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1. sees 25 Figure 38 Passing the optical fiber through the PG cable 26 Figure 39 Connection of the optical nennen nnn nennen nennen nnns 26 Figure 40 Fixing the cable 27 Figure 41 Closing 27 Figure 42 Disassembling the optical fiber cable gland from the resonator 28 Figure 43 Passing the optical fiber through the cable 28 Figure 44 Connecting the optical fiber to resonator 29 Figure 45 Final 29 Figure 46 RF cable 30 Figure 47 Tightening the RF 30 Figure 48 connection side 31 VLASE IR SYSTEM Users Manual 118 wDALALOGIC Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figura 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figura 81 Figure 82 Figure 83 Figure 84 Figura 85 Figure 86 Figure 87 119 VLASE IR SYSTEM User s Manual MDR connection Sid
2. SCIPIO PETERET empha ee ae cea Y SS ee ee ee a ee ball bea oe eet me eae VLASE IR SYSTEM Users Manual 60 CHAPTER 3 wDALALOCGIC Click on the Text String icon in the Object toolbar to add a string object to the plane Lighter 6 0 0 Document 1 le x Fie Edit View Actions Laser Window Help 8 x La 12 7 6 4 7 Properties mx lt gt Added object Property vale d E String D Objects toolbar uim i gt 3 It allows adding objects to the 5 Regular current document LL 530009 j c5 0 00 0 00 l Displacement 5 1100 00 Objects marking amp Insert text string start Lighter 6 0 0 Docu Edit String property like value font style etc using the Properties browser at Lighter 6 0 0 Document3 2 x File Edit Actions Laser Window Help 18 x m v ae rm gt D i8 7 Properties Property Value a Properties mx lonerty 00 value String a E MM MM string style Esser Font Arial 25 Style Style Regular Heig
3. START TER Figura 75 Timing control signals VLASE IR SYSTEM User s Manual 76 wWATALOGIC FRONT PANEL KEY KEY CONTACT IS OFF KEY CONTACT IS OFF KEY CONTACT IS OFF KEY CONTACT IS ON ENABLE EXT ENABLE A B PANEL ENABLE ENABLE CONTACT IS OFF ENABLE CONTACT IS OFF ENABLE CONTACT IS OFF ENABLE CONTACT IS ON EXT ENABLE A EXT ENABLE B DOUBLE ENABLE CONTACT we 60825 1 COMPLIANT PIN 8 PIN 2 Figure 76 Key and Enable signal s scheme 77 VLASE IR SYSTEM User s Manual v DATALOGIC 4 1 9 3 Timing marking process signals The following diagram illustrates the possible timings and settings of these signals FaH etart marking Stop marking Figure 77 Timing signals The time intervals in the diagram can all be programmed by a resolution of 1 ms 7 T4 otart Time For setting the minimum acceptable time for the start engraving signal Start Delay For delaying engraving start Busy Advance Busy signal corresponding to mark progress otop Time The minimum time for stop signal to stop the marking process Ts End Delay For delaying the Laser End signal with respect to laser emission Te End Time For setting the Laser End activation time Refer to Lighter user s manual Setting I O parameters to set the signal s properties VLASE IR SYSTEM Users Manual 78 wDOALALOGIC 4 1 10 CONNECTION EXAMPLES
4. VESicnsantspeedorenode Line speed Productiviy Upto75mimn 3 PosiSec Marking Control and Software _ Embedded Control and Lighter Suie O O Without F Theta h char imm in roman s Level100 f 100kHz F Theta160S on TESA label 2 Without Power derating Single line string Roman s font 11 VLASE IR SYSTEM User s Manual DATALOGIC 1 2 SEALS Several seals have been applied to the marking system to both the control rack and the resonator Warranty Label Figure 2 Example of a seal The engraving system has seals in some areas The seals must not be broken or removed for any reason The sealed parts may be opened only and exclusively by Datalogic Automation S r l Breakage of these seals by a customer shall result in immediate cancellation of the warranty on the entire engraving system NOTE If a customer breaks or removes the seals placed by the manufacturer on the marking system the warranty on the entire system will immediately become null and void gt WARNING The manufacturer shall not be held liable for any non conforming use of the marking system of its manufacture It is forbidden to operate the marking system before the machine it is intended for has been declared in conformance with statutory Directives gt Access to the internal parts of the marking system is only permitted for authorized personn
5. 17 5 24 13 508 2 288 8 E NC 7 23258 gm 8 S in wo 816 l Q J o ops ee 18 J 65 lt LX8IN 541 0 XP LJ 5 ur 602 130011 OL 93334 DATALOGIC ur 394V SNIT Oe au rst eg alial A 901 root ns 5 E x E 589 Lo ESL D gt 0 7 ont sez 2 wort 68 B LX9I S3 10H SNIXIJ lt gt 13 Wyse 4H88 S3 10H 32N3H3433H n DATALOGIC APPENDIX G DECLARATION OF CONFORMITY CE Datalogic Automation S r l Laser Marking Business Unit Via Lavino 265 Via Le Gorrey 10 11020 Donnas 40050 Monte San Pietro Via dell Industria 20 21018 Sesto Calende VA Bologna Italy www automation datalogic com declares that the VLASE xxxx xxx2 CLASS 4 LASER PRODUCT and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS
6. Beam Expander with various available magnifications e Improved focus distance repeatability thanks to new Beam Expander design which guarantees higher beam collimation control Available cable lengths of 3m 5m 7m Simplified access to Laser Diode Module for fiber installation and Laser Diode Module maintenance Dedicated software tool for laser parameter setting and diagnostics IMPORTANT WARNINGS Only authorized qualified fully trained personnel and in any case only technicians who are fully skilled and aware of the risks inherent in the maintenance of electric mechanical and optical components may be allowed to access the internal parts of the electric sections and components of this marking system Datalogic Automation S r l declines all responsibility and liability for maintenance and repair work carried out on live parts of this laser system by technicians who have not been authorized or trained to perform such The level of training of the persons who intend to work on the marking system must be checked beforehand with the Datalogic Automation Srl NOTE T Its not allowed modify destination use of the marking system in different way of its functions 9 Datalogic Automation S r l declines any responsibility and liability for irregular and improper use of the laser system witch it manufactures NOTE These marking system actuation is demanded to the system integrator DATALOGIC SUMMARY SYMBOLS R
7. detachment or photocoagulation of the retina e burning of the skin The degree of injury obviously depends on the amount of absorbed radiation and the instantaneous power of the radiation source CLASSIFICATION AND DANGER LEVEL Regulations have established different classes of Laser danger based on the ability to injure people from Laser class 1 basically safe in all conditions to Laser class 4 dangerous in various conditions Lasers which can produce risks not only for direct or reflected radiation but also for scattered radiation belong to class 4 These Laser sources can also have a significant risk for the Skin and fire risk for flammable material For these reasons the User must put into effect all measures aimed at containing the radiation to make sure that it is terminated at the end of its useful path The operator must also be informed of the risks from exposure to Laser radiation and must wear specific I P D individual protection devices including goggles that protect against radiation and are certified as suitable for this use 9 The VLase marking system contains a class 4 invisible laser source VLASE IR SYSTEM Users Manual 96 wDALALOGIC APPENDIX D RADIATION VIEWING CONDITIONS The Laser output by the resonator is to be considered as a highly collimated and intense monochromatic light source Due to these characteristics it can be seen as a punctiform source of high luminosity This mean
8. search is stopped when this signal goes HIGH INPUT 3 Generic input or X Axis disable signal When HIGH the DISABLE X corresponding step signal remains in the status prior to activation Or Digital Input Generic input or Y Axis disable signal When HIGH the corresponding step signal remains in the status prior to activation INPUT 4 or DISABLE Y m LL N gt O Digital Input Generic input or Z Axis disable signal When HIGH the corresponding step signal remains in the status prior to activation OUTPUT 12 or Generic output or R Axis drive step signal Clock for STEP Digital Output axis control OUTPUT 1 or STEP Digital Output Generic output or X Axis drive step signal Clock for X axis control 410 OUTPUT 3 or DIRZ Digital Output Generic output or Z Axis drive direction signal OUTPUT 5 or DIR Y Digital Output Generic output or Y Axis drive direction signal 8 OUTPUT 7 DIR X Digital Output Generic output or X Axis drive direction signal VLASE IR SYSTEM User s Manual INPUT 5 or DISABLE Z Digital Input 73 DATALOGIC INPUT 9 Digital Input Generic Input INPUT 8 Digital Input Generic Input Generic Input Generic input or R Axis home sensor input The Ne O AERO Digital Input home search is stopped when this signal goes HIGH Generic input or R Axis
9. 4 1 2 INTERLOCK 77008 1 2 0 2 5 d s INTERLOCK OUT T 4 n 1 EXT n in r y Sed figure 78 4 AT EXT ENABLE A 141 1 1 figure 76 L 2 g EXT ENABLE B figure 76 15 gt g CONNECTOR PRESENCE 5 10 3 oU MARKING D 195 Sa aj 9 4 START 881 o _ MARKING 381 29 e E JF o SYSTEM 20 o 1 8 7 END A I 4 POWER ON 18 4ENABLE OUT 2 Figure 78 Connection examples NOTE The 4 positions interlock connector implements the double and redundancy safety interlock 5 EN60825 compliant VLASE IR SYSTEM User s Manual r9 v DATALOGIC EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS Handy and simple installation of the marking system allow to make it easy to use also in line production applications TO INTERLOCK EMERGENCY CONNECTOR STOP TO EXTERNAL a ENABLE CONTACTS COMMAND DOOR Figure 79 Example of static marking application EMERGENCY STOP SUPPLY TO PHOTOCELL CONNECTOR Figure 80 Example of Marking on Fly MOF application VLASE IR SYSTEM User s Manual 80 wDALALOGIC Operation in Frequency Q switch opening Laser source Continuous Optimal FPK delay interval Wave CW t
10. 1 E Passage 1 Power 100 5 i F 30000 Hr Frequency 20000 Hz i DD 43 mms Scan Speed 100 00 mmis mi Ld 6 5 00 Dot Delay 5 us Eh Shot Time 5 00 ps wobble Repetitions 1 Wobble C 2 E Connection Devite device OP start 7 Lighter 6 0 0 gx B iem How to use external signals to engrave your document Automate the marking process means that documents are marked using external START amp STOP signals that can be generated by PLC or other external devices Click on Save to Device button to save the layout in the device memory A Fle Edt ee Aces Wired zz x im i amp oo Pen aS aa blank xlp input xse output 5 Sequencel xse Sequences Sequences Sequence arex z w xse i Jocumentl Laser Documents 1 Siret Dicen start Lighter fii wWATALOGIC QP VIZAATS ir te Document preview this area shows how the graphic objects will be actually marked INT 8 Documents tab lists the project or documents that have been saved to the system AUTO MANUAL Mode button allows switching between the two available working modes o Auto mode the engraving operati
11. 15 kHz VL IR 1209 TFS2 550 uJ 20 kHz VL IR 1109 TFS2 15 ns Pulse duration VL IR 1159 TFS2 12 ns VL IR 1209 TFS2 8ns VL IR 1109 TFS2 6 0 mm Beam Diameter at 9X Beam Expander Output 1 e2 VL IR 1159 TFS2 5 0 mm VL IR 1209 TFS2 5 0 mm VL IR 1109 TFS2 0 6 mrad Beam divergence on the lens VL IR 1159 TFS2 0 6 mrad VL IR 1209 TFS2 0 8 mrad Focal of the FTheta lens VL IR 1109 TFS2 37 5 mrad Real divergence after the lens VL IR 1159 TFS2 31 2 mrad VL IR 1209 TFS2 31 2 mrad Exposition time VLASE IR SYSTEM Users Manual 98 wDALALOGIC ACCIDENTAL CONDITION OF VISION OF THE DIRECT REFLECTED RADIATION Assuming a direct exposition of 10 sec at a nominal distance of 0 5 m worst case is possible to calculate the suitable optical density for safety goggles The OD optical Density in last column assure to reduce laser radiation below max acceptable level D O log H EMP where EMP is the Maximum Permissible Exposure and H is the radiant exposure DNRO Nominal Ocular Hazard VL IR 10 W Marker VL IR 15 W Marker VL IR 20 W Marker SCALE INDEX OF THE PROTECTION GOGGLES FILTER The scale index L of the filters indicates the stability to the radiation that means the ability of the filter to maintain its characteristics unchanged This stability is certified by the producer according to the EN 207 with tests conducted for 10s or 100 pulses It is then necessary to verify that the scale index of
12. A c1 hil n Charge Abend Ding Intesreet ram Connect ba a Tina curri Congestion rante t up Dee convertens or CH a broadband disl un ad hec or VEN br seb up rouber Of access oin Sanne be a Connect ar kn a 1 dial up arc connection Acton Pleni printer located on other aiak computers or change d uanimig D sgnedpe and regir roiuri problems of get treubleshachng information Fr In the Network Connections screen double click on Local Area Connection E Cone cle GT Ira Ro 7 0 Gigabit VLASE IR SYSTEM Users Manual 48 wDOALALOGIC CHAPTER 3 o In the Local Area Connection Properties screen double click on nternet Protocol Version 4 TCP IPv4 o In the Internet Protocol Version 4 TCP IPv4 Properties you can change the IP address and configuration Local Area Connection Properties 1 1 X Internet Protocol Version 4 TEP IPv4 Properties Networking General Connect using Intel H 8256 3 Gigabit Network Connection You can get IP settings assigned automatically if your network supports this capability Otherwise vou need to ask yo
13. This symbol indicates the danger of a fire when processing flammable materials Because there is a danger of fire it is indispensable to follow the instructions provided by the manufacturer when commissioning the marking system Note First to use laser system must be read marking software user manual iii VLASE IR SYSTEM User s Manual DATALOGIC REVISION INDEX Number of added or Revision Date edited pages 821002850 15 09 2014 Release NOTE We sometimes update the documentation after original publication Therefore you should also review the documentation on www datalogic com for any updates VLASE IR SYSTEM Users Manual iv DATALOGIC FOREWORD Information included in the following manual are indicated to a qualified installer able to integrate the laser in a system accomplishing with all the protection devices required from internationals rules and local legislations Following manual is referred to an VL IR 1PWX TLS2 system in Class 4 configuration In addition to being professionally trained in their role personnel assigned to work on the marking system must be informed and made acquainted with the risks inherent invisible and visible laser radiation The operator is required to carefully read the section of the manual concerning safety instructions as well as the sections related to matters falling under his responsibility The workers assigned to the marking system can be
14. EN 55011 CLASS A GROUP 2 NOVEMBER 2009 ELECTROMAGNETIC COMPATIBILITY EMC INDUSTRIAL SCIENTIFIC AND MEDICAL EQUIPMENT RADIO FREQUENCY DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENT EN 61010 1 OCTOBER 2010 SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE PART 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS AND USER S GUIDE Monte San Pietro September 19th 2014 Paolo Morselli Quality Manager Hass p 2 44 UNI 150 9001 UNI EN ISO 14001 VLASE IR SYSTEM User s Manual 116 wDOALALOGIC 117 VLASE IR SYSTEM User s Manual DATALOGIC Figure 1 Control rack and resonator with scan nee vii Figure 2 Example of asal T 12 Figure 3 Control rack Figure 4 Resonator with F Theta scan 13 Figure 5 RF cable Figure 6 Resonator cable Figure 7 Optical fiber cable 13 Figure 8 Power supply cable Figure 9 Scan Head cable Figure 10 Command Box cable 13 Figure 11 Signal Figure 12 Interlock connector Fig 13 Interlock OUT connector 13 Figure 14 Safety Key Figure 15 USB Stick Figure 16 Cable gland 13 Figure 17 Sample Test Fi
15. Users Manual 104 wWJATALOGIC 105 IR SYSTEM User s Manual APPENDIX F MECHANICAL DRAWINGS E i E E E e v gt LLI 4 2 4 e d TT E n E gt E gt a I 2 o Leek 48 GO OLE VLASE IR SYSTEM User s Manual n 2901 601 YIA 133OIN OL 3238 DATALOGIC 8 89 i ioo EF 8 OF aA aii uo g az te XP 8 X H99 SAITOH JNF VLASE IR SYSTEM User s Manual NOISN3MIO HOJLVNOS3H 107 108 n evF L 60LL YIA 13001 OL 93334 VLASE IR SYSTEM User s Manual y z E 1 S3 1OH ONIXIJ XP S3 dJON3834348 Xe T J O EN S lt 3 n 6 HI IA 130014 OL 3238 DATALOGIC ur 39841 SN 0 giam ct vrspI pl EOL 27 won be Q oH 88210 Loo jbr m 6a LXSIN S3 10H VLASE IR SYSTEM User s Manual 8 4H99 310H
16. CONNECTIONS This section of the manual describes the marking system wiring Carry out the connecting operations as described below CAUTION TAN Connect the devices one to the other WITHOUT voltage in order to avoid risks for the operator and for the marking system 0000000000 2 7 1 CONNECTING COMMAND BOX CONNECTOR T m Figure 32 Connecting Command Box connector NOTE The Command Box connector must always be inserted in order to use Enable and Key on the front panel of the rack 2 7 2 CONNECTING I O CONNECTOR CONTROL AXES Figure 33 Connecting I O connector VLASE IR SYSTEM User s Manual wWJATALOGIC 2 7 3 CONNECTING INTERLOCK CONNECTOR iS Ay er K 38 C S Figure 34 Connecting interlock connector NOTE The interlock connector must always be inserted in order to use the marking system The absence of such connector locks the system NOTE The interlock connector implements the double and redundancy safety interlock EN60825 1 compliant 2 7 4 CONNECTING INTERLOCK OUT CONNECTOR Figure 35 Connecting interlock OUT connector VLASE IR SYSTEM Users Manual 24 wDALALOCGIC 2 7 5 CONNECTING THE OPTICAL FIBER TO THE CONTROL RACK Follow the steps listed here below to connect the optical fiber to the control rack 1 unscrew the four screws holding the cover plate on the rack Figure 36 Removi
17. Lighter user s manual refer to paragraph 4 1 10 NOTE Connection example in paragraph 4 1 12 VLASE IR SYSTEM Users Manual 72 wWATALOGIC 4 1 6 AXES CONNECTOR I O CONTROL Panel socket SUB D 25 positions male 7 E y Figure 73 Male panel socket SUB D 25 frontal view PIN SIGNAL gt DESCRIPTION 1 EXT 12V Output Power Auxiliary 12Vdc power supply available for drive input supply logical HIGH max 250mA OUTPUT 0 or Generic output or Y Axis drive step signal Clock for STEP Y Digital Output axis control OUTPUT 2 or 2 Generic output Z Axis drive step signal Clock for STEP Z Digital Output control OUTPUT 4 or Generic output or X Axis electromechanical brake BRAKE X release signal ON during drive motion OUTPUT 6 or Generic output Y Axis electromechanical brake BRAKE Y release signal ON during drive motion OUTPUT 8 or Diaital Output Generic output or Z Axis electromechanical brake BRAKE Z 9 release signal ON during drive motion Generic input X Axis home sensor input The home ee search is stopped when this signal goes HIGH Generic input or Y Axis home sensor input The home UNES OEE search is stopped when this signal goes HIGH 9 Generic input Z Axis home sensor input The home
18. direct light as they cause permanent damage to your skin NOTE otaring directly at a laser beam may cause 4 irriversible damage to your eyes NOTE Fa Wear safety goggles while using the system NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDIX 9 CONCERNING LASER SAFETY VLASE IR SYSTEM Users Manual 94 wDALALOGIC LASER RADIATION Laser radiation is an electromagnetic emission with a micrometric wavelength which ranges from the long infrared Laser close infrared Nd Laser Yag Nd YVO visible He Laser Ne or Argon and ultraviolet excimer laser It should be considered non lonizing Radiation In VLase marking system the emission of a crystal bar is stimulated by optical pumping generated by a Diode Laser The continuous reflection of Photons between a front mirror and rear mirror creates a positive reaction so that their number continues to increase until reaching the concentration necessary to produce a beam which projects from the semi reflecting front mirror The radiation which we can imagine as a Beam of invisible light is then Collimated and Focalized with Lenses at a point where the intensity becomes high enough to be able to react with various materials producing an alteration in them due to thermal effect The radiations of VLase marking system are visible and invisible and the Eye receives it almost in its entirety without using the natural defense provide
19. disable signal When HIGH INPUT 6 or DISABLER Digital Input the corresponding step signal remains in the status prior to activation 9 or BRAKE Diaital Output Generic output or R Axis electromechanical brake 9 release signal ON during drive motion x OUTPUT 11 or DIR R Digital Output Generic output or R Axis drive direction signal output or R Axis drive direction Generic output or R Axis drive direction signal Um wo OoOO O enable an axis cause that the corresponding signals will no longer be available as generic inputs output Refers to Lighter user s manual Setting the X Y 2 and Rotor Axes parameters to enable disable Axes and set the Axes properties vedere paragrafo 4 1 10 4 1 7 RS232 CONNECTOR Panel socket SUB D 9 positions male Figure 74 Male panel socket SUB D 9 frontal view SIGNAL DESCRIPTION _ VLASE IR SYSTEM Users Manual 74 wWATALOGIC INTERNAL CIRCUIT DIGITAL INPUT MX USER SIDE SYSTEM SIDE INTERNAL CIRCUIT DIGITAL OUTPUT VLASE IR SYSTEM User s Manual 75 DATALOGIC 4 1 9 COMMAND BOX LASER SIGNALS 4 1 9 1 Timing laser control signals REMOTE INTERLOCK KEY ENABLE OFF POWERON OFF ENABLE OUT OFF SYSTEM BOOTING WAIT FOT WARMUP STANDBY READY OFF
20. fiber is a delicate operation You must make sure that the optical fiber is 5 protected by his cap during insertion in the antenna cable to avoid damage or dirty it Figure 43 Passing the optical fiber through the cable gland VLASE IR SYSTEM User s Manual 28 3 remove the protection cap and insert the optical fiber the resonator being careful to damage the end of the fiber or getting it dirty Figure 44 Connecting the optical fiber to resonator 4 screw the protection cap back on the resonator Figure 45 Final closing WARNING To avoid damaging or breaking the optical fiber never subject it to rays with a curve under 20 cm VLASE IR SYSTEM User s Manual 29 wWJATALOGIC 2 7 7 RADIOFREQUENCY CABLE CONNECTION Screw in SMA connectors starting at resonator side 90 end then at the rack side Figure 46 RF cable connection After inserting the cable tighten the connectors using an 8 mm wrench as shown below Figure 47 Tightening the RF cable VLASE IR SYSTEM User s Manual 30 HP Y eleme 2 7 8 MDR CABLE CONNECTION Connecting cable to rack Figure 48 MDR connection side rack Connect the other end of the cable to the scanner head Figure 49 MDR connection side resonator VLASE IR SYSTEM User s Manual 31 wWJATALOGIC 2 7 9 RESONATOR CABLE CONNECTION Connecting res
21. identified as OPERATOR responsible for loading elements to be processed visually checking the work cycle removing the finished product and cleaning the marking system MAINTENANCE WORKER responsible for the electrical mechanical and optical maintenance and adjustment of the marking system NOTE Datalogic Automation S r l shall not be held responsible for any non conforming use of the marking system of its manufacture NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDICES v VLASE IR SYSTEM User s Manual DATALOGIC y OVERVIEW We are honoured by your choice of a Datalogic Automation product specifically a new product belonging to the VLase product families which aim to satisfy new market evolutions and especially the integration industrial laser sources OPERATION OF A LASER SYSTEM WITH GALVANOMETRIC SCANNING The laser generates a train of high energy pulses of invisible radiation In order to obtain a more accurate focus the laser beam is first enlarged by using an optical expansion system and then focused after being deflected by a scanning system consisting of two mirrors mounted on galvanometric motors These mirrors deflect the beam in a controlled beam along the X and Y axes etching of the product surface occurs by coordinating the movement of the two motors with the turning on off of the laser beam The deflected laser beam is focused by an F Theta scan lens bef
22. monitor to the system paragraph 2 7 14 o Turn OFF and ON the system and wait the end of the booting up the status led on the rack must be steady green o From the main screen click on START Control Panel o Select Adjust screen resolution EE Control Panel Sys eim i corper i 2 rind ared fix probleme GAH oF remot user accounts and Appraranie Persuraluatum View nete k status Change here Ghoges homegroug snd optorns Change deskton background and Sami Adjust screen ressiutien 4 0 ei We and pemters j amp Cluck Larqpeaye Regier 5 OT or other ing b preiector Change deplay language nl Acres 8 4 nar ams Let Windows settings Urat al a prodr as a Spurn veal deeply VLASE IR SYSTEM Users Manual 50 He Y eleme CHAPTER 3 o Inthe Display Properties screen select the desired Screen resolution and Color quality I5rreen 1 Conrad Pad nd Fersenaleabon Fer Search Control Panel d fuh Change Ehe appearance dj your dap Dpliny 12 1 1171 Resolution ioca xa buc BL
23. orbe dz E d aply Tht voor main depi Adwanoed setis Comwwm In or IT i mutter 1 Make best arg arbe Bera Langer or heel o Close the open screen and double click the Shortcut to save data bat icon in the Desktop screen e 22 save daka bat Shortcut o Restart the system in order to save the new settings v DATALOGIC 3 1 1 4 Connect to the Remote Computer using Remote Desktop Connection To connect the laser system to a remote Windows based computer follow these steps O Turn on the marking system Make sure that both the marking system and remote computer are connected to the LAN Click Start All Programs Accessories and then click Remote Desktop Connection Click Options In the Computer list type the host name or the IP address of the computer to which you want to connect Type the user name password and domain if applicable of an account to which you have allowed remote access into the corresponding boxes and then click Connect Remote Desktop A Connection Enter the name of the remote computer Compute 192168018 Username DLA System Saved credentials wil be used to connect to this computer You can edit or delete these credentials VLASE IR SYSTEM User s Manual 52 CHAPTER 3 wDOALALOGIC In the Log On to Windows dialog box that a
24. restart o Press ENTER key to continue Recreate the Lighter user database double click on file C Nusexr db bat view Favorites Tools remm i Date Modified Size Type 1 KB Configuration Settings 1 14 2013 2 57 PM 1 M5 D05 Batch File 1 1 2010 2 19 AM 3 807 KB Application 1 21 2013 3 33 PM 3 i user db bat Teamviewer DLA exe o If disk D has been restored SSD which contain the Lighter DATA folder replace the generic license dat and laser inz files in D DATA CONFIG with the custom ones present into the folder Fileinz and report in the USB recovery disk Double click on Shortcut to save data bat icon in the Desktop save data bat Shortcut o Restart Windows without turning OFF the system Log off Lack All Programs Shut down VLASE IR SYSTEM User s Manual CHAPTER 3 2197 197 180161 8 3 1 1 7 Starting operating in Local Control mode Connecting monitor mouse amp keyboard to the laser system paragraph 2 7 14 allows the operator to access the console witch contains the instruments to operate with laser Computer Recycle Bir Mangals Shortcut to Lighter Laser Editor Lighter Laser Engine A start Lighter Laser Editor t Lighter Laser Engine LeserEngine Tray Icon 272572 gt Laser Editor is a softwa
25. scan lenses and scanning heads will be considered upon request Below the chart of the standard F Theta scan lenses currently available F Theta Scan lens 01531608 2 45 Lens Diameter moxi Maximum External F Theta scan lens Diameter Working Distance WD Fixing Distance FD mm Marking Area MA Tolerance 1 mm Tolerance 1 5 mm 9 Other F Theta scan lenses available on request Working Distance WD is defined as the distance between the center of the working area defined in the focal plane and the last mechanical edge of the F Theta Refer to the following figure WD Working Distance MA Marking Area AB Aiming beam FD Fixing Distance WA Working Area Figura 20 Working distance NOTE Working Distance and Fixing distance here reported is guaranteed only for the first equipment F H Theta scan lenses In any case these are reference values that have to be verified from the laser integrator VLASE IR E SYSTEM Users Manual 14 2197 197 180161 8 14 ACCESSORIES The accessories listed here below are described for information purposes only and are not necessarily included in the packaging The minimum contents of the packaging include the main hardware cables and keys For additional information please refer to paragraph 1 3 1 4 1 RACK HANDLES Handles for rack fastening are available on request Figure 21 hand
26. with the same philosophy implemented in AREX Based on the optical layout of the Datalogic VIOLINO laser source the VLase family guarantees significant improvements in terms of performances thanks to the new laser diode current and temperature controllers developed by the Datalogic Automation laboratories which short warm up time and improve the stability of emitted laser power The operating temperature range has been extended to 5 40 C for its in use in industrial environments NOTE Laser system installation in secure environment is responsibility of the system integrator VLASE IR SYSTEM Users Manual DATALOGIC OVERVIEW Figure 1 Control rack and resonator with scan head Main features e 100to 240 V AC Power Supply Operating Temperature Range extended to 40 C e Fully integrated marking and system control e Integrated PC embedded and marking software for stand alone operation Ease of integration in industrial environments and maximum control compatibility with other marking platforms AREX EOX e Integrated photocell and encoder connectors for Marking ON Fly MOF applications e Unattended control of the system by LAN network or serial communication RS232 protocol e Fail Safe redundant interlock system fully compliant with EN 60825 1 Stable Marking process and high a beam quality M 2 Compact Design 19 2 5U rack e High peak power up to 60kW and short pulse duration 10ns
27. 125 8128201 Fax 39 0125 8128401 Sesto Calende Via dall Industria 20 21018 Sesto Calende V ITALY Tel 39 0331 9180601 Fax 39 0331 9180801
28. 39N3 343H T 109 110 n 2701 6511 HI IA 13001401 33H VLASE IR SYSTEM User s Manual NOISN3MIC HOLVNOS38H U T m J 3 LX S310H ONIXIH 3 XLH9 STOH lt ur n evF L 65LL HI IA 13009101 33H DATALOGIC TS SN3 1 0 i 02 6 0 e gg E 901 Fsg 2 3 c 589 Y at 5 wo JEt 5 S L j 2 05 2 on TT EI gz 2 es S310H ONIXIS lt LIX3 S310H 32N3H333H XZ T 111 2 J 5 2 27 65 HI IA 13009101 3238 144 10 119 Se dn 1 1 100 JEP 5 Xt n N S310H 39N3H3 3H XZ T 112 VLASE IR SYSTEM User s Manual 2197 197 180161 8 Y E E aiies Benes 808 aga REFER TO MODEL VL IR 1209 1042 2 REFERENCE HOLES 86H7x 8 4X FIXING HOLES M6X1 19987816 TIT 719626 EEES HEAD AND RESONATOR DIMENSION VLASE IR SYSTEM User s Manual 113 114 CFEL 602L HI 1A 13001 OL H3234 m VLASE IR SYSTEM User s Manual
29. 55 of IEC60825 1 considering single fault conditions wWATALOGIC KEY ENABLE Positions INTERLOCK Interlock Connector je NM 89 VLASE IR SYSTEM User s Manual v DATALOGIC EXTERNAL LABEL PLACING O00000 moogoocd aoccooa Figura 85 Positioning of external labels VLASE IR SYSTEM User s Manual 90 su a YN Figure 86 Positioning of external labels resonator VLASE IR SYSTEM User s Manual 91 DATALOGIC APPENDIX B STANDARDS LASER STANDARDS The marking system VLase is designed to complies with the applicable sections of these laser standards EU EN60825 1 USA 21 CFR 1040 10 The marking system is classified as Class 4 Laser Product Datalogic Automation S r l as manufacturer of laser source provides a marking system which is NOT intended for immediate use but it must be connected by others to other devices which have the final aim of creating a laser processing system The system manufacturer MUST ensure the safety of the laser processing machine according to its standards including the risk analysis implementation of safety measures certification and testing of safety measures and the pro
30. Are you sure you want to continue y n y This program is not started by clonezilla server 1 DK let s do it The following step is to restore an image to the hard disk partition s on this machine home part imag precise 2012 11 27 img gt sda sdai1 sda5 ask you again Are you sure you want to continue CHAPTER 3 wDALALOGIC o Wait until the procedure is completed Partclone Partclone v0 2 56 http partclone org Starting to restore image to device dev sdal Calculating bitmap Please wait done File system EXTFS Device size Eng Peeves Space in use Ge 1 Free Space d H BH Jidago Oo LOCKS Block size 4096 Byte Elapsed 00 00 02 Remaining 00 00 07 Rate 7 81GB min Current Block 149956 Total Block 1220352 Data Block Process Total Block Process o Press ENTER key to continue o Choose between o 3 Start over to repeat the procedure and recover another disk o 0 Power offto exit Clonezilla Wait until the shutdown process is done black screen Turn OFF the system using the main switch Remove the USB recovery disk from the USB port in the rack frontal panel Turn ON the system using the main switch wDALALOCGIC 3 1 1 6 Customize the system NOTE All the images used to restore disks are generic and must be customized with the correct 5 configuration and license files o Anerror message about Lighter user database could appears at system
31. CATION DESCRIPTION STANDARDS STANDARS VL IR RACK On Off key switch controls power KEYSWITCH to laser electronics Key can not YES YES YES be removed from switch in On position Panel Indicator RED LASER ON Indicates that laser is actively YES YES YES INDICATOR lasing or ready to emit according to the state RACK User selectable delay after YES NO YES ENABLE INPUT RACK Disable current output if input power is removed then later reapplied AC or DC YES NO YES Lockout power supply failure or remote interlock actuation while key switch is in ON position Panel connection Disables current driver laser Interlock output when a remote interlock YES YES NO switch on an equipment door or panel is opened Warning Label External Internal YES YES The marking system labels comply with Class 4 Laser Product Requirement The labels to be used in the machine where VLase are installed MUST comply with the requirements for the Laser Class of the machine Itself 93 VLASE IR SYSTEM User s Manual DATALOGIC APPENDIX D NOTE ABOUT LASER LASER SAFETY The following information is provided in compliance with regulations set by International Authorities and it refers to the correct use of marking system 1 zer M coluere DAN UA NS lt WM E 1 It is crucial that you protect yourself against beams of reflected or
32. DALALOCGIC The resonator must be secured to a special base not supplied by Datalogic Automation S r l using the four M6 threaded holes The resonator just like the control rack must be safety positioned and secured on a special surface parallel to the ground and absolutely vibration free The resonator can be secured both horizontally and vertically NOTE In order to prevent marking distortions install a vibrometer on the base of the piece to be marked and check for the absence of vibrations during the marking process 9 It is recommended to install the resonator on a micrometer positioning Z axis system 2X REFERENCE HOLES 26H7 8 BEAM EXIT 4X FIXING HOLES M6X1 144 A _ 28 5 i 131 5 6 143 232 45 163 15 Figure 29 Resonator fixing points It is very important to secure the laser system before you start marking the piece since improper securing or positioning may cause serious damage Do not secure the marking system in a way other than the one described in the figure NOTE Please refer to Appendix for detailed drawings of the different models and configurations 20 VLASE IR SYSTEM User s Manual wDALALOCGIC 2 5 INSTALLATION ENVIRONMENT The control rack must be installed in a suitable environment in order to allow proper air flow passage and correct housing of the cables VLase is an air cooled marking system an adequate
33. DATALOGIC USER S MANUAL 821002850 DATALOGIC 2008 2014 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Printed in Donnas Italy VLASE IR SYSTEM User s Manual ii wJATALOGIC SYMBOLS The symbols used in this manual along with their meaning are shown below The symbols are repeated within the chapters and or sections and have the following meaning Generic warning This symbol indicates the need to read the manual carefully or the necessity of an important maneuver or maintenance operation Laser Warning This symbol indicates the danger of exposure to visible or invisible laser radiation This symbol may also appear on the marking system at the risk area Electricity Warning This symbol indicates dangerous voltage associated with the laser or powerful enough to constitute an electrical risk This symbol may also appear on the marking system at the risk area Fire warning
34. ENT OR FUNCTION TYPE OF OPERATION INTERVALS Weekly wipe gently with a dry cloth or F Theta scan lens Check Clean acetone ethanol or clean it with air blowing Every 3 months according to the Rack Air filters Clean Replace environment and frequency of use 4 3 1 F THETA SCAN LENS CLEAN PROCEDURE Figure 83 Cleaning laser output 85 VLASE IR SYSTEM User s Manual DATALOGIC 4 3 2 CLEAN AIR FILTER PROCEDURE Figure 84 Clean air filter procedure WARNING Disconnect AC power cable before starting this operation Turn off key switch on controller unit Disconnect AC power cable Loosen screws of front panel and remove them Remove filter Clean filter with air blow or with neutral detergent and air dry it Reinstall the filter and protective cover NOTE DO NOT install wet filter If filter cannot be cleaned replace the filter Suitable filter area available as spare parts VLASE IR SYSTEM Users Manual 86 wDOALALOGIC VLASE IR SYSTEM User s Manual 8 APPENDIX A APPENDIX A LABELS IDENTIFICATION LABEL DESCRIPTION Identification label conse 2468 Warning logotype Laser Laser Label resonator re Laser Label control rack Aperture Label Label for non interlock protective housing Caution possibility of electric shock General Warning on USB plug Maximum output of laser radiation as per definition 3
35. EVISION INDEX IV FOREWORD V OVERVIEW OPERATION A LASER SYSTEM WITH GALVANOMETRIC SCANNING vi MARKING SOFTWARE vi IMPORTANT WARNINGS vi SUMMARY Vill 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES 10 1 1 TECHNICAL CHARACTERISTICS 10 12 SEALS 12 1 3 CONTENTS OF THE PACKAGING 13 1 3 1 HARDWARE 13 1 32 CABLES AND OTHER COMPONENTS 13 1 33 F THETA SCAN LENSES 14 1 4 ACCESSORIES 15 1 4 1 RACK HANDLES 15 1 4 2 CABLE KIT 5 7 mt 15 INSTALLATION AND SET UP 16 21 DESCRIPTION OF THE MODULES 16 2 1 1 RESONATOR 16 2 1 2 CONTROL RACK 17 22 INSTALLATION PRE REQUISITES 18 23 TRANSPORT 18 24 FIXING AND POSITIONING 19 25 INSTALLATION ENVIRONMENT 21 26 FUME DUST EXTRACTOR 21 26 1 FAN INSTALLATION 22 27 CONNECTIONS 23 27 1 CONNECTING COMMAND BOX CONNECTOR 23 27 2 CONNECTING I O CONNECTOR CONTROL AXES 23 27 3 CONNECTING INTERLOCK CONNECTOR 24 27 4 CONNECTING INTERLOCK OUT CONNECTOR 24 275 CONNECTING THE OPTICAL FIBER TO THE CONTROL RACK 25 27 6 CONNECTING THE OPTICAL FIBER ON THE RESONATOR 28 27 7 RADIOFREQUENCY CABLE CONNECTION 30 27 8 CABLE CONNECTION 31 27 9 RESONATOR CABLE CONNECTION 32 2 7 10 CABLE CONNECTION 33 27 11 5232 CONNECTION 33 2 7 12 SUPPLY CABLE CONNECTION 34 2 7 13 GROUND CONNECTION 34 2 7 14 LOCAL CONTROL MODE CONNECTION 35 2 7 15 REMOTE CONTROL MODE CONNECTION 36 3 USE AND OPERATION 38 3 1 TURNING ON SEQUENCE 38 3 1 1 ADVICE ON USING THE SYSTEM VLASE IR SYSTEM User
36. IR SYSTEM Users Manual 62 DATALOGIC TIE View Actions Laser Window Help te 52 28 5 DEMAR Limits all Change objectis fill type Limits function displays the bounding change string text 7777 box of the object s present in the Single line document Margins are displayed using a t Change objectis i red laser pointer 175 Resize Advanced D Bidirectional 0 Filing First Fi Object 4 F Adjust the Laser parameters using the Properties browser 63 VLASE IR SYSTEM User s Manual v DATALOGIC CHAPTER 3 Press Send Marking button in the Laser Toolbar to start the engraving process Lighter LAU Documents 8 x Fie Wem Actions Laser Windom 281 x si 1 5 os 9 a Pins Undojredo comma 8 Document C 02 Bx E minor nk al ij Addad objet string Change ebiectis fil type E Marg 1 0 1 00 1 00 ut rey Font a ue n FCRI QUEE gharg srra text Y oo 1 Change objectis lil type E I2 z 10 00 mm E Laser LN 2 4 Urigin enter i Materials saree Material Gave o nar Passages 1 passage Fass parage Passage 1
37. ISK D VL 20IR and press ENTER key software Labs Taiwan Clonezilla Opensource Clone System 06 Mode restoredisk Choose the image file to restore jrecise 2012 11 27 imege 2012 1127 1408 sda lt Cancel gt Ee 2 Fi uM audi P al i 2 2 o Choose the target disk to be overwritten and press ENTER key o Compact Flash disk drive if you are restoring the disk C drive SSD disk drive or Flash Disk drive if you are restoring the disk 0 1 drive Clonezilla Opensource Clone System OCS Mode restoredisk Choose the target disk s to be overwritten ALL DATA ON THE ENTIRE DISK WILL BE LOST AND REPLACED The disk name is the device name in GNU Linux The first disk in the system is or sda the 2nd disk is hdb or sdb Press space key to mark your selection An asterisk will be shown when the selection is done sda 8590MB vMware virtual S No disk serial no Cancel o Clonezilla will ask you to confirm twice o Press Y key and then ENTER key to confirm the 1st time o Press Y key and then ENTER key to confirm the 2st time 5 Enter to continue partition info in proc done info 2 info 3 info int OR The following step t store e ge hard disk partition s on this machine Z imag precise 2 gt sda 1 sda5
38. M rd save data bat Shortcut o Restart the system in order to save the new settings UB Low m wWATALOGIC 3 1 1 2 Change the LAN configuration and IP address The system allows you to change the LAN configuration and IP address NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the system paragraph 2 7 14 o Turn OFF and ON the system and wait the end of the booting up the status led on the rack must be steady green o From the main screen click on START Control Panel o Select View network status and tasks E Control Panel Adjust your compuber s settings Cabegory F Sysbeni Security ae eee User Rand and fiv precblems Bg acd er remasee user acrnunis Firbwark and Internet A Appearance am Persurialzalion 222 totus bd Change the theme 2 Cheese homegeoup and shang opbons Change desktop background n Moree peolubun 5 Manes devices and printers Llock Language and Region Add a device TR Connect En a projertor C M Change language X Ease ul Access Le Suggest settings rectal program Optime visual 47 VLASE IR SYSTEM User s Manual v DATALOGIC o Inthe Network and Sharing Center screen select Change adapter settings
39. OTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the 5 system paragraph 2 7 14 o Turn OFF and ON the system and wait the end of the booting up the status led on the rack must be steady green o From the main screen click on START Control Panel ee gt a e tee CALI prn ln o Select Change display language LILLILZNS alaisi d 53 Search conira Pavel Adjust your computer s settings Verw Zyskrr ond Security lise Acrnunts Fire lix or penne user accus Network and Internet Appearance and Personalization Connect bo hee Internet Chinas thee heme Vise Chaw bake curd hominu and shoring opines set een Hardware amd Sound Clock Language and Region Wen devices and printers Change or other mis BE Add LHE harpi la Connect En a projector Fari ud Acris Let Windows suggest settings visual Lirinst all program VLASE IR SYSTEM Users Manual 44 wDALALOGIC o In Keyboards and Languages select and choose the desired language Formats Location Keyboards and Languages Administrative Keyboards and other input languages To change your keyboard or input language click C
40. Panel socket BINDER M12 8 positions female 763 series Recommended encoder Datalogic 58 510 XXXX M1 58 510 5000 12 Figure 70 Female panel socket cod 09 3482 87 08 front view SIGNAL TYPE DESCRIPTION i ws 00000 POWER OUTPUT 12V DC power supply mex Ena Tacha sp wo BODY SHIELD SHIELD SHIELD 4 1 4 PHOTOCELL CONNECTOR Panel socket BINDER M12 4 positions female 763 series Recommended photocell Datalogic 551 5 01 Datalogic 515 5 01 or equivalent Figure 71 Female panel socket cod 09 3482 87 04 front view SIGNAL TYPE DESCRIPTION PHOTOCELL DIGITAL INPUT PNP photocell signal NOTE For EMC compliance a RICHCO RRC 16 9 28 M2 K5B or equivalent must be used VLASE IR SYSTEM User s Manual 70 wWATALOGIC 4 1 5 COMMAND BOX CONNECTOR PANEL SOCKET Panel socket SUB D 25 positions female PET eq ge Q SY Figure 72 Female panel socket SUB D 25 frontal view PIN SIGNAL DESCRIPTION 1 EXT 12V Output power Auxiliary 12Vdc power supply available for drive input supply logical HIGH max 250mA Secondary external enable signal see paragraph 4 1 11 2 EXT ENABLE B Digital Input HIGH level contact closed LOW level or disconnected contact opened RESERVED Digital Output DO NOT CONNECT 4 EXT 12V Output power Auxiliary 12Vdc power supply a
41. SING THE LASER READ CAREFULLY THE APPENDIXES 1 1 TECHNICAL CHARACTERISTICS CONTROL RACK MECHANICAL CHARACTERISTICS Weight 15 Kg IP Degree IP20 RESONATOR WITH SCANNER HEAD MECHANICAL CHARACTERISTICS Depth 515 581 mm IP Degree IP64 Vary from models Related to the resonator with scanner head without fan NOTE Please refer to Appendix for detailed drawings of the different models and configurations VLASE IR SYSTEM Users Manual 10 wDALALOGIC STORAGE CONDITIONS Storage temperature 10 to 60 C 14 to 140 F Shock and vibrations MIL 810E CAT 1 Basic Transportation Package Drop Test NOTE Since this product includes precision parts please avoid vibration amp shocks marking quality may deteriorate ENVIRONMENTAL OPERATING CONDITIONS Environmental temperature 5 C to 40 C 41 to 104 F Atitude Pollution Degree OvmotegeCaegoy ELECTRICAL POWER SUPPLY Input Voltage 100 to 240 Vac 600W PERFORMANCES LASER MARKER SOURCE specification 25 C Average Power at adno apse Cont 585 Peak power max s s Central emission wavelength nm 10684 9 llaseramngbeam 2 lt 1 630670000 Forced Air Cooling Rack Fans L10 40 C 60000h Resonator Fan L10 40 C 70000h dB A 70 at 1 meter OTHER MOF Marking onthefiyy
42. WING OF THE BEAM AFTER FOCUSING This is the most frequent viewing but opportune Filters and Goggles can ensure safety even for prolonged exposure The Optical Risk Nominal Distance O R N D for VLase are showed in the next paragraph NOTE Always use goggles with conformity certificate Hemember that no goggles can provide prolonged protection from direct or mirror reflected radiation 97 VLASE IR SYSTEM User s Manual DATALOGIC DNRO DETERMINATION AND O D OF PROTECTION GOGGLES In order to determinate the characteristics of the protection goggles it is essential to determine the characteristics of the radiation knowing its optical path the dimensions of the beam and its divergence 2 5 Scannig Head In particular it is very important to know the real divergence of the beam in output from the scan lens F Theta With all these optical datas it is possible to do the calculations of the nominal distance of optical risk DNRO and of the optical density DO requested to the protection filters of the laser radiation Calculations have been done following the CEI EN 60825 1 2007 Normative regarding nominal distance and optical risk in the worst condition and in case of accident exposition of 10s for direct radiation and 100s for diffused radiation Wavelength 1064 nm Application type Marking Emission type Q Switched Direct radiation VL IR 1109 TFS2 480 uJ 10 kHz Pulse energy VL IR 1159 TFS2 650 uJ
43. air flow is necessary to guarantee correct cooling of the system Please install in order to not stop the flow of air cooling Moreover please do not install an heat source near Clean air filter when it is dirty If the air filter is dirty the air flow might become not sufficient to ensure correct cooling and might stop marking operation Exchange air filter periodically Figure 30 Rack installation environment DO NOT place heavy objects on top of rack 2 6 FUME DUST EXTRACTOR During marking process dust and or gas may be produced It is important to use adequate fume extractor and or air filtration NOTE 1 Marking PVC or other plastic material can cause the release of chlorine gas witch can be harmful 9 to the laser operator and to the marking system itself Always use adequate fume extractor during PVC and plastic marking 21 VLASE IR SYSTEM User s Manual wWJATALOGIC 2 6 1 FAN INSTALLATION The fan supplied with the device must be accurately positioned and fixed on the resonator so that it can work properly The fan must be assembled so that the air flow is aimed at the unit containing the crystal gold coloured section on the resonator A N C P 753 m T gt X ir LANG 25 220 27 of le L gt Figure 31 Fan installation VLASE IR SYSTEM Users Manual 22 wDALALOCGIC 2 7
44. art the marking process 71 VLASE IR SYSTEM User s Manual DATALOGIC RESERVED Digital Input DO NOT CONNECT RESERVED Digital Input DO NOT CONNECT RESERVED Digital Input DO NOT CONNECT This signal is used to know if the marking process is 17 END Digital Output finished see paragraph 4 1 1 1 3 ON at the end of marking process This signal is used to know if the system is already 18 POWER ON Digital Output warmed up see paragraph 4 1 11 ON when the laser is in STAND BY or READY state This signal is used to know if the system is in booting up M state or in error state see paragraph 4 1 11 20 SYSTEM ALARM Digital Output ON during BOOTING UP ON in case of system error This signal is used to know if the system is ready to emit 22 ENABLE OUT Digital Output laser radiation see paragraph 4 1 11 ON when the system is in READY state This signal is used to know if a document sequence or script is loaded and ready to be executed ON when a document or a sequence is running in AUTO MODE or WORK MODE SW READY i D COMPATIBILITY true igital Output ON when a document or a sequence is running in AUTO MODE and laser in READY state SW READY COMPATIBILITY z false ON when a script is running n AUTO MODE and loPort setReady true function is used refers to Lighter user s manual Setting I O parameters paragraph to set the signal properties 74 refers to
45. d by pupil reflex Added to this is the fact that it is generally very intense with the result that it can be very harmful to the eye and present vision problems NOTE Directly viewing a laser beam can cause irreversible damage to vision To prevent permanent damage to vision a few precautions must be taken All individuals who may be exposed to dangerous levels of laser radiation must know that the laser is active and wear protective goggles if necessary Due to its high power the laser integrated in the Datalogic Automation system provokes reflected laser light from flat surfaces Reflected light is potentially dangerous for the eyes and skin Electromagnetic emission with a micrometric wave length is placed in long infrared and is therefore invisible thus it is not clear where reflected beams are aimed NOTE It is indispensable to protect yourself from reflected light beams because they can be sufficiently intense to create permanent injury to the eyes or skin In addition to possible injury to the eyes or skin direct laser emission can cause flammable materials to burn like organic solvents alcohol acetone or gasoline and cause fabric and clothing to burn NOTE This marking system is classified as class 4 Class 4 includes lasers which can produce risks not only from direct or reflected radiation but also from scattered radiation The laser sources may be a significant risk for the skin and risk of burning flammable mate
46. d in a commercial environment This system generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this system in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense VLASE IR SYSTEM Users Manual 92 49 19 65016 APPENDIX C GUIDE FOR SYSTEM INTEGRATOR VLase marking systems are classified as Class 4 Laser product They are intended to be installed in a system by system integrator OEMs which has the final responsability of the end product Classification Final system MUST comply to all requirements in order to classify the system as CLASS 1 LASER PRODUCT if end user could be exposed to a radiation not exceed the AEL for Class 1 during marking operation 1064nm CLASS 2 LASER PRODUCT if end user is not exposed to a radiation during marking but could be exposed to the radiation not exceeding the AEL for Class 2 during focusing and aiming 635nm The marking system are designed to easily fulfill all the requirement as per EU USA standards Below a YES NO table for features of Class 4 Laser A NO in the VL IR column means that the feature is available through dedicated connector and MUST be completely implemented by the system integrator OEM required by USA required by EU FEATURE LO
47. d press DEL key to enter BIOS SETUP UTILITY Select BOOT screen Select Hard Disk Drives check if the USB recovery disk is present in the list set it as 1st Drive using the key and press ESC key o Select Boot Device Priority set the USB recovery disk as 1st Drive using the key and press ESC key O O O BIOS SETUP UTILITY Boot Hain Advanced PCI PnP 100 secur ity Chipset Exit Hoot Settings Configure Settings during System Boot Boot Device Priority Removable Drives Select Screen Select Item Enter Go to Sub Screen Fi General Help F18 Save and Exit ESC Exit yO2 61 O Copyright 1985 2006 American Hegatrends Inc DATALOGIC CHAPTER 3 o Press F10 key to Save the configuration and Exit from BIOS SETUP UTILITY o The system will restart and Clonezilla live will boot from the USB disk o Select Datalogic Recovery Disk procedure and press ENTER Free Software Labs igh Performance Computing Taiwan o Choose the image file to restore o if you want to restore the C drive which contains the operating system and Lighter Suite choose RESTORE DISK C NEW VL WES7 and press ENTER key o if you want to restore the drive which contains the Lighter DATA folder choose the right image between that listed below which differ depending on the model VL 10IR gt RESTORE DISK D VL and press ENTER key VL 15IR gt RESTORE DISK D VL 15IRH and press ENTER key VL 20IR gt RESTORE D
48. duction of adequate information for use of the machine Datalogic Automation S r l is available for providing to the system integrator OEM all the information in its possession to help in complying with applicable standards CE COMPLIANCE See Declaration of Conformity Note about compliance to EN61010 1 The Risk Assessment regarding the DATALOGIC MARKING SYSTEM has been made in relation to the applicable point of that standard It is under the responsibility of the system integrator to do a new Risk Assessment regarding the final installation of the DATALOGIC MARKING SYSTEM WARNING This is a Class A Group 2 product according EN55011 In a Class B environment this product may cause radio interference in which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this marking system without the expressed written approval of Datalogic could void the authority to use the system This system complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This system may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This system has been tested and found to Comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the system is operate
49. e resonar binden lu Rude mien i stis 31 Resonator cable connection side 32 Resonator cable connection side eene nne nennen nnns 32 Resonator fan cable nnns 33 11 10 13 33 Power supply cable 34 ROU CONE COM 34 JSB MOUSE CONDECION escasos 35 Key OO al Gy C HOM 35 21010 NET S 36 RJ4S E themel Connec UO asiani T T TNT 36 moz dol aai e A E E E A 38 Status leds display RR RO 38 Enable command 39 Status leds display RR 39 ziyzie meeniucuodzi izih 40 216 1101 31 10 26 161 m 40 Male panel plug cod TB4M front 68 Female cable mount connector cod TY4F solder 68 Female panel socket cod 09 9766 30 04 front nn 69 Male cable mount connector cod 09 9767 00 04 front 69 Female panel socket cod 09 3482 87 08 front 70 Female panel socket cod 09 3482 87 04 f
50. el who have been trained and instructed on the electrical risks Datalogic Automation S r l shall not be held liable for work on electrically charged parts by inadequately trained personnel gt NOTE Access to the internal parts of the resonator is only permitted for authorized personnel who have been trained and instructed on the optical risks Datalogic Automation S r l shall not be held liable for work on parts by inadequately trained personnel gt VLASE IR E SYSTEM Users Manual 12 wDALALOGIC 1 3 CONTENTS OF THE PACKAGING 1 3 1 MAIN HARDWARE Figure 3 Control rack Figure 4 Resonator with F Theta scan lens 1 3 2 CABLES AND OTHER COMPONENTS ff Figure 6 Resonator cable Figure 11 Signal key Figure 14 Safety Key Figure 15 USB Stick Figure 16 Cable gland 23 Xxx 2212 23 Figure 17 Sample Test Figure 18 User Manual Figure 19 Test Report 13 VLASE IR SYSTEM User s Manual DATALOGIC 1 3 3 F THETA SCAN LENSES DLA provides a wide range of F Theta scan lenses to be applied to the scanning head to focus the laser beam in flat Marking Field in order to achieve high resolution marking results These F Theta scan lenses are available to best match the object i e logo string 2Dmatrix etc to be marked with customer need over the material processing and fit the standard DLA Scanning Head further solutions about different models of F Theta
51. erence E Laser Engine Tu Laser Dashboard pi Lighter Programmer Guide Std Ethernet Protocol ML Std 5 232 Protocol uninstall User Guide 09 VLASE IR SYSTEM User s Manual vVDATALOGIC 3 Wait the end of unistall procedure 4 Run new Lighter installer from an external device USB dongle 5 Wait until installation procedure is completed 6 Depending on whether the Lighter update includes any control board updates the following screen may appear New updates are ready to Install Updates Far your Board are available Click OK to install updates cma Procedure with control board update o press OK to execute control board update o Upon completion a window informs user that data is automatically saved in the system o System will be shut down automatically within the next 10 seconds WARNING 9 DO NOT restart the system or turn off the system o until system shuts down automatically black screen o power off the system to complete installation 103 VLASE IR SYSTEM User s Manual Procedure without control board update o awindow informs user that data is automatically saved in the system o System will be restarted automatically within the next 10 seconds WARNING DO NOT restart the system or turn off the system o wait until system is restarted automatically VLASE IR SYSTEM
52. gure 18 User Manual Figure 19 Test 13 mee m E UT T 14 OTT DETTO 15 22 0 DIUS 15 223 4501 Tc X 16 Figure 24 Control rack front ViQW cccccccccssssseeeceeeeccseesseeeeeeeeeeeeeseceeeeeseeaesseeeeeeeessaeeaseeeeeeessseaaaeeeeeesessaaaaases 17 BEI RE T mmm 18 25 FOSIMONING TO 19 Figure 27 Vertical positioning need additional 19 Figure 28 Fixing points on rack handels cabinet assembly 19 Fig r E me 20 Figure 30 Rack installation environment 21 FUS ar 21 22 Figure 32 Connecting Command Box connector 23 Figure 33 Connecting 23 Figure 34 Connecting interlock 24 Figure 35 Connecting interlock OUT connector nennen nennen nnne nennen nnns 24 Figure 36 Removing the cover plate from the 25 Figure 37 Passing the optical fiber through the cable gland
53. hange keyboards Change keyboards Install or uninstall languages that Windows can use to display text and 19 Ins tall uninstall languages Choose a display language English English FEE SERE EDAM fran ais italiana o Select Change keyboards to change your keyboard or input language Formats Location Keyboards and Languages Administrative Keyboards and other input languages To change your keyboard or input language click Change keyboards Display language Install or uninstall languages that Windows can use to display text and where supported recognize speech and handwriting y Install uninstall languages English Cancel 45 VLASE IR SYSTEM User s Manual v DATALOGIC CHAPTER 3 o Select now input languages and press OK Text Services and Input Languages 3 E X General Language Bar Advanced Key Settings Default input language Select ane of the installed input languages to use as the default for all input fields Engish United States LIS Installed zervices Select the services that you want for each input language shown in the list Use the amp dd and Remove buttons to modify this list English United States Italian Italy E Keyboard Add Remove Properties Move Up Move Down o Close all the open screen and double click on the Shortcut to save data bat icon in the Desktop screen ec
54. he status led on the rack and the led bar on the Scan Head will be steady orange Figure 63 Status leds display 39 VLASE IR SYSTEM User s Manual wWJATALOGIC 6 activate the ENABLE command by rotating it clockwise Figure 64 Enable command ENABLE The laser system is ready to mark The status led on the rack will turn red Figure 65 Status leds display VLASE IR SYSTEM User s Manual 40 wDALALOGIC ALARM SYSTEM KEY POWER ON BOOTING UP BLINKING GREEN 1Hz ENABLE ENABLE OUT LASER BUSY ALARM KEY POWER ON ENABLE ENABLE OUT LASER BUSY ALARM KEY POWER ON ENABLE ENABLE OUT LASER BUSY ALARM POWER ON ENABLE OUT LASER BUSY ALARM KEY POWER ON ENABLE ENABLE OUT LASER BUSY ALARM KEY POWER ON EMISSION STEADY RED ENABLE ENABLE OUT LASER BUSY See paragraph 4 1 10 for more information WAIT FOR START STEADY GREEN WARMING UP BLINKING ORANGE 1Hz STANDBY SHUTTER CLOSED STEADY ORANGE READY STEADY RED 3 1 1 ADVICE ON USING THE SYSTEM If the marking system is used in manual mode you need to connect Command Box connector as described before In this way you are able to control the marking system directly on rack front panel If the marking system is used in automatic mode it is recommended to enable permanently KEY and ENABLE commands positioned on rack front panel and to use remote signals EXT KEY and EXT ENABLE available on Command Box connector T
55. he system See Chapter 3 1 for more details PANEL CONNECTOR Type SWITCHCRAFT TB Series male Tini Q G Mini XLR panel mount connector 4 positions Figure 66 Male panel plug cod TBAM front view PLUG CONNECTOR Connector type SWITCHCRAFT Series Tini Q G Mini XLR female cable mount connectors 4 positions Figure 67 Female cable mount connector cod TYAF solder view VLASE IR SYSTEM Users Manual 68 wDALALOCGIC 4 1 2 INTERLOCK OUT The interlock out allows to monitoring of the operation of the interlock connector SIGNAL TYPE DESCRIPTION INT OUT A COLLECTOR COLLECTOR Interlock OUT signal A INT OUT A EMITTER EMITTER INT OUT B COLLECTOR COLLECTOR Interlock OUT signal B INT OUT B EMITTER EMITTER Tabella Pin out Interlock OUT panel socket USER SIDE SYSTEM SIDE INT OUT A COLLECTOR INT OUT A INT OUT B STATUS INTERNAL CIRCUIT Closed Closed Normal Operation INT OUT EMITTER 4 CIRCUIT INT OUT COLLECTOR INT OUT B EMITTER MNA M PANEL CONNECTOR Panel socket BINDER 4 positions female 719 series Figure 68 Female panel socket cod 09 9766 30 04 front view PLUG CONNECTOR Figure 69 Male cable mount connector cod 09 9767 00 04 front view 69 VLASE IR SYSTEM User s Manual DATALOGIC 4 1 3 ENCODER CONNECTOR
56. his part is supplied with the product and you can connect external controls wiring connector contacts following pins description on next chapter 41 VLASE IR SYSTEM User s Manual v DATALOGIC STAND ALONE mode The STAND ALONE mode with monitor keyboard and mouse connected is optimal to fully benefit of the ALL IN ONE Rack architecture characteristics SW Editor SW Engine Correction Matrix Laser Control Galvo Control MASTER SLAVE mode Keyboard mouse and monitor are not necessary in this configuration LAN um SW Editor Remote SW Engine Remote Active X SW Engine Correction Matrix Laser Control Galvo Control j VLASE IR SYSTEM Users Manual 42 New ActiveX allows integrators and end users to create customized Applications and User Interfaces via Ethernet Local or remote ActiveX control interface is available with the same commands to allow the use of the same application developed for both local and remote configurations LAN SW Engine Correction Matrix Laser Control Galvo Control Remote ActiveX 43 VLASE IR SYSTEM User s Manual wWJATALOGIC 3 1 1 1 Customize the operating system language and keyboard layout The marking system allows you to personalize the operating system changing the language used in menus and dialogs languages you can use to enter text and keyboard layout N
57. ht 2 00 mm 000 Shear 0 00 NTs 0 Angle 0 00 9 Displacement Displacement Spacing 0 00 Circle Compression 100 00 Circle _ 77 08 Counter Filling Start 0 Geometry Stop 999 Current 0 Step 1 d Locked gt Keep Cycles 1 Le T Properties browser give information about document or any selected object Start Lighter 6 0 0 Docu hn Display object operations toolbar wWJATALOGIC E awa D a ae DIAT Hi O Th go 1 empty gt Interline 2 Advance Triple lines Pocketing 29 D Raster 35 Added object string Angle ES rta Change objectis fill type 1 Gr Advanced lines ee change string text lling Single line BE change font Direction Packeting 4 SUEDE Outline option 28 Single line ge object s fill p 1 Spon E Fill By Cross lines be Object DICE vov DETIENE VES ERE EM E Aene mr mr EI mr RE mr EXER EI ORIS E ETE TE ERI ui CN ee es GRE PEERS cmi How to Test and engrave your document VLASE
58. ime Shot Time VL IR 10 W 10 kHz 200 kHz 1 5 us microsecondi 450yus VL IR 15 W 15 kHz 200 kHz 1 5 us microsecondi 450yus VL IR 20 W 20 kHz 200 kHz 1 5 us microsecondi 450yus NOTE It is strongly recommended to change FPK Shot time delay set because they have been optimized to ensure the safety of the marking system and the performance marking linked to the high stability of the laser pulses 81 VLASE IR SYSTEM User s Manual DATALOGIC 4 2 THERMALIZATION AND SUPPRESSION OF GIANT PULSES Thermalization is useful in order to obtain a good marking quality For the purpose of maintaining the Nd YVO crystal constantly excited or charged in order to obtain uniform markings or work processes the pumping needs to be maintained even when the laser radiation is not being generated This thermalization operation is carried out by maintaining a suitable current level in the laser diode and consequently a pumping radiation at 808 nm with Q Switch CLOSED so that the laser radiation is neither generated nor emitted With the VLase source this procedure can be implemented using the Software Thermalization Software thermalization Software thermalization is implemented automatically by the Lighter marking software and consists in defining within the marking project a certain thermalization level at which the crystal is maintained during the non emission intervals It is generally recommended to
59. keep the level of thermalization similar to the power level used for the marking or slightly lower LEVEL Pee am ma t lie etes t Q SW T 2v Q SW Chiuso t CORRENTE NELDIODO 1 di termalizz azione 150 us FPK time 450 us Fase di marcatura Termalizzazione FFK Fase di marcatura Figura 81 Temporal diagram of Software Thermalization VLASE IR SYSTEM User s Manual wDALALOGIC As you can see in the graph shown in the Figure during the marking phase the Q Switch Modulation signal determines the frequency with which the laser pulses are generated the effect of the LEVEL signal is a corresponding change in the laser diode current Please note that in order for this to occur the EMISSION signal has to be active NOTE Please also note that the current in the laser diode has an up and down time of about 150 microseconds even if the variation front of the LEVEL signal or of the EMISSION signal were steeper This limit in the commutation speed of the current in the diode laser is intentional since it is used to protect the laser diode from commutations that are too steep which may damage it or in any case subject it to stress thus shortening its useful life During the thermalization phase the EMISSION signal stays active while the LEVEL signal goes into a pre set thermalization level i e 90 a
60. king software preloaded If the system is not used in remote mode a monitor and input peripheral devices not included are needed nevertheless 2 3 TRANSPOHT The marking system can be easily lifted up and moved by a single person thanks to its compact size and reduced weight WARNING To avoid damaging or breaking the optical fiber never subject it a bending radius below the limits 2 specified in the technical specification table Figure 25 Transport NOTE VLase is a delicate opto electronic laser marking system avoid damaging it with shock and 5 vibrations NOTE Be extremely careful to not damage the fiber octic cable between resonator and rack VLASE IR SYSTEM Users Manual 18 wDOALALOGIC 2 4 FIXING AND POSITIONING The marking system must be positioned in a safety manner and must be followed the precautions listed below 313 50 mm 1 73 5 mm Figure 27 Vertical positioning need additional fixing Don t fix the marking system in manner not shown in figure The marking system can be fitted inside a special rack cabinet equipped with special support shoulders and handles available on request Here are the odds of the mounting points for mounting in rack rack handles available as accessory 466 00 Figure 28 Fixing points on rack handels cabinet assembly VLASE IR SYSTEM User s Manual 19 w
61. les rack 1 4 2 CABLE KIT 5 7 mt Kits are available on request cable lengths of 5 meters and 7 meters Figure 22 Cable Kit lenght plus 15 VLASE IR SYSTEM User s Manual 2 INSTALLATION AND SET UP NOTE VLase is a Class 4 laser marking system 9 For proper use under conditions of safety they must be brought to Class 1 2 1 DESCRIPTION OF THE MODULES 2 1 1 RESONATOR A description of the main parts of the resonator unit is provided here below 11 TT 1 Scan Head signals connector 4 Cooling fan 2 RF connector 5 Fan connector 3 Optic fiber inlet 6 Rack Resonator connector Figure 23 Resonator view 16 VLASE IR SYSTEM User s Manual 2197 197 180161 8 2 1 2 CONTROL RACK A description of the control rack is provided here below for the purpose of obtaining the right information for proper installation of the marking system 090999 900090 20209 do moomec ancora maoaogmao 9 86 20 Main power supply connection Figure 24 Control rack front view 17 VLASE IR SYSTEM User s Manual DATALOGIC 2 2 INSTALLATION PRE REQUISITES Once it is installed in a suitable environment the VLase marking system is already set for use since it is equipped with Embedded PC with mar
62. move protection devices For example during the intended use of the marking system if a material being processed undergoes alterations and produces irritating and or toxic fumes it may be necessary to remove the fumes from processing before releasing them into the air An additional risk may be represented by fire caused by processing materials other than those the system was designed for NOTE Do not subject materials other than those the system was designed for to radiation NOTE When processing flammable material such as plastic since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the system is commissioned and follow the instructions in the SAFETY Chapter in the Collateral Risks section 101 VLASE IR SYSTEM User s Manual DATALOGIC APPENDIX E SOFTWARE UPGRADE This document describe how to update SW version 1 Close the Lighter and Laser Engine Click on QUIT Minimize Showy Always on tap User management Global variables view lag System best Laser configuration Start in auto made Start in remote mode Default Programs at Desktop Gadget Gallery Internet Explorer 9 Shortcut to LASER GUI 4 61 windows Media Player Windows Update SPS Viewer Accessories DLA Fiber Configurator HTTP Test Client Lighter 6 2 Barcade Ref
63. nd the Q SW MOD signal stays fixed at O V At the end of the thermalization phase before starting another marking phase the FPK First Pulse Killing procedure needs to be implemented in order to discharge the crystal thus avoiding the generation of giant pulses which may cause marking defects as well as damages to the internal optics of the resonator To discharge the crystal the Q Switch is kept closed Q SW MOD signal at 0 V and the EMISSION signal is brought to a OV level for at least 450 microseconds so as to cut off the current in the laser diode and consequently the pumping of the crystal FPK delay 83 VLASE IR SYSTEM User s Manual v DATALOGIC According to have the marking system in safety mode see Appendices for more details we recommended to install the VLase like figure below in order to limit laser output area To obtain a good marking quality and not to decrease life time we recommended a ventilation or vacuum system in a protection box to limit dust due to marking phase Figure 82 Safety mode example VLASE IR SYSTEM User s Manual wDALALOCGIC 4 3 MAINTENANCE The ordinary maintenance program foresees only Some operations consist in a mere check of the operating condition The maintenance activities must be done in respect of law prescriptions regarding the safety rules during the operations The following parts functions have to be controlled MAINTENANCE PROGRAM COMPON
64. ng the cover plate from the rack 2 insert the optical fiber into the cable gland without removing its protection cap NOTE The insertion of the optical fiber is a delicate operation You must make sure that the optical fiber is ia protected by his cap during insertion in the antenna cable to avoid damage or dirty it Figure 37 Passing the optical fiber through the cable gland 25 VLASE IR SYSTEM User s Manual wWJATALOGIC 3 insert the optical fiber into the PG cable gland mounted on the rear panel of the rack Figure 38 Passing the optical fiber through the PG cable gland 4 remove the drain plug and tighten to form the fiber diode paying attention not to soil or scratch the fiber end Figure 39 Connection of the optical fiber VLASE IR SYSTEM User s Manual HP Y eleme 5 fixing the cable gland on the PG Figure 40 Fixing the cable gland 6 closing rack top cover Figure 41 Closing cover 27 VLASE IR SYSTEM User s Manual wWJATALOGIC 2 7 6 CONNECTING THE OPTICAL FIBER ON THE RESONATOR Follow the steps listed here below to wire the optical fiber to the resonator 1 unscrew the three screws that secure the metallic cover and cable gland to the resonator Figure 42 Disassembling the optical fiber cable gland from the resonator 2 insert the optical fiber in the cable gland without removing the protection cap NOTE The insertion of the optical
65. onator cable to rack Figure 50 Resonator cable connection side rack Connect the other end of the cable to the resonator A 2777 GY C Gyr fy 4 17 ZANJA 2 5 D Co N Figure 51 Resonator cable connection side resonator VLASE IR SYSTEM User s Manual 32 HP Y eleme 2 7 10 FAN CABLE CONNECTION Connect fan cable to resonator Figure 52 Resonator fan cable connection 2 7 11 RS232 CONNECTION Connect the RS232 serial protocol to drive away with the marking system Figure 53 RS232 connection VLASE IR SYSTEM User s Manual 33 wWJATALOGIC 2 7 12 POWER SUPPLY CABLE CONNECTION Connecting power supply cable Figure 54 Power supply cable connection NOTE Lock the plug with the retaining clamp to avoid accidental disconnection 2 7 13 GROUND CONNECTION To ensure high electrical noise immunity it is strongly recommended to connect the chassis to earth plant Figure 55 Groung connection VLASE IR SYSTEM Users Manual 34 2 7 14 LOCAL CONTROL MODE CONNECTION To use the marking system in Local Control mode is necessary to install a mouse keyboard and monitor to the system Connect the monitor and input devices as shown below Figure 57 USB keyboard connection VLASE IR SYSTEM User s Manual 35 Figure 58 VGA moni
66. ons are executed automatically using external signals o Manual mode used for displaying the margins of the graphic objects to be marked and testing layouts 65 VLASE IR SYSTEM User s Manual v DATALOGIC 4 Select the document from the list and click on To Auto Mode button LaserEngine Ds blank D li Documenti xlp 5 input xse iM output Sequencel Seguencez x56 Sequences xse 2 Std 25 232 xqs Untitled xqs 1114 mode 14 L The laser system is ready to mark document using external START amp STOP signals VLASE IR SYSTEM Users Manual 66 wDOALALOGIC VLASE IR SYSTEM User s Manual 67 DATALOGIC 4 TECHNICAL SPECIFICATION 4 1 EXTERNAL CONNECTORS SPECIFICATIONS 4 1 1 INTERLOCK IN Interlock disable the Class4 laser source inside the marking system Interlock internal circuit is designed to comply with the single fault condition PIN SIGNAL TYPE DESCRIPTION VCC INT IN A OUTPUT 5V DC reference for interlock IN signal A INT IN A INPUT Interlock IN signal A Table Interlock plug Pin out NOTE The 4 positions interlock connector implements the double and redundancy safety interlock EN60825 compliant See figure 78 NOTE N To restore the marking system is necessary repeat the Turning on sequence without shutting down t
67. ore it hits the surface of the product Generally speaking the marking is carried out within the focus of the beam MARKING SOFTWARE The marking software Lighter is preinstalled on the system NOTE Consult Lighter software user s manual for a proper use of the same The VLase laser marking system features a control unit whose size is compatible with the standard 19 2 5U in varnished steel and a resonator whose compact dimensions make it easy to integrate into a system that comprises safety devices required by applicable regulations the management of marking signals and the customer s complementary modules if any All laser marking system connections are found on the rear of the rack power supply safety electrical signals communication ports patch cord to the scanner head while the front features key and enable command devices status led in addition to a USB connector for the communication with the internal embedded controller VLase belongs to the family of DPSS Diode Pump Solid State laser sources in the pumped and owitched configuration The mechanical and electrical characteristics satisfy standardization and connectivity needs of the industrial field such as the new 19 rack and different solutions for laser system control The new marking system control platform allows for an easy integration in industrial environments and complies with the standard of the other Datalogic Automation marking systems
68. ppears type the password of the account with remote access privileges into the Password box User name system Password dla System EH 3 In the Log on to list if applicable select the domain or remote computer that you want and then click OK The remote desktop is displayed in a window on the desktop The remote computer is locked during this session To disconnect the session click the Close button in the session window and then click OK when you are prompted to disconnect the Windows session CHAPTER 3 3 1 1 5 Recover the system using USB recovery disk The marking system is provided with a USB recovery disk that can be used in case o the system does not boot because the CF disk containing the operating system is corrupted o Lighter doesn t work because the SSD disk which contains the Lighter DATA folder is corrupted The recovery procedure allows to go back to the factory configuration without removing the CF or the SSD from its housing STORAGE CONFIGURATION C drive CF D drive SSD o Operating system o Lighter DATA folder configuration files license Lighter Suite layouts projects sequences etc O The recovery procedure requires the USB recovery disk witch is included in the standard equipment Procedure o Turn OFF the system Insert the USB recovery disk provided with the marking system in the frontal USB port of the rack Turn ON the system an
69. re that allows to easily mark or engrave product identification information such as 2D matrix codes barcodes text aloha numeric serial numbers date codes part numbers graphics and logos in any production environment With Laser Editor you can edit graphic layouts set laser parameters set system configuration control the integrated I O module for axis management create automated procedures create programs using Lighter programming language Laser Engine is an application automatically loaded at start up that allows to operate on the marking system Laser Engine is present in the tray icon With Laser Engine you can watch the system status select a saved document display limits using a red laser pointer watch the marking preview and do marking tests switch between Manual Auto mode engraving operations controlled by operator or external signals wWJATALOGIC How to create and edit your first graphic document Double click on LaserEditor icon to start the layout editor application Click on the document type selector and choose Document Lighter 6 0 0 Document3 3 Oo 2 212027 File Edit View Actions Laser Work area 2 3 4 graphic work area where the engraving layout is represented d Ring Document Sequence ATCP
70. rials 95 VLASE IR SYSTEM User s Manual wWATALOGIC di ABSORPTION OF LASER RADIATION Human skin absorbs electromagnetic radiation in different ways depending on the wave length of the radiation Both the eye and skin have a predisposition for accepting certain wave lengths and are more unresponsive to absorbing others In the specific case of the Eye the Cornea and Crystalline lens let all the wave lengths from 400 to 1400 nm pass and reach the Retina even with various attenuations They include the range from visible light to IRA infrared Thus Nd YVO laser radiation 1064 nm wavelength is included in this range and leads to direct Retina exposure In terms of the Skin the biological window has different absorption percentages but is not dissimilar in terms of wave length The maximum exposure values for Skin are much different compared to those tolerated by the Eye Retina Vitreus Body Optical Nerve Crystalline Lens Crystalline Humor Figure 87 Eyeball section In terms of the damage mechanism that absorbed radiation can cause it also depends on the wave length Short lengths ultraviolet UV C 180 280nm UV B 280 315 nm UV A 315 400 nm generally cause photo chemical effects e cataract or opacification of the crystalline lens e melanic coloring or reddening of the skin Greater wavelengths infrared IR A 780 1400 nm IR B 1400 3000 nm IR C 3000 10 9 nm generally cause thermal effects
71. ront 70 Female panel socket SUB D 25 frontal 71 Male panel socket SUB D 25 frontal view ccccccccseeeecceceeeeeeeeeeeeeeeeesesaeeeeceeeeessueaseeeeeeeeessaaagsess 73 Male panel socket SUB D 9 frontal view nnne 74 15101141 NER ER 76 Key and Enable Signal a 77 Tc M 78 8 61 41 10 1 510 OO OE 79 Example Of stalic marking 80 Example of Marking on Fly MOF 80 Temporal diagram of Software 82 42 11 11 2111 616 41 3 1 0 84 Gleaning laser OUTPUT 85 dlear air ter TTE E 86 Positioning ol extemal aC NETTES 90 Positioning of external labels 91 Fey SDI SSC OM Wt 96 DATALOGIC DATALOGIC Headquarters Via Lavino 265 40050 Monte San Pietro Bologna Italy Tal 39 051 6765611 Fax 39 051 6759324 Purchasing Dept Fax 39 051 6765499 info automation it datalogic cam Laser Marking operation officies Donnas via Le Gorrey 10 11020 Donnas AQ ITALY Tel 39 0
72. s Manual viii wWYATALOGIC 4 TECHNICAL SPECIFICATION 4 1 EXTERNAL CONNECTORS SPECIFICATIONS 4 1 1 INTERLOCK IN 41 2 INTERLOCK OUT 41 3 ENCODER CONNECTOR 4 1 4 PHOTOCELL CONNECTOR 4 1 5 COMMAND BOX CONNECTOR PANEL SOCKET 4 1 6 CONNECTOR I O CONTROL 417 RS232 CONNECTOR 4 1 8 INPUT OUTPUT SIGNAL SPECIFICATIONS 4 1 9 COMMAND BOX LASER SIGNALS 4 1 10 CONNECTION EXAMPLES 42 THERMALIZATION AND SUPPRESSION OF GIANT PULSES 43 MAINTENANCE 4 3 1 F THETA SCAN LENS CLEAN PROCEDURE 4 3 CLEAN AIR FILTER PROCEDURE APPENDIX A LABELS IDENTIFICATION EXTERNAL LABEL PLACING APPENDIX B STANDARDS LASER STANDARDS CE COMPLIANCE FCC COMPLIANCE APPENDIX C GUIDE FOR SYSTEM INTEGRATOR APPENDIX D NOTE ABOUT LASER LASER SAFETY LASER RADIATION ABSORPTION OF LASER RADIATION CLASSIFICATION AND DANGER LEVEL RADIATION VIEWING CONDITIONS DIRECT VIEWING OF THE LASER BEAM DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER DIRECT VIEWING OF THE BEAM AFTER FOCUSING SCATTERED VIEWING OF THE BEAM AFTER FOCUSING DNRO DETERMINATION AND O D OF PROTECTION GOGGLES EYES AND SKIN RISKS GENERAL SAFETY REGULATIONS COLLATERAL RISKS APPENDIX E SOFTWARE UPGRADE APPENDIX F MECHANICAL DRAWINGS APPENDIX G DECLARATION OF CONFORMITY FIGURES ix VLASE IR SYSTEM User s Manual 118 DATALOGIC 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES NOTE BEFORE INSTALLING AND U
73. s that its image is then focalized on the Retina in a very small spot with a dangerously high power density If the beam becomes divergent and scatters to a non reflecting screen then there is an extended vision of the image with a decisively less dangerous power density So there are different types of radiation viewing based on the access to the radiation and consequently different degrees of dangerousness DIRECT VIEWING OF THE LASER BEAM This type of viewing is the most dangerous and can occur at the outlet of the laser aperture after having removed the lens It is to be avoided at all costs No protective goggles represent a valid means against direct viewing of the beam DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION This may occur by directing the beam on a reflecting surface Viewing of a mirror reflected beam from a flat surface is very dangerous and equal to direct viewing DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER This happens if an Optical Fiber disconnects from the resonator Viewing of the beam is dangerous up to a significant distance Filters and Goggles do not ensure safety DIRECT VIEWING OF THE BEAM AFTER FOCUSING This occurs if the laser beam is not extinguished with an opportune absorber at the end of its useful path Looking at the beam is dangerous up to a considerable distance Filters and goggles can ensure safety for brief exposure as long as they are the right size and certified SCATTERED VIE
74. the adopted filter is stable for this period and foreseen an adequate over dimensioned in order to make sure that it could last longer than the accidental exposition period In case of exposition at 0 5 m for 10 sec the suggested optical density for safety googles is CLASS L4 99 VLASE IR SYSTEM User s Manual DATALOGIC EYES AND SKIN RISKS If exposed to intense Laser radiation even of a short duration or a less intense but longer lasting duration both the Cornea and the Retina can burn and be damaged irreparably forever This consequence is completely realistic in the event of direct viewing of a class 4 Laser beam If subject to direct focalized radiation even the skin can burn In addition it is necessary to bear in mind that a collateral ultraviolet radiation may exist with the main radiation long exposure may cause skin cancer GENERAL SAFETY REGULATIONS User must comply with the regulations and work in the best possible safety conditions to prevent decreasing the degree of marking system safety Therefore it is necessary to develop a Standard Operating Procedure S O P related to maneuvers to effect for turning on and off the marking system This procedure which shall be prepared around the time of installation shall serve as a reference for the Operator and shall be written in his her language Training is essential and must include Familiarization with system operating procedures e Knowledge of
75. the biological effects of radiation on the Eyes and Skin Understanding of the necessity for Individual Protection Devices I P D COLLATERAL RISKS If the intended use of the marking system changed for example for material processing applications collateral risks may arise represented by the production of fumes and vapors which may be irritating or toxic if not removed and adequately filtered before being released into the air again NOTE It is advisable not to change the intended use without previously contacting the Manufacturer An additional risk may be represented by fire caused by processing materials other than those the marking system is designed for NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the system is commissioned NOTE Do not subject materials other than those the system was designed for to radiation VLASE IR SYSTEM Users Manual 100 wDALALOGIC The most serious collateral risk associated with laser marking system which may be fatal is electricity This may occur when the manufacturers warning and procedures are not followed Unauthorized and untrained personnel must never do any work on the electrical part The safety devices must never be removed and their operation must be periodically checked NOTE TAN Do not work on the electrical part if you are not trained to do so Do not re
76. tor connection 9 Minimum resolution 800 x 600 2 7 15 REMOTE CONTROL MODE CONNECTION To use the marking system in Remote Control mode is necessary to connect a network cable Figure 59 RJ45 Ethernet connection 9 Ethernet 10 100 Mbit 36 VLASE IR SYSTEM User s Manual wDOALALOGIC VLASE IR SYSTEM User s Manual 37 wJATALOGIC 3 USE AND OPERATION 3 1 TURNING ON SEQUENCE 157 before turning on the marking system be sure that the system are connected as previously described Check presence of voltage power supply connection interlock connector and Command Box connector Check that KEY and ENABLE commands on the rack front panel are disabled see figure 76 2ND turn on the main switch the back of the control rack Figure 60 Power on During booting up status led on the rack front panel will be blinking green 379 wait the end of the booting up The status led on the rack will be steady green Figure 61 Status leds display 38 VLASE IR SYSTEM User s Manual 49749006 8 4 activate the command KEY by rotating it clockwise ms E m li E A r Figure 62 Enable command KEY When the KEY command is enabled the status LED on the rack will be blinking orange for about 20 sec laser source warm up wait the end of the laser source warm up T
77. ur network administrator For the appropriate IP settings Obtain an IP address automatically This connection uses the following items Use the Following IP address OM Client for Microsoft Networks File and Printer Sharing for Microsoft Networks dal 055 Packet Scheduler IP address gt 168 0 64 Subnet mask ety by cp Default gateway i Obtain ONS server address automatically IKILILIL i Link Layer Topology Discover Mapper 1 0 Driver Link Layer Topology Discovery Responder amp nternet Protocol Version 6 TCP IP YB EXE internet Protocal Version 4 TCP IP yd Install Properties Description Transmission Control Pratecol Intermet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Use the Following DNS server addresses Preferred DNS server i Alternate DNS server Validate settings upon exit Advanced Cancel o Close the open screen and double click the Shortcut to save data bat icon in the Desktop screen Te TC Ix w bal ertr o Restart the system in order to save the new settings wWJATALOGIC 3 1 1 3 Change the Video setting The system system allows you to change the Video setting NOTE In order to perform this setting it is necessary to connect mouse keyboard and
78. vailable for drive input m supply logical HIGH max 250 5 EXT 12V Output power Auxiliary 12Vdc power supply available for drive input supply logical HIGH max 250 EXT 12V Output power Auxiliary 12Vdc power supply available for drive input supply logical HIGH max 250mA EXT 12V Output power Auxiliary 12Vdc power supply available for drive input supply logical HIGH max 250mA Primary external enable signal see paragraph 4 1 11 EXT ENABLE A Digital Input HIGH level contact closed LOW level or disconnected contact opened This signal is used to know if the current spooler is BUSY 7 Digital Output executing marking in progress see paragraph 4 1 11 ON during marking process This signal is used to check the presence of the command 10 CONNECTOR Input box connector see paragraph 4 1 12 PRESENCE HIGH level normal operation LOW level or disconnected laser source faulty This signal is used to start to the marking process when a START MARKING Input document or a sequence is running in AUTO MODE MUR or WORK MODE see paragraph 4 1 11 3 HIGH level pulsed signal start the marking process External key signal see paragraph 4 1 11 EXT KEY Digital Input HIGH level contact closed LOW level or disconnected contact opened This signal is used to stop the marking process see STOP MARKING Digital Input paragraph 4 1 11 3 HIGH level pulsed signal st

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