YP900A Delphi Combustion Efficiency Panel
Contents
1. VALUE DISABLED DISABLED FLAME SIGNAL AoA VIN V WV e STACK TEMP O2 TRANSMITTER Fig 39 Commissioning modulation curve setup NOTE After step 11 is finished press Complete Commissioning button 66 1191 02 42 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Curve Setup Complete Honeywell curve setup CANCEL Disaste BURNER YOU HAVE FINISHED THE STEPS FOR COMMISSIONING IF COMMISSIONING IS COMPLETE PLEASE PRESS THE COMMISSIONING COMPLETE BUTTON OTHERWISE PLEASE PRESS THE CANCEL BUTTON TO GO THROUGH COMMISSIONING AGAIN THE BOILER WILL NOT RUN UNTIL COMMISSIONING IS COMPLETED INCORRECT INSTALLATION MAY CAUSE UNSATISFACTORY PERFORMANCE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH COMPLETE COMMISSIONING Fig 40 Commissioning curve setup complete Fuel 1 curve set up completed Repeat the set up procedures for Fuel 2 and FGR if necessary 43 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Platform Setting Press Platform button on Software Setting Page 1 screen Honeywell ptatrorm Settines No Annus America Los_Angeles 8 7 Ma 17 Jul 2009 12 04 PM PDT 4 o Brian PC 66 180 96 12 66 180 96 12 Fig 41 Platform settings screen This screen allows the user to set Time Time Zone and IP information Save button Press to save platform settings NOTE After completion of this step press the main title bar2. The Settings area is where the installer will setup all the parameters associated with the YP900A This includes all setpoints limit and interlock names and commissioning of the independent fuel curves Fuel selection changes can only be made in standby mode Honeywell SOFTWARE SETTINGS PAGE 2 Ararn s BACK Nea MINIMUM VFD SPEED 20 0 Hz Maximum VFD Speco 55 0 Hz a FUEL SELECTION CHANNEL 4 ACTUATOR ENABLED DISABLE CHANNEL 3 ACTUATOR ENABLED ENABLE CHANNEL 3 ACTUATOR MINIMUM POSITION aa CHANNEL 3 ACTUATOR MAXIMUM POSITION Fig 11 Settings page 2 Back Button Takes the user to the previous page Minimum VFD Speed Set the minimum speed setting for the Variable Frequency Drive When setting up the VFD the minimum frequency should be set to 0 Hz to allow the variable to control the Minimum speed Increment Decrement Buttons Will increment decrement the value by a predetermined value with each press This value cannot be modified Next Takes the user to the next Settings page Maximum VFD Speed Set the maximum speed setting for the Variable Frequency Drive When setting up the VFD the maximum frequency should be set to 60 Hz to allow the variable to control the Maximum speed Stack Temperature Sensor Indicates whether the stack temperature sensor is enabled Enable Disable Button Enable Disable the stack temperature sensor by pressin
3. the transmitter scaling Edit Name Edit the display name for each input Changing the name does not modify the application nor does it affect the control strategy On the next screen after pressing the Edit Name button touch the existing name text box to bring up the keyboard screen 19 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 7 Press Next button on Software Settings Page 6 screen Analog Inputs Fig 17 Settings page 7 Back Button Takes the user to the previous page Display Names The name displayed on the user interface for the variable Edit Name Edit the display name for each input Changing the name does not modify the application nor does it affect the control strategy 66 1191 02 20 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 8 Press Next button on Software Settings Page 7 screen Digital Inputs 1 8 __ SOFTWARE SETTINGS PAGES Epit Name Epit Name Epit Name Fig 18 Settings page 8 Back Button Takes the user to the previous page Display Names The name displayed on the user interface for the variable Edit Name Edit the display name for each input Changing the name does not modify the application nor does it affect the control strategy 21 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 9 Press Next button on Software Settings Page 8 screen Di
4. 2 Trim capability for burner and boiler applications The Delphi YP900A Combustion Efficiency Panel is a completed panel assembly which consists of RM7840L1075 burner safety controller with wiring subbase and S7800A1142 Keyboard Display module built in industrial panel PC with touchscreen display and a ABC900A loop and logic controller for load and O3 trim control Also included in the YP900A Combustion Efficiency Panel assembly are O2 Sensor with mounting accessories and Hall effect speed sensor with tachometer 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Functions provided by the Delphi YP900A Combustion The Display ABC900A controller and RM7840L burner safety Efficiency Panel assembly include automatic burner controller all communicate to provide accurate control and sequencing with VPS Valve Proving System flame time in commissioning and runtime modes During runtime supervision status and system diagnostic indications Also mode the display is used for monitoring shutdown manual included are Fuel Air ratio control with O trim to provide control and setpoint changes The ABC900A loop and logic complete combustion and PID modulating load control for controller and RM7840L1075 burner safety controller are firing rate plus low fire hold capability responsible for the runtime operation COMMISSIONING The following screen descriptions are provided so that you can understand the purpose of each and view the selections p
5. 3 Settings page 3 Back Button Takes the user to the previous page Oxygen Sensor Indicates whether the Oxygen sensor is enabled Enable Disable Button Enable Disable the Oxygen sensor by pressing this button O2 Trim Indicates whether the O Trim is enabled Enable Disable Button Enable Disable the O2 Trim by pressing this button O2 Setpoint Strategy Indicates whether the Os Setpoint Strategy is Basic or Multi Basic Advance Button Select Basic or Advanced for the O Setpoint Strategy O Setpoint Set the O Setpoint to be used at each point in the Firing Rate The setpoint will remain constant between steps 66 1191 02 16 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 4 Press Next button on Software Settings Page 3 screen The Settings area is where the installer will setup all the parameters associated with the YP900A Combustion Efficiency Panel This includes all setpoints limit and interlock names and commissioning of the independent fuel curves lo ASS 745 DEG F Arr ACTUATOR TUNING PARAMETERS Auto TUNING DISABLE Not ACTIVE Fig 14 Settings page 4 Back Button Takes the user to the previous page Next Takes the user to the next Settings page Stack Temp Max Value The actual setpoint used by the ABC900 to shutdown the burner if enabled Increment Decrement Buttons Will increment decrement the value Auto Tuning Allows the user to enable disable auto
6. Honeywell logo to go to the Main Home screen refer to Fig 3 Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com Hon eywell U S Registered Trademark Printed in U S A led 2009 Honeywell International Inc OSET SA ore ae paper containing at least 10 66 1191 02 M S Rev 09 09 post consumer paper fibers
7. IPMENT DAMAGE PERSONAL INJURY OR DEATH ACCEPT Fig 22 Commission Setup Warning NOTE Before pressing Accept and entering setup mode please make sure to complete all the setpoints parameters setup with actuators Enabled Press the Back button to go back to Software Settings Page 1 see Fig 10 to complete the setpoints parameters setup and enable actuators 25 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commission Setup Home Press Accept button on Entering Setup Mode screen Honeywell setup Home No Anarns Burner CONTROLLER STATE STANDBY THE BURNER CONTROLLER MUST BE IN STANDBY MODE To ENTER VFD CONTROL COMMISSIONING OR ACTUATOR SETUP SETUP YOUR ACTUATORS AND CONFIRM THE FEEDBACK MATCHES THE OUTPUT _ COMMISSION THE CURVES TO OPTIMIZE THE 02 AND NOX SETTINGS OF THE BOILER Fig 23 Commission Setup Home Disable Burner Button The Disable Burner button will break the limit circuit of the RM7840L and put the burner controller in Standby Actuator Button Takes the user to the Actuator setup page On the Actuator Setup screen press the Edit Setting button to configure actuators Commissioning Button Takes the user to the Fuel Curve setup page to optimize Combustion Efficiency Actuators must be setup first before proceeding with this step 66 1191 02 26 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Actuator S
8. N AIR FLOW SWITCH MOTOR SPEED 1195 RPM VFD EE SYSTEM ALERTS Fig 32 Commissioning purge position complete screen When purge is complete press the Next button to proceed 35 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell purce Posrtron CONFIRMATION PLEASE CONFIRM PURGE POSITIONS BY PERFORMING A VISUAL CHECK TO CONFIRM ALL FGR ACTUATOR POSITION IF USED AIR ACTUATOR POSITION AND VFD SPEED ARE ALL AT PURGE VALUES DISPLAYED PRESS TO CONFIRM Fig 33 Commissioning purge confirmation screen 66 1191 02 36 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Lightoff Position Honeywell LicHtorr Positron ConricuraTIon No Auems SEQUENCE STATE TIME IN CURRENT STATE STEP 0 20 PURGE HOLD T18 LOW FIRE SWITCH 10s LIGHTOFF POSITION CH3 Arr CH4 ad LIGHTOFF POSITIONS STEP O STACK TEMP 20 0 PSI 0 0 0 0 V OUTLET SENSOR Pome Orcs SEED 106 4 1196 RPM v x Fig 34 Commissioning lightoff position screen showing Save Step button Purge amp Lightoff Position Setup At this point the burner has not lit and is awaiting Low Fire Proof Cancel Button The user may cancel commissioning at any time Pressing this button will stop the burner immediately reset all unsaved parameters and return the user to the setting home page Position indicator Displays the value of the current output t
9. THE RM7840 RELEASES TO RUN Fig 37 Commissioning modulation curve setup NOTE Always allow actuators VFD to stabilize at each step before proceeding to next step 66 1191 02 40 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell Moputation Setur FUEL 1 No Arens Step i ae MOTOR SPEED FIRING RATE 0 9 1195 RPM COMMANDED OUTPUT FUEL VFD REF PRA CH4 3 1 20 0HZ 10 0 0 0 FEEDBACK FUEL VFD OutT CH3 AIR CH4 2 6 20 0HZ 10 1 0 2 VALUE STACK TEMP 02 TRANSMITTER DISABLED DISABLED FLAME SIGNAL 5 0 V PROCESS VARIABLE 106 4 PSI Next Step gt Fig 38 Commissioning modulation curve setup Cancel Button The user may cancel commissioning at any time Pressing this button will stop the burner immediately reset all unsaved parameters and return the user to the setting home page Position indicator Displays the value of the current output to the specific device or actuator Position Feedback Displays the feedback value of the individual servo or VFD Increment Decrement Buttons Increase the servo VFD positions by pressing these buttons Previous Step Pressing this button moves back one step This is only displayed when a previous step exists and a save is not required Next Step Pressing this button moves forward one step This is only displayed when a next step exists and a save is not required FGR Position FGR Values are displayed when the FGR is enable
10. YP900A Honeywell Delphi Combustion Efficiency Panel SUPPORTING DOCUMENTATION This document provides quick start guide information Please refer to other applicable publications for details 66 1190 YP900A Installation Instructions 65 0084 Q7800A 22 Terminal Wiring Subbase Product Data 66 1162 RM7840L1075 Relay Module with Valve Proving Installation Instructions 65 0029 7800 Series Relay Module Checkout and Test 65 0288 S7800A1142 Keyboard Display Module Product Data 65 0089 ST7800 Plug in Purge Timer 60 2026 C7027 C7035 C7044 C7927 Minipeeper UV Flame Detector 65 0267 C7961 Dynamic Self checking Solid State UV Flame Detector 60 0292 C7915 Infrared Flame Detector 65 0277 C7962 Visible Light Flame Detector 60 2024 C7007 C7008 C7009 Flame Rod Detector 95 8269 C7076 Adjustable Sensitivity UV Flame Detector 60 2398 C7012 Ultraviolet Flame Detectors 50030542 1 EN MF020 Oxygen Sensor Installation Instructions 000670 1 EN MF010 and MF020 Series Oxygen Sensors 51 52 03 31 HC900 ABC900 Hybrid Controller Specification sheet 009558 1 EN SNDJ CNT Series Tachometers 005886 2 EN LCZ Series Hall effect Zero Speed Sensors 65 0264 ML7999B Direct Coupled Actuator 63 2600 NXS VFD User Manual and Application Manual 62 86 25 10 Operation Manual for HercuLine 2001 100 200 400 090 EC actuator 62 86 24 14 Quick Start Gui
11. ading for each of the digital inputs associated with the ABC900 Advanced Burner Controller Digital Outputs Displays the current reading for each of the digital outputs associated with the ABC900 Advanced Burner Controller 66 1191 02 10 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Charting Screen Press Curves button on Main screen The Charts screen displays the current curve as built during commissioning Each curve can be reviewed individually by pressing the button for the associated chart Hone ell MODULATION CURVE CHARTS Refresh Fig 8 Charting screen Back Button Takes the user to the previous page Fuel 1 Curve Displays the curves built during commissioning for Fuel 1 If VPS is enabled Fuel 1 should always be fuel gas Fuel 2 Curve Displays the curves built during commissioning for Fuel 2 NOTE To view current firing rate positions press the Refresh button at top of this screen 11 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Lockout Screen Press Lockout button on Main screen Displays the current lockouts and software alarms that have not been acknowledged All lockouts must be cleared in order for the burner controller to light Fig 9 Lockout screen Back Button Takes the user to the previous page Active Lockouts Interlocks Displays the current Lockouts These must all be cleared for the RM7840L to begin its sequence Reset Area Press the gre
12. arameters and information that are available or required on each NOTE Touching the main title bar on any screen Honeywell logo on the top of each screen will take user back to the Home page screen Screen Descriptions Login Screen Username and Password Honeywell DELPHI COMBUSTION EFFICIENCY PANEL Fig 1 Login screen Username and password Username Button Touching the Username text box will take the user to the Keyboard screen page where the user will be able to type in Username Password Button Touching the Password text box will take the user to the Keyboard screen page where the user will be able to type in Password There are 3 password levels Installer Manager and User The factory default Username and Password are listed below Installer Level Manager Level User Level Username see note 1 see note 1 user Password see note 1 see note 1 pass For security reasons passwords for installer and manager levels are included in separate postcard like caution cards included with the panel assembly When commissioning is complete and or the access level needs to be changed the user must log out and sign back in with the desired password access level for general operation 66 1191 02 2 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Main Screen Un Commissioned Commissioned Upon successful installation of the YP900A and successful Login the user will see the foll
13. ckmark indicator is on 29 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Actuator Setup Step 2 Press Next button on Air Actuator Setup Step 1 screen Honeywel COMPUE HE v STO 2AA Lock POSITION Fig 27 Commissioning Actuator setup step 2 Send 20mA button Press to move actuator Lock Position button Press to lock actuator after actuator and feedback values have stabilized Complete button Press after actuator is locked and checkmark indicator is on NOTE Repeat the same actuator setup procedures for all other actuators 66 1191 02 30 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Actuator Setup Honeywell actuator Setup COMP Uzi Vv ourpur FEEDBACK SETUP 22 0 OPEN 22 0 OPEN EDIT COMPLETE SETTINGS FUEL 1 ACTUATOR SETUP 6 0 OPEN 5 5 OPEN COMPLETE S FEEDBACK SETUP 0 0 OPEN COMPLETE SETTINGS CHANNEL 4 ACTUATOR OUTPUT FEEDBACK amp 8 0 OPEN 8 0 OPEN SETTINGS Fig 28 Commissioning Actuator setup complete Complete button Press after all actuator setup is completed This will bring up the Setup Home screen Press the Commissioning button to enter fuel curves setup commissioning screen Refer to Fig 23 31 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Curve Setup Press Commissioning button on Setup Home screen Honeywell curve setup N
14. d 0 0V START Channel 4 Actuator PURGE TIME Mansons OPEN OUTLET SENSOR VFD FEEDBACK 179 9 Channel 3 Air Actuator CH3 ACTUATOR FEEDBACK OPEN AIR FLOW SWITCH MOTOR SPEED SYSTEM ALERTS qp Door SWITCH IN OFF POSITION Fig 30 Commissioning Curve setup Cancel Button The user may cancel commissioning at any time Pressing this button will stop the burner immediately reset all unsaved parameters and return the user to the settings home page Disable Burner Button The Disable Burner button will break the limit circuit of the RM7840L and put the burner controller in Standby Start Button Starts the blower motor VFD A heating demand i e call for heat to the RM7840L must be present and all system alerts cleared NOTES Aheating demand i e call for heat to the RM7890L must be present to proceed with purge position configuration Be aware of any System Alerts that may appear in the lower box The System Alerts indicate system status that may need to be addressed before the system can proceed Ifan alarm should occur at any time during the commissioning process the user must disable the burner by selecting the Disable Burner button and back out of the commissioning screens to reset and acknowledge any applicable alarms To do so press the Alarms button on the top right corner of the screen For the Software and Hardware Lockouts refer to Fig 9 Once the ala
15. d Disable Burner The Disable Burner button will break the limit circuit of the RM7840L and put the burner controller in Standby System Alerts The System Alerts area is located on most screens In general this area will inform the user why the burner is not running due to a fault hardware input or a software limit or interlock NOTES Always allow actuators VFD to stabilize at each step before pushing Save button and proceeding to next step Each modulation curve requires 10 steps to complete the setup 11 steps counting lightoff After the modulating curve is completely built press the Complete Commissioning button Status Area Indicates the status of several items including current step process variable O level stack temp and flame signal Process Variable Displays the current value of the process variable 41 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Alarms Flashes when there is an unacknowledged alarm It does not necessarily indicate a current alarm Pressing this button will take the user to the Alarm Acknowledgement screen on all screens except when commissioning The Alarm flag will still indicate an unacknowledged alarm but pressing it will not leave the current screen Honeywell Moputation Setup FUEL 1 No ALaris Step 11 mi MotorSpeen FIRING RATE 100 COMMANDED OUTPUT FUEL VFD REF CH3 AIR 6 2 30 4 HZ 27 0 FEEDBACK FUEL VFD OuT CH3 AIR 5 7 o 30 4HZ 26 9
16. de for HercuLine 2001 100 200 400 090 EC actuator 62 86 33 48 Instruction Sheet for V51E valve mount ing kits 51452354 513 514EC SAFETY NOTES The system software incorporates many features that are designed to guide you safely through the commissioning process Safety however is your responsibility USER QUICK START GUIDE The software should only be used by experienced and or licensed burner boiler operators and mechanics Read all documentation carefully and respond appropriately to all error messages A WARNING Explosion Hazard Improper configuration can cause fuel buildup and explosion Operators of this software may move fuel and or air actuators to positions that can create hazardous burner conditions Improper user operation may result in property loss physical injury or death When installing this product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condi tion 2 Check the ratings given in the instructions and marked on the product to make sure the product is suitable for the application 3 Installer must be a trained experienced flame safe guard service technician 4 After installation is complete check out the product operation as provided in these instructions INTRODUCTION The Honeywell Delphi YP900A Combustion Efficiency Panel is a loop and logic based integrated flame safeguard control and fuel air ratio control with O
17. e from the slot The system will default to an uncommissioned state The user must complete the commissioning process including verification of all 11 fuel air ratio curve steps to make the system operable Backup Button Press this button to save and backup the configuration database to a USB drive This feature requires a USB drive inserted into any available panel PC slot On the drive create the following folders which are case sensitive Delphi backup The system must be in Standby with the door switch in the off position to Backup the database When complete return to the home page and remove the USB drive from the slot Reboot Button Press this button to reboot the display if the screen has stopped functioning normally NOTE The display can be shutdown and hard reboot by pushing the button located on the bottom of the PC display on the back side of the panel door 66 1191 02 24 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commission Setup Warning Press Commission button on Utilities screen Changes made in the Setup are critical and permanent Only trained personnel should proceed with the setup operations Honeywell Enter1nc SETUP Mope A WARNING YOU ARE ENTERING SETUP MODE CHANGES BEYOND THIS POINT ARE PERMANENT ONLY TRAINED PERSONNEL SHOULD PROCEED BEYOND THIS POINT PLEASE REFER TO THE QUICKSTART GUIDE FOR COMPLETE INSTRUCTIONS INCORRECT INSTALLATION MAY CAUSE UNSATISFACTORY PERFORMANCE EQU
18. en button to reset all the lockouts This will reset the lockouts for a period of 20 seconds If the lockout persists please check the field hardware for malfunction NOTE Touch for additional information on Lockout or Alarm 66 1191 02 12 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 1 Press Settings button on Main screen The Settings area is where the installer will setup all the parameters associated with the YP900A This includes all setpoints limit and interlock names and commissioning of the independent fuel curves NOTE Complete all the setpoints parameters setup pages using the Next and Back buttons Please make sure actuators are Enabled Once all software settings pages have been completed press the Utilities button to continue commissioning steps Honeywell SOFTWARE SETTINGS PAGE 1 No Annus Wea _ COMMISSION CONTROLLER Dindi PV ane UNITS Team Unis Backup DataBase On Wintintes Epit Display NAMES GO Eg ty hate SETPOINTS FIRING RATE Loop SETPOINT PR VARIABLE Max VALUE Fire HOLD SETPOINT W FIRE HOLD FIRING RATE Ma IN VALVE MODULATE DELAY Fig 10 Settings page 1 Back Button Takes the user to the previous page Next Takes the user to the next Settings page Edit Units Set the Process Variable units here It can be PSI or Deg P Edit Display Names Shortcut to the Setti
19. etpoint and Process Variable Max Value Feedback Parameters Fuel VFD Air Actuator FGR Displays the current FEEDBACK of the Air Actuator if Enabled VFD Fuel Valve Actuator and FGR Actuator if Enabled RM7840L LED Indicators Power Flame Pilot Main Flame Signal Displays the current status of the LEDs on the RM7840L Burner Controller The current Flame Signal Strength is also displayed here Alarms Flashes when there is an unacknowledged alarm It does not necessarily indicate a current alarm Pressing this button will take the user to the Alarm Acknowledgement screen on all screens except when commissioning The Alarm flag will still indicate an unacknowledged alarm but pressing it will not leave the current screen System Alerts The System Alerts area is located on most screens In general this area will inform the user why the burner is not running due to a fault hardware input or a software limit or interlock Air Flow Switch Indicates the status of the Air Flow Switch Modulate Indicates the RM7840L and the ABC900 have released the burner to modulate Honeywell Logo On most pages this can be pressed to access the home page It is not available in commissioning mode 66 1191 02 6 YP900A DELPHI COMBUSTION EFFICIENCY PANEL RM7840 Screen Press RM7840 button on Monitor screen Screen allows the user to view the RM7840 control parameters including the current sequence state flame signal fault i
20. etup Press Actuators button on Setup Home screen Honeywell actuator Setup No ALaRtis FUEL 1 ACTUATOR S OuTPUT FEEDBACK SETUP 0 0 OPEN 0 0 OPEN Sain COMPLETE SETTINGS FEEDBACK 0 0 OPEN 0 0 OPEN EDIT SETTINGS CHANNEL 4 ACTUATOR DISABLED Fig 24 Commission Setup Home Edit Settings Button Allows user to configure each enabled actuator 27 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Actuator Setup Press Edit Setting button on Actuator Setup screen Use Edit Settings to set actuator positions Press Complete when done DisasLte Burner Drive CLOSED Drive To 50 Drive Open Fig 25 Commissioning Actuator setup Setup button Press to select the actuator types and set the actuator minimum and maximum settings for initial setup or if existing output and feedback values do not match 66 1191 02 28 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Actuator Setup Step 1 Press Setup button on Air Actuator Setup screen a Sevecr Sen EYA lock POSITION K v Fig 26 Commissioning Actuator setup step 1 Select button Press to select either ML7999B or HercuLine actuator for the application Send 4mA button Press to move actuator Lock Position button Press to lock actuator after actuator and feedback values have stabilized Next button After actuator is locked and che
21. ff button Lightoff button Press after lightoff position has been saved via the Save Step button Pressing the Lightoff button will secure the current positions of the servos and VFD A visual confirmation is recommended prior to pressing this button 66 1191 02 38 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Lightoff Position Confirmation Honeywell LicHtorr POSITION CONFIRMATION No PLEASE CONFIRM LIGHTOFF POSITIONS BY PERFORMING A VISUAL CHECK TO CONFIRM THE FGR ACTUATOR POSITION IF USED AIR ACTUATOR POSITION AND VFD SPEED ARE ALL AT LIGHTOFF VALUES DISPLAYED PRESS TO CONFIRM PRESSING THIS BUTTON WILL RESULT IN PILOT LIGHTOFF Fig 36 Commissioning lightoff position confirmation screen Confirm button Press after lightoff position has been saved Proceed to Lightoff button Press to move into actual burner lightoff 39 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Modulation Curve Setup Curve Setup At this point the burner has lit When the burner process variable has exceeded the low fire hold setpoint the user may proceed in building the curve All Limits and Interlocks are in effect during commissioning Honeywell Moputation Setup FUEL 1 Step 1 MOTOR SPEED FIRING RATE 0 amp aude 1197 RPM COMMANDED OUTPUT 20 0 HZ 10 0 FEEDBACK CH3 AIR 20 0 HZ 10 1 WAITING FOR RUN ACTUATORS AND VFD WILL MOVE TO STEP 1 POSITIONS WHEN
22. g this button VFD Enable Indicates whether the VFD is enabled VFD Enable Disable Button Allows the user to Enable Disable the VFD Fuel Selection Displays the current Fuel selection 66 1191 02 14 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Fuel Selection Button Change the active Fuel by pressing this button FGR Enabled Indicates whether the FGR actuator is enabled FGR Enable Disable Button Allows the user to Enable Disable the FGR Actuator Air Actuator Enabled Indicates whether the Air Actuator is enabled Air Actuator Enable Disable Button Allows the user to Enable Disable the Air Actuator Air Actuator Minimum Position Minimum position allowed for the Air Actuator Press the up down arrows to adjust between 0 and 100 Air Actuator Maximum Position Maximum position allowed for the Air Actuator Press the up down arrows to adjust between 0 and 100 Settings Page 3 Press Next button on Software Settings Page 2 screen Op Settings Honeywell SOFTWARE SETTINGS PAGE 3 No Anarss Ke TENES o2 SENSOR ENABLED DISABLE 02 TRIM ENABLED DISABLE 02 SETPOINT STRATEGY MULTI Fig 12 Settings page 3 15 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL DISABLE J ENABLE DISABLE j FIRING 02 FIRING 02 RATE SETPOINT RATE SETPOINT iwe PY EA 4 0 5 Alv 4 0 FED oo ONE OVER 0 SEA Fig 1
23. gital Inputs 9 16 Honeywell Sortware settines Pace 9 F2 11 Lockout INTERLOCK 1 emt a pantao te Epit NAmE Epit Name Epit Name Fig 19 Settings page 9 Back Button Takes the user to the previous page Display Names The name displayed on the user interface for the variable Edit Name Edit the display name for each input Changing the name does not modify the application nor does it affect the control strategy 66 1191 02 22 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 10 Press Next button on Software Settings Page 9 screen Digital Outputs Honeywell Sortware SetTINGS PAGE 10 Avarn s Epit Name D04 ON FueL 1 OFF FUEL 2 08 pos asc te DO7 VPS ENABLED DO8 O2 TRANSMITTER CALIBRATION Fig 20 Settings page 10 Back Button Takes the user to the previous page Display Names The name displayed on the user interface for the variable Edit Name Edit the display name for each input Changing the name does not modify the application nor does it affect the control strategy NOTE After completion of all Software Settings pages go back to page 1 of Software Settings Page 1 refer to Fig 10 by either pressing the Back button several times or by pressing the main title bar Honeywell logo and then Settings 23 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Utilities Screen Press Uti
24. gs Button When the user is logged in as the INSTALLER the Settings Button will appear This takes the user to the Setting and Commission area of the application System Alerts The System Alerts area is located on most screens In general this area will inform the user why the burner is not running due to a fault hardware input or a software limit or interlock Commissioning Not Complete This displays when the YP900A is not yet commissioned To start commissioning of the system press Settings Logoff Button This button will log off the user and display the login screen 66 1191 02 4 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Monitor Screen Press Monitor button on Main screen The monitor display is intended to be the primary information screen The user will be able to monitor the most important parameters in the combustion efficiency system on this screen Honeywell Borer MonzTor PAGE Atarn s RM7840 CABC900_ Curves _ Run 15s 0 0 4 0 0 2 MANUAL FIRING RATE Fuct 09 0nen Ha ooie Arr ACTUATOR DISABLED FGR 09 OPEN Arr Flow Switc Mopurate Q FLAME SIGNAL Fig 4 Monitor screen Sequence State Displays the current sequence state of the RM7840L Burner Controller Time in Current State Displays the time in the current state of the RM7840L Burner Controller Firing Rate PID Output Displays the curre
25. lities button on Software Settings Page 1 screen The Control Panel Utilities screen allows for System Commissioning backup of Configuration Settings and Display override Honeywell controt Paner UTILITIES No Ataris THE COMMISSION BUTTON TO ENTER SETUP THE CONTROLLER Ss THE SAVE DB BUTTON TO BACKUP THE CONFIGURATION SETTINGS SEC YoU OATAENSE oerion PRESS THE REBOOT BUTTON TO REBOOT THE DISPLAY Fig 21 Utilities screen Commission Button Press this button to setup the controller Save Settings Button Press this button to save the user selected configuration settings including fuel curves on the PC directory Upgrade Button Press this button to upgrade the modules JAR software file on the display Please make sure the USB drive with the upgrade modules software file is inserted in the back of the display to proceed Upgrade only if there is a new software version made available by Honeywell Restore Button Press this button to restore the configuration on the display to the saved settings This will overwrite all current settings This feature requires a USB drive inserted into any available panel PC slot On the drive the folders created for the Backup should exist with the copied Delphi file The system must be in Standby with the door switch in the off position to Restore settings When complete log back into the system and return to the home page Remove the USB driv
26. ment screen on all screens except when commissioning The Alarm flag will still indicate an unacknowledged alarm but pressing it will not leave the current screen f 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Total Hours Displays the total run hours of the RM7840L controller This does not necessarily indicate the runtime of the Delphi YP900A Total Cycles Displays the total cycles of the RM7840L burner controller This does not necessarily indicate the runtime of the Delphi YP900A RM7840L LED Indicators Power Pilot Valve Flame Sensed Main Valve Alarm Displays the current status of the LEDs on the RM7840L Burner Controller The current Flame Signal Strength is also displayed here 66 1191 02 8 ABC900 Screens Analog IO Summary Press ABC900A button on Monitor screen Screen allows the user to view the Analog values in the ABC900 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell asc 900 AnaLoG I O SUMMARY No Anarss ANALOG INPUTS AI1 PROCESS VARIABLE 179 9 ANALOG OUTPUTS AO1 CHANNEL 3 AIR ACTUATOR AI2 OXYGEN TRANSMITTER 27 9 A02 FUEL 1 ACTUATOR AIS STACK TEMPERATURE AI4 MONITOR VALUE AIS CHANNEL 3 FEEDBACK 656 6 0 0 25 3 AIG FUEL 1 FEEDBACK 8 3 AI7 FUEL 2 FEEDBACK AI8 CHANNEL 4 FEEDBACK 0 0 8 0 A03 FUEL 2 ACTUATOR A04 CHANNEL 4 ACTUATOR Fig 6 ABC900 screens analog IO summary Back But
27. nformation and troubleshooting for the specific fault Honeywell RM7840 view Ba Sequence State Sequence Time Flame Signal Run iss 5 0 Fault Code Get INFO Total Hours Power Total Cycles Pilot Valve Flame Sensed Main Valve Alarm yp Limit Is OPEN yp Door SWITCH IN OFF POSITION Q A LOCKOUT FAULT HAS OCCURRED Fig 5 RM7840 screen Back Button Takes the user to the previous page Sequence State Displays the current sequence state of the RM7840L Burner Controller Fault Code If the RM7840 is in a Fault condition the fault code is displayed here Extended Description Displays the extended description of the fault code Get Info Takes the user to the troubleshooting information when the Burner Controller is in a Fault Condition System Alerts The System Alerts area is located on most screens In general this area will inform the user why the burner is not running due to a fault hardware input or a software limit or interlock Sequence Time This displays the time in the current state of the RM7840L Burner Controller Flame Signal Displays the current Flame Signal being sensed by the RM7840L and the associated scanner Fault History Links to the active fault history specifically related to the RM7840L burner controller Alarms Flashes when there is an unacknowledged alarm It does not necessarily indicate a current alarm Pressing this button will take the user to the Alarm Acknowledge
28. ngs Page 4 for quick access to editing the display names of the variables Utilities Shortcut to the Control Panel Utilities screen for System Commissioning Back up and Display override Platform Shortcut to screen for setting Time Time Zone and IP Firing Rate Loop Setpoint Setpoint used to control the firing rate via the process variable transmitter Increment Decrement Buttons 1 This will increment decrement the value by 1 with each press Increment Decrement Buttons 10 This will increment decrement the value by 10 with each press Process Variable Max Value This is the actual maximum setpoint for the Process Variable as measured by the process variable transmitter used by the ABC900 to shutdown the burner This breaks the limit circuit and shuts down the boiler It will restart once the process variable drops below the value of Process Variable Max minus Offset differential Value Low Fire Hold Setpoint Upon start up the burner will remain in Low Fire until process variable exceeds this setpoint Low Fire Hold Firing Rate The firing rate the ABC900 will remain at during Low Fire Hold Main Valve Modulation Delay Delay time in seconds that the unit will remain in Low Fire before being release to Modulate This time is in ADDITION to the time built in the RM7840L burner controller 13 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 2 Press Next button on Software Settings Page 1 screen
29. nt Firing Rate This is determined by the PID Loop in the ABC900 Controller If the remote control Process Variable is selected the Firing Rate is driven direct from the Remote BMS or SCADA Process Variable analog input to the ABC900 Exhaust Air O2 Setpoint O setpoint currently used to reset the air values during O2 Trim Control This is displayed when O3 Trim is ENABLED Air Adjustment The amount of adjustment made to the Air Damper and VFD during Ov Trim This value is displayed when the Ov Trim is ENABLED Manual Mode Press this button to turn off Process Variable input and put system into Manual firing rate control Increment Decrement Buttons Will increase decrease the firing rate value Process Variable Displays the current value of the Process Variable The units displayed are settings in the settings area of the INSTALLER application Stack Temperature Displays the current stack temperature The units displayed are settings in the settings area of the INSTALLER application 5 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL O2 Transmitter Displays the current Oxygen level in the Exhaust stack This value is displayed when the O Transmitter is ENABLED History Chart Displays the short term history for the Process Variable Firing Rate Stack Temperature Ambient Air Temperature Estimated Burner Efficiency and O Level if Enabled Clip Board icon Button Press this button to make changes to Firing Rate Loop s
30. o Annans STANDBY Eom Cunwe Press lt RESET CURVE gt To BUILD CURVE NEW CURVE Reset Curve Press lt SAVE CURVE gt To BUILD CURVE SAVE CURRENT CURVE AS THE DEFAULT CURVE C Swe Curve Last Savep lt 24 Jut 09 10 10 AM Syvstem PSTSPDT gt Press lt RESTORE CURVE gt TO RESTORE THE SAVED CURVE al Fa Fig 29 Commissioning Curve setup Edit Curve button allows user to make changes to the existing curve Reset Curve button allows user to build a new curve The old curve is deleted and replaced with this action Save Curve button press to save current curve as the default curve Restore Curve button allows user to ignore changes made to the existing curve and restore to the saved curve NOTE Fuel 1 should always be Gas if VPS is enabled The screen will be slightly different if this is an initial setup i e the system has not been commissioned before The Edit Curve button will be replaced by a Build Curve button Select the Build Curve button to start the fuel air curve process The Reset Curve button will be blanked out 66 1191 02 32 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Purge amp Lightoff Position Setup Press Build Curve or Edit Curve button on Curve Setup screen Honeywell purce Positron CONFIGURATION No Arens SEQUENCE STATE TIME IN CURRENT STATE STEP 0 6 STANDBY 545s FIRING RATE 0 02 Transmitter Disable
31. o the specific device or actuator Increment Decrement Buttons Increase the servo VFD positions by pressing these buttons System Alerts The System Alerts area is located on most screens In general this area will inform the user why the burner is not running due to a fault hardware input or a software limit or interlock Active Fuel Selection Indicates the active fuel Feedback LEDs Indicates that the Feedback matches the output to the servo VFD Disable Burner The Disable Burner button will break the limit circuit of the RM7840L and put the burner controller in Standby Status Area Indicates the status of several items including current step process variable O level stack temp and flame signal Save Step button Press after lightoff positions for all channels have been set NOTE Lightoff position cannot be set below those settings in the Software Settings page for Air Actuator and VFD 37 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Commissioning Lightoff Position Honeywell LI GHTOFF POSITION CONFIGURATION CANCEL SEQUENCE STATE 20 PURGE HOLD T18 LOW FIRE SWITCH Fue VED cH3 Arm cua LIGHTOFF POSITIONS STEP 0 M DISA Burner STEP 0 LIGHTOFF POSITION 27 9 20 0 PSI FLAME SIGNAL 0 0 V 106 3 TIME IN CURRENT STATE 10s LIGHTOFF gt j FUEL VALVE O AIR ACTUATOR O VFD O MOTOR SPEED 1196 RPM Fig 35 Commissioning lightoff position screen showing Lighto
32. owing screen on the display MONITOR CHARTS oye ol Uh KS SETTINGS op LIMIT 1s OPEN FRAMEWORK Honeywell Mi gdra Advanced Boiler Control SEQUENCE STATE TIME IN CURRENT S FUEL SELECTED FuEL 1 FIRING Rate PID 0 0 Duaon COMMISSIONING NOT COMPLETE an PLEASE COMMISSION CONTROLLER FUEL FLAME VFD AIR ACTUATOR DISABLEI FGR GP Door SWITCH IN OFF POSITION Q A LOCKOUT FAULT HAS OCCURRED Fig 2 Uncommissioned main screen NOTE To start commissioning press the Settings button This will take the user to Software Settings Page 1 see Fig 10 3 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell Mi gdra Advanced Burner Control FRAMEWORK MONITOR CHARTS LOCKOUTS SETTINGS Fig 3 Main screen Monitor Button Takes the user to the Monitor page where the user will be able to see an image of the burner boiler all relevant data points as well as the current status of the burner controller Charts Button Takes the user to the Charts Page This is where the user will be able to view on a chart each of the curves built during commissioning as well as the current position on the curve Lockouts Button Takes the user to the Lockout Screen This is where the user can see the current list of lockouts including the lockouts in the RM7840 Burner Controller as well as the Interlocks built into the ABC900 Advanced Burner Controller Settin
33. rms are acknowledged and reset the user may return to the commissioning screens 33 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell purce Positron CONFIGURATION No Arens SEQUENCE STATE TIME IN CURRENT STATE 14 PURGE HOLD T19 HIGH FIRE SWITCH Ois FIRING RATE 0 02 Transmitter Disabled Lock POSITION 0 0 V Channel 4 Actuator PURGE TIME BO oren e VFD FEEDBACK 179 9 Channel 3 Air Actuator CH3 ACTUATOR FEEDBACK OPEN AIR FLOW SWITCH O RPM MOTOR SPEED 8 VFD 60 Hz SYSTEM ALERTS Fig 31 Commissioning purge position configuration screen Lock Position button Press after all actuators and VFD have reached their stable full position and have been visually verified NOTES Purging position is factory fixed to 100 open for Air Actuator Max Speed for VFD and 0 for FGR After all actuators and VFD have reached their full and stable position with feedback LEDs on press the Lock Position button The system will start purging 66 1191 02 34 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Honeywell purce Positron CONFIGURATION No Arrens SEQUENCE STATE TIME IN CURRENT STATE STEP 0 20 PURGE HOLD T18 LOW FIRE SWITCH 02s FIRING RATE 0 02 Transmitter Disabled FLAME SIGNAL PURGE COMPLETE Channel4 Actuator PURGE TIME Baum OPEN OUTLET SENSOR VFD FEEDBACK 179 9 Channel 3 Air Actuator CH3 ACTUATOR FEEDBACK OPE
34. ton Takes the user to the previous page Analog Inputs Displays the current reading for each of the analog inputs associated with the ABC900 Advanced Burner Controller Analog Outputs Displays the current reading for each of the analog outputs associated with the ABC900 Advanced Burner Controller Digital IO Pressing this button takes the user to the Digital Inputs and Outputs of the ABC900 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL ABC900 Screens Digital IO Summary Press Digital I O button on ABC900A Analog I O Summary screen Screen allows the user to view the Digital values in the ABC900 Honeywell asc 900 Dreta 1 0 SUMMARY 4 Back DIGITAL INPUTS DI1 SYSTEM SWITCH DI9 Arr Flow SwrrcH DI2 EMERGENCY STOP DI10 LOCKOUT INTERLOCK 1 DI3 R2 Status DI11 Lockout INTERLOCK 2 DI12 Lockout INTERLOCK 3 olo DIS R6 Status DI13 Lockout INTERLOCK 4 DI6 Limit 1 O DI14 LOCKOUT INTERLOCK 5 DI7 Limit 2 oO DI15 LOCKOUT INTERLOCK 6 DIS Limit 3 DI4 R5 STATUS FH DI16 FAN START DIGITAL OUTPUTS DO1 ABC INTERLOCK DOS ALARM DO2 HIGH Fire CALL DO6 ABC Limit DO3 Low Fire CALL DO7 VPS ENABLED il i DO4 ON Fuet 1 OFF Fuet 2 DOS 02 TRANSMITTER CALIBRATION Fig 7 ABC900 screens digital IO summary Back Button Takes the user to the previous page Digital Inputs Displays the current re
35. tuning function See Installation Instructions form 66 1190 for details 17 66 1191 02 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 5 Press Next button on Software Settings Page 4 screen PID Load Control setting Honeywell SOFTWARE SETTINGS PAGE 5 120 0 110 0 100 0 90 0 80 0 70 0 60 0 50 0 40 0 30 0 20 0 10 0 0 0 I 1 17 Jul 09 10 00 AMPDT 17 Jul 09 10 30 AM PDT 17 Jul 09 10 55 AM PDT 17 Jul 09 11 20 AM PDT PID Output STACK TEMP OuTLeT PRESSURE Fig 15 Settings page 5 Proportional Band Gain Allows for adjusting the load control s Proportional Band setting Integral Reset Allows for adjusting the load control s Integral action setting Derivative Rate Allows for adjusting the load control s Derivative action setting NOTE Default PID settings are as follows P 15 1 46 D 0 Fine tune or change if necessary 66 1191 02 18 YP900A DELPHI COMBUSTION EFFICIENCY PANEL Settings Page 6 Press Next button on Software Settings Page 5 screen Analog Inputs Honeywell Sortwane Sertines paces 1o Avus Fig 16 Settings page 6 Back Button Takes the user to the previous page Display Names The name displayed on the user interface for the variable Setup Press this button to setup the Process Variable Selection items include temperature pressure remote and process variable range low and high temperature or pressure for
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