Operating Manual for BF
Contents
1. ou 5 E Lock 3 Ls Click Rotating speed setting 1 Keep the both first Run amp stop time buttons pressed over 2 sec for unlock Then click one by one for the desired rotating speed 2 Select the R position of F R switch for increasing speed or F position for decreasing speed 3 Keep the first Run button pressed over 2 sec for Lock amp operating mode Click 0 nd 3rd 4th 5th 6th Speed 700 350 300 vem 1 LED 0010 50100 0 000 0 00 00 00 010 O Increase Decrease gt Keep 2 buttons pressed over 2 sec for Unlock amp Lock c anay pe ds ee asjgaoy needs 00 a 2 q d E a Are Fia a IS F 4 JB JB 3 3 149 D Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Angle Setting for the reverse RUN 1 Keep the both first Run amp stop time buttons pressed over 2 sec for unlock Then click stop time button one by one for the desired angle 2 Select the R position of F R switch for increasing set angle or F position for decreasing set angle 3 Keep the stop time button pressed over 2 sec for Lock amp operating mode 3 4 2 2 Angle 0 1919900094038 a LED O Increase Keep 2 buttons gt ES i pressed over 2 l Decrease sec for Unlock amp Lock c 9A0y po ds oo gt2. the STC30 Plus with increments of 50 RPMs _ 700 300 350 400 450 500 550 600 650 700 _ 650 Y 4 Then select the operating speed setting Then press the Lock button for 2 sec e onds and the speed setting will be set 500 o o 450 400 o 350 o 9 300 gt o Over Heat Protection OHP and Over Current Protection OCP Settings LED Status Note 0 Over Voltage Blinks green 4 red driver stops immediately as it s over DC32V Automatically resets when it s below DC32V 30 Over Load Blinks orange driver stops immediately as it s over 2 5A Automatically resets after 5 seconds D M Over Heat Blinks red driver stops immediately as it s over 70 C Automatically resets when it s below 70 C Motor Drive Green means motor is good Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Accessories The EZ Glider torque arms are designed to improve production and quality control during the assembly process The arms securely keep electric or pneumatic drivers in perpen dicular alignment to help prevent side loading or cross threading occurring during the assembly process The EZ Glider helps remove the operator s influence in the assembly process and strengthens quality control Torque Cover a BF Series models on
3. Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions BF Series Speed Control model SPEED CONTROL Ei a Adjustable RPM setting on the tool 300 700 RPM Also features precision Soft Stop clutch which prevents shock to sensitive assemblies like disk drives plastics electronics etc o de l 0600 ooo ry e 00 to 4 3d The BFC model is designed to monitor and control the aS cn S A S i 2 speed at the set RPM in real time The unit increases the power to the motor against the load in order to overcome any decreased RPM by the load Three key features of the Speed Control model 1 Real time speed control 2 Easy speed adjustment control 3 Achieve the highest torque with the lowest RPM in the specified range of the driver Operating the Speed Control model 1 The STC30 Plus needs to be set on the High setting 2 Press the Lock button for 2 seconds for the speed setting mode 3 Position the F R slide switch in R or F to increase the speed or decrease the speed by pressing the Speed button The speed is adjustable with increments of 50 RPM increase or decrease The two LEDs show the set speed combinations for setting the RPM for the tool RPM LED L LED R RPM Settings hh NA Selectable speed on the High 30V setting of
4. Fastener samples need to be submitted 6 Any special requirements e space restrictions Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Torque Charts These charts are meant to be used as guidelines for setting the torque on the BF Series electric screwdrivers The drivers have a torque scale on the torque adjustment nut showing reference numbers These numbers determine the approximate torque setting Refer to the charts to determine the reference number setting for your torque requirement How to Read the Torque Charts Torque ranges lbf in approximate tightening torque operated on 30V Figures below each chart indicate scale setting on the tool Some drivers have more than one spring Select the appropriate spring to achieve the desired torque set ting Ibf in BF080 8 BFT080 8 S Silver S Silver 6 Torque Range Torque Range 1 4 6 9 Ibf in 1 9 6 9 Ibf in 5 4 G Gold G Gold en Torque Range 3 Torque Range 0 5 3 2 Ibf in 0 5 3 Ibf in 2 Z Bronze Be Z Bronze Torque Range 1 Torque Range 0 7 2 1 Ibf in 0 5 1 7 Ibf in Torque Scale Torque Scale lbf in BFS080 8 S Silver 6 Torque Range 1 1 6 9 Ibf in 5 4 G Gold 3 Torque Range EEDI 0 5 2 7 Ibf in 2 Ee ALL a Z Bronze A Torque Range HTE 0 5 1 4 Ibf in 12 345678 Torque Scale P
5. age 12 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Torque Charts Continued lof in BF120 8 BFT120 lof in BF120P 11 11 K Black K Black 10 10 Torque Range Torque Range 9 1 6 10 4 Ibf in 9 2 10 4 Ibf in 8 8 S Silver S Silver Torque Range Torque Range 1 7 2 Ibf in 1 7 2 Ibf in 6 6 5 5 4 Cico 4 G Gold Gola Torque Range 3 Torque Range 3 0 5 2 7 Ibf in 0 5 3 Ibf in 2 2 Z Bronze A Le Z Bronze GAT Torque Range 1 o dl J Ls 0 7 2 1 Ibf in are THT C 234 5 6 7 8 Torque Scale Torque Scale K Black Torque Range 1 6 9 1Ibf in S Silver Torque Range 0 8 6 9 Ibf in Torque Range 0 5 2 7 Ibf in Z Bronze Torque Range 0 3 1 3 Ibf in 4 Torque Scale Page 13 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Testing Power Tools 1 Application Method Use a torque analyzer in Peak Mode with a rotary transducer between the power tool and the actual application This is the best way to test since you are using the actual joint as the test station You will see the actual torque applied to the fastener Caution Variances in tool performance may occur do to the addition of t
6. dels The BF drivers offer Over Heat Protection OHP and Over Current Protection OCP to protect the driver from damage or malfunction Features a LED display that signals the tool status for the operator It s located on the side Below is the LED display indicator for reference The status of the Plus tools is indicated by two LED lights LED Status Note 0 Over Voltage Blinks green amp red driver stops immediately as it s over DC32V Automatically resets when it s below DC32V i 2 Over Load Blinks orange driver stops immediately as it s over 2 5A Automatically resets after 5 seconds S ds Over Heat Blinks red driver stops immediately as it s over 70 C Automatically resets when it s below 70 C Motor Drive Green means motor is good Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions BF Series Time Angle Control amp Auto Reverse models Set the start stop and operating direction of the tool Ideal for installation of helically wound inserts light tapping or gauging applications Example 1 Start from selected rotation by the lever and immediately change rotation to reverse at the set torque or releasing the lever Useful for Tapping and Helical fastening 1 Start forward rotation 2 Stop at the target torque or s
7. et time 3 Auto reverse rotation and stop at releasing the lever or set time ANGLE CONTROL AUTO REVERSE TORQUE EA TORQUE first sto reverse RUN HOLD RUN R M gt ooo gt NMOQG osjanoy pasds 00 y N eun dos uny 3514 Over Voltage Overload Y Example 2 Example 3 Start from Reverse rotation by the lever for Fasten or unfasten the set turns set time A and stop for a set time B by timer then auto run for Forward fastening by set torque 1 Start from reverse rotation 2 Stop at the set time and wait for set time 3 Auto forward rotation and stop at the target torque Start Stop and Direction There are three sequences for this process Start Stop and Direction With one pull of the lever on the electric screwdriver all 3 sequences occur within programmed cycle Step 1 2 3 Sequence First Run Stop amp Hold Reverse Run Selecting Rotating Clockwise or Reverse Direction Counterclockclockwise by F R Switch Activating Run and stop for set Stop and hold for set time Rotate reverse until time angle or stop at the target releasing the lever or stop torque at the preset torque or angle Time Angle Setting 0 15 turns 24 steps 0 6 sec 14 steps 0 15 turns 24 steps Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool
8. he electric screwdriver perform a second hit to stabilize the torque for joint relaxation JHVIS 140S LIH TI8NOO Joint relaxation is caused by the surface of part s embedding or by soft parts such as gaskets plastics or spongy material which collapses under the clamping force created in a torque condition For Hard Joint applications there is no need to use the Double Hit mode The clutch of the electric driver works twice at the set torque under the Double Hit mode The Double Hit will increase the repeatability accuracy at the target torque by double checking Operating the Double Hit Feature with Plus models The default setting is OFF 1 Press the Double Hit button for 2 seconds to turn ON Double Hit ON Status is indicated with LED Orange Note When the motor is operating LED will be Green Soft Start Mode There are 3 different time settings for the Soft Start mode which are 0 2 0 4 amp 0 6 seconds The default setting is OFF 1 Press the Soft Start button for 2 seconds to turn Soft Start Soft Start is ON and set for 0 2s LED Orange Soft Start is ON and set for 0 4s LED Orange blinks 1 time Soft Start is ON and set for 0 6s LED Orange blinks 2 time The Soft Start button is wrap around button meaning you can toggle through the settings continuously by pressing the button OFF 0 2s 0 4s 0 6s Over Heat Protection OHP and Over Current Protection OCP Settings for Plus mo
9. he rotary transducer 2 Simulated Method Always use a quality joint rate simulator run down adapter with a torque analyzer when testing power tools in a simulated application Use Joint rate and Breakaway methods to obtain most accurate torque readings in a simulated rundown Care 1 The BF Series screwdrivers are a precision torque control instrument and should be handled with care at all times 2 Only use the transformers listed in the Mountz catalog or website for appropriate BF Series driver model If you have any questions regarding the appropriate transformer set up contact Mountz Customer Service Department 3 Operate under safe conditions Do not place in operation where such objects as hair strings clothing etc can become tangled in the rotating bit 4 Keep away from moisture Never use in high humid moist or damp environment Service Mountz Inc features an experienced calibration and repair staff Our trained technicians can calibrate and repair most any tool Mountz provides rapid service with quality that you can trust as we offer three state of the art cali bration lab and repair facilities that can calibrate up to 20 000 Ibf ft With over 40 years of experience Mountz s in depth knowledge of torque is reflected in our tool s craftsmanship and our ability to provide solutions to both common and uncommon torque applications We perform calibrations in accordance with ANSI NCSL Z540 Mountz is dedicated solel
10. j hi 7 j a n rh D 3 ES 10 3 3 Lis osjoAnoy poods 00 F k gt i F 0 Click Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Over Heat Protection OHP and Over Current Protection OCP Settings LED Status Note 00 Over Voltage Blinks green 4 red driver stops immediately as it s over DC32V Automatically resets when it s below DC32V Over Load Blinks orange driver stops immediately as its over 2 5A Automatically resets after 5 seconds 5 M Over Heat Blinks red driver stops immediately as it s over 70 C Automatically resets when it s below 70 C Motor Drive Green means motor is good Applications for BF Series Time Angle Control amp Auto Reverse models Applications upon different settings first Auto o l Applications with different RUN Reverse l sequence in a cycle Angle Angle Normal e Normal screwdriver O screwdriver It stops at the set torque Angle ON 1 off off It stops at set angle 1 control Tapper It stops at set angle 1 and waits or for set time 2 and makes ON 1 Insert reverse rotation to the set fastening angle 3 Wire It stops at set angle 1 and waits inserting on ON 1 for set time 2 and makes terminal reverse rotation and stops at set block torque
11. ly The ergonomic design of the EZ Glider Ao torque arms reduces RMI repetitive motion injury and CTS carpal tun Protects the BF Series from nel syndrome The effortless handling of the torque arm provides com incidental or operator tampering fortable tool operation and increased production The torque arm can be of torque setting installed in space restricted areas Vacuum Adapter Kit Vacuum adapters kits can be mounted on an electric screwdriver The screwdriver is fitted with a suction head that holds the screw on the bit enabling the operator to pick it up with the tool itself This is an effective time saving device that works with most fasteners Accepts different size screws and various length fasteners Allows quick change set up at a low cost l Mounts with threaded torque nut The driver remains externally adjustable while allowing i 19 semi automatic pickup of non ferrous fasteners temae 1490 Plug driver into vacuum supply or chose the Vacuum Ejector Mouthpiece and bit purchased separately Mouthpieces Sold Separately from the Vacuum Adapter Kit Standard mouthpieces are manufactured of stainless steel unless specified The following items are required for Mountz to design a E x Bit Length al mouthpiece to fit your application g Modification Requirements ER pe 1 Electric screwdriver model Mouthpiece 2 Torque Setting Driver Vacuum Pickup 3 Drive Size 4 Bit style and length 5
12. mountz the torque tool specialists BF Series Operation Instructions Rev 3 11 3 08 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Introduction Various models that range from 0 3 10 4 Ibf in High performance brushless motor design provides durability and reduces the standard maintenance cosis for electric drivers Designed for high production environments Minimal heat build up even when tool is operated continuously Over Heat Protection OHP and Over Current Protection OCP protect driver from damage or malfunction Features a LED display that signals the tool status for the operator Can be connected with the Scout Screw Counter External torque adjustment scale Requires a Transformer power supply All models are ESD designed and prevent the occurrence of electrostatic discharge which improves production yields manufactur ing costs product quality product reliability reputation and profitability Five style of drivers Standard models Lever Start amp Push to Start Soft Stop models Precision Soft Stop clutch prevents shock to sensitive assemblies like disk drives plastics electronics etc Lever Start Time Control amp Auto Reverse models Set the start stop and operating direction of the tool Lever Start Plus models Fea
13. orque limit is determined by the tension of the coil spring housed in the torque adjustment nut The tighter the coil spring is wound the higher the torque limit is raised See Chart on page 10 amp 11 to determine the appropriate torque adjustment setting 7 Rotate the torque adjustment nut to set the torque limit Turn clockwise to increase torque and counter clockwise to decrease torque The scale adjacent to the Torque Adjustment Nut is a reference guide The torque output from the driver can change depending on various fastening factors like friction type of joint and the type material being used like a washer 8 Turn driver on and check for proper rotation FOR clockwise REV counterclockwise 9 To apply torque squeeze the lever Push to Start models place light downward pressure on the nose of the driver The driver will automatically stop when the preset torque has been reached 10 To remove the screw turn the FOR REV switch to REV For operating the features of the Plus models see page 4 For the Time Angle Control amp Auto Reverse models see page 5 For the Speed Control models see page 10 Over Heat Protection OHP and Over Current Protection Flec tr IC scr ewdr iver OCP Settings for Standard amp Soft Stop models LED warning The BF drivers offer Over Heat Protection OHP and Over lt Current Protection OCP to protect the driver from damage or Over Voltage ee Z malfunction Features a LED dis
14. play that signals the tool status Overload ee n for the operator Its located on the side Below is the LED display ge indicator for reference Over Heat 0 A Motor drive 4 LED Status Note 0 Over Voltage Blinks green 4 red driver stops immediately as it s over DC32V Automatically resets when it s below DC32V A amp Over Load Blinks orange driver stops immediately as it s over 2 5A Automatically resets after 5 seconds 30 Over Heat Blinks red driver stops immediately as it s over 70 C Automatically resets when it s below 70 C Motor Drive Green means motor is good Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions BF Series Standard Plus Models amp Soft Stop Plus Models P Electric Screwdriver The Plus models feature a selectable Double Hit Mode for soft joint applications and a selectable Soft Start mode from 0 2 0 4 amp 0 6 seconds This option is only available with Standard amp Soft Stop Plus models off O O o 2s 04s 0 5s Double Hit Mode The Double Hit mode is for very soft joint applications When an electric screwdriver runs down a fastener and the tool clutches off once the preset torque is achieved there can be some joint relaxation that can occur The Double Hit mode has t
15. specialists BF Series Operation Instructions Operating BF Series Time Control amp Auto Reverse models Angle Setting for the first RUN 1 Keep the first Run button pressed for over 2 sec for angle setting Then press first Run button one by one for the desired rotating angle 2 Select the R position of F R switch for increasing set angle or F position or decreasing set angle 3 Keep the first Run button pressed over 2 sec for Lock amp operating mode Angle e N PP Increase K wn ee eep pressed O 33 o I gt 3 E 2 g Ace IO over 2 sec a g 070 Decrease 3 for Unlock amp a 3 A SANA ot 0 t LORN dS click E o 5 3 gt Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions Time Setting for STOP amp HOLD 1 Keep the stop time button pressed over 2 sec Then click the stop time button one by one for desired stop holding time 2 Select the R position of F R switch for increasing set time or F position for decreasing set time 3 Keep the stop time button pressed over 2 sec for Lock amp operating mode Click 0 13th 14th Time nc ot 55 6 LED Orange G O 0 AN PP Increase 3 23 i W tn q A Bes o gt Keep pressed D a 2 Decrease 5 over 2 sec d E NG for Unlock amp WE Je a gt
16. tures a selectable Double Hit Mode for soft joint applications and a selectable Soft Start mode from 0 2 0 6 seconds This option is available for Standard amp Soft Stop screwdrivers Lever Start amp Push to Start Speed Control models Adjustable RPM setting on the tool 800 700 RPM Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BF Series Operation Instructions General Operation for BF Series models 1 Attach cord to the BF Driver Make sure notch in plug lines up with the notch on the socket Tighten knurled ground ring 2 Plug in transformer and check power indicator If it is not on check fuse in the transformer Transformers Standard transformers feature a HIGH amp LOW speed button Select the appropriate speed for your application 3 Select the speed first on the Transformer HIGH or LOW before connecting the electric screwdriver Note if not then a sudden sharp peak of current will occur and the over current led lights turns on 4 Attach cord to the transformer Transformer required to operate the tool Make sure notch in plug lines up with the notch on the socket Tighten knurled ground ring 5 Select a bit Retract the bit collar Insert the bit and release the retracted collar To avoid damaging fasteners make sure the proper bit is suitable for the head of the fastener 6 The t
17. y to the manu facturing marketing and servicing of high quality torque tools Tool Service amp Repair Capability Torque Wrenches Click Dial Beam Cam Over amp Break Over Torque Screwdrivers Dial Micrometer Preset amp Adjustable Torque Analyzers Sensors All brands Electric Screwdrivers All brands Air Tools All brands Impact Wrenches Drills Pulse Tools Grinders Percussive Tools Air Screwdrivers Nutrunners DC Controlled Nutrunners Torque Multipliers All brands Mountz Service Locations Eastern Service Center 19051 Underwood Rd Foley AL 36535 Phone 251 943 4125 Fax 251 943 4979 Western Service Center 1080 N 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 Mexico Service Center Mountz Mexico SA de CV Chihuahua Av Cristobal Colon 15343 Col Paseos de Chihuahua Chihuahua Chih Mexico CP 31125 Phone 614 481 0023 Fax 614 481 0053 www etorque com Download a Service Form and include a copy when you send the tools in to be serviced Page 14 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com
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