure the belt and Drum Motor are free from obstructions and that all rollers and drums rotate freely Incorrect or loose power lead connection Check connections Damaged transmission Check rotation by hand Replace Drum Motor or contact your local Interroll distributor for further help and advice Wrong or faulty power supply Check power supply If single phase check capacitors Drum Motor belt runs slower than specified Version 2 3 02 2011 en Original instructions Incorrect motor speed ordered supplied Check Drum Motor specification and tolerances Replace Drum Motor or contact your local Interroll distributor for further help and advice Drum Motor belt is intermittently or partially blocked Make sure the belt and Drum Motor are free from obstruction and that all rollers and drums rotate freely Incorrect frequency converter settings Check if the frequency converter settings meet the Drum Motor s specifications and revise Belt slipping See symptom Belt slipping on Drum Motor 109 Drum Motor
115. thorized persons gt For Drum Motors with diameters of 136 mm or above use a lifting rope or harness during transport The working load capability of the lifting rope or harness must exceed the weight of the Drum Motor They also must be securely attached onto the shafts when lifting Do not stack pallets Make sure that the Drum Motor is fixed properly before transport AN Risk of damages to the Drum Motor due to improper transport gt Avoid hard shocks during transport gt Do not lift the Drum Motor by the cable or Terminal Box gt Do not transfer the Drum Motors between warm and cold environments This may cause water condensation Ensure that the S series Drum Motors which are manufactured for vertical mounting are transported in horizontal position gt Check each Drum Motor for damage after transport n case of damage take photos of the damaged parts Report any damage caused by transport immediately to the transport company and Interroll to maintain warranty Storage N CAUTION Risk of injury due to improper storage Do not stack pallets Do not stack more than four carton boxes Ensure proper fixing Store the Drum Motor in a clean dry and enclosed area between 15 and 30 C and protect it from wet and damp For storage periods of more than three months rotate the shaft periodically to prevent deterioration of the shaft seals Check each Drum Motor for damage
116. um Motors Interroll provides 2 years guarantee covering their range of Drum Motors against faulty workmanship and or materials from the date of delivery or collection from their works The guarantee period is based on normal operational use of the product for 8 hours per day unless otherwise previously agreed in writing Subject to the terms of this guarantee Interroll will repair or replace any faulty product free of charge that is returned to their factory within the guarantee period Repairs carried out under guarantee period will not extend the guarantee Interroll and their distributors accept no liability for failure or damage to the product due to Failure to carry out Interroll s installation or maintenance instructions Failure to install a recognised motor protection device Failure to connect the Interroll internal thermal protection switch when fitted Reversing the drum motor before the motor has come to a complete standstill Use ofthe drum motor outside the specifications stated on the data plate and or current Interroll catalogue or quotation Repairs alterations or modifications carried out to the product by anyone other than a qualified Interroll representative will render this guarantee null and void unless such repairs have been previously agreed in writing by Interroll The INTERROLL guarantee excludes any liability for Rubber lagging or other added materials due to normal wear or misuse Costs of the
117. verters are usually delivered with a set of standard parameters This allows the frequency converter to be ready for use immediately However these standard parameters may not be specifically optimized for your motor and therefore it may be necessary to adjust the parameters for a specific motor Version 2 3 02 2011 en 71 Original instructions Drum Motor INTERROLL 78 Technical data Connections Options and accessories Encoder type BMB 6202 SKF for i series Producer SKF This encoder consists of two components a standard sized bearing with embedded magnetic encoder The resolution INC is dependent upon bearing size and thus dependent on Drum Motor size The resolution INC in increments per drum revolution can be calculated as follows INC p x gear ratio i The gear ratio i can be found in the main Drum Motor catalogue p The number of encoder pulses per rotor revolution selected according to the following table Encoder type Bearing size Drum Motor size Pulses per rotor revolution p EB 6202 SKF 6202 80i 138i 32 HTLOC 32 N 0 5 EB 6205 SKF 6205 165i 216i 48 HTLOC 48 N 0 5 Don 80i only available with a special shaft diameter of 25 mm Rated operational voltage 4 5 to 24 VDC Rated output current max 20 mA Operating current max 8 10 mA Pulses p per revolution 32 48 High level voltage gt 3 5 V Low level voltage lt 0 1V 5 i U1 V1 W1 U2 V2 W2
118. ye gn 123 4 5 6 gy rd ye gn 123 4 5 6 gy rd DC DC L1 L2 L3 NC T1 T2 AC L1 L2 L3 Y Ti T2 AC 3 phase operation 7 2 lead cable winding for 1 voltage delta or star connection internally connected with brake Delta connection Low voltage Star connection High voltage 34 Eat AN TC U1 V1 W1 U2 V2 W2 34 ES b TC U1 V1 W1 U2 V2 W2 ye gn 12 3 4 5 6 lgyl rd ye gn 1 2 3 4 5 6 gylrd L L1 L2 L3 T1 T2 L1 L2 L3 T1 T2 3 phase operation 7 2 lead cable winding for 2 voltages delta or star connection Delta connection Low voltage Star connection High voltage Version 2 3 02 2011 en Original instructions Drum Motor INTERROLL Terminal Box connections Version 2 3 02 2011 en Original instructions Product information i series E wh bn gyl rd ye gn 2 1 4 3 r 4 Gs K en N L T1 T2 1 phase operation wh bn ye gn 2 1 4 3 gy rd N L T1 72 20B D TC e U2 Ul Z2 21 BR wh bn ye gn 2 1 4 3 1 phase operation with brake 20B ry TC U2 UT 22 21 BR wh bn ye gn 2 1 4 3 5 6 lgyl rd of Drum Motor INTERROLL 38 Product information i series 40B x A TC UT V1 Wi e BR ye gn 1 2 3 5 6 gyl rd y gn 4 1 2 3 5 6lgyl rd L1 L2 L3 TIT2 AC L1 L2 L3 II AC 3 phase operation winding for 1 voltage delta or star connection internally connec

Interroll Drum Motors - lipsia

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