Deluxe Toe Jack Instruction Manual
Contents
1. 991004002 951059400 1 951059400 EES 15 16 EA 21 22 _23 10 1 1 14 15 16 17 1 2 3 4 5 991001251 SH U seal 26 SH Cylinderpump 1 952559400 2 2 2 2 2 1 Diagram2 lt O 34 wheel 110521101 _35 Wheelwasher 4 990112001 _36 Wheelscrew 2 990193011 Stud coupling XR 1 991102006 1 1 991102006 aa a eS 1 Spare paris speciic J SS 1705 Description Oy 81105 35 agams 2 6 8 1 991103100 991103250 41 95061010 95061020 990147007 950630000 91130000 990179001 Too 47 Toe 951040000 952540000 Lever 991057400 rr 1 42 43 44 45 46 Lever ___ 951050300 952550300 Diagram 4 952550200 991001250 991003250 990147010 952550100 C Clip securing plate _ 1 990147002 _ Screw securing plate 1 990179005 952550400 U Seal piston C Clip piston 48 50 51 52 5 5 55 56 57 58 10 LIMITED WARRANTY We warrant each new Hilman Toe Jack sold by us to be free from manufacturing defects in normal service for a period of one 1 year commencing with delivery of the Toe Jack to the original user Our obligation under this warranty is expressly limited at our option to the replacement or repair at Hilman Incorporated Marlboro New Jersey 07746 USA or at a service facility designated by us of such part or parts as inspec2. H e Deluxe Toe J ack WWW HILMANROLLERS COM Instruction Manual Models 10 ton and 25 ton 732 462 6277 fax 732 462 6355 HILMAN 12 Timber Lane Marlboro NJ 07746 ROLLERS email sales hilmanrollers com 06 27 2014 CONTENTS INTRODUCTION OPERATING INSTRUCTIONS SAFETY WARNINGS MAINTENANCE AND STORAGE TROUBLESHOOTING SPARE PARTS LIST LIMITED WARRANTY Thank you For choosing a Deluxe Hilman Toe J ack The Deluxe Hilman Toe Jack enables you to lift heavy loads machines and other items safely Please read and comply with this user manual and the safety warnings prior to the use of these toe jacks to protect you and others This equipment must not be used to carry or lift personnel PN WARNING IMPROPER USE OF HILMAN DELUXE TOE JACKS CAN RESULT IN SERIOUS INJURY TO AVOID INJURY Always make sure that the load is fully supported by the claw or top plate Jack to rest on solid ground in VERTICAL position Jack only with the pivoting feet facing towards the load Never exceed maximum lifting capacity No side load permissible Keep body parts from beneath the load and all moving parts at all times Bystanders should keep clear of the load to a min of 1 5 times the highest point of the load Support the load with suitable supports Lift on fixed parts of the load Do not use the jack if it is damaged or without a valid inspection certificate Always use recommended lubricants Always use g
3. are of the dangers of moving parts and the risk of injury to hands Before you start working you should fully understand that lifting and shifting heavy loads brings different risks and is dangerous Therefore please follow this manual ensuring that everyone who is using this equipment has fully read and understood this manual and the safety warnings Nobody should use this equipment without first reading this manual Always create a lifting plan so you know how you want to do the job prior to starting and so that everybody involved knows what is going on Do not operate this equipment if you are ill feeling sick or tired or under the influence of alcohol or drugs When you work under such condition you might harm yourself and others or even cause life threatening injuries An annual safety inspection of the jack should be carried out t 4 Maintenance and A a Qs lt Storage Grease all assigned areas at least once per year depending on the use of the jack We recommend an annual oil change This should be carried out as part of the yearly safety inspection Procedure for oil change Lift up the jack a little and release the retaining screw B Open the valve and push the lifting unit back to the lowest position Take out the lifting unit Release the four screws on the bottom of the jack C which loosens the cylinder and pump in order to fully extract Open C clip D and remove the legs not necessary
4. d position under the load using fast stroke SH A Use the regular stroke to lift the load as described in 3 B N N load without actually contacting the load itself Do not lift the AM Move the lever as described before C SH To lower the lifted load Turn the valve carefully and slowly counter clockwise to open the valve A By opening the valve slowly you are effectively metering the rate of descent of the load Store the pump lever away where it will not get lost B To avoid damage to the guides and extend the lifetime of the jack please make sure that the lowering speed is slow Lifting and lowering using an external pump Use only an external pump that can be pressure regulated to a maximum pressure of 7540 psi 520 bar Connect the pump hand or power to the jack with a high pressure hose with the correct fittings A Close the valve on the toe jack as shown in step 3 B Make sure the external pump has adequate oil supply then lift the toe jack from the external pump Lower the load by opening the valve slowly using the valve as a means of metering the rate of descent In cases where the swiveling legs have no Space you should consider the following Spread the legs to the outside never to the back and lift the load above the height of the legs Place a piece of wood underneath the load A and lower the load onto the wooden blocks Then swing the legs to the front and con
5. enuine replacement parts Periodically check lubricant level Read the user manual provided with the jack and follow all instructions before operation The user is responsible for condition of all warning labels These instructions are guide lines and you should always refer to the operating manual if in doubt all circumstances consider SAFETY FIRST Deluxe Hilman Toe Jack User Manual Before you start using your new Hilman A Deluxe Toe Jack please check the following The weight you have to lift A Center of gravity Which toe height fits best B The area where the jack is positioned should be even for the whole base area including the support legs When using the Jack you should always Put the swiveling legs to the front of the jack A Then locate the lifting toe in the correct position B To do this you have to lift up the toe assembly pull it out and push it back into the desired position and lower the toe until it cannot go down any further Determine the position you want your Hilman Deluxe Toe Jack at the base of the load The load must not be positioned on the welding or cast radius of the toe Position the handle in the slot of the pump head A Close the valve clockwise B then pump the lever up and down for regular stroke NH and fast stroke SH C Fast stroke SH only 25 ton with 3 times the speed of the regular stroke NH This lifts the toe very fast into the require
6. er exceed maximum lifting capacity No side load permissible Keep body parts from beneath the load and all moving parts at all times Bystanders should keep clear of the load to a min of 1 5 times the highest point of the load Support the load with suitable supports Lift on fixed parts of the load Do not use the jack if it is damaged or without a valid inspection certificate Always use recommended lubricants Always use genuine replacement parts Periodically check lubricant level Read the user manual provided with the jack and follow all instructions before operation The user is responsible for condition of all warning labels These instructions are guide lines and you should always refer to the operating manual if in doubt In all circumstances consider SAFETY FIRST Models 10 ton and 25 ton HILMAN 12 Timber Lane Marlboro NJ 07746 ROLLERS tel 732 462 6277 fax 732 462 6355 ao email sales hilmanrollers com
7. ing the lifting and lowering process and that the load will not shift during lifting lowering B Under B load the jack should never be left unattended No Go and should stay in the same position for only a for bystanders short period of time If the load is lifted and you need to work on the load always lower the load onto wooden supports first Do not work on the object while the load is on the toe jack Never put arms legs head etc under a lifted load A Wear protective footwear B Wear a helmet if necessary C Wear safety glasses if needed D Wear gloves if necessary E Wear a hair net if you have long hair and fix loose clothing i e ties Comply with all other safety warnings and other safety signs in the working area The jack will not lift loads above the rated capacity due to the built in safety valve A If you use more than one jack you should support the load gradually step by step see diagram to prevent an unbalanced load with different loads on each jack Failure to do so could cause an overload on one jack and the load might tip B The ground support should be equal to the force which is distributed through the base area of the jack Overloading could damage the surface of the ground which could result in a tip of the load A Never put your arms or hands into or under moving parts of the jack if loaded or unloaded B Attention Be aw
8. of you have grease nipples on legs Open the oilscrew E incl valve and if necessary take out valve F Recycle the old oil according to local environmental laws Fill oil into the tank but not more than a maximum of 1 inch 20 30 mm between the top and the oil level Storage always store in the upright position and in a dry area Q Troubleshooting What if Reason How to solve How to solve solve Load can be only partly little oil in the Tank Refill oil see above lifted Load cannot be lifted at all Close 5 Capacity not sufficient 2210580607 862 additional or stronger jack Safety valve loose Tighten Pumpscrew Ball on valve does not seal Press ball into bottom close valve very tightly if necessary by using pliers 0 0 Safety valve dirty Take out and clean or replace Safety valve damaged Take out and replace Head seal pump damaged Take out and replace E lowers with valve Safety valve dirty or Take out and clean or replace closed damaged Fo Seal damaged Take out and replace Please supply with your order the correct part number quantity required and description as well as the type of the jack and serial number If a repair has to be carried out please send only the defective parts Thank you Spare paris 05 9 6 0 ie al 2 5 7 s 1 1 2 2 1 SH pumpram J1 952559300 __ 1 _991001251
9. tinue the lifting process B A Where there is sufficient height under the load you can also use the top plate head of the jack to lift A Use the jack only on even floors never on inclined floors otherwise the jack including the load could tip B Never use the jack on uneven or rough surfaces This could cause damage to the jack and the surface of the floor C If you lift one side of a top heavy object the load could top over A Watch the angle of the load carefully if you see problems lower the load and use more than one toe jack and or re think the lifting plan The load must never be placed on the front area of the toe B Always place the jack in a position that maximizes toe contact area but never on the welded or cast radius of the toe Never lower a load from a crane or fork lift onto the jack This could cause overload and seriously damage the jack A Lift up the load only in well supported areas of the object never on sheet metal covers because they could get damaged B S Series used with external pump 5 1 Always make sure that bystanders and children are away from the work area Cordon ao off a NO GO area with cones and tape etc The NO GO area must be the area of the load plus a radius around the load of at least 1 5 times the highest dimension of the load This is the operators responsibility A t Make sure the load is supported dur
10. tion shall disclose to have been defective This warranty does not apply to defects caused by damage or unreasonable use including failure to provide reasonable and necessary maintenance while in the possession of the consumer WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND including but not limited to consequential labor costs or transportation charges in connection with the replacement or repair of defective parts We make no warranty with respect to trade accessories They are subject to the warranties of their manufacturers ANY IMPLIED OR STATUTORY WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY We make no other express warranty nor is anyone authorized to make any on our behalf In compliance with 1975 Consumer Product Warranties Law HILMAN INCORPORATED 12 Timber Lane Marlboro New Jersey 07746 HEILMAN Deluxe Toe J ack H ROLLERS Warnings amp Inspection WWW HILMANROLLERS COM Capacity Model Number Serial Number Manuf Date Inspected by Inspection Date Inspector s Signature Approval Stamp WARNING IMPROPER USE OF HILMAN DELUXE TOE JACKS CAN RESULT IN SERIOUS INJURY TO AVOID INJURY Always make sure that the load is fully supported by the toe or top plate Jack to rest on solid ground in VERTICAL position Jack only with the pivoting feet facing towards the load Nev
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