MantaRay User`s Manual - Streamline Measurement
Contents
1. Measurement Ltd MantaRay User s Manual USER S GUIDE Installation amp Operation Instructions Portable Area Velocity Flow Meter Model MantaRay Manual Series A 1 1 Note This page has been left blank intentionally MantaRay Portable Area Velocity Flow Meter INDEX CONNECTIONS E 4 KEYPAD SYSTEM eed NAA RE 5 BATTERY dan aisi es 5 CALIBRATION ORI 6 ICONS 6 MESSAGE ICON Need amp Mdb Na 8 PASSWORD ipo E 9 UNITS MODE 5 10 CALIBRATION Gu sep 11 RELAY PARAMETERS eo trig 14 DATA LOGGING 15 SPEGIALPUNGTIONS er eer ore E ten 17 INSTALLATION SENSOR nennt 19 APPLICATIONS HOTLINE 22 PRODUCT RETURN PROCEDURE 23 AREA VELOCITY FLOW DATA 2 0 4 4 800 24 SPECIFICATIONS Ser 28 IMPORTANT NOTE This instrument is manufactured and calibrated to meet product specifications Please read this manual carefully before installation and2. END VIEW Page 19 MantaRay Portable Area Velocity Flow Meter GOOD END VIEW MEN SENSOR SENSOR SENSOR END VIEW r ar 7 A SE Page 20 MantaRay Portable Area Velocity Flow Meter OPTIONAL PIPE BAND MOUNTING WITH QZ02L SENSOR Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom of the pipe Ensure that the sensor bracket is parallel to the water surface check with a level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the 4 adjustment nut clockwise to expand the bracket and secure to the pipe wall by friction fit Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the pipe band using the holes provided 9 BAND VA ADJUSTMENT JACK VSJ PIPE MOUNTING BAND EN BAND ADJUSTMENT JACK SENSOR MOUNTING BRACKET LJ OPTIONAL QZ02L DP VELOCITY SENSOR MOUNTING Mount the velocity sensor at or near the bottom of the channel or pipe in a position where it will be continuously submerged The QZO2L DP velocity sensor does not have to be parallel to the water surface Position where silt or solids will not build up on the sensor CLEANING Cleaning is not required as a part of normal maintenance Page 21 MantaRay Portable Area Velocity Flow Meter SS PIPE MOUNTING BAND OPTION VSJ O 2
3. VSJ PIPE MOUNTING BAND BAND ADJUSTMENT JACK BAND ADJUSTMENT JACK SENSOR MOUNTING BRACKET END BRACKET VSJ HALF PIPE MOUNTING BAND ADJUSTMENT FLOW JACK 4 SENSOR MOUNTING BRACKET Mounting Instructions Install the stainless steel pipe band with the sensor mounting bracket at the invert bottom of the pipe Ensure that the sensor bracket is parallel to the water surface check with a level Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream Turn the 7 adjusting nut clockwise to expand the bracket and secure to the pipe wall by friction fit Insert the sensor into the mounting bracket and tie wrap the sensor cable securely to the stainless steel pipe band Each Pipe Band includes Page 22 Use optional VSJ stainless steel Pipe Mounting Bands for easy Sensor installation in round pipes Adjustment Jack allowing 0 5 13 mm adjustment from the nominal band size Stainless steel bracket for Sensor mounting Pre drilled for tie wraps included to secure Sensor cable CODE BAND SIZE VSJ6 6 150 mm ID pipes VSJ8 8 200 mm ID pipes VSJ10 10 250 mm ID pipes VSJ12 12 300 mm ID pipes VSJ14 14 350 mm ID pipes VSJ15 15 375 mm ID pipes VSJ16 16 400 mm ID pipes VSJ18 18 450 mm ID pipes VSJ20 20 500 mm ID pipes VSJ24 247600 mm ID pipes VSJ30 307750 mm ID pipes VSJ32 40 32 40 800 1000 mm pipes
4. Portable Area Velocity Flow Meter INSTALLATION SENSOR LOCATION 1 Choose a sensor mounting location where silt or deposits are least likely to accumulate 2 For best results flow should be evenly distributed across the channel and relatively free of turbulence The MantaRay is very effective at averaging level and velocity readings in turbulent conditions but best accuracy and response time 1s achieved with evenly distributed flow 3 Avoid vertical drops obstructions or elbows immediately up and downstream from the sensor Locate the QZO2L sensor at least 10 times maximum Head level and 10 times the channel width from these flow disturbances 4 07021 submerged level velocity sensor requires a minimum water level of 1 in 25 4 mm QZ02L VELOCITY LEVEL SENSOR MOUNTING 7 2 VIEW VELOCITY LEVEL SENSOR Mount the 07021 sensor with the stainless steel bracket and hardware supplied Ensure that the sensor is parallel to the water surface check with a level Mount with the tapered end of SIDE VIEW LEVEL H FASTEN MOUNTING EPI INSERT SENSOR INTO BRACKET WITH A the sensor pointing upstream and the sic pisk sensor cable pointing downstream Clip or tie wrap the sensor cable securely to the pipe or channel wall co lt Note The mounting bracket 1s designed to release the sensor 1f weeds or rags are FASTEN SENSOR gt caught the sensor Marke iei METAL CLIPS OR TIE WRAPS
5. only and ignore reverse flow Select Cn to enable flow direction measurement Select DFF to disable flow direction measurement Select to invert the sense of the flow measurement Flo Direction Cal Constant Scales the velocity amp Flow reading Set to 1 000 for QZ02L sensor Restore Defaults Select Yes and press to erase all user settings and return the instrument to factory default settings Select any number from 9999 press Default setting of 0000 will allow direct access to the calibration menus Setting of any password greater than 0000 will require the password to be entered to access the calibration menus Password Press to return to Menu Selections Page 17 Simulation Test Level Velocitu Flow 1352 85 4 Z28mMA Flow Relauziz MantaRay Portable Area Velocity Flow Meter SIMULATION Exercises the 4 20mA 0 5V outputs digital display and control relays Test Select Maximum press to simulate maximum Flow Level and Velocity and to output 20mA 5V to the analog channels Select Minimum and press to simulate minimum Flow Level and Velocity and to output 4mA 0V to the analog channels To simulate an intermediate Flow Level and Velocity set Test to Actual and then enter a value for Lewel and Velocitau The Flow calculation analog outputs and control relays will respond to the simulated values Page 18
6. VSJ42 54 42 54 1 1100 1375 mm ID pipes VSJ56 72 56 72 1 1400 1800 mm ID pipes FASTEN SENSOR CABLE TO PIPE OR CHANNEL WITH TIE WRAPS END VIEW MantaRay Portable Area Velocity Flow Meter BREAK OUT BOX 2 EXT BATT 3 RELAY 1 7 420 8 4 20 4X IP66 DUST TIGHT SPLASH PROOF Page 23 SPECIFICATIONS Channel Types Electronics Enclosure Operating Temp Electronics Accuracy Display Programming Battery Battery Charger Outputs Communications Breakout Box Electrical Surge Protection Data Logger Logger Intervals Software Approximate Shipping Weight Velocity Level Sensor 02021 Velocity Measurement Range Level Measurement Range Operating Temperature Exposed Materials Sensor Cable Sensor Mounting Temperature Compensation Ep 7 MantaRay Portable Area Velocity Flow Meter Round pipe Rectangular trapezoid egg or custom shapes Watertight airtight dust proof IP 67 polycarbonate 5 to 140 F 20 to 60 C Level 0 25 of Range Velocity 296 of Reading Repeatability and Linearity 0 1 White backlit matrix displays flow rate totalizer relay states operating mode and calibration menu built in 5 key calibrator with English French or Spanish language selection internal rechargeable NiMH 12VDC 10 000 mAh 4 2A 70W Max 100 240VAC 50 60Hz input UL and CE listed 4 20mA 500 ohm or 0 5VDC 100 mA by menu se
7. operation Any unauthorized repairs or modifications may result in a suspension of the warranty Available in Adobe Acrobat pdf format Page 3 MantaRay Portable Area Velocity Flow Meter CONNECTIONS Charger and IO Sensor USB rod IO Plug Connector QZ02L Thumbdrive ala not supplied Charger see pg 28 or optional Break out Box pg 27 Page 4 Portable Area Velocity Flow Meter KEYPAD SYSTEM The MantaRay uses a menu system Arrows show the four directions to leave a menu box Pressing a corresponding keypad arrow will move to the next item in the direction shown Move the cursor underline under numerals and increase or decrease numerals with the and amp keys To store calibration values permanently even through power interruptions press GREYLINE instruments inc Area Velocity Flow Meter MANTA RAY BATTERY A built in rechargable NiMH battery supplies power for 48 hours continuous operation when fully charged Display brightness is adjustable to conserve power The MantaRay will switch off automatically when the battery is fully discharged Full charge requires approximately 6 to 9 hours charging Sleep mode extends battery life for long term data logging 30 days for 5 minute logging CHARGING BATTERY A 16 AC DC power module is supplied for battery charging and continuous use Full charge requires 6 9 hours when fully drai
8. 18 GA RECOMMENDED HEIGHT AS REQUIRED SIDE VIEW END VIEW Min Vel Press and enter a minimum velocity cutoff Forward and reverse velocities less than Min Vel will be forced to zero Damping Increase damping to stabilize readings under turbulent flow readings or to reject spurious level readings Decrease for faster response to changes in flow Press v fromthe Calibration display to return to Menu Selections Page 11 Channel Setup bTups Height E FR aun STU MantaRay Portable Area Velocity Flow Meter CHANNEL SETUP Found Select for open pipes Set Height to the inner diameter of the pipe Rectanale Select Eectanale forrectangular channels Enter the channel width Trapezoid Select Trapezoid for trapezoidal shaped channels Specify the higth and Slope of the channel as shown in the following illustration SLOPE TRAPEZOIDAL CHANNEL lt x gt WIDTH gt lt y gt Egg Select for Egg shaped channels Enter the Max He ight of the channel HEIGHT 3R a R 2 Page 12 Cuztom Channel bTups Custom Reset Data Height Ft Division B E Ft Increment 8 868 Level HB BBA FE MantaRay Portable Area Velocity Flow Meter CUSTOM CHANNELS He Division Increnent HEIGHT Old data MUST be re
9. D The Fas uword number from 0000 to 9999 prevents unauthorized access tothe Calibration menu From the Main display press to get to Pazzworcd Factory default password is 0000 and if it has not been changed press to proceed to the Meri Selections screen If a password is required press to place the cursor under the first digit and or f to set the number then to the second digit etc Press or to proceed to the Menu Selections screen A new password can be stored by going Special Functions Mew Fassuord Page 9 Unite Mode Flow Linear in Volume JSG Time min Temperature ic Flow Linear Tt Inits Mogg e Linear volume bk l TUX IMG IG Lis UnitssMode Flow Linear in Volume USG Tine hr min Flow Linear in Volume usa Time min Temperature F MantaRay Portable Area Velocity Flow Meter UNITS MODE From press the and then the or to select Flau Velocitua or Lewel Flow mode displays the flow rate in engineering units e g gpm litres sec etc Press the to store your selection then the amp to the next menu item From hLinear press the key and then the or amp to select your units of measurement Press the to store your selection Press the key to move the gt symbol to
10. e Icon will appear on the main display if error messages are being generated by the instrument Press v to return to the main display STATUS Press amp from the MAIN display to view instrument status Velocitu Will be displayedin ft sec or mesec Level Is displayed in the selected units Tot Displays the current totalizer reading Signal Cutoff Adjust the setting in percent to suppress flow readings at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading Example Signal Cutoff at 5 will force the display and outputs to zero when signal strength drops below 5 Signal Strength Displays percentage of signal being received by the ultrasonic sensor EC Displays level measurement Echo Confidence Relaysi2 Energized relays will display with reversed font eg Page 8 24 he Feb f Total Average 3 Mar imum Time Minimum Min Time 3 qu BRA D gt v gt e MantaRay Portable Area Velocity Flow Meter 24 HR LOG Press from the MAIN display to view formatted flow report from instruments with a built in data logger Press to pan through Level Welocity and Flow summaries Press to scroll down one day or repeatedly to scroll to specific date Up to 365 days can be stored Newest date will overwrite the oldest Press to return to the main display PASSWOR
11. each subsequent menu item and the to save your selections Note the volume selection bbl denotes U S barrels r gt Temperature press then f to select or F Press or v to return to the Menu Selections screen Page 10 Calibration gt 26mA Flo 10 000ft7 s 4mA Flo B0 8000ft s Min Level 0 8000in 9 9991 9 099 4 01 Offset Min Vel Damping 10 MantaRay Portable Area Velocity Flow Meter CALIBRATION Press to Calibration and to enter Use or ft to position gt before each menu item and to enter When settings are completed press v to store and return to the Calibration menu 268nmA Flo SV Flo OFF Press and enter the flow rate value for 20mA Note Analogue output can be selected as 4 20mA or 0 5V in Special Functions 4nA Flo Press and enter the flow rate value for 4mA 0 Flo OFF Lvl Offset Optional for 07021 sensor use for mud or silt conditions Press and enter an offset to level measurement Set to 0 00 when sensor mounted on floor of channel When sensor is mounted above the floor of the channel enter the distance between channel floor and bottom of sensor Maximum offset is 36 914 mm Note 4mA is not affected by Lvl Offset settings 4mA is the bottom of the channel or pipe SENSOR ELEVATED ABOVE FLOOR OF TOP VIEW USE THE 2 PIPE OR CHANNEL STAINLESS STEEL MOUNTING BRACKET SUPPLIED U 5HAFE STAINLESS STEEL
12. ging interval Press to store the setting Stop Start or Delete the log file Press to De lete and to delete the log file Press or amp to Start and to start the logger You MUST delete old log and start a new log AFTER having set changes to Log Site ID and or Interual for those changes to be applied to the log file View 24 hr formatted Reports on the MantaRay display Press amp from the MAIN display to view formatted flow report from instruments with built in data logger Press to pan through Lael Welocity and Flow summaries Press amp to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press v to return to the main display Page 15 MantaRay Portable Area Velocity Flow Meter RETRIEVE LOG FILE Plug a USB Flash Memory Drive not supplied by Greyline into the USB output cable from the instrument The instrument display will show the USB file download icon until the log file is transferred to the memory card and then display file download completed icon The USB flash drive may be removed Download file names will appear in this format _ SSA LOG MODEL TAG DOWNLOAD Tag is set according to the Log Site ID entered in the instrument Data Logging menu Download letter will be for the first download from an instrument for the second then C etc At the letter Z a character wi
13. lection 2 solid state Relays 32V AC DC max rated 400mA programmable for flow proportional pulse sampler totalizer flow and or level alarm Connections for charger input external battery input 2 relays 4 20mA 0 5V Sensor 4 20mA outputs and AC power input Programmable 2 million point data capacity time and date stamped plus formatted flow reports including Total Average Minimum Maximum and times of occurrence Includes USB output to Flash Drives programmable 10 30 sec 1 2 5 10 15 30 60 min Greyline Logger for Windows Graph and data table presentation level velocity to flow conversion exports data to Excel exports graphs 15 Ibs 6 8 kg 0 1 to 10 ft sec 0 03 to 3 05 m sec Minimum Head 1 in 25 4 mm Maximum Head 15 ft 4 5 m 5 to 150 F 15 to 65 PVC polyurethane epoxy 25 ft 7 6 m submersible polyurethane jacket shielded 3 coaxial includes MB QZ stainless steel mounting bracket Automatic continuous 0 63 16mm 500 F 127 150 38 1mm
14. ll appear indicating that the maximum number of downloads for that instrument are on the USB flash drive Older files can be erased or moved from the flash memory drive or new memory drive can be used OPENING LOG FILES Install Greyline Logger on your PC or laptop Refer to the Help menu in the program for detailed instructions Select File Open Instrument Log log to open the log file from your USB flash drive Page 16 Speecial Functions bL English Analog Out 4 2 Back light Reset Totalizer HO Hegat iwe Totals HO Flo Direction OFF Cal Constant 1 888 Restore Defaults Password BRAGE Speecial Funct ions Language English Back light Mediun Lou HisLo MantaRay Portable Area Velocity Flow Meter SPECIAL FUNCTIONS Lanauage Select Enalizh French or Spanish Fina log Out Select 4 20mA 0 5V or OFF mode for the analog output Back light Select High Medium or Law for continuous backlight Select for high backlight for 1 minute after a keypress and then Le backlight until a key is pressed again Select or Lou for backlight after a keypress and then backlight off until a key is pressed again Reset Totalizer Press and select es erase and restart the totalizer at zero ative Totals Select to have reverse flow readings deducted from the totalizer Select Ha to totalize forward flow
15. lume per relay pulse Use this feature for remote samplers chlorinators or totalizers Minimum time between pulses is 2 25 seconds and pulse duration is 350 milliseconds and enter settings for each relay Return to Felaw Position the cursor under the numerals and press or to set digits to the relay set point set digits tothe CH set point Position the cursor under the numerals and press or to set digits to the relay set point set digits to the OF set point mode Specify the state of the relay for loss of echo condition OFF On or Hald Press to returnto Meru Selections Page 14 Loseing bLog Site s Pat Fade Velo Set Date Feb 18 Mar 15 Set Time ii z Interval Loc DATA LOGGING Setup MantaRay Portable Area Velocity Flow Meter Select Data Logging from Menu Selections Log Site Flode Set Date Set Time Interval Load Note Enter a number from amp to 23 The site ID will become part of the downloaded file name to help distinguish downloads from different instruments Press to store the setting Select Weloacity LWT Level or Flow Press v to store the setting Press or amp to scroll and select Month Day and Year Press V to store the setting Press or to select the current time in Hours Minutes and Seconds Press to store the setting Press or to select the log
16. moved before entering data for a new channel Press then press f to and press to clear old data Enter the maximum height of the channel Divide the maximum height into equal increments maximum of 40 and enter this division value example 1 1 cm etc Enter the increment number if you want to edit a previous entry or to skip entering widths for some levels Note The custom channel will interpolate widths between entry points Enter the measured width of the channel at the level shown Note To enter 0 width you must press and then V to store a 0 width data point Displays the level of the channel for each increment and width entry INCREMENT d DIVISION N E LEVEL Note Custom channel data in equal width increments with variable height measurements must be converted to the format shown above using the Channel Data Translator PC software Page 13 RelauFarameterz Felag 1 Function Flow USG Off 8 868 USG MantaRay Portable Area Velocity Flow Meter RELAY PARAMETERS Felag Functian Flon We locity Press and or ft to select a relay 2 relays Press or to select OFF Pulse Welocity or Lewel Flon Position the cursor under the numerals and press or to set digits to the relay set point set digits to the OF set point Press and set digits to the flow vo
17. ned Solid battery icon and or full charge adapter icon indicates when battery is fully charged Page 5 MantaRay Portable Area Velocity Flow Meter CALIBRATION MENU Zt sAe 34 93 Page 6 ICONS MantaRay Portable Area Velocity Flow Meter Page 7 Message waiting Press Data logging off Data logging on USB file download File download completed Download Error Echo OK No Echo Battery status charging icon External Battery Source Full charge powered by 16V adapter Sleep mode icon indicates that MantaRay is running in sleep mode The icon appears only during the wake cycle when the display is fully lit fl USG m 0 000 Tot 26136 8 USG Relays 22 Message Data Log Logging Battery 166 Charger Log used 2x Sensor Good Temperature 24C SGtatus bLevel 6 66 ft Velocity 6 66ft s Flow 6 666 ft s Tot 6 666USG Signal Cutoff 5 Signal Strength 166 Relaysi2 MantaRay Portable Area Velocity Flow Meter MAIN DISPLAY The main display shows the units selected from the Units Mode menu Flow or Velocity rate being measured TOTALIZER and RELAY states The MantaRay will start up with this display MESSAGE ICON Press from the main display to view temperature measurement status of the data logger battery and error warning messages provided by the instrument The Messag
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