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1. Initial Operation 6 7 4 Motor and Track Connections 6 7 4 1 Connecting DC and Coreless 6 7 4 2 Connecting Universal Motors with HAMO Conversions 16 6 8 Connecting additional Functions 16 6 8 1 Overload Protection of Function Outputs blinking 16 6 8 1 1 Suitable Light Bulbs 16 6 8 2 Connecting the Light Outputs AUX1 and AUX2 6 8 3 Purpose of AUX3 and AUX4 6 8 3 1 LokPilot with 21MTC Interface 6 8 4 Suitable Smoke Generators 6 9 Connecting Capacitors 6 9 1 All LokPilot HO 3 6 9 2 Optional PowerPack no NNO 7 1 Factory Default Values 7 2 Digital Operating Modes 7 2 1 DCC Mode 7 2 1 1 DCC Speed Steps flashing lights 2 1 2 Auto detection of DCC Speed Steps 2 2 Motorola Mode 2 2 1 28 Speed Steps 2 2 2 Extended Motoro 2 3 Selectrix Mode 7 3 Analogue Mode 7 3 1 Analogue DC operation 7 3 2 Analogue AC Operation NNN Decoder Settings Programming 23 8 1 Adjustable Properties of Decoders 8 1 1 Configuration Variables CVs 8 1 1 1 Standardisation in the NMRA 8 1 1 2 Bits and Bytes 8 2 Programming with popular Digital Systems 8 2 1 Programming with DCC Systems 8 2 2 Programming with the ESU ECoS 8 2 3 Programming with Marklin 6021 ae 8 2 3 1 Changing the Programming Mode 26 8 2 3 2 Short Mode 8 2 3 3 Lon
2. K component of the internal PI controller Defines the effect of load 0 255 control The higher the value the stronger the effect of Back EMF control Load control parameter I l component of the internal Pl controller Defines the momentum iner 0 255 32 tia of the motor The higher the momentum of the motor large flywheel or bigger motor diameter the lower this value has to be set Operating range of load control 0 100 90 1 255 1255 Defines up to which speed in load control will be active A value of 32 indicates that load control will be effective up to half speed Forward Trimm Divided by 128 is the factor used to multiply the motor voltage when 55 128 driving forward The value O deactivates the trim Speed table Defines motor voltage for speed steps The values in between will be interpolated Reverse Trimm Divided by 128 is the factor used to multiply the motor voltage when 551 128 driving backwards Value 0 deactivates the trim 112 Blinking light Blinking frequency of Strobe effects 4 64 30 Always a multiple of 0 065536 seconds 105 User CV 1 Free CV Here you are able to save what ever you want OE2551 io User CV 2 Free CV Here you are able to save what ever you want 0 255 0 Power Fail Bypass The time that the decoder bridges via the PowerPack after an interruption 0 255 50 of voltage Unit A multiple of 0 016384 sec w List of all supported CVs DCC Decoders Description
3. short short eNow enter the unit of the new CV value as a two digit number O5 in this example eFor confirmation activate the change of direction routine now the lights light up for about one second e Now you can adjust more CVs in long mode e Exit the long mode by switching off the track voltage and then on again press the Stop button on the 6021 then the Go but ton 8 2 4 Programming with the M rklin Mobile Station With the Mobile Station you can also adjust some of the CVs Use the Register Programming Menu to facilitate this As with the 6021 you can only enter values between 1 and 80 The possible CV values are also limited to that range from 1 to 80 You will find the programming menu in the locomotive menu of the Mobile Station It is only available for certain locomotives Of course this works only for a programmable locomotive Proceed as follows e Enter a new locomotive in the database How you do this is ex plained in the manual for the Mobile Station e Select locomotive 36330 The locomotive Ex 3 3 is shown as active on the display By pressing the MENU ESC button you can now change any of the settings such as name address etc in the heading CHANGE LOCOMOTIVE The last function shown is Register Program ming REG Select this for writing CVs eThen select the CV called REG on the Mobile StationQ and then the desir
4. central unit 6021 Delta and Mobile Station only supports 14 speed steps the LokPilot decoder can also handle the 28 speed step mode In conjunction with suitable command stations e g ESU ECoS in Motorola 28 mode this leads to smoother control of your locomotives No changes are required on the decoder 7 2 2 2 Extended Motorola Address Range While the original Motorola format only knows the addresses rom 01 to 80 the LokPilot offers the following range of ad dresses Chapter 9 explains how to set the address 7 3 Analogue Mode All LokPilot decoders are set ex factory to operate in analogue mode as well Please take note of the remarks in chapter 10 4 if the decoder should move repeatedly from analogue into digital sectors and back 7 3 1 Analogue DC operation LokPilot decoders work on conventional DC layouts From the fac tory load compensation is active This provides smooth control of your locomotives even at low speeds in DC mode as well Since load compensation requires about 3 4 Volts as base volt age you must turn the throttle further than normal locomotives without decoder before the locomotive starts moving 7 3 2 Analogue AC Operation Other LokPilot decoders than the ones mentioned above are not suitable for analogue AC mode AC will definitely lead to the destruction of the decoder Where intended LokPilot decoders support operation with AC transformer
5. 32 32 32 32 a32 32 ey 32 32 32 32 Eri 32 32 22 3z DDDADDANDANDADDANDANDANAAANA nnn Dynamic 00 00 00 00 00 DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO NDNDNDNDNDNDNDNDNDNDNDNDIDNDDDNDDIDNDNDDNDNDDDNDDNNN Crossing Grade CV32 UJ UJ LO UJ UJ UO UUJ UU UO UUJ WJ U WJ WJ NI NI NI NJ NO NI NO NO NI NI NO NI NI NO NO ND Control CV NN oo D UI LL 301 EZ 888 349 365 381 397 413 429 445 461 477 493 509 269 285 301 317 333 349 365 381 397 413 429 445 461 477 493 509 Logik functions 2 Reserved Reserved NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN Reserved Abbes Reserved oo 00 DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO DO Reserved DAAAAAAAIAAAIAIAAAAAAAAAAAAVAAAAAAAHNA Reserved 32 32 32 By 32 32 32 32 32 32 32 32 32 32 32 32 32 S2 3z a32 32 EVE 32 82 32 32 32 32 32 32 32 Shift Mode 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 128 Function Outputs global function Dimmer with a function key Function Mode Select Brightness Special func LED mode The outputs are pre set to be used with incan output cv cv tion CV descent bulbs If you wire LEDs on the output you should set the LED compensation mode bit Head light 259 262 263 in ord
6. any jerking while driving extremely slowly A However before doing this you must make sure that there are no capacitors wired between the motor terminals and the chassis The commutator of the motor must be clean and the drive system should run freely The wheel contacts and other contact plates of he locomotive must also be clean and make reliable contact 11 1 2 1 Parameter K Parameter K stored in CV 54 influences how strongly load con rol will affect the driving performance The higher the value the more load control will respond to any changes and try to adjust he revs of the motor Parameter K needs adjustment if the locomotive runs unevenly jerks Reduce the value of CV 54 by 5 and test run the locomotive to see if there are any improvements Reat these steps until the locomo ive runs smoothly at speed step 1 11 1 2 2 Parameter I Parameter I stored in CV 55 provides important information o the decoder on how much inertia the motor has Motors with arge flywheels naturally have more inertia than smaller ones or coreless motors Adjust parameter I if the locomotive jerks somewhat just before it stops or jumps at lower speeds lower third of the speed step range or simply does not run smoothly e Increase the value by 5 starting with the default value for motors with very small or no flywheels e Reduce the value by 5 starting with the default value for motors with large fl
7. program Have a look at the explanations for CV 29 in the table in chap ter 20 1 firstly decide which options should be active The col umn Value has two numbers for each option If the option is switched off the value is 0 Otherwise it is a number between 1 and 128 Add all the values for the respective options to arrive at the correct value for this CV Example Let us assume you want to run trains with the ECoS in DCC mode with 128 speed steps Analogue detection should be active because you also want to drive your locomotive in ana logue mode All other options are not active Therefore you must write the value 6 in CV 29 0 2 4 0 6 8 2 Programming with popular Digital Systems As already explained it is not possible to program every type of LokPilot with every command station in the market This chapter explains which options are available 8 2 1 Programming with DCC Systems LokPilot decoders support all NMRA programming modes as there are the programming track modes Direct Mode Register Mode Paged Mode and the mode for the main POM Programming on the Main Programming on the Main enables you to program your decod ers comfortably without having to remove the locomotive form he layout In this case the command station talks directly to the decoder by using its locomotive address for instance Locomo ive number 50 write the value 7 into CV 31 Thus knowing the locomo
8. and 14 you can predetermine which function buttons should be switched in analogue mode Thus you simu late pressing an F button The ex works default settings switch on the directional headlights FO is on as well as F1 ex works allocated to AUX1 12 5 LGBO Pulse Sequence Mode It is possible to switch to pulse sequence mode for operations with the LGB command station and the Roco Lokmaus I To do so set bit 5 in CV 49 From now on decoder counts the number of times the F1 button is pressed in order to activate the desired func tion Thus it is possible to reach all function buttons by repeated pushing of the F1 button 12 6 Swiss Headlight Mode Function mapping enables you to set many different configura tions The Swiss headlight mode is a good example We need a third lighting circuit that switches the left lower headlight of the A headlight configuration whenever the lights are turned on This third circuit must work independently form the direction of travel Figure 18 shows one option of how to wire this arrangement with AUX1 green wire being used for the third circuit All you have to do now is to program the decoder in such a way that it always switches on that third circuit when the lighting function is active In order to do so enter value 5 in CV 298 and the value 6 in CV 314 Dont forget to firstly set the index register CV 21 to value 16 and CV 32 to value 2 Thats it Rear He
9. hat the locomotive jerks a little after having stopped or if your are simply unsatisfied with the driving performance then you should adjust the load compensation of your LokPilot decoder Due to the large number of different types of motors and drive systems there is no single setting that suits all Load compensation can be influenced with 5 CVs Firstly check if the irregular performance is due to any mechanical aults Bent driving rods are one common cause When you turn off load compensation set CV56 to 0 and the problem persists hen it is likely there is a mechanical fault 11 1 1 Parameter for frequently used Motors We have listed the correct settings for the most common motors in table fig 14 If a motor is missing it means either that the default settings produce good results or that we have not yet suf ficient experience about these motors Set the suitable values and test drive your locomotive 11 1 2 Adjustments for other Motors Fine Tuning Unfortunately the motors available in the market have consider able variations due to tolerances This is even true for the same type Therefore LokPilot decoders enable you to adapt load com pensation to the motor with CVs 53 54 and 55 If the recom mended values above do not lead to acceptable results you can further optimise them Especially for the slow driving sector speed step 1 the LokPilot V4 0 with CV 52 to change the gain control This helps to avoid
10. herefore accessable Ideal for complex conversions 19 Support and Assistance Your model train dealer or hobby shop is your competent partner for all questions regarding your LokPilot decoder In fact he is your competent partner for all questions around model trains There are many ways to get in touch with us For enquiries please use either email or fax don t forget to provide your own fax no or email address and we will reply within a few days Please call our hotline only in case of complex enquiries that can t be dealt with by email or fax The hotline is often very busy and you may encounter delays Rather send an email or fax and also check our website for more information You will find many hints under Support FAQ and even feedback from other us ers that may help you with your particular question Of course we will always assist you please contact us at USA amp Canada English support please contact Phone 1 570 649 5048 Tuesday amp Thursday 9 00am 3 00pm CT Fax 1 866 591 6440 Email support loksound com Mail ESU LLC 477 Knopp Drive US PA 17756 Muncy Germany and all other countries please contact Phone 49 0 700 56 57 68 63 Tuesday amp Wednesday 10 00am 12 00am Fax 49 0 700 37 87 25 37 Email support esu eu Mail ESU GmbH amp Co KG Technischer Support D 89081 Ulm www esu eu 20 Technical Data LokPilot LokPilot LokPilot micro
11. increase the value of CV 52 by ca 5 10 than the value set in CV 54 11 1 2 5 Adaptive Regulation Frequency The decoder operates ex works with a mutable adaptive regula tion frequency to drive the motor as precisely as possible How ever as a result some motors might show a nasty buzzing noise For such motors you are able to set the regulation frequency on a constant value Set bit 4 to 1 in CV 124 4 32 120 80 50 4 32 70 15 48 4 40 120 48 40 3 32 120 60 95 El 16 140 48 20 3 32 100 40 40 3 16 140 48 20 4 32 140 80 50 Figure 14 Chart of BACK EMF settings for widely used motors ux KE 11 2 Turning off Load Compensation You can also switch off load compensation by writing the value 0 in CV 56 Control Influence With load control turned off the starting voltage in CV 2 should be increased until the locomotive starts moving at speed step 1 or 2 11 3 Adapting Load Control Frequency In the LokPilot decoders load control works normally with 40 kHz Sometimes it can be useful to reduce this frequency by half e For motors with little power due to high inductivity e If suppressors such as capacitors chokes etc disturb load control but cannot be removed e g some older G tzold locos Delete bit 1 in CV 49 in order to set the PWM frequency from 40 KHz to about 20 kHz 11 4 Dynamic Drive Control Up and Down the Hill Dynamic Drive Cont
12. instructions as laid down in the user manual by ESU electronic solutions ulm GmbH amp Co KG were not adhere to Due to liability reasons any inspections or repairs can only be carried out on products that are not installed in a locomotive or carriage Any locomotive sent to ESU for inspection will be returned without even touching it There is no extension of the warranty period due to any repairs or replacements carried out by ESU You may submit your warranty claims either at your retailer or by shipping the product in question with the warranty certificate the receipt of purchase and fault description directly to ESU electronic solutions ulm GmbH amp Co KG ESU GmbH amp Co KG Garantieabteilung IndustriestraBe 5 D 89081 Ulm GERMANY 1 Personal data Please write in block letters Name Street A ETEA OTT OO Country Email PON Signature 2 Product details and system enviroment use extra page if needed Art No Purchase Date Address Operation Mode JAC Analogue AC Digital DC Analog DC Digital DCC Digital system ESU ECoS Marklin 6012 ROCO Digital LGB Digital LGB MZS Intellibox Lenz Digital Others 3 Error description Headlight output front Wib No Sound Le Cable Headl
13. snail s pace if so desired Load compensation is easily adjustable to various motor and gear combinations compare with chapter 11 With Dynamic Drive Control DCC you can limit the influence of load control Thus you can control your locomotive in small throttle notches for instance in the yard or on turnouts while the locomotive responds like the prototype at high speed on the main line for instance when climbing a gradient In other words if you do not change the throttle setting then the locomotive will slow down up the hill as does the prototype There is more info on this in chapter 11 4 The minimum and maximum speed of the LokPilot V4 0 is adjust able by setting three points or the speed table with 28 entries The able is effective for all speed step ratings 14 28 and 128 speed steps many decoders by others do not offer this feature Due o unique load compensation by ESU there are no visible jerks between speed steps even in 14 speed step mode 5 2 3 Analogue Mode Quite a few LokPilot decoders replace analogue directional relays Therefore you can not only set the starting speed and the maxi mum speed as well as pre select which functions should be active in analogue mode even load compensation works in analogue mode Therefore LokPilot V4 0 decoders are ideal for analogue locomotives Finally you can slow down your older fast running locomotives 5 2 4 Functions Standard features for LokPilot V4 0 decoder
14. than one output There are 4 types of outputs e Physical outputs There are six real outputs on the LokSound Select decoder You can use them for lighting effects smoke units or couplers etc e Logical functions Such as Dynamic shunting mode start and braking mode and so on These functions have a direct influence on the decoders behavior e Modifier Functions Functions such as Full brightness are used in combination with other functions An output can also be controlled by more than one function key The keys are logical OR linked together This means that either key will turn an output on however to turn off the output again all function keys have to be turned off as well To determine the correct CV values go ahead as follows e Find the column in the chart corresponding to the output you wish to control e Identify the line corresponding to the function key you wish to use for the selected output eNote the numbers at the intersection of the line and the column you have selected e Program the Control CV listed left aside the noted number Before you write this CV make sure the index registers CV31 and CV 32 have the value shown left aside the Control CV number For each function key there are 3 control CVs Each function key exists twice one for driving forwards and one for driving back wards You sould set the unneeded CVs to zero to avoid an unex pected behaviour of the decod
15. to the type of coupler you must adjust certain settings 12 3 5 1 Coupler Mode Krois and ROCO couplers need a special high frequency PWM signal to avoid burning the copper windings of the coil This spe cial function Coupler provides this type of signal In this mode he output switches on at 100 for 250 ms and then reduces he output power by switching to the PWM signal The ratio bet ween Off and On time can be set by adjusting the Brightness Value from O completely off to 31 connected through 100 output This coupler mode should also be used for modern Telex couplers 12 3 5 2 Automatic Coupler Function Pushing Removing The LokPilot V4 0 decoder is able to do the automatic decoupling When you push the function button the loco drives backwards against the train and then removes from it again This procedure can be influenced via three CVs In CV246 the speed that moves the loco will be stored or defined 0 255 If this value is 0 the automatic coupler function is not active In CV 247 the time of pushing is to be entered In CV248 the time of removing is to be entered The time of pushing should be higher than the time of removing to make sure that the loco stops in a safe distance away from the train The function output of the options pulse or coupler needs to be configurated correctly to make the automatic decoupling work 12 4 Analogue Settings With the CVs 13
16. 0 is a multi protocol decoder It supports the M rklin Motorola format the DCC format and Selectrix lt can also work on analogue DC or AC layouts Thus it is ideally suitable for mixed Motorola DCC environments Due to its manifold lighting functions and its adaptability to dif ferent applications it is the perfect all rounder for your HO loco motives Overview of the LokPilot V4 0 Decoders 5 1 1 An overview of the LokPilot V4 0 Decoders LokPilot V4 0 LokPilot V4 0 DCC LokPilot micro V4 0 LokPilot micro V4 0 DCC DCC Operation Ok Ok Ok Ok Motorola Operation Ok Ok M4 Operation mfx compatible Selectrix Operation Ok Ok Analogue DC Operation Ok Ok Ok Ok Analogue AC Operation Ok DCC programming mode Ok Ok Ok Ok Programming with 6021 Mobile Central Station Ok Ok M4 programming including automatic recognition RailCom option Ok Ok Ok Ok ABC brake mode Ok Ok Ok Ok Continuous motor current 1 1A 11A 0 75A 0 75A Function output current 4 250 mA 4 250mA 2 150mA 2 150mA Integrated PowerPack Buffer capacitor Ok Ok Connection type NEM652 NEM651 21MIC PluX12 NEM652 NEM651 21MTC NEM651 NEM651 NEM652 Next18 NEM651 NEM651 Next18 Harness Harness Harness Harness Harness Direct Cable Cable Direct Cable Article number 54610 54612 54614 54616 54611 54613 54615 54688 54687 54683 54689 54685 54684 54686 5 1 3 LokPilot V4 0 DCC The LokPilot V4 0 DCC is a thoroughbred DCC decoder E
17. 21MTC 47 19 Support and Assistance 47 20 Technical Datarea ain 48 21 List of all supported CVs 21 1 DCC Decoders 22 Appendix 22 1 How to programm long addresses 22 1 1 Write address 22 1 2 Read address 23 Warranty Carol oreren 1 Declaration of conformity We ESU electronic solutions ulm GmbH amp Co KG IndustriestraBe 5 D 89081 Ulm declare in sole responsibility that the products to Which this declaration refers namely LokPilot V4 0 LokPilot V4 0 DCC LokPilot micro V4 0 LokPilot micro V4 0 DCC are in compliance with the following standards EN 71 1 3 1988 6 1994 EN 50088 1996 EN 55014 part 1 part 2 1993 EN 61000 3 2 1995 EN 60742 1995 EN 61558 2 7 1998 according to the directive 88 378 EWG 89 336 EWG 73 23 EWG 2 WEEE Declaration Disposal of obsolete electrical and electronic equipment as prac tised in the European Union and other European countries with dedicated collection systems This mark on the product the packaging or the relevant documentation indicates that this product must not be treated like household waste Instead this product should be disposed of at a suitable col lection point for recycling of electrical and electron ic appliances Thus you contribute to avoid negative impact on the environment and people s health that could be caused by inappropriate disposal Recycling of materials contribu
18. Back EMF 1 Disable Load control Back EMF 0 DC Motor PWM frequency 20kHz motor pulse frequency 0 40 kHz motor pulse frequency 2 2 Marklin Delta Mode Disable Marklin Delta Mode 0 Enable M rklin Delta Mode 4 3 Marklin 2nd address Disable Marklin 2nd address Enable Marklin 2nd address Automatic DCC speed step detection Disable DCC speed step detection Enable DCC speed step detection Enable LGB function button mode Zimo Manual Function Disable Zimo Manual Function Enable Zimo Manual Function 7 Reserved 0 128 50 Analogue mode Selection of allowed analogue modes OE J AC Analogue Mode if implemented refer to section 7 3 Disable AC Analog Mode 0 Enable AC Analog Mode l 1 DC Analogue mode Disable DC Analogue mode 0 Enable DC Analogue Mode 2 51 5 LGB function button mode Disable LGB function button mode List of all supported CVs DCC Decoders CV Name Description Range Value Load control parameter K for K component of the internal Pl controller for the low speed steps 0 255 32 slow driving Defines the effect of load control The higher the value the stronger the effect of Back EMF control Control Reference voltage Defines the Back EMF voltage which the motor should generate at 0 255 maximum speed The higher the efficiency of the motor the higher this u N value may be set If the engine does not reach maximum speed reduce this parameter 4 Load control parameter K
19. CVs of LokPilot decoders in a chart Please refer to the CV concept as outlined in chapter 5 1 Please only change CVs if you are certain about their purpose and the impact of your action Wrong CV settings can lead to impaired per formance or may cause your LokPilot not to respond at all Oo lt ANAUBRWN 21 22 Name Primary address Start voltage Acceleration Deceleration Maximum speed Medium speed Version number Manufacturer s ID Analogue mode F1 F8 Analogue mode FL F9 F12 Extended engine address Consist Address Consist mode F1 F8 Consist Mode FL F9 F12 Description Address of engine For LokPilot V4 0 LokPilot XL V3 0 Range 1 255 Sets the minimum speed of the engine This value multiplied by 0 25 is the time from stop to maximum speed This value multiplied by 0 25 is the time from maximum speed to stop Maximum speed of the engine Medium speed of engine Internal software version of decoder Manufacturers s ID ESU Writing value 8 in this CV triggers a reset to factory default values Status of functions F1 to F8 in analogue mode see chapter 12 4 Status of function FO F9 to F12 in analogue mode see chapter 12 4 Long address of engine see chapter 9 2 Additional address for consist operation Value 0 or 128 means consist address is disabled 1 127 consist address active normal direction 129 255 consist address active reverse direction Status of functions F1 to F8 in Consist mode M
20. DCC mode as described in chapter 9 1 The LokPilot decoder responds both to commands in DCC and in Motorola mode at the same time The permitted values are listed in chapter 7 2 2 2 Marklin digital devices 6020 6021 Delta can only work with addresses from 1 to 80 Should you have entered a higher value in CV 1 you will not be able to drive this locomotive with these central units 10 Adapting the Driving Characteristics 10 1 Acceleration and Deceleration Acceleration and brake time can be set independently from each other Therefore you could for instance program a short accelera tion and a much longer brake time The time for accelerating is adjusted in CV 3 while deceleration is set in CV 4 Permitted values are 0 no delay to 63 The times set in these CVs work speed dependant Therefore the acceleration distance and the brake distance are longer at high speeds In other words the faster the locomotive moves the lon ger is the distance until it stops For information on how to set a brake distance independently of the speed refer to chapter 10 6 10 1 1 Switching Acceleration Deceleration LokPilot decoders can deactivate acceleration and deceleration by the push of a button This is particularly handy for shunting since your locomotive responds directly to the throttle The default setting for this function is function button F4 10 1 2 Shunting Mode The default setting for the shunting mode is F3 It red
21. KG grants you a warranty for the purchase of ESU products that far exceeds the national warranty as governed by legislation in your country and beyond the warranty from your authorised ESU dealer ESU grants an extended manufacturer s warranty of 24 months from date of purchase Warranty conditions eThis warranty is valid for all ESU products that have been purchased from an authorised dealer eNo claims will be accepted without proof of purchase The filled in warranty certificate together with your ESU dealer s receipt serves as proof of purchase We recommend keeping the warranty certificate together with the receipt eIn case of claim please fill in the enclosed fault description as detailed and precise as possible and return it with your faulty product Extend of warranty exclusions This warranty covers free of charge repair or replacement of the faulty part provided the failure is demonstrably due to faulty design manufacturing material or transport Please use the appropriate postage stamps when shipping the decoder to ESU Any further claims are excluded The warranty expires 1 In case of wear and tear due to normal use 2 In case of conversions of ESU products with parts not approved by the manufacturer 3 In case of modifications of parts particularly missing shrink sleeves or wires directly extended on the decoder 4 In case of inappropriate use different to the intended use as specified by the manufacturer 5 If the
22. LokPilot V4 0 Instruction Manual 2nd Edition March 2011 LokPilot V4 0 LokPilot V4 0 DCC LokPilot micro V4 0 LokPilot micro V4 0 DCC kai Gon s Je mh 3 559518 BY pilot P N 51982 1 Declaration of conformity nennen ennenenne 4 2 WEEE Declaration Europe only 4 3 Important Notes Please read this chapter first 5 4 How this manual helps you tseseecee 6 5 Introduction The LokPilot Family 6 5 1 The Members of the LokPilot Family 5 12 LokPilot VAO Pe 1 LokPilot V4 0 Decoders An overview 3 LokPilot V4 0 DCC 4 LokPilot micro V4 0 5 LokPilot micro V4 0 DCC General Properties of all Decoders Operating Modes Motor Control Analogue Mode Functions Programming Operational Reliability Protection 5 2 8 Future builtin UI UIUIUIUVIUTUTUTUTUTUT UT sile sle ail alle ie PA Zi Ze ie Zi id eA NN usw Installing the Decoder 6 1 Requirements for Installation 6 2 Installing the Decoder 6 3 Locomotives with 8 pin NEM 652 Interface 6 4 Locomotives with 6 pin NEM 651 Interface 6 5 Locomotives with 21MTC Interface 6 5 1 Connecting C Sine motors SoftDrive Sinus 6 6 Locomotives with PluX Interface 6 7 Locomotives without Interface 6 7 1 Wiring Diagram for LokPilot 6 7 3 Colour Coding by Marklin
23. LokPilot decoder 8 1 Adjustable Properties of Decoders The hardware determines some features such as the number of function outputs as well as the maximum permitted current of the motor output and therefore they are not programmable Nevertheless there are plenty of possibilities to influence the be haviour of the LokPilot decoder by adjusting software governed properties There is at least one memory space within the decoder reserved or each adjustable parameter where numbers or letters can be stored You could visualize the storage spaces as index cards in a large file box In order to enable you to find the right card again they all have numbers and or names outlining the properties of this par icular card such as locomotive address or maximum speed Then imagine that you can write information onto these cards Ad justing the settings means nothing else but erasing one entry and replacing it with another Moreover you could do that at any time However you cannot write onto every card some bits of informa ion like the manufacturer s code are firmly encoded Thus you can determine the content of the storage spaces in the decoder even during operation and of course the decoder will fol low the instructions Via the procedure known as Programming you can enter the desired data into the storage spaces 8 1 1 Configuration Variabl s CVs LokPilot decoders follow the CV concept developed in the
24. LokPilot micro v4 0 V4 0 DCC v4 0 V4 0 DCC Operation Voltage 5 40V 5 27V 5 21V 5 21V DCC operation using 14 28 128 Fahrstufen Ok Ok Ok Ok 2 digit and 4 digit addresses automatic recog nition of operational mode Digital Motorola with 14 28 speed steps Ok Ok address range for Motorola mode 255 255 M4 operation with automatic recognition Selectrix operation Ok Ok Analog DC Operation Ok Ok Ok Ok Analog AC Operation Ok DCC programming Ok Ok Ok Ok Motorola Programming mode using 6021 Ok E Ok Mobile Station or Central Station possible Mfx programming procedure Marklin brake section Ok Ok Brake on DC Roco brake section Ok Ok Ok Ok Selectrix brake mode with diodes Ok Ok Lenz ABC brake mode Ok Ok Ok Ok Shunting mode Starting braking times switchable Ok Ok Ok Ok RailCom Option Ok Ok Ok Ok Continuous motor load 11A 1 1A 0 75A 0 75A 5th generation back EMF control 20 40 kHz 20 40 kHz 20 40 kHz 20 40kHz overload protected Function outputs 4 250 mA 4 250mA 2 150 mA 2 150mA Total load of all function outputs 280mA 500mA 280mA 280mA Supported function keys mappable FO F15 FO F15 FO F15 FO F15 Integrated PowerPack backup capacitor PowerPack optional Ok Ok Dimensions in mm 21 3x15 5x5 5 21 3x15 5x5 5 NRE WOE Next18 15 0x9 5x2 8 Next18 15 0x9 5x2 8 ENNE EE 19 21 List of all supported CVs 21 1 DCC Decoders On the following pages we have listed all
25. Range Value Extended Configuration 2 Additional important settings for LokPilot Decoders Bi directional bit Enable driving direction when shifting direction Disable driving direction Bese Enable decoder lock with CV 15 16 Disable erial protocol for C Sinus Enable erial protocol for C Sinus Adaptive regulation frequency Constant reg frequen Starting voltage Analog DC ER 255 126 Maximum speed 0 255 130 Analog DC Starting Starting voltage AC Starting voltage AC not for LokPilot V4 0 DCC Maximum speed not for LokPilot V4 0 DCC 255 Analog AC kazi Grade Crossing Holding Time Grade Crossing holding time See chapter 12 3 3 Automatic decoupling Speed of the loco while decoupling the higher the value the faster the a JEE Driving speed loco Value 0 switches the automatic coupler off Automatic decoupling is only active if the function output is adjusted to pulse or coupler 247 Decoupling Removing time This value multiplied with 0 016 defines the time the loco needs for 0255 moving away from the train automatic decoupling 248 Decoupling Pushing time This value multiplied with 0 016 defines the time the loco needs for 0 EE pushing against the train automatic decoupling Constant brake mode Determines the constant brake mode Only active if CV254 50 ed IES Function CV 253 0 Decoder stops linearly CV 253 gt 0 Decoder stops constantly linear 254 Constant stopping distance A value
26. Ti 2 1 Parameter K 2 2 Parameter l 2 3 Reference Voltage 2 4 Parameter K slow 2 5 Adaptive Regulation Frequency Turning off Load Compensation 11 3 Adapting Load Control Frequency 11 4 Dynamic Drive Control Up and Down the Hill 11 5 Settings for the C Sinus Motor Wile ail Weil like NEE Ali Mil We Vi TEN ONT eN 12 1 Physical function outputs k 12 2 Allocation of Function Buttons Function Mapping E ENEE SS en eEG Mapping Chait nasennie 12 2 3 Allocation of Function Keys with LokProgrammer 12 3 Special Effects on Function Outputs 12 3 1 Switching on Outputs and Different Options 12 3 2 Adjusting the Lighting Effects 12 3 3 Grade Crossing holding time 12 3 4 Flash Rate 12 3 5 Digital Couplers 12 3 5 1 Operation mode Coupler 12 3 5 2 Automatic Coupler Function PushingRemoving 43 124 ATEOE Sun se En 44 12 5 LGB Pulse Sequence Mode a 12 6 Swiss Headlight Mode ENDecoderReset enesescermennrnnennco 13 1 With DCC Systems or 6020 6021 13 2 With M rklin systems M4 decoders only 13 3 With the ESU LokProgrammer U Seed AS ie 45 AL Dieden Uterste 45 15 RailCom een 46 16 Firmware Updates onsen nnn nnensaneazano 46 17 ACCESSONOS eenen 46 17 1 Change over skis 46 17 2 HAMO Magnets 17 3 Wire Harnesses with 8 pin or 6 pin Socket 47 17 4 Mounting Adapter
27. US CV ands for Configuration Variable and indicates that the storage cells described above are not only variable but they also determine the behaviour of the decoder 8 1 1 1 Standardisation in the NMRA The NMRA National Model Railroad Association has defined which CVs determine certain parameters of a decoder The DCC standard allocates fixed numbers for certain CVs adherence is obligatory This greatly simplifies things for the user since decod ers of most manufacturers comply with this standard and there fore dealing with CVs requires the same process with the same CV numbers regardless of the manufacturer The DCC concept permits to enter numbers ranging from 0 to 255 into CVs Each CV carries only one number While the position number is predetermined the range of values may vary Not all CVs must accept values ranging from 0 to 255 The permitted values for LokPilot decoders are listed in the table in chapter 20 1 showing all available CVs u 8 1 1 2 Bits and Bytes Most CVs contain numbers CV 1 for instance contains the lo comotive address This can be any number between 1 and 127 While most CVs expect numbers to be entered some others are rather like a collection point of various switches that admin ister different functions in one CV mainly on or off CVs 29 and 49 are good examples you must calculate the value for these CVs yourself The value depends on which settings you want to
28. UX3 and AUX4 6 8 3 1 LokPilot with 21MTC Interface LokPilot decoders with 21MTC interface have two additional out puts besides the 4 standard outputs namely AUX3 and AUX4 Since they are pure logic outputs it is not possible to connect any external loads directly External power transistors are required Connect AUX3 and AUX4 via the interface there are no wire leads In terms of their functionality AUX3 and AUX4 are equal to the other outputs ESU offers an appropriate adapater board art no 51968 with transistors 6 8 4 Suitable Smoke Generators Unfortunately it is not an easy task to find the right smoke genera tor for each locomotive The amount of smoke generated depends on the following factors a Track voltage The track voltage varies depending on the command station Therefore it is possible that a locomotive generates smoke when driven by one digital system but does not generate any smoke with another system Even 1V variation makes a big difference b Type and tolerance of the Seuthe smoke generator and the smoke distillate Seuthe smoke generators have considerable production toler ances Therefore it is possible that one unit works perfectly well while another does not Type of distillate and filling level have an influence as well c Setting the decoder output For correct smoking action you should set the AUX output to Dimmer as well as full Brightness More info in chapter 12 d Co
29. a protective shrink sleeve Never wrap the decoder in insulating tape If there is no ventilation around the decoder it may lead to a heat build up and ultimately o the destruction of the decoder Rather apply the insulating tape o the metal parts of the locomotive Mount the decoder at a suitable location In most model loco motives there is a dedicated space for the decoder To hold the decoder in place use double sided adhesive tape or some just a ittle hot glue 6 3 Locomotives with 8 pin NEM 652 Interface Some LokPilot V4 0 decoders are supplied with an 8 pin interface as per NEM 652 refer to Fig 1 Installation in locomotives with his interface is particularly easy Remove the locomotive body Please observe the instructions in he manual of your locomotive e Remove the dummy plug from the socket and keep it in a suitable place for later use o AUX2 le LI I OOO 54610 LokPilot v4 0 right motor terminal fan OOO 54611 LokPilot v4 0 pcc right track connection 4 rearlight common pole o AUXI mie t headlight a left track connection left motor terminal Pin Description Colour 1 Right motor terminal orange 2 Rear light yellow 3 Output AUXI green 4 Left track connection black 5 Left motor terminal gray 6 Headlight white 7 Common pole blue 8 Right track connection red Figure 1 LokPilot V4 0 DCC NEM652 e In
30. adlights Front headlights O Light On 95 Light Off Figure 18 Swiss headlight mode 13 Decoder Reset You can reset decoder to the default settings at any time 13 1 With DCC Systems or 6020 6021 13 2 With M rklin systems mfx decoder Mfx decoders can be reset to factory default values with the Central Station or the Mobile Station via the reset command in the locomotive menu 13 3 With the ESU LokProgrammer From software 2 7 3 In the menu Programmer select option Reset decoder and follow the instructions on the screen 14 Special Functions You may not yet be aware of some other highly specialised func tions offered by LokPilot decoders 14 1 Directional Bit The directional bit determines the driving behaviour when transit ing from an analogue into a digital sector also refer to chapter 10 4 3 If you want to set this directional bit then bit 0 in CV 124 must be set 15 RailCom RailCom was developed by Lenz Elektronik Giessen Germany and is a technology for transmitting information from the decoder back to the command station Until now DCC systems could only transmit data from the command station to the decoder but could never be sure if the decoder actually received the commands The locomotive can send the following information to the com mand station Locomotive address The decoder transmits its address on request by Broadcast De
31. brake effect The higher the value in CV 254 the longer is the brake distance Simply make some trials on a test track in order to find the values best suited to your locomotive If CV 254 is set to 0 then the normal time mode as per chapter 10 1 will automatically turn on The constant brake distance is only active in brake sectors When you turn the throttle back to 0 the locomotive will slow down as per the value in CV 4 Via CV245 you can chose how the LokPilot should decelerate 10 6 1 Linear Braking Distance CV253 0 The loco starts immediately to stop linearly after receiv ing the braking command The brake effort is determined by the decoder so that independent from the starting speed the loco will stopp after reaching the way defined in CV254 The dashed line in Figure 13 shows the relation 10 6 2 Constant Linear Braking Distance CV253 gt 0 Is the value in CV253 higher than 0 the locomotive continues to drive ahead for some time when entering the brak ing section to finally brake within the braking time indicated in CV253 The effort of the braking effect is now constant as set in CV253 The decoder changes the brake timing accordingly so that the locomotive stopps at the correct position in the end Figure 13 shows this quite clearly Train A slows down linearly Immediately after reaching the brak ing point it slows down linearly and stops at the stop point Train B is fast continues to drive only a sh
32. ccording to the company s politics Therefore ESU reserves the right to carry out changes and improvements on the products listed in this manual at any time and without any advanced note Duplications and reproductions of this documentation are strictly forbidden and need to be allowed by ESU in writing 4 How this manual helps you 5 Introduction The LokPilot Family This manual is divided into several chapters that show you step by step how to install a LokPilot decoder Chapter 5 provides an overview over the characteristics of each type of LokPilot decoder Chapter 6 describes installation of the decoder in detail Please make yourself familiar with the type of motor and the type of interface installed in your locomotive prior to working through chapters 6 2 to 6 5 You can operate LokPilot Decoders with most commercially avail able control systems for model trains Chapter 7 provides an over view which digital and analogue systems can drive LokPilot decod ers and which special issues to consider You will find the factory default settings for the function buttons in chapter 7 1 You may adjust the default settings of your LokPilot decoder as desired Chapters 8 to 16 explain which parameters are adjustable and how to do it We recommend that you at least read chapters 8 and 9 regarding address settings as well as chapter 11 concerning motor control in order to be able to adapt your LokPilot decoder optimally to you
33. coder interprets each valid data package from the command station LokPilot V4 0 LokPilot micro V4 0 Travelling from Selectrix to DCC or Motorola is only possible after a short power interruption also refer to chapter 7 2 3 10 4 5 Changing modes with Analogue Mode turned off LokPilot V4 0 LokPilot V4 0 DCC LokPilot micro V4 0 LokPilot micro V4 0 DCC Perhaps you have disabled analogue mode on your decoder bit 2 in CV 29 is deleted When the locomotive moves from the digital sector into the analogue one the locomotive will continue with the set speed and direction However you cannot issue any com mands to that locomotive until is back in a digital sector Under certain circumstances the decoder interprets the analogue DC voltage as brake sector and slows down to a stop please refer to chapter 10 5 10 5 Brake Sectors Brake sectors have the purpose to slow down the locomotive independently from the commands issued by the command sta tion Frequently this function serves for stopping a train in front of a red signal If a LokPilot detects a brake command it will slow down with the programmed deceleration and then stop After this enforced stop the locomotive will accelerate again as per the pro grammed values in CV 3 Depending on the type of digital system there are several options on how to influence the decoder so that it stops the train 10 5 1 DC Brake Mode LokPilot V4 0 LokPilot V4 0 DCC LokPilot m
34. direction routine now the lights flash twice very quickly eNow enter the new value for the desired CV e g 15 two digits eFor confirmation activate the change of direction routine now the lights light up for about one second eThen you can enter other CVs as desired eSelecting 80 allows you to exit the programming mode Alternately you can switch off the track voltage and then on again press the Stop button on the 6021 then the Go button 8 2 3 3 Long mode You access the long mode by entering the value 07 in CV 07 while in the short mode The decoder confirms the change to the long mode by slowly flashing lights e Enter the hundred digit and the ten digit decade of the CV that you want to change Example If you want to adjust CV 124 you enter 12 eFor confirmation activate the change of direction routine now the lights flash periodically long short long short etc e Now enter the unit of the CV 04 in this example eFor confirmation activate the change of direction routine Now the decoder expecis the entry of the CV value The lights flash periodically long short short eNow enter the hundred digit and the ten digit decade of the new CV value as a two digit number Example You want to write the value 135 Therefore you enter 13 eFor confirmation activate the change of direction routine Now the lights flash periodically long short
35. e The missing pin serves as the marker Memorise its ocation eYou can insert the decoder in two ways either the pins are put hrough the decoder the socket of the decoder remains visible af er installation mounting on top or the decoder is inserted in such a way that the pins go straight into the socket Once the decoder sits in the socket the socket is hidden from view This method is common for Brawa locomotives e Which of the two mounting positions is the correct one depends solely on the locomotive The position of the marker pin is the crucial indicator e Plug the decoder into the socket in such a way that the locomotive interface corresponds with the decoder eDo not apply too much pressure when inserting the plug The decoder must go in without force eCheck if the decoder sits correctly A 6 5 1 Connecting C Sine motors SoftDrive Sinus he LokPilot decoder cannot drive the newer M rklin mode with C Sine motors also called SoftDrive Sinus directly To faci itate this a circuit board supplied with the locomotive is required Marklin uses the 21MTC interface installed on this circuit board and thus utilises the normal motor commands form the decoder or the exchange of information The LokPilot V4 0 with the 21MTC interface is suitable for contro ing the C Sine control electronics provided some parameters ar set accordingly Chapter 11 5 explains the necessary steps Some Trix locomo
36. eaning of the bits as in CV 13 see chapter 12 4 Status of fucntions FL F9 to F12 in Consist mode Meaning of the bits as in CV 14 see chapter 12 4 Range 1 127 1 255 0 255 0 255 0 64 0 64 151 0 255 0 63 128 9999 0 255 0 255 0 63 Value 3 3 32 24 64 22 TF OT III ITAS List of all supported CVs DCC Decoders Name 27 Brake mode Allowed brake modes 28 B ndon ke jor ABC braking voltage higher on the right hand side EMAII nee RailCom Configuration ttings for RailCom 3 me Channel 1 Address broadcast disabled Channel 1 Address broadcast enabled No data transmission allowed on Channel 2 Data transmission allowed on Channel 2 5 E SONO O DP 3 Disable RailCom Enable RailCom era Speed curve through CV 67 94 16 Short addresses CV 1 in DCC mode Long addresses CV 17 18 in DCC mode Index register H Selection page for CV257 512 Rae Configuration register The most complex CV within the DCC standards This register contains important information some of which are only relevant for DCC operation Bit Normal direction of travel Reversed direction of travel 14 speed steps DCC 28 or 128 speed steps DCC Disable analog operation Enable analog operation List of all supported CVs DCC Decoders V Name bescriptien Index register L Selection page for CV257 512 KORBI MO Extended Configuration 1 Additional important settings for LokPilot Decoders 0 255 Enable Load control
37. ed in this manual for wiring any external components Other circuitry may cause damage to the LokPilot eMake sure that no wires are squeezed or cut by the model s transmission parts when reassembling the engine e Any power supply must be protected by a fuse or circuit breaker SS to avoid any potential hazards such as burning cables in case of Copyright 1998 2010 by ESU electronic solutions ulm GmbH amp Co KG Electri irci Hi i cal characteristics and dimensions are subject to change without prior notice a short circuit Only use transformers specifically designed for All rights reserved ESU might not be held responsible for any damage or conse model trains that bear the VDE EN marks quential loss or damage chaused by inappropriate use of the product abnormal e Never operate the LokPilot unattended The LokPilot is not a operating conditions unauthorized modifications to the products etc Not suit hildren j able for children under 14 years of age Inappropriate use may result in injury due children s toy to sharp points and edges e Do not expose to wet and humid conditions Marklin and mfxG is a registered trademark of the company Gebr M rklin and Cie GmbH G ppingen Germany RailCom is a registered trademark of the company Lenz Elektronik GmbH Giessen Germany All the other trade marks are owned by their respective right holders ESU electronic solutions ulm GmbH amp Co KG continues to develop the products a
38. ed value and confirm by pressing the change of direction button eThe Mobile Station will program the new value into the decod er A Please remove all other locomotives prior to programming 8 2 5 Programming with the M rklin Central Station With the Central Station you can program the CVs 1 to 80 via the MotorolaQ programming menu Unfortunately you can only enter values between 1 and 80 Find more information regarding this programming mode in chap ter 8 of the manual of the Central Station 8 2 6 Programming with the ESU LokProgrammer The LokProgrammer 53451 offers the easiest and most comfort able way of setting the CVs of LokPilot decoders simply by a few mouse clicks on an MS Windows computer The computer saves you to look for the various CV numbers and values More informa tion is contained in the manual for the LokProgrammer You can access all properties of ESU decoders with the LokPro grammer Since this works independently form the data format it also works for mfx decoders Please use the software version from V4 0 onwards for the LokPi lot V4 0 decoder The software is available for download on our website 9 Address Settings Each LokPilot decoder requires a definite address to be address able for the central unit Depending on the type of decoder and the digital system there are several possibilities how to allocate addresses 9 1 Short Addresses in DCC Mode Normally y
39. elect Defines which effect you want to have for the output Brightness Defines the brightness of each individual func tion output in 32 steps 0 to 31 Special functions Defines some further modes for each function out put Have a look at the chart figure 14 to see how this works The CV for special functions needs to be explained in more detail The special functions are additional functions you could add to each output Phase Select Alters the timing of the effect so that it is 180 degree out of phase with other effects This al lows you to create alternate blinking It is used or ditch lights mainly Grade Crossing Causes the lighting effect to become active only when the global flag Grade crossing enable is set AND the corresponding function key is ON Grade crossing logic can be used with any of the ight effects Grade Crossing can be used with most of the lighting effects Rule 17 Forward Applicable only if the output is set to either Rule 17 Reverse Dimmer dimmed to around 60 of he locomotive is stopped running forward the outpu a 100 Like Rule 17 Forward but t increased to a 100 when backwards Causes the output to be 60 of the defined brightn Dimmer is set With this to realise a full beam very ea Dimmable headlight or Dimmable head ight with fade in out Causes the effect to be the set brightness if When the engine is will be increased to
40. er Example Switch AUX3 with F8 You want to switch AUX3 with the F8 key either when you drive forwards and backwards With the help of the ESU adapter board 51968 you added a light bulb to AUX3 We can see from the chart that CV 330 must be set to the value 16 to switch AUX3 via F8 to drive forward In addition to this CV 346 must be also set to the value 16 to switch AUX3 via F8 to drive backwards 12 2 3 Allocation of Function Keys with the LokProgrammer The LokPilot V4 0 can if used with the ESU LokProgrammer and its new software version 4 0 be programmed more flexibly It is e g possible to use several function keys at the same time as entry and thus allows to realise very specific wishes However it is widely im possible to make certain entries with the digital command station only We therefore recommend to use our LokProgrammer if your expectations exceed to the possibilities described in this manual Especially to operate the function keys F14 F28 you have to use the LokProgrammer 12 3 Special Effects on Function Outputs 12 3 1 Switching on Outputs and Different Options Each function output can must be unlocked prior to using it Furthermore each output offers the choice of a lighting effect or can be additionally occupied with logical functions such as Grade Crossing or High beam The following lighting effects are available eDimmable light A normal continuous output The brightness wil
41. er to get satisfying characteristics The light Rear light 267 270 271 effecis will be accordingly adjusted so that the AUX1 275 278 279 result will look more realistic again AUX2 283 286 287 For each physical output the three controlling CVs are defined AUX3 291 294 295 LO AUX4 299 302 303 A Please set index register CV 31 to 16 and CV 32 to 0 before changing any of the above mentioned CVs Light effect Brightness Special function Phase select Grade XING Rule17 Fw Rule 17 Rev Dimmer LED mode 4 8 16 28 4 8 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 16 28 Dimmable headlight 0 31 Dimmable headlight fade in out 0 31 Fire box 0 31 0 31 0 31 Double Strobe 0 31 Rotary Beacon OSE Strato Light 0 31 N Ditch Light Typ 1 0 31 Ditch Light Typ 2 0 31 Flash light 0 31 Mars Licht OSE Gyra Licht 0 31 Coupler function 0 31 Figure 17 Light effects for function outputs and the accor ng special functions NNNNNNNNNNNN N In order to set each output you should proceed as follows 1 From the chart fig 16 on the previous page select the value for the Mode Select CV 2 Compute the value for the Special Function CV by adding the values you can find in the chart figure 17 below the corre sponding special function 3 Define the value for the desired brightness 4 Write the values into the CV corresponding to the appropriate function output Repeat these steps for all 6 funct
42. g mode ze 8 2 4 Programming with the M rklin Mobile Station 8 2 5 Programming with the M rklin Central Station 8 2 6 Programming with the ESU LokProgrammer ONEENS enen ennen ensen emee 9 1 Short Addresses in DCC Mode 9 2 Long Addresses in DCC Mode 9 3 Motorola Address 10 Adapting the Driving Characteristics 29 10 1 Acceleration and Deceleration 10 1 1 Switching Acceleration Deceleration 10 1 2 Shunting Mode i 10 2 Starting Voltage Maximum and Medium Speed 29 10 3 Speed Curve 10 4 Changing between Operating Modes 10 4 1 Changing from Digital to Analogue DC 10 4 2 Changing from Digital to Analogue AC 10 4 3 Changing from Analogue to Digital directional bit 30 10 4 4 Changing from Digital to Digital Sil 10 4 5 Changing modes with Analogue Mode turned off 31 10 5 Brake Sectors 10 5 1 DC Brake Mode 10 5 2 M rklin Brake Mode 10 5 3 Selectrix Diode Brake 10 5 4 Lenz ABC Brake Mode 10 6 Constant Brake Distance 10 6 1 Linear Brake Distance 10 6 2 Constant Linear Brake Distance 10 7 Settings for Analogue Operation 10 7 1 DC Analogue Operation 10 7 2 AC Analogue Operation bli co Control NNN 34 11 1 Adjusting Load Compensation nn 34 1 Parameter for frequently used Motors 2 Adjustments for other Motors Fine
43. ge 10 4 3 Changing from Analogue to Digital directional bit When entering the digital sector the locomotive compares the cur rent direction of movement with the digital signals arriving via the track If the actual direction matches the one as per the digital signal the locomotive continues onwards at a speed correspond ing with the digital signals Does the direction not match the commands from the digital sys tem then the behaviour depends on the settings in the direc tional bit also refer to chapter 14 1 for more details If the directional bit has been set then the decoder ignores the directional commands from the central unit the locomotive contin ues in the same direction only the speed will be adjusted accord ing to the commands from the central unit Therefore the actual direction of movement does not match the direction as intended by the central unit for the time being however this changes once a change of direction command is activated at the central unit If the directional bit has not been set then the locomotive slows down and stops according to the programmed deceleration changes its direction and returns to the conventional sector What happens next is described in chapter 10 4 1 resp 10 4 2 10 4 4 Changing from Digital to Digital LokPilot V4 0 LokPilot micro V4 0 Travelling between sectors with different digital protocols namely Motorola and DCC is possible at any time The LokPilot de
44. gt 0 determines the way of brake distance it adheres to indepen 0 255 dent from speed Appendix 22 Appendix 22 1 Programming Long Addresses As described in chapter 9 2 the long address is split into two CVs The byte with the higher value of the address is in CV 17 This byte determines the range in which the extended address will be located For instance if you enter the value 192 in CV 17 then the extended address may be between 0 and 255 If 193 is written into CV 17 then the extended address will be between 256 and 511 You can continue this up to addresses with values of 9984 and 10239 The possible values are shown in Fig 18 22 1 1 Write address To programm a long address you first of all need to calculate the values for CV 17 and CV 18 and then programm it Please note that it is not possible to programm addresses via the programming mode POM To programm the long address proceed as follows e First you determine the desired address for instance 4007 eThen you look for the appropriate address range in Fig 18 The value to be entered into CV 17 can be found in the column on the right In our example it is 207 The value for CV 18 is established as follows desired address 4007 minus first address in the address range 3840 equals value for CV 18 167 e 167 is therefore the value to be entered in CV 18 Thus you de coder is now programmed to address 4007 22 1 2 Read out addess If yo
45. he brightness will be he locomotive drives dimmed to around ess if the global flag unction you are able sily by setting the the Fig 16 Function Mapping Factory default values for LokPilot V4 0 Function Button FS f FS r FF FF r FO F1 F1 F2 F2 E3 F3 F4 F4 F5 F5 F6 F6 EZ F7 F8 FQ F9 F10 F10 ESKI mM F12 EI F13 F13 D Description Stand forward Stand backward Fahrt forward Fahrt backward Licht forward Licht backward F1 forward F1 backward F2 forward F2 backward F3 forward F3 backward F4 forward F4 backward F5 forward F5 backward F6 forward F6 backward F7 forward F7 backward F8 forward F8 backward F9 forward F9 backward F10 forward F10 backward F11 forward F11 backward F12 forward F12 backward F13 forward F13 backward UJ LJ LJ LJ LJ LU w LJ LU LU w w WWWWNNNNNNNNNNNNNNNN cy 37 Control CV Physical function outputs li l Light Light vonnnonnnensnnervensvorvofsenr Backup I Tr AUX1 DADAADADADADAADADAADAAAARATRAARAAARAD AUX3 AUX4 32 22 22 32 32 32 32 32 32 32 32 32 22 32 32 32 32 32 22 32 32 22 32 32 32 32 32 32 32 32 32 ies UJ UJ UJ UJ UJ UU UUJ UU UO WJ WJ WJ LI WJ WJ NI NI NI NJ NO NI NO NO NI NI NO NI NI NO NO NI Control CV Logik functions 1 ABV On Off NNNNNNNNNN Shunting mode brake Reserved Reserved Reserved 32 32 32 ay 32 32 32 32 32 32 3z 32 32 a2 32
46. hout his resistor will lead to their destruction b The lamps function outputs are wired together against the chassis of the locomotive as in most locomotives by M rklin as well as in most older locomotives by Fleischmann and ROCOG This scenario is illustrated for the light outputs in Fig 4 the head ights can of course also be wired as in a above The wiring is simpler but the available voltage is about half This type of connection is not suitable for multi protocol opera ion Both M4 and Motorola packets are asymmetrical There ore the function outputs do not have continuous power This leads to a rhythmic flicker of the headlights pulsing that becomes particularly obvious with LEDs Furthermore the headlights will only work in one direction in analogue DC mode Whether it will be the forward lights or the backup lights depends on which way you have placed your locomotive on the track e Solder the backup lights to the yellow wire the headlights to the white one eThe green wire connects to the function output AUX1 The voilet wire goes to the function output AUX2 If your locomotive is wired according to option b then it is ready for use Otherwise you must connect the remaining wires of all bulbs and functions together to the blue wire This pole may not have any connection to the chassis As shown in Fig 4 it is possible to use both options in the same locomotive 6 8 3 Purpose of A
47. icro V4 0 LokPilot micro V4 0 DCC In order to activate the DC brake mode you must set bit 3 in CV 27 The LokPilot decoder will start brake once it moves from a digital sector into a DC sector provided the brake mode is active and the polarity of the track voltage does NOT match the current direction of travel The locomotive will stop taking into account the programmed deceleration 10 5 2 Marklin Brake Mode LokPilot V4 0 LokPilot micro V4 0 In principle the Marklin modules 72441 72442 apply a DC voltage to the track instead of the digital signals Provided bit 3 and bit 4 in CV 27 is set then LokPilot decoders detect this voltage and will stop the train CV 27 Value 24 The signal generated by these modules looks the same as DC from conventional DC transformers The LokPilot could possible misin terpret this and switch to the analogue mode instead of brake If you wish to control the LokPilot decoder with DCC signals and keep your Marklin brake sectors then you should switch off the DC analogue mode by deleting bit 1 in CV 50 The LokPilot will stop as desired 10 5 3 Selectrix Diode Brake Sector LokPilot decoders also detect the Selectrix diode brake sector and stop as desired 10 5 4 Lenz ABC Brake Mode As a new function the LokPilot V4 0 decoder supports the ABC braking technique introduced by Lenz In order to use this func tion a group of anti parallel diods will be be soldered to one half of
48. ight emit ing diodes smoke generators or similar devices to the function outputs provided the maximum current draw is less than that oi he decoder output The permitted maximum current draw per function output is listed in chapter 20 under Technical Data Please make sure that the load does not exceed the permitted maximum current and there are no short circuits The outputs of the LokPilot have protection but if an external voltage is applied the outputs may suffer damage or destruction Remove capacitors ZN es Figure 9 5 pole Marklin motor orange grey po 6 8 1 Overload Protection of Function Outputs Blinking The function outputs of LokPilot decoders have electronic pro tection against overload and short circuit The decoder keeps checking the sum of all function output currents If the current is too high the decoder will switch off the outputs After about 1 second the decoder tries to switch them on again Should the current still be too high perhaps due to a short circuit the same procedure starts again When using light bulbs incandescent lamps please note the fol lowing they draw a very high inrush current when they are switched on that becomes lower after a few moments Therefore it can happen with 12V bulbs that the headlights flash briefly during switch on and then extinguish due to the overload protec tion of the decoder The lights will be short
49. ight output rear m DIWrong Sound gt Change direction probl Motor output Short circuit tz Without any function DOA Programming LAUX output 0 Other problems 4 Receipt Proof of purchase Please enclose this document Please enclose your receipt invoice Otherwise no warranty possible 5 Additional information 6 Your retailer Retailer s stamp or address
50. ion outputs you want to configure Example Double Strobe with LEDs on AUX4 We want to set up AUX4 to create a Double strobe output We want to use an LED 1 Using figure 16 we find that the Mode Selection CV must be set to 5 2 We find out that for LED compensation mode we should set the Special function CV to 128 3 We want to have a brightness level of 25 4 Using the table on the left side we find that the Mode Select CV for AUX4 is 299 We set CV 299 5 We also find that the brightness CV is 302 and set it to 25 Finally the Special func tion CV for AUX4 is 303 and needs to be set to 128 12 3 3 Grade Crossing holding time You can define the for time the global grade crossing function as you like By doing so the Grade Crossing will remain active also after switching off the function key This will create a very interest ing game effect The desired value will be stored in CV 132 The value of CV 132 multiplied with 0 0625 seconds defines the time The default value 80 results in 5 2 seconds 12 3 4 Flash Rate You can also set the flash rate for all lighting effects globally All effects will flash or strobe at the same rate The desired value should be stored in CV 112 The value of CV 112 multiplied with 0 065536 seconds 65 536ms defines the flash rate The default value 30 results in 1 97 seconds 12 3 5 Digital Couplers Some LokPilot decoders can directly control digital couplers Sub ject
51. itable for a simple stop in front of the signal LokPilot decoders achieve the maximum compatibility with the operating system in order to enable you to simulate even some unusual operational requirements Provided the digital system supports them the LokPilot V4 0 sup ports and automatically detects the DCC protocol with 14 28 or 128 speed steps Of course operation with the long 4 digit addresses is possible as well Contrary to the original M rklin decoders LokPilot V4 0 decod ers support up to 255 addresses and 28 speed steps in Motorola mode With the appropriate command station such as the ESU ECoS you can expand the system limits of the Motorola system considerably 5 2 2 Motor Control The most important function of digital decoders is motor control All LokPilot V4 0 decoders are designed for universal use and therefore can control all commonly available DC motors regard less if they are by ROCO Fleischmann Brawa Mehano Bemo LGB H bner Marklin or others Coreless motors such as Faulhaber or Maxon also work fine with LokPilot You may continue to use any universal motors provided you re place the stator coils with a permanent magnet You will find more info on this topic in chapter 6 7 4 2 Fifth generation load compensation works with 20 resp 40 kHz and assures extremely silent operation particularly with coreless motors Due to 10 bit technology your locomotives will crawl at a
52. l be reduced to about 50 if the dimmer function is on eDimmable headlight with fade in out Here the output is switched on slowly and immitates the slow glowing of oil lamps or very old light bulbs The brightness will be reduced to about 50 if the dimmer function is on e Single Strobe This is a single strobe light short flashing output The frequency can be adjusted Double Strobe This will result in two short flashes The frequency can be adjusted Rotary Beacon This effect should simulate a revolving reflector and bulb assignment of a very popular warning beacon atop many diesels of the 60 s and 70 s Prime Stratolight This is the more modern version of the Rotary beacon Ditch Light Type1 The ditch light type 1 will revert to a steady On state when it is not flashing Ditch Light Type 2 The ditch light type 2 will revert to Off state when it is not flashing Blinklicht This is the classical flashing light The frequency can be adjusted e Mars Light This effect simulates the sweeping pattern of this well known warning beacon in the USA e Gyra Light The Gyra Light is similar to the Mars Light but is slower in motion Coupler function You can use this function to control Krois or ROCO couplers also in connection with automatic pushing removing 12 3 2 Adjusting the Lighting Effects The LokPilot V4 0 provides 3 CVs for each physical output which defines their behavior Mode S
53. ly switch on and off again in a one second cycle This results from a much too high inrush current of the bulbs the decoder is not able to distinguish between the bulbs high inrush current and an overload Therefore it is important to install the correct bulbs 6 8 1 1 Suitable Light Bulbs Only install bulbs rated 16V or higher and with a nominal draw that does not exceed 50 MA Many older models by ROCO and Fleischmann have 12V bulbs installed They draw a high current become very hot and may cause damage to the locomotive Replace them with 16V bulbs 6 8 2 Connecting the Light Outputs as well as AUX1 and AUX2 This procedure depends on the wiring of the lights and auxiliary functions in the locomotive a The lamps function outputs are insulated from the common pole ground i e the locomotive chassis therefore they are potential free Fig 4 shows the correct wiring for the outputs AUX1 and AUX2 The functions of the locomotive must be potential free in other words there may not be any other con nection to the function besides the wires from the decoder The voltage at these outputs is about 1 5V lower than the track voltage The blue wire is the plus pole the function output the minus pole current f LEDs are installed also refer to Fig 4 output AUX1 then a resis or must be wired in series with the LEDs It should have a rating of between 470 Ohms and 2 2 kOhms Running the LEDs wit
54. move the locomotive body e Remove the dummy plug from the socket and keep it in a suitable place for later use e Insert the plug of the decoder in such a way that pin 1 of the plug this is the side with the red orange wires sits next to the corner of the socket that is usually marked with e or 1 Please make sure that the pins are s raight when inserting the plug n e 1 22 right track nc 2 21 left track nc 3 20 GND AUX4 419 right motor nc 5 18 left motor nc 6 17nc rearlight7 16 common headlight 8 15 AUXI nc 9 14 AUX2 n c 10 13 AUX3 indexpin 11 12 VCC apo D doj 54614 LokPilot V4 0 0 gente Eel How to connect the decoder locomotive pcb Insertion of the decoder with connector to the top e g Liliput ESU HAG M rklin Insertion of the decoder with connector to the bottom locomotive pcb ML eee Side view Figure 3 LokPilot V4 0 DCC 21MTC 6 5 Locomotives with 21MTC Interface Some LokPilot decoders are available with a variant of the 21MTC interface as per Fig 3 Installation in locomotives with this inter ace is particularly easy since the plug socket connector facilitates he mechanical fixing as well e Remove the locomotive body Please observe the instructions in he manual of your locomotive Remove the dummy plug from the socket and keep it in a suitable place for later use Search for the missing pin in the plug on the circuit board of the locomotiv
55. nnecting the smoke generator Most smoke generators are wired against the chassis There fore the smoke generator only receives current in every sec ond half cycle How much power gets to the smoke generator depends on your command station and the digital protocol Generally Seuthe type 11 is recommended but it does not get 6 9 1 All LokPilot enough power and therefore does not smoke satisfactorily You can connect two larger capacitors as per the circuit in the There are two options on how to solve this problem upper half of Fig 10 Solution 1 Using the Seuthe No 10 This type is intended for ana The capacitor is charged via a resistor 100 Ohms thus preventing the digital system from interpreting the charging current as short logue operation and draws a relatively high current Subject to its pan tolerance levels it may trigger the overload protection of the de sek a me or aiten on Le per MAKES Sure that the coder In this case you must wire a relay ESU No 51963 into the 9y p y q circuit or you slightly reduce the Brightness of the output However you may not run this locomotive on AC layouts any Solution 2 Using the Seuthe No 11 Do not wire it against the more Risk of destruction chassis but rather use the blue wire for the second pole U This prevents the asymmetric track signal from interfering with the Disconnect remove the capacitor prior to programming with smoke genera
56. oder offers all of the three options and needs to know with which option the the com mand station operates the decoder The command station must be able to operate with this mode and must be set accordingly If this is not the case the following problems may occur e You cannot switch the lights with FO at all eThe lights keep switching on and off dependent on the speed step On and Off again and On again and Off again etc In this case make sure that the speed step settings of decoder and command station are the same 7 2 1 2 Auto detection of DCC Speed Steps LokPilot decoders implement auto detection to avoid the above problem We have tested this with the following systems e ESU ECoS Bachmann E Z Command Dynamis e ROCO Lokmouse2 and Lokmouse3 e Uhlenbrock Intellibox e Lenz Digital plus V2 3 e ZIMO MX1 When operating with Lenz digital plus V3 0 the auto detect feature does not work at 14 speed steps Select 28 128 speed steps instead The LokPilot tries to establish the speed step setting every time it receives power i e after switching on the power on your layout or the track sector where your locomotive is located and the lights are switched on This process requires that you switch on the lights and turn the throttle until the lights light up continuously Should you change the speed step setting during operation then you must interrupt the power to the decoder for a short moment in orde
57. or also need a switched logic voltage provided by the LokPilot on output AUX4 AUX4 must therefore be active while the locomotive is stopped and while it is moving in both directions Write the values below into the respective CVs Make sure that CV 31 contains the value 16 and CV 32 the value 2 Use the LokProgrammer in order to activate AUX4 for the station ary locomotive and for the moving locomotive in both directions as shown in Fig 15 DET EE o cocesinetotungn andon E Function mapping Frysical outous aura MUKA aua xd Lebeiot 4 0 40 8667 Figure 15 Settings for C Sinus 12 Function outputs 12 1 Physical function outputs LokPilot decoders have up to 6 physical function outputs Head lights and Rear lights are used for lighting the remaining ones AUX1 to AUX4 are freely available Other functions include Shunting Mode Acceleration Deceleration On Off as well as virtual functions like Sound On Off We explain the importance of the latter in chapter 14 The function buttons F buttons of your command station or throttle activate the function outputs Generally FO is the lighting button while we count the remaining buttons from F1 upwards 12 2 Allocation of Function Buttons Function Mapping You can allocate the functions freely to any function button ESU uses the so called and once m
58. ore extended Mapping for the LokPilot V4 0 decoder It has the advantage that you can link each output to any button Furthermore the allocation can vary be tween forward and reverse as well It is also possible to switch several functions simultaneously Unfortunately this kind of flex ibility requires a large amount of CVs The solution of this problem is called Index CV access 12 2 1 Index CV access The CVs ranging from 257 511 have a special They are in dexed This means that the meaning of any of these CVs can change depending on the value of the so called Index register By changing the value of the index register also the meaning and the value of the CV itself is changed This method allows us to use every CV between 257 511 multiple times and solves the the problem regarding the lack of CVs The CVs 31 and 32 are so called index registers which determine the meaning of CV 257 511 With every change of CV31 and CV 32 you also change the meaning and the values of CV 257 511 simultaneously The meaning of all other CVs 1 256 is not influenced by the value of the index register So before you read or write any of the CVs located in the range of 257 511 please make sure that you set the index register to the correct value first 12 2 2 Function Mapping Chart Please refer to the chart on page 40 41 to get an overview of the possible options Each function key can control more
59. ort distance to the defined braking point slows down and stops at the braking point Train C also continues to travel to the defined braking point slows down and stops at the same point Entry in the brake sector Desired stop point defined by CV 254 Figure 13 Constant brake distance 10 7 Settings for Analogue Operation You can adjust the acceleration and maximum speed of the LokPi lot separately for analogue DC and AC mode Thus you can adapt the speed of your locomotive also to analogue operations You will have to determine suitable values by trial and error since they depend on the type of transformer throttle and the drive system of your locomotive Please note that load compensation is always active ex works even in analogue mode This gives you smooth control even at very low speeds 10 7 1 DC Analogue Operation In DC analogue mode you can adjust the starting speed with the CVs 125 and the maximum speed with CV126 10 7 2 AC Analogue Operation In AC analogue mode you can adjust the starting speed with CV 127 and the maximum speed with CV 128 gt 11 Motor Control 5th generation load compensation enables LokPilot decoders to execute precise motor control Even with the default settings most locomotives run perfectly 11 1 Adjusting Load Compensation Should you find after programming and doing the initial test that he locomotive does not run smoothly particularly at low speed or
60. ort mode parameters with a number below 80 can be set provided the desired value is also lower than 80 In the long mode all parameters with values from 0 to 255 are ad justable Since the display of the 6020 6021 is limited to two digit numbers values must be split and entered in two separate steps 8 2 3 1 Changing the Programming Mode Enter the programming mode with the 6020 6021 The throttle must be set to 0 No other locomotives may be on on the layout Watch out for flashing signals of the locomotive ePress the Stop and Go buttons of the 6021 simultaneously until a reset has been triggered alternately pull the mains plug of the transformer Press the Stop button in order to switch off the track voltage Enter the current decoder address If you do not know the current address simply enter 80 e Activate the change of direction button turn the throttle knob to the left beyond the arrestor until you hear a click sound hold it in this position and then press the Go button Please bear in mind that the 6020 6021 only permits you to enter values from 1 to 80 The value O is missing lways enter 80 instead of O 8 2 3 2 The Short Mode The decoder is in the short mode the headlights flash periodically in brief intervals eNow enter the number of the CV that you want to adjust e g O1 Always enter this number with two digits eFor confirmation activate the change of
61. ou would control LokPilot decoders with the short ad dress that is stored in CV 1 In DCC mode the permitted values range from 1 to 127 In order to enable the decoder to listen to the short address you must delete bit 5 in CV 29 Some digital systems e g ROCO Lokmouse2 Lenz digital plus Lenz compact only support the values 1 99 as short address 9 2 Long Addresses in DCC Mode You can operate LokPilot decoders also with long addresses 4 dig it addresses The supported values range from 128 10239 The long address is stored in the CVs 17 and 18 You must activate the long address by setting bit 5 in CV 29 Bit 5 in CV 29 switches between short and long address The de coder can only respond to one address at a time If you want to use your LokPilot with the long address it is practi cal to program this address directly with your digital system most modern digital systems e g ESU ECoS Bachmann E Z Com mand Dynamis have a menu for programming long address es The command station not only programs CV 29 correctly but also assures the correct storage of the values for the long address in CV 17 and 18 If you want to enter the long address manually in CV 17 and 18 please refer to chapter 22 1 9 3 Motorola Address You can also operate many LokPilot decoders with the Motorola format The address for this operating mode is stored in CV 1 This address is identical to the short address in
62. our Coding by M rklin e Connect the red wire to the right rail pickup or the centre pick up Marklin uses a different colour coding system compared to the in AC models a En DCC colours Please refer to fig 8 for more information e Connect the black wire to the left rail pickup or the chassis in AC l models 6 7 4 Motor and Track Connections eConnect the orange wire with the motor terminal which originally Firstly please cut all wires installed in the locomotive Take special lead to the right wheel pick up centre pick up in AC models care to remove any connections to the chassis the motor leads eThe grey wire goes to the terminal which originally connected to must be positively potential free in other words they may not the left rail chassis for AC models have any contact to the chassis or body or the wheels and wheel 6 7 4 1 Connecting DC and Coreless Motors contacts It is particularly easy to overlook such connections in Fleischmann locomotives You may use all DC motors commonly used for model trains pro Make notes of which motor lead connects the motor with the vided they do not exceed the current limit of the decoder right and the left wheel contact In some cases with the 5 pole High Performance Drive by Mark Thi A A lin you may find three anti interference capacitors is avoids mistakes and assures that your locomotive runs in the i right direction The two capacitors connected directly to the moto
63. r model locomotive Chapter 20 lists all technical data as well as supported CVs and will assist you in case of questions If not stated otherwise all information refers to all types of the Lok Pilot family Should one particular decoder not support a specific function then this is clearly mentioned 5 1 The Members of the LokPilot Family All LokPilot V4 0 decoders complement the excellent properties of heir predecessors and expand their capabilities by further func ions These developments further improve the driving characteris ics the operational reliability and the flexibility of the decoders The LokPilot decoder is the first choice for any sophisticated model rain enthusiast that places great value on excellent load control outstanding driving characteristics at low speed and the utmost lexibility due to adaptation to specific requirements LokPilot decoders automatically detect the operating mode and are suitable for all commonly used motors LokPilot decoders of he fourth generation offer you flexibility and reliability that you would expect from a state of the art decoder Future standards do not represent a problem either due to the flash technology you can update the decoder at any time n order to suit the different scales and the related current draw of he model locomotives all LokPilot V4 0 decoders come in various options that we now would like to introduce to you 5 1 2 LokPilot V4 0 The LokPilot V4
64. r leads and the motor housing MUST be removed also refer to Fig 9 on the fol lowing page Please check all connections with an Ohmmeter Search for short circuits particularly between the motor leads and the wheel contacts Description M rklin colour ESU colour according to NMRA DCC standard AC Power pick up show Schleifer Center rail red red DC Right track connection AC Outside rails brown black DC Left track connection Left motor terminal blue orange Right motor terminal green grey Common rectified track voltage Pole for function outputs orange blue Function output rear lights yellow yellow Function output head lights grey white Function output AUX1 brown red green Function output AUX2 brown green violet Function output AUX3 brown yellow Function output AUX4 6 7 4 2 Connecting Universal Motors with HAMO Conversions Do not wire universal motors installed in many older M rklin locomotives also known as AC motors directly to LokPilot de coders You must modify the motor by first installing permanent magnets so called HAMO magnets You may purchase these magnets from your ESU dealer We supply three types of magnets Please refer to chapter 18 2 or more information regarding motor conversions with perma nent magnets 6 8 Connecting Additional Functions You can wire any kind of load such as light bulbs LEDs l
65. r to activate the auto detection This auto detect feature can be turned off with bit 4 in CV 49 also refer to the CV table in chapter 21 1 Then you have to set the correct speed step with bit 1 in CV 29 7 2 2 Motorola Mode 7 2 3 Selectrix Mode The LokPilot works with all M rklin devices and compatible sys You may operate the LokPilot with any Selectrix compatible ems that are in the market until now The functions F1 to F4 can command station with access to the functions lights and F1 only be activated with the so called new Motorola format In For programming any parameters you must use the DCC pro order to activate this you must set the DIP switch 2 on your 6021 gramming mode It is not possible to program it with a pure o the upper position On Selectrix system Any changes programmed in DCC are also valid LokPilot decoders support two special features in Motorola for operation with Selectrix command stations mode As soon as a decoder receives commands in Motorola or DCC 7 2 2 1 28 Speed Steps format whenever it receives a signal packet with information ad dressed to it the Selectrix receiver switches off automatically This allows trouble free mixed operation with Selectrix DCC Motorola The Selectrix receiver turns on again as soon as the decoder detects a power interruption While the original Motorola system used by the following cen ral units namely M rklin
66. rol of your LokPilot decoder enables you to adapt load control as you may desire Full control over the entire speed range constant speed if enough power is available is not always prototypical Therefore you can set the degree to which load control will be effective between 0 no load control and 100 load compensation over the full range At low speeds it is advisable to have 100 load compensation in order to prevent the locomotive form getting stuck or from running away without any load The impact of load control should recede with increasing speed in order to have the full un harnessed power of the motor available when the throttle is fully open Thus the locomotive will respond to certain changes in the main line such as gradients The locomotive will run faster down hill and become slower climbing the hill The desired degree of load control influence is set in CV 56 0 It is particularly meaningful to reduce the influence of load control Whenever you run consists This allows for better driving proper ties of all locomotives in the consist 11 5 Settings for the C Sinus Motor LokPilot decoders with the 21MTC interface can drive the new C Sinus motors indirectly via the circuit board installed in the lo comotive The LokPilot can generate all necessary signals provided you readjust certain settings Load compensation must be turned off as described in chapter 112 The control electronics of the mot
67. s Therefore the LokPilot decoder can simply replace the old directional relay Load compensation is active similar to DC mode and provides smooth control and slow speed performance you have never seen before The LokPilot V4 0 recognised the pulse for changing direction as usual Just wait until the locomo tive has stopped prior to changing direction Never issue the Change of Direction command to a moving lo comotive This could lead to damaged gears We cannot recommend the use of the old blue M rklin trans formers that where originally designed for 220 Volt Depending on their age and their tolerance range the pulse for changing direction could be too high in case of increased mains voltage and therefore destroy the LokPilot decoder Do yourself and your locomotives a favour and purchase a suitable Marklin transformer No 6647 your locomotives and decoders will thank you with longer product life 8 Decoder Settings Programming Chapter 8 covers setting various parameters of the LokPilot decod er Should you not be familiar with the handling of CVs please take the time to read these occasionally quite complex instructions After an introduction into the world of parameters in chapter 8 1 we explain in the following section 8 2 how to change various parameters in DCC mode and with M rklin central units The chapters 9 to 16 explain which parameters have what kind of influence on the behaviour of the
68. s i LokPilot komato LokPilot micro Figure 10 2200uF capacitor with LokPilot PowerPack 7 Initial Operation 7 1 Factory Default Values The address is set to 03 with 14 speed steps F1 switches output AUX1 F2 switches output AUX2 F3 switches the shunting mode on and off F4 switches the acceleration and deceleration on and off e Does the locomotive move in both directions eDoes the indicated direction of travel correspond with the actual one If not are the motor leads swapped or is the 8 pin plug inserted the wrong way round eSwitch on the lights do they work properly If you have installed a LokPilot with an 8 pin plug check if the plug sits in the socket correctly 7 2 Digital Operating Modes In the following chapters we describe the operation of the LokPi lot with different digital systems Since not every LokPilot supports all digital systems we state Which chapter is applicable for which type 7 2 1 DCC operation Remove any capacitors that are wired into the track feeders e g ROCOG feeder track This could impair the functionality of the decoder The LokPilot works with any DCC system Unfortunately the DCC protocol also brings some difficulties into the game One of them occurs so often that we deal with it right away 7 2 1 1 DCC Speed Steps flashing lights Lights do not work with DCC systems DCC locomotives run with 14 28 or 128 speed steps The dec
69. s include the following eatures acceleration and brake times can be separately adjusted and switched and of course you can switch the shunting mode The brightness of all function outputs can be separately set and allocated to the desired function buttons function mapping There is a wide range of options dimmer flickering firebox gyro ight and mars light flash and double flash blinker and alternate blinker as well as switch functions with timers e g for Telex and a special coupler function for remote controlled couplers by Krois and ROCO The unique and once more improved ESU function mapping en ables you to allocate every function to the function buttons FO to F15 even multiple allocations are possible You will find more info on this in chapter 12 5 2 5 Programming Where intended LokPilot decoders support all programming modes including POM Programming On the Main You can use any NMRA DCC compatible command station for this purpose Even with the M rklin central units 6020 6021 Mobile Sta tion and Central Station all settings are adjusted electronically Most LokPilot V4 0 decoders support a simple to use program ming procedure Owners of the ESU ECoS enjoy an even more comfortable method of programming you can read all possible settings in plain text on the large display and easily adjust them even during operation 5 2 6 Operational Reliability LokPilot decoders
70. sert the plug of the decoder in such a way that pin 1 of the plug this is the side with the red orange wires sits next to the corner of the socket that is usually marked with e or 1 Please make sure that the pins are straight when inserting the plug Do not rely on the assumption that the wires of the harness have to face in a certain direction the only reliable reference is the marking of pin 1 6 4 Locomotives with 6 pin NEM 651 Interface Some LokPilot V4 0 decoders have a 6 pin NEM 651 plug as per solder connect violet AUX2 right motor terminal right track connection rearlight blue common pole solder connect green AUX1 headlight left track connection left motor terminal right motor terminal left motor terminal right track connection left track connection headlight rearlight right motor terminal left motor terminal right track connection left track connection headlight rearlight Description 54687 LokPilot micro V4 0 54684 LokPilot micro V4 0 DCC 54688 LokPilot micro V4 0 54685 LokPilot micro V4 0 DCC Back LokPilot micro V4 0 LokPilot micro V4 0 DCC Colour Right motor terminal Left motor terminal Right track connection Left track connection Headlight Rearlight orange grey red black white yellow Figure 2 LokPilot V4 0 DCC NEM651 Fig 2 Installation in locomotives with this interface is particularly easy e Re
71. store the current operating status Thanks to this data storage the decoder will start again as quickly as possible after a service interruption Some decoders also have an integral PowerPack that assures continuous power even in case of poor electrical contact 5 2 7 Protection All function outputs as well as the motor output have protection against overload and short circuit We want you to enjoy your Lok Pilot decoders for a long time 5 2 8 Future built in All LokPilot V4 0 decoders are suitable for firmware updates due to the flash memory You may add new software functions at a later stage 6 Installing the Decoder 6 1 Requirements for Installation The locomotive must be in perfect operating condition prior to the conversion Only a locomotive with faultless mechanical properties and smooth running characteristics in analogue mode is worth converting to digital Check and replace all wear and tear parts such as motor brushes wheel contacts light bulbs etc if neces sary Please take note of the remarks in chapter 3 in order to prevent possible damage of the decoder during installation 6 2 Installing the Decoder The components on the decoder must under no circumstances touch any metal parts of the locomotive since this could lead to short circuits and damage or even destruction of the decoder Therefore all LokPilot decoders with the exception of the ones with the 21MTC interface come with
72. tectors in a certain track sector can detect this command Thus the command station can find out the location of that particular locomotive CV information The decoder can provide feedback about all CV values to the command station per RailCom In future a pro gramming track will not be necessary any more Meta data The decoder can transmit status information such as motor load current draw of the motor temperature etc to the command station In order for RailCom to work all decoders and the command station must be equipped accordingly LokPilot decoders are RailCom ready in terms of their hardware However it may be necessary to carry out a firmware update in order to activate it Relevant information regarding the status of the implementation of RailCom is available on our homepage Prior to use RailCom must be unlocked by setting bit 3 in CV 29 CV 28 offers further options Ex works RailCom is not active in ESU decoders 16 Firmware Update You can update LokPilot decoders with new operating software so called firmware at any time This is useful for fixing bugs and implementing new functions You can carry out the update yourself for free without having to remove the decoder from the locomotive All you need is the ESU LokProgrammer The software of the LokProgrammer will keep your LokPilot decoder up to date A seperate download is there fore not necessary Updates which are carried out by our service depar
73. tes to preserve our natural resources For more informa tion regarding recycling of this product please contact your local administration your waste collection service or the dealer shop where you purchased this product 3 Important Notes Please read this chapter first We congratulate you to your purchase of an ESU LokPilot decoder e The LokPilot is exclusively intended for use with model train lay This manual will guide you step by step through the features of outs only It may only be operated with the components listed your LokPilot decoder here Any other use is not permitted Please read this manual carefully Although the LokPilot has been Any wiring has to be carried out while power is disconnected design as a robust device an incorrect connection may lead to Please make sure that no voltage reaches the locomotive while faults or even to the destruction of the device Avoid any costly converting it above all not accidently experiments e Avoid mechanical force or pressure on the decoder eDo not remove the heat shrink sleeve on the decoder e Make sure that neither the LokPilot decoder nor any blank wire ends may come into contact with the engine chassis risk of short circuit Cover any blank ends of unused wires eNever solder on the circuit board extend cables if necessary eNever wrap the decoder in insulation tape since this may cause overheating eAdhere to the wiring principles as outlin
74. the track The resulting fall of voltage generates an assymetrical DCC signal LokPilot decoders are able to detect the potential dif ference between the left and right half of the signal If desired the decoder will be stopped To be able to use the ABC technique you also need beside the adequate LokPilot V4 0 decoder an appropriate brake module The ABC technique can only be operated with boosters offering an exact symmetrical output All command stations and boosters by ESU and Lenz garantuee a symmetrical output We do nto recommand the use of other booster for the ABC technique elf you wish to stop the LokPilot decoder when the track signal is stronger on the right side than on the left side and the diods are also installed on the left side set bit 0 in CV 27 elf you wish to stop the LokPilot decoder when the track signal is stronger on the left side than on the right side and the diods are also installed on the right side set bit 1 in CV 27 elf you want to stopp the decoder no matter in which half of the track the diods are set please set bit 0 and bit 1 in CV 27 CV 27 3 10 6 Constant Brake Distance An attractive function hides behind CV 254 ESU brake mode Here you can set a constant distance for braking the train from the beginning of the brake sector to the stopping point Thus it is possible to stop the train right in front of a red signal regardless of the speed The LokPilot simply calculates the required
75. tive address is a precondition Unfortunately you cannot read CV values However with RailCom you can read CV values on the main More on this topic in chapter 15 Assuming you have a suitable DCC system you can read CV values on the programming track You can also reprogram the locomo ive address without knowing the old address since the command station simply transmits the command Write value 7 in CV 3 Each decoder receiving this command will execute it ESU counts the bits from O to 7 as laid out in the standards while others e g Lenz count the bits from 1 to 8 8 2 2 Programming with the ESU ECoS The owners of an ESU ECoS can comfortably program LokPilot decoders ECoS has a library of Decoder Profiles that help you to program decoders with the graphic display All CVs are stored in the decoder profile thus enabling the ECoS to read them and to display them on the screen Chapter 16 5 of the ECoS manual provides more information on this topic Please make sure that you always use the latest ECoS firmware version Whenever we expand the range of the LokPilot family only an update will add the required decoder profile 8 2 3 Programming with Marklin 6021 The Marklin central unit 6021 works differently Since it does not comply with the NMRA DCC standards LokPilot decoders start a special obligatory programming procedure Reading of values is not permitted There are two modes In the sh
76. tives have the same C Sine motor however the control electronics in Trix locomotives communicate in a di erent manner with the decoder All of the LokPilot V4 0 decoders send the necessary commands to ensure that the respective locomotives work with the decoder Unfortunately Trix changed the interface too often in the past therefore we are not able to garantuee you a proper function In case of doubt trying might just help The serial protocol can be switched on with the help of CV 124 Bit 3 6 6 Locomotives with PluX Interface Some LokPilot decoders are shipped with a 12 pin PluX12 inter face according to NEM658 These decoders can be installed in a locomotive which comes with a PluX16 or PluX22 interface More information about how to install the decoder is given in chapter 6 3 6 7 Locomotives without Interface All LokPilot decoders have an interface plug There is no wires only version Please remove the plug at the end of the harness should this become necessary Please do not extend any wires at the decoder end If necessary use an extension harness also refer to chapter 17 a o 6 7 1 Wiring Diagram for LokPilot 54610 LokPilot V4 0 54611 LokPilot V4 0 DCC violet orange black red LI Figure 4 Wiring Diagram for LokPilot V4 0 LokPilot V4 0 DCC wiring example Installing the Decoder 6 7 3 Col
77. tment will not be treated as a case of warranty Therefore we will charge you for this service 17 Accessories You will get detailed information regarding accessories at your dealer or on our homepage 17 1 Switching the Centre pick up The circuit board 51966 for switching the centre pick up only for the decoder with the 21MIC interface is intended for vehicles with two pick ups Thus you can activate the forward pick up in the direction of movement This is ideal for block control 17 2 HAMO Magnets One cannot drive the universal motors in many M rklin mod els directly with a LokPilot decoder Firstly you must replace the stator coil with a permanent magnet ESU supplies the following magnets 17 3 Wire Harnesses with 8 pole or 6 pole Socket f the locomotive you want to convert does not have an interface and you do not want to remove the plug from the decoder then you can use the harness 51950 or 51951 First install the suitable harness and then plug in the decoder 17 4 Mounting Adapter 21MTC f you wish to convert a locomotive with a LokPilot decoder with he 21MIC interface the adapter plate 51967 comes in handy it has a socket for plugging in the LokPilot but also has solder points or connecting the original wiring of the locomotive This is ideal or converting Marklin locomotives With article no 51968 we offer an adapter board which amplifies both the outputs AUX3 and AUX4 through a transistor and are
78. tor It represents the best solution but is sometimes the ESU LokProgrammer a bit difficult in terms of wiring 6 9 2 Optional PowerPack You can solder a powerful energy buffer to all LokPilot V4 0 HO decoders In the lower half of Fig 10 we show you how to do it This PowerPack allows your locomotive to keep running for 2 seconds without power e The PowerPack only operates in digital mode It automatically turns off on analogue layouts elt may take up to two minutes to fully charge the capacitor GoldCap Therefore the time bridged with the energy buffer depends on the current draw of your locomotive and the charge up time eFuther information about how to use the PowerPack module is to be found in the PowerPack module manual 6 9 Connecting Capacitors On many older layouts current pick up of locomotives is not very reliable Therefore power interruptions may cause a stop or jerky movement when the locomotive travels over turnouts at low speeds This can be overcome with buffer capacitors 100 uF 25V or higher show the desired results If desired you may connec them to the LokPilot decoders Soldering wires onto a decoder requires quality soldering equip ment and experience Our warranty does not cover damage caused by inappropriate soldering Consider carefully if you re ally need that capacitor 1000 1 4 Watts U 2200uF 25V 1000 1 4 Watt
79. u wish to read out the address of a locomotive please read the values of CV 17 and CV 18 one after another and proceed then in reverse order Let s assume you have read CV 17 196 CV 18 147 Look up the corresponding address range in Fig 19 The first possible address within this range is 1024 Then you have to add the value from CV 18 and you arrive at the locomotive address 1024 147 1171 AdressRange AdressRange AdressRange from to CHa from to EA romi te EVIZ 0 255 192 3584 3839 206 7168 7423 220 256 511 193 3840 4095 207 7424 7679 221 512 767 194 4096 4351 208 7680 7935 222 768 1023 195 4352 4607 209 7936 8191 223 1024 1279 196 4608 4863 210 8192 8447 224 1280 1535 197 4864 5119 211 8448 8703 225 1536 1791 198 5120 5375 212 8704 8959 226 1792 2047 199 5376 5631 213 8960 9215 227 2048 2303 200 5632 5887 214 9216 9471 228 2304 2559 201 5888 6143 215 9472 9727 229 2560 2815 202 6144 6399 216 9728 9983 230 2816 3071 203 6400 6655 217 9984 10239 231 3072 3327 204 6656 6911 218 3328 3583 205 6912 7167 219 Figure 19 Chart of extended loco adresses 24 months warranty form date of purchase Dear customer Congratulations on purchasing this ESU product This quality product was manufactured applying the most advanced production methods and processes and was subjected to stringent quality checks and tests Therefore ESU electronic solutions ulm GmbH amp Co
80. uces the speed to about 50 Thus you have smoother control of your lo comotive in the lower speed ranges which is important for shunt ing particularly in the 14 speed step mode 10 2 Starting Voltage Maximum and Medium Speed LokPilot decoders know internally 256 speed steps They can be adapted to the characteristic of the locomotive and allocated to the actually available speed steps 14 28 or 128 The NMRA defined two options to facilitate this Motor characteristic via CV 2 5 and 6 Fig 11 Enter the start voltage in CV 2 and the maximum speed in CV 5 CV 6 corre sponds with the speed at a medium speed step Thus you can define a kink in the speed curve This mode is active if bit 4 0 in CV 29 The values of the start mid and maximum speed are dependent on each other Selecting a mid speed that is lower than the start speed or higher than the maximum speed could lead to some er ratic driving performance Therefore always adhere to the prin ciple start voltage lt mid speed lt maximum speed e CV5 32 CV6 cv2 1 0123456789 1011 12 13 1415 16 17 18 19 20 21 22 23 24 25 26 27 28 Figure 11 Speed settings using CV 2 6 5 10 3 Speed Curve You may also define your own speed curve simply enter the de sired values in the CVs 67 to 94 also refer to Fig 12 The decoder will superimpose these 28 values onto the real speed steps Thus you can adapt the driving performance optimally to yo
81. ur locomo tive This mode is only active if bit 4 in CV 29 is set We recommend using the ESU LokProgrammer for easy and com fortable programming When this mode is active the settings in CV 2 CV 5 and CV 6 have no influence 10 4 Changing between Operating Modes You may change from a digital to an analogue sector of your lay out on the fly at any time The locomotive behaves as follows 01234567891011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Figure 12 Free speed curve 10 4 1 Changing from Digital to Analogue DC When the decoder enters the analogue DC sector it monitors the polarity of the track voltage If the polarity and the resulting direc tion of travel as per NEM matches the the direction of travel in digital mode the locomotive will continue without stopping at the speed that corresponds to the analogue voltage If the polarity does not match than the behaviour depends on the settings in CV 27 If the DC brake mode is active in CV 27 then the locomotive will slow down to a stop with the programmed deceleration if not then the locomotive will change the direction and back out of the analogue sector Chapter 10 5 provides detailed info about brake sectors and the appropriate settings 10 4 2 Changing from Digital to Analogue AC If a locomotive travels into an analogue AC sector it will continue onwards in the same direction at a speed corresponding to the analogue track volta
82. xcept for the Motorola and Selectrix protocol it supports all functions of the LokPilot V4 0 In analogue mode it can only operate on DC powered layouts The LokPilot V4 0 DCC is best suited for the DCC purist who does not require multi protocol operation and does not want to pay for it either 5 1 4 LokPilot micro V4 0 The LokPilot micro V4 0 is a real multi talent Besides DCC and Mo torola and Selectrix and a maximum current draw of 0 75A it is ideal for the small scales with little room for decoders 5 1 5 LokPilot micro V4 0 DCC The LokPilot micro V4 0 DCC is a real power package with a per mitted current draw of 0 75 A this DCC decoder with RailCom option offers the best solution for small locomotives in N and TT scale as well as small HO locomotives with limited room 5 2 General Properties of all Decoders 5 2 1 Operating Modes All LokPilot V4 0 decoders with the exception of the pure DCC decoders are true multi protocol decoders with automatic detec tion of the operating mode on the fly The decoder analyses the track signal and filters out the part that is reserved for it Changing from digital to analogue and back represents no problem what soever This is important in case your e g fiddle yard still works in analogue mode Furthermore all LokPilot decoders support the relevant brake modes such as ROCO Lenz or M rklin and stop as intended Especially the ABC brake sections are su
83. ywheels Motor Control Test again and repeat this procedure until you arrive at the desired result 11 1 2 3 Reference Voltage In CV 53 you set the EMF reference voltage generated by the motor at maximum revs This parameter may have to be adapted subject to the track voltage and the efficiency of the motor If the locomotive reaches maximum speed when the throttle is set to about a third and the top third of the throttle has no influence on the speed then you should reduce the value of CV 53 Reduce the value by 5 8 and test the locomotive again Repeat this pro cess until the locomotive just reaches its maximum speed when the throttle is fully open Remarks Type of motor Fleischmann round motor Marklin SFCM small Scheibenkollektormotor with magnet 51961 Marklin DCM Trommelkollektormotor with magnet 51962 Marklin 5 high performance motor Marklin Locomotives with Maxon Motor HAG motors Trix Locomotives with Maxon Motor Faulhaber motors Remove the motor EMC capacitors from the main board 11 1 2 4 Parameter K slow Together with the LokPilot V4 0 decoder an additional CV 52 has been introduced which seperately determines the gain control considerably for the whole slow driving sector in speed step 1 If you are not satisfied with the driving behaviour when the locomo tive drives slowly or starts while everthing is fine with the medium and high speed steps you should

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