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1. f p xa 3 AP P X gt X N ON x S A M wall i i i eI n y L Y _ e _ a e v li i 3 A X U V 1 Oval Flange SN 13 1365 1 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet Leakage Container 8 2 pcs of dowels for concrete 12 9 This surface must be on the same level with base frame 5 Fasting Holes lt Recommended car arrival direction Version 2009 04 16 APPENDIX F 12 INSTALLATION AND USER MANUAL Ce EMC APPENDIX F LATSUNOG T F 12 Foundation Plan of BMP2021 SML R UH version ZV1 r M ly 1 Oval Flange SN 13 1365 1 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipes TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 8
2. PDE standardly 230V AC 10 15 50Hz Counter Power Supply ADP ADPMPD 230V AC 15 15 50Hz PUMA HT TE PUMA MPD 230V AC 10 15 50Hz PDE max 85VA ADP max 50VA ADPMPD max 50VA PUMAHT TE max 72VA PUMA MPD max 160VA Operating temperature 40 C 70 C tested at 50 C Operating humidity range 5 95 96 without condensation APPENDIX A 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX A Version 2008 05 19 APPENDIX A 2 STALLATION AND USER MANUAL P C end gt ENDIX IAISUNO G Se Appendix B Dispenser Type Models B 1 Dispenser marking Dispensers series BMP500 S are marked as follow BMP5xy Sz where x is the number 1 or 2 of pumping units installed inside dispenser y is the number 1 or 2 of total quantity of the dispensing nozzles or dispensing hoses z is one of the characters D R or L that determinates the dispenser orientation on the station in the car arrival direction D double sided R right sided L left sided Dispensers series BMP2000 S are marked as follow BMP20xy Ssz where x is the number 1 or 4 of pumping units installed inside dispenser y is the number 1 or 8 of total quantity of the dispensing nozzles or dispensing hoses s one of the characters S M I or T that describe type variation of the dispenser S small variation of dispenser SHARK with heigh
3. 1 Oval Flange SN 13 1365 1 4 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 9 Inlet Manifold Pipe Axis 4 Pipe TR 32x 2 5 terminated by lt Recommended car arrival direction 5 Fasting Holes Order of the Fuel Producrs APPENDIX F 4 Version 2009 04 16 INSTALLATION AND USER MANUAL CS A F 3a Foundation plan of dispensers BMP2000 SI Island gt Y i gt S X 4 IN xS O Z TRI N A y T T um OY d v X I l T gt i L 9 i3 I X p d E m g I m 1 Oval Flange SN 13 1365 1 1 4 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 9 Inlet Manifold Pipe Axis 4 Vapour Recovery Pipe TR 32x 2 5 terminated by lt Recommended car arrival direction inner thread G1 5 oO Order of the Fuel Producrs Fasting Holes APPENDIX F 5 Version 2009 04 16 A INSTALLATION AND USER MANUAL
4. APPENDIX F 10 Version 2009 04 16 Version 2009 04 16 F 9 Ground plans of the dispensers series BMP2000 S Ground Plans of BMP2012 S 8 BMP2024 S INSTALLATION AND USER MANUAL APPENDIX F APPENDIX F 11 i SEE NIIS a PU P a E oa A 4 ko 5 gt 4 y MS I l l l QT 1 i i 4 e E I i NINE LEE ee CS A po CK ES J Ld nas teet DC E n i 5 Ge i NX X sla pee N 2 k 4 Al ba E DH T K i M a S B E m NE a Pa Po ow i i i N gt dd a P 6 gt S Z P ER sn PS Q rep D vj k Ir i S fie SSE i I I m 4l 81 p i a i Eee E P a B e a N p o as en A NM Y E EEEIEE S Fr gi rfa x c MN i T L a n e Q n dn A VAE Kea c m 5 7 i INSTALLATION AND USER MANUAL APPENDIX F
5. NI A NET OR ATE EIER yr x DX 5 873 lo 4 L 21 l iid 21 u V 3 F AY KZ n n E 1 Oval Flange SN 13 1365 1 4 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipes TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 8 2 pcs of dowels for concrete 12 9 This surface must be on the same level with base frame 5 Fasting Holes lt Recommended car arrival direction APPENDIX F 15 Version 2009 04 16 INSTALLATION AND USER MANUAL APPENDIX F Version 2009 04 16 APPENDIX F 16 INSTALLATION AND USER MANUAL APPENDIX G Appendix G Electrical schemes G 1 Electrical scheme with counters PDE ADP or IFSF E s ast cde E X TT Pos Description Pos Description 1 One product dispenser with one electromotor 9 Main power distribution of service station 2 Multiproduct dispenser 10 Data converter RS 485 RS232 3 Motor switch with overcurrent circuit breaker 11 Controlling device PC controller or console BG 16 4 Overcurrent breaker for switchig elements In 2A 12 Motor power cable type C
6. Input Output Motor Power Supply Cable Motor Power Supply Cable 1 Type CMSM 4B x 1 5 recommended 3 Type CMSM 4B x 15 Connection Main distribution lt gt XT02 Connection 02 lt gt dispenser s counter L1 phase 230V black c1 L1 phase 230V black1 c1 L2 phase 230V brown hn L2 phase 230V brown hn L3 phase 230V black2 c2 L3 phase 230V black2 02 PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 5C x 1 5 recommended 4 Type CMSM 5C x 1 Connection Main distribution lt gt XT02 Connection XT02 lt gt dispenser s counter Ns neutral wire for counter black2 c2 Ns neutral wire for counter black2 c2 Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn Nt neutral wire for switches light blue sm Nt neutral wire for switches light blue sm Lt phase 230V for switches black c1 Lt phase 230V for switches black c1 PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is
7. marking colour description D brown communication line DATA D light blue communication line DATA OV black 1 signal ground black 2 not used ST shielding cable shielding Table 6 Communication cable calculators ADP and ADPMPD Marking of conductors in cable CMFM 4D x 1 5 Calculator Puma HT TE or Puma MPD marking colour description TX brown communication line TX RX light blue communication line RX AM black 1 signal Auto Manual OV black 2 signal ground ST shielding cable shielding Table 7 Communication cable calculators Puma HT TE and Puma MPD There are two basic methods of wiring of the communication line between individual fuel dispensers and the control unit computer in the filling station a Series connection fuel dispensers with PDE ADP M and ADPMPD M calculator the communication cable is led from the point of the control computer in the kiosk service panel into the communication junction box of the first dispenser From hence the cable is led into the junction box of the next dispenser etc until all dispensers in the filling stations are interconnected A single communication line is necessary for interconnection of all dispensers in the station b Star Y connection fuel dispensers equipped by the calculator Puma HT TE and Puma MPD the communication cable is led from the point of the control computer in the kiosk service pan
8. M 2 3 Electrical scheme for pumps with counter Logitron or with PDE counter and PDEPRC data converter to Logitron data line MASTER SATELLITE 4 Poz Popis 1 One product Master dispenser with one electromotor 11 Controlling device PC controller POS console BG16 etc 2 Multiproduct dispenser 12 Motor power cable type CMSM 4B x 1 5 3 Motor switch with overcurrent circuit breaker 13 Counter power cable type CMSM 5C x 1 5 4 Overcurrent breaker for switchig elements In 2A 14 Data line cable type 4D x 1 0 5 Overcurrent breaker for counter In 2A 15 Signal line for satellite cable type CMSM 2A x 0 5 6 Uninterruptable Power Supply with voltage regulator 16 ped counter is used 7 Overcurrent breaker for UPS 17 Data line distribution box XT15 8 Room of operators kiosk 18 Signal distribution box of the satellite XT26s 9 Main power distribution of service station 19 Data line distribution box of the Master dispenser XT15s 10 Data Converter or PumaHOST 20 Satellite dispenser joined to Master dispenser APPENDIX M 5 Version 2008 05 19 o x INSTALLATION AND USER MANUAL Bene TATSLINOZ eom SATELLITE DISPENSERS APPENDIX M M 3 1 Power distribution box scheme XT02 ROS RY X lt KX
9. w SH H 115 20 SH 1IS ec0ed IN u CIS 0 8 0 8 1 20 GNZ H dIS p202dWNa ZAZ AIS 0 8 SH H dais eeoedWwa 5 6606418 ON H HN 5 0 ON H HfY 115 20 ON H GIS 2202dI8 ON H 15 0 8 AIS 0 8 ON IIS 0 1 8 w SH ON H SH N H 115 20 SH ON CIS 8 SH ON 1S 2202dWNa w Dispensers BMP 2000 S1 modifications with hose springs Pos COO Fuel products order Pos lt Recommended car arrival direction APPENDIX E 4 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX E IAISUNO S Eeo E 5 Dispensers series BMP2000 SM Medium E i l I Tal cr 3 J J 36 lt jl o c o jj G 2 0 _ _ F Yo 1 1 p Q Q A A m m U u 2 Q q N o I n 18 BE BE i m m 4 3 M Y r rrrrF Li Y i a U C 5 i A SS LZ j SS 1 lt Recommended c
10. maximum fuelled volume exceeded unit price is zero Missing ATC data in EEPROM CRC error EEPROM for PINs undefined product PIN attempts exceeded preselected value is zero unit price PIN attempts exceeded power off main display A error max totalizer frequency exceeded Slave display A error EEPROM write error main display B error EEPROM CRC error Slave display B error EEPROM data error CRC error of main display A Data version error CRC error of main display B non correct function after power on display data structure error non correct function after power on parameters CRC error CRC data display error display communication error 8888 8 8 8 8 8 8 unit price CRC error APPENDIX D 2 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX D D 3 Error messages of the calculators Puma HT TE 8 MPD FATAL ERRORS P PIO RAM RAM error during test P14 Parameters Parameters CRC is valid P25 EEPROM Data saved in EEPROM are lost P16 EEPROM EEPROM failure P22 Totalizers Maximum totalizator freguency is exceeded P30 CPU Processor error P33 EEPROM EEPROM data saving error P35 Pulse generator Maximum pulse freguency exceeded 4 Powersupply Power off PAL Unitprice Unit price is zero PD Pulse generator Pulse generator power
11. Inlet Manifold Pipe TR 44 5 x 2 5 Communication Line Cable Outlet R u NH Leakage Container Vapour Recovery Pipe TR 32 x 2 5 terminated by inner thread G1 pipe is missing in case of Diesel pumps 9 o og 2 pcs of dowels for concrete 12 This surface must be on the same level with base frame APPENDIX F 7 Version 2009 04 16 C YN INSTALLATION AND USER MANUAL C Bene TATSUNO _ EC __ APPENDIX F lt Recommended car arrival direction 5 Fasting Holes F 6 Foundation Plan of BMP2022 S 8 BMP2024 S LDA i 1 COMES ROD f lt P E XX P 154 4 nel R I AY To Z lt B m m m 2 L ll EH LIP bt V 1 d dod i21 1 Oval Flange SN 13 1365 14 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 8 2 pcs of dowels for concrete 12 5 Fasting Holes 9 This surface must be on the sa
12. VAS PISO DA XY KOK Sie PIR SP u i lt XA 600600096 o 7 52222222 os ng KG PO 94 4 5 5 x d gt X S x T ToS i x x Ces x EOE p Uk lt 2 2 Z 74 lt RK lt 2 X d PILL lt lt lt 7 N 1 i E 5 i X 1 L 2 T x I Pa O y 1 Oval Flange SN 13 1365 1 4 6 Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Vapour Recovery Pipe Axis Leakage Container 8 Dispenser Mount 4 Vapour Recovery Pipe TR 32x25 terminated by inner 9 inlet Manifold Pipe Axis thread G1 pipe is missing in case of Diesel pumps 5 Fasting Holes lt Recommended car arrival direction APPENDIX F 1 Version 2009 04 16 INSTALLATION AND USER MANUAL F 1 a Foundation plan of BMP521 S UH APPENDIX F TD X T M CORRES MEM I PRVY i KO ee SSSR SRLS KK SR tds o COS ROY lt lt Che PS Me S SX X gt KER gt ZZ PALO X lt LX 4 XX 5 X XX 2 YS A gt 95 60 2 d XX X22222 RO RSK C 2 pe BM 1 nx
13. 2 pcs of dowels for concrete 12 9 This surface must be on the same level with base frame 5 Fasting Holes lt Recommended car arrival direction APPENDIX F 13 Version 2009 04 16 gt INSTALLATION AND USER MANUAL TATSUNO lt Benue APPENDIX F e F N l i i 51 1 Oval Flange SN 13 1365 1 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipes TR 44 5 x 25 7 Communication Line Cable Outlet Leakage Container 8 2pcs of dowels for concrete 12 9 This surface must be on the same level with base frame 5 Fasting Holes lt Recommended car arrival direction APPENDIX 14 Version 2009 04 16 INSTALLATION AND USER MANUAL CS APPENDIX F LATSLNO enc F 14 Foundation Plan of BMP2042 STD UH _ i N Vas 5 x a Pa lt fi ZK NNO PA uf x
14. Description A Variant with two flanges connecting piece 2 Pipe 32x5 connecting piece is not included into dispenser delivery not included into dispenser delivery B Variant with two pipes 3 Pipe 48x7 the pipes are not incuded into dispenser delivery not included into dispenser delivery 1 Inlet pressure pipe terminated by spherical valve 4 Connecting piece with inner thread G1 notincluded into dispenser delivery APPENDIX 5 Version 2008 05 19 YN INSTALLATION AND USER MANUAL I 4b Connecting piece assembly variant A 1 17 5 V A fo T z 7 F 7 7 SSS A lt RABY XA X n NN p 18 N S N NY LD NY Pos Description Pos Description 1 FlangeG1 4 Screw M12x40 2 FlangeG 11 2 5 NutM12 3 Sealing 90mm 6 WasherM12 APPENDIX I 6 Version 2008 05 19 INSTALLATION AND USER MANUAL C 1 5 Electrical scheme of dispensers with pressure system Pos Description Pos Description 1 Multiproduct dispenser for pressure system 10 Data converter RS 485 RS232 2 Tank pump switching unit 11 Controlling device PC controller or console BG 16 3 Motor switch with overcurrent circuit breaker 12 ES 4 Overcurrent breaker for switchig elements In 2A 13 Counter power cable typ
15. I 4 L x 7 L S ro ET gt lt WT l I 1 A S gt I l j Pos Description Pos Description Inlet pressure pipe terminated by spherical valve 1 with inner thread 61 6 Power Supply Electrical Cables Outlets 2 Inlet Pressure Pipe Axis 7 Communication Line Cable Outlet 3 Leakage Container 8 2 pcs of dowels for concrete 12 4 Vapour Recovery Pipe TR 32 x 2 5 terminated by inner Fuel products order thread G1 pipe is missing in case of Diesel pumps Recommended car arrival direction 5 Fasting Holes 9 This surface must be on the same level with frame APPENDIX I 2 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX I I 3 Foundation plans of BMP2033 S BMP2036 S for pressure system m 5 x x m P S LL E NE VOV i ER 207 N gt KXLY RO ani S VSA NZ sZ L150 TIT x lt T Z Z d N c l i i F1 Q 1 Ji EN mE M isi N EN E E gt 6 L T gt M t p Description Pos Description Inlet pressure pipe terminated by spherical valve I 1 with inner thread G1 6 Power Supply Electrical Cables Outlets 2 Inlet Pressure Pipe Axis 7 Communication Line Cable Outlet 3 Leakage Contain
16. a Y sm Y 2 Y Pos Description Pos Description 1 Inlet pipe of the Satellite dispenser terminated by union nut with inner thread G1 5 Fasting Holes 2 Inlet Pipe Axis of the Satellite dispenser 6 Electrical Cables Outlets min 2 3 Leakage Container APPENDIX M 2 Version 2008 05 19 INSTALLATION AND USER MANUAL 5 E 55 APPENDIX M M 2 1 Electrical scheme with counters PDE ADP or IFSF Chyba Objekty nemohou b t vytvo eny pravami k d pol Poz Popis Poz Popis 1 One product Master dispenser with one electromotor 11 Controlling device PC controller or console BG16 2 Multiproduct dispenser 12 Motor power cable type CMSM 4B x 1 5 3 Motor switch with overcurrent circuit breaker 13 Counter power cable type CMSM 5C x 1 5 4 Overcurrent breaker for switchig elements In 2A 14 Data line cable type 4D x 1 0 5 Overcurrent breaker for counter In 2A 15 Signal line for satellite cable type CMSM 2A x 0 5 6 Uninterruptable Power Supply with voltage regulator 16 Power distribution box XT02 7 Overcurrent breaker for UPS 17 Data line distribution box XT13 8 Room of operators kiosk 18 Signal distribution box of the satellite XT26s 9 Main power distribution of service station 19 Data line distribution box of the Master dispenser XT13s 1
17. motors pumps vapour separation recovery flow meters pulsers junction boxes Version 2008 05 19 Se INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL 1 5 Rating Plate TATSUNO EUROPE a s mat CZECH REPUBLIC LIQUID FUEL DISPENSING PUMP TYPE BMP 141 01 3464 EC CERT NO FTZ 03 ATEX 0022 DISPENSER 5 Il 26 T3 Qmax 50 min Amin min Vc 0 5 Vmin2dm D 0 18 MPa Qmax 90 min 8 min Vc 0 5 Vmin 5 D 0 25 MPa 130 miri Qminl2dm min Vc 0 5 Vmin10dm D 0 25 MPa 3x400 230V 24V 50Hz ars con 230V 50Hz P 0 75kW Fig 3 Rating plate layout Fig 4 Rating plate TATSUNO Eend TATSUNO 22 PRAZSISY68 BLANSKO CzECHREPUBLIC PRAZSK 68 BLANSKO CZECH REPUBLIC Fig 5 Information plate Fag 6 Information plate layout of measuring pulsers and nozzles for fuel dispensers of type Layout of measuring pulsers and noxzles for fuel dispensers of type model model BMP2000 5 T SBMP2000 SS and BMP2000 5M 6 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL Information on the Rating Plate TATSUNO BENC EUROPE a s 026 Name and address of fuel dispenser manufacturer Designation of the dispenser means that it has been designed manufactured and marked in conformity with Eu
18. wou IR IR IR a m IR UT T MT T NTI L1 L2 L3 L4 L9 L8 L7 L6 Fig 7 Numbering of hoses and products Pos Description Pos Description Recommended arrival direction e Numbers of fuel products for setting price IR Placing of IR sensor for the remote controller L1 L2 Numbers of dispensing hoses for side A PDERT L3 LA for reading of litre electronic totalizers L6 L7 Numbers of dispensing hoses for side B L8 L9 for reading of litre electronic totalizers 23 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL 3 1 2 Setting of Parameters on Dispenser with Fuel Volume Display The process of setting is similar to that of the classic three line display only functions of certain keys on the remote controller keyboard differ Basic principles of setting in the manager and service mode 1 The manager mode is entered by depressing the key The word CODE appears for ca 1 second on the display Now the password must be loaded After loading the correct password and confirmation by the key lt Enter gt the volume display will shown 0 and the dispenser waits for loading the relevant parameter digit 2 Switching between the parameters by the keys lt Next gt and lt Shift gt lt Next gt between sub parametets by lt gt and lt Next gt lt gt 3 display value
19. 2008 05 19 INSTALLATION AND USER MANUAL ith FUEL DISPENSERS FOR LIQUID FUEL 1 Selection of text message number 2 Selection of editing Amt NATURAL Amt NATURAL Price Ltrs Price Ltrs Value of the parameter 3 1 5 16 Displaying of Display Segment Error code 19 The function enables disables displaying of the display segment error El by the processor Parameter no Parameter value Description 0 Do not display the error of the display segment 1 Display the error of the display segment default setting Table 20 Displaying of the display segment error code 19 3 2 Calculators Puma HT TE and Puma MPD The calculators Puma HT TE and Puma MPD produced by the company Gilbarco Veederoot S p A the former company Logitron are set by the three key keyboard Fig 9 Keyboard of the calculators Puma HT TE and Puma MPD Functions of the keys are as follows Key Function Entry into the price setting mode after calculator switching lt gt B Selection of figures the unit price display lt gt Value increase Price setting for manual mode Unit price setting is done in the manual mode namely as follows 32 Version 2008 05 19 INSTALLATION AND USER MANUAL 3 FUEL DISPENSERS FOR LIQUID FUEL LATSUNO WoO e switching the calculator OFF and ON e display mask removal e depressing the key lt gt
20. H volume dispensed by the hose 10 in litres Table 12 Non resetable totalizers code 01 3 1 5 2 Daily totalizers code 02 The electronic daily totalizers of all hoses meters are stored in electronic calculator memory These totalizers can be reset at any time manager mode parameter 15 The daily totalizers show what fuel volume cash was dispensed by individual hoses since the latest resetting aux code item number description L 1 volume dispensed by the hose No 1 in litres A 1 amount dispensed by the hose No 1 in currency L 2 volume dispensed by the hose No 2 in litres A 9 amount dispensed by the hose No 9 in currency L H volume dispensed by the hose No 10 in litres A H amount dispensed by the hose No 10 in currency Table 13 Daily totalizers code 02 Version 2008 05 19 26 INSTALLATION AND USER MANUAL C 3 1 5 3 Fuel Product Unit Prices code 03 The function enables to display and set current unit prices of all fuel products i e prices per 1 litre of fuel sold for cash item number description default setting 1 unit price of product 1 00 00 2 unit price of product 2 00 00 3 unit price of product 3 00 00 4 unit price of product 4 00 00 5 unit price of product 5 00 00 Table 14 Unit prices of individual fuel products code 03 If the fuel dispenser calculator is connected to the control system then the price is
21. X LPS Fig 8 Fuel dispenser installation aboveground tank Pos Description Pos Description 1 Fuel dispenser 6 Non return valve 2 EL supply cables and communication line 7 Suction strainer without non return valve 3 Liquid sensor placed on the drip tray bottom 8 Fuel tank 4 Piping of return vapour removal recovery 9 Non return relief valve 5 Suction fuel piping 10 Drain and closing valve 11 Return pipe from fuel dispenser air separator 11 Version 2008 05 19 INSTALLATION AND USER MANUAL OB Nees pale for aboveground tanks Pumping monoblock is designed with pernamently open air separator into separator room On upper side of the cap is DN6 connection for pipe of separated air To prevent fuel leakage into the dispenser it is necessary to interconnect separator outlet of the pumping monoblock with fuel tank fuel reservoir Interconnection is possible to make by pipe 10 x 1 DN8 Pipe interconnection is fasted through sealing M12x1 5 in upper wpatt of the monoblock cap Pipe outlet is necessary to lead on into fuel tank cap via pipe connection DN8 see Fig 8a Fig Example of interconnection between dispenser and aboveground tank Poz Popis Pressure back valve DN according the suction pipe Suction pipe from tank DN40 Q 40 dm3 min or DN50 80 130 Tank cap Return pipe 10 x 1
22. XT15 Connection XT15 lt gt dispenser s counter TX signal Tx brown hn TX signal Tx brown hn RX signal Rx light blue sm signal Rx light blue sm AM signal Automat Manual black1 c1 AM signal Automat Manual black1 c1 OV signal ground black2 c2 OV signal ground black2 c2 ST shield shield st ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX M 11 Version 2008 05 19 INST SAUN EME E EP p iS EIN SSE RES ALLATION AND USER MANUAL APPENDIX M M 3 7 Data line distribution box scheme XT15s Chyba Objekty nemohou b t vytvo eny pravami k d pol Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type 4D x 05 Connection kiosk lt gt XT15s Connection XT15s lt gt dispenser s counter TX signal Tx brown hn TX signal Tx brown hn RX signal Rx light blue sm signal Rx light blue sm AM signal Automat Manual black1 1 signal Automat Manual black1 c1 OV signal ground b
23. a 7 seoment LCD displays with LED back lighting type PDEDIL volume 0 01 to 9999 99 dm cash amount 1 to 999999 currency unit unit grade price 1 to 9999 currency unit dm figure height cash amount 2 54 mm 1 volume 2 54 mm 1 unit price 2 54 mm 1 b Alphanumeric LCD displays type PDELCD volume 0 01 to 9999 99 dm cash amount 0 01 to 99999 9 currency unit unit grade price 0 01 to 99 99 currency unit dm figure height cash amount 40mm volume 2 54 mm 1 unit price 2 54 mm 1 1 2 Fuel Dispenser Description The fuel dispensers TATSUNO BEN version SHARK have the body parts guards doors covers made of fireproof laminate reinforced plastic approved for the scope of use by the State Test Laboratory Certificate of FTZ 04ST 0083 Supporting dispenser skeleton parts are made of steel lacquered sheet 0 8 1 mm thick and or of stainless sheet Standard colour version of the fuel dispensers TATSUNO BENC combination of white MM710 and grey colour RAL7040 Each fuel dispenser is equipped by the hydraulic unit dispensing monoblock flow meter of the Japanese company TATSUNO We are speaking about the time tested type of hydraulic unit accepted globally characterized by high reliability and long total service life The dispensing unit is equipped by the inlet and outlet filter air and vapour sepatator check valve and rotary pump with operating pressure conttol The four piston flow meter can be setup through
24. asas 4 3 4 Signaling Diode SIG on the Display esee eene nennen enne eene 4 3 5 Signaling Diode PWR on the Display n eee nenene 43 6 Vapour Recovery ee m 4 3 7 Fuel Dispenser Operation Modes ener nennen nennen 2 3 6 Preset Keyboard i Te Eon EUR E Sua 4 4 END OF FUEL DISPENSER 55 5 MAINTENANCE AND SERVICE 6 SOLUTION OF PROBLEMS APPENDICES APPENDIX A TECHNICAL PARAMETERS APPENDIX B DISPENSER TYPE MODELS APPENDIX C DIMENSIONS amp WEIGHTS APPENDIX D ERROR MESSAGES APPENDIX E FIGURES OF FUEL DISPENSERS APPENDIX F FOUNDATION PLANS amp FRAMES APPENDIX G ELECTRICAL SCHEMES APPENDIX H HYDRAULIC DIAGRAMS APPENDIX I PRESSURE SYSTEM APPENDIX J EX ZONES APPENDIX K CERTIFICATES INSTALLATION AND USER MANUAL Y 0 Introductory Information 0 1 Pictograms and Terms Used in the Manual Symbols used in the Manual A A A Caution Electric Caution Explosion hazard equipment No smoking No open fire No mobile phones The
25. of Electronic Liquid Fuel Dispensers Sale of Spare Parts of Fuel Dispensers An audit was performed Report No 70004869 Proof has been furnished that the requirements according to ISO 9001 2000 are fulfilled The certificate is valid until 2009 07 02 Certificate Registration No 12 100 14238 TGA ZM 18 96 4 TOV CERT Certification Body of TUV SUD Management Service GmbH Munich 2006 07 03 Ridlerstra amp e 65 D 80339 M nchen APPENDIX K 5 Version 2008 05 19 lt gt z lt a wn gt fe z lt 2 o lt 4 E u z APPENDIX K ty te of conform K 6 OIML cert ESK METROLOGICK INSTITUT Member state OIML Certificate No Czech Republic R117 1995 CZ 05 01 OIML CERTIFICATE OF CONFORMITY Issuing Authority Name Czech Metrology Address Okru n 31 638 00 Brno CZ Person responsible Jan Kalandra Applicant lame TATSUNO BEN EUROPE a s Address Pra sk 68 678 01 Blansko Czech Republic Manufacturer of the certified type Name TATSUNO BEN EUROPE a s Address Pra sk 68 678 01 Blansko Czech Republic Identification of the certified type Fuel dispenser for motor vehicles Type SHARK BMP 5xx S 2xxx Further characteristics see page 2 This certificate attests the conformity of above identified type represented by the sample or samples identified in the associated test report with the requirements of the fo
26. zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm Version 2008 05 19 APPENDIX 8 INSTALLATION AND USER MANUAL SATO IAISUNO Ce 1 7 Foundation plan BMP2042 STD UH for pressure system IL HEN r i _ i Pos Description Pos Description Inlet pressure pipe terminated by spherical valve with inner thread G1 Fasting Holes Inlet Pressure Pipe Axis Power Supply Electrical Cables Outlets F Leakage Container Communication Line Cable Outlet T No Recommended car arrival direction APPENDIX I 9 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX I Version 2008 05 19 APPENDIX I 10 INSTALLATION AND USER MANUAL Y Appendix J Ex zones J 1 Zones for BMP511 S according to CSN EN 13617 1 YY Z ey V 7 27 A 7 7 2 2 Ny 7 C x lt Z X X X Z i Z 7 Kx x A PRA 7 2 K VL 0 Zre0 3 Spacewthoutdanger nonexpiasive IP54 1 Zel 4 Vetikal partition type 1 detail 2 Zre2 5 Nonedosi
27. Bene TALSUNOL m APPENDIX F F 4 Foundation plan of dispensers BMP2000 SS Small i X XX i SY AX X AS v ee N SZ s 2 Y i jt d e T P I 11 I 1 Oval Flange SN 13 1365 114 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 9 Inlet Manifold Pipe Axis 4 97x27 terminated by lt Recommended car arrival direction 5 Fasting Holes APPENDIX F 6 Version 2009 04 16 INSTALLATION AND USER MANUAL APPENDIX F F 5 Foundation Plan of BMP2011 S amp BMP2012 S wa 20 if KY 2d i e m p M p US _ _ 7 3 d Wrst 0 e F L E li Y 5l Desaiption Decii Oval Flange CSN 13 1365 1 4 Power Supply Electrical Cables Outlets
28. EC aN FTZ 03 ATEX 0022 lt 7 4 Equipmentior protective system Fuel dispones PHM type series BMP 5 BMP 20 E BMP 20 V BMP 30 T BMP 30 S 5 Manufacturer STATSUNO BENG EUROPE a s 6 Address E 68 P O Box 49 678 01 Blansko Czech Republic 7 This equipment or protective system and any of acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The Physical Technical Testing Institute notified body number 1026 in accordance with Article 9 of the Council Directive S4ISIEC of 23 March 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Tite he Directive The examination and test results are recordei ip Em idential Report N 03 0022 dated 2003 9 Compliance with Essential Health and safety requirements has been assured by compliance wilh ue EN 1127 1 1997 prEN 13617 1 2001 EN 602044 1997 60529 A1 2000 10 If the sign X is placed after the certificate number it indic ates that the equipment or protective system is subject to special conditions for safe use specified schedule to this certificate 11 This EC TYPE EXAMINATION CERTIFICATE relates only to the d design examinatio
29. If the fuel dispenser is connected to the underground tank the check valve must be inserted in the suction piping the check valve must reliably prevent break of the fuel column at fuel dispenser rest and subsequent ait suction after start of refueling The separate check non return valve may not be installed if the suction strainer is already equipped by the non return valve see Fig 7 If the fuel dispenser is connected to the aboveground tank then it is necessary to incorporate the relief safety valve into the suction piping for safety purposes which guarantees that the dispenser pump generates the negative pressure of ca 0 03 MPa We recommend the valve type V316 XX The valves are manufactured by the company ZPA Slavicin The lowest pipe point should accommodate the closing and drain valve which should be closed by the filling station operator whenever the fuel dispenser is out of operation In case of non existence of this valve any pipe system leak may result in uncontrolled fuel leakage see Fig 8 10 Version 2008 05 19 INSTALLATION AND USER MANUAL Y FUEL DISPENSERS FOR LIQUID FUEL IAISUNO C Send p XZ A 6 lt 2 ue soe 200 Fig 7 Fuel dispenser installation underground tank NEU ee SR SOK i z I0 lt S
30. LLOZdWg LAZ HAIWS L LOZAN LAZ HINS L LOcdINg LAZ INS LLOZdNA ILI Fuel products order Pos Description DO GO APPENDIX E 8 lt Recommended car arrival direction Pos Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX E E 6 Dispensers series BMP2000 ST Shark Tall H AN As prozaNa H 1LS vvOcdI 8 115 vvOcdI Ag H HNALS EEOZdANE 195 0 8 TLS u H HN 1LS ec0edNd H 1LS ec0edWd LS ee0cdWa u Hi HN 1LS coed 5 H 1LS LLOZdWNA 1VS 11S L002dA8 ILS u ij Fuel products order Pos OA AA Pos Description lt Recommended car arrival direction APPENDIX E 9 Version 2008 05 19 APPENDIX E INSTALLATION AND USER MANUAL H HN YLS vvOcdWa H HlS vvOzdI 8 815 rvOcdINa JE 19 0 H d1S 0 dlNg 815 amp 0edINa 1 59 0 5 0 1 8 15 20 at EN n Hhi HlS Le0cdlWa SVIW Hf HIS Le0OcdWa8 H H1S L L0 dA8 1VS HlS LO0cdWdH 15 110 Fuel products order Pos ODO Pos lt Reco
31. PLATE inre e cre tret e rie e Hs reet u eie reete petu nao oku nie darek aces 6 PON ET BP KK estss iasoer osasi iai 9 2 1 OCCUPATIONAL SAFETY INSTRUCTIONS 9 2 2 ARRIVAL TRANSPORTATION UNPACKING 000006 ee ee 0000 eee eee tena nennen 9 2 3 FUEL DISPENSER INSTALLATION nirre eers eea r eera ERE e e ECR ie h oeira ie aie iea 9 2 3 L AELITA K EE E EEEE E N A E E T 9 2 3 2 One sided Dispenser Orientation eese entente ener ener 10 2 3 3 Distance of Fuel Dispenser from Tank eese enne nenne 10 2 3 4 Fuel Tank u 10 2 3 5 Pipe Distributions iiie editis 12 2 3 6 Dispenser Installation by Environmental Effects aaa 13 2 9 7 Pressure egere diet eis diee i dr 13 23 6 S tellit to Fuel Dispenser sc a e Nr Se e 13 2 4 MECHANICAL FUEL DISPENSER MOUNTING rennen 13 25 EUEL DISPENSER EE WIRING a Sua aote mie 14 2 5 1 Feeding of Pump and Vacuum pump El Motors eese 14 2 5 2 Feeding of Electronic Calculator Switching Elements 16 2 23 3 COMM
32. SSL BMP2022 SSR BMP2024 SSD BMP2033 SSL BMP2033 SSR 2036 55 2044 551 BMP2044 SSR BMP2048 SSD Height Width Length Weight mm mm mm kg 160 162 175 1917 265 1600 520 a 320 1880 M 515 535 2060 670 APPENDIX C 1 Version 2008 05 19 INSTALLATION AND USER MANUAL Benue C 3 Series BMP2000 SM variation medium 1900mm Type of Height Width Length Weight Dispenser mm mm mm kg 2011 5 165 BMP2011 SMR 2011 5 167 BMP2011 SMR H BMP2012 SMD 180 2022 5 2217 275 BMP2022 SMR 1900 520 180 BMP2024 SMD 35 BMP2033 SML BMP2033 SMR 1880 e BMP2036 SMD 525 BMP2044 SML BMP2044 SMR 2060 BMP2048 SMD 680 C 4 Series BMP2000 ST variation tall 2300mm Type of Height Width Length Weight Dispenser mm mm mm kg BMP2011 STL 170 BMP201LSTR BMP2011STL 173 BMP201LSTR BMP2012 STD 190 BMP2022 STL 225 BMP2022 STR 2300 520 10 BMP2024 STD 280 BMP2033 STL BMP2033 STR 1880 BMP2036 STD 450 BMP2044 STL BMP2044 STR 2060 BMP2048 STD 540 APPENDIX C 2 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX p IAISUNQ S Se Appendix D Error messages D
33. YN INSTALLATION AND USER MANUAL eec APPENDIX J APPENDIX J 4 Version 2008 05 19 NSTALLATI PP ENDIX K ON AND USER MANUAL ATS C Zea gt Appendix K Certificates K 1 EC conformity certificate for dispensers BMP500 S PII lt ES0500PHM ENG VI TATSUNO BENC EUROPE a s TATSUNO Pra sk 2325 68 678 01 Blansko Czech republic Registration 26221454 ES DECLARATION CONFORMITY Hereby we declare that the product Electronic Fuel Liguid Dispensers Type series BMP 5XX S Purpose and scope of moda use The equipment for pumping of liquid fuels Complies with the technical requirements contained in the harmonized technical standard and regulations of the 20000000500000000009000000000006000000000000000000000000000000000000000000050000000008 Equipment and protective systems intended for use in potentially ee atmosphere Electromagnetic compatibility 89 336 EC 94 9 EC CSN EN 1127 1 1998 SN EN 13617 1 2005 SN EN 60204 1 2000 SN EN 61000 4 3 OIML R117 ed 1995 R118 ed 1995 CSN EN 60529 1995 A1 2000 d The producer certifies hereby that properties of above mentioned equipment meet and all Tequirements set by the quoted technical standards and the EC Directives above and the equipment is safe for the specified scope of use We have adopted the measures by which conformity of commissioned equipment with technical documentation and basic r
34. cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX M 9 Version 2008 05 19 INSTALLATION AND USER MANUAL gt N G Sere SATELLITE DISPENSERS APPENDIX M M 3 5 Signal distribution box scheme XT26s Vstup V stup Signal Cable Nozzle Switch Cable 1 Type CMSM 2A x 1 0 recommended 2 Type CMSM 2A x 0 5 Connection Master dispenser lt gt XT26s Connection 265 lt gt nozzle switch NZ Satellite Nozzle Switch brown hn NZ Satellite Nozzle Switch brown hn OV Satellite Nozzle Switch black cr OV Satellite Nozzle Switch black cr Poznamky Rozvodn krabice RK 002 6 je v proveden Ex 2G EEx e II T6 a je na n vyd n certifik t FTZ 02 ATEX 0021 V krabici mohou b t pou ity pouze svorky WAGO typ 262 130 a 262 230 kter jsou v proveden EEx e II Maxim ln zat en jedn p ipojovac svorky je 10A 400V Povolen pr ezy vodi jsou v rozmez 0 5 a 2 5 mm D lka odizolovan sti vodi e je min 9 mm a max 10 mm APPENDIX M 10 Version 2008 05 19 INSTALLATION AND USER MANUAL C Y 4 SAW LILI DISPENSERS APPRENDI IM LATSLUNO lt M 3 6 Data line distribution box scheme XT15 Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type 4D x 0 5 Connection kiosk lt gt
35. is always led from the main switchboard in the kiosk onto the first dispenser module in the junction box wiring of junction boxes see the Appendix G The cable contains stabilized calculator feeding and non stabilized switching element feeding and or auxiliary heating bodies 16 Version 2008 05 19 INSTALLATION AND USER MANUAL The 3 cable CMSM 3 x 1 5 Ls Ns PE which is led from the main switchboard in the kiosk always into the junction box of the fuel dispenser wiring of junction boxes see the Appendix G is enough for feeding of the calculator in the fuel dispensers where the calculators of PUMA HT TE or PUMA MPD type of the company Gilbarco Veederoot ate used Marking of conductors in cable CMSM 5C x 1 5 marking colour description Ns black 2 light blue neutral wire of stabilized calculator feeding Ls brown phase 230V of stabilized calculator feeding Nt light blue neutral wire of switching elements feeding Lt black 1 phase 230V switching elements feeding PE yellow and green protective conductor Table 3 Feeding of calculator PDE ERA switching elements Marking of conductors in cable CMSM 3C x 1 5 marking colour description Ns light blue zero conductor of stabilized calculator feeding Ls brown phase 230V of stabilized calculator feeding PE yellow and green protective conductor Table 4 Feeding of calculator Puma HT TE Puma MP
36. of the parameter on the line Litres fuel volume depress the key lt 1 gt To display value of the parameter on the line Price cash amount depress the key lt 2 gt The key lt Shift gt lt Enter gt again displays the number of the parameter i e displays the line K litr unit grade price 4 Change editing of parameter value by the key lt Enter gt 5 Mode exit by the key lt REG gt Viewing of the parameters totalizers in the operator mode is done in the same way When depressing the key lt Shift gt lt REG gt the first parameter 01 will appear automatically Switching between the parameters by the keys lt Next gt and lt Shift gt lt Next gt between sub parameters by lt gt and lt Shift gt lt gt By depressing the keys lt 1 gt and lt 2 gt parameter values can be monitored Operator mode exit by depressing the key lt REG gt 3 1 3 Data Monitoring in Setting Mode All data in the setting modes are displayed on the dispenser display When controlling by the remote controller the data are displayed on the dispenser side which the setting mode was recalled from by the controllet Individual parameters are displayed as follows 00003 2 7890 13 0 1 L2 P ri ce Parameter number 01 Item number 2 Auxiliary code L Parameter value 327890 13 Auxiliary code Parameter number Fig 8 Example of parameter displaying 24 Version 2008 05 19 INSTALLATI
37. the calculator is switched to the price setting mode e selection of the figure for the price the value of which is to be changed by the key lt gt setting of the value of the selected figure by the key lt gt e display mask mounting switching the calculator OFF Setting or monitoring of parameters This operation is reserved to service technicians servicemen only 3 3 Calculators ADP and ADPMPD The calculators ADP and ADPMPD produced by the company Beta Control s r o are set using the IR manager keyboard KL MANINF provided with four keys lt R gt lt 0 gt lt gt and lt gt Functions of the keys are as follows Key Function lt 0 gt Entry into the price setting mode after calculator switching lt gt Selection of figures on the unit price display Selection of the product grade for pricing lt gt Value increase Entry into the mode of totalizer reading fuel dispenser at rest Price setting for manual mode Unit price setting is done in the manual mode only namely as follows switching the calculator ON OFF e directing the fuel dispenser display by the IR keyboard and depressing the key lt 0 gt e selection of the figure for the price the value of which is to be changed by the key lt gt e setting of the value of the selected figure by the key lt gt e switching to another product grade dispensing hose by the key lt gt e cnd of setting by depre
38. the next operation of dispensing Because the dispenser is not controlled anyhow in the manual mode the unit fuel price must be set manually on the dispenser The number of dispensed litres per shift is determined from the difference of electronic and or electromechanical totalizers at the beginning and at the end of the shift Automatic mode the fuel dispenser is controlled remotely by the controller program in PC control console etc The automatic mode enables remote control of dispensing from the filling station kiosk The kiosk accommodates the control unit from which the operator releases the dispenser for refueling and after dispensing collects the information about fuel volume and cash amount The customer comes to the dispenser and releases nozzle of the product to be dispensed The fuel dispenser asks for permission from the control computer in the kiosk the displays are reset within 2 seconds after nozzle release and the pump motor is started When dispensed the customer pushes the nozzle into the boot and goes to the kiosk to pay the relevant sum he receives the tax document receipt for the dispensed fuel The dispenser is ready immediately for the next operation of dispensing Because the fuel dispenser is controlled remotely in the automatic mode the unit fuel price need not be set manually on the dispenser The correct unit price is set automatically on all fuel dispensers of the filling station by the control compu
39. the nozzle 4 The fuel dispenser dispenses precisely the preset volume and stops automatically afterwards 5 The customer pushes the nozzle back into the boot and pays the preset and dispensed fuel volume 41 Version 2008 05 19 Su INSTALLATION AND USER MANUAL Benue Li 4 4 End of Fuel Dispenser Operation RECOMMENDATION Switching the fuel dispenser off should be carried out as follows 1 Switch OFF 3x400V circuit breakers of pump and vacuum pump motor feeding 2 Switch OFF 230V circuit breakers for non stabilized feeding of valves pump and vacuum pump el motors 3 Switch OFF 230V circuit breakers for stabilized feeding of electronic fuel dispenser calculator 4 Switch OFF the UPS source placed in the kiosk by the switch button on the real panel the green pilot lamp on the UPS source goes off 42 Version 2008 05 19 INSTALLATION AND USER MANUAL 5 x FUEL DISPENSERS FOR LIQUID FUEL enc 5 Maintenance and Service Prior to start any maintenance intervention into mechanical hydraulic or electric parts assemblies it is always necessary to disconnect the fuel dispenser from the power supply source and to protect it from re connection reliably DO NOT REMOVE FUEL DISPENSER GUARDS ON THE RUNNING UNIT THE BELT BETWEEN THE MOTOR AND THE PUMP AND OR SUCTION PUMP IS OF ANTISTATIC VERSION CANNOT BE REPLACED FOR ANOTHER TYPE MODEL DO NOT OPEN THE JUNCTION BOX COVER IF
40. updated after each calculator activation namely by the product values set in the control system 3 1 5 4 Current Time and Date code 04 The function enables to display and set the current date and time Setting can be done by depressing the key lt Enter gt and by loading date and time 2405 00 Parameter The first line displays time in the format HHMMSS hours minutes and seconds the second line displays date in the format DDMMYY day month and year example 17 34 50 24 05 00 3 1 5 5 Displaying of Program Version and Check Sum code 05 The function displays the number of the program version of the dispenser calculator and the check sum of memory parameters e Line 1 amount check sum e Line 2 litres version number e g 3 34 version 3 34 3 1 5 6 Displaying of Latest Error Conditions of Fuel Dispenser code 06 The function serves for displaying of the history of the latest ten error codes of faults occurred on the dispenser Table of error messages can be found in the Appendix D aux code item number description A 0 code of the last tenth error of the dispenser on display side A B 0 code of the last tenth error of the dispenser on display side B A 1 code of the last but one ninth error of the dispenser on side A B 1 code of the last but one ninth error of the dispenser on side B A 9 code of the error first in the history of the dispenser on side A B 9 code of
41. variant 1 motor variant 2 asynchronous motor asynchronous motor asynchronous motor asynchronous motor type 1MA7083 4BA10 type V80 TL4PR type ERFY 0 09 2 71 type BA240TRII AR R 230 400V 50Hz 230 400V 50Hz 230 400V 50Hz 230 400V 50Hz current 2 05 A current 2 2 A current 0 35 A current 1 0 A power input 0 75 kW power input 0 75 kW power input 0 12 kW power input 0 37 kW 1395 rpm 1410 rpm 2765 rpm 2850 rpm la In 4 8 with thermal protection la In 4 2 with thermal protection IP 55 IP54 IP 54 VDE 0530 84 IP 54 T3 te 16 sec T3 te 40 sec T3 cos 0 75 cos 0 72 cos p 0 78 cos 0 75 ExII2G EExellT3 Ex II 2G EExdlIB T3 EExellT3 ExII2G EExd IIB T3 PTB 01 ATEX 3259 CESI 03 ATEX 023X PTB Nr EX 80 3422 ISSeP02 ATEX 029 Manufacturer Manufacturer Manufacturer Manufacturer Siemens Elektromotory sro RAEL motori elettrici S r l ATB Flender ELNOR motors n v When connected check the motor for correct direction of rotation according to the marked arrow Fig 5 Direction of rotation of the pump motor 2 5 2 Feeding of Electronic Calculator Switching Elements The stabilized feeding of electronic calculator and non stabilized feeding of switching elements is separated in all fuel dispensers where the electronic calculator PDE TATSUNO BENC EUROPE a s or the calculators ADP and ADPMPD BETA Control s r o ate used Feeding of the calculator and switching circuits is done by the 5 core cable CMSM 5C x 1 5 which
42. where is not possible to take fuel simultaneously for both nozzles non simultaneous delivery L R One sided dispensers would be made as left sided L SSL or right sided R SSR from the direction of the car arrival HS Dispensers are equipped with Hose Sprins 6 Series BMP2000 SI Island variety 1600mm Number Number Number Number Pumping Type of dispenser of pump O mns of of output Variants sites pump hoses displays Itrs min BMP2022 SID 2 2 2 4 HS INC DO H UR HS 2 120 150 BMP2022 SID UH H 2 diesel 2 4 70 90 INC DO LA BMP2024 SID ZV2 4 2 4 4 4x 35 50 INC DO L R Notes DO All dispensers in table would be used for non public stations In this case dispensers are equipped with volume display only The suffix D0 is used after dispenser type NC This suffix is used for dispensers where is not possible to take fuel simultaneously for both nozzles non simultaneous delivery L R One sided dispensers would be made as left sided L SIL or right sided R SIR from the direction of the car arrival HS Dispensers are equipped with Hose Sprins APPENDIX B 3 Version 2008 05 19 o x INSTALLATION AND USER MANUAL Benue B 7 Series BMP2000 SM Medium variety 1900mm Number Number Number Number Pumping Type of dispenser of pump of pumpDs of of output Variants sites pump hoses displays ltrs min BMP2011 SMD 1 1 1 1 35 50 100 LR ZV1 BMP
43. 0 BMP2033 STL UH H 1 2xdiese 1 3 1 1x 70 90 1x 35 50 DO LR BMP2036 STD 2 3 6 2 35 50 100 H 4 1x 120 150 90 for sat ee n diesel 1x 120 150 DO UR BMP2042 STD UH 2 I E 2 2 2x 120 150 100 L R BMP2044 STL 1 4 4 1 35 50 100 H LR 4 2x 70 90 diesel 2x 120 150 ii 4 1 120 150 BMP2044 STL UH H 1 2xdiese 2 4 1 1x 70 90 2x 35 50 DO LR BMP2048 STD 2 4 8 2 35 50 DO Notes All dispensers in table would be used for non public stations In this case dispensers equipped with volume display only The suffix D0 is used after dispenser type L R arrival One sided dispensers would be made as left sided L STL or right sided R STR from the direction of the car APPENDIX B 5 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX C Appendix C Dimensions amp Weights C 1 Series BMP500 S Type of Height Width Length Weight Dispenser mm mm mm kg BMP51LSL 162 BMP511 SR BMP511 SD 600 163 BMP51LSL H 164 BMP51LSR H BMP511 SD H 165 BMP522 SL BMP522 SR 1400 225 BMP522 SD 317 BMP522 SL H BMP522 SR H 1200 Eu BMP522 SD H 321 BMP521 SL UH 31 BMP521 SR UH BMP521 SD UH 32 C 2 Series BMP2000 SS variation small 1600mm Type of Dispenser BMP2011 SSL BMP2011 SSR BMP201LSSL H BMP2011 SSR H BMP2012 SSD BMP2022
44. 0 Data converter RS485 RS232 20 Satellite dispenser joined to Master dispenser M 2 2 Electrical scheme for pumps with Hectronic ER4 or with PDE counter and PDEPRC data converter to ER4 data line APPENDIX M 3 Version 2008 05 19 INSTALLATION AND USER MANUAL SAN EME S SIE n S papa pip E N D I X FM MASTER SATELLITE I Poz Popis Poz Popis 1 One product Master dispenser with one electromotor 11 Controlling device PC controller POS 2 Multiproduct dispenser 12 Motor power cable type CMSM 4B x 1 5 3 Motor switch with overcurrent circuit breaker 13 Counter power cable type CMSM 5C x 1 5 4 Overcurrent breaker for switchig elements In 2A 14 Data line cable type CMFM 4D x 1 0 5 Overcurrent breaker for counter In 2A 15 Signal line for satellite cable type CMSM 2A x 0 5 6 Uninterruptable Power Supply with voltage regulator 16 Power distribution box XT02 7 Overcurrent breaker for UPS 17 Data line distribution box XT16 8 Room of operators kiosk 18 Signal distribution box of the satellite XT26s 9 Main power distribution of service station 19 Data line distribution box of the Master dispenser XT26s 10 Pump Controller TMS10 Koppelelektronik etc 20 Satellite dispenser joined to Master dispenser Version 2008 05 19 APPENDIX M 4 INSTALLATION AND USER MANUAL C
45. 1 PDE calculator error messages Electronic totalizator error TOTAL STOP button StoP Maximum time without fuelling exeeded 60 sec E30 Productunit price is zero Pl Fuelling on pump 1 is locked by user credit unit E31 Pulse channel error pulser 14 P2 Fuelling on pump 2is locked by user credit unit E32 Pulse channel error pulser 2A Fuelling on pump 3 is locked by user credit unit E33 Pulse channel error pulser 3A P4 Fuelling on pump 4 is locked by user credit unit E34 Pulse channel error pulser 4A E1 Display error E36 Pulse channel error pulser 1B E2 Display error E37 Pulse channel error pulser 2B E5 Display error E38 Pulse channel error pulser 3B 6 Electromechanical totalizer error E39 Pulse channel error pulser 4B E7 Memmory error E41 Pulser power error pulser1A E8 Memmory error E42 Pulser power error pulser2A E9 Processor error E43 Pulser power error pulser3A E10 Temperature sensor error E44 Pulser power error pulser4A Data Error E46 Pulser power error pulser1B 12 Memmory error E47 Pulserpower error pulser2B E13 EPROM CRC error E48 Pulser power error pulser3B E15 Maximum time of fuelling exeeded E49 Pulser power error pulser4B E16 Error of Communication with unit PDECRE E51 Preselection
46. 1 Type CMSM 4B x 1 5 recommended 3 Type CMSM 4B x 15 Connection Main distribution lt gt XT04 Connection XT04 lt gt dispensers counter L1 phase 230V black1 c1 L1 phase 230V black1 c1 L2 phase 230V brown hn L2 phase 230V brown hn L3 phase 230V black2 c2 phase 230V black2 c2 PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 3C x 1 5 recommended 4 Type CMSM 3C x 15 Connection Main distribution lt gt XT04 Connection XT04 dispenser s counter Ns neutral wire for counter brown hn Ns neutral wire for counter brown hn Ls stabilized phase 230V for counter light blue sm Ls stabilized phase 230V for counter light blue sm PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 6 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX G 6 5 Data line distribution box scheme XT13 4 0 Input Output Shielded Data L
47. 2 SD BMP521 SD UH Nr ieee ee h po BMP2024 SSD BMP2048 SSD ER 5 i i n MM M E BMP2024 SMD i Fig 1 Survey of fuel dispenser TATSUNO BENC type models version SHARK ARK Tables of all variants of fuel dispenser type series are contained in the Appendix B figures of fuel dispensers can be found in the Appendix E Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL eae Individual dispenser types differ by the following features Number of dispensing points Under the dispensing point we understand that part of the fuel dispenser where the customer can refuel himself independently and separately Depending on the dispenser type each dispensing point can be equipped by one to four hoses where the customer can select the fuel grade and by at least one display Only one fuel grade can be dispensed on one dispensing point at the same time TATSUNO BENC dispensers are equipped by one or two dispensing points Fuel dispenser orientation All dispensers can be broken down to one sided or double sided by their orientation The double sided dispensers enable car arrival and dispensing from both dispenser sides One sided dispensers enable car arrival and dispensing from one dispenser side only From the point of the car sideway the one sided dispensers can be broken down to LH hoses are on the left side and to RH ones Number of fuel products Dependi
48. 2021 SMD UH 1 5 1 1 120 150 DO ZV1 BMP2012 SMD 2 1 2 2 35 50 DO H BMP2022 SML 1 2 2 1 35 50 DO L R JH BMP2024 SMD 2 2 4 2 35 50 00 H BMP2033 SML 1 3 3 1 35 50 00 L R BMP2036 SMD 2 3 6 2 35 50 00 BMP2044 SML 1 4 4 1 35 50 100 L R BMP2048 SMD 2 4 8 2 35 50 00 H Notes DO All dispensers in table would be used for non public stations In this case dispensers are equipped with volume display only The suffix DO is used after dispenser type L R One sided dispensers would be made as left sided L SML or right sided R SMR from the direction of the car arrival ZV1 Dispensers marked ZV1 have not nozzle reel Dispensing hose comes out from back cover of the dispenser APPENDIX B 4 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX B B 8 Series BMP2000 ST Tall variety 2300mm Number Number Number of dispenser of pump t of of bie Variants sites pump hoses displays BMP2001 STL SAT 1 0 1 1 120 150 from Master L R BMP2011 STL 1 1 1 1 35 50 DO BMP2012 STD 2 1 2 2 35 50 DO 2 BMP2021 STL UH 1 diesel 1 1 120 150 DO BMP2021 STL MAS 1 1 1 m DO LR diesel 70 90 for satellite BMP2022 STL 1 2 2 1 35 50 100 H 2 1x 120 150 BMP2022 STL UH H 1 diesel 2 1 1x 70 90 100 BMP2024 STD 2 2 4 2 35 50 100 H BMP2033 STL 1 3 3 1 35 50 100 H 1x 120 15
49. 8 05 19 INSTALLATION AND USER MANUAL N 2 Installation 2 1 Occupational Safety Instructions AA GG e The equipment has to be installed by the staff qualified and authorized pursuant to relevant standards regulations local limitations and pursuant to the Manual e Smoking and open fire handling is prohibited in the vicinity of the dispenser e Always adhere to the rules for petrol and diesel oil handling e Monitor all leaks in the dispenser Should you establish fuel leaks disconnect power supply line and contact the service organization El wiring must be carried out by the qualified staff e Assure that the operable fire extinguisher is available When handling the device use suitable protective aids 2 2 Arrival Transportation Unpacking The customer shall agree the method of dispenser dispatch with the manufacturer Should the transportation be provided by the company TATSUNO BENC EUROPE a s the product will be transported to the agreed place of destination The manufacturer has adequate knowledge of the method of transportation and handling Should the transport be provided by another method selected by the customer the manufacturer shall provide professional loading but is not lable for the method of transportation It is established in general that the fuel dispenser must be transported packed dully always fixed on the frame The dispenser must be fixed on the vehicle and protected f
50. D Feeding of switching elements 230V is led from the fuel dispenser into the main switchboard where it is connected to the phase 230V through the circuit breaker 230V 2A Feeding of calculator is led from the fuel dispenser into the main switchboard where it is connected to the common bus bar for all fuel dispensers through the circuit breaker 230V 230V 2A From hence feeding for all fuel dispensers is led into the stabilized standby source which will feed the fuel dispenser calculator for min 3 5 minutes in case of power drop out The stabilized source is fed by 230V through the circuit breaker 230V 10A It is necessary to separate zero conductors in the switchboard from switching component feeding and from stabilized calculator feeding a separate zero bridge 2 5 3 Communication Line The communication line serves for remote fuel dispenser controlling in the so called automatic mode i e the dispenser is controlled remotely by the console or computer The line need not be installed if the dispenser is operated in the manual mode only ATTENTION For the communication line at least the four core shielded communication cable of the min cross conductor section of 0 5 mm must be used Cable sheath must be of self extinguishing design resistant to petrol vapours The 4 core shielded cable CMFM 4D x 1 5 can be used as the communication line the cable is distributed from the operator s workplace in the kiosk into communicati
51. DN 8 from air separator of the dispenser pumping monoblock Pipe interconnection DN8 Sealing ring 14x 18 S SED oy BR OD Q aling ring 12 x 16 2 3 5 Pipe Distributions The fuel dispenser manufacturer recommends to carry out the pipe distributions by the standard method i e a separate piping leads into the relevant fuel tank from each pump There is also the so called backbone pipe system distribution available i e more dispensers pumps are connected to a single supply piping from one tank The fuel dispenser manufacturer does not recommend the backbone pipe system distribution due to possible instability which can occur during fuel suction from the tank If the designer nevertheless selects the backbone pipe distribution then the fuel dispenser manufacturer requests incorporation of the disk valves C09 DN32 type into the suction piping which will separate individual dispensers The disk valves are manufactured by the company Armatury Group a s Krava e 12 Version 2008 05 19 INSTALLATION AND USER MANUAL Y 2 3 6 Dispenser Installation by Environmental Effects Dangerous zones are determined according to CSN EN 60079 10 round the fuel dispenser Dispensers of series BMP500 S and BMP2000 S may not be placed in the dangerous zone El calculators used in these dispensers ate of uncased unenclosed version ate placed in the explosion protected zone and separat
52. Fig 16 Layout of electromechanical totalizers and signaling diodes SIG and PWR on the display The electromechanical totalizers ate also marked by figures 1 2 3 4 on the display B Totalizer numbers correspond to the dispensing hoses 6 7 8 and 9 4 3 3 Fuel Dispenser Display Back lighting Displays of all fuel dispensers are back lighted by SMD LED diodes In case of the PDE calculator intensity of back lighting is controlled as follows the maximum intensity during dispensing and reduced to one third if the data on the display are not changed automatic switching after expiration of 30 seconds 4 3 4 Signaling Diode SIG on the Display The signaling diode marked SIG has the following two functions e Signaling of vapour recovery green e Signaling of the state of payment blocking and fault of the fuel dispenser red The signaling diode SIG gives continuous green light if function of the system of petrol vapour recovery is OK The signaling diode SIG is switched to continuous red light if the fuel dispenser waits for paying or is in the blocked state and is switched to the blinking red light if the fuel dispenser is faulty 4 3 5 Signaling Diode PWR on the Display The orange signaling diode PWR serves for signaling of dispenser calculator feeding If the diode is ON the dispenser calculator is actuated 4 3 6 Vapour Recovery At the customer wish the fuel dispensers TATSUNO BENC are equipped by the system of petrol vap
53. MSM 4B x 1 5 5 Overcurrent breaker for counter In 2A 13 Counter power cable type CMSM 5C x 1 5 6 Uninterruptable Power Supply with voltage regulator 14 Data line cable type 4D x 1 0 7 Overcurrent breaker for UPS 15 Power distribution box XT02 s APPENDIX G 1 Version 2008 05 19 o x INSTALLATION AND USER MANUAL Benue G la Electrical scheme for pumps with Hectronic ER4 or with PDE counter with PDEPRC data converter to ER4 data line E es we Pos Description Pos Description 1 One product dispenser with one electromotor 9 Main power distribution of service station 2 Multiproduct dispenser 10 Pump Controller TMS 10 Koppelelectronik etc 3 Motor switch with overcurrent circuit breaker 11 Controlling device PC Console POS 4 Overcurrent breaker for switchig elements In 2A 12 Motor power cable type CMSM 4B x 1 5 5 Overcurrent breaker for counter In 2A 13 Counter power cable type CMSM 5C x 1 5 6 Uninterruptable Power Supply with voltage regulator 14 Data line cable type 4D x 1 0 7 Overcurrent breaker for UPS 15 Power distribution box XT02 8 Room of operators kiosk 16 Data distribution box XT16 APPENDIX G 2 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX G G 2 Electrical scheme for pumps with counter Logitron or w
54. NC BMP522 SXL UH H BMP522 SXD UH H BMP522 SXL UH H NC BMP522 SXD UH H INC m BMP522 SXL HS BMP522 SXD HS BMP522 SXL NC HS BMP522 SXD NC HS BMP522 SXL H HS BMP522 SXD H HS BMP522 SXL H NC HS BMP522 SXD H NC HS HS Dispensers BMP500 SX modifications with hose springs lt Recommended car arrival direction CQ Fuel products order APPENDIX E 2 Version 2008 05 19 4955 2e02dI 8 LAZ HfY 158 H202dIN8 LAZ HfY GSS 120 9 LAZ HN 355 1202 9 GAZ H aSS 2102dWd ISS LLOZdNE LAZ H aSS LLO2dWa LAZ H HSS 0 8 ZAZ aSS 2102dWa LAZ 1SS 11064 LAZ GSS LLO2dWNAa LAZ 355 8 s us E 1 j i 1 a INSTALLATION AND USER MANUAL E 3 Dispensers series BMP2000 SS Small E SH LAZ H ISS LLOZdNA SH LAZ H aSS LLOZdNA SH LAZ H 4SS LLO2dNA SH LAZ 1SS LLOZdWa SH LAZ 455 084 SH LAZ HSS 084 w Version 2008 05 19 at COO Fuel products order Pos APPENDIX E 3 D lt Recommended car arrival direction Pos Description Dispensers BMP2000 SS modifications with hose springs lt z lt a a z lt z o lt lt z APPENDIX E BMP2000 SI Island ispensers series E 4 D 1IS lt c0cd Ng 1IS ec0edWa llS ecozdiWwa
55. ON AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL ite 0 3 1 4 Operator Mode The operator mode is started by pointing the dispenser display by the IR remote controller at the distance of ca 1 m from the dispenser and by depressing the key Shift and then the key lt REG gt All nozzles must be locked securely in the boot After the operator mode is recalled value of the first parameter is displayed Switching to the next parameters and their items is carried out using the keys lt Next gt and lt gt see sec 3 1 1 The operator mode enables to display but not change the following parameters Descipio 6 Hisoroffalues Table 10 List of operator mode parameters The operator mode is ended by depressing the key REG on the remote controller The mode is also ended automatically if no key is depressed for 60 seconds 3 1 5 Manager Mode The manager mode is started by pointing the dispenser display by the remote controller at the distance of ca 1 m from the dispenser and by depressing the key lt REG gt All nozzles must be locked securely in the boot After the manager mode is recalled the display shows the prompt for loading the 4 digit access password To have the password secret the loaded digits are displayed as points The manufacturer has set the access password 1111 Example Depress the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and lt Ent
56. RS 1 Oval Flange SN 13 1365 14 6 Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 8 Dispenser Mount Leakage Container 9 Inlet Manifold Pipe Axis 5 Fasting Holes lt Recommended car arrival direction Version 2009 04 16 APPENDIX F 2 INSTALLATION AND USER MANUAL Ce F 2 Base Frame and Ground Plan of BMP511 S Base Frame PE 4 Q i i 1 ll ll Ground Plan de i E x oS 1 Inlet Manifold Pipe Axis TR 44 5 x 2 5 Vapour Recovery Pipe Axis TR 32 x 2 5 2 Dispenser Mount lt Recommended car arrival direction APPENDIX F 3 Version 2009 04 16 v INSTALLATION AND USER MANUAL Len IALSUNQL e APPENDIX F F 3 Foundation plan of dispensers BMP500 SX Economy
57. TATSUNO o TATSUNO BENC EUROPE A S Liquid Fuel Dispensers of series BMP500 S and BMP2000 S version SHARK Installation and User Manual TATSUNO BENC EUROPE a s 08 12 2005 Liquid Fuel Dispensers of series BMP500 S and BMP2000 S version SHARK TATSUNO BENC EUROPE a s Pra sk 2325 68 67801 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail benc benc cz http www benc cz ATSLING Bene Copyright Neither the manual in full nor any part of it may be reproduced without the explicit approval of TATSUNO BENC EUROPE a s LIST OF CONTENTS 0 INTRODUCTORY INFORMATION 1 0 1 PICTOGRAMS AND TERMS USED IN THE onen n 1 0 2 READ THE MANUAL THOROUGHLY FIRST n ass 2 0 3 PERMITTED SCOPE OF USE nne nuni m niteat baz nate ec ei todo tite 2 1 FUEL DISPENSERS TATSUNO BENC 3 1 1 BASIC SPECIFICATIONS te BEN T E ide a ie ade 3 1 2 FUEL DISPENSER DESCRIPTION ede Eee tero eba E Asses ua a u Ni uuu es 3 1 3 SURVEY OF AVAILABLE TYPE MODELS essere enne nenne usus a enne Ken Reno enne 4 1 4 TERMINOLOGY OF BASIC DISPENSER ASSEMBLIES enne enne ennt ener 3 1 5 RATING
58. THE FUEL DISPENSER IS ENERGIZED Quar Ari RO Ha dh Fig 20 Junction box cover 43 Version 2008 05 19 CS gt gt INSTALLATION AND USER MANUAL CMe FUEL DISPENSERS FOR LIQUID FUEL Survey of main principles of fuel dispenser maintenance maintain all fuel dispenser assemblies clean so that possible unforeseeable fault can be identified easily and removed quickly e check all joints systematically in case of fuel leak re tighten the joints and or re seal e check and tighten the V belt correctly if necessary using the swinging motor console e check and tighten the screws which el motor is fixed to the console by e check condition of the nozzle and decide its repair or replacement depending on the revealed defect e check door locks and nozzle accommodation boot for correct functioning e maintain the fuel dispenser clean pay attention particularly to cleanliness of calculator glass e remove sludge water and other impurities out of the tanks fuel reservoirs regularly using the sludge pump Maintenance of fuel dispenser body Parts of the fuel dispenser body made of reinforced plastic lacquered steel or stainless steel need regular maintenance A great attention shall be paid to these parts particularly in winter season because aerosols of chloride preparations generated from the salts used for road maintenance can result in permanent damage of lacquers of untr
59. UNICALION Les ciere utere 17 2 9 4 Serv IGe LANES n ss RR eue v cde e i VN e es 18 2 5 5 Characteristic Features of the Cables n u 19 3 BASIC FUNCTIONS AND DISPENSER SETTING 21 31 IPDE CAECULATOR i 21 3 1 1 Remote Fuel Dispenser Control 22 3 1 2 Setting of Parameters on Dispenser with Fuel Volume Display eese 24 3 1 3 Data Monitoring in Setting Mode nn annassa 24 3 1 4 Operator Mode 25 3 1 5 Manager 25 3 1 5 1 Non resetable totalizers code 1 nn unran 26 3 4 5 2 Daily totalizers code 02 teen ai hen nena 26 3 1 5 3 Fuel Product Unit Prices code 03 nene nenene 27 3 1 5 4 Current Time and Date code 04 n nunana 27 3 1 5 5 Displaying of Program Version and Check Sum code 05 27 3 1 5 6 Displaying of Latest Error Conditions of Fuel Dispenser code 06 27 3 1 5 7 Displaying of History of Dispensing code 07 u 3 4 5 6 Access Password Gode 08 ree Ri em na 3 1 5 9 History of Maintenan
60. a single piston The main shaft of each flow meter is coupled with a high reliable double channel photoelectric measuring pulser of explosion protected design Ex Each fuel dispenser is equipped by the electronic calculator with its own self checking unit and by the displays displaying the dispensed amount fuel volume in litres and unit price Displays of the fuel dispensers specified for commercial outlets display only the dispensed fuel volume in litres The dispensing 3 Version 2008 05 19 4 INSTALLATION AND USER MANUAL hoses are made of high quality rubber resistant to fuel in antistatic version in most cases they are connected to the self winding system see the models of the series BMP2000 SS and BMP2000 ST The fuel dispensers are delivered with the automatic stop nozzle of the ZVA company Elaflex as the standard 1 3 Survey of Available Type Models The fuel dispensers TATSUNO BEN version SHARK are manufactured in several type series a a a a type series BMP500 S variant SHARK type series BMP2000 SS variant SHARK with hose retractors and dispenser height of 1600mm type series BMP2000 SM variant SHARK with hose retractors and dispenser height of 1900mm type series BMP2000 ST variant SHARK without hose retractors and dispenser height of 2300mm i L O Y BMP511 SD BMP52
61. al DATA brown hn D signal DATA brown hn D signal DATA light blue sm D signal DATA light blue sm OV signal ground black c1 OV signal ground black1 c1 notused black2 c2 notused black2 c2 ST shield Shield st ST shield shield st Shielded Data Line Cable 3 Type CMFM 4D x 05 Connection XT13a lt gt dispenser s counter D signal DATA brown hn D signal DATA light blue sm OV signal ground black c1 notused black2 c2 ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm Version 2008 05 19 APPENDIX G 8 INSTALLATION AND USER MANUAL C gt G 7 Data line distribution box scheme XT15 Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type 4D x 0 5 Connection kiosk lt gt XT15 Connection XT15 lt gt dispenser s counter TX signal Tx brown hn TX signal Tx brown hn RX signal Rx light blue sm signal Rx light blue sm AM signal Automat Manual black1 c1 AM signal Automat Manu
62. al black1 c1 OV signal ground black2 c2 OV signal ground black2 c2 ST shield shield st ST shield Shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 9 Version 2008 05 19 IAISUNO INSTALLATION AND USER MANUAL G 8 Data line distribution box scheme XT16 Input Output APPENDIX G Shielded Data Line Cable Shielded Data Line Cable 1 CMFM 4D x 1 0 recommended 2 Type 4D x 05 Connection kiosk lt gt XT16 Connection XT16 lt gt dispenser s counter YA data current loop for side A brown hn YA data current loop for side A brown hn ZA data current loop for side A light blue sm ZA data currentloop for side A light blue sm YB data current loop for side B black1 c1 YB data currentloop for side B black1 c1 ZB data current loop for side B black2 c2 ZB data currentloop for side B black2 c2 ST shield Shield st ST shield Shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedo
63. and a switch Switching of individual pump and vacuum pump motors is done by the contactors inside the fuel dispenser Single product fuel dispensers with one el motor ie all fuel dispensers of series BMP511 S BMP2011 SS BMP2012 SS and related type models are equipped by the contactors only and do not contain the current motor protection Motor of these fuel dispensers must be protected suitably in the switchboard It is recommended to use the motor circuit breaker of the PKZM 0 2 5 type produced by the company Moeller 14 Version 2008 05 19 INSTALLATION AND USER MANUAL Ce N CAC Klockner After installation into the switchboard door the circuit breaker can be completed by the control head IP65 with extended shaft Multi product fuel dispensers and fuel dispensers with more than one el motor Le the fuel dispensers BMP522 S BMP521 S UH all high speed and multi product fuel dispensers of series BMP2000 S are equipped by the contactors and each motor is protected by the thermal current protection Switching of pump and vacuum pump motors is carried out so that max two pump and two vacuum pump motors are at any time connected to the supply power cable Marking of conductors in cable CMSM 4B x 1 5 marking colour description L1 black phase 1 L2 brown phase 2 L3 black phase 3 PE yellow and green protective conductor Table 1 Feeding of pump and vacuum pump el motorsy ATTENTION It is reco
64. ar arrival direction ao Fuel products order APPENDIX E 5 Version 2008 05 19 APPENDIX E INSTALLATION AND USER MANUAL HNS vvOcdW8 8 HINS vrOcdWg H HNS 0cdW8 8 HWS 0 IG TT H HWS 0 1 8 HAS 2G02dNA it it a j a Fuel products order Pos OA Pos lt Recommended car arrival direction APPENDIX E 6 Version 2008 05 19 INSTALLATION AND USER MANUAL AP P E N TE H aws 8pozdWa 8 9 0 i i 1 1 a Y S 5 9 aiS 9eozdWa i n e Y d U S H QWS veocdWa 8 ANS 0 8 l i l 11 VS H GIINS 2 LOZdIN8 LI Y 1 M LE X Fuel products order Pos OA Pos Description lt Recommended car arrival direction APPENDIX E 7 Version 2008 05 19 APPENDIX E INSTALLATION AND USER MANUAL LAZ HN AINS 0 1 8 LAZ H INS L LOcdINg 5 LAZ Hh HWS Lz02dWa LAZ HnAAWS Lz0zdWa LAZ H HWS
65. ce code 09 eene ener enne enne 3 1 5 10 Operating Fuel Dispenser Mode code 12 3 1 5 11 Error Statistics code EES KE 3 1 5 12 Current Operating Temperature code 14 eee een 3 1 5 13 Daily Totalizer Resetting code 15 3 1 5 14 Operating Check Number code 16 3 129 719 Text messages CODE 16 eo e 3 1 5 16 Displaying of Display Segment Error code 19 3 2 CALCULATORS PUMA HT TE 3 3 CALCULATORS ADP 4 OPERATION 4 1 INSTRUCTIONS FOR SAFE 4 2 PUTTING FUEL DISPENSER INTO OPERATION ssccssscecssecesseecaeceseeeceaceeeneeceaceeeaeecaceeeaeecaeeeeaeers 43 FUEL DISPENSER OPERATION qi Sh 4 3 2 Electromechanical Litre Totalizers 4 3 3 Fuel Dispenser Display Back lighting
66. ck H brown SM light blue RECOMMENDATION The pulse overvoltage can occur in any line due to lightning up to the distance of several kilometers or due to industrial activities The pulses atisen by lightning induction are quite enough for full destruction of the electronic unit For this purpose the advanced countties usually apply the overvoltage protection leading the overvoltage pulse energy away into the earthing conductor thus protecting the unit in question Therefore the manufacturer of the fuel dispensers recommends to protect the main and or the secondary switchboard feeding the fuel dispenser electronic unit computer POS etc and the data lines by overvoltage protection and lightning arresters RECOMMENDATION In order to provide trouble free operation of the fuel dispensers it is necessary secure the stabilized fuel dispenser supply by the standby source UPS Power supply dropouts heavy disturbances or drop of voltage in peak hours particularly during winter season ate very frequent phenomena in our power supply network All phenomena as above can be eliminated by utilization of a correct standby source UPS There are two models of standby source available and suitable for the fuel dispensery in our market UPS of line interactive type UPS of on line type UPS of the line interactive type is enough for stabilization in the filling stations connected to a very stable power supply network without any voltage drop an
67. ckl c1 L2 phase 230V brown hn L2 phase 230V brown hn L3 phase 230V black2 c2 L3 phase 230V black2 c2 PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 5C x 1 5 recommended 4 Type CMSM5C x1 Connection Main distribution lt gt XT02 Connection XT02 dispenser s counter Ns neutral wire for counter black2 c2 Ns neutral wire for counter black2 c2 Ls stabilized phase 230V for counter brown hn Ls stabilized phase 230V for counter brown hn Nt neutral wire for switches light blue sm Nt neutral wire for switches light blue sm Lt phase 230V for switches black c1 Lt phase 230V for switches blackl c1 PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 5 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX G K amp S Z R j 7 RRRA 4 2 P Input Output Motor Power Supply Cable Motor Power Supply Cable
68. ctor earth electrode The conductor earth electrode must be connected to the central grounding terminal of the fuel dispenser placed on the foundation screw M10 marked correspondingly ATTENTION All el cables must be resistant to petrol vapours and must have good insulating properties because they are subject to aggressive explosion hazard environment for a long time period For these purposes the manufacturer recommends the cables of and types cables resistant to petrol vapours An example of fuel dispenser el witing see the Appendix G Ends of all cables entering the fuel dispenser must be long enough to facilitate installation cable termination in the junction box each cable must end at least 3 m above the ground From the point of applied voltage and function the cables can be broken down to power and signal ones Power cables pump and vacuum pump el motor feeding e feeding of calculator and switching components Signal cables communication line complementary service lines pulse outlets motor interlocking 2 5 1 Feeding of Pump and Vacuum pump Motors Feeding of pump and vacuum pump el motors of all fuel dispenser type models is carried out by the 4 conductor cable CMSM 4B x 1 5 distributed from the main switchboard in the kiosk to each individual fuel dispenser into the junction box see Appendix G In the switchboard the cable is connected to the fuses
69. d without any disturbances In other cases the ON LINE type UPS has to be applied Disturbances drops of voltage or failures can result in frequent blocking of the dispensers problems with computer dispenser communication failures of computers data loss etc IMPORTANT NOTICE For trouble free operation of the fuel dispensers the signal cables have to be separated thoroughly from the power supply cables Parallel laying of power and signal cables without any separation results in disturbances and undesirable parasite phenomena which may cause problems with fuel dispenser control and or even full damage of electronic units inside the dispensers and in the kiosk Therefore any crossing or parallel laying in a single bundle of the signal and power cables has to be prevented reliably Separate channels metal tubes troughs for power and signal cables represent a suitable solution The manufacturer is not liable for the damages caused due to unsuitably designed cable laying and wiring 19 Version 2008 05 19 Ce N INSTALLATION AND USER MANUAL 2 FUEL DISPENSERS FOR LIQUID FUEL 20 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL AY 3 Basic Functions Dispenser Setting Setting of the fuel dispensers is done by the set of parameters by which functional dispenser parameters can be controlled mode and behaviour of the dispenser in different situations chang
70. e CMSM 5C x 1 5 5 Overcurrent breaker for counter Inz2A 14 Motor switching power cable type CMSM 7C x 1 5 6 Uninterruptable Power Supply with voltage regulator 15 Data line cable type 4D x 1 0 7 Overcurrent breaker for UPS 16 Power distribution box XT02 see Appendix G 8 Room of operators kiosk 17 Data distribution box XT13 see Appendix G 9 Main power distribution of service station 18 Power distribution box XT08 APPENDIX I 7 Version 2008 05 19 IAISUNO INSTALLATION AND USER MANUAL 1 6 Power distribution box scheme XT08 X APPENDIX I S 4 Input Output Power cable for tank pump switching Power cable for tank pump switching 1 Type CMSM 7C x 1 5 recommended 2 CMSM 7C x 15 recommended Connection main distribution lt gt XT08 Connection XT08 lt gt counter MO common wire light blue sm MO common wire light blue sm 1 phase for switching pump 1 black 1 c1 M1 phase for switching pump 1 black 1 c1 2 phase for switching pump 2 black 2 c2 M2 phase for switching pump 2 black 2 c2 3 phase for switching pump 3 black 3 c3 3 phase for switching pump 3 black 3 c3 M4 phase for switching pump 4 black 4 c4 M4 phase for switching pump 4 black 4 c4 notused black 5 c5 notused black 5 c5 PE protection earth green yellow zz PE protection earth green yellow
71. e technical quirements contained in the harmonized technical standard and regulations of the EC Directives Eguipment and protective kul intended for use in potentially explosive 949 ESS ORE SN 1127 1 CSN EN 60204 CSN EN 60529 CSN EN 61000 4 3 CSN 61000 6 4 OIML R 117 ed 1995 R118 ed 1995 that properties the technical standard al 1026 On the basis of carried out certification the Type Certificate ed on May 5 2003 d OIML Certificate No R117 1995 CZ 05 01 on August 4 2005 omagnetic compatibility verification performed by the Electro Blansko June20 2006 R 2 Dipl Ing Milan Berka TATSUNO BEN EUROPE a s Pra sk 68 678 01 Blansko Dipl Ing Zden k erno ek P O BOX 49 Czech Republic Technical Director e mail benc benc cz I O 26221454 Director Manager OS phone 420 0506 4284 11 fax 420 506 428410 log OS dokument ES2000PHM ENG Vl pdj POPP OPPO OOP O O O O O O PO OPOP OP OPPO WWWWWWWWWWWWW Version 2008 05 19 APPENDIX K 2 NST PPE ALLATION AND USER MANUAL NDIX K 3 EC type certificate ATEX ATSIING C Bene Physical Technical Testing Institute Ostrava Radvanice 9 EC Type Examination Certificate 2 Eguipment or Protective Systems Intended for use P in Potentially Explosive Atmospheres Directive 94 9
72. eated body parts and or to intercrystalline corrosion in case of the guards made of stainless steel Regular maintenance of fuel dispenser body is carried out by water and or by solution of detergents and available car cosmetic preparations The service organization TATSUNO BENC SERVICE s r o offers regular annual inspections of filling station technology TATSUNO BENC EUROPE a s Service department Prazsk 2325 68 678 01 Blansko Czech republic HOT LINE 420 602 562 277 TEL 420 516 527 751 FAX 420 516 527 754 Version 2008 05 19 INSTALLATION AND USER MANUAL Y 6 Solution of Problems List of all error messages of electronic dispenser calculator can be found in the Appendix D Nozzle release leads to no reaction no error message appears on the display It means that the fuel dispenser is not connected to power supply source or nozzles ate accommodated badly and or the fuel dispenser is locked e Hirst of all try to unlock the dispenser by the remote controller direct it on the display and depress 0 e Then check dispenser feeding when switched the display is tested and nozzle accommodation If everything is OK try to switch the fuel dispenser calculator feeding OFF and ON If the fuel dispenser is connected to the control computer console locking can be connected with the control system which fails to release the dispenser for normal operation Disconnect the fuel dispen
73. ed EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX M 7 Version 2008 05 19 IAISUNO INSTALLATION AND USER MANUAL SAUN EME E tSePREINESRES RES M 3 3 Data line distribution box scheme XT13 APPENDIX M Z Z P Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser lt gt XT13 Connection 13 lt gt next dispenser A LineA brown hn LineA brown hn B Line B light blue sm B light blue sm not used black1 c1 not used black1 c1 not used black2 c2 not used black2 c2 ST shield shield st ST shield shield st Shielded Data Line Cable 3 Type 4D x 05 Connection 13 lt gt counter LineA brown hn B LineB light blue sm not used black1 c1 not used black2 c2 ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Leng
74. ed from all other zones by the partition of type 1 according to CSN EN 13617 1 2 3 7 Pressure System The fuel dispenser s can be connected not only to the system with classic suction when the fuel is sucked from the tanks using the pumps placed in the dispensers but also to the pressure system where the fuel is pushed into the dispenser directly from the tanks where the central pumps are installed e g the system RED JACKET Advantage of the pressure system very quite dispenser run disadvantage high demands to quality and tightness of the fuel piping In case of the pressure system the fuel dispenser is not equipped by the pumping monoblock unit The fuel piping is connected through the breakaway valve placed under the dispenser From hence the fuel is led into the filter and distributed through the meters and control valves into the dispensing hoses and nozzles The fuel dispenser TATSUNO BENC is not equipped by the breakaway valve as a standard for the pressure system The fuel inlet into the dispenser is realized by the union nut with the inner thread G1 Position of the inlet pipe can be seen in the Appendix I where are two examples of interconnection Besides the conductor for connection of the grounding system the following supply cables must be led into the shaft under the fuel dispenser e for feeding of three phase el motors the four conductor cable CMSM 4B x 1 5 the dispensers equipped by va
75. ed materially Values of the parameters can be monitored and changed either by the remote IR controller or by the functional keys placed directly on the calculator or on a simple keyboard being the integral part of the calculator assembly Method of setting of the fuel dispenser differs depending on the type of the used calculator placed in the dispenser head The section below describes basic functions and setting for the calculators PDE Puma HT TE Puma MPD ADP and ADPMPD 3 1 PDE Calculator The calculator PDE manufactured by the company TATSUNO BENC EUROPE a s is set by the remote IR controller marked PDERT The setting mode serves for monitoring and change of the parameters and provides the following operations e displaying of non resetable electronic volume and cash amount totalizers of all hoses e displaying and reset of daily electronic volume and cash amount totalizers of all hoses e setting of unit product prices manual mode e setting of different functional parameters of the dispenser The setting mode can be recalled on the dispenser by the method below only if the dispenser is at rest completed dispensing all nozzles are accommodated in the boots There are two setting modes available e Operator mode specified for filling station operators the operator can only read values of electronic totalizers and values of basic dispenser parameters The operator can neither reset nor change their values e Manager mode
76. el concentrator star like into the communication junction boxes of all dispensers The number of communication lines necessary for interconnection of all fuel dispensers equals to the number of fuel dispensers in the filling station 2 5 4 Service Lines The service lines serve for special purposes The lines are not necessary for operation of the dispenser but are used if certain dispenser functions need to be controlled remotely or if certain signals have to be led out of the dispenser Necessity of installation of the service line shall always be consulted with specialists of the company 18 Version 2008 05 19 INSTALLATION AND USER MANUAL gt FUEL DISPENSERS FOR LIQUID FUEL DC 2 TATSUNO BENC EUROPE a s Multi core shielded cables CMFM 1 5 mm are recommended for the service lines 2 5 5 Characteristic Features of the Cables Number Rated Color version of Cable type Function of wires current A Wires Possible equivalent CMSM 4B x 1 5 motor feeding 4 17 ZZ H CMSM 4B x 2 5 calculator feeding gt x CMSM 5C x 1 5 PDE ADP or ADPMPD 5 15 ZZ 3x C SM CMSM 5C x 2 5 CMSM7Cx45 Pump switching in the tanks 7 11 Z 5x SM CMSM5Cx2 5 pressure system calculator feeding s CMSM 3C x 1 5 PUMA HT TE PUMA MPD 3 18 ZZ H SM CMSM 3C x 2 5 CMFM 4D x 1 5 communication line 4 16 H SM CMFM 4D x 2 5 Table 8 Characteristic features of cables ZZ yellow and green bla
77. el products 1B 4B spensing Nozzles PUL PU4 Pumping Units pumping monoblocks 40 90 130 Standard flow performances in litres per minute Measuring Units piston flowmeter Apg Measu g Units piston flowmeters Version 2008 05 19 APPENDIX G 2 ENDIX I NSTALLATION AND USER MANUAL Ce FN PP 2 Appendix Pressure system 1 1 Foundation plans of BMP2011 S BMP2012 S for pressure system m m px D x 7 S gt DX T X v j 4 Vs gt gt x v DA lt gt xj X M SN i fs E l 1 VN Le B 1 2 E K L A __ x Z i Y Pos Description Pos Description 1 Inlet pressure pipe terminated by spherical valve 4 Vapour Recovery Pipe TR 32 x 2 5 terminated by inner with inner thread G1 thread G1 pipe is missing in case of Diesel pumps 2 InletPressure Pipe Axis 6 Power Supply Electrical Cables Outlets 3 Leakage Container 7 Communication Line Cable Outlet 5 Fasting Holes 8 2 pcs of dowels for concrete 12 lt Recommended car arrival direction 9 This surface mustbe on the same level with base frame APPENDIX 1 Version 2008 05 19 INSTALLATION AND USER MANUAL Bend 1 2 Foundation plans of BMP2022 S BMP2024 S for pressure system m I 5 sa L ans Y i PRN 1 x
78. equirements is provided and guaranteed The said equipment was certified as the product by The Physical Technical Testing Institute Ostrava Radvanice notified body number 1026 On the basis of carried out certification the Type Certificate No FTZU 03 ATEX 0022 was issued on May 5 2003 MN The Czech Metrology ed OIML Certificate No 17 1995 CZ 05 01 on August 4 2005 OIML Certificate inchi de 2 compatibility verification performed by the Place and Date of issue Blansko June 2072006 Name and Signature of the authorize persons Z ty k STR my md Ora TATSUNO BENC EUROPE STA sa PAR kk akc Dipl Ing Milan Berka Pp Republi Dipl Ing Zden k erno ek phone 4420050643411 fan 420 308 428410 Director anager Katalog QS dokument ESOS0OPHM ENG VI paf PP OPOP OLO PO POPP OOP OPOP O POOL OPOP OPOP OPOP Ov VA APPENDIX K 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX K K 2 EC conformity certificate for dispensers BMP2000 S O TATSUNO ES2000PHM ENG V1 TATSUNO BEN EUROPE a s Pra sk 2325 68 678 01 Blansko Czech republic Registration No 26221454 ES DECLARATION OF CONFORMITY Hereby we declare that the product Electronic Fi Liguid Dispensers pe series BMP 2XXX S Purpose and scope of product use _ ji D rhe equi ment for pumping of liquid fuels Complies with th
79. er 8 2 pcs of dowels for concrete 12 4 Vapour Recovery Pipe TR 32 x 2 5 terminated by inner OG Fuel products order thread G1 pipe is missing in case of Diesel pumps Recommended car arrival direction 5 Fasting Holes 9 This surface must be on the same level with frame APPENDIX 3 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX I 1 4 Foundation plans of BMP2044 S BMP2048 S for pressure system Y ER 9 TE IZ 15 Es 32 r7 1 1 XX V x XY xXx 1 gt ox FY AE y Pd LX L F HH K Da m Y yr ai I m Pos Description Pos Description Inlet pressure pipe terminated by spherical valve 1 with inner thread G1 6 Power Supply Electrical Cables Outlets 2 Inlet Pressure Pipe Axis 7 Communication Line Cable Outlet 3 Leakage Container 8 2 pcs of dowels for concrete 12 4 Vapour Recovery Pipe TR 32 x 2 5 terminated by inner 9990 Fuel products order thread G1 pipe is missing in case of Diesel pumps lt Recommended car arrival direction 5 Fasting Holes 9 This surface must be on the same level with frame Version 2008 05 19 APPENDIX 4 INSTALLATION AND USER MANUAL APPENDIX I l 4a Variants of the Inlet Connection Pos Description Pos
80. er gt After the valid password is loaded the display shows the parameter number 00 by depressing the key lt Enter gt you can continue by automatic switching to the parameter No 01 or it is possible to load the parameter number and lt Enter gt for direct switching to the requested parameter After the manager mode is recalled value of the first parameter will be displayed 25 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL The manager mode enables to display and change set the following parameters Param _ O 08 Accesspassword O O 09 History of maintenance O 12 Fuel dispenser operating mode Text messages of LCD alphanumeric display Displaying of display segment error Parameters marked by asterisk can be viewed only in the manager mode not set Table 11 List of manager mode parameters The manager mode is ended by depressing the key REG on the remote controller The mode is also ended automatically if no key is depressed for 60 seconds 3 1 5 1 Non resetable totalizers code 01 Electronic totalizers of all hoses meters ate stored in electronic calculator memory These totalizers ate non resetable and show how many litres were dispensed by individual hoses item number description 1 volume dispensed by the hose 1 in litres 2 volume dispensed by the hose 2 in litres 9 volume dispensed by the hose 9 in litres
81. er some time It is the error message of the fuel dispenser which notifies that dispensing was terminated due to break of dispensing for the time period over 60 seconds Put the nozzle back and repeat dispensing After nozzle release the error message E30 PDE P41 PUMA HT TE MPD F30 ADP appears on the fuel dispenser display It is the error message of the fuel dispenser which notifies zero fuel price e If the fuel dispenser is operated separately without being controlled by the computer then the unit price is set badly The price must differ from zero Ifthe fuel dispenser is controlled by the computer then check setting of unit fuel prices in the computer During each operation of dispensing the fuel price is sent automatically from the computer to the fuel dispenser NOTES Table 21 WHAT TO DO IF 45 Version 2008 05 19 Ce N INSTALLATION AND USER MANUAL 2 FUEL DISPENSERS FOR LIQUID FUEL 46 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX A Appendix A Technical parameters Pumping output standard flow 50 Itrs min high flow H 80 Itrs min ultra high flow UH 130 Itrs min standard flow 0 5 at minimum delivery 2 litres and minimum flowrate 3 Itrs min Pumping accuracy high flow H 0 5 at minimum delivery 5 litres and minimum flowrate 5 Itrs min ultra high flow UH 0 5 at minimum delivery 10 litres and min flo
82. ers TATSUNO BENC can be equipped by the preset keyboard enabling fuel volume or cash amount presetting by the customer directly on the fuel dispenser The customer can decide prior to start dispensing what fuel volume to be dispensed or for what cash amount The preset value can be cancelled by depressing the key lt Cancel gt prior to start dispensing Then it is possible to select another value or to be dispensed normally without any preset If preset keyboards ate to be used then the fuel dispensers must be equipped by preset slowing valves Example of Presetting in CZK 1 The customer comes to the fuel dispenser and wishes to refuel himself for CZK 250 2 The customer loads the value of 250 depresses the key lt 100 CZK gt twice and the key 10 CZK gt five times on the preset keyboard using the numerical keys 3 customer selects the hose product to be dispensed and releases the nozzle 4 The fuel dispenser dispenses precisely the preset sum and stops automatically afterwards 5 The customer pushes the nozzle back into the boot and pays the preset and dispensed cash amount Example of Presetting in Liters 1 The customer comes to the fuel dispenser and wishes to refuel himself by 20 liters of fuel 2 The customer loads the value 20 depresses the key lt 10 litres gt twice on the preset keyboard using the numerical keys 3 customer selects the hose product to be dispensed and releases
83. ertifik tu Tato revize nahrazuje v pln m zn n v echny p edchoz verze tohoto schv len Zna ka schv len typu TCM 141 01 3464 adatel TATSUNO BENC EUROPE a s Pra sk 68 678 01 Blansko Ceska republika I 26221454 V robce TATSUNO BENC EUROPE a s esk republika Platnost do 8 dubna 2011 Pou en o odvol n Proti tomuto certifik tu Ize do 15 dn od jeho doru en podat u esk ho metrologick ho institutu odvol n k adu pro technickou normalizaci metrologii a st tn zku ebnictv Popis m idla Z kladn charakteristiky schv len podm nky speci ln podm nky v sledky p ezkou en dopln n o popisy n kresy a sch mata jsou d ny v protokolu o technick zkou ce kter je ned lnou sou st tohoto certifik tu Certifik t se skl d z t to tituln strany a protokolu o technick zkou ce M celkem 27 stran RNDr Pavel Klenovsk Brno 12 ervence 2006 gener ln editel MI APPENDIX K 4 Version 2008 05 19 NST PPE ALLATION AND USER MANUAL NDIX K K 5 ISO 9001 2000 certificate Cae CERTIFICATE The T V CERT Certification Body of TUV SUD Management Service GmbH certifies in accordance with CERT procedures that TATSUNO BEN EUROPE a s Pra sk p 2325 68 CZ 678 01 Blansko has established and applies a Quality Management System for Development Production Sale and Service
84. ets el calculator data automatically Pump el motor will be started and dispensing can be commenced Fuel flow rate is controlled by the nozzle Dispensing is terminated by nozzle locking release of the control lever The nozzle is then pushed into the nozzle boot which leads to switching OFF the pump el motor The data concerning the dispensed volume remains preserved until the next nozzle release or until the relevant cash amount is settled 4 3 1 Dispensing The liquid measured by the meter is led through the sight glass into the hose and nozzle screwed to the hose For self service operation of the filling stations the stop nozzles with the safety lock are used The flow rate can be controlled by the control lever In the basic version the nozzle is supplied with lever arrest At the customer s wish the nozzle is supplied without the arrest i e the lever must be depressed for the whole operation of dispensing Lever release or falling the stop nozzle out of the tank hole results in stopped fuel flow The stop function is activated in case of the fully filled tank sensor orifice flooding the fuel flow is stopped even at the fully depressed control lever The safety function is activated in case of unprofessional nozzle handling e g if the nozzle is lifted by more than 15 degrees from the horizontal plane the fuel flow will be stopped even if the control lever is depressed After activated stop function and safety function the control l
85. ever must be released the level returns to the initial position Nozzle positions when dispensing 15 Correct nozzle position when dispensing The nozzle is in nearly vertical position the ball does not prevent air passage and the fuel flows freely Incorrect nozzle position The nozzle is deflected from the horizontal position the ball prevents air passage and fuel does not flow out In case of different versions of fuel tank sockets it is necessary to find the optimum nozzle position Fuel flow can also be stopped if the fuel from the nozzle bumps the tank socket wall In this case the optimum nozzle position must also be found Fig 15 Nozzle positions when dispensing 37 Version 2008 05 19 INSTALLATION AND USER MANUAL yN Send gt 4 3 2 Electromechanical Litre Totalizers The fuel dispensers TATSUNO BENC are equipped by electromechanical totalizers as the standard for monitoring of the total fuel volume dispensed by each hose The totalizers are placed on the fuel dispenser display One 7 digit totalizer showing the number of full litres pumped by the relevant hose corresponds to each dispensing hose In case of MPD fuel dispensers the electromechanical totalizers are arranged on the display from above down and are designated by the dispensing hose numbers 1 0012365 1500 0 Cena TATSUNO c7 150 00 Litru Ae 0980023 2 0023655 10 00 K litr
86. exceeded slow down valve error 1A 17 Communication error with POS E52 Preselection exceeded slow down valve error 2A E18 Communication error with POS E53 Preselection exceeded slow down valve error 3A EI9 Low voltage lt 180V E54 Preselection exceeded slow down valve error 4A E20 Interruption of the fuelling due to power off E56 Preselection exceeded slow down valve error 1B Preselected amount volume is zero E57 Preselection exceeded slow down valve error 2B Data initialization E58 Preselection exceeded slow down valve error 3B Memmory error E59 Preselection exceeded slow down valve error 4B 24 Memmory error E25 E26 E29 Invalid manager password APPENDIX D 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX D D 2 Error messages of the calculators ADP 8 ADPMPD Doai Desaiption POS communication error CRC error 9 10 20 21 22 23 STOP from POS parameters CRC error pulse channel error parameters CRC error ADP2 pulse channel missing internal data error pulse channel short circuit calibration data error maximum time for fuelling exceeded EEPROM calibration data error maximum time without pulse exceeded temperature calibration data error max time for POS preselection exceeded vapour recovery data error max time for keyb preselection exceeded vapour recovery data CRC error
87. function serves for displaying statistics of the errors which took place on the fuel dispenser since the moment of initialization or resetting of the electronic calculator This parameter has differing data arrangement on the display 29 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL Error frequency Parameter The first and second line contain the fault code and the frequency rate of the fault in question 3 1 5 12 Current Operating Temperature code 14 The function displays the current temperature measured by the temperature sensor placed on the processor board line 1 Amount operating calculator temperature e line 2 Litres temperature of the product 1 2 3 or 4 only if the temperature sensors are installed 3 1 5 13 Daily Totalizer Resetting code 15 The function serves for resetting of all daily totalizers registers of the dispensing hoses After setting the parameter value to 1 and after confirmation all totalizers will be reset 3 1 5 14 Operating Check Number code 16 The function serves for displaying of the 6 digit operating check number and for operating code loading 1 line Amount operating check number 3 1 5 15 Text messages code 18 If the fuel dispenser is equipped by the alphanumeric display the function enables to set the text messages which will appear on the alphanumeric display The text messages may be divided into three groups produc
88. he base frame and fixed by the fixing screws The dispenser is then connected to the suction piping by the interconnecting piece being the integral part of fuel dispenser delivery 13 Version 2008 05 19 ra gt INSTALLATION AND USER MANUAL D gt N IAISUNQ Send FUEL DISPENSERS FOR LIQUID FUEL The Appendix F shows the base frames and foundation plans of all fuel dispenser type models with marked position of the suction piping and piping for back suction of petrol vapours from the dispenser The discharge vapour recovery piping is connected with the cover piping 1 The cover G 1 is the integral part of fuel dispenser delivery The recovery piping must end by the female thread G1 2 5 Fuel Dispenser Wiring EL wiring of fuel dispensers TATSUNO BENC requires protection against accidental el shock pursuant to the standard CSN 33 2000 4 41 El Engineering Regulations El Equipment Part 4 Safety Section 41 Shock Protection published February 2000 in force since 2000 03 01 catalogue No 55509 Harmonization Determined Government Decree No 163 2002 Coll Bulletin 2002 72 and laying of relevant el cables for each individual fuel dispenser All fuel dispensers in the filling station shall be interconnected by the conductor earth electrode and connected to the grounding network The yellow and green conductor section of min 4 mm or a special ribbon conductor can be used as the condu
89. ht glass and house with delivery nozzle These fuel dispensers can be equipped with a vapour recovery system There is a version available for installation of the dispenser in a centrally pumped system Satellite delivery point can be installed on request as well The Issuing Authority The CIML Member Jan Kalandra Pavel Klenovsk 5 September 2005 5 September 2005 Important note Apart from the mention of the certificate s reference number and the name of the OIML Member State in which the certificate is issued partial guotation of the certificate and the associated test report is not permitted although either may be reproduced in full Page 2 This certificates includes 2 pages APPENDIX K 6 2008 05 19 Version INSTALLATION AND USER MANUAL STATT ENMANE p rS p E N S ER Sr AP BE NDO Appendix M Satellite Dispensers M 1 1 Foundation plan of satellite BMP2000 SM SAT N lt X X IN A E q N i l g ii i EY e VIT 1 I i Pos Description Pos Description 1 Oval Flange SN 13 1365 1 14 5 Fasting Holes 2 Inlet Manifold Pipe from Master Dispenser TR 44 5 x 2 5 6 Electrical Cables Outlets min 2m 3 Leakage Container APPENDIX M 1 Version 2008 05 19 INSTALLATION AND USER MANUAL Bend Li M 1 2 Foundation plan of satellite BMP2000 ST SAT for pressure system i id l N
90. ide B black2 c2 ZB data current loop for side B black2 c2 ST shield shield st ST shield shield st Signal Cable Signal Cable 2 Type CMSM 2A x 1 0 recommended 4 Type CMSM 2A x 0 5 Connection satellite dispenser lt gt 165 Connection 165 lt gt dispenser s counter NZ Satellite Nozzle Switch brown hn NZ Satellite Nozzle Switch brown hn OV Satellite Nozzle Switch black cr OV Satellite Nozzle Switch black cr Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H T6 with certificate FTZ 02 ATEX 002 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm Version 2008 05 19 APPENDIX M 14
91. ine Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser XT13 Connection XT13 lt gt next dispenser Line A brown hn A Line A brown hn B light blue sm B LineB light blue sm notused black1 c1 not used black c1 notused black2 c2 notused black2 c2 ST shield shield st ST shield shield st Shielded Data Line Cable 3 Type 4D x 0 5 Connection XT13 lt gt dispenser s counter A LineA brown hn B light blue sm not used black c1 notused black2 c2 ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX G 7 Version 2008 05 19 INSTALLATION AND G 6 Data line distribution box scheme XT13a USER MANUAL APPENDIX G ZK 2 EM Z tig Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser lt gt XT13a Connection XT13a lt gt next dispenser D sign
92. into the filling socket of the vehicle tank ich par zasunout v dejn 3 n dr e Fig 18 Exhaustion Instructions for customers 39 Version 2008 05 19 INSTALLATION AND USER MANUAL yN Z NAD A POE Conditions of filling station operation Regulation 355 2002 Coll Appendix 12 Check of normal operation of the system for vapour recovery of the fuel dispensers shall be done by the filling station operator regularly once a shift as a minimum In case of the dispensers equipped by the optic signaling of exhauster operability the operator shall check the pilot lamp during refueling If the operator has the reason to believe that the recovery or signaling system is out of order he shall notify the service operation immediately the latter shall carry out inspection check and repair of the defect 4 3 7 Fuel Dispenser Operation Modes There are two basic fuel dispenser operation modes available 1 manual mode 2 automatic remote mode MANUAL MODE Manual mode the fuel dispenser is operated independently standalone without any remote control The customer comes to the fuel dispenser and releases nozzle of the product to be dispensed The displays are reset and the pump motor is switched nearly immediately within 1 second the fuel dispenser is ready for dispensing When dispensed the customer pushes the nozzle into the boot and pays for the fuel The dispenser is ready for
93. ith PDE counter with PDEPRC data converter to Logitron data line Description Pos Description 1 One product dispenser with one electromotor 9 Main power distribution of service station 2 Multiproduct dispenser 10 Data converter or device PumaHOST 3 Motor switch with overcurrent circuit breaker 11 Controlling device PC controller or console BG 16 4 Overcurrent breaker for switchig elements In 2A 12 Motor power cable type CMSM 4B x 1 5 5 Overcurrent breaker for counter Inz2A 13 Counter power cable type CMSM 5C x 15 6 Uninterruptable Power Supply with voltage regulator 14 Data line cable type 4D x 1 0 7 Overcurrent breaker for UPS 15 ATOA when the original 8 Room of operators kiosk 16 Data distribution box XT15 APPENDIX G 3 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX G Version 2008 05 19 APPENDIX G 4 INSTALLATION AND USER MANUAL AP P E N Dilix G 3 Power distribution box scheme XT01 KX RR lt N Z Bs 7 oe 0 Input Output Motor Power Supply Cable Motor Power Supply Cable 1 Type CMSM 4B x 1 5 recommended 3 Type CMSM 4B x 1 5 Connection Main distribution lt gt XT02 Connection 02 lt gt dispenser s counter L1 phase 230V black1 c1 L1 phase230V bla
94. kage Container 8 2 pcs of dowels for concrete 12 5 Fasting Holes 9 This surface must be on the same level with frame Order of the Fuel Producrs Recommended car arrival direction APPENDIX F 9 Version 2009 04 16 INSTALLATION AND USER MANUAL APPENDIX F 0 1 gt ACT Ml Hn E un T B i EE lt gt u B iu ll I ci SS a XK EE d E gt gt 1 gt lt Z x d I 1 OvalFlange SN 13 1365 1 4 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Leakage Container 8 2 pcs of dowels for concrete 12 5 Fasting Holes 9 This surface must be on the same level with frame Vapour Recovery Pipe TR 32 x 25 terminated by O Order of the Fuel Producrs inner thread G1 Recommended car arrival direction
95. lack2 c2 OV signal ground black2 c2 ST shield shield st ST shield shield st Signal Cable Signal Cable 3 Type CMSM 2A x 1 0 recommended 4 Type CMSM 2A x 0 5 Connection satellite dispenser lt gt 155 Connection XT15s lt gt dispenser s counter NZ Satellite Nozzle Switch brown hn NZ Satellite Nozzle Switch brown hn OV Satellite Nozzle Switch black cr OV Satellite Nozzle Switch black cr Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e H T6 with certificate FTZ 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm Version 2008 05 19 APPENDIX M 12 INSTALLATION AND USER MANUAL C Y SATELLITE DISPENSERS APPENDIX M TATSUNO eae M 3 8 Data line distribution box scheme XT16 Chyba Objekty nemohou b t vytvo eny pravami k d pol Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type 4D x 0 5 Connection kiosk lt gt XT16 Connection XT16 lt gt dispenser s counter YA data current loop for side A brown hn YA data current loop for side A brown hn ZA data current loop for side A light blue sm ZA da
96. lay Enter 2 the operation is permitted Preset depressing of corresponding preset gt Direct switching to the parameter with preset a key No 1 CZK 100 lt 0 gt a lt 9 gt number 65 Preset depressing of corresponding preset lt REG gt End of selected mode key No 2 CZK 10 lt 6 gt Cancel of preset on one fuel dispenser side CHANGE OF PARAMETER VALUE AND LOADING OF preset key No 5 Cancel ACCESS 5 Loading of value of the edited digit lt 7 gt Lighting fuel dispenser ON 0 a lt 9 gt switching to the next figure Displaying of converted CNG gas volume if lt 8 gt the function is activated lt gt Increase of value of just edited parameter digit lt 9 gt Lighting fuel dispenser OFF lt Shift gt lt gt of value of just edited parameter lt Next gt Switching to editing of the next parameter digit START OF SETTING MODES lt Shift gt lt Next gt m to editing of the previous parameter Shift REG Commences the operator mode Enter 2 End of change and loading of a new value REG Commences the manager mode upon loading lt Shift gt lt Enter gt End of change wlo loading of a new value the password Table 9 Description of the keys on the remote PDE calculator controller 22 Version 2008 05 19 INSTALLATION AND USER MANUAL gt gt When reading electronic totalizers of the fuel dispenser the following rule for hose numbering is valid L1 L1
97. llowing Recommendation s of the International Organization of Legal Metrology OIML R 117 edition 1995 for accuracy class 0 5 R 118 edition 1995 5 certificates includes 2 pages Member state OIML Certificate No Czech Republic R117 1995 CZ 05 01 This certificate relates only to the metrological and technical characteristics of the type of instrument covered by the relevant OIML Recommendation s identified above This certificate does not bestow any form of legal international approval The conformity was established by the results of tests and examinations provided in the associated Test report No 6031 PZ P001 05 that includes 53 pages and 10 annexes Characteristics The SHARK BMP 5xx S 2xxx S fuel dispensers for motor vehicles Fuel dispenser type m u Standard Hi gh a U ne H speed U n TY Max flowrate Q dm min 80 130 Min flowrate Qm dm min 5 10 Min measured quantity V s dm 5 I 10 Maximum unit price number of digits 9999 4 imum price to pay number of digits 99999 9 6 Accuracy class 0 5 Liquids gasoline and diesel Measuring system description The SHARK BMP 5xx S 2xxx S fuel dispensers consist of a FP 1001 pumping unit with gas elimination device FM 1007 meter with adjustment device PDE electronic calculator with adjustment device 1025 measuring transducer pulser electromagnetic valve sig
98. me level with frame 4 Vapour Recovery Pipe TR 32 x 2 5 terminated by Orderofthe Fuel Products APPENDIX F 8 Version 2009 04 16 INSTALLATION AND USER MANUAL APPENDIX F C See inner thread G1 Recommended car arrival direction F 7 Foundation Plan of BMP2033 S amp BMP2036 S Vapour Recovery Pipe TR 32 x 2 5 terminated by inner thread G1 M AERE 1 SST 1 RY gt O 7 x gt lt gt gt Z S NE IP XX 0 B d e KXLY 1 TR3 gt aS 4 2 X gt X n l n s 20 ie l l x iit i JI Tt i i sete LP _ 5 _ _ _ ay E I _ G _ _ z Te 1 o 1 hid _ F Py y yr m 8 1 Oval Flange CSN 13 1365 1 6 Power Supply Electrical Cables Outlets 2 Inlet Manifold Pipe TR 44 5 x 2 5 7 Communication Line Cable Outlet 3 Lea
99. min 9 mm and max 10 mm APPENDIX M 6 Version 2008 05 19 INSTALLATION AND USER MANUAL SAW LIVE DISPENSERS APPENDIX LATSUNOG 2 M 3 2 Power distribution box scheme XT04 Ps Z J NN MAN 2 KR 100046 N i Z A RSE SOOKE 7 Input Output Motor Power Supply Cable Motor Power Supply Cable 1 Type CMSM 4B x 1 5 recommended 3 Type CMSM 4B x 15 Connection Main distribution lt gt XT04 Connection XT04 dispenser s counter L1 phase 230V black1 L1 phase 230V black c1 L2 phase 230V brown hn L2 phase 230V brown hn L3 phase 230V black2 c2 L3 phase 230V black2 c2 PE protection earth green yellow zz PE protection earth green yellow zz Counter Power Supply Cable Counter Power Supply Cable 2 Type CMSM 3C x 1 5 recommended 4 Type CMSM 3C x 15 Connection Main distribution lt gt XT04 Connection XT04 lt gt dispenser s counter Ns neutral wire for counter brown hn Ns neutral wire for counter brown hn Ls stabilized phase 230V for counter light blue sm Ls stabilized phase 230V for counter light blue sm PE protection earth green yellow zz PE protection earth green yellow zz Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approv
100. mmended car arrival direction APPENDIX E 10 Version 2008 05 19 INSTALLATION AND USER MANUAL AP P E N TE H GLS 8v0edWd 8 aLS 8702dWNA H als 9802dWa 8 Q1S 9e02dI 8 T T A H QlS 0 8 Q1S 0 T ull 15 10 8 ad1S cLOcdINg i 1 ae Y U Pos OA Pos Description Fuel products order lt Recommended car arrival direction APPENDIX E 11 Version 2008 05 19 YN INSTALLATION AND USER MANUAL Sene gt APPENDIX E ar ar i he D EZS a lt EL T T I 1 5 A N l st o o N N a 2 T 18 w spp m T m up 4 s E 5 c Pa Y B em a lt 2 i r 1 L o U S Te d j f m I ill 1 1 lt Recommended car arrival direction Fuel products order APPENDIXE 12 Version 2008 05 19 NSTALLATION AND USER MANUAL 4 I Appendix F Foundation Plans amp Frames F 1 Foundation plan of BMP511 S
101. mmended to use a special motor circuit breaker or PKZM 0 10 type produced by the company Moeller Kl ckner for termination of the supply cable 3x400 V in the switchboard The circuit breaker serves as the switch and contains short circuit and thermal protection After installation into the switchboard door the circuit breaker can be completed by the control head IP65 with extended shaft type RH PKZO NOTE Motor contactors DIL EEM 10 and DIL EM 10 GI with thermal current protections of ZE 24 and ZE 0 6 types of the company Moeller Kl ckner and or motor circuit breakers of PKZM 0 0 4 type of the same manufacturer are used for switching of pump and vacuum pump motors in multi product fuel dispensers Fig 4 shows the tripping characteristics of used current protections of the ZE type of the company Moeller Kl ckner Minuten p lt Sekund 1 152 34 6 81015 x Finstelistrom Jae Fig 4 Tripping current protection characteristics of type ZE Moeller Klockner 15 Version 2008 05 19 Bene Types of used el motors INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL The following four el motor types are used for all fuel dispensers of series BMP500 S and BMP2000 S Table 2 Types of used el motors ATTENTION Pump el motor Pump el motor Vacuum pump Vacuum pump el variant 1 variant 2 el motor
102. n and testing of the specified equipment or protective system In accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing pr cess and supply of this equipment or protective system These are not covered by this certificate A 12 The marking of the equiprnent or protective system shall include following II 2G T3 This EC Type Examination Certificate is valid till 31 of May 2008 A Date of issue 5 or May gos Dipl Ing Sindler Jaroslav Head of certification body Numbel f pages 8 4 Page 1 8 N This certificate is granted subject to the general conditions of the Physical Technical Testing Institute This certificate may only be reproduced in its entirety and without any change schedule included FTZ Pikansk 7 716 07 Ostrava Radvanice tel 420 596 232 715 fax 420 596 232 672 e mail 2 APPENDIX K 3 Version 2008 05 19 INSTALLATION AND USER MANUAL LDA APPENDIX K K 4 Metrological type certificate e CESKY METROLOGICKY INSTITUT Certifik t o schv len typu m idla 3464 01 010 Revize 4 esk metrologick institut podle z kona o metrologii 505 1990 Sb ve zn n pozd j ch p edpis schvaluje v dejn stojany na kapaln paliva typov ch ad BMP 1xx 5xx 2xxx 3xxx SHARK BMP 5xx S 2xxx S p i dodr en technick ch daj a podm nek uveden ch v p loze tohoto c
103. ng The said messages will take turns on the display The text message No 20 if permitted current time Time will appear on the display always after fuel dispenser display resetting The current time has to be set after the fuel dispenser is switched off and on the current time setting is reset after the fuel dispenser is switched off The text message No 21 if permitted current date It will appear on the display always after fuel dispenser display resetting The text messages No 22 and 23 if permitted display the currency and quantity unit in case of data preset on the fuel dispenser icis auxiliary code description 0 Not display the text message 1 1 2 az 20 Display text message 2 1 2 az 20 Text message editing Table 18 Setting of text message displaying code 18 The parameter may obtain the values from 0 to 2 The manufacturer s setting can be seen in the table 19 Value of the parameter for all text messages equals to 0 for the displays other than the alphanumeric display M ssag Messag Character set Message content e length Latin2 Cyrilic OFF number char Win 1251 ASCII Win 1251 1 ON 1 Product name No 1 7 Natural BenzBLF 95 1 2 Product name No 2 7 Special Benzin A 76 1 3 Product name No 3 7 Super Super 96 1 4 Product name No 4 7 Nafta Diesel 1 5 Product name No 5 7 Bio Bi
104. ng on the type the dispenser can deliver one 0 four different fuel products Number of hoses nozzles Each dispensing point is equipped by one to four hoses ended by nozzles The dispenser can thus comprise 1 to 8 hoses Delivered flow rate Under the delivered flow rate we understand the max available fuel flow through the nozzle It is shown in dm litres per minute TATSUNO BENC dispensers accommodate three available speeds standard speed 35 to 50 l min high speed 70 to 90 1 min and super speed 120 to 150 1 min Type of displays All displays can be divided by their type into displays for commercial outlets litre displays and displays for retail outlets The litre displays contain only the information about the disposed fuel amount in centilitres and are used on the dispensers specified for commercial outlets i e internal corporate filling stations Besides the information about delivered amount the displays specified for retail outlets also comprise the cash amount and the information about unit grade fuel product price Number of displays The number of displays depends on dispenser orientation and on the number of dispensing points Depending on the type the dispenser can contain 1 to 4 displays 1 4 Terminology of Basic Dispenser Assemblies Fig 2 Terminology of basic dispenser assemblies dispenser head with control electronic unit displaying unit dispensing nozzle nozzle boot dispensing hose door
105. nly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm Version 2008 05 19 APPENDIX G 10 STALLATION AND USER MANUAL gt PENDIX G C APPENDIX G 11 Version 2008 05 19 NSTALLATION AND USER MANUAL CB ENDIX Appendix Hydraulic diagrams ZD lt 2 45 90 a gt BMP511 SL X iL JX pA Z 2 lt gt 130 E NI BMP521 SXD UH uu 2 45 90 J gt 45 90 M Ni BMP522 SXD 02090 Fuel products 2 Dispensing Nozzles PUL PU4 Pumping Units pumping monoblocks 40 90 130 Standard flow performances in litres per minute Measuring Units piston flowmeters APPENDIX H 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX G a CN N o m m S ea p lt PNE s lt Nos lt Sp 9 9 Tha lt lt 9 4 l l l l l 1 1 i oa o BA to E NN E 3 amp g 3 5 pas lt 9 s m m lt lt m a SUME P 9 9 4 SP lt m e s lt i 3 9 S lt LAA DOBA Fuel pr Dispensing Nozzl u
106. o 90 1 6 7 Reserved 8 Reserved 9 Text after completed dispensing 8 Zaplatit Payment Cnacu6o 0 10 Text after locking 8 Blokov n Locked 0 11 Text after display resetting 8 V t me Welcome 0 12 Text after display resetting 8 V s 0 13 Text after display resetting 8 na na 0 14 Text after display resetting 8 stanici 0 15 Text after display resetting 8 0 16 Text after display resetting 8 0 17 Text after display resetting 8 0 18 Text after display resetting 8 0 19 Text after display resetting 8 0 20 Text after resetting time 8 00 00 00 00 00 00 00 00 00 0 21 Text after resetting date 8 01 01 90 01 01 90 01 01 90 0 22 Text of preset for cash amount 2 K Py 1 23 Text of preset for fuel volume 2 Lt Lt 1 Table 19 Table of plant setting of the text messages Sequence of text message editing is as follows 1 Select the parameter No 18 and then select the text message number using the keys lt gt and lt Shift gt lt gt 2 Depress enter key lt Enter gt and load value of parameter 2 editing 3 Move the cursor to the first alphanumeric character which may be edited Now load scrolling the characters forwards or backwards using the keys lt gt and lt Shift gt lt gt When the selected character is displayed depress the key lt Next gt to move to the next character 4 After setting of the message is completed depress lt Enter gt 31 Version
107. on junction boxes of the dispensers wiring of communication boxes for individual electronic calculator types see the Appendix G Communication Line Wiring The method of wiring of the communication line from the kiosk to the fuel dispenser and its connection to the junction box depends on the type of the calculator used in the dispensers and therefore it is necessary to know 17 Version 2008 05 19 IAISUNO the type of the calculator to be used in the fuel dispensers The electronic calculator PDE of the company TATSUNO BENC EUROPE a s is installed in all dispensers as the standard The calculators ADP and ADPMPD of the company Beta Control or the calculators PUMA HT TE and PUMA MPD of the company Gilbarco Veederoot can be used as a variant If the interface IFSF LON is used for communication with the fuel dispensers then connection and wiring of the junction box is identical with connection for the calculator PDE INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL Marking of conductors in cable CMFM 4D x 1 5 Calculator PDE marking colour description A brown communication line A 5V DC or NET A IFSF LON B light blue communication line B 5V DC or NET B IFSF LON black 1 not used black 2 not used ST shielding cable shielding Table 5 Communication cable calculator PDE Marking of conductors in cable CMFM 4D x 1 5 Calculator ADP or ADPMPD
108. our recovery where fuel product vapours except the diesel oil ate exhausted from the point of nozzle outlet via the exhauster into the fuel tank 38 Version 2008 05 19 INSTALLATION AND USER MANUAL Bene FUEL DISPENSERS FOR LIQUID FUEL AN ESI In case of vapour recovery of the single product fuel dispenser the exhauster is driven directly by the fuel dispenser pump el motor Vapour recovery of multi product dispensers each fuel dispenser side has its own exhauster and exhausted vapour flow is controlled by the fuel flow i e exhausting is switched off if no fuel is dispensed into the tank Activated exhausting is signaled by the control LED diode SIG placed on the display panel separate for each fuel dispenser side If vapor exhaustion is set correctly the signaling LED diode goes green whenever the fuel starts to flow out ie the vapours pass through the exhausting piping the vapour flow meter placed downstream the vacuum pump is active Activated vapour exhausting is controlled by the vapour flow meter placed on the exhausting piping downstream the vacuum pump When checking this assembly the fuel dispenser door has to be removed Fig 20 Fig 17 Connection of the vapour flow sensor Conditions of filling station operation Regulation 355 2002 Coll Appendix 12 All fuel dispensers serving for petrol dispensing must be provided by a clear sign notifying the customers of the necessity of full nozzle insertion
109. output signals for device Hectronic Tankautomat TA2331 ADP Used counter type ADP from company BetaControl s r o with protocol Easy Call ADPMPD Used counter type ADPMPD from company BetaControl s r o with protocol Easy Call ADP LON Used counter type ADP from company BetaControl s r o with protocol IFSF LON ADPMPD LON Used counter type ADPMPD from company BetaControl s r o with protocol IFSF LON ER4 Communication via Hectronic Kienzle ER4 protocol LOG Communication via Logitron PUMALAN protocol APPENDIX B 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX B Series BMP500 S J unior variety 1400mm Number Number Number Type of dispenser of pump Sul of of ut Variants sites Pump hoses displays BMP511 SD 1 1 1 2 35 50 100 H L R HS 2 i BMP521 SD UH 1 diesel 1 2 120 150 DO LA 70 90 BMP501 SD SAT 1 0 1 2 from Master DO L R HS Notes DO All dispensers in table would be used for non public stations In this case dispensers are equipped with volume display only The suffix DO is used after dispenser type L R One sided dispensers would be made as left sided L ST or right sided R SR from the direction of the car arrival HS Dispensers are equipped with Hose Sprins B 4 Series BMP500 SX Economy variety 1400mm Number Number Number of dispenser of pump of of E Variants sites
110. peration and maintenance of your fuel dispensers of the type series 500 5 and BMP2000 S The Manual elaborated out by the manufacturer is the integral part of fuel dispenser accessories The user is liable fully for use of the Manual any and all operations not described here have to be considered forbidden The operator carrying such operations shall be liable fully for consequences of his her actions The Manual is arranged in individual sections broken down to the sub sections so that each topic may be independent and may correspond to the operating logic learn prepare use maintain The Manual reflects truly the technical state as to the date of fuel dispenser sale and cannot be considered non conforming due to follow up changes and updating carried out on the basis of the latest fact ATTENTION MAINTAIN THE MANUAL AND ATTACHED DOCUMENTS FOR THE WHOLE TIME PERIOD OF FUEL DISPENSER SERVICE FOR POSSIBLE FUTURE REFERENCES 0 3 Permitted Scope of Use The fuel dispensers of the series BMP500 S and BMP2000 S are specified for stationary installation and for vehicle refuelling by petrol kerosene and diesel oil from the tanks in the preset volume The fuel dispenser is a complex device which must fulfill a number of demanding functions It is therefore necessary to clean the tanks pipe distributions and carry out check for fuel purity dirty filters in the dispenser cannot be considered the reason for warranty repair
111. pour recovery only exhaust vacuum pump el motors are supplied by the cable e for switching of pump el motors installed inside the tanks the seven conductor cable CMSM 7C x 1 5 e for feeding of calculator and switching circuits the five conductor cable CMSM 5C x 1 e communication line shielded cable CMFM 4D x 1 Connection of the fuel dispenser to the pressure system see the Appendix I 2 3 8 Satellite to Fuel Dispenser The so called satellite can be connected to all fuel dispensers of series BMP500 S and BMP2000 S We are speaking about the complementary dispensing point the dispenser with a hose and a flange installed on the opposite traffic island side The satellite is used particularly for truck refueling i e the both side tanks of truck can be filled simultaneously by the hoses of the main dispenser ands the satellite The satellite dispenser is not equipped by any control electronics and hydraulic system and depends fully on the main fuel dispenser Figure of the satellite its foundation plan and the base frame can be found in the Appendix F 2 4 Mechanical Fuel Dispenser Mounting The fuel dispensers are fixed to the special base frames by the anchor bolts delivered with the dispenser The base frame is out of scope of standard dispenser equipment but can be ordered additionally The base frame is seated into the concrete on the island then the front and read fuel dispenser casings are removed the dispenser is placed on t
112. prior to putting the dispenser into operation Prior to activating inspection of el power distribution and check for correct wiring have to be carried out to prevent electric shock and to provide flameproofness fuels are combustibles of class D Each fuel dispenser has been tested from the points of its function safety and metrology by the manufacturing plant Delivery of each individual fuel dispenser is accompanied by the certification documents which shall be submitted to the competent authorities by the user if asked to do so Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL bene 1 Fuel Dispensers TATSUNO BENC 1 1 Basic Specifications Fuel dispenser bydraulic unit Delivered flow rate standatd speed 30 50 dm min high speed H 70 90 dm min super speed S 120 150 dm3 min Accuracy of dispensing 0 5 at the minimum delivery of 2 dm 21 Maximum operating pressure 0 18 MPa 1 8bar 0 25 MPa 2 5bar for H and UH El motor three phase 3x400V 0 75 kW 1395 rpm Electromagnetic valves 230V AC 50 Hz 5W as a standard 24V AC 50 Hz 5W for Puma HT TE and Puma MPD 24V DC max 0 500A for proportional valves Electronic calculator Power supply 230 V 10 15 50 Hz 5 Hz Power input max 85 VA Operating temperature 25 C to 55 C with low temperature kit 40 C to 55 C Relative humidity max 93 at 55 C Displaying units
113. pump hoses displays BMP521 SXD UH MAS 1 2 1 1 INC DO LR i diesel 10 90 for sat BMP522 SXD 2 2 2 4 9 0 NC DO M UR HS 2 120 150 BMP522 SXD UH H 2 diesel 2 2 70 90 INC DO L R Notes DO All dispensers in table would be used for non public stations In this case dispensers are equipped with volume display only The suffix DO is used after dispenser type NC This suffix is used for dispensers where is not possible to take fuel simultaneously for both nozzles non simultaneous delivery L R One sided dispensers would be made as left sided L SXL or right sided R SXR from the direction of the car arrival HS Dispensers are equipped with Hose Sprins APPENDIX B 2 Version 2008 05 19 INSTALLATION AND USER MANUAL Bend B 5 Series BMP2000 SS Small variety 1600mm Number Number Number Number Pumping Type of dispenser of pump of timps of of output Variants sites hoses displays ltrs min BMP2011 SSD ZV1 1 1 1 2 40 60 DO H L R HS BMP2011 SSD UH ZV1 1 MUR 1 2 130 150 DO L R BMP2012 SSD ZV2 2 1 2 2 x B 100 L R 2 120 150 BMP2022 SSD UH H ZV2 2 diesel 2 2 70 90 00 Notes DO All dispensers in table would be used for non public stations In this case dispensers are equipped with volume display only The suffix 10 is used after dispenser type NC This suffix is used for dispensers
114. rom damage guards paints displacement and overturning Handling and transportation must be done in vertical position only the dispenser may not be put on the guards When handling the dispenser only and exclusively high lift trucks may be used TATSUNO BENC EUROPE a s is not liable for possible damage if other handling devices are used 2 3 Fuel Dispenser Installation 2 3 1 In General The manufacturer recommends to install the liquid fuel dispensers TATSUNO BENC on filling station islands so that the direction of car arrival to the dispenser may conform with the arrow see the Appendix E Product numbering can also be found in the Appendices F and H Version 2008 05 19 CS INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL 2 3 2 One sided Dispenser Orientation One sided dispensers are marked by block letters L R L left hand and R right hand after designation of fuel dispenser type e g BMP2044 SSL left hand one sided four product dispenser variant 1600 mm Dispenser orientation is determined by viewing the dispenser of the direction of car arrival 2 3 3 Distance of Fuel Dispenser from Tank The manufacturer recommends the 50 meter maximum distance of the dispensers from the fuel tanks and the lifting head up to 5 5 meters Differing conditions can lead to impaired suction ability of the dispenser which results in reduced pump capacity flow rate Any and all technological req
115. ropean Commission Directives The dispenser is subject to certification of type retesting pursuant to the Directive 94 9 EC ATEX carried out by the Notified Body No 1026 FTZ Ostrava Radvanice see EC Certificate of Conformity Appendix LIQUID FUEL DISPENSING PUMP Scope of use of the device TYP BMP Designation of fuel dispenser type see the Appendix B TCM TYPE NO No of the Certificate of dispenser type approval CMI Czech Institute of Metrology EC CERT NO No of the European Certificate of the type FTZU Ostrava Radvanice see Appendix K Oma 50 90 or 130 Hydraulic and metrologic parameters EX II 2G T3 Marking of explosion protected el equipment 2 equipment for explosion hazard rooms other than the mines probability of creation of the explosive atmosphere zone 1 explosive atmosphere created by gases vapours or mists e gas group least dangerous 3 max temperature of el equipment which might cause ignition of the ambient atmosphere 2000C DISPENSER S N motor power supply Serial number of the fuel dispenser order number yeat of production 3x400 230V 50Hz P 0 75kW I 2A valves power supply 230V 50Hz or 24V 50 Hz or 24V DC power supply of the lighting 230V 50Hz Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL Version 200
116. rotected by relevant circuit breakers by which the fuel dispensers are switched ON OFF RECOMMENDATION Switching the fuel dispenser ON shall be done as follows 1 Switching ON the standby source UPS in the kiosk the green pilot lamp of the UPS goes on 2 Switching ON the 230 V circuit breaker for stabilized feeding of the electronic fuel dispenser calculator all display segments are tested automatically and values of the last operation of dispensing will be displayed 3 Switching ON the 230 V circuit breaker for non stabilized feeding of valves pump and vacuum pump el motors 4 Switching ON the 3x400V circuit breaker for feeding pump and vacuum pump motors Now the fuel dispenser is ready for dispensing refueling 36 Version 2008 05 19 INSTALLATION AND USER MANUAL lt N 4 3 Fuel Dispenser Operation ATTENTION Operator is liable for normal running of the filling station the operator shall monitor fuel dispensing and if the customer proceeds in the non permitted way the operator must instruct the customer how to handle the dispenser correctly The operator shall also mark the risk zone of the filling station by emergency symbols no smoking no open fire driveway direction etc The operating instructions of the filling station and or the information about basic obligations must be available for the customer The fuel dispenser is activated by taking the nozzle out of the boot which operation res
117. ry of transactions is empty i e there is no transaction in the history error appears on the display 3 1 5 8 Access Password code 08 The function enables to display and change the access password into the manager mode Default setting is 1111 28 Version 2008 05 19 INSTALLATION AND USER MANUAL Y 3 1 5 9 History of Maintenance code 09 The function enables to display codes of the last 10 service remote controllers which the calculator parameters were set by 3 1 5 10 Operating Fuel Dispenser Mode code 12 The function defines the type of operating fuel dispenser mode Operating fuel dispenser mode 0 Automatic mode 1 Manual with switching to the automatic mode default 2 Manual with switching to the automatic mode and locking 3 Manual stand alone mode 4 Credit internal credit Chipper Table 17 Operating fuel dispenser mode code 12 The parameter may obtain the values in the range from 0 to 4 the value 4 may be set for the credit version PDE only If value of the parameter equals to 0 the fuel dispenser is operated in the pure automatic mode i e it is connected to the master computer console The fuel dispenser is controlled by the computer fully fuel dispenser release locking setting of fuel prices etc Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the displa
118. s Fig 10 No smoking Fig 11 No open fire Fig 12 No mobile phones e Smoking and open fire handling is prohibited in the vicinity of the dispenser e Smoking is prohibited also for the persons sitting in the car Itis prohibited to use the mobile phone in the vicinity of the dispenser It is prohibited to dispense if the motor is running AUTOMOBILOV BENZIN MOTOROV NAFTA Fig 14 Information label Liquid fuels Fig 13 Information label layout 35 Version 2008 05 19 SN INSTALLATION AND USER MANUAL Len Li Fuel dispensers are harmless for the operator and user from the hygienic point of view It is nevertheless advisable to protect the hands by gloves e g made of eco sheet when dispensing and carrying out minor maintenance Polluted skin shall be washed by water and soap as soon as possible Call the doctor if eyes are affected When dispensing do not breath petrol vapours 4 2 Putting Fuel Dispenser into Operation Switching the fuel dispenser ON OFF is carried out in the master switchboard of the filling station where fuel dispenser feeders are connected Each fuel dispenser has three power supply outlets in the master switchboard feeding of pump and vacuum pump el motors 3x400 V e feeding of electronic fuel dispenser calculator 230V stabilized e feeding of valves pump and vacuum pump el motor switching 230V non stabilized All points above are p
119. ser from communication with the kiosk or switch the control computer OFF and then switch the fuel dispenser ON OFF If the dispenser runs in the manual mode then the control computer is faulty After nozzle release the display is reset but the pump is not started It means that dispenser el motor was not started Cause switched off el motor feeding circuit breaker placed in the main switchboard or disconnected el motor protection inside the fuel dispenser Check fuel dispenser three phase el motor feeding Error message E18 PDE P20 PUMA HT TE MPD F10 ADP appears on dispenser display It is the error message of the fuel dispenser which notifies loss of communication between the fuel dispenser and the control computer console If the fuel dispenser is controlled by the computer then check correct function of the computer program connection of the communication line with the computer or data converter feeding grey box which the communication line from the fuel dispenser enters into The customer releases the nozzle but fails to start dispensing e g due to car tank opening The pump is switched off after some time It is the error message of the fuel dispenser which notifies that dispensing was terminated due to break of dispensing for the time period over 60 seconds Put the nozzle back and repeat dispensing Operation of dispensing is interrupted e g replacement of fuel cans pump goes off aft
120. specified for the filling station managet The manager is authorized both to read the values reset daily totalizers and to set basic operating parameters of the fuel dispenser The manager must load the access password to be able to work in the manager mode Fig 6 Remote IR controller PDERT 30 21 Version 2008 05 19 3 1 1 Remote Fuel Dispenser Control A special remote IR controller must be used for reading dispenser values totalizers change of the dispenser mode or for setting different calculator parameters on the fuel dispensers equipped by the PDE calculator The Remote controller keyboard had the following keys and their layout INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL key function key function OPERATING STATE CALCULATOR PARAMETER READING lt Shift gt lt Enter gt 7 f dispenser side after payment or lt Next gt Switching to next parameter Release of both sides whole fuel dispenser je f lt 0 gt after payment or failure lt Shift gt lt Next gt Switching to previous parameter lt 1 gt Preset depressing of corresponding preset us Switching to next parameter item key No 3 10 litres Preset depressing of corresponding preset lt 2 gt key No 4 1 litre lt Shift gt lt gt Switching to previous parameter item Changed value of the displayed parameter if 3 Displaying of the latest refilling on the disp
121. ssing the key 07 Displaying of electronic totalizers Displaying of the electronic totalizer is carried out as follows e the fuel dispenser is at rest all transactions are transferred to the POS and all nozzles are suspended in the boot bydirecting the IR keyboard onto the fuel dispenser display and by depressing the key lt gt the volume litre totalizer of the first nozzle will appear e g U0000012345 90 by depressing the key lt gt the sum totalizer of the first nozzle will appear e g 00000235678 9 depressing the key lt gt volume and price totalizers for other nozzles will appear totalizet reading is ended by depressing the key 07 Setting or monitoring of parameters This operation is reserved to service technicians servicemen only 33 Version 2008 05 19 Ce N INSTALLATION AND USER MANUAL 2 FUEL DISPENSERS FOR LIQUID FUEL 34 Version 2008 05 19 INSTALLATION AND USER MANUAL 2 FUEL DISPENSERS FOR LIGUID FUEL 4 Operation 4 1 Instructions for Safe Operation The fuel dispenser is a complex device which must fulfill a number of demanding functions It is therefore necessary to clean the tanks pipe distributions and carry out check for fuel purity prior to putting the dispenser into operation Prior to activating inspection of el power distribution and check for correct wiring have to be carried out to prevent electric shock and to provide flameproofnes
122. supply error Minimum tank level Fuel tank product level is low NONFATAL ERRORS E EA Display Display error E71 Pulse generator Pulse channel error E72 Pulse generator Pulse channel short circuit error E73 Pulse generator Pulse non correct direction revolution error E77 Hydraulic system Hydraulic system leakage error P20 Communication Communication error missing connection with POS Communication Communication error non correct polling APPENDIX D 3 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX D Version 2008 05 19 APPENDIX D 4 INSTALLATION AND USER MANUAL TM Tarsuno SE Appendix E Figures of fuel dispensers E 1 Dispensers series BMP500 S J unior id r yo BMP511 SR BMP521 SR UH BMP511 SL BMP511 SR H BMP521 SD UH BMP511 SL H BMP511 SD BMP501 SD SAT BMP521 SL UH BMP511 SD H BMP511 SR HS BMP511 SR H HS BMP501 SD SAT HS BMP511 SD HS BMP511 SD H HS BMP511 SL HS BMP511 SL H HS HS Dispensers 500 5 modifications with hose springs lt Recommended car arrival direction CQ Fuel products order APPENDIX E 1 Version 2008 05 19 Ce x N INSTALLATION AND USER MANUAL Li E 2 Dispensers series BMP500 SX Economy i l T BMP522 SXL BMP522 SXD BMP522 SXL NC BMP522 5XD NC BMP522 5XL H BMP522 SXD H BMP522 SXL H NC BMP522 SXD H
123. t 1600 mm I island variation of dispenser SHARK with height 1600 mm M medium variation of dispenser SHARK with height 1900 mm and hoses reels TT tall variation of dispenser SHARK with height 2300 mm and free hung hoses z one of the characters D R and L that determinates the dispenser orientation on the station in the car arrival direction D double sided R right sided L left sided B 2 Suffixies After basic type is possible to use following suffixies DO Dispenser with volume litres displays only nebo VR1 Vapour recovery of the one dispensed product VR2 VR3 VR4 Vapour recovery of the two three or four dispensed products H nebo H1 High flow pumping output of the one nozzle 70 90 ltrs min H2 High flow pumping output of the two nozzles 70 90 ltrs min LPG LPG dispenser CNG CNG dispenser UH Ultra High flow pumping output of the one nozzle 120 150 Itrs min MAS Main dispenser MASTER with output to SLAVE dispenser SAT Satellite dispenser connected to MASTER dispenser PV Dispensing hose rising from front cover ZV1 Dispensing hose rising from back cover hydraulics nozzle is placed on back cover ZV2 Dispensing hose rising from back cover hydraulics nozzle is placed on the side of dispenser HS Dispensing hose with hose spring CHIPPER Builded credit automat CHIPPER TA2331 Dispenser is equipped by
124. t names e state messages promotion messages Text messages No 1 to No 5 are reserved for product names The product name with the product number appear on the display immediately after nozzle release prior to display resetting 7 characters may be used for the product name The first character is reserved for the dispensed product number Product names may be set directly on the fuel dispenser and from the master computer if enabled by the control system Nozzle release Start of dispensing Amt E NATURAL Price Ltrs e Text messages No 9 and No 109 are reserved for state messages The said messages relate to the fuel dispenser state The message No 9 Gf permitted will appear on the display immediately after completed refueling after putting the nozzle back before display resetting The said message will take turns on the display with the transaction data e g Payment 100 00 Payment 100 00 The message No 10 if permitted will appear on the display always after the fuel dispenser is locked The said message will take turns on the display with the transaction data e g Locked 100 00 Locked 100 00 30 Version 2008 05 19 INSTALLATION AND USER MANUAL FUEL DISPENSERS FOR LIQUID FUEL TAISUNO C Bene e The text messages No 11 to 23 are devoted to the promotion messages The messages No 11 to 19 if permitted will appear on the display always after its resetti
125. ta current loop for side A light blue sm YB data current loop for side B black1 c1 YB data current loop for side B black1 c1 ZB data current loop for side B black2 c2 ZB data current loop for side B black2 02 ST shield shield st ST shield shield st Notes Distribution box type RK 002 6 is approved Ex II 2G EEx e II T6 with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e H Maximum load of the one clamp is 10A 400V Allowed wire cross sections are in range from 0 5 to 2 5 mm2 Length of unisolated part of wire is min 9 mm and max 10 mm APPENDIX M 13 Version 2008 05 19 INSTALLATION AND USER MANUAL S A iG EME iiSIPEIN S En 5 M 3 8 Data line distribution box scheme XT16s Chyba Objekty nemohou b t vytvo eny pravami k d pol APPENDIX M Input Output Shielded Data Line Cable Shielded Data Line Cable 1 CMFM 4D x 1 0 recommended 3 Type 4D x 05 Connection kiosk lt gt 165 Connection XT16s lt gt dispenser s counter YA data current loop for side A brown hn YA data current loop for side A brown hn ZA data current loop for side A light blue sm ZA data current loop for side A light blue sm YB data current loop for side B black1 1 YB data current loop for side B black1 c1 ZB data current loop for s
126. ter TRANSFER FROM AUTOMATIC TO MANUAL MODE The fuel dispensers are connected and set as a standard as they should be operated in the filling station ie if the filling station is equipped by the control system the dispensers will be set to the automatic mode if the station does not have any control system the fuel dispensers will be set to the manual mode as a standard If the fuel dispensers have to be switched from the automatic to the manual mode e g due to failure of the control system it is necessary to proceed as follows 40 Version 2008 05 19 INSTALLATION AND USER MANUAL Ce p CAC a calculator PDE change of the value of the parameter P12 has to be done by the remote IR controller from the value 1 2 to the value 3 check of unit price setting in the parameter P3 has to be done afterwards b calculators Puma HT TE and Puma MPD it is necessary to insert the shorting jumper into the communication junction box XT15 between terminals OV and A M switch the fuel dispenser ON and OFF and check setting of the unit fuel price calculators ADP and ADPMPD change of the value of the parameter P51 has to be done by the IR keyboard from the value 0 to the value 1 check of unit price setting has to be done afterwards ATTENTION Transfer from the automatic to the manual mode shall always be consulted with the serviceman in advance 4 3 8 Preset Keyboard At the customer wish the fuel dispens
127. terms used in the Manual which special attention should be paid to BcAurioN Breach of requirements shown under the heading can result in creation of the conditions leading to injuty or death of persons or to material damage to propetty 2 WARNING Breach of requirements shown under the heading can lead do injury of persons and or can result in fuel dispenser damage 35 The text shown under the heading draws attention to the mandatory and or statutory requirements which assembly and use of the fuel dispenser is governed by Breach of these requirements can create dangerous situation and or can result in fuel dispenser damage NOTE The text shown under the heading draws attention to the assembly procedures processes and operating methods etc which are important for correct assembly and correct fuel dispenser operation and which when breached can result in damage failure or bad fuel dispenser performance Version 2008 05 19 SE rm INSTALLATION AND USER MANUAL Benue LATSUNO oo C FUEL DISPENSERS FOR LIQUID FUEL 0 2 Read the Manual Thoroughly First Read the relevant parts of the Installation and User Manual prior to start installing or operating the fuel dispenser Consider all hazards attentions and notes contained in the Manual The manufacturer has compiled the Installation and User Manual to grant the necessary information and instructions facilitating complete and effective installation o
128. th of unisolated part of wire is min 9 mm and max 10 mm APPENDIX M 8 Version 2008 05 19 INSTALLATION AND USER MANUAL C SATELLITE DISPENSERS APPENDIX M TATSUNO M 3 4 Data line distribution box scheme XT 13s 7 7 2777 gt Input Output Shielded Data Line Cable Shielded Data Line Cable 1 Type CMFM 4D x 1 0 recommended 2 Type CMFM 4D x 1 0 recommended Connection kiosk dispenser lt gt XT13s Connection XT13s lt gt next dispenser Line A brown hn A Line A brown hn B light blue sm B LineB light blue sm notused black1 c1 not used black1 c1 notused black2 c2 not used black2 c2 ST shield shield st ST shield shield st Signal Cable Shielded Data Line Cable 4 Type CMSM 2A x 1 0 recommended 3 Type 4D x 0 5 Connection XT13s lt gt satellite Connection XT13s lt gt dispenser s counter NZ Satellite Nozzle Switch brown hn A Line A brown hn OV Satellite Nozzle Switch black cr B light blue sm NZ Satellite Nozzle Switch black c1 OV Satellite Nozzle Switch black2 c2 ST shield shield st Notes Distribution box type RK 002 6 is approved Ex 2G EEx e T6 with certificate FTZU 02 ATEX 0021 Inside box should be usedonly clamps WAGO type 262 130 and 262 230 that are approved EEx e II Maximum load of the one clamp is 10A 400V Allowed wire
129. the error first in the history of the dispenser on side B Table 15 Displaying of error conditions of the fuel dispenser code 06 27 Version 2008 05 19 a INSTALLATION AND USER MANUAL ith 8 FUEL DISPENSERS FOR LIQUID FUEL 06 0 X Parameter 12344 5 2304 00 06A0 Jui Parameter 3 1 5 7 Displaying of History of Dispensing code 07 The function serves for displaying of the history of the latest 10 dispensing transactions on each side realized on the dispenser Data layout of this parameter on the display is as follows 07A0 Price Fuelling Time aux code item number description A 0 last transaction tenth on side A B 0 last transaction tenth on side B A 1 last but one transaction ninth on side A B 1 last but one transaction ninth on side A A 9 transaction first in the sequence on side A B 9 transaction first in the sequence on side B Table 16 Displaying of the history of dispensing code 07 The first and second line contain price cash amount and dispensed volume The unit price of the transaction with the parameter number and the auxiliary code with the item number take turns on the third line Number of the item means position in the history of transactions 0 is the last newest transaction 9 is the oldest stored transaction The auxiliary code means the dispenser side A or B If the memory stack for the histo
130. uirements for the filling station must be resolved by the professionally processed and approved design of the filling station consulted with the fuel dispenser manufacturer The manufacturer recommends at least 1 meter distance of the one sided fuel dispenser from the wall 2 3 4 Fuel Tank Type Fuel dispenser s can be connected both to underground tanks and to the aboveground tanks The steel base frame shall be leveled and seated into concrete on the shaft which the suction piping of the reservoir tank leads from The base frame is out of scope of fuel dispenser delivery The dispenser is mounted on the frame The following supply cables must be led into the shaft under the fuel dispenser in addition to the conductor for connection of the grounding system e for three phase el motor feeding the four conductor cable CMSM 4B x 1 5 e for feeding of calculator and switching circuits the five conductor cable CMSM 5C x 1 e communication line shielded cable 4D x 1 It is possible to mount the fuel dispenser on the ECO drip tray replacing the base frame and preventing oil product leaks Supply lines to the fuel dispenser must be sealed perfectly to prevent penetration of inflammable liquids or their vapours inside the dispenser Only the cable terminals resistant to flammable liquids may be used in the shafts under the dispensers Cable bushings may be used for one cable only unless their design is specified for more cables
131. vecade bushing EExell IP67 APPENDIX J 1 Version 2008 05 19 INSTALLATION AND USER MANUAL APPENDIX J J 2 Zones for BMP522 S according to SN EN 13617 1 Z Pos Space without danger nonexplosive IP54 4 partition type 1 detail 5 Noneqdosive cate busting EExell IP67 Pos 1 Zmel 2 2 APPENDIX J 2 Version 2008 05 19 INSTALLATION AND USER MANUAL C APPENDIX J gt 9 3 Zones for BMP2000 S according to SN 13617 1 er A PR MY 7 XA N K V x1 NR DA XY Z M FOF 2 XY gt lt Z SS Z Z V STIS S N NZ NZ NZ N XY 4 A VA N QS SOS s lt gt lt gt gt gt lt gt MARA VV V ZS 5 X gt X eS Z lt S e s Jl 4 5 VN Z Z FY Af ff fo Z di gt gt gt gt gt Z z fof 4 SCL bp Z ff 7 AUS UU XX d J A l x gt C LP JY K gt gt lt gt lt gt lt gt lt gt x AS LA ZSA Z Z Z Z Zore 0 Space without danger nanexplosive IP54 Zoe 1 Vertikal partition type 1 detail Pos Description 0 1 2 Zoe 2 Pos 3 4 5 Nonexpiosive cate busting EExell IP67 APPENDIX J 3 Version 2008 05 19 Ce
132. wrate 10 Itrs min standard flow 0 18 MPa 1 8bar Maximum operating pressure high amp ultra high flow H amp UH 0 25 MPa 2 5bar Fuel viscosity max 21 mms Fuel filtration rough filter 80 um fine filter 20 um Suction height recommended 3 5 m to reach nominal flow output of the liguid column ana m x 55m Pulse generator TATSUNO EK 1025 two channels 2 x 5VDC NPN open collector 2 x 50 pulses per revolution 100 pulses per 1 litre Fuel Pump Siemens type 1MA 7083 4 3 x 400V 0 75kW 1380 rpm 2 05A la In 4 8 electromotors RAEL type ADPE V80 TL4 PR 3 x 400V 0 75kW 1410 rpm 2 20A with thermal protection Vacuum Pump ATB Flender type ERFY 0 09 3 71 3 x 400V 0 12kW 2765 rpm 0 35A la In 4 2 electromotors ELNOR type BA240TRII AR R 3 x 400V 0 37kW 2850 rpm 1 00A with thermal protection Motor Contactors DIL EM 10 coil 230V AC 50Hz coil 24V AC 50Hz for Puma HT TE MPD Electromagnetic without external contactors two stage valves motors RAEL amp ELNOR are with builded relay and thermal protection 230V AC 50Hz 5W 24V AC 50Hz for Puma HT TE MPD Valves proportional valves 24V DC volume from 0000 00 to 9999 99 dm Displays amount from 1 to 999999 currency units unit price from 1 to 9999 currency units dm Power supply for contactors and valves 230VAC 50Hz 24VAC 50Hz for Puma HT TE MPD
133. y If value of the parameter equals to 1 the fuel dispenser is operated in the manual mode see the mode No 3 until it is connected to the master computer Then the computer is switched automatically to the automatic mode see the mode No 1 Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the display If value of the parameter equals to 2 the fuel dispenser is operated in the manual mode see the mode No 3 until it is connected to the master computer Then the computer is switched automatically to the automatic mode see the mode No 1 Unlike the mode 2 the fuel dispenser is locked after each transaction and has to be unlocked by the magnets or by the remote controller by depressing the key lt 0 gt Interrupted communication between the computer and the fuel dispenser is subject to the error message E 18 which appears on the display If value of the parameter equals to 3 the fuel dispenser is operated in the pure manual mode The fuel dispenser is independent fully cannot be connected to the computer Unit fuel prices may be set by the fuel dispenser parameter No 3 If value of the parameter equals to 4 the fuel dispenser is operated in the credit mode The fuel dispenser may be switched to this mode only if the fuel dispenser is equipped by the credit module PDECRE and the switch cash Credit is in the position ON 3 1 5 11 Error Statistics code 13 The

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