ITK-4 Test Kit - Impco Technologies, Inc.
Contents
1. IMPpco i1TK 4 Test Kit User s Manual IMPORTANT Any maintenance service or repair should be performed by trained and experienced service technicians Proper tools and equipment should be used to prevent injury to the servicing technician property or system components Service repairs should always be performed in a safe environment and the technician should always wear protective clothing to prevent injury October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 1 of 27 Santa Ana CA 92704 www impcotechnologies com IMPCO Chapter ITK 4 Test Kit Contents The ITK 4 Test Kit figure 1 was designed to replace both the ITK 2 and ITK 3 test kits and can be used on both Spectrum Series II and Series Ill systems The ITK 4 Test Kit incorporates a new dongle ECOM Cable P N E2046002 to connect your Diagnostic Scan Tool DST to a Series II or Series III equipped vehicle The ECOM Cable is equipped with a Spectrum II DLC connector for direct series III connection To connect the ECOM Cable to a series II vehicle DLC you will need to use the adapter cable E1557400 included in the kit refer to chapter II for complete instructions The ECOM Cable is Controller Area Network CAN enabled for high speed connection to CAN enabled systems The ITK 4 Test Kit contains all items listed in table 1 If your kit is missing any component or has any damaged items please call your OEM technical support2. Network Control Panel Recycle Bin Top Tech J Public jE Computer amp Local Disk C 3 items e Open the Latest_GCP_Display folder PPI 105 REV A IMPCO Technologies Inc Page 4 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com October 2007 GO D DST Series Latest GCP_Display gt By Organize v Views v amp Burn to disc Favorite Links E Documents le Pictures qe Music More Folders MB Desktop Name Size Files Currently on the Disc 7 W DistFile 8 Impco GCP Display Elinstmsi Elinstmsiw fb setup setup IMPCO v Search 3 779 KB 884 KB 1 460 KB 1 470 KB 68 KB 1 KB Type Cabinet File Windows Installer Application Application Application Configuration Sett Text Document Date modified 3 30 2007 12 51 PM 3 30 2007 12 51 PM 3 30 2007 12 51 PM 3 30 2007 12 51 PM 3 30 2007 12 51 PM 3 30 2007 12 51 PM 11 3 2005 7 06 AM Top Tech J Public jE Computer amp Local Disk C DVD RW Drive D 070413_0948 Ji DST_Series II J ECOM_Driver d Latest_GCP_Display J USB Driver es KINGSTON E F Network Control Panel amp Recycle Bin l 7 items e Double click on setup exe application file to start the windows installer If a previous version of the GCP software is installed the uninstaller may remove the previous version and exit You will be required to start the installer aga
3. IMPCO D 20 Torx Plus Bit T7 50172 This tool is used to remove and install the tamper resistant screws when rebuilding the Series III EPR Tamper resistant Screws 20 Torx Plus Bit T7 50172 E Retainer Pins P1 30559 e Coolant low pressure hose adapter retainer pins are included to replace any that have become excessively distorted or lost in the engine compartment The retainer pins are applicable to both the Series II and Series III systems e Toremove the pins lift up on the exposed loop until the turned down end clears the receiver hole and pull the pin out in the direction of the arrow PPI 105 REVA Page 24 of 27 Aa F Retainer Pin E P1 30559 L Series II LPR IMPCO Technologies Inc October 2007 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com IMPCO e When reinstalling the retainer pins make sure the turned down end of the pin fits securely in its receiver hole Retainer pin must fit securely into receiver hole F LPR EPR Primary Pressure Test Adapter F4 4 amp F4 8 F4 4 is a straight adapter for connections where there are no obstructions in front of the LPR EPR F4 8 is a 90 adapter for connections where some obstruction may hinder the use of the straight adapter To connect the primary pressure test adapter to the Series II LPR or Series II EPR Shut off the LPG tank manual shut off valve Start the engine and let it run until it dies Turn o
4. Sofware and Hardware Information Cust software name number Software model Hardware model To connect using the ECOM cable you must select ECOM from the COM Port drop down menu October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 17 of 27 Santa Ana CA 92704 www impcotechnologies com MPC aa emer reer 8 ao Y EDIS EG Target Communications e File Page Flash Comm Port Plot Log Help Automatic COM Error opening ECom module in HandleConnect error_ oY SPECTRUM azco SLT 251 COMI COM2 Global Control PI COM3 ture Intake Air Temperature System Variables MIL _ ar Current govemor target 0 pm Pulse width 0 00 ms EGO1 0000 vots EGO2 0000 vots System State Run Mode Power Mode Fuel Type Fuel Supply FuelSpark inhibit input a Fuel Control Mode OpenLoop Govemor switch state None Customer Configuration Information Cust hardware name number Sofware and Hardware Information e You will now need to configure the ECOM communication protocol X3 EDIS ECI Target Communications ES tanje File Page Flash Comm Port Plot Log Help L JError opening com port 8 in HandleConnect Gauges NC SPECTRUM SF in enor atempina reconnect Not Connected _ Global Control Platform Coolant Temperature Intake Air Temperature System Variables MIL _ Manifold Pressure Engine Speed 0 mm ge Min Govemor Setpoint a pm
5. CAUSE SERIOUS INJURY AND OR PROPERTY DAMAGE SERVICE TECHNICIANS AND USERS SHOULD CAREFULLY READ AND ABIDE BY THE PROVISIONS SET FORTH IN NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 37 FOR STATIONARY ENGINES 52 FOR CNG VEHICULAR FUEL SYSTEMS OR 58 FOR LPG SYSTEMS INSTALLERS LPG INSTALLATIONS IN THE UNITED STATES MUST BE DONE IN ACCORDANCE WITH FEDERAL STATE OR LOCAL LAW WHICHEVER IS APPLICABLE AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 58 STANDARD FOR STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GASES TO THE EXTENT THESE STANDARDS ARE NOT IN VIOLATION WITH FEDERAL STATE OR LOCAL LAW IN CANADA REFER TO CAN CGA PROPANE INSTALLATION CODES CNG INSTALLATIONS IN THE UNITED STATES MUST RE DONE IN ACCORDANCE WITH FEDERAL STATE OR LOCAL LAW AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 52 COMPRESSED NATURAL GAS CNG VEHICULAR FUEL SYSTEMS TO THE EXTENT THESE STANDARDS ARE NOT IN VIOLATION WITH FEDERAL STATE OR LOCAL LAW IN CANADA REFER TO CAN CGA CNG INSTALLATION CODES LPG AND OR NATURAL GAS INSTALLATIONS ON STATIONARY ENGINES MUST RE DONE IN ACCORDANCE WITH FEDERAL STATE OR LOCAL LAW AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 37 STATIONARY COMBUSTION ENGINES AND GAS TURBINE ENGINES TO THE EXTENT THESE STANDARDS ARE NOT IN VIOLATION WITH FEDERAL STATE OR LOCAL LAW FAILURE TO ABIDE BY THE ABOVE WILL VOID ANY IMPCO WARRANTY ON THE PRODUCTS AND MAY CAUSE SERIES INJURY OR PROPERTY DAMAGE DUE TO THE INH
6. Page 10 of 27 IMPCO Technologies Inc 3030 South Susan St Santa Ana CA 92704 October 2007 www impcotechnologies com IMPCO Z GO gt Computer DVD RW Drive D 070413 0948 ay Organize ES Views g Burn to disc Name Size Type Date modified Files Currently on the Dise 1 Favorite Links E Documents Pictures ie Music More Folders E Desktop Top Tech Public E Computer amp Local Disk C E DVD RW Drive D 070413_0948 ww KINGSTON E AP Network Control Panel IE Recycle Bin e Open the DST Series Il or DST Series Ill folder Favorite Links Name Size Type Date modif E Documents Pictures Re Music Files Currently on the Dise 3 F ECOM Driver File Folder N Maa Latest_GCP_Display File Folder More gt sae USB Driver Folders File Folder Ml Desktop E Top Tech db Public E Computer f Local Disk C DVD RW Drive D 070413_0948 di DST_Series M di ECOM Driver W Latest GCP _Display di USE Driver ee KINGSTON E Network Control Panel iB Recycle Bin 3 items e Double click on ECOM_ Driver October 2007 IMPCO Technologies Inc 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com PPI 105 REV A Page 11 of 27 IO Ji DST Series ECOM_Driver 9 E Search By Organize S Views Burn to disc Name Size Type Date modif Location Favorite Links EE Documents Files C
7. at least one available USB port ECOM cable supports USB port only B DST Software Installation NOTE Before installing the DST software close all other programs to ensure the installation process will not be interrupted The ECOM software will be provided to you by your OEM supplier internet download CD etc Regardless of the source you must navigate to the DST _ Series Il or DST_ Series III folder Follow the directions starting on the next page October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 3 of 27 Santa Ana CA 92704 www impcotechnologies com IMPCO O E3 Computer DVD RW Drive D 070413_0948 gt 4 Search Mi Organize Views a Burn to disc Favorite Links Name Size Type Date modified E Documents Files Currently on the Disc 1 Pictures R Music More Folders l Top Tech N Public jE Computer amp Local Disk C DVD RW Drive D 070413_0948 a KINGSTON E Network Control Panel Recycle Bin e Open the DST Series Il or DST Series III folder v 4 Search Name Size Type Date modif Files Currently on the Disc 3 IE Documents IE Pictures s ECOM_Driver Latest_GCP_Display iB Music File Folder File Folder sien USB Driver Folders File Folder MD Desktop Favorite Links DVD RW Drive D 070413_0948 DST_Series II ECOM_Driver Ji Latest_GCP_Display USB Driver es KINGSTON E
8. f 15 0 25 0 SS EE Max Govemor Setpoint 0 pm 10 0 ot i Current govemor target 0 pm Tage i Pulse width 00 ms 00 40 0 0 000 volts _ 000 volts System State Run Mode Stopped a P M Sleep Battery Voltage ower Mode Sleep fre Fuel Type Gasoline 100 200 nol Fuel Supply OF Fuel Spark inhibit input Inactive Normal Fuel Control Mode Open Loop 0 0 volts Govemor switch state None Oil pressure state 0 Active govemor type Nme Active govemor mode Disabled Customer Configuration Information Cust hardware name number Software and Hardware Information Cust software name number Hardware model i e Select the CAN for systems with CAN enabled or serial for all others Then select OK You are now ready to connect using the ECOM USB DLC cable PPI 105 REVA IMPCO Technologies Inc October 2007 Page 18 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com MPC Chapter IlI Tool Usage Instructions A Fuel Pressure Gauge TG 31119 001 Refer to the fuel pressure gauge instruction booklet included in the ITK 4 Test Kit B Differential Pressure Test Gauges TG 005 amp TG 010 e Both the TG 005 0 5 PSI and the TG 010 0 10 WC are differential pressure gauges This means they can be used to measure the difference in pressures between two separate areas or they can be used to measure either positive pressure or negative pre
9. group for instructions IMPCO PART ITEM DESCRIPTION QTY USED NUMBER Case Metal 14 25 x 9 x 4 25 1 C9 50724 001 Gauge Test Gasoline Fuel System 1 TG 31119 001 Test Kit Gauge 0 5 PSID 2 5205 1 TG 005 Test Kit Gauge 0 10 WC 2 5010 1 TG 010 Oo 1 C 2 o 3 O 4 O0 5 ASM CAN Dongle ECOM Cable ooo A E2046002 6 Fitting Assembly Test Cap System II LPR 8 Secondary Pressure Test Adapter EPR Secondary Pressure Test Adapter pee GASIS Tool 20 IPR Torx Plus Bit a a T7 50172 9 Pin Retainer 10 P1 30559 10 Fitting 1 8 NPT 3 16 HS Nip Brass 2 FA Harness Adaptor Spectrum II DLC to on Spectrum III Diagnostics Cable a E1557400 E E o 12 Fitting 1 8 NPT 4 HS El Nylon oo FB O 13 Hose 3 16 ID Vacuum Bulk _ 4ft CTD o 14 Fitting 4 UNF 1 4 HS Vac Nip s a T NA Users Manual ITK 4 Test Kit o PPO5S O Table 1 PPI 105 REV A IMPCO Technologies Inc October 2007 Page 2 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com O IOo INPCO Chapter Il ECOM Cable and DST Software Installation A Software Minimum Hardware Requirements Supported operating systems are Windows Vista Windows XP Windows 2000 Minimum processor speed Pentium Il 450 MHz Pentium Ill 1 0 GHz Vista Minimum RAM requirement Windows Vista 512 MB Windows XP 256 MB Windows 2000 128 MB PC laptop must have
10. ERENT DANGER OF GASEOUS FUELS THE IMPCO PRODUCTS SHOULD NOT BE INSTALLED OR USED BY PERSONS NOT KNOWLEDGEABLE OF THE HAZARDS ASSOCIATED WITH THE USE OF GASEOUS FUELS October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 27 of 27 Santa Ana CA 92704 www impcotechnologies com
11. alid software password is entered when attempting to connect to an ECM with a different key In this instance the software will load but will not connect to the target ECM EDIS ECT Serial Communications File Page Flash Comm Port Plot Log Help eon i Not authorized to connectto this target m REULA Not authorized to connect to this target 4 Not Connected Figure 4 Not Authorized to Connect Message In the event you receive this error message call your OEM support group for more information Connecting The PC To The Spectrum Fuel System Connecting the DST cable PPI 105 REV A IMPCO Technologies Inc October 2007 Page 16 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com IMPCO A laptop computer with the diagnostic cable and software is the required tool for performing proper diagnostic testing of the Spectrum fuel system It is also used to monitor sensor and actuator values and to read and clear Diagnostic Trouble codes The DST software also performs several special tests Ei le Connect the system diagnostic cable to the RS232 port on the back of the computer If you do not have a RS232 port use the USB to RS232 adapter supplied in the IMPCO ITK test kit Be sure to install the USB driver to enable the USB adapter for use with your computer Connect the diagnostic cable to the DLC diagnostic link connector labeled in the electrical schematic The DLC is located on the engine har
12. d must be populated for the 6 digit serial number for which the Single Serial Number Access password applies NOTE Leading zeros included in the serial number are not required e Save Password and S N Checkbox Retains the password and serial number if applicable for the next software session Should an invalid password be entered the error prompt shown in figure 2 will be displayed and the software will not load This prompt signifies the following The All S N password is invalid The Single S N password is incorrect for the Single Serial Number entered An All S N password is entered for Single Serial Number use The Single Serial Number password is valid however the Single Serial Number Access Checkbox is not checked Figure 2 Password Error Prompt October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 15 of 27 Santa Ana CA 92704 www impcotechnologies com INPCO If the Single S N password entered is correct for the software but does not match the entered S N of the targeted ECM the prompt in Figure 3 will be displayed The serial number of the connected module does not agree with the serial number for which you entered a password on program Start Hit the exit key below to quit the program or connect to the correct module to continue Password Verified S N lo onnected Module S N fo Figure 3 Incorrect Serial Number Message Figure 4 shows the communication status if a v
13. e Test Adapter AF4 50254 002 To connect the secondary pressure test adapter to the Series II LPR or Series III EPR Shut off the LPG tank manual shut off valve e Start the engine and let it run until it dies e Turn off the ignition key e Remove the Secondary Test Port Cap retainer pin and pull the cap out of the LPR EPR Secondary Test Retainer Pin Secondary Pressure Test Adapter Series ll LPR e Install the pressure test adapter make sure to reinstall the retainer pin before starting the engine e Connect one end of a section of 3 16 vacuum hose H1 11 to the hose nipple on the pressure test adapter and the other to the center hose nipple on differential gauge TG 010 see section B in this chapter for gauge connections yepi 1 A Series llI EPR Illustration e Test for leaks before opening the LPG tank manual shut off valve e When reinstalling the test port cap examine the o rings for any cuts splits or abrasions Replace any that are damaged Apply a little clean engine oil to the o rings before inserting the cap into the test port e Inspect the test port cap retaining pin for deformation and install it making sure the turned down end of the pin is securely seated in its hole see section E in this chapter e Test for leaks before opening the LPG fuel tank shut off valve October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 23 of 27 Santa Ana CA 92704 www impcotechnologies com
14. ff the ignition key Remove the Primary Test Port Plug from the LPR EPR Primary Test Port Plug i tS F44 Primary Pressure Test Adapters i Miik Har Series II LPR e Apply alittle Loctite 567 or equivalent thread sealant on the threads of the pressure test adapter and install it into the LPR EPR torque F4 4 to 10 ft lb F4 8 to finger tight plus 1 turns October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 25 of 27 Santa Ana CA 92704 www impcotechnologies com Ss IMPCO e Connect one end of a section of 3 16 vacuum hose H1 11 to the hose nipple on the pressure test adapter and the other to the outside hose nipple on differential gauge TG 005 see section B in this chapter for gauge connections TA Sl y a d l m ma m Ss l l age ea f J PSID EPR illustrated with F4 4 e Test for leaks before opening the LPG tank manual shut off valve e When reinstalling the test port plug clean all traces of old sealant from the threads apply a little Loctite 567 or equivalent thread sealant on the plug threads and install it into the LPR EPR torque to 10 ft lb e Test for leaks before opening the LPG fuel shut off valve PPI 105 REVA IMPCO Technologies Inc October 2007 Page 26 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com IMPCO WARNING IMPROPER INSTALLATION OR USE OF THIS PRODUCT MAY
15. ies M 2 B Organze m Views g Burn to disc Faworite Links Name size Type Files Currently on the Disc 3 E Documents Maa E Pictures k ie Music More USB Driver Folders File Folder ECOM Driver File Folder ME Desktop Er Top Tech y di Public ia Computer E Local Disk C E DVD RW Drive D 070413_0948 ly d DST Series M di ECOM_Driver d Latest_GCP_Display di USB Driver a KINGSTON E m Network Control Panel E Recycle Bin N 3 items e Open the USB Driver folder lan USB Driver Fie Edit wiew Favorites Tools Help Search Date modif Mea Latest_GCP_Display File Folder Back A Search Ll Folders EA History e E X A Ez ME LISB Driver I instmsi inskmsiw Licens Agreement USB Driver Select an item to view its description See also My Documents My Network Places My Computer b MI Serial USB ReadMe Setup Setup Type Application Size 39 0 KB e Double click on setup exe application file and follow the on screen prompts Installing the ECOM DLC cable driver The ECOM USB cable is designed to replace both the serial DLC and the USB adapter cables It also provides communication to the ECM on the CAN line for systems that are CAN enabled It requires the installation of the ECOM driver and is compatible with the Series II and Series III DST software programs PPI 105 REVA
16. in to install the new version __ usertech_gcp_reprogra 1 KB fo fs Welcome to the Impco GCP Display Installation Wizard 1H Impco GCP Display Setup kis strongly recommended that you est all Windows programs before running this setup program Click Cancel to quit the setup program then close any programs wou have running Chick Nest to continue the installation WARNING This program i protected by copyright law and International treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and Will be prosecuted to the maximum extent possible under law e Click Next to continue October 2007 PPI 105 REV A Page 5 of 27 IMPCO Technologies Inc 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com J Impco GCP Display Setup Destination Folder Select a folder where the application will be installed The installation wizard will install the files for Impoo GCF Display in the following folder To install into a different folder click the Browse button and select another folder You can choose not to install Impco GCF Display by clicking Cancel to exit the Installation wizard Destination Folder C A lmpcoGCP Dis sy e Click Next to continue fe Impco GCP Display Setup Ready to Install the Application Click Nest to begin installation Click the Back button to reen
17. indows Fax and Scan G8 Windows Live Messenger Download H Windows Mail H Windows Media Center Windows Media Player k Windows Meeting Space Windows Movie Maker gt fy Windows Photo Gallery oil edis_saplot K3 Impco GCP Display ae is 11 47 AM e Once installed the software can be accessed from Start Menu gt Programs Impco GCP Display Impco GCP Display PPI 105 REV A Page 8 of 27 IMPCO Technologies Inc October 2007 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com IMPCO Z INSTALLING THE USB ADAPTER DRIVER If your computer does not have an RS232 serial port you will need to install the USB adapter driver You do not need to install this driver if you plan to use the ECOM DLC cable IGO Computer DVD RW Drive D 070413 0948 m B Organize B Views gh Burn to disc Favorite Links E Documents E Pictures ie Music More Folders ME Desktop Top Tech J Public ie Computer amp Local Disk C CA DVD RW Drive D 070413_0948 aa KINGSTON E EP Network Control Panel 1E Recycle Bin Name Size Type Files Currently on the Dise 1 DST_Series M R Date modified e Open the DST Series Il or DST Series III folder October 2007 IMPCO Technologies Inc 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com PPI 105 REV A Page 9 of 27 WJ dd t Computer DVD RW Drive D 070413 0948 DST Ser
18. ness The new 8 pin DLC requires the use of the 4 to 8 pin adapter included in the late model ITK test kits Turn the computer ON Start Windows From the start menu select Programs Impco GCP Display Impco GCP Display Place the ignition key in the ON position EDIS ECI Target Communications E Flash Lomm Port daed A Help Conne cted at 19200 bps Within several seconds the system Gauge screen should now appear and a green banner in the upper left hand will read Connected Connecting to the PC using the ECOM cable Tad PRI CPM T ee Ta xG EDIS ECI Target Communications File Page Flash Comm Port Plot Log Help Automatic COM ab opening ECom module in HandleConnect error_ o SPECTRUM SJJ COM1 COM2 COM3 Temperature Intake Air Temperature System Variables MIL com4 50 250 Engine Speed 0 m f COM5 UU 200 Min Govemor Setpoint 0 pm COM6 0 150 Max Govemor Setpoint 0 pm COM D0 100 Current govemor target 0 pm COM8 pl a Pulse width 00 ms J 7 0 000 volts CAN o i 50 RU Global Contro PI System State Configure ECOM pt Pedal Position Throttle Position Run Mode 100 100 Power Mode Batte showStats Ctri S g9 ae 100 200 60 anos laa 30 0 40 FueVSpark inhibit input Inactive Normal 20 Fuel Control Mode Open Loop 0 0 vols 0 Govemor switch state None 0 Active govemor mode Disabled Customer Configuration Information Cust hardware name number
19. ry until the gauge is properly calibrated NOTES e Cover must be installed with o ring when in use Pressure will discharge from front of gauge without a cover in place e Gauge must be calibrated in the upright position and maintained in this position when in use A bracket can be made to hold the gauges in the upright position October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 21 of 27 Santa Ana CA 92704 www impcotechnologies com e f you do not have access to a manometer or a known calibrated gauge make sure the gauge is zeroed and the needle is not indicating a pressure or pinned when sitting idle wll My From Pressure Source ANS Manometer INCHES W C inches WC TG 010 hose connected to positive pressure nipple A properly calibrated TG 010 Gauge e If you need to measure the differential pressure between two chambers or compartments make the connections as illustrated Make sure the expected pressure differential does not exceed the gauge s limits before connecting Connect to positive or higher pressure source TG 005 or Connect to negative or TG 010 lower pressure source Differential Gauge PPI 105 REVA IMPCO Technologies Inc October 2007 Page 22 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com IMPCO C Series Il LPR Secondary Pressure Test Adapter AF4 31105 and Series IlI EPR Secondary Pressur
20. sponding ECM serial number for a single ECM A Single Serial Number password is unique to a specific ECM serial number and permits authorized service personnel to make changes or view information for a specific ECM 3 In most instances the top all serial number boxes should be used for password entry In this case do not check the single serial number box Each password is a 16 character alpha numeric string specific to each Spectrum customer and determines which pages and variables are visible through the software Passwords are assigned by the OEM support group and may change periodically Check the save password box to automatically retain the password for future use XS Enter Password PPI 105 REV A Page 14 of 27 Password Paste Password F TAN haia E Save password and S N Figure 1 Populated Password Dialog Box IMPCO Technologies Inc October 2007 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com Ss IMPcos Oo PASSWORD DIALOG BOX FUNCTIONS e Clear Password Button Erases the current password from the password field e Paste Password Button Allows the user to copy a 16 character string from any word processor and paste the string in the password field e Single Serial Number Access Checkbox Tells the software that the password is applicable for single serial number access e Serial Number Field Only applicable when Single Serial Number Access Checkbox is checked The entry fiel
21. ssure vacuum TG 005 TG 010 e Before using either of the differential pressure test gauges they should to be calibrated against a manometer or known calibrated gauge To calibrate a gauge Remove the front cover by unscrewing it in a counter clockwise direction You may need to use a pair of channel lock style pliers be careful as the cover is made of plastic DO NOT use any clamping tool on the body of the gauge October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 19 of 27 Santa Ana CA 92704 www impcotechnologies com IMPCO Z Positive or Higher Pressure Connection Wi oN REIT 7 e 2 17 se YE e A 7 W uP uses Negative Vacuum or Lower Pressure Connection If utilizing a positive pressure to calibrate the gauge make the connections as illustrated If using a negative pressure source vacuum connect the hose to the center nipple on the gauge NOTE The applied pressure should ideally be between 50 80 of the gauge capacity TG 005 or TG 010 Differential Gauge To Pressure To Manometer or Source Known Calibrated Gauge PPI 105 REVA IMPCO Technologies Inc October 2007 Page 20 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com If the gauge needs to be calibrated insert the provided Allen wrench into the adjusting screw and make adjustments as necessary Allen Wrench e Replace the cover e Repeat steps as necessa
22. ter the installation information or click Cancel to exit the wizard he e Click Next to continue PPI 105 REV A IMPCO Technologies Inc October 2007 Page 6 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com 1IMpPco 1 Impco GCP Display Setup Sl Impco GCP Display has been successfully installed Click the Finish button to esit this ingtallation Back Cancel e Click the Finish box to complete the installation 1 Installer Information to Impoo GCF Display to take effect Click Yes to restart now or Ee You must restart your system for the configuration changes made Alok you plan to manually restart later e Click Yes to restart your computer October 2007 IMPCO Technologies Inc PPI 105 REV A 3030 South Susan St Page 7 of 27 Santa Ana CA 92704 www impcotechnologies com Computer 1 Windows Vista Internet Explorer Programs Documents Settings Search Help and Support ann E A Wira Wireles ADSTech Instant DVD AOL Autodesk Volo View G CyberLink PowerDVD 7 Extras and Upgrades Games Impco GCP Display Maintenance McAfee l Microsoft Office Tools G National Instruments b PSI Display ScreenShot 2000 2 Startup Adobe Reader 8 eDrawings 2007 Internet Explorer a6 Microsoft Excel A Microsoft PowerPoint y Microsoft Word Windows Calendar Windows Contacts i Windows DVD Maker g23 W
23. urrently on the Disc 1 Setup Pictures E ECOM Drivers and Software i Music wey EControls Inc More Folders E Desktop Top Tech J Public jE Computer amp Local Disk C DVD RW Drive D 070413_0948 J DST Series II J ECOM_Driver Latest_GCP_Display d USB Driver es KINGSTON E Network Control Panel E Recycle Bin 1 item e Double click on setup exe application file Setup ECOM Drivers and Software E Welcome to the ECOM Drivers and Software Setup Wizard This will install ECOM e1793000C on your computer itis recommended that you close all other applications before Click Next to continue or Cancel to edt Setup e Click Next to continue PPI 105 REV A IMPCO Technologies Inc October 2007 Page 12 of 27 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com E Setup ECOM Drivers and Software Installation Options Select which files to install tis recommended that you install both drivers and software if you plan to use your device for development purposes Only the hardware drivers are required if you plan to use your device exclusively for EControls display software Install ECOM Drivers and Supporting Software Install ECOM Drivers Only K e Select install ECOM drivers only Click Next and follow the on screen prompts L Accessories gt O Windows Media Player boo ADSTech Instant DVD gt Windows Meeting Space Comp
24. uter Internet ireles T b q A hie Mar Autodesk Volo View gt jf Windows Photo Gallery Explorer CyberLink PowerDVD a7 Extras and Upgrades pad r Games McAfee Microsoft Office Tools New Office Document Jo National Instruments PSI Display ScreenShot 2000 2 i Windows Update Startup BB Adobe Reader8 4 eDrawings 2007 Internet Explorer Documents Microsoft Excel 3 Microsoft PowerPoint Microsoft Word Windows Calendar B Windows Contacts a tl Windows Defender Ie Windows DVD Maker g5 Windows Fax and Scan amp amp Windows Live Messenger Download Windows Mail i Windows Media Center Default Programs Open Office Document Programs gE ik a a F e 3 Ugo Windows Vista j a W fl Impco GCP Display J edis_saplot AOL 9 0 Ji Maintenance A Impco GCP Display iio 11 47 AM e Open the DST software from Start Menu Programs I Impco GCP Display Impco GCP Display October 2007 IMPCO Technologies Inc 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com PPI 105 REV A Page 13 of 27 IMPCO PASSWORD LOGIN Figure 1 shows the password dialog box which is displayed when a software session begins Login can be accomplished in two ways 1 Enter an All S N Password which is a password applicable to all ECMs of a given original equipment manufacturer OEM 2 Enter a Single S N Password and corre
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