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DC1000 Dialog-Controller Basic, Prime, Compact, Clean

1. Current output AO I mode gt applicable to all A channels Overview Signal range Optionally 20 mA to 20 mA 4 mA to 20 mA Connections per output A and AGND A can be connected to AGND if the voltage is to be monitored Connect shield to AGND Static characteristics Output impedance in signal gt 300 kQ by readjustment range Analog output errors Greatest error at 25 C 1000 ppm 40 uA Temperature coefficient 20 ppm K 0 8 yA K Value of lowest value bit LSB 15 ppm 0 610 A Digital resolution 16 bit Data format in the application 32 bit Real 24 bit payload program General characteristics Permissible load types Load to AGND Greatest inductive load 0 1 mH Load impedance range 0 500 O Typical example of external connections A gt A Ot GND 2VF100472DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 125 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Current output AO I mode Output response to On Off switching operations of power supply Without supply voltage High impedance output 200 kQ at 0 V During booting routine of the DC1000 High impedance analog output Brief current peaks up to 2 may occur when switching on and switching off If there are brief interruptions Behaviour in STOP mode If the interruption gt 100 us the AO are briefly switched to high imp
2. Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal 9 N C Do not connect GSD files The PROFIBUS card has 3 GSD files for configuring the PROFIBUS interface gt DPMaster gsd Configuration of PROFIBUS Master gt DPSlavelnternal gsd With this the PROFIBUS Master can be additionally equipped with a Slave function gt DPSlave gsd GSD file for the PROFIBUS Master which can access the card configured as a PROFIBUS Slave All application and diagnostic data are set up via the CODESYS controller con figuration or are provided by the application NOTICE Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER A DUOLED signalizes the current state ofthe bus and any possible error messages gt State LED PROFIBUS card configured as Master Indicator Signal Description 1 State Orange No Profibus configuration available Green All configured Slaves are correct on the bus Green 1x flashing Not all but at least one DP Slave is on the bus Green 2x flashing There is no configured DP Slave on the bus Green 8x flashing PROFIBUS card configured as a Slave Indicator Signal Description 1 State Orange It was not po
3. gt Encoder interface Groups of 2 inputs can be combined to form a quadrature encoder for evaluation Function Input 1 Input 2 Encoder 1 IN 1 X1 IN 2 X1 Encoder 2 IN 3 X1 IN 4 X1 The encoder values are only reset 0 when the unit is switched on or rebooted after a reset 90 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 2 PROFIBUS MASTER card The PROFIBUS MASTER card is a PROFIBUS MASTER module permanently 2 Af gt Short description installed in a Dialog Controller Indicators Database 2 G Comm 3 O Master 1 2 Token KI e r N Diag g lt Cs r X2 Profibus DC Profibus DP M 2VF100308DG00 cdr Performance features an overview PROFIBUS DP Master bus module Max of 125 slave nodes can be connected Max 3 kbyte process data 1536 byte input and 1536 byte output data Baud rates 9600 bit s 12 Mbit s Potential isolated PROFIBUS MASTER RS485 interface with integrated DC DC converter and opto couplers Cyclic DP Master services Vyvvv y The scope of supply consists of gt Scope of supply gt PROFIBUS MASTER card installed in the Dialog Controller Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 91 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER
4. L 1424V O Y OUT IN E Me M Es ES GND Mintemal M 2VF100011DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Digital output data Module data Number of outputs 8 max 12 if the I O is used as an output Type of output Semiconductor non saving Protected circuit for inductive loads Quick deactivation 50 V terminal voltage typical against 24 V Power dissipation resulting from deactivation Max 0 5 W output max 4 W module Status indicator None Diagnostic function Load connection None Total load 100 6 A 12x 0 5 A Overload protection Yes for thermal overloads Activation of the thermal overload protection may influence adjacent outputs Short circuit protection Activation threshold Yes electronic current limiter min 0 5 A typically 0 9 A Current is electronically limited Activation of the short circuit protection results in a thermal overload which activates the thermal overload protection Output delay from 0 to 1 Max 0 5 ms from 1 to 0 Max 0 5 ms Output capacitance lt 20 nF Reference voltage DC 24 V Voltage drop at reference current lt
5. Basic recovery procedure in case of an ERROR STOP gt determine the cause of the error indicated in the service menu on the display or can be read using a web browser gt correct the cause of the error gt perform a controller reset or alternatively Mode selection switch Service menu CODESYS web browser gt return the controller to operation Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER NOTICE CP1131 P FORCE mode FORCE indicates that the application program is running and CODESYS forc es a value to be written to at least one variable at the start of every cycle This makes it evident to the user that the application program might react differently if no such forced access to the PLC program s process were to occur Status LEDs for CPC programs LEDs 3 to 5 can each be separately controlled by application software Ethernet status LED Refer to the section 10 100 Base T Network Connection Ethernet 3 3 Service menu Functional scope The Dialog Controller s service menu allows the user to define and examine device and communications pa rameters as well as device states It also represents a valuable service and commissioning aid The service menu thus permits setting definition at the Ethernet interface and diagnostics functions in case of errors to be simpli
6. The high degree of measuring accuracy of the card makes specific demands on the connecting technique for the analog sensors Lay the analog cable separate from the power cable If necessary create a metallic shield in cable chan Earth the shield with a clamp at the point of entry in the switch cabinet gt Usean analog cable with a braided shield gt nels gt gt Make a short connection from shield to AGND gt Lines must be shorter then 30 m gt _ Donot plug in while in operation Analog input parameters Al General characteristics Method of transformation Delta sigma transformation according to Multiplexer Operating modes Self scanning Protective equipment Calibration to maintain the accuracy class 12 months Terminal arrangement Analog filtering Shields on joint AGND pins or BL I O plug in connectors with 3 wire con nection without LED Low pass of the 1 order time constant T 0 5 ms 3 dB at 317 Hz Scanning time 10 us Scanning rate Assignment The scanning rate of each measuring channel depends on the number of con figured measuring channels Mode Al U 1 measuring channel Al mode 1 measuring channel BI U mode 1 measuring channel AO U mode 2 measuring channels AO I mode 1 measuring channel Unless the user additionally monitors the voltage Al I active Measuring channels 1 5 Scanning rate 1 ms 6 11 Scanning rate 2 ms 12 Scanning rat
7. 15 G approx 150 m s duration 10 ms semi sinusoidal EN 60068 2 27 test Ea Interference emission EN 61000 6 4 industrial environments Interference resistance EN 61000 6 2 industrial environments Protection class Insulating resistance EN 61131 2 DC 500 V test voltage Protection type IP20 front IP65 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 33 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 34 Module data Power supply 24 V power pack Supply voltage 24 VDC 15 20 SELV max alternating component 5 Current consumption Typically 1 0 A max 2 0 A at 24 VDC Fusing depending on the l O load max 12 A Polarity reversal protection Yes Potential isolation Ethernet port Yes between CAN bus and l Os Number interface type 1 x 10 100 Base T Connection method USB ports RJ45 Number interface types 1 x host USB Rev 1 1 on rear 1 x host USB Rev 1 1 on front Prime Interface only Plug unplug cycles CAN bus ports Max 1 000 Number interface types 2 x Standard CAN ISO 11898 Prime Interface 1 x Standard CAN ISO 11898 Basic Interface Potential isolation CANO X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Serial ports Switchabl
8. EN 61131 2 DC 500 V test voltage Protection type IP20 front IP65 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 43 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Module data Power supply 24 V power pack Supply voltage 24 VDC 15 20 SELV max alternating component 5 Current consumption Typically 1 0 A max 2 0 A at 24 VDC Fusing depending on the l O load max 12 A Polarity reversal protection Yes Potential isolation Ethernet port Yes between CAN bus and l Os Number interface type 1 x 10 100 Base T Connection method USB ports RJ45 Number interface types 1 x host USB Rev 1 1 on rear Plug unplug cycles CAN bus ports Max 1 000 Number interface types 2 x Standard CAN ISO 11898 Potential isolation CANO X6 potential isolated Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 1 x RS485 Potential isolation RS485 X8 potential isolated Terminating resistor E bus port Switchable with the RS485 Interface type Expansion slots I O expansion bus for up to 7 E bus subscribers Number interface types Further features 3 slots for 3 I O modules or 2 I O modules and one AnyBus module Real time clock Yes battery b
9. 0 5 V Reference current for 1 signal 0 5 A Leakage current for 0 signal Max 0 1 mA Total current all outputs horizontal installation on vertical panel Max 6 A 12 x 0 5 Lamp load DC 24 V Max 6 W Parallel switching of two outputs for logical linkage Permissible to increase performance Prohibited Insulation resistance Reference voltage O V lt Ue lt 50 V Test voltage up to an altitude of 2000 m DC 500 V Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 87 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Overload behavior of the digital outputs full load full load unload Us 18V Us 24V Us 30V ha 2A Ino 1A lax 0 7A T 0 T 25 T 50 100000 i 10000 Output OFF Switching Off by output on thermal overload 1000 1 A d i gl I 100 gt E l a I 72 I E El 10 1 Oo I I yl a 1 I B Current limiting range 0 1 A 0 1 2 3 4 5 10 20 30 40 50 100 200 R Ohm Within the current limit scatter band the reaction of current limiting is undefined 2VF100021DG01 cdr i NOTICE No assurance as to whether a shutdown or a return to the working range will occur can be made within the current limiter scatter band Therefore this state should be avoided The output will again be operational once
10. 4 2 1 Technical data Module data Versions part no Only available as a built in module Dimensions WxHxD mm 56 5x108x8 Weight Approx 100 y Operating temperature 5 C to 55 C condensation free Convection cooling ensured range EMI protection class insulation test protection type installed Certification CE UL cUL Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class Ill Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power 5 V max 350 mA from the Dialog Controller s mains power supply supply connection voltage PROFIBUS MASTER interfaces Number and type of inter 1 PROFIBUS MASTER DP interface for connecting a max of 125 slave faces nodes Potential isolation Yes Connection technique 9 pin Sub D Operating and display elements Display elements 4 diagnostic LEDs 92 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 2 2 Front view and pin assignment AT N E N gt Pin overview Indicators Database 2 8 Comm Master 1 Token x1 i Diag J A Oa rie jo ef DC Profibus DP M D 2 gt External power
11. 4 Color TFT 65536 16 bits pixel CPU application memory Color CSTN 256 8 bits pixel Color TFT 256 8 bits pixel CPU Freescale PowerPC 266 MHz 400 MHz Program memory Flash 16 MB onboard 8 MB for application 32 MB onboard 24 MB for application Program memory and data memory RAM 64 MB onboard 32 MB for application 128 MB onboard 96 MB for application Retain memory 16 kB Development environment Dimensions and weights CP1131 CODESYS 2 3 Dimensions WxHxD mm 194x172x52 6 mm front panel Weight Operating conditions Approx 1 5 kg Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Transport storage Max 85 non condensing monochrome max 75 Ambient temperature range 20 C to 70 C Relative humidity Shock resistance Max 85 non condensing monochrome max 75 Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance EMC protection type 15 G approx 150 m s duration 10 ms semi sinusoidal EN 60068 2 27 test Ea Interference emission EN 61000 6 4 industrial environments Interference resistance EN 61000 6 2 industrial environments Protection class Insulating resistance EN 61131 2 DC 500 V test voltage Protection type IP20 front IP65 Berghof A
12. DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 1 Technical data Module data Versions part no Only available as a built in module Dimensions WxH mm 56 6 x 108 Weight Approx 100 g Operating temperature range 5 C to 55 C condensation free Convection cooling ensured and slot A3 not used EMI protection class insulation test protection type installed Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application connector cable lt 30 m Protection class Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage SELV DC 24 V 15 20 lt 0 4 A EN 61131 2 alternating voltage component max 5 I O power supply DC 24 V EN 61131 2 together with module supply Current consumption At Ue DC 24 V in neutral max 500 mA fusing based on I O load max 12 A Protection against supply Yes voltage pole reversal Potential isolation No Digitale inputs outputs DIO Number of inputs 8 X2 up to 8 of which can be used as 24 V encoder inputs counter frequency at 4x evaluation lt 40 kHz Number of inputs outputs 8 X1 Output current 0 5A Short circuit protection Yes Potential is
13. Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 8 Technical data DC1012 Compact CP Module data Display Diagonal measurement 12 1 Resolution 800 x 600 pixels VGA Colors CPU application memory 65536 16 bit per pixel CPU Freescale PowerPC 400 MHz Program memory Flash 32 MB onboard 24 MB for application Program memory and data memory RAM 128 MB onboard 96 MB for application Retain memory 16 kB Development environment Dimensions and weights CP1131 CODESYS 2 3 Dimensions WxHxD mm 360x260x77 6 mm front panel Weight Operating conditions Approx 6 kg Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Transport storage Max 90 non condensing Ambient temperature range 20 C to 70 C Relative humidity Shock resistance Max 90 non condensing Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance EMC protection type 15 G approx 150 m s duration 10 ms semi sinusoidal EN 60068 2 27 test Ea Interference emission EN 61000 6 4 industrial environments Interference resistance EN 61000 6 2 industrial environments Protection class Insulating resistance
14. RUN PLC Diagnostics gt Info INFO Diagnostic data displayed SAVE DIAG Diagnostic data is saved on USB stick or SD card Info Diagnostic data displayed gt Parameter display gt Hardware and software versions gt Event logger Displays all user activities as well as messages and software module problems To aid in diagnostics the entire content of the displayed page can be uploaded to a PC using the integrated Web Configuration where it can then be saved and sent to Berghof The individual event logger messages as well as the web configuration are explained in the CANtrol PPC Sys tem Introduction manual gt Info Select a device The currently available storage media are displayed here If neither a USB stick nor an SD card is available the selection is empty sd Data partition of the SD card sd_system System partition of an SD card is used for ex ample for the PLC program usbo the first USB to be plugged in a maximum of 8 sticks can be plugged in via a USB hub gt Info SAVE DIAG Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 65 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Display service menu Service Menu re on STOP SWATCH ACTIVE gt Display gt Display Service Menu Brightness Config Status display or contrast and back
15. The output stage is protected against overload which must be taken into ac count for high inrush currents from lamps for example Principal output circuit diagram positive switching I I i 1 OUT O0 m internal IN O internal GND GND 2VF100465DG00 cdr 114 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Digital output data Module data Type of outputs Semiconductor non storing Protection circuit for inductive Fast de excitation loads 41 V terminal voltage typ around 24 V Power loss due to de excitation max 0 5 W output max 4 W module Status display Yes green LED per input on the plug in connector Overload protection Yes under thermal overload Short circuit protection Yes electronic current limitation Response threshold typ 3A 1 Current is limited electronically Triggering the short circuit protection causes thermal overload and the thermal overload protection is tripped 2 Starting from cold maximally 10 000 permissible short circuits 3 Total duration of the short circuits max 500 hours Output delay at 0 after 1 typ 1 ms at 1 after 0 typ 1 ms Output capacity lt 20nF Rated voltage DC 24 V Voltage drop lt 0 1 V with rated current Rated current with 1 signal 0 5A T
16. in other words the associated directory appears automatically gt The first stick is mounted under media usbo the second under media usb1 and so on A maximum of 8 sticks may be inserted simultaneously media usb o 7 If a new or previously inserted then pulled stick is inserted it will be placed on the directory with the lowest number Connecting a USB hub allows multiple sticks to be operated at a given USB interface Care must be taken that no USB devices are still inserted in the hub when the hub is itself inserted or pulled Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 0 NOTICE 0 NOTICE The mechanical structure of the USB port is designed for a maximum of 1 000 MO u u X3 pin assignment gt identical for the front USB ETE B1 VCC B2 D USB B3 D B4 GND A maximum current of 0 5 A is available at the USB ports combined A device requiring more current will therefore not function and may be dam aged 2 10 5 CAN bus The two CAN ports CANo CAN1 comply with the ISO 11898 standard and can be operated up to a maximum baud rate of 1 MBit s The smallest CAN baud rate that can be set is 50 kBit s In addition the X6 interface CANO is equipped with a potential isolation X6 7 pin assignment X6 7 NC Do not connect CAN_L CAN_GND Sub D9
17. symbol displayed on the screen then use the Enter key to either increment or decrement the associated value gt Esc key The Esc key is used to exit a menu without saving any changes which may have been made 3 3 2 Parameter window gt Parameter Checking and setting options are accessed through this window section window structure The following four menu items are available for selection gt gt gt 60 Config to check and adjust Ethernet parameters system time and the COM1 serial interface X4 PLC to check and operate the PLC Info to display the hardware and software version levels as well as diagnostic data and it also offers the save function USB SD Flash Display to adjust contrast values Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Config service menu Service Menu iis STOP SWATCH ACTIVE Service Menu Settings Ethernet h Display Check and adjust the parameters gt Config Check and adjust Ethernet parameters gt NETWORK Check and adjust the IP address gt Ethernet IP ADDRESS IP address The keys can be used to adjust and set each indivi dual IP address byte The Save IP button is then used to save the settings New settings will only take effect after a restart The
18. www berghof com 41 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 7 4 DC1012 Panel cutout Installation instruction Only install the Dialog Controller on a level surface The support points on the Dialog Controller may not deviate from one another by more than 0 5 mm If the Dialog Controller is nonetheless mounted on a base which is not level mechanical tension can result in cracks in the front panel The Dialog Controller is intended for front installation A square panel cutout is required The support mate rial thickness may not exceed 6 mm The panel cutouts are identical for units equipped with either a key board or a touch panel 1364 Bohrungen dis Ale Ma e in mm All dimensions in mm Fr nitt Frontansicht 412 x 272 mm 2VF100271DG00 cdr 2 7 5 Mounting regulation DC1012 The Dialog Controllers are designed for automatic convection cooling gt Vertical The Dialog Controllers must be mounted vertically onto a metallic mounting plate installation Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature if the convection cooling cannot function because it is built in It must therefore be installed vertically and the upper and lower housing aper DANGER OF tures must not be covered over OVERHEATING AND FIRE 42 Berghof Automationstechnik GmbH
19. 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 3 1 Technical data Module data Versions part no Only available as a built in module Dimensions WxHxD mm 56 5x108x8 Weight Approx 100 y Operating temperature 5 C to 55 C condensation free Convection cooling ensured range EMI protection class insulation test protection type installed Certification CE UL cUL Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class II Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power 5 V max 350 mA from the Dialog Controller s mains power supply supply connection voltage PROFIBUS SLAVE interfaces Number and type of inter 1 PROFIBUS SLAVE interface DP faces Potential isolation Yes Connection technique 9 pin Sub D Operating and display elements Display elements 4 diagnostic LEDs Address switch Switches not used for applications Termination Switchable terminating resistor Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 97 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 3 2 Front view and pin assignment gt P
20. 4 EN61000 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication DIN EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users or ganisation Notice Our Technical Support team will be glad to provide other literature references on request 142 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100055FE04 docx
21. 48 Pin assignment 12 else teeresd Siena areias asakas Kaa 49 PinovervieW A A A A Baga ee eee E ARA 49 Power supply a A theca eee eter Ace aed 49 10 100 Base T Network Connection Ethernet 44ussnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 49 USB 4 22 2 3a piece ag ris ee Dr eo ae ah A ead eh edie oes 50 CAN DUS inci Ni Aedes 51 Serial Ports a a a saree a a a as 52 Eh E E ii E E EAE EE E 55 Connections for expansion porftS 44ussennnsnnnnnnnnnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnnennnnsnnnnnnnnrennnnnnnannn 55 A A TTT TAT TE T E T T TAT TTE 56 DIALOG CONTROLLER OPERA TlON ccoooccoococncccccccnnnnannccnnnnnnnnnnnn cnn 57 Commissioning civic 57 Function selection indicators diagnostics 4444444 nn 57 Status INdicatorS cta ta dad 57 Servic MA ibid 59 Using the service Mesta ds 60 Parameter WI dIWisinioi a I dene ede 60 Config Service MENU tai 61 PEG service MU o een A A en ee 64 INFO SEVICS Ml dias De daa 65 Display servico MENU ii 66 PEG WING OW ici cis tonnina een tea ee eh cad ene ch ee cack Socata teeta eaten edit eeme nll 67 Decommissioning 2 2 2 212221222 es se se T fase tesa ed paca ake lel ceased eeeatede 70 Dispos l a ici IR ee aa ade he eng eas Lathe a 70 Maintenance Li ironia 71 Help in case of problems ii inercia 71 EXTENSION MODULES uuuzu222u244n000n00nn0nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
22. Database load procedure running Red Database invalid Off No database available 3 Comm Green Data exchange with all configured slaves Green flashing Data exchange with at least 1 configured slave Red Bus error e g due to a short circuit or configuration error Off No data exchange 4 Token Green Module has the token Off Token not at the module All Red Fatal error Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 95 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Short description gt Scope of supply 96 4 3 PROFIBUS SLAVE card The PROFIBUS SLAVE card is a PROFIBUS SLAVE module permanently in stalled in a Dialog Controller Performance features an overview PROFIBUS DP SLAVE bus module Max 244 byte input and 244 byte output data all together 416 byte Automatic baud rate recognition 9600 bit s 12 Mbit s VVVv y The scope of supply consists of PROFIBUS SLAVE card installed in the Dialog Controller gt Indicators Online 2 ontine FW OO Er CO Si Aa Addressm CI S2 is Address x10 ON OFF x1 Profibus DC Profibus DPS 2VF100310DG00 cdr Potential isolated PROFIBUS SLAVE RS485 interface with integrated DC DC converter and optocouplers All required DP services as well as user parameter data and device specific diagnostics Berghof Automationstechnik GmbH Harretstrasse
23. Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Pulse identification and interference suppression Inputs are read in cyclically The internal scanning time is fixed at ms Principal input circuit diagram positive switching O L IN internal 2VF100463DG00 cdr Digital input data Module data Line lengths Connector cable lt 30 m in the switchgear cabinet Select conductor cross section making allowance for the voltage drop otherwise no restrictions of practical relevance Field wiring Meet all the relevant local regulations and the requirements in compliance with EN 61131 2 If there is a risk of lightning impact please consult the manufacturer Load nominal voltage L DC 24 V SELV Polarity reversal protection Yes Potential isolation No Status display Yes green LED per input on the plug in connector Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 111 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Operating ranges ofthe digital inputs 112 U V IH min IH max 30 0 qee A AAN UH max 25 0 7 U 24 VDC U min 20 0 YA o e A 15 0 7 noise margin lt 1 V mn iy cross over area WY 5 0 UL max noise margin lt 1 V OFF
24. Info Acknowledgement of the RESET WARM command PLC program and all variables with the exception of the RETAIN variables have been reset Warning Acknowledgement of the RESET COLD command As soon as the CONTINUE button is pressed the PLC program and all variables including the RETAIN variab les are reset Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Service Menu RESET WARM RES R Stop switch active INFO service menu Service Menu STOP SWATCH ACTIVE Info Modulname DC1005T T MP266 Seriennummer 2700F F30000002 Hiy Versionsnummer D0DO MAC Adresse 00 ED BA7O 39 53 CRC Userwerte OK IP Adresse 10 255 231 249 Netzmaske 255 255 224 0 Gateway Adresse 0 0 0 0 DNS Server 0 0 0 0 DHCP OFF CRC erste Erweiterung OK Service Menu Select a device zd a usbD Display Info If there is a PLC program on the Dialog Controller and it was possible to start it successfully the Service Menu is ter minated and PLC program executed Ifthe PLC program is not executed the following may be the causes gt There is no PLC program on the Dialog Controller gt Mode selector switch is set at STOP gt Anerror in the PLC program was not acknowledged by a RESET command see above gt PLC
25. M NC Do not connect NC Do not connect NC Do not connect CAN_H NC Do not connect oe OO NI oO O RP WO D NC Do not connect Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 51 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER NOTICE A terminating resistor can be switched using the S2 CANO and S3 CAN1 switches This is required if the associated CAN interface is located at the beginning or at the end of its CAN bus topology 2 10 6 Serial ports In all the module is equipped with 3 serial communications interfaces each of which is connected using a 9 pin Sub D socket X8 is a potential isolated RS485 interface while two RS232 ports are available at X4 X5 NOTICE The RS232 port at X4 has an exception setting Depending on the configuration it can be used as either a Linux console or as a PPP interface for remote maintenance or a CODESYS programming inter face If the Dialog Controller is started in the configuration mode the device can be configured in this mode using a serial PPP link Here too connection is via X4 The interfaces in the software are addressed by the following names Connector Software interface COM1 X5 COM2 X6 COM3 gt RS232 X4 5 pin assignment X4 5 NC Do not connect RXD TXD Sub D9 F NC Do not connect GND NC Do not
26. Sulfuric acid lt 10 Ammonia lt 40 Caustic soda lt 40 Potassium hydroxide lt 30 Alkali carbonate Bichromate Potassium ferrocyani de Acetonitril Sodium bisulfate Drilling emulsions Diesel oil Varnish Paraffin Castor oil Silicone oil Turpentine oil replacements Brake fluid Decon Aircraft fuel Gasoline Water Salt water Sodium chloride lt 20 Hydrogen peroxide lt 25 Potash soap Laundry soap Tensides Softeners Ferric chloride FeCl2 Ferrous chloride FeCl3 Dibutyl phthalate Dioctyl phthalate Sodium carbonate Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100123FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER AUTOTEX is resistant to glacial acetic acid in accordance with DIN 42 115 Part 2 for exposure times of lt 1 hour and will exhibit no visible damage The product is not resistant to the following chemicals and impact may damage the front foil Concentrated mineral acids Concentrated alkaline solutions SURFACE Benzyl alcohol RESISTANCE Methyl alcohol Iodine or Iodine solution High pressure steam above 100 C 6 2 2 Resistance to household chemicals AUTOTEX is resistant to the following products and will exhibit no visible damage for exposure periods of 24 hours at 50 C Top Job Grape juice Ariel Ajax Jet Dry Milk Persil Vim Gumption Coffee Wisk Domestos Fantastic Lenor Vor
27. Wherever possible you should only employ consumer devices with as low a current requirement as possible 2 10 8 Connections for expansion ports NOTICE Device connection Prior to connecting any external devices please carefully read the documen tation included with these devices Always hold a lead by the plug when connecting or disconnecting a device Never pull on the lead itself The connection level for all external devices is located on the rear of the Dialog Controller All connections are plug in Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 55 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 11 SD card The SD card must not be plugged in or unplugged while the Dialog Controller is operating as this would result in functional errors with the Dialog Controller The SD card may only be installed or removed when the Dialog Controller has been switched off The SD card drive is equipped with a push in push out insert and eject mecha nism Gold plated contacts ensure low contact resistance and a service life of up to 10 000 plug in unplug cycles The write protection switch on the SD card is currently not recognized The SD card drive must be activated via the web configuration In this case the application can no longer access the second serial port SIO2 X5 The files on the SD drive can be written to read fr
28. X3 and X4 gt Three wire connection gt Makes it easier to connect the shield or GND line 15420 BL 1 0 3 5 10F SW gt Without LED for analog channels X3 and X4 gt Single wire connection Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 109 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 5 Installation The I O card is installed ex works and can be installed in the Dialog Controller at positions A1 A2 A3 Up to 3 of the XR I O cards can be installed in the Dialog Controller A1 A2 A3 IA a v tY E ys ae N 2VF100466DG00 cdr 4 5 6 8 8 0 5 digital inputs outputs gt Input Output The I O are supplied together with the module electronics The supply must come directly unswitched from supply the power supply unit Feedback may cause the destruction of the module and or sensors With the power supply switched off connected sensors may cause feedback to take place via the output transistors Make absolutely sure that the sensors are supplied from the same power source as the module gt Digital outputs The digital inputs are positive switching type 1 inputs IEC61131 2 They are designed for nominal 24 V in positive switching put voltages The inputs are transferred internally to the core of the CPU in cycles An open input is inter preted as static o LOW 110 Berghof Automationstechnik GmbH
29. a USB stick It is very convenient to have a USB port available at the front The Connect front is distinguished by the USB port at the front with IP65 cover Touch screen or membrane key pad this is not merely a philosophical operational issue Gloves are often needed on site If this is the case keys are simple and safe to use 2VF100398DG00 cdr CODESYS dios wr 2VF100401DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 2 3 Overview of types Prime Interface Basic Interface Clean Connect Connect Compact Clean Touch Touch Key Touch Touch 12 1 SVGA 800 x 600 65536 colours 16 bit p P DC1012T T Clean 10 4 VGA 640 x 480 65536 colours i i pa 16 bit p P DC1010T T DC1010TK DC1010TT DC1010TT Clean Clean Basic 5 7 VGA 640 x 480 65536 colours 1 77 16 bit p P DC1005V T DC1005V T Clean Basic QVGA 320 x 240 256 colours i L II 8 bit p P DC1005T T DC1005T T Clean Basic QVGA 320 x 240 monochrome 4 shades of DC1005MT DC1005MT DC1005M K DC1005M T grey Clean Basic 2 2 4 Variable thanks to extension cards The DC1000 can be fitted with a maximum of three extension cards The spectrum encompasses pure I O cards as well as communication cards which are already installed by Be
30. air circulation Freiraum clearance gt 20 mm 2VF100461DG00 cdr 36 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 6 4 DC1010 Compact CP panel cutout Installation instruction Only install the Dialog Controller on a level surface The support points on the Dialog Controller may not deviate from one another by more than 0 5 mm If the Dialog Controller is nonetheless mounted on a base which is not level mechanical tension can result in cracks in the front panel The Dialog Controller is intended for front installation A square panel cutout is required The support mate rial thickness may not exceed 6 mm To 258 Fronttafel Ausschnitt front panel cut out 278 x 215 Bohrungen drills 4 5 mm 8x Alle Ma e in mm All dimensions in mm Frontansicht 2VF100462DG02 cdr In a customized design this device is also with M5 mounting bolts These bolts require a bore diameter of 6 mm 2 6 5 Mounting regulation DC1010 Compact CP The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate gt Vertical installation Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature
31. and great ranges An operative bus with defined states logical 1 A B lt 0 2 V or logical 0 A B gt 0 2 V is prerequisite for a high symmetrical signal to noise ratio In an inop erative bus the signals highly resistive and hence susceptible to interference Thanks to the terminating resistor which can be activated a signal state is produced with a low voltage difference between lines A and B There are two measures which can prevent this state gt An appropriate log ensures that one of the bus subscribers operates the bus actively at all times gt If the state of the inoperative bus is to be kept under control a sufficient signal to noise ratio must be established by means of an asymmetric bus termination at the same time reducing the symmetrical signal to noise ratio With a suitable resistance network as the line termination a voltage difference between the signals can be produced in an inoperative state Generally speaking it is impossible to specify favorable dimensioning be cause it is affected by the length of the bus and transmission rates By way of example reference is made to the line termination in the case of the Profibus How to connect GND Despite differential signal transmission depending on the topology and length of the connected lines it may be imperative to connect ground reference GND may be imperative The longer the line the greater the potential differences between bus
32. cable of the I O max 30 m gt DIN EN 61000 6 2 2011 6 Electromagnetic compatibility EMP Part 6 2 Generic standard immunity for industrial environments gt DIN EN 61000 6 4 2011 9 Electromagnetic compatibility EMP Part 6 4 Generic standard electrostatic discharge for industrial environments 14 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100106FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 8 Transport and setup Please note the specified storage conditions in the section Technical specifications Transport Protect the Dialog Controller against extreme mechanical stress during transport Always transport the Dialog Controller in its original packaging The built in components are extremely sensitive to jarring and strong vibrations Condensation hazard resulting from climatic fluctuations Risk of damage as a result of moisture forming on or in the Dialog Controller condensation This can result in destruction of the device or consequential damages CONDENSATION After storage or transport in cold weather or under conditions of strongly fluctu ating temperatures the Dialog Controller must be allowed to slowly adjust to the ambient temperature at its point of use before it can be taken into service In case of condensation the unit may not be taken into service for at least 12 hours temperature compensation Unpa
33. configuration Red flashing at 2 Hz Missing user parameter initialized data length does not match configuration Red flashing at 4 Hz Initialization error in the ASIC Off No diagnostic data available 100 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 4 PROFIBUS card Master Slave functionality The PROFIBUS card is a PROFIBUS module with Master and or Slave func O Al NDA gt Short description tionality permanently installed in a Dialog Controller Sag re 0 k sen 1 F Profibus Termination E ogg Dr DC Profibus DPV E Cy s 2VF100404DG00 cdr Performance features an overview PROFIBUS DP master and slave bus module Max of 125 slave nodes can be connected Max total process data 1 kbyte 512 bytes input and 512 bytes output data PROFIBUS Slave max 200 bytes input and 200 bytes output data Baud rates 9600 bit s 12 Mbit s Potential isolated PROFIBUS RS485 interface with integrated DC DC converter and optocouplers Cyclic DP master services VVVVVVY The scope of supply consists of gt Scope of supply gt PROFIBUS card installed in the Dialog Controller Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 101 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CON
34. docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 Product description The Dialog Controller is a real time control module with a display and a broad spectrum of data interfaces gt Short description The module can be programmed in C or in accordance with IEC 61131 3 CODESYS 2 3 Installation The Dialog Controllers are intended for front panel or switch cabinet installation in harsh industrial environ ments Maintenance is minimal thanks to their fan free design and flash memory Processors The Dialog Controller is equipped with either a 266 MHz or 400 MHz POWERPC processor from Free scale Display The great differences in the appearance of the Dialog Controller are based on the selection of the employed display technology and a common display diagonal size 5 7 units with a monochrome STN color CSTN or TFT display are available Above a diagonal screen size of 10 4 only TFT displays are employed Unit housing dimensions and protective method IP65 on the front do not depend on whether the version in question has a touch screen or matrix keypad Ethernet A 10 100 MBit s Ethernet interface is included TCP IP and UDP IP protocols offer highly flexible connec tions to visualization software higher order control units or an IT infrastructure USB ports The two USB host ports provide interfaces for widely dispersed peripheral devices For example one USB stick can be used to quickly and easily perform applicat
35. feed and therefore also have a common feed potential Feed The feed must come directly unswitched from the feed device Feed for inputs sensors must come directly from the feed device Do not lay the sensor supply across switched circuits Feedback can result in the destruction of the module and or the sensors With the group power supply switched off the connected sensors may produce feedback via the output transistors Make sure that the sensors are all supplied from the same power source as the module s associated I O group A2 SC CAN GND SC GND x 000 X1 IN 1 8 y M mIN912 013 165 Mi X2 0000000000000000 00 SC Test CAN GND io 2 X8 1 o Oo X9 OUT 1 8 AN1 GND Shield ak 0800000006 000 xi0 x11 AIN2 GND Shield 000 113 L1 2VF100307DG00 cdr 82 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 5 Digital inputs positive switched The digital inputs are positive switching type 1 inputs for 3 wire sensors They are designed for nominal 24 V input voltages The inputs are transmitted to the CPU in cycles An open input is interpreted as being statico LOW Impulse detection and interference suppression Inputs are read in cycles Impulses of lt 100 us are suppressed by the hardware The shortest possible sam pling rate is 250 us In ord
36. for front installation A square panel cutout is required The support mate rial thickness may not exceed 6 mm o Ko Ko o Qu o N co N m 9 gt gt BON gr e en a E NAN cE ORI UE OL ee ee Se VES Fronttafel Ausschnitt front panel cut out 332 x 232 PUG 9 A Ae P ARAL AE ADAP mad OSPR ANSEL E Rear re u Mitelachse Frontplatte centerline of front panel Bohrungen drills 5mm 6x H Frontrahmen front frame Frontansicht Front view 360 x 260 Alle Ma e in mm All dimensions in mm 2VF100475DG00 cdr 2 8 5 Mounting regulation DC1012 Compact CP The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate gt Vertical installation Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature if the convection cooling cannot function because it is built in It must therefore be installed vertically and the upper and lower housing aper DANGER OF tures must not be covered over OVERHEATING AND FIRE Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 47 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Ground 48 2 9 Mounting and connection 2 9 1 Mounting Required tools Box wrench Allan key 7 mm or open
37. is only employed for its intended use gt thatthe Dialog Controller is only employed in a fault free operational state gt thatthe equipment manual is always maintained in a complete and legible condition and is available at the point of employment of the Dialog Controller gt _ that only properly qualified and authorized personnel mount install commission and maintain the Dialog Controller gt that these specialists receive regular and ongoing instruction in all pertinent questions related to work safety and environmental protection and that they are familiar with the contents of the equipment manual in particular with the safety information it contains gt thatthe equipment identifiers as well as safety and warning information applied to the Dialog Control ler are not removed and that they are maintained in a legible condition gt _ that all international federal state and local ordinances governing the control of machinery and equipment applicable at the location at which the Dialog Controller is employed are complied with gt thatthe users always have available all relevant information they require with regard to the Dialog Controller and its employment Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 11 2VF100106FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 5 Basic safety measures If damage can be seen on the faceplate of the dialog
38. not yet been acknowledged with RESET PLC NO PROGRAM Operating mode selection switch S1 is set to the RUN position but no PLC program is loaded PLC ERROR STOP Operating mode selection switch S1 is set to the RUN position However the PLC program could not be started due to an error Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 67 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER If an error occurs when the PLC program is started the following states may be displayed on line 2 in the PLC window Display Description BOOTPROJECT_REJECTED_ RETAIN ERROR The Dialog Controller has detected a difference be tween the PLC program saved as the boot project and the most recently loaded PLC program The latter was only loaded to RAM and was not saved as a boot project If the Dialog Controller is switched off in this situation the system notes the ID number of the program previously loaded to RAM The displayed message now prevents the automatic startup of a possibly outdated PLC pro gram Error correction Either load save and then start the new PLC pro gram or use a reset command to start the saved and possibly outdated program RETAIN_IDENTITY_MISMATCH The Dialog Controller was unable to correctly reestablish the retain variables Error correction By performing a reset the saved PLC program can be started using the reset retain vari
39. permissible ambient tem perature if the convection cooling cannot function because it is built in It must therefore be installed vertically and the upper and lower housing aper DANGER OF tures must not be covered over OVERHEATING AND FIRE Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 27 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 5 Technical data DC1010 Module data Display Diagonal measurement 10 4 Resolution 640 x 480 pixels VGA Colors CPU application memory 65536 16 bit per pixel CPU Freescale PowerPC 400 MHz Program memory Flash 32 MB onboard 24 MB for application Program memory and data memory RAM 128 MB onboard 96 MB for application Retain memory 16 kB Development environment Dimensions and weights CP1131 CODESYS 2 3 Dimensions WxHxD mm 360x260x77 6 mm front panel Weight Operating conditions Approx 5 kg Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Transport storage Max 90 non condensing Ambient temperature range 20 C to 70 C Relative humidity Shock resistance Max 90 non condensing Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance EMC protection ty
40. settings can be altered in the application by using the appropriate CAN library Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 79 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt 2 pin post connector gt External 7 segment display 80 SC test X8 pin assignment Pin Signal Description 1 CAN CAN signal 2 GND Signal ground A test or so called monitoring interface for the SC_CAN is located on this connector This monitoring in terface serves to analyze the SC_CAN telegrams and possess the following characteristics gt _ Itis a point to point interface gt It is only for devices with an 18011898 CAN interface gt CAN telegrams cannot be sent gt No terminating resistors may be employed Pin assignment for an adapter cable Pin Signal Signal Pin 1 CAN CAN HIGH 2 2 GND CAN LOW 7 For special applications an external 7 segment display with integrated infrared receiver can be connected to the I O subassembly Connection is to connector X11 by means of a cable available from Berghof The exter nal display can be addressed from the software in the same way as the digital I Os Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 3 Analog inputs The module is equipped with
41. supply socket on the Dialog Controller Do not open the housing cover with the power switched on Hazard due to contact with live components This can result in death serious injury or extensive property damage Only open the housing cover once the Dialog Controller has been safely dis HAZARDOUS connected from the power supply VOLTAGE 12 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100106FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 6 Use as prescribed This is amodular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category I IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope ofthe data and applications specified in the present documentation and associated user manuals The automation system is to be used only as follows gt as prescribed gt intechnically flawless condition gt without arbitrary or unauthor
42. the overload has been corrected and the unit has cooled down 88 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 7 Digital input output pin assignments Connection Signal Configured as name Digital I O X12 9 L1 Feed X12 1 8 Mi GND for module and I O feed x9 9 X7 1 9 X6 1 9 x1 9 X2 9 x4 1 9 24 V I O feed Across L1 X5 1 9 x1 1 IN1 Digital IN 24 V Counter input 24 V Form encoder 1 2 IN2 Digital IN 24 V Counter input 24 V 3 IN3 Digital IN 24 V Counter input 24 V Form encoder 2 4 IN4 Digital IN 24 V Counter input 24 V 5 IN5 Digital IN 24 V 6 ING Digital IN 24 V 7 IN7 Digital IN 24 V 8 IN8 Digital IN 24 V x2 1 IN9 Digital IN 24 V 2 IN10 Digital IN 24 V 3 IN11 Digital IN 24 V 4 IN12 Digital IN 24 V 5 1 013 Digital VO 24 V 6 1 014 Digital VO 24 V 7 1 015 Digital VO 24 V 8 1 016 Digital VO 24 V x9 1 OUT1 Digital OUT 24 V 2 OUT2 Digital OUT 24 V 3 OUT3 Digital OUT 24 V 4 OUT4 Digital OUT 24 V 5 OUT5 Digital OUT 24 V 6 OUT6 Digital OUT 24 V 7 OUT7 Digital OUT 24 V 8 OUT8 Digital OUT 24 V Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 89 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER
43. 00_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 138 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100170FE01 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 8 Annex 8 1 Environmental Protection 8 1 1 Emission When used correctly our modules do not produce any harmful emissions 8 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 8 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction gt The modules are maintenance free when used correctly gt Clean only with a dry non fluffing cloth gt Do not use detergents 8 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised ser vice engineers 8 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthorised attempts to repair the equipment and or product or in the event
44. 6FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 2 Hazard categories and terminology A DANGER Immediate danger Failure to observe the information indicated by this warning will result in death serious injury or extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage NOTICE No hazard a Information indicated in this manner provides additional notes concerning the product 10 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100106FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 3 Qualified personnel Only qualified personnel may install operate and maintain the Dialog Controller Within the context of this documentation and the safety information it contains qualified personnel consti tutes trained specialists who have the authority to mount install commission ground and identify equip ment systems and power circuits in accordance with the standards of safety technology and who are familiar with the safety concepts of automation technology 1 4 Due diligence The operator or original equipment manufacturer OEM must ensure gt _ that the Dialog Controller
45. 7 4 DG1012 Panel cuto t u a nn nimm nein 42 2 7 5 Mounting regulation DCI Laciana 42 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 5 DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 8 2 8 1 2 8 2 2 8 3 2 8 4 2 8 5 2 9 2 9 1 2 9 2 2 10 2 10 1 2 10 2 2 10 3 2 10 4 2 10 5 2 10 6 2 10 7 2 10 8 2 11 3 1 3 2 3 2 1 3 3 3 3 1 3 3 2 3 3 3 3 4 3 4 1 3 5 3 6 4 1 4 1 1 4 1 2 4 1 3 4 1 4 4 1 5 4 1 6 4 1 7 4 2 4 2 1 Technical data DC1012 Compact CP uussssuunnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 43 DC1012 Compact CP front view uuuensssssnnnnnnnennnnnnnnnnnnnnennnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnrnnn 45 DC1012 Compact CP rear view uueesnsssssnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnn 45 DC1012 Compact CP AMENS Snin ani e e A EEA T E E nn 46 DC1012 Compact CP panel cutout 44444ennnnnnnnnnnnnennnnsnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnenn 47 Mounting regulation DC1012 Compact CP 224444Hnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnan nn 47 Mounting and connection uussueunnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnn 48 A A TEA A AEAEE E tes 48 GOMMECTIONS asna a ee ds tes Be ed a at
46. 9 N C Do not connect Diag X1 pins pin assignment Pin Signal Description 1 N C Do not connect 2 RxD RS232 signal 3 TxD RS232 signal 4 N C Do not connect 5 GND Bus ground 6 N C Do not connect 7 N C Do not connect 8 N C Do not connect 9 N C Do not connect Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER All application and diagnostic data are set up via the CODESYS controller con figuration or are provided by the application Therefore the diagnostic interface cannot be used in an application specific manner NOTICE Termination The PROFIBUS MASTER has a linear topology It must be terminated at both ends The PROFIBUS MASTER module is not equipped with any internal terminating resistors and we therefore recommend the use of a plug with switchable termination Baud rate The baud rate is set in the CODESYS controller configuration GSD file The PROFIBUS MASTER module is integrated in the CODESYS controller configuration with a GSD file As of Version 1 10 0 this GSD file will be part of the Berghof Target installation package Indicator LEDs Indica Signal Description tor 1 Master Green Operating mode Green flashing Delete mode Red Stop mode Off Offline 2 Database Green Databank OK Green flashing
47. ANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 8 Analog inputs outputs The module is equipped with 8 multifunctional analog channels They are divided into 4 A channels and 4 B channels The relevant configuration of the function is carried out via the control configuration of the CODESYS programming environment Functions ofthe A channels Voltage measurement AI U 10 V Current measurement AI I 20 mA Voltage transmitter AO U 10 V Current transmitter AO I 20 mA Y Ny y y Functions of the B channels gt Voltage measurement AI U 10 V Analog channels Connector A B A B gt Terminal assignments X3 A1 A1 B1 B3 A2 A2 B2 B2 X4 A3 A3 B3 B3 A4 A4 B4 B4 Voltage measurement Connector A B A B Al U 10 V X3 Al U Al U Al U Al U X4 Al U Al U Al U Al U Current measurement Connector A B A B Al 1 20 mA X3 Al l Al l X4 Al l Al l Voltage transmitter Connector A B A B AO U 10 V X3 AO U AO U x4 AO U AO U AO U4 10 V X3 AO U4 AO U4 X4 AO U4 AO U4 Current transmitter Connector A B A B AO I 20 mA X3 AO I AO I X4 AO I AO I Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 117 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Example gt Wiring information for analog channels 118 Application with 4x AO U and 4x AI U Connector A B A B X3 AO U Al U AO U Al U X4 AO U Al U AO U Al U
48. EXIT button allows you to leave the menu without saving any changes which may have been made Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 61 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Ethernet Net mask gt Ethernet Gateway IP gt Ethernet LINK PARAM 62 Net mask Kalle Mesas Wa IP ADDRESS IP ADDRESS NET MASK A Link Mode GATEM 10baseT FD LINK P 10baseT HD BG Check and adjust the network mask Net mask The keys can be used to adjust and set each indivi dual network mask byte The Save Mask button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Check and adjust the gateway IP address Gateway IP The keys can be used to adjust and set each indivi dual gateway IP address byte The Save G IP button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Check and adjust the communications parameters Link Mode Auto Automatic parameter setting negotiated among the communications parameters default setting The default sett
49. Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 10 Pin assignment 2 10 1 Pin overview 2VF100231DG00 cdr 2 10 2 Power supply Internal power pack A power pack to provide 24 VDC 15 20 input voltage is built into the Dialog Controller The power pack is equipped with internal polarity reversal protection and a current at make limiter The infeed line and the power pack must be protected by means of an external short circuit and overload protector with a maxi mum of 12 A depending on the number of I Os Power buffering The power supply unit can bridge voltage dips lasting 1 ms maximum X9 pin assignment E 1 external power supply 24 VDC 15 20 2 2 external power supply GND Phoenix MSTB 2 5 2 G 5 08 2 10 3 10 100 Base T Network Connection Ethernet The onboard 10 100 Base T Ethernet adapter with an RJ45 connector is used to connect the unit to a net work The LNK and RCV status LEDs provide information regarding a successful network link Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 49 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 50 X2 pin assignment _ TX RX RJ45 750 750 RX 750 Orns oOo ao BB OIN 750 LNK LED gr
50. LLELTLLEE EELTELLTE OUT 1 8 AINI GND Shield d ENARRARE UR Li AIN2 GND Shield AAA x ER I O supply The digital and analog I Os must be supplied from an external source An input voltage of 24 VDC 15 SC CAN GND SC GND BER SC Test CAN GND 1 2 20 is permissible The I Os are equipped with a built in pole reversal protection The power cord and the external power supply must be equipped with an external short circuit and overload protection with an activation current of max 8 A depending on the number of I Os External power supply The CAN communications interface is supplied from the Dialog Controller s power supply Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx 2VF100305DG00 cdr gt Pin overview gt Power supply 77 USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Installation The I O card is factory installed and may only be installed in the Dialog Controller in the position shown in the figure below 2VF100306DG00 cdr 78 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER The transmission circuit voltage level of the SC_CAN signals is 85 V or gt CAN bus for contact 110 V at 25 Ohm line communications Based on the emplo
51. LOW area 0 0 UL min I mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 IL min IL max 2VF100464DG01 cdr Input voltage DC of extern power supply Ue 24 V Rated voltage Ue max 30 V Upper limit Ue min 19 2 V Lower limit Limits for 1 signal for the ON condition UH max 30 0 V Upper voltage limit IH max 5 2 mA Upper current limit UH min 11 0 V Lower voltage limit IH min 1 5 mA Lower current limit Limits for 0 signal for the OFF condition UL max 5 0 V Upper voltage limit IL max 0 8 mA Upper current limit UL min OV Lower voltage limit IL min 0 mA Lower current limit Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Digital inputs with counter encoder function The digital inputs Ig I 6 X2 can also be used as counter encoder inputs Each counting unit is connected by means of two 24 V inputs The digital status information of the inputs used as counters continues to be available to the CODESYS PLC program Counting units Number 4 counting units Usage Each counting unit can be used either as a quadrature decoder or upward or downward counter Capture input For each counting unit a digital input can be selected which triggers capturing Maximum signal frequency 10 kHz
52. MODE Setting the COM1 X4 serial interface User only COM1 is available for CODESYS application Console Debug outputs of the operating system PPP TCP IP over PPP protocol PG Tool CODESYS can upload and debug serial pro grams CNW reserved RTC Setting the battery buffered realtime clock gt CLOCK RTC Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 63 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt PLC gt PLC gt PLC RESET WARM PLE RESET COLD 64 PLC service menu Service Menu PLC Display STOP SMTCH ACTIVE Service Menu EXIT Display Service Menu O lt a Service Menu Warning c L Retain data will be deleted L ence CONTINUE Change the PLC state RESET WARM After an error occurs the PLC program can be reset With the exception of the RETAIN variables all variables can be reset RESET COLD After an error occurs the PLC program can be reset With the exception of the RETAIN variables all of the variables are reset including the RETAIN variab les RUN PLC Starting the PLC program NOTE RETAIN data are remanent data They are saved when the Controller is switched off and are available to it when it is rebooted If these data are deleted important system data of the application may be deleted
53. Output current 0 5A Short circuit protection Yes Potential isolation Yes Connection technique Standing front wiring for 3 81 terminal strips not part of the standard deli very Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 75 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Analog inputs Number 2 analog inputs 0 20 mA 0 10 V switchable X10 X13 Input characteristics Up to 20 mA U lt 5 V in case of short circuit max 40 mA Resolution 10 bit accuracy 8 bit Connection technique Standing front wiring for 3 81 terminal strips not part of the standard deli very CAN interfaces Number and type of inter 1 CAN interface for X20 contact line communications SC_CAN X3 faces 1 SC_CAN monitoring interface with standard signals Connection technique Standing front wiring for 3 81 terminal strips not part of the standard deli very Operating and display elements Display elements Interface X11 for 5 place 7 segment display with IR receiver diode for remote control 76 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 2 Pin assignment A2 IN 1 8 M1 IN 9 12 VO 13 16 Mi Kia Gr ES 1 2 8 6 7 9 L AGAR UELHS X41 2 3 Ab PEEELE TUTE i xs M1 E
54. TROLLER 4 4 1 Technical data Module data Versions part no Only available as a built in module Dimensions WxHxD mm 56 5x108x8 Weight Approx 100 y Operating temperature 5 C to 55 C condensation free Convection cooling ensured range EMI protection class insulation test protection type installed Certification CE Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class II Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power 5 V max 370 mA from the Dialog Controller s mains power supply supply connection voltage PROFIBUS interfaces Number and type of inter 1 PROFIBUS DP Master interface and 1 PROFIBUS DP Slave interface faces for connecting 125 Slave nodes max Potential isolation Yes Connection technique 9 pin Sub D Operating and display elements Termination Via dip switch or configuration file 102 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 4 2 Front view and pin assignment Termination switches S2 and S3 SO M DB gt Pinoverview The terminating resistors are part of the bus physics and prevent reflections Sue 4 They have nothing t
55. USER MANUAL 1 9 DC1000 Dialog Controller Basic Prime Compact Clean 2 a NA E e Mam ao gt Ey E AAN BBBBBE z 7 ft Paw Fae Re B FO FIO FM Fi2 FIS Fis Fis BERGHOF gt Content gt Completeness Copyright Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of in fringement Disclaimer The content of this publication was checked for compliance with the hardware and software described How ever discrepancies may arise therefore no liability is assumed regarding complete compliance The infor mation in this document will be checked regularly and all necessary corrections will be included in subse quent editions Suggestions for improvements are always welcome Subject to technical changes Trademarks gt CANtrol and CANtrol dialog are registered trademarks of Berghof Automationstechnik GmbH gt Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries gt EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany gt CiA and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individu
56. USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 72 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 Extension modules Slot marking for extension modules A1 A2 A3 2VF100304DG01 cdr Extension modules Slot Type Designation A1 A2 A3 1 O card with SC CAN U DC XS 12 8 4 CSC x PROFIBUS master DC Profibus DPM x PROFIBUS slave DC Profibus DPS x PROFIBUS master slave DC Profibus DPV x I O card analog digital DCXRO1 x I O card digital DCXRO2 x Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 73 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 VO card with SC CAN interface A2 gt Short description The I O card is an I O module which is permanently installed in a Dialog Controller re E AAAAAAAAAJAMAAAAAAA BEE ARAAAAARR ES gt a xerrar 2VF100305DG00 cdr Performance features an overview 12 digital inputs 8 digital outputs 4 digital inputs outputs 2 digital inputs can also be used as counters 2 analog inputs O 10 V or O 20 mA 1 CAN interface for contact line systems with monitoring capability Connection for a 5 place 7 segment display with remote control receiver VVVVVVY gt Scope of supply The scope of suppl
57. a tion Rotary switches S1 and S2 have no effect and can therefore not be used in an application specific manner PROFIBUS X1 jack pin assignment gt galvanically isolated field bus interface Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal 9 N C Do not connect Termination S3 The PROFIBUS has a linear topology It must be terminated at both ends The PROFIBUS SLAVE module has an integrated bus termination which can be activated by a DIP switch ON position Baud rate The baud rate is automatically detected GSD file The PROFIBUS SLAVE module is integrated in the CODESYS controller configuration with a GSD file As of Version 1 10 0 this GSD file will be part of the Berghof Target installation package Indicator LEDs Four diagnostic LEDs indicate the current operating state and any error messages Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 99 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Indica Signal Description tor 1 N C Not used 2 Online Green Online data exchange permitted Off Not online 3 Offline Red Offline no data exchange possible Off Not offline 4 Error Red flashing at 1 Hz Configuration error initialized data length does not match
58. ables RTSEXCPT_IOUPDATE_ERROR One or all of the E bus modules were not detected after the PLC program started The E bus modules also include the I O expansion cards installed in the Dialog Controller All E bus modules entered in the controller configuration must be present and must be supplied with power at the time the program starts Error correction Check the number and type of E bus modules en tered in the controller configuration Check the con tacts and wiring connections on these E bus modu les Once the number of actually available E bus modules agrees with the controller configuration setting the controller can be restarted using a reset command 68 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Exception Mode FATAL SYSTEM ERROR gt gt 81 ACCESS_YIOLATION gt SYSTEM HAS TO BE REBOOTED This display appears if an error has occurred when the gt EXCEPTION PLC program is executed i e during program run The following error statuses can be displayed ACCESS_VIOLATION RTSEXCPT_WATCHDOG RTSEXCPT_DIVIDEBYZERO Major exceptional errors Standard procedure in case of an error Saving all relevant data is an important factor for error analysis The diagnostic information generated by the de vice should be saved for this reason Save Diag i
59. acked SD card 1 SD card slot or RS232 X5 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 8 1 DC1012 Compact CP front view 2VF100473DG01 cdr Connections Frontpanel 2VF100242DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 45 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 46 2 8 3 DC1012 Compact CP dimensions Le 360 A max 77 6 I Re BSE NOE ODA 338 Ess 282 0 co o a y E a s 3 L Y R j Alle Ma e in mm All dimensions in mm DC1012T T CP Freie Luftzirkulation free air circulation Freiraum clearance gt 20 mm 2VF100474DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 8 4 DC1012 Compact CP panel cutout Installation instruction Only install the Dialog Controller on a level surface The support points on the Dialog Controller may not deviate from one another by more than 0 5 mm If the Dialog Controller is nonetheless mounted on a base which is not level mechanical tension can result in cracks in the front panel The Dialog Controller is intended
60. al copyright holders General Information on this Manual This equipment manual contains product specific information valid at the time of publication This equipment manual is only complete in conjunction with the product related hardware and software user manuals required for the individual application You can reach us at Berghof Automationstechnik GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 0 F 49 7121 894 100 e mail controls berghof com www berghof com Berghof Automationstechnik GmbH works in accordance with DIN EN ISO 9001 2000 USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Update Version Date Subject 1 1 22 09 2006 First version 1 2 Inexistent 1 3 31 05 2007 Dimensions updated under Technical specifications and in the graphs Plug unplug cycles added to the USB pin assignment section of the Tech nical specifications Description Chemical resistance for touch screens and l O Modules included Notice to SD card reader included Update under Power supply internal o power pack Profibus master card and Profibus slave card 1 4 23 09 2009 General revision New chapter Copyright and software licenses 1 5 28 10 2009 Supplement of technical data for DC 1005 1010 and 1012 Update of Service Menu chapter 1 6 Inexistent 1 7 07 04 2011 Updates of Declaration of conformity Chemical resistance and Notes
61. annel None and other power circuits Dynamic characteristics Settling time if there is a rever sal over the full range 99 5 Filter 6 dB at 200 Hz 50 ms Filter 6 dB at 100 Hz 50 ms Filter 6 dB at 10 Hz 100 ms Filter 6 dB at 1 Hz 1000 ms Overshoot 15 Calibration to maintain the 12 months accuracy class Greatest temporary differential 1 5 of the measuring range during electrical interference test in compliance with IEC 61131 2 122 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Voltage output AO U mode gt applicable to all Achannels Overview Signal range 10 V to 10 V Connections per output A and A connect A to AGND Connect shield to AGND Static characteristics Output impedance in signal 1 Q by readjustment range Analog output errors Greatest error at 25 C 1000 ppm 20 mV Temperature coefficient 20 ppm K 0 4 mV K Value of lowest value bit LSB 15 ppm 0 305 mV Digital resolution 16 bit Data format in the application 32 bit Real 24 bit payload program General characteristics Reference potential AGND Permissible load types Without reference point earthed Greatest capacitive load 100 nF Load impedance range gt 500 Q Overload protection Short circ
62. ation Freiraum clearance gt 20 mm 2VF100243DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 31 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 5 4 DC1010 Panel cutout Installation instruction Only install the Dialog Controller on a level surface The support points on the Dialog Controller may not deviate from one another by more than 0 5 mm If the Dialog Controller is nonetheless mounted on a base which is not level mechanical tension can result in cracks in the front panel The Dialog Controller is intended for front installation A square panel cutout is required The support mate rial thickness may not exceed 6 mm The panel cutouts are identical for units equipped with either a key board or a touch panel 9 o o o ee o oS IS oOo o ise SER a oO an ae T i gt Fronttafel Ausschnitt front panel cut out 330 x 232 Bohrungen drills 5 mm 6x Alle MaBe in mm All dimensions in mm Frontrahmen front frame Frontansicht 360 x 260 Front view 2VF100244DG00 cdr 2 5 5 Mounting regulation DC1010 The Dialog Controllers are designed for automatic convection cooling gt Vertical The Dialog Controllers must be mounted vertically onto a metallic mounting plate installation Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible amb
63. ation 10 ms semi sinusoidal EN 60068 2 27 test Ea Interference emission EN 61000 6 4 industrial environments Interference resistance EN 61000 6 2 industrial environments Protection class Insulating resistance EN 61131 2 DC 500 V test voltage Protection type 38 IP20 front IP65 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Module data Power supply 24 V power pack Supply voltage 24 VDC 15 20 SELV max alternating component 5 Current consumption Typically 1 0 A max 2 0 A at 24 VDC Fusing depending on the l O load max 12 A Polarity reversal protection Yes Potential isolation Ethernet port Yes between CAN bus and l Os Number interface type 1 x 10 100 Base T Connection method USB ports RJ45 Number interface types 1 x host USB Rev 1 1 on rear 2 x host USB Rev 1 1 on front Plug unplug cycles CAN bus ports Max 1 000 Number interface types 2 x Standard CAN ISO 11898 Potential isolation CANO X6 potential isolated Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 1 x RS485 Potential isolation RS485 X8 potential isolated Terminating resistor E bus p
64. ble Number interface types 2 x RS232 Prime Interface 1 x RS232 Basic Interface 1 x RS485 Potential isolation RS485 X8 potential isolated Prime Interface only Terminating resistor E bus port Switchable with the RS485 Interface type Expansion slots I O expansion bus for up to 7 E bus subscribers Number interface types Further features 3 slots for 3 I O modules or 2 I O modules and one AnyBus module Prime Interface only Real time clock Yes battery backed SD card 1 SD card slot or RS232 X5 Prime Interface only Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 29 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 5 1 DC1010 Front view Front USB 2VF100241DG01 cdr Cover interface boards D Connections Frontpanel 2VF100242DG01 cdr 30 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 5 3 DC1010 Dimensions Dimensions are identical for units equipped with either a keyboard or a touchpad 360 Es yl max 77 6 ES rsnor 2 E 8SE Bae see ETE an RE aan 2 We a a gs s Y as B Lu vv sip R Alle Ma e in mm All dimensions in mm DC1010T K Freie Luftzirkulation free air circul
65. cking Proceed as follows gt Inspect the packaging for any external damage If the packaging is severely damaged or if damage to the contents can be detected do not open the packaging any further Immediately contact your shipper and your supplier gt Remove the packaging Do not discard the original packaging The packaging can be used for sub sequent transport Inspect the contents for visible shipping damage Check the contents against the order for completeness Save all included documentation This docu mentation contains important information concerning the Dialog Controller and is an integral part of the product gt If shipping damage is detected or if the received contents do not agree with the order please contact your supplier immediately Vv Setup This Dialog Controller is designed for installation in fully enclosed circuit cabinets of industrial machinery and equipment When installing the Dialog Controller take particular care to ensure that the included seal profiles are not damaged Also ensure compliance with the ambient conditions specified under Technical specifications Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 15 2VF100106FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 16 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100106FE04
66. connect NC Do not connect NC Do not connect OoOo N OO RP WO ND NC Do not connect 52 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER i NOTICE If the SD card reader is activated then the second RS232 interface X5 is not longer available X8 pin assignment gt RS485 potential isolated RTXD _ NC Do not connect NC Do not connect Sub D9 F RTXD GND NC Do not connect NC Do not connect NC Do not connect oe O JO oO BP WO ND NC Do not connect The interface is terminated softly in the Dialog Controller at 500 Q older devices 5 KQ A 120 Q differen tial terminating resistor can be activated for each S4 switch Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 53 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 54 NOTICE For using the symmetrical terminating resistor S4 on the inoperative bus On an inoperative bus the terminating resistor causes a qualitatively un stable signal state which can give rise to faulty received data Background information Thanks to the differential signal transmission the RS485 interface achieves a high signal to noise ratio and facilitates high data rates
67. controller the device must not be operated any more It must be disconnected from the supply voltage immediately Besides the danger of injury owing to the visibly sharp edges there is also the risk of touching parts under high voltage Contact with high voltage can still occur even some time after the supply voltage has been shut off HAZARDOUS VOLTAGE Working on the DC Before beginning work on the Dialog Controller you must always gt first ensure that the equipment is in a safe state gt then first switch the DC off followed by the equipment and gt only then disconnect the DC from the equipment Hazards due to unforeseeable functional and processing movements when the Industrial PC is disconnected These can result in death serious injury or extensive property damage All equipment components must be disconnected from the Dialog Controller whenever the Dialog Controller is not being used for operational or control pur poses e g during maintenance or during functional checks after repairs HAZARDOUS PROCESSES Lock out and tag out all equipment components after they have been switched off Opening the DC First please note all the tasks steps outlined in the above section Working on the DC The supply voltage must be switched off before opening the housing or when components are being installed or removed To do this switch the power supply to the Dialog Controller off Then remove the plug from the power
68. e Number interface types 2 x RS232 Prime Interface 1 x RS232 Basic Interface 1 x RS485 Potential isolation RS485 X8 potential isolated Prime Interface only Terminating resistor E bus port Switchable with the RS485 Interface type Expansion slots I O expansion bus for up to 7 E bus subscribers Number interface types Further features 3 slots for 3 I O modules or 2 I O modules and one AnyBus module Prime Interface only Real time clock Yes battery backed SD card 1 SD card slot or RS232 X5 Prime Interface only Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 6 1 DC1010 Compact CP front view LED red optional gt e controlled by application y 2VF100459DG00 cdr 2 6 2 DC1010 Compact CP rear view Connections Frontpanel 2VF100460DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 35 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 6 3 DC1010 Compact CP dimensions Le 313 gt N max 77 6 ES A mm 19 A cag SSE ees 230 ses 0 N 8 a a 3 BA y a Alle Ma e in mm All dimensions in mm DC1010TT Freie Luftzirkulation free
69. e dance 20 mA Current output 0 mA 4 mAto 20 mA Current output 4 mA Effect of defective connection to the output terminals Withstands any overload down to no load status output voltage limited to 14 18 V Usage of the Al during AO operation The current that really flows can be indicated if the analog input is con figured as Al l The voltage between A and A can be displayed if the analog input is confi gured as Al U A must be connected to AGND for the sensor to be monitored Readjustment is not required because it is readjusted internally Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 5 Maintenance Maintenance tasks Maintenance tasks on the Dialog Controller particularly those tasks which require opening the housing may only be performed by qualified personnel Before beginning any maintenance tasks please read the chapter General Information in particular the section Basic Safety Measures Never open housing covers with the power switched on Potential hazard due to contact with live components This can result in death serious injury or extensive property damage Only open the housing cover once the Dialog Controller has been safely dis HAZARDOUS connected from the power supply VOLTAGE Maintenance work to the Dialog Control
70. e 3 ms Filter rate and scanning rate If the scanning rate is above 1 ms the digital filtering ensures constant value curves instead of delivering the same value repeatedly Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Analog input parameters Al Digital filtering Adjustable digital post filtering facilitates constant signal movements Low pass of the 2 order 1 Hz 6 dB at 1 Hz 10 Hz 100 Hz or 200 Hz Digital filtering takes place every 1 ms Internal data transfer Voltage input Al U mode A1 and A2 transmit with 1 ms A3 A4 and B1 B4 transmit with max 4 ms gt applicable to all A and B channels Connections per output and connect shield to AGND Static characteristics Differential measuring range 10 10 V Input impedance in the signal 500 kQ between und range Measuring errors Greatest error at 25 C 1000 ppm 20 mV Temperature coefficient 20 ppm K 0 4 mV K Digital resolution 22 bit Data format in the application 32 bit Real 24 bit payload program Maximum permitted Max voltage on A or A is 14 V to AGND continuous overload Digital value output during If a voltage differential of 10 V is exceeded the accuracy of this chan overload nel may be impaired measured values are limited If a voltage diff
71. een ON operational RCV LED green FLASHING data receive 2 10 4 USB Devices equipped with USB interfaces can be connected to the two USB master ports Rev 1 1 The USB on the back X3 and the front USB under the IP65 cover are connected via an internal USB hub The only USB devices classes which can be employed for CODESYS users are USB sticks A mouse can only be employed at the Linux level The following points must be taken into consideration when USB sticks are employed An USB stick may only be pulled during operation if all file operations have been completed otherwise the USB stick may become unusable If programs still have files open the directory will no longer be able to be re moved once the USB stick has been pulled In this situation file or directory op erations will result in blockages because information is to be read from a device that is no longer available in the system Therefore always make sure that no program still has open files in the USB stick before pulling the stick gt USB memory sticks can be inserted and pulled during operation The inserted device is automatically detected and mounted in the media usbX directory When the USB stick is pulled the associated media usbX directory automatically disappears provided no program is currently accessing it see above gt _ Either the first partition or if there are no partitions the entire memory will be mounted on the memory stick
72. egar Hexane Coffee Turpentine Tea Naphtha Grease Lead free gasoline Cooking oil Diesel oil Salt Motor oil Transmission fluid Antifreeze Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 131 2VF100123FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 6 2 Resistance of the AUTOTEX front foil sheeting to chemicals 6 2 1 General resistance of the foil sheeting material AUTOTEX is based on a polyester foil sheet with a biaxial arrangement and therefore exhibits better resistance to solvents It is stronger and more durable than other sheeting materials such as polycarbonate or PVC commonly employed for touch pads and front face panels AUTOTEX is resistant to the following chemicals in accord with DIN 42 115 Part 2 and will ex hibit no alterations for exposure periods of more than 24 hours Ethanol Cyclohexanol Diacetone alcohol Glycol Isopropanol Glycerin Methanol Triacetin Dowandol DRM PM Formaldehyde 37 42 Acetaldehyde Aliphatic hydrocarbons Toluene Xylene Thinners white spirits 1 1 1 trichloro ethane Ethyl acetate Diethyl ether N butyl acetate Amyl acetate Butyl cellosolve Ether Acetone Methyl ethyl ketone Dioxan Cyclohexanon MIBK Isophoron Formic acid lt 50 Acetic acid lt 50 Phosphoric acid lt 30 Hydrochloric acid lt 36 Nitric acid lt 10 Trichloro acetic acid lt 50
73. end wrench SW Securing The Dialog Controller is equipped with approx 15 mm long M 4 welded on stud bolts The unit is secured using U washers spring washers lock washers and nuts M 4 gt Remove the shipping nuts and washers gt Push the Dialog Controller through the panel cutout gt Secure the Dialog Controller in the panel cutout gt Adjust the Dialog Controller in the panel cutout and tighten all nuts NOTICE Disassembly Follow the reverse sequence to disassemble the Dialog Controller 2 9 2 Connections Power supply Power for the Dialog Controller comes from an external 24 VDC power supply Before continuing with the connection check that the external power supply meets the required specifications External power supply 24 VDC Output voltage 24 VDC SELV 15 20 Alternating component Max 5 The direct voltage level may not fall below 20 4 V Power output Max 2 0 A at 24 VDC at 25 C Installation All connections and wiring must be laid out to prevent any interference due to inductive or capacitive pick up from arising in the Dialog Controller The infeed lines must provide adequate current and voltage carrying capacity Connect the Dialog Controller s housing to the ground lead PE with a copper cross section of at least 1 5 mm2 The Dialog Controller is equipped with a 6 3 x 0 8 mm plug in tab for this purpose 2VF100236DG00 cdr Berghof Automationstechnik GmbH
74. er Slave IO XR I O card MP266 Power PC 266 MHz MP400 Power PC 400 MHz Activation method T Touchpanel K Keyboard A Touch Keyboard BASIC DC1000 with basic equipment CLEAN Continuous of the front foil sheeting CP compact model 2VF100227DG04 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 19 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Prime Interface gt Basic Interface gt Clean Touch gt Connect Touch gt Connect Key 20 2 2 The different versions of the Dialog Controller 2 2 1 Interfaces Communication is the forte of the DC1000 Its spectrum of interfaces and exten sion options makes is the reason for this The DC1000 with a Prime interface is extremely adaptable The maximum scope of the interfaces can be supplemented with further commu nication an I O extension cards So it is easy to always find the rigth automation solution The DC1000 with the Basic Interface is optimal for standard applications With high processor power and equipped minimally with interfaces it is the right solution for a price sensitive market 2 2 2 Front foil sheeting If cleanliness is a priority the Clean Front is the right choice Dust and dirt do not stand a chance here and what s more it is easy to clean Machine parameters or data records can be exchanged simply and fast by means of
75. er for impulses to be properly detected they must be longer than the sampling rate defined by the software Multiple sampling can be programmed to suppress interference impulses The sampling rate and multiple sampling filtering can be activated in individual groups of 32 inputs This function is only available for C applications The sampling rate is prede fined under IEC 61131 3 24V L gt Basic input circuit F diagram W M internal 2VF100009DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 83 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Digital input data Module data Number of inputs 12 max 16 if the I O is used as an input Line length in the circuit cabinet Take the voltage drop into account when selecting a con ductor Other than this there are no relevant restrictions field wiring Comply with all locally applicable requirements as well as those in accordance with EN 61131 3 Where the risk of lightning exists please consult the manufacturer Nominal load voltage L Pole reversal protection DC 24 V SELV Yes Potential isolation Yes optocoupler in groups Status indicator None Alarms Definable depending on the software Input delay Definable via the software Input capacitance lt 10nF 84 Bergh
76. erential of 15 V is exceeded the card reports an error which must be remedied Input type Differential voltage measurement Even range 12 V lt A lt 12 V 12 V lt A lt 12 V Common mode rejection 60 dB direct current 20 dB at 50 Hz Dynamic characteristics Greatest temporary differential 1 5 of the measuring range during electrical interference test in compliance with IEC 61131 2 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 119 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Typical example of external connections As i Y with earthed sources i a m Be i i i i D with unearthed sources HB T i eno i 2VF100469DG02 cdr The module is damaged at input voltages of more than 14 V 120 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Current input Al I mode gt applicable to all A channels Connections per output Current between A and AGND connect shield to joint AGND Do no connect A pin Static characteristics Measuring range 20 mA 20 mA technical direction of current into A Load Typ 1100 Measuring errors Greatest error at 25 C 1000 ppm 40 uA Temperature coefficient 20
77. fied and accelerated The service menu has a two part structure gt Basic structure Parameter window The following four menu items are displayed here Each menu item can contain additional subject related submenu items gt Config gt PLC gt Info gt Display PLC window Up to two lines reflecting the current PLC status can be displayed Line 1 will always be visible while line 2 will only appear when an error occurs ice Menu IP Config PLC Into Displa 1 J 1 1 1 1 1 1 1 BOOTPROJECT_REJECTED_RETAIN_ERROR 2VF100273DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 59 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 3 3 1 Using the service menu Touch screen In Dialog Controllers with a built in touch screen the service menu can be operated directly via screen input Keyboard Ifthe Dialog Controller is equipped with a keyboard the following keys are used to operate the service menu gt Cursor block gt Enter key The cursor block is used to navigate between the indivi dual menu items on a given menu level The Enter key is used to confirm an input If asubmenu permits values to be modified this modifica tion is performed with the Enter key The keys do not function in the service menu However using the cursor block you can navigate to a
78. gram and data memory RAM 64 128 MB onboard 32 96 MB for the application Application program memory Flash 16 32 MB onboard 8 24 MB for the application Retain memory 16 KB 1 Ethernet 10 100 port 1 3 USB host ports 1 2 CAN ports 1 RS232 serial port for programming tools and applications 1 2 serial data ports RS232 RS485 I O level locally expandable via an internal E bus for up to seven subscribers digital analog Up to 3 onboard expansion slots for I Os and a bus module Real time clock MMC SD card slot VVVVVVVVVVV VY The scope of supply of the controller module consists of gt Dialog Controller DC10xx incl 2 pin plug in connector for power supply Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 1 Identification Product Dialog Controller Type DC10xx Identification code The features of the Dialog Controller see nameplate can be itemised according to the identification code 9 10 11 12 13 14 15 T MP 266 Screen size diagonal 10 10 4 12 12 1 15 15 0 Display technology M Monochrome STN C Color CSTN T Color TFT Resolution V VGA 640 x 480 Processor type Extension Modules SC I O card PS Profibus Slave PM Profibus Master PA Profibus Mast
79. ient tem perature if the convection cooling cannot function because it is built in It must therefore be installed vertically and the upper and lower housing aper DANGER OF tures must not be covered over OVERHEATING AND FIRE 32 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 6 Technical data DC1010 Compact CP Module data Display Diagonal measurement 10 4 Resolution 640 x 480 pixels VGA Colors CPU application memory 65536 16 bit per pixel CPU Freescale PowerPC 400 MHz Program memory Flash 32 MB onboard 24 MB for application Program memory and data memory RAM 128 MB onboard 96 MB for application Retain memory 16 kB Development environment Dimensions and weights CP1131 CODESYS 2 3 Dimensions WxHxD mm 313x250x77 6 mm front panel Weight Operating conditions Approx 5 kg Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Transport storage Max 90 non condensing Ambient temperature range 20 C to 70 C Relative humidity Shock resistance Max 90 non condensing Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance EMC protection type
80. if the convection cooling cannot function because it is built in It must therefore be installed vertically and the upper and lower housing aper DANGER OF tures must not be covered over OVERHEATING AND FIRE Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 37 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 7 Technical data DC1012 Module data Display Diagonal measurement 12 1 Resolution 800 x 600 pixels VGA Colors CPU application memory 65536 16 bit per pixel CPU Freescale PowerPC 400 MHz Program memory Flash 32 MB onboard 24 MB for application Program memory and data memory RAM 128 MB onboard 96 MB for application Retain memory 16 kB Development environment Dimensions and weights CP1131 CODESYS 2 3 Dimensions WxHxD mm 440x300x77 6 mm front panel Weight Operating conditions Approx 6 kg Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Transport storage Max 90 non condensing Ambient temperature range 20 C to 70 C Relative humidity Shock resistance Max 90 non condensing Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance EMC protection type 15 G approx 150 m s dur
81. in overview A x gt _ A1 i amp Online 2 oftine n c O O Error Ba Si Address x1 ed s2 Address x10 ee ur S3 E Termination i O u Ta a A Na DO Profibus DPS I arg a AE 2VF100310DG00 cdr External power supply The PROFIBUS SLAVE communications interface is supplied from the Dialog Controller s power supply Installation The PROFIBUS SLAVE card is factory installed and may only be installed in the Dialog Controller in the po sition shown in the figure below A1 A2 A3 y 2VF100311DG00 cdr 98 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER The embedded PROFIBUS SLAVE module is a complete PROFIBUS DP SLAVE It contains allanalogand gt PROFIBUS SLAVE digital components for a high performance PROFIBUS extension circuit The module is certified and has interface been tested for inter operability with many leading PROFIBUS master subassemblies The onboard micro processor automatically performs all PROFIBUS bus traffic thus completely reliving the automation device s main processor of any PROFIBUS protocol processing The PROFIBUS module supports a maximum PROFIBUS data width of 244 input bytes and 244 output bytes as well as all rates from 9 6 kbit s to 12 Mbit s The PROFIBUS station address is set with the CODESYS controller configur
82. ings should only be changed under special circumstan ces e g communications problems 100base Tx FD 100 MBit s full duplex 100base Tx HD 100 MBit s half duplex 10base T FD 10 MBit s full duplex 10base T HD 10 MBit s half duplex The Save button is used to save the new setting New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER IP ADDRESS ld Nientas Gateway PENE SIO Mode YEAR 2008 MONTH oO y x PET HOUR MINUTE SECOND BBE asa DHCP Mode Disabled The IP ADDRESS set on the Dialog Controller is valid Enabled The IP ADDRESS is automatically retrieved from a DCHP server Caution If DHCP is enabled and there is no DHCP server available the Controller will not boot The Control ler waits for a DHCP to allocate a valid IP address to it If no DHCP server is present the Dialog Controller can only boot if the DHCP disabled setting has been config ured For this purpose the device must be put into configu ration mode and can be converted via COM1 X4 by means of web configuration see manual CP1131 P intro duction gt Ethernet DHCP Mode gt SIOMODE SIO
83. ion updates or data extraction Please contact our Technical Support if no driver support is available for a specific USB device CAN ports The Dialog Controller is equipped with two standard CAN interfaces both of which can be operated at 1 MBit s Serial ports A total of three serial ports can be used on the Dialog Controller The RS232 programming interface is sup plemented by an additional RS232 and an RS485 port E bus extension The Dialog Controller s I O level can be expanded via the E bus socket to include up to seven E bus sub scribers Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 17 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt Scope of supply 18 Expansion slots The device is equipped with three expansion slots for expansion cards e g I O cards with the associated SPI interface Alternately one of the slots can be used for an Anybus embedded bus module e g Profibus DP manufactured by HMS Real time clock A software interface can be used to set or reset a real time clock equipped with a backup battery SD card reader Data can be written to or read from memory cards using the conventional MMC SD card interfaces i NOTICE If the SD card reader is activated then the second RS232 interface X5 is not mM gt mo Performance feature overview Freescale POWERPC CPU 266 400 MHz Application pro
84. ip Never lift the spring clip re tainer as this can destroy the clip gt Push the old battery out to the side can be accessed from above gt Insert the new battery from the side Check for correct polarity and battery type 2VF100269DG03 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 129 2VF100109FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 130 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100109FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 6 Chemical resistance Terminals controllers with displays and industrial PCs with displays are available in 3 versions with regard to the front foil finish refer to section on Front foils The 3 versions also differ in respect of the materials used and their chemical resistance Version Outside Inside Connect Touch AUTOTEX foil Touch foil Connect Key AUTOTEX foil Glass pane Clean Touch AUTOFLEX foil AUTOFLEX foil 6 1 Resistance of the touch screen The active area of the touch screen is resistant to the following chemicals if exposed to them for a period of one hour at a temperature of 21 C Acetone Ammonia based glass cleaners Dichloromethane Laundry detergent Methyl ethyl ketone Cleansers Fantastic Formula 409 Joy etc Isopropyl alcohol Vin
85. ized changes gt exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board T V the VDE Association of German electricians or other corresponding national bodies are to be ob served Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular compo nents may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into ac count at system level The advice of the SPC manufacturer should be sought if necessary Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 13 2VF100106FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 7 Conformity declaration Both the standard version of the Dialog Controller and with the extension modules mentioned below comply with and make allowance for the following directives and standards gt EMP Directive 2004 108 EC gt DIN EN 61131 2 2009 1 Programmable logic controllers Part 2 Equipment requirements and tests Class B connector
86. le BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section RTSEXCPT_DIVIDEBYZERO Division by zero in the PLC program prompts an error stop Error correction The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section 3 4 Decommissioning 3 4 1 Disposal Disassembly The Dialog Controller must be disassembled into its component parts for disposal All metal components can be disposed of as recyclable metal Electronic waste All electronic components such as PCBs drives etc must be set aside and disposed of separately Disposal is generally regulated by national and local ordinances which must be complied with 70 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Battery Batteries contain materials which represent health and environmental hazards Batteries may only be disposed of at an authorized waste disposal facility Make sure the battery is fully discharged before disposing of it If neces
87. ler can result in damage gt If metal objects such as screws nuts tools or other conducting objects fall on the PCB gt If connecting cables are loosened removed or incorrectly reconnected After maintenance Before returning the Dialog Controller to service check to be sure that gt There are no foreign objects in the Controller gt Thereis a battery in the battery slot gt All connections are correct and secure gt The ground wire PE is properly connected O NOTICE Be sure all covers on the Dialog Controller are closed before returning DE the unit to service Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 127 2VF100109FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 5 1 Real time clock with backup battery The Dialog Controller is equipped with a real time clock Setting the clock Use either the web configuration or the CODESYS BGHSysLibRtc lib library Power supply A battery is required to supply power to this clock Charge level The Dialog Controller monitors the backup battery s charge level The current battery charge state can be displayed using the CODESYS BGHSysLibRtc lib library Backup battery voltage values which exceed 3 2 V or are below 2 0 V will affect the real time clock s function Overvoltage Check the battery type and device hardware Undervoltage Replace the battery The following ba
88. lighting adjustment Dialog Controllers with TFT displays The brilliance of the backlighting can be set by means of the keys Changes are applied immediately and will remain in effect until the next restart even if you leave the menu with the EXIT button The new value is saved by means of the Save button The EXIT button allows you to leave the menu without saving any changes which may have been made although such changes will remain in effect until the next restart Dialog Controllers with monochrome displays The contrast can be adjusted here 66 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100108FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 3 3 3 PLC window Sevice Menu The following states of the PLC Controller can be repre gt STOP sented in line 1 of the PLC window in the Service menu gt STOP SWITCH ACTIVE gt PLC STOPPED cote ne ES gt PLC NO PROGRAM gt PLC ERROR STOP PLC STOPPED 21 RTSEXCPT_IOUPDATE_ERROR Display Description STOP SWITCH ACTIVE Operating mode selection switch S1 is set to the STOP position The PLC program can only be started with a programming tool if S1 is set in the RUN position PLC STOPPED Operating mode selection switch S1 is set to the RUN position However the PLC program has been put into the STOP state or there is another upcom ing error which has
89. minations would reveal mild discoloration after exposure to the following materials gt Tomato juice gt Ketchup gt Lemon juice 6 3 3 Outdoor use Asis the case for all polyester based sheeting AUTOTEX is not intended for extended exposure to direct sunlight Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 135 2VF100123FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 136 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100123FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 7 Copyright and software licenses The firmware of terminals controllers with displays and Industrial PCs with displays contains free software Parts of this software are subject to the following licenses GPL refer to GPL license LGPL refer to LGPL license MPL refer to MPL license FTL refer to free type license FTL Y yv y When required the source code for the free software can be requested from Berghof within three years after delivery at cost price The exact address for this Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen Germany i NOTICE The licenses used by Berghof are listed in the Copyright and software licens es manual Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 137 2VF100170FE01 docx DC10
90. nnnnnn nn 98 4 4 PROFIBUS card Master Slave fUnctiomality cc seecceeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeaseeeeeeeeeeeeneneees 101 AAi e ratur nn NE eat a AE aat 102 4 4 2 Front view and pin assignment uuuuussssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnn 103 4 5 I O XRO1 and XR02 cards with analog and digital UO uuunnsssnnnnsennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 106 4 5 1 Technical dat inen i aliada becada 107 452 Pin ASSIQMIMENE PERFERRERERSFUFFERFERFEFERFEREETETTTEEFERRERPERFTRERELFERESGEEPITEFFEFEBFLFEFTERFLFEFFRFREFERFERFLTEFFUFELPATF RRLTEREN 108 4 5 3 POWER SUPPLY autora e dt il dicas 108 4 5 4 Plug in conneelorsz ad 109 4 5 5 Installation ataein aim han iin duvacivedevaciyedebaaivevevecivedevectiacenees 110 4 5 6 8 8 0 5 digital inputs outputs uuuuunnssssnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 110 4 5 7 Terminal assignment of digital inputs outputs 244440ssnsssnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnn nn 116 4 5 8 Analog inputs oufputsza 2 2 ne a dia 117 5 MAINTENANCE a a range da EEE aHa aa Paasa Eare daan 127 5 1 Real time clock with backup battery sssssunnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 128 5 11 Battery replacement asii di 129 6 CHEMICAL RESISTANCE culiacan a daa aeae ar EEES 131 6 1 Resistance of the touch screen uuuuuusssannnennnnnnnn
91. nnnnnnnennnnnnnnn 140 8 5 Addresses and Bibliography uuusssununnsnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 141 8 5 1 o O eee eteves A ca cece erkenne th ects ee ETE 141 8 5 2 Standards Bibli gra hy 24 4 222 2224 4 2 234 4 ar iaa uote nn nel eased sateen 142 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 7 DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 8 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 1 General Documentation This equipment manual is intended for qualified personnel and contains information regarding the moun ting installation commissioning and maintenance of the Dialog Controller The information contained in this manual is subject to change without prior notice 1 1 About this manual This equipment manual is an integral part of the product Make sure the equipment manual is always avail able near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechanical construction Electrical construction Connections Commissioning Care and maintenance Decommissioning Disposal VUVVVVVVY Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 9 2VF10010
92. nnnnnnnnn 73 1 0 card with SC CAN interface eeeccceeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeceeeeeeeeeaeeeecaeeeseeeeeneeeeeeeeeeees 74 lechnical d ta a ae er Eee 75 PASSION le en eee nace te 77 Analog inp ts He a a cali beat 81 Digital inputs outputs 12 4 8 0 5 uusmensssssnnnnnnnennnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnenn 82 Digital inputs positive switched 22224444nnnnnnnnnnnnnnnnannnnsnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 83 Digital outputs positive switched uuunsssssnnnnnnennnnnnsnnnnnnnennnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnn 86 Digital input output pin ASSIGNMENTS ooooocccccnncconananncnnncnnonnnonononnncnnnnn nn nn cnn nr nana nn rn nc ran rr ran nn nn cnn 89 PROFIBUS MASTER Card ccoooiicnmimonniiinniai nia 91 Technical Gata tii ii a dano 92 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 2 2 Front view and pin assignment uuusssssssssnnnnnennnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnannnnnnnnnn 93 4 3 PROFIBUS SLAVE Card ui levee aaa E a set cae ath eed Let lepe hada ceetlatds aasa arpassa 96 43A Technical d taz 4 2 22 3 2 a RN thon 97 4 3 2 Front view and pin assignment uuusssssssssnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnennnnnnna
93. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnenennnnn naa 131 6 2 Resistance of the AUTOTEX front foil sheeting to chemicals uunnssnnnnnesnnnnnnnnnnnnnnnnnnnnnnnnn 132 6 2 1 General resistance of the foil sheeting Material 4444444Hnnnn nen nnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnn 132 6 2 2 Resistance to household Chemicals 4444444HHnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 133 6 2 3 Environmental values s snin aia aaea a AAA EE EAE uns Dun hl 133 6 3 Resistance of the AUTOFLEX front foil sheeting to chemicalS ssssssusnnnnssnnnnnnnnnnnnnnnnnnnnna 134 6 3 1 General resistance of the foil sheeting material 444444HHennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 134 6 3 2 Resistance to household chemicals 4444444HHnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 135 6 3 35 0 0 0 USE it een S A ee E a no a 135 7 COPYRIGHT AND SOFTWARE LICENSES 22u4242200000n000nnnnnannnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 137 8 ANNE ii nk 139 8 1 Environmental Protection ooommmnnnncccnnnnnnnnnsnsccccrccnnnn nacer 139 A E RFRTLENIPELEERSEFELTHERPELFERARETTE 139 8 1 2 DISPO e e ed ei 139 8 2 A A 139 8 32 Repairs Service 2 ii 139 834 WatWMWWieiindaii eier ee add 139 84 Nameplate race ciniin 140 Nameplate descriptions example 4444440nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
94. o do with Master and Slave A terminating resistor must be in place at both ends of the Profibus I With switches S2 and S3 the terminating resistor required for the Profibus can be connected It is important for both switches to be in the same posi tion Profibus Termination E ON OFF DC Profibus DPV E 2VF100404DG00 cdr External power supply The PROFIBUS communication interface is supplied from the Dialog Controller s power supply Installation The PROFIBUS card is factory installed and may only be installed in the Dialog Controller in the position shown in the figure below 2VF100405DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 103 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt PROFIBUS interface gt galvanically isolated field bus interface 104 The embedded PROFIBUS bus module has been tested for conformity with the PROFIBUS standard and for inter operability with many leading PROFIBUS slave devices The onboard microprocessor automatically performs all PROFIBUS bus traffic thus completely reliving the automation device s main processor of any PROFIBUS protocol processing The PROFIBUS module supports a max of 125 slaves with up to 1 kbyte of I O data All baud rates from 9 6 kbit s to 12 Mbit s can be set All cyclic PROFIBUS services are available PROFIBUS X1 jack pin assignment
95. of gt 32 V and or feed back can destroy the module This represents a fire hazard Each digital output can also be used as an input When used as an input the information provided under Digital inputs applies Outputs The outputs are positively switching 24 V outputs 2 wire Output current max 500 mA per output The outputs have a common reference potential GND Power supply is separate from the module electronics supply refer to Pin assignment If there is no data connection to the CPU or if the internal module supply is inadequate the outputs independently switch to o LOW Protected output All outputs are protected by an internal current limiter and thermal overload protection In case of an over load the current limiter switches the overloaded output off Once the overload has been corrected and the unit has cooled down the output can be reactivated via the program A quick deactivation using a terminal voltage of 50 V referenced to L protects all outputs against induced voltage peaks from inductive loads If feedback or the quick deactivation produces thermal loads the overload protection may also be prematurely tripped by uninvolved outputs Operating status The status of each output is indicated by a yellow status LED on the front of the module The LEDs are spatially assigned to the connection terminals The LED is on when the associated output is activated that is when it is logical 1 HIGH
96. of Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER uM IH min IH max gt Operating ranges 30 0 7 of the digital inputs 25 0 ON HIGH area U min 20 0 AO AAA 15 0 4 IIS TKKK KXKKKXKKKKI gt noise margin lt 1 V Y 10 0 7 cross over area HN LLL Le Hl L u 5 0 A UL max noise margin lt 1 V _ _ OFF LOW area 0 0 uL mn il mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 900 10 00 11 00 IL min IL max 2VF100010DG01 cdr Input voltage DC of extern power supply Ue 24 V Rated voltage Ue max 30 V Upper limit Ue min 19 2 V Lower limit Limits for 1 signal for the ON condition UH max 30 0 V Upper voltage limit IH max 10 0 mA Upper current limit UH min 13 5 V Lower voltage limit IH min 3 5 mA Lower current limit Limits for 0 signal for the OFF condition UL max 5 5 V Upper voltage limit IL max 1 5 mA Upper current limit UL min OV Lower voltage limit IL min OmA Lower current limit Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 85 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt 86 Basic output circuit diagram 4 1 6 Digital outputs positive switched Voltages
97. of any other form of intervention Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 139 2VF100055FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 8 4 Nameplate Nameplate descriptions example O EC1000 MP400 00 1131 vo 3 Num 204900100 ms o N Versi n 0000 SELV 24V DC 12A max OC www berghof com 0090 0 2VF100080DG02 cdr Barcode same as identification number Module type plain text name of module Identification no is the unique labeling of the module consists of two elements Part no the first nine digits The designation of this number suffices for ordering a module The delivery takes place in each current hard and software version Serial no five digits behind the hyphen Version defines the design level of the module as supplied ex works Supply voltage Production date year calendar week of the production CE mark NOTICE The Version supply version panel specifies the design level of the 140 module as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then reload their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documenta
98. olation No Connection technique Analog inputs outputs Standing front wiring for terminal strips not part of the scope of supply Inputs 4 analog 10 V inputs Inputs Outputs 4 analog 10 V or 20 mA inputs outputs Resolution Min 16 bit Connection technique Standing front wiring for terminal strips not part of the scope of supply Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 107 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 2 Pin assignment gt Terminal DCXRo1 DCXRo2 assignment 2VF100467DG00 cdr 2VF100468DG00 cdr 4 5 3 Power supply gt I O supply The digital and analog I O must be supplied with power externally 24 VDC input voltage 15 20 is permissible The I O possess integrated polarity reversal protection They are supplied with power via X1 or X2 It is not permissible to daisy chain the power supply The supply line and the power supply must both be protected by an external short circuit and overload protection with a maximal tripping current of 12 A in each case depending on the number of I O All digital and analog I O have a joint supply and operate at the same potential It is not possible to switch individual I O areas on and off selectively The I O cards possess error identification by means of IO_VALID soft ware flag For example if communication errors supply e
99. om as well as copied Access to the drive is along the following path media sd At present data memory cards with a memory capacity of up to 1 GB can be used 2VF100312DG01 cdr i NOTICE If the SD card reader is activated then the second RS232 interface X5 is not un gt a 56 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 3 Dialog Controller operation Never plug in apply disconnect or touch connections while the device is operating This could result in malfunction or destruction of the device Before working on the modules always switch all infeeds to them off including infeeds from con MALFUNCTION nected peripheral devices such as remote feed encoders programming devi ces etc 3 1 Commissioning Before applying the supply voltage recheck all connections to ensure they are properly wired and have the correct polarity Switching on The Dialog Controller is not equipped with its own main power switch The Dialog Controller starts when the associated equipment is switched on or when the power supply is connected Switching off The Dialog Controller switches off when the associated equipment is switched off or the power supply is dis connected 3 2 Function selection indicators diagnostics 3 2 1 Status indicators The function of the status indicators freq
100. on the copyright and software license Description of DC1010 Compact CP and DC1012 Compact CP incorporated XRO1 and XRO2 extension mod ules inserted Battery change diagram corrected Corrections of the DC1010 CP Panel cut out DC1012 Technical data dimensions new warning for XRO1 and XR02 I O cards power supply in tegrated 1 8 08 11 2012 Update in the Declaration of conformity section Note on terminating resistors switches S2 S3 with Profibus Master Slave card inserted Update of chapter Annex Standards Bibliography Update of the trademarks Update in the DC1010 Compact CP panel cutout section 1 9 04 09 2013 Transition into new CD Update of chapter Extension modules Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 3 DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Blank page 4 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Contents 1 GENERAL 2 2 44222 22 se 9 1 1 Aboutithis manual 2 een ets 9 1 2 Hazard categories and terminology uurueunnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnn 10 1 3 Qualified Pers nnel 2 222 ne Ha A ee a a ie 11 1 4 2D uerdiligence A E E T 11 1 5 Basic safety meas
101. ort Switchable with the RS485 Interface type Expansion slots I O expansion bus for up to 7 E bus subscribers Number interface types Further features 3 slots for 3 I O modules or 2 I O modules and one AnyBus module Real time clock Yes battery backed SD card 1 SD card slot or RS232 X5 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx 39 USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 7 1 DC1012 Front view Front USB 2VF100272DG01 cdr 2 7 2 DC1012 Rear view Connections Frontpanel 2VF100242DG01 cdr 40 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 7 3 DC1012 Dimensions Dimensions are identical for units equipped with either a keyboard or a touchpad 440 D a gt vd max 77 6 oo ie A Inca U ERGHOF 16 S A SSE v TL N SE Du al LU en ES Dex ES Pas BE Zs of a 2 Ae al o o Post re g N 5 ob msp Pape E El amp Fl F2 F3 F4 F5 F6 FT F8 Fo Flo Fil Fi2 Y R Alle Ma e in mm All dimensions in mm DC1012TK Freie Luftzirkulation free air circulation Freiraum clearance gt 20 mm 2VF100270DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen
102. otal current of all outputs max 2A Two outputs switched in parallel for logic link permissible for increased output permissible up to 1 A Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 115 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 7 Terminal assignment of digital inputs outputs Connection Signal name Digital 1 O x1 24 V 24 V 24 V I O supply Configuration as Counter Note 1 1 01 Digital O 24 V 2 1 02 Digital O 24 V 3 1 03 Digital O 24 V 4 1 04 Digital O 24 V 5 1 05 Digital O 24 V 6 1 06 Digital O 24 V 7 1 07 Digital O 24 V 8 1 08 Digital O 24 V GND GND GND I O supply x2 24 V 24 V 24 V I O supply 1 IN9 Digital IN 24 V Counter input 24 V Encoder 1 A up 2 IN10 Digital IN 24 V Counter input 24 V Encoder 1 B down 3 IN11 Digital IN 24 V Counter input 24 V Encoder 2 A up 4 IN12 Digital IN 24 V Counter input 24 V Encoder 2 B down 5 IN13 Digital IN 24 V Counter input 24 V Encoder 3 A up 6 IN14 Digital IN 24 V Counter input 24 V Encoder 3 B down 7 IN15 Digital IN 24 V Counter input 24 V Encoder 4 A up 8 IN16 Digital IN 24 V Counter input 24 V Encoder 4 B down GND GND GND I O supply 116 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER M
103. pe 15 G approx 150 m s duration 10 ms semi sinusoidal EN 60068 2 27 test Ea Interference emission EN 61000 6 4 industrial environments Interference resistance EN 61000 6 2 industrial environments Protection class Insulating resistance EN 61131 2 DC 500 V test voltage Protection type 28 IP20 front IP65 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Module data Power supply 24 V power pack Supply voltage 24 VDC 15 20 SELV max alternating component 5 Current consumption Typically 1 0 A max 2 0 A at 24 VDC Fusing depending on the l O load max 12 A Polarity reversal protection Yes Potential isolation Ethernet port Yes between CAN bus and l Os Number interface type 1 x 10 100 Base T Connection method USB ports RJ45 Number interface types 1 x host USB Rev 1 1 on rear 1 x host USB Rev 1 1 on front Prime Interface only Plug unplug cycles CAN bus ports Max 1 000 Number interface types 2 x Standard CAN ISO 11898 Prime Interface 1 x Standard CAN ISO 11898 Basic Interface Potential isolation CANO X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Serial ports Switcha
104. ppm K 0 8 A K Digital resolution 22 bit Data format in the application 32 bit Real 24 bit payload program Maximum permitted 24 mA continuous overload If the current is continuously too great the input is cut off The input is briefly switched on for 3 ms typ every 300 ms typ Only when the current drops below 22 mA is measurement resumed Digital value output during In cases of overload gt 22 mA the most recent measured value is out overload put during shutdown Input type Current measurement to AGND Reference potential AGND Protective equipment Cuts off under overload Common points between AGND reference the channels Dynamic characteristics refer also to Dynamic characteristics of the analog inputs Greatest temporary differential 1 5 of the measuring range during electrical interference test in compliance with IEC 61131 2 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 121 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Typical example of external connections Atl A A A B B B B D D GND GND 2VF100470DG00 cdr The module is damaged at input current in excess of 24 mA Analog output parameters AO General characteristics Type of protective equipment Electronic switch Insulation voltage between ch
105. r circulation YR DC1005C T Freiraum clearance gt 20 mm DC1005T T 2VF100234DG03 cdr 26 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 4 4 DC1005 Panel cutout Installation instruction Only install the Dialog Controller on a level surface The support points on the Dialog Controller may not deviate from one another by more than 0 5 mm If the Dialog Controller is nonetheless mounted on a base which is not level mechanical tension can result in cracks in the front panel The Dialog Controller is intended for front installation A square panel cutout is required The support mate rial thickness may not exceed 6 mm The panel cutouts are identical for units equipped with either a key board or a touchpad o 3 14 E Fronttafel Ausschnitt front panel cut out 184 x 162 Bohrungen drills 148 mich mm 4 i 1591 eo 162y ita Me st ae EN Frontrahmen front frame nn Eu Alle Ma e in mm 194 x 172 Frontansicht All dimensions in mm Front view 2VF100235DG00 cdr 2 4 5 Mounting regulation DC1005 The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate gt Vertical installation Danger of overheating and fire The Dialog Controller may be destroyed even at a
106. res 3 slots for 3 I O modules or 2 I O modules and one AnyBus module Prime Interface only Real time clock Yes battery backed SD card 1 SD card slot or RS232 X5 Prime Interface only Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 4 1 DC1005 Front view LED red optional gt e controlled by application Power Status LED Front USB 2VF100229DG01 cdr 2 4 2 DC1005 Rear view Cover interface boards Connections Frontpanel 2VF100230DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 25 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 4 3 DC1005 Dimensions Dimensions are identical for units equipped with either a keyboard or a touchpad 194 max 52 6 Im 2 gt 29 5 4x O BercHor G A A m G El Se S D a ES E N 5 2g E 3 5 E y os O O TJ Bo amp A i 7 m Y Freie Luftzirkulation Y free air circulation Alle MaBe in mm DC1005M K Freiraum clearance gt 20 mm All dimensions in mm max 52 6 ES Bercnor 14 lt E RSE oUt Lo o gt 28 sg Er E 00 23 e PS 8 gs gs E 39 a a e b Freie Luftzirkulation Y free ai
107. rghof The range is constantly being extended conforming to the market requirements Extension cards can only be fitted in Dialog Control lers with Prime Interface 2VF100403DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 21 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 3 Dialog Controller DC1005 DC1010 DC1012 construction 2 3 1 Block circuit diagram DS Displa N Touch ear Unit i I Keyboard i y 3 Front I USB Display j NER El BRENNEN ELLE SER baton ERONI ars EIA Se eee NAO i I Controller I l 3 USB X3 USB HUB Transceiver Touch Controller i x2 El l Ethernet i j Transceiver Display I Controller x E Bus i SD MMC CAN l 4 r l xa dep RS232 use X5 i RS232 CPU l i RAM l CAN ne Em I Transceiver I i CAN i 2 Em I Transceiver l x8 i RS485 p 00000 i l i BASIS 2VF100233DG01 cdr NOTICE No potential isolation of the CAN and RS485 interface on the Basic Interface i u 22 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 4 Technical data DC1005 Display 1 4 VGA VGA Diagonal measurement 5 7 Resolution 320 x 240 pixels 640 x 480 pixels Colors Monochrome STN
108. rrors or errors on the analog outputs occur this is indicated by IO_VALID at the same time I O data may not continue to be used IO_VALID does not become valid again until the controller has been restart ed Therefore it is necessary to constantly monitor IO_VALID in the PLC pro gram 108 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 4 Plug in connectors Using the plug in connectors with LED destroys analog I O Connections Plug in connectors are available with built in 1 and 3 pin LED There are no LED displays on the XR I O cards therefore plug in connectors with built in LED must be used for the digital I O The analog I O may only be connected with plug in connectors without LED Part no Image of plug in Designation Description gt Plug in connectors connector with LED for digital I O 15417 BL I O 3 5 30F gt I O status display with green LED PNP LED SW gt _ Three wire connection gt For digital channels only X1 and X2 15419 BL I O 3 5 10F gt I O status display with green LED PNP LED SW gt Single wire connection gt For digital channels only X1 and X2 Part no Image of plug in Designation Description gt Plug in connectors connector without LED for digital I O 15418 BL I O 3 5 30F SW gt Without LED for analog channels
109. s used to store the relevant diagnostic data for example on a plugged in USB stick After such an error the Controller must be rebooted This takes place after data backup using the Reboot button Note The diagnostic data must definitely be saved prior to re booting because only at this time can all the important data be saved Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx 69 USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Display Description ACCESS_VIOLATION Illegal memory access by the PLC program e g by an invalid pointer Error correction The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section RTSEXCPT_WATCHDOG It was not possible for a task within the PLC program which is moni tored by a watchdog to become active during the monitoring time This important watchdog monitoring makes it possible to find errors in the execution behaviour and in the tasking of the PLC program For such errors to be found at all it is important that each task is monitored by a watchdog Error correction The program error can be identified from the diagnostic data and or the Breakpoint List fi
110. sary HAZARDOUS place an insulating strip across the contacts to prevent short circuits MATERIAL EMISSIONS 3 5 Maintenance Cleaning In order to prevent accidental activation and possible problems the Dialog Controller must be switched off when the front panel is cleaned Use a clean moistened lint free cloth to clean the front ofthe Dialog Con troller Please note the following to avoid damaging the front panel when cleaning it gt Never use high pressure or steam washers gt Never use caustic cleaning agents even diluted abrasives or hard objects to clean the panel gt Do not apply excessive pressure to the front panel when cleaning it 3 6 Help in case of problems Please read the section Basic safety measures If the measures described there do not solve the problem please contact your supplier s Service Department Fault Possible cause Recommended action No function after the Dialog No power supply to the Make sure the power cord is plugged in Controller is started Dialog Controller Check the pin assignment for reversed pola rity Check measure the connecting voltage The Dialog Controller fails to Memory fault Return the device for service completely boot Corrupted software Put the device in the configuration mode and reload the firmware Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 71 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx
111. ssible to initialize the Profibus Master incom patibility between Master and configuration files No Profibus configuration available Green The DP Slave is correctly configured on the bus Green 5x flashing DP Slave not yet correctly addressed by DP Master Green 4x flashing Watchdog error If the watchdog is active the connection to the Master has been lost Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 105 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 5 I O XRO1 and XR02 cards with analog and digital I O gt Brief description The XRo1 I O card is an extension card with an analog and digital I O module permanently installed in a Dialog Controller The XRo2 I O card possesses only digital I O Performance features an overview DCXRo1 gt 8 digital inputs gt 8 digital inputs outputs gt The digital inputs X2 can also be used as counters gt 4 analog 10 V inputs gt 4 10 V or 20 mA analog inputs outputs 2VF100467DG00 cdr DCXRo2 gt 8 digital inputs gt 8 digital inputs outputs gt The digital inputs X2 can also be used as counters 2VF100468DG00 cdr gt Scope of supply The scope of supply of the controller module consists of gt max 3 XRI O cards installed in the Dialog Controller 106 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com
112. subscrib ers may be In such cases despite potential isolation common mode interfer ence may exceed voltage limits causing differential signal interference and hence a functional disorder It is urgently advised to carry along the GND sig nal for potentially isolated interfaces with a connection to the reference ground in one spot An attenuating connection for example via 200 Q at multi ple points on the bus Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100107FE09 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 2 10 7 E bus The E bus X1 allows up to 7 E bus subscribers to be connected to the Dialog Controller Please note that due to their function some E bus modules represent 2 E bus subscribers e g QDIO E 16 16 Z2 Type Ethernet patch cable 1 1 assignment not crossed Lead cross section At least 0 22 mm Category CAT 5 Length Max 7m The Dialog Controller makes a max current of 0 5 A available for E bus modules As a rule this is sufficient current to supply 7 E bus modules However should this current consumption level be exceeded the E bus and the connected modules may become nonfunctioning Therefore please note the current consumption of all E bus modules and all connected consumers as a whole In some instances connection of consuming devices e g an encoder can result in the current limit being exceeded
113. supply The PROFIBUS MASTER communications interface is supplied from the Dialog Controller s power supply 2VF100308DG00 cdr Installation The PROFIBUS MASTER card is factory installed and may only be installed in the Dialog Controller in the position shown in the figure below A1 A2 A3 y 2VF100309DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 93 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER gt PROFIBUS MASTER interface gt galvanically isolated field bus interface gt serial diagnostics 94 interface The embedded PROFIBUS MASTER bus module is a PROFIBUS DP Master The module has been tested for conformity with the PROFIBUS standard and for inter operability with many leading PROFIBUS slave de vices The onboard microprocessor automatically performs all PROFIBUS bus traffic thus completely reliving the automation device s main processor of any PROFIBUS protocol processing The PROFIBUS MASTER module supports a max of 125 slaves with up to 3 kbyte of I O data All baud rates from 9 6 kbit s to 12 Mbit s can be set All cyclic PROFIBUS services are available PROFIBUS X2 jack pin assignment Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal
114. tex Formula 409 Downey Windex Very close examinations would reveal mild discoloration after exposure to the following materials Mustard Tomato juice Ketchup Lemon juice Y Ny y y 6 2 3 Environmental values Lowest exposure temperature After 0 5 million activations at 40 C AUTOTEX exhibited no functional impairment Highest exposure temperature High humidity gt 80 rel H 40 C Moderate humidity 10 80 rel H 60 C Low humidity lt 10 rel H 85 C Outdoor use As is the case for all polyester based sheeting AUTOTEX is not intended for extended exposure to direct sunlight Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 133 2VF100123FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 134 6 3 Resistance of the AUTOFLEX front foil sheeting to chemicals 6 3 1 General resistance of the foil sheeting material AUTOFLEX is based on a polyester foil sheet with a biaxial arrangement and therefore exhibits better resistance to solvents It is stronger and more durable than other sheeting materials such as polycarbonate or PVC commonly employed for touch pads and front face panels AUTOFLEX is resistant to the following chemicals in accord with DIN 42 115 Part 2 and will ex hibit no alterations for exposure periods of more than 24 hours Ethanol Acetaldehyde Ethyl acetate Cyclohexanol Aliphatic hydrocarbons Diethyl ether Gl
115. ting regulation DC T005 como DO ds 27 2 5 Technical data DC1010 2 asia 28 2 5 1 DOTVOTO Fromt ViW ii a cea de 30 2 5 2 DG1010 RE e RER RIED IH RI 30 2 5 3 DOTOTO Dimensions aaa 31 2 54 DG1010 Panel eulout ans cates daccetctcscdetes ceccettt cg adates o Leo as 32 2 5 5 Mounting regulation DO1010 uuueseessssssnnnnnnnennnnsnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 32 2 6 Technical data DC1010 Compact CP uuussusuunnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnn nn 33 2 6 1 DC1010 Compact CP front view uueeeseseesnnnnnennnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnanennnnnnnnnnnnnn nenn 35 2 6 2 DC1010 Compact CP rear view uuuuenssssssnnnnnnennnnsssnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnnnn 35 2 6 3 DC1010 Compact CP dimensions aissei iiss iaeei rga iaai nn 36 2 6 4 DC1010 Compact CP panel cutout uuuueennneennnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 37 2 6 5 Mounting regulation DC1010 Compact OP 24444unennnsnnnnnnnnnnennnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnn nenn 37 2 7 Technical data DC1012 uuuennssssnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnn 38 27 1 DG1012 Front VEW aiii ae Hr e e e E a a III nei 40 2 7 23 IDG 1OT2 Rear VEW ar an IH e e 40 2 13 DC1012 DIMENSIONS neia a HAAR tek wa ai te EI NN 41 2
116. tion software version node IDs baud rate etc Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100055FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 8 5 Addresses and Bibliography 8 5 1 Addresses CAN in Automation international manufacturers and users organisation for CAN users in the field ofauto gt CiA mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group gt ETG ETG Headquarters Ostendstra e 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin gt DIN EN or Standards VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin gt IEC Standards or Internet search www iec ch Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 141 2VF100055FE04 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 8 5 2 Standards Bibliography Standard Label IEC61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61131 3 Programmable controllers Part 3 Programming languages IEC61131 4 EN61131BI1 Programmable logic controllers Supplementary Sheet 1 User guidelines 1EC61000 6
117. ttery charge levels are important Voltage Battery charge level 3 2 Volt Typical value for a new battery This value may not be exceeded 3 0 Volt Nominal battery voltage 2 5 Volt The battery should be replaced 2 0 Volt The battery must be replaced immediately in order to ensure the proper function of the real time clock EXPLOSION HAZARD Never throw batteries new or dead into a fire never attempt to solder at any point on the battery case and never attempt to recharge batteries Do not at tempt to dismantle or disassemble batteries EXPLOSION Replace batteries only with batteries which have the same rating HAZARD Make sure the battery is facing the right way when installed 128 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100109FE04 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 5 1 1 Battery replacement Regardless of the indicated charge level the backup battery must be replaced at least every five years Only use a CR1620 3V lithium battery manufactured by SONY or an equivalent manufacturer deviating charge current is 2 5 mA or more The use of any other battery may result in fire or explosion The real time clock s backup battery can be replaced without the risk of data loss provided the Dialog Con troller supply voltage is switched on gt Battery replacement The battery is held in place by a spring cl
118. two unipolar analog inputs protected by diodes Power supply to the sensors is from an external source The analog current and voltage values are accessible via the CODESYS controller configuration Input channel data Current measurement Nominal input current value 0 20 mA Maximum input current value 40 mA U 24 V Voltage measurement Nominal input voltage value 0 10V Maximum input voltage value 12V General data Input filter 1 order t 1 ms for current t 10 ms for voltage measurement Conversion method Successive approximation no error codes Resolution 10 bit 1 LSB 19 5 pA 9 77 mV Accuracy within the 0 50 C 1 temperature range Pole reversal protection Yes Sampling rate Approx 1 ms Due to internal protective circuitry the load is nonlinear for current operation Analog IN X10 13 pin assignment Pin Signal Description 1 AIN Analog input 2 GND Signal ground 3 Shield Shield The maximum value will be indicated if no sensor is connected to an analog input i NOTICE Shield support in switchgear cabinet is urgently recommended for rea Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 81 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 4 Digital inputs outputs 12 4 8 0 5 Supply is to terminals L1 and M All inputs and outputs have a common
119. uently depends on the software development environment employ ed on the Dialog Controller gt CP1131 P PLC programming using CODESYS and Berghof Target Support Package gt CPC Cprogramming directly on the LINUX operating system 2VF100232DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 57 2VF100108FE03 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 58 Operating mode selection switch S1 Used to change the operating mode and for module restart Switch position CP1131 P CPC RUN CP1131 P program in the RUN mode Canbe Freely programmable changed with the programming device STOP CP1131 P program in the STOP mode Freely programmable RESET CP1131 P program is restarted with deleted Freely programmable variables RETAIN variables are not deleted Status LED Four operating status LEDs provide information about the current status of the power supply the module mode as well as fault and error messages LED Logical state 1 PWR green ON Correct supply voltage to the module electronics Status LEDs for CP1131 P programs Status 3 green Status 4 red Status 5 red Description on off any Application program status RUN off on any Application program status STOP off flashing any Application program status ERROR STOP flashing on any Application program status Breakpoint STOP any any on CP1131 mode FORCE
120. uit proof Current limitation at around 24 mA Interruption for 300 ms Cyclical reattempt Typical example of external connections A gt aL OF GND 2VF100471DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 123 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER Voltage output AO U mode Output response to On Off switching operations of power supply Without supply voltage High impedance output A to AGND gt 300 kQ A to AGND gt 300 kQ A to A gt 300 kQ During booting routine of the DC1000 The analog output is not yet active during the booting routine of the DC1000 Differences to zero value when switched on and off is around lt 2 If there are brief inter If the supply voltage gt 100 us the AO are briefly switched to high impedance ruptions Behaviour in STOP Voltage output 0 V mode Usage ofthe Al The current that really flows can be indicated if the analog input is configured during AO operation as All The voltage between A and A can be displayed if the analog input is confi gured as Al U Readjustment is not required because it is readjusted internally 124 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER
121. ures unnneesnennnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnsnnnnnnennnnn 12 1 6 Use as prescribed unuuessnnnnsennnnnnnnnnnnnnennnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnenennnnnnnnnnnneeennnnnnnnnnnnenennn 13 1 7 Conformity declaration uuusssuunnssnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnennnnn 14 1 8 Transport and setup unnsssnnnneennnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnn 15 2 PRODUCT DESCRIPTION cional inn 17 212 A reelle 19 2 2 The different versions of the Dialog Controller uuussssunnnnnannnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 20 a A 0er tie bed et eted eee ke ee cine ett een etn eed atin een eta ees 20 2 2 2 Front foil sheeting i 322 in A ais 20 PAA OVERVIEW Of DS 21 2 2 4 Variable thanks to extension CalOS ooooooccccccccconccoccccnnccnnnnnnannncnnnncnnnnnn ono nnnnn cn nnnnnn nn cnn nn nn nnnnn rra ncnnnnnnns 21 2 3 Dialog Controller DC1005 DC1010 DC1012 construction ccccccccccccccncncncncnnnnonenenonnnnnnnos 22 2 341 Blockeireuitdiagram 2 232 2 coh iva dada 22 2 4 Technhical data DG1005 i 23 2 4 1 DC1005 Front Vi Weinstein lola dada Delano iaa daa lada 25 24 2 DC1005 REA VIEWS cost dto r a old otto odiados 25 2 43 DC 1005 DIMENSIONS ratico 26 2 4 4 DG1005 PanelCutoUt a o de ted a de e Ae eee ee 27 2 4 5 Moun
122. utomationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 23 2VF100107FE09 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 24 Module data Power supply 24 V power pack Supply voltage 24 VDC 15 20 SELV max alternating component 5 Current consumption Typically 1 0 A max 2 0 A at 24 VDC Fusing depending on the l O load max 12 A Polarity reversal protection Yes Potential isolation Ethernet port Yes between CAN bus and l Os Number interface type 1 x 10 100 Base T Connection method USB ports RJ45 Number interface types 1 x host USB Rev 1 1 on rear 1 x host USB Rev 1 1 on front on Prime Interface version Plug unplug cycles CAN bus ports Max 1 000 Number interface types 2 x Standard CAN ISO 11898 1 x Standard CAN ISO 11898 on Basic Interface Potential isolation CANO X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Serial ports Switchable Number interface types 2 x RS232 1x RS232 on Basic Interface 1 x RS485 Potential isolation RS485 X8 potential isolated Prime Interface only Terminating resistor E bus port Switchable with the RS485 Interface type Expansion slots I O expansion bus for up to 7 E bus subscribers Number interface types Further featu
123. with a quadrature encoder this results in a 40 kHz counting frequency Minimum pulse width 50 us Counter width 32 bit If overvoltage gt 32 V and or energetic recovery occur the module may be gt Pisital outputs positive switching destroyed This is a fire hazard Outputs The outputs are positive switching 24 V outputs Output current max 500 mA per output The outputs have a common reference potential GND Power is supplied together with the supply for the module electronics refer to Terminal assignment Ifthere is no data connection to the CPU or if the internal supply of the module is inadequate the outputs automatically switch to 0 LOW In case of overload the current is limited typically IN Turn on into short circuit 3 A After the overload has been eliminated the output is available again Fast de excitation by means of a 41 V terminal voltage in relation to L protects all outputs against induced peak voltages with inductive loads gt Protected output If thermal loads occur owing to energetic recovery or fast de excitation the overload protection may react prematurely even in the case of outputs which are not involved PH two t 2VF100392DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 113 2VF100124FE08 docx DC1000_HB_en_2D0982009ZD00 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER The max output current is 0 5 A
124. y of the control module consists of gt I O card installed in the Dialog Controller 74 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100124FE08 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 4 1 1 Technical data Versions part no Only available as a built in module Dimensions WxH mm 113 5x 108 Weight Approx 100 y Operating temperature 5 C to 55 C condensation free Convection cooling ensured range EMI protection class insulation test protection type installed Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class II Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power SELV DC 24 V lt 0 4 A EN 61131 2 supply connection voltage Digital VO power supply DC 24 V EN 61131 2 together with module supply Current consumption At Ue DC 24 V in neutral max 500 mA fusing based on I O load max 8A Protection against supply Yes voltage pole reversal Potential isolation No Digitale inputs outputs DIO Number of inputs 12 X1 X2 of which 4 can be used as 24 V encoder inputs counter frequency at 4x evaluation lt 20 kHz Number of outputs 8 X9 Number of inputs outputs 4 X2
125. ycol Toluene Isopropanol Xylene Glycerin Methanol Acetone Formic acid lt 50 Sodium chloride lt 20 Methyl ethyl ketone Dioxan Acetic acid lt 50 Phosphoric acid lt 30 Hydrochloric acid lt 10 Nitric acid lt 10 Sulfuric acid lt 10 Ammonia lt 2 Drilling emulsions Hydrogen peroxide lt 25 Potash soap Laundry soap Softeners Caustic soda lt 2 Diesel oil Alkali carbonate Varnish Bichromate Paraffin Potassium Castor oil ferrocyanide Silicon oil Turpentine oil replacements AUTOFLEX is resistant to glacial acetic acid in accordance with DIN 42 115 Part 2 for exposure times of lt 1 hour and will exhibit no visible damage The product is not resistant to the following chemicals and impact may damage the front foil Concentrated mineral acids Concentrated alkaline solutions SURFACE Benzyl alcohol RESISTANCE Methyl alcohol Iodine or lodine solution High pressure steam above 100 C Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982009ZD00 docx 2VF100123FE03 docx USER MANUAL 1 9 DC1000 DIALOG CONTROLLER 6 3 2 Resistance to household chemicals AUTOFLEX is resistant to the following products and will exhibit no visible damage for exposure periods of 24 hours at 50 C Top Job Grape juice Ariel Ajax Jet Dry Milk Persil Vim Gumption Coffee Wisk Domestos Fantastic Lenor Vortex Formula 409 Downey Windex Very close exa
126. yed voltage level all signal carrying lines must exhibit the same level of contact protection as the power supply 230 400 V Directly connecting ISO11898 devices to the SC_CAN bus will result in there being destroyed and is therefore prohibited Such devices include for example remote l Os drive controllers and CAN bus analyzers a SC_CAN X3 pin assignment Pin Signal Description 1 PE Protective earth 2 SC SC_CAN signal 3 PE Protective earth The two protective earth PE connectors must be laid to the contact line connection using two separate conductors Any other type of circuit construction e g a bridge between the two PE con nections may result in functional errors or functional inefficiency of the SC_CAN E Termination The SC_CAN must be terminated at both line ends The values for these terminating resistors deviate from the ISO 11898 CAN bus standard and they can be ordered separately from Berghof CTR SC T2 part no 201601200 If the SC_CAN bus is incorrectly terminated its operation can result in the destruction of the I O subassembly You must ensure that the correct termination is employed I Baud rate The preset baud rate for the SC_CAN is 50 kbit s The SJA1000 CAN controller is also in the self test mode that is when a CAN telegram is correctly transmitted it is not necessary for a subscriber to send a CAN ACK signal Should it become necessary these factory

DC1000 Dialog-Controller Basic, Prime, Compact, Clean

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