F40 Series End Port 600-1000PSI User Manual
Contents
1. force any connections e The Header and related piping should be self supported Page 4 of 6 or more information please visit www firstline com cn en Rev 10 08 13 All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn First Line Engineered Composite Pressure Vessels oo Benefit from our experience e Space strap saddle locations using S dimension shown in model engineering drawing 4 and longer vessels have a third strap saddle assembly to be installed at the center point of the vessel e Tighten straps to hand tightness plus one turn e Manifold span should be greater than vessel span to allow for vessel growth under pressure FIRST LINE Limited Warranty Harbin First Line Environmental Technology Co Ltd hereinafter called FIRST LINE RO pressure vessels the Product are warranted to the original purchaser the Customer under normal use and if installed operated and maintained in accordance with applicable User Guides to be free of defects in material and or workmanship for a period of one 1 year from date of manufacture subject to the following Any replacement Product or Part will be warranted only for the remainder of the original warranty period or thirty 30 days whichever is longer Exclusions from this Limited Warranty The warranty shall be void if 1 Defects are not reported during the warranty p2. not over tighten the straps vessel must be allowed to expand under operation eMaximize the connection flexibility to allow for vessel growth under pressure eAlign the side ports with the system manifold correcting any misalignment before final installation eProvide overpressure protection in the system safety devices elnspect end caps regularly for signs of corrosion Immediate corrective action and or replacement are recommended in case of corrosion eRelieve system pressure before working on the vessel eDo not attempt to over tighten the Permeate Port connections as this may damage the end cap One turn past hand tight should be sufficient eNever operate the vessel in excess of its ratings This may void the warranty and cause bodily or property damage Page 2 of 6 or more information please visit wwwfirstline com cn en Rev 10 08 13 All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn First Line Engineersct Composite Pressure Vessels m TETTIE ty Benefit from our experience eDo not operate the vessel permeate port over 125PSI eFlush the vessel with permeate before system shutdown to reduce the chance of corrosion eDo not install the vessel under direct sunlight eOperate the vessel within the recommended pH range o Operating pH Range 3 11 o Cleaning pH Range 2 12 less than 30 minutes Head Removal Step 1 Shut Down the RO S
3. All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn First Line Engineersct Composite Pressure Vessels m erry ty Benefit from our experience 1 Supply a similar replacement part based on FOB factory terms 2 Conduct a field repair of the Product 3 Issue a credit for the original cost of the Products This is not a statement of limitations for warranty performance and FIRST LINE reserves the right to conduct warranty performance outside of the items shown Products returned to FIRST LINE for inspection or testing must be shipped freight prepaid at the Customer s expense If a breach of warranty is confirmed FIRST LINE will bear all costs related to the inspection and testing If after investigation the Product failure is due to breach of warranty all costs related to the inspection and testing of the Product will be borne by the Customer This includes a USD 500 per day fee and all related travel expenses All reported defects must be submitted to FIRST LINE in writing Disclaimer FIRST LINE makes no express or implied warranty other than that specifically set forth in this warranty statement FIRST LINE disclaims any warranty of merchantability or of fitness for a particular purpose FIRST LINE s liability under the terms of this warranty shall not exceed the purchase price of the Product that are claimed to be defective FIRST LINE shall not b
4. Benefit from our experience F40 Series End Port 600 1000PSI User Manual For Use with First Line RO Pressure Vessel Models F40 600E F40 1000E General Product Description F40 600E Design Pressure 600PSI 41Bar at 150 F 66 C F40 1000E Design Pressure 1000PSI 69Bar at 150 F 66 C Min Operating Temp 14 F 10 C Max Operating Temp 120 F 49 C Factory Test Pressure Standard 1 5x Design Pressure ASME 1 1x Design Pressure Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes FIRST LINE Model Explanation F 40 300 E 1 W White FIRST LINE 1 Elements 4Inch End Port Design Pressure 300PSI F 40 1000 S 6 B Blue Side Port Page 1 of 6 or more information please visit www firstline com cn en Rev 10 08 13 All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn First Line Engineered Composite Pressure Vessels m erry rrr ity Benefit from our experience General Warning First Line RO pressure vessels vessel are designed to provide safe operation over a long service life if properly installed operated and maintained The vessel may cause loss of life severe bodily harm or property damage if it is NOT correctly installed operated or maintained Please make sure you read and understand all the guidelines in the User Manual provided with the vessel Observe every precautio
5. e liable for any consequential or incidental damages whatsoever including but not limited to injuries or damages to person or property loss of business profits business interruption loss of use cost of removing installing Products or the claims of third parties Warranties or Representations by Others No agent employee dealer or other person has any authority to make any warranties or representations concerning FIRST LINE or the Product FIRST LINE is not responsible for such claims of warranty or representation Page 6 of 6 or more information please visit www firstline com cn en Rev 10 08 13 All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn
6. eriod 2 The Product is subject to accident damage incorrect installation mishandling abuse misuse negligence or accident by any other party 3 Problems caused by modification or alteration 4 Chemical exposure or acts of nature 5 Any item manufactured by other companies 6 Wear on replaceable components under normal conditions seals are excluded from this warranty Procedure for Obtaining Warranty Performance FIRST LINE reserves the right to determine if a reported defect is a breach of this warranty This may require at FIRST LINE s discretion one or more of the following 1 An inspection or test of the Product and or the system that was installed by a FIRST LINE representative the customer is responsible for arranging access to the Product 2 An inspection or test of the product and or the system in which that was installed by the Customer 3 An inspection or test of the product and or the system performed by third party inspector appointed by FIRST LINE 4 Return of the Product to FIRST LINE s factory for inspection or testing This is not a statement of limitations for warranty performance and FIRST LINE reserves the right to conduct warranty performance outside of the items shown If the Product is found by FIRST LINE to be defective under the terms of this warranty FIRST LINE will perform one of the following at its option Page 5 of 6 or more information please visit www firstline com cn en Rev 10 08 13
7. hten the screw until snug Do not over tighten maximum torque guideline 10Nm Install another crescent in the same manner Conduct a final tightness check of each screw after two crescents are installed Step 3 Reconnect Permeate Piping Reconnect the system permeate piping to the permeate port Step 4 Conduct Pre Pressurization Inspection A thorough pre pressurization inspection should be conducted including verifying that the heads are properly installed system piping connections are in place elements are installed adapters are installed and thrust cone is installed at downstream end of the vessel Step 5 Pressurize System Step 6 Inspect for Leaks All connections should be free from leaks Do not operate leaking vessels Piping and Mounting Recommendations eUse two flexible Victaulic connections with an intermediate section of pipe when possible This is the preferred method for connecting the feed concentrate ports to the system piping especially when system manifold tolerances cannot be guaranteed There is a maximum 0 03 misalignment allowance per port eSingle flexible Victaulic connections should only be used when the axial misalignment from the port to the manifold is less than 0 03 per port Make sure the vessel is centered on the rack when checking for port manifold alignment eUsing intermediate flexible Victaulic connections in the manifold will ease port alignment and vessel installation e Do not
8. n contained therein Failure to do so may result in malfunction and potential catastrophic failure It is recommended that only qualified technicians experienced in servicing hydraulic systems work with this vessel Misuse incorrect assembly or use of damaged corroded components may result in catastrophic failure or may cause to void the warranty Vessel Use and Precautions e Positive pressure up to the design pressure PSI of the specific model being used e Accommodates standard 4 nominal diameter spiral wound element e The required vessel element interface hardware is supplied with the vessel please refer to First Line s adapter list eVessel expands under pressure and careful consideration must be taken when installing straps saddles and system connection piping e Installation with the straps saddles provided is strongly recommended e Vessel should not support any other system components connections should be non load bearing e Periodic inspection of the vessel end cap is recommended to ensure all parts are dry and free of corrosion eFailure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel eThese guidelines are subject to change without prior notice Please check with FIRST LINE to ensure that the User Manual is the latest version for the vessel model being used eMount vessel using strap saddle hardware provided and span recommended in the engineering drawing eDo
9. using any damage to the vessel Alternative Head Removal It is possible to remove the head assembly without the FIRST LINE head removal tools A 1 2 NPT Male threaded piece of ABS or similar material pipe should be threaded into the head permeate port to hand tightness Pull the pipe outward to remove the head If the vessel has been in operation for an extended time a slight rocking motion or forceful tug may be required to break the head seal bond Also a handle at the end of the pipe will ease head removal forming a T with the pipe that threads into the permeate port Page 3 of 6 or more information please visit www firstline com cn en Rev 10 08 13 All information subject to change without prior notice COMPANY CONFIDENTIAL For further inquires send your email to info firstline com cn First Line ngnesrad Composite Pressure Vessels perryrt Benefit from our experience Head Installation Step 1 Install Head Hold the head assembly square to the axis of the vessel Push firmly until the head is correctly positioned and the retaining groove is visible It may be necessary to use a rubber mallet to tap the head into its engaged position head assembly Step 2 Install Locking Kit Segments Clean and dry the retaining groove Position the first locking kit segment so that the end section sits in the retaining groove and the screw aligns with one of the threaded openings in the bearing plate Use an M5 hex wrench to tig
10. ystem and then Relieve the System Pressure The RO system should be totally shut down and all pressure relieved before conducting any maintenance or repair on the vessel Step 2 Disconnect Permeate Piping The system permeate piping must be carefully removed from the permeate port of the vessel Step 3 Inspect the End Cap The end cap should be inspected for any signs of corrosion or damage Surface corrosion can be removed with a wire brush while flushing with water Damaged components should be replaced with approved components from FIRST LINE Step 4 Disconnect the Locking Screws Each of the three locking kit segments is held in place with a single locking screw The locking screws can be unthreaded using an M5 hex wrench Step 5 Remove the Locking kit segment Screw Assemblies The locking kit segment screw assemblies should be easily removed from the retaining groove Should the assemblies be difficult to remove it may be necessary to rock the head slightly or tap the head inward with a rubber mallet Be careful when using metal tools avoid leveraging against the sidewall of the vessel or scratching the inside surface of the bell area Step 6 Remove the Head Assembly with One of the Following Techniques FIRST LINE Head Removal Tools A set of head removal tools is available from FIRST LINE These head removal tools are expressly designed for the purpose and have proven to be an effective and easy way to remove the vessel head without ca
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