PowerFlex™ 4-Class of AC Drives
Contents
1. L o GS q k 79 1 3 11 Le 64 1 2 52 gt n I 107 0 4 21 28 5 406 1 60 8660 2 60 gt 1 12 D 1 Tue M 522 ES OO x is Ol a m zia a cC E 25920 Ma i 989911 i 659 SP AS i in 0 0 I oa I Y Frame B 22 JBAB Frame C 22 JBAC PowerFlex 40 IP 30 NEMA 1 UL Type 1 Option Kit with Communication Option om 775 3 05 Es V acne 7 mm HM BB M 0 87 222668 087 l 7 oe M 31 4 1 1 QUO Gama aes mL Co M ma 00000000 O5 105 3 E Me 1 Remene m 1 j lt p OG d 2 52 VOO Cool q e SD C RDG SES l Pd Ae Frame B 22 JBCB Frame C 22 JBCC 20 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab2. DIN Rail Mounting Standard e e Through 5 HP Integral Keypad with Speed Pot e e Keypad Remote LCD e e Keypad CopyCat Function e e Control Type V Hz Sensorless Vector amp V Hz Internal DB Transistor e e 0 75 kW 1 HP and higher 0 75 kW 1 HP and higher Preset Speeds 4 8 Carrier Frequency 2 16 kHz 2 16 kHz Skip Frequency e Process Control Loop e PID Step Logic Functionality e Timer Counter Functions e Common Bus e Control Voltage 24V sink source 24V sink source Discrete Inputs 3 fixed for START STOP REV 3 fixed for START STOP REV 2 fully programmable 4 fully programmable Analog Input Unipolar 1 0 10V or 4 20 mA 2 0 10V and 4 20 mA Analog Input Bipolar 1 10V Analog Response 2 Hz 500 ms 100 Hz 10 ms Relay Output 1 N O N C dry contact 1 N O N C dry contact Digital Optocoupler Output 2 Analog Output e 0 10V or 4 20 mA Integral RS485 e e RS232 Requires use of Serial Converter Module e e DeviceNet e When using bipolar input the 0 10V unipolar input cannot be used For further information visit www abpowerflex com or www ab com support abdrives Catalog Number Explanation ATUS ARS 11 1 1 Dive Comm Sii Code 22A PowerFlex 4 22B PowerFlex 40 Code Voltage Ph V 120VAC 1 A 240VAC 1 B 240V 3 D 480V AC 3 Output Current 380 480V Input Co
3. 3 Line Reactors Input kW Fundamental Maximum Inductance Watts Catalog Voltage Amps Continuous Loss Number 99 Amps 240V 0 2 0 25 2 3 12 0 mh 7 5W 1321 3R2 A 50 60 Hz 04 0 5 4 6 120mh 21 1321 3R4 D 3 Phase 075 10 8 12 3 0 mh 29W 1321 3R8 B 15 2 0 8 12 1 5 mh 19 5 W 1321 3R8 A 2 2 30 12 18 1 25 mh 26W 1321 3R12 A 37 15 0 18 27 0 8 mh 36W 1321 3R18 A 55 75 25 37 5 0 5 mh 48W 1321 3R25 A 7 5 10 0 35 52 5 0 4 mh 49W 1321 3R35 A 480V 04 05 2 3 20 0 mh 11 3 W 1321 3R2 B 50 60 Hz 075 10 4 6 9 0 mh 20W 1321 3R4 C 3 Phase 15 20 4 6 6 5 mh 20W 1321 3R4 B 22 30 8 12 5 0 mh 25 3 W 1321 3R8 C 3 7 5 0 18 27 3 0 mh 29W 1321 3R8 B 40 50 12 18 25mh 31W 1321 3812 8 55 75 12 18 25mh 31W 1321 3812 8 75 10 0 18 27 1 5 mh 43W 1321 3818 8 Catalog numbers listed are for 3 impedance open style units NEMA Type 1 and 5 impedance reactor types are also available Refer to publication 1321 TD001 See publication no PLFEX AT001 for additional information O Drive does not support dynamic braking PowerFlex 4 EMC Filters PowerFlex 40 EMC Filters Drive Ratings S Type Filter L Type Filter Drive Ratings S Type Filter L Type Filter Input Voltage kw Catalog N
4. 1 Phase 3 Phase 04 0 5 323A 22A A2P3N104 A 2 3A 22B A2P3N104 B No Filter 0 75 10 4 5A 22A A4P5N104 A 5 0A 22B A5PON104 B 15 20 8 0A 22A A8PON104 B 8 0A 22B A8PON104 B 2200012001 12 0A 22B A012N104 C 200 240V 50 60 Hz 0 230V 0 2 0 25 1 5 22A B1P5N104 A 3 Phase 3 Phase 04 0 5 23A 22A B2P3N104 A 2 3A 22B B2P3N104 B No Filter 0 75 10 4 5A 22A B4P5N104 A 5 0A 22B B5PON104 B 15 20 8 0A 22A B8PON104 A 8 0A 22B B8P0N104 B 22 13 0 12 0A 22A B012B104 B 12 0A 22B B012N104 B 3 7 15 0 175 22A B017N104 B 17 5A 22B B017N104 B GS Jue 24 0A 22B B024N104 C 75 10 0 33 0A 22B B033N104 C 380 480V 50 60 Hz 0 460V 04 0 5 1 4 22A D1P4N104 A 14A 22B D1P4N104 B 3 Phase 3 Phase 0 75 10 2 3A 22A D2P3N104 A 2 3A 22B D2P3N104 B No Filter 15 20 4 0A 22A D4PON104 A 4 0A 22B D4PON104 B 22 180 160A 22A D6PON104 B 6 0A 22B D6PON104 B 40 150 87A 22A D8P7N104 B 10 5A 22B D010N104 B soo Me 12 0A 22B D012N104 C 75 10 0 17 0A 22B D017N104 C See page 19 for dimensions For further information visit www abpowerflex com or www ab com support abdrives Shaded areas denote options for PowerFlex 40 only User Installed Options IP30 NEMA 1 UL Type 1 Conversion Kit Item Description Drive PowerFlex4 PowerFlex 40 Frame Catalog Catalog Number Number 6 IP30 NEMA 1 UL Type 1 Kit Field installed kit Converts drive
5. Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMCP circuit breaker or equivalent Protective Features Motor Protection It overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 480V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line 0 400 Hz Programmable Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings 0 75 kW 1 HP and larger Refer to page 10 for ordering information Altitude 1000 m 3300 ft max without derating Ambient Operating Temperature IP20 10 to 50 degrees C 14 to 122 degrees F NEMA
6. Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin 1203 SFC sub miniature D female connector to connect to a computer Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC 1203 SNM DSI Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Splitter Cable RJ45 one to two port splitter cable AK U0 RJ45 SC1 Terminating Resistors RJ45 120 Ohm resistors 2 pieces AK U0 RJ45 TR1 Terminal Block RJ45 Two position terminal block 5 pieces AK U0 RJ45 TB2P DeviceNet Card Embedded communication option for use with the PowerFlex family of drives 22 COMM D Requires a Communication Adapter Cover Ordered Separately Communication Covers Houses the DeviceNet Communication Adapter These covers add 25 mm 0 98 in to the overall depth of the drive PowerFlex 40 Drive Frame B 22B CCB PowerFlex 40 Drive Frame C 22B CCC PC Programming Software Item Description Catalog Number DriveExecutive Software Windows based software package that provides an intuitive means for monitoring or configuring 9303 4DTEQTENE Version 1 01 or later Allen Bradley drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP DriveExplorer Software Windows based software package that provides an intuitive means for monitoring or configuring 9306 4EXP
7. in of P031 Motor NP Volts redefines the Volts per Hertz curve 5 0 CT 2 5 for 5 7 5 and 10 HP drives A085 Start Boost 0 0 to 25 0 2 5 A086 Break Voltage 0 0 to 100 0 25 0 A087 Break Frequency 0 0 to 400 0 Hz 15 0 Hz A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts A089 Current Limit 1 0 1 to Drive Rated Volts x 1 8 Drive Rated Amps x 1 5 A090 Motor OL Select 3 settings No Derate Minimum Derate Maximum Derate No Derate A091 PWM Frequency 2 0 to 16 0 kHz 4 0 kHz A092 Auto Rstrt Tries 0t09 0 A093 Auto Rstrt Delay 0 0 to 120 0 seconds 1 0 Secs 0 0 to 300 0 seconds 1 0 Secs A094 Start At PowerUp 2 settings Disabled Enabled Disabled A095 Reverse Disable 2 settings Reverse Enabled Reverse Disabled Rev Enabled Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Parameter Descriptions Parameter Parameter Name Description Factory Default Number Advanced Program Group Continued A096 Flying Start En 2 settings Disabled Enabled Disabled A097 Compensation 4 settings Disabled Electrical Mechanical Both Disabled A098 SW Current Trip Software instantaneous trip 0 0 to Drive Rated Amps x 2 0 0 Disabled A099 Process Factor 0 1 to 999 9 30 0 A100 Fault Clear Resets a fault and clears the fa
8. 1 10 to 40 degrees C 14 to 104 degrees F Cooling Method Fan All drive ratings Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz a en Eee Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Analog Output 2 of full scale 10 bit resolution Speed Regulation Open Loop with Slip 2 of base speed across a 40 1 speed range Compensation 1 of base speed across a 60 1 speed range Stop Modes ee programmable stop modes including Ramp Coast DC Brake Ramp to Hold and urve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 protection with speed sensitive response Shaded areas are applicable to PowerFlex 40
9. 1 0 05 Digital Input 1 Preset Frequencies Program with A051 Digital In1 Sel 06 Digital Input 2 Preset Frequencies Program with A052 Digital In2 Sel 11 24V DC m Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 0 10V In Not Active For external 0 10V input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs from digital 1 0 15 4 20mA In 9 Not Active For external 4 20mA input supply input impedance 250 ohm 16 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 9 Only one analog frequency source may be connected at a time If more than one reference is connected at the same time an undetermined frequency reference will result 12 For further information visit www abpowerflex com or www ab com support abdrives Control Wiring PowerFlex 40 4 e The control logic is 24V DC and can be set for either Sink or cH NOME Am Source control via
10. 1 4 3 1 B 100 3 94 180 7 09 136 5 35 87 3 43 168 6 61 87 4 3 44 2 2 4 9 C 130 5 1 260 10 2 180 7 1 116 4 57 246 9 7 4 3 9 5 Overall height of drive with IP 30 NEMA 1 UL Type 1 option kit installed Overall height of standard IP 20 Open Type drive Ratings are in kW and HP PowerFlex 4 Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase A 0 2 0 25 0 2 0 25 0 2 0 25 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 0 75 1 0 1 5 2 0 2 2 3 0 2 2 3 0 1 1 1 5 3 7 5 0 3 7 5 0 PowerFlex 40 Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase B 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 0 75 1 0 1 1 5 2 0 1 5 2 0 1 5 2 0 2 2 3 0 2 2 3 0 3 7 5 0 4 0 5 0 C 2 2 3 0 5 5 7 5 5 5 7 5 7 5 10 0 7 5 10 0 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives IP 30 NEMA Type 1 UL Type 1 Option Kit without Communication Options PowerFlex 4 uses Frames A amp B PowerFlex 40 uses Frames B C 59 2 2 33 40 0 222 207 k gt 0 88 0 81 it C 180 l ZN P 36 a SEU Frame A 22 JBAA
11. a DIP switch setting 1 Se ds H 5 up 9 vl 9 Control terminal screws are sized for a conventional blade SEZ og Dicctionun REV screw driver snk SRC 04 Digital Common e 1 0 Terminals 1 2 and 3 are dedicated for Stop Start and Y s i Reverse operation respectively These Terminals can be id Duaci 26s programmed for 2 or 3 Wire operation to meet application f ana muda requirements n e 0 Terminals 5 6 7 and 8 are programmable and provide E ines added flexibility Programmable functions include Local p M stove x Control Jog Second Accel Decel Clear Fault Preset 0 10V or 10V Input Frequencies 85485 Control and Auxiliary Fault Aana g common ae e Speed can be controlled via a 0 10V input and or 4 20 mA Relay NO ERO Hom input Both inputs are independently isolated from the rest of Relay Common 2 H 19 2 3026 nm NN the drive and can be used for applications such as PID Voltage ESTE q7 opo Ouput 2 input can be programmed for bipolar operation 96 scr qg Oe Output e The drive is shipped with a jumper installed between 1 0 ial M Terminals 01 and 11 to allow out of box operation from the 0 10V lt Analog Output Select ENB s Probe M keypad Wu v 01 02 03 04 026 o7 os og VY 569 2 29000060 Bel oO 2 gt 55666658 bd 1 1 Factory Installed M x Terminal Signal Default Description R1 Relay 0 Fault JOVDC 25 24
12. com support abdrives Dynamic Brake Resistors Dimensions are in millimeters and inches Frame A a 300 1 18 Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds 310 1 22 Frame B Be 5 EGE E 386 0 15 20 405 0 15 94 Frame A Catalog Number AK R2 091P500 AK R2 047P500 AK R2 360P500 B AK R2 030P1K2 AK R2 120P1K2 For further information visit www abpowerflex com or www ab com support abdrives Catalog Number A B C D E Weight 1321 3R2 A 112 4 40 104 4 10 70 50 1 98 37 144 1 8 4 1321 3R2 B 112 4 40 104 4 10 70 50 1 98 37 1 44 1 8 4 1321 3R4 A 112 4 40 104 4 10 76 50 1 98 37 1 44 1 8 4 1321 3R4 B 112 4 40 104 4 10 76 50 1 98 37 1 44 1 8 4 1321 3R4 C 112 4 40 104 4 10 86 60 2 35 37 1 44 2 3 5 1321 3R8 A 152 6 00 127 5 00 76 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 6 00 76 53 2 10 51 2 00 3 6 8 1321 3R8 C 152 6 00 127 6 00 85 63 2 48 51 2 00 49 11 1321 3R12 A 152 6 00 127 5 00 76 53 2 10 51 2 00 44 9 1321 3R12 B 152 6 00 127 5 00 76 53 2 10 51 2 00 4 5 10 1321 3R18 A 152 6 00 133 5 25 79 54 2 13 51 2 00 41 9 1321 3R18 B 152 6 00 13
13. maintenance of virtually any automation system Rockwell Automation supports drive users whenever and wherever needed providing drive specialists and manufacturing expertise for unmatched service and support around the globe In fact one of every five Rockwell Automation employees is in the field with users every day Rockwell Automation also offers a full spectrum of value added services and expertise to help simplify maintenance and enhance productivity Rockwell Automation is committed to helping its customers meet ever changing demands PowerFlex drives illustrate our commitment to user productivity through timely delivery of world class products and continued backward compatibility to minimize life cycle costs Count on Rockwell Automation to be your Complete Automation partner now and in the future For further information on PowerFlex drives visit our web site at www abpowerflex com PowerFlex Zero Stacking DriveExplorer DriveExecutive and Complete Automation are trademarks of Rockwell Automation DeviceNet is a trademark of the Open DeviceNet Vendor Association www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee Wl 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 5320
14. to IP30 NEMA 1 UL Type 1 enclosure Includes 22 JBAA conduit box with mounting screws and plastic top panel B 22 JBAB 22 JBAB C 22 JBAC IP30 NEMA 1 UL Type 1 Kit with Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes B 22 JBCB Communication Option communication option conduit box with mounting screws and plastic top panel z 22 JBCC Human Interface Module Option Kits and Accessories Item Description Catalog Number O Remote Human Interface Modules LCD Display Remote Panel Mount Digital Speed Control Full Numeric Keypad CopyCat capable IP66 22 HIM C2 HIMs NEMA Type 4X 12 indoor use only Includes 2 9 meter cable LCD Display Remote Handheld Digital Speed Control Full Numeric Keypad CopyCat capable IP30 22 HIM A3 NEMA Type 1 Includes 1 0 meter cable Panel Mount with optional Bezel Kit Bezel Kit Panel Mount for LCD Display Remote Handheld unit IP30 NEMA Type 1 22 HIM B1 DSI HIM Cable DSI HIM Cable DSI HIM to RJ45 cable 1 0 Meter 3 3 Feet 22 HIM H10 2 9 Meter 9 51 Feet 22 HIM H30 Communication Option Kits Item Description Catalog Number O Serial Converter Module Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive 22 SCM 232 RS485 to RS232 software Includes DSI to RS232 serial converter 1 1203 SFC serial cable 1 22 RJ45CBL C20 cable 1 DriveExplorer Lite CD 1
15. 01ENE Version 3 01 or later Allen Bradley drives and communications adapters online and offline Compatibility Windows 95 98 ME NT 4 0 Service Pack 3 or later 2000 XP and CE DC Bus Inductors Use MTE RB Series or equivalent inductors e 240V 50 60 Hz 3 Phase 480V 50 60 Hz 3 Phase For pricing information refer to the PowerFlex 4 Class Price List publication 22 PL001 6 See www ab com drive for support devices 6 See www mtecorp com for catalog numbers Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives e User Installed Options Dynamic Brake Resistors Drive Ratings PowerFlex 4 PowerFlex 40 Input Voltage kW HP Catalog Number 0 Catalog Number O 120V 50 60 Hz 0 2 0 25 e 1 Phase 04 05 e 0 75 1 0 AK R2 091P500 11 1 5 AK R2 091P500 240V 50 60 Hz 0 2 0 25 e 1 Phase 0 4 05 e 0 75 1 0 AK R2 091P500 15 12 0 AK R2 091P500 22 3 0 AK R2 047P500 240V 50 60 Hz 0 2 0 25 e 3 Phase 0 4 105 e 0 75 1 0 AK R2 091P500 15 12 0 AK R2 091P500 22 130 AK R2 047P500 37 5 0 AK R2 047P500 55 75 AK R2 030P1K2 7 5 10 0 gt AK R2 030P1K2 480V 50 60 Hz 0 4 0 5 e 3 Phase 0 75 1 0 AK R2 360P500 15 12 0 AK R2 360P500 22 3 0 AK R2 120P1K2 40 50 AK R2 120P1K2 55 75 AK R2 120P1K2 7 5 10 0 AK R2 120P1K2 Resistors listed in this table are rated for a minimum 5 duty cycle
16. 0V A R2 Relay Common Resistive 3 0A 3 0A 3 0A R3 Relay N C Fault Inductive 0 5A 0 5A 0 5A Analog Output Select DIP Switch 0 10V Sets analog output to either voltage or current Setting must match A065 Analog Out Sell Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting 01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 03 Dir Run REV Not Active Reverse Disable 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog 1 0 05 Digital Input 1 Preset Frequencies Program with A051 Digital In1 Sel 06 Digital Input 2 Preset Frequencies Program with A052 Digital In2 Sel 07 Digital Input 3 Local Program with A053 Digital In3 Sel 08 Digital Input 4 Jog Forward Program with A054 Digital In4 Sel 09 Opto Common Es For opto coupled outputs Electronically isolated with opto outputs from analog 1 0 and digital inputs 11 24V DC Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC la Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 0 10V In Not Active For external 0 10V input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically i
17. 3 5 25 86 63 2 48 51 2 00 5 4 12 1321 3R25 A 183 7 20 146 5 76 85 60 2 35 76 3 00 4 9 11 1321 3R35 A 193 7 60 146 5 76 91 8 66 2 60 76 3 00 6 3 14 21 EMC Line Filters Frame A EMC Line Filters Dimensions are in millimeters and inches Frame B EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF5P7 AS AL 22 RF9P5 AS AL 22 RF010 AL Catalog Numbers 22 RF012 BS BL 22 RF018 BS 22 RF021 BS BL i al 97 e 693 1 54 58 78 d 2 36 307 e e e 6 i n 5 Seles S Cfststsisisio 220 217 8 66 8 54 6 2 208 8 19 64 6 A A A Y 17 8 Y Quy 6 k 5 5 022 n EIAS l l 55 022 Il B Frame C EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF018 CS CL 22 RF021 BL 22 RF025 CL 22RF034 CS CL ll 238 g E 90 6 28 Z F i X E CX 9je e e eo 2 309 cs 11 69 12 17 mE 297 11 69 E ff Y A eL Y qe _ M l 55 0 22 22 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab co
18. 30 40M xxE C20 100 C23 50 22A V6PON104 7 1 1 5 6 0 90 126 3 00 24 0 40 140M xxE C32 100 037 70 24 1 Phase Input 0 Phase Output A1P5N104 2 0 25 1 3 265 15 5 1 140M xxE 100 5 22A A2P3N104 0 4 0 5 2 3 180 265 1 15 6 0 10 140M xxE B63 100 C09 30 22A A4P5N104 0 75 1 0 4 5 180 265 225 10 0 15 740M xxE C16 100 C12 50 22A A8PON104 1 5 2 0 8 0 180 265 4 0 18 0 30 740M xxE C20 100 023 80 24 3 Phase Input 0 230V 3 Phase Output B1P5N104 2 0 25 1 5 265 15 1 T40M xxE B25 J100 5 22A B2P3N104 0 4 0 5 2 3 80 265 1 15 2 5 6 140M xxE B40 100 009 30 22A B4P5N104 0 75 1 0 45 80 265 2 25 5 2 10 740M xxE C10 100 009 50 22A B8PON104 1 5 2 0 8 0 80 265 4 0 9 5 15 740M xxE C16 100 C12 80 22A B012N104 2 2 3 0 12 0 80 265 5 5 15 5 25 40M xxF C16 1100 C16 115 22A B017N104 3 7 5 0 17 5 80 265 8 6 21 0 35 40M xxE C25 100 23 165 380 480V AC 3 Phase Input 0 460V 3 Phase Output D1P4N104 4 0 5 14 40 5 14 T T40M xxE B25 100 22A D2P3N104 0 75 1 0 2 3 340 528 2 3 3 2 6 140M xxE B40 100 009 40 22A D4PON104 1 5 2 0 4 0 340 528 4 0 5 7 10 140M xxE B63 100 C09 60 22A D6PON104 2 2 3 0 6 0 340 528 5 9 5 15 40M xxF C10 1100 C09 90 22A D8P7N104 3 7 5 0 8 7 340 528 8 6 9 0 15 740M xxE C16 100 018 145 Power Output Ratings Input Ratings Branch Circuit Protection Dissipation oltage 140M Motor IP20 Open Catalog Number kW HP Amps Range kVA Amps Fuses 0 Protectors
19. 340 528 10 3 13 0 20 40M xxF C16 100 C23 150 22B D012N104 5 5 7 5 12 0 340 528 11 8 14 2 25 140M xxE C20 100 C23 160 22B D017N104 7 5 10 0 17 0 340 528 16 8 18 4 30 40M xxF C20 100 023 200 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Refer to Bulletin 140M Motor Protectors Selection Guide publication 140 SG001 to determine the frame and breaking capacity required for your application 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 14 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Specifications Input Output Ratings Output Frequency 0 240 Hz Programmable Efficiency 97 5 Typical CSA 22 2 C EN S0178 EN 60204 EMC EN 61800 3 EN 50081 1 EN 50082 2 Digital Control Inputs Input Current 6mA Analog Control Inputs SRC Source Mode SNK Sink Mode 4 20mA Analog 250 ohm input impedance 18 24V ON 0 6V ON 0 10V DC Analog 100k ohm input impedance 0 6V OFF 18 24V OFF External Pot 1 10k ohms 2 Watt minimum Control Output Programmable Output form C relay Opto Outputs Analog Output 10 bit Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC 30V DC 50 mA 0 10V 1k ohm Min Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Non inductive 4 20 mA 525 ohm Max
20. 4 11 QO DDE LO A Ol A pes Allen Bradley Technical Data PowerFlex 4 Class of AC Drives PowerFlex 4 PowerFlex 40 MM ry Allen Bradley Y offer O Rockwell Automation 9 000000 5 PowerFlex 4 Class AC Drives Technical Data Providing users with powerful motor speed control in a compact space saving design the Allen Bradley PowerFlex 4 Class AC drives are the smallest and most cost effective members of the PowerFlex family of drives The PowerFlex 4 Class of drives consists of two products the PowerFlex 4 and PowerFlex 40 Available in power ratings from 0 2 to 7 5 kW 0 25 to 10 HP and in voltage classes of 120 240 and 480 volts PowerFlex 4 and 40 are designed to meet global OEM and end user demands for flexibility Aa em space savings and ease of use They are also cost effective alternatives for speed control of applications such as machine tools fans pumps and conveyors and material handling systems Table of Contents Description Page PowerFlex 4 Class Common Attributes 0005 3 Performance eer b o C ELE p E 4 PowerFlex 40 Advanced Features 5 55555555 5 Communication amp Software iis essen 6 Feature Comparison 00 2 isses sss eee 7 Catalog Nu
21. 4 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstra3e 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email supportG drives ra rockwell com Online www ab com support abdrives Publication 22 TD001A EN P January 2003 Supersedes February 2002 Copyright 2003 Rockwell Automation All rights reserved Printed in USA
22. Contactors Watts 100 1 1 Phase Input 0 Phase Output 4 4 0 5 1 1817 9 40M xxE U1 100 C1 22B V5PON104 0 75 1 0 5 90 126 2 45 20 3 35 40M xxF C20 100 C23 56 22B V6PON104 7 1 1 5 6 0 90 126 3 0 24 0 40 40M xxE C32 100 037 70 200 240V AC 1 Phase Input 0 230V 3 Phase Output 4 0 40M XXE E 22B A5PON104 0 75 1 0 5 0 80 265 2 45 12 0 20 40M xxE C16 100 C12 55 22B A8PON104 1 5 2 0 8 0 80 265 4 0 18 0 30 40M xxE C20 100 C23 80 22B A012N104 2 2 3 0 12 0 80 265 DI 25 0 40 40M xxE C32 100 C37 110 200 240V AC 3 Phase Input 0 230V 3 Phase Output 4 4 0 5 205 1 15 45 40M xxE B4 100 C07 22B B5P0N104 0 75 1 0 5 0 80 265 2 45 5 7 10 40M xxF C10 100 C09 5b 22B B8P0N104 1 5 2 0 8 0 80 265 4 0 512 15 40M xxE C16 100 C12 80 22B B012N104 2 2 3 0 12 0 80 265 DIS 15 5 25 40M xxE C16 00 23 115 22B B017N104 3 7 5 0 17 5 80 265 8 6 21 0 35 40M xxE C25 00 023 165 22B B024N104 5 5 7 5 240 80 265 11 8 26 1 40 40M xxE C32 100 C37 226 22B B033N104 7 5 10 0 33 0 80 265 16 3 34 6 60 40M xxE C45 1100 C60 290 380 480V AC 3 Phase Input 0 460V3 Phase Output D1P4N104 4 0 5 14 40 5 14 T40M xxE B25 100 C07 22B D2P3N104 0 75 1 0 2 3 340 528 2 3 3 2 6 40M xxE B40 100 007 40 22B D4PON104 1 5 2 0 40 340 528 40 5 7 10 40M xxE B63 100 C09 60 22B D6PON104 2 2 3 0 6 0 340 528 5 9 V 15 40M xxF C10 1100 C09 90 22B D010N104 4 0 5 0 10 5
23. ar acceleration Best in class digital input response time and repeatability 30 Jan 2003 13 06 22 For further information visit www abpowerflex com or www ab com support abdrives PowerFlex 40 Advanced Features Performance Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics Variable PWM allows the drive to output more current at low frequencies Integral PID functionality enhances application flexibility Timer Counter Basic Logic and Step Logic functions can reduce hardware design costs and simplify control schemes i Power lex Timer function Relay or opto outputs controlled by drive performing timer function Timer is initiated by activating a digital input programmed as Timer Start Counter function Relay or opto outputs controlled by drive performing counter function Counter function is activated by a digital input programmed as Counter Input Basic Logic Relay or opto outputs controlled by status of digital inputs programmed as Logic Inputs Performs basic Boolean logic Step Logic Logic based steps using preset speed settings Fach step can be programmed for a specific speed direction and accel decel profile Drive outputs can be used to indicate which step is being performed V0 f Analog Signal Follower Two 2 Analog Inputs one unipolar and one bipolar are Dri
24. ated Amps x 2 Drive Rated Amps A127 Autotune 3 settings Ready Idle Static Tune Rotate Tune Ready Idle A128 IR Voltage Drop 0 0 to 230 0 VAC Based on Drive Rating A129 Flux Current Ref 0 00 to Motor NP Volts Based on Drive Rating A130 PID Trim High 0 0 to 400 0 60 0 A131 PID Trim Low 0 0 to 400 0 0 1 A132 PID Reference Select 9 settings PID Disabled PID Setpoint 0 10V Input 4 20mA Input Comm Port Setpoint Trim PID Disabled 0 10V Trim 4 20mA Trim Comm Trim A133 PID Feedback Select 3 settings 0 10V Input 4 20mA Input Comm Port 0 10V Input A134 PID Proportional Gain 0 00 to 99 99 0 01 A135 PID Integral Time 0 0 to 999 9 Seconds 0 1 A136 PID Differential Rate 0 00 to 99 99 1 Secs 0 01 1 Secs A137 PID Setpoint 0 0 to 100 0 0 0 A138 PID Deadband 0 0 to 10 0 0 0 A139 PID Preload 0 0 to 400 0 Hz 0 0 A140 A147 Step Logic 0 7 0001 to 4990 00F1 A150 157 Step Logic Time 0 7 0 0 to 999 9 Seconds 30 0 18 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Approximate Dimensions k 5 5 0 22 Dimensions are in millimeters and inches Weights are in kilograms and pounds Frame A 89 9 F Shipping Weight A 80 3 15 152 5 98 136 5 35 67 2 64 140 5 51 59 3 2 33
25. c In2 Logic 1 amp 2 Logic 1 or 2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control A062 Opto Out2 Level 0 0 to 9999 0 0 A064 Opto Out Logic Determines the logic NO or NC of the opto outputs 4 settings NO NO NC NO NO NC NC NC NO NO A065 Analog Out Sel Sets the analog output signal mode various settings Output Freq 0 10 0VzoHz A066 Analog Out High 0 to 800 100 A067 Accel Time 2 0 0 to 600 0 seconds 20 0 Secs A068 Decel Time 2 0 1 to 600 0 seconds 20 0 Secs A069 Internal Freq 0 0 to 240 0 Hz 60 0 Hz 0 0 to 400 0 Hz 60 0 Hz A070 Preset Freq 0 0 0 to 240 0 Hz 0 0 Hz A071 Preset Freq 1 0 0 to 240 0 Hz 5 0Hz A072 Preset Freq 2 0 0 to 240 0 Hz 10 0 Hz A073 Preset Freq 3 0 0 to 240 0 Hz 20 0 Hz A074 Preset Freq 4 0 0 to 400 0 Hz 30 0 Hz A075 Preset Freq 5 0 0 to 400 0 Hz 40 0 Hz A076 Preset Freq 6 0 0 to 400 0 Hz 50 0 Hz A077 Preset Freq 7 0 0 to 400 0 Hz 60 0 Hz A078 Jog Frequency 0 0 to Value set in P035 Maximum Freq 10 0 Hz A079 Jog Accel Decel 0 1 to 600 0 seconds 10 0 Secs A080 DC Brake Time 0 0 to 90 0 seconds 0 0 Secs 0 0 to 99 0 seconds 0 0 Secs A081 DC Brake Level 0 0 to Drive Rated Amps x 1 8 Drive Rated Amps x 0 05 A082 DB Resistor Sel Used to set percent duty cycle for external dynamic braking Disabled A083 5 Curve 0 to 100 0 Disabled A084 Boost Select 14 boost settings in of PO31 Motor NP Volts redefines the Volts per Hertz curve 5 0 2 5 for 5 HP drives 15 boost settings
26. de Amps kW HP 1 4 1 4 0 4 0 5 2P3 2 3 0 75 1 0 4 0 40 1 5 2 0 6 0 6 0 2 2 3 0 8P7 8 7 3 7 5 0 010 10 5 4 0 5 0 012 12 5 5 7 5 017 17 7 5 10 0 Product Selection rive Ratings Code Version 4 RS485 Code Rating 0 No Filter 1 Integral EMI Filter 200 240V 1 Phase Only Code Interface Module 1 Fixed Keypad Code Enclosure N Panel Mount IP 20 NEMA Type Open Output Current 100 120 Input or 200 240V Input Code Amps kW HP 15 15 0 2 0 25 2P3 23 0 4 0 5 4P5 45 0 75 1 0 sr S0 0 75 1 0 6P0 60 198115 8PO 80 1 5 2 0 012 12 2 2 3 0 017 17 5 3 7 5 0 024 24 5 5 7 5 59000039 7 5 10 0 Frame Frame Input Voltage Output Voltage kW HP Output Current Catalog Number Size Output Current Catalog Number Size 100 120V 50 60 Hz 0 230V 0 2 10 25 1 5 22A V1P5N104 A EE 1 Phase 3 Phase 04 0 5 123A 22A V2P3N104 A 2 3A 22B V2P3N104 B No Filter 0 75 10 4 5A 22A V4P5N104 B 5 0A 22B V5PON104 B 11 115 60 22A V6PON104 B 6 0A 22B V6PON104 B 200 240V 50 60 Hz 0 230V 0 2 0 25 1 5 22A A1P5N114 A m 1 Phase 3 Phase 04 0 5 123A 22A A2P3N114 A 2 3A 22B A2P3N114 B With Integral S Type 0 75 11 0 145A 22A A4P5N1 14 A 5 0A 22B A5PON114 B EMC Filter 15 2 0 8 0A 22A A8PON114 B 8 0A 22B A8PON1 14 B 2m RO 12A 22B A012N114 C 200 240V 50 60 Hz 0 230V 02 0 25 15A 22A A1P5N104 A
27. eviceNet with DeviceNet DeviceNet e multi drive solution can be reached using a single hee PowerFlex 40 DeviceNet option with the ability for up to E B B five 5 drives to reside on one 1 node m gt m RTU 4 6 up to 4 PowerFlex 4 or PowerFlex 40 drives e Integral RS485 communications enable the drives to be 53 53 E used in a multi drop network configuration A serial converter module provides connectivity to any controller E Ex with a DF1 port DF1 RTU m m 5 SCM up to 31 PowerFlex 4 or PowerFlex 40 drives PC Programming Software Through the use of a Serial Converter Module and 2 9 DriveExplorer or DriveExecutive software programming fe Edt 5 actions tep TE DH Be amp as ess ze can be greatly simplified Devices S N P P Name Value Units E Node 11 PowerFlex 4 1 0 1 Output Freq 27 0 Hz DriveExplorer Software eRmweeartR n 97 Conmerdegreag 20 A i I Custom Views R 1 04 Output Voltage 105 2 e View and modify drive and adapter parameters in a Compare Results P F0 A De vbi n v method similar to the file management capability of ISSUE TEN Microsoft Windows Explorer pO dud a 7 R 1 041 Process Frac 0 00 e Operate the drive via an on screen Control Bar which is R 1042 68018 9 0101 0101 Ry 1 013 Contrl In Status xo 0100 a tool that allows you to start stop and change the BAO 62886 228060 speed reference of the drive R 1018 Co
28. eypad P037 Stop Mode 8 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Ramp CR Clear Fault Clear Fault Ramp Coast DC Brake DC Brake w Shutoff P038 Speed Reference 6settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 3 RS485 DSI Port 7 settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 3 RS485 DSI Port Step Logic P039 Accel Time 1 0 0 to 600 0 seconds 10 0 Secs P040 Decel Time 1 0 1 to 600 0 seconds 10 0 Secs P041 Reset To Defaults Used to reset drive to factory default settings Ready Idle Advanced Program Group A051 Digital In1 Sel 8 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local RS485 Preset Freq A052 Digital In2 Sel DSI Port Clear Fault 26 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local RS485 DSI Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Forward Jog Reverse 10V In Control 20 mA In Control PID Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic Int Logic In2 Current Limit2 A053 Digital In3 Sel 26 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local RS485 Local A054 Digital In4 Sel DSI Port Clear Fault Ramp Stop C
29. ing power Read Only d019 Testpoint Data The present value of the function selected in parameter A102 Testpoint Sel Read Only d020 Analog In 0 10V The present value of the voltage at I O Terminal 13 100 0 10 volts Read Only d021 Analog In 4 20mA The present value of the current at I O Terminal 15 0 0 4 mA 100 0 20 mA Read Only d022 Output Power Output power present at T1 T2 amp T3 U V amp W Read Only d023 Output Power Fctr The angle in electrical degrees between motor voltage and motor current Read Only d024 Drive Temp Present operating temperature of the drive power section Read Only d025 Counter Status The current value of the counter when counter is enabled Read Only d026 Timer Status The current value of the timer when timer is enabled Read Only d028 Stp Logic Status When P038 Speed Reference is set to 6 Stp Logic this parameter will display the current step Read Only logic profile as defined by parameters A140 A147 Basic Program Group P031 Motor NP Volts 20 to 240V for 120V and 240V drives 20 to 460V for 460V drives 230 or 460 P032 Motor NP Hertz 10 to 240 Hz 60 Hz 15 to 400 Hz 60 Hz P033 Motor OL Current 0 0 Amps to Drive Rated Amps x 2 in units of 0 1 Amps Based on Drive Rating P034 Minimum Freq 0 0 to 240 0 Hz 0 0 Hz 0 0 to 400 0 Hz 0 0 Hz P035 Maximum Freq 0 0 to 240 0 Hz 60 0 Hz 0 0 to 400 0 Hz 60 0 Hz P036 Start Source 6 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed RS485 DSI Port K
30. ith a cable length of at least 10 meters for Class A and 1 meter for Class B environments O This filter is suitable for use with a cable length of at least 100 meters for Class A and 5 meters for Class B environments Drives are available in these ratings with internal S Type filters O Filter must be Series B or later Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations The PowerFlex 4 Class drives have the following built in protective features to help simplify installation e Ground fault protection while starting and running ensures reliable operation e Electronic motor overload protection increases motor life e Removable MOV to ground ensures compatibility with ungrounded systems e 6kV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex 4 or PowerFlex 40 User Manual Publications 22A UM001 or 22B UM001 available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wave protection motor cable types and motor cable distances Block Diagram Branch Circuit Protective Devices See Specification
31. lear Fault Coast Stop Clear Fault DC Brake Clear Jog Forward Fault Jog Forward Jog Reverse 10V In Control 20 mA In Control PID Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic Int Logic In2 Current Limit2 A055 Relay Out Sel 10 different settings for a variety of drive status conditions Ready Not Faulted 21 different settings for a variety of drive status conditions Ready Fault 16 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Parameter Descriptions Parameter Parameter Name Description Factory Default Number A056 Relay Out Level 0 0 to 9999 0 0 A058 Opto Out1 Sel 21 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp MotorRunning Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic In Logic In2 Logic 1 amp 2 Logic 1 or2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control A059 Opto Out1 Level 0 0 to 9999 0 0 A061 Opto Out2 Sel 21 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp At Frequency Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic In1 Logi
32. m support abdrives Human Interface Module HIM Dimensions NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B I 25 2 0 99 1 93 3 66 11 1 0 44 IK 2m gt MT Oooooo OOOOO T QO000 OOOCO OODCO 180 7 09 Catalog Number 22 HIM C2 Fe 176 0 69 104 4 09 Remote Panel Mount HIM Dimensions are in millimeters and inches Lid For further information visit www abpowerflex com or www ab com support abdrives Integrated Architecture Superior y Value Added Complete Services amp Global Automation Expertise Supply amp Local Capabilities World Class Products TM The Allen Bradley PowerFlex family of AC drives provides a single source solution for virtually any drive application requirement ranging from 0 2 to 3 000 kW 0 25 to 4 000 hp Significant commonality across multiple platforms including networks operator interface programming and hardware make PowerFlex drives easy to start up operate and maintain Multi lingual programming operator interface text and voltage sensitive defaults in PowerFlex drives will help global OEMs and end users save time and money during set up integration and
33. mber Explanation 0 00 00 c cece eee 8 a Frodugt Selectii cse ta oe tice E D 8 LE User Installed Options lisse sss 9 TOTO Installation Considerations uo cocus des nie he tid ste Aa eh 11 f 1 9 ConttOl WIRING 2652 295629 96 reete end 12 M SPEGCIICATIONS sao aus 5 6 5 68 eta 14 Parameter 680 0 5 1 1 4 40 505555555555555 16 Approximate 88 810 8 055505055555555 19 Powertiex Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives PowerFlex 4 Class Common Attributes Packaging and Mounting Installation can be a virtual snap using the DIN rail mounting feature on ratings through 4 kW 5 HP Panel mounting is also available providing added flexibility Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space 50 C ambient temperatures are permitted with minimal spacing between drives Integral filtering is available on all 230V single phase ratings providing a cost effective means of meeting EN55011 Class A and B EMC requirements External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings An optional IP30 NEMA 1 conduit box is easily adapted to the standard IP20 NEMA Type Open product pr
34. nmiSWver 031 R 1 047 Drive Type 1101 n R 1 018 Elapsed Run Time 0 10h e Save restore and print parameter information 1 619 Testpoint Data 0000 0000 0000 1 eserved 9 Compare current parameters with factory defaults or R 1 022 Resewed 2 previously saved parameter values ai 1024 Resened i e Edit upload and download parameters Ae PEA Stop Jog Start FwdiRev s 0 0 For Help press F1 EYES E z DriveExecutive Software Online and offline programming capability In grid and dialog based parameter editing Immediate visual indication of drive and communication status when viewing online drive Integrated HTML Help architecture For further information visit www abpowerflex com or www ab com support abdrives Feature Comparison Use the chart below to assist in determining which product is most appropriate for an application Feature Power Catalog Reference 22A 22B Maximum kW HP Rating Input Voltage 115 HP 115V 1o 1 1 1 5 HP 115V 10 1 5 2 HP 230V 10 2 2 3 HP 230V 19 7 5 10 HP 230V 3o 3 7 5 HP 230V 39 3 7 5 HP 460V 30 7 5 10 HP 460V 3o Overload Capacity 150 for 60 seconds 150 for 60 seconds 200 for 3 seconds 200 for 3 seconds NEMA 1 IP30 Option e e EMC Filtering Internal 19 230V Internal 19 230V External All 19 115V and 30 Ratings External All 19 115V and 30 Ratings
35. nts E Jn ET 0 Terminals 4 and 5 are programmable and provide added i 13 ce flexibility Programmable functions include Rea NO Rp Nu Relay Common R2 D 15 4 20mA In Local Control Preset Frequencies Relay N C 3 d NS 16 P9485 Shield Jog RS485 Control 2 Second Accel Decel Auxiliary Fault 01 02 03 04 05 06 Clear Fault Vv f 81 82 RB e Speed can be controlled via a 0 10V input or 4 20 mA input SNK 11 12 13 14 15 18 jg Vv Both are electrically isolated from the drive OOO s l b Q5 QD CD b D n One form C relay can be programmed to provide the status Factory Installed Jumper of a wide variety of drive conditions e The drive is shipped with a jumper installed between 1 0 Terminals 01 and 11 to allow out of box operation from the keypad Terminal Signal Default Description R1 Relay N O Fault 5085 1125 AC 240V R2 Relay Common Resistive 3 0A 3 0A 3 0A R3 Relay N C Fault Inductive 0 5A 0 5A 0 5A Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting 01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 03 Dir Run REV Not Active Reverse Disable 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog
36. only 15 For further information visit www abpowerflex com or www ab com support abdrives Parameter Descriptions Parameter Parameter Name Description Factory Default Number Display Group d001 Output Freq Output frequency present at T1 T2 amp T3 U V W Read Only d002 Commanded Freq Value of the active frequency command Read Only 003 Output Current Output current present at T1 T2 amp T3 U V amp W Read Only d004 Output Voltage Output voltage present at T1 T2 amp T3 U V amp W Read Only d005 DC Bus Voltage Present DC bus voltage level Read Only d006 Drive Status Present operating condition of the drive Read Only d007 d009 Fault x Code A code that represents a drive fault Read Only d010 Process Display The output frequency scaled by parameter A099 Process Factor Read Only d012 Control Source Displays the source of the Start Command and Speed Reference Read Only d013 Contrl In Status Status of the control terminal block control inputs Read Only d014 Dig In Status Status of the control terminal block digital inputs Read Only d015 Comm Status Status of the communications device Read Only d016 Control SW Ver Main Control Board software version Read Only d017 Drive Type Used by Rockwell Automation field service personnel Read Only d018 Elapsed Run Time Accumulated time drive is outputt
37. oviding increased environmental ratings Start Up Programming and Operation An integral keypad provides out of the box operation using the local potentiometer and control keys The 10 most common application parameters are contained in the Basic Program Group making programming fast and easy The programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information Integral RS 485 communications can be used for programming from a PC It can also be used in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port A NEMA Type 4X remote and NEMA Type 1 hand held LCD keypad provide additional programming and control flexibility both featuring the popular CopyCat function Optimized Performance Removable MOV to ground provides trouble free operation when used on ungrounded distribution systems Arelay pre charge limits inrush current Integral brake transistor available on 0 75 kW 1 0 HP units and larger provides dynamic braking capability with simple low cost brake resistors DIP switch settable 24V DC sink or source control for control wiring flexibility 15096 overload for 60 seconds or 20096 overload for 3 seconds provides robust overload protection Adjustable PWM freq
38. s on page 14 E Input Power Conditioning See Line Reactors on page 10 Line EMC Filter See page 10 lt Integral Keypad Reflected Wave Protection Consult the appropriate User Manual lt lt Motor Cable Type and Length Recommendations Consult the appropriate User Manual lt lt Class 10 Overload Protection Provided by the PowerFlex drive Motor See publication MOTORS CA001 For further information visit www abpowerflex com or www ab com support abdrives Control Wiring PowerFlex 4 The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting gre Wiring Wiring or Stee olo o 104 Control terminal screws are sized for a conventional blade wx A gp SemRunFWD oo e screw driver a Fog Dir Run REV ot ovo SNK SRC Poa Digital Common e 0 Terminals 1 2 and 3 are dedicated for Stop Start and HY Digtal input 1 05 oc Reverse operation respectively These 0 Terminals can be oe Dgisimu2 programmed for 2 or 3 Wire operation to meet application 4MV 24 06 requireme
39. solated with analog inputs from digital 1 0 15 4 20mA In Not Active For external 4 20mA input supply input impedance 250 ohm 16 Analog Output OutFreq 0 10 The default analog output is 0 10V To convert to a current value change the Analog output Select DIP Switch to 0 20mA Program with A065 Analog Out Sel Maximum analog value can be scaled with A066 Analog Out High Maximum load 0 20mA 525 Ohm 10 5V 0 10V 1k ohm 10 mA 17 Opto Output 1 MotorRunning Program with A058 Opto Out Sel 18 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel 19 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 13 For further information visit www abpowerflex com or www ab com support abdrives Specifications Drive Ratings PowerFlex 4 Power Output Ratings Input Ratings Branch Circuit Protection Dissipation oltage 140M Motor IP20 Open Catalog Number kW HP Amps Range kVA Amps Fuses 0 Protectors Contactors Watts 100 1 1 Phase Input 0 3 Phase Output 22A V1P5N104 2 0 25 1 5 90 126 0 75 6 0 TO T40M xxE C10 100 C09 25 22A V2P3N104 0 4 0 5 2 3 90 126 1 15 9 0 15 140M xxF C16 100 C12 30 22A V4P5N104 0 75 1 0 45 90 126 2 25 18 0
40. uency up to 16 kHz ensures quiet operation RUN gy VOLTS FWD 92 aps REV 3 HERTZ PROGRAM FAULT 55 69 5 5 je eo For further information visit www abpowerflex com or www ab com support abdrives Performance Sensorless Vector Performance PowerFlex 4 AB PowerFlex 4 3Hp High Speed Drive automatically provides auto boost IR compensation and slip compensation e Provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation even as loading increases Torque Per Unit Frequency HZ Sensorless Vector Control PowerFlex 40 AB PowerFlex 40 3Hp High Speed 9 Sensorless Vector Control provides exceptional speed 3 0 regulation and very high levels of torque across the entire g 25 speed range of the drive 2 20 E a 5 The Autotune feature allows the PowerFlex 40 to adapt to Sn individual motor characteristics g 10 0 5 0 0 t t 1 0 10 20 30 40 50 60 70 80 90 100 Frequency HZ Performance This graph depicts the ability of a PowerFlex 40 drive to Ter Stop Single 5661 50 0 5 5 accelerate into at least 15096 load A PowerFlex 4 will perform similarly but with a slightly higher acceleration time e At 10096 motor load the drive will run the motor at synchronous speed Excellent current regulation Line
41. ult queue Ready ldle A101 Program Lock Protects parameters against change by unauthorized personnel Unlocked A102 Testpoint Sel Used by Rockwell Automation field service personnel 400 A103 Comm Data Rate 6 settings 1200 2400 4800 9600 19 2K 38 4K 9600 A104 Comm Node Addr 1 to 247 100 A105 Comm Loss Action 4 settings Fault Coast to Stop Stop Continue Last Speed Fault A106 Comm Loss Time 0 1 to 60 0 seconds 5 0 Secs A107 Comm Format 3 settings RTU 8 N 1 RTU 8 E 1 RTU 8 O 1 RTU 8 N 1 A108 Language 11 settings English Francais Espanol Italiano Deutsch Reserved Portugues Reserved English Reserved Nederlands A110 Anlg In 0 10V Lo 0 0 to 100 0 0 0 A111 Anlg In 0 10V Hi 0 0 to 100 0 100 0 A112 Anlg In4 20mA Lo 0 0 to 100 0 0 0 A113 Anlg In4 20mA Hi 0 0 to 100 0 100 0 A114 Slip Hertz FLA 0 0 to 10 0 Hz 2 0 Hz A118 Current Limit 2 0 0 to Drive Rated Amps x 1 8 Drive Rated Amps x 1 5 A119 Skip Frequency 0 to 400 Hz 0 Hz A120 Skip Freq Band 0 0 to 30 0 Hz 0 0 Hz A121 Stall Fault Time 6 settings 60 Seconds 120 Seconds 240 Seconds 360 Seconds 480 Seconds Fit Disabled 60 Seconds A122 Analog In Loss 7 settings Disabled Fault F29 Stop Zero Ref Min Freq Ref Max Freq Ref Int Freq Ref Disabled A123 10V Bipolar Enbl 2 settings Uni Polar In Bi Polar In Uni Polar In A124 Var PWM Disable 2 settings Enabled Disabled Enabled A125 Torque Perf Mode 2 settings V Hz Sensorless Vector Sensrls Vect A126 Motor NP FLA 0 1 Drive R
42. umber CatalogNumber Input Voltage kW HP Catalog Number Catalog Number 120V 50 60 Hz 02 025 22 RF010 AL 120V 50 60 Hz 0 4 0 5 22 RF018 BL 1 Phase 04 05 22 RF010 AL 1 Phase 075 1 0 22 RF018 BL 0 75 10 22 RF018 BL ii 1 5 22 RF018 BL 240V 50 60 Hz 0 2 0 25 22 RF010 AL 240V 50 60 Hz 0 4 0 5 22 RF018 BL 1 Phase 04 05 22 RF010 AL 1 Phase 075 10 e 22 RF018 BL 0 75 10 22 RF010 AL 1 5 2 0 e 22 RF018 BL 15 20 22 RF018 BL 2 2 3 0 e 22 RF025 CL 240V 50 60 Hz 0 2 0 25 22 RF9P5 AS 22 RF9P5 AL 240V 50 60Hz 0 4 0 5 22 RF021 BS 22 RF021 BL 3 Phase 0 4 0 5 22 RF9P5 AS 22 RF9P5 AL 3 Phase 075 1 0 22 RF021 BS 22 RF021 BL 0 75 1 0 22 RF9P5 AS 22 RF9P5 AL 1 5 2 0 22 RF021 BS 22 RF021 BL 15 2 0 22 RF9P5 AS 22 RF9P5 AL 2 2 3 0 22 RF021 BS 22 RF021 BL 2 2 1830 22 RF021 BS 22 RF021 BL 3 7 5 0 22 RF021 BS 22 RF021 BL 3 7 5 0 22 RF021 BS 22 RF021 BL 5 5 7 5 22 RF034 CS 22 RF034 CL 480V 50 60 Hz 0 4 0 5 22 RF5P7 AS 22 RF5P7 AL 7 5 10 0 22 RF034 CS 22 RF034 CL 3 Phase 0 75 1 0 22 RF5P7 AS 22 RF5P7 AL 480V 50 60Hz 0 4 0 5 22 RF012 BS 22 RF012 BL 15 2 0 22 RF5P7 AS 22 RF5P7 AL 3 Phase 075 1 0 22 RF012 BS 22 RF012 BL 2 2 3 0 22 RF012 BS 22 RF012 BL 1 5 2 0 22 RF012 BS 22 RF012 BL 3 7 5 0 22 RF012 BS 22 RF012 BL 2 2 3 0 22 RF012 BS 22 RF012 BL 40 5 0 22 RF012 BS 22 RF012 BL 5 5 7 5 22 RF018 CS 22 RF018 CL 7 5 10 0 22 RF018 CS 22 RF018 CL This filter is suitable for use w
43. ve 1 Drive 2 independently isolated from the rest of the drive I O These inputs can be Analog Out Analog In toggled between via a digital input S Three 3 fixed and four 4 fully programmable Digital Inputs provide application versatility nk One 1 Analog Output is DIP switch selectable for either 0 10V or amp 20mA This scalable 10 bit output is suitable for metering or as a speed reference for another drive e Two 2 Opto Outputs and one 1 form C relay output can be used to indicate various drive motor or logic conditions Communications Integral communication cards such as DeviceNet can improve machine performance Field installed option allows for future addition of stand alone drives to a network Online EDS file creation with RSNetWorx providing ease of set up on a network For further information visit www abpowerflex com or www ab com support abdrives Communications amp Software Versatile Programming and Network Solutions e PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and support standard 03 pss and 06 RTU commands ES EM BE EA RTU m m m m up to 31 PowerFlex 4 or PowerFlex 40 drives DeviceNet e Anetwork can be configured using PowerFlex 40 drives with DeviceNet cards for high performance and flexible configuration capabilities PowerFlex 40 PowerFlex 40 PowerFlex 40 with DeviceNet with D
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