Flamingo 2 Head Automatic Filler
Contents
1. Flamingo 2 Head Automatic Filler je Natures Quest Pty Ltd 27209 NWH2PB1000 001 User Manual 2 Page Contents V Operating Principles gt Specifications gt Description of Machine gt Installation and Adjustment gt Debugging gt Filling Speed Adjustments gt Filling Accuracy Adjustments gt Safety Operation gt Touch Screen Operation gt Maintenance and Cleaning gt Troubleshooting gt Setup for different bottles and caps Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 3 Page Operation Principals The basic principles of operation are as follows The hopper feeds directly off to the rotary valves which connect between the hopper and cylinder on the draw stroke it then rotates 90 degrees between the cylinder and discharge tube on the dispense stroke Because the rotary valve is hollowed out larger particles of up to half an inch sometimes larger can pass through with ease The Filler is designed and Manufactured to Australian Standards entailing simple operation quick adjustments easy cleaning and maintained and an array of safety features to ensure quick reliable and safe operation in a working environment Technical Specifications Model NWH2PB1000 Power 240V 50HZ Single Phase Filling Speed 4002. 1 litre bottle h 2 Heads very low rise and fall Filling Volume 100 1000ml Filling Precision lt 2 Air Pressure 0 4 0 6mpa Dimensions filler only 2100 mm x 1250 mm x 1850 mm Weight filler only 150KG Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 4 Page Description of machine The NWH2PB1000 series piston filler is used for filling liquids and pastes with various viscosity levels in various industries such as Chemical Food and Pharmaceutical Oil Medicine and more With the use of Taiwan s SHAKO latest electric elements and components we are able to ensure great durability Stability and a high level of accuracy The main factors that affect the machine operations are as follows 1 In Filling Accuracy Compressed air stability material consistency and filling speed 2 In Filling Speed Material viscosity cylinder stroke filling nozzle and conveyor speed Installation and Adjustment Installation environment The machine should be installed in a dry clean environment where the surface is flat and even Power supply The required power is 240 Volt single phase 5 Amp is adopted on the machine Before connecting the power a reliable earthing should be ensured by a trained professional to ensure the operators
3. 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 http Email Sales fleming com au www fleming com au 7 Page Debugging The best method of debugging is entering the PLC into manual operation and operating all 5 elements standalone Through this method we are able to work out what is not operating correctly and why Filling Speed Several different parameters will affect the filling speed Definition Reason Pull through speed suck speed Depends on product viscosity Diameter of the changeable nozzle The larger the diameter the faster the fill Foaming product High foaming products should be filled at a slower speed Nozzle rise speed You must ensure the nozzle is out of the bottle mouth Filling range The larger the filling range the slower the speed Filling precision If you require a very high level of precision you must decrease the filling speed Conveyor speed If you require a faster filler increasing the conveyor speed will enhance transportation speed overall increasing filling speed Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au iy rey O PROD UCTS 8 Page Filling Accuracy Adjustments Any filling inaccuracies are caused by the filling amoun
4. 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au
5. safety Air source A 0 4 0 6 Mpa air source is required for the machine The air supply must be stable to ensure uniform cylinder motion and accurate filling Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 5 Page Electric eye sensors adjustments gt Adjust the eye sensors to detect the locations of the bottlenecks gt Ensure the distance between the sensor and the bottle is no more than a few millimetres 4 38 anum AREL FEEL PETE SEIT TEFENS d ko IMSSENASeS we a O pty i The lifting height Position the bottle as required under the nozzles and then enter manual operation to drop the height until the nozzle is about 1cm from the bottom of the bottle Set this as your highest point on the rise fall sensors Now drop the nozzles into the bottle in manual operation until they are about 2 3 s from the bottom Set this as your lowest point see diagram on next page Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 6 Page ee HEIGHEST RISE POINT SET Bx IS SENSOR gt mr lyr TA Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93
6. NE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 12 Page Return Back Manual Operations Menu Block valve Activates the valve that stops the bottles passing the filling head Fixing valve Activates the valve that stops more bottles feeding into the filling head while in filling sequence 1 Filling ON Activates the filling sequence of the first piston 2 Filling ON Activates the filling sequence of the second piston Return Back Raises the nozzles back up to the set max height Conveyor Belt Activates the filler conveyor belt Down Drops the filling nozzles Up Raises the filling nozzles Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 13 Page iL Zz te E a mf es ae g i f h F cam li TU Ge REN see L ciale Parameter Settings Menu Filling Parameter settings Cylinder block delay time The amount of time after the sensor detects 2 bottles before the ram activates or deploys Conveyor belt stop time After the block cylinder is activated the conveyor is hauled for this period of time before the filling commences Fall time delay The amount of time after the conveyor halts for filling before the fill sequence begins Fi
7. Sales fleming com au http www fleming com au 17 Page Setup for different bottles and caps In feed Conveyor 1 Adjust the guard rails to suite the bottle as required S n a T g i P Pi i t t i E TR 3 ag j x p pa a le 2 Adjust the conveyor speed to match the fillers speed 3 Adjust the flexi connection between the conveyors to suite the bottle Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 18 Page Filling 1 Adjust the guard rails to suite the bottle as required 2 Adjust the conveyor speed to match the in feed conveyors speed 3 Adjust the in feed filling sensors to detect the bottles as they feed in M AOD 7 H MUL KHUTTT WUT Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 19 Page 4 Adjust the out feed filling sensor to count out the bottles as they feed out ensure that the sensor is AFTER the bottle ram o a f lt am PE A n 5 Adjust the flexi connection between the conveyors to suite the bottles Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128
8. der filling amount you must rotate the screw threads on the two cylinders gt The further out you bring the sensor the larger the fill max 1L gt Make sure you adjust both the sensors to the same amount Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au D dag QO 10 Page or Touch Screen Operations 2 Nozzles 1000ML Automatic Paste Filling Machine Power on Menu Once you have powered on the unit select Enter Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 11 Page Filling times Output Auto ON Automatic Operations Menu Filling Times The total amount of bottles you would like to fill Output The total amount of bottles that have been filled so far Auto ON Starts the automatic filling sequence Auto OFF Stops the automatic filling sequence Main Menu Takes you back to the power on screen Parameters Takes you through to the Machine Parameter adjustment Manual Takes you through to the Manual Operations Menu for testing and configuration Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LA
9. e a full cycle with just warm water gt Wash all the parts contacting to the material such as cylinder piston head ring one way valve filling head feed pipe discharge pipe ect Upon washing sealing rings do not miss the XY ring for the piston and the flat ring of the valves Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 16 Page Troubleshooting Problem Solution Piston refuses to move or work Check whether the emergency stop switch is abnormally locked Check whether the air source switch is turned on Check if the magnetism switch is damaged Confirm if the throttle valve is closed or not The piston cylinder is travelling to the top but Press the reset switch not returning Filling volume is not accurate or no material is Confirm if the throttle valve is closed or feeding not Check whether the three direction joints of each pipe is well sealed Ensure there is enough material feeding in Material flows from the rear end of the Check whether the ring on the piston is material cylinder worn If it is please replace it Check whether the piston and piston rod are firm Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email
10. lling delay time The delay of time once the heads have fallen but have not started filling Rise Delay time The delay of time once the fill has completed before the heads return to max height Return Page 2 Lifting Position The amount of screw rotations the servo drive must lift to irrelevant as sensors are installed Down Speed The speed at which the heads drop down Up Speed The speed at which the heads raise back up Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 14 Page Physical Buttons Key Power switch Emergency stop switch Conveyor Speed Controller x1 Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 15 Page Maintenance and Cleaning gt The machine body is made of Stainless steel Please be careful of sharp edges and corners gt The cylinder is factory lubricated Please DO NOT open the cylinder for applying lubricant gt Before washing the machine clear the cylinders and rotary valve gt It is suggested to use warm water for cleaning if necessary soap alcohol and other soft detergents can be used for washing gt Let the machine complet
11. t filling soeed and the speed of the upper and lower valve switch The upper and lower valve speed is related to the product viscosity The greater the viscosity is the slower the valves are opened and closed To adjust the valve opening and closing speed adjust the valve spring pressure With increased pressure the valve speed is accelerated Safety Operations In order to ensure safe operation please pay attention to the following gt Ensure only a trained professional operates the machine gt lf overflowing of the filling nozzles occurs press the Emergency stop switch to avoid product leakage gt Itis not recommended to directly flush the machine body with water as this could cause electric leakage Please see the Cleaning and Maintenance section for information on how to clean the machine gt Please ensure the airlines supplied are used and connected gt Ifthe cylinder is ejected and is not returning please press the reset button to reset the cylinder gt lf there are any safety concerns while operating the equipment please press the emergency stop switch and contact Ernest Fleming Machinery and Equipment Pty Ltd to organize a service Ernest Fleming Machinery amp Equipment Pty Ltd ABN 93 128 962 783 7 27 MARS Road LANE COVE WEST NSW 2066 PO BOX 1445 LANE COVE NSW 1595 Telephone 02 9427 3270 Email Sales fleming com au http www fleming com au 9 Page Filling Volume Adjustment gt Tochange the cylin
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