HORIZONTAL MATCHMAKER - technoprint
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1. PRINT HORIZONTAL MATCHMAKER Fine Pitch Placing Machine Version 2 0 USER MANUAL d E Technoprint 2013 Matchmaker Horizontal User Manual TECHN PRINT USER MANUAL Congratulations with the new Matchmaker of Technoprint please check first if the Matchmaker is complete 1 Matchmaker 1x Vacuum pump 1x PCB slide left right 2x PCB stop 4x Pipettes with different dimensions incl software 1 3 Megapixel adjustable magnification 10 70 and 300 x CE approved incl USB cable 1 8 mtr How to start Mount the PCB slide with the 12 screws on the Matchmaker please see drawing Place the PCB into the PCB holder and slide the PCB holder to the table of the Matchmaker A Place the right size vacuum pipette at the pipette holder Make sure that the Matchmaker is adapted to the temperature of approximately 20 degrees Celsius for at least 4 hours Please A Place the right size vacuum pipette in the pipette matching the component Place the component the square of the print holder sure that the turntable is in the right position in which it is possible to pick up the component Slide the print holder so you can pick up the component somewhere in the middle How to adjust different sizes of components When the component is at the pickup place loosen t2. 2 Fig 3 Technoprint Version 2 0 7 Matchmaker Horizontal User Manual TECHN PRINT 4 Now hold the transparent cross in this down position Adjust with micrometers until you see the match Now lift transparent cross in up position and rotate turntable until mirror is in place Gently loosen the screws A fig 4 look through the lens and move very gently the lens holder until you see a match then gently fasten the screws A Lens Holder Fig 4 5 Now check if Matchmaker is on line by following steps 1 2 3 and 4 6 This calibrating is a delicate procedure but in one or two attempts it will become easy to calibrate the Matchmaker or check if the matchmaker is still on line Technoprint Version 2 0 8
3. atchmaker is calibrated and checked before it is packed and shipped When arriving at the customer location the machine has to be checked and at least adapt to the temperature app 20 2C for 5 hours After this acclimatisation period please check if the Matchmaker is on line During transport or after a period of time it is possible that the machine needs to be calibrated again This calibrating is easy to do by following the next steps Take the calibration set 2 square boards with a cross on it You can also use a component with feet on the outside and a PCB on which the component has to match T Place the transparent cross and place it on the nest with the cross down Now adjust the height of the pickup nuzzle with knob 2 see Fig 1 Pick up the transparent cross and lift to up position and rotate the turntable until the mirror is in place Fig 1 Technoprint Version 2 0 5 Matchmaker Horizontal User Manual TECHN D PRINT 2 Place the calibration board with the cross in the board holder and place it on the table Seek the rough position by hand and fine adjust by rotating on the micrometers until the match see fig 2 L vy Fig 2 Technoprint Version 2 0 6 Matchmaker Horizontal User Manual TECHN D PRINT 3 Now turn the table so it is possible to place the transparent cross on the calibration board If the 2 crosses don t match the Matchmaker is off line Fig 3 E lcm
4. he ring at the top of the pipette holder A Place the pipette in down position now the vacuum pipette is adjusting to the thickness of the component Now you can fasten the ring at the top of the pipette holder Make sure the ring is resting on the pipette holder Switch on the vacuum pump Pick up the component with handgrip and place in up position Then rotate the turntable in mirror position the interlock will click in automatically lamps of the Matchmaker can be switched on by installing the adapter powersupply The2 middle lamps have to light the bottom side of the component The 2 outer lamps need to light the place where we want to place the component sure that the lamps are set in a position the turntable is able to rotate Now it is possible to see through the pocket lens the bottom side of the component and the place on the P C B where you want to place it To outline the two images roughly rotate the pipette or by shifting or sliding The P C B or sliding the P C B holder The fine adjustment can be done by handling the X and Y micrometers to make a 100 match A Place the component gently on the P C B and press the button on the Handgrip to release the vacuum Technoprint Version 2 0 2 Matchmaker Horizontal User Manual TECHN D PRINT A For protection of component and paste thickness it is possible to install adjust placement level at downposition of
5. the component Please see photo below Extra fine tune procedure There is a screw and nut at the left back of the Matchmaker If you want to do a check up of the angels you need to adjust this screw please see photo below If you have picked up a component and you find adjusted it you check the perfect setting If you look through de pocketlens and look left right and back and forth you can see a paralax If the angels of the Matchmaker are not the same the two images of component and placementspot are shifting You can solve this imperfection by turning this bolt with your left hand back and forth until the two images are the most stable Then fasten the nut to secure this setting All these fine adjustments are made by Technoprint before shipping But if for what reason the Matchmaker is out of line this is the first place to check Technoprint Version 2 0 3 Matchmaker Horizontal User Manual TECHN PRINT Size of the board that can be handled With the Horizontal Matchmaker it is possible to slide the board to the left for 560 mm so it is possible to have access to the board for rework purposes The distance between table and board is then appr 135 mm Components with a distance lt 70 mm from the side of the board can be reached by rotating the board 90 then you can reach distances lt 120 mm Technoprint Version 2 0 4 Matchmaker Horizontal User Manual TECHN PRINT CALIBRATING THE MATCHMAKER The M
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