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Leica iCON excavate iCP41 User Manual

1. Digging with slope in Press the x4 Of yx button until the display shows the slope desired X direction Example If you want a slope where the excavation is getting shallower as the bucket comes nearer the excavator press the right button until the display shows the desired slope Positive slope Moving the excavator 1 Make sure that OFF is selected in the menu option SETUP HEIGHT gt LASER MODE 2 Put the bucket at a place that can be reached again after moving the excavator 3 Press the LA button to store the position The red display will flash to indicate that the position is stored 4 Move the excavator and put the bucket at exactly the same place where the position above was stored 5 Press the button again to load the position iCON excavate iCP41 2D Run Mode 23 iCON excavate iCP41 2D Run Mode 24 4 3 Basic operation instructions Single Slope Mode with Laser 1 Make sure that INTEGRATED is selected in the menu option SETUP HEIGHT gt LASER MODE Ga 2 Make sure that the rotation laser is activated 3 Move the laser sensor so that it can detect the laser beam When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display BUCKETO1 When the sensor approaches the beam the indicators to the left side of the control box Q set Prof i indicate the direction in which the sensor is to be moved in order to detect the laser
2. gt o 24 Press the right arrow until the display shows AUGER LENGTH This menu option is only used when an Auger is attached to the machine If an Auger is not attached then Auger Length should be set to 0 000 iCON excavate iCP41 2D Run Mode 41 iCON excavate iCP41 2D Run Mode 42 25 26 27 28 29 30 Measure the length of the auger from the swivel joint to the tip of the drill bit and press the up down arrows until the display reads the length The Auger has now been calibrated a AUGER LENGTH Press the right arrow until the display shows DOG BONE LA DOG BONE L4 This sub menu is only used when bucket sensor is mounted on the dog bone Ww Press the right arrow until the display shows BUCKET NAME BUCKET NAME This sub menu is used to give the various buckets a name after they have been cali brated If you state as the first letter in the name the iCON excavate iCP41 will generate the names BUCKET 1 BUCKET 2 etc according to the number of buckets you have calibrated to the system By pressing the left right arrows 4 you can move the position of the cursor By pressing the up down arrows amp you can change the letter Press the E button three times to leave the User Menu BUCKET POINT At this option you choose which bucket point is used for height measurements You can choose between 5 settings e MIDDLE LEFT or RIGHT side of the bucket
3. SERVICE MENU Password protected menu for support personnel only 32 4 6 2D User Menu Enter the User Menu To enter the User Menu press the Enter button lt Select a menu option by pressing the left right arrows qp Press the Enter button lt to enter the sub menus Change a value by pressing the up down arrows iCON excavate iCP41 2D Run Mode 33 iCON excavate iCP41 2D Run Mode 34 4 6 1 UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT SETUP SYSTEM This menu option is used to set in which unit the length is measured You can choose between meters inches or feet This menu option is used to set in which unit the angle is measured You can choose between per cent per thousand gon degrees or relative This menu option is used to set how loud the iCON excavate iCP41 Control Box is to beep You can choose between off low normal and loud This menu option is used to set the light intensity in the display You can choose between the values from 0 to 15 This menu option is used to set how high up the pivot points are allowed to get The value is the distance from the lowest pivot point You can save the value by moving the bucket to a desired alarm height and pressing the button REVERSED VIEW You can choose between OFF or ON This menu option is used to reverse the view OS BUCKETO1 0 00 OFFSET Q set
4. iCON excavate iCP41 3D Run Mode 102 5 17 E Using localisation in SBG LOK format Using predefined coor dinate systems Localisation Settings Coordinate Systems A localisation is the transformation from global to a local coordinate system and is carried out in iCON 3D When using the PowerBox the localisation can be done directly in the PowerBox When using iCON gps 80 localisation must be done in ICON 3D 1 Transfer the LOK file to the current project for example via USB 2 Go to Settings gt Localisation 3 Select the appropriate Localisation from the list If a geoid model is used by the LOK file it should be saved in the global folder Refer to Transferring a geoid model to the system page 106 for more information Several national regional coordinate systems are preinstalled 1 Go to Settings gt Localisation gt Predefined 2 Select Country region and Coordinate system 3 To use a geoid model check the Use Geoid model box and select the appropriate file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 106 for more information Local transformation in 1 Transfer the TPF file to the current project for SBG TPF format example via USB Go to Settings gt Localisation gt Old SBG formats first page Select Country region and Coordinate system that the TPF file was created in Select the correct Trans
5. 5 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile 6 Press the right arrow to set up change the selected profile 7 Press the or button to state the length of the first stretch of the profile SLOPE 8 Press the or button to state the slope of f sn the first stretch of the profile 57 0 gg 243400 4 LENGTH LENGTH 9 Press the down arrow w to get to the next stretch of the profile 10 Press the or button to state the length of the next stretch of the profile 11 Press the or button to state the slope of the next stretch of the profile The length and slope between the points are shown in the display Repeat the procedures 10 and 11 until you have stated all the stretches you want to include in the profile You can state up to 10 stretches in the profile iCON excavate iCP41 2D Run Mode 51 iCON excavate iCP41 2D Run Mode You can get a graphic view of your profile by pressing the left arrow 4 and subsequently the button 12 Press the Enter button two times to save and leave the profile 52 4 6 7 CABLE DETECTION Description Please refer to the Cable Detection EZiDIG User Manual regarding the settings for CABLE DETECTION iCON excavate iCP41 2D Run Mode 53 iCON excavate iCP41 2D Run Mode 4 6 8 SERVICE MENU 54 Description Password protected menu
6. 8 3 Environment A Danger 8 4 Manufacturer of the product Person responsible for the product e Inadequate safeguards at the work site for example working on roads e Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e Tobe familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations and conditions for the operation of e g radio transmitters are respected iCON excavate iCP41 Sa
7. BUCKETO1 LONG SLOPE 15 0 iCON excavate iCP41 2D Run Mode 35 iCON excavate iCP41 2D Run Mode 36 4 6 2 GREENBAND MODE GREENBAND YELLOWBAND YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION SETUP HEIGHT This menu option is used to set the position of the greenband centred above or below the defined on grade level Greenband is the interval in which the green light flashes This menu option is used to set when the green diode diodes in the middle of the remote display and on the Control Box respectively start to light The value is the distance from when the green diodes start to light until when the red arrow and diode start to light This menu option is used to set when the yellow diodes on the remote display and on the Control Box respectively start to light The value is the distance from when the yellow diodes start to light until when the green diodes start to light This menu option is used to enable or disable the audible indication of being in the yellow band This menu option is used to set the reference height when the button is pressed The iCON excavate iCP41 is capable of measuring the height of the bucket point over the defined on grade plane either strictly vertical or normal to the defined on grade plane Use this option to set the desired height direction You can choose between NORMAL and VERTICAL LASER MODE This menu option is used to choose the nul
8. To select a project go to Settings gt Projects Select a Project from the list Or As the Settings menu can be password protected you can also select a project in Projects in the main menu Preselected reference models and localisa tions will automatically be activated Select a Project from the list You can select a reference model in Settings gt Surface 1 Select Reference type 2 Select Reference 3 If you are working with a terrain model you can activate and select a Centre line Locked slopes with terrain models will relate to this line Viewing help models in Background images help models can be shown in the graphics window plan view Help models are a visual tool only and cannot be used for calculations Several help models can be viewed at the same time Examples of help models include road shoulders power cables etc gy CUT lt Target 4 0 1 251 m Elevation 32 000 m ee j t ess a _ To select a help model go to Settings gt Help models 1 Select the Type of file 2 Select the Model you wish to view 3 Check the On Off box to activate the help model Dwe dxf models can also be used as an ordinary help model Select the dwg dxf model like an ordinary help model AII models in Active models can be viewed in the plan view in run mode S Avoidance zones are set here Refer to 5 4 Avoidance zones for further information iCON excavate iCP41 3D Run Mode 101
9. 1 Press the button which will open the Direction of X menu 2 Select One point method by pressing the DI BUCKETO1 up down arrows 0 00 0 0 bears AL REACH X SLOPE 0 0 00m _0 0 Esc iCON excavate iCP41 Setting the Direction of X 15 iCON excavate iCP41 Setting the Direction of X 16 3 Turn the machine so that the boom points towards the Direction of X 4 Press the Enter button lt to save the Direction of X Two point method This is how you set the X direction using the Two point method 1 Press the button which will open the Direction of X menu 2 Select Two point method by pressing the up DI BUCKETO1 arrow 0 00 3 Press the Enter button lt to enter the Two point method REACH X SLOPE 0 00m__0 0 Esc 2 Point X dir Touch the string on the left side of the machine with center of bucket Press Enter to continue 4 Place the centre of the bucket on point 1 left side of the machine 5 Press the Enter button lt to save point 1 a Point 1 left side of the machine b Point 2 right side of the machine iCON excavate iCP41 Setting the Direction of X 17 iCON excavate iCP41 Setting the Direction of X 18 6 Place the centre of the bucket on point 2 right side of the machine 2 Point X dir 7 Press the Enter button lt to save point 2 The Direction of X has now been set to be exactly Zouch
10. 2 Press the button to save the first reference point 3 Place the tip of the bucket on the second reference point The upper blue box shows the slope height or length according to which value you have selected If you want to work with the calculated slope height and length press the button to save the second reference point After saving the second reference point iCON excavate iCP41 automatically leaves the User Menu and returns to working mode There is no timeout at this menu option iCON excavate iCP41 2D Run Mode 45 iCON excavate iCP41 2D Run Mode 46 4 6 6 PROFILE General information The basic idea of making profiles is either to copy save a job that is already carried out or to pre define various distances with a slope to match After defining the distances or copying a job you can then dig the job at a stretch cE When you work in profile mode you will only be able to work with slope in one direction and a laser as reference line cannot be used So before you start make sure that Dual Slope mode is disabled How to copy save a job 1 Turn on the iCON excavate iCP41 Control Box that already exists 2 Enter the User Menu by pressing the Enter button lt 3 Select the menu option PROFILES by pressing the left right arrows qp 4 At the menu option PROFILES you can select a BUCKETO1 profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp
11. Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 7 cm hight incl Mast 80 cm Weight 0 500 kg Can Junction Box Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg iCON excavate iCP41 Technical Data iCON excavate iCP41 Technical Data Angle sensor 138 Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Dimensions 8x12x3cm Weight 0 750 kg 9 3 Conformity to National Regulations Conformity to national FCC Part 15 22 and 24 applicable in US regulations e Hereby Leica Geosystems AG declares that the iCON excavate iCP41 is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC and other applicable European Directives For the declaration of conformity please contact your Leica Geosystems distributor C Class 1 equipment according European Directive 1999 5 EC R amp TTE can be placed on the market and be put into service without restric tions in any EEA member state e The conformity for countries with other national regulations not covered by the FCC part 15 22 and 24 or European directive 1999 5 EC has to be approved prior to use and oper ation Frequency band Type Frequency band MHz WLAN
12. When the sensor detects the beam the message NEW REF 0 00 PRESS L S KEY is shown in the display BUCKETO1 When the sensor approaches the beam the BERCH LONG SLOPE EASI Mm 0 0 indicators to the left side of the control box Q set Prof indicate the direction in which the sensor is to be moved in order to detect the laser beam 4 Press the A button to set the reference point When the display flashes the message LASER the reference point i has been accepted The values of actual Offset and desired Offset depend on the actual position of stick and bucket iCON excavate iCP41 2D Run Mode 27 iCON excavate iCP41 2D Run Mode 28 4 4 Description Dual Slope Mode Turn on the display Press the Enter button lt You will now enter the User Menu 1 2 3 Press the right arrow to select the option DUAL SLOPE 4 5 6 Press the up arrow to turn DUAL SLOPE ON or OFF Leave the User Menu by pressing the button Adjustment of Y slope Press the or button until the display shows the desired value Setting the Direction of X Turn the machine so that the bucket points towards the Direction of X Press the button which sets the Direction of X K It is very important to set the Direction of X in Dual Slope Mode 8 9 Adjustment of X slope Press the or button until the display shows the desired value Adjust the offset underneath the laser beam by pressing the o
13. 104 F and clean them Always close the transport container when using in the field Wet connectors must be dry before attaching the dust cap iCON excavate iCP41 Care and Transport 117 iCON excavate iCP41 Safety Directions 118 8 8 1 Description 8 2 Permitted use Reasonably foresee able misuse Safety Directions General The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them Intended Use e Determine the position of a dozer grader blade or excavator bucket e Calculate the distance between the blade bucket and a reference model surface line or point e Automatic adjustment of a dozer grader hydraulic system in order to match the blade to the reference model e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems
14. Profile number 0 indicates that iCON excavate iCP41 is not running in profile mode Profile number 11 is a Demo profile that cannot be changed 5 Ov CON O 10 11 12 13 When you have selected a profile from 1 10 press the Enter button lt to activate the selected profile Place the bucket at the farthest point of the profile you want to copy save Press the button to LOG Save this point as the first point of the profile Place the bucket at the second farthest point of the profile Press the button to save this point as the second point The slope and distance between the points is shown in the display Place the bucket at the third farthest point of the profile Press the button to save this point as the third point The slope and distance between the points is shown in the display Place the bucket at the fourth farthest point of the profile Press the button to save this point as the fourth point The slope and distance between the points is shown in the display Continue this operation until you have saved all points in your profile You can save up to 10 points in a profile iCON excavate iCP41 2D Run Mode 47 iCON excavate iCP41 2D Run Mode 48 You can get a graphic view of your profile by pressing the button 14 Press the Enter button lt two times to save and BUCKETO1 leave the profile LONG SLOPE 4 1 Q set The green vertical
15. as reference point The chosen bucket point is shown with a green indication There are 2 other possibilities where the bucket point auto 3 matically changes between e Closest the bucket point that is closest to the surface or e Lowest the bucket point that is lowest without regard to the surface The chosen bucket point is shown with a blue indication a Closest b Lowest BUCKET INDICATOR Enables or disables the bucket and tilt angle indicators BUCKET GREENBAND Sets the sensitivity of the bucket angle indicator TILT GREENBAND Sets the sensitivity of the tilt angle indicator This means how fast you want the lamps in the Tilt Slope display to react 0 5 corresponds to an accuracy of about 2 cm working with a bucket of 1 m iCON excavate iCP41 2D Run Mode 43 iCON excavate iCP41 2D Run Mode 44 4 6 4 DUAL SLOPE Description Turns the dual slope mode of the iCON excavate iCP41 on or off Dual slope operation is described in the section 4 4 Dual Slope Mode 4 6 5 Description MEASURE With this menu option you can let the iCON excavate iCP41 calculate slope height and length in relation to 2 reference points You can choose which of the values is to be shown in the upper display Press the up down arrows amp to select the value v To let the iCON excavate iCP41 calculate slope height and length follow this procedure 1 Place the tip of the bucket on the first reference point
16. beam LONG 4 Press the LA button to set the reference point Pi When the display flashes the message LASER the reference point has been accepted The values of actual Offset and desired Offset depend on the actual position of stick and bucket Setting the desired Press the or button until the display shows the desired value offset B C amp 7 The reference point is the laser beam Example If you want to enter a offset of 5 0 m below the laser beam press the B button until the display shows the value 5 00 E BUCKETO1 00 2 00 m D OFFSET e_ 3 00m REACH LONG SLOPE 0 33_ 0 0 Q set Prof iCON excavate iCP41 2D Run Mode iCON excavate iCP41 2D Run Mode 26 Digging with slope in Press the y or x button until the display shows the slope desired X direction De KE The slope you enter on the display must always be the same as the slope of the rotation laser gt on Example If you want a slope of 2 where the excavation is Ee BUCKETO1 getting shallower as the bucket comes nearer the 4 14 excavator press the button until the display OFFSET shows the value 2 0 REACH LONG SLOPE 0115 2 0 Q set Prof Moving the excavator 1 Make sure that INTEGRATED is selected in the menu option SETUP HEIGHT gt LASER MODE GA 2 Move the excavator to the desired location 3 Move the laser sensor so that it can detect the laser beam
17. for support personnel only 4 7 Reversed Bucket Description You can mount a reversed bucket Calibrate the reversed Bucket as standard bucket and the graphic will reverse the bucket on the screen w 6 C Standard bucket view Reversed bucket view iCON excavate iCP41 2D Run Mode 55 iCON excavate iCP41 2D Run Mode 56 4 8 General How to make a Quick Setting Quick Settings The basic idea of Quick Settings is to make it possible for the user to change between 10 different settings Each setting includes values for Offset Slope in X direction Tilt Slope Datum Height Direc tion of X and the bucket selected 1 Turn on the iCON excavate iCP41 Control Box 2 Enter Quick Setting by pressing the E button 3 Select the Quick Setting number you want to make by pressing the up down arrows The green bar indicates which Quick Setting will be active when you return to working mode a IS BUCKETO1 a d a a amp 4 Press the Enter button lt to enter the values for the selected Quick Setting You will return to working mode 5 Enter the values by using the normal buttons for Offset Slope Bucket etc The values will be stored as a Quick Setting and you can start to dig How to change 1 Enter Quick Setting by pressing the button You will see a green and a red bar PERICEN QUICK Setimgs The red bar indicates the settings
18. graphics will work upside down Press the right arrow until the display shows TILT Select NO if the bucket is not a tilt bucket Otherwise select which tilt unit to use with the bucket The system allows you to associate any one out of 5 tilt units to each bucket Tilt units can be used with several buckets which is relevant when using a tilt coupling Press the right arrow until the display shows option BUCKET LEN 12 Measure the distance between the pivot point of the bucket and the edge of the bucket mny A 2 a BUCKET LEN 13 Press the up down arrows amp until the display shows the distance between the pivot point and the edge of the bucket BUCKET LEN that you have measured in step 12 14 Press the right arrow until the display shows BUCKET ANGLE 15 Move the bucket of the excavator to a position where gr the line between the pivot point of the bucket and the edge of the bucket is in a straight vertical plane To make sure that the line is in a straight vertical plane we recommend that you use a spirit level In calm weather it is also possible to hold a plumb line to the pivot point and let it hang straight down Then 3 move the bucket until the leading edge touches the string 4 a BUCKET ANGLE 16 Press the button when the bucket is in the position described before in step 15 17 Press the right arrow until the display shows BUCKET FLAT ANGLE iCON excavate iCP41 2D Run Mode 39 iC
19. iron objects around the machine iCON excavate iCP41 2D Run Mode 6l iCON excavate iCP41 2D Run Mode Example You want to drill 4 holes a b c and d Hole b is to be drilled 1 m in the X axis from hole a Hole c is to be drilled 1 m in the X axis and 1 m in the Y axis from hole a Hole d is to be drilled 1 m in the Y axis from hole a 62 9 10 11 12 13 Place the auger over hole a Press the X dir button and set the direction Select 1 or 2 points option with the up or down arrows and press Enter Press the 0 00 button when the auger and direc tion are placed and set correct Start drilling Move the auger without moving the tracks of the machine until the display reads X 1 00m and Y 0 00m 6 Press Center F3 7 8 Move the auger without moving the tracks of the Start drilling machine until the display reads X 1 00m Y 1 00m Press Center F3 Start drilling Move the auger without moving the tracks of the machine until the display reads X 0 00m Y 1 00m Press Center F3 Start drilling iCON excavate iCP41 2D Run Mode 63 iCON excavate iCP41 2D Run Mode 4 10 Description Example of a diagnose screen Diagnose Screen 64 This is a diagnose tool to view the status of sensors and error messages If a cable breaks or a sensor is dead it is easily possible to verify where the problem is To activate this screen you
20. line indicates your 0 point the farthest point of the profile The 0 point can be moved the following way Enter the profile Use the up down arrows to move the red bar to the point that you want to be your new O point Press the T button SET 0 0 e The green area indicates that this area is included in the profile and your bucket is working in this area right now e The blue area indicates that this area is included in the profile but your bucket is not working in this area right now e The red area indicates that this area is NOT included in the profile When you are at the Main Screen you can press the button to enter the settings of the selected profile 0 13 100 4 PORE BUCKETO1 LONG SLOPE 4 1 iCON excavate iCP41 2D Run Mode 49 iCON excavate iCP41 2D Run Mode 50 How to set up change a 1 Turn on the iCON excavate iCP41 Control Box profile by stating the 2 Enter the User Menu by pressing the Enter button lt length and slope 3 Select the menu option PROFILES by pressing the left right arrows lt 4 At the menu option PROFILES you can select a profile number by pressing the up down arrows A small icon will indicate which profile is activated for example Gp Profile number 0 indicates that iCON excavate iCP41 is not running in profile mode Profile number 11 is a Demo profile that cannot be changed BUCKETO1 0 00 LONG SLOPE 0
21. see in the installations manual how to install external buttons Measure points 1 Select how you want to measure points e Left e Center e Right e Combination of all above e Ref reference point on bucket cannot be used in combination Examples of settings Below you will find screens that show examples of how the auto logging can be setup Elevation 0 ail m STA Dist CL Design 0 000 m Fix 0 07 Manualitioden mode ref point Se center Combination of Left and Right Distance mode ref point in center Ox Actual 0 0 Elevation 0 230 m STA Dist CL Design 0 000 m Vew ofro Distance mode ref point in center Distance mode ref point in center Auto logging OFF Auto logging ON iCON excavate iCP41 3D Run Mode 71 iCON excavate iCP41 3D Run Mode 72 Time mode ref point in center gt Actual 0 SRI Xd Target e Elevation 0 230 m Elevation 0 ail m Dist CL Beslan 0 000 m Fix 0 07 Design 0 000 m Fix 0 07 EE View O Tools i View O fools OJ ole Time mode ref point in center Time mode ref point in center Auto logging OFF Auto logging ON None mode Elevation 0 230 m STA Dist CL Design 0 000 m Fix 0 07 M lie ofo a None mode Auto logging is disabled You can now use store point options Refer to 5 2 Storing Points for further information Sy Actual 0 0 gt Target Elevation 0 230 m iCO
22. select Auto detect 3 Enter the settings by pressing the RW button 4 Enter the PIN code of the SIM card The symbol indicates a correct PIN code and the symbol indicates an incorrect PIN code You have three attempts before the SIM card must be unlocked by the PUK code 5 Enter the APN settings provided by the SIM card provider e APN e User name e Password 6 Press the KE and EY arrows to change pages 7 Select the reference network used by the RTK service 8 Enter the NTRIP server details e Server e Port e User name e Password 9 Select the mount point used The mount point list can be retrieved by pressing List 10 Exit the settings page by pressing the II button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings K Ask the SIM card provider for data connection details and the person in charge of NTRIP account for details on the RTK connection iCON excavate iCP41 iCON gps 80 113 iCON excavate iCP41 iCON gps 80 114 Changing the GNSS The settings for the selected ICON gps 80 profile can be found at antenna Main menu gt Settings gt Instruments 1 Press the RSJ and gg arrows to change pages 2 In the antenna list select the GNSS antenna connected to the receiver 3 Exit the settings page by pressing the IN button You will be asked to save the settings Press Yes if the settings are correct Pressin
23. will be highlighted when the drill bit and top of the drill is within the specified tolerance The X and Y top tell you how far the top of the auger is from zero The X and Y tell you how far the auger is from center In the right top corner is the high shown relative to zero In the lowest right corner you can see X and Y this indicate how much you have moved the auger away from the first hole If you move the auger 2 meters in the X direction and will drill a new hole the place the Auger 2 3 cm above the ground and press the F3 button Center The circle and the ring will now be on top of each other and you can start drill X dir Center 0 00 X dir Center 0 02 How to use the Auger l 2 Place the auger over the first point you want to drill Press the X dir button and set the direction Select 1 or 2 points option with the up or down arrows and press Enter Press the 0 00 button when the auger and direc tion are placed and set correct Start drilling To use a Auger on your excavator please follow the procedure below X dir Jobn X 0 00 I 0000 0 00m 0 Y 0 00m Center E When drilling the next hole just move the upper part of the excavator not the tracks and use the X and Y for placing the next hole Press Center F3 when the auger is placed correct and then start drilling K The X and Y direction can be affected by
24. 119 8 5 Hazards of Use 120 8 6 Electromagnetic Compatibility EMC 124 8 7 ICES 003 Statement Applicable in Canada 125 8 8 FCC Statement Applicable in U S 126 9 Technical Data 133 9 1 ICON excavate iCP41 Technical Data 133 9 2 General Technical Data 135 9 3 Conformity to National Regulations 139 10 International Limited Warranty Software License Agreement 141 General Power Supply and Communication iCON excavate iCP41 Product Overview Product Overview Product Description and Features The iCON excavate iCP41 has a key pad and touch screen for user input The display is a 7 wide screen and has state of the art brightness making it possible to use in sunny environ ments The rugged IP56 enclosure is designed for harsh environments For utmost reliability in harsh and dusty environment no connecting cables or power supply plugs are used at the ICON excavate iCP41 CS Cradle will be used as a short form for MMB1300 cradle throughout this manual The iCON excavate iCP41 is wirelessly powered over the cradle via induction Data are transferred wirelessly via IR between the MMB1300 cradle and the iCON excavate iCP41 The iCON excavate iCP41 has WLAN hardware support for future use On the bottom of the iCON excavate iCP41 are connectors for SIM card and USB iCON excavate iCP41 Product Overview iCON excavate iCP41 icP41_001 a Keypad f Reverse SMA Connectors b 7 LCD wide scre
25. 2412 2483 5 HSPA GSM GPRS EDGE 850 MHz 900 MHz 1800 MHz 1900 MHz UMTS WCDMA HSDPA HSUPA 800 MHz 850 MHz 900 MHz 1900 MHz 2100 MHz Receive diversity Optimised for diversity on 800 850 900 1900 and 2100 MHz iCON excavate iCP41 Technical Data 139 iCON excavate iCP41 Technical Data Output power Antenna 140 Type Output power dBm WLAN 15 54 Mbps EGSM 900 GSM 850 Power Class 4 2 W 33 dBm GSM 1800 1900 Power Class 1 1W 30 dBm EDGE Power Class E2 for 850 900 0 5 W 27 dBm EDGE Power Class E2 for 1800 1900 0 4 W 26 dBm WLAN Gain 2dBi at 2 4GHz HSPA Gain 2dBi at 2 4GHz 10 International Limited Warranty Software License Agreement International Limited Warranty Software Licence Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or otherwise including warranties terms or conditions of merchantability fitness for a particular purpose satisfac tory quality and non infringement all of which are expressly disclaimed This product contains soft
26. 41 onto cradle To connect the iCON excavate iCP41 to the cradle 1 Put the iCON excavate iCP41 on the holding hooks in the bottom of the cradle 2 Then snap the iCON excavate iCP41 onto the cradle by pressing it towards the cradle icP41_003 iCON excavate iCP41 Commissioning 11 iCON excavate iCP41 Commissioning 2 Turn iCON excavate iCP41 on icP41_005 12 To turn the iCON excavate iCP41 on and off use the power switch on the right side of the cradle This is the master switch for the entire system CS Removing the iCON excavate iCP41 will also turn off the power K To release the iCON excavate iCP41 simply press the release key at the bottom of the cradle and pull the iCON excavate iCP41 towards you and then lift it up 2 2 Installation a SIM Card USB Stick Insert and remove a Follow the step by step instructions to install a SIM card USB Stick SIM card USB Stick step by step K To remove the SIM card USB Stick place the instrument on a stable surface first Then follow the following instructions in reverse order icP41_019 1 CS Place the instrument onto a stable surface Not illustrated Step Description l Rotate the ring to the left 2 Pull the ring to open the protection cap iCON excavate iCP41 Commissioning 13 iCON excavate iCP41 Commissioning 14 2 3 Inspection 2 4 Power supply Step Descript
27. 68 Can Junction Box IP68 Unit Operating temperature C Storage temperature C All Sensors 20 to 70 40 to 80 Parameter Specification Voltage range 12 24 Volts dc nom Current consumption lt 2 5A with control box connected and no load at 12 V Output 2 x RS232 RX TX 12V 2Amp GND 2 x CAN and J1939 Communication Infrared 1 Mbit Dimensions 12 4 x 15 2 x 4 4 cm Weight 0 320 kg iCON excavate iCP41 Technical Data iCON excavate iCP41 Technical Data 136 Bucket Sensor Ere Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces lx CAN M12 Dimensions 2 5x 2 5x5 cm Weight 0 100 kg stick Laser Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 2 x CAN M12 Range 19 cm to 150 m depended on laser Laser requirement All Rotating Lasers visible HeNe invisible Infrared diodes Laser Operating range 55 mm Dimensions 8x12x3cm Weight 0 750 kg Tilt Bucket Sensor Parameter Specification Voltage range 12 24 Volts dc nom Current consumption 0 2A 24VDC Interfaces 1 x CAN M12 Dimensions 2 5x2 5x5 cm Weight 0 100 kg Rotation sensor Parameter Specification Voltage range 12 24 Volts dc nom
28. N excavate iCP41 3D Run Mode 73 iCON excavate iCP41 3D Run Mode 74 5 4 Description of avoid ance zones Options in avoidance zones Avoidance zones Avoidance zones are areas you can specify to give a visual alarm when entered In an avoidance zone no guidance nor automatic control is possible For avoidance zones the following characteristics apply e An avoidance zone is a geo file that is created in iCON office e The avoidance zone must be a closed polygon e The avoidance zone geo file must be placed in the project E The avoidance zone geo file must not contain points lines that are not closed lines with radius or lines that intersect In the avoidance zone menu you will find various options You will have to make selections according to how you want to use avoidance zones Below you will find a description of the options in avoidance zones Type 1 Select Avoidance zones model on the drop down list Model 1 Select the avoidance zone in the drop down list you want to use and mark the check box On Off You will now see the selected model in Active models Selected model is shown in Active models Examples Below you will find screens that show examples of how the avoidance zone can look in the panel oy Actual 0 0 lt Target 3 8 Offset 0 440 m Elevation 33 000 m Avoidance zone in front of the machine iCON excavate iCP41 3D Run Mode 75 iCON excavate iCP41 3D Run Mod
29. ON excavate iCP41 2D Run Mode 40 18 Move the bucket of the excavator to a position where the bucket can be used to level the surface evenly This part of the calibration is used to set how the move ments of the bucket are shown on the Control Box The position you put the bucket into will correspond to the middle diode of the Bucket Angle Indicator on the Control Box See section LED Display in the Chapter System Overview a BUCKET FLAT ANGLE 19 Press the button when the bucket is in the position described before in step 18 gt You can mount a reversed Bucket Calibrate the reversed Bucket as normal and the graphic will reverse the Bucket on the screen Os BUCKETO1 DI BUCKETO1 0 00 0 00 OFFSET OFFSET REACH LONG SLOPE 0 00 0 0 Q set Prof Q set Prof Standard bucket view Reversed bucket view REACH LONG SLOPE 0 00 0 0 20 Press the right arrow until the display shows BUCKET WIDTH 21 BUCKET WIDTH Measure the bucket width and press the up down arrows until the display reads the width The bucket sensor has now been calibrated a BUCKET WIDTH 22 Press the right arrow until the display shows TILT ZERO 23 TILT ZERO This sub menu is used to calibrate the tilt bucket this way Move the bucket to a position where the bucket is level 0 A Use a spirit level to check that the bucket is level and press the button
30. STEM 34 4 6 2 SETUP HEIGHT 36 4 6 3 SETUP BUCKET 38 4 6 4 DUAL SLOPE 44 4 6 5 MEASURE 45 4 6 6 PROFILE 46 4 6 7 CABLE DETECTION 53 4 6 8 SERVICE MENU 54 4 7 Reversed Bucket 55 4 8 Quick Settings 56 4 9 Special Working Situations 58 4 9 1 Tilt Sensor 58 4 9 2 Using an Auger 60 4 10 Diagnose Screen 64 5 3D Run Mode 65 5 1 Control Box 3D 65 5 2 Storing Points 67 5 3 Auto logging function 68 5 4 Avoidance zones 74 5 5 Resetting the Rotation Calibration Single GPS Only 77 5 6 Vertical Offset 78 5 7 Changing the bucket reference point 80 5 8 Screen Settings 80 5 9 Other Settings 81 5 10 Working with Terrain Models 82 5 10 1 Guide Line 82 5 10 2 Locking Cross Slope 84 5 11 Working with MBS Volume Calculation Model 87 5 11 1 Selecting a Guide Line 87 5 11 2 Holding Slopes 88 5 12 Working with String Line Models 91 5 13 Monitor Screen 97 5 14 Switching Between Single and Dual GPS PowerBox 98 5 15 Transferring Files via USB 99 5 16 Selecting Projects and Reference Models 100 5 17 Localisation Settings Coordinate Systems 102 iCON excavate iCP41 Table of Contents 5 iCON excavate iCP41 Table of Contents 5 18 ICON telematics 107 6 iCON gps 80 109 6 1 The iCON gps 80 GNSS receiver 109 7 Care and Transport 116 7 1 General Notices 116 7 2 Transport 116 7 3 Storage 117 7 4 Cleaning and Drying 117 8 Safety Directions 118 8 1 General 118 8 2 Intended Use 118 8 3 Limits of Use 119 8 4 Responsibilities
31. Version 1 3 English pom S Og NZ DY Leica ICON excavate iCP41 User Manual e when it has to be right Sica Geosystems iCON excavate iCP41 Introduction Introduction A W Product identification Congratulations on your purchase of the ICON excavate iCP41 The iCON excavate iCP41 is an ideal tool for increasing productivity in all aspects of the construction earthmoving industry This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 8 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer and e System manufacturer The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type iCON excavate iCP41 Serial No _ Symbols The symbols used in this manual have the following meanings Type Description A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning Indicates a potentially hazar
32. d model to the system page 106 for more information uw N PowerBox Localisation in the receiver using TRFSET DAT It is possible to transfer a Leica localisation file transformation set trfset dat and its accompanying geoid models gem and correction grids csc to the Leica PowerBox The localisation must then be selected in the machine control software as per the instructions below The PowerBox must be connected and plugged in to the power supply No localisation in iCON 3D is used when using the PowerBox to transform the coor dinates l 2 Go to Settings gt Instruments 3 Press the settings key RW to the right of Sensor Go to page 4 of this screen using the IR or EJ Select TRFSET Use localization in PowerBox Press Send trfset to upload the TRFSET file to Transfer the TRFSET DAT file to the current project for example via USB in the upper box arrows the PowerBox 7 Select the appropriate localisation from the Transformation list Observe that available options in the list are read from trfset dat stored in the PowerBox cE If the localisation is performed in the machine control software Transformation must be set to WGS84 iCON excavate iCP41 3D Run Mode 105 iCON excavate iCP41 3D Run Mode 106 Transferring a geoid Geoid models must be stored in the global folder model to the system Upgrade files with geoid models and coordinate systems can be found on the USB m
33. dous situation or an unintended use which if not avoided could result in death or serious injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage a Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner Trademarks e GSM is a trademark owned by the GSM Association All other trademarks are the property of their respective owners Validity of this manual This manual applies to the ICON excavate iCP41 CS To use the ICON excavate iCP41 efficiently it s inalienable to refer to the manual provided together with the software running on the ICON excavate iCP41 iCON excavate iCP41 Introduction iCON excavate iCP41 Table of Contents Table of Contents In this manual Chapter Page 1 Product Overview 7 1 1 Product Description and Features 7 1 2 Container Contents 9 2 Commissioning 10 2 1 Installation 10 2 2 Installation a SIM Card USB Stick 13 2 3 Inspection Prior to Commissioning 14 2 4 Commissioning 14 3 Setting the Direction of X 15 4 2D Run Mode 20 4 1 Control Box 2D Mode 20 4 2 Single Slope Mode without Laser 22 4 3 Single Slope Mode with Laser 24 4 4 Dual Slope Mode 28 4 5 2D User Menu Tree 31 4 6 2D User Menu 33 4 6 1 SETUP SY
34. e 76 The next screen shows that the machine has entered the avoidance zone and a warning will pop up on the screen and an alarm will sound When the machine is out of the avoidance zone the warning and sound will stop Offset 0 4 El vation 33 000 m The machine has entered the avoidance zone 5 5 Resetting the Rotation Calibration Single GPS Only cE Sometimes the rotation calibration becomes unusable as the machines moves This occurs when the machine body s rotation centre is moved resulting in that the system can t correctly calculate the bucket position until another rotation calibration is performed Pushing the Calibrate Excavator button forces the system to prompt a new rotation cali bration Resetting the rotation 1 Press Tools 4 Target calibration 2 Select Calibrate excavator 3 The machine needs to be rotated before resuming work fiset 0 440 m iCON excavate iCP41 3D Run Mode 77 iCON excavate iCP41 3D Run Mode 78 5 6 Vertical Offset cE This function moves the reference model vertically up or down Setting the vertical 1 Press Tools Target 3 6 offset 2 Select Vert offset 3 A window opens on the screen where you can adjust the vertical offset set 0 440m ion 33 000 m Tar 4 The CUT FILL values in the upper corners refer to E TRAMA O the offset surface In the cross section view it is z illustrated by a blue line 5 The green line represents the
35. e operator not paying attention to the surroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified user e g driver The user has to be able to take emergency measures for example an emergency stop When working near magnetic fields or objects which might influence the magnetic field check results for plausibility The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations iCON excavate iCP41 Safety Directions 121 iCON excavate iCP41 Safety Directions 122 A Danger A Warning A Warning Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of elec
36. e or B button until the display shows the desired value 10 Move the laser sensor so that it can detect the laser beam When the display reads NEW REF 0 00 PRESS L S BUTTON you must press the button and you can start digging with Dual Slope 11 iCON excavate iCP41 remembers the X direction so you do not have to change the setting for X direction until you have a task for which the direction of X differs from the present setting 4 5 User Menu tree 2D User Menu Tree S ETUP SYSTEM UNITS LENGTH UNITS ANGLE BEEP VOLUME LIGHT INTENSITY ALARM HEIGHT REVERSED VIEW ETUP HEIGHT GREENBAND MODE GREENBAND YELLOWBAND YELLOW BEEP REFERENCE OFFSET HEIGHT DIRECTION LASER MODE ETUP BUCKET CALIBRATE BUCKET V SELECT BUCKET TOOL TYPE BUCKET LEFT RIGHT TILT BUCKET LEN BUCKET ANGLE BUCKET FLAT ANGLE BUCKET WIDTH TILT ZERO AUGER LENGTH DOG BONE L4 BUCKET NAME iCON excavate iCP41 2D Run Mode 31 iCON excavate iCP41 2D Run Mode BUCKET POINT BUCKET INDICATOR BUCKET GREENBAND TILT GREENBAND DUAL SLOPE MEASURE PROFILE CABLE DETECTION MODE RANGE MIN RANGE MAX RESPONSE ALARM VOLUME
37. ed level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product with radio devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected e Donot operate the product with radio devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio devices near medical equipment e Do not operate the product with radio devices in aircraft ICES 003 Statement Applicable in Canada This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada iCON excavate iCP41 Safety Directions 125 iCON excavate iCP41 Safety Directions 126 8 8 Applicability A Warning A Warn
38. emory supplied with the system downloaded via iCON telematics 1 2 Create a folder on a USB stick and name it Removable Disk F system You can use any USB stick Oi Copy the DAT file and paste it into the system un D out folder 3 In the machine control software go to Tools gt B system NOUDA Press USB Select the appropriate DAT file from the list Press OK Follow the instructions on the screen About gt Upgrade 5 18 Remote file transfer iCON sync iCON telematics ICON telematics allows for remote version upgrading remote file transfer remote screen sharing controlling and live monitoring of the machine s position for fleet tracking This functionality requires an iCON telematics license For more detailed information on how to setup iCON telematics visit the ICON telematics homepage ICON sync synchronizes the files on the machine with los those on the iCON telematics server meaning that new design files are synchronized to the machine control software and survey files from the machine control software are synchronized to the server 1 In the machine control software go to Tools gt Remote sync 2 When done press OK iCON excavate iCP41 3D Run Mode 107 iCON excavate iCP41 3D Run Mode 108 Remote Support ICON iCON view activates remote viewing controlling of the screen from the iCON telematics view server meaning that support pe
39. en display g Ventilation cap c WiFi antenna h SIM card connector d IR Port for data transfer i USB 2 0 connector e HSPA antenna j Cover for communication ports Do not cover the IR Port for data transfer as this can lead to a transfer interruption Both the HSPA and the WiFi antenna are not attached to the iCON excavate iCP41 when delivered To store the iCON excavate iCP41 inside the transport case both antennas must be detached 1 2 Container Contents Container for instru ment and delivered accessories icra A c d e f a iCON excavate iCP41 d HSPA antenna b UserManual e Transport case c WiFi antenna f USB memory stick iCON excavate iCP41 Product Overview iCON excavate iCP41 Commissioning 10 2 2 1 A Warning A Warning Commissioning Installation This product may be installed on building machinery only by an appropriately trained and qualified specialist Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product Installation The iCON excavate iCP41 is ready to use when delivered from factory no installation proce information dure is needed To get the iCON excavate iCP41 started complete the following steps 1 Snap iCON excavate iCP
40. fety Directions 119 iCON excavate iCP41 Safety Directions 120 A Warning 8 5 A Warning A Warning A caution A Warning This product may be installed on building machinery only by an appropriately trained and qualified specialist Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Unauthorised modification of building and constructions machines by mounting or installing the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting or installing the product Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks A Warning A Warning A Warning A caution While steering or navigating the machine accidents may occur due to a th
41. for this function to be available In run mode press Lock to hold the slope The key CUT Tropea turns green when the function is activated e The slope above the current element will automat ically be held if none of the settings below are adjusted e The slope setting for the selected code will be held i if the function is activated in the settings Refer to Elevation 33 000 m Holding slope for an element using a code page Se e 89 for more information Holding slope for an element using a code Selecting a layer 1 Press Tools PET 2 Select Configure model moam ation 33 000 m m f e 3 Check the Use box If the box is left unchecked the slope setting for the element above the bucket s current positioned will be locked 4 Select a code for the element to be locked in Lock with code 5 Use the Back key to go back 1 Press Tools 2 Select Configure model 3 Select Top layer or Bed in Active layer CUT FILL values will point towards an active layer 4 Use the Back key MEJ to go back iCON excavate iCP41 3D Run Mode 89 iCON excavate iCP41 3D Run Mode 90 Selecting conditions The angle of the outer slopes and levels of the bed will vary depending on the terrain the for outer slope and machine is working in The steepness of the slope and other design elements are deter level of bed mined when creating the MBS If the bucket is positioned above the MBS reference surface the outer slopes wi
42. formation file TPF If a geoid model was being used when the TPF file was created check the Use Geoid model box and select the correct file N W U N The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 106 for more information iCON excavate iCP41 3D Run Mode 103 iCON excavate iCP41 3D Run Mode 104 Coordinate systems in 1 Transfer coordinate system files to the current the old SBG formats project for example with USB GTR CSD GRD TPF 2 Go to Settings gt Localisation gt Old SBG formats first page 3 Go to page 2 of this screen using the KE or EJ arrows 4 Specify whether the GTR file is stored in the global folder or project folder in the list on the left Select GTR file from the list on the right Specify whether the CSD file is stored in the global or project folder in the list on the left Select the CSD file from the list on the right 6 For local transformations check the box on the right specify if the TPF file is stored in the global or project folder in the list on the left Select the TPF file from the list on the right If a geoid model is used by the TPF file check the box on the right specify if the Geoid file is stored in the global or project folder in the list on the left Select the geoid file from the list on the right Observe that the geoid file must be stored in the global folder Refer to Transferring a geoi
43. fset This is practical when building up a road bank with fixed levels 1 Press Tools 2 Select Configure model 3 Enter the distance the terrace is to be moved When moving the terrace downward the entered value must be negative 4 Use the Back key WEJ to return to run mode There are two ways to lock a slope setting when working with a String line model e Above the element over which the bucket s reference point is currently positioned e Lock the slope for a specific element by choosing the element s code Remember that the element must be coded when creating the string line model in order for this function to be available In run mode press Lock to lock the slope The key turns green when the function is activated e The slope above the current element will automat ically be locked if none of the settings below are adjusted e The slope setting for the selected code will be locked if the function is activated in the settings Elevation 33 000 m Refer to Locking slope for an element using a e O code page 93 for more information Locking slope for an element using a code Press Tools Pi Select Configure model Check the Use box If the box is left unchecked Select a code for the element to be locked at Use the Back key GI to return to run mode CUT 1 109 m ation 33 000 m br a the slope setting for the element above or below the bucket reference point will be l
44. g No will undo the settings If the system is used on an Excavator or Wheel Loader please follow the procedure below 1 Check the Dual GPS check box 2 Enter the GPS Dir Correction This value is calculated when calibrating the machine 3 Select the Ref antenna This is the dual GNSS antenna connected to the receiver Selecting GLONASS and The settings for the selected iCON gps 80 profile can be found at changing CQ value Main menu gt Settings gt Instruments 1 Press the KJ and Egg arrows to change pages 2 To select deselect using GLONASS for the position calculations on this machine use the Use GLONASS check box 3 To decrease increase the Coordinate Quality CQ value enter the new value into the Max CQ field A higher value means that ICON 3D will accept a lower coordinate quality before warning about too high CQ value in run mode 4 Exit the settings page by pressing the II button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings iCON excavate iCP41 iCON gps 80 115 iCON excavate iCP41 Care and Transport 116 7 7 1 General information Periodic checks 7 2 Transport in the field Transport in a road vehicle Shipping Care and Transport General Notices Servicing the system only requires a minimum of time All electronic components are enclosed in robust housings to safeguard the
45. h Roll Sensor TYPE MRS300 P N 761696 Il CH 9435 Hoorn CH 9435 Heerbrugg S N XXXXXXXX Stica Made in Denmark 20XX 12 24 V DC 6A max Labelling Can Junction Box TYPE MJB300 P N 761697 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX A MA Power 12 24 V DC 6A max Labelling Tilt Bucket Sensor P N 7952 95200 S N 131441XX TT MSS309 Tilt bucket sensor Power iCON excavate iCP41 Safety Directions 131 iCON excavate iCP41 Safety Directions Labelling Remote Display TYPE MLB 300 P N 773702 SIN 131441XX LULU 132 Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max 9 1 E Instrument ports Instrument dimensions Weight Power Technical Data ICON excavate iCP41 Technical Data The iCON excavate iCP41 is designed to operate from standard vehicle power systems at 12V 24V DC check to ensure proper connection and polarity Name Description SIM card port e 1x SIM card support e This port is located at the base of the instrument USB port e 1 x USB 2 0 port e This port is located at the base of the instrument HSPA Modem e HSPA modem for GPRS GSM EDGE HSPA UMTS communication e This port is housed within the instrument WLAN e WiFi IEEE 802 1 a g contro
46. iCP41 3D Run Mode 95 iCON excavate iCP41 3D Run Mode 96 Activating the special 1 Press Tools slope 2 Select Configure model Actual 0 0 lt Target 4 0 ation 33 000 m 3 Check the Use special slope box Observe that the information about the tapered slope must be added when you create the line model in order for the function to work properly 4 Use the Back key WEJ to go back 5 13 Monitor Screen General information In the monitor screen you can see useful information for controlling the system and for trouble shooting This information includes GPS status skyplot map with satellite coverage bucket coordinates system information etc Selecting Monitor 1 Press Tools screen 2 Select Monitor screen ation 33 000 m EE 3 There are several pages in the monitor screen Use the KK and EE arrows to toggle between them 4 Use the Back key WEJ to return to run mode iCON excavate iCP41 3D Run Mode 97 iCON excavate iCP41 3D Run Mode 98 5 14 Switching Between Single and Dual GPS PowerBox Switching between You can switch between single and dual GPS one or two GPS antennas in Settings gt single and dual GPS Instruments 1 Press the settings key RSH to the right of Sensor in the upper part of the screen 2 Go to page 3 of this screen using the IK or EJ arrows 3 To activate dual GPS check the RedLine Dual GPS box GPS Dir Correction must be given a val
47. ing FCC Statement Applicable in U S The grayed paragraph below is only applicable for products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Labelling Control Box Labelling Cradle iCON excavate iCP41 Safety Directions icP41_008 iCP41 3D Pa
48. ion 3 Orientate the SIM card as illustrated 4 Insert the SIM card into the card slot and push it in until it locks in place 5 Insert the USB Stick into the USB slot and push it in until it locks in place Inspection Prior to Commissioning 1 Check that the cradle on off switch is put into off position 2 Check that the iCON excavate iCP41 is readily snapped into the cradle 3 Check that the cradle LEDs are operating normally e The top led should blink to show that messages are being transmitted from the CANbus over the IR link e The middle LED should blink to show that messages are being received from the CANbus over the IR link e The bottom LED should remain on to show that the cradle has sufficient power Commissioning The iCON excavate iCP41 is powered in the following way e Induction based power through the backside of the iCON excavate iCP41 facing the cradle 3 Setting the Direction of X Description The Direction of X is the main direction of the excavator boom It is very important to set the Direction of X when working in Dual Slope Mode There are two ways to set the Direction of X The traditional way is to use the one point method where the correct Direction of X is already known The more advanced way is to use the two point method You can use this method when working with a string line for example One point method This is how you set the Direction of X using the One point method
49. ling method You can choose between OFF and INTEGRATED e For OFF the method is as described in the section 4 2 Single Slope Mode without Laser e For INTEGRATED the method is as described in the section 4 3 Single Slope Mode with Laser iCON excavate iCP41 2D Run Mode 37 iCON excavate iCP41 2D Run Mode 38 SETUP BUCKET 4 6 3 CALIBRATE BUCKET In order to calibrate the bucket sensor you must input some information about the length and angles of the bucket to the ICON excavate iCP41 System Follow the instructions below to do so l 2 N 11 Press the Enter button lt You will now enter the User Menu Select the menu option SETUP BUCKET You select a menu option by pressing the left right arrows 4 Press the Enter button lt to enter the menu option CALIBRATE BUCKET Press the Enter button to enter the menu option v SELECT BUCKET 3 4 5 6 Press the right arrow to enter the menu option TOOL TYPE Select the bucket you want to calibrate It is possible to select between 30 buckets Select which tool type you want to calibrate Bucket or Auger Press the right arrow to enter the menu option BUCKET LEFT RIGHT Select whether the bucket sensor is placed left or right When making your choice you must look on the lid of the sensor If the lid is turned against the left side then you must choose LEFT and vice versa Note if you choose the wrong side the bucket and the
50. ll be calcu lated under a CUT condition sloping upwards If the bucket is under the reference surface the outer slopes will be calculated for the FILL condition sloping downwards 1 Press Tools n EEA 2 Select Configure model ation 33 000 m 3 For Condition choose between Fill Soil Rock Userl or User2 The angle of the outer slopes and the level of the bed will vary depending on the selected option 4 If the Shaft box is checked the outer slopes will be calculated under the FILL condition even when the bucket is above the MBS s reference surface This is useful when building up a road bank and you want to fix the outer slopes to point down wards 5 Use the Back key GM to return to run mode 5 12 Working with String Line Models Selecting a guide line 1 Press Tools Select Guide line options N ation 33 000 m 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the bucket reference point s current distance from the Guide line 7 Use the Back key BHM to return to run mode iCON excavate iCP41 3D Run Mode 91 iCON excavate iCP41 3D Run Mode 92 Terrace offset Locking the slope You can move the terrace vertically but not the whole reference surface as is the case with vertical of
51. ller e This port is housed within the instrument Length mm Height mm Thickness mm 222 170 88 1 8 kg External supply voltage cradle Power consumption Nominal voltage 24 V DC Range 20 V 28 V 1 1 A 24 V cradle and iCON excavate iCP41 iCON excavate iCP41 Technical Data iCON excavate iCP41 Technical Data 134 Antennas e lx WiFi antenna reverse SMA connector e 1x HSPA antenna reverse SMA connector Environmental specifi Temperature canons Type Operating temperature C Storage temperature C Instrument 25 to 55 40 to 85 Protection against water dust and sand Type Protection Instrument IP56 IEC 60529 Humidity Type Protection Instrument Max 95 non condensing The effects of condensation are to be effectively counteracted by peri odically drying out the instrument Miscellaneous Input and buttons CPU Chipset VGA and Audio e 4 buttons on each side of the display e ADLink ETX667 423 e 6 function buttons under the display e Intel Celeron M 1Ghz 1Mb L2 e Navigation Menu Enter and ESC buttons NXP Ipc2300 microcontroller Memory The assignment of these buttons can vary e SDRAM SO DIMM depending on the software running on IDE port the iCON excavate iCP41 e Compact FLASH 9 2 Protection class Temperature Cradle General Technical Data Unit Protection class All Sensors IP68 Cradle IP54 Junction Box IP
52. m against mechanical damage If any ICON excavate iCP41 components are subjected to severe impact be sure to check for proper operation prior to performing any work with the system Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration 7 3 Product 7 4 Product Cables and Plugs Damp products Connectors with dust caps Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to 9 Technical Data for information about temperature limits Cleaning and Drying e Blow off dust e Usea clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Dry the product the transport container the foam inserts and the accessories at a temper ature not greater than 40 C
53. manual e lt Enter button e qp Left Right arrow buttons e Up Down arrow buttons IS Escape button gt 5 2 Storing Points Storing points 1 Press Tools Lf Target 50 0 cus 2 Select Store point options e Lam oem ation 33 900 m 3 Select the Coordinate file you wish to store the measured points in 4 Enter a Point name Point numbers automatically increase by one when a point has been stored 5 Press Measure to store the bucket reference point The colour of this key corresponds to the position quality The key is green when the position quality is good and red when it is low In the latter case the function can t be used 6 Check the Show in run window box to use the Measure key directly in run mode E Pressing this key will bring up the selected coordinate file in the plan view as a help model Measured points are displayed in plan view M Press this key to create a new coordinate file iCON excavate iCP41 3D Run Mode 67 iCON excavate iCP41 3D Run Mode 68 5 3 Using Auto logging Auto logging function 1 To use the auto logging function you must be in run screen and have a fix position 1 Press Tools Target 50 0 CUT g 2 Select Store point options eli 19m 1 028 m ation 133 000 m 3 Go to the second page 2 2 by pressing the right arrow on the top of the screen Options in Auto logging In the auto logging menu you will find variou
54. meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions A Warning Radios A Warning 8 7 A Warning If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitt
55. must push the left right arrows qp at the same time SENSOR XIS1LASER RS10 FLUX EXTENSION CABLE DET VALUE VERSION RS10A200 RS10A200 XIS1 202 XIS1L203 I53 3 01 IS2 3 01 RS10A200 ENAB STAT XC16 v2 4 0 On the diagnosis screen you can see a detailed system status information The most important columns are the last two ENAB and STAT They will show if there is a deviation e ENAB tells the setting for the sensor that has been made in the technical menu When the sensor is activated YES will be shown e STAT tells if the sensor is working ON shows that the sensor is working OFF shows a failure either in the sensor or in the cable connection from the previous sensor this is meant from the cabin and out towards the bucket e tells that the Bucket Sensor needs to be recalibrated Please contact your local dealer e tells that the Tilt Sensor is not working correctly Please contact your local dealer 5 3 D Run Mode 5 1 Control Box 3D Control Box Description of display CUT 1 453 m iCP41_007 NANNI 2 x x Tann Bucket s current cross slope and model s slope Symbol on the left shows direction of slope CUT FILL value for left bucket edge Background is blue for fill green for inside tolerance and red for CUT Zoom keys touch screen to view keys Bucket s reference point toggle right left arrows on the navigation key Switch between 2D 3D in pla
56. ne view Reference point s stationing in the centre line Reference point s side distance to centre line Distance to guide line Line selection depends on the active reference CUT FILL value for right bucket edge Background is blue for fill green inside tolerance and red for CUT Mode 65 iCON excavate iCP41 3D Run iCON excavate iCP41 3D Run Mode 66 Guide line viewed as a dashed blue line in the cross section view k Centre line viewed as a black amp white line in the cross section view I Elevation of bucket reference point m GPS status on the right e CQ precision for PowerBox ICON gps 60 and iCON gps 80 e DOP for other receivers n Reference model s height in bucket reference point s position Description of buttons Button Description These buttons offset the reference model vertically up or down One push of the button equals 1 cm Opens the excavator s internal system with the select bucket menu open O _ Opens a display window for the excavator s internal system It is not possible to adjust the excavator s system settings in this mode Press the button again to close the window a m E Opens the excavator s internal system The system is still in 3D mode 5 GPS The excavator s system settings can be changed Navigation button Allows you to navigate through the menus Press left right arrows to change the bucket s reference point Naming convention within this
57. nel Excavator w C Case P N 797048 S N Xxxxx eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE Power 12 24 V DC 6A max TYPE MMB1300 P N 764910 S N XXXXXXXX Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max 127 iCON excavate iCP41 Safety Directions Labelling Junction Box Labelling Boom 1 Sensor icP41 010 TYPE XJB 16 P N 779080 S N XXXXXXXX 128 eca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER icP41_011 TYPE MSS300 P N 761693 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE X Power 12 24 V DC 6A max Labelling Boom 2 Sensor Labelling Stick Laser Sensor iCON excavate iCP41 Safety Directions TYPE MSS304 P N 762316 S N XXXXXXXX eLca Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CE A Power 12 24 V DC 6A max TYPE MSS301 P N 761694 S N XXXXXXXX e Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max 129 iCON excavate iCP41 Safety Directions Labelling Bucket Sensor 130 MSS310 360 deg bucket sensor P N 795199 eica Il I I Il CH 9465 Heer i CH 9435 Heerbrugg S N XXXXXXXX Made in Denmark 20XX imum E Z Labelling Compass and Pitc
58. ng earlier values in the menu MENTE Selecting a bucket A Navigation button Allows you to navigate through the menus Press left right arrows to move between bucket items Naming convention within this manual e lt 1 Enter button e 4p Left Right arrow buttons e amp Up Down arrow buttons Q Escape button Quick settings Up to 10 user settings can be stored F2 X direction Used for setting the X direction n n D Return to 3D main menu iCON excavate iCP41 2D Run Mode 21 iCON excavate iCP41 2D Run Mode 22 4 2 Single Slope Mode without Laser Setting the desired 1 Make sure that LASER MODE is set to OFF Bucket is selected as reference in the offset menu option SETUP HEIGHT gt LASER MODE 2 Press the or button until the display shows the desired offset value Example If you want to enter a offset of 5 0 m press the e button until the display shows the value 5 00 The display to the right indicates 1 The bucket selected is No 1 DI BUCKETO1 2 The value in red 5 00 indicates the distance to 00 ONGRADE id 3 The desired offset is set to 5 00 OO 4 The X slope is 0 0 no slope 5 The bucket tip is used as reference 6 The distance is measured vertically LONG SLOPE lo 7 REACH 0 38 means that the bucket has been a 0 0 o i i Q set Prof moved 38 cm closer to the machine since the button was pressed
59. ocked Lock on code iCON excavate iCP41 3D Run Mode 93 iCON excavate iCP41 3D Run Mode Parallel offset when locking an element An element can be moved in parallel from the locked element Observe that this is not the same as vertical offset where the reference surface is moved vertically up or down Mar Press Tools 2 Select Configure model 3 At Parallel offset enter the distance the locked element is to be moved in parallel 4 Use the Back key WEJ to return to run mode 94 Ww ami 3 549 m 0 030m Selecting a layer When creating a line model it is possible to add information about which build up layers are available for the model and their thicknesses If this information is available it is possible to choose which layer the calculations will be based on 1 Press Tools 2 Select Configure model 3 In Active layer select which capping layer you wish to work with CUT FILL values refer to the selected layer 4 Use the Back key WEJ to return to run mode Using special slopes Special slopes are used for minimising the consumption of expensive material You can use a cheaper material The slope of the special slope is set when you create the string line model In the example below the surface layer is in blue and the bed is in pink mp 2 600 Mm Special slope is not activated Special slope is activated cheaper material can be used outside the taper iCON excavate
60. olymer parts are burnt poisonous gas are produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer iCON excavate iCP41 Safety Directions 123 iCON excavate iCP41 Safety Directions 124 8 6 Description A Warning A caution A caution Electromagnetic Compatibility EMC The term Electromagnetic Compatibility is taken to mean the capability of the product to func tion smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product
61. original surface level Otteei 1 140m Elevation 33 al m RR e Vertical offset keys Key Description A Equals an offset of 10 cm 3 Equals an offset of 1 cm 03 Equals an offset of 1 mm 003 The vertical offset is set so that the current CUT FILL values for the bucket refer ence point is zero therefore the reference model moves to the bucket Pal On the panel you can adjust the vertical offset using the B buttons Each button press equals an offset of 1 cm 03 iCON excavate iCP41 3D Run Mode 79 iCON excavate iCP41 3D Run Mode 80 5 7 Changing the bucket reference point 5 8 Background lighting and theme Changing the bucket reference point You can change the bucket reference point by pressing the left right arrows 4 while in run mode Screen Settings Background brightness and theme like colours of the keys can be adjusted in Tools gt Themes in the main menu 1 Select a Theme from the list 2 Adjust the screen s background lighting using the Brightness slider E When the brightness is set to max the backlight on the on panel buttons is turned off 5 9 Other Settings Other settings Other settings such as language length units etc can be found in Settings gt Other in the main menu Option Description Data IO Modem settings and viewing data on ports Locale Settings for languages
62. ou will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings K All settings that are done are immediately applied onto the receiver CS Ask the site supervisor about the radio connection details used Operating the iCON gps The settings for the selected iCON gps 80 profile can be found at 80 receiver with Main menu gt Settings gt Instruments external radio 1 Select External Radio P2 as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the RW button 4 Set the correct baud rate of the external radio 5 Enter flow control ON OFF 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the IGN button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings CS Ask the site supervisor about the radio connection details used iCON excavate iCP41 iCON gps 80 111 iCON excavate iCP41 iCON gps 80 112 Operating the iCON gps The settings for the selected iCON gps 80 profile can be found at 80 receiver using NTRIP Main menu gt Settings gt Instruments 1 Select NTRIP as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can
63. r a button until the display shows the desired value The display to the right indicates 1 The bucket selected is No 1 2 The value in red 4 14 indicates the distance to ONGRADE 3 The desired offset is set to 5 00 4 The X slope is 4 0 5 REACH 0 61 means that the bucket has been moved 61 cm closer to the machine since the button was pressed 6 The Y slope is 1 0 siy 7 A laser beam is used as reference GA 8 The distance is measured vertically Q Q set X dir BUCKETO1 4 00 Example The laser blue is adjusted to the following slopes 4 0 in the X direction and 1 0 in the Y direction 1 Turn on the display 2 Press the Enter button lt You will now enter the User Menu 3 Select DUAL SLOPE by pressing the right arrow p gt 4 Select ON by pressing the up arrow a iCON excavate iCP41 2D Run Mode 29 iCON excavate iCP41 2D Run Mode 30 5 Leave the Menu by pressing the E button 6 Set the desired Y Slope by pressing the or button 1 0 CS Positive slope if the excavation gets deeper from the machine and to the right 7 Turn the machine so that the bucket points to the direction of X Press the button 8 Press the or button until the display shows the desired value for X Slope 4 0 K Positive slope if the excavation gets deeper from the machine and towards the bucket 9 Adjust the offset underneath the laser beam by pressing th
64. rsonnel can share the same screen as the operator l N Press Share screen When screen is shared a pop up will inform of When done press the same button again to exit In the machine control software go to Tools from the main menu this Press OK ICON view 6 iCON gps 80 6 1 The iCON gps 80 GNSS receiver Description The iCON gps 80 receiver is a high performance on machine GNSS receiver and must be connected via CAN to work Refer to the installation manual for how to properly install it iCON 3D automatically detects if an iCON gps 80 unit is connected The first time an iCON gps 80 units is detected by iCON 3D it will prompt you to name it and configure it CS All coordinate systems are handled by localisation files lok in iCON 3D iCON excavate iCP41 iCON gps 80 109 iCON excavate iCP41 iCON gps 80 110 Operating the iCON gps The settings for the selected iCON gps 80 profile can be found at 80 receiver with the Main menu gt Settings gt Instruments internal radio 1 Select Internal Radio as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the EY button 4 Set the correct radio channel 5 Enter the radio protocol used 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the IGN button Y
65. s options You will have to make selections according to how you want to use auto logging Below you will find a description of the options that can be set in auto logging Options that can be set in auto logging Measure by 1 Select between the four options in the drop down list e Distance point s are logged by distance e Manual e None e Time point s are logged by time interval Point file 1 Create a new point file by pressing the Add button or 2 Select an already created file in the drop down list iCON excavate iCP41 3D Run Mode 69 iCON excavate iCP41 3D Run Mode 70 Point prefix 1 Enter the prefix for the points you will log The prefix will be shown in the file when it is opened Show points in plan view 1 Mark the check box if you want to see the logged points in the plan view Record in auto 1 Mark the check box if you want to have logging started when auto is enabled Only Dozer Grader Use external buttons 1 Mark the check box if you want to use external buttons e The external zero button can be used to log single points in Manual mode You can also press directly on the icon on the screen to log a single point e If you choose Distance or Time you can also enable disable auto logging by pressing the external zero button once You can also press directly on the icon on the screen to enable and disable the auto logging e It is also possible to use two other external buttons Toggle and Switch
66. stall or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price iCON excavate iCP41 International Limited Warranty Software License Agreement 143 Original text Printed in Switzerland 2014 Leica Geosystems AG Heerbrugg Switzerland 798800 1 3 0en Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg e Switzerland when it has to be right etca Phone 41 71 727 31 31 www leica geosystems com Geosystems
67. t position 4 Use the Back key to go back iCON excavate iCP41 3D Run Mode 85 iCON excavate iCP41 3D Run Mode 86 User defined 1 Select User defined in Hold slope mode 2 Enter a constant slope setting Refer to User defined page 84 for more information 3 Use the Back key MEJ to go back 4 In run mode press Hold slope to hold the cross slope according to the settings specified above CUT Target 3 6 FILL 0 036 m 0 000 m Offset 1 140m Elevation 33 000 m 5 11 Working with MBS Volume Calculation Model 5 11 1 Selecting a Guide Line Selecting a guide line 1 Press Tools 2 Select Guide line options ation 33 000 m 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the bucket reference point s current distance from the Guide line 7 Use the Back key GH to return to run mode iCON excavate iCP41 3D Run Mode 87 iCON excavate iCP41 3D Run Mode 88 5 11 2 Holding Slopes Hold the slope There are two ways to hold the slope when working with an MBS e Above the element that the bucket is currently positioned over e Hold the slope for a specific element by choosing the element s code Remember that the element must be coded when the MBS was created in order
68. the string on the right side between the two points that were touched bucket Press Enter to continue Esc a Point 1 left side of the machine b Point 2 right side of the machine BUCKETO1 0 00 REACH X SLOPE 0 00m__0 0 Esc iCON excavate iCP41 Setting the Direction of X 19 iCON excavate iCP41 2D Run Mode 4 2D Run Mode 4 1 Control Box 2D Mode 20 Control Box a b c d e f Description of display Height measurement direction NORMAL VERTICAL Reference Method LASER BUCKET 3D Bucket Tilt angle indicator Direction of X Shows the position of the bucket Background is yellow for HIGH green for ON GRADE and red for LOW Tilt slope display Active when tilt sensor is connected Al fies icon Oj S h i j x I Remaining depth in red until ON GRADE Y slope Selected bucket Desired offset above below reference height Bucket s position X slope m Bucket angle indicator n Reach measurement Description of buttons Button Description t t Increases decreases slope in Y direction Increases decreases slope in X direction b9 O Increases decreases offset Read and save setup height Reset button Used for setting the reference level and resetti
69. trical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic A caution A Warning If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress If the product is improperly disposed of the following can happen e If p
70. ue when you are using dual GPS If the PowerAntenna is positioned at the back on the right side it normally has a value of about 90 degrees If it is at the back on the left side it is around 90 degrees E When using single GPS one antenna the box must be empty 4 Press Send rover 5 Use the Back key III to go back 5 15 Transferring Files via USB Transferring data to You can transfer the Example trm reference model from a personal computer for example Test Project desktop PC or notebook to a test project using an USB stick 1 The USB stick must have a folder named in and E S Removable Disk F one named out under the USB stick root sa 2 Insert the USB stick into the PC a in 3 Create a folder in the in folder of the USB stick DB and name it Test E QD out 4 Copy the Example trm file from the PC and paste it into the Test folder on the USB stick 5 Remove the stick from the PC 6 Insert the USB stick into the panel It can take up to 10 seconds for the USB stick to work 7 Go to Tools gt Data transfer in the main menu 8 Press USB Sync 9 Press OK when the transfer is complete 10 You can now work with the Example trm reference model iCON excavate iCP41 3D Run Mode 99 iCON excavate iCP41 3D Run Mode 100 5 16 E Selecting a project Selecting a reference model Selecting Projects and Reference Models Reference models localisations coordinate systems etc are stored in a project
71. uide line by touching the screen 1 Check the box to the right of Linework 2 Inthe drop down list select the file containing the Linework 3 Press Pick polyline 4 On the touch screen select the line that is to be used as a Guide line 5 Press Go to activate the selected Guide line and return to run mode iCON excavate iCP41 3D Run Mode 83 iCON excavate iCP41 3D Run Mode 84 5 10 2 er Possibilities to hold a slope Locking Cross Slope To use this function a centre line needs to be selected in the reference model settings In a terrain model there are two ways to hold a cross slope e From centre line a A i a Hold slope distance from centre line b b Centre line The slope is calculated between two points at a distance of 25 cm on each side of the distance to centre line in the current cross section e User defined a The slope is constant along the centre line and intersects the e T centre line at the same level as the ane reference surface intersects it b b Centre line Enter Hold slope 1 Press Tools TANA options 2 Select Hold slope options fset 1 140 m on 33 000 m From centre line 1 Select From centre line in Hold slope mode 2 Enter the distance from the centre line where the slope is to be locked Refer to From centre line page 84 for more information 3 Press Match to automatically set the distance to the bucket s curren
72. units etc Display Advanced run mode settings such as background colour in run mode point size cross hair size hide machine view in run mode etc Grid setup Settings for handling grid models modification models Services Advanced iCON telematics settings Reset Reset the configurations machine settings instrument settings etc are removed Projects are left intact Logging Activate logging for trouble shooting K This is not a function for logging of points Calibrate Calibrate the touch screen Consult support personnel before calibrating the screen iCON excavate iCP41 3D Run Mode 81 iCON excavate iCP41 3D Run Mode 82 5 10 5 10 1 How to select a Guide line Selecting a Guide line Working with Terrain Models Guide Line There are two ways to select a Guide line when working with a terrain model e froma file in LIN format e graphically by touching the screen from a file in GEO format 1 Press Tools 2 Select Guide line options set 1 140 m ion 33 000 m Select Guide line from file 1 Check the box to the right of Guide line 2 In the drop down list select the file with the rele vant guide line 3 By entering a value for Horiz offset the line will be moved horizontally at the given value 4 Press Match to set the horizontal offset at the same distance as the bucket s perpendicular distance to the Guide line Select G
73. ware that is preinstalled on the product or that is supplied to you ona data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as but not limited to Scope of the License Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software License Agreement Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at http www leica geosystems com swlicense or collected from your Leica Geosystems distributor You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software License Agreement Installation or use of the iCON excavate iCP41 International Limited Warranty Software License Agreement 141 iCON excavate iCP41 International Limited Warranty Software License Agreement 142 software or any part thereof is deemed to be an acceptance of all the terms and conditions of such License Agreement If you do not agree to all or some of the terms of such License Agreement you may not download in
74. you had before entering Quick Setting 3 The green bar indicates the settings that you will have when leaving Quick Setting and N return to working mode by pressing the F button 4 To select a Quick Setting move the green bar up or down by pressing the up down arrows iCON excavate iCP41 2D Run Mode 57 iCON excavate iCP41 2D Run Mode 58 4 9 Special Working Situations 4 9 1 Tilt Sensor Description Under special circumstances you may experience that the option Tilt sensor cannot follow the right measure height This will affect the height value that is shown in the upper red display The value will jump This can happen during a pull please just ignore it and continue the system will then settle back and show the right height The above mentioned situation will appear when the Delta Angle is in vertical position 5 like shown in the drawing below Solution e Move the machine closer to the profile so that you do not have to open the bucket fully or e Move the machine on top of the profile and work from the bottom to the top iCON excavate iCP41 2D Run Mode 59 iCON excavate iCP41 2D Run Mode 4 9 2 Explanation of the work screen Using an Auger 60 The drill bit tip will be shown as a circle and have the colour Green 0 5 cm or Red 5 cm The top point of the auger will be shown as a ring and have the colour Blue 0 5cm or Orange 5 cm The inner part of the cross hairs

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