ICE Integrated Cryogenic Electronics
Contents
1. 40420 eee eee 12 pre tss 13 Delivery resin fires 13 eure Em 14 Print Gonflg ratlori s a te pter 14 aaa 15 ERROR MESSAGES iuri bees 16 INSTALLATION GUIDELINES esee 18 TECHNICAL SPECIFICATIONS nene nene nea nana 19 APPENDIX A DRAWINGS enim pO ees 22 APPENDIX B ICE WEIGHT SCALE CALIBRATION PROCEDURE 32 HP 319 1 ICE Quick Start Guide HP 319 ii ICE Quick Start Guide INTRODUCTION The ICE Hoffer s latest in Integrated Cryogenic Electronics is engineered using the latest technology to provide the most comprehensive features in a truck mounted delivery system The typical application includes ICE as the primary electronic indicating element of a bulk delivery system for CO2 and Cryogenic liquids Other system components typically include turbine flow meter temperature sensor optional pressure sensor and optional printer ICE has been designed in accordance with the cryogenic metering section of NIST HANDBOOK 44 and OIML R 81 MODEL NUMBER DESIGNATION MODEL A B D E F G SERVICE T E T T TOT PUMP INTERLOCK PULSE SECURITY POWER HEATERS MOUNTING SPECIAL FEATURE SERVICE MODEL ICE A X X OPTION A 1T LIN LOX LAR TEMP COMP QT CO2 TEMP2. ICE Integrated Cryogenic Electronics QUICK START GUIDE LIN 738622 Need wate Delivery 2 8 1 Flow rate Temperature Pressure 82 92 0 210 0 L min Kelvin Pump Cooling 00 00 p 7 I C E Integrated Cryogenic Electronics PRINT MODE HP 319 September 2015 H HOFFER FLOW CONTROLS INC Perfecting Measurement 107 Kitty Hawk Lane Box 2145 Elizabeth City North Carolina 27906 2145 1 800 628 4584 252 331 1997 FAX 252 331 2886 www hofferflow com Email info hofferflow com HFC 9708 NOTICE HOFFER FLOW CONTROLS INC makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose This manual has been provided as an aid in installing connecting calibrating operating and servicing this unit Every precaution for accuracy has been taken in the preparation of this manual however HOFFER FLOW CONTROLS INC neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that may result from the use of the products in accordance with information contained in the manual HOFFER FLOW CONTROLS policy is to provide a user manual for each item supplied Therefore all applicable user manuals should be examined before attempting to install or otherwise connect a number of related subsystems During ins
3. HP 319 3 ICE Quick Start Guide MODES OF OPERATION The ICE user interface 18 organized into 4 distinct modes of operation Delivery Mode Maintenance Mode Turbine Calibration Mode System Configuration Mode Although a password is required to make configuration changes the settings in each mode may be viewed by pressing the MODE button When prompted for a password simply press MODE to advance to each of the 3 other mode screens until returning to the Delivery Mode Delivery Mode The Delivery Mode is the primary mode of operation for ICE where all delivery data and error messages are displayed on a single screen for easy viewing This is the default mode of operation when ICE is powered on or when the display timeout expires in one of the other modes Reference T amp P Fluid Accumulated Total NBP 1 LIN 738622 Delivery 2 8 1 B Liters Flow rate Temperature Pressure 82 92 0 210 0 Kelvin Bar a 12 01 2013 13 58 ICE Delivery Mode Screen HP 319 4 ICE Quick Start Guide Display Item Digits Decimal Places Description Delivery Total 8 0 00000000 The total quantity of 1 0000000 0 product dispensed in 2 000000 00 selected volume or mass units Pressing the CLEAR button while in the Delivery Mode will clear the Delivery Total and log the delivery information to the trip log Flow Rate 6 0 000000 The measured flow rate expressed in units per minute Units are determined by t
4. 319 11 ICE Quick Start Guide THE DELIVERY PROCESS There are three basic steps to the delivery process for ICE Cooling the System Dispensing the Product Ending the Delivery Cooling the System When ICE is powered on an RTD temperature sensor detects when liquid Is present at the pump and begins the Pump Cooling Timer The timer which is displayed on the Delivery Mode Screen counts down from the value entered for the Pump Delay parameter in the System Configuration Mode If equipped the Pump Relay is enabled after the timer reaches zero and is disabled whenever gas is detected in the system Dispensing the Product Once the system has been cooled down the user should ensure that the ICE is zeroed and ready for dispensing When the delivery valve is opened the ICE begins totalizing the liquid flowing through the turbine and the one minute start phase begins During the first minute of the delivery errors are displayed but not recorded in the Trip Log After the first minute of the delivery any error occurring more than one minute is recorded in the Trip Log See section Error Messages for a comprehensive list of error messages Ending the Delivery After dispensing the required amount of liquid the delivery valve 1s closed to stop the liquid flow The delivery remains active until one of the following occurs A Delivery Ticket has been printed The Delivery Total has been cleared Once the PRINT or CLEAR function 15
5. ICE 6 23 2015 CONNECTION ICE CABLE PART TO ICE DESIGNATORS NUMBER FUNCTION TERMINAL DRAWING BLOCK ICE 307 SCA XLT2 S Signal Input SCA XLT2 S Signal Input SCA XLT2 TA Temperature Probe Chassis RTD Sense RTD Sense Serial Port SCA XCT4 RS Printer TB3 4 SCA XCT4 RS Serial Port PC TB3 5 SCA XCU2 PI Pump Interlock g TB3 7 SCA 10LT2 PT Pressure HP 319 28 ICE Quick Start Guide ONILO3NNOON3INI P 60622 HL38VZIT3 51031802 MOI 333J0H 0310345 SI HLONTI 5 2 4 AVVA THA JENON Lave 15 NMOHS 1864 TVD UON ICE Quick Start Guide 29 HP 319 4 8 3 ELIZABETH CITY NC 27909 HP 319 30 ICE Quick Start Guide M3l 3015 NOLLVTIVISNI 321 STIBV2 S OLOSNNOD 9NUVMW 303 LINN TVNOLIGOV NY N NOIS ICE Quick Start Guide 31 HP 319 APPENDIX B ICE WEIGHT SCALE CALIBRATION PROCEDURE HP 319 32 ICE Quick Start Guide ICE WEIGHT SCALE CALIBRATION PROCEDURE Turbine flowmeters when properly used have been found to be more accurate than most weight scales in determining the amount of product delivered Whenever possible use Hoffer portable Transfer Standard SY 14B to perform ICE system calibrations This procedure requires the use of two tankers One full of fresh cold pro
6. the new AVERAGE K FACTOR DELIVERY TOTAL AVERAGE FACTORNwgw FACTORoip SCALE TOTAL Enter the ICE CALIBRATION mode and enter the new AVERAGE K FACTOR Repeat Steps 6 through 9 to verify the new calibration is within the accuracy requirements If the new calibration 1s not within the accuracy requirements then repeat Steps 6 through 12 34 ICE Quick Start Guide
7. 81 European Union MID India W Indonesia amp Malaysia SIRIM South Africa SABS United States NTEP amp CTEP Enclosure Rugged aluminum NEMA 4X with shock mounts Optional swivel bracket Optional Ex Proof Display 4 3 color LCD with touch screen HP 319 19 ICE Quick Start Guide Keypad Power Supply Input Voltage Range Current Protection Battery Flow Meter Input Frequency range Amplitude Impedance Linearization Pickup Coil Diagnostics Clear Print and Mode Keys Numeric keypad for data entry via touch screen 10 30 Volts DC NOTE If Heaters or Pump Interlock option is required a nominal voltage of 12 VDC or 24 VDC must be specified 0 25A at 12VDC typical 1 25A with LCD heater option ON Over current reverse polarity protected User replaceable 3V lithium coin cell for real time clock 2 4 years typical battery life 0 2 to 5000 Hz 15mV RMS to 50V RMS 10 Single K Factor or 5 point flow meter linearization Coil Short Open Detection RTD Temperature Input RTD type Resolution Accuracy Diagnostics Pressure Input Type Resolution Accuracy Diagnostics Pump Interlock Relay Serial Communications HP 319 1000Q platinum probe 2 3 or 4 wire 12 bit 0 025 Probe Short Open Detection 4 20mA 12 bit 0 025 Sensor Fail Detection Form 1C SPDT 30A at 120 240 VAC RS 232 printer port Baud Rate 9600 Handshaking XON XO
8. AL FEATURES THAT ARE NOT COVERED IN THE MODEL NUMBER USE A WRITTEN PESCRIPTION OF THE SP CABLES CABLES ARE SUPPLIED TO MATCH FEATURES PURCHASED NOTE ALL CONNECTORS ARE ENVIRONMENTALLY WEATHERPROOF CABLE PART NUMBER 10 FT POWER CABLE SCA 10CU3 P 10 SIGNAL CABLE SCA 10CC2 S 10 FT TEMPERATURE CABLE SCA 10CC2 TA 10 FT PUMP INTERLOCK SCA 10CU2 PI NOTE OTHER LENGTHS MAY BE ORDERED HP 319 2 ICE Quick Start Guide SYSTEM OVERVIEW The front panel includes a 4 3 full color graphical display and 3 rugged panel sealed pushbuttons The back panel includes environmentally sealed military style electrical connectors for all standard and optional I O connections The electronics are housed in a 4 35 L X 6 54 W X 4 125 H aluminum enclosure with shock mounts or optional tilt bracket THE USER INTERFACE ICE 15 designed to be a user friendly component of the delivery system with an intuitive interface and easy access to the most common operations The pushbuttons allow the user to quickly CLEAR the totalizer PRINT a delivery ticket or change the MODE of operation 2 ET AN ICE Front Panel ICE is equipped with a touch screen feature that allows easy entry of data parameters by authorized personnel A numeric keypad simplifies the entry of numeric data for password entry or programming The Numeric Keypad lt lt The BACKSPACE button erases an incorrect entry E Then ENTER button accepts the entered value
9. CHASER MUST OBTAIN A RETURNED MATERIAL AUTHORIZATION RMA NUMBER FROM HOFFER FLOW CONTROLS CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned RMA number should then be marked on the outside of the return package and on any correspondence FOR WARRANTY RETURNS please have FOR NON WARRANTY REPAIRS OR the following information available BEFORE CALIBRATIONS consult HOFFER contacting HOFFER FLOW CONTROLS FLOW CONTROLS for current repair 1 number under which the product calibration charges Have the following was PURCHASED information available BEFORE contacting 2 Model and serial number of the product HOFFER FLOW CONTROLS under warranty and 1 P O number to cover the COST of the 3 Repair instructions and or specific repair calibration 2 Model and serial number of the product and 3 Repair instructions and or specific problems relative to the product problems relative to the product HFC 9708 LIMITED WARRANTY HOFFER FLOW CONTROLS INC HFC warrants HFC s products goods described in the specifications incorporated i in this manual to be free from defects in material and workmanship under normal use and service but only if such goods have been properly selected for the service intended properly installed and properly operated and maintained This warranty shall extend for a period of one 1 year from the date of delivery to the original purchaser or eighteen 18 months i
10. COMP 3T NITROUS OXIDE TEMP COMP 6T LNG TEMPERATURE COMP V TRUE VOLUMETRIC P FOR PRESSURE COMPENSATION 4 20 MA ADD P TO ANY ABOVE OPTIONS SPECIFY PRESSURE RANGE INCLUDES PRESSURE TRANSMITTER CLEANED FOR OXYGEN SERVICE AND 6 CABLE PUMP INTERLOCK OPTION 240 VAC IMAX 30 AMPS MODELICE B X OPTION PI THE TEMPERATURE COMPENSATION OPTION MUST BE USED FOR THE PUMP INTERLOCK OPTION NOT AVAILABLE WITH PULSE SECURITY OPTION HP 319 1 ICE Quick Start Guide PULSE SECURITY OPTION 240 VAC IMAX 30 AMPS MODEL ICE 0 XC X OPTION C PS QUADRATURE INPUT PER 1806551 LEVEL B COMPLIANT REQUIRES SECOND MAG COIL ON TURBINE DOES NOT INCLUDE COILS NOR TURBINE X NONE POWER MODELICE 00 X X OPTION D 12 12 VDC STANDARD 24 24 VDC OPTION AC 110 220 VAC POWER INPUT STOCK 71100 2052 24 VDC POWER OUTPUT USED WITH PRINTER AND SKYDYNE CASE AND NS MOUNTING OPTION HEATERS MODELICE X OPTION E H HEATER REQUIRED FOR BELOW 32 DEG F X NONE MOUNTING MODELICE OPTION F S STANDARD FLAT MOUNT WITH SHOCKS SM SHOCK MOUNTED SWIVEL STICK E EX AND NEMA ENCLOSURES ND NEMA 4X ENCLOSURE FOR WALL MOUNTING SPECIAL FEATURE MODELICE X X X X9 OPTION G SW POWER SWITCH WEATHER PROOF CT CUSTOM TICKETS BTA AIR CABLE BTB SOCKET CABLE SP ANY SPECI
11. FF Word Length 8 bits Parity None 20 ICE Quick Start Guide Miscellaneous System Features Non volatile memory for configuration parameters and delivery data e Real Time Clock Security Features Diagnostic Features Measured Products Units of Measure Rate and Total Temperature Pressure HP 319 Audit Trail records last 1000 configuration changes with Time Date stamp Password protection to prevent unauthorized configuration changes Failure detection for RTD analog and flow meter inputs Multiple error messages Tracking of pump operational hours Supports measurement of several predefined liquids LIN LOX LAR CO2 Single Pipe CO2 Dual Pipe LNZO and LNG gal L Ib kg ft3 ft3 x 100 m3 psia psig bar g bar a 21 ICE Quick Start Guide APPENDIX A DRAWINGS HP 319 22 ICE Quick Start Guide 130 ass 101 908 390 1 201 3NVd LNOJ 606 2 ON HL38VZIT3 2800 NOIRES oso NOLLVOMdd STOMLNOO MOTA 3440 SOHN ONTE vv _____ 0SZ0 001 0015 9 80 001 f 201S aiva A SNOISIA3M 190 001 015 MOL WHO 001 4003 LAAN AvZ 303 0 20 001 449015 MOL WHO SZ 303 1 0 OMY 38 OL TW 03140345 SSIMYSHLO 5531 ICE Quick Start Guide 23 HP 319 TANVd OVE 60622 ON AL
12. GES TO PROPERTY AND INJURY TO OR DEATH OF ANY PERSONS HFC NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF HFC S GOODS AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THE AGREEMENT PURCHASER S SOLE AND EXCLUSIVE REMEDY IS THE REPAIR AND OR REPLACEMENT OF NONCONFORMING GOODS AS PROVIDED IN THE PRECEDING PARAGRAPHS HFC SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES Disclaimer Specifications are subject to change without notice Some pages are left intentionally blank HFC 9708 TABLE OF CONTENTS INTRODUCTION u eere t HE e bee rire tren 1 MODEL NUMBER DESIGNATION 1 SYSTEM OVERVIEW S icc 3 THE USER INTERFAGE rrt ueteres 3 MODES OF OPERATION t prete 4 Delivery Mode Ete E 4 Maintenance Mode 6 Turbine Calibration 8 System Configuration Mode 10 THE DELIVERY PROCESS iri tert 12 Cooling the 12 Dispensing the 12 Ending the
13. I HL38VZIT3 S IOJINOO MOTA 43430H fr 423024 58 005 423 Mid AVN IWNOUGD 8 soo wou coor us x iae v edv 0 550 3NOZ OSA 2 7CH 1 0 39l wa Sam 1 _ 102 301 22 38 OL TW 03110395 3SMH3HLO 553741 L ICE Quick Start Guide 24 HP 319 eL ora z NOILdO_H1001 3M8 T3NVd 08 606 2 ON ALIO 2 ONI S OHLNOO MOTA 33440H ICE Quick Start Guide 25 HP 319 Ei 3g 12533311 vo can 391 SYNSOTONS eso m d ot jOOMHd X 3NV d AYISI ONIMIM um u 60624 ON ALIO HL38VZI13 O STOULNOD MOTI 3440 0520 001 2015 MJA 611 301 SMG 338 ONILNNOA 1920 001 830015 MOL WHO 001 41003 2 M03 0920 00 0015 MOL WHO SZ AZL 404 9 80 001 12015 SH3IV3H ZZ 38 01 NY dev NOS 03130395 3SIMN3HLO SSIINN 12 5 5 38 ICE Quick Start Guide 26 HP 319 SUON OMY 22 38 OL 0330345 ISMAIHLO 553180 1 JYNSOTONA 30084 NOISOdX3 606 2 ON HL38VZI3 51041802 3 3430H AL wa me Pa 9 991 N AVEX TVNOUdO x ER CERES ICE Quick Start Guide 27 HP 319 Wiring External Cables to Explosion Proof
14. a temperature probe failure Valid entry is between 0 0 and 499 99 psia Total Decimal 000 Select the display resolution for 00 0 the delivery total 0 00 Fluid LIN Select the fluid to be measured LOX LAR CO2 SINGLE CO2 DUAL N20 HP 319 10 ICE Quick Start Guide Menu Item Selection Description Display T O Numeric Entry Enter the number of minutes min before ICE defaults back to the Delivery Mode screen from another mode Valid entry is between 1 and 99 minutes The display timeout 15 strictly time based not activity based Temp Units Kelvin Select the units of measure for Fahrenheit Temperature Celsius Press Units psia Select the units of measure for psig Pressure bar a bar g Del Units gallons Select the units of measure for liters Delivery Total Flowrate will be 3 displayed in the same units NOTE If Compensation m3 Method is set to NONE only pounds gallons and liters will be kilograms available If Fluid Type is CO2 only pounds and kilograms will be available Compensation None Select the method of Temperature compensation Select None for Temp amp Default p Pure volumetric measurement Temp amp Pressure Pump Delay Numeric Entry Enter the number of minutes min between 0 0 and 99 0 used for the cool down phase Change Numeric Entry Enter a 4 digit password Password between 0000 and 9999 Default password is 0000 System Configuration Mode Menu Options HP
15. age K Factor KFM K Factor Method F01 205 Frequency 1 5 for Linearization Table K01 K05 K Factor 1 5 for Linearization Table MSZ Meter Size DFT Default Temperature DFP Default Pressure FLU Fluid TEU Temperature Units PRU Pressure Units DLU Delivery Units CPM Compensation Method HP 319 15 ICE Quick Start Guide ERROR MESSAGES The ICE provides extensive self checking capability to assist the user in resolving faults and operational errors Error messages are displayed on the bottom portion of the Delivery Mode screen and are recorded in the Trip Log if they occur for longer than one minute during a delivery DISPLAYED MESSAGE DESCRIPTION GAS PRESENT The operating temperature is warmer than the TOTALIZATION specified liquid range and or the operating STOPPED pressure is below the saturated pressure There is no longer liquid in the metering run ICE stops totalizing and disables the pump relay if equipped GAS WARNING The operating pressure is between saturated pressure and 5 psia above saturated pressure The liquid is approaching a point where it may contain bubbles resulting in a delivery error HIGH FLOW RATE The flow rate has exceeded the limit defined by the Max Flow field for the selected meter size in the Turbine Calibration Mode This message may appear if the turbine 1s being spun by gas LOW FLOW RATE The flow rate has dropped below the limit def
16. bration Mode Screen Menu Item Selection Description Meter SN Numeric Entry Enter the turbine serial number Valid entry is a number up to a 9 digits between 0 and 999999999 AverageK Numeric Entry Enter a number between 0 001 and 99999 999 for the average k factor K Method Average Select flowmeter linearization Linearization method as Average single K or Linearization 5 point linearization table K Factor Numeric Entry of Enter the 5 point k factor table Table 5 frequency and k factor points Frequency 1 5 Frequency points 1 5 must be a number between 0 100 and 5000 001 and must be at least 0 015 greater than the previous frequency entry K factor 1 5 K factor points 1 5 must be a number between 0 001 and 99999 999 Last Cal Numeric Entry Enter the date of the last calibration in the format mm dd yyyy HP 319 8 ICE Quick Start Guide Next Cal Numeric Entry Enter the date the next calibration 18 due in the format mm dd yyyy Meter Size 0 75 inch Select the appropriate turbine 1 00 inch meter size for the current 1 25 inch application 1 50 inch 2 00 inch Min Flow Display Only Displays the minimum flowrate in gpm gallons per minute for the selected meter size Max Flow Display Only Displays the maximum flowrate in gpm gallons per minute for the selected meter size Min Display Only Displays the minimum delivery in Delivery pounds for the sele
17. cted meter size Ib ICE SN Numeric Entry Enter the ICE serial number Valid entry is a number up to a 9 digits between 0 and 999999999 Turbine Calibration Mode Menu Options Frequency amp K Factor Table Frequency 1 54 859 Frequency 2 54 876 Frequency 3 97 348 Frequency 4 138 628 Frequency 5 206 648 HP 319 K Factor 1 222 927 K Factor 2 222 927 K Factor 3 224 481 K Factor 4 223 121 K Factor 5 220 800 Frequency amp K Factor Table Screen ICE Quick Start Guide System Configuration Mode The System Configuration Mode provides configuration parameters related to the flow measurement process and display preferences Touching any gray button on the display will bring up the edit screen for that field Default Temp Default Press System Configuration Mode 83 2 200 0 Total Decimal 0 00 Fluid LIN Language English System Configuration Mode Screen Press Units Del Units Compensation P Temp Units psia gallons T amp P ump Delay min 1 0 Change Password Menu Item Selection Description Default Temp Numeric Entry Enter the default value for the fluid temperature to be used in case of a temperature probe failure Valid entry is between 20 degrees Kelvin and the max temperature in the compensation range for a selected fluid Default Press Numeric Entry Enter the default value for the fluid temperature to be used in case of
18. dit Trail 10 20 50 100 500 1000 Displays Prints the most recent configuration changes with date time stamp for the selected number of entries Trailer Coil Ohms Numeric Entry Display Only Enter up to an 8 digit number between 1 and 99999999 Displays the turbine coil resistance in Ohms Coil Frequency Display Only Displays the turbine frequency in Hertz RTD Counts Display Only Displays the A D counts for the RTD Temperature Input Internal Temp F Display Only Displays the ambient temperature inside the ICE enclosure in degrees F Pump Hours Display Clear Displays the number of hours of liquid flow at a resolution of 1 10 of an hour Press the Pump Hours button to reset Enter the Date Time as i N ic Ent Date Time umeric Entry Maintenance Mode Menu Options HP 319 7 ICE Quick Start Guide Turbine Calibration Mode The Turbine Calibration Mode screen is used to configure all parameters related to the turbine flowmeter calibration Touching any gray button on the display will bring up the edit screen for that field Turbine Calibration Mode Meter SN 123456789 Meter Size inch 2 00 Average K 200 000 Min Flow gpm 15 0 K Method Max Flow gpm 2250 K factor Table Min Delivery Ib 220 0 Last Cal 12 22 2011 Next Cal 12 22 2012 ICE SN 123456789 Turbine Cali
19. duct and a empty tanker Place the full tanker onto the scales Hook up the piping so that the full tanker will be pumping off to the empty tanker Follow the steps below 1 2 3 4 Gor oo ron 10 HP 319 Power up the ICE unit and enter the MENU Select CALIBRATION mode Set K METHOD to AVERAGE Record the AVERAGE K FACTOR value Select SYSTEM CONFIGURATION MODE Set DELIVERY UNITS to mass KG or LB Return the ICE to the OPERATING mode Pressurize and cool down the piping and flowmeter Press the CLEAR key on the ICE twice to clear the total Weigh the tanker and record its INITIAL WEIGHT After weighing the tanker start the pump To determine the TEST SAMPLE SIZE divide the scale increment by the accuracy requirement For example if scale increment 1s 10 pounds and the accuracy requirement is 0 596 then 10 pounds 0 005 2000 pounds It is best to use an accuracy requirement equal to the linearity rating of the flowmeter typically 0 5 Open the discharge valve and allow the tanker on the scales to pump off an amount of fluid equal to the TEST SAMPLE SIZE After the TEST SAMPLE SIZE is pumped close the discharge valve Weigh the tanker again this is the tanker FINAL WEIGHT Calculate the SCALE TOTAL by subtracting the FINAL WEIGHT from the INITIAL WEIGHT 33 ICE Quick Start Guide 11 12 13 HP 319 Record the DELIVERY TOTAL displayed on the ICE Use the following equation to calculate
20. e of delivery total HP 319 17 ICE Quick Start Guide INSTALLATION GUIDELINES HP 319 ICE should be installed with enough clearance to allow easy access to all cables Care should also be taken to install ICE away from thawing pipes to minimize direct contact with moisture Do not over tighten the mounting bolts The recommended tightening torque for the shock mounts is 105 Ibs in Hoffer recommends powering ICE directly from the truck battery The DC power line may be wired through an external switch 1f desired or ICE may be ordered with an optional power switch installed Refer to the installation drawings located in the back of this manual for wiring information 18 ICE Quick Start Guide TECHNICAL SPECIFICATIONS Environmental Operating Temperature 20 C to 70 C 40 C to 70 C with optional heater Storage Temperature 30 C to 70 C Relative Humidity 0 95 Non condensing Physical Enclosure Dimensions 4 35 L x 654 W x 4 125 11 05cm x 16 61cm x 10 47cm Fully assembled 5 6 L x 6 54 W x 4 875 H 14 224cm x 16 61cm x 12 38cm Weight 4 2 Ibs 1 91 kg Approvals Design Approvals Standards and Regulatory Compliance CE Emissions 55022 amp FCC Part 15 Immunity EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 6 MIL STD810G Shock and Vibration NCWM Publication 14 NIST Handbook 44 National and State Legal for Trade Australia NMI Brazil INMETRO China OIML R
21. executed the active delivery ends and the delivery information is recorded in the Trip Log While a delivery is active the configuration may be viewed by pressing MODE however no changes to the configuration are allowed If an attempt is made to edit a configuration parameter while a delivery is active the following message is displayed Delivery Active Press CLEAR to exit Print ticket or clear total to end the delivery Pressing the CLEAR button removes the message and returns the user to the previous view Press the MODE button to return to the Delivery Mode and press CLEAR or PRINT to end the active delivery HP 319 12 ICE Quick Start Guide PRINT FUNCTIONS Delivery Tickets Trip Reports Configuration parameters and the Audit Trail may be printed by connecting an optional serial printer to the RS232 port The RS232 port settings are listed below and are not user configurable Handshaking XON OFF Baud Rate 9600 Word Length 8 bits Parity None When a print function 1s requested ICE checks to ensure that the printer is online and available and that there is paper in the printer The following messages may be displayed when executing print functions Message Description Printer out of paper There is no paper detected in the printer Printer offline no response The printer power is off or the serial cable from printer Is not connected between the ICE and printer De
22. f the delivery to the original purchaser occurred outside the continental United States This warranty is extended only to the original purchaser Purchaser Purchaser s sole and exclusive remedy is the repair and or replacement of nonconforming goods as provided in the following paragraphs In the event Purchaser believes the goods are defective the goods must be returned to HFC transportation prepaid by Purchaser within twelve 12 months after delivery of goods or eighteen 18 months for goods delivered outside the continental United States for inspection by HFC If HFC s inspection determines that the workmanship or materials are defective the goods will be either repaired or replaced at HFC s sole determination free of additional charge and the goods will be returned transportation paid by HFC using the lowest cost transportation available Prior to returning the goods to HFC Purchaser must obtain a Returned Material Authorization RMA Number from HFC s Customer Service Department within 30 days after discovery of a purported breach of warranty but no later than the warranty period otherwise such claims shall be deemed waived See the Return Requests Inquiries Section of this manual If HFC s inspection reveals the goods are free of defects in material and workmanship or such inspection reveals the goods were improperly used improperly installed and or improperly selected for service intended HFC will notify the purchaser i
23. he selection for Delivery Total Temperature 4 1 000 0 The measured operating temperature If the temperature sensor fails or is removed the default temperature for the selected liquid is used for calculations and indicated with the word DEFAULT Pressure 4 bar 2 00 00 The measured operating psi 1 000 0 pressure If the pressure sensor fails or is removed the default pressure for the selected liquid is used for calculations and indicated with the word DEFAULT Accumulated Total 12 0 000000000000 The total quantity of product dispensed from all deliveries Units are determined by the selection for Delivery Total The Accumulated HP 319 Delivery Mode Display Parameters 5 ICE Quick Start Guide Display Item Description Fluid Name The current fluid selected for dispensing Reference T amp P The reference temperature and pressure display is dependent on the compensation method and delivery units selected Ifcompensation method is NONE Uncorrected will be displayed e If Compensation Method is something other than NONE and Delivery Units are gallons or liters NBP 1 atm is displayed If Compensation Method is something other than NONE and Delivery Units are 3 3 100 or m3 the actual temperature and pressure reference is displayed i e 21 C 101 325 kPa Date Time The current date and time Message Area The bottom p
24. ined by the Min Flow field for the selected meter size in the Turbine Calibration Mode COIL OPEN Coil resistance is greater than 3000 Ohms This message will appear if the turbine signal cable is removed COIL SHORT Coil resistance is less than 200 Ohms TEMPERATURE Temperature probe resistance input is greater OPEN than 1800 Ohms This message will appear if the temperature cable is removed TEMPERATURE Temperature probe resistance input is less than SHORT 90 Ohms PRESSURE FAIL Pressure Analog input signal is less then 4 mA PRESSURE Pressure Analog input signal has exceeded 20 OVERRANGE LOW BATTERY Internal battery has dropped below 2 2 Volts DC and should be replaced as soon as possible MIN DELIVERY This message is displayed on the Delivery NOT REACHED Ticket only and indicates that the minimum measurable quantity for the selected meter size has not been reached The minimum delivery amount for the selected meter size is indicated on the Turbine Calibration Mode screen HP 319 16 ICE Quick Start Guide PULSE ERROR Missing or double pulses have been detected in a dual coil meter system EXCESS PULSE The number of missing or double pulses ERROR detected has exceeded the acceptable percentage of delivery total PULSE ERROR This message is displayed on the Delivery EXCEEDS LIMIT Ticket only and indicates that the number of missing or double pulses detected during a delivery has exceeded the acceptable percentag
25. livery Ticket Press the PRINT button from the Delivery Mode screen to print a Delivery Ticket This action ends the current active delivery and logs the delivery to the Trip Log The number of decimal places for the Delivery Total follows the selection for Total Decimal in the System Configuration Mode METER DELIVERY TICKET TRAILER NUMBER 12345678 PRODUCT NAME LIN DELIVERY 876543 21 UNITS LITERS NBP DATE 01 13 2010 TIME 13 55 DELIVERY NUMBER 3 ACCUMULATED TOTAL 109876543210 Sample Delivery Ticket HP 319 13 ICE Quick Start Guide Trip Report The Trip Report prints the stored trip log containing up to 100 previous deliveries It can be thought of as series of delivery tickets with the addition of any errors that were logged during each delivery From the Maintenance Mode screen press the Print Trip Report button on the display A screen will be displayed to select the last 10 20 40 or 100 stored deliveries to be printed A password is not required to print the Trip Report If desired after printing the Trip Report press the Clear Trip Log button to clear all delivery information from the trip log The following delivery will be logged as delivery number 1 A valid password entry is required to clear the trip log Print Configuration From the Maintenance Mode screen press the Print Config button on the display to print a detailed report containing the current configuration settings A password is n
26. n writing and will deliver the goods back to Purchaser upon 1 receipt of Purchaser s written instructions and ii the cost of transportation If Purchaser does not respond within thirty 30 days after notice from HFC the goods will be disposed of in HFC s discretion HFC does not warrant these goods to meet the requirements of any safety code of any state municipality or other jurisdiction and Purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singly or in combination with other machines or apparatus This warranty shall not apply to any HFC goods or parts thereof which have been repaired outside HFC s factory or altered in any way or have been subject to misuse negligence or accident or have not been operated in accordance with HFC s printed instructions or have been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such goods THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE HFC SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE RESULTING DIRECTLY OR INDIRECTLY FROM THE USE OR LOSS OF USE OF THE GOODS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING THIS EXCLUSION FROM LIABILITY EMBRACES THE PURCHASER S EXPENSES FOR DOWNTIME OR FOR MAKING UP DOWNTIME DAMAGES FOR WHICH THE PURCHASER MAY BE LIABLE TO OTHER PERSONS DAMA
27. ortion of the screen is reserved for displaying error messages Additional Delivery Mode Display Items The CLEAR button clears the Delivery Total from the Delivery Mode screen The PRINT button prints a Delivery Ticket from the Delivery Mode screen Maintenance Mode The Maintenance Mode contains diagnostic fields programmable fields for Trailer Number and Date Time as well as some additional Clear and Print functions Fields not enclosed in a gray button are read only items used for diagnostic purposes If a correct password has been entered touching a gray button on the display will execute the Print or Clear function or bring up the screen to edit a setting Maintenance Print Config Coil Ohms 1081 8 Print Trip Report Coil Hertz Clear Trip Report RTD Counts Clear Acc Total Internal Temp F 752 Audit Trail Trailer 12345678 12 22 2011 10 32 ICE Maintenance Mode Screen HP 319 6 ICE Quick Start Guide Menu Item Selection Description Print Config N A Prints the current ICE configuration parameters to an attached printer Print Trip Log 10 20 40 100 Prints the most recent delivery information from the trip log for the selected number of entries Clear Trip Log Clear Trip Log Clears all delivery information from the trip log and resets the delivery number Clear Acc Total Clear Acc Total Clears the Accumulated Delivery Total Au
28. ot required to print the configuration settings Configuration Printout 01 15 2010 10 40 Reference Conditions NIST 70 F 14 7 psia Temperature units Kelvin Default temperature 83 0 Pressure units psia Default pressure 300 0 Delivery units gallons Total decimal places 2 Fluid type LOX Display T O min 10 Compensation TEMPERATURE amp PRESSURE Pump delay min 8 Trailer number 12345678 Turbine serial number 987654321 Meter size inch 2 00 K factor method Average Average K factor 240 000 Last calibration date 01 15 2010 Next calibration date 01 15 2011 End of Configuration Printout Sample Configuration Printout HP 319 14 ICE Quick Start Guide Audit Trail The Audit Trail contains a log of the last 1000 configuration changes in the following format 1 Date Time 3 Character Variable Code Old Value New Value From the Maintenance Mode screen press the Audit Trail button on the display to bring up a screen to select the number of most recent entries to print A password is not required to print the Audit Trail BEGIN AUDIT TRAIL DATE 02 18 2010 TIME 16 20 1 12 18 2009 08 35 100 000 226 123 2 01 22 2010 13 22 FLU LIN LOX 3 02 05 2010 11 05 MSZ 1 50 2 00 END OF AUDIT TRAIL Sample Audit Trail Printout Audit Trail Description Variable Code DTE Date Time CAT Clear Accumulated Total AKF Aver
29. tallation care must be taken to select the correct interconnecting wiring drawing The choice of an incorrect connection drawing may result in damage to the system and or one of the components Please review the complete model number of each item to be connected and locate the appropriate manual s and or drawing s Identify all model numbers exactly before making any connections A number of options and accessories may be added to the main instrument which are not shown on the basic user wiring Consult the appropriate option or accessory user manual before connecting it to the system In many cases a system wiring drawing is available and may be requested from HOFFER FLOW CONTROLS This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of HOFFER FLOW CONTROLS INC HOFFER FLOW CONTROLS policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering The information contained in this document is subject to change without notice Return Requests Inquiries Direct all warranty and repair requests inquiries to the Hoffer Flow Controls Customer Service Department telephone number 252 331 1997 or 1 800 628 4584 BEFORE RETURNING ANY PRODUCT S TO HOFFER FLOW CONTROLS PUR
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