T5 Maxistretch Stretching Machine
Contents
1. Han safety margin of a male pelt T ve safety margin of a female pelt Page 15 Main menu Gen setup gt General setup Board length Board length Tanelengde On this screen you need to input the board length Male Board length for male pelt Female Board length for female pelt Correction this value is used to calibrate the machine so there is coherence between the length indicated on the operator panel and the actual length of the pelt The correction factor is the difference between the length in mm on the display and the measured length between pelt s tip and the horizontal slice in the pelt holders Calibration The correction factor is the value that you change when you calibrate the machine See details in the procedure description You must also manually control the machine s automatically measured stretching length to make sure that the machine performs the stretching properly The calibration procedure 1 Drive the board foot to the very top by pressing Tane op 2 Measure the distance in mm from the horizontal slice by the claws to the board foot 3 Enter the measured value into the correction factor box 4 As a control measure you can now put a pelt in the machine and drive the board foot down a little 5 Then you should measure the distance from the pelt tip to the horizontal slice by the claws 6 This value should be the same as the value in the length in mm field On2. Opsztning Frekvensomformer Hastighed 1 Wrap hastighed Hastighed 2 slut hastighed L ngde 1028 mm Test With these 2 buttons you can test the speed of the wrapping system This means that you start the engine to see if the speed is appropriate and whether the motor is running properly The motor runs only at the time when you push the Page 28 T5 02 En Manual Jaspoels Date 28 10 2010 Jas f els ein Tel 98 43 99 66 Test button and one should manually make sure that the wrapper gets to the correct starting position before production begins Main Menu Info gt Info menu Info Overview of the Info menu screens Main menu Info gt Info menu Total count Total production On this screen you can see some overall data for the selected breeders and for the machine Avler Nr i e breeder number Here you need Aver nr 4 to enter the breeder number of the breeder whose total production you wish to see Total i dag i e total today shows the number of pelts produced on the given day Total i ar i e total this year shows how many Total tanet 125 pelts have been produced for a given breeder this year Total sidste ar i e total last year shows how many pelts have been stretched for a given breeder last year Page 29 Total tanet i e total stretched this value shows how many pelts the given machine has stretched including the pelts that have been removed from the
3. Statistics Main menu Info gt Info menu PLC Information PLC info On this page you can see the status of Aktuelle pos 107 mm various PLC inputs Ak 0 2 Nedstop i 1 1 11 Plasttang Aktuelle pos are position values that PLC Ca 10 3 retrieves from the servo The value is 0 when the board foot is at the top and the figure gets bigger as the board foot is driven down in the Stop L 10 12 Disp C 10 4 Start L 10 13 Rygklo 1 9 10 5 Tane Op 0 14 Rygklo 2 Bec E D 6 Tane Ned 1015 Bugklo 1 L 1 0 7 Fotofeler L 10 16 Bugklo 2 On the test screen it is possible to see the 1 Re iar eit status of inputs and what they are being used CD 10 9 Wrap Tryk 1 O 10 18 Reset for L 1 10 10 Wrap Tryk 2 If the dot is blue in the middle there is no deci input lf the dot is white in the center as it is in the case of 110 2 Nedstop i e emergency stop there are 24 volts at the input node Main menu Info gt Info menu Software ver Software version On this page you can see which software version number is installed on the PLC and Saji operator panel The type number and partially also the date of software should be the same on the PLC and the operator panel in order for the RTA WErre later i machine to be able to operate The first 5 digits are the type number The date has been put in brackets Page 30 T5 02 En Manual Bann Jaspoels Tel 98 43 99 66 Main menu F6 Statis
4. E IE A A TE EE E E E E E E 10 Preparing for next pelts eee eee 10 Using the operator panel eee eee eee 11 Jala MOU nina tesa pias ancestua qenauau ais vesuaeitesars girs saan cen E gies siauasvinias S 11 Seia SCLC CIN eran canoe T E A E E AA EAE A E qeeaeseuapcevase 12 EmMa SIO erer E E dest 12 IVAN NON E aU A E A EEE E TE E E E EEE E E E E 12 Production e TTT 13 General SS cT 14 MISES BTT 15 B ard yen 16 ET eee T 16 SV OS T 17 WAX ae 18 PAIN MS THT 19 EUP ee BT 19 POUDO TTT 21 Fory DEMONE serrera E E A E E EE EE EEEE 22 SN Le sea a EEE E E EE E E A EEEE EE 22 chande ETH 23 SEELA E o E E E T O A OE E T 23 SELL o EE O E E A OE E cusses 24 aE aere E E R E E EE yes E E E E 25 SESE a a E E E Ea 26 VV 15 K 12T IM eeann iE ARa E E R TO O AEE ER EEE 26 WD a a E E E E E E E EE 27 Wrap step 1 insert number of laps at the top eee eee eee e 27 LOO SO e E EEE A E EE EERE E E E O O 28 Wrap Speed HZ sees eee 28 lea secede case set E A sate PE EEE E A EEEE A se dhenvosnnsessedesseteet seed E T A ONE E T 29 Total ORO UC MOA oriista a a Ea E 29 PEC INIO er eee meee ee ee ee 30 SONWATE VSN Te 30 AOS eee ee ee eee 31 Data collection sss er arene one arene ee eee ee es 31 Statistics man en T 32 fT nT E 33 Page 1 e This User Manual is an important part of your new machine Read the manual carefully and use it as a reference book e This manual contains important information about safety and the proper use of the machine e The manu
5. To activate copying press Start Kode i e start code after which an input field will appear Now enter the 1234 code and press Enter after which the copying process is complete Page 20 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels S l Tel 98 43 99 66 Main menu Pelt types gt Pelt type setup Pelt types Press Skindtyper i e pelt types in the main menu A menu screen will appear where you can see a button for each of the 4 pelt types Here you select which of the 4 pelt tyoes you want to see change the setup of The Pelt type function Here you can input 4 different sets of parameters for pelt treatment The advantage of this function is that you can quickly set the machine to run a different type of pelt without having to enter setup in order to change the parameters On the production screen you just need to select one of the 4 setup types that is suitable for the given pelt Active Setup In the picture below you can see ON next to type 2 This indicates that the setup for type 2 is being used to control the machine Skindtype Setup Forstrek Dynamisk On 34 mm 32 mm Setup Type1 Tryk Lzengde 1028 mm Setup Type1 Skift til tryk 2 nar der mangler Soft tryk 20 Dynam iamisk On 34 mm Lav tryk 75 27 mm H j tryk 85 Str kke tider Stampe tryk 95 1 00 sek Retur Akt tryk 65 Kg 0 50 sek Retur a i angier over XX mm Se cal Wrapalarm neste st r ses e
6. a speed and stretching pressure that can be set separately for stamp Page 24 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re i Tel 98 43 99 66 Stamp hast i e stamp speed Here you can set the speed at which the board foot moves during stamping This speed is normally somewhat higher than other Servo speeds that can be changed in general setup Main menu Pelt types gt Pelt types Type 1 4 gt Pelt tyoe menu Pressure Pressure On this screen you can set the stretching pressure for the different parts of the program The name of the pelt type is at the top Tryk TELL T ve Han t ve i e male female There are 2 columns of set points One column represents set points for male pelts and the other one is for female pelts The Emisiuni 20 20 green check mark shows which of the settings has been selected for the machine PETUA 75 45 Soft tryk i e soft pressure This setting is used instead of low pressure when you have 2 O 85 95 activated soft treatment on the production screen Stam pe try k 95 65 It is used for pelts on which standard treatment cannot be applied Akttryk gt 6S Kg Soft treatment This feature is designed to stretch damaged pelts that cannot undergo standard treatment You can activate Soft treatment on the production screen by pressing the Normal button after which the button text will change to Soft Once you have activated Soft treatment the machine will o
7. are missing to the next size is smaller than the set point the Wrap function is not activated and a message is displayed on the operator panel saying that the pelt is close to the L ngde 1028 mm next size n Wrapalarm n ste st r Dynamisk On 16 mm 13 mm When the message screen is active you can press Forts t i e continue to wrap Mangler m m Han the pelt anyway EE However you have to press both wrap buttons again after which the pelt will be Storrelse nu Skind Type wrapped and the message screen will disappear from the display S If you press the start button to stamp the Maktal ar Mier Ce L R 1 pelt again instead the message screen Tryk for at forts tte will also disappear The feature can be disabled by setting the values to 0 Close In this case the machine will always wrap the pelt The name of the pelt type is displayed at the top Han i e male These are settings for the maximum number of millimeters that may be missing to the next size in order for the function to be activated T ve i e female The same function as above Dynamic ON OFF can only be changed with the login code lf this function is ON the number on the button applies to the length of a male pelt size 6 0 and a female pelt size 4 0 If the pelt is smaller it is assumed that the pelt can be stretched less The number on the right shows where the limit is for the current pelt length You can see t
8. go up when the sensor that detects the edge of the pelt has been activated Change the safety margin Change stretch lengths Change correction calibration value Change Servo speed Activate the max pelt length View the list of emerged alarms Backup a setup Copy setup from one type to another Page 14 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels REG l Tel 98 43 99 66 Main menu Gen setup gt General setup Measures Measures The K r ned f r samenluk i e go down before closing function is a setting that makes the board foot close on the stretching board a little lower in the machine lf the adjustable starting point is below this set point the machine will close on the board immediately after the start button has been pressed Sikkerhedsmargen Op efter fotofoler i e up after sensor Since the photo sensor is located under one of the claws it will first see the pelt when the pelt is slightly past the optimum place for the claws to grasp it Here you can set how many mm the board is to go up after the photo sensor has seen the pelt edge Sikkerhedsmargen i e safety margin This value is subtracted from the values lacking mm and size that are displayed on the production screen and other places This is done so that you can always be sure that the pelt is larger than what is displayed on the screen and so that the pelts always meet size requirements when stretching is completed
9. pelt is still being wrapped with foil The board foot stops while a few more turns are wrapped on the pelt underneath to keep the foil in place Finally the foil is cut and the board foot goes all the way to the top to deliver the pelt to the operator The number of turns at the top wrapping length and the number of turns at the bottom of the pelt can be adjusted in Setup Wrap settings are described on page 27 When the board foot has reached the top the pelt is counted in the database lt is possible to record data for 20 breeders The database is divided into several registers each of the 20 breeders is assigned a register area next a distinction between male female pelts is made finally the pelt is counted in a register corresponding to the length the pelt has achieved during stretching Preparing for next pelts Page 10 When the board foot has been in the top position for a short time it will go down to a preset starting position to save time The machine will wait here until the next pelt is to be stretched T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels ie i Tel 98 43 99 66 Using the operator panel Mangler m m 45 Han Setup Type 2 Stk i dag Normal Sidste st rrelse L ngde i mm Aktuelle tryk Avier nr Display The display provides the user with information about pelt lengths size and pressure during stretching lt can also be used to define set points and
10. the button to the left of the orange box you can switch between male and female so you can control both measures without leaving this screen Note It is the operator s responsibility at all times to make sure that the machine is calibrated and operates with the right stretch lengths Make regular control measurements preferably several times daily Page 16 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels REG l Tel 98 43 99 66 Main menu Gen setup gt General setup Servo speed Servo speed On this screen you change the speeds at which the board foot moves up and down Servo speed AUT hast i e AUT speed This is the mm sek speed of the board foot when it is 400 controlled by the program for low and high pressure stretch and when the 100 board foot goes up at the end MAN hast i e MAN speed This speed 500 is used when you use the arrow keys on the machine to move the board foot 500 up down Top til startpunkt i e top to starting Retur point This is the speed of the board foot when it is running from the top down to the adjustable starting point This speed is normally quite high to save time Til kl er fotofoler i e to claws photo sensor This is the speed of the board foot when it is running from the adjustable starting point down until the photo sensor sees the pelt edge This speed is quite moderate as the pelt needs to go around the pelt holder but behind the claws so th
11. to be able to operate properly No pulse from sensor checking rotation This alarm will be displayed when the wrap motor isnt running or the sensor is defective WRAP button constantly active This alarm will be displayed when one of the Wrap buttons is constantly pressed and held down This is not OK which is why Wrap is blocked WRAP buttons activated simultaneously This alarm will be displayed when the machine has assessed that the Wrap buttons have been connected so that the operator only needs to press one button to activate the Wrap feature This is not OK which is why Wrap is blocked Wrap gt 30 laps This alarm will be displayed when the Wrap lap counter reaches a value of over 30 laps Back claw 1 not closing If the feedback signal from Back claw 1 isnt recognized as the closed signal when the program expects it to Back claw 2 not closing lf the feedback signal from Back claw 2 Page 33 isn t recognized as the closed signal when the program expects it to If the feedback signal from Belly claw 1 isnt recognized as the closed signal when the program expects it to Belly claw 2 not closing If the feedback signal from Belly claw 2 isnt recognized as the closed signal when the program expects it to If the feedback signal from Back claw 1 isnt recognized as the open signal when the program expects it to If the feedback signal from Back claw 2 isnt recognized as th
12. top Skift til tryk 2 nar der mangler i e Switch to pressure 2 when missing This feature is designed to determine whether the machine should increase the stretch pressure from low pressure to high pressure automatically High pressure is automatically applied if the Setup Type 1 missing mm value is smaller than the Skift til tryk 2 nar der mangler dynamic set point Dynamisk On However if the missing mm value is bigger 34 mm than the dynamic set point the Wrap nu i e Sl am Wrap now message will appear i See the bottom picture strekke tider The message will be displayed regardless of 1 00 sek what screen is being displayed at that time 0 50 sek You can enforce high pressure by pressing the knee start button L ngde 10248 mm Retur Han i e male Here you can set the maximum of how many millimeters a male pelt Mangler m m Han may be missing to the next size so that the machine automatically activates high stretching St rrelse nu pressure AA SIR 1 Dynamic ON OFF can only be changed with the login code lf this feature is on there will most likely be WRAP nu another number on the far right The number on the green button will then be the missing millimeters of a male pelt size 60 The number on the right shows how much a pelt with current length may be missing before high pressure is activated The current length is displayed at the bottom of screen T ve i e female The ve
13. 07 45 English Login Logout konfig PEAR TS l l Ua Ca ee S 9 9 1 ee pO O H Alarm 17 24 21 I Nedstop Afstil og tryk pa Resetknap samt alarmreset The machine will then run the board foot to the very top to find the zero point After that board foot will run down to the preset starting point The machine is now ready for operation Main Menu There are 6 options in the main menu Produktion Press this button to get to the screen that should be displayed during production Gen Setup Press this button to get to general setup screens Skindtyper takes you to pelt type setup Wrap takes you to the Wrap settings screen Info takes you to a menu with information about the machine Statistics Press this to see pelt production Statistics Page 12 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels REG l Tel 98 43 99 66 Main Menu F1 Production Shows what pelt type setup has been selected j the Type 2 text can be ch d Production screen the Type ext can be changed Shows how many mm are needed to reach the next size Shows pelt size Press this button to toggle between male female pelts the current selection is displayed on the screen Mangler m m 57 Han Select setup for one of the four skin types SSS Storrelse nu 50 SEE Skindtype valg Setup Type 2 stk i dag 1 Normal Sidste st rrelse 50 L ngde i mm Annuler Aktuelle tryk 65 A
14. Dynamisk On zamm 16 mm 22 mm ee 25mm 400 mm sek igde 1028 mm Retur L ngde 1028 mm Each pelt type contains information about Pre stretch Pressure change settings Stretch times Stamp settings Pressure settings for males females soft pressure low pressure high pressure stamp pressure Wrap alarm settings Page 21 Main menu Pelt types gt Pelt types Type 1 to 4 The Pelt types menu The name of the pelt type is displayed at the top Type 2 Forstreek i e pre stretch shows a screen with pre stretch settings Skift tryk i e change pressure shows a screen for setting when the stretch pressure is to switch from low to high Stamp displays a screen with stamp settings Tryk i e pressure displays a screen with settings for stretch pressure under various conditions Wrapalarm displays a screen with settings for when the Wrap alarm is to be displayed on the screen Navn i e name displays a screen where you can enter another name for a given pelt type If you change the name of a pelt type the new name will appear wherever you can choose between pelt types For example if you enter Black pelt instead of Type 2 the name Black pelt will then be displayed wherever it said Type 2 before Note There is a USB slot at the back of the operator panel You can connect an ordinary USB keyboard to it and thus be able to type a different name for your pelt type much faster Mai
15. Original user manual T5 Maxistretch Stretching Machine YOJOJISIXe GL Enue Declaration of conformity Manufacturer Jasopels A S Tel 45 76943500 Address Fabriksvej 19 DK 7441 Bording Machine 175 maxistretch stretching machine Type 3230 340015 Jasopels A S declares that this product is in accordance with the following EU directives 2006 42 2006 95 EC 2006 108 EC Furthermore we declare that the following harmonized standards have been applied EN 60204 1 DS EN 12100 2005 DS EN 14121 1 DS EN 14121 2 Place and date Bording September 21 2011 Name CEO Poul Bach Mekkel T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Pek i Tel 98 43 99 66 Table of contents Tapie OF GOMES TT 1 Prela E E E E tra densa senaateecanatkecusmnctie innit stances 2 VIMO OIE XO QUIN senene EE R aca 2 Introduction of the machine sese eee eee eee eee 3 S D e E E E 4 IPETO ee eee E E 6 Varnable starting eei 7 FOUL GIS eee 7 SHIT el Ee eeel eie 8 ai ne A ee en oe mn en em ene ee eee 8 FRA eie 6 0 mete eatem me on eon et rena ne eon Pa En eo ean ee 8 Pre Sil UG T 8 SVEEN AL OW s Se ee en eee er eee nee nn ee 8 GTS a AIOE DCS SUC an tac ce cccsnenesasnaactasaseces ea gacenqurt soceauseucateber encod A E T A 8 PUL OMMAIG SAND e E mmasurredsnemiactaitmiosacct manana E E 9 GeO aaa gece eseneeesen sed sceeceenceeacseaacensasecee E acess E 9 MVNO senwccecanct nauaaua wea A E A 9 AO E E a A EE E E A A E
16. al should be stored with the machine It is important that the user manual is supplied with the machine upon resale and loan e The user of the machine must make sure that the operator service personnel and others who have access to the machine are instructed on the proper use and handling of the machine Refer to this users manual for further information Symbol explanation Please read this manual and follow the included instructions In order to emphasize certain information the following expressions are used Note A triangle containing an exclamation mark is a warning symbol that warns you about important instructions or information concerning this machine Warning A triangle containing a warning about an entanglement and crush hazard Page 2 T5 02 En Manual Date 28 10 2010 Jasppels Introduction to the machine Jaspoels Fabriksvej 19 7441 Bording Tel 98 43 99 66 e An innovation as far as the structure and programs are concerned but also the stretching machine that is easiest to operate e Can stretch using all known plastic boards e No need of manual switching between males and females e The pelt is completely stretched when it leaves the machine Note The user of the machine must make sure that the operator service personnel and others who have access to the machine are instructed on the proper use and handling of the machine Refer to this user manual for further information The
17. art The board foot goes down a little and then a few mm further up than the starting point When the machine has stretched the pelt for some few extra mm it measures whether the pressure applied on the pelt is too high If necessary the pelt is loosened until the desired pressure is achieved The function can be repeated until the next size is reached When the next size is reached there will be no stamping and the For kort til n ste st rrelse i e Too short for next size message will be displayed on the operator panel Stretch pressure settings see page 25 Speed settings see page 24 Wrap In order to keep the pelt in place when the claws are released some foil will be wrapped around the bottom piece of the pelt Page 9 Press both WRAP buttons simultaneously lf the pelt only needs a few more mm to reach the next size wrapping will not be performed and a message will be displayed on the operator panel lt is possible to perform wrapping anyway by pressing Forts t i e continue on the operator panel and then restart wrapping by pressing both Wrap buttons simultaneously again Wrap is performed Database lf Release is on the machine will loosen the pelt a little if possible The wrapping part begins to rotate to wrap foil on the pelt A number of turns are wrapped on the pelt without moving the board foot The claws release their grip on the pelt The board foot goes a number of mm up while the
18. at the photo sensor can see the pelt lf something goes wrong and the photo sensor does not stop the machine you can just press the knee start button and then the machine will stop Furthermore you can set the speeds for e pre stretch see page 22 e stamp see page 24 These parameters can be set on respective screens Page 17 Main menu Gen setup gt General setup Max length Max length You can activate this feature if you want stop str kning ved Max skindlzngde the machine to stop stretching a pelt Max skindl ngde when the pelt exceeds a certain length The ON OFF button The color of the button is Max nsket skindlasngqde Han 1200 mm e red when the feature is Off green when the feature is On Max nsket skindlzengde Tzeve 1000 mm Values for max length Akttryk 65 Kg In the 2 blue boxes you can enter the nae ee L ngde 1028 mm desired values for max length of male and female pelts Information screen u If the length of a pelt exceeds the set angler m m Han point for maximum length during stretching a message will appear that St rrelse nu Skind Type advises the operator to wrap the pelt as it has reached the maximum length WRAP nu The message will be displayed regardless max l ngde of what screen is being displayed at that time Close Page 18 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re i Tel 98 43 99 66 Main menu Gen setup gt Gene
19. d goes up Wrapning Image Laps on the pelt after Soft low pressure The number in this field Omgange pa skind efter stands for the number of layers that will be put on Han T ve top during wrapping if the machine has not had a Emini 4 4 stretch pressure higher than the low stretch pressure Hai tryk T T High pressure The number in this field stands for Ecin ciw 10 10 the number of layers that will be put on top during wrapping if the machine has applied high stretch pressure Stramp pressure The number in this field stands for the number of layers that will be put on top during wrapping if the machine has stamped the pelt Wrap Step 2 go a number of mm up Servo hast op i e servo speed up Here you can choose how fast mm sec the board foot is to move during wrapping Servo mm op i e servo mm up Here you can choose how many mm the board foot is to move up during wrapping Page 27 Wrap step 3 insert the number of laps at the bottom Omgange afslut i e laps at the end Here you can choose how many laps to wrap around the pelt at the end P S A certain number of laps are necessary so that the wrapping does not get loosened again Main menu WRAP gt Wrapping Loosen gt Loosen the pelt before wrapping Loosen When the release function here called loosen is On the machine loosens the pelt slightly depending on the set point values Mangler mm i e missing mm This va
20. e open signal when the program expects it to If the feedback signal from Belly claw 1 isnt recognized as the open signal when the program expects it to If the feedback signal from Belly claw 2 isnt recognized as the open signal when the program expects it to FRQ error xxx and text lf an error occurs on the frequency converter it will send a code to the PLC The code is displayed on the operator panel with a number xx and a text describing the error VLT error no communication lf there is no power on the VLT or if there are communication problems between PLC and VLT Servo error Whenever an error occurs on the Servo Servo error no communication Whenever there is no power on the servo or if the LAN plug is disconnected Page 34
21. e menu structure is similar to that of Retur the respective menu for male pelts T ve i e female You will be redirected to a let arsproduktion alle avier Slet dagsproduktion i e delete daily output Deletes the daily production data of the selected breeder Slet dagsproduktion alle avler Deletes the daily production data of all breeders You will however have to confirm the Operation once again before the data is deleted vaste ean Retur gt N ste Retur Slet arsproduktion alle avler Deletes the annual production data for all breeders You will however have to confirm the operation once again before the data is deleted The picture looks like the one above Page 32 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re l Tel 98 43 99 66 Alarms The machine can generate a few alarms H Alarm Whenever conditions for an alarm occur the following screen will be displayed wee The text in the dark grey box will vary 14 34 16 Fejl Servo Kommunikation eller depending on the alarm type gehad Alarm message Message description Memory is full for this breeder This alarm will be displayed when a breeder s data register for one of the pelt lengths reaches a value of over 32500 a year Emergency stop Emergency stop is activated Restart by pressing the blue reset button and after that reset on the operator panel Low a alarm The pressure isnt sufficient for the nani Poo
22. he current pelt length at the bottom of the screen Page 26 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re l Tel 98 43 99 66 Main menu WRAP gt Wrapping Wrap Settings for the wrap function will help you determine how the foil should be placed on the pelt Wrapping pelts 1 When you ve pressed both wrap buttons foil will be wrapped around the pelt 2 When the set number of rounds is reached the claws open and the board foot goes up while foil is still being wrapped on the pelt 3 When the board foot has gone up the number of mm that has been determined in the setup a number of turns will be wrapped around the pelt to close the foil properly 4 Finally the foil is cut by a knife and the board foot goes to the very top Wrap Step 1 insert number of laps at the top Omgange pa skind i e laps on pelt You will get Wrapning redirected to a new screen with 3 setup points The reason why there are 3 setup points is that the higher stretching pressure has been applied when the pelt was being stretched the more times the pelt Serva hast op needs to be wrapped in order to maintain the obtained length Servo mm 0 H There is a numeric value on the button in the picture it Omp ange afslut is the number 4 This value changes depending on A how big the applied stretch pressure was during Siek VLT stretching and shows how many times the pelt will be wrapped before the claws are released and the boar
23. lly lt is also used in combination with Stop to open the foil knife lt is also used in combination with Tane Ned i e board down to save the set point for variable starting point Start This button starts the next sequence of the cycle It has the same function as the foot pedal or the knee contact with magnet for operation using one s knee Tane ned i e board down This button is used to drive the board down lt is also used in combination with Tane Op i e board up to save the set point for variable starting point Page 6 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re l Tel 98 43 99 66 Variable starting point To increase the speed of the stretching process the default starting point can be changed according to user s needs 1 Press the Tane ned or Tane op buttons i e board down and board up respectively until the board foot is located in the position that you want the machine to use as the starting position 2 To get the machine to remember the location press the Tane op and Tane ned buttons simultaneously Now the position is stored in the machine s memory and the machine will use this position as a starting point for stretching Foil knife open By pressing the Stop and Tane op buttons simultaneously you open the foil knife Page 7 Function description Description of the program sequence when a pelt is to be stretched Start The board foot will normally be loca
24. lts size is far from being able to reach the next pelt size high pressure will not be activated automatically Press start to activate high pressure anyway T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re i Tel 98 43 99 66 Automatic high pressure stretching If a pelts length is close enough to be able to reach the next size high pressure is activated automatically The machine then assesses whether automatic stamp should be performed lf automatic stamp is not performed the WRAP nu i e WRAP now message will be displayed The pressure for high pressure stretching can be adjusted in the type setup see page 25 Pause times and activation of high pressure on missing mm to the next size can also be adjusted in Setup see page 23 Automatic stamp After the pause time after the high pressure sequence has ended the machine assesses whether an automatic stamp needs to be performed lf automatic stamp is performed the WRAP nu i e WRAP now message will be displayed afterwards if it is not possible to reach the next size The first stamp will be performed with settings for high pressure Stamp lf a pelt s length is close to the next size one can stretch the pelt further by pressing start again The first time stamp is activated automatic manual settings for high pressure are used Subsequent stamps will stretch the pelt at a bigger pressure and speed stamp settings are described on page 24 Press St
25. lue makes sure that some distance is kept to the boundary of the next smaller size lf the value is e g 50mm as shown then the value of missing mm on the production screen after loosening must not be bigger than 50 This means that the pelt length is 10mm above the limit for the size below Sleek skind i e loosen pelt Sl k skind inden Wrap Sl k skind f r Wrap On Off Sl k skind inden Wrap ol k skind f r Wrap n ff Mangler mm 50 a 2 Mitr max v rdi efter slaekning Sl k skind antal mm 10 Avis muligt mm L ngde 1028 mm This value represents how many mm the pelt is loosened if it is possible If the box missing mm on the production screen contains information that 45mm are missing to the next size there s only 5 mm down to 50 mm Therefore the pelt will be loosened 5 mm in this case Main menu WRAP gt Wrapping VLT gt Frequency converter setup Wrap Hastighed Hz i e wrapping speed On this screen you can set the frequency of the engine that pulls the wrapping parts Orange box In this box input from the lap counter is displayed as well as information on how many laps are counted to The counter can be reset by pressing the blue Reset button when the wrapping part is not running Hastighed 1 i e soeed 1 This speed is used most of the time during the wrapping process Hastighed 2 i e soeed 1 This speed is used on the last lap before wrapping is finished
26. m The machine will then always stamp the pelt Dynamisk Or 24mm L ngde 1028 mm Han i e male Here you can set the limit for Han when the stamping process is to be interrupted If more than 25mm are missing to St rrelse nu Skind Type the next size as shown in the picture the stamp will not be performed The figure on the button Skind er for kort represents the value that is applied if the pelt til n ste st rrelse size is 6 0 when the Dynamic setup is on T ve i e female The same function as the oe i Close above designed for female pelts Dynamic ON OFF can only be changed with the login code If this function is ON the number on the green buttons will apply to the length of a male pelt size 6 0 and a female pelt size 4 0 If the pelt is smaller it is assumed that the pelt can be stretched less The figure on the right shows where the boundary is for the current pelt length The current pelt length is displayed at the bottom of the screen Ned f r stamp i e down before stamp Here you can adjust how far the board foot is to go down before stamping The measure is also the length to which the machine will attempt to stretch the pelt during stretching This means that in this case the machine goes 25mm down at first Then the machine will add the distance that it has covered on its way down to the length to be stretched so the machine will then try to go 25 25mm 50mm up This is done at
27. machine s connecting cable must be grounded If this is not observed the warranty becomes void The air pressure must be at least 8bar and the machine has an air consumption of up to 70 l min The air hose connecting the T5 Maxistretch stretching machine and the compressor plant has to be min 3 8 and preferably 1 2 T5 02 En Manual Jaspoels Date 28 10 2010 Jas pels Re i Tel 98 43 99 66 Important Any kind of work involving the machine that does not include the wrapping process such as cleaning making adjustments etc may only be performed when the machine sS electrical and pneumatic appliances are disconnected Note In order to prevent possible damage to the control unit s microcontroller and the rest of the electrical system during thunderstorms it is recommended to switch the electrical connection off when the machine is not in use Page 5 Front Screen Emergency stop Stops the machine immediately servo loses signal in Safe Off mode and the VLT loses its electrical power supply In order to restart the machine after an emergency stop the emergency stop must be deactivated the reset button pressed and the alarm on the operator panel reset see the detailed description on page 12 Stop Stops the current process and goes 1 step back in the program You can go further back by pressing the stop button multiple times Tane op i e board up This button is used to drive the board up manua
28. machine may only be used for the purpose it is designed for lf any problems should occur with the machine or its operation they must not be corrected before the machine is properly switched off unless the correction can be made via the machine s control buttons The user manual should always be kept available for the operator Page 3 Page 4 Before the T5 Maxistretch stretching machine can be used make sure that it is Standing on a firm and stable surface Use the adjustable machine feet to achieve the desired position The machine may only be used for stretching mink pelts DANGER To avoid any entanglement and crush hazard during the machine s operation it is important that the user does not touch the moving parts in the machine This applies especially to wrapping parts and pelt holders that are activated during the wrapping process The machine is equipped with a knife that cuts the foil after the wrapping process The knife is activated automatically Do not attempt to stop any of the moving parts by hand always use the emergency stop to prevent dangerous situations Note that the stop button is located on the front panel next to the Tane Ned i e board down button It stops the current process and moves one sequence step back lf any dangerous situation occurs always use the emergency stop The T5 Maxistretch stretching machine is factory fitted with a 3 pole 240V plug Note The
29. n menu Pelt types gt Pelt types Type 1 4 gt Pelt tyoe menu pre stretch Pre stretch Forstrek The name of the pelt type is displayed at the top Dynamisk On Pre stretch is a function that stretches the back of a EET TT pelt just after back claws close the belly claws are Forstrek aia still open Forstreek On Here you can choose whether the pre Dynamisk On stretch function is to be enabled green or disabled tur red for this pelt type 32 mm Han i e male Here you can set the desired pre stretch for male pelts L ngde 1028 mm Dynamic ON OFF can only be changed with the login code If this feature is on there will most likely be another number on the far right The number on the green button will then be the pre stretch for a male pelt size 6 0 The number on the right shows how much a pelt with current length will be pre stretched the current length is displayed at the bottom of screen T ve i e female Here you can set the desired pre stretch for female pelts Page 22 T5 02 En Manual Jaspoels Date 28 10 2010 Jas feis oe l Tel 98 43 99 66 The dynamic function is the same here as it is in the case of male pelts the difference being that the number on the button here shows how much a female pelt size 4 0 will be stretched Main menu Pelt types gt Pelt types Type 1 4 gt Pelt type menu Change pressure Change pressure The name of the pelt type is displayed at the
30. nly stretch the pelt using the settings for soft pressure Wrap alarm is disabled so the machine will not provide any information whether the pelt can reach the next size When the pelt has been stretched the soft feature will be set to normal again Low pressure This option is used to stretch the pelt right after the claws have closed on the pelt High pressure This setting is used when high pressure has been activated High pressure is activated when the time for low pressure has run out or it can be activated manually This value will also be used the first time stamp is activated Note that stamp is performed automatically when the time for high pressure has run out The high pressure timer can be set on the Change pressure screen see page 23 Stamp pressure This setting is used when you stamp a pelt more than once The machine s current pressure value is given in the box at the bottom of the screen You can read the current pressure at the bottom of the production screen Page 25 Aktuelle tryk Avler nr Main menu Pelt types gt Pelt types Type 1 4 gt Pelt type menu Wrap alarm Wrap alarm Function description This function is used to get an information screen to appear on the display if it is possible to get the pelt to the next size by stamping a little more On this screen you can set the maximum number of millimeters that are missing to the next size lf the number of mm that
31. ral setup Alarm list Alarm list Alarm time Message 08 09 2011 Fejl Servo Kommunikation eller str amsvigt On this screen you can view the current and previous alarms Clear All deletes all alarms Pil op i e arrow up Moves up the list Pil ned i e arrow down Moves down the list Close Closes this screen It will be described further in this document what alarms the machine can generate Main menu Gen setup gt General setup Copy Backup Setup backup On this screen you can save install the most important values of the setup Setup Backup General data e Dynamic On Off e Safety Margin e Stretch lengths 1234 Gem nuv rende bruger setup e Correction value 2345 installer gemte bruger setup e Servo speed 3456 installer fabriks ops tning Data for the 4 pelt types e Pre stretch Pressure change Stretching time Stamp values Stretch pressure male female Wrap alarm Kode i e code An input box appears on the screen when you press Kode lf you enter 1234 and press Enter the above data will be stored in the memory In the text box at the top of the text the Nuveerende bruger setup er gemt i e Current user setup is saved message will appear Page 19 lf you enter 2345 and press Enter values from the previously saved user settings will be installed In the text box at the top of the text Gemte burger setup er installeret i e Stored user se
32. ry same function but designed for female pelts The figure on the button represents the number of mm that are missing to next size of a female pelt size 4 0 if the dynamic function is On Stretch times Straekketider These settings determine how long it should take to stretch the given pelt using different stretch pressures Lav tryk i e low pressure Here you can set how much time must pass before the machine checks to see if high pressure needs to be automatically activated H j tryk i e high pressure Here you can set how much time the machine is to work at high pressure before it can stamp or wrap the pelt Page 23 PS After the time with high pressure has ended a stamp will be performed automatically unless it is too far to reach the next size Main menu Pelt types gt Pelt types Type 1 4 gt Pelt tyoe menu Stamp Stamp The name of the pelt type is displayed at the top Do not stamp if more than xx mm are missing to next size Stamp ikke hvis der mangler over xx mm This feature is designed to prevent the stamp Raba sequence if it is not possible to reach the next size A message will appear on the screen 22mm saying Skind er for kort til n ste st rrelse i e The pelt is too short to reach next size to inform the operator that the stamp of this pelt is cancelled The message will disappear when Wrap function has been activated The feature can be disabled by setting the values over 60 m
33. ted at the bottom of the machine at a preset starting point You start by putting the board into the board foot After a power failure or emergency stop the board foot will start by searching the zero point which is at the very top and then drive down to the preset starting point The machine is now ready for production Find pelt edge Press Start The machine will now go down until it finds the pelt edge When the sensor sees the pelt the machine stops and goes up a little the number of mm can be adjusted see page 15 lf the machine does not see the pelt you can stop the machine by pressing the knee start button The operator must now make sure that the pelt is positioned in a way that allows the claws to grasp the pelt Pre stretch Press Start The back claws close on the pelt lf the pre stretch function is set to ON in the setup menu the foot will run up a bit to stretch the pelt on the back Stretching pressure and pre stretch time can be adjusted in the setup and dynamic pre stretch can be switched on or off see page 22 Stretch at low pressure Press Start Now the belly claws are closed and the pelt is stretched at low pressure If high pressure is not activated the machine will hold the position and the WRAP nu i e WRAP now message will be displayed Stretching pressure for low pressure stretching can be adjusted in the type setup see page 25 Stretch at high pressure Page 8 lf a pe
34. tics gt Statistics white frame Statistics Overview of statistics screens On the statistics screens you can see how many pelts of different sex and length have been stretched on this machine for the individual breeders Data collection In order to keep track of how many pelts are stretched on this machine the pelts are counted in special registers e The records are divided so that you can choose among 20 breeders e Pelts of females and males are recorded separately e Inthe end pelt lengths are recorded separately During the stretching process a pelts length and sex is recorded in the temporary memory when you activate the Wrap feature The pelt will not be counted in the memory until it is completely finished Cancellation see also the description on page 13 e You can cancel the count within 90 sec after that the pelt has been counted e f you start to stretch a new pelt you lose the ability to delete the recently counted pelt Page 31 Main menu F6 Statistics gt Statistics Statistics main menu On this screen you can choose what breeders and statistics you want to see You can also delete selected data Avler nr i e breeder number Here you choose the breeder whose data you want to Han i e male You will be redirected to a screen covering the daily production of male pelts screen covering the daily production of female pelts This will not be described further here because th
35. to display stored data since the panel is equipped with a touch screen all you need to do to activate the available functions is touch the screen at the points where there are buttons and input boxes Data input lf you want to change a value in a setup point touch the screen right where the button input box is displayed A data input box where you can enter the new value of the set point will now appear When you have entered the data press Enter There are some numbers under the data input box These are the minimum and maximum values that can be entered lf you do not want to change anything in the set point you can just press Esc Page 11 Start up screen The start up screen appears when the machine is connected to a power source On this screen you can choose what language the screens will be displayed in lf you do not want to change the language press OK to proceed to the main menu The emergency stop If the machine is stopped using the emergency stop button this screen will be displayed Reset the alarm you can close this screen by pressing Reset alarm However it will reappear after 60 seconds if the emergency stop has not been reset To get the machine to run again after an emergency stop you need to 1 First pull the emergency stop button out 2 Then press the blue reset button 3 Finally press Reset alarm on this screen WRAP Maxistretch OK Dansk 08 09 2011 12
36. tup Is installed will be displayed lf you enter 3456 and press Enter values from the factory setup will be installed and the Fabriks ops tning er installeret i e Factory settings are installed message will appear in the text box at the top of the text lf you enter any other number combinations the Forkert kode i e incorrect code message will appear in the text box at the top Main menu Gen setup gt General setup gt Setup backup Copy Copying the setup On this screen you can copy values from one setup type to another lf you have entered all values for e g s Type 1 and want to copy all the values from BAJ 129 XS aL TT E Type 1 to one or more of the other setups in Seat fingeren pa det omr de man snsker at ndre order to save some time this is where you aI aa al aa ane Kanter fra can do it Setup 3 Type 3 Setup d Type 4 You should edit the other types and correct some of the values that you have copied Kopier til Setup 3 Type 3 Procedure Setup 4 Type 4 1 Press for example the Kopier fra i e Copy from field after which a blue frame will appear around the active field 2 Use the arrows up down to select the setup number in the box 3 When the correct setup number is displayed by the arrow press kopier til i e copy to after which it will be activated 4 Now you can use the arrow keys again up down to select the setup number that you wish to copy to 5
37. vler nr 1 Retur Retur Breeder number you can switch to another Switch to soft handling of pelts which means breeder by pressing this that a special setup will be used for pelts that button cannot be handled normally When the pelt is completely stretched the Soft function is disabled see page 29 This button is visible only when a pelt has just been counted in the statistics By pressing the Annuler i e cancel button you can remove the last stretched pelt from the 0 Normal Statistics 50 65 1 Page 13 Main menu Gen setup gt white frame menu General setup Overview of the General setup menu system Stop str kning ved Max skindlzngde Max skindlangde On Off Sikkerhedsm argen Max nsket skindlaengde Han 1200 mm Max nsket skindl ngde T ve 1000 mm Generel Setup Alarm time Message 08 09 2011 Fejl Servo Kommunikation eller str msvigt Tanglaengde Setup Backup 1234 Gem nuverende bruger setup 2345 installer gemte bruger setup 3456 installer fabriks ops tning Clear af N Retur Servo speed mm sek 8 400 Kopier type setup Set fingeren pa det omr de man snsker at ndre Brug Pil op ned til valg af setup nr 100 500 j Kopier til Setup 3 Type3 200 v Setup 4 Type 4 Retur In the general setup you can do the following e Select the distance to which stretching is maintained Select how far the board is to
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