User Manual - Novo Precision
Contents
1. 1 2 2 1 IN a E m mE Sas ea TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 6100 002 FRACT 1 16 DWN PART NAME ENTERPRISES 1 m 205 RWS FEED ASSEMBLY 7 XXX 005 CUSTOMER XXXX 0005 DATE 031408 H n MATERIAL REQ D c PART LISTING DESCRIPTION 9010 024 9010 024 PEED HANDLE ARD WASHER 8001 148 SPOOL WEDGE SPRING OPTIONAL 8001 161 TAPER SPOOL HUB 9310 012 SHAFT BEARING 8001 119 RETAINER HUB 8001 154 MAIN SHAFT 6100 225 INNER MOUNTING PLATE 6100 227 BRAKE MOUNT TIE PLATES 9201 023 COUPLING BODY 8 9201 020 COUPLING SPYDER OUPLING BODY 2 RAKE MOUNT PLATE AG PARTICLE BRAKE 16 1 2 5 2 1 L j TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 6100 003 E DET icum CHK ENTERFRISES 510 E TENSION PAYOFF 4 CUSTOMER 2 0005 DATE 031108 PART LISTING DESCRIPTION 6100 131 BAFEIY COVER iT 6100 110 Cover SUPPORT 9100 028 PROX SENSOR fr 4300 124 SENSOR BRACKET 31 6100 112 LEFT END PANEL 2 6100 1088 0 11 6100 104 2 POCKET ADJUSTING BLOCK 2 6100 103 5 POCKET ADJUSTING BLOCK 2 6100 102 ADJUSTING BLOCK RETAINER 2 6100 10 CENTER 2 6100 105 BEARING RETAINER 22. 224 FROM 224 A A 93 50 24 1 gt 04 0 2 1763 L16BBB GITAL BUTPUTS 24V DC 24VDC MASTER CONTROL RELAY POWER ON 8 1763 L16BBB IGITAL INPUTS AC DRIVE SPINDLE 1 RUN AC DRIVE SPINDLE 2 RUN EED MOTOR ENCODER PINDLE 1 DR FLT PINDLE 2 DR FLT POWER ON FEED MOTOR DC DRIVE ROTOR SAFTEY COVER JB1 GREY FEED ROLL ENGAGE JB1 JS PINK o QOO 8 WIRE OUT 7 WHITE SNAG DE CUIL FLT WIRE BRAKE J3 YELLOW 24 2 24VDC ce4VDC 24V DCH C24VDC 8 2 amp amp 0 0006 0 00 PACSYS LLC 65 CONTAINER DRIVE PLYMOUTH INDUSTRIAL PARK TERRYVILLE CT 06786 U S A 06782 860 583 6625 THIS PRINT AND THE INFORMATION CONTAINED IN IT TOLERANCES IS THE PROPERTY OF PACSYS LLC x IT IS CONSIDERED PROPRIETARY IN NATURE AND e d NOT BE USED OR DISCLOSED OUTSIDE PACSYS LLC ANGLES 0 30 EXCEPT UNDER PRIOR AGREEMENT FRACTIONS 1 16 1 22 09 START UP DESTROY ALL PREVIOUS PRINTS SCALE NONE 12 18 08 AS BUILT SIZE REL 12 4 08 RELEASED FOR APPROVAL DATE DESCRIPTION OF ISSUE Approved By DBM ows amp 1593
3. 10 IN X 10 WIREWAY 0 IN X 10 WIREWAY GROUND STUDS 1 4 00 GROUND STUDS 38 f m 18 0 0MMMIM6 HOLES DUNTING HOLES PACSYS LLC 65 CONTAINER DRIVE PLYMOUTH INDUSTRIAL PARK TERRYVILLE CT 06786 U S A 06782 860 585 6625 THIS PRINT AND THE INFORMATION CONTAINED IN IT TOLERANCES IS THE PROPERTY OF PACSYS LLC K 1 IT IS CONSIDERED PROPRIETARY IN NATURE AND MAY NOT BE USED OR DISCLOSED OUTSIDE OF PACSYS LLC ANGLES 0 30 EXCEPT UNDER PRIOR AGREEMENT FRACTIONS 41 16 1 22 09 DBM START UP DESTROY ALL PREVIOUS PRINTS SCALE NONE 12 18 08 IL BUILT ud SIZE REL 12 4 08 DBM RELEASED FOR APPROVAL DATE BY DESCRIPTION O
4. SPINDAL 2 AC DRIVE SPEED RETRANSMISSION 4 20mA SIGNAL INPUT SINDLE 2 SETPOINT 4 20mA SIGNAL OUTPUT DIPSWITCHES SPARE TENSION BRAKE CONTROL VARIABLE 4 20mA SIGNAL DUTPUT OFF 4 20mA SIGNAL INPUT FEED MOTOR CONTROL VARIABLE 4 20mA SIGNAL OUTPUT SPARE 4 80mA SIGNAL INPUT e4V DC 24VDC5 g4VDC5 24VDC5 PACSYS LLC 65 CONTAINER DRIVE PLYMOUTH INDUSTRIAL PARK TERRYVILLE CT 06786 U S A 06782 860 583 6625 p N D THIS PRINT AND THE INFORMATION CONTAINED IN IT TOLERANCES IS THE PROPERTY OF PACSYS LLC x 4 1 01 IT IS CONSIDERED PROPRIETARY IN NATURE AND MAY XXX 005 NOT BE USED OR DISCLOSED OUTSIDE OF PACSYS LLC ANGLES 0 30 S LOT 5 amp 4 EXCEPT UNDER PRIOR AGREEMENT FRACTIONS 1 16 1 22 09 START UP DESTROY ALL PREVIOUS PRINTS SCALE NONE 12 18 08 AS BUILT 4 27 2 0 rm SIZE REL 9 26 07 RELEASED FOR APPROVAL B z DATE DESCRIPTION OF ISSUE Drawn By owe 4 15925 55 5 224 224 FROM 324 249 A A Se 50 52 50 24VDC 24VDC 24VDC 24VDC 1762 108 IGITAL_INPUTS 1762 0188 GITAL DUTPUTS 24
5. 5 b 7 8 041 ENCODER 4 FROM 435 220 220VAC d20VAC v 125 TO 125 4 AC DRIVE PARAMETERS 2 S 2 e 2 qu 5 2 4VDC 4VDC P0 01 MOTOR NAMEPLATE AMPS 5 AMPS P0 03 MTOR BASE RPM 1800 P0 04 RPM MAX 1800 RPM P1 00 STOP METHODS 01 COAST TO STOP P1 01 ACCELERATION TIME 1 SEC P1 02 DECCELERATION TIME 1 SEC P3 00 SOURCE OF OPERATION COMMAND 01 EXTERNAL CONTROL KEPAD STOP ENABLED 0311 MULTI FUNCTION DUTPUT TERM 1 RELAY 01 AC DRIVE FAULT P316 DESIRED FREQUENCY 120 Hz TEBIYV ELE CT 05786 P400 SOURCE OF FREQUENCY COMMAND 03 4 AI USA 06782 0412 ANALOG OUTPUT GAIN 100 860 583 6625 THIS PRINT AND THE INFORMATION CONTAINED IT TOLERANCES P7 00 INPUT TERMINAL FUR PID FEED BACK 00 INHIBITED THE PROPERTY OF 7 01 PV 1007 VALUE 100 NOT BE USED OR DISCLOSED OUTSIDE OF PACSYS LLC ki 2230 P7 02 PID SETPOINT SOURCE 03 Ale 4 20 EXCEPT UNDER PRIOR AGREEMENT FRACTIONS 1 16 7 20 PORPORTIONAL CONTROL CGAIN 1 53 7 21 INTEGRAL CONTROL RESED 1 1 22 09 START UP DESTROY ALL PREVIO
6. 9310 021 SHAFT BEARING _ 1 2 6100 109 UPRIGHT ROTOR SUPPORT 2 9310 201 NNER BEARING SPACER 2 9310 203 OUTER BEARING SPACER 2 9310 0291 SHAFT BEARING 2 9310 2029 BHAFT 5 2 6100 106 OUTER BEARING RETAINER 2 20 9201 038 TIMING PULLEY 2 21 9008 151 BHAFTSPACER _ 1 1 1 2 22 9008 701 LOCK WASHER _ 2 23 9008 702 SPANNER LOCK NUT 2 24 6100 112 RIGHT END PANEL 1 901 015 BTANDEFF 24 9010 005 PLASTIC KNOB 6 28 gt TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 6100 4004 FRACT 1 16 own PART NAME ROTOR ASSY ENTERPRISES Zi 1 XX 005 CUSTOMER H PARI LISTINC DESCRIPTION NCODER 6C FACE MOTOR OTOR BRAKE IMING PULLEY ELT TENSIONER OTOR MOUNT IMING PULLEY IMING BELT ENSIONER BRACKET me L j TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 6100 006 FRACT 1 16 OWN 52 SPINDLE DRIVE ASSY soos SAE ome osoa FROM 249 FROM 249 4 50 51 A 51 24V DC 24 24V DC C24VDO 1762 4 762 1F4 SPINDLE 1 AC DRIVE SPEED RETRANSMISSION 4 20mA SIGNAL INPUT SPINDLE 1 SETPOINT 4 20mA SIGNAL OUTPUT
7. 5 31 B 120 2 82 2 2 8 8 80 8 9 C9 80 9 220VAC 220VAC DC DRIVE FEED MOTOR CONTOLLER IN IN po Ti 201 DCM SPINDLE 1 220VAC 1 1 HP 1500 RPM 15 FLA 12 AD 115 SF 213 043 gt FROM 443 130 TU 407 043 gt FROM 444 4 20mA RETRANSMISSION 4CB 613 11 44 130 gt TO 406 40 4 FROM 431 220VAC HES H3 dT 500 xe EE 4 20mA INPUT 040 ENCODER 4 FROM 430 120 PUWER SUPPLY BRAKE N TENSION BRAKE CONTROLLER DUTPUT Loa 181 55 TBI 2CB 0 9 11 41 T DOC DCM 042 n gt FROM 439 SPINDLE 2 220VAC 42 2HP THP 1500 RPM 38 FLA 2 115 SF Q Q Q Q 042 FROM 440 I 13 25 43 5 1 411 4 20mA RETRANSMISSION I31 TO 410 41 4 FROM 436 4 80mA INPUT 52 10 11 12 13 14 15 d 4
8. F ISSUE 1 i ows 15935 34 B 5 SCREEN GND SCREEN V E STOP BK E STOP BK SCREEN V LDDP START 3 45 SYSTEM ERROR 3 4 SLIHM AU 113A JOG 1 3 45 REMOTE START 3 4 REMOTE STOP 3 45 LOOP START 1 3 4 REMDTE START 1 3 4 SIGNAL INPUT JB 3 EuroFast Female Pins Female Threads or Coupling Nut XMI A NMOS ND 13A NS9 A 3 19 N3339 24VDC SYSTEM ERROR QUTPUT SIGNAL 3 45 LOOP STOP 1 3 45 REMOTE STOP 1 3 45 JB 2 REMOTE INPUT PORTS 1 3 JB 2 REMOTE OUTPUT PORT PRECISION INPUT INPUT INPUT INPUT INPUT ROTARY WIRE STRAIGHTENER PIN PIN PIN PIN PIN 1 POSITIVE BROWN 2 N A 3 GROUND BLUE 4 SIGNAL BLACK H5 SPARE p MATERIAL REQ D c CLEARANCE HDLE FOR 6 4MM SCREW 106 27 01 4 41 111 9 582 GREEN LED 3 94 100 01 POWER ON REMOVABLE LABELS FEED ROLL GRIP 1 3 74 SPARE INPUT 1 3 45 WIRE BREAK 1 3 74 ROTOR SAFETY COVER 1 3 45 WIRE 1 3 42 FEED SAFETY COVER 1 3 42 MAIN INPUT JB 1 12508 TOLERANCE UNLESS DRAWING PART OTHERWISE STATED 9111 601 FRACT 1 16 DWN GDH PART NAME TAR somos x sose TABLETOP 1 0 BLOC ENTERFIUSES 00002 xx 015 0 0005 XXX 005 CUSTOMER 0 0005 0005 DATE 102907 TAK
9. TA 1 C more Simulation PROGRAMMABLE RWS OPERATION MANUAL SETUP SCREEN 19 C more Simulation SET LINE SET ENTRY SET EXIT SET FEED TENSION SPINDLE SP SPINDLE SP SPEED me WIRE AUDIBLE JOG DIAMETER ALARM ENABLE 0 0000 IN DISABLED pisaeLED BRAKES ENGAGED This screen is the center of the system operational parameters From this screen it is possible to setup the machine to function manually or input key values that the machine needs to work correctly Set line tension By pressing this button a keypad will popup and it is possible to set the wire back tension entering the system The range is from 0 to 35 in a range of 0 to 100 Set entry spindle speed By pressing this button a keypad will popup and it is possible to set the speed of the entry spindle The range is from 0 to 11 000 RPM in a range of 0 to 100 Set exit spindle speed By pressing this button a keypad will popup and it is possible to set the speed of the exit spindle The range is from 0 to 11 000 RPM in a range of 096 to 10096 Set feed speed By pressing this button a keypad will popup and it is possible to set the speed of the feed unit The system feed speed range can be set from 0 to 100 feet minute Wire Diameter By pressing this button a keypad will popup and it is possible to set the wire diameter By setting the correct wire diameter here and the correct wheel diameter in th
10. TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL Power On amp Confirmation of Settings General The power input point for the RWS System is located in the main utility cabinet and channeled to the operating devices and operator interface Power necessary is 208 220 VAC 3Ph on a 20A circuit Upon first power up of the system the Operator Interface Screen will display any system fault messages and wait until the faults are corrected and the operator touches reset section on the touch screen Due to the extreme versatility of this feed system and software all instructions are written to convey the most general operation of the system Many options and add on features are available and not described or addressed in this manual but personal assistance is available from TAK on all features or applications Warning Be sure to check all settings for the current job before allowing the RWS System to proceed with any operations If this is a new job please see the section on entering job parameters TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL SCREEN DESCRIPTIONS FOLLOW MAIN SCREEN more Simulation EN TEIUIIKISIES Bristol CT 06010 Ph 850 583 0517 Fax 850 585 0479 tak takenterprises com SYSTEM RUN SETUP DIADNS PROGRAM This is the first screen visible after the system is powered up or has encountered a power interruption On this screen you will be able to a
11. US PRINTS SCALE NONE P7 22 DERIVATIVE CONTROL RATE 0 00 12 18 08 AS BUILT __ SIZE REL P8 00 USER DEFINED DISPLAY FUNCTION 00 FOR HZ 01 FOR RPM 12 4 08 RELEASED FOR APPROVAL B 3 DATE DESCRIPTION OF ISSUE owe 15935 50 AVAILABLE DOOR SPACE AVAILABLE DOOR SPACE 0 WIREWAY 10 IN X 10 o 16 30 18 05 1 1 50 7 50 z 91919 910199 910 0 WIREWAY 10 IN X 10 WIREWAY A AC DRIVE AC DRIVE 0 WIREWAY 10 IN X 10 WIREWAY 0
12. V RED STACK LIGHT 2000 REMOTE START GREEN STACK LIGHT STUP AMBER STACK LIGHT BUZZER oe SPINDAL BRAKE RELAY G LOOP START J3 YELLUW 44 GREY LOOP STOP FEED SAFETY COVER 9 SLUT 2 JOG BUTTON PEDAL SPINDLE 1 BRAKE SPINDLE 2 BRAKE 983 BROWN gt SE B D e 9 e SD Z v qu RD em Z ep 8 lt 0 00 45 JB3 Je CR JB3 Je G T B1 7G PACSYS LLC 7 7CR 47 3 65 CONTAINER DRIVE JB3 J3 BRU PLYMOUTH INDUSTRIAL PARK XX TERRYVILLE CT 06786 27706 U S A 06782 860 583 6625 N D L THIS PRINT AND THE INFORMATION IN IT TOLERANCES na 15 THE PROPERTY OF PACSYS x 1 49 XX 101 IT 15 CONSIDERED PROPRIETARY IN NATURE AND MAY 1 Q JB3 J4 GR NOT BE USED OR DISCLOSED OUTSIDE OF PACSYS LLC 30030 1 EXCEPT UNDER PRIOR AGREEMENT FRACTIONS 1 16 1 22 08 START UP DESTROY ALL PREVIOUS PRINTS 11 18 08 AS BUILT PLC PANSION IO SIZE REL 10 18 07 RELEASED FOR APPROVAL DATE DESCRIPTION OF ISSUE Approved DBM owe amp 1595 32 5 1000 j 1001 1 9 JB3 J4 BRD
13. ain accurate records of these inspections and maintenance work performed It is not the responsibility of TAK Enterprises to provide notification to the user of this equipment concerning future changes in State or Federal laws or construction standards SAFETY PROGRAM Accident free operation will result from a well developed management sponsored and enforced safety program Of vital importance to the success of a safety program is the proper selection of guards and devices However there is no safety device that will insure automatic or fool proof safety to your operation Of equal importance to the proper selection of machine guards and devices is effective training of operating personnel Each individual must be trained in the proper operation in accordance with established standards developed for the guards or safety devices employed with emphasis on why specific guards and safety devices have been provided on the equipment Rules for safe operation should be in writing available to company personnel and enforced at all times An effective safety program must include regularly scheduled inspections and maintenance of all equipment with accurate records to reflect the successful completion of inspections and maintenance To ensure that a safe working environment is maintained at all times management supervisors safety engineers and all production employees must assume their proper share of responsibility to establish and maintain an ef
14. ation of the RWS and change system running parameters on the fly Line Tension This area shows the set line tension that was entered on the setup screen TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL CFA Entry Speed This area shows the entry spindle speed that was entered on the setup screen Exit Speed This area shows the entry spindle speed that was entered on the setup screen Feed Speed This area shows the feed speed that was entered on the setup screen Processed Total This area shows the approximate number of feet of wire processed since the last Clear described in the setup screen section Up amp Down Arrows C more Simulation D v LINE ENTRY EXIT FEED TENSION SPEED SPEED SPEED 0 0 RPM ORM 0 FPM PROCESSED TOTAL 0 0 FEET mm By pressing either of these buttons it will increase or decrease the speed of the exit spindle and the resulting speed will be shown on the section above ReSync At any time if you wish to reset the exit spindle RPM back to being in sync with the entry spindle just press this button Start Pressing this button will start the system The system is preset with a delay between the start of the feed and the spindle start This means that the feed will always start before the spindles TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL Stop Pressing this button will stop the system The feed and spindles will stop together Pa
15. ccess the remainder of the system The bar text area at the bottom of the screen will display any error alarm messages from the system Starting from left to right 1 Setup will bring you to the screen where system operational parameters are viewed and input 2 Alarms will bring you to the screen to view existing and logging of past system and device alarm messages 3 Run will bring you to the screen where you will be able to run the system and monitor the functions of the system Initial System Setup Threading up the RWS System 1 Check to be sure that the power is From the main startup screen Reset all error messages amp press the setup screen button 3 Remove the plastic safety interlock cover in front of the drive rolls and unlatch the interlock safety cover over the rotating spindles When in the sefup screen the safety interlock cover fault messages are not displayed 4 Move the wire out and wire break sensor arms to the open up position 5 Remove any remaining wire from the system by carefully pulling it out of the rotor and feed sections of the system 6 Ifrequired attach a new spool of material to the system payoff 7 Proceed to thread the wire through the rotor section by hand feeding the wire and inch or so at a time TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL 8 Continue with feeding the wire through the drive guides between the drive r
16. e Screen the unit will calculate the feed speed and processed total for the wire being used Audible Alarm By pressing this button it is possible to engage or disengage the audible alarm function PROGRAMMABLE RWS OPERATION MANUAL TA Jog Mode The jog mode is engaged or disengaged by pressing this button The jog mode has 2 functions after pressing the jog button 2 additional buttons appear First is the feed jog and second is the system jog The speed for the feed jog function is picked by entering a value in the Set feed speed function detailed above System jog values are also set using the above detailed instructions for spindle speed and feed speed Simulation SET LINE SET ENTRY SET EXIT TENSION SPINDLE SP SPINDLE SP AUDIBLE ALARM DISABLED Clear Button By pressing this button you will clear the running total feet processed since the last clear This total is found on the Run screen as shown below C more Simulation LINE ENTRY TENSION SPEED 0 0 RPM PROCESSED TOTAL 0 0 FEET Spindle Brakes When the button is pressed the spindle brakes Engage or Disengage so they can be rotated to access the block adjusting screws or the retaining ring locking screws TAK PROGRAMMABLE RWS OPERATION MANUAL MAINT This button will access the core system maintenance screen This button will popup a password access screen and i
17. fective safety program All members of the company community should be involved so that an accurate view of the specific areas within the facility that require attention are addressed To assist you in the development of and maintenance of an effective safety program many trade groups and safety related organizations provide guidelines and recommendations that are available to you However you must know when and how to apply these guidelines The equipment manufacturers provide information to assist you in properly adjusting and maintaining your equipment It is recommended that the employer comply with these guidelines at all times liPage 30 April 2008 IL PART LISTING DESCRIPTION WS CONTROL PANEL ASSY WS FEED ASSEMBLY WS ROTOR ASSEMBLY CL ASSEMBLY WS SPINDLE DRIVE ASSY Se KO N SJ lt PINCH WHEEL ASSY OUCH SCREEN TACK LIGHT ONTROL PANEL ASSY ENSION CONTROLLED PAYOFF AFETY BARRIER 15 Ct Se Sas ee TOLERANCE UNLESS DRAWING PART NO OTHERWISE STATED 6100 001 t 1 16 PART NAME 0 3 032 ENTERPRISES gt zi t CUSTOMER 0005 DATE 031008 H we PART LISTING DESCRIPTION QTY 1 1 1 1 1 6 UN NN rg 1 2 2 1 1 1
18. olls and on into any other attached devices 9 Once the wire is through the system activate the drive roll clamping to close so that the upper drive wheel comes down onto the wire and adjust the pressure as required 10 If the wire did not hang up during threading then you can continue to feed it forward through the system using the jog function until it is observed in a starting position for the process being performed 11 All attached external devices should be cycled for operation 12 Recheck the wire path all the way back to the payoff spool to ensure that the wire is free to be fed 13 Rotate the wire out and wire break sensor arms down to ride on the wire Replace the plastic safety cover and rotor safety cover The system is now ready to run TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL Light Curtain Safety Option Start up When the unit is started from a complete power down the Blanking reset button on the upper left side of the operator control box will have to be depressed to activate the light curtain learning function to accept the equipment in the light beams and not go to a fault condition You will be able to see the system reset and become functional by watching the bottom section of the right rear light column upper indicator light change to blue Running During running or any operation of the system where the light beams are broken error messages will appear on the o
19. perator screen and a System Reset will be necessary using the system reset button on the lower left side of the operator control box After clearing the error messages and resetting the system it will be able to operate again If the system is equipped with the optional light curtain safety barriers a few other steps are necessary to perform the wire thread up procedure 1 Following the step 3 from the initial thread up process you will have to disengage the spindle brakes so they can be rotated to access the adjusting screws and clamping ring Screws 2 Atthe lower left section of the setup screen is the Engage amp Disengage button for the spindle brakes When the button is depressed a password protected screen will popup with a keypad Simulation Enter Security Code SET LINE SET ENTRY SET EXIT SET FEED TENSION 7 SPINDLE SP SPINDLE SP SPEED 0 FPM WIRE AUDIBLE JOG DIAMETER ALARM ENABLE 0 0000 in DISABLED 1 3 After entering the password 6742 the brakes will disengage and the Maint Run amp Main buttons will disappear for either 2 minutes or after the button is pressed again to cycle to Engaged If adjustments are not completed within the 2 minute window and the spindles lock pressing the button and entering the password again will get another 2 minutes this can be repeated as many times as required TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL
20. s only accessible by TAK or designated engineering personnel and the password is available z lt 4 C more Simulation Enter Security Code RUN By pressing this button you will be taken to the run screen MAIN By pressing this button you will be taken to the main intro screen TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL Alarm Screens Simulation Alarm Count Alarm No Cnt Message 1 0 FEED SAFETY DOOR OPEN FEED ROLL NOT ENGAGED WIRE OUT ENTRY SPINDLE FAULT EXIT SPINDLE FAULT BRAKE TENSION FAULT ALARM HISTORY By pressing the Alarm button on the main screen you will be shown the alarm screen shown above showing the actual alarms since last cleared and the number of times that alarm has been recorded By pressing the Alarm History button on this screen you can get detailed information on each alarm posted TAK PROGRAMMABLE ROTARY WIRE STRAIGHTENER OPERATION MANUAL Run Screens f C more Simulation ENTERPRISES Bristol CT 06010 Ph 850 583 0517 Fax 860 585 0479 tak takenterprises com RUN PROGRAM By pressing the Run Program button on the main screen shown above you will be taken to the run screen showing the system running status Simulation B v LINE ENTRY TENSION SPEED 0 0 RPM PROCESSED TOTAL 0 0 FEET START RESUME From this screen you will be able to monitor the oper
21. t of operation guards and devices No specific references have been made to which paragraph of OSHA 1910 147 1910 211 1910 211 1910 217 or any other applicable sections because the paragraphs may change with each edition of the publications of OSHA provisions All equipment manufactured by TAK Enterprises is designed to meet the construction standards of OSHA in effect at the time of sale however the EMPLOYER ultimately installs the equipment and is therefore responsible for installation use application training and maintenance as well as ensuring that adequate warning signs are visible on the machine onto which the equipment will be installed OSHA states that the EMPLOYER must ensure that safe operating methods designed to control or eliminate hazards to operating personnel are developed and employed and that operators are trained in safe operation of the equipment It shall be the responsibility of the EMPLOYER to establish and follow a program of periodic and regular inspections and maintenance of machinery to insure that all their parts auxiliary equipment and safeguards are in a safe operating condition and adjustment Each machine should be inspected and tested no less than weekly to determine and confirm that the operating condition of the machine meets safety standards Necessary maintenance or repairs to machinery auxiliary equipment and safeguards shall be performed and completed before the machine is operated The EMPLOYER shall maint
22. use Pressing this button will pause the system The system is preset with a delay between the stop of the feed and the spindle stop This means that the feed will always stop after the spindles Resume Pressing this button will restart the system The system is preset with a delay between the start of the feed and the spindle start This means that the feed will always start before the spindles Reset C more Simulation E v LINE ENTRY EXIT TENSION SPEED SPEED 0 0 RPM 0 RPM PROCESSED TOTAL 0 0 FEET RESUME 72273 SILENCE sop pause sere van Pressing this button will reset the system alarm messages Silence Pressing this button will silence the audible alarm if the system is equipped with this feature Setup This button will bring you to the setup screen Main This button will bring you to the main intro screen _ 7 The operator of the equipment offered herein must be in or near the point of operation of any such machine or operating parts of any equipment installed on a machine or bodily injury could result The EMPLOYER must conspicuously display adequate warning signs on the machine with proper warnings for the machine and the specific application to which the machine and equipment are being applied WARNING OSHA Sections 1910 147 1910 211 1910 212 and 1910 217 contain installation information on the required distance between danger points and poin
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