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ADR1500 - User Manual - Eco

1. BLUE Cyclone 0 00 On 1 00 1 50 200 250 3 00 350 400 Thermo Fisher Scientific Volumetric Flow Rate Linin Figure 4 1 Cyclone D50 Curves MIE ADR 1500 Instruction Manual 4 5 Calibration and Particle Size Selection Continuous When the ADR 1500 is used for continuous unattended monitoring e g ambient air monitoring the optional 37 mm filter holder should not be Unattended used Rather the large capacity HEPA filter should be used in its place Monito ring which will require replacement on an infrequent schedule see Chapter 5 Maintenance and Service of this manual 4 6 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 5 Maintenance and Service This chapter describes the periodic maintenance procedures that should be performed on the instrument to ensure proper operation Since usage and environmental conditions vary greatly the components should be inspected frequently until an appropriate maintenance schedule is determined This chapter includes the following preventive maintenance information e General Guidelines on page 5 2 e Replacement Parts List on page 5 3 e Instrument Storage on page 5 6 e Cleaning of Optical Sensing Chamber on page 5 7 e Removing the Internal Cover on page 5 8 e LCD Assembly Replacement on page 5 10 e Pump Assembly Replacement on page 5 12 e Communications PCB Replacement on page 5
2. 5 9 Figure 5 3 Replacing the LCD Assembly c cccccccceccccscsceeetesesteeeeteeeeseeees 5 11 Figure 5 4 Replacing the PUMP ceceesescecesesesteesesesteesesesteeseseees 5 13 Figure 5 5 Replacing the Communications PCB 0 c cccccccceccteeeteeeeeee 5 15 Figure 5 6 Wiring Diagram 1 2 cceey ec Ae lietin he end Gb weds 5 16 Figure 5 7 Wiring Diagram 2 ooo ccccccccscscesesesesteesesestesesesesteesssesteeseseaes 5 17 Figure 5 8 Replacing the Heater Switch Assembly 0 0 cccccccecceeeeeeeeee 5 21 Figure 5 9 Power Com Assembly Pump Installation 0 0cccccceceeeeceeee 5 22 Figure 5 10 Replacing the Lead Acid Battery ccc cece teseesteteeseees 5 25 Figure 5 11 Replacing the Filters ccc ceccscscecesesesceesesesteesesesceteseseees 5 27 Figure 5 12 Replacing the 37 mm Filter Cassette Holder Assembly 5 28 Figure 5 13 Filter Support and Holder Snap Rings and Filter 0 5 29 Figure 5 14 Replacing the Bracket Assembly and Power Supply Charger 5 31 Figure 6 1 ADR 1500 Board Level Block Diagram ccccccccececeesteteteseees 6 7 Figure 7 1 ADR 1500 External Analog Driver 7 4 Figure 8 1 Alarm Relay Connection ccccccccceccsceescesestesesteesteteeteeeteneaees 8 3 Figure 8 2 ADR 1500 Optional Accessories c ceccececscseeeseseetestetesteeeteseeees 8 8 MIE ADR 1500 Instruction Manual ix Figures x MIE ADR 1500 Instruction Manual Thermo Fisher S
3. Alarm Alarm Option Edit Alarm Level Edit Units Units Edit Analog Output Analog Output Edit LCD Backlight LCD Backlight Edit LCD Contrast LCD Contrast Edit Time Date Time Date Edit Figure 3 1 Keypad Overview Thermo Fisher Scientific Calibrate Temperature Offset Temperature Offset Edit Pressure Offset Pressure Offset Edit RH Offset RH Offset Edit Flow Rate Calibration Flow Rate Calibration Edit Calibration Factor Calibration Factor Edit MIE ADR 1500 Instruction Manual 3 3 Operation ON OFF Key Escape Key Key Press Functions 3 4 MIE ADR 1500 Instruction Manual The Figure 3 2 below depicts the Operate Menu screen of the ADR 1500 after start up and identifies the specific keys on the keypad UP Arrow Key DOWN Arrow Key ENTER Key Figure 3 2 Keypad Functions The equivalent of this screen is represented below and this format will be used throughout the remainder of this Instruction Manual ESC UP DOWN ENTER The following is a general description of the key press functions e ON OFF powers the instrument on or off Press and hold ON OFF for at least 4 seconds e ESC selects the display through which the current display was accessed back up a level or to bail out of an edit display without saving and return to the previous display from which the current display was assessed e UP A scrolls through menu displays that are in a circular list in a backward direction or scrolls through
4. Buyer shall promptly notify Seller in writing upon the discovery of any defect which notice shall include the product model and serial number if applicable and details of the warranty claim b after Seller s review Seller will provide Buyer with service data and or a Return Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Seller s Terms and Conditions of Sale Consumables including but not limited to lamps fuses batteries bulbs and other such expendable items are expressly excluded from the warranty under this warranty Notwithstanding the foregoing Products supplied by Seller that are obtained by Seller from an original manufacturer or third party supplier are not warranted by Seller but Seller agrees to assign to Buyer any warranty rights in such Product that Seller may have from the original manufacturer or third party supplier to the extent such assignment is allowed by such original manufacturer or third party supplier In no event shall Seller have any obligation to make repairs repla
5. Data text This tab allows the user to download tabulate print and delete data or transfer to a CSV file of the data downloaded from the ADR 1500 First click on the blue instrument icon amp in the upper left hand corner of this Data text Tab and the Select a Tag number window will appear From this window the user can select a single Tag data file to be loaded or deleted In the image below the Delete all data box appears with a check mark By selecting this box and clicking on Delete all tag files can be deleted at once MIE ADR 1500 Instruction Manual 2 21 Guidelines and Instrument Layout 2 22 MIE ADR 1500 Instruction Manual 4 PDR Port File Edit Yiew Settings Text Graph Help Main Data text Date graph Configure instrument Site List eella Alal B Thermo sciEnTIFIC Select a Tag number Load Delete Cancel M De In this second image of the Data Text tab it shows a Tag File loaded to the window The data can now be viewed in the Data Graph tab and saved as a CSV file Cn Lalx File Edit View Settings Text Graph Help Main Data text Date graph Configure instrument Site List ejelelel gt ajal B 2 Thermoscientiric gt Model Number ADR 1500 01 30 my 0893859425 2 14 31 07 25 Aug 2009 ug m3 ENABLED r 53 994741 Disp 13 03 25 26 Aug 2009 STEL r 38 821139 STEL 20 04 37 25 Aug 2009 point 15 90
6. Elapsed Time Maximum Run Reading Thermo Fisher Scientific STEL Operation e From the Start a Run screen press the ENTER key and scroll the amp or W key to the Conc Scat screen or press the ESC key to stop a run The Elapsed Time screen allows the user to view the elapsed time in hours minutes and seconds on the first line and the start time and date of the run on the second line After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or V key to the ET screen or press the ESC key to stop a run The MAX display screen allows the user to view maximum real time reading concentration or scattering coefficient of the run and the time of occurrence After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or W key to the Max screen or press the ESC key to stop a run The STEL screen allows the user to view STEL maximum reading concentration or scattering coefficient The STEL is based on the average of the last 15 minutes prior to the time of occurrence After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or W key to the Stel screen or press the ESC key to
7. The leads should be passed through the adjacent free feed through cable ground and connected as a switch to apply power to the required external equipment to be controlled by the alarm condition For DC power application connect the wire from terminal 1 to the negative terminal of the power source i e battery or D C supply Finally plug in the cyclone making sure to insert it completely 8 4 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Optional Accessories Inlets a variety of inlets are offered to target a specific aerosol size e Red Cyclone provides an ACGIH traceable D50 AED cut point ranging from 3 to 12 micrometers e Blue Cyclone provides an ACGIH traceable D50 AED cut point ranging from 1 to 4 micrometers For more information on inlets see Particle Size Cut Points on page 4 5 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 8 5 Optional Accessories Cables Optional cables include e Analog Data Cable e 12 24 VDC Cable Analog Data Cable The analog data supporting both concentration output and alarm status is typically used for analog data streaming to an external data logger and as a contact closure indicative of alarm conditions 12 24 VDC Cable This auxiliary cable permits the customer to power the instrument using a range of 12 24 VDC However the auxiliary power will not charge the internal battery 8 6 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Optional
8. barometric pressure of the sampled alr INSTRUCTION MANUAL From DDR PORT select Hen nDR 1500 User Manual The following operating logging parameters of the ADR 1500 can be selected edited via the computer e Current date year month and day of the month e Current time hour minute and second e Display averaging time 1 to 60 seconds in 1 second increments e Calibration factor 0 01 to 9 99 in 0 01 increments e Analog output full scale concentration 0 1 0 4 1 4 10 40 100 or 400 mg m e Analog output status enabled or disabled e Alarm level 0 01 to 400 0 mg m in 1 ug m increments e Alarm status enabled or disabled e Humidity correction enabled or disabled Thermo Fisher Scientific Thermo Fisher Scientific Guidelines and Instrument Layout The serial number of the ADR 1500 is transferred automatically to the PC and displayed on the screen From the multi tabbed notebook select from the following options Main This tab allows the user to select the serial port connection and show or hide the instrument panel C POR Pore i zox Fie Edit View Settings Text Graph Help Main Dota text Data graph Configure instrument Site List Thermo lolx SCIENTIFIG Serial No ADR1500 P1 Thermo MIE pDR Port Version 01 30 SCIENTIFIC Settings pDR 1500 Select serial port OPERATE AD Serial Connection COM4 Serial No ADR1500 P1 Version 01 30
9. the corresponding Calibration Factor is chosen The Site Numbers are in range 1 2 3 50 the Site Names and Calibration Factors are editable only by external serial command The asterisk appears to the left of the field being edited e From the Logging Parameters screen press the ENTER key and the display advances to Logging Period Edit e Press the ENTER key to save Site selection and forward to Logging Tag Number Logging Tag Number The Logging Tag Number screen allows the user to select the tag no 00 01 02 99 a number assigned to a logged run as label to access retrieve the stored data The asterisk appears to the left of the field being edited e From the Logging Parameters screen press the ENTER key and the display advances to Logging Period Edit e Press the ENTER key to save Site selection and forward to Logging Tag Number Battery Memory The Battery Memory Status screen reads the internal battery voltage on the Status first line and the percentage of the un written memory on the second e From the Operate menu press the ENTER key and scroll the amp or W key to the Battery Memorty screen Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 3 13 Operation Configure Menu Display Average Time Display Average Time Edit 3 14 MIE ADR 1500 Instruction Manual The Configure Menu is used to access the list of displays allowing the user to configure how the instrument measures a
10. 1 1 response with the factory calibration For more information about calibration see Chapter 4 Calibration and Particle Size Selection e From the Calibrate Menu press the ENTER key and scroll the A or W key to the Cal Factor screen CAL FACTOR 1 1 668 The Calibration Factor Edit screen allows the user to edit the calibration factor values Use the amp and W keys to increase or decrease the value by 0 001 The asterisk appears to the left of the field being edited e From the Cal Factor screen press the ENTER key and edit the values e Press the ENTER key to save the calibration factor associated with the site number and return to Cal Factor screen CAL FACTOR 2 1 4868 MIE ADR 1500 Instruction Manual 3 27 Operation 3 28 Starting a Run Filter Requirements A ZERO Initialize Operation MIE ADR 1500 Instruction Manual The following provides a brief overview of how to start a monitoring and sampling run Before starting a run a HEPA filter or optional 37 mm filter must be inserted downstream of the optical assembly The recommended 37 mm filters are glass microfibre filters If using the 5 micron PVC filters use the glass microfibre filters as a backing media when using battery power Equipment Damage At no time should the ADR 1500 be running without a filter in place otherwise serious damage to the internal components may result A Before initiating a measurement run it is advisable to perf
11. 14 e Optics Enclosure Assembly Removal on page 5 18 e Heater Switch Assembly Replacement on page 5 20 e Battery Use on page 5 23 e Lead Acid Battery Replacement on page 5 24 e In Line Flow Meter Filter with Fittings Replacement on page 5 26 e Extended Monitoring HEPA Filter Replacement on page 5 27 e 37 mm Filter Cassette Holder Assembly Replacement Optional on page 5 28 e Bracket Assembly and Power Supply Charger Replacement on page 5 30 e Service Locations on page 5 32 MIE ADR 1500 Instruction Manual 5 1 Maintenance and Service General Guidelines A 5 2 MIE ADR 1500 Instruction Manual The ADR 1500 is designed to be recalibrated at the factory However replacement of the parts listed in Table 5 1 can be done by a proficient technician Access to the internal components of the optical assembly by others than authorized Thermo Fisher Scientific personnel voids warranty Equipment Damage Unless a MALFUNCTION message is displayed or other operational problems occur the ADR 1500 should be returned to the factory once every year after being placed into service for routine check out test cleaning and calibration check A Thermo Fisher Scientific Maintenance and Service Replaceme Nt Table 5 1 lists the replacement parts for the ADR 1500 major Parts List subassemblies Refer to Figure 5 1 to identify the component location Table 5 1 ADR 1500 Replacemen
12. Accessories Pole Mounting Pole mounting kits include 2 inch 3 inch and 4 inch lengths The pole Kits mounting kits are designed to attach an enclosure to a vertical or horizontal pole see Figure 2 1 For more information on pole mounting see Positioning on page 2 5 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 8 7 Optional Accessories Cyclone Adapter 37 mm Filter Cassette Holder Assembly Relay Kit Figure 8 2 ADR 1500 Optional Accessories 8 8 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Appendix A Warranty Seller warrants that the Products will operate or perform substantially in conformance with Seller s published specifications and be free from defects in material and workmanship when subjected to normal proper and intended usage by properly trained personnel for the period of time set forth in the product documentation published specifications or package inserts Ifa period of time is not specified in Seller s product documentation published specifications or package inserts the warranty period shall be one 1 year from the date of shipment to Buyer for equipment and ninety 90 days for all other products the Warranty Period Seller agrees during the Warranty Period to repair or replace at Seller s option defective Products so as to cause the same to operate in substantial conformance with said published specifications provided that a
13. KEY name of key long Simulate a key press Name of key ESC UP DOWN ENTER or ONOFF Long LONG LONG is typed only if you wish this to be a long push LOGPERIOD seconds Returns or programs the logging period in seconds MEMORY percent Returns a reading of how much logging memory remains unused The response is V 145 percentage of memory remaining OUTPUT or OUT or O conc or scat temp C RH Pa mmHg Returns the current values of the concentrations temperature RH and atmospheric pressure if the pDR 1500 is running RHCORRECT status Returns or programs the status of RH correction to the computation of mass concentration Status disable or off enable or on MIE ADR 1500 Instruction Manual B 3 Serial Commands B 4 MIE ADR 1500 Instruction Manual SITE site Returns or programs the description of site number sitenum Sites are numbered 1 50 SD Status Returns or programs the streaming data status Status enabled or on disabled or off TAG Tag status Returns or programs the tag number to be used when next time logging is to start And enable or disable logging Tag 00 1 2 99 Status enabled or on disabled or off TAGDUMP Tag Returns the complete data logged under the file tag number Tag 0 1 2 99 TAGS T
14. LCD defective Replace display No flow Blocked inlet Verify inlet is not blocked Disconnected pump cable Disconnected tube Clogged HEPA filter Defective pump Verify cable connection Verify tubing connection Replace filter Replace pump No battery power Disconnected battery cable Battery not charged Connect battery cable Charge battery Battery will not take a charge Disconnected cable Battery defective Charger defective Verify cable connections Replace battery Replace charger No RH Temp Readings Disconnected cable RH Temp board defective Verify cables Send in for service MIE ADR 1500 Instruction Manual 6 3 Troubleshooting 6 4 MIE ADR 1500 Instruction Manual Malfunction No USB communication Possible Cause Wrong COM port pDR Port Disconnected cable Defective external USB cable Defective internal USB cable Action Verify COM port pDR Port Verify cable Replace cable Send in for service Non working strobe Disconnected cable Defective strobe Verify cable connection Send in for service No relay if installed Disconnected cable Defective relay Verify cable connection Replace relay Thermo Fisher Scientific Instrument Status Flags Thermo Fisher Scientific Troubleshooting During zeroing the ADR 1500 also performs diagnostics on the optics and flow rates The only allowable fault is Backgroun
15. Manual 2 3 Guidelines and Instrument Layout Safety Review the following information carefully e Read and understand all instructions in this manual e Do not attempt to disassemble the instrument If maintenance is required return unit to the factory for qualified service or contact technical support power sources described in this manual A f WARNING The ADR 1500 should be operated only from the type of e When installing or replacing the battery follow the instructions provided within this manual e Shut off ADR 1500 and any external devices e g PC before connecting or disconnecting them WARNING Shut off ADR 1500 before replacing the internal battery or when plugging in or disconnecting the AC power supply A 2 4 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Guidelines and Instrument Layout Positioning The ADR 1500 real time aerosol monitor can be operated in a vertical upright position and preferred for outdoor fixed location operation as well as for most indoor applications The ADR 1500 can be pole mounted Figure 2 1 or wall or post mounted using the four wall mounting tabs that protrude above and below the enclosure These tabs have mounting holes with a diameter of 5 16 7 9 mm If required these mounting tabs can be removed For details see Figure 2 2 and Figure 2 3 For more information on the optional 2 inch 3 inch and 4 inch pole mounting kits see chapter 8 Optional Accessor
16. Time 25 ee Taste cts ten taged sta n cette nie A a 3 7 Maximum Run Reading 2 0 ciccinwictlideeiiaceseeciie 3 7 STEL iiine e i Gada teu tase Salil cated dentate ia aaa 3 7 Bap ery MeMO aneirin Reene niaaa aaa Ee enacts lag cade RS EIEE 3 8 Temperature RH cinereae eea e a 3 8 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual v Contents Flow ECS SRC ce arth chat E a Seat EE 3 8 Stop RUB wesaidisaecssiuasesvadsagessntuns e RE a A ET A t 3 9 Delayed Start idi aud irion aean e sche N vod dave A naa 3 9 Delayed Start Editieren A E 3 9 Statt Time Date nnsa draer enii nnii aiei y 3 9 Start Time Date Editi amonnan ian E R GNER 3 10 Delayed Start CountdoWn s s sesesessssesseseseteesesesseseseeetsesesseseseeee 3 10 Zeroing the ADR 1500 sssssssssesissesesrseereststsreststsrerrersesesesrestsrereeeee 3 10 Zero In Progress inuina mueaanusiaaery 3 11 Zero COMP Cte ia Nines connie edete nce ansbesdacugieesh BE a a 3 11 logging Para Meters aii ah tetas laattbeces hoa i clades dace aiaeat ss 3 11 Logging Status Editiran a E ane tore een vcr UAE 3 12 Lossing Penod Editaci an a Sade tees a Ea Ge teeta 3 12 Logging Site Editieren adie as 3 12 Logging Tag Nanri bet gies cd cct ss cooraented taaenei cohen copter a eekc ede 3 13 Battery Memory Status s ciacnuccRaiedineveetiiacintileciaeatie 3 13 Configure Ment sinsi tech cher cr ee cere tel 3 14 Di play Average Tinie oitis lence tates cee a a Sete b cs 3 14 Display Average Time Edits nnee a a
17. Total number of data points that gt 450 000 can be logged in memory Number of data tags data sets 100 0 99 Logged data Record no concentration or scattering data temperature relative humidity barometric pressure data flags time and date Run summary Model number software version serial no tag number start time start date logging period cal factor units of measure RH correction setting max conc time of max conc max STEL time of max STEL avg conc alarm on off alarm threshold error codes inlet setting flow rate setting and site name MIE ADR 1500 Instruction Manual 1 7 Introduction 1 8 MIE ADR 1500 Instruction Manual Elapsed time range 0 to 100 hours resets to 0 after 100 hours Time keeping and data retention gt 10 years Readout display LCD 16 characters 4 mm height x 2 lines Serial interface High Speed USB RS 232 RS 232 is reserved for wireless applications 19 200 baud Computer requirements Real time digital signal 1 sec 1 IBM PC compatible 486 or higher Windows 95 or higher gt 8 MB memory gt 10 MB hard disk drive CD Drive VGA or higher resolution monitor Concentration flow temperature relative humidity barometric pressure time date Real time analog signal 0 to 2 V and 4 to 20 mA with selectable full scale ranges between 0 1 and 400 mg m 0 0 1 0 0 4 0 1 0 0 4 0 0 10 0 40 0 100 and 0 400 mg
18. Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 Unfasten the two captive hardware and swing cover down on the power com assembly 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Unplug all connectors from the communications PCB Note the locations of the connectors to facilitate re connection See Figure 5 7 5 Unscrew the five screws from the communications PCB and remove the board 6 Install the new communications PCB following the previous steps in reverse order CAUTION Disconnect battery power and external power supplies before servicing A Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component A Thermo Fisher Scientific Maintenance and Service Mounting Screws 5 Communications PCB _ Captive Hardware 2 Figure 5 5 Replacing the Communications PCB Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 15 Maintenance and Service LCD Cable FRONT VIEW OPTICAL BENCH RH Temp Cable CONNECT LCD LAST Main Power Cable Pump Cable Unfasten Fitting Unfasten Captive Hardware 4 Heater Cable RH Temp Board Cable Com Flex Cable Power Supply Assembly Top Disconnect In Line Filter ji o Disconn
19. aen e i a R Geers aca 3 25 Pressure Offset Editasini norii 3 25 RH OES Cea tect sesh trii a ban e eaaa EEE EENS 3 25 RH Offset Edit pececie 3 25 Flow Rate Calibration a A EAEN 3 26 Flow Rate Calibration Edit 0526 562i eee ee Noes 3 26 Calibration Factor enn Bee eee a ehh cea Oe oN 3 27 Calibration Factor dit cx creccsiedececcntspescees thi eainiie 3 27 Starije RUM iiisasiicsavesssensazsshaiaeds cd usdounaneverdehdvereeaseurssam andes tiansagts 3 28 Filt r Requirements niini casa cheats deacesinstutcuaetinn inei inasai tone 3 28 ZERO Initialize Operation sssssssssesesssssssesesesessesesesrseteerereeeesesesee 3 28 Auto Start Optional sucesiata titans ian e a e 3 29 Config ration Review resien tacks aa a A GR 3 29 Start the Ruin ica snc dioeaseaten ds deen aA A E EAE Na aias 3 32 Chapter 4 Calibration and Particle Size Selection 4 1 Factory Goal itariOuseoceex errs bet hala rah nnse tua eerie sca ruemeae 4 2 How to Apply a Correction Factorccieciccciionciatenta insects 4 3 Site Calibration Factors ii1cscaaecsinsc asian 4 4 Particle Size Gut POmtS ateisi eenen a dee tend 4 5 Continuous Unattended Monitoring eeeeeseerrrerrrreerserses 4 6 Chapter 5 Maintenance and Service ssssssssssesssssessessseessesesseeseessesseeaesneseeeaeeaeeatens 5 1 General Guidelines isceyocspisadeiciansd cieascendeta pects vieddadeabelnctsenavelenieusesckes 5 2 Replacement Parts list siete od tnateesst sh hued oath eaten taA lees 5 3 Instrument
20. and Instrument Layout Preparation for Operation Power Options AC Power Connection A Installing the Inlet 2 16 MIE ADR 1500 Instruction Manual To begin using the ADR 1500 the user must first verify that either the AC DC power supply is connected to both the instrument and suitable wall socket or the instrument is installed with a charged battery The ADR 1500 has three basic power options e AC Power Supply 100 240 VAC 50 60 Hz e Auxiliary DC Power Supply 12 24 VDC e Battery Power 12 VDC 12 Ah lead acid An A C power cord US or EV is provided as a standard accessory with the ADR 1500 and is to be used with the universal A C power supply receptacle The ADR 1500 as received from the factory is provided with an A C power cord and US or EU three prong plug The user can therefore connect the ADR 1500 as received into an A C outlet to operate the system Equipment Damage It should be noted that the ADR 1500 can be powered from any line with a voltage between 100 240 volts A C 50 to 60 Hz No internal adjustments or selections need to be made for power lines with voltages and frequencies in those ranges The internal AC to DC power unit performs any adjustments automatically A Prior to starting a measurement run it is recommended that the ADR 1500 is zeroed This can be achieved by placing a HEPA filter onto the inlet stem and following the Zeroing the ADR 1500 procedure on page 3 10 Do not attem
21. are shut off in order to prevent damage or interference due to transient electrical effects A MIE ADR 1500 Instruction Manual 2 17 Guidelines and Instrument Layout Environmental The ADR 1500 is designed to be reasonably dust and splash resistant it is Constraints and weatherproof Certifications The pDR 1500 is certified for compliance with the electromagnetic radiation limits for a Class B digital device pursuant to part 15 of the FCC Rules The unit also complies and is marked with the CE European Community approval for both immunity to electromagnetic radiation and absence of excessive emission interference The unit also complies with e ANSI UL 61010 1 2004 2 Edition Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements e CAN CSA C22 2 No 61010 1 2004 2 Edition Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements e CENELEC EN 61326 1 e FCC 47 CFR 15B cIA 2 18 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Communications with Computer Software Installation Procedure Communication betw Thermo Fisher Scientific een ADR 1500 and Computer Guidelines and Instrument Layout The computer requirements to install and run the software provided with the ADR 1500 pDR Port is the following e IBM PC compatible e Pentium I or higher processor e Minimum
22. calibration point to get a more accurate calibration However the defined flow rate values must increase in value as the flow calibration point increases In the following screen there are two values shown ADJ 188 and LPM 1 00 In this screen the 188 is the pump speed control value used to achieve 1 00 L min The user may adjust the motor speed to achieve 1 00 L min or Thermo Fisher Scientific Calibration Factor Calibration Factor Edit Thermo Fisher Scientific Operation may adjust the measured inlet flow rate that is equal at that pump speed After pressing the ENTER key the next calibration point is pursued Note Should the temperature and pressure be re calibrated the accuracy of the flow calibration should be verified A e From the Flow Rate Cal screen press the ENTER key to navigate forward until last step flow calibration point 6 defined flow rate the display returns to the Flow Rate Cal screen and the new calibration is saved only if at least one of the values was edited FLOW RATE CAL 1 Ab 1SSLPMi 1 68 The Calibration Factor screen shows the site number selected and allows the user to edit the calibration factor for that site number The calibration factor is the value used to scale the concentration output to agree with a primary calibration or user defined standard In the following screen the ADR 1500 shows the instrument is operating for Site 1 and the Calibration Factor is 1 000 which will provide a
23. e From the Configure menu press the ENTER key and scroll the amp or W key to the LCD Contrast screen The LCD Contrast Edit screen allows the user to edit the contrast of the display Use the amp and W keys to increment or decrement the LCD contrast The asterisk appears to the left of the field being edited e From the LCD Contrast screen press the ENTER key to edit the LCD contrast e Press the ENTER key to save the LCD contrast status and return to the LCD Contrast screen The Time Date screen displays the current time and date and offers the user to re program the time and date e From the Configure menu press the ENTER key and scroll the amp or W key to the Time Date screen The Time Date Edit screen allows the user to edit the current time and date The Start Time Date Edit screen allows the user to edit the delayed start time and date In the display the ENTER and the ESC keys provide Thermo Fisher Scientific Operation navigation through six fields within the display in the following sequence hours minutes seconds years months and days The ENTER key navigates forward while the Esc key navigates backwards The amp and W keys are used to increment decrement the field values The asterisk appears to the left of the field being edited e From the Time Date screen press the ENTER key to and to advance to edit the next field e Press the ENTER key to save the time date and return to the Time
24. etc to be used to power the ADR 1500 would be connected to its respective port Please note that the auxiliary 12 24 VDC will not charge the internal battery Refer to Figure 2 6 below for the location of power port items on the bottom of the ADR 1500 Equipment Damage Equipment damage may occur to instrument if power inputs or fuse type exceeds specified ranges A Equipment Damage Equipment damage may occur if exhaust port is blocked or port covers are not in place if unused A Fuse Drawer 12 24 VDC Input 100 240 AC Input 90 60 Hz Figure 2 6 ADR 1500 Bottom Power Port Thermo Fisher Scientific Guidelines and Instrument Layout Side USB Analog There are four features of the right side of the ADR 1500 enclosure the Panel locking latches for the hinged door the sealed USB connection the sealed analog alarm connect and a sealed cord grip The locking latches join the enclosure body to the front door and compress the gasketing for proper sealing of the enclosure These latches also permit the use of padlocks if necessary The sealed USB connector is used for PC based communication for instrument configuration data downloads and firmware upgrade using the factory supplied pDR Port user interface The sealed analog alarm connector is for tying the ADR 1500 to an external data logger or PLC using the factory supplied cable The cord grip permits the user with access to the interior instrument
25. operating system Windows 95 and later e 32 MB of RAM e 10 MB hard disk drive e CD ROM e VGA or higher resolution monitor Thermo Fisher Scientific custom hardware and software provided with ADR 1500 as standard accessories e USB communications cable e Software CD pDR Port To install the Thermo Scientific provided software pDR Port in the computer proceed as follows e Insert the CD labeled pDR Port into the computer e The install program should start automatically e The computer displayed install shield then serves to guide the rest of the installation e Please be sure to accept the Silicon Laboratories USB Driver installation To effect the communication between the ADR 1500 via the pDR Port software installed in the computer and the PC proceed as follows Equipment Damage It is recommended to turn the instrument and computer OFF before making a connection A e Connect the ADR 1500 to one of the computer s USB ports using the USB communication cable e Key ON the ADR 1500 hold ON OFF for 4 seconds e From your computer Start menu or your computer desktop open the pDR Port software program A multi tabbed notebook display should MIE ADR 1500 Instruction Manual 2 19 Guidelines and Instrument Layout 2 20 MIE ADR 1500 Instruction Manual appear on the computer screen From the menu bar or the embedded Settings window the serial connection port can be selected e g COM 4 Select the port to whic
26. the Alarm screen The Alarm Option Edit screen allows the user to edit the alarm Alarm options are Instant STEL or Disabled Use the amp and W keys to change the alarm option The asterisk appears to the left of the field being edited e From the Alarm screen press the ENTER key and edit the alarm option e Press the ENTER key to save the alarm option and forward to the Alarm Level edit screen The Alarm Level Edit screen allows the user to edit the alarm for which the alarm is triggered Use the amp and keys to increase or decrease the alarm level by 0 001 mg m The asterisk appears to the left of the field being edited e From the Logging status screen press the ENTER key to edit the alarm level e Press the ENTER key to save the alarm option and return to the Alarm screen The Units screen allows the selection of units from micrograms per cubic meter ug m or to a measure of the aerosol scattering coefficient in units of inverse mega meters 1 Mm MIE ADR 1500 Instruction Manual 3 19 Operation 3 20 Units Edit Analog Output Analog Output Edit MIE ADR 1500 Instruction Manual Note When the units Mm are chosen the RH correction becomes automatically disabled A e From the Configure menu press the ENTER key and scroll the amp or W key to the Units edit screen The Units Edit screen allows the user to change the option for units Use the and keys to toggle between
27. the ENTER key and edit the RH offset e Press the ENTER key to save the user RH offset and return to the RH Offset screen RH OFFSET Bi 42 5 A The Flow Rate Calibration screen allows the user the option to perform a multi point inlet flow calibration e From the Calibrate Menu press the ENTER key and scroll the amp or W key to the Flow Rate Cal screen FLOW RATE CAL The Flow Rate Calibration Edit screen allows the user to calibrate the six flow control settings and define the flow rate at each flow control setting This will build a table of the six calibration point to be used for interpolating the flow control setting to achieve the flow rate set in the Configure menu s Flow Rate Edit The flow rate calibration is accomplished in a sequence of six displays for six flow calibration points setting the six flow control settings for the corresponding six defined flow rate setting The ENTER and ESC keys are used to navigate through the edit fields while the A and W keys are used to increase and decrease the values The asterisk appears to the left of the field being edited For factory settings the flow control adjust is adjusted for flow calibration points 1 2 3 4 5 and 6 to produce corresponding defined flow rates 1 00 1 50 2 00 2 50 3 00 and 3 50 liters per minute and the defined flow rates are kept at the factory default setting The user may however redefine the defined flow rate for each flow
28. to be stopped e From the Start a Run screen press the ENTER key and scroll the amp or WV key to the Stop Run screen or press the ESC key to stop a run e Press the Enter key and the run is terminated The Delayed Start screen offers the user to view and edit the delayed start status as enabled or disabled e From the Operate menu press the ENTER key and scroll the amp or W key to the Delayed Start screen The Delayed Start Edit screen allows the user to edit the delayed start as enabled or disabled The asterisk appears to the left of the field being edited e From the Delayed Start screen press the ENTER key to enable or disable a delayed start The Start Time Date screen allows the user to view and edit the delayed start time and date The instrument will store the start time and date regardless of whether Delayed Start is enabled or disabled If the start time and date is earlier than the current time then it defaults to the current time e From the Operate menu press the ENTER key and scroll the amp or W key to the Start screen MIE ADR 1500 Instruction Manual 3 9 Operation Start Time Date Edit Delayed Start Countdown Zeroing the ADR 1500 3 10 MIE ADR 1500 Instruction Manual STARTE 14 45 36 13 Hon F The Start Time Date Edit screen allows the user to edit the delayed start time and date In the display the ENTER and the ESC keys provide navigation through si
29. values also in a backward direction in a display that is not part of a list an edit display Thermo Fisher Scientific Thermo Fisher Scientific Startup Operation e DOWN 9 scrolls through menu displays that are in a circular list in a forward direction or scrolls through values also in forward direction in a display that is not part of a list an edit display e ENTER selects the function displayed on menu displays that are in a circular list or used to exit and save the values as displayed in an edit display and return to the previous display from which the current display were accessed Note Holding down the amp or key will cause the rightmost digit to increase or decrease twice per second After 5 seconds the next digit to the left will increase or decrease Releasing the button returns control to the rightmost digit again A To place the ADR 1500 into the Startup mode press and hold the ON OFF key for 4 seconds until you hear a beep followed by the Splash Screen appearing with the backlight on The following splash screen appears ThermosScientific ADR 1586 Bl Z6 This screen appears for three seconds upon initiation of a power up sequence then default directly to the Operate Menu screen In this screen you may scroll up or down to the Calibrate Menu or Configure Menu respectively MIE ADR 1500 Instruction Manual 3 5 Operation Operate Menu Start A Run A Concentration Scattering 3 6 MIE AD
30. 00 7 site 7 1 000 8 site 8 1 000 9 site 9 1 000 10 site 10 1 000 11 site 11 1 000 12 site 12 1 000 13 site 13 1 000 14 site 14 1 000 15 site 15 1 000 16 site 16 1 000 17 site 17 1 000 18 site 18 1 000 2 24 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 3 Operation This chapter describes the operating modes keypad and screen cursor functions menu driven firmware and starting a run For details see the following topics e Operating Modes on page 3 2 e Keypad and Screen Cursor Functions and Operation on page 3 3 e Operate Menu on page 3 6 e Configure Menu on page 3 14 e Calibrate Menu on page 3 24 e Starting a Run on page 3 28 MIE ADR 1500 Instruction Manual 3 1 Operation Operating Modes 3 2 MIE ADR 1500 Instruction Manual The ADR 1500 has five modes of Operation 1 Start up This is accomplished by holding the ON OFF key for 4 seconds whereby the splash screen will appear 2 Run Mode This is when the instrument is measuring aerosol and operating with an active flow rate Normally the instrument is set for data logging to be enabled in this mode 3 Standby This is when the instrument is in an idle mode during which the user is interfacing with the instrument menu configuring the instrument downloading data calibration or when the instrument is set to begin sampling via an auto s
31. 00 The Cal Factor of each site can be adjusted either through the Menu Interface or through the pDR Port user interface 4 4 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Particle Size Cut Points 12 00 5 ado Calibration and Particle Size Selection The ADR 1500 has three different inlets to choose from Total Inlet Red Cyclone and Blue Cyclone The Total Inlet is a standard accessory for the ADR 1500 and is designed for use as a total aerosol mass measurement When operated in a flow range of 1 2 L min with a tared 37 mm 5 um PVC filter NIOSH Method 0500 can be achieved in addition to the real time measurements The Red Cyclone is an optional ACGIH traceable cyclone that is used primarily for establishing an aerodynamic diameter 50 cut point between 4 to 10 micrometers When used at a flow rate of 2 65 L min with a tared 37 mm 5 um PVC filter NIOSH Method 0600 can be achieved in addition to the real time measurements The Blue Cyclone is an optional ACGIH traceable cyclone that is used primarily for establishing an aerodynamic diameter 50 cut point between 1 to 4 micrometers The Red and Blue Cyclones have the following 50 AED cut point characteristics shown in Figure 4 1 Thermo Fisher Scientic BME ADR1508 ACGH Traceable Cycionea s 4 The Red Cydone GK 2 05 is primarily used for PM10 and PM4 The Bue Cyclone SCC 1 062 is primarily used for PM2 5 and PM1 n RED Cyclone bs
32. 1500 Partial removal allows access to the power com assembly Internal Covers and center panel of the ADR 1500 and full removal allows access to everything on the ADR 1500 Refer to the following steps when a procedure requires partial or full removal of the internal cover Figure 5 2 amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component A Equipment Damage Some internal components can be damaged by small 1 Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 For access to the power com assembly unfasten the two captive hardware and swing cover down For center panel removal unfasten the two captive hardware and swing cover down For full removal unfasten the two captive hardware and six screws 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Re install the internal cover by following the previous steps in reverse order 5 8 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Maintenance and Service Captive Hardware 2 Power Com Assembly Captive Hardware 2 Center Panel Screws 6 Bottom Panel Figure 5 2 Removing the Internal Cover Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 9 Maintenance and Service LCD Assembly Use the following procedure to replace the LCD assembly Figure 5 3 Replacement 1 Turn the instrument OFF Remove the AC p
33. 6 3 e Instrument Status Flags on page 6 5 e Error Codes in Logged Data on page 6 6 e Board Level Block Diagram on page 6 7 e Connector Pin Descriptions on page 6 8 e Service Locations on page 6 11 MIE ADR 1500 Instruction Manual 6 1 Troubleshooting Safety Read the safety precautions in the Preface and Maintenance and Service Precautions chapter before performing any actions listed in this chapter 6 2 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Troubleshooting Guide Thermo Fisher Scientific Troubleshooting The troubleshooting guide presented in this chapter is designed to help isolate and identify instrument problems Table 6 1 provides general troubleshooting information and indicates the checks that you should perform if you experience an instrument problem Table 6 2 lists the error code responses from zeroing Table 6 3 lists the error codes in the logged data Table 6 1 Troubleshooting General Guide Malfunction Possible Cause Action No power Main fuses are blown or Check voltages from power missing supply Digital electronics defective Check that all boards and connectors are seated properly Replace with spare boards to isolate the problem Disconnected cable Verify cable connections Defective power supply Replace power supply Display is off Wrong contrast setting Adjust contrast setting LCD cable loose Check connection and cable integrity
34. 9485 DISABLED 0 000000 0000 TOTAL 1 190000 r Factory default record ug m3 Temp RHumidity AtmoPressure Flags 12 28 39 1 29 758 O01 14 32 07 25 Aug 2009 12 05 39 0 29 758 00 14 33 07 25 Aug 2009 Beta 2 August 27 2009 txt A 4 Thermo Fisher Scientific Thermo Fisher Scientific Guidelines and Instrument Layout Data graph This tab automatically plots the data from the Data text tab into a time series plot Mass concentration or scattering coefficient temperature relative humidity and barometer pressure can all be plotted on this graph simultaneously or independently pDR Port Configure instrument This screen allows the user to edit the instrument configuration Click on the item to be edited and select or type in the new value To review the parameter values currently programmed into the ADR 1500 click on Get current configuration After editing the parameters click on Set new configuration to input the newly selected values into the ADR 1500 0 010 10 000 DISABLED m MIE ADR 1500 Instruction Manual 2 23 Guidelines and Instrument Layout Site List This tab allows the user to retrieve edit and set the site list for the instrument Site lists may also be read and written to a file on a computer 1 Factory default 1 000 2 site 2 1 000 3 site 3 1 000 4 site 4 1 000 5 site 5 1 000 6 site 6 1 0
35. A E E aa R ah 2 5 Sampling Gri hel ie Sd 820g cs Oa E E EE S 2 9 Instrument Lavoe siz nnno ia ireas ii i aiiai eia ia dates 2 10 Front Panel Display at e e e A Sis atea ts 2 11 Bottom Power Porteria reenice ion tayi 2 12 Side USB Analog Panel sssseeeeeeeeeeeeseeeesesesrsisisesrsesrsesesesesessee 2 13 Top VIW a i ore e T A a A EE A ia 2 14 ETA E EE E EEE 2 15 Preparation for Qperation srenti a a s 2 16 Power PLION Sc cdeccast ever casaceeseadsducaducsicnsacdssebes a a 2 16 AG Power Connection iiilaces iuisrcciaistscnpsusvscastiussecantaatisi idan atisivass 2 16 Vitsta limi the lmet diinteri eia 2 16 Electrical Connections sssesssesssssssssssssssesssesssssestststsesteteterersesreees 2 17 Environmental Constraints and Certifications 2 18 Communications with Computer 2 44 06 An incensed 2 19 Software Installation Procedure ee seeetet eau 2 19 Communication between ADR 1500 and Computet seseeeesee 2 19 Chapter 3 OUTER ON ise eee sc ccs nc tcc tcc atarax bie ct acces 3 1 Operating ola acre eue ener Ores menper Rene oR rT Perey RI Pont Tere rar renee tse aeS 3 2 Keypad and Screen Cursor Functions and Operation seeeeeeeeeeees 3 3 Key Press F nctions neser eiretar urenset seat dewue tan busdemiects 3 4 SAUP aa i a a a E A E E AER aed 3 5 Operate Mentis ienesa anea e ea E R AA s 3 6 Start A RUE cesu doeroekan n an A A 3 6 Concentration Scattering s esseeseesesereesersrreresrsreerertsreseerrsrrsreersees 3 6 Elapssd
36. Date screen Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 3 23 Operation 3 24 Calibrate Menu Temperature Offset Temperature Offset Edit MIE ADR 1500 Instruction Manual The Calibrate Menu is used to access the list of displays allowing the user to calibrate the sensors used to measure scattering temperature relative humidity barometric pressure flow rate and the time and date The displays include Temp Offset Pressure Offset RH Offset Flow Rate Cal and Cal Factor The Temperature Offset screen allows the user to view and edit the temperature offset of the measurement to coincide with their traceable standards e From the Calibrate Menu press the ENTER key and scroll the amp or W key to the Temp Offset screen The Temperature Offset Edit screen allows the user to edit the temperature offset Use the amp and keys to increase or decrease the user temperature offset in increments of 0 1 in degrees Celsius The asterisk appears to the left of the field being edited e From the Temp Offset screen press the ENTER key and edit the temperature offset e Press the ENTER key to save the temperature offset and return to Temp Offset screen Please note that a precise and accurate calibration of the RH sensor is critical to maintaining precision between collocated devices when using RH Correction enabled Thermo Fisher Scientific Pressure Offset Pressu
37. EL alarm concentration level is specified in mg m 0 01 to 400 mg m ANALOGOUT analog output menu choice If the units are mass concentration mg m the analog output menu choices 0 1 2 3 4 53 6 Ts 8 9 0 DISABLED 1 0 10 mg m 2 0 40 mg m 3 1 00 mg m 4 4 00 mg m 5 10 0 mg m 6 40 mg m 7 100 mg m 8 400 mg m 9 1000 mg m MIE ADR 1500 Instruction Manual B 1 Serial Commands B 2 MIE ADR 1500 Instruction Manual If the units are scattering coefficient 1 Mm the analog output menu choices 0 1 2 3 4 5 0 DISABLED 1 10 Mm 2 100 Mm 3 1000 Mm 4 10000 Mm 5 100000 Mm The response is ANALOGOUT menu menu entry factor to be applied to output voltage to yield output units ie mg m or 1 Mm AUTOSTART min hour day month status Returns or programs the automatic start feature parameters min and hour program the start time day and month program the start day status on off The automatic start is enabled if on is selected BACKLIGHT Status Returns or programs the backlight status Status enabled or on disabled or off BATTERY battery voltage alkaline charge NiMH charge Returns the battery voltage with an estimation of charge time left in percentage if the batteries are Alkaline or NiMH CALFACTOR float value Returns or programs the user calibration adjustment fact
38. Fisher Scientific Guidelines and Instrument Layout BACK VIEW merit Figure 2 2 ADR 1500 Horizontal Tab Wall Mount WARNING The rechargeable lead acid battery must be charged in the up right position A Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 2 7 Guidelines and Instrument Layout BACK VIEW Figure 2 3 ADR 1500 Vertical Tab Wall Mount right position A f WARNING The rechargeable lead acid battery must be charged in the up 2 8 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Sampling Guidelines Guidelines and Instrument Layout For ambient air sampling the omni directional inlet unit must be used to minimize wind speed and direction effects on particle sampling representativeness This special omni directional inlet is provided as a standard accessory of the ADR 1500 On receipt by the customer this inlet will arrive packaged separately and needs to be installed Refer to Figure 2 7 for the final installed appearance of the omni directional inlet To install proceed as follows Slide the omni directional inlet onto the inlet stem of the ADR 1500 until it bottoms To remove the omni directional inlet lift and twist the unit from the inlet stem If the ADR 1500 is to be used for extractive sampling e g from a chamber duct stack etc a flexible plastic tubing preferably electrically conductive can be used and connected to the inlet stem on the u
39. HEATER SW Use needle nose pliers and squeeze the sides and push switch out of cover Snap the new replacement switch into cover housing see Figure 5 9 Make sure the 1 is facing left and the 0 is facing right Refer to the ISO view in Figure 5 9 Connect wire harness lug end to the tope 2 or bottom 2 but not one of each Connect red wire to gold terminal and black wire to silver terminal Connect the other end of the wire harness to HEATER SW J17 on the board Replug the power by following steps 1 to 3 in reverse order Thermo Fisher Scientific Maintenance and Service QY Switch Ea e Captive Hardware 2 HEATER SW Figure 5 8 Replacing the Heater Switch Assembly Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 21 Maintenance and Service vOddzZn IHO JH1 OL 440 MGIA OSI 1437 SHLOLNO MIIA Jdls 1441 JANSSI d WNOOVA AW dSID G97 433 Ree SNOILVOINAWOS 43a ASSY HOLIMS JLVJH E a WNDODYA IAOd NO ONDAVW MONAY dWNd 45a 2 B D AAS XJLYJH YEYET NI dWNd 00 6056701 99d SNOILVOINAWOOD TYNIWaJL XJATS OLAM A14 IYNIW JL 109 OL JAM Gad HOWd IO INO ION 1N WOLOY Z XO dOlzZ SSAN
40. LCD Backlight screen displays whether the backlight is enabled or disabled and offers the user to choose whether to enable or disable the LCD backlight If the backlight is enabled and the instrument is running solely from battery power the backlight will come on for a period of 10 seconds after each keystroke Thereafter the backlight will automatically shut off in an effort to conserve power If running on external power supply the LCD backlight stays on e From the Configure menu press the ENTER key and scroll the A or W key to the LCD Backlight screen LCD Backlight Edit The LCD Backlight Edit screen allows the user to enable or disable the LCD backlight Use the amp and W keys to toggle between enable or disable The asterisk appears to the left of the field being edited e From the LCD Backlight screen press the ENTER key to edit the LCD backlight e Press the ENTER key to save the LCD backlight status and return to the LCD Backlight screen Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 3 21 Operation LCD Contrast LCD Contrast Edit Time Date Time Date Edit 3 22 MIE ADR 1500 Instruction Manual The LCD Contrast screen allows the user to view and edit the contrast of the display Lower settings darken the contrast and make the display more readable at colder temperatures Higher settings lighten the contrast and make the display more readable at warmer temperatures The nominal setting is 25
41. MIE ADR 1500 Instruction Manual Particulate Monitor Part Number 108836 00 31Jan2014 w lt 2009 Thermo Fisher Scientific Inc All rights reserved Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi Thermo Fisher Scientific WEEE Compliance This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 EC It is marked with the following symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermo com WEEERoHS WEEE Compliance Thermo Fisher Scientific Safety About This Manual This manual provides information about installing operating maintaining and servicing the Model MIE ADR 1500 Particulate Monitor It also contains important alerts to ensure safe operation and prevent equipment damage The manual is organized in
42. R 1500 Instruction Manual The Operate Menu is used to access the list of displays allowing the user to access the operating modes and run time parameters of the ADR 1500 including Start A Run Delayed Start Zero Logging Parameters and Battery Memory Status OPERATE The Start A Run menu allows the user to begin monitoring sampling The run will be logged only if the asterisk appears at the end of the first display line see below If the ADR 1500 is ready to begin a monitoring run press ENTER and the instrument will begin operating as configured Equipment Damage Verify that the exhaust port and the inlet port are not blocked a e From the Operate Menu press the ENTER key and scroll the A or W key to the Start a Run screen e Press the ENTER key and the instrument will begin operating as configured START A RUH Once a run is started press the amp and W keys to view a series of the following displays The instrument measures concentration or scattering coefficient of ug m for concentration or 1 Mm for scattering coefficient The real time concentration is presented on the first line and the time weighted average is presented on the second line The real time concentration is an average taken over a time interval called Display Time which is programmed by the user The presence of the asterisk in the first line indicates that data logging is enabled Thermo Fisher Scientific
43. SVH JAIM LOINNOOD ONINOILISOd AOS MIA OSI O1 438 ONISNOH AJAO OINI HOIMS d NS NMOHS SY dWNd NOILSOd laOd AVIAN ONDAVW MONAY JOJ AOOT Figure 5 9 Power Com Assembly Pump Installation Thermo Fisher Scientific 5 22 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Battery Use A A Maintenance and Service The ADR 1500 power supply can be connected continuously to the instrument whether the ADR 1500 is on or off However the 12 24 VDC external power supply will not charge the battery inside the ADR 1500 Equipment Damage The instrument should be charged in the upright position A Equipment Damage Replace with specified battery only A MIE ADR 1500 Instruction Manual 5 23 Maintenance and Service Lead Acid Use the following procedure to replace the lead acid battery Figure 5 10 Battery Replacement 1 Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 Unfasten the two captive hardware and six screws to fully remove the cover 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Remove the battery cover plate and slide out the old battery 5 Insert new battery and follow previous steps in reverse order CAUTION Disconnect battery power and external power supplies before servicing A Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistat
44. Storage secs oi wits ascend ase waecedasdsia a sesesventiesadenscdsetes Sasteesnesstavess 5 6 Cleaning of Optical Sensing Chamber ya 0ues eae ie Sue tat eee 5 7 Removing the Internal Covers si a sitetelacceacctessea ds Biucnccenodtady exons ecceeencaee 5 8 LCD Assembly Replacement vicscisicspia cidvsaiianciseiecnevenschacesiacuccntiaaeeses 5 10 Pump Assembly Replacemieittsisscticteucsoettsheicanecenttvaeeideod albebeecaes 5 12 Communications PCB Replacetient ic4i 2 0 25 er tecacd ecstenseadabersasice 5 14 Optics Enclosure Assembly Removal ot 2csso200cie cater aetna 5 18 Heater Switch Assembly Replace ment caus ish seatee ciate scones 5 20 Battery Ws s iiv tciddasinne dette candidate el iieis a iaat 5 23 Lead Acid Battery Replacetn ent soc ocscs crc ucas slang dete eactec i vcenes oenisies 5 24 In Line Flow Meter Filter with Fittings Replacement eee 5 26 Extended Monitoring HEPA Filter Replacement 0 0 ceeeeeeeereeee 5 27 37 mm Filter Cassette Holder Assembly Replacement Optional 5 28 Bracket Assembly and Power Supply Charger Replacement 5 30 Service Locations ceased yd irha sas net as a a a eani A 5 32 Chapter 6 Troubleshooting ssssssssssssssnnsnssnnnnnnunnnnnuunnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 6 1 Safety Precautions enn a E N 6 2 Troubleshooting Guide ssseeseesseeeeeeessssssrsssesisrsrsisisrsrseseseseseseseses 6 3 Instrument Status Flags sssesssesesesessessesesesesesrsrsrersrsr
45. TED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ORAL OR WRITTEN WITH RESPECT TO THE PRODUCTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SELLER DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR FREE OR WILL ACCOMPLISH ANY PARTICULAR RESULT Thermo Fisher Scientific Thermo Fisher Scientific Appendix B Serial Commands This appendix provides a list of the ADR 1500 Serial Port Commands that can be used to remotely control the instrument Connect to the ADR 1500 at 19200 n 8 1 no flow control The USB connection is actually a virtual serial port and will request appropriate drivers the first time it fires up in a windows environment These are available with the pDR Port install disk The protocol is designed for human terminal access Commands are executed when the user hits Enter Spaces between tokens do not matter Generally parameters not included in the command line are defaulted First is a list of key worded commands that should be made available to the end user as a public interface With these commands you can completely control the instrument ALARM status alarm concentration level status 0 1 2 0 DISABLED 1 INSTANT 2 ST
46. UT J15 Use needle nose pliers and release the push connect fitting that is attached to the tubing on the small bypass filter Use needle nose pliers and release the push connect fitting that is attached to the large bypass filter Move filter downwards to gain space Use needle nose pliers to release exhaust port tubing Use adjustable wrench to loosen inlet fitting Thermo Fisher Scientific Maintenance and Service 15 Unfasten the four captive hardware and slide whole enclosure assembly downwards and out 16 Send the entire optic enclosure assembly to Thermo Fisher Scientific for repair or maintenance 17 To facilitate reconnection repeat steps 4 to 13 in reverse order and refer to Figure 5 6 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component A Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 19 Maintenance and Service Heater Switch Use the following procedure to replace the heater switch assembly Figure Assembly Replacement 5 20 MIE ADR 1500 Instruction Manual 5 8 Turn the instrument OFF Remove the AC plug from the bottom of the instrument Unfasten the two captive hardware and swing cover down on the power com assembly Disconnect the battery cable from J6 or J8 from the power communication board Unplug the connector from board
47. VDC Reference Designator J9 Pin Troubleshooting Signal Description DC Power Ground Analog Out J10 o oO A WO N Voltage _OUT Current_OUT Power Ground Alarm Power Ground Ground Chassis Strobe Relay 12VDC DC Power Ground RH Temp to Main Signal Board Ground No Connection Temp RH No Connection Power for main Signal Board Battery Voltage 1 6 Power Ground 8 VDC RH Temp Board FP Wo N Ground_Analog 5 VDC Temp RH Heater DC Power Ground Thermo Fisher Scientific Communication from Main Signal Board mo N OQO wo A WO N USB_VBUS USB_D USB_D Ground Ground RS232_RXD RS232_TXD Voltage_OUT MIE ADR 1500 Instruction Manual 6 9 Troubleshooting Connector Label Reference Pin Signal Description Designator 9 Current _OUT 10 Alarm 5 VDC Enable Heater Switch J17 w N No Connection RS232_RXD RS232_TXD Ground RS232 J18 FP WoO N Ground Chassis 6 10 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Troubleshooting Se rvice Service is available from exclusive distributors worldwide Contact one of Locations the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International MIE ADR 1500 Instruction Manual 6 11 Chapter 7 Outputs
48. WV BATT RNY ots eaer mareas aem cctn a cdentu ret ax anced tncrde succeed acGavcenevaccatatucctacteharasentacs A 1 Serial COMMAS si cicessesiessccesvanvscavsssvtestassensacsdacvsssetevuenstussvusuvasuestvainusstonnsavernvens B 1 Thermo Fisher Scientific Thermo Fisher Scientific Figures Figure 2 1 ADR 1500 Pole Mount ccc ceceescstenesesestetesesesteteseseseseees 2 6 Figure 2 2 ADR 1500 Horizontal Tab Wall Mount 0 0 0 0 ccc ccccceceeececeteseeee 2 7 Figure 2 3 ADR 1500 Vertical Tab Wall Mount cccccceccccecesesesteteeseees 2 8 Figure 2 4 ADR 1500 Front View ou cc ccccccceceesescetesesesteesesesteesesesteeseseees 2 10 Figure 2 5 ADR 1500 Front Panel LCD Display 00 cccccccccecsteceteeeeeee 2 11 Figure 2 6 ADR 1500 Bottom Power Port ccc cceccsesceteesestetesesesteteseseees 2 12 Figure 2 7 ADR 1500 Side USB Analog Panel ccccccccccceceteceteeeeeee 2 13 Figure 2 8 ADR 1500 Top ViOW uu ccc cececsescesesesesceesesescsesteeseseateeseseaes 2 14 Figure 2 9 ADR 1500 Rear View ccccccecesesescetesesesteesesestetesesesteeseseees 2 15 Figure 3 1 Keypad Overview ceccccceccecesescesestesescesestesesteseeteseeteseeteseeeeneaess 3 3 Figure 3 2 Keypad FUNCTIONS cccccsceceescecesesesceceseseseeceseseseeceseseseateneseseees 3 4 Figure 4 1 Cyclone D50 GUNeS 255 4 Aa ea ate oak ea ee 4 5 Figure 5 1 ADR 1500 Instrument Layout cece ce ceesescetesesesteteseseees 5 5 Figure 5 2 Removing the Internal Cover
49. abled e From the Configure menu press the ENTER key and scroll the amp or W key to the RH Correction screen Note RH Correction should be enabled when the RH is expected to exceed 50 60 Ambient monitoring should always use the RH Correction as being enabled However precision can be affected between collocated devices A The RH Correction Edit screen allows the user to enable or disable RH correction The asterisk appears to the left of the field being edited e From the RH Correction screen press the ENTER key to edit the RH correction e Press the ENTER key to save the RH correction and return to the RH Correction screen The Alarm screen indicates the alarm options for triggering the alarm Disabled Instant or STEL and the value at which it is triggered The instant setting causes the alarm to be triggered when the displayed concentration is higher than the instant alarm level setting The STEL setting causes the alarm to be triggered when the 15 minute rolling boxcar average is higher than the STEL alarm level setting Each of the two enabled alarm options use separately stored alarm level values Thermo Fisher Scientific Alarm Option Edit Thermo Fisher Scientific Alarm Level Edit Units Operation Note The units mg m are replaced with km when the ADR 1500 is measuring scattering coefficient using the units 1 Mm amp e From the Configure menu press the ENTER key and scroll the A or W key to
50. ag Tag Get a list of the tag files currently in the device TEMP temp RH Pa Get current temperature RH and atmospheric pressure temp is in degrees Celsius RH is Relative Humidity in percent Pa is barometric pressure in mmHG TEMPUNITS T Responds with TEMPUNITS C degrees Celsius are the only allowed TIME seconds minutes hours Returns or programs the RTC s current time UNITS integer the current measurement units Units 0 pg m Mass concentration 1 1 Mm 880 nm scattering coefficient Thermo Fisher Scientific
51. and Alarm This chapter describes serial communications and analog alarm output e Analog Signal Output on page 7 2 e Alarm Description and Operation on page 7 3 e Analog Outputs on page 7 4 e Real time RS 232 Output on page 7 6 e Serial Communications Protocols on page 7 7 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 7 1 Outputs and Alarm Analog Signal Output 7 2 MIE ADR 1500 Instruction Manual The ADR 1500 incorporates the capability to provide both a voltage and a current signal output directly proportional to the sensed concentration of airborne particulates Both these analog signal outputs are concurrently available These outputs are provided principally for fixed point applications with hard wired installations The particulate concentration range corresponding to the output voltage and current ranges 0 to 2 V and 4 to 20 mA can be user selected on the ADR 1500 screen see Configuration Review on page 3 29 or via a PC using the pDR Port communications software package included with the instrument The most sensitive range available is 0 to 0 01 mg m 0 to 10 0 pg m and the least sensitive range is 0 to 400 mg m For example if the user selects the analog output range of 0 to 0 400 mg m then the analog output signal levels at a concentration of 0 200 mg m would be 1 0 V and 12 mA This Analog Output concentration range is independent of the ranging used for the d
52. andby mode until the current time reaches the start time In addition to the description of the Configure Menu earlier in this chapter the configuration of the instrument should be reviewed prior to beginning a run In addition to assuring that the data logging features are set the three most important configuration settings to review are the e Inlet Type Total Red Cyclone or Blue Cyclone e The Flow Rate and respective D50 cut point and e The Enabling or Disabling of the RH Correction MIE ADR 1500 Instruction Manual 3 29 Operation The inlet type flow rate and respective particle cut point D50 are described in Particle Size Cut Points on page 4 5 e From the Configure menu press the ENTER key and scroll the amp or W key to the Inlet Type screen In the above screen the Inlet Type is shown By pressing ENTER the inlet can be changed from Total to Red Cyclone or Blue Cyclone If a cyclone is selected the D50 cut point will change depending upon the flow rate selected When the relative humidity correction function is enabled the particle growth effect due to a high humidity environment is corrected for This means that the computed mass concentration is based on the original dry environment particle population This correction only applies when mass concentration units have been selected but not when scattering coefficient has been selected As with any light scattering device the scattering ef
53. begin operating as configured It should be remembered that the measurement units can only be selected in the set up mode and not during a run 3 32 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 4 Calibration and Particle Size Selection The following sections discuss the calibration process and procedures for calibrating the instrument e Factory Calibration on page 4 2 e How to Apply a Correction Factor on page 4 3 e Particle Size Cut Points on page 4 5 e Continuous Unattended Monitoring on page 4 6 MIE ADR 1500 Instruction Manual 4 1 Calibration and Particle Size Selection Factory Calibration 4 2 MIE ADR 1500 Instruction Manual For mass concentration measurements each ADR 1500 is factory calibrated against a set of reference monitors that in turn are periodically calibrated against a gravimetric standard traceable to the National Institute of Standards and Testing NIST The primary factory reference method consists of generating a dust aerosol by means of a fluidized bed generator and injecting continuously the dust into a mixing chamber from which samples are extracted concurrently by two reference filter collectors and by two master real time monitors that are used for the routine calibration of every ADR 1500 The primary dust concentration reference value is obtained from the weight increase of the two filters due to the dust collected
54. ble f RH correction e Enable disable the heater e Enable disable and select alarm output threshold e Adjust time and date e Enable disable display backlight and contrast e Calibrate barometric pressure temperature RH flow rate and dust response factor Furthermore the ADR 1500 features complete large capacity internal data logging capabilities with retrieval through an externally connected computer via USB device The stored information gt 450k data points includes average concentration and maximum values with time information and tag numbers operating parameters error codes and each time stamped logged record provided concentration temperature RH barometric pressure and error status MIE ADR 1500 Instruction Manual 1 5 Introduction 1 6 MIE ADR 1500 Instruction Manual Selectable alarm levels with built in audible signal and switched output a USB communications port and a programmable analog concentration output voltage and current are all part of this versatile instrument A custom software package pDR Port is provided with the ADR 1500 to program operating logging parameters e g logging period alarm level concentration display averaging time etc as well as to download stored or real time data to a PC or laptop for tabular and or graphic presentation If required the data can also be imported to standard spreadsheet packages e g Microsoft Excel Lotus 1 2 3 etc The ADR 1500 combines ea
55. c How to Apply a Correction Factor Thermo Fisher Scientific Calibration and Particle Size Selection If desired the ADR 1500 can be calibrated gravimetrically for a particular aerosol dust smoke mist etc other than SAE Fine under field conditions actual conditions of use To effect such calibration in the particle environment of interest proceed as indicated below e Place the ADR 1500 within the particle environment e Start a run e After 1 minute record the time weighted average TWA e Calculate the run time t necessary to collect at least 1 milligram of sample using the following equation 500 FWA For example if the 1 minute TWA 2 5 mg m the run time necessary to collect approximately 1 mg of sample equals 200 minutes i e t 200 minutes Now that the run time t has been calculated from the above 1 minute preliminary test proceed with the following steps using the optional 37 mm filter assembly e Perform a tare weight on a fresh 37 mm filter using a microbalance with at least a 0 001 mg resolution and place into the filter assembly e Record the tare weight mi e Load the filter assembly into the ADR 1500 in place of the large capacity HEPA filter e Place the ADR 1500 within the particle environment of choice e Start a run using a 1 minute data logging e Allow the ADR 1500 to run for the run time calculated from the preliminary test e g t 200 minutes e Atthe end of th
56. cements or corrections required in whole or in part as the result of i normal wear and tear ii accident disaster or event of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner for which MIE ADR 1500 Instruction Manual A 1 Warranty A 2 MIE ADR 1500 Instruction Manual they were not designed v causes external to the Products such as but not limited to power failure or electrical power surges vi improper storage and handling of the Products or vii use of the Products in combination with equipment or software not supplied by Seller If Seller determines that Products for which Buyer has requested warranty services are not covered by the warranty hereunder Buyer shall pay or reimburse Seller for all costs of investigating and responding to such request at Seller s then prevailing time and materials rates If Seller provides repair services or replacement parts that are not covered by the warranty provided in this warranty Buyer shall pay Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREA
57. cientific Guidelines and Instrument Layout Front Panel Display The front panel contains the five touch switches keys and the LCD screen required for the operation of the ADR 1500 The touch keys provide tactile popping feedback when properly actuated For more information on keys see Key Press Functions on page 3 4 The two line 16 character per line LCD indicates either measured values of concentration instantaneous and time averaged on the same screen elapsed run time maximum and short term excursion limit STEL values operating and logging parameters diagnostics command prompting or other messages The LCD screen is backlit whenever the ADR 1500 is selected as an always on feature Refer to Figure 2 5 for location of controls and display below RH Control Heater Switch ON OFF Display and Keypad Figure 2 5 ADR 1500 Front Panel LCD Display Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 2 11 Guidelines and Instrument Layout Bottom Power Port Exhaust 2 12 MIE ADR 1500 Instruction Manual There are three critical components to the bottom panel of the ADR 1500 the universal AC power port 100 240 VAC 50 60 Hz the auxiliary 12 24 VDC power port and the instrument exhaust The AC power should be connected whenever the internal batteries are exhausted or not present and or when running continuously from the AC line Any other DC source e g solar power supply external battery
58. cientific Thermo Fisher Scientific Tables Table 1 1 MIE ADR 1500 Specifications cc cc ccccceccsceseecesestesesteseeteeeeneees 1 7 Table 5 1 ADR 1500 Replacement Parts 0 0 ccc cecccecetesesesceteteteseseetetenees 5 3 Table 6 1 Troubleshooting General Guide ooo cece cece teseeteseeteseeeeees 6 3 Table 6 2 Troubleshooting Error Code Responses from Zeroing 6 5 Table 6 3 Troubleshooting Error Codes in Logged Data cece 6 6 Table 6 4 ADR 1500 Communications Board Pin Out ccc 6 8 Table 7 1 Analog Output Descriptions oo c ccccccccccceescesestesesteseeteseeteseeneees 7 4 MIE ADR 1500 Instruction Manual xi Tables xii MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 1 Introduction The Thermo Scientific Model ADR 1500 is a real time particulate monitoring system designed for outdoor operation The unit is designed for continuous unattended monitoring with continuous real time data transmission to a central location and or data logging Its weatherproof enclosure ensures safe and effective operation under a wide range of ambient environmental conditions Either a long term monitoring HEPA filter or optional sample collection filter can be used Options include sharp cut cyclones tripod stand relay and pole mounting hardware The ADR 1500 incorporates light scattering photometry for which Thermo Fisher Scientific formerly MIE is known worl
59. croll the amp or W key to the Logging screen MIE ADR 1500 Instruction Manual 3 11 Operation Logging Status Edit Logging Period Edit Logging Site Edit 3 12 MIE ADR 1500 Instruction Manual The Logging Status Edit screen allows the user to enable or disable data logging The asterisk appears to the left of the field being edited e From the Logging Parameters screen press the ENTER key and the display advances to Logging Period Edit e Press the ENTER key enable or disable data logging The Logging Period Edit screen allows the user to the logging period The asterisk appears to the left of the field being edited The amp and W keys are used to increment decrement the time If either button is held then the logging period will change twice per second but the editing focus will switch to the digit on the left after the button is held for five seconds e From the Logging Parameters screen press the ENTER key and the display advances to Logging Period Edit e Press the ENTER key to enable or disable data logging The Logging Site Edit screen allows the user to select from the list of 50 logging sites Each site has three associated values Site Number a Site Name and a Calibration Factor The Site Name is the only value displayed Thermo Fisher Scientific Operation on the second line Pressing the amp and W keys changes the Site Number and the corresponding Site Name appears on the second line Also
60. d High All other faults will result in a failure to zero the instrument All faults are reported with a hex coded error flags The faults can be determined from the following Table 6 2 but if a fault persists the ADR 1500 instrument requires service Table 6 2 Troubleshooting Error Code Responses from Zeroing Hex code Flags Binary Fault 01x 0000 0001 b Background High 02 x 0000 0010 b Background calculation FAILED 04 x 0000 0100 b Source current low 08 x 0000 1000 b Source current high 10 x 0001 0000 b Ref detector low 20 x 0010 0000 b Ref detector high 40 x 0100 0000 b Pump voltage low 80 x 1000 0000 b Pump voltage high MIE ADR 1500 Instruction Manual 6 5 Troubleshooting Error Codes in Logged Data 6 6 MIE ADR 1500 Instruction Manual The sixth column in logged data is the two digit hexadecimal error code under the heading Flags An error code of 00 indicates that no error was detected during that logging period Error codes other than 00 indicate that one or more of eight possible errors have occurred during that logging period Table 6 3 indicates the codes which are summed to produce the 8 bit 2 digit hexadecimal error flag code Flow rate errors do not always indicate a serious instrument malfunction as they might indicate that the flow may have been momentarily obstructed or that a filter requires changing Except in the case of Flow rate errors instruments
61. dit Operation e From the Logging Period screen press the ENTER key to edit the logging site e Press the ENTER key to save the logging period and forward to the Logging Site edit The Logging Tag Number screen allows the user to select the tag no 00 01 02 99 a number assigned to a logged run as label to access retrieve the stored data The asterisk appears to the left of the field being edited e From the Logging Site screen press the ENTER key to edit the logging tag number e Press the ENTER key to save Site selection and return to the Logging Parameters display screens The Inlet Type screen allows the user to select the inlet type being used Red Cyclone or Total e From the Configure menu press the ENTER key and scroll the amp or W key to the Inlet Type screen The Inlet Type Edit screen allows the user to select the type of inlet being used Inlet types are Cyclone Blue Cyclone or Total Inlet Use the amp and W keys to change the inlet type The asterisk appears to the left of the field being edited e From the Inlet Type screen press the ENTER key to edit the inlet type e Press the ENTER key to save the inlet type and return to the Inlet Type screen MIE ADR 1500 Instruction Manual 3 17 Operation RH Correction RH Correction Edit Alarm 3 18 MIE ADR 1500 Instruction Manual The RH Correction screen allows the user to view whether RH correction is enabled or dis
62. dwide Long term precise and drift less measurements of airborne particulate matter concentrations down to 1 pg m are assured by a unique sate of the art combination of optical sensing and electronic processing techniques refined over the last 25 years The ADR 1500 can be used for size selective particulate measurements using an omni directional inlet and ACGIH traceable metal cyclones for monitoring PMi PM4 PM25 and PMio For suspended particulate monitoring the cyclone is removed from the inlet flow path and the inlet remains in place In addition to the real time particulate measurements the instrument provides the user with the capability to collect the sampled particles on a 37 millimeter filter for gravimetric and or chemical analysis Many NIOSH filters and thereby NIOSH methods are compatible with the ADR 1500 A high intensity flashing beacon is provided on the outside of the ADR 1500 for visual alarm whenever the measured particulate concentration exceeds a user selected alarm threshold This alarm signal can be seen from a considerable distance and is intended principally for perimeter monitoring applications For a description of the instrument and product specifications see the following topics e General Description on page 1 3 e Specifications on page 1 7 MIE ADR 1500 Instruction Manual 1 1 Introduction Thermo Fisher Scientific is pleased to supply this ambient particulate monitoring system We ar
63. e committed to the manufacture of instruments exhibiting high standards of quality performance and workmanship Service personnel are available for assistance with any questions or problems that may arise in the use of this monitor For more information on Servicing see Chapter 5 Maintenance and Service 1 2 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific General Description Introduction The ADR 1500 is a complete particulate monitoring system designed to provide the user with continuous measurements of the concentration of airborne particles for suspended particulate and 50 cut points ranging from PMi down to PM that is the concentration of particles smaller than 10 pm down to 1 pm aerodynamic equivalent diameter respectively Reference should be made to Figure 5 1 of this manual for the location and identification of various component elements of the ADR 1500 described in this and subsequent sections of this manual The ADR 1500 samples the air through an omni directional inlet which ensures representative sampling of suspended particles even under windy conditions This inlet rises about 30 cm over the upper surface of the ADR 1500 enclosure The sampled air stream can then enter an optional cyclone located downstream of the inlet wherein particles larger than the cut off diameter of the cyclone are retained and those smaller than the cut off diameter continue into the optical se
64. e run record the TWA mg m run time t minutes and flow rate LPM e Stop the run e Recover the 37 mm filter assembly from the instrument and return to the microbalance room for weighing e Remove the 37 mm filter from the assembly and weigh the filter after equilibration and anti static neutralization as necessary MIE ADR 1500 Instruction Manual 4 3 Calibration and Particle Size Selection e Record the filter gross weight m2 e Calculate the mass increment Am due to the collected particles as follows Am m2 m With the net mass Am recorded in unit of milligrams run time t recorded in minutes and flow rate Q recorded in liters per minute calculate the average gravimetric concentration C as follows 1 000 Am teQ Now compare the recorded TWA from the ADR 1500 and the calculated gravimetric particulate mass concentration C and calculate the calibration factor to be programmed into the ADR 1500 site list as follows C CAL FACTOR ae TWA For example if C was found to be 3 2 mg m and TWA had been determined to be 2 5 mg m the CAL FACTOR equals 1 28 The user can now edit this value on the ADR 1500 calibration screen through the use of pDR Port or via the keypad Site Calibration The Cal Factors calculated from the above comparison can be stored via Factors PDR Port into the ADR 1500 The ADR 1500 holds up to 50 different site names Each site name has a default Cal Factor of 1 0
65. e that the important purpose of the HEPA filter or filter cassette is to protect the pump A At no time should the ADR 1500 be running without a filter in place otherwise serious damage to the pump components may result A Plugging or unplugging any external equipment e g computer modem alarm circuitry etc should be made only while both the ADR 1500 and the external equipment are shut off in order to prevent damage or interference due to transient electrical effects A It is recommended to turn the instrument and computer OFF before making a connection A At no time should the ADR 1500 be running without a filter in place otherwise serious damage to the internal components may result A Unless a MALFUNCTION message is displayed or other operational problems occur the ADR 1500 should be returned to the factory once every year after being placed into service for routine check out test cleaning and calibration check A Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component amp Title Page iii About This Manual Alert Description The instrument should be charged in the upright position A Replace with specified battery only A Disconnect the battery cable from the power communication board A If unsuccessful the instrument must be sent back to the factory for service amp For the 0 t
66. ect Ext Monitoring Filter Disconnect Tube Exhaust Figure 5 6 Wiring Diagram 1 5 16 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific FRONT VIEW Maintenance and Service STROBE op de esis a Ae CONNECTOR a a e Je USB m m HEATER OUT ANALOG BATERY 12 24 VDC CABE POW ER SUPLY Figure 5 7 Wiring Diagram 2 MIE ADR 1500 Instruction Manual 5 17 Maintenance and Service Optics Enclosure Use the following procedure to remove the optics enclosure assembly Assembly Removal 5 18 MIE ADR 1500 Instruction Manual l 10 11 12 13 14 Turn the instrument OFF Remove the AC plug from the bottom of the instrument Unfasten the two captive hardware and swing cover down on the power com assembly Disconnect the battery cable from J6 or J8 from the power communication board Disconnect LCD cable from LCD Disconnect Main board power cable from communication board J13 Disconnect RH Temp Cable from communication board Main BD J12 Disconnect RH Temp BD cable from communication board J14 Disconnect Com flex cable from communication board J16 Disconnect pump cable from communication board PUMP IN J3 Disconnect heater cable form communication board HEATER O
67. een press the ENTER key and edit the logging status e Press the ENTER key to save the logging status and forward to the Logging Period edit LOGGING STATUS EMABLED The Logging Period Edit screen allows the user to edit the logging period The asterisk appears to the left of the field being edited Use the amp and W keys to increment or decrement the time If either button is held then the logging period will change twice per second but the editing focus will switch to the digit on the left after the button is held for five seconds e From the Logging status screen press the ENTER key to edit the logging period e Press the ENTER key to save the logging period and forward to the Logging Site edit LOGGING FERILL 1 00 06 hemes The Logging Site Edit screen allows the user to select from the list of 50 logging sites Each site has three associated values Site Number a Site Name and a Calibration Factor The site name is the only value displayed on the second line Use the amp and W keys to change the site number and the corresponding site name appears on the second line Also the corresponding calibration factor is chosen The site numbers are in range 1 2 3 50 the site names and calibration factors are editable only by external serial command The asterisk appears to the left of the field being edited Thermo Fisher Scientific Logging Tag Number Thermo Fisher Scientific Inlet Type Inlet Type E
68. ent is established throughout the dynamic range of the instrument The ADR 1500 is a compact rugged and totally self contained instrument designed for rapid deployment and unattended operation mounted on a Thermo Fisher Scientific Thermo Fisher Scientific Introduction wall post or tripod It is powered either by its internal rechargeable battery or by an AC supply or auxiliary power source The ADR 1500 covers a wide measurement range from 0 001 mg m 1 ug m to 400 mg m a 400 000 fold span corresponding to very clean air up to an extremely high aerosol concentration In addition to the auto ranging real time concentration readout the ADR 1500 offers the user a wide range of information by scrolling its two line LCD screen such as run start time and date time averaged concentration elapsed run time maximum and STEL values with times of occurrence battery voltage remaining data storage memory temperature RH volumetric flow rate barometric pressure etc Operating parameters selected diagnostic information and calibration displays are also available with the ADR 1500 From the instrument display panel the user can e Enable a run e Enable an auto start run time and date e Zero the instrument e Fully configure data logging options e Adjust display average time e Adjust analog span output e Identify type of inlet cyclone installed e Adjust flow rate with automatic D50 cut point feedback e Enable disa
69. er 50 cut point D50 e From the Configure menu press the ENTER key and scroll the amp or W key to the Flow Rate screen Flow Rate Edit The Flow Rate Edit screen allows the user to edit the volumetric flow rate The flow range is 1 3 5 L min and if a cyclone has already been chosen the corresponding 50 aerodynamic cut point D50 in micrometers will change simultaneously Use the amp and W keys to increase or decrease the flow rate in increments of 0 01 LPM The asterisk appears to the left of the field being edited e From the Flow Rate screen press the ENTER key and edit the flow rate e Press the ENTER key to save the flow rate and return to the Flow Rate screen Logging Parameters The Logging Parameters display screen indicates on the first line whether data logging is enabled or disabled The second line of this screen displays the logging period for 3 seconds the site label for 3 seconds and the tag number for 3 seconds in sequence e From the Configure menu press the ENTER key and scroll the A or W key to the Logging screen Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 3 15 Operation Logging Status Edit Logging Period Edit Logging Site Edit 3 16 MIE ADR 1500 Instruction Manual LOGGING EMABLED l The Logging Status Edit screen allows the user to enable or disable data logging The asterisk appears to the left of the field being edited e From the Logging Parameters scr
70. ermo Fisher Scientific Thermo Fisher Scientific Relay Kit Alarm Relay Connection Optional Accessories The relay kit permits the user to activate external alarm indicators The ADR 1500 provides a switched alarm output triggered by the alarm signal of the monitor This switched output up to 30 amperes 250 volts can be used to control other equipment and or to activate other external alarm indicators This switched alarm output operates in conjunction with the flashing alarm beacon on the outside of the ADR 1500 enclosure To connect this switched alarm signal to any external equipment the alarm terminal strip on the lower right of the interior of the ADR 1500 must be accessed To do so open the front door and remove the access panel Utilize the figure below Figure 8 1 to identify the corresponding switch configuration aa a 4 8 La 6 Figure 8 1 Alarm Relay Connection e Terminals 2 and 4 are a normally open switch e Terminals 6 and 8 are a normally open switch e Terminals 3 and 4 are a normally closed switch e Terminals 7 and 8 are a normally closed switch MIE ADR 1500 Instruction Manual 8 3 Optional Accessories Note Only necessary terminals are present on single throw models A Each of the above two switches can switch loads of up to 30 amperes Once the leads have been connected to the appropriate terminals of the alarm relay the sheet metal cover should be reinstalled and secured
71. f the USB is the primary connection for communicating with the ADR 1500 via pDR Port user interface software The use of the RS 232 connector has been reserved for after market applications if modem connectivity e g wireless modem through which a continuous stream of concentration data can be transmitted For more information on connecting to the RS 232 port refer to Appendix B Serial Commands The communications commands recognized are listed in Appendix B Mostly these pertain to setup variables in the ADR 1500 The response format will generally repeat the address and command and then follow with the ADR 1500 s current settings MIE ADR 1500 Instruction Manual 7 7 Chapter 8 Optional Accessories The ADR 1500 is available with the following options e 37 mm Filter Cassette Holder Assembly on page 8 2 e Relay Kit on page 8 3 e Inlets on page 8 5 e Cables on page 8 6 e Pole Mounting Kits on page 8 7 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 8 1 Optional Accessories 37 mm Filter The 37 mm filter cassette holder assembly is used for sample collection Cassette Holder during a run for the purpose of post sampling gravimetric analysis chemical speciation and microscopy Assembly For more information on the 37 mm filter cassette holder and replacing see 37 mm Filter Cassette Holder Assembly Replacement Optional on page 5 28 8 2 MIE ADR 1500 Instruction Manual Th
72. ficiency of an aerosol will increase with an increased relative humidity Furthermore the scattering efficiency of a particle is maximized when the particle diameter is the same as the wavelength of the incident light In the case of the ADR 1500 an 880 nm LED light source is used and a RH Correction has been implemented based on data taken from multiple field evaluations When enabled the ADR 1500 will normalize the response to a relative humidity of 40 when the measured RH gt 40 Although the RH Correction is effective at providing a more accurate response the connector can affect the precision between two instruments Additional Configuration parameters are the Alarm setting units of measure and the Analog Output settings 3 30 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Operation By pressing the ENTER Key the user can enable the Alarm whereby the concentration required to trigger the alarm can be adjusted from 0 01 400 mg m In the screen above the units of measure can be changed from either micrograms per cubic meter g m to a measure of the aerosol scattering coefficient in units of inverse megameters 1 Mm whereby the RH Correction should become automatically disabled The user can enable or disable the analog output and change the analog span range in corresponding units of measure g m or 1 Mm The voltage output range is 0 2 VDC for the analog output The Anal
73. for customization e g wireless communications and to the optional relay connector For more information on options see Chapter 8 Optional Accessories Refer to Figure 2 7 below for the location of items on the Side USB Analog Panel of the ADR 1500 blocked or port covers are not in place if unused A f Equipment Damage Equipment damage may occur if exhaust port is Omni Directional Inlet gt Beacon USB Connector N Analog Alarm Connector USB Cover Sealed Cord Grip Figure 2 7 ADR 1500 Side USB Analog Panel Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 2 13 Guidelines and Instrument Layout Top View 2 14 MIE ADR 1500 Instruction Manual There are three features on the top of the ADR 1500 the inlet stem the beacon and the carry handle The inlet stem is used to draw the sample into the nephelometric stage for aerosol sensing This stem is 3 8 inch O D and is compatible with 3 8 compression fittings It is recommended that the compression ferrules be made of nylon or Teflon otherwise compressed steel ferrules may render the instrument useless for backward compatibility with the intended inlet accessories The connections to this stem are e Omni directional inlet e Cyclone adapter e Zeroing filter e 3 8 inch compression fitting with nylon or Teflon ferrules The yellow beacon will flash if the alarm is enabled and the measured conce
74. gress Zero Complete Logging Parameters Thermo Fisher Scientific Operation ZERO IMSTRUMENT FILTER FEAL The Zeroing screen is shown while the ADR 1500 is performing a background measurement and optical signal offset adjustment and key functions are different e From the Zero Instrument screen press the ENTER key and the display advances to Zero in Progress Zeroing ZEROING PLEASE WAIT Note Please be sure a HEPA filter is installed to a clean Total Inlet during this procedure to ensure proper measurements Do not zero through the cyclones amp After zeroing is complete if the measurement was successful and within specification the following screen appears If the measurement was successful and outside of specification the instrument will respond with COMPLETE BKG HP If diagnostics indicated that measurement was compromised the instrument will respond with FAILURE 0x00ee where 0x00ee is a hex code indicating the type of error the diagnostic failure encountered during background measurement Re zero the instrument After three attempts contact customer service ZERO IHSTRUMEMT COMPLETE BEG OF The Logging Parameters display screen indicates on the first line whether data logging is enabled or disabled The second line of this screen displays the logging period for 3 seconds displays site label for 3 seconds and tag number for 3 seconds in sequence e From the Operate menu press the ENTER key and s
75. h the USB cable has connected to on you computer using the Select Port pop up window and click OK to proceed The user may now click on the Show Instrument Panel to emulate the instrument keypad or utilize the tabs within the pDR Port notebook display Most operations with the pDR Port software program are self evidently labeled including fly over dialog boxes In addition instructions may be found in the On line Help files by selecting Help and then Contents o x gel amp Hido Print Qpbons Contents index Search T Introduction G p0 Introduction pDR PORT Description PDR PORT is a graphical user interface application for serial communication to portable Thermo Scientific instruments for aerosol measurement This application supports RS 232 19200 bps 8 data 1 stop no parity and no flow control and High Speed USB communication Language pDR PORT was composed in English using the most universal formats for numerical values and time and date However measures have been taken to minimize errors resulting from running pDR PORT under non English regional settings Occasionally the time and date and numerical values are shown in local regional formats other than English IA NOT TOPICS pDR 1500 Description The pDR 1500 is a multi sensor real time aerosol monitor using infrared scattering to measure aersol concentration This instrument also simultaneously measures the temperature relative humidity and
76. hanged as prescribed will void the warranty Turn the compression ring clockwise to seal the cassette into the holder Turn the compression ring counter clockwise to disassemble Compression Ring lt Upper Housing 2j 4 Sealing Gaskets c gt lt _ Top Cassette Ring lt __ 37 mm Filter gt __ SS Filter Support Screen 4 Bottom Cassette Ring lt Lower Housing Figure 5 13 Filter Support and Holder Snap Rings and Filter MIE ADR 1500 Instruction Manual 5 29 Maintenance and Service Bracket Assembly and Use the following procedure to replace the bracket assembly and power Power Supply Charger supply charger Figure 5 14 Replacement Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 Unfasten the two captive hardware and swing cover down from the power com assembly and on the center panel 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Disconnect connectors from board and cable power supply Note the locations of the connectors to facilitate re connection See Figure 5 7 a Power supply disconnect 4 pin power supply to cable power supply 2 pin to 24 V J1 on the power communication board b Charger disconnect 3 pin charger to cable power supply 4 pin charger to J6 or J8 to power communication board 5 Unfasten four keps nut and remove brackets 6 Replace bracket assemb
77. he power communication board Disconnect the connector from the board PUMP IN Take needle nose pliers and push down on fitting to release tubing vacuum port Take needle nose pliers and push down on fitting to release tubing pressure port Pull pump out from clip Remove tubing from pump and install onto new pump Make sure to find the arrow under the pump fitting This is your vacuum port Install pump back onto clip Install the vacuum port tube arrow from pump fitting to the straight fitting of the housing Install pressure tube to the elbow fitting on the housing Reconnect pump connector to PUMP IN to the board Install the new pump by following the previous steps in reverse order Thermo Fisher Scientific Maintenance and Service CAUTION Disconnect battery power and external power supplies before servicing A Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component A PUMP IN Pump Clip Pump Vacuum Port Pressure Port ai Captive Hardware 2 Figure 5 4 Replacing the Pump Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 13 Maintenance and Service Communications PCB Replacement 5 14 MIE ADR 1500 Instruction Manual Use the following procedure to replace the communications printed circuit board Figure 5 5 1
78. ic wrist strap must be worn while handling any internal component A Equipment Damage Replace with specified battery only a gt bE 5 24 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Maintenance and Service Lead Acid Battery Figure 5 10 Replacing the Lead Acid Battery Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 25 Maintenance and Service In Line Flow Meter Use the following procedure to replace the in line flow meter filter with Filter with Fittings re se 91D Replacement p Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 Unfasten the two captive hardware and swing cover down on the center panel 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Use needle nose pliers and release the fitting from the tubing 5 To install the new filter follow the previous steps in reverse order Note When replacing the new filter make sure filter arrow is facing towards the right A 5 26 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Maintenance and Service Extended Use the following procedure to replace the extended monitoring HEPA Monitoring HEPA filter Figure 5 11 Filter Replacement Turn the instrument OFF Remove the AC plug from the bottom of the instrument 2 Unfasten the two captive hardware and swing cover down on the center panel 3 Disconnect the battery cable from J6 or J8 from the po
79. ies When mounting the ADR 1500 care should be taken to ensure that the front door of the unit can be opened without hindrance and that free access is provided to the connectors and feed throughs on the right face of the enclosure It is important to ensure free access of the air to be monitored to the sampling inlet For ambient air monitoring the omni directional inlet provided with the ADR 1500 should always be used and this inlet should not be obstructed by nearby objects in order to ensure representative sampling Under typical operating conditions the door of the ADR 1500 enclosure should be closed Holes are provided on the enclosure to add a padlock to prevent unauthorized access to the interior of the unit The door should be opened only to access the control keys of the ADR 1500 to replace either of the filters or for other maintenance WARNING Personal injury could occur when mounting the instrument Assistance may be required A Equipment Damage Damage could occur if not installed in a vertical upright position A gt gt Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 2 5 Guidelines and Instrument Layout Pole Clamps 4 1 4 20 x 1 25 Phillips Hex Head 2 Rails 2 1 4 Washer 4 1 4 20 x 1 20 Pan Head Screw 4 Figure 2 1 ADR 1500 Pole Mount WARNING The rechargeable lead acid battery must be charged in the up right position A 2 6 MIE ADR 1500 Instruction Manual Thermo
80. igital display data logging and real time digital output range which are controlled automatically auto ranging Since both voltage and current outputs are present at the same time both can be used concurrently if so required The accuracy of the analog output signals is better than 1 of the reading with respect to the digital reading The 4 to 20 mA current output is available between pins 2 and 3 of the 6 pin ANALOG OUTPUTS connector on the side panel see Figure 2 7 The 0 to 2 V analog voltage output is available between pins 1 and 5 of that connector Pin 3 and 5 are power ground Equipment Damage For the 0 to 2 V output signal the externally connected load must have an impedance of more than 200 kilo ohms For the 4 to 20 mA output signal the externally connected load must have an impedance of less than 300 ohms A Thermo Fisher Scientific Alarm Description and Thermo Fisher Scientific Operation Outputs and Alarm In addition to an audible alarm there is a single alarm switched FET that will enable the yellow beacon on top of the ADR 1500 case Normally the switched alarm output is OPEN with respect to ground During an alarm condition this output is switched to ground Rout lt 0 1 Q Whenever the alarm is triggered the on board sound will be activated The alarm function can be enabled or disabled and the alarm level trigger threshold can be selected by the user through the ADR 1500 keyboard The alar
81. indicating an error should be serviced to correct the problem The identification of the error may help the user to decide whether or not the data collected is valid For example a Scatter signal error indicates that scattering or mass concentration data is invalid but a persistent Flow rate error may indicate that particle cut point may be flawed The fault causing the error can be determined by converting the hexadecimal error code to a binary number which is translated by the following Table 6 3 Table 6 3 Troubleshooting Error Codes in Logged Data Hex code Flags Binary Fault 01x 0000 0001 b Flow rate low 02x 0000 0010 b Flow rate high 04 x 0000 0100 b Source current low 08 x 0000 1000 b Source current high 10 x 0001 0000 b Ref detector low 20 x 0010 0000 b Ref detector high 40 x 0100 0000 b Scatter signal low 80 x 1000 0000 b Scatter signal over range Example 12 x 0001 0010 b gt Ref detector low Flow rate high Example A4 x 1010 0100 b gt Scatter signal over range Ref detector high and Source current low Example 03 x 0000 0011 b gt Flow rate low Flow rate high not unusual for a first point Thermo Fisher Scientific Board Level Block Diagram HEATER 1500 MAIN SIGNAL BOARD PUMP CABLE Troubleshooting Figure 6 1 is a board level block diagram for the ADR 1500 and can be used to troubleshoot board level faults This illustration can be used a
82. ions cable pDR Port software CD ROM Particulate inlet Zeroing filter Instruction manual If any parts are missing contact Thermo Fisher Scientific immediately Equipment Damage Do not attempt to lift the instrument by the cover or other external fittings A Note Do not discard the packaging material A Thermo Fisher Scientific Thermo Fisher Scientific Handling gt gt Guidelines and Instrument Layout The ADR 1500 is a sophisticated optical electronic instrument and should be handled accordingly Although the ADR 1500 is very rugged it should not be subjected to excessive shock vibration temperature or humidity outside the stated specifications WARNING The ADR 1500 must not be submersed A WARNING The ADR 1500 must not exceed conditions greater than IP65 A If the ADR 1500 has been exposed to low temperatures e g in the trunk of a car during winter for more than a few minutes care should be taken to allow the instrument to return near room ambient temperature before operation This is advisable because water vapor may condense on the interior surfaces of the ADR 1500 causing temporary malfunction or erroneous readings Once the instrument warms up to temperature such condensation will have evaporated Re zeroing is recommended upon installation Equipment Damage Whenever the ADR 1500 is shipped care should be taken in repackaging it with the original factory provided packaging A MIE ADR 1500 Instruction
83. k to a PC for programming internal parameters of the ADR 1500 e g logging period measurement averaging time alarm level calibration constant etc However it should be noted that an additional RS 232 digital communications is reserved as in internal connection for most after market wireless connections that may be made to the instrument The component elements of the ADR 1500 are designed to be CE certified and the instrument is designed for IP65 The ADR 1500 borrows the highly sensitive nephelometric i e photometric monitor from the pDR 1500 whose legacy light scattering sensing configuration has been optimized for the measurement of the respirable fraction of airborne dust smoke fumes and mists in industrial and other indoor and outdoor environments The ADR 1500 incorporates a temperature and relative humidity RH sensor to mitigate the positive bias with elevated ambient RH Additionally the flow control is truly volumetric and is maintained through digital feedback of the onboard barometric pressure sensor temperature sensor and calibrated differential pressure across a precision orifice Downstream of the internal vacuum pump is a HEPA filter which will ensure a clean air source is delivered to the calibrated orifice and exhausted from the instrument Zeroing is accomplished by attaching a HEPA filter to the inlet for a few minutes By providing filtered air through the optical bench the optical background of the instrum
84. le lead acid battery must be charged in the up right position A Caution should be used when accessing or servicing any exposed wiring within the instrument A Do not apply AC voltage to this connector Maximum allowable DC voltage is 30 V A Disconnect battery power and external power supplies before servicing A Do not attempt to lift the instrument by the cover or other external fittings A Thermo Fisher Scientific Thermo Fisher Scientific Alert About This Manual Description Whenever the ADR 1500 is shipped care should be taken in repackaging it with the original factory provided packaging amp Damage could occur if not installed in a vertical upright position A Damage may occur to the instrument if the environmental conditions exceed IP65 A Equipment damage may occur to instrument if power inputs or fuse type exceeds specified ranges A Equipment damage may occur if exhaust port is blocked or port covers are not in place if unused A Do not attach additional items to the handle for vertical hauling as this might compromise the strength of the handle and the ADR 1500 enclosure A It should be noted that the ADR 1500 can be powered from any line with a voltage between 100 240 volts A C 50 to 60 Hz No internal adjustments or selections need to be made for power lines with voltages and frequencies in those ranges The internal AC to DC power unit performs any adjustments automatically A Please not
85. long with the connector pin description in Table 6 4 to troubleshoot board level faults PUMP J9 1 RH TEMP CABLE ADR1500 POWER CABLE COMMUNICATIONS CABLE POWER COMM BOARD RH TEMP OPTICAL BENCH Thermo Fisher Scientific RELAY RADIO GROUND STUD I GROUND STUD POWER SUPPLY EXTERNAL CONNECTIONS BATTERY 6CELL Figure 6 1 ADR 1500 Board Level Block Diagram MIE ADR 1500 Instruction Manual 6 7 Troubleshooting Connector Pin The connector pin description in Table 6 4 can be used along with the gt board level connection diagram to troubleshoot board level faults Descriptions apih Table 6 4 ADR 1500 Communications Board Pin Out Connector Label Reference Pin Signal Description Designator 24 VDC J1 1 DC 2 Power Ground Eternal 12 24 VDC J2 1 DC 2 Power Ground Pump In 0 8 VDC J3 1 DC Depending on flow rate 2 Power Ground From Main Signal Board Pump Out 0 8 VDC J4 1 DC Depending on flow rate 2 Power Ground From Main Signal Board Auxiliary Radio 12VDC J5 1 DC 2 Power Ground Lead Acid Battery or J6 1 No Connection Charger VDC 2 DC 3 No Connection 4 Power Ground USB J7 1 USB_VBUS 2 USB_D 3 USB_D 4 Ground 5 Ground Chassis Lead Acid Battery or J8 1 No Connection Charger VDC 2 DC 3 No Connection 4 Power Ground 6 8 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Connector Label Strobe Relay 12
86. lose the circuit of a DC powered device and its power supply at the negative side For example 1 The negative terminal of a battery or common ground of a power supply is connected to Pin 5 pDR 1500 ground 2 The load s device s return or negative is connected to 4 switch alarm output 3 The positive of the load and battery or power supply are connected together The minimum external load impedance for this output is 10 kilo ohms MIE ADR 1500 Instruction Manual 7 5 Outputs and Alarm Real time RS 232 Output 7 6 MIE ADR 1500 Instruction Manual During the RUN mode the ADR 1500 can communicate real time concentration data through its serial ports via the pDR Port software package This software application decodes the data and displays the real time and TWA values in a terminal window In order to use this output with some other application the following information will enable the user to decipher the encoded output signal The communication settings for the digital output of the ADR 1500 are Baud rate 19 200 Data bits 8 Stop bits 1 Parity none Flow control none Thermo Fisher Scientific Serial Communications Protocols and Use of Modems Thermo Fisher Scientific Outputs and Alarm The ADR 1500 has two serial ports RS 232 or USB Only one can be active at a time and the USB is a slave to the RS 232 The active port is selected via the PC depending on the connection chosen The use o
87. lter 100 Box 108824 00 Filter Support and Holder 107418 00 Inlet Assembly 105110 00 Cyclone Adapter Replacement O ring 1091 70 00 Blue or Red Cyclone Replacement O ring Kit 105110 00 Inlet Replacement O ring 108876 00 Pole Mounting Kit 2 108877 00 Pole Mounting Kit 3 108878 00 Pole Mounting Kit 4 108892 00 Zeroing Filter Assembly 109174 00 37 mm Filter Cassette Holder 108836 00 Instruction Manual 5 4 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Maintenance and Service Heater Switch Assembly Omni Directional Inlet Assembly Pump External USB Cable Assembly Communications PCB ari erie In Line Flow Meter Filter Power Supply and Charger Mounting Bracket Assembly Extended Monitoring z External Analog Cable Assembly HEPA Filter Chi Sealing Plug Bracket Filter Mount 5 Red e Relay Kit Option Fitting Elbow Reducer eee lls External 12 24 VDC SSS __ 2 Cable Assembly Battery Cable Battery Mounting Bracket Assembly Lead Acid Battery Power Supply Cable Assembly Power Supply Assembly Charger Assembly Figure 5 1 ADR 1500 Instrument Layout Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 5 Maintenance and Service Instrument Storage 5 6 MIE ADR 1500 Instruction Manual To store the ADR 1500 for an extended period of time i e one month or more disconnect the battery cable from J6 or J8 from the power comm
88. lug from the bottom of the instrument 2 Unfasten the two captive hardware and swing cover down on the power com assembly 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Unplug the ribbon cable from the LCD board 5 Unfasten the four nuts at the corners of the LCD board 6 Lift the LED screen out of the housing 7 Remove the four nuts from the LCD 8 Re install the four nuts into the new LCD and replace the LCD by following the previous steps in reverse order CAUTION Disconnect battery power and external power supplies before servicing A Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component A gt gt 5 10 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Service LCD Nuts 4 Nuts 4 Captive Hardware 2 Figure 5 3 Replacing the LCD Assembly MIE ADR 1500 Instruction Manual 5 11 Maintenance and Service Pump Assembly Replacement 5 12 MIE ADR 1500 Instruction Manual Use the following procedure to replace the pump Figure 5 4 10 11 12 13 Turn the instrument OFF Remove the AC plug from the bottom of the instrument Unfasten the two captive hardware and swing cover down on the power com assembly Disconnect the battery cable from J6 or J8 from t
89. ly and power supply charger following the previous steps in reverse order 5 30 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Maintenance and Service Keps Nuts 4 Figure 5 14 Replacing the Bracket Assembly and Power Supply Charger Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 31 Maintenance and Service Service Service is available from exclusive distributors worldwide Contact one of Locations the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International 5 32 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 6 Troubleshooting This instrument has been designed to achieve a high level of reliability In the event of problems or failure the troubleshooting guidelines board level connection diagram presented in this chapter should be helpful in isolating and identifying problems The Technical Support Department at Thermo Fisher Scientific can also be consulted in the event of problems See Service Locations at the end of this chapter for contact information In any correspondence with the factory please note both the serial number and program number of the instrument This chapter provides the following troubleshooting and service support information e Safety Precautions on page 6 2 e Troubleshooting Guide on page
90. m Minimum load impedance for voltage output 200 kQ Maximum load impedance for current output 300 Q when powered by AC power supply Alarm output Load impedance gt 100 KQ Alarm ON short to ground Alarm OFF open Internal battery run time 1 2 L min heater and alarm off gt 100 hour run time 1 2 L min heater and alarm constantly on gt 24 hour run time 3 5 L min heater and alarm constantly on gt 12 hour run time Internal battery charge time 95 charge capacity 7 3 hours 100 250 VAC 50 60 Hz 100 charge capacity 14 hours 100 250 VAC 50 60 Hz AC source Fuses 100 240 VAC 50 60 Hz 12 24 VDC for solar or auxiliary battery options 1 5 amp slow blow fuse 5 x 20 mm Operating environment 10 to 50 C 14 to 122 F 10 to 95 RH non condensing Storage environment 20 to 70 C 4 to 158 P Dimensions 21 in 533 mm H x 17 in 431 mm W x 17 in 215 mm D Weight 28 5 Ibs 12 9 kg Optional Cyclones GK 2 05 Red primarily for PM thru PMig SCC 1 062 Blue primarily for PM thru PM Thermo Fisher Scientific Introduction Integrated Sample Filter holder Millipore type MAWP 037 AO with 0 8 um pore size Optional filter Whatman type 1827 037 with 1 5 um pore size filter NIOSH Methods 0500 and 0600 use Millipore type PVC5 037 00 with 5 um pore size filter and a GK 2 05 Cyclone Service Filter Small integrated HEPA filte
91. m is triggered whenever the selected alarm level is exceeded In addition to the audible and beacon alarms an optional two pole 30A alarm relay is provided for external process control e g vent fan switching This relay assembly can be accessed through the side liquid tight cord gland and provides normally open and normally closed contacts When the displayed concentration falls below that level the alarm condition stops While the alarm is on the user can disable it momentarily by pressing any key on the ADR 1500 If the concentration continues to exceed the set alarm level after 10 seconds the alarm condition will be reactivated MIE ADR 1500 Instruction Manual 7 3 Outputs and Alarm Ana log Outp utS The voltage alarm signal is available between pins 1 through 5 on the ANALOG OUTPUTS connector in the upper middle of the side panel In Figure 7 1 below the alarm driver circuit is depicted 2 BATTERY OR POWER SUPLY lt 30 VOC POWER GROUND Figure 7 1 ADR 1500 External Analog Driver Table 7 1 Analog Output Descriptions Analog Out Description Wire Pin 1 Voltage_OUT RED Pin 2 Current_OQUT BLUE Pin 3 Power Ground BLACK Pin 4 Alarm ORANGE Pin 5 Power Ground GREEN WARNING Do not apply AC voltage to this connector Maximum allowable DC voltage is 30 V a 7 4 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Outputs and Alarm The switched alarm output is used to c
92. nd logs data including Display Avg Time Flow Rate Logging Parameters Inlet Type RH Correction Alarm Units Analog Output LCD Backlight LCD Contrast and Time Date COMF I GURE The Display Average Time screen offers the user to adjust the running boxcar average time of the displayed concentration or scattering coefficient between 1 and 60 seconds The average concentration displayed is the value scaled to the analog output and offered as an alarm criterion e From the Configure menu press the ENTER key and scroll the amp or W key to the Display Avg Time screen DISPLAY AVG TIME 18 seconds The Display Average Time Edit screen allows the user to change the running average displayed on the screen between 1 and 60 seconds This also doubles as the running average that is provided as an analog output and also as one of the values that triggers the alarm Use the amp and W keys to increase or decrease the display average time by seconds The asterisk appears to the left of the field being edited e From the Display Avg Time screen press the ENTER key and edit the display averaging time e Press the ENTER key to save the display averaging time and return to Display Avg Time screen DISPLAY AYG TIME 11 seconds Thermo Fisher Scientific Operation Flow Rate The Flow Rate screen displays the set flow rate and the corresponding cyclone mass median diamet
93. nsing stage of the monitor The particle cut off size is dependent on the sampling flow rate After the inlet assembly the stream enters the optical sensing stage where the instantaneous concentration of airborne particulate matter is measured by light scattering photometry It is important to point out that this sensing technique is independent of the speed with which the particles pass through the sensing stage and therefore changes in flow rate have no effect on the measured concentration However changes in the flow rate will affect the particle cut point if an optional cyclone is used After the particle mass concentration has been sensed photometrical the stream passes through either a HEPA filter capsule for long term monitoring or a standard 37 mm filter holder within which a membrane or fiber filter can be installed for further particle analysis gravimetric microscopic chemical etc When using the ADR 1500 for continuous unattended monitoring however it is advisable to use the HEPA capsule After passing through the filter stage the filtered air stream then enters the flow assembly This assembly contains a rotary vane pump and a volumetric flow rate control system based on sensing the pressure drop across a sub sonic orifice that is protected by an inline filter The sampling flow rate can be selected by keypad control on the front panel of the instrument After passing through the flow assembly the air is exhausted from
94. ntration exceeds the threshold chosen by the user The alarm may be enabled for either an instantaneous value or for a STEL concentration The carry handle is to be used for carrying the instrument or hauling the instrument to an elevated installation The carry handle is designed for the weight of the ADR 1500 only Equipment Damage Do not attach additional items to the handle for vertical hauling as this might compromise the strength of the handle and the ADR 1500 enclosure A Refer to Figure 2 8 below for the location of items on the inlet stem the beacon and carry handle of the ADR 1500 Inlet ne e A o Beacon KH or 0 Carry Handle Figure 2 8 ADR 1500 Top View Thermo Fisher Scientific Guidelines and Instrument Layout Rear View The rear of the ADR 1500 shows four brass threaded bosses that can be used with the wall mounting kit standard accessory Furthermore a pole mounting kit optional accessory may be attached to the rear of the enclosure in a 2 inch 3 inch or 4 inch pole Tripod mounting conversion kits are also available For more information on mounting options see Chapter 8 Optional Accessories Refer to Figure 2 9 below for the location of the four brass threaded bosses Brass Threaded SCIENIIEIL Bosses 4 MIE ADR 1500 Figure 2 9 ADR 1500 Rear View Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 2 15 Guidelines
95. o 2 V output signal the externally connected load must have an impedance of more than 200 kilo ohms For the 4 to 20 mA output signal the externally connected load must have an impedance of less than 300 ohms amp WEEE Symbol The following symbol and description identify the WEEE marking used on the instrument and in the associated documentation Symbol Description Marking of electrical and electronic equipment which applies to electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 A Where to Get Help Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International iv MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Contents Chapter 1 NAVE OUNCE OND sacs cand cies otctacSatddessanndnnsanndneniaotavsnmondunte bdbandusednassentutaudauanontaattly 1 1 General Descriptio Mrih aa ets ie leh scala naeA eA 1 3 SPECIECA TIONS irei sasate Tehari annie ha hanes seas duis asad wate iie E 1 7 Chapter 2 Guidelines and Instrument Layout sssscsessessessesseseeseeseeseesteseeneeaeens 2 1 Unpacking and Parts Identification cis chs news caine Asters 2 2 Handlings aan a a a a aa a 2 3 SAFELY ia a E E e E AEA Ra caus A EE ONE aN 2 4 POSITIONING en T
96. og output settings are 0 0 1 0 0 4 0 1 0 0 4 0 0 10 0 40 0 100 0 400 and 0 1 000 mg m The last configuration screen is to set the time This screen is used to set the time and date should these require resetting In the screen above the current time and date are displayed and may be adjusted as necessary The first line indicates the time presently registered by the ADR 1500 The second is the present date registered by the ADR 1500 To set the time accurately press ENTER and a flashing asterisk will appear to the left of the character to change Adjust the value using the up and down keys and press ENTER The asterisk will move throughout the screen to adjust each respective value In the U S it is convenient to dial 1 900 410 8463 U S Naval Observatory time information and at the instant when the time MIE ADR 1500 Instruction Manual 3 31 Operation announced equals the time preset on the second line of the above screen key ENTER as instructed on the last line Start the Run To start the run press ENTER from the Operate menu e From the Operate Menu press the ENTER key and scroll the amp or W key to the Start a Run screen START A RU In this screen the ADR 1500 prompts the user regarding the valve which is just an assurance that the exhaust port and the inlet port are not blocked If the ADR 1500 is ready to begin a monitoring run press ENTER and the instrument will
97. or The value can range from 0 001 to 10 000 CONTRAST integer value Returns or programs the LCD screen contrast setting Integer value 1 2 3 255 Hint display is only visible between 0 and 40 DATE day month year Returns or programs the date in the RTC Day month and year are all integer values DISPLAY or DISP or D or V 5 dine 1 16 characters line 2 16 characters state Return the text currently displayed on the LCD It comes in two quoted strings for the 2 lines of the display It is followed by a state number Note that response is prefixed with V 5 this can be ignored Thermo Fisher Scientific Thermo Fisher Scientific Serial Commands DISPLAYAVG seconds Returns or programs the time period in seconds over which the LCD displayed value is averaged FLOWRATE flow rate Returns or programs the flow rate LPM that is to be maintained This cannot be changed while logging Flow rate 1 00 1 01 1 02 3 50 in LPM GAIN gain number A debug facility which returns or programs the front end gain of the instrument If you set it the gain no longer adjusts automatically To re establish auto gain use GAIN 200 or GAIN A Gain number 0 1 2 3 4 5 A for 1X 4X 16X 64X 256X 1024X and AUTOMATIC INLET integer Returns or programs the inlet selection from the choices integer 0 1 2 0 TOTAL 1 CYCLONE RED 2 CYCLONE BLUE
98. orm the zeroing and automatic internal check out sequences to ensure optimal operation e From the Operate menu press the ENTER key and scroll the amp or W key to the Zero Instrument screen ZERO INSTRUMENT FILTER FEAL Attach a HEPA filter to the Total Inlet and press ENTER Do not zero through the cyclone During zeroing each range within the auto ranging potential is used to measure the optical background of the instrument and each value is stored for subsequent data calculations The duration of a Zero Operation is usually 2 3 minutes After Zeroing is complete the following screen should be present ZERO INSTRUMENT COMPLETE BEG OK e From the Zero Instrument screen by pressing the W key the user proceeds to a series of logging screens in the following order Thermo Fisher Scientific Auto Start Optional Thermo Fisher Scientific Configuration Review Operation In the screens above by pressing the ENTER key the user can edit the logging tag number the logged averaging period and the logging site name The desired time and date for the automatic start of a run and data logging can be selected as described previously This feature is optional e From the Operate menu press the ENTER key and scroll the amp or V key to the Start screen In this screen the user can press ENTER to alter a delayed start time and date for the ADR 1500 If this feature is selected the instrument will remain in St
99. over a measured period of time at a constant and known flow rate The two master real time monitors are then adjusted to agree with the reference mass concentration value obtained from averaging the measurements of the two gravimetric filters to within 1 Three primary NIST traceable measurements are involved in the determination of the reference mass concentration the weight increment from the dust collected on the filter the sampling flow rate and the sampling time Additional conditions that must be met are a suspended dust concentration uniformity at all sampling inlets of the mixing chamber b identical sample transport configurations leading to reference and instrument under calibration and c essentially 100 collection efficiency of filters used for gravimetric reference for the particle size range of the test dust The test dust used for the factory calibration of the ADR 1500 is SAE Fine ISO Fine supplied by Powder Technology Inc It has the following physical characteristics as dispersed into the mixing chamber e Mass median aerodynamic particle diameter 2 to 3 pm e Geometric standard deviation of lognormal size distribution 2 5 e Bulk density 2 60 to 2 65 g cm e Refractive index 1 54 In addition to the mass calibration described above the ADR 1500 is factory calibrated for temperature relative humidity barometric pressure and volumetric flow rate using NIST traceable standards Thermo Fisher Scientifi
100. pper face of the ADR 1500 In this case the omni directional inlet is not used and a 3 8 inch compression fitting with Teflon or nylon ferrules should be used For sampling situations involving water sprays fog etc it is recommended that the in line inlet heater be switched on This optional operational configuration ensures the sample relative humidity will not exceed 70 If not necessary and to extend the run time of the ADR 1500 when running off of the internal battery simply switch the internal heater off Equipment Damage Damage may occur to the instrument if the environmental conditions exceed IP65 A MIE ADR 1500 Instruction Manual 2 9 Guidelines and Instrument Layout Instrument The user should become familiar with the location and function of all Lay out externally accessible controls connectors and other features of the ADR 1500 Refer to Figure 2 4 and Figure 5 1 All related functions are externally accessible Qualified Thermo Fisher Scientific personnel should perform all repair and maintenance Please contact the factory if any problem should arise Do not attempt to disassemble the ADR 1500 except as described in Chapter 5 Maintenance and Service otherwise voiding of instrument warranty will result f WARNING Caution should be used when accessing or servicing any exposed wiring within the instrument A Figure 2 4 ADR 1500 Front View 2 10 MIE ADR 1500 Instruction Manual Thermo Fisher S
101. pt to zero through a cyclone The next step is to install a clean inlet assembly onto the inlet system If a particle size cut point is needed an optional cyclone can be installed between the inlet stem and the omni directional inlet If tubing is to be used attach the tubing to the inlet stem or the cyclone stem The ADR 1500 is shipped from the factory with a high capacity HEPA filter immediately downstream of the optical assembly This permits periods of time For sample recovery it is recommended to use the optional 37 mm filter cassette holder which can accommodate glass filter Teflon MCE and PVC filter material Thermo Fisher Scientific Thermo Fisher Scientific A A Electrical Connections A Guidelines and Instrument Layout Equipment Damage Please note that the important purpose of the HEPA filter or filter cassette is to protect the pump A Equipment Damage At no time should the ADR 1500 be running without a filter in place otherwise serious damage to the pump components may result A If AC power is not available and the ADR 1500 must operate outside the instrument specifications for the internal battery please consult with Thermo Fisher Scientific for a Technical Note regarding the use of an external battery or other DC source Equipment Damage Plugging or unplugging any external equipment e g computer modem alarm circuitry etc should be made only while both the ADR 1500 and the external equipment
102. r for flow meter protection Large integrated HEPA filter for long term monitoring applications Notes 1 Referred to gravimetric calibration with SAE Fine ISO Fine test dust mmd 2 to 3 um g 2 5 as aerosolized At constant temperature and full battery voltage 3 User selectable Internal battery will not charge when using 12 24 VDC external auxiliary power supply Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 1 9 Thermo Fisher Scientific Chapter 2 Guidelines and Instrument Layout This chapter includes unpacking and parts identification positioning and handling of the instrument monitoring applications instrument layout outdoor provisions and computer requirements e Unpacking and Parts Identification on page 2 2 e Handling on page 2 3 e Safety on page 2 4 e Positioning on page 2 5 e Sampling Guidelines on page 2 9 e Instrument Layout on page 2 10 e Preparation for Operation on page 2 16 e Environmental Constraints and Certifications on page 2 18 e Communications with Computer on page 2 19 MIE ADR 1500 Instruction Manual 2 1 Guidelines and Instrument Layout Unpacking and Parts Identification 2 2 MIE ADR 1500 Instruction Manual Carefully unpack the ADR 1500 from the shipping container The ADR 1500 is provided to the user with the following standard accessories Power cord 110 or 220 Wall mounting hardware USB communicat
103. r not specified by the manufacturer the protection provided by the equipment may be impaired MIE ADR 1500 Instruction Manual i About This Manual Safety and Equipment This manual contains important information to alert you to potential safety Damage Alerts hazards and risks of equipment damage Refer to the following types of alerts you may see in this manual Safety and Equipment Damage Alert Descriptions Alert A A A f Equipment Damage Description A hazard is present that could result in death or serious personal injury if the warning is ignored A A hazard or an unsafe practice could result in serious personal injury if the warning is ignored A A hazard or unsafe practice could result in minor to moderate personal injury if the warning is ignored A A hazard or unsafe practice could result in property damage if the warning is ignored A Safety and Equipment Damage Alerts in this Manual Alert f WARNING f CAUTION A Equipment Damage ii MIE ADR 1500 Instruction Manual Description The ADR 1500 must not be submersed A The ADR 1500 must not exceed conditions greater than IP65 A The ADR 1500 should be operated only from the type of power sources described in this manual A Shut off ADR 1500 before replacing the internal battery or when plugging in or disconnecting the AC power supply A Personal injury could occur when mounting the instrument Assistance may be required A The rechargeab
104. re Offset Edit Thermo Fisher Scientific RH Offset RH Offset Edit Operation The Pressure Offset screen allows the user to view and edit the pressure offset of the barometric pressure measurement to coincide with their traceable standards e From the Calibrate Menu press the ENTER key and scroll the A or W key to the Pressure Offset screen The Pressure Offset Edit screen allows the user to edit the pressure offset Use the amp and keys to increase or decrease the user pressure offset in increments of 1 in millimetres of mercury The asterisk appears to the left of the field being edited e From the Pressure Offset screen press the ENTER key and edit the pressure offset e Press the ENTER key to save the user pressure offset and return to Pressure Offset screen The RH Offset screen allows the user to view and edit the RH offset of the barometric pressure measurement to coincide with their traceable standards e From the Calibrate Menu press the ENTER key and scroll the amp or W key to the RH Offset screen The RH Offset Edit screen allows the user to edit the RH offset Use the A and keys to increase or decrease the RH offset in increments of 0 1 RH The asterisk appears to the left of the field being edited MIE ADR 1500 Instruction Manual 3 25 Operation 3 26 Flow Rate Calibration Flow Rate Calibration Edit MIE ADR 1500 Instruction Manual e From the RH Offset screen press
105. s 3 14 Flow Raters ested etsisi ees latins nata eri Ea AEE 3 15 Flow Rate Edit oineraino ireas isas 3 15 Logging TATA MeL Sin 32 cout a aA it tes ENa aa 3 15 Logging Status Edit roenn kt ka a e RON R RGN 3 16 Ieee ing Penod Editensrorerie i a a a 3 16 Logging Site Editorsin hirii arinen aeea RiR 3 16 Logging Tag Number isseitecceisss dexddivescnateapecsartiecsinias asi Macedon 3 17 Tnlet Typene sessen ai A Ern eian 3 17 Inlet Type Edits ioin saarea iiie aE 3 17 RH Corrections sneno n enana iare 3 18 RH Correction Edit porns nane anaa ai 3 18 Ala ri oada rii E E essa E E E EE EERE 3 18 Alarm Optom Editneseii molare caine ce hes a a Rs 3 19 AlatineLevel Edit ssericnssinniiniieaniieiionaan 3 19 UNIES rearea a a a a a aa amin meee as 3 19 Units Edits aa ANAR 3 20 Analog CUED Ue cesses ea a a N ae 3 20 Analog Output Edits ne e aa i Ge eet E 3 20 LGD Backlight aornesessaiman aian ei Ea a 3 21 LCD Backlight Editen nn h a Wie inten castle iE iS 3 21 ECD Contrasts arnan ara a A A S 3 22 LCD Contrast Editieren a ie E E A E 3 22 Time Dateie tac cease ngona g aa aa eia aaa i 3 22 aime Date Fatt ahatesa cas nes alana he AN e 3 22 Calibrate Ment ayy gets tphnvstuedsnedvoativastioal vans ie ieia i 3 24 Temperature Offset oisianansns ais inaire i tlanieesatctsdede oni 3 24 Temperature Offset Edit s sessessesssssssssrssessssesrsrsrseseeesesesesesesese 3 24 vi MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Contents Pressure Offsetacernnne
106. srsrsrstststseseseseseses 6 5 Thermo Fisher Scientific MIE ADR 1500 Instruction Manual vii Contents viii Chapter 7 Chapter 8 Appendix A Appendix B MIE ADR 1500 Instruction Manual Error Codes in Logged Nata tsshcecacccrtetedisteccacs ate heeds ste a cetenties 6 6 Board Level Block Diagram 25 siseui itacceiisiateciepacdndnated ace aiien 6 7 Connector Pin Descriptions tu casiss wow uaeatcaeudehstcshelad donss beni dulisees phish ebeawedd 6 8 Service Locations isss issi iraute RSA KES Sabe a Seshu ses tia ESS 6 11 Outputs and Ala rMh a 7 1 Analog Signal Output ssssssssesssesssssssssssssssssssssssssrsssssesestsseseerrerererseeeees 7 2 Alarm Description and Operation ssesesssssssssssssresrsrssrssrerererereeseerees 7 3 Analop UCP UTS sais Ged es n a an BS aa GR Aan 7 4 Real time RS 232 Oat put nieten orale aiani 7 6 Serial Communications Protocols and Use of Modems sseeseee 7 7 Optional Accessories sssstessessesseesesseeseesseeseessesteseeeseeaeeateseesteeneaeeateases 8 1 37 mm Filter Cassette Holder Assembly s sssssseseeessesessesseesesesessesesee 8 2 Relay if esate as note ce aed nn A A T E a 8 3 Alarm Relay Connectionin sisscsiisrinisiini iieiaei 8 3 Tplets nren e R a dis R an 8 5 Caplesmiaeal ieiet r a E E a E 8 6 Analog Data Cablen ioi noroi ana eh ER art Se 8 6 12 24 VDC G10 reer eee E E er E tee re 8 6 Polen Mounting Kita aeisi Secetedeeucttan Succ ere sees ted niece eaccrtered ad 8 7
107. stop a run MIE ADR 1500 Instruction Manual 3 7 Operation Battery Memory The Battery Memory screen reads the battery voltage and the percentage of data logging memory left After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or W key to the Battery Memory screen or press the ESC key to stop a run Temperature RH The Temperature RH screen allows the user to view the current ambient temperature degrees Celsius and relative humidity After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or WV key to the Temp RH screen or press the ESC key to stop a run Flow Pressure The Flow Pressure screen allows the user to view the flow rate in liters per minute and the ambient atmospheric pressure in millimetres mercury After ten seconds of key pad inactivity the display will return to the concentration scattering screen e From the Start a Run screen press the ENTER key and scroll the amp or W key to the Flow Pres screen or press the ESC key to stop a run 3 8 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Stop Run Delayed Start Delayed Start Edit Start Time Date Thermo Fisher Scientific Operation The Stop Run screen offers the user to confirm that the run is
108. sy to use menu driven software and advanced diagnostics to offer unsurpassed flexibility and reliability The ADR 1500 specifications follow Thermo Fisher Scientific Introduction Specifications Table 1 1 lists the specifications for the Model ADR 1500 Thermo Fisher Scientific Concentration measurement range auto ranging Table 1 1 MIE ADR 1500 Specifications 0 001 to 400 mg m Scattering coefficient range 1 1 x 10 to 0 6 m approx 880 nm Precision repeatability over 30 days 2 sigma with heater off and RH correction disabled 2 of reading or 0 005 mg m whichever is larger for 1 second averaging time 0 5 of reading or 0 0015 mg m whichever is larger for 10 second averaging time 0 2 of reading or 0 0005 mg m whichever is larger for 60 second averaging time Accuracy 5 of reading precision traceable to SAE Fine test dust Resolution 0 1 ug m Particle size range of maximum 0 1 to 10 um response Flow rate range 1 0 to 3 5 liters min Aerodynamic particle cut point range 1 0 to 10 um with optional cyclone accessories Concentration display updating interval 1 second Concentration display averaging time 1 to 60 seconds Alarm level adjustment range Alarm averaging time 0 01 to 400 mg m Real time 1 to 60 seconds or STEL 15 minutes Data logging averaging periods 1 second to 1 hour
109. t Parts Part Number Description 107942 00 pDR Port Software CD ROM 107418 00 Particulate Inlet Assembly 107495 00 Sealing Plug 107400 00 Bracket Filter Mount 10887 1 00 Relay Kit 108835 00 Relay 107493 00 Relay Cable Assembly 105140 00 LCD Display Assembly 104052 00 Pump 106909 00 Communications PCB 108773 00 Heater Switch Cable Assembly 04 001576 Heater Switch 107422 00 In Line Flow Meter Filter with fittings 32 000380 In Line Flow Meter Filter without fittings 108960 00 Extended Monitoring HEPA Filter 108834 00 Battery Lead Acid 108517 00 Bracket Assembly Power Supply Charger 108764 00 Power Supply Assembly 108765 00 Power Supply Cable Assembly 108766 00 Charger Assembly 108518 00 Battery Mounting Bracket 107480 00 Battery Cable Assembly 108857 00 External USB Cable Assembly 108810 00 External Analog Cable Assembly 108807 00 External 12 24 VDC Cable Assembly 108888 00 Fuse 1 5 Amp Slow Blow 5 x 20 mm 1091 48 00 Blue Cyclone Assembly 109149 00 Red Cyclone Assembly 109055 00 Cyclone Adapter Assembly Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 3 Maintenance and Service Part Number Description 950 3110 Fiberglass Filter 37 mm 100 Box 109356 00 Stainless Steel Filter Support Screens pkg of 3 105854 00 PVC 5 0 um 37 mm Filter 50 Box AAWP03700 0 8 um 37 mm Fi
110. tart 4 Zeroing This mode is used to establish the optical background Rayleigh scattering of the ADR 1500 During this mode of operation the user is required to install a zeroing tube that connects the inlet stem to a HEPA filter 5 Shutdown Accomplished by holding the ON OFF key until text on screen is no longer visible The instrument is off Thermo Fisher Scientific Operation Keypad and Screen Cursor Functions and Operation Before starting the ADR 1500 it is recommended that the user become familiar with the keypad functionality There are three menus that outline the keypad functions and these are OPERATE CONFIGURE and CALIBRATE Figure 3 1 below demonstrates the ADR 1500 menu structure Following is a description of each menu Thermo Scientific ADR 1500 v1 30 Operate Start a Run Concentration Scattering Elapsed Time Maximum Run Reading STEL Battery Memory Temperature RH Flow Pressure Stop Run Delayed Start Delayed Start Edit Start Time Date Start Time date Edit Delayed Start Countdown Zero Zero in Progress Zero Complete Logging Parameters Logging Status Edit Logging Period Edit Logging Site Edit Logging Tag Number Battery Memory Status Configure Display Average Time Display Average Time Edit Flow Rate Flow Rate Edit Logging Parameters Logging Status Edit Logging Period Edit Logging Site Edit Logging Tag Number Inlet Type Inlet Type Edit RH Correction RH Correction Edit
111. the ADR 1500 enclosure through a small bulkhead fitting This exhaust port can also be used as a flow return in special sampling applications where the inlet of the ADR 1500 is connected to an environment at either positive or negative pressure with respect to ambient MIE ADR 1500 Instruction Manual 1 3 Introduction 1 4 MIE ADR 1500 Instruction Manual The ADR 1500 accepts a universal A C power input 100 240 VAC 50 60 Hz or a 12 24 D C power input from an auxiliary power supply The A C power is diverted to an internal 24 VDC power supply and a dedicated charger for the internal 12 Ah rechargeable lead acid battery This battery is mounted at the base of the instrument and the 24 VDC power supply and battery charger are centrally mounted above the battery Should the instrument be powered from an external auxiliary 12 24 VDC power source a dedicated cable shall be used and it must be understood that the internal battery can not be charged from this auxiliary power supply The measured concentration of particulate matter is displayed in real time on the ADR 1500 LCD readout provided digitally via USB and analog voltage and current signals updated every second In addition the user is provided with an alarm switching output to drive external devices e g siren shut off equipment etc The measured data can be logged internally in the ADR 1500 for subsequent downloading to a PC modem etc The external USB port also serves to lin
112. the two unit options The asterisk appears to the left of the field being edited e From the Units screen press the ENTER key to edit the units e Press the ENTER key to save the units and return to the Units screen The Analog Output screen indicates the status of the analog output enabled disabled and offers the user the option to enable or disable the analog output and change the analog span range in corresponding units of measure ug m or 1 Mm The proportional voltage output range is 0 2 VDC for the analog output e From the Configure menu press the ENTER key and scroll the amp or W key to the Analog Output screen The Units Edit screen allows the user to configure the analog output The values offered for selection are compatible with the selected units The values offered for Mm scattering coefficient are disabled 10 Mm 100 Mm 1000 Mm 10000 Mm and 100000 Mm The values offered for ug M concentration are disabled 0 10 mg m 0 40 mg m 1 00 mg m 4 00 mg m 10 0 mg m 40 mg m 100 mg m 400 mg m and Thermo Fisher Scientific Operation 1000 mg m Use the amp and keys to cycle through the list of analog output items The asterisk appears to the left of the field being edited e From the Analog Output screen press the ENTER key to edit the analog output e Press the ENTER key to save the analog output selection and return to the Analog Output screen LCD Backlight The
113. to the following chapters and appendices to provide direct access to specific operation and service information Chapter 1 Introduction provides a general description of the instrument and lists the specifications Chapter 2 Guidelines and Instrument Layout provides the guidelines and layout for instrument operation Chapter 3 Operation describes the operating modes keypad functions and menu driven firmware Chapter 4 Calibration and Particle Size Selection provides the calibration process and procedures for calibrating the instrument Chapter 5 Maintenance and Service provides step by step instructions for repairing and replacing components and a replacement parts list Chapter 6 Troubleshooting provides guidelines for diagnosing problems or failures and includes recommended actions for restoring operation Chapter 7 Outputs and Alarm describes serial communications and analog alarm output Chapter 8 Optional Accessories describes the optional equipment that can be used with this instrument Appendix A Warranty is a copy of the warranty statement Appendix B Serial Commands provides a list of the serial port commands that can be used to remotely control the instrument Review the following safety information carefully before using the instrument This manual provides specific information on how to operate the instrument however if the instrument is used in a manne
114. unications board This will have no effect on data retention or internal clock function During storage always maintain the unit with the inlet covered to protect the sensing optics from gradual dust contamination Store the ADR 1500 in a dry environment Equipment Damage Disconnect the battery cable from the power communication board A Thermo Fisher Scientific Cleaning of Optical Sensing Thermo Fisher Scientific Chamber A Maintenance and Service Although the ADR 1500 incorporates an aerodynamic inlet to optimize aerosol delivery through the sensing chamber continued sampling of airborne particles at high concentrations may result in gradual build up of contamination on those interior surfaces of the sensing chamber components This may cause an excessively high optical background level If this background level does become excessive the ADR 1500 will alert the user at the completion of the zeroing sequence If this message is presented the ADR 1500 can continue to be operated providing accurate measurements only if the background can be reduced This might be possible by blowing a stream of compressed filtered air through the optical chamber and re zeroing Equipment Damage If unsuccessful the instrument must be sent back to the factory for service A MIE ADR 1500 Instruction Manual 5 7 Maintenance and Service Removing the The internal covers can be removed to allow access to the core components of the ADR
115. wer communication board 4 Use needle nose pliers and release the filter stem from the fittings 5 To install the new filter follow the previous steps in reverse order Note When replacing the new filter make sure filter arrow is facing up A In Line Flow Meter Filter Extended Monitoring HEPA Filter Figure 5 11 Replacing the Filters Thermo Fisher Scientific MIE ADR 1500 Instruction Manual 5 27 Maintenance and Service 37 mm Filter Cassette Use the following procedure to replace the optional 37 mm filter cassette Holder Assembly der assembly Figure 5 12 Replacement Turn the instrument OFF Remove the AC plug from the bottom of 0 pti ona l the instrument p 2 Unfasten the two captive hardware and swing cover down on the center panel 3 Disconnect the battery cable from J6 or J8 from the power communication board 4 Remove the filter by depressing the overlapping push connect fitting to release the HEPA filter 5 To install the new filter follow the previous steps in reverse order 37 mm Filter Cassette Holder Figure 5 12 Replacing the 37 mm Filter Cassette Holder Assembly 5 28 MIE ADR 1500 Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Maintenance and Service The 37 mm filter holder should have a fresh glass fibre filter installed prior to each day of monitoring in order to keep the pump protected Operation without this filter in place or without the filter c
116. x fields within the display in the following sequence hours minutes seconds years months and days The ENTER key navigates forward while the Esc key navigates backwards The amp and W keys are used to increment decrement the field values The asterisk appears to the left of the field being edited e From the Start screen press the ENTER key and to advance to edit the next field except if day of month is selected the delayed start time and date saved the delayed start status is enabled and the display advances to Delayed Start Countdown STARTE 14 45 38 13 How b The Delayed Start Countdown screen displays the time of day that the ADR 1500 will start a run on the first line and the amount of time remaining before the instrument starts this run in days hours minutes and seconds The presence of the asterisk in the first line indicates that data logging is enabled STARTE 14 45 38 12bDays hh mm ss The Zero Instrument screen is used to initiate a zero sequence to measure and store the optical background The second line displays advice to the user that a filter must be applied to the Total Inlet to provide clean particulate free air to the optics for this process e From the Operate menu press the ENTER key and scroll the amp or W key to the Zero Instrument screen Note Do not zero through the red or blue sharp cut cyclones Only zero through a clean Total Inlet a Thermo Fisher Scientific Zero In Pro

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