BGA Rework Station ZM-R6880T Instruction Manual
Contents
1. 07 08 Name UPPER HEATER UPPER HEATER Z AXIS ADJUST BGA SUCKER UP DOWN ADJUST UPPER HOT AIR NOZZLE BGA THETA ANGLE ADJUST BOTTOM HOT AIR HEATER HEIGHT ADJUST Y AXIS ADJUST LOWER CAMEARA ADJUST EMERGENCY STOP FUNCTION HEAT BGA FROM TOP ADJUST HEIGHT OF UPPER HEATER ADJUST HEIGHT OF SUCKER GATHER THE HEAT ON BGA ADJUST BGA THETA ANGLE ADJUST HEIGHT OF BOTTOM HEATER ADJUST PCB IN OUT ADJUST BRIGHTNESS OF LED STOP THE MACHINE WHILE EMERGENCY 09 OPERATION ADJUST Z AXIS SPIN LEFT AND RIGHT SPIN LEFT AND RIGHT ADJUST IT TO THE SURFACE OF BGA SPIN LEFT AND RIGHT 10 11 12 13 14 15 16 17 18 19 20 CROSS FLOW FAN PCB SUPPORTER BOTTOM INFRARED HEATER BOTTOM HOT AIR HEATER TOP AIR FLOW ADJUST TEMP SENSOR INTERFACE LIGHT TOUCH SCREEN START VACUUM UPPER CAMEARA ADJUST COOL PCB AFTER HEATING SUPPORT PCB PREHEAT FROM BOTTOM HEATER BGA FROM BOTTOM ADJUST TOP AIR FLOW SPIN LEFT AND RIGHT USE A SENSOR CABLE DETECT TEMP TO PLUG IN TURN ON THE LIGHT SAVE INFORMATION CONTROL THE WHOLE MACHINE START THE WHOLE MACHINE PICK UP BGA ADJUST BRIGHTNESS OF LED Chapter 4 Speicfications Specification Top heater Hot air 800W Bottom heater Infrared plates 1200W Central nozzle 3000W Temperature control Imported K type thermocouple Closed Loo2. WW INN i i T lilii Ii 3r imm m WR mmn lar U IA n mibi HH HMM ond i inm TT Tm x Introduction of the Interface take the above one for example Preheat The temperature of upper and lower heater rises from room temperature to 165 C in 30s at a speed of 3 C s the slope Keep warm The temperature of upper and lower heater rises 165 C to 195 C in 30s at a speed of 3 C s the slope Calefactive The temperature of upper and lower heater rises 195 C to 225 C in 30s at a speed of 3 C s the slope Jointing The temperature of upper heater rises 225 C to 245 C in 45s at a speed of 3 C s the slope The temperature of lower heater rises 215 C to 230 C in 45s at a speed of 3 C s the slope And so forth Alarm time the time of the alarming Alarm in advance the time between finishing the heating process and starting alarming Cool time the time the cross flow fan works The following are the temperatures for reference Lead BGA temperature curve welding Upper temperature curve adjustment nozzle 2 41 41 Press SET to adjust Upper temperature curve adjustment nozzle 38 38 Press SET to adjust r1 3 00 L1 160 d1 30 r1 3 00 L1 160 r2 3 00 L2 185 d2 30 r2 3 00 L2 185 r3 3 00 L3 230 d3 45 r3 3 00 3 225 4 3 00 L4 240 d4 25 r4 3 00 L4 240 r5 3 00 125 225 d5 25 r5 3 00 15 225 Upper temperature curve
3. BGA Rework Station ZM R6880T Instruction Manual Contents TS 3 Chapter 2 AC IMS Sora con 4 Chapter W seat 5 Chapter d SDeICLIC dUOTDS een 7 E 9 Chapter 7 Manten I nee 16 Chapter 1 Preface Shenzhen ZhuoMao Hi tech Co Ltd is a high technology company located in the western district of BaoAn Thanks to its proximity to the international airport and container terminal this part of the booming industrial city of Shenzhen is rich in modern business opportunities BGA repair turnkey solutions are the heart of ZhuoMao activities A strong R amp D team supports a dynamic workforce of over fifty people A well established sales network and after sales service has built ZhuoMao a strong reputation in China among high profile customers The main products of ZhuoMao are BGA Rework Station and some other devices BGA Mounter BGA Reballing Machine and BGA Soldering Machine BGA Testing Machine main board testing video card testing digital camera testing and mobile chip testing Devoted to put in practice the motto Specialized Innovative and Dedicated the company is focused on its customer s satisfaction and has set up a network of local offices to tailor its offer to an expanding market Developing new solutions to help customers tackle issues always more diverse and complex keeps ZhuoMao engineering teams to the forefront of the technology and rewards its products with the most prest
4. adjustment nozzle 31 31 Press SET to adjust Third temperature zone adjustment Press SET for 5 seconds to adjust r1 3 00 L1 160 d1 30 r2 3 00 L2 185 d2 30 r1 2 00 L1 135 r3 3 00 L3 210 d3 45 r2 2 00 L2 165 r4 3 00 L4 225 d4 20 r3 2 00 L3 185 r5 3 00 L5 205 d5 25 Lead free BGA temperature curve welding d1 30 d2 30 d3 45 d4 25 d5 25 d1 30 d2 45 d3 240 Upper temperature curve adjustment nozzle 2 41 41 Press SET to adjust Upper temperature curve adjustment nozzle 38 38 Press SET to adjust r1 3 00 L1 165 d1 30 r1 3 00 L1 165 r2 3 00 L2 200 d2 30 r2 3 00 L2 195 r3 3 00 L3 245 d3 50 r3 3 00 L3 240 r4 3 00 L4 255 d4 35 r4 3 00 L4 250 d1 30 d2 35 d3 45 d4 25 r5 3 00 Upper temperature curve adjustment nozzle 31 31 Press SET to adjust L5 235 d5 25 r5 3 00 L5 230 d5 25 Third temperature zone adjustment Press SET for 5 seconds to adjust r1 3 00 L1 165 d1 30 r2 3 00 L2 190 d2 30 r1 2 00 L1 135 d1 30 r3 3 00 L3 235 d3 45 r2 2 00 L2 165 d2 45 r4 3 00 L4 245 d4 20 r3 2 00 L3 185 d3 40 r5 3 00 1 3 223 d5 25 r4 2 00 L3 210 d3 240 No Click the number before Group input the number you want to name it by Name Click Name the input interface of name will appear and you can set the name Click ENT to the set interface If you want to name with number you can click Del and Alt 2 Operation a Turn on the power supply of the ma
5. ater fixing board heating box Replacement of the bottom infrared heater 1 Remove the 4 screws take out the fixer the heater And put them on the table very gently 2 Make sure that the inside of the heater box is clean Change for a new heater and fix it 18
6. chine and click Operation c Choose the right group of temperature profile d If you want to work with the 2 group click DSP The 2 group of settting will appear then click Back e Then the following interface will appear on the screen Ti f Fix the proper PCB and BGA as shown in the picture Move the heater down to above the BGA keeping a distance of 3 3mm between the bottom edge of the nozzle and the surface of BGA as shown in the following picture When the solder process is finished there will be an alarming 15 Chapter 7 Maintenance 7 1 Structure of top heater heater cover non conductive f bre fan upper fixer eater outer tube IR ME pan Comer oe hot air exit lower fixer nozzle Replace of top heater 1 Turn off the power supply wait until the machine is cool down 2 Remove the screws of the upper cover take out the heater and fixer 7 2 Structure of bottom hot air heater 02 03 04 05 09 L 06 01 Bodypart of the machine 02 Heating tube 03 Heater 04 Fan fixture 05 Fan 06 Heater cover 07 Fan fixture screw 08 Fan screw 09 Heater cover screw Replace of bottom hot air heater 1 Remove the screws of the bottom cover take out the cover 2 Remove the fan and take out the heater 7 3 Structure of bottom infrared heater 17 infrared heater fixing screw he
7. igious awards and recognition in China and abroad Because ZhuoMao understands BGA repair s a critical activity needing speed accuracy and user friendliness its machines are designed for you to REGAIN SATISFACTION The manufacturer thinks of you Because there is nothing more important for the manufacturer than you and as we are always striving to offer you the best possible service We have come up with this instruction hand book to make you more familiar with your REWORK STATION READ IT CAREFULLY for it will enable you to get the most out of your equipment and the functions which it has been designed to carry out in addition to preventing any possible problems and malfuntions which could arise out of not having read this Familiarize yourself with your rework station The first thing that you should do 1 to learn everything about your machine In the section Overview of this instruction hand book you will find illustrations We should asvise you to pay attention to them they will undoublely help you to understand the commentary and to get a clear picture of all of the elements which make up your equipment Chapter 2 Packing list Upon reception of your Rework Station ZM R6880T please ensure you find the following items 2 w e ENT se EN Temperature sensor xi s e n Monitor I ee O EC Chapter 3 Overview No 10 11 12 13 14 15 16 17 18 19 20
8. p 3 5 C PCB size Max 650x600mm Min 22 22mm PCB magnification 10x 100x Vision 15 monitor coupled with high resolution CCD Positioning Camera Power required V clip PCB damping X Y table adjust Machine Single phase AC 220V 10 50 Hz 5 KW Dimensions L850xW680xH700mm Weight 75kg Chapter 5 Installation In order to ensure the validity of BGA Rework Station the installation should meet the following requirements 1 Away from inflammable and explosives 2 Away from water and other liquids 3 Ventilated dry place 4 Stable and flat free from tremor 5 Less dust 6 No heavy objects on the controlling box 7 Not affected by airflow of air conditioner heater or ventilator 8 Leave a space of 30cm or more behind the rework station for the upper part to move and rotate 9 Because the machine is equipped with a optical device it must be put on the big platform to make sure it will never move from side to side Chapter 6 Operations 1 Set the program a Turn on the electric power supply of the whole machine The following image will appear on the touch screen The original password 1s 8888 b Click Ent c Click Setting and then Temp setting gta 280 0 d Input the proper temperature parameters m SI HUE HEEL IS Jmm III TT HHH I TT HHUH li d Wi I ini 11 JL EE nt m i il H nm FERNEN
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