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1. GT 540 series manual Version 1 3 2013 08 20 51 GT 540 series manual v1 3 3 Input the name shown in All Programs Press Next to the next step n GT 540 Utility Ver 1 0 0 Supports GI 540 series modules x GI 540 Utility Setup Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing folders list Click Next to continue Program Folders Existing Folders Flash Magic GT 530 Utility GT 540 Utility GT 540 0EM1 Utility ICPDAS InduSoft Web Studio v6 1 InstallShield Microsoft NET Framework SDK v2 0 Microsoft eMbedded Visual C 4 0 Microsoft Office Microsoft SQL Server Microsoft SOL Server HJ nm 6ec6 eC ek ar aa fa 4 After finishing the installation procedure press OK tothe next step a GT 540 Utility Ver 1 0 0 Supports GI 540 series modules al GT 540 Utility Setup LD Install Successfully 6 nRm 60 6 Ee ee er mme GT 540 series manual Version 1 3 2013 08 21 51 GT 540 series manual v1 3 5 Press Finish to finish the installation procedure GT 540 Utility Ver 1 0 0 Supports GI 540 series modules GT 540 Utility Setup InstallShield Wizard Complete The InstallShield Wizard has successfully installed GT 540 Utility Before you can use the program you must restart pour computer C Yes want to restart my computer now a
2. 1s three Users can refer the following complete example to understand that Dae Qdfen balDB bulpis poolboi aio Module M70161 Adar D10 Do0 poions20 7ssis ri9230 0 al of of ooo sla 2o1o0s20 175519 119 230 o al 1 of ol opos Sa Doi poz bos Jaio Jani AO0 Module IM 7060 Ada Joio Jori D2 Jors Jooo Foo ooon of of dfoosslosrifisof Sis Soff Do1 poz Dos Module M 7080B Adar boo Dor feo Jen _ oo 0 ss361 soe oof of ss61 S01 5 3 Delete Data Logger File Automatically At 24 o clock every day the GI 540 would check the free space of micro SD card if the free space of the micro SD card has less than 50MB it would delete the oldest data logger files in the path of LOGFILE automatically until the free space has larger than SOMB GT 540 series manual Version 1 3 2013 08 50 51 GT 540 series manual v1 3 6 Trouble shooting The external power has problem Please check EXT Led is off the wire is connected correctly and the power voltage is 10 30VDC Check SIM card STA is always on Check GSM Antenna Check the GSM signal strength Check the setting of GPS is enabled GPS Led is off or always on 3 Check the antenna is connected correctly GT 540P The antenna must be outside Confirm STA Led is flashing per second If no nee refer to Item 2 for trouble shooting Utility can not connect to 4 CT540 Check the wire connection of COM ports in PC i and the GT 540 is correct Check the com port of PC
3. 3 Input Status The DO channel output would be kept according to the time of the Return Hold Time when the AI returns to the non trigger status Al Value Al Value Al Value Condition High Alarm Condition High high Alarm Condition 2 High Alarm Condition 1 Low Alarm Condition 2 Low Alarm Condition 2 Low low Alarm The Conditions of AI Trigger GT 540 series manual Version 1 3 2013 08 37 51 GT 540 series manual v1 3 4 4 4 Modbus Device The GT 540 is allowed to connect to three Modbus RTU devices Therefore users can get these data of Modbus devices form the remote site by applying the GT 540 The section is shown how to set the settings to connect to the Modbus devices 1 Adding a Modbus device in the GT 540 Utility Following these steps to add a Modbus device to the GT 540 1 Select Modbus Device in the left window and press the right button of the mouse as the following figure 2 Select Add Device to add a Modbus device 3 There are Modbus device of ICP DAS for users to select If the Modbus device connected to GT 540 is not in the list please select Customer item to add this Modbus device BS C1540 Utility G1540 0 1 0 0 2010 05 23 aE A Logout Language File Version System Exit Main Parameters M 7080B Read Form Device Y Write to Device TOOMI 00 1 COM Por Connected Read all parameters suocessfully 2 Remove a Modbus RTU device Follow th
4. 4 1 Main menu The main menu of GT 540 Utility includes the following sections Main Parameters Device Tune Device Status 8 Functin Item Signal Quality DO Control DI AI Status Counter Value Status Line 1 Tool Menu 1 COM Set the COM port number in PC connecting to GT 540 2 Login Logout Before operating GT 540 users need to login to GT 540 Utility After login the system successfully the menu item login would become logout and the GT 540 Utility would be operated normally Once the power is reset the login procedure needs to do again 3 Language GT 540 Utility only supports English interface 4 File There are import and export functions in File item The functions would be enabled when Main parameters window is open Export The function can export the parameters to the defined par file from the Main parameters windows Import The parameters would be shown in Main parameters window from the defined par file 5 Version Including the firmware and Utility version information 6 System Provide users for recovering GT 540 to factory resetting GT 540 and debug mode GT 540 series manual Version 1 3 2013 08 24 51 GT 540 series manual v1 3 7 Exit To exit GT 540 utility 2 Function Item 1 Main parameter The main parameter setting of GI 540 includes ID SIM number operation mode data logger period an
5. PUK code is correct the STA led would blank per second Users can operate other function of GT 540 in this utility GT 540 series manual Version 1 3 2013 08 28 51 GT 540 series manual v1 3 4 4 Main Parameters There are four group in the left side of the Main Parameters window They are Main Info DI Info AI Info and Modbus Device groups Users can inquire or set these parameters of these groups in the right side 4 4 1 Main Info 1 System Info a Read Form Device a Write to Device ZDMI 9600 n 3 1 OOM Port Connected Read all parameters successfully Machine Name Device Name This name would be shown in the E Mail mode Range 1 20 characters SIM Card Number This text field can show or input the phone number of the plug in SIM card Range 0 20 characters Mode Operation mode 1 RTU mode In this mode GI 540 would transfer T O data local I O Modbus device and GPS data to the M2M RTU center by GPRS connection periodically E Mail mode Transfer I O data by the e mail attached file through GPRS connection periodically Data Logger Period sec This time is used for recording I O data to I O logger files periodically by second unit If the value is O this I O data logger function is disabled Range 0 65535 sec Enable GPS Enable Enable the GPS function Disable Disable the GPS function GT 540P only GT 540 series manual Version 1 3 2013 08 29 51 GT 540 series
6. manual v1 3 2 GPRS Info anny GT540 Utility GT540 0 1 0 0 2010 05 23 Discription E Mail Mode Receiver Address RS485 Info w DI Info w AT Info Modbus Device aA Read Form Device a Write to Device SOMI 9600 n 3 1 COM Port Connected Read all parameters successfully l GPRS APN The setting is important factor when connecting to a GPRS network Check with your GPRS service provider for details Access point name APN is the name used to identify a general packet radio service GPRS bearer service in the GSM mobile network The APN defines the type of service that is provided in the packet data connection You can get this APN by ISP Range 0 31 Characters GPRS User Name The setting is important factor when connecting to a GPRS network Check with your GPRS service provider for details Range 0 31 Characters GPRS User Password The setting is important factor when connecting to a GPRS network Check with your GPRS service provider for details Range 0 31 Characters 3 RTU Mode fi GT540 Utility GT540 0F1 0 0 2010 05 23 Data Update Period sec 30 Heartbeat Peniod sec o Receiver Address RS485 Info DI Info DIO DII DI2 DIZ I Modbus Device M 7016 M 7060 aA Read Form Device ey Write to Device M 7080B ZDMI 9600 n 8 1 GOM Port Closed Logout GT 540 series manual Version 1 3 2013 08 30 51 GT 540 series manual v1 3 Machine ID The devi
7. record 4 Change DI type as counter 5 Disable Enable GPS GT 540P only 2 E Mail mode The current file of data logger is stored in the path of RUNTIME As arriving the time to send e mail the system would move the file to the path of UPLOAD and package the file as e mail file in the path of EMAIL The logger file would be stored in the path of LOGFILE When finishing sending E mail the E mail file would be deleted In this mode the timing of changing file name is as follows 1 The logger file is over the setting of Max size of one attached file 2 The upload time is arrived 3 Change Modbus RTU device connected to GT 540 4 Change the interval time of record 5 Change DI type as counter 6 Disable Enable GPS GT 540P only 5 1 The naming rule of logger file name The file of I O data logger is csv type The naming rule is according to the time of creating file The description is as follows yyyymmdd_HHMMSS_Period csv yyyy year mm month dd day GT 540 series manual Version 1 3 2013 08 49 51 GT 540 series manual v1 3 HH hour 24h MM minute SS second Period Data Logger Period 5 2 The data format of the data logger file The content of the file apply comma char to separate the different field The first row data is the name of the fields After the first row data it is I O data The format of I O data is date time local I O Modbus data and GPS data The max number of Modbus device
8. sure STA led is blanking per 1 second 2 Select Reset GI 540 button to reset GT 540 4 11 3 Debug In this Debug mode users can test mail function and show debug messages The test or debug messages could be saved as the file G1534 Utility GI540 0EM U 1 0 0 2009 09 15 Logout Language Version oaia m miie PREA aag DER MT Status Quality GT 540 series manual Version 1 3 2013 08 47 51 GT 540 series manual v1 3 Operation 1 Mail Test In the E mail mode click the button to send the E mail to the defined e mail address 2 Monitor This function can transfer the debug messages from GT 540 and show in the Window 3 Save message Save the debug messages as files 4 Clear Clear the information in the debug filed GT 540 series manual Version 1 3 2013 08 48 51 GT 540 series manual v1 3 5 Data logger The data logger would be enabled as the Data Logger Period is not 0 The logger files would be saved as csv file in SD card The different modes provide the different file path but the same file name and data format 1 RTU mode The current file is stored in the path of RUNTIME The system would store the data to the new file at the time 00 00 every day and copy the old file to the path of LOGFILE In this mode the timing of changing file name 1s as follows 1 At240 clock every day 2 Change Modbus RTU device connected to GT 540 3 Change the interval time of
9. Built in I O Data Logging The GT 540 provides an external mircro SD interface These local I O and Modbus data are recorded in SD memory card for one day in a single file GT 540 series manual Version 1 3 2013 08 3 51 GT 540 series manual v1 3 1 1 Features Automatic continuous GPRS Link Management Support Modbus RTU protocol to connect to Max 3 Modbus RTU devices via RS 485 port Support M2M OPC server for SCADA system Easy to use API tool for users to develop their applications by various program development tools Can be the GPRS I O devices Support GPS function GT 540P only Support data transferring by E mail Local I O linkage function to make the simple local control Support data logger in micro SD card Max 2 GB bytes Support 3 7V Li ion Battery backup Power supply 10 30 VDC 1 2 Software Architecture The M2M RTU center software with friendly Graphic interface is to manage the GPRS RTU products easily Users can monitor the I O data and status of GPRS RTU device by the interface on PC By using the GPRS RTU API tool and M2M RTU center software any remote monitoring system can be achieved easily and efficiently For SCADA system the M2M OPC server is provided to connect to SCADA by OPC interface GT 540 series manual Version 1 3 2013 08 4 51 GT 540 series manual v1 3 SCADA EzDatalogger Users applications by VB VC BCB beg Registering in M2M RTU Center automat
10. GT 540 series user manual v1 3 GT 540 series Intelligent GPRS Remote Terminal Unit User Manual v1 3 sih a GPS e Active push data fee 1 Al 3 DO 6 RS 485 z E mail wW E GPR E Fixed IP ty ATC GT 540P Jansin pons Y Modbus RTU Li ion Battery backup ed a 5 a AI 3 DO 6 DI RS 485 Modbus RTU GT 540 Li ion Battery backup Registering in M2M RTU Center automatically G NSRS High Quality Industrial Data Acquisition and Control Products 2013 08 Ver 1 3 GT 540 series manual v1 3 Warranty All products manufactured by ICP DAS are warranted against defective materials for a period of one year from the date of delivery to the original purchaser Warning ICP DAS assumes no liability for damages consequent to the use of this product ICP DAS reserves the right to change this manual at any time without notice The information furnished by ICP DAS is believed to be accurate and reliable However no responsibility is assumed by ICP DAS for its use or for any infringements of patents or other rights of third parties resulting from its use Copyright Copyright 2010 by ICP DAS CO LTD All rights reserved worldwide Trademark The names used for identification only may be registered trademarks of their respective companies Version 2013 08 01 Modify Specification 2013 08 Ver 1 3 GT 540 series user manual v1 3 Table of Contents ITOUCH OM ne a at eonu
11. Off Condition Disable Condition 2 Disable Alarm Value 0 Triggered Hold Time sec 8 Return Hold Timelsec DO Channel DO On Time sec DO OF Condition Jisable a Read Form Device P Write to Device SOM2 9600 n 8 1 COM Port Connected Read all parameters successfully Condition 1 There are three modes of the AI triggers in this condition 1 Disable Disable the DO linkage 2 High Alarm The DO is activated when the GT 540 series manual Version 1 3 2013 08 35 51 GT 540 series manual v1 3 AI exceeds the alarm value 3 Low Alarm The DO is activated when the Al is lower than the alarm value Alarm Value The alarm value of AI channel Range 0 20 mA Triggered Hold Time sec This value represents the holding time of the Al signal for triggering the event The unit is second Range 0 65535 sec Return Hold Time sec When the trigger condition is activated it needs to keep the non trigger status to be triggered again according to the Return Hold Time The unit is second Range 0 65535 sec DO Channel The DO channel will be activated according to the AI alarm Channel 0 1 DO On Time sec The DO channel would keep outputting by this time when AI alarm is triggered and DO Off Condition is time The unit is second Range 0 65535 sec DO Off Condition These conditions of the DO terminating outputting when DO 1s output by AI trigger 1 Disab
12. al v1 3 4 9 GPRS GSM Signal Quality This window can show GSM signal strength FM Signal Quality Text field The strength is divided into 5 sections shown in percentage Operation 1 Read Read the GSM signal strength GT 540 series manual Version 1 3 2013 08 45 51 GT 540 series manual v1 3 4 10 Version Press Version in tool menu and the window would show the version of Utility and firmware m Yeron Information Firmware Version GT 540P FV1 0 0 2010 06 02 Utility Version GT 540 17V1 0 0 2010 06 02 Text field 1 Firmware version show the version information of GT 540 s firmware 2 Utility version show the version information of GT 540 s utility Operation Read Read these information from GT 540 GT 540 series manual Version 1 3 2013 08 46 51 GT 540 series manual v1 3 4 11 System System menu item has 3 functions They are recovering factory setting resetting and debug mode GT 540 as the figure below pa G1540 Utility GT540 071 00 2010705723 COMI i Logout Language File Version System Esat Recover to Factory Settings Reset GT 540 Debug es i 4 11 1 Recover to Factory Settings The function is used to recover GT 540 as factory settings including password 1 Make sure the STA led is blanking per 1 sec 2 Select the Recover to Factory Settings 4 11 2 Reset GT 540 The function is used to reset GT 540 by software 1 Make
13. arameters Discription 1 Import Parameters This function would read these parameters from par and show in Main Parameters window When pressing Import Parameters button the following window would pop up Select the path and the file to finish the importing process Import Setting EHD Release zh CHs 4 Gjzh CHT HERI E GT 540_suth par 3 52 GT 5408 par a GT 5408_Email par E test par Eas piana SDE ama a GT 540 par RUT Parammater file par 2 Export Parameters This function would export these parameters to the par file When pressing Export Parameters button the following window would pop up After selecting the path and set the file name press SAVE button to finish the process Export Setting GAH D Release jzh CHs re 2h CHT HRA E GT 540 par H GT 540_auth par E GT 5408 par E GT 5408_Email par E test par KDE Taa LDR pee ay frie teHe DT Paramater file par GT 540 series manual Version 1 3 2013 08 40 51 GT 540 series manual v1 3 4 5 Device Status The window would show the status of micro SD card GPRS connection GPS and the Modbus devices connected to the GI 540 The GPS status is only supported in GT 540P BE G1540 Utility GT540_0 1 0 0 2010 05 23 E i Logout Language Version System Exit The Peripheral Device Status Discription Status Status OK Fr
14. ats a e ia Remove any disks from their drives and then click Finish to complete setup oae o R10 ar Uk FF 04 25 Programs gt GT 540 44 G 6 Launch GT 540 Utility from the start menu Start gt Al Utility gt GT 540 Utility gt 4 Email Set Program Access and Defaults a fi Outlook Expres W Windows Catalog a k Set Program Access A W Windows Update AO ss tag Defaults T T Accessories xi MSN Exploret F Games sT ss0 Unity Windows Meda Plad ee SAN Thema 12 UC Y E Statu Internat Explorer 33 Yindows Messengeri W MSN Explorer Cutiook Express Tour Windows Xf Remote Assistance windows Media Payer GT 540 series manual Version 1 3 2013 08 22 51 4 GT 540 series manual v1 3 GT 540 Utility Operation Before GT 540 utility 1s connected to the PC correctly please confirm these following Steps 1 The STA LED is blanking There are 2 kinds of blanking in GT 540 l The pin code is wrong The login windows would show Blanking per 50 ms the field to input pin or PUK code 2 Confirm the RS232 connection between GT 540 and PC is correct Users can refer to the following figure 3 During the setting procedure the power must be on i j4 ng i GND L GT 530 Utility RxD TxD h 7 R 7 et sao Pf 5 E o o e pi L 4 GND RxD TxD GT 540 GT 540 series manual Version 1 3 2013 08 23 51 GT 540 series manual v1 3
15. ce Station ID would be shown in the RTU Center software It can identify the different GT 540 device in the Remote OPC Server Range 1 65535 Data Update Period sec Set the report time interval The GT 540 would send the data to M2M RTU Center periodically depending on this update time The based unit is second Range 0 999999 sec Heartbeat Period sec Set the heartbeat time interval When the GT 540 update time is too long to terminate the GPRS connection by ISP the heartbeat time will report smaller package to keep GPRS connection unit sec Range 0 999999 sec Note Some ISP companies would terminate the GPRS connection when the GPRS connection has any data flow for some time 4 Server Info a Read Form Device ie Write to Device OMi 9600 n 8 1 COM Port Closed Logout Server Domain Name The server domain name In RTU mode it indicates the PC running M2M RTU Center In E mail mode it indicates the E mail server GT 540 series manual Version 1 3 2013 08 31 51 GT 540 series manual v1 3 So Range 0 31 Characters Server IP The IP address of the server In RTU mode it indicates the PC running M2M RTU Center In E mail mode it indicates the E mail server Server Port The port of the server is used for GI 540 connecting to In RTU mode the port is 10000 In E mail mode the port is 25 Ranged 0 65535 The primary Domain name server IP The secondary D
16. cel ania Ganaabio ata 2 1 1 PCALUCS nansenna a a a a a 4 1 2 SOWA NECIT E S 4 1 3 P2570 018 G21 KG 1 Len emme nn een a A eS a nee ee 7 1 4 FIOW 10 USS GESOEN aaka a a a E 9 FTG W ANS anie E E EO 10 2 1 SS CLIC ALOIS nce sat tastes csceae acca eee cadasccnst ton eeeeeuneuaue tere ecedantaaietnceetas 10 2 2 Appearance and pin assignments eeeessesssseeeeessssssseccreessssssseceressssssseeeeeos 12 DES Dimen TONS ge isrcrte coos aa agoucticee doses va enacts Roeland olebucneies aga wae eas Doin oes naw 13 2 4 DI DO Internal Structure and Wire Connection 2 00 0 ceeeeeeeeceeceeeeeeeeeeeeeees 14 29 LE DADU NOL r E mreren Cinrrn nce tet venta E 15 20 Distallhne GTS 0 Series e T ET O E 16 27 HOW torest GOA sre a E A Mesapiaasnes 17 2 8 Charge and discharge of i1 Battery cccinctiieatiundatistivnientinatinivaudatisiin 17 lasalle GFS UUN ses cecs cor centcniea cast A E 18 3 1 Dns Cainer NET Tat Wy OMG iaei aia cleric rats lee Sonics avait tec AN 18 D2 Tmstalline GP 540 WO Wy aa A T 20 GOO UUN OPETI ON oesie a A 23 4 1 IN AMIS EN eee ier ecard can iene nel one AE A AEA A E TAE E E A A ER 24 4 2 Operation Wan SUAS ene a A 26 4 3 E i case A A AEN E AE T O AA E E E A T A EAT 27 Ad M n Paramete wascutrasete deters aa E N 29 4 5 Device Slas aaea a ane eee ares 4 4 6 B ental crea illo E E ame tea am tear E A A ee a ner ne TE ea 42 4 7 COUNTS NAMIC ern doaadaiaa suscicdat ania east deanna aces enl oan ena 43 4 8 DO control DIstatus Al yale cr
17. ch the real time control in the local field It also supports Li ion battery as another power source when the main power is failed temporarily Therefore the GI 540 series is an ideal solution for environmental monitoring and remote device management for M2M applications Meanwhile it is supplied with easy to use API and OPC server Software that streamline application development process freeing system integrators from dealing with complex communication protocols of GPRS and the Internet In addition GI 540P has the GPS function to apply in vehicle monitoring system SCADA F EzDatalogger gt ag e Users applications GPS a o m p beg Dp gam by VB VC BCB E we eB oe a 2 Active push data tine f g ae p a y 1 Al 3 DO 6 M2M OPC server RS 485 z E mail z GPR M2M RTU Center R 1 GTP Ce a e Modbus RTU Li ion Battery backup mare 4 a a Intemet S M Ethernet Registering in M2M RTU Center automatically 1 Al 3 DO 6 DI RS 485 Modbus RTU GT 540 Li ion Battery backup GT 540 series manual Version 1 3 2013 08 2 51 GT 540 series manual v1 3 Easy to Establish GPRS Network Applications It is a big headache for engineers to establish the GPRS applications because the dynamic IP management is required Applying the GT 540 and M2M RTU center software the dynamic IP addresses can be managed between them The remote GPRS RTU product would connect to M2M RTU Center automatically Th
18. d GPS item 2 Device Status Display these peripheral devices status including microSD GPRS GPS and Modbus RTU 3 Device time Display or set the RTC time of GT 540 in this item It is also can get the information of the last and next time of the return report in E mail mode 4 DO Control and DI AI status Display the status of I O and control the DO output 5 Counter Value Inquire and set the counter value 6 Version Inquire the versions of Firmware and Utility 3 Status Line Show the related information during the operation procedure including 1 The com port number of PC 2 The communication setting of COM Port 3 The status of COM Port 4 The result of Utility operation GT 540 series manual Version 1 3 2013 08 25 51 GT 540 series manual v1 3 4 2 Operation Language GT 540 Utility only supports English version currently In the future the Traditional Chinese and Simplified Chinese will be supported from the language menu bar BS G 1540 Utility GT 545 0V1 0 0 20100601 ECOML Logh neal mage l le Vergy aa ki E N MA s SAZIR da p gt TR un p j i s Mam Device Device Parameters Status T me Signal DO Control Quality DI AI Status Counter Value GT 540 series manual Version 1 3 2013 08 26 51 GT 540 series manual v1 3 4 3 Login It needs to login to GT 540 to set its parameters The description is below 1 Select th
19. e COM port number of PC 2 Press the login button 3 If you are the first time to login please set the system time of GT 540 BE G1540 Utility GT 540_0 1 0 0 2010 06 02 COMI m Login Language Aak z Main Device Device Parameters Status Time ti Signal DO Control Quality DI AT Status Counter Value COMI 9600 n 8 1 COM Port Closed Please login to GT 540 If the pin code in GT 540 is not correct the STA led would be blanking per 50 ms and GT 540 utility would ask for users to input Pin or PUK code 1 Asking for inputting PIN code If the PIN code is effective the Enter SIM PIN SIM PUK window would pop up as follows If the number of times for inputting the wrong PIN code is more than the allowed number the PIN code would be ineffective And the PUK code window would pop up Entry SIM PIN SIM FUE Times Remain to Input SIM PIN Please Input SOM PIN Code GT 540 series manual Version 1 3 2013 08 27 51 GT 540 series manual v1 3 2 Asking for inputting PUK code If the PIN code is ineffective the PUK code window would pop up as follows As the number of times for inputting the wrong PUK code 1s more than allowed number the SIM card would be ineffective forever Therefore 1t is important to input the correct PUK code Entry SIM PIN SIH PUE Times Feman to Input SIM PIE w Please Input SIM FUE Code D Please Input Hew SIM FIH Code If the PIN or
20. ee Size Byte 1898676224 Status Connected Error Code 8 Enable GPRMC 003547 027 V 8960 0000 N 00000 0000 E 0 00 0 00 060180 N 7E Status Status Code Address Status Status Code Address Status Status Code COMI 03 1 COM Port Connected Read all parameters successfully Operation description Read Pressing this button would update the status of the GT 540 Field instruction 1 SD Card 1 Status Shows the status of micro SD card OK normal Error abnormal 2 Free Size Byte The remainder space of SD card 2 GPRS 1 Status Shows the status of GPRS connection 2 Error Code This code is for the connection status 3 GPS 1 Status Shows the GPS function is enable or disable 2 Data The current GPRMC data of GPS 4 M 7016 M 7060 M7080B This field shows the status of Modbus device connected to the GT 540 1 Address Modbus RTU address 2 Status The connection status between the GI 540 and Modbus RTU device 3 Status Code The code is for the connection status GT 540 series manual Version 1 3 2013 08 41 51 GT 540 series manual v1 3 4 6 Device Time This window provides the function to inquire or modify the time of GT 540 Besides in the E Mail mode the next and last report times are also shown in the window The text field operation is below BS G1540 Utility GT 540 0 1 0 0 2010 06 02 Logout Language Ele Device Time Report Info Device Time 2010 06 17 17 30 13 S
21. erefore all remote GPRS RTU devices can be managed by s single centralized M2M GPRS RTU Center software with a fixed IP address Moreover there are M2M API tool and OPC server for engineers to develop the GPRS applications by VB VC or SCADA development tools conveniently without any IP address management effort Active data transmission The GT 540 with active I O transmission mechanism can raise the communication Unlike the traditional poll communication it would transfer the data by the defined time DI trigger or Al hi lo alarm In addition to improve the way of communication that can also reduce the AP effort Transfer data by e mail Expect for the transferring data by the general communication with the M2M RTU center users can choose the e mail mode to send these data by e mail over GPRS in the fixed time Modbus RTU device connectivity The GT 540 is built in Modbus RTU protocol That can make any Modbus RTU device connect to the GT 540 By the way of GT 540 Modbus RTU devices can be used in GPRS remote system The max Modbus RTU device can be connected to the GT 540 is three Simple Local I O link Control There are I O built in GPRS RTU devices of ICP DAS Therefore these products can be the GPRS I O devices Expect for these local I O data can be sent to the host PC the I O link function of them help users to do the simple control in local field For example the DI trigger or high low Al alarm can driver the DO channel
22. ersion 1 3 2013 08 8 51 GT 540 series manual v1 3 1 4 How to use GT 540 series Select GT 540 and Modbus devices according to your need Design and build up your applications Programmable with M2M Install NAPOPC M2M DA API tools Server Deploy to field sites GT 540 series manual Version 1 3 2013 08 9 51 GT 540 series manual v1 3 N Hardware 2 1 Specifications GT 540P cr COM2 RS 485 D D for Modbus RTU device connectivity Channels Ce Sink or Source Isolated channel with common power or Input Type ground Quad band 850 900 1800 1900 MHz GPRS multi slot class 10 8 GPRS mobile station class B GPRS GSM Compliant to GSM phase 2 2 Class 4 22W 900 MHz Class 1 1W 1800 1900 MHz GT 540 series manual Version 1 3 2013 08 10 51 GT 540 series manual v1 3 GPS Interface GT 540P Tracking up to 159 dBm with ae external LNA Sensitivity Cold start up to 146 dBm with external LNA Hot start Open Sky 2 s typical Acquisition Time typical Cold start Open Sky 36 s typical GPRSC format NMEA 0183 Protocol Support version 3 01 Protection Reverse polarity protection Frame Ground l ESD Surge EFT Hi Pot Protection Required Suppl b me BH Vise 280 Vine Voltage Flammability UL 94V 0 materials Dimensions W x Hx D Installation DIN Rail 91 mm x 132 mm x 52 mm GT 540 series manual Version 1 3 2013 08 11 51 GT 540 series manual
23. erver is an OPC software package operated as an OPC driver of a HMI or SCADA system It provides seamless connection with GPRS RTU products G 4500 RTU GT 540 from ICP DAS to SCADA system InduSoft Wonderware 1Fix Citec LabView and etc following OPC 1 0 OPC 2 0 Data Access Standards For detail information and downloading the software please refer to http ftp icpdas com pub cd usbcd napdos m2m rtu napopc m2m EzDatalogger EZ Data Logger is a small data logger software It can be applied to small remote I O system With its user friendly interface users can quickly and easily build a data logger software without any programming skill For the detail and downloaded from http www icpdas com products Software ez_data_logger ez_data_logger html GT 540 series manual Version 1 3 2013 08 6 51 GT 540 series manual v1 3 1 3 Applications Earthquake and Landslide Alarm system Hydrologic monitoring System Vending machine automation system Sewage flow monitoring system Piped water monitoring system Vehicle monitoring system GT 540P VPN 2 Fixed IP 3 DDNS seco GT 540P Vehicle monitoring System GT 540 series manual Version 1 3 2013 08 7 51 GT 540 series manual v1 3 GT 540 InduSoft 1 Al 2 DO 6 DI Modbus RTU eseismothermo Liquid _ eter meter ometer Application Server Hydrologic monitoring System GT 540 series manual V
24. ese steps to remove a Modbus device from the GT 540 1 Select the Modbus device that you want to remove and click the right button of the mouse 2 Select Delete Device to remove this Modbus device B GT540 Utility GI540 0F1 0 0 2010 05 23 Logout Language File Version System Exit Main Info Parameters Discription DI Info Device Name AT Info Device Address Modbus Device M 7016 M 7080B A Read Form Device WwW Write to Device COM 9600 n 8 1 COM Port Connected Read all parameters successfully GT 540 series manual Version 1 3 2013 08 38 51 GT 540 series manual v1 3 3 Description of parameters AI Address The start address of reading the AI value AI Format The format of AI value Custom modbus device only support 16 bits value AI Type AI type AO Channels The number of AO channels AO Address The start address of reading the AO value AO Format The format of AO value Custom modbus device only support 16 bits value AO Type AO type GT 540 series manual Version 1 3 2013 08 39 51 GT 540 series manual v1 3 4 4 5 Import Export Parameters There are Import Parameters and Export Parameters in the list as the figure These functions would be enabled as Main Parameters window is open BS G1540 Utility GI540 0F1 0 0 2010 05 23 DHR Logout Language File Version System Emt ne Import Parameters x Export P
25. hannel is open low it is the trigger signal in the system 4 DI Counter Set the DI channel as counter mode Triggered Hold Time sec This value represents the holding time of the DI signal for triggering the event The unit is second Range 0 65535 sec Return Hold Time sec When the trigger condition is activated it needs to keep the non trigger status to be GT 540 series manual Version 1 3 2013 08 34 51 GT 540 series manual v1 3 triggered again according to the Return Hold Time The unit is second Range 0 65535 sec DO Channel The text will define which DO channel will output according to the DI triggering Channel 0 1 DO On Time sec The DO channel would keep outputting according to this time when DI channel is triggered and DO Off Condition is time The unit is second Range 0 65535 sec DO Off Condition These conditions of the DO terminating outputting when DO 1s output by DI trigger 1 Disable Disable the DO linkage with DI channel 2 Time The DO output would keeping ON according to the DO on Time when DI is triggered 3 Input Status The DO channel output would be kept contiguously according to the time of the Return Hold Time when the DI returns to the non trigger status 4 4 3 Al Info Logout Language File Version System Exit Alarm ue Trggered Hold Timelsec Q Return Hold Time sec DO Channel DO On Time sec 0 DO
26. ically P RO Active push data A ai 1 AI 3 DO 6 D RS 485 Modbus RTU M2MRTI RTU Center Fixed IP GT 540 ih GPRS Network DDNS E Mail I O M2M RTU API Logger M2M RTU Center GPRS Ethernet NY G 4500 RTU GT 540P M2M RTU management software M2M RTU Center The M2M RTU Center provided by ICP DAS is a M2M Machine to Machine management software that has a strong core technology for handling data and lets the user save the trouble of dealing with large IO data For detail information and downloading the software please refer to http tp icpdas com pub cd usbcd napdos m2m rtu rtu_center GT 540 series manual Version 1 3 2013 08 5 51 GT 540 series manual v1 3 M2M RTU SDK M2M RTU API ICP DAS M2M RTU Library is a software tool package for M2M RTU products It provides the seamless connection with M2M RTU products G 4500 RTU GT 540 of ICP DAS for the user designed system With the APIs in this library programmer can access M2M RTU devices by public software development environments like VC VB BCB visual studio Net It is easy to integrate these GPRS RTU devices to various applications including real the remote data database management system For detail information and downloading the software please refer to http ftp icpdas com pub cd usbcd napdos m2m rtu m2m_rtu_win32_api OPC server for RTU series of ICP DAS NAPOPC M2M DA Server ICP DAS NAPOPC M2M DA S
27. icetinae a i 44 a9 AGPRS GSM Spal Oua l stes a E suite lraasedushaedendasndades 45 ALO VOS 0 e ee Aree Rn Tn Eee IT 46 eM VS US a a aedia anae Pa afiodst neat tsagap autos atetcacings Peat ob inte ntqnectaoieeis 47 Data NOS C a E EE 49 5 1 Thenaming rule of losser filename smorgens en E 49 5 2 The data format of the data logger file wecicnsscaasincsiae tension tuner idevinatineetaie ee 50 5 3 Delete Data Logger File Automatically nnennesssseoeenssssssssseeresssssssseeresssss 50 Trouble SHO OUIN S neruse i ainn a O AONE ENE 51 GT 540 series manual Version 1 3 2013 08 1 51 GT 540 series manual v1 3 1 Introduction The GT 540 and GT 540P are the intelligent Active GPRS Remote Terminal Unit series product They are the highly integrated stand alone solution for M2M applications Within the high performance 32 bit CPU the GT 540 series is suit for the hard industrial environment It features GPRS GSM module 6 digital inputs 2 digital outputs 1 analog input 2 RS 232 1 RS 485 and micro SD interface It can be used in M2M application fields to transfer the local I O and Modbus device s data via GPRS by the defined period or DI AI triggers The local I O and GPS data can also be stored in the SD card to become a remote data logger For another communication mode the GT 540 series offers the e mail mode to transfer the data by e mail via GPRS for users to choose The simple I O linkage function of the GI 540 series can rea
28. is normal Check the wiring of DI channel Counter function is error Check the frequency of counter is 5 40 hz Check the DI setting in Utility is set as counter per 50 ms You can apply Utility to input the correct PIN PUK code This condition shows the SIM card needs STA LED director is flashing PIN PUK code or PIN PUK code is wrong GT 540 series manual Version 1 3 2013 08 51 51
29. le Disable the DO linkage with AI channel 2 Time The DO output would keeping outputting according to the DO on Time when AI alarm is triggered 3 Input Status The DO channel output would be kept contiguously according to the time of the Return Hold Time when the AI returns to the non trigger status Condition 2 The second condition of AI trigger The trigger modes are as condition 1 Alarm Value The alarm value of AI channel Triggered Hold Time sec This value represents the holding time of the Al ionamin signal for triggering the event The unit is GT 540 series manual Version 1 3 2013 08 36 51 GT 540 series manual v1 3 second Range 0 65535 sec Return Hold Time sec When the trigger condition is activated it needs to keep the non trigger status to be triggered again according to the Return Hold Time The unit is second Range 0 65535 sec DO Channel The DO channel will be activated according to the AI alarm Channel 0 1 DO On Time sec The DO channel would keep outputting by this time when AI alarm is triggered and DO Off Condition is time The unit is second Range 0 65535 sec DO Off Condition These conditions of the DO terminating outputting when DO is output by AI trigger 1 Disable Disable the DO linkage with AI channel 2 Time The DO output would keeping outputting according to the DO on Time when AI alarm is triggered
30. lity It needs the runtime environment with NET Framework 2 0 or above to execute the GT 540 Utility in the PC If there has NET Framework 2 0 or above in the PC the section 3 1 can be omitted 3 1 Installing NET Framework Please download the NET Framework 2 0 on the Microsoft web site and install it The install figure 1s as follows 1 Press Next to the next step i Microsoft NET Framework 2 0 Setup Welcome to Microsoft NET Framework 2 0 Setup This wizard will guide you through the installation process 2 Select the I accept the terms of the License Agreement and Install to the next step s Microsoft NET Framework 2 0 Setup End User License Agreement End User License Agreement MICROSOFT SOFTWARE SUPPLEMENTAL LICENSE TERMS MICROSOFT NET FRAMEWORK 2 0 Microsoft Corporation for based on where you live one of its affiliates licenses this supplement to you If you are licensed to use Microsoft Windows operating system software the software you may use this supplement You may not use it if you do not have a license for the software You may use a copy of this supplement with each validly licensed copy of the software v By clicking I accept the terms of the License Agreement and proceeding to use the product I indicate that I have read understood and agreed to the terms of the End User License Agreement I accept the terms of the License Agreement GT 540 se
31. ollows EXT Red Power LED to indicate whether the power is input or not The description 1s as follows The power 1s active The power 1s not active GSM Green The modem LED can indicate the status of GSM module Off Blanking 3 sec or Blanking not 3 sec STA Orange System LED is to indicate if the GT 540 is normal or fail Normal GSM Fail PIN code is wrong External power Blank ll SCC GPS Green GPS can indicate the status of GPS module GT 540P only GPS normal GPS fail Blinking per 1 sec Always on or off GT 540 series manual Version 1 3 2013 08 15 51 GT 540 series manual v1 3 2 6 Installing GT 540 series It needs to follow these steps to install the GT 540 below 1 Install the GSM antenna GT 540P must install GPS antenna additionally 2 Plug in the normal SIM card Before apply the SIM card confirm it is OK by the mobile phone 3 Pin08 and Pin09 connect to the DC VS and DC GND of the power supply 4 Follow the section 2 4 to wire the I O connection 5 If you want to use the backup power please connect the Li battery to the GT 540 series 6 It is needed to wait for 30 50 seconds to search the GSM base and register to the ISP After finishing the process GI 540 would be in normal operation mode and the STA LED would blank per 3 sec The start time of GT 540 depends on the strength of signal Install GSM GPRS Antenna Install GPS Antenna GT 540P Sas mpare mea
32. omain name server IP Version System Exit a Read Form Device a Write to Device SOM 9600 n 8 1 COM Port Connected Read all parameters successfully E mail Authority The GT 540 series only support two way of authority to login e mail server 1 none No authority 2 auth long AUTH LONG Server User Name The user name to login to the e mail server Range 0 35 characters Server Password The password to login to the e mail server Range 0 35 characters E mail Subject The subject of the e mail Range 0 128 characters E mail From The sender of the e mail This field dose not allow the empty string in E mail mode Range 1 51 characters Max size of one E mail file The maximum size of the e mail GT 540 series manual Version 1 3 2013 08 32 51 GT 540 series manual v1 3 The suggestion size is 1300 KBytes Range 110 2500 KB Max size of one attached file The maximum size of the attached files in a KB e mail The suggestion size is 600 KBytes Range 100 1200 KB Report Period min The interval time to send the e mail Range 0 65535 min Report Base Time hour The first time of hour to send the e mail Range 0 23 hour Report Base Time min The first time of minute to send the e mail Range 0 59 minute 6 Receiver Address GT540 Utility GT540_ 0 1 0 0 2010 05 23 5 Logout Language File Version System Exit SE Main Parameter Parameter
33. pare a Seoeceececuecevere atata ata ata MA AL OOO0O00000000000 A Install Micro SD Install Li Battery Install SIM option Card Sat faethe iad fad ine i hk Sek LED Indicators GT 540 series manual Version 1 3 2013 08 16 51 GT 540 series manual v1 3 2 7 How to reset GT 540 The Li Battery has been applied in GT 540 1 Remove Li Battery from GT 540 2 Turn off the external power and confirm the EXT LED 1s off 3 Turn on the external power 4 Re install the Li Battery The Li Battery is not applied 1 Turn off the external power and confirm the EXT LED is off 2 Turn on the power Reset Pins 1 Connect CON1 6 to DC VS 2 Connect CON1 7 to DC GND 2 8 Charge and discharge of Li Battery If users apply the Li Battery on GT 540 the Li battery would be charged by the external power automatically When the external power is removed from GT 540 the power supplying to GT 540 is from Li Battery When the power is only from Li Battery the running time of the GT 540 series is depended on the frequency of transmission and the volume of Li battery We suggest users to exchange the Li Battery every 6 months ICP DAS provides 600 mAh and 1200 mAh Li batteries for users to pick out and Li Battery ordering information BT600 3 7V 600 mAh Battery BT1200 3 7V 1200 mAh Battery GT 540 series manual Version 1 3 2013 08 17 51 GT 540 series manual v1 3 3 Installing GT 540 Uti
34. ries manual Version 1 3 2013 08 18 51 GT 540 series manual v1 3 3 The installation process would be going ii Microsoft NET Framework 2 0 Setup Installing components hn han am am am am am am am am ee ee ai ee OSA gh n h A a n a a A A i n a n a 4 After finishine the installation press Finish to exit the program s Microsoft NET Framework 2 0 Setup Setup Complete GT 540 series manual Version 1 3 2013 08 19 51 3 2 Installing GT 540 Utility GT 540 series manual v1 3 Launch Install GT540 Utility _ Vxxx exe xxx Version Number and the installation figure is as follows 1 Press Next to start the installation procedure lt i GT 540 Utility Setup GT 540 Utility Ver 1 0 0 Supports GI 540 series modules GT 540 Utility Setup Welcome to the InstallShield Wizard for GT 540 Utility The InstallShieldR Wizard will install GT 540 Utility on your computer To continue click Next 2 Select the installation path The default path is Utility Press Next to the next step i G1 540 Utility Setup GT 540 Utility Ver 1 0 0 Supports GI 540 series modules GT 540 Utility Setup Setup will install GT 540 Utility in the following folder Yee P0414 C Progrm Files GT 540 To install to this folder click Next To install to a different folder click Browse and select another folder Destination Folder C Program Files GT 540 Utility
35. s Set as Now E Mail Report Time Last E Mail Report Time Never DO Control Quality DI AI Status Counter Value f COM2 03 1 COM Port Connected Read RPT info successfully Field instruction 1 Device Time Show or set the time of GT 540 2 E Mail Report Time This field show the next time to send the mail when mail mode is enabled If the time is changed the information would be updated 3 Last E Mail Report Time This field show the last time to send the mail when the mail mode is enabled Operation description 1 Set as Now Set the time of the GT 540 according to the time of PC 2 Set Set the time of the GT 540 according to the time of the field 3 Read This button would read the GT 540 time the next time of sending the mail and the last time of sending mail GT 540 series manual Version 1 3 2013 08 42 51 GT 540 series manual v1 3 4 7 Counter Value This window provides the function to inquire and modify the counter values of DIO DIS The explanation of operation and text field is below Ba Counters Yalue Name Value DIO DIL DI2 DI3 DI4 DIS 0 J 00 Jo Jo Joo jo Text field 1 Name The DI name of DIO DI5 2 Value The current counter value maximum 999999999 3 Set Value Input the defined counter value The maximum is 999999999 This field is enabled when DI is set as counter mode If users want to clear these counter values set O
36. s Value E mail addr miung twi yahoo com tw E mail addr 2 E mail addr E mail addr E mail addr 5 E mail addr 6 E rnail addr E mail addr E mail addr 9 E mail addr a aA Read Form Device a Write to Device v gt lt ZDMI 9600 n 8 1 COM Port Connected Read all parameters successfully l E mail Addr 1 In E Mal mode users can set the e mail addresses of E mail Addr 10 receivers 1n these fields Range 0 51 Characters 7 RS 485 Info Be GT540 Utility GT540_ UF1 0 0 2010705723 Logout Language File Version System Ext Ee Main Parameters Main Info Parameters Discription System Info GPRS Info RETU Mode Server Info E Mail Mode Receiver Address DI Info w AT Info w Modbus Device dd Read Form Device Ww Write to Device Nl gt lt COMI 9600n 8 1 COM Port Connected Read all parameter successfully GT 540 series manual Version 1 3 2013 08 33 51 GT 540 series manual v1 3 em The parity bit of the COM2 none odd even a Write to Device ZDMI 9600 n 8 1 COM Port Connected Read all parameters successfully i a O O The function is used to set the type of DI channel 1 Disable Disable the linkage function between DI and DO channels 2 DI NO The DI channel is normal Open When the DI channel is close high it is the trigger signal of GT 540 3 DI NC The DI channel is normal close When the DI c
37. to these counter values Operation 1 Read Read the current counter value and alarm settings from GT 540 If the DI channel is not set as counter the counter value 1s 0 2 Set Value Change the counter value into GT 540 according to the Set Value field When the DI channels are set as counter and data logger is enabled the CIx field would be added in csv files as the figure below x the number of DI channel 0 0 0 0 0 QO 4 494 20100223 175636 eee 0 0 0 0 0 0 D497 0 0 0 0 0 0 0 0 0 0 0 0 20100223 173626 lIl 2222 0 494 9 494 20100223 175704 IIL 22222 201002824 175714 ILL 22222 GT 540 series manual Version 1 3 2013 08 43 51 GT 540 series manual v1 3 4 8 DO control DI status AI value This function is used to control DOO and DOI channels and show the status of DI channels and AI value DI Status Al Value DIO DII D3 p4 D5 1 000413 Offset i 0 061288 Control DG 0 Control DO 1 Text field 1 DIO DIS DOO DOI lt Gray the voltage logic is high lt Red the voltage logic is low 2 AI Value the AI current value 3 Gain Gain value It can calibrate the AI value 4 Offset Offset value It can calibrate the AI value Operation 1 Read Read back the status of DI DO and AI value from GT 540 2 DOO DOI ON Set the DO output on 3 DOO DOI OFF Set the DO output off GT 540 series manual Version 1 3 2013 08 44 51 GT 540 series manu
38. v1 3 2 2 Appearance and pin assignments There are GI 540 and GT 540P in GT 540 series The difference between them is the GPS function in GT 540P The GT 540P is with the GPS antenna connector and LEDs And the GT 540 isn t The following figure shows the appearance of GT 540 series Antenna LED Indicators PWR NET FUNC COM Port amp BAT Cong SIM Card Power Input COM Port amp Power Input Terminal Pin Terminal Pin No Assignment No Assignment 01 DIO Ain 14 GT 540 series manual Version 1 3 2013 08 12 51 2 3 Dimensions i o s D ni tom B GUEi 00000 N i Cu ununa el a oJ D 2 a lt go M IA WOYOG M IA doy MBI SPIS HET MalA PIS USH GT 540 series manual Version 1 3 2013 08 GT 540 series manual v1 3 ww yun 13 51 GT 540 series manual v1 3 2 4 DI DO Internal Structure and Wire Connection 1 DI Internal Structure Read Back 1 0S IN con O06 IN com OS INx m 16 INx Input Wi ring Logic HIGH Logic LOW IN COM Nx Fead Back 0 DS IN com 0S INx DO PWR DOx DO GND Resistance DO PWR DO PWR Load DO GND DO GND GT 540 series manual Version 1 3 2013 08 14 51 GT 540 series manual v1 3 2 5 LED indicators There are four LED indicators to help users to know the various conditions of GT 540 The description is as f

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