Quannon 150 Owner`s Manual
Contents
1. 18 19 Fuel Level Gauge rU 20 20 21 SECTION 3 OPERATION canc 22 40 Prende IS eae 22 31 Engine Oil Inspection seen 23 Brake MOS SCH P M 24 25 Fuel Level Inspection amp Refilling nnn 26 Steering US UN UND 27 Lights 2 UAVS CHO itu aun 28 Drive Chain INSpection petendo RES 28 Clutch Lever amp Cable Inspection 20 Throttle TES 30 Chassis ces 21 Staring ME CETT T 31 33 Riding Your Motorcycle eene 37 40 Stopping amp Parking Your Motorcycle enne 37 38 Break in Recommendations eene 39 40 E 40 SECTION 4 MAINTENANCE sssini 41 58 Importance of Maintenance 3 41 5 5 42 43 Engine Oil Recommendation 3 44 ENGINE OIC Na Oe qoom 44 45 dic POO 7 46 47 o ide2. av Unmaimni nd5 0 S Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information Read this manual carefully This Owner s Manual contains important information on safety operation and maintenance of your KYMCO motorcycle Any one who operates your motorcycle should carefully read and understand the contents of this manual before riding the motorcycle For your safety understand and follow all of the wamings contained in this Owner s Manual and the labels applied to your motorcycle This Owner s Manual should be considered a permanent part of the vehicle Keep it with your motorcycle at all times ON ROAD USE ONLY This motorcycle has been designed to be used on the road Particularly important information is called out in this manual by the following icons and notations The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFECTED WARNING Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider a passenger a bystander or a person inspecting or repairing the motorcycle A CAUTION symbol indicates that special precautions must be taken to avoid damaging A CAUTION the motorcycle B NOTE The NOTE symbol indicates key information about a procedure or to clarify an operation Calif
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5. A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured while handling fuel Stop the engine and keep heat sparks and flame away Refuel only out doors Clean up fuel spills immediately Do not overfill the tank There should be no fuel in the filler neck Excess fuel can contaminate the evaporative emission canister resulting in poor driveability OPERATION GO KYMCO Steering inspection Lights amp horn inspection Before each ride inspect the handlebars and steering on your Before each ride check the light and horn operation on your mo motorcycle torcycle 1 Visually inspect the handlebars for damage Headlight taillight inspection 2 Grasp the front brake and push the suspension up and Start the engine to make sure the headlights 5 and the down listening for any abnormal noise taillight 7 illuminate Check the lens for damage dirt or moisture condensation 3 Move the handlebar upwards downwards and to left and right to check for any loose or restricted movement Turnsignal inspection Operate the turn signal rocker switch on the left handlebar 4 Make sure that the steering moves freely through its 1 controls to make sure that both the left and right turn sig range of motion from full left to full right nals 6 illuminate and flash Check the lens for damage WARNING dirt or moisture condensation Proper handlebar steering component and front
6. GO KYMCO A WARNING If your motorcycle tips over or becomes involved in a crash be sure your KYMCO dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this motorcycle or failing to cor rect a problem before you ride could result in a crash in which you could be seriously hurt or killed A WARNING When performing maintenance on your motorcycle you may need to start the engine Running your motorcycle s engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas thatis colorless and odorless and can cause death or severe injury Operate the engine only where there is adequate ventilation preferably outdoors 41 MAINTENANCE GO KYMCO Maintenance schedule Perform the pre ride inspection see page 22 at each scheduled maintenance period This interval should be judged by the odometer reading Maintenance schedule legend see page 43 INSPECT AND CLEAN ADJ UST LUBRICATE OR REPLACE IF NECESSARY C CLEAN REPLACE A ADJUST LUBRICATE The maintenance schedule on the opposite page specifies the maintenance required to keep your Quannon motorcycle in peak operating condition Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians Your KYMCO dealer meets all of these requirements Should be serviced by your KYMCO dealer unless you have the proper tools s
7. back to clean off any mois cover ture or debris 44 WARNING Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may re 52 sult causing a dangerous loss of lights or engine MAINTENANCE Cleaning Clean your motorcycle regularly to protect the surface finishes and inspect for damageor wear and oil coolant or brake fluid leakage Avoid cleaning products that are not specifically designed for motorcycle scooter or automobile surfaces Nonspecific clean ers may contain harsh detergents or chemical solvents that can damage the metal paint and plastic on your motorcycle NOTE If your motorcycle is still warm from recent opera tion give the engine and exhaust system time to cool off before washing Avoid the use of high pressure water spray typical in coin operated car washes as the pow erful spray can damage components on your motorcycle GO KYMCO Washing your motorcycle 1 Rinse the motorcycle thoroughly with cool water to remove any loose dirt 2 Clean the motorcycle with a sponge or soft cloth using cool water Avoid directing water at the muffler outlet and elec trical parts Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep brake fluid or other chemical solvents away from the motorcycle as they
8. KYMCO KYMCO Clean Air System The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the engine s exhaust is sent into the exhaust system it contains some unused fuel This exhaust is still hot enough to burn the unused fuel The Clean Air system introduces more air so the oxygen will then permit the unused fuel to burn in the exhaust system This continued burning action uses up a great deal of the normally unused fuel and other gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide The Clean Air system does not use any energy from the engine and does not affect the motorcycle s performance 1 Exhaust muffler 2 Carburetor 3 Vacuum hose 4 Air injection cutoff valve 5 Secondary air cleaner 6 Reed valve 7 Secondary air inlet into exhaust NS 4 61 EMISSION CONTROL amp WARRANTY INFORMATION KYMCO Crankcase Emission Control System Your motorcycle s engine is equipped with a closed crankcase system Blowby gases are routed back into the com bustion chamber via the intake system This system does not allow the blowby gases to enter the atmosphere Exhaust Emission Control System The exhaust emissions from your Quannon motorcycle are controlled by engine design factory set fuel delivery ighition settings and exhaust system design Noise Exhaust Emission Control System The engine
9. depending upon the setting chosen by the rider 5 Adjustment buttons Used to set the time display on the clock and to access or clear the tripmeter display 6 Fuel level gauge indicates the approximate amount of fuel in the fuel tank If the gauge indicates E the fuel level is low and gasoline must be added NOTE The indicator needle of the tachometer s analog dial will sweep from zero to the maximum reading then back to zero when the ignition switch is turned ON or when the battery is reconnected following service This is a normal function of this type of meter and is required to calibrate the dial before the engine is operated 15 CONTROLS amp FEATURES Multifunction meter display KYMCO 1 Side Stand Indicator Light Indicates that the motorcycle s side stand is in the down position 2 Neutral Position Indicator Light Indicates that the motorcycle s transmission is in the neutral position The light will only illuminate if the ignition switch is ON and the transmission is in neutral 3 Left Turn Signal Indicator Light When the turn signal switch on the left handlebar switch is pushed to the left the left turn signal and this indicator light will flash 4 Right Tum Signal Indicator Light When the turn signal switch on the left handlebar switch is pushed to the right the right turn signal and this indicator light will flash 5 High Beam Indicator Light When the headlight switch on
10. 3 To remove the helmet use the key to open the lock 3 To replace the seat engage the hooks on the bottom of the seat with the loops on the frame Press down on the seat WARNING until you hear the seat latch clicks indicating itis engaged Do not ride your motorcycle with a helmet attached NOTE Lift gently up on the back of the seat to make sure to the helmet lock The lock is not intended to be a the seat is secured in the latch helmet holder A helmet hanging from the lock could interfere with the motorcycle s operation and may The tool kit s is located under the seat in the tray on the top cause a loss of control and an accident of the fender NOTE The weight capacity of the tool tray is 3 3 Ib 1 5 kg CONTROLS amp FEATURES GO KYMCO Multifunction meter display M 77 7 OX kmn a gt 8 IL 5 Tii 1 Tachometer Indicates engine revolutions per minute RPM 2 Odometer Tripmeter Oil Service Meter Display The odometer displays the vehicle s total operating mileage The triometer displays the amount of mileage since the rider last reset the display to zero The oil service meter can be set to alert the rider that oil service is required 3 Clock Displays the time in 12 hour format AM P M 4 Speedometer Indicates the vehicle speed in kilometers per hour Km h or in miles per hour MPH
11. Did you follow the correct procedure for starting the Gasoline is highly flammable and explosive You can be engine 15 the side stand in the UP position burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel the motorcycle outdoors and wipe up any spills immediately Is the battery voltage low Is the main fuse in good condition 5 Perform a pre ride inspection see page 22 Test ride the motorcycle at low speeds in a safe riding area away from NOTE Use this Owner s Manual to check components and traffic make adjustments that are within your technical ability If you cannot resolve the problem do not hesitate to con 56 tact your KYMCO dealer for assistance MAINTENANCE RECORD DATE MILEAGE GO KYMCO SERVICE PERFORMED amp NOTES MAINTENANCE RECORD KYMCO MILEAGE SERVICE PERFORMED amp NOTES EE ________ E 58 SPECIFICATIONS Quannon 150 Dimensions Overall length 80 9 in 2057mm OVE alll WIO 28 5 in 725 mm Overall height 46 2 in 1174 mm W neel DaS 53 3 in 1355 mm SEAt SIMU n 31 4 in 800 mm D NEO a 299 8 105 136 kg Capacities PRONO Ol 1 26 qt 1 2 L d ac E rrr tr 3 5 US gal 13 5 L Maximum weight capacity 810 lbs 368 kg Engine JUD dera I
12. front and rear brake pads for wear see page 24 0 08 0 24 in 2 6 mm 1 Measure the throttle grip free play atthe throttle grip flange per the illustration above 5 Throttle free play 0 08 0 24 in 2 0 6 0 mm 1 adjust the brake fluid level to the upper level 6 in the 2 Slide the protective rubber sleeve back on the throttle cable front brake master cylinder reservoir remove the two to expose the throttle cable adjuster Phillips screws and lift off the cover 2 Loosen the lock nut on the throttle cable then turn the To adjust the brake fluid level to the upper level 7 in the adjuster to obtain the correct free play rear brake fluid reservoir unscrew the plastic cap 3 Tighten the lock nut and reinstall the sleeve Brake fluid type DOT 4 from a sealed container 49 MAINTENANCE WARNING Worn brake pads should be replaced immediately If the pads are not worn have your brake system inspected for leaks Do notride your motorcycle unless the brakes are in perfect working order Do not mix brake fluids of different brands or ratings This may cause brake failure and is very dangerous CAUTION Brake fluid can damage plastic items and painted and polished surfaces on your motorcycle When servicing the brake fluid use towels to cover and protect compo nents on your motorcycle NOTE Other brake system checks Make sure there are no fluid leaks Check for deterior
13. intake and exhaust systems of your motorcycle were designed to comply with federal state and local noise level requirements Do not modify the engine intake or exhaust components as doing so will affect compliance with these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission levels of your Quannon 150 motorcycle KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc 5 Stan Perkins Road Spartanburg SC 29307 USA warrants that this vehicle was designed manufac tured and equipped so that when new it conforms with the applicable Motorcycle Noise Regulations of the United StatesEnvironmental Protection Agency EPA This warranty is not limited to any particular part component or system of the vehicle Defects in design assembly or in any part component or system of the vehicle which at the time of sale to the first purchaser caused noise emission levels to exceed applicable Federal standards in effect at the time of manufacture are covered by this warranty 62 GO KYMCO KYMCO LIMITED WARRANTY 9002 pasinay L OWN 00SL4aquNN anss 31915 OL 31915 51 914 1 3AVH OSTV ONY SLHOIN 17931 21519345 S3AIS SIHL 19931 7 Aueue 1810055 10 OOWAM Siy oj si ON 74 OL AlddV LON AYIN SNOLLV LLI
14. parts with rust inhibit ing oil Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground Coverthe motorcycle don t use plastic or other coated ma terials and store in an unheated area free of excessive moisture with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight as the sun s UV rays can damage the body work and other components 55 MAINTENANCE KYMCO Removal from storage Troubleshooting 1 Uncover and clean the motorcycle It can be fustrating if your motorcycle fails to start or stops 2 Change the engine oil if mtore than one month has passed running while your are riding In the rare instance this hap since the start of storage pens take a few moments to check some items and you 3 Charge the battery as required use a quality charger de 119 be back to riding your motorcycle soon Signed for use on a maintenance free type battery Install the battery CAUTION Your battery is a maintenance free type and can be per manently damaged if the cap strip is removed Charge the battery with a charger specifically designed for use with a maintenance free type battery Using an other type of charger can damage the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh gasoline Do you have enough gasoline in the fuel tank ae WARNING
15. replacement parts and accessories you should always use genuine KYMCO products as they have been specially designed for your vehicle and manufactured to meet 5 demanding standards Keep this Owner s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the motorcycle and should re main with the motorcycle when it is sold All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be information in this manual that differs slightly from your vehicle KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation MOTORCYCLE SAFETY IMPORTANT SAFETY INFORMATION Your motorcycle can provide you many years of service and pleasure if you take responsibility for your own safety and un derstand the challenges that you can meet on the road There Is much that you can do to protect yourself when you ride You will find many helpful recommendations throughout this manual Here are some very important safety tips Wear a helmet Motorcycle safety equipment starts with a quality helmet One of the most serious injuries you can suffer in a crash is a head injury Always wear a properly approved helmet You should also wear
16. the oil in the trash pour it on the ground or pour it down a drain NOTE Change the engine oil with the engine at normal operating temperature and the motorcycle on its center stand or suitable service lift to assure complete and rapid draining WARNING The engine and related components can become very hot Use care when inspecting the oil level so you do not burn yourself If needed let the engine and exhaust system cool before working in those areas Prolonged contact with used engine oil can cause skin cancer Although rare this possibility exists if you handle oil on a frequent basis Thoroughly wash your hands with soap and water as soon as possible after handling used oil MAINTENANCE 1 Start the engine and let it idle for a few minutes Make sure Oil drain plug torque 18 Ib ft 25 N m the red low oil pressure indicator goes off If the light re mains on stop the engine immediately 5 Remove the oil filler cap Add oil to the engine per the specified amount and reinstall the oil filler cap CAUTION Running the engine with insufficient oil pressure can cause serious engine damage 2 Stopthe engine and putthe motorcycle on its center stand or a suitable service lift on level ground 6 Verify that the oil level reaches the upper mark in the oil level window 2 7 Start the engine and let it idle for 2 3 minutes 8 Stop the engine and check the oil level in the oil level win
17. wears 3 Adjust the tire pressure to the specified amounts the grooves at the wear indicator bar 9 will disappear indicating the tire requires immediate replacement Front tire pressure rider only 25 psi 1 75 kg cm WARNING Front tire pressure rider passenger 25 psi 175 Proper tire inflation and condition is essential for your Rear tire pressure rider only 28 psi 2 0 kg cm riding safety Contact your KYMCO dealer immediately if you have any tire related service needs Rear tire pressure rider amp passenger 33 psi 2 5 kg cm OPERATION Fuel level inspection refilling If the low fuel level indicator on the dash begins to flash refill the fuel tank with unleaded gasoline as soon as possible Refilling the fuel tank Open the cap lock protective cover on the gas cap Insert the ignition key 1 into the cap lock and rotate the key counterclock wise to unlock the cap Lift it from the fuel tank to add unleaded gasoline of the specified type into the tank To replace the cap align the tab 2 on the cap with the groove 3 in the tank s filler neck Press down on the cap until you sense the tab clicking into place This indicates that the cap has been properly secured to the tank Remove the key 4 from the cap Fuel recommendation Use unleaded gasoline with a research octane number of 91 or higher Unleaded gasoline will extend spark plug life
18. will damage the plastic and painted surfaces 4 After cleaning rinse the motorcycle thoroughly with plenty of clean water This rinsing is required to remove detergent residue which can corrode alloy parts 5 Dry the motorcycle and then start the engine allowing it to run for several minutes UI NOTE The inside of the headlight lens may become clouded immediately after washing the motorcycle Moisture conden sation inside the headlight lens will disappear gradually as it is heated by the headlight After washing run the engine while keeping the headlight on to dissipate any condensa tion 53 MAINTENANCE 6 Test the brakes before riding the motorcycle Several appli cations of the brakes may be necessary to restore normal braking performance NOTE Braking efficiency may be temporarily impaired immediately after washing the motorcycle because the brake components are wet Anticipate longer stopping distances to avoid a possible accident Finishing touches After washing your motorcycle consider using a commercially avallable spray cleaner polish or a quality liquid or paste wax to enhance and protect the paints finish Use only a nonabra sive polish or wax made specifically for motorcycles scooters or automobiles Apply the polish or wax according to the in structions on the container 54 GO KYMCO Windshield cleaning Using plenty of water clean with windshield with a soft cloth or sponge avoid usi
19. 0 Tripmeter TRIP ig Odometer The odometer displays the vehicle s total operating mileage service meter Tripmeter 7 The tripmeter displays the amount of mileage since the rider last reset the display to zero Oil Service meter The oil service meter shows the mileage for oil service fre quency The oil service meter can be to alert the rider that oil service is required 18 CONTROLS amp FEATURES GO KYMCO To reset the tripmeter To reset the oil service meter 1 Press and hold the Adjust button for more than two 1 Press and hold the AD Adjust button for more than two seconds to select TRIP seconds to select the oil service meter 2 Press and hold the MODE and the Adjust button at 2 Press and hold the MODE and the Adjust button at the same time until the tripmeter resets to zero the same time until the oil service meter resets to zero 19 CONTROLS amp FEATURES GO KYMCO Fuel level gauge Digital clock The fuel level gauge shows the approximate fuel supply avail The clock displays the time in hours and minutes when the able via a segmented display on the LCD The normal operat ignition is ON Ing range of the gauge is between the E segment and the adjust the clock s time follow this procedure segment 2 When the E segment or the fuel pump icon 1 Turn the ignition switch ON 3 flashes the fuel level is low and you should ref
20. 2 43 Manual Icon Legend inside of front cover Motorcycle 3 4 Multifunction 15 21 Odometer Trip meter Service meter 18 19 Pre ride Inspection 22 31 Riding Your 37 40 GO KYMCO Right hand Handlebar Switch 12 scd d 14 SECTION SAFET 2 8 SECTION 2 CONTROLS amp FEATURES 9 21 SECTION S OPERATION 22 40 SECTION 4 MAINTENANCE 41 58 Seral NUMDETS 9 46 47 59 5 0 17 Starting the 31 33 Steering 1 5 21 LOCK 10 1 Stopping amp Parking Your Motorcycle 37 38 lt lt RE 55 56 Table of 1 Throttle Free play Adjustment 49 Throttle Inspection vost ec PRAE UP its 30 c 40 IS ION 25 TOONE 14 Wire CIOS 52 Identification Numbers Record l IGNITION SWITCH KEY IDENTIFICATION NUMBER The ignition switch key identifica
21. 47 48 Throttle Free play Adjustment eeeennnnnnnn 49 siti malin 49 50 M 50 51 Battery Removal amp Service e D IP 51 Wire CONNECHOTS m 52 dic f 52 Cleaning Your Motorcycle 53 54 uc M M 55 56 Maintenance C 57 58 ES 59 Exhaust Emissions 5 3 60 61 61 Emission Information amp EPA 62 KYMCO Limited Motorcycle 63 M H 64 Identification Numbers Record inside of back cover SECTION 1 GO KYMCO FORWARD amp SAFETY INIRODUCTION Thank you for purchasing this KYMCO Quannon motorcycle and welcome to the KYMCO riding family Please read this Owner s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle s controls its features capabilities and limitations To ensure a long trouble free life for your motorcycle provide it with the proper care and maintenance as described in this manual For
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23. CHON Clean air System 61 Cleaning Your Motorcycle 53 54 Mg c 20 21 Clutch Lever amp Cable Inspection 29 Drive Chain Inspection 28 Emission Information amp EPA Warranty 62 Engine Oil 44 45 Engine Oil Inspection 1 10 0 23 Engine Oil Recommendation 44 Exhaust Emissions System 60 61 o P C 2 Gauge dt cbe Rd 20 64 Fuel Level Inspection amp Refilling 26 FU or 52 Hemet LOCK RT 14 Horm IS DEC TON gero porn ndo EE pls 28 Identification Numbers Record inside of back cover bs dL TR OTT 10 Importance of Maintenance 41 c 64 m M 10 KYMCO Limited Motorcycle Warranty 63 Left hand Handlebar S witch P 27 Load Limits amp Guidelines 5 Locations of Parts amp Controls 1 8 Maintenance Record 57 58 Maintenance Schedule 4
24. ION KYMCO CAUTION Moderate riding habits will prolong the service life of your motorcycle Aggressive riding will prematurely wear items such as the clutch and the brake pads During the first 600 miles of riding keep your road speed below 50 MPH to allow the engine to break in fully so it will perform properly in the future 4 CAUTION The throttle grip must be returned to the fully closed position each time you shift Squeeze the clutch le ver and press down or lift up with your left foot to shift the transmission 5 Before moving into traffic indicate your intended direction with your turn signals and check the conditions to see if it Is safe to proceed 6 You must coordinate your use of the throttle and the front 5 and rear 6 brakes in order to safely decrease your motorcycle s speed as you ride Both the front and rear brakes should be applied simultaneously Independent use of only the front or rear brake reduces stopping perfor mance 35 OPERATION A WARNING Excessive braking can cause either wheel to lock and could result in your losing control of your motorcycle Use moderation when first applying the brakes increas ing brake lever pressure smoothly and evenly to in crease the braking performance Avoid continuous use of the brakes which may result in overheating and re duction of the braking system s efficiency 10 When riding your motorcycle on wet or slippery surfaces be especia
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26. TIRLUOIA Four stroke air cooled OHC OR ORO 149 1 cc 9 1 cu in Bore and stroke 2 44 in X 1 94 in 62 X 49 5 mm 0 10 1 eaaa Kymco CV type SDA die P NGK CR8E Idle speed dealer adjustment only 1600 RPM Starting 5 Electric starter motor Transmission eene 5 speed foot shift PEN Manual wet multi disc GO KYMCO Chassis Eu Nim 110 80 17 TE eT a a 140 70 17 Chassis material nnne Steel Front SUSPENSION Telescopic dual tube type Front suspension travel 4 9 in 125 mm Rear suspension Single shock absorber Rear suspension travel 1 7 in 42 5 mm Disc type 276 BIaKe Disc type 220 mm Electrical DC CDI Uus M 12v 7Ah 12v 60 55W X 2 Tail brake 12v5W 12v21W RR 12v 10N X 4 FUSE CHARGE 15A FUSE 15A 59 EXHAUST EMISSION CONTROL SYSTEM Exhaust emission control system maintenance The exhaust emission control system does not require ex traordinary care to ensure its proper function Adhere to the following procedures to make sure the s
27. ation or cracks in the hoses and fittings Contact your KYMCO dealer for any brake related service needs 50 KYMCO Battery Your KYMCO motorcycle is equipped with a maintenance free Sealed type battery so it is not necessary to check the battery s electrolyte level or add distilled water CAUTION Your battery is a maintenance free type battery and can be permanently damaged if the cap strip is removed NOTE If your battery seems weak and or is leaking elec trolyte causing hard starting or other electrical troubles contact your KYMCO dealer immediately NOTE If your motorcycle is not going to be ridden for long period of time the battery may discharge electricity by itself Disconnect the battery s negative terminal and charge the battery periodically during storage NOTE Always use a battery charger specifically designed for use on a maintenance free type battery A WARNING Your motorcycle s battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seri ously hurt you Wear protective clothing and a face shield or have a qualified technician perform the bat tery maintenance MAINTENANCE GO KYMCO Battery removal The battery is located in the battery box below the seat 6 After cleaning the terminals apply a thin coat of dielec 221 tric grease on the terminals NOTE Always keep the ignition switc
28. d from storage Storage 1 Change the engine oil and filter 2 Empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equiva lent method Spray the inside of the tank with an aerosol rust inhibiting oil Close the fuel filler cap on the fuel tank A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel the motorcycle outdoors and wipe up any spills immediately 3 To prevent rusting in the cylinder perform the following Remove the spark plug cap from the spark plug and use tape or string to secure the cap to any convenient plastic body part so that itis positioned away from the spark plugs Remove the spark plug from the engine and store it in a safe dry place Do not connect the spark plug to the spark plug cap GO KYMCO Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth Crank the engine several times to distribute the oil Reinstall the spark plug and spark plug cap Remove the battery Store itin an area protected from freez ing temperatures and direct sunlight Slow charge the bat tery once a month use a quality charger designed for use on a maintenance free type battery Wash and dry the motorcycle Wax all painted surfaces Coat the chrome or bare aluminum
29. dow on the right engine cover with the motorcycle parked on the center stand on level ground 3 Remove the oil drain bolt and drain the engine oil into 9 Adjust the oil level as required so the level reaches the suitable container upper mark in the oil level window 2 Replace the oil 4 Reinstall the drain plug and tighten it to the specified torque filler cap and inspect for any leaks MAINTENANCE GO KYMCO Spark plug Recommended spark plug The spark plug should be inspected cleaned and replaced Quannon 150 models CR8E periodically Whenever servicing the spark plug 1 be sure to Spark plug gap 0 024 0 028 in observe the color of the removed spark plug s porcelain tip 0 6 0 7 mm CAUTION An improper spark plug may have an incorrect fit or heat range for your motorcycle s engine This may cause severe engine damage which will not be covered under warranty Never use a spark plug with an improper heat range as severe engine damage could result Spark plug service amp replacement 1 Remove the spark plug with a suitable spark plug socket y 2 Inspect the spark plug for cracks in the porcelain insulator RA lt damage to the main threads and for worn fouled or carbon This color tells you whether or not the standard spark plug is Ld Suitable for your type of riding Under normal usage a spark plug s porcelain tip should be light brown or tan color If the spark plug porcela
30. e the lever can move from an at rest position until the brake mechanism engages when pres sure is applied to the brake lever b 1 Measure the free play of the front brake lever end 1 and the rear brake lever 2 Brake lever play 0 4 0 8 in 10 20mm 24 GO KYMCO 3 Inspect the brake master cylinders hoses and brake calli pers 3 for any fluid leaks 4 nspect the brake pads to make sure there is adequate material left 4 Ifthe pad wears to the pointthatthe grooves on the pad disappears replace both pads immediately WARNING Proper brake operation is essential for your riding safety Contact your KYMCO dealer immediately if you have any brake related service needs OPERATION Tire inspection Inspect the tire inflation pressure and the tire s condition before each ride Tire condition 1 Inspectthe tire tread for foreign objects such as a nails glass gravel or other embedded objects Check for other damage 6 in the tire tread area or cracks in the tire sidewall si 2 a Tire pressure 1 Use a quality tire pressure gauge to check the tire pressure HE 27 before riding Check the pressure when the tires are cold A 2 Check the pressure when the motorcycle is at rest on its 2 Use the indicator arrows 8 on tire sidewall to locate stand and the tires are touching the ground the wear indicator bars in the tire s tread As the tire
31. e your speed by closing the throttle and then apply both the front 1 brake and rear 2 brakes evenly and A CAUTION smoothly As you brake the motorcycle s brake light will Always park your the motorcycle on firm level ground illuminate to help prevent it from falling over 4 Remember to return the turn signal switch to the center f you must park on an incline aim the front of your off position after completing your stop motorcycle uphill and place it on the center stand OPERATION KYMCO 8 Verify that your motorcycle is parked safely and that it will not tip over A WARNING The exhaust pipe and muffler become very hot during operation and remain so for some time after stopping Be careful that you or others do not come into contact with these parts of the motorcycle when you first stop motorcycle and for enough time thereafter to allow 2 ee these parts to cool Touching these parts before they 17 have cooled can result in serious burns 6 Squeeze the front brake lever 1 flip the side stand down Park your motorcycle where pedestrians or children 2 and dismount the motorcycle from the left side not likely to touch the muffler Make sure flammable materials such as dry grass leaves do not come in contact with the exhaust system when parking your motorcycle 7 the handlebars to the left and rotate the ignition key in the ignition switch t
32. em fied for your motorcycle 8 Complete the installation by reinstalling the air cleaner parts in the reverse order of removal CAUTION Never use oil or solventto wash the paper type element Be careful to keep water from entering the air cleaner as this may may result in hard starting or premature 5 Based upon the element s condition and the Periodic Mainte wear nance Schedule clean or discard the element If the element If the air cleaner element or cover is not installed prop 5 not being replaced blow the debris from the element with erly dirt may be drawn into the engine This dirt can compressed air cause premature engine wear and affect engine perfor mance Using the wrong KYMCO air cleaner element or other air cleaner element which is not of equivalent quality may cause premature engine wear or performance prob lems 6 Before installing the cleaned or new element use a clean cloth to wipe the interior of the air cleaner box 5 48 MAINTENANCE KYMCO Throttle free play adjustment Brake fluid Before each ride and during periodic maintenance check for With the motorcycle in an upright position check the front and smooth throttle grip rotation from the fully open to the fully closed rear brake fluid level The level should be above the lower level position at both full steering positions mark in both brake fluid reservoir If the level is at or below the lower level mark L check the
33. ervice data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA recommends that your KYMCO dealer road test your motorcycle after each periodic main tenance service is completed Maintenance schedule notes see page 43 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently if the motorcycle is ridden in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 42 MAINTENANCE KYMCO Maintenance schedule e fem _ anni T sanos recom Daly Prove _____ PR 1 Plug Clean at every 2000km and replace R at every 5000 A TA LA LO Carburetor L LI eee v DeCan A JA v ArCemr R Electrolyte 1 j _ 1 ____ v Fuel Fiter Sereen JR ________ Brake System L EL LL do Clutch Lever Free A A A A _____ LLL 4 e above items are applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed interva
34. ges 30 amp 31 NOTE Refer to the break in recommendations on pages 39 and 40 of this manual before riding your motorcycle for the first time OPERATION Engine oil inspection Check the oil level each time you ride your motorcycle 1 Place your motorcycle on its center stand on level ground 2 Checkthe oil level atthe oil level window in the right engine cover GO KYMCO 3 Verify that the oil level is between the upper limit and the lower limit in the window 4 f the oil level is below the lower limit add engine oil until the oil level rises to the upper limit Specified Oil Type SAE 15W 40 API Rating SJ or greater Oil Capacity 1 30 qt 1 2L Oil Capacity during oil change 0 95 qt 0 9L A WARNING The engine and exhaust can become very hot after use Be very careful when inspecting the engine oil level so you do not burn yourself CAUTION Use a motor oil that has been formulated for use in a four stroke motorcycle engine Automotive oils will not meet your motorcycle s requirements and can cause premature wear of the engine components Contact your KYMCO dealer if you have any oil re lated service questions or needs 23 OPERATION Brake inspection Ride your motorcycle at low speed on a dry road and altemately apply the front and rear brakes to check their performance The front and rear brake levers should have the proper free play Free play is the distanc
35. ght front turn signal 2 Right rear turn signal 5 Engine stop switch and starter Oil level window 3 Exhaust muffler motor button 9 VIN frame number 6 Fuel tank B NOTE Your motorcycle may differ slightly in appearance from the images in this manual SECTION 2 KYMCO CONTROLS amp FEATURES Vehicle identification number Engine serial number The vehicle identification number also known as the VIN or The engine serial number also known as the ESN is stamped frame number is a 17 digit number stamped on the right side left side of the engine case of the frame At this same location is the VIN compliance label When you take delivery of your motorcycle check that the VIN stamped on your motorcycle and imprinted on the label is the same as the VIN listed in the bill of sale and the warranty docu ments you receive from your dealer NOTE Write your motorcycle s VIN and ESN in the boxes provided in the inside rear cover of this Owner s Manual CONTROLS amp FEATURES GO KYMCO KEYS IGNITION SWITCH amp STEERING LOCK Your Quannon motorcycle is supplied with two identical igni operate the ignition switch and the steering lock tion switch keys that operate the ignition switch the steering lock the fuel filler cap and the helmet lock Key code 1 OFF In this position the motorcycle s electrical system is Both keys have a unique code stamped on the tab supplied off and the engine cann
36. h OFF when servic ing the battery Battery installation 1 Open and remove the passenger s and rider s seats Install the battery in the reverse order of the battery removal see pages 14 and 47 connecting the positive lead first and then the negative lead 1 3 2 Lift up the battery cover 1 3 Disconnect the negative terminal lead 2 from the battery first then disconnect the positive terminal lead 3 4 Pull out the battery 4 from the battery box 5 Ifthe battery terminals are corroded clean them with a wire brush using mild soap and water 51 MAINTENANCE GO KYMCO Wire connectors amp rubber covers Fuses During the periodic maintenance check make sure that wire When frequent fuse failures occur it usually indicates a short connectors are secure and that protective rubber covers are circuit or an overload in the electrical system in good condition Fuse list 15A CHARGE fuse protects battery charging system 15A IGNITION fuse protects the ignition system and other systems The tabs 1 on the connectors should be engaged to ensure that the connectors stay fastened during riding so there is no loss of electrical power While washing the motorcycle take care to avoid spraying wa E T Ignition fuse 15A ter directly on the connectors 2 Charge fuse 15A u 6 Spare fuse is located on the inside of the battery During service pull the covers
37. hain lubricant approved for use on O ring type drive chains OPERATION KYMCO Clutch lever amp cable inspection Before each ride check the clutch lever free play and operation Clutch cable free play adjustment on your motorcycle id P 1 Loosen the lock nut 6 on the clutch lever perch and turn the adjuster nut 7 clockwise until itis seated to the perch 2 Loosen the cable lock nut 8 and rotate the adjuster nut Clutch lever free play inspection 9 until you achieve the proper clutch lever free play 1 Check the lever s free play 5 and make the free play falls Tighten the adjuster nut 9 within the specified range If not follow the adjustment pro j cedures listed here Clutch lever free play 0 2 0 4 in 5 10 mm 2 Make sure that the clutch cable action is smooth as you squeeze the clutch lever If not lubricate the clutch cable and readjust the free play CAUTION Improper clutch lever and cable free play adjustment 3 Make any fine adjustments in the clutch lever free play will cause premature clutch wear Lubricate and ad using the adjuster 7 on the clutch lever perch Once the just the clutch control often to prevent failures free play is set tighten the adjuster nut 6 m OPERATION GO KYMCO Throttle inspection Chassis inspection Before each ride make sure that the throttle returns to its fully Before each ride check the operation and condition of other com Closed positio
38. ign or operation GO KYMCO 4 WARNING Improper accessories or modifications can make your motorcycle unsafe and can lead to an accident Never modify your motorcycle through the improper installation or use of accessories All parts and ac cessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this motorcycle and should be installed and used according to instruction If you have any questions consult an authorized KYMCO dealer Caution labels Your KYMCO Quannon motorcycle comes equipped with sev eral labels and hangtags containing important safety informa tion Anyone who rides your motorcycle should read and un derstand this information before operating it The labels should be considered permanent parts of the vehicle label comes off or becomes hard to read contact your KYMCO dealer im mediately for a replacement LOCATION OF PARTS amp CONTROLS C KYMCO 4 9 5 9 1 Headlight dimmer switch pass 3 Ignition switch 7 Taillight S toplight pea ed signa switch 4 left front turn signal Left rear turn signal 2 Headlight 5 Transmission shift lever 9 Helmet lock 6 Fuel tank cap Side stand m NOTE Your motorcycle may differ slightly in appearance from the images in this manual LOCATION OF PARTS AND CONTROLS KYMCO 5 D 6 2 2 3 9 4 1 Taillight Stoplight 4 Rear brake pedal 7 Ri
39. ill the fuel tank as soon as possible 2 Press and hold the ADJ Adjust button for more than two seconds to select the ODO mode 3 NOTE The digital clock can only be adjusted in the ODO 7 mode Do notselectthe tripmeter or oil service meter modes if you wish to adjust the clock s time display m 4 2 E F 3 Press and hold both the MODE and the ADJ Adjust but tons at the same time for more than two seconds You will know that the clock is in the adjustment mode when the hour display begins to flash 1 Segment E indicates Empty 2 Segment F indicated Full 3 Fuel pump icon 20 CONTROLS amp FEATURES GO KYMCO 4 To set the hour press the Adjust button until the 6 To minutes press the Adjust button until the display cycles to the desired hour number display cycles to the desired minutes number 7 au 5 5 Press the MODE button and the minute display will begin 7 end the clock adjustment press and hold both the MODE to flash and the Adjust buttons at the same time The clock display will stop flashing and any further adjustment will be cancelled if the MODE or the Adjust button is not pushed within ten seconds 21 SECTION 3 OPERATION Pre ride inspection For your safety it is very important to take a few moments before each ride to walk around yo
40. in tip is very white or glazed appearing then the spark plug has been operating too hot In such a situation you should replace the standard spark plug with a spark plug that has a colder heat range usually a higher number consult with your KYMCO dealer when selecting an alternate spark plug 46 MAINTENANCE KYMCO T Air cleaner filter element 3 Ifthe spark plug has only been removed once itis acceptable The air cleaner filter element should be serviced at regular to reuse removal and reinstallation more than two times will Service the element more often when riding in un compromise the sealing washer s ability to seal combustion usually wet or dusty areas chamber gases 4 Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine After cleaning or when installing a new spark plug readjust the spark plug gap 2 to the specified limit by using a spark plug gap thick ness gauge 5 Reinstall the cleaned or new spark plug in the cylinder head and tighten securely to the specified torque Spark plug torque 816 8 11 2 1 Open the passenger seat see page 14 3 Remove the six air cleaner case cover screws 3 MAINTENANCE KYMCO 4 Remove the air cleaner element 4 by lifting it out of the air 7 Install a new air cleaner element Use a genuine KYMCO air cleaner case cleaner element or an equivalent air cleaner element speci NN W
41. increasing your cornering lean angles over the first 100 miles 160 km before attempting maximum lean angles Avoid hard acceleration hard corner ing and hard braking for the first 100 miles 160 km A WARNING Failure to break in your tires could cause the tires to slip and could result in you losing control of the motorcycle Use extra care when riding on new tires Ride your mo torcycle properly and safely as described in this Owner s Manual and avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km SECTION 4 MAINTENANCE The importance of maintenance Maintaining your motorcycle properly is essential for safe eco nomical and trouble free riding It will also help reduce air pol lution and maximize fuel economy To help you properly care for your motorcycle the following pages in this Owner s Manual include a maintenance sched ule to help you make sure your motorcycle is serviced at the appropriate intervals These instructions are based on the assumption that your motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the maintenance schedule Consult your KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance rec ommendations and schedules in this Owner s Manual
42. itch Use the turn signal indicator to signal to other traffic that you intend to turn or change lanes The turn signal light on the dash will flash to alert the rider that the switch is engaged for turning to the left 5 for turning to the right 6 To cancel the turn signal press the switch in when it is in the center position 7 NOTE The turn signals do not automatically cancel Be sure to cancel your signals each time you complete a turn or lane change Horn button 8 Press the hom button to sound the horn Dimmer switch ZO switch position 9 turns the headlight low beam ED switch position turns the headlight high beam on The high beam indicator light on the dash is activated as well Passing light button Use this button 11 to rapidly flick the headlamp high beam on and off to signal other vehicles that you wish to pass CONTROLS amp FEATURES GO KYMCO Helmet lock Seat Lock amp tool kit 4 4 47 To use the helmet lock To open the seat passenger section 1 Insert ignition switch key and rotate it clockwise to open 1 Insert the ignition switch key into the seat lock 8 and ro the lock tate it clockwise to open the seat latch 2 Put the helmets strap ring into the locks pin and push 2 Lift up on the back edge of the passenger seat 4 and the outside of the pin 2 in to secure the lock remove it from the motorcycle
43. lar traffic 11 CONTROLS amp FEATURES KYMCO Right handlebar switch NOTE The starter motor will not engage unless the front brake lever is squeezed orthe rear brake lever is depressed at the same time the starter button is pressed CAUTION Release the starter button immediately after the engine has started To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the motorcycle fails to start immediately check the fuel level and the battery condition Allow the starter motor to cool before attempting to start the engine again Headlight switch 1 33 position The headlight and taillight will be lit sooz position The position light and taillight running lamps will be lit position The headlight and taillight will be off NOTE Not all Quannon motorcycles have switches that control the headlight circuit Depending upon country and state regulations your motorcycle s controls may differ from the switches described here Electric starter button 2 8 Engine stop switch 3 62 position Turn the ignition switch ON and press the electric starter but The ignition circuit is off The engine will not start or run ton to activate the starter motor B Engine stop switch 4 position 12 The ignition circuit is on and the engine can start and run CONTROLS amp FEATURES Left handlebar switch Tum signal sw
44. lly cautious 4 WARNING When riding in wet or rainy conditions or on slippery surfaces your ability to maneuver and stop will be re duced For your safety e Exercise extreme caution when braking accelerating or turning and slow the motorcycle down by simultaneously apply Ride at slower speeds and allow for extra stopping ing both the front and rear brakes time and distance 8 After completing the turn open the throttle gradually to Keep the motorcycle as upright as possible accelerate the ODIO OS Use extreme caution when riding over slippery sur 9 When descending a steep grade close the throttle fully faces such as railroad tracks iron plates manhole and apply both brakes to slow the motorcycle covers and painted lines 36 OPERATION Stopping amp parking the motorcycle Use care when concluding your ride and parking your motorcycle 1 To alert other drivers in plenty of time use your turn signal in advance of your intended turn 2 Use your mirrors and turn your head in order to see other vehicles that are to your side or behind you 5 After you have come to a full stop turn the ignition switch to the OFF position A WARNING Never operate the ignition switch while riding Doing so will resultin a sudden loss of power to your motorcycle and could cause you to lose control Only operate the ignition switch after the motorcycle has come to a com plete and safe stop 3 Reduc
45. ls The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas 43 MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4 stroke engine oil to ensure longer service life of your motorcycle Only use oils that have been formulated for use in a motorcycle and have a 5 rating per the API service classification Specified Oil Type SAE 15W 40 API Rating SJ or greater Oil Capacity 1 30 qt 1 2L Oil Capacity during oil change 0 95 qt 0 9L If this viscosity is not available select an altermative engine according to the chart shown below ENGINE OIL VISCOSITIES 20W 40 20W 50 15W 40 15W 50 __ ES ES 10 0 10 20 30 40 0 20 40 60 80 100 NOTE Contact your KYMCO dealer for engine oil screen service Engine oil change Engine oil quality is the primary factor that affects engine lon gevity Change your motorcycle s engine oil as specified in the maintenance schedule see pages 42 and 43 NOTE When riding your motorcycle in very dusty condi tions oil changes should be performed more frequently than specified in the maintenance schedule NOTE Always dispose of used engine oil in an environ mentally responsible manner You should take the drain oil in a sealed container to your local recycling center or service station for reclamation Do throw
46. n at all steering angles ponents on your motorcycle s chassis Rear suspension inspection 4 WARNING Press down on the seat several times to make sure the Proper throttle operation is essential for your riding rear Suspension action is smooth Visually inspect the rear safety Do not ride your motorcycle if the throttle does damper for fluid leaks Brake performance inspection Press down on the rear brake pedal and squeeze the front brake lever to verify that the brakes prevent the wheels from turning Visually inspect the brake components for fluid leaks Rear view mirror inspection Adjust the mirrors so you have a clear rear view Make Sure the mirrors are secured to the fairing so they will not vibrate excessively and cause difficulty seeing the using 30 the mirrors not operate smoothly or fails to close fully when released Contact your KYMCO dealer immediately if you have any throttle related service needs OPERATION License plate inspection Make sure the license plate is secure on the motorcycle and is in plain view Make sure any other required inspec tion labels or tags are positioned as required by law Damaged items or needed repairs Should you discover any damage to your motorcycle or that the motorcycle is in need of repair take action to have it serviced immediately Keeping your motorcycle in proper working condition is essential for your safety and for main taining the value of your vehicle Lubricati
47. neutral indicator on the dash will illuminate s Cum T o k x um pum 5 With the throttle closed squeeze the clutch lever and press 3 Turn the ignition switch 2 to the starter button 2 Release the starter button as soon 32 as the engine starts OPERATION NOTE The low oil pressure indicator on the dash should go off within a few seconds of starting the engine If the light stays on stop the engine immediately and check the engine oil level CAUTION Operating your motorcycle s engine with insufficient oil pressure can cause serious engine damage 6 Release the clutch lever and keep the throttle closed while the engine warms up Allow the engine to warm until the idle speed is stable and smooth CAUTION Do not press the starter button while the engine is run ning as the engine will be damaged Starting When the engine is warm Starting a warm engine is the same as starting a cold engine except that the throttle must be held partially open during starting 1 Follow steps 1 through 4 2 Rotate the throttle grip open 1 8 to 1 4 open squeeze the clutch lever and press the starter button 2 Release the starter button as soon as the engine starts 3 Follow step 6 being careful to adhere to the caution and warning notes GO KYMCO Riding the motorcycle Before each ride follow the pre ride inspection guidelines listed on pages 22 thr
48. ng detergents or any kind of chemical cleaner Dry with a soft clean cloth Removing road salt The salt used in some areas to prevent road icing can be very corrosive to your motorcycle Wash your motorcycle as soon as possible if it comes in contact with road salt or sea water 1 Clean the motorcycle using cool water see page 53 Do not use warm water as this will increase the corrosive ef fect of the salt 2 Dry the motorcycle and protect painted and metal surfaces with wax or polish Painted aluminum wheel maintenance Even if protected by paint aluminum may corrode from con tact with dirt mud or road salt Clean the motorcycle s wheels with a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Apply touch up paint to the wheels where damage has occurred Exhaust pipe maintenance The exhaust system is painted and polished stainless steel but it can become stained by oil or mud If necessary remove heat stains with a liquid kitchen counter abrasive MAINTENANCE STORAGE GUIDE Extended storage such as for the winter months requires that you take certain steps to reduce deterioration resulting from your motorcycle s inactivity Whenever possible perform any necessary periodic maintenance or repairs before storage so the motorcycle will be in good condition when it is remove
49. o lock the steering Remove the key 38 OPERATION Break in recommendations The first 1000 miles 1600 km of riding are the most impor tant in the life of your motorcycle Proper break in operation during this time will help ensure maximum life and performance from your new motorcycle Proper break in operation allows the machined surfaces to polish each other and mate smoothly Your motorcycle s reliability and performance depend on spe Clal care and restraint exercised during the break in period It Is especially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat The following guidelines should be followed during the break in period Maximum throttle operation Initial 500 miles 800 km Less than 1 2 throttle Up to 1000 miles 1600 km Less than 3 4 throttle Vary the engine speed The engine speed should be varied and not held at a constant rate for long periods of time This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids in the mating process of the engine and transmis sion components It is essential that some stress be placed on these components during break in to ensure this mating process Do not however apply excessive load on the motorcycle s drive line GO KYMCO Avoid constant low speed Operating the engine at constant low speed light load can cause parts to glaze and no
50. on point check Visually check that all of the motorcycle s lubrication points have been lubricated properly GO KYMCO Starting the engine Always follow the proper starting procedure as described here NOTE Your motorcycle is equipped with a side stand ig nition cutoff system The engine cannot be started if the side stand is down A running engine will shut off if the side stand is lowered WARNING Your motorcycle s exhaust emits poisonous carbon monoxide gas High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage Do not run the motorcycle s engine with the garage door closed Even with the door open run the engine only long enough to move your motorcycle out of the garage CAUTION To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the motorcycle fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again NOTE Always check the engine oil level and the fuel level BEFORE attempting to start your motorcycle s engine 31 OPERATION Starting When the engine is cold 1 Use the ignition key to unlock the steering lock on the steer ing head 4 The engine must be started with the transmission in the neutral position When the transmission 15 in NEUTRAL 2 Make sure the engine stop switch 1 is the
51. ornia Proposition 65 WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Battery amp Electrical System Damage Alert WARNING To avoid damage to the motorcycle s electrical system do not remove or install a battery wire when the ignition switch is in the ON position TABLE OF CONTENTS Manual Icon Legend uu inside of front cover CA Prop 65 amp Battery Warning inside of front cover OF GOES sce cease 1 SECTION 1 2 8 FONO a 2 Motorcycle 3 4 5 Accessories amp Modifications 6 Caution amp Warning Labels 6 Locations of Parts amp Controls 1 8 SECTION 2 CONTROLS amp FEATURES 9 21 Sana UMMM GES rassa 9 d E 10 10 10 1 Right hand Handlebar 12 Left hand Handlebar Switch 13 Gc ert tte 14 i us sa 14 ool di 14 Multifunction Meter eene 15 21 6 UE UN UR 17 Odometer Trip meter Service
52. ot be started The key can with the keys For security reasons this code is not stamped be removed from the ignition switch in this position on the motorcycle or recorded in the vehicle s basic docu mentation Since the code is required if you need replace EE ment keys record these important codes in the boxes pro 2 ON In this position motorcycle s electrical system is vided on the inside rear cover of this Owner s Manual on and the engine can De started The key cannot be removed from the ignition switch in this position NOTE Apply a lock lubricant with antifreeze properties 3 LOCK In this position the ignition switch locks the steer to key openings if the outside air temperature drops be ing of the motorcycle The key can be removed low freezing 32 F 0 C from the ignition switch in this position 10 CONTROLS amp FEATURES Z Using the steering lock LOCKING Turn the handlebars fully to the left then push in and turn the ignition switch ley to the LOCK 3 position Remove the key The steering should now be locked UNLOCK the ignition switch key to the OFF 1 or the ON 2 position to unlock the steering GO KYMCO A WARNING Do not turn the ignition switch to the OFF or LOCK positions while riding as this may cause an accident When parking and locking your motorcycle do not leave it in a place where it can hinder pedestrian or vehicu
53. ough 31 of this manual 1 Start the engine following the procedures on pages 31 through 33 of this manual Do not press the starter button 3 while the engine is running as the engine will be damaged Keep the trans mission in neutral while the engine warms up NOTE After starting the engine allow time for the engine oil to circulate before riding your motorcycle Allow suffi cient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricating oil to reach all critical engine components NOTE Review all of the safety recommendations that are listed in this manual before you ride 33 OPERATION A WARNING Wear a helmet and other safety equipment as recom mended in this Owner s Manual Mountthe motorcycle from the left side and firmly grasp the handlebars with both hands Once you are seated sit upright and touch the ground with both feet to pre vent slipping Retract the side stand and ride off to be gin your ride Make sure that the throttle is closed before moving the motorcycle off of its stand 3 Squeeze the clutch lever 2 and press down on the shift lever 3 with your left foot to move the transmission from NEUTRAL into first gear 2 Retract the side st eso 4 Slowly rotate the throttle grip 4 while simultaneously leasing the clutch lever The motorcycle will begin to move 34 forward OPERAT
54. r area MOTORCYCLE SAFETY PROTECTIVE APPAREL For your safety always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride your motorcycle Helmets and protection Your helmet is your most important piece of riding gear be cause it offers the best protection against head injuries Your helmet should fit your head comfortably and securely Always Wear a face shield or goggles to protect your eyes and to aid your vision Additional riding gear In addition to a helmet and eye protection you should also use Sturdy boots with nonslip soles to help protect your feet and ankles Leather gloves to keep your hands warm and help pre vent blisters cuts burns and bruises A motorcycle riding suit or jacket that has been de signed for comfort as well as protection Bright colored and reflective clothing can help make you more notice able in traffic Be sure to avoid any loose clothing that might get caught on any part of your motorcycle WARNING Not wearing a helmet increases your chance of serious injury or death in a crash Wear bright or reflective clothing Your clothes should fit properly not too tight or loose Always wear a helmet and wear eye protection Your footwear should be the proper size have low heels and offer ankle protection Wear gloves and always ride with both hands grasping the handlebars WARNING Be s
55. suitable eye protection Make yourself easy to see To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Know your limits Ride within the boundaries of your own skill at all times Know ing these limits and staying within them will help you to avoid accidents GO KYMCO Keep your motorcycle in safe condition For safe riding its important to inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this motorcycle Inspect your motorcycle before riding Do not forget to perform an entire safety inspection to ensure the safety of you and your passenger before each ride Be extra safety conscious on bad weather days Riding on bad weather days especially wet ones requires ex tra caution Braking distance can double on a rainy day Stay off of the painted surfaces manhole covers and greasy ap pearing areas on the pavement as they can be especially slip pery Use extreme caution at railway crossings and on metal gratings and bridges Whenever your are in doubt about the road conditions slow down Modification Modification of your motorcycle or removal of original equip ment may render the vehicle unsafe or illegal Obey all appli cable equipment regulations in you
56. sus Stoplight inspection tact your KYMCO dealer immediately if you have any rear brake lever to make sure the stoplight in the taillight Steering or suspension related service needs 7 illuminates 27 OPERATION Horn inspection 1 Press the horn button 1 on the left handlebar control to confirm that the horn sounds and it has adequate volume A WARNING Proper lightand horn function is essential for your riding safety So you can properly see the road and others can see you replace any failed bulbs immediately Clean or replace any damaged or dirty lenses immediately If your horn fails to operate or the sound is weak have it adjusted or replaced Contact your KYMCO dealer im mediately if you have any lights or horn related service needs 28 GO KYMCO Drive chain inspection 1 Check the drive chain slack 2 and confirm that is not too loose or is too tight Drive chain slack 0 4 0 8 in 10 20mm 2 To adjust the chain slack loosen the rear axle nut 3 3 Turn the adjuster nuts 4 in equal increments at the back ofthe swingarm until the proper amount of drive chain slack is achieved Use the punch marks stamped into the swingarm for reference while adjusting the slack Once the proper slack is set tighten the axle nut CAUTION Improper drive chain slack adjustment will cause pre mature chain wear Clean the drive chain with kero sine To prevent premature wear and rust use a c
57. t seat in properly Allow the engine to accelerate freely through the gears without exceeding the recommended throttle openings Avoid using full throttle for the first 1600 km 1000 miles The initial service Observe your first and most critical service The 300 mile 500 km initial service is the most important service your motor cycle will receive During the break in period all of the engine components will have worn in and all of the other parts will have seated in so adjustments will be required All fasteners will be tightened and the contaminated engine oil will be re placed NOTE Completion of the 300 mile 500 km initial service will ensure optimum service life and performance from your motorcycle Do not delay in having this service per formed once your motorcycle reaches this mileage 39 OPERATION 4 CAUTION The 300 mile 500 km service should be performed as outlined in the maintenance schedule section of this Owner s Manual Pay particular attention to the cau tion and warning in maintenance schedule section Unless you have formal training as a service techni cian and have access to KYMCO technical reference materials it is strongly suggested that you have the initial service performed by a KYMCO dealer 40 GO KYMCO Breaking in the new tires New tires need proper break in to assure maximum perfor mance just as your motorcycle s engine does Scuff in the tires tread surface by gradually
58. the left handlebar switch is pressed to the HI position the headlight high beam and this indicator will light The indicator will also light if the passing lamp switch is pressed on the left handlebar switch CONTROLS amp FEATURES Multifunction meter display GO KYMCO The liquid crystal display LCD portion of the multifunction display meter has the following functions 8 88 88085854 1 Speedometer 2 Fuel Level Gauge 3 Odometer Tripmeter Oil Service Meter 4 Digital Clock B hen the ignition switch is turned ON the multifunction dis play will temporarily display all of the elements for each func tion so you can be sure thatthe display is functioning properly Speedometer The speedometer displays the road speed of the motorcycle in MPH or Km h MPH To toggle the speedometer display between MPH or Km h press and hold the MODE button for more than two seconds See item 5 on page 15 17 CONTROLS amp FEATURES GO KYMCO Odometer Tripmeter Oil Service meter To select MPH Km h or the oil service reminder display on the To select the Odometer Tripmeter Oil Service meter LCD panel press and hold the MODE button for more than 1 Press and hold the ADJ Adjust button for more than two two seconds seconds to select the odometer tripmeter or oil service See item 5 on page 15 meter display on the LCD Odometer
59. ting a hazard make sure all cargo is securely tied down before you ride e Balance cargo weight evenly on the motorcycle 44 WARNING Overloading or improper loading will affect vehicle han dling stability and braking and can lead to an accident Never exceed the stated load capacity of your motorcycle Load limits Cargo should be properly distributed and securely at These specifications are the load limits for your Quannon motor tached Reduce speed when cargo Allow greater distance for braking cycle These general guidelines may help you decide how to add accessories to your motorcycle and how to load it properly 5 ACCESSORIES MODIFICATION amp CAUTION LABELS Accessories There is a large variety of accessories available to KYMCO motorcycle owners KYMCO cannot have direct control over the quality or suitability of accessories you may wish to pur chase The addition of unsuitable accessories to your motor cycle can lead to unsafe operating conditions It is not pos sible for KYMCO to test each accessory on the market or com binations of all the available accessories however your KYMCO dealer can assist you in selecting and installing qual ity accessories Use extreme caution when selecting and installing the ac cessories for your motorcycle No modifications KYMCO strongly advises you against removing any original equipment or modifying your motorcycle in any way that would change its des
60. tion code is stamped on tab 1 supplied with the key If you require a replacement key you will need this code to obtain a new key from your authorized KYMCO dealer Record the key number in the box above 2 VEHICLE IDENTIFICATION NUMBER VIN 3 ENGINE SERIAL NUMBER ESN Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen KYMCO 5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared October 2008 300 05 5
61. ur motorcycle and check its condition If you detect any problem be sure to address it im mediately or have it corrected by your KYMCO dealer A WARNING Improperly maintaining your motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems 4 CAUTION To prolong the service life of your motorcycle be sure to have a an initial service performed on your motorcycle after it has been ridden for 300 miles 500km 22 GO KYMCO 1 Engine oil inspection Add engine oil if required page 23 2 Frontand rear brakes Check lever operation and free play and check the condition of the brake pads page 24 Tires Check condition and inflation pressure page 25 Fuel level Fill fuel tank when necessary page 26 Steering Check for condition and smoothness page 27 Lights and horn Check that headlight tail brake light turn signals and horn function properly pages 27 amp 28 uU A UW 7 Drive chain Inspect condition and adjustment page 28 8 Clutch lever Inspect free play adjustment page 29 9 Throttle Check for smooth operation and that the throttle closes completely in all steering positions page 30 10 Chassis inspection Perform general inspection to rear suspension brakes rear view mirrors license plate and other chassis items pa
62. ure you and your passenger always wear approved motorcycle helmets that fit properly You should also wear eye protection and other protective apparel when you ride RIDING amp LOADING GUIDELINES GO KYMCO Your riding position The riding stability of your motorcycle is influenced by your Overloading will affect the motorcycle s stability and handling riding position When riding you should sit on the center ofthe be sure to stay within the limits given below seat If you sit on the rear of the seat you could reduce the Maximum weight capacity Includes the weight of the rider amount of weight on the front wheel This could affect the han passenger cargo and accessories 810 Ibs 368 kg dling and steering characteristics of the motorcycle Your motorcycle will tum more smoothly if you lean your body into the turn Use caution with extreme leaning or handlebar Loading guidelines Inputs that could upset the chassis Improperly loading your motorcycle will affect its stability and han When riding your motorcycle on a rough or slippery road re dling You should ride at reduced speeds when you are carrying duce your speed and hold the handlebars firmly Be prepared passenger or cargo Follow these guidelines whenever you carry to brake or turn to avoid a road hazard a passenger or cargo Maximum cargo weight 308 Ibs 140 kg Check that both tires are properly inflated To prevent loose items from crea
63. ystem func tions properly so your motorcycle will not cause excessive pollution tothe environment l 60 Make sure the air cleaner filter element is kept in good condition See page 47 for cleaning procedures The engine oil should be changed regularly to promote proper engine efficiency and reduce pollutants that ac cumulate in used engine oil Change the engine oil as specified in the maintenance schedule on pages 42 43 of this manual Use the proper type of gasoline Your motorcycle s en gine has been developed to use unleaded gasoline see page 26 for the fuel recommendations Using the im proper type of fuel such as a leaded fuel or fuel with performance enhancing additives will increase exhaust pollutants and will reduce the efficiency of your motorcycle s engine GO KYMCO WARNING Immediately repair or replace any fuel or emission sys tem component that will affect the efficiency and emis sion of your motorcycle Never modify your motorcycle as improper modifica tions will affect the safety the performance and emis sion output of your motorcycle Be aware that only an authorized KYMCO dealer has the tools the expertise and the technical resources to properly diagnose and repair the emission system com ponents on your Quannon motorcycle Do not attempt to effect repairs of this type yourself or you might en danger the environment or your own safety EXHAUST EMISSION CONTROL SYSTEM
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