Mini Pneumatic User Manual - Equip-Test
Contents
1. ASSEMBLY INSTALLATION AND REMOVAL OF YPI CONTACTS AND MODULES FOR MINI PNEUMATIC CONTACTS AND MODULES Table of Contents SECTION 1 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 2 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 3 CROSS REFERENCE TABLES SECTION 4 PRODUCT PERFORMANCE SPECIFICATIONS 10 29 09 MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION MINI PNEUMATIC RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 131 108 TOOLS REQUIRED 050 Hex Wrench for Mini Coax modules Flat Blade Screwdriver for Mini Power hybrid modules Phillips Head Screwdriver for iCon modules Mini Coax Mini Power Receiver ITA Contact Extraction Tool Part 910 112 104 CONTACT INSTALLATION INSTRUCTIONS NOTE This contact is for s ID 4 mm hose 1 Slide hose onto contact making sure that all barbs are covered by the hose Figure A 2 Insert contact into the module NOTE Adjacent position loading may be limited by tubing with a wall thickness greater than 32 0 8 mm CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the receiver frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 2 of this User s Manual NOTE Some Mini Pheumatic receiver modules are one piece modules If your module does not have two screws holding the mo2. H KOJ gt 11 7 T oe UU OL 211016 x YOL 191015 x SaINGOW EOL 191016 x ZOL 191016 x 012801015 x 841 801016 x SaINGOW ZEL 801 019 1 511801015 x LLL 801016 x 610132106 x x x x x xix ITA 10 29 09 For more information visit voc com orl MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION MINI PNEUMATIC CONTACT ELECTRICAL SPECIFICATIONS 36 58 2 36 58 1 44 F 20 179 173 WS Receiver Contact ITA Contact Part 610 131 108 Part 610 132 106 Dimensions shown millimeters inches Contact Specifications PRESSURE VACUUM RATED 100 psi 6 9 bar Mechanical Characteristics CYCLE LIFE 20 000 Material CONTACT BODY Nickel Plated Brass 4 1 For more information visit voc com 10 29 09
3. Upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in lbs 0 45 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module POSITION 1 Figure A Receiver Module Figure ITA Module 2 1 For more information visit voc com 10 29 09 MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MINI PNEUMATIC ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing an iCon module Please refer to the appropriate User s Manual for instructions on how
4. module as not to bend the tool or the contact to be removed Rotate the tool slightly while pushing it into the counter bore on the mating side of the module 3 the extraction tool is seated properly and the retaining ring tabs on the contact are compressed push the tool into the module The contact will be pushed out of the rear of the module Figure C DO NOT PUSH THE TOOL INTO THE MODULE UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Pe Figure A Slide hose onto contact Figure B Extraction Tool Part 910 112 104 RETAINING RING TAB DETAIL A 110 2112112121211211211112112112121121121011 MINI PNEUMATIC CONTACT Figure Fully seat the extraction tool before pressing down 1 2 For more information visit voc com 10 29 09 MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MINI PNEUMATIC STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 3 Allen Wrench INSTALLATION INSTRUCTIONS 1 Place the module in the receiver or ITA until the
5. TAIL A 11 1 11 1 11 rau he 5 205 17 25 95 MINI PNEUMATIC RECEIVER CONTACT Figure Fully seat the extraction tool before pressing down NOTE If you are using a hybrid module you may need reference the User s Manual for the other contact type for extraction instructions 1 1 For more information visit voc com 10 29 09 MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION MINI PNEUMATIC ITA CONTACT INSTALLATION AND REMOVAL PART 610 132 106 TOOLS REQUIRED Mini Coax Mini Power Receiver ITA Contact Extraction Tool Part 910 112 104 CONTACT INSTALLATION INSTRUCTIONS NOTE This contact is for s ID 4 mm hose 1 Slide hose onto contact making sure that all barbs are covered by the hose Figure A 2 Insert contact into the module NOTE Adjacent position loading may be limited by tubing with a wall thickness greater than 32 0 8 mm CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the ITA frame see module installation and removal instructions in Section 2 of this User s Manual 2 Place the Mini Coax Mini Power Receiver ITA Extraction Tool Part 910 112 104 Figure B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the
6. dule together skip to step 4 2 Use the appropriate tool to remove the screws located at the top and bottom of the module 3 Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the top of the module away from the mating bottom section until separated Be sure to open both sides of the module simultaneously or contacts could be damaged 4 Place the Mini Coax Power Receiver ITA Extraction Tool Part 910 112 104 Figure B over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool or contact could be bent 5 Once the extraction tool is seated and the retaining tabs on the contact are compressed push the tool into the module The contact will be pushed out of the rear of the module Figure C DO NOT PUSH THE TOOL INTO THE MODULE UNTIL THE TIP OF THE EXTRACTION TOOL HAS FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT 6 Replace the module cap using both hands to push the separated halves together Replace and tighten the module retaining screws maximum torque of 2 in lbs 0 23 Nm NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series Figure A Slide hose onto contact Figure B Extraction Tool Part 910 112 104 RETAINING RING TAB DE
7. to perform these steps 1 Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 is located at the top of the ITA receiver frame 2 Using a Phillips head screwdriver tighten the top screw 1 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw 1 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in lbs 0 16 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions Figure A Receiver Module 2 Repeat this sequence until the module is separated from the receiver or NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module Figure ITA Module 2 2 For more information visit voc com 10 29 09 VIRGINIA PANEL CORPORATION MINI PNEUMATIC CONTACTS AND MODULES USER S MANUAL SECTION CROSS REFERENCE TABLES 4 vOL CLL 016 YOL O9L OLS SIINGOW CEE Aa COL 091 OLS NODI gt lt 001 091 OLS gt lt VOL OLS gt lt 902 VOL OLS gt lt SIINGOW YaAld Aa 531435 06 QYVGNVLS OSL VOL OLS gt lt ECL VOL OLS gt lt 021 VOL OLS gt lt
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