model 4x0e series sliding gate vehicle barrier
Contents
1. aT ren A receiver STANCHION e 4 LOWER SK IRT DRIVE STANCHION A EENE M Figure 1 Model 400 Cantilever Gate A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 1 1 2 Drive Stanchion The drive stanchion supports the gate with the four main drive wheels and allows the drive unit to mesh with the rack located on the underside of the gate beam gt MAIN DRIVE ELECTRICAL SS CABINE Wi S TRANSMISSION gt UIDE WHEEL Rp SOCKETS ELECTRIC MO SHAFT PIVOT SPROCKET DRIVE SHAFT DRIVE PINION DRIVE EY DRIVE Figure 3 Dr2. G4A ASVHd 80 RR ere Ai 2110312 067 VE wun AS Nota oL 00 Ow r toa 900 02 or SMIHLIYN d HINI St em SES EE EVEN 7 Y3WOLSND a OVAOZI 015 10 80 55 NMOG 1 5 110 40 gt oe e YOLVOIGNI 093 010 90 YOLVOIGNI 034 60 SO BSE aa 66 YOLVOIGNI N3JX9 80 vO 9 me E oi Se LE EG CHE 3 20 90 10 LHOIM Ol44vYl N3349 90 ZO BE NMOG 50 10 lo kack Z 1 695 ES ECH 201 5 an g a ve vw semen Ss NAX G4A LAVIS 20 SS SS S seeeses 920099 35019 20 082 802 5 1 4 19 55 a N nom 77 SINdLNO 3155 40Xv BEKKERIS 5 5 0019 0 ON MOD On KO d gt gt SNOLLD3NNOO YOLON ONINNNY NO T JYV 1 91 _ au ou e te S 13538 NAYXWAN SLI ZI 4 x 9 gt NMOG Nid 2
3. calzales 2 l 9 Ed SEET 13538 NNYXYW 093 041 ZI voa WIV 093 6 DOOD OOOO OOOO VAOOL 5 5 azes Esener gt WH ZH om AVIS XNY C4A 8I 9015 41 Noen 0 A 5 91 N3d0 SI 035019 71 LJ pe Nid 201 1 35012 41 bl sanan Jul 9 9 910 SLIAdNI 30X 3 E a t Hra H Hoe noel td 8001 A3 9001 L gt 2 Installation and Operations Manual Model 400E Series TYPICAL ELECTRICAL 450E SHOWN A Division of B amp B Roadway and Security Solutions B amp B ARMR Installation and Operations Manual Model 400E Series 7 WARRANTY BBRSS warranties for a period of one 1 year FOB manufacturing facility unless otherwise specified by BBRSS in writing from defects due to faulty material or workmanship Damage due to handling during shipment and installation are not covered under warranty BBRSS assumes no responsibility for service at customer site BBRSS is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the equipment as warranted shall be furnished by o
4. 0400E 9001 Rev H2 L 9 2 8 L 301 133 5 ies 10N 00 aos DO MAN NYY 828 40 INISNOD 180 198 008 02 3057 oan Perce at 900SZ Sal NO TIONYYO Ei azs Tu ONY IN3NNDOG 98 wu JAYO LINVNSHD 6002 KEE ven 90 81 80 400
5. aoe seres SLIDING GATE FARMR VEHICLE BARRIER OPERATIONS amp MAINTENANCE MANUAL B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Suite 114 Carrollton Tx 75006 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA Installation and Operations Manual Model 400E Series iv Your safety is extremely important to us If you have any questions or are in doubt about any aspect of the equipment please contact us INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services e Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products e Spare or replacement parts e Custom designs or special installations e Equipment upgrades modernize your old equipment with state of the art systems e Technical supp
6. R e EO EE 17 6 REFERENCE DRAWINGS abies ASA 18 TE WARRANTY EE 24 8 EQUIPMENT MAINTENANCE LOG FORMEN 25 B amp B A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 vi Installation and Operations Manual Model 400E Series 1 ORIENTATION 11 Overview This manual addresses B amp B ARMR s Model 400 450 Electric Drive Cantilever Gates Barrier U S Department of Model Vehicle Weight Vehicle Speed State Rating 15 000 pounds 30 mph 400 amp 400A K4 6 800 kg 48 kph 15 000 pounds 50 mph 450 amp 450A 6 800 ke 80 kph KI e The gate speed is factory set at approximately one foot per second e Manual operation of the gate can be performed by lowering drive assembly disengaging actuator from lock pins and manually pushing the gate e Motor controller ramps up and down the movement of the gate to reduce wear and shock on drive unit based on limit switch trip plate locations e Minimal wiring no hydraulic hoses to pull 111 Gate Leaf The gate leaf pickets are typically 1 square steel tubes spaced on 2 5 centers The standard gate height is 108 inches 9 feet or 2 75 meters above grade but custom sizes are available B amp B e
7. If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us directly at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series Table of Contents INTRODUCTION ME iv e iv SAL OLY dei E RAR iv How to Contact Lo CORTENTATION ep deer EA SEET 7 LL GE 7 3 OPERATION an fesse said aang aa ethane EES 9 IA Preliminary TEE 9 3 2 Initial TEE 10 EE WEN 11 34 Operational Test 12 3 ECO deed dE ESEE EE 13 3 6 Barrier Operation during Power 13 3 7 Barrier Operation during a Power Outage With Optional Manual Drive Aystem 13 4 MAINTENANCE AER Ee 16 NN 16 42 Monthly Inspec Ons ere de EE 16 4 Six Month Inspections EE deet 16 5 TROUBLESHOOTING ds
8. 19 Installation and Operations Manual Model 400E Series 1 12159 4820 292 008 90082 FL 6002 898 1 9 4 D ALVS 5 YSASTILNVO 008 3279 6 HLONST NOIHONVLS T43HM 6 000 801 ONINSdO Hei 0Z 000 0 z NOIHONVLS 133HM 005 NOIHONVIS 133HM HI OOF NOIHONVLS SONIMVEG 335 SUVILA warm E 0 HSVYO Z SAVH TIWLLINEAS 03129 51500 NOIWVYSLIV 5 AYOLOV4 48 000 EXCAVATION 39 000 108 000 9 LEAF 7 pa 5 375 La cl 000 8Sz L 9 0 000 992 00021 32015 SIHL NO 31 207 1508 NOISN31X4 lt HOLIMS 11 000 221 Er 301S IWT YOLOWN NOLLWAVOXS TASHM a ER ETN 8 3015 MOVIL a 1H IY AHL OL 5 390 3179 21015 350935 D i gt Kg S 2 a 000 8 1d Z 0000 t SE SS 8594 5 w no es NOLLWAVOX3 ei T 000 87 SNOISNAWIG AdIMSA OL YOLOVYLNOOD SALON 0400E 9001 Rev H2 A Div
9. Roadway and Security Solutions 0400E 9001 Rev H2 24 Installation and Operations Manual Model 400E Series 25 8 EQUIPMENT MAINTENANCE LOG FORM Product Type B amp B ARMR 800 367 0387 info bb armr com rome _ B amp B A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2
10. gate will not open unless the pins are up and LOCK PIN UP input is activated on the PLC 8 Manually open the gate by to see if the problem is mechanical or electrical If mechanical check for binding on the gate 1 Check that roller wheel bearings are greased 2 Check that gate is not moving too fast Gate makes noise during operation 3 Check that the guide wheels are properly adjusted 4 Check that the spur gear is properly adjusted to the gear rack WN rz Gate does not open or close B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 18 Symptom Actions 1 Check for mechanical binds guide wheels Gate moves too slowly out of adjustment debris under the wheels or on the inside of gate 1 Check proper limit switch operation Traffic indicator light does not change 2 Check bulbs 3 Check PLC outputs Locking pins are moving but not giving 1 Check the limit switches at the signals up or down to 13 locking pin mechanism 6 REFERENCE DRAWINGS The following drawings are provided for reference only For job specific drawings and details please refer to the Submittal Documentation specific to the job For replacement components and parts breakdown please contact B amp B ARMR tech support B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2
11. i gt al 8 H 2 T 5 d A E S Seel z a Auen TEN SIHA 000 8 Ht ke L ET 000 282 zer 000 86 JAS 2 00002 5 j H i 1337 3HL OL E 52 SNad0 Aen Kb i 2 298 HOLIMS SOLON 000 NOILVAVOX 8 11 0000r 7 5 5 B amp B ARMR 0400E 9001 Rev H2 10NS f B amp B Roadway and Security Solut ivision AD 22 Installation and Operations Manual Model 400E Series og 1 Bnp ons saves OOF 2820 292 008 SNOILVGNNO4 auc 3179 ONIGITS 898 53 435 00t 25 0091 40 ALIOVdVD ONINVSE 105 JFIEVMOTIV WAWININ NO 03578 SI 3215 9 WAWININ 0353015309 Juv NMOHS SNOISNSAWIG NOLLWONNO4 201 8 NOLLVONNO4 SHL OL GSAOWSY 38 TIVHS NOLLWAVOXS SHL YSLVM ONIGNVLIS 53015 ANY WOLLO8 3 1 404 W904 SV FHL NIZNILA 105 5 NO 3 38 TIWHS SNOLWONNO4S JHL 153191 21412345 81 JHL OL WYOINOO TIVHS 30 ONITIVISG 09 30YY9 GL9 Y 5 WISY OL ONINYOINOD 73315 13718 38 TIVHS 73315 ONIONOANIGY 39 TIVHS 3215 JLVOSYDDV WAWIXVN JHL 0619 WISV ddd SV 38 TIVHS IN SHI SAYA 82 NI ISd 00
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15. OXS E 2015 38235 0 08 000 87 0128 REES C ooocu E 02 08 ROESER 0 81 NOISNANIG 01 62 0 51 zal 01 61 RH 5 NOISNAWIG NOISNAWIG NOISNANIG B amp B ARMR 0400E 9001 Rev H2 A Division of B amp B Roadway and Security Solutions 21 Installation and Operations Manual Model 400E Series rg eet 4820 292 008 90052 6002 898 1991 0 ALVS NOIHONVIS 133HM OG 5 13JHM 057 NOIHONVLS 59 335 571 130 WHNLONYLS t SGUVONVLS IOV OL WYO4NO9 OL SNOILOJHIA H109 NI SUN Zl NO 38 OL WNWININ UVvEae e 71 217 Z N3389 WILINSNS 5315 51500 AWNSSY AYOLOV4 SNOISNSNIG OL YOLOVYLNOOD SALON 45 0091 4O ALIDVdVD 1105 FIGVMOTIV WNWININ NO 5 8 SI 3215 8 SI LNAW39V1Id3Y ANINYSLAG OL NOSYAd LNALadWOO 5 38 GINOHS 105 ONIGNNOYYNNS SNOLWGNNO4 JHL JHL 40 7105 1WOOT 3H1 JIOIHJA 201 30 ALI
16. ccidental operation of the motor if power resumes during the use of the Manual Override Tool Do not position any part of your body in the pathway of moving 1 Locate the electric Drive Motor underneath the 450E Gate Drive Beam 7 2 Load the Manual Override Tool 8 into the cordless drill and align tool over the Motor Shaft 9 located inside the large of the Motor Shroud 10 3 Assure that the Manual Override Tool is consistently engaged with the Motor Shaft and operate the drill for several minutes until Gate is in the desired position B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 16 4 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly 41 Introduction The Model 4x0E gates are designed to be largely maintenance free As with any complex electromechanical device they must be regularly inspected to ensure they are operating correctly We recommend a monthly and biannual inspection as described below Please contact B amp B ARMR for assistance with inspections maintenance or repairs Component damage is likely if a vehicle strikes the barrier If this occurs contact B amp B ARMR We will help you assess th
17. compressed state raise the assembly into the rack until the pinion gear meshes with the rack 80 Move the gate to the open position and observe the spacing between the pinion gear and rack Move the gate to the closed position and observe the spacing Using the vertical motor adjustments move the drive system until the spacing between the rack and pinion is engaged at least 80 for both fully open and fully closed The spring system may compress if required to meet the 80 minimum requirement 3 3 7 Install Safety stop rubber pads With the stop plate off install the rubber pads on the inside bottom lip of the gate beam Place the end plate back on and tighten the bottom bolts first Tighten top bolts last to ensure rubber pad is fully secured If required both rubber pads can be placed on one side of the beam Rubber Stop Pads Figure 5 End Plates 3 4 Operational Test 3 4 1 Give the gate an OPEN command The locking pin will raise Model 450 and the motor will accelerate and run to move the gate open The first limit switch will begin the speed reduction of the motor The second limit switch will stop the motor If Model 400 the gate will move immediately upon receiving the open command 3 4 2 Give the gate a CLOSE command The motor will accelerate and run to move the gate The first close limit switch will begin the speed reduction of the motor to the second close limit switch will stop the motor Once the second close limit switch i
18. e damage and make sure there is no hidden damage that will compromise safety or effectiveness We will help you determine which components should be replaced and will provide guidance on the repairs 4 2 Monthly Inspections We recommend you perform the following visual inspections Ensure main power switch is OFF when inspecting adjusting or replacing drive system components 4 2 1 During the opening and closing cycle verify the gate operates smoothly and does not bind Adjust the guide wheels as necessary to eliminate binding 4 2 2 Inspect the motor pinion gear for wear and verify that the proper spacing is present between the spur gear and gear rack Ensure all bolts are tight 4 2 3 Verify gate limit switches and locking pin limit switches Model 450 are in the proper position and operational Adjust and tighten if necessary 424 Verify locking pin is aligned with beam assembly Model 450 4 2 5 Inspect rack pinion and wheel areas and add grease or cosmoline as needed 4 2 6 Grease 8 drive wheels 4 2 7 Grease pillow block bearings on motor assembly 4 2 8 Inspect cradle pivot drive assembly components for wear and adjust assembly if needed Ensure all bolts are tight 4 2 9 Verify chain tension and adjust as needed 4 2 10 Verify the safety devices are functioning correctly 4 2 11 Verify electrical connections are tight 4 2 12 Visually inspect the condition of the finish If corrosion is present wire brus
19. en moved manually The roller wheel axles are securely mounted and the set screws are tight There is no side play on the roller wheels The wheels have been greased The guide wheels have been adjusted so that they extend further than the main wheels to avoid binding Make sure the guide wheels on each end of the stanchion are both not tight to the gate There should be about 14 inch clearance between the sets of guide wheels and the ends of the gate Verify that the roller wheels are spaced away from the sides of the I Beam equally on both sides The pinion is not engaged to the rack The limit switch s wiring must be verified the motor direction confirmed and the trip plates positioned correctly prior to engaging the motor transmission assembly with the rack 32 Initial Operation Perform the following steps the first time you operate the vehicle barrier and also after replacing any major repairs 3 2 1 3 2 2 amp A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Power Verification Turn on the breaker located in the electrical enclosure on the side of the electrical control unit Verify incoming power meets system requirements Someone should remain at the breaker during the initial operation in case there is a malfunction and the unit must be shut down Before attempting to run the gate check the control and safety inputs of the system manually Check inputs and outputs to system submi
20. en the gate is fully open or fully closed both A amp B limits are tripped and both inputs shall be seen on the I O screen of the PLC When the gate moves from either a fully open or fully closed position it first releases the B limit then the A limit When it gets to the other position opened closed it will first make A then B 3 3 3 Locking Pin Actuator Model 450 only Verify the locking pin control is enabled in the PLC by scrolling to 400Enble on the PLC and make sure that it reads Switch OFF If a 400 gate is being used there are no locking pins and this parameter should be ON Move the actuator to the up position when the system is powered use a jump wire between Q4 1 and Q4 2 If the system power is turned off apply 24VDC to Q4 2 and OVDC to Q5 2 Hold the jumper or DC power on until pins are fully retracted Verify that the LOCK PIN UP input on the PLC is activated Reverse the lock pins to the engaged position and verify the LOCK PIN DOWN input is activated Leave the lock pins in the retracted up position Before engaging the pinion with the rack verify that the limit switches are mounted and wired correctly Failure to do so could cause severe damage or injury 3 3 4 Test CLOSE operation Verify gate is positioned between limit switches and does not block locking pins Model 450 only Give the gate a CLOSE command and verify that the pinion turns in the direction that would move the
21. gate towards the receiver stanchion Manually trip CLOSE LIMIT A and verify the motor begins to slow Manually trip CLOSE LIMIT B and verify motor stops Verify the locking pin actuator Model 450 lowers the locking pins until the LOCK PIN DOWN input comes on and the actuator stops 3 3 5 Test OPEN operation Give the gate an OPEN command Verify the locking pins raise and the LOCK PIN UP input is activated Verify the motor rotates correctly to move the gate in the open direction Manually trip the first limit switch and verify the OPEN LIMIT A PLC input activates and the motor begins the slow Manually trip the second limit and verify the OPEN LIMIT B activates Verify the motor stops The Model 450 system is designed with a software parameter LPMRT to limit the actuator run time in case of malfunction and the LOCK PIN DOWN input does not activate The default value is 8 seconds During a malfunction the lock pins will reverse to a retracted B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 12 position and the RED INDICATOR output will flash rapidly Investigation and adjustment of the trip plates and beam should be made to ensure the pins engage in the slots in the beam To clear the alarm the CLOSE command can be re issued 3 3 6 Set the motor mount With the gate in a half open position and the spring on the motor drive assembly is in the factory
22. h and sand the area then repaint with primer and matching color 43 Six Month Inspections We recommend you perform the following inspections every six months B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 17 4 3 1 Repeat the monthly inspections and adjustments 4 3 2 Verify the fluid level in the transmission by removing the oil level plug If fluid is not present fill with Mobil SHC 629 or equivalent 4 3 3 Inspect guide wheels Check for proper adjustment and wear on wheels or gate Readjust if necessary 4 3 4 Inspect roller wheels grease fittings Make sure oil seals on side of wheels still tight and no grease is coming out the sides of them Make sure that the wheels and nuts are still tight and the wheels are turning freely After any major repairs review the installation setup instructions before returning the barrier to service 5 TROUBLESHOOTING The table below provides guidance on identifying and correcting issues with your Model 400 Series vehicle barrier If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them Model 4x0E Troubleshooting Guide Symptom Actions Check power fuses Check Limit Switches Check PLC inputs Check PLC outputs Check that safeties are clear Check push button operation Check locking pin and limit switch
23. harged battery operated cordless drill 3 Access keys codes to Receiver Stanchion Locking Pin Access Door Receiver Stanchion Crash Pin Release 1 Open Crash Pin locking equipment access door 1 located on the top of the Receiver Stanchion assembly 2 Use a tool or block 2 placed under the Locking Pin Plate 3 and then impress the button on the Pull Pin 4 to remove this releases the electrical drive assembly from the Locking Pin assembly 3 Raise the Locking Pin Plate assembly 3 approximately 15 6 inches and place the Pull Pin 4 in the hole located in the vertical weldment plate 5 to hole the Locking pins above the moving gate assembly 4 Allow the Locking Pin Plate to rest on the Pull Pin J Proceed to the Drive Stanchion Manual Drive Procedure B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series RECEIVER STANCHION CRASH WITH COVER RE B amp B ARMR A Division of B amp B Roadway and Security Solutions PIN MOVED SYSTEM 0400E 9001 Rev H2 14 Installation and Operations Manual Model 400E Series 15 Drive Stanchion Manual Drive Procedure Serious injury may occur if electrical power resumes during this procedure Do not alter defeat safety Proximity Lockout Sensor 6 The Proximity Lockout Sensor is design to prevent a
24. ision of B amp B Roadway and Security Solutions B amp B ARMR 20 Installation and Operations Manual Model 400E Series 007 2860 96 008 900SZ 6002 898 YY319 1991 00 48 000 EXCAVATION NOIHONVIS 006 NOIHONVIS H1 OOt NOIHONVLS 5 335 STIVLAC 1 94 12 415 v SGYVONVIS OL NYOANOD OL LNANFOVId 5 019340 HLOG NI 53531339 Zl NO 38 OL WNWININ geg Cd 9 Heu Z IVLLIWSNAS LIN 51500 ANNSSV SNOISNIWIG TV AdINaA OL YOLOVYLNOD 1 5310 HLON3T Tva 5 0091 40 ALIOVdVD 8 7105 F7IGYMOTIV WNWININ NO 03578 SI 3215 NOILVOANNOJ e 03 SI LNIW3OVId3Y YO 0 01 NOSY3d 1N3L3dWO9 0319395 38 GINOHS TOS ONIGNNOYYNS 5 JHL H ip JHL LOWdWI YaLsV 1105 W901 ONY J19IHJA JHL ALIDOIZA SSYW JHL NO ONIGNSda0 TIIM LNSWA90VIdSIC NOILVONNOJ JHL 40 FHL 20 LOWdWI NOdN 030 19510 38 JlVLOY SNOILYONNOJ JHL LVHL G3LVdIOILNV SI WNWININ 343015 092 9330
25. ive Unit B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 9 1 1 3 Receiver Stanchion The receiver stanchion captures and locks in model 450 the end of the gate when the gate is fully closed The Model 450 has a pair of two inch diameter stainless steel pins that are electrically actuated to lock the gate closed Limit switches indicate the location of the lock pins The actuator motor 2 wires and its two limit switches 2 wires each may share a 4 conduit to the electrical enclosure MOUNT ACTUATOR ACTUATOR PEN PROX SWITCH LOSED PROX SWITCH MS 9 a Figure 4 Lock pin Assembly Model 450 3 OPERATION 31 Preliminary Checklist Before operating the Model 4X0 Series vehicle barrier go through the checklist below and verify that each of these steps has been completed PINS E For your safety complete each of these steps before operating the barrier B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 10 Oooo The breaker in the enclosure on the control circuit box is turned off All traffic and pedestrians are clear of the barrier The gate is mounted to the stanchions and does not bind wh
26. ort via telephone and possible on site support with advanced scheduling Safety Your safety is important to us If you have any questions or are in doubt about any aspect of the equipment please contact us While B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance we can provide verbal guidance additional written instructions or the services of a factory engineer We re here to help you operate your vehicle barrier safely and effectively As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this manual In addition they must Be aware of and follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained staff and the right tools and equipment How to Contact Us
27. s tripped the lock pin will engage Model 450 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0400E 9001 Rev H2 Installation and Operations Manual Model 400E Series 13 3 4 3 Verify that there are no interferences between the moving parts and that the limit switches are hitting the trip plates correctly Make any necessary adjustments 344 Verify the operation of the gate is smooth for the entire travel length 3 5 ECO Operation Emergency Close Operation ECO command acts identically to CLOSE command except all safety inputs are ignored It should only be used during an emergency An ECO RESET must be issued after any ECO command before the gate will respond to an open command 3 6 Barrier Operation during a Power Outage Disconnect the locking pin actuator from the locking pins and swing actuator out of the way to manually lift the locking pins Model 450 Disengage and lower the motor drive assembly and manually open the gate 37 Barrier Operation during a Power Outage With Optional Manual Drive System If the system you are operating is equipped with the manual override drive system the following is done to move the gate Your safety is extremely important to us Be sure to follow all instructions You are responsible for the correct safe installation operation and maintenance of this equipment Tools needed 1 Manual Override Tool supplied with original 450E equipment 2 Fully c
28. thers BBRSS shall not have any liability under these specifications other than for repair or replacement as described above for faulty product material or workmanship Equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufacturer s suggested preventative maintenance modifications misuse accident catastrophe neglect natural disaster are not under warranty The exclusive remedy for breach of any warranty by BBRSS shall be the repair or replacement at BBRSS s option of any defects in the equipment IN NO EVENT SHALL BBRSS BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF PERSONAL DAMAGES Except as provided herein BBRSS makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against BBRSS as well as any other person for the design manufacture sale installation and or servicing of the Products THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than BBRSS will render the warranty herein as null and void B amp B ARMR A Division of B amp B
29. ttal documentation To access the input and output screen on the PLC verify the date time screen is visible and press the right arrow key once to get to the Input screen and twice to get the output screen Press the left arrow key to return to the date time screen e Verify that OPEN LIMIT A and OPEN LIMIT B turns on appropriate PLC inputs e Verify that CLOSED LIMIT A and CLOSED LIMIT B turns on appropriate PLC inputs e Verify that any safety device turns on the SAFETY PLC input e Verify that the STOP input is on factory jumper must be removed if external Stop button used must be normally closed switch and if more than one must be wired in series e Verify the OPEN command and CLOSE command turn on associated inputs Installation and Operations Manual Model 400E Series 11 33 Initial Setup and Test 3 3 1 Motor Verification If using a 3 phase motor ensure the motor turns in the correct direction when powered Wire the motor as shown on the schematic Provide an OPEN command to turn the pinion so that when engaged would move the gate towards the drive stanchion If the motor is turning the wrong way turn off power breaker and reverse two of the power wires going to the motor 3 3 2 Limit Switch Setup The limit switches must be tripped in the correct order to correctly control the gate movement The A limits are the slowdown limit controls trips first and the B limits are the stop controls trips second Wh
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