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SBE 32 Carousel Water Sampler

1. SBE 19 CTD SBE 32C with SBE 19 amp AFM mounting on 32SC similar note that 32SC does not have side bars SBE 32C with SBE 9p us CTD D a Special CTD mounting fixture to avoid hterference with external 2 springs on bottles uses 2 auxiliary _ mounting y positions but hal can only mount 1 instrument See Appendix II CTD Plumbing for pump placement and plumbing for a horizontal or vertical mounting To provide room for mounting a CTD and accessories the bottle positions in the SBE 32C and 32SC are closely spaced into two arcs the centers of which are 180 degrees apart This leaves four auxiliary mounting positions between the ends of the arcs for mounting a CTD and accessories e SBE 19 19plus 19plusV2 25 or 25plus The SBE 19 19plus or 19plus V2 mounts vertically in one of the auxiliary mounting positions using an accessory mounting fixture Similarly the SBE 25 or 25p us main housing mounts vertically in one of the auxiliary mounting positions the SBE 25 or 25p us standard sensors SBE 3 temperature sensor SBE 4 conductivity sensor and SBE 5 pump together mount vertically in a second auxiliary mounting position An Auto Fire Module AFM and auxiliary sensors fluorometer transmissometer etc mount vertically to any available auxiliary mounting positions e SBE 9plus on SBE 32C A mount bracket allows the SBE 9p us main housing and standard sensors SBE 3 temperature sensor SBE
2. The Carousel is available in 12 24 and 36 bottle configurations It accepts standard water sample bottles ranging from 1 2 to 30 liters specified at time of purchase Typically a Carousel built for bottles of one size accommodates bottles of all smaller sizes exceptions a full size Carousel built for 5 liter bottles does not accommodate 2 5 liter bottles a full size Carousel built for 1 7 liter bottles does not accommodate 1 2 liter bottles The aluminum electronics housing is rated to a depth of 6800 meters Titanium pressure housings have depth ratings to 7000 or 10 500 meters The SBE 32 Carousel is available in three sizes e Full Size Carousel SBE 32 The full size Carousel is optimized for use with the SBE 9plus CTD but can also be used with the SBE 19 19plus 19plus V2 or 25 25plus CTD SBE 49 CTD real time use only or Neil Brown Mk III CTD The SBE 32 holds 12 24 or 36 bottles ranging in size from 1 2 to 30 liters e Compact Carousel SBE 32C The SBE 32C has reduced height and slightly smaller diameter for use where vertical clearance is limited and can be used with the SBE 9plus 19 19plus 19plus V2 or 25 25plus CTD or SBE 49 CTD real time use only The SBE 32C holds 12 bottles ranging in size from 1 2 to 8 liters e Subcompact Carousel SBE 32SC The SBE 32SC offers a small system optimized for use with the SBE 19 19plus 19plus V2 or 25 25plus CTD or SBE 49 CTD real time use only
3. 60 Quantity Application Description in Carousel e 23919 Deck Pad 1 375 diameter e 30254 Washer 1 4 Split Ring Lock SS 30377 Cap Screw 1 4 20 x 1 1 4 Socket Head SS 30570 Washer 1 4 Flat SS 23918 Deck Pad 1 diameter e 30254 Washer 1 4 Split Ring Lock SS e 30377 Cap Screw 1 4 20 x 1 1 4 Socket Head SS 30570 Washer 1 4 Flat SS Manual revision 022 Appendix VI Manual Revision Histo SBE 32 Appendix VI Manual Revision History Vagn Date escrito 02 02 Rewrite Remove most SBE 33 information create separate manual for SBE 33 concentrate on assembly and use of SBE 32 Add brief descriptions of use of SBE 32 with each type of system 1plus deck unit 33 deck unit AFM and 17plus Searam 01 03 Add connector drawings Add warning about not using WD 40 Update Horizontal CTD Mount drawing to show outlet port above inlet port for SBE 43 as in application note 64 1 Add photos for vertical CTD mount Add replacement parts appendix Add electronics disassembly reassembly appendix Correct information on removal of pylon from hub and added photo Update Bostik website information Add software installation information Add information on using SBE 50 with Carousel and AFM 011 09 03 Add instructions for releasing residual magnetic force Provide more detail on mounting CTD cage to extension stand Add new spare hardware kits to replacement parts list Clarify bottle size compatibility 2 5
4. RMG 2FS W LOCKING SLEEVE CLAMP MS3057 4A Test Cable SBE 32 JB connector to SBE 33 Sea Cable connector for real time sampling with N SBE 19 19plus Test Cable Wiring Sea Cable connector on SBE 33 to MCBH connector on Water Sampler DN 32695 GUIDE PIN 19plus V2 25 25plus or 49 CTD ALPHA FIT221 3 8 BLACK SHRINK TUBE K S2 e AN I SOOO 2 OOO 1 RO x SES OOOO OOO SOOO DSSS 2O00 4 P1 MCIL 2FS COLOR P2 MCIL 2FS W LOCKING SLEEVE PNY wE A MS3106A 12S 3P PN2 BACK B 11 Manual revision 022 Section 2 Description of Carousel SBE 32 Seacable Extension cable Connects to SBE 32 JB1 connector for connection to seacable or test cable for real time sampling with SBE 19 19plus 19plus PIN MCIL 2FS W LOCKING SLEEVE Oly V2 25 25plus or 49 CTD System Configurations Notes e For real time operation connection to two COM ports on the computer is required COM1 CTD data channel and COM2 Carousel command channel are the defaults and are shown in the diagrams for illustration only You can use any two ports in any order set up the COM port configuration in Seasave to correspond Seasave also supports acquisition of data from a NMEA device connected directly to the computer instead of the deck unit RMG SBE 32 Seacable Extension DN 30588 RMG 2MP W LOCKING SLEEVE MCIL SBE 32 Seacable Extension DN
5. l 2 If using bottles with external springs and the spacing between the bottles is very tight Pull the middle lanyard behind the bottle toward the center of the Carousel just below the connection to the upper lanyard as shown at left If the middle lanyard is on the outside of the package it can get entangled with the springs and prevent proper bottle closure Sea Bird has used this technique on a 32SC Carousel it may be required on other Carousels depending on the bottle size Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs For water bottles with lanyard tensions in this range rig the Carousel with a simple block and tackle type loop reducing the tension on the trigger by half Cut a lanyard 18 cm 7 4 inches long Mark it in two places as shown Thread the lanyard through the pylon as shown Place a nico press sleeve on each end of the lanyard aligning the sleeves with the marks so that there is approximately 15 2 cm 6 inches of lanyard between the sleeves Follow the procedure above for a lower tension system with the following exception Slide the upper lanyard loop over the high tension rigging and attach the high tension rigging to the trigger hook High tension rigging lanyard Middle lanyard 25 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Section 4 Deploying and Operating Carousel This section includes discussions of Note Separate softwar
6. wire rope no conductors SBE 32 Carousel SBE 19 19plus 19plus V2 25 or 25plus CTD or SBE 50 Pressure Sensor AFM 14 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Section 3 Preparing Carousel for Deployment This section covers e Assembling the Carousel Installing the extension stand Mounting the instrument to the Carousel Mounting bottles to the Carousel Rigging and cocking lanyards Assembling SBE 32 The SBE 32C compact model and 32SC sub compact model are shipped Note from Sea Bird fully assembled The assembly instructions apply only to the Place a small quantity of NeverSeez full size SBE 32 When feasible full size SBE 32s are shipped from Sea Bird Blue Moly compound provided on all fully assembled feasibility depends on shipping size limitations for particular screws to prevent seizing destination However some full size SBE 32s must be assembled by the user as described below Parts and assembly procedure vary depending on the number of bottles pa Instructions follow for boards or e 12 bottle SBE 32 ad similar e 24 bottle SBE 32 12 Bottle Full Size SBE 32 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle locator pins on its top surface on the flange of the lower guard ring aligning the mountin
7. 0 427 16 8 1549 61 0 12 bottle 30 liter 1351 53 2 1786 70 3 199 440 24 bottle 1 2 liter See 2 5 liter See 2 5 liter 24 bottle 1 7 liter 800 31 5 1143 45 0 406 16 0 1143 45 0 1214 47 8 95 210 24 bottle 2 5 liter 1003 39 5 1417 55 8 106 235 24 bottle 5 liter 869 34 2 1300 51 3 179 397 24 bottle 8 liter 1072 42 2 1506 59 3 185 410 1550 61 0 427 16 8 1549 61 0 24 bottle 10 liter 1224 48 2 1659 65 3 194 430 24 bottle 12 liter 1351 53 2 1786 70 3 199 440 Compact SBE 32C 12 bottle 1 2 8 liter 965 38 0 966 880 B3883 68 150 Subcompact SBE 32SC wie ens mos 1 Total Package Total package height bottle mount stand CTD extension stand if applicable height of lifting bail above bottle mount stand Total package height does not include optional Deck Pads Total package weight does not include bottles or CTD Frame parts are 25 4 mm 1 inch diameter for e Full size SBE 32 12 bottle through 12 liter bottle size e Full size SBE 32 24 bottle through 2 5 liter bottle size e Compact SBE 32C and e Sub compact SBE 32SC all sizes j Frame parts are 34 9 mm 1 375 inch diameter for price e Full size SBE 32 12 bottle larger than 12 liter bottle size and STAND e Full size SBE 32 24 bottle larger than 2 5 liter bottle size TOTAL PACKAGE BASE TO LIFTING BAIL CTD EXTENSION STAND Full Size
8. 32 Carousel Water Sampler is a versatile reliable continuously operating water sampling system Each bottle position has its own lanyard release latch controlled by a magnetic trigger When the microprocessor in the Carousel pylon receives a command to fire a bottle it activates the magnetic trigger for the bottle position specified Bottles may be fired sequentially or any order The Carousel s unique design allows the lanyard release mechanism to be cocked with a touch of a finger before the lanyards are secured permitting fast convenient safe and reliable setup Titanium acetal plastic and other corrosion resistant materials are used in the latch and magnet assembly The latch array s modular construction makes servicing easy The latches are available with plastic side bars or titanium side bars for more demanding applications The energy used to trip the magnetic trigger that controls each release latch is stored in an internal capacitor When a fire command is received the Carousel switches the capacitor to the selected trigger for 15 milliseconds A fire confirm circuit detects current flowing Receipt of a fire confirm message from the Carousel verifies the bottle position selected and that energy was delivered to the magnetic trigger The capacitor is charged to 75 volts with a current limited DC DC converter the capacitor recharge time is approximately 3 seconds The Carousel electronics are electrically isolated from the CTD
9. 32763 MCIL 2MP W LOCKING SLEEVE eal Real Time Data Acquisition and Control e SBE 11plus Deck Unit The Carousel is designed to be connected to the SBE 9plus CTD and powered and controlled via the SBE 911p us modem channel Bottles may be closed using the push buttons on the SBE 1 1plus or via the RS 232C modem connector on the back of the 11p us while acquiring real time data with Seasave The 11plus includes a NMEA Interface to support NMEA 0183 protocol and an interface for a Surface PAR sensor Real Time Configuration with wie ie SBE 9plus PAR PAR denne NMEA 0183 interface GPS l AC Carousel Command channel COM2 m7 i Power CTD data channel COM1 Computer CTD Deck E Single conductor Unit i L cable SBE 11plus SBE 32 Carousel 12 Manual revision 022 Section 2 Description of Carousel SBE 32 Notes e SBE 33 Carousel Deck Unit e For real time operation With a serial interface the Carousel can be powered and connection to two COM ports on the computer is required COM1 CTD data channel and COM2 Carousel command channel are the defaults and are shown in the diagrams for illustration only You can use any two ports in any order set up the COM port configuration in Seasave to correspond Seasave also supports acquisition of data from a NMEA device connected directly to the computer instead of the deck unit SBE 33 s Surface PAR interface was optional prior to 2012 contr
10. 4 conductivity sensor and SBE 5 pump to be mounted horizontally underneath and inside the bottle stand for the SBE 32C auxiliary sensors SBE 17plus V2 Searam fluorometer transmissometer etc mount on the SBE 9p us main housing or vertically to any available auxiliary mounting positions The SBE 9plus is not used with the SBE 32SC Special considerations when using bottles with external springs On the SBE 32SC with standard instrument mounts the CTD and accessories may interfere with the external springs on the adjacent bottles because of the tight spacing Consequently Sea Bird designed a special mounting fixture that uses two mounting positions and mounts the CTD between the two positions to provide more clearance for the adjacent bottles springs Note that this reduces the total number of mounting positions from four to two which may limit the number of auxiliary sensors that can be used 21 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Mounting Bottles to Carousel 1 Tilt the bottle to engage the lower adapter plate pin in the bottom of Note seen The SBE 32C 32SC and when the bottle mount feasible full size 32 are shipped from Sea Bird fully assembled with the 2 Depress the bottle plunger and rotate the bottle until the bottle plunger bottles already mounted engages in the upper adapter plate adapter plate Lower adapter 22 Manual revision 022 Section 3 Prepar
11. At a minimum a cover for the latch assembly is a good investment 37 Manual revision 022 Section 5 Routine Maintenance SBE 32 Removing Replacing Latch Assembly Removing Latch Assembly 1 Remove the 3 socket hex head screws lock washers and flat washers from the top of the latch assembly Photo 1 2 Carousels built 2006 and later Insert a jackscrew in the center hole As you turn the jackscrew the latch assembly will push away from the pylon Photo 2 3 Lift the latch assembly off the pylon 4 Remove individual latches if desired A Mark the location of latch 1 from the retainer disk on the trigger mount disk to aid in reassembly B Remove the Phillips head screws 8 for 32C and 32SC 6 for full size 32 Lift the retainer disk from the top of the latch assembly Photo 3 C Pull the desired latch es horizontally from the trigger mount disk Mark the latch es to aid in reassembly Jackscrew kit provided with Carousel Replacing Latch Assembly 1 Replace the latches on the trigger mount disk Place the retainer disk on the latches aligning the mark you made for latch 1 on the trigger mount disk with latch 1 on the retainer disk Verify that the latches are properly seated in the grooves and that the disk is flat Reinstall the Phillips head screws loosely Tighten the screws working in a diagonal pattern to ensure the disk remains properly seated 3 Line up the latch assembly alignment hole with the
12. FH latch assembly retainer disk to mount disk 30659 Machine screw 4 40 x 13 16 FH support bars to latch assembly 30663 Latch spring recoil motion in slider e 31394 Machine screw 10 24 x FH trigger dummies to mount disk Manual revision 022 Appendix V Replacement Parts SBE 32 Continued from previous page Part Number SBE 32 small 50340 1 diameter frame parts frame complete spare hardware kit SBE 32 large 50341 1 375 diameter frame parts frame complete spare hardware kit SBE 32C 32SC 50342 complete spare hardware kit Spare plastic latch for 12 50496 jor 24 position Carousel 32 32C 32SC Spare titanium latch for 50299 12 or 24 position Carousel 32 32C 32SC Part Quantity Application Description in Carousel Complete hardware set bolts nuts insulators etc for frame and lifting bail does not include frame pieces or lifting bail for full size SBE 32 12 position 12 liters or smaller 24 position 2 5 liters or smaller Complete hardware set bolts nuts insulators etc for frame and lifting bail does not include frame pieces or lifting bail for full size SBE 32 12 position 20 liters or larger 24 position 5 0 liters or larger Complete hardware set bolts nuts insulators etc for frame and lifting bail does not include frame pieces or lifting bail for SBE 32C or 32SC To replace 1 plastic latch To replace 1
13. S gt prompt Set date and time and send desired setup commands to Searam Click Program on Toolbar to send previously input auto fire parameters to Searam Click Arm on Toolbar to arm auto fire which enables Searam to command Carousel to take samples Replace the I O cable with the dummy plug and locking sleeve Push in the Searam s switch plunger to start logging 32 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Note The configuration xmlcon or con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors For the SBE 19 not 19p us or 19p us V2 and 25 not 25p us SeatermAF uses the pressure sensor coefficients to calculate raw pressure sensor output from the user s closure pressure entries in the Configuration Options dialog box These pressures are used to determine when to close bottles based on the user input bottle position and closure parameters If the configuration file does not match the actual instrument configuration the AFM will not be able to interpret and process data correctly Auto Fire Module AFM The AFM closes bottles on upcast on downcast when stationary or on elapsed time Wiring Carousel 6 pin to AFM JB2 6 pin connector AFM JB1 to CTD or SBE 50 data I O connector See CT
14. Update information on assembling full size Carousel some are now shipped fully assembled depending on the size of the package and size restrictions for the shipping destination Correct drawing for SBE 32SC it does not have side bars Update replacement parts list Add information on use with SBE 25plus CTD Add information on new latches with plastic side bars Add information on mounting CTD with external spring bottles on 32SC Add information on lanyard rigging with external spring bottles on 32SC Add maintenance information on bottle O rings Add information that 32SC with 1 7 liter bottles are incompatible with 19plus 19plus V2 w Digiquartz pressure sensor 32SC too short Add information that Deck Pads if used add additional height to package Update SeatermAF software description and use with SeatermAF V2 Update information on SBE 33 Surface PAR interface is now standard Add information on software use with Windows 7 Add Declaration of Conformity to manual Delete 1 7 liter version of 32SC no longer produced 1 7 liter bottles can be used with 2 5 liter 32SC frame Correct dimensions for 12 bottle 20 liter and 30 liter versions Add cable and wiring diagrams Add information on O ring maintenance Add caution on using spray can lubricants on MCBH connectors Added caution on not using Parker O lube which is petroleum based use Parker Super O lube Remove information that Seasave does not allow Surface PAR acqu
15. hub and reinstall the lifting bail Do not use Parker O Lube which is petroleum based use only Super O Lube 54 Manual revision 022 Appendix IV Never Seez Blue Moly Data Sheet SBE 32 Appendix IV Never Seez Blue Moly Data Sheet See Bostik s website www bostik us com TDS TDSFiles NSBlueMoly pdf for the most up to date specifications gt NEVER SEEZ Anti Seize amp Lubricating Compound TECHNICAL DATA SHEET Blue Moly Never Seez Blue Moly is a superior bubricating and anti seize compound formulated to provide maximum parts protection in a wide range of applications The exclusive combination of molybdenum disulfide and pure nickel powder suspended in a premium qrade grease provides both excellent lubricity and extreme pressure resistance Blue Moly is especially recommended for those applications in which graphite kad and copper are prohibited or undesirable The addition of special amosan inhibitors allows Blue Moly to be used in Product Benefits Excellent protection against extreme pressure Exollent emperature protection up in 1500 F ee Contains no graphite lead or copper therefore Blue Mody can be used in applications where these are undesirable or prohibited Latim aim lel ka 63 kgf 0 38 men Last Seizure Load scart 250 kgf 2 10 mm Weld Load 315 B Telon amp a Registered Trademark of Dupont 55 Manual revision 022 Appendix IV Never Seez Blue Moly Data S
16. not be able to interpret and process data correctly The Searam fires bottles on upcast only at predefined pressures Wiring Carousel 6 pin to SBE 17plus V2 6 pin connector that is directly across from switch plunger SBE 17plus V2 6 pin connector that is clockwise from switch plunger to SBE 9plus JT7 See SBE 9p us manual for connections to auxiliary sensors Setup and Operation l 2 Connect the Searam to the computer with the data I O cable Set up communications and bottle fire parameters in SeatermAF A In Configure menu select SBE 17plus V2 SEARAM with SBE 9plus Configuration Options dialog box appears B On Setup File tab input select Configuration con or xmlcon file C On Communication Setup tab select COM port and baud rate 9600 or other if applicable for communication between 17plus V2 and computer D On Bottle Closure Logic tab input select bottle closure parameters define whether to close a bottle at bottom of downcast and define when bottom is reached and upcast begins E On Bottle Closure Pressures tab input select number of bottles to close during deployment bottle closure order and closure pressures pressures must decrease from closure 1 to last closure F On SEARAM Battery amp Firmware tab select Battery Type and Firmware version of Searam G Click OK to overwrite existing settings Click Connect SEARAM on Toolbar to communicate with Searam SeatermAF should return an
17. o ring 30618 Parker 2 106E962 90 latch spacer o ring 30815 Parker 2 233E603 70 pylon end cap o ring 23684 Ground strap end cap 30044 Anode for pylon hub cage 30116 Machine screw 2 56 x 3 8 PH SS latch end cap coil terminate PCB to end cap 30137 Machine screw 6 32 x 1 4 PH SS for 23684 3400 m 30154 Machine screw 8 32 x 3 8 for 23684 6800 m 30164 Machine screw 8 32 x 1 1 8 PH SS end cap to housing 3400 m 30235 Washer 2 nylon for 30116 30238 Washer 4 flat for 30586 30241 Washer 6 nylon for 30137 30249 Washer 10 flat for 30587 30250 Washer 10 split ring lock for 30587 30254 Washer 1 4 split ring lock for 30602 30570 30294 30267 Screw insulator 8 x for 30164 30271 Spacer 2 x 1 8 nylon for 30116 30294 Screw insulator 1 4 X 1 4 latch end cap to hub 30526 Machine screw 4 20 x plastic plug jackscrew holes 30570 Washer flat SS pylon hub to bale 30586 Screw 4 40 x 1 1 2 socket head latch end cap actuator to recesses in end cap 30587 10 32 x socket head trigger mount disk to latch end cap coil 30588 Screw 6 32 x 2 PH SS latch assembly to latch end cap 30602 Screw 14 20 x 2 1 4 S SH SS hub to latch end cap 30604 Screw insulator 10 x 1 4 for 30587 30606 Screw insulator 4 x for 30586 30657 Machine screw 2 56 x 3 8 FH trigger cover plate and slider to side plate 30658 Machine screw 6 32 x 11 16
18. of more than 7000 psia and has the potential to eject the end cap with lethal force A housing that floods at 50 meters holds an internal pressure of more then 85 psia this force could still cause injury If you suspect the Carousel is flooded point the Carousel in a safe direction away from people and loosen the 4 screws on the connector end cap about 1 2 turn If there is internal pressure the end cap will follow the screws out and the screws will not become easier to turn In this event loosen 1 bulkhead connector very slowly at least 1 turn This opens an o ring seal under the connector Look for signs of internal pressure hissing or water leak If internal pressure is detected let it bleed off slowly past the connector o ring Then you can safely remove the end cap 34 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Processing Data SBE Data Processing can convert all of the raw data as well as create a water bottle ros file from the raw data file The ros water bottle file contains data for the scans associated with each bottle firing as well as a user selected range of scans before and after each bottle firing Scan range data for creation of the water bottle file typically comes from one of the following sources e Bottle log bl file if you used Seasave to interface with SBE 9plus with SBE 11plus Deck Unit and Carousel or SBE 19 19plus 19plus V2 25 25plus or 49 with SBE
19. pushing on the white plastic release The thermometer lanyard should fall away from the upper lanyard and the thermometer should spin to its reading position Trigger Release Mechanism If trigger will not lock in place due to residual magnetic force push on top of white plastic trigger release Then push trigger until it clicks in place PPush on bottom of white plastic trigger release to release uncock mechanism _ 47 Manual revision 022 Appendix Il CTD Plumbin SBE 32 Appendix Il CTD Plumbing Note An SBE 9plus CTD that is deployed with the Carousel is mounted in a An SBE 19 19plus 19plus V2 25 or horizontal position Pump placement and plumbing for a horizontal mount is 25plus CTD used with the full size different than that for a vertical mount This appendix covers converting a eee co a 4 vertical mount CTD for horizontal use with a Carousel and converting a horizontal mount CTD from the Carousel to a stand alone vertical mount vertically when used with the SBE 32C or 32SC The plumbing f f guidelines for the SBE 9plus apply to Failure to place the pump and plumbing properly can trap air preventing these CTDs as well except as noted the pump from working properly Horizontal Mount e Place the dissolved oxygen DO sensor intake above the conductivity sensor exhaust e Place the pump intake above the DO sensor exhaust e Orient the pump with the exhaust outlet c
20. pylon alignment pin Photos 3 and 5 Seat the latch assembly on the pylon Reinstall the three socket hex head screws lock washers and flat washers Trigger ount disk Retainer disk and Phillips head screws Alignment hole for position 1 for replacement on pylon Jackscrew To prevent salt build up thoroughly rinse all surfaces including magnets with fresh water each time latch Pull latch assembly is removed horizontally to remove Alignment pin for position 1 38 Manual revision 022 Section 5 Routine Maintenance SBE 32 Removing Center Pylon 1 Remove the lifting bail CAUTION A Remove the lifting bail hardware from under the lower guard ring Disconnect cables from the connector B end cap before disassembly to avoid breaking instruments Begin to pull the lifting bail up until it is above the lower guard ring adapter plate hub assembly connection C Remove the hardware from the legs of the lifting bail D Pull the lifting bail out of the upper guard ring Note 2 Remove the 6 socket 4 hex head cap screws lock washers and flat There are plastic insulators on washers from the underside of the top flange of the pylon hub assembly the underside of the following Pull the latch assembly with the pylon up and out of the Carousel frame connections e Lower guard ring adapter plate hub assembly for lifting bail e Top flange of hub assembly for pylon Verify that the in
21. side of the plug cable connector with the large pin pin 1 ground on the Carousel Remove any trapped air by burping or gently squeezing the plug connector near the top and moving your fingers toward the end cap OR MCBH Connector Install the plug cable connector aligning the pins 3 Place the locking sleeve over the plug cable connector Tighten the locking sleeve finger tight only Do not overtighten the locking sleeve and do not use a wrench or pliers Verify that a cable or dummy plug is installed for each connector on the system before deployment As described above in Corrosion Precautions Cleaning rinse the inside and outside of each bottle with fresh water after every cast to prevent salt deposits on the tubing or spring mechanism that closes each bottle e Periodically inspect the tubing or spring mechanism for tears and to insure the proper amount of tension Replace the tubing spring mechanism if it becomes torn or damaged from salt deposits or is overstretched e Periodically inspect the bottle O rings end caps air bleed valve and drain for tears and cracks The bottle manufacturer recommends replacement of the O rings every 3 to 4 years regardless of condition Store the Carousel with the bottles closed to preserve the tension of the tubing or spring mechanisms that close the bottles If the Carousel is stored on deck we recommend covering it to keep off salt spray and protect the plastic parts from UV rays
22. 022 Middle Lanyard Nico press Z sleeve i Trim this fr end only Appendix Making and Rigging Lanyards SBE 3 The middle lanyard connects the upper and lower lanyards Overall lanyard length is dependent on bottle size Some trial and error will be needed to determine the correct length General directions follow Line up lanyard marks here Angling end cap handle away from center of Carousel sleeve ame 4 lanyard l Cut a lanyard to the following approximate size e 12 bottle Carousel 31 cm 12 inches longer than the bottle e 24 bottle Carousel 61 cm 24 inches longer than the bottle Mark it in two places as shown Feed both ends of the lanyard through one end of a nico press sleeve leaving a loop loop will hook onto bottom end cap hook Align the marks on the side of the sleeve opposite the loop Crimp the sleeve Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination Open both bottle end caps A Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the top bottle mouth for safety B Place another wooden spacer in the bottom bottle mouth Angle the end cap handle away from the center of the Carousel C Verify that the bottle end caps are cocked at the correct angles Clip the middle lanyard loop into the lower lanyard snap hook If the bottle
23. 22 Glossa SBE 32 Glossary Note All Sea Bird software listed was designed to work with a computer running Windows XP service pack 2 or later Windows Vista or Windows 7 32 bit or 64 bit CAUTION Do not use Parker O Lube which is petroleum based use only Super O Lube PCB Printed Circuit Board SBE Data Processing Sea Bird s Windows data processing software which calculates and plots temperature conductivity pressure and auxiliary sensor data and derived variables such as salinity and sound velocity Scan One data sample containing temperature conductivity pressure and optional auxiliary inputs Seasave V7 Sea Bird s Windows terminal program used to communicate with the SBE 19plus V2 Seasoft V2 Sea Bird s complete Windows software package which includes software for communication real time data acquisition and data analysis and display Seasoft V2 includes Seaterm SeatermAF Seasave V7 SBE Data Processing Seaterm Sea Bird s Windows terminal program used to communicate with the SBE 1 1plus or 33 Deck Unit and the SBE 19 19plus 25 or 49 CTD to set up the instruments SeatermAF Sea Bird s Windows software used to communicate with the SBE 17plus V2 or with the AFM and a CTD SBE 19 19plus 19plus V2 25 or 25plus or SBE 50 Pressure Sensor connected to the AFM to set up the instruments SeatermV2 Windows terminal program launcher Depending on t
24. 33 Deck Unit and Carousel For these systems Seasave creates the bl file Each time a bottle fire confirmation is received the bottle sequence number position date time and beginning and ending scan numbers 1 5 second duration for each bottle are written to the bl file e Scans marked with bottle confirm bit in data file if you used SBE 9plus with an SBE 17plus Searam and a Carousel or SBE 9plus with an SBE 1 1plus Deck Unit and a G O 1015 Water Sampler For this system the bottle confirm bit in the input data file is set for all scans within a 1 5 second duration after a bottle firing confirmation is received from the Carousel e Auto fire module afm file if you used the AFM The afm file contains five scans of CTD or SBE 50 data recorded by the AFM for each bottle firing See the SBE Data Processing manual and or Help files for data processing details 35 Manual revision 022 Section 5 Routine Maintenance SBE 32 Section 5 Routine Maintenance This section reviews Corrosion precautions cleaning connector mating and maintenance bottle maintenance storage removal of the latch assembly and center pylon O ring maintenance and repairing the Carousel frame coating Corrosion Precautions Cleaning Rinsing and Cleaning CAUTIONS e Do not use WD 40 or other petroleum based lubricants as After Every Cast they will damage the connectors e Rinse the entire Carousel with fresh water For wet pluggabl
25. 5 standard SBE 19 optional must be disabled when the CTD is used with the Carousel if providing external power to the CTD 1 Open the CTD main housing 2 Solder a jumper wire across the neon bulb on the above board See the CTD manual for details on accessing the above board and for the board schematic This note is not applicable to the SBE 19plus 19plus V2 or 25plus Note The configuration xmlcon or con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors Additionally the configuration file defines if NMEA and or Surface PAR data is to be appended to the CTD data Seasave and our data processing software uses the information in the file to interpret and process the raw data If the configuration file does not match the actual instrument configuration the software will not be able to interpret and process data correctly Note When using the SBE 49 FastCAT with the SBE 33 If the SBE 49 is not set to AutoRun yY start sampling automatically when power is applied start sampling by sending the SBE 49 the Start command in Seaterm before you run Seasave Wiring Carousel 2 pin to Sea Cable on SBE 33 Deck Unit Carousel 4 pin to CTD data I O connector See CTD manual for connections to auxiliary sensors and see S
26. 5 N C T e 3 6 15Vin it Connect JB2 to one of the following SBE Qplus when used with SBE 11p us V2 Deck Unit SBE 17plus V2 when used with SBE 9p us CTD s Mig ann Sea Cable Connector Pin Signal 1 E sere on 20 Connect JB1 to sea cable when used with SBE 19 19plus 25 25plus or 49 CTD and SBE 33 Deck Unit Auto Fire Module AFM when used with SBE 19 19plus 25 or 25plus CTD SBE 50 Pressure Sensor or no CTD 10 2 Manual revision 022 Section 2 Description of Carousel SBE 32 Cables and Wiring AG 206 Cable Wiring DN 30568 SBE 32 to 9plus or SBE 32 to SBE 17plus Searam SBE 9plus 17plus cable SBE 32 6 pin connector to AG 206 W LOCKING SLEEVE 9plus JT7 a connector for real time sampling with 11 plus Deck Unit or SBE 17plus Searam 6 pin Carousel conhecior MCIL Cable Wiring DN 32758 for autonomous SBE 32 to 9plus or SBE 32 to SBE 17plus Searam sampling with asss 9plus CTD AFM to SBE 32 RMG Cable Wiring DN 30568 AG 206 W LOCKING SLEEVE G FLS P AFM Cable from SBE 32 JB2 connector to AFM JB2 connector for autonomous sampling with SBE 19 19plus ne 19plus V2 25 25plus CTD or PINS PINS SBE 50 pressure sensor MCIL 6FS W LOCKING SLEEVE MCDLS F MCIL 6FS W LOCKING SLEEVE MCDLS F Test Cable Wiring Sea Cable connector on SBE 33 to XSG connector on Water Sampler DN 31314
27. ASCII code for each bottle position Update Removing Replacing Latch Assembly and Electronics Disassembly Reassembly for mechanical changes Update replacement parts list Update datasheet for Blue Moly and URL for Bostik s website Continued on next page 61 Manual revision 022 Appendix VI Manual Revision Histo SBE 32 Continued from previous page i E 22 09 14 7 12 09 e Update for SBE 19plus V2 CTD Update connector maintenance to be consistent with application note 57 Reference application note 88 for frame coating repairs Add cleaning maintenance information Note that CTD optical isolation standard in SBE 25 optional in 19 not plus must be disabled only if wanting to provide external power otherwise OK as is Update datasheet for Blue Moly Manual changes required for CE certification Seasave amp SBE Data Processing 7 19 Add information about acquisition and processing of NMEA data for SBE 49 Seasave amp SBE Data Processing 7 20a Add information about xmlcon configuration file Change Seasoft Win32 to Seasoft V2 update exe file name to SeasoftV2_date exe Remove references to SCPlusV2_RS232 software replace with SeatermV2 Correction ring top cage applies to some older instruments not 19 19plus 19plus V2 leave generic as some older instruments Update several part numbers Update SBE address Update information on SBE 33 NMEA interface 1s now standard
28. BE 33 manual for connections to computer and auxiliary equipment Setup and Operation l 2 In Seaterm or SeatermV2 set up the SBE 33 and CTD In Seasave perform any desired setup in the Configure Inputs and Configure Outputs menus Details are provided here only for items related to the use of the Carousel e Inthe Configure Inputs dialog box click on the Instrument Configuration tab Open an existing configuration xmlcon or con file for the CTD or create a new xmlcon or con file e Inthe Configure Inputs dialog box click on the Serial Ports tab For CTD Serial Port select the port connected to the SBE 33 Serial Data connector sends commands to and receives replies from the CTD through the Carousel and the associated baud rate data bits 7 and parity even The baud rate must agree with the SBE 33 dip switch setting For Water Sampling and 911 Pump Control Serial Port select the port connected to the Carousel Data connector sends commands to and receives replies from the Carousel e Inthe Configure Inputs dialog box click on the Water Sampler tab Set the water sampler type SBE Carousel total number of bottles to be closed firing sequence and bottle positions for table driven firing sequence Set up the desired display windows using the Display menu In Seasave s RealTime Data menu select Start A Enter the desired name and location for the output data file B Make any other desired selecti
29. C Before inserting into the lower insulators place a 2 nut on each leg of the lifting bail and thread the nuts to within 1 of the end of the threads Place a 2 flat washer on each leg and then insert the bail legs into the lower insulators Slide the bail into place until the stops above the upper insulators seat D Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring E Secure the bail leg to the lower guard ring with the 2 nuts split lock washers and flat washers F Tighten the nuts above the lower guard ring connection until they seat on the insulators Stop on bail leg Longer Insulator Upper guard ring Upper adapter plate Pylon hub assembly Nut Flat washer Insulator Pylon hub assembly Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut 10 9 Fully tighten all hardware installed in Steps through 8 Make sure that all threads are protected with Never Seez Blue Moly 17 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 EETA 24 Bottle Full Size SBE 32 l a boards or similar 1 Place the lower guard ring on a flat surface on two boards The boards lift the assembly for easy installation of the guard side bars Step 7 2 Set the lower adapter plate adapter plate with bottle locator pins on its top I 3 1 2 long surface on the flange of the lower guard ring aligning t
30. Carousel shown with SBE 9plus mounting for other CTDs is similar Manual revision 022 Section 2 Description of Carousel End Cap Connectors Q End cap connectors are located at the bottom of the pylon hub assembly Modem Interface Only Q SBE 9plus 17plus V2 or AFM Connector Pin Signal 1 Return 2 Data RX in 3 Data TX out 4 NC 5 NC 6 15Vin e 4 oN o H Oy eas Connect to one of the following SBE Qplus used with SBE 11p us V2 Deck Unit SBE 17plus V2 used with SBE 9plus CTD Auto Fire Module AFM used with SBE 19 19plus 25 or 25p lus CTD SBE 50 Pressure Sensor or no CTD Modem Interface and Serial Interface SBE 3 Impulse glass reinforced epoxy connectors 2 pin XSG 2 BCL HP SS 4 pin XSG 4 BCL HP SS and 6 pin AG 306 HP SS as applicable MCBH wet pluggable connectors all with 3 8 length base 2 20 thread 2 pin MCBH 2MP WB 4 pin MCBH 4MP WB or 6 pin MCBH 6MP WB as applicable Note Wet pluggable connectors are available in anodized aluminum or titanium connector type must match Carousel housing aluminum or titanium Connect JB3 to SBE 19 19p us 25 25plus or 49 CTD when used with SBE 33 Deck Unit Serial Data Instrument Connector Pin Signal 1 Return 2 Data Tx to CTD 3 Data RX from CTD 4 15V out SBE 9plus 17plus V2 or AFM Connector Pin Signal 1 Return 2 Data RX in 3 Data TX out gt t 4 NC 7 e en i
31. Carousel Deck Unit 17043 Locking sleeve Locks cable or dummy plug in place 2 pin RMG 2FSD LP 17044 1 dummy plug and For when 2 pin connector not used locking sleeve 4 pin RMG 4FSD LP 17046 1 dummy plug and For when 4 pin connector not used locking sleeve 6 pin AG 206FSD LP 17047 1 dummy plug and For when 6 pin connector not used locking sleeve 71199 Lectine sleeve Locks cable or dummy plug in place for wet pluggable connector 2 pin MCDC 2 F dummy For when 2 pin connector not used 171497 1 plug and locking sleeve wet pluggable connector 4 pin MCDC 4 F dummy For when 4 pin connector not used 171398 1 i plug and locking sleeve wet pluggable connector 6 pin MCDC 6 F dummy For when 6 pin connector not used 171498 1 plug and locking sleeve wet pluggable connector 50092 SBE 16 19 Jackscrew Kit For removing connector end cap For XSG AG bulkhead connectors Continued on next page 57 Manual revision 022 Appendix V Replacement Parts SBE 32 50151 50133 Continued from previous page Part Number Part Spare o ring kit Pylon spares kit Continued on next page 58 Tanje is a Quantity in Application Description Spare o rings including 30097 Parker 2 111N674 70 actuator o ring 30618 Parker 2 106E962 90 latch spacer o ring e 30815 Parker 2 233E603 70 end cap o ring Spare o rings and hardware for pylon including 30097 Parker 2 111N674 70 actuator
32. D manual for connections to auxiliary sensors Setup and Operation l Connect the AFM to the computer with the data I O cable Set up communications and bottle fire parameters in SeatermAF A In Configure menu select AFM with the applicable instrument Configuration Options dialog box appears B On Setup File tab e SBE 25 only CTD firmware version e SBE 19 or 25 only Configuration con or xmlcon file C On Communication Setup tab input select Com port for communication between AFM and computer Com port baud rate data bits and parity for communication between CTD and computer through AFM Upload baud rate selection can be made now or when ready to upload data no effect on system operation Baud rate for communication of pressure data from CTD to AFM for close on downcast upcast or when stationary pressures are used to determine when to close bottles D On Bottle Closure Logic tab input select Closure type on upcast on downcast when stationary or on elapsed time Upcast downcast logic for close on downcast or upcast Stationary logic for close when stationary E On Bottle Closure Pressures or Times tab input select Number of bottles to close during deployment bottle closure order and closure pressures or times F On AFM Battery tab select battery type in AFM G Click the Connect AFM button to communicate with the AFM H Click OK to overwrite existing settings Click Connect AFM on Tool
33. If the CTD water sampler package does not stop before you fire a bottle the water in the bottle is a mixture of water from many meters below the firing point assuming you are taking water samples on upcast If moving at 1 m sec a bottle s flushing constant is typically five to eight volumes with water flushing slowly at the bottle inside wall and faster toward the bottle center For a 5 liter bottle the trapped sample contains a mixture of water from a cylinder in the water column with diameter equal to the bottle inner diameter and a volume of 25 40 liters 1 e height of the cylinder is five to eight times the bottle height Therefore standard practice is to stop the package to allow the bottle to flush freely for several minutes before each bottle closing 26 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Software Installation Notes e Help files provide detailed information on the software e Separate software manuals on CD ROM contain detailed information on Seasave and SBE Data Processing e Sea Bird supplies the current version of our software when you purchase an instrument As software revisions occur we post the revised software on our website See our website for the latest software version number a description of the software changes and instructions for downloading the software Taking Samples in Well Mixed Water to Check for Drift Oceanographic conditions for example in
34. M sresstana e e e e Ea 33 IRE COV OLY eoe O 34 PEOCESSINS Daldinia ee er e e ee oe 35 Section 5 Routine Maintenance cccccscscccccccccccccccccceesssssees 36 Corrosion Precautions Cleaning 6 5 5 4 scr eed e A 36 Connector Mating and Maintenance ccccccccccccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 37 B le Maime nan G eenean a 37 LOLA OG iii a a lt Queuuacan 37 Removing Replacing Latch ASsembly cccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 38 Removing Center Pylom asire eaceea eG ee 39 O R Maintenance eiaa ee a a a aA 39 Repairing Frame Coating eari eh Gece A e A E E E 40 Manual revision 022 Table of Contents SBE 32 COIOSS ANY EE TAE EE EOE E EAE E AEI EN 41 Safety and Electrical Symbols ccccsssesessesessssssesssseseeseeseesesesssssseseeeas 42 Appendix I Making and Rigging Lanyard sccsscccsssssssees 43 TOWER TARY Al desore a es ea a asi ie Ah we eile aS OG ie 44 Upper Lanyard inore o E N N 45 Middle Lanyard oiio E E 46 Reversing Thermometer Lanyard iiss asia aiiah ashe Meee 47 Appendix Il CTD Plumbing sss covasssccev cient clsedencisscesccclsescasctdsssetelsucs 48 Horzomal Mount senan an E O O 48 NSEC AU Monni serie nana e r A 50 Appendix III Electronics Disassembly Reassemblly cce0e 52 At Latch End Cap main Carousel electronics cccccccceeeeeeeeeeeeeeeeeeeeeeeeees 52 At Connector End Cap additional electronics for serial interf
35. NO CONdUCTING wire reguired J r eccriene Aa 14 Section 3 Preparing Carousel for Deployment csssscceoees 15 ASSEMAT SBE Zaen 15 PBote FUES ZES BE 32 resekan aG 15 24 Bote PUN le SIZ SBE 32 salase a a aa 18 SBE 32 Installing CTD Extension Stand and Mounting CTD 00 20 SBE 32C and 3256 Mou ntine C TDi a 21 Mounting Bottles 10 Carousel sissien iea a aai 22 Rigging and Cocking Lanyards sosscsis ci icagstessadas cdsidondetsasaes ee tdenieesagsesedaemaseene 23 Lanyard Tension Under 25 kg 55 1DS s as 2cecnscnassdeacentesbacnasicasehsedeaanasees 23 Lanyard Tension Between 25 and 50 kg 55 and 110 Ibs 29 Section 4 Deploying and Operating Carousel sssssssssssseseeeesoosos 26 Optimizing Dat Quality esinen ee ee a ee 26 Taking Water Samples on Upcast cccccccccccccccccccceceeeeeeeeeeeeeseeeeeeesseeeeees 26 Holding Water Sampler Stationary before Taking Samples 26 Taking Samples in Well Mixed Water to Check for Drift 27 Using Real Time Control for Highest Quality Water Samples 27 DSO Wale sta lation acea a a 27 Communications and Commands ccccccccccccceceececesseeeeeessnsnceeeeeeeeeeeseeeeeeeas 28 System Setup and Operation eeeeeeeneneneeeseseeeeseessssessseesenesnnnnnrenserereereseeeeerno 29 SBE pis Deck Wiican ciate scdesase Rate i e a 30 DES SF DCC ke WIC ates dascecntn tds a a a 31 Dg LT DIUS N2 DCA a ii a a i 32 Auto Fire Mod le AF
36. SB tthe SEA BIRD cececcece Electronics SBE 32 Carousel Water Sampler Manual version e 022 Firmware version e 1 0b amp later Software versions e SeatermAF 2 14 amp later e Seasave V7 7 23 2 amp later CE a Sea Bird Electronics Tel 1 425 643 9866 13431 NE 20th Street seabird seabird com Bellevue Washington www seabird com 98005 USA Limited Liability Statement Extreme care should be exercised when using or servicing this equipment It should be used or serviced only by personnel with knowledge of and training in the use and maintenance of oceanographic electronic equipment SEA BIRD ELECTRONICS INC disclaims all product liability risks arising from the use or servicing of this system SEA BIRD ELECTRONICS INC has no way of controlling the use of this equipment or of choosing the personnel to operate it and therefore cannot take steps to comply with laws pertaining to product liability including laws which impose a duty to warn the user of any dangers involved in operating this equipment Therefore acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend indemnify and hold SEA BIRD ELECTRONICS INC harmless from all product liability claims arising from the use or servicing of this system M anual revision 022 Declaration of Conformit SBE 3 2 Declaration of Conformity Sea Bird Electronics Inc 13431 NE 20 Street B
37. The SBE 32SC holds 12 bottles 1 7 or 2 5 liters Manual revision 022 Section 2 Description of Carousel SBE 32 Carousels can be controlled in several ways 32 326 SBE 9plus SBE 11plus Deck Unit SBE 19 19plus 32 32C 32SC 19plus V2 25 SBE 33 Deck Unit Real Time 25plus 49 Neil Brown Mk I SBE 33 Deck Unit 32 32C 32SC SBE 33 Deck Unit 32 32C SBE 9plus SBE 17plus V2 Searam SBE 19 19plus Autonomous 19plus V2 25 Auto Fire Module no conducting a ee a 25plus CTD or SBE AFM wire required 50 Pressure Sensor Auto Fire Module 2o AFM Each of these combinations is described in more detail in System Configurations below Notes e Help files provide detailed information on the software e Separate software manuals on CD tae ROM contain detailed information on e Seaterm terminal program for easy communication and Seasave and SBE Data Processing data retrieval e Sea Bird supplies the current e SeatermAF V2 terminal program for easy communication and data version of our software when you retrieval for a system that includes an Auto Fire Module AFM or purchase an instrument As software SBE 17plus V2 Searam referred to as SeatermAF for brevity revision r W he revi hes eles ee POSE TIETEVIEEN e Seasave V7 program for acquiring converting and displaying real time software on our website See our or archived raw data website for the latest software version number a description o
38. a sheet is in Appendix III Section 5 Routine Maintenance SBE 32 Screws All screws that are exposed to seawater have been generously lubricated with Bostik s Never Seez Blue Moly anti seize compound available from marine hardware stores When disassembling reassembling the Carousel re lubricate these screws with Blue Moly or equivalent Blue Moly is electrically conductive so be careful not to get it on circuit boards Connector Mating and Maintenance Note See Application Note 57 Connector Care and Cable Installation CAUTIONS e Do not use WD 40 or other petroleum based lubricants as they will damage the connectors For wet pluggable MCBH connectors Silicone lubricants in a spray can may contain ketones esters ethers alcohols or glycols in their propellant Do not use these sprays as they will damage the connector Locking sleeve Lower guard i ring aqi i AY Dummy plug Bottle Maintenance Storage Clean and inspect connectors cables and dummy plugs before every deployment and as part of your yearly equipment maintenance Inspect connectors that are unmated for signs of corrosion product around the pins and for cuts nicks or other flaws that may compromise the seal When remating 1 Lightly lubricate the inside of the dummy plug cable connector with silicone grease DC 4 or equivalent 2 XSG AG Connector Install the plug cable connector aligning the raised bump on the
39. ace 54 Appendix IV Never Seez Blue Moly Data Sheet sseees 55 Appendix V Replacement Parts ssssssscccccsssssssssssccccsseeeees 57 Appendix VI Manual Revision History ccccccccsssssssssccccssseeees 6l S E E E E E E A E E E E T 63 Manual revision 022 Section 1 Introduction SBE 32 Section 1 Introduction This section includes a description of the scope of this manual and a list of what is included with a typical Carousel shipment About this Manual This manual is to be used with the SBE 32 Carousel Water Sampler It is organized to guide the user in preparing the Carousel for operation We ve included an overview of system operation detailed specifications installation instructions maintenance information command descriptions and helpful notes throughout the manual Depending on which CTD is used with the system the Carousel can be operated and controlled by e SBE 1lplus Deck Unit SBE 33 Carousel Deck Unit SBE 17plus V2 Searam or Auto Fire Module AFM See the appropriate manual for details on operating the Carousel Sea Bird welcomes suggestions for new features and enhancements of our products and or documentation Please contact us with any comments or suggestions seabird seabird com or 425 643 9866 Our business hours are Monday through Friday 0800 to 1700 Pacific Standard Time 1600 to 0100 Universal Time in winter and 0800 to 1700 Pacific Da
40. aches to the upper lanyard Overall lanyard length is dependent on bottle size and type of thermometer Some trial and error is needed to determine the correct length General directions follow 1 Place the upper lanyard s loop on the trigger hook so that it is in its cocked position Place a 5 1 cm 2 inch wide wooden spacer in the bottle mouth for safety 2 Measure the distance from the hole in the thermometer to the ball on the upper lanyard Add approximately 15 2 cm 6 inch to this length and cut a piece of lanyard 3 Holding the thermometer in the cocked position thread one end of the lanyard through a nico press sleeve through the top hole in the thermometer and back through the sleeve Adjust the sleeve until the loop fits snugly around the thermometer hole Crimp the sleeve Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 4 Run the other end of the lanyard through a nico press sleeve around the upper lanyard loop do not go through the loop and back through the sleeve Adjust the lanyard length until all slack is taken out of the lanyard and the loop takes up tension on the upper lanyard ball Adjust the sleeve position so that the loop is approximately 3 8 cm 1 5 inches long Crimp the sleeve Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 5 With the wooden spacer still in place for safety release the trigger hook by
41. ar 1 and the other for positions with a riser bar 2 A Connect the side bars to the upper guard ring loosely installing the s 16 x 2 flat head socket cap screws B Connect the side bars to the lower guard ring installing the s 16 x 2 flat head socket cap screws Tighten these screws fully C Fully tighten the screws connecting the side bars and upper guard ring Ss Riser hea 3 PA bar Stop on bail leg Flat washer Longer Insulator Upper guard ring Upper adapter plate Nut Flat washer Insulator Lower adapter plate Lower guard ring Insulator Flat washer Lock washer Nut Sid bar 1 8 The lifting bail is shipped with the hardware installed on it to show the hardware arrangement Remove the hardware for now noting the hardware arrangement for reinstallation 9 Install the lifting bail A GOW Install the plastic insulators two longer insulators in the upper guard ring two shorter insulators in the lower adapter plate Place the 4 flat washers on the upper insulators Slide the lifting bail through the flat washers and upper insulators Before inserting into the lower insulators place a 4 nut on each leg of the lifting bail and thread the nuts to within 2 5 cm 1 inch of the end of the threads Place a 4 flat washer on each leg and then insert the bail legs into the lower insulators Slide the bail into place until the stops above the upper insulators
42. bar to communicate with AFM A Set date and time for AFM B Click Program on Toolbar to send bottle closure parameters to AFM Click Connect CTD on Toolbar to communicate with CTD Send desired commands to CTD to change instrument setup Click Connect AFM on Toolbar to communicate with AFM A Click Arm on Toolbar to arm auto fire which enables AFM to command Carousel to take samples Replace the I O cable with the dummy plug and locking sleeve Turn on the CTD s magnetic switch to start logging 33 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Recovery WARNING Rinse the Carousel CTD and auxiliary equipment and sensors with If the Carousel CTD or auxiliary fresh water equipment sensors stop working while underwater are unresponsive to commands or show other signs of flooding or damage carefully secure the instrument away from people until you have determined that abnormal internal pressure does not exist or has been relieved Pressure housings may flood under pressure due to dirty or damaged o rings or other failed seals When a sealed pressure housing floods at great depths and is subsequently raised to the surface water may be trapped at the pressure at which it entered the housing presenting a danger if the housing is opened before relieving the internal pressure Instances of such flooding are rare However a housing that floods at 5000 meters depth holds an internal pressure
43. bing 48 Processing data 35 Pylon removal 39 R Real time operation 12 30 31 Recovery 34 Replacement parts 57 Revision history 61 Manual revision 022 S Safety symbols 42 SBE 11plus Deck Unit 12 30 SBE 17plus V2 Searam 14 32 SBE 19 CTD 13 14 31 33 SBE 19plus CTD 13 14 31 33 SBE 19plus V2 CTD 13 14 31 33 SBE 25 CTD 13 14 31 33 SBE 25plus CTD 13 14 31 33 SBE 33 Deck Unit 13 31 SBE 49 CTD 13 31 SBE 50 Pressure Sensor 14 33 SBE 9plus CTD 12 14 30 32 SBE Data Processing 8 27 35 Searam See SBE 17plus V2 Searam Seasave 8 27 30 31 Seasoft 8 27 30 31 32 33 35 Seaterm 8 27 30 31 SeatermAF 32 SeatermAF V2 8 27 33 SeatermV2 27 Software 8 installation 27 Specifications 8 Springs 37 Storage 37 Super O Lube 41 System description 7 Index 64 SBE 32 T Tubing 37 U Unpacking Carousel 6 7 Versions 61 W Weights 9 Wiring 11 30 31 32 33
44. duit by a qualified electrician This minimizes the potential for external signals to disrupt communication and ensures that high voltage lines such as the sea cable are sufficiently protected Cables shorter than 3 meters can be used without shielding when installing or bench testing the instrument Notes e Anew or recalibrated CTD ships with System setup and operation is summarized below for each method of a configuration file that reflects the controlling the Carousel current configuration as we know it The file is named with the instrument e SBE 11plus Deck Unit real time operation with SBE 9plus CTD serial number followed by a xmlicon pace cies A e a a e SBE 33 Deck Unit real time operation with SBE 19 19plus 19plus V2 Bird names the file 2375 xmicon You 25 25plus or 49 CTD may rename the file but not the extension if desired this will not e SBE 17plus V2 Searam autonomous operation with SBE 9plus CTD affect the results Seasave and SBE Data Processing e Auto Fire Module autonomous operation with SBE 19 19plus versions 7 20a introduced xmlcon 19plus V2 25 or 25plus CTD SBE 50 Pressure Sensor or with no CTD files in XML format Instruments introduced after that are compatible only with xmlcon files Seasave and SBE Data Processing use the same file See the applicable controller manual for detailed setup and operation instructions 29 Manual revision 022 Section 4 Deploying and Operating Carous
45. e MCBH e The trigger mechanism is titanium The titanium is coated with Tiodizing connectors Silicone lubricants this product is similar to anodizing aluminum The Tiodized surface is in a spray can may contain water lubricating and should never be oiled with petroleum or silicon ketones esters ethers alcohols based products Rinse the trigger mechanism with fresh water or glycols in their propellant Do not use these sprays as they will damage the connector e Rinse the inside and outside of all the bottles with fresh water to prevent salt deposits on the tubing or spring mechanisms that close the bottles If it will be More than 24 Hours Until the Next Cast To prevent salt buildup on the latches which can cause sticky latches Sea Bird recommends the following 1 Remove the 3 socket hex head screws holding the latch assembly to the pylon Photo 1 in Removing Replacing Latch Assembly Soak the whole latch assembly in a bucket of fresh water until the next cast 2 With the latch assembly removed thoroughly rinse the top of the pylon including the magnets with fresh water Photo 5 in Removing Replacing Latch Assembly The photo at left illustrates the salt deposits and corrosion that result from not rinsing these surfaces with fresh water Periodically and if experiencing Sticky Latches 1 Remove the 3 socket hex head screws holding the latch assembly to the Salt deposits and corrosion resulting from pylon Photo 1 in Re
46. e manuals on e Optimizing data quality CD ROM and Help files contain detailed information on e Software installation installation setup and use of Sea Bird s terminal programs real time data acquisition software and data processing software e Commands to the Carousel e System wiring setup and operation e Recovery e Processing data Optimizing Data Quality Taking Water Samples on Upcast Most of our CTD manuals refer to using downcast CTD data to characterize the profile For typical configurations downcast CTD data 1s preferable because the CTD is oriented so that the intake is seeing new water before the rest of the package causes any mixing or has an effect on water temperature If you take water samples on downcast the pressure on an already closed bottle increases as you continue through the downcast if there is a small leak outside water is forced into the bottle contaminating the sample with deeper water Conversely if you take water samples on upcast the pressure decreases on an already closed bottle as you bring the package up any leaking results in water exiting the bottle leaving the integrity of the sample intact Therefore standard practice is to monitor real time downcast data to determine where to take water samples locations with well mixed water and or with peaks in the parameters of interest and then take water samples on upcast Holding Water Sampler Stationary before Taking Samples
47. el Seasoft V2 was designed to work with a PC running Windows XP service pack 2 or later Windows Vista or Windows 7 32 bit or 64 bit If not already installed install Sea Bird software programs on your computer using the supplied software CD 1 Insert the CD in your CD drive 2 Double click on SeasoftV2 exe Follow the dialog box directions to install the software Install all the components or as a minimum install Seaterm terminal program SeatermAF terminal program for setting up auto fire parameters SeatermV2 terminal program for use when directly communicating with an SBE 19plus V2 or 25plus Seasave V7 real time data acquisition and SBE Data Processing data processing The default location for the software is c Program Files Sea Bird Within that folder is a sub directory for each program Seaterm SeatermAF etc 27 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 Communications and Commands During normal operation commands are sent automatically to the Carousel by Note the system controlling the Carousel s operation Commands are included here When controlling the Carousel for reference All command characters must be upper case capital letters with the SBE 17p us V2 you can Command Description to Carousel Pp Go to home position position 1 Fire next position sequential firing Fire position x first position is 7 where x is in ASCII manually send th
48. el SBE 32 SBE 11p us Deck Unit Wiring Carousel 6 pin to SBE 9plus JT7 SBE 9plus JT1 to Sea Cable on SBE 1 1plus Deck Unit See SBE 9p us manual for connections to auxiliary sensors and see SBE 11p us manual for connections to computer and auxiliary equipment Setup and Operation l Zz Note The configuration xmlcon or con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors Additionally the configuration file defines if NMEA and or Surface PAR data is to be appended to the CTD data Seasave and our data processing software uses the information in the file to interpret and process the raw data If the configuration file does not match the actual instrument configuration the software will not be able to interpret and process data correctly In Seaterm set up the lplus In Seasave perform any desired setup in the Configure Inputs and Configure Outputs menus Details are provided here only for items related to the use of the Carousel e Inthe Configure Inputs dialog box click on the Instrument Configuration tab Open an existing configuration xmlcon or con file for the 91 1plus or create a new xmlcon or con file e Inthe Configure Inputs dialog box click on the Serial Ports tab For CTD Serial Port select the port co
49. elated to the serial interface for a Carousel with three bulkhead connectors on the connector end cap are accessed through the connector end cap Disassembly 1 Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance 2 Remove the three socket hex head screws lock washers and flat washers from the top of the latch assembly 3 Carousels built 2006 and later Insert a jackscrew in the center hole see photo of jackscrew kit on next page As you turn the jackscrew the latch assembly will push away from the pylon Lift the latch assembly off the pylon 4 Wipe the outside of the end cap and housing dry being careful to remove any water at the seam between them Jackscrew 5 Remove the end cap and electronics i A Remove the Phillips head screws and insulators from the end cap ner A the number of screws varies depending on the pylon size m K head Do not remove the ground strap screw screws amp B Pull the end cap and PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint free cloth or tissue Be careful to protect the a BE Do not Do not remove O ring from damage or contamination this screw D Disconnect the Molex connector connecting the PCB assembly to i d the Carousel x gt aN N 4 52 Manual revision 022 Appendix lIl Electronics Disassembly Reassembly SBE 32 Ne
50. ellevue WA 98005 USA DECLARATION OF CONFORMITY Manufacturers Name Sea Bird Electronics Manufacturer s Address 13431 NE 20 Street Bellevue WA 98005 USA The Authorized Representative located within the Community is OTT MESSTECHNIK GmbH amp Co KG P O Box 2140 87411 Kempten Germany Ludwigstrasse 16 87437 Kempten Internet http www ott com Phone 49 831 5617 100 Fax 49 831 5617 209 Device Description Various Data Acquisition Devices and Sensors Model Numbers 3S 3F 3plus 4C 4M SI 5P 5M 7 8 9plus 11plus 14 16plus V2 16plus IM V2 17plus V2 18 19plus V2 21 25plus 26plus 27 29 32 32C 32SC 33 35 35RT 36 37 IMP 37 IM 37 SMP 37 SM 37 SIP 37 SI 38 39 39 IM 39plus 41 41CP 43 43F 44 45 49 50 52 MP 53BPR 54 55 56 63 SIM ICC IMM PDIM AFM 90488 90204 90402 Glider Payload CTD NiMH Battery Charger and Battery Pack Applicable EU Directives Machinery Directive 98 37 EC EMC Directive 2004 108 EC Low Voltage Directive 73 23 EEC as amended by 93 68 EEC Applicable Harmonized Standards EN 61326 1 2006 Class A Electrical Equipment for Measurement Control and Laboratory Use EMC Requirement Part 1 General Requirements EN 55011 2007 Group 1 Class A EN 61010 1 2001 Safety Requirements for Electrical Equipments for Measurement Control and Laboratory Use Part 1 General Requirements Declaration based upon compliance to the Essential Requir
51. ements and Letter of Opinion from CKC Certification Services LLC Notified Body 0976 the undersigned hereby declare that the equipment specified above conforms to the above European Union Directives and Standards Authorized Signature ME yf Name Nordee Title of Signatory President Date 3 September 2013 Bellevue WA Place Manual revision 022 Table of Contents SBE 32 Table of Contents Limited Liability Statement cccccccccsssssssssssscccccsscsscsssscccsssseeees 2 Declaration Of Conformity cccccccccsssssssssssccccccccesssscsccccsssseessssecs 3 TW ADle OF Contents sisis ic cesicassaceseabenccccascecescenaccasausoasecasoeacecansenceuesoonteseaseess 4 Section 1 INF OOUCUION s cssieesccdiicssscessnccatestaeadsensseseatiieusessacedendectaeessenees 6 ROO UE Cals WII Allee csehctnsiin neu E ena sintlen serena 6 WJmpac kine Carousel id cuceceesedswisecsasv ears vccnccaGoustees A E 6 Section 2 Description Of Carousel cccccccssssssssccccccsssssssssssccsoees 7 System Deser aie 8 cease let cea el oe ae es oie tweet 7 S Pe CHIC ALIGNS 222503 sacar a A NE 8 DIMENSIONS amd Welo DiS miao saa a eae eee saa 9 End Cap Connector eeii castes sasscas E 10 Cables and Wie oerein A A ATE 11 System Conie iratoHS nn cancers sansasadeniuacensonsenuomusae cans 12 Real Time Data Acquisition and Control cccceseesesesseeeeseseessssseeeees 12 Autonomous Data Acquisition and Control
52. ese commands to the SBE 17plus V2 to test the system pot M 3 SN 2355 M 2 02 l4 SN gt 26 SN 3 3 15 SN 27 SNK_ 4 4 16 N 28 SNL_ 5 5 17 SNA 29 SMM _ 6 06 18 30 SNN 7 sN 19 31 00 M 20 ME o me ol 33 22 La f 2 2 2 2 0 O u SN 23 SNG_ 35 SNS 36 SNT For Carousel with interface for operation with SBE 33 Deck Unit Set Carousel to CTD communication baud rate x SBx Baud Rate Baud Rate l l l l l l l 2 2 2 2 3 4 5 6 7 8 9 0 l 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 3 3 3 3 3 3 3 600 baud SB0 2400 baud SB2 1200 baud SB1 4800 baud SB3 The Carousel sends one of these ASCII replies upon receipt of a reset go to home position or bottle fire command Reply from z a At home position next bottle to fire is 1 Received invalid bottle number Did not confirm bottle fire xO Fired bottle x first position is 7 where x is in ASCII ee sa ee Ee ea L pe gga ES ees 80 e Note The O characters they are decimal 6 which is not a printable ASCII character may not appear depending on the terminal program you are using 28 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 System Setup and Operation On the ship for real time operation cables longer than 3 meters should be installed inside an earthed metal con
53. f the e SBE Data Processing program for calculation and plotting of software changes and instructions conductivity temperature pressure auxiliary sensor data and derived for downloading the software variables such as salinity and sound velocity Sea Bird equipment is supplied with a powerful Windows software package Seasoft V2 which includes Specifications External power requirement maximum 12 ISVDC 0 25A Sea cable power requirement maximum 70VDC 250VDC 90W Current when charging capacitor 205 milliamps for approximately 35 seconds on power up and 3 seconds to recharge after each bottle firing Current when not charging capacitor 110 milliamps 6800 meters aluminum housing Frame painted aluminum Latch magnet assembly titanium acetal plastic and other Materials corrosion resistant materials Housing for electrical and release assembly and mount hub aluminum or titanium Manual revision 022 Section 2 Description of Carousel SBE 32 Dimensions and Weights Bottle Mount Stand CTD Extension Stand Total Package Carousel Height Diameter Height Diameter Height Weight mm inches mm inches mm inches mm inches mm inches kg Ibs Full Size SBE 32 00 rusie GEES O S E ze GD avscisa 991 690 12 bottle 10 liter 1189 46 8 1603 63 1 82 182 12 bottle 12 liter 1316 51 8 1730 68 1 83 184 12 bottle 20 liter 1072 42 2 1506 59 3 185 410 1550 61
54. g holes 3 The pylon hub assembly is shipped as an assembly six socket head cap screws lock washers and flat washers retain the pylon in the hub The lifting bail is shipped installed on the pylon hub assembly to show the arrangement of hardware Remove the lifting bail and associated hardware from the pylon hub assembly for now noting the arrangement of the lifting bail hardware for later reinstallation Pylon hub assembly 15 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Pylon hub assembly Lower adapter plate adapter gt plate Pylon hub _ assembly Cap screw Flat washer T Upper guard ring Es Upper adapter plate Pylon hub assembly Flat washer o Lock washer CAI Nut M0 Guard side bars Set the pylon hub assembly on the lower adapter plate aligning the mounting holes Secure the pylon hub assembly and lower adapter plate to the lower guard ring through the four 2 holes the two oversized holes will be used for the lifting bail later Use four 2 13 x 3 2 socket head cap screws 2 flat washers 2 flat washers 2 split lock washers and 2 13 hex nuts Do not tighten completely i Cap screw Pylon hub w a Flat washerce s3 Lock washer ch Nut 0 Flat washer __ Pylon hub assembly Lower adapter plate ot i j e Lower guard ring Set the upper adapter plate adapter plate
55. has a handle run the end of the middle lanyard through the handle to prevent loss of either end cap if the rubber tubing between the end caps breaks Thread the end of the middle lanyard through a nico press sleeve Thread the end of the middle lanyard through the loop on the upper lanyard Bring the end of the middle lanyard back through the nico press sleeve capturing the loop in the upper lanyard Adjust the middle lanyard length so that it takes up the tension on the bottom end cap Adjust the nico press sleeve position so that the upper loop is approximately 2 5 cm 1 inch long Crimp the sleeve Cut excess lanyard material at a 45 degree angle to make a smooth termination Remove the wooden spacers Both end caps should be held in the proper cocked position If not remake the middle lanyard adjusting measurements as required gag Upper 1 SS gt Va D a lanyard 46 2 Manual revision 022 Appendix Making and Rigging Lanyards SBE 32 Reversing Thermometer Lanyard Middle lanyard Note Once the bottle associated with a reversing thermometer has fired the thermometer lanyard is free and could potentially interfere with the proper deployment of another bottle position Depending on thermometer and bottle type devise a method to capture the thermometer lanyard after the bottle fires using a rubber band or some additional lanyard material 3 8 cm The reversing thermometer lanyard att
56. he instrument selected it launches Seaterm232 RS 232 instruments Seaterm485 RS 485 instruments or SeatermIM inductive modem instruments Seaterm232 Windows terminal program used with Sea Bird instruments that communicate via an RS 232 interface and that were developed or redesigned in 2006 and later The common feature of these instruments is the ability to output status information in XML Seaterm232 is used to communicate with the SBE 19plus V2 or 25plus CTD to set up the instruments Super O Lube Silicone lubricant used to lubricate O rings and O ring mating surfaces Super O Lube can be ordered from Sea Bird but should also be available locally from distributors Super O Lube is manufactured by Parker Hannifin www parker com ead cm2 asp cmid 3956 4 Manual revision 022 Glossa SBE 32 Safety and Electrical Symbols Some or all of the following symbols may be used on the SBE 32 Description Potentially hazardous voltage Hazardous Voltage gt 30 VDC may be present Attention There is a potential hazard consult the manual before continuing DC Direct Current Double insulated The metal enclosure of the SBE 32 is isolated such that protection from electrical shock is provided through reinforced electrical insulation Static awareness Static discharge can damage part s Protective earthing terminal 42 Manual revision 022 Appendix Making and Rigging Lanyards SBE 32 Appe
57. he mounting cap screw holes Secure the adapter plate to the guard ring through six 2 holes Flat washer every other hole in the adapter plate outer circle see photo and illustration at bottom of page using 2 13 x 3 2 socket head cap Lower adapter plate screws 12 flat washers ly flat washers I iy split lock washers and Lower guard ring 2 13 hex nuts Do not tighten completely Flat aise Lock washer 5A Nut O 2 1 2 long 3 Set the pylon hub assembly on the lower adapter plate aligning the cap screw mounting holes Secure the pylon hub assembly to the lower adapter plate through the six 2 holes in the adapter plate inner circle using Flat washer 2 13 x 2 2 socket head cap screws 2 flat washers 2 flat washers 1 2 split lock washers and 2 13 hex nuts Do not tighten completely p ees PYlon hub assembly ____ Lower adapter plate Flat washer omma Lock washer co 4 Install the four rods Nut MO A The rods are shipped with hardware installed to show the hardware arrangement The bottom end of the rod has a lock nut flat washer flat washer lock washer and nut The nut should be approximately 10 cm 4 inches from the end of the rod Remove the lock nut and Flat washer lock flat washer from the bottom of the rod washer and nut B Insert the rod through the lower adapter plate and lower guard ring Rod Lower adapter plate until the flat washer lock washer and n
58. heet SBE 32 Ingredients Contains a special high quality grease with pure nickel powder molybdenum sulfide and aluminum How Never Seez Blue Moly Affects Torque Compared to unlubricated fasteners the use of Never Seez Blue Moly can be viewed 2 ways 1 It provides up to 1996 MORE damping force when applying the SAME amount of torque IMPORTANT In order to best represent typical torque reduction values Bostik references a K Factos for unlubricated carbon steel fasteners of 0 185 ee ee ee BOSTIK is mot liable for any damages incurred Refer to the Bostik standard warranty for details Use in accordance with Material Safety Data Sheet Ordering Information WEVER SEE BLUE MOLY STOCK NUMBER DESCRIPTION SIZE NEET 8 Brush Top 8 oz NEBT 16 Brush Top 1 lb NE 160 Flat Top 1 Ib NE 4278 Pail A lb NE 425B Drum 425lbs Bostik Inc IMPORTANT NOTICE 211 Bastion Saal All Stalements lechnical Information and recommendalions set fori herein ale besed on tests which Bostik Inc Delleves io be reflabie Mddiaton MA 01949 USA Customer Seraice ar Tachnical hiipi Mew bostk us oom WARRANTY SHALL BE FOR THE REPLACEMENT OF THE PROOUCT OA REFUND OF THE BUYER S PURCHASE PRICE IN WO CASE WILL oa EOSTIK INC BE WABLE FOR DIRECT CONSEQUENTIAL ECONOMIC DF OTHER DAMAGES 56 Manual revision 022 Appendix V Replacement Parts SBE 32 Appendix V Replacement Parts Part Quantity Part Application Description in N
59. ic hex D Disconnect the Molex connectors connecting the PCB assembly to screws and washers head screws and 4 places install jackscrews in the Carousel their place 3 places E Remove the jackscrews from the end cap Note Before delivery a desiccant package is Reassembly inserted in the housing and the ee nee cree eo ay 1 Remove any water from the O ring and mating surfaces with a lint free Argon gas These measures help prevent condensation To ensure cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and proper functioning cuts Clean or replace as necessary Apply a light coat of O ring lubricant 1 Install a new desiccant bag each Parker Super O Lube to O ring and mating surfaces time you open the electronics chamber If a new bag is not 2 Reconnect the Molex connectors to the PCB assembly Verify the available see Application Note 71 connectors hold and pins are properly aligned Desiccant Use and Regeneration drying _ If possible dry gas backfill each 3 meee H ine PCB assembly into the housing aligning the holes in the time you open the housing If you end cap and housing cannot wait at least 24 hours o before redeploying to allow the 4 Reinstall the four Phillips head screws and washers to secure the end cap desiccant to remove any moisture to the housing from the housing 5 Reinstall the three plastic hex head screws in the end cap CAUTION 6 Reinstall the pylon in the
60. ics Disassembly Reassembl SBE 32 At Connector End Cap additional electronics for serial interface Sea Bird provides a jackscrew kit with the Carousel to assist in removal of the connector end cap The kit contains e two Allen wrenches e three jackscrews e two spare plastic socket hex head screws Jackscrew kit Disassembly 1 Remove the pylon from the pylon hub assembly as described in Removing Center Pylon in Section 5 Routine Maintenance 2 Wipe the outside of the connector end cap and housing dry being careful Ae norremovethis serei to remove any water at the seam between them 3 Remove the end cap and electronics A Remove the four Phillips head screws and insulators securing the end cap to the housing Do not remove the fifth screw which is an electrical connector B Remove the three plastic hex head screws from the end cap using the larger Allen wrench Insert the three jackscrews in these three holes in the end cap When you begin to feel resistance use the smaller Allen wrench to continue turning the screws Turn each screw 1 2 turn at a time As you turn the jackscrews the end cap will push away from the housing When the end cap is loosened pull it and the PCB assembly out of the housing C Remove any water from the O ring mating surfaces inside the housing with a lint free cloth or tissue Be careful to protect the O rings from damage or contamination Remove Phillips head Remove plast
61. ing Carousel for Deployment SBE 32 Rigging and Cocking Lanyards Latch with p astic Siae saten wita If you order the Carousel and water bottles at the same time from Sea Bird bars titanium side typical bars Sea Bird makes and installs the lanyards to fit your system If not ordered at the same time see Appendix I Making and Rigging Lanyards CAUTION Some customers use aircraft wire in place of the recommended nylon monofilament lanyards Do not use aircraft wire on a Carousel with latches with plastic side bars aircraft wire will damage the plastic side bars Lanyard Tension Under 25 kg 55 Ibs 1 Unclip the lower lanyard from the middle lanyard Ce a ower i ARES ES PAS Ra a oe Ye lanyards s Aye Se i ea a yA gt NU ASS Yn etode ra 2 Cock the release mechanism by pushing against each trigger until it clicks and locks in place Note In some cases the trigger may not click in place due to residual magnetic force in the trigger release mechanism If this happens push on top of plastic trigger release Then push against trigger until it clicks in place Trigger Release Mechanism If trigger will not lock in place due to residual magnetic force push on top of white plastic trigger release Then push trigger until it clicks in place PPush on bottom of white plastic trigger release to 23 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Upper lanyard 3 Ifde
62. isition with SBE 49 was implemented in Seasave 7 23 2 Remove standard and optional language Update Declaration of Conformity Update language on where to find updated software on website Update monofilament in PN 50123 tool kit Fix typos Switch to Sea Bird Scientific cover 62 Manual revision 022 Index Index con file 30 31 32 xmicon file 30 31 32 A AFM See Auto Fire Module Anodes 36 Assembly instructions 15 Auto Fire Module 14 33 Autonomous operation 14 32 B Blue Moly 37 55 Bottle mounting 22 Bottles 37 C Cables 11 CE certification 3 Center pylon removal 39 Cleaning 36 Coating repair 40 Commands 28 Configurations 12 Connectors 10 37 Corrosion precautions 36 Covering Carousel 37 CTD extension stand 20 mounting 20 21 plumbing 48 D Data processing 35 Declaration of Conformity 3 Deployment installation 29 preparing for 15 Description 7 Dimensions 9 E Electrical symbols 42 Electronics disassembly reassembly 52 End cap 10 37 Extension stand 20 63 SBE 32 F Frame coating repair 40 G Glossary 41 L Lanyards 23 43 Latch replacement 38 M Maintenance 36 Manual revision history 61 Mounting bottles 22 Mounting CTD 20 21 N Never Seez Blue Moly 37 55 O Operation 29 O ring maintenance 39 P Parker Super O Lube 41 Parts replacement 57 Plum
63. l CTD Plumbing SBE 32 Vertical Mount e For the 9plus only Place the intake and exhaust on the same horizontal plane Attach exhaust tubing from the pump to the cage as shown in the schematic below Failure to place the exhaust tubing properly can lead to acceleration of water in the plumbing with resulting errors in conductivity Note Exhaust tubing is usually omitted by Sea Bird for an SBE 19 19plus 19plus V2 25 or 25plus data e Place the exhaust away from the intake so the exhaust water is not pulled into the intake If the exhaust is too close to the intake it will cause errors in temperature data because the pump transfers heat to the exhaust water e Ifthe system does not include a dissolved oxygen DO sensor connect the tubing from the conductivity cell directly to the Y fitting The details are shown schematically below and in photos on the next page e Main plumbing is 13 mm ID x 19 mm OD 1 2 inch x 3 4 inch Tygon tubing e A 13 mm 0 5 inch long piece of 9 5 mm ID x 13 mm OD 3 8 inch x 1 2 inch Tygon tubing to fit to the main plumbing is installed on the SBE 43 intake and exhaust Approximately 100 mm 4 inch Air release valve detail 0 5 lhe in length of Tygon tubing IA Y fitting and UP Secure each air release valve tubing connection with 2 cable ties not shown Josues OG p J3gS Note Periodically clean air release valve to ensure DO sensor intake proper f
64. liter bottles do not fit 5 liter Carousel Clarify vertical mounting of 19 19plus 25 CTD and accessories for 32C and 32SC not taking up a bottle space using spaces at end of arcs 014 03 05 Add bulkhead connector callouts AG MCBH etc Add information on bar stock diameters Add information that 1 2 liter bottle does not fit on 1 7 liter frame for full size 32 Carousel Change side bar A and B to 1 and 2 respectively consistent with parts callout in price list Correct description of installing U bolts on extension stand said 4 U bolts but 61 inch diameter frames use 6 U bolts Add more spare parts information 015 03 07 Incorporate Seasave V7 Update callout for wet pluggable connectors switched over to WB type Add information that can use SBE 49 with 32 with serial interface amp 33 Correction When a fire command is received Carousel switches capacitor to selected magnetic trigger for 15 millisec not 50 millisec Correction Capacitor is charged to 75 volts with a current limited DC DC converter time to recharge capacitor is approximately 3 sec not 2 sec Dimensions table remove 36 bottle Carousel custom Update Recovery Warning Add information on best sampling practices Add information on advantages of real time vs autonomous water sampling Clarify bl file generated only for Carousel operation via Seasave bottle confirm bit only for 17plus with 9plus Add complete table with
65. moving Replacing Latch Assembly Soak the whole not rinsing surfaces with fresh water latch assembly in a bucket of warm soapy fresh water rinse with fresh water after soaking 2 Iflatches stick after this cleaning A Open unlock all of the latches B Place the latch assembly upside down on the top rack of a residential or commercial dishwasher Run the dishwasher with regular dishwasher soap and a no heat dry cycle air dry only Anodes Large zinc anodes provide corrosion protection Check the anodes Note occasionally to verify that they are securely fastened and have not eroded Sea Bird recommends that you e SBE 32C and 32SC 2 each on lower adapter plate lower guard ring replace an anode when more than upper adapter plate and upper guard ring 1 on pylon hub assembly 50 of the material has eroded e SBE 32 full size 12 bottle size 3 each on lower guard ring and upper guard ring 2 on lower adapter plate 1 on pylon hub assembly 24 bottle size 3 each on lower adapter plate lower guard ring upper adapter plate and upper guard ring 1 on pylon hub assembly e CTD extension stand for full size SBE 32 2 36 Manual revision 022 Note Blue Moly is molybdenum disulfide and pure nickel flake in pressure resistant premium grade grease formulated without graphite lead or copper See www bostik us com TDS TDSFiles NSBlueMoly pdf for the most up to date specifications a copy of the current dat
66. ndix I Making and Rigging Lanyards Lanyards are made from heavy weight nylon monofilament 2 mm 0 080 inch diameter Monofilament used for gasoline powered line trimmers weed eaters 1s suitable and readily available at most home and garden stores Lanyard loops are made with crimped copper sleeves nico press type Available from Sea Bird or from industrial suppliers the copper sleeves can be installed with pliers made for crimping on soldered electrical connections If copper sleeves or similar products are unavailable the monofilament may be knotted take care that there are no loose ends or large knots that may jam or hang up and hinder bottle closure Lanyard making and rigging directions in this Appendix are for a bottle tension less than 25 kg 55 Ibs If the tension To cock the lanyards in preparation for deployment see Lanyard Rigging and is more see Lanyard Rigging and Cocking in Section 3 Preparing Carousel for Deployment Cocking in Section 3 Preparing Carousel for Deployment for rigging modifications before proceeding Latch with plastic side Latch with bars titanium side typical bars CAUTION Some customers use aircraft wire in place of the recommended nylon monofilament lanyards Do not use aircraft wire on a Carousel with latches with plastic side bars aircraft wire will damage the plastic side bars Use the instructions in this appendix as a guideline there may be some trial and error in fitti
67. ng the lanyards properly 43 Manual revision 022 Appendix Making and Rigging Lanyards SBE 3 Lower Lanyard 1 Cuta lanyard and mark in two places as shown 20 3 cm 8 TCC 2 5 cm 1 15 9 cm 6 1 4 2 Feed the lanyard through the hole in the bottom end cap 3 Thread the lanyard through the hole in a brass snap hook kr z E E Pa Nico press t sleeve 3 A 5 4 Feed one end of the lanyard through the nico press sleeve Feed the other end of the lanyard through the sleeve from the opposite direction Align the marks on one side of the sleeve 5 Crimp the sleeve in two places 6 Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 7 Move the loop around on the lower end cap until the sleeve is next to the end cap Pull straight out on the brass hook to help the lanyard take the desired set sleeve Nico press W Line up lanyard marks here Pull Bottom end cap 44 2 Manual revision 022 Appendix Making and Rigging Lanyards SBE 32 Upper Lanyard Plastic ball Nico press ra sleeve S 1cm a 3 2cm i 2 1 P Xe S 1 1 4 I 1 rf P Top end cap Plastic ball Nico press Z sleeve FENS 4 Line up lanyard sleeve marks here The overall lanyard length is dependent on the bottle type and size and the size of the Carousel Some trial and error will be needed to de
68. nnected to the SBE 11 Interface channel sends commands to and receives replies from 9plus and the associated baud rate In older units 11 and 11plus the baud is set by a dip switch in the deck unit to 19200 default or 9600 In newer units 1 1p us V2 the baud is always 19200 For Water Sampling and 911 Pump Control Serial Port select the port connected to the Modem Channel sends commands to and receives replies from the water sampler e Inthe Configure Inputs dialog box click on the Water Sampler tab Set the water sampler type SBE Carousel total number of bottles to be closed firing sequence and bottle positions for table driven firing sequence Set up the desired display windows using the Display menu In the Real Time Data menu select Start A Enter the desired name and location for the output data file B Make any other desired selections C Click Start to begin data acquisition To fire a bottle from Seasave e Press Ctrl F3 or e Inthe Real Time Control menu select Fire Bottle Control The Bottle Fire dialog box appears you can leave this open throughout the cast Click Fire Bottle To fire a bottle from the 11p us front panel A Press Home Arm B Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed 30 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 SBE 33 Deck Unit Note The CTD optical isolation feature SBE 2
69. olled using the SBE 33 and can be used with or without a CTD SBE 19 19plus 19plus V2 25 25plus or 49 CTD The interface provides real time data telemetry capability and surface power for these CTDs and permits the control of the Carousel through the SBE 33 or via Seasave When used without a CTD bottles are closed with the SBE 33 front panel controls depth determination must be approximated by monitoring the cable payout The SBE 33 has a NMEA Interface to support NMEA 0183 protocol and an interface for a Surface PAR sensor An optional interface in the SBE 32 and 33 is also available for a Neil Brown Mk III CTD This option allows the Carousel to provide the compliant supply voltage to the Mk III and extra power for fluorometers and other sensors not easily supported by the Mk III NMEA and Surface PAR capabilities in the SBE 33 are not available for this setup 74 Real Time Configuration with a en SBE 19 19plus 19plus V2 25 PAR 25plus or 49 PAR channel oad NMEA 0183 interface ___ GPS AC Carousel Command channel COM2 por Power D data channe OM SBE 33 Carousel FR Single conductor Deck Unit E cable NAAA SBE 32 Carousel SBE 19 19plus 19plus V2 25 13 Manual revision 022 Section 2 Description of Carousel SBE 32 Autonomous Data Acquisition and Control no conducting wire required e SBE 17plus V2 Searam The Searam mounted with the SBE 9plus CTD allows the Carousel to operate au
70. ons C Click Start to begin data acquisition If the CTD is not already on Seasave prompts you to turn on the CTD s magnetic switch To fire a bottle from Seasave e Press Ctrl F3 or e Inthe Real Time Control menu select Fire Bottle Control The Bottle Fire dialog box appears you can leave this open throughout the cast Click Fire Bottle To fire a bottle from the SBE 33 front panel A Set the Bottle to Fire switch to 00 and then press Reset B To fire in random order set the Bottle to Fire switch to the desired bottle and press Fire C To fire in sequential order set the Bottle to Fire switch to 99 before firing the first bottle Press Fire Carousel fires bottle 1 and then fires in sequential order each time that Fire is pressed 31 Manual revision 022 Section 4 Deploying and Operating Carousel SBE 32 SBE 17plus V2 Searam Note The configuration xmlcon or con file defines the CTD auxiliary sensors integrated with the instrument and channels serial numbers and calibration dates and coefficients for all integrated sensors conductivity temperature pressure and auxiliary sensors The Searam uses the pressure sensor coefficients to calculate pressure from the CTD pressure frequency data These pressures are used to determine when to close bottles based on user input bottle position and closure parameters If the configuration file does not match the actual instrument configuration the Searam will
71. orner up e Ifthe system does not include a DO sensor connect the tubing from the conductivity cell directly to the pump intake The details are shown schematically below and in photos on the next page Place pump exhaust above intake and DO a sensor with exhaust outlet corer up Secure each tubing connection with 2 cable ties not shown TC Duct DO sensor intake On kerala e Main plumbing is 13 mm ID x 19 mm OD couping 1 2 inch x 3 4 inch Tygon tubing G e A 13 mm 0 5 inch long piece of 9 5 mm ID x 13 mm OD 3 8 inch x 1 2 inch Place DO sensor with exhaust above Tygon tubing to fit to the main plumbing is intake oriented as shown 45 installed on the SBE 43 intake and exhaust DO sensor intake and exhaust tubing detail 9 5 mm Inner diameter Tygon tubing 13 mm inner diameter Tygon tubing 13 mm long 48 Manual revision 022 Appendix Il CTD Plumbin SBE 32 Overall View Pump DO sensor plenum V intake vertically intake vertically above Tygon Conductivity sensor Temperature sensor above DO sensor temperature conductivity tubing exhaust sensor exhaust Details Pump exhaust above DO Slide larger diameter Quick release TC Duct intake sensor and TC Duct intake Tygon tubing over coupling on oriented as shown below smaller diameter conductivity cell Tygon tubing to provide ieee aes tight seal at DO sensor vertically above pump intake 49 Manual revision 022 Appendix I
72. ploying reversing thermometers rotate the thermometer rack and place the thermometer lanyard loop over the upper lanyard so that it rests a eee A q 2 against the upper lanyard ball Upper Thermometer Middle EWES lanyard lanyard Nico press sleeve Wife fe lanyard 5 Clip the lower lanyard to the middle lanyard The end cap handle should angle out away from the Carousel not in towards the middle of the Carousel Center the connection on the bottom end cap e Ifthe bottle has a handle run the middle lanyard through the handle This will prevent the loss of either end cap if the rubber tubing between the two end caps breaks e Some larger bottles have a small loop of monofilament on the handle If so run the middle lanyard through the monofilament the loop Angling end cap handle away from ensures a straighter path for the lanyard and positions the bottom end CEMErOFCATOUSEI cap more favorably when it is in the cocked position Middle EELO Incorrect connection on side of Running middle lanyard Correct connection centered on bottom end cap through handle bottom end cap 24 M anual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 6 Pull lanyard toward center of Carousel Note This lanyard rigging procedure is for use with latches with the titanium latch side bar It is not compatible with latches that have the plastic latch side bar _ _
73. rd with PN 50199 SBE 9plus Carousel Mount Kit but omit the PN 23687 and 23688 mount insulators Flat top cage type mounts to CTD extension stand with 50199 Ring top cage requires 50124 adapter kit in addition to 50199 to mount to CTD extension stand 50124 Adapter Kit for Ring Top Cage Sandwich ring top between retainer ring and ring insulator secure with screws Insert insulator bushing through hole in retainer ring Note Plumbing for vertical configuration shown see Appendix Il CTD Plumbing for pump placement and plumbing for a horizontal mount before installing in extension stand 50124 Adapter Kit assembled Note Cage ring top not shown 7 2 Place the Carousel assembly on top of the CTD extension stand Carousel 3 Secure the Carousel assembly to the CTD extension stand using the U bolts 4 U bolts for 39 inch and 45 inch diameter stand frames 6 U bolts for 61 inch diameter stand frames i A Wrap the supplied Teflon tape over the Carousel frame and extension Ga stand at each of the U bolt locations U bolt place Teflon B Install the U bolts and hardware 1 flat washer and 2 lock nuts tape over bars before per U bolt Make sure that all threads are protected with nstallng Never Seez Blue Moly CTD extension stand Note CTD and CTD cage not shown 20 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 SBE 32C and 32SC Mounting CTD
74. seat Install the final two shorter insulators over the ends of the bail legs and into the bottom of the lower guard ring Secure the bail leg to the lower guard ring with the 4 nuts split lock washers and flat washers Tighten the nuts above the lower adapter plate until they seat on the insulators 10 Fully tighten all hardware installed in Steps 1 through 9 Make sure that all threads are protected with Never Seez Blue Moly 19 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 SBE 32 Installing CTD Extension Stand and Mounting CTD The CTD extension stand is provided with the full size SBE 32 only Note that the CTD is mounted horizontally in its cage in the extension stand Note see Appendix II CTD Plumbing for pump placement and plumbing for a The typical ring top cage PN 801269 horizontal mount or 801270 for an SBE 19plus or 19plus V2 does not fit inside the 1 Mount the CTD in its cage in the extension stand extension stand For use with these e For CTDs with a flat top cage most cages Follow instructions that instruments In the extension stand come with PN 50199 SBE 9plus Carousel Mount Kit opi Ol ee E A Srn e For CTDs with a ring top cage some older cages Install PN 50124 a P CTD Cage to Extension Stand Mounting Adapter Kit on the ring top e 19plus or 19plus V2 with Quartz to reduce the ring diameter Then follow the instructions that come pressure contact Sea Bi
75. sulators have not fallen out before reinstalling the pylon and lifting bail i Top flange of hub Lifting bail RA Socket head N j 4 Cap screw i securing pylon to hub 6 places a Latch assembl O Ring Maintenance Note For details on recommended practices Recommended inspection and replacement schedule for cleaning handling lubricating and e Carousel s O rings are not normally disturbed We recommend inspection installing O rings see the Basic and replacement approximately every 3 to 5 years Maintenance of Sea Bird Equipment module in the Sea Bird training Remove any water from the O rings and mating surfaces in the housing with a materials on our website lint free cloth or tissue Inspect O rings and mating surfaces for dirt nicks and cuts Clean or replace as necessary Apply a light coat of O ring lubricant CAUTION Parker Super O Lube to O rings and mating surfaces Do not use Parker O Lube which is petroleum based use only Super O Lube 39 Manual revision 022 Section 5 Routine Maintenance SBE 32 Repairing Frame Coating Damage to the Carousel s frame coating can lead to corrosion of the frame The frame is aluminum and the frame components are coated with Plascoat a PPA 571ES a polymer alloy coating See Application Note 88 Frame Coating Repair for the SBE 32 Carousel Water Sampler for instructions on repairing the frame coating 40 Manual revision 0
76. termine the correct length General directions follow 1 Cuta lanyard and mark in two places as shown 2 Feed both ends of the lanyard through one end of a nico press sleeve leaving a loop this loop will hook onto the pylon for rigging Adjust the lanyard ends so that one end hangs below the other by 5 1 cm 2 inches Adjust the nico press sleeve position so that the loop measures 3 2 cm 1 1 4 inches from the end of the sleeve to the end of the loop Do not crimp the sleeve 3 The plastic lanyard ball has a hole drilled through it the opening on one side is slightly larger than the other Feed both ends of the lanyard through the larger hole and work the ball up on the lanyard until it rests against the nico press sleeve 4 Feed the longer end of the lanyard through the hole in the top end cap 5 Feed the ends of the lanyard through the nico press sleeve in opposite directions Align the marks on one side of the sleeve Crimp this sleeve only do not crimp the other sleeve yet Cut excess lanyard material next to the sleeve at a 45 degree angle to make a smooth termination 6 Adjust the ball and other sleeve so that the tension is taken up evenly by both legs of the lanyard Crimp the sleeve now 7 Test the assembly by placing the lanyard loop over the appropriate trigger hook The end cap should be held in the correct cocked position If not remake the lanyard adjusting measurements as required 45 Manual revision
77. ternal waves and currents result in density surfaces moving continuously causing water of a given salinity to move up and down Therefore standard practice is to monitor the real time temperature salinity density structure during the downcast stopping the water sampler on upcast at depths where gradients are small before closing bottles that will be used to check for calibration drift You can use the data associated with each bottle firing to check for calibration drift by comparing data from the CTD auxiliary sensors to lab measurements made on the water in the bottles Using Real Time Control for Highest Quality Water Samples If using an autonomous sampling system the AFM but not the SBE 17plus can be programmed to sample when stationary eliminating the flushing problem caused by sampling without first stopping However the lack of real time data can still result in samples being taken in areas with large gradients because the user can only estimate the depth of the gradients and can only estimate the actual package depth from the cable payout For these reasons water sampling with a real time system control via SBE 11plus or SBE 33 Deck Unit is preferable to autonomous sampling pre programmed control via SBE 17plus or AFM Autonomous sampling does not provide water sample quality that is equal to that from real time sampling it is a compromise intended to serve users who do not have real time capability on their vess
78. titanium latch 50428 Spare titanium latch kit Latch parts hardware and o rings to for 36 position Carousel replace 1 latch 50123 Carousel tool kit Continued on next page 59 crimps for lanyards 311396 Monofilament line 2 mm diameter Weedeater line for lanyards 30666 Bostik Blue Moly 8 oz can anti seizing lubricant for hardware 65001 Crimp tool Klein 1006 9 3 4 crimp tool for Nicopress oval sleeves 65002 Fresh cut pliers for cutting lanyard material 65003 3 8 Hex Allen ball wrench for all large bolts 65004 3 16 Hex Allen ball wrench for 1 4 20 socket head bolts 65005 5 32 Hex Allen ball wrench for 12 place frame to side bar bolts 65006 Screwdriver 2 general use as needed 65007 Screwdriver 12 general use as needed 65008 3 4 Open end box wrench all nuts to large bolts 65009 3 8 Hex Allen socket attach to ratchet for use on large bolts 65010 3 8 Ratchet alternative tool for large bolts e 65012 7 32 Hex Allen ball wrench for 24 place frame to side bar bolts Tools useful for using servicing Carousel including 30434 Disposable syringe for applying lubricants 30664 Nicopress oval sleeve 18 1 C M anual revision 022 Appendix V Replacement Parts SBE 32 Continued from previous page Part Number Deck pack kit for large 1 375 diameter frame 6 of each part Deck pack kit for small 1 diameter frame 6 of each part
79. tonomously on non conducting cables Using pressure data from the SBE 9plus and a programmable table of bottle closure pressures the Searam signals the Carousel to close bottles on upcast Built in logic and user input parameters provide control in determining when the upcast begins preventing accidental bottle closure caused by temporary upward movements during downcast Power is supplied to both the SBE 9plus and the Carousel by the Searam s batteries and data from the SBE 9plus is stored in the Searam memory Wire rope no conductors SBE 32 Carousel SBE 9plus SBE 17plus V2 e Auto Fire Module AFM The AFM mounted on or near the Carousel allows the Carousel to operate autonomously on non conducting cables with or without a CTD Used without a CTD the AFM is programmed to fire bottles at pre defined intervals of elapsed time The point at which samples are taken 1s determined approximately by monitoring cable payout and elapsed time Used with an SBE 19 19plus 19plus V2 or 25 25plus CTD or SBE 50 Pressure Sensor the AFM monitors the pressure data recorded by the CTD or transmitted by the SBE 50 in real time and fires bottles at predefined pressures depths on upcast or downcast or whenever the system is stationary for a specified period of time Power is supplied to the Carousel by the AFM s batteries bottle number firing confirmation and five scans of CTD data are recorded in AFM memory for each bottle fired
80. ts Reassembly Before delivery a desiccant package is i inserted in the housing and the 1 Remove any water from the O ring and mating surfaces with a lint free electronics chamber is filled with dry cloth or tissue Inspect the O ring and mating surfaces for dirt nicks and Argon gas to help prevent condensation cuts Clean or replace as necessary Apply a light coat of O ring lubricant To ensure proper functioning Parker Super O Lube to O ring and mating surfaces 1 Install a new desiccant bag each time you open the electronics 2 Reconnect the Molex connector to the PCB assembly Verify the chamber If a new bag is not connector holds and pins are properly aligned available see Application Note 71 Desiccant Use and Regeneration 3 Carefully fit the PCB assembly into the housing aligning the holes in the drying end cap and housing If possible dry gas backfill each time you open the housing If you cannot 4 Reinstall the Phillips head screws and washers to secure the end cap to wait at least 24 hours before he hons g redeploying to allow the desiccant to remove any moisture from F l Reinstall the latch assembly on the end cap using the three socket head the housing screws lock washers and flat washers Reinstall the pylon in the hub and reinstall the lifting bail CAUTION Do not use Parker O Lube which is petroleum based use only Super O Lube 53 Manual revision 022 Appendix Ill Electron
81. umber Carousel 17198 6 pin AG 206 to 6 pin From Carousel to 9plus 17plus or AG 206 2 0 m 6 6 ft AFM 2 pin RMG 2FS to 80591 2 pin MS3106A 12S 3P From Carousel to SBE 33 test cable 2 4 m 8 ft 17292 4 pin RMG 4FS to 4 pin From Carousel to 19 19plus RMG A4ES 2 0 m 6 6 ft 19p us V2 25 or 25plus From SBE 35 or 35RT to opm APD e Oplus with 11plus and Carousel 171220 6 pin AG 206 to e 17plus and Carousel or 6 pin AG 206 Y cable s ATM And Carou 6 pin AG 206 to From SBE 35 or 35RT to Carousel 171221 6 pin AG 206 for use with 19 19plus 19plus V2 25 or 2 4 m 8 ft 25plus and SBE 33 Carousel Deck Unit 6 pin MCIL 6FS to 171741 6 pin MCIL 6FS wet pluggable 2 0 m 6 6 ft 2 pin MCIL 2FS to 2 pin 801363 MS3106A 12S 3P wet pluggable 2 4 m 8 ft 4 pin MCIL 4FS to From Carousel to SBE 19 19plus 171912 4 pin MCIL 4FS wet 19plus V2 25 or 25plus wet pluggable 2 0 m 6 6 ft pluggable connectors 6 pin MCIL 6FS to From SBE 35 or 35RT to 171995 6 pin MCIL 6FS to e Oplus with 11plus and Carousel 6 pin MCIL 6FS wet e 17plus and Carousel or pluggable Y cable e AFM and Carousel From Carousel to 9plus 17plus or AFM wet pluggable connectors From Carousel wet pluggable connectors to SBE 33 test cable 6 pin MCIL 6FS to From SBE 35 or 35RT to Carousel for 171996 6 pin MCIL 6FS wet use with SBE 19 19plus 19plus V2 25 or pluggable 2 4 m 8 ft 25plus and SBE 33
82. unctioning Pump intake Quick release coupling typical Guard cage strul Cable ties 2 Place intake and exhaust on same horizontal plane but far DO sensor intake enough away from each other and exhaust detail to avoid recirculation of water 9 5 mm inner 13 mm inner diameter diameter Tygon tubing Tygon tubing 13 mm long 50 M anual revision 022 Appendix Il CTD Plumbin SBE 32 Overall View See Y fitting Detail below DO sensor Pump Note Exhaust tubing is usually omitted by Sea Bird for an SBE 19 19plus 19plus V2 25 or 25plus Exhaust tubing same horizontal plane as TC Duct intake Attach to guard cage strut with cable ties TC Duct intake same horizontal plane as exhaust tubing Temperature Conductivity to DO Sensor Detail ww iie ed f Y Fitting Detail F Slide larger E diameter N 5 i Tygon tubing 100 mm 4 in over smaller length of diameter Tygon tubing Tygon tubing to provide tight seal at DO sensor Cable tie Y fitting with air release valve Tygo tubing Quick ao N E release if Ql S n EE aN coupling on Ross conductivity d Tygon tubing cell 51 Manual revision 022 Appendix Ill Electronics Disassembly Reassembl SBE 32 Appendix III Electronics Disassembly Reassembly The main Carousel electronics are accessed through the latch end cap The additional electronics r
83. ut rest on the adapter plate 4 Lower guard ring Secure the rod by installing the flat washer and lock nut on the 102mm Flat washer ele rn underside of the lower guard ring aera C Remove the remaining flat washer and lock nut from the top end of the rod 5 Slide the upper adapter plate through the rods until it rests on the pylon hub assembly Secure the adapter plate to the pylon hub assembly through the six countersunk 2 holes using 2 13 x 2 2 socket head cap screws 2 flat washers and 2 13 lock nuts Note The lifting bail shown in the 6 Slide the upper guard ring through the rods until it rests on the upper photo is not installed until Step 10 adapter plate Install the four 2 13 lock nuts and 2 flat washers on the rods Upper PI e i uarang 2 1 2 long screw 6 pylon hub assembly to AA AVASNI pper lower adapter plate adapter plate Bail leg 2 a E Bh E ssembly a y Lower adapter plate 3 1 2 long screw 6 lower adapter plate to lower guard ring Ss e Rod 4 gt Lower Adapter Plate p ee alll d Lower A 4 lt guard ring A gt SN 18 lt 2 Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Guard side bars 7 Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser b
84. with holes to secure water bottles to Carousel on the pylon hub assembly aligning the mounting holes Set the upper guard ring on the upper adapter plate aligning the mounting holes Secure the upper guard ring to the upper adapter plate and pylon hub assembly through the four 2 holes the two oversized holes will be used for the lifting bail later Use four 2 13 x 3 2 socket head cap screws 2 flat washers 2 flat washers 2 split lock washers and 1 2 13 hex nuts Do not tighten completely Place the six guard side bars between the upper and lower guard rings Note that there are two types of side bars one for upper guard ring positions without a riser bar 1 and the other for positions with a riser bar 2 A Connect the side bars to the upper guard ring loosely installing the 4 20 x 1 2 flat head socket cap screws B Connect the side bars to the lower guard ring installing the 4 20 x 1 2 flat head socket cap screws Tighten these screws fully C Fully tighten the screws connecting the side bars and upper guard ring Manual revision 022 Section 3 Preparing Carousel for Deployment SBE 32 Install the lifting bail A Install the plastic insulators two longer insulators in the upper guard ring upper adapter plate pylon hub assembly two shorter insulators in the hub assembly lower adapter plate lower guard ring B Slide the lifting bail legs through the upper insulators
85. ylight Time 1500 to 0000 Universal Time the rest of the year Unpacking Carousel A typical Carousel shipment includes e Mechanical electrical assembly The SBE 32C compact model and gt Guard frame assembly upper and lower guard rings 32SC sub compact model are side bars not applicable to 32SC and shipped from Sea Bird with the CTD extension stand mechanical electrical assembly Upper and lower adapter plates fully assembled Hub and pylon including electronics and latch assembly When feasible full size SBE 32s are Lifting bail shipped from Sea Bird with the Associated hardware mechanical electrical assembly fully assembled feasibility depends on shipping size limitations for particular destination However some full size SBE 32s must be assembled by the user as described e Software and electronic copies of this user manual and software manuals in Section 3 Preparing Carousel for on CD ROM Deployment Notes VVV WV e Cables number and type is dependent on which CTD and controller is to be used with the Carousel e Spare parts kit Manual revision 022 Section 2 Description of Carousel SBE 32 Section 2 Description of Carousel System Description Latch with plastic side bars typical Latch with titanium side bars This section describes the functions and features of the SBE 32 Carousel specifications dimensions end cap connectors and system configuration The SBE

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