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TUD31/TUD32 Series Induction Motor Speed Controller

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1. 0800 450 168 technical hotline service Periodical motor E newspaper Motor selection and calculation service Professional on site service On site motor technical seminar service Total motor solution amp after sales service Ready for request H LY SUNHOLY TRADING CO LTD Professional agency 3F No78 Sec2 Chang An E RD Taipei Taiwan TEL 886 2 2516 6060 http Avww sunholy com tw FAX 886 2 2508 0323 E mail sales sunholy com tw TUD31 32 QJ V0O2E
2. Induction Motor Speed Controller Indicated Type User s Manual TRAY TUD31 TUD32 Series Induction Motor Speed Controller Indicated Type User s Manual TUV CoERT Anlagentechnik GmbH TROY Made by TROY Enterprise Co Ltd 50t Genre Environment Responsibility TROY is always committed to environment protection All packaging material is recyclable and reusable f disposing of used product please recycle by type as per waste disposal procedures X The product is subject to design modification for performance improvement without prior notice For more details please contact your local seller TUD31 32 QuU V02E Induction Motor Speed Controller Indicated Type User s Manual TRAY Precautions Precautions for using 1 Thank you for purchasing TROY products Please read this user s manual thoroughly before installing and operating the driver and always keep the manual where it is readily available 2 The products described in this manual has been designed and manufactured for use in industrial machinery and must not be used for any other purpose We are not responsible for any damage caused through failure to observe this warning 3 Check that the motor driver and any accessories are all present If an accessory is missing or damaged contact the nearest our branches 4 Never disassemble the motor and driver Damage or performance impairment may result Disassembly voids all warranties Precautions for ma
3. Step 6 Connecting the lead from the starting capacitor to the staring capacitor of controller s connector then finish 10 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY 5 2Controller installation Mounting plate 90 0 2 Step 1 Please follow the diagram and drilling Flute Flute Step 2 Pulling the flute out of the controller side and take out the panel Po Mounting plate wr Controller Step 3 Put the controller into the mounting plate which drilled 11 TUD31 32 QJ VO2E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRYY Step 6 Finish 12 TUD31 32 QJ V0O2E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY 6 Dimension SPEED CONTROL UNIT 114 max 13 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY For environment protection paper saving and resources preservation please download the user s manual directly from SUNHOLY website http www sunholy com tw Our constant aim Demand for professionalism Our belief Commitment to every detail Our innovation Introduction of cutting edge equipments Our pride Pursuit of superior products We are confident that each SUNHOLY products bears tests For we are highly motivated Complete SUNHOLY service system We offer our customers a complete service package
4. 4 2 10Operation steps 1 Please turn the AC power ON and POWER indicator lit up 2 Please turn the RUN STOP switch to the RUN side 3 Turning the speed potentiometer in to the CW direction the motor speed became fast 4 Ilf want to make motor stop please turn the RUN STOP switch to the STOP side then motor will slow and stop by the inertia 5 lf want to make motor instantaneous stop please turn the instantaneous brake stop ON and motor stop instantaneously 5 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY 4 2 2Electro gear ratio setting 4 2 2 1Why have to setting the electro gear ratio 1 When motor attached gearhead and speed indicator will display the gearhead s speed RPM 2 When motor attached the machinery and speed indicator will display the object s liner speed 4 2 2 2How to set the gear ratio 1 Disassembling the controller panel and setting the gear ratio via SEL A V buttons 2 Button s function Entering the gear ratio setting mode First press the SEL button and hold it and press the VW button until the P shows up then let the SEL Y off After 1 second the indicator indicated the gear ratio value and the first ones at the right side will flickering which means the value could be changed Default value 0001 Indicated the RPM is the motor real speed Exiting the gear ratio setting mode First press the SEL button and hold it and press the Y button until the L s
5. gearhead s speed RPM 6 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY Ex2 Setting the gear ratio value from 30 to 12 5 The gear ratio 1 12 5 of gearhead attached with motor Step1 First press the SEL button and hold it then press the W button After the indicator indicated the P and let the SEL VY off Around 1 second the indicator indicated gear ratio value 0030 and the ones 0 flickered Step2 Pressing the A button 5 times and the number 0 become to 5 Step3 Pressing the SEL button and the flickering place moved left from ones to tens Step4 Pressing the W button and the number 3 become to 2 Step5 Pressing the SEL button and the flickering place moved left from tens to hundredth Step6 Pressing the A button and the number 0 become to 1 Step First oress SEL button and hold it then press the A button After indicated the decimal point and let the SEL button off Step38 First press the SEL button and hold it then press the W button Until the indicator indicated L and let SEL Y off Around 1 second the speed indicator will indicate the gearhead s speed RPM Ex3 Motor installed on the pulley as below The diameter of pulley wheel is 8cm and calculated the Conversion ratio gear ratio value of object s liner soeed M min 1 Diameter M xQ Formula Conversion ratio Explanation Motor operated per rotation and the distance which object mov
6. EED CONTROL UNIT Speed potentiometer knob Speed display RUN STOP switch Front panel 2 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY Value UP button Value DOWN button Speed potentiometer knob Electro gear ratio setting switc RUN STOP switch Clockwise Counterclockwise rotation select switch Acceleration potentiometer Deceleration potentiometer When front panel is removed About the electro gear ratio setting please refer to Page 6 Speed signal output Mounting screws for starting capacitor Instantaneous brake stop Starting capacitor mounting place Staring capacitor terminal Ground terminal AC power inpu Motor connector Speed controller rear panel 3 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY Speed display oe Motor speed displayed Setting the ratio or electro gear ratio of gearhead and Electro gear ratio setting SEL gt A gt Y indicate the rotation of gearhead output shaft or liner speed of object The knob from LOW to HIGH in the CW direction and speed is become fast switch Frequency is 50Hz the speed regulation range is 90 1400r min Frequency is 60Hz the speed regulation range is 90 1600r min l Switching to the RUN side and motor start to operation RUN STOP switch RUN STOP D Switching to the STOP side and the motor stop Acceleration potentiometer Accelerat
7. ce cece cece cece eee eeeeeeeeeeeeeeeees 5 4 1Wiring GIAGrFAM 0 ccc cece cece cece ee eeeeeeeeeeeeees s 4 2Operation o n onnonnennennnnrnnrnrrrrrrrerrnrrrrrrrrrrrrrrrren 5 4 2 1Operation PrOCECUreS ccceeeeeeeeeeeeeeeeeeeeneees 5 4 2 2Electro gear ratio Setting cc cece eee cece eeeeeees 6 4 2 3Cautions Of OperatiONn ccccc cee eeeeeeeeeeeeeeeeeeeeees 8 4 2 4Cautions of CW CCW 0 cece cece cence eee eeeeeeeeeeeeees 8 4 2 5Motor CONNECTION ccc cece cece eee eeeeeeeeeeeeeeeeeeeeees 8 4 2 6Extension Cable SPECS ccc cece cece cece eee ee eee e eee es 8 OE ALS Fo 11 1 0 n n nnannnnnnnnnnnnnnnnnnnnnnnnnnrrnrnrrnrnnrrrrrrerrnrne 9 5 1Starting capacitor installation 0eeeeeeeeeeeeeees 9 5 2Controller installation 0 0 cece cece cece eee eee eee e eee eees 11 G DIMENSION 00 ccc eee eee nett eee e eee eeeeeeeeeeeeeees 13 xX For any operational or technical question with the product please contact us for professional service 0800 450 168 during our business hours TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY 1 Specifications 1 1Specs 15 10 15 10 50Hz 70 1400r min 60Hz 70 1700r min Speed control Instantaneous brake stop Slow start gt Slow stop Speed display gt Functions Electro gear ratio setting Speed regulation l When test
8. ed 8 100 xQO 1 4 M When motor speed is 1600RPM and object s liner speed is 1600 1 4 400 M min In this sample the conversion ratio gear ratio value is 4 lf gear ratio value set 0001 and the speed indicator indicated motor speed 1600 RPM lf gear ratio value set 0004 and the speed indicator indicated object s liner soeed 400 M min 7 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY 4 2 2 3Gear ratio setting and speed indication cautions 1 Gear ratio value lt 0003 and with no decimal the indicator indicated the units digit is O 2 Gear ratio value gt or 0003 and with no decimal the indicator indicated the units digit is the actual test value 3 Gear ratio value is the decimal mode ex 003 6 the indicator indicated the units digit is the actual test value 4 If the gear ratio value lt 0003 and indicator has to indicated the units digit Please setting the gear ratio value as the decimal mode ex 001 0 or 002 0 and the indicator indicated the units digit is the actual test value 4 2 30peration cautions 1 Do not control the motor run stop by power switch when power turned on the motor operated at the same time and generated surge current which will cause the controller damaged 2 RUN STOP switch is not the power switch of the controller lf want to make motor stopping for long time please turn the controller power OFF 3 Restarting the instantaneous stop p
9. ed with DV500V high resistance tester and resistance between F G and Insulating resistance es power terminal is over 100MQ No abnormal symptoms when supplying 3KV 60Hz voltage between F G and Insulating voltage power terminal for 1 minute Ambient temperature 0 40 C Ambient humidity Within 85 RH 100 L x60 W x890H Weight 192g 1 2Controller of product number code TUD TROY controller indicated type Control current Input power SA 1 AC100 115V 15 10 2 AC200 230V 15 10 1 3Attached motor of product number code 9 T 90 P U po E 7 Frame size Induction motor 6 60mm R Reversible motor 8 80mm god 9 00mm 25 25W P Pinion shaft Input power 40 40W R Round shaft 1 AC100 115V 15 10 60 60W 2 AC200 230V 15 10 90 90W 1 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TROY 2 Verifying the accessories Check that the following items and any accessories are all present lf an accessory is missing or damaged please contact to the local seller a E connector Pn O Benson Screws torground Mounting screws for staring capactor 1 Connecting wires for starting capactor 2 Usersmanual X The starting capacitor provided with motor package our controller applied to 6WV 90W motor so the starting capacitor didn t provided with controller Please make sure the starting capacitor is conformed to the motor or not 3 Functions of driver part SP
10. hows up then let the SEL Y off Gear ratio setting value saving now After 1 second speed indicator indicated the motor speed RPM Select the digit number of gear ratio value Every time press the SEL button and gear ratio value will flickering by circle Adding the gear ratio value Pressing the A button and gear ratio value will increasing 0 9 0 gt 9 Decreasing gear ratio value Pressing the W button and the gear ratio value will decreasing 9 0 9 0 Decimal point and non decimal setting First press the SEL button and hold it then press the A button The no decimal will become with the decimal point First decimal place and the decimal point will become to non decimal 3 For example Ex1 Setting the gear ratio value Default from 0001 to 0030 The gear ratio 1 30 of gearhead attached with motor Step1 First press the SEL button and hold it then press the VW button After the indicator indicated the P and let the SEL VY off Around 1 second the indicator indicated gear ratio value 0001 and the ones 1 flickered Step2 Pressing the W button and the number 1 become to 0 Step3 Pressing the SEL button and the flickering place moved left from ones to tens Step4 Pressing the A button 3 times and the number 0 become to 3 Step5 First press the SEL button and hold it then press the W button After the indicator indicated the L and let the SEL V off Around 1 second the speed indicator will indicate the
11. intenance Check the ambient environments clean the system equipment to remove dust and tighten the screws periodically Also pay attention to the followings 1 Contact us when repairs become necessary 2 Since the temperature of the frame of the driver can rise high be careful when conducting maintenance work or inspection work Precautions for warranty period Within the period of one year after delivery of the system equipment when failures occurring from design error or fabrication error attributable to the manufacture side occur we will be repairing the failure free of charge within the reparable range or will replace with substitute We cannot hold ourselves responsible for breakage and accidents occurring from your use beyond the specified range described in this document Precautions for disposal When disposing of the driver and the motor treat them as ordinary industrial waste TUD31 32 QJ V02E Induction Motor Speed Controller Indicated Type User s Manual Content T SPOCIPICATIONS 0 ccc ccc cece eee eee e cence eee eeeeeeeeeeteeeenes 1 LOP CS i recaannenee te EEEE EEEE OEE EEA 1 1 2Controller of product number Code 0000eeee 1 1 3Attached motor of product number code 55 1 2 Verifying the ACCESSOFMIES ccc cece cece cece ee eee ee eeeeeeeeeees 2 3 Names and functions of controller cc cece eee eee eee ees 2 4 Connection ANA OPErAatiON ce
12. ion time max 23 second With no load Deceleration potentiometer Deceleration time max 23 seconds With no load When motor operated direction with gearhead direction Speed potentiometer knob LOW HIGH Clockwise Counterclockwise ae CW CCW _ are different from machinery direction Selected the rotation select switch direction by this switch When require monitored the speed which could be Speed signal output S O S o monitored by speed indicator via this output These 2 terminals short circuit can make the motor Instantaneous brake stop BRAKE instantaneous stop Starting capacitor terminal Terminal for connected with the starting capacitor Mounting screws for starting Mounted the capacitor attach with motor capacitor Ground terminal Connected with system ground wire Please input the voltage according to the controller AC power input AC To MOTOR For connecting the motor cable 4 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY 4 Wiring and operation 4 1Wiring TROY Instantaneous brake stop switch S 4 gt E Speed indicator ooz ro Jele ooo Starting capacitor Controller Noise filter AC power s o Motor Gearhead O Power switch Rated specs of switch TUD31 TUD32 X Please use the switch without electrifying contact do not use the electrifying contact Forexample Transistor output PLC 4 2Operation
13. lease restarted it after more than 0 5seconds During the continuous run stop make sure the using frequency not over the 4 seconds Run and stop each over 2 seconds The using frequency over high will cause to the controller damage 4 2 4 CW CCW operation cautions 1 When switch the CW CCW direction please turn the RUN STOP switch to the STOP side and turn off the power 2 Do not switching the CW CCW during motor operation and controller will damage easily 4 2 5Motor connection Extension cable 1 m provided with the controller if the length is not long enough and want to extend the length Please used the extension cable which we provided Sold separately The max length can extended to 5 m and do not use too many extansion cables to extended length which will lead fault action When connection turn off the power first to avoid the un proper contact caused the controller damage 4 2 6Extension cable specs 8 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY 5 Installing C Il 5 1Starting capacitor installation pnroier aii ne capacitor Step 1 Taking out the capacitor from the package M4 Screws Step 2 Mounting the starting capacitor on the controller Step 3 Finish 9 TUD31 32 QJ V02E TUD 31 TUD 32 Induction Motor Speed Controller Indicated Type User s Manual TRZY Step 5 Put the staring capacitor into the staring capacitor cap Starting capacitor connector

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