pve user manual in original
Contents
1. When using the machine to perform work related activities you may experience discomfort in the hands arms shoulders neck or other parts of the body Adopt a comfortable posture whilst maintaining secure footing and avoiding awkward off balanced postures Changing posture during extended tasks may help avoid discomfort and fatigue In case of persistent or recurring symptoms consult a qualified health professional WARNING Vibrations hazards Normal and proper use of the machine exposes the operator to vibration Regular and frequent exposure to vibration may cause contribute to or aggravate injury or disorders to the operator sf ingers hands wrists arms shoulders and or nerves and blood supply or other bodyparts including debilitating and or permanent injuries or disorders that may develop gradually over periods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures SWERDE If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the machine or when not operating the machine stop operating the machine tell your employer and seek medical attention Continued use of the machine after the occurrence of any such symptom may increa2. EL USER MANUAL IN ORIGINAL Dok 101505 GB 1344 PVE CONTENTS SAFETY TH Eege 3 OPERATION PRECAUTIONS 3 4 5 6 TRANSPORT PRECAUTIONS 0 00 6 TECHNICAL DAJA see Wi FIELD OP APPLICA es 8 PREPARATIONS AND OPERATING CONDITION opinion 9 MAINTENANCE cdi 9 REGULAR MAINTENANCE 10 ELECTRIC EQUIPMENT PVE scio 10 FAULTY TRACING cani iaia 11 EC DECLARATION OF CONFORMITY 15 SWERDE Dok 101505 GB 1344 Dok 101505 GB 1344 PVE SAFETY INSTRUCTIONS To reduce the risk of serious injury or death to yourself or others read and understand the Safety and opera ting instruction before installing operating repairing maintaining or changing accessories on the machine Post this Safety and operating instruction at work locations provide copies to employees and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine In addition the operator or the operator s employer must assess the specific risks that maybe present as a result of each use of the machine Additional instructionst for the engine can be found in the manufacturer s engine manual Personal precautions and qualifications Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always use your common sense and good judgement Personal protective equipment Always use approved protec
3. cable immediately if a failure has been found 4 Do not keep working the poker out of the concrete more than 5 minutes 5 Do not restrict the movement of the poker during the work 6 Do not stop the poker inside the concrete 7 Change the wear parts to avoid damage to the internal parts Check wearing table for the poker MAINTENANCE Tool service MUST BE PERFORMED only by qualified repair personnel When replacing parts with new use only SWEPAC original parts SPECIFIC SAFETY RULES For your own safety as protection for others and to avoid damage to the motor read carefully the following usage recommendations 1 Firstly read the instruction of the converter where you are going to connect the vibrating pokers 2 For the operation of the vibrating poker make sure that operators have been instructed in the proper usage of the machine 3 The vibrating poker should only be used in the specific jobs for which it has been developed and under the instruction and safety recommendations of this manual 4 Be sure that the parts of the poker are tight before starting working 5 The vibrating poker plug should not be used to start or stop the equipment use the switch 6 Protect the electrical cable against heat oil or sharp edges 7 Avoid the flattening of the cable by heavy machinery which could cause breakage 8 Check the electrical cable is with the proper section and it is in good condition 9 Avoid the vibrating pokers are wo
4. chineparts This may cause choking scalping lacerations or death To reduce the risk Never grab or touch a rotating machine part Avoid wearing clothing neck ware or gloves that may get caught Cover long hair with a hair net DANGER Electrical hazard The machine is not electrically insulated Ifthe machine comes in to contact with electricity serious injuries or death may result Never operate the machine near any electric wire or other source of electricity Make sure that there are no concealed wires or other sources of electricity in the working area DANGER Concealed object hazard During operating concealed wires and pipes constitute a danger that can result in serious injury Check the composition of the material before operating Watch out for concealed cables and pipes for example electricity telephone water gas and sewage lines If the machine seems to have hit a concealed object switch off the machine immediately Make sure that there is no danger before continuing WARNING Involuntary start Involuntary start of the machine may cause injury Keep your hands away from the start and stop device until you are ready to start the machine Learn how the machine is switched off in the event of an emergency WARNING Noise hazard High noise levels can cause permanent and disablinghearing loss and other problems such as tinnitus ringing buzzing whistling or humming in the ears To reduce risks and pre
5. concrete with a poker vibrator The poker size should be adapted to the density of reinforcement and concrete thickness Care is required at rails forms and stop ends Introduce the vibrator vertically in the concrete mass without moving it horizontally Do not transport concrete with a poker vibrator This would increase the risk of over vibration Always start by leveling vibration Make short pokes in order to level high spots The concrete vibrator should be introduced into the mass at regular intervals The interval should be from approximately 8 times the diameter of the poker Duration of each insertion shall be inside 5 15 seconds The time in vibrating the different layers should not be big to avoid cold joints Do not push or force the vibrator into the mass it could be stuck in the reinforcements Always remove the poker vertically with movements upwards and downwards so the concrete fills the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibrator is produced Keep a distance of 7 cm minimum from any walls or form works Choose the type of vibrator adequate to the dimensions of the structure
6. d frequency from the converter Bearings broken and gives resistance our without oil lubrication Verify the out voltage and frequency from the converter The motor inside the poker works only on 2 phases Broken feed cable or phase out of order Check the specification of the extension cables Two long extensions or to small area Bearings are in bad condition SUENDC 11 PVE bvel PD SOSLOL HOC SWERDE 12 PVE bel d9 SOSLOL Mod 13 SWERDE PVE bvel PD SOSLOL HOC SWERDE 14 Dok 101505 GB 1344 PVE SUPENDC EC declaration of conformity Manufacturer Swepac AB Blockvagen 3 34132 Ljungby 1 Category PokerVibrator 2 Type PVE The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A 1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockv gen 3 SE 34132 Ljungby Hans Holmlund Product Manager SWERDE SUPENDC SWEPAC AB Address Blockvagen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
7. ets stuck there maybe sudden and unexpected movemen that can cause injuries Always inspect the machine prior to use Never use the machine if you suspect that it is damaged Make sure that the handle is clean and free of grease and oil Keep your feet away from the machine Never sit on the machine Never strike or abuse the machine Pay attention and look at what you are doing WARNING Dust and fume hazard Dusts and or fumes generated or dispersed when using the machine may cause serious and perma nent respiratory disease illness or other bodily injury forexample silicosis or other irreversible lung disease that can be fatal cancer birth defects and or skin inflammation Some dusts and fumes created by compaction work contain substances known to cause respiratory disease cancer birth defects or other reproductive harm Dust and fumes in the air can be invisible to the naked eve so do not rely on eye sight to determine if there is dust or fumes are the air To reduce the risk of exposure to dust and fumes do all of the following Perform site specific risk assessment The risk assessment should include dust and fumes created by the use of the machine and the potential for disturbing existing dust Wear maintain and correctly use respiratory protection as instructed by your employer and as required by occupational health and safety regulations Ther espiratory protection must be effective for the type of s
8. f torque to avoid the water does not penetrate in the head Finally apply two weld spots to secure the parts do not loosen 2 Always you change the switch be sure the bolts of the switch box are tighten and the box is watertight 3 After maintenance jobs all the parts must be assembled correctly 4 Every 12 month or more frequently depending on the use it is recommended an inspection be done by an authorized dealer 5 Check the wear of the poker controlling the outside diameter and length of the poker Replace the housing or cap when the diameter or length in the least point is less than the specified in the table according to the model ELECTRIC EQUIPMENT PVE ELECTRIC WIRINGS AND ELECTRICCOMPONENTS 1 Three phase 32 A Plug 2 Cable to switch 4mm2 3 Cable to switch 4mm2 4 Cable to switch 4mm2 5 Switch 6 Cable to motor 2 5mm2 7 Cable to motor 2 5mm2 8 Cable to motor 2 5mm2 9 Motor 42V 3 phase 10 SWERDE Dok 101505 GB 1344 Dok 101505 GB 1344 FAULTY TRACING PVE PROBLEM CAUSE SOLUTION The poker does not work The vibrating poker works correctly but it overheats The poker works slowly and it overheats The motor is noisy Verify if there is current to the poker Plug in bad condition Detective switch The electric motor in the tub is broken Too many or to big poker connected in the same time to the converter The converter has not enough amps for the applications Verify the out voltage an
9. her other wise usea BE type carbon dioxide fire extinguisher DANGER Fuel hazard The fuel is flammable and fuel fumes can explode when ignited causing serious injury or death Protect your skin from contac twith the fuel If fuel has penetratedtheskin consult a qualified health professional Never remove the filler cap or fill the fueltank when the machine is hot Fill thef ueltank outdoors or in aclean and well ventilated place free from sparks and open flames Fill the fuel tank at least ten meters 30 feet from the place where the machine is to be used Release the filler cap slowly to let pressure escape Never over fill the fuel tank Make sure the filler cap is screwed on when the machine is used Avoid spilling fuel on the machine wipe off any spilled fuel Check regularly for fuel leaks Never use the machine if it is leaking fuel Never use the machine in the proximity of material that can generate sparks Remove all hot or spark generating devices before startingthe machine Never smoke when filling the fuel tank or when working with the machine or servicing it Only store fuel in a container that is specially constructed and approved for the purpose Consumed fuel and oil containers must be taken care of and returned to the retailer Never use your fingers to check for fluid leaks WARNING Unexpected movements The machine is exposed to heavy strains during operation If the machine breaks or g
10. kers and others against harmful exposure to dust and fumes should be established and mplemented based on advice from health and safety experts Consult with experts DANGER Exhaust gas hazard The exhaust gas from the machine s combustion engine contains carbon monoxide which is poi sonous and chemicals which cause cancer birth defects or other reproductive harm Inhalation of exhaust fumes can cause serious injury illness or death Never inhale exhaust fumes Ensure good ventilation extraction of air by fan If necessary SWERDE Dok 101505 GB 1344 Dok 101505 GB 1344 PVE WARNING Projectiles Failure of the work piece of accessories or even of the machine itself may generate high velocity projectiles During operating splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons To reduce these risk Use approved personal protective equipment and sa fety helmet including impact resistant eye protection with side protection Make sure that no unauthorised persons trespass into the working zone Keep the work place free from foreign objects WARNING Rotating blades hazards There is a risk of hands and feet getting caught by the rotating blades when the machine is running This can cause personal injury Never place your hands or feet inside the protection ring when the machine is running WARNING Motions hazards
11. me CAUTION High temperature The machines engine exhaust pipe and bottom become hot during operation Touching them can lead to burns Never touch a hot machine Never touch the bottom of the machine when its hot Wait until the engine exhaust pipe and bottom of the machine have cooled down before carrying out maintenance work STORAGE PRECAUTIONS Keep the machine in a safe place out of the reach of children and locked up SWERDE Dok 101505 GB 1344 Dok 101505 GB 1344 PVE TECHNICAL DATA VIBRATING POKER Molla PVE 38 50 58 65 KEE Motor in head BIGGIO aldo 42 V 3phase 200Hz Cda 3x4mm length 10m plug CE typ Hose l no IN ara 5m Rubber hose Standard Special lenght upon request MODEL WEIGHT DIAMETRE LENGHT Kg mm mm MODEL AMP VIBRATION PER MINUTE CENTRIFUGAL CONSUMP FORCE OUTPUT PVE38 8 12 000 175 Kp PVE 50 12 000 375 Kp PVE 58 12 000 575 Kp PVE 65 12 000 520 Kp CONCRETE COMPACTING CAPACITY SWERDE PVE FIELD OF APPLICATION AND USE OF CONCRETE VIBRATOR A prerequisite for the finished floor to meet the quality requirements is to properly treat the fresh concrete During poker vibration concrete is submitted to vibration which will force trapped air to the surface making concrete homogeneous It is recommended that the slab be always poker vibrated if the thickness exceeds 100 mm or if the slab is double reinforced The next step is therefore to thoroughly compact
12. rking in contact with hard object during a long period 10 Disconnect the vibrating poker from the converter before doing any operation 11 Change the external wear parts to avoid damage to the internal parts 12 Proper protective equipment SHOULD BE USED because the acoustic pressure of this machine is 79dB ISO 6081 and acoustic power level is 85dB acc to ISO 3744 IN ADDITION LOCAL COUNTRY ESTABLISHED ORDINANCES SHOULD BE RESPECTED Effective value of vibration in hose m s The vibration that transmits to the operator does not exceed 2 5 m s2 of acceleration acc to ISO 5349 measured value at 1 m of the poker SWERDE PVE REGULAR MAINTENANCE ACCEPTED WEAR FOR DIAMETERS AND LENGTHS OF THE POKERS DIAMETER LENGHT i mm mm MODEL 36 5 38 365 370 48 50 360 370 56 58 410 420 M7 AFP 63 65 395 400 A The minimum dimensions are bold printed B The dimensions into brackets are the original dimensions H C Replace the housing when reach the minimum diameter D Replace the end cap when reach the minimum length 1 Every 12 months of working a lubrication of the bearings of the vibrating pokers is recommended depending of the use An expert should dismantle the vibrating poker Clean with solvent the bearings and check it Fill the hole in the cap with the recommended oil When you assemble place the sealant in all the threads It is important that all the parts are tightened 600 to 800 Nm o
13. se the risk of symptoms becoming more severe and or permanent Operate and maintain the machine as recommen ded in these instructions to prevent an unnecessary increase in vibration The following may help to reduce exposure to vibration for the operator If the machine has vibration absorbing handles keep them in a central position avoid pressing the handles into the end stops When the percussion mechanism is activated the only body contact with the machine yous hould have are your hands on the handle or handles Avoid any other contact for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force Make sure that the machine is well maintained and not worn out Immediately stop working if the machine suddenly starts to vibrate strongly Before resuming the work find and remove the cause of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See the Noise and vibration declaration statement for the machine including the declared vibration values This information can be found at the end of these Safety and operating instructions WARNING Trapping hazards There is a risk of neck ware hair gloves and clothes getting dragged into or caught by rotating ma
14. tive equipment Operators and all other persons in the working area must wear protective equipment i ncluding at a minimum Protective helmet Hearing protection Impact resistant eye protection with side protection Respiratory protection when appropriate Protective gloves Proper protective boots Appropriate work overall or similar clothing not loose fitting that covers your arms and legs Drugs alcohol or medication Drugs alcohol or medication may impair your judgment and powers of concentration Poor reactions and incorrect assessments can lead to severe accidents or death Never use the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine SWERDE OPERATION PRECAUTIONS DANGER Explosion hazard Ifa warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injuries or death Never operate the machine in any explosive environment Never use the machine near flammable materials fumes or dust Make sure that there are no undetected sources of gas or explosives Avoid contact with the warm exhaust pipe or the bottom of the machine DANGER Fire hazard Ifa fire starts in the machine it can cause injury If possible use an ABE class powder extinguis
15. to vibrate the distance among the reinforcement and the slump cone It is recommendable to have an additional concrete vibrator Before starting check that the concrete vibrator is in good condition and it works correctly Use the means of safety and protection Pour the concrete in the structure avoiding high heights Try to pour leveled the concrete The thickness of every layer should be less than 50 cm The recommendation is between 30 and 50 cm In order to vibrate slabs the poker has to be kept oblique so that the contact superficies with mass is bigger and the compacting effect is better Do not keep the concrete vibrator out of the concrete during longer periods Stop it during residence in the concrete vibration The concrete slab is working as a cooler for the vibrator tub and if this not is respected a break down will appear inside a shorter period with operating lost and unnecessary cost for the owner Follow the maintenance instructions 8 SWERDE Dok 101505 GB 1344 Dok 101505 GB 1344 PVE PREPARATIONS AND OPERATING CONDITION For your own safety as protection for others and to avoid damage to the equipment read carefully this manual and operating guidelines 1 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust 2 Never carry or pull the tool by using the feed cable and never for removing the outlet from the feed station 3 Replace damaged feed
16. ubstance at issue and if applicable approved by relevant governmental authority PVE Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable or disposable protective clo thes at the worksite and shower and change in to clean clothes before leaving the work site to reduce exposure of dust and fumes to your self other persons cars homes and other areas Avoid eating drinking and using tobacco products in areas where there is dust or fumes Wash your hands and face thoroughly as soon as possible upon leaving the exposure area and always before eating drinking using tobacco products or making contact with other persons Comply with all applicable laws and regultions including occupational health and safety regulations Participate in air monitoring medical examination programs and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations Consult with physicians experienced in relevant occupational medicine Work with your employer and trade organization to reduce dust and fume exposure at the work site and to reduce the risks Effective health and safety programs policies and procedures for protecting wor
17. vent an unnecessary increase in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection PVE TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and similar appliance this can lead to injury Use marked lifting points Make sure that all lifting devices are dimensionedfor the weight of the machine Never remain under or in the immediate vicinity of the machine MAINTENANCE PRECAUTIONS WARNING Unexpected start hazard During maintenance or when changing blades on the machine there is a risk that the engine backfires or that the machine unexpectedly starts This applies especially when the engine is hot and if the switch is in position ON This can result in serious personal injury Always let the engine cool down Always turn the switch to position OFF Always take the cap off the spark plug WARNING Unexpected start hazard Any machine modification may result in bodily injuries to yourself or others Never modify the machine Modified machines are not covered by warranty or product liability Always use original parts insertion tools and accessories Change damaged parts immediately Replace worn components in good ti
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